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HomeMy WebLinkAboutNC0087084_Annual Report_201802281. 9 Pretreatment Annual Report RECEIVEDIDENRIDWR Water Resources POTW Name: Town of Forest City Riverstone Permitting section Report Date: February 15, 2018 Period Covered by this report: January 1, 2017 thru December 31, 2017 Name of Treatment Plant: Forest City Riverstone WWTP NPDES Permit Number: NC 0087084 Contact Persons: Jacob Hodge ---Pretreatment Coordinator Jeff Dotson -------Dept. Head FCWWTP Sonny Penson --- ORC Mailing Address: Town of Forest City P.O. Box 728 Forest City, NC 28043 Telephone #: (828) 248-5217 Fax # (828) 247-1626 E-mail iacobhodgeititownofforestcity com I have personally examined and am familiar with the information submitted in this document and attachments. Based upon my inquiry of those individuals immediately responsible for obtaining the information reported herein, I believe that the submitted information is true, accurate, and complete. I am aware that there are significant penalties for submitting false information. Signature Date a 'lS- lel + ^F i < ;„ lI,, fill,3 Town of Forest City River Stone NPDES # NC 0087084 Narrative: During this PAR period (Jan. 1 2017 — Dec. 31 2017,) the following summarizes the status of each Industrial User, and any changes that have occurred. IUP #0007 Bonita Pioneer: Bonita had several violations for the 1St six months, including Copper, BOD, Ammonia, and Zinc. Bonita was in SNC for Ammonia for the first six months for Ammonia. A consent order was entered into on June 1St for BOD, Ammonia, and Zinc to help them figure out what is causing these violations. Bonita had violations for Copper and TSS during the second six months but was able to sample themselves back into compliance. Bonita is slowly figuring out their pretreatment system and getting back into their normal parameters. IUP #0008 American Zinc Products: AZP is not up and running. The only water they are processing is storm water. The sample data we receive is not accurate of what they will actually be sending until they are back to 100% operation. AZP is on monitor only for all metals and has limits for BOD, TSS, and Ammonia. They will receive limits when we have valid data to go by. AZP is not expected to be back into operation until at least January 2019. AZP had a few violations for Ammonia. Riverstone WWTP : Riverstone had one weekly TSS violation in August. There were no other violations. We have not removed any sludge yet. We are actively looking for a landfill that could take it with the extremely high metals it has. If/when we remove it the sludge may be brought back to the Forest City WWTP and introduced into the headworks. When American Zinc Products starts back up it could change the efficiency of the plant. I attached the most recent Hwa submitted in February 2018. Chapter 9, PAR Guidance Pretreatment Performance Summary (PPS) 1. Pretreatment Town Name: Town of Forest City WWTP 2 'Primary" NPDES Number NC00 87084 or Non—Discharge Permit # if applicable => 3 PAR begin Date, please enter 0l /01 /yy 3 => 1/1/2017 4. PAR end Date, please enter 12/31/yy 4 => 12/31/2017 5 Total number of SIUs, includes CIUs 5 => 2 6 Number of SIUs with no IUP, or with an expired IUP 6 => 0 7 Number of SIUs not inspected by POTW 7 => 0 8 Number of SIUs not sampled by POTW 8 => 0 9 Number of SIUs in SNC due to IUP Limit violations 9 => 1 10. Number of SIUs in SNC due to Reporting violations 10 => 0 11 Number of SIUs in SNC due to compliance schedule, CO or similar 11 => 0 12 Number of SIUs included in public notice 12 => 1 13 Number of SIUs on a compliance schedule, CO or similar 13 => 1 14 Number of NOVs, NNCs or similar assesed to SIUs 14. => 9 15 Number of AOs assesed to SIUs 15 => 0 16 Number of Civil Penalties assessed to SIUs 16 => 1 17. Number of Criminal Penalties assessed to SIUs 17 => 0 18 Number of CIUs 18 => 1 19 Number of CIUs in SNC 19 => 1 20 Total Amount of Civil Penalties Collects 20 => $ 100 21 Number of IUs from which penalties collected 21 => 1 Foot Notes: AO Administrative Order IUP Industrial User Pretreatment Permit POTW CIU Categorical Industrial User NNC Notice of Non -Compliance SIU Publicly Owned Treatment Works Significant Industrial User CO Consent Order NOV Notice of Violation SNC Significant Non -Compliance IU Industrial User PAR Pretreatment Annual Report Chapter name PAR Guidance File name PAR_PPSDdmpwhenwvdaGuLdqgl&*ttP9A Section B, Page 5 Blank PPS Form, Copy and use in your PAR Pretreatment Annual Report (PAR) Significant Non -Compliance Report (SNCR) WWTP = Wastewater Treatment Plant, use separate form for each WWTP SIU = Significant Industrial User SNC = Significant Non -Compliance PAR covers this calendar year => 1/1/2017-12-13/2017 Control Authority=Program=Town Name => Town of Forest City WWTP Name=>'Forest City Riverstone WWTP NPDES # _> NCO087084 A SNCR Form must be submitted with every PAR, please write "None " if you had No SIUs in SNC during calendar vear 1UP # Pipe # Industry Name Parameter or "Reporting" SNC? (Yes/No) for each 6 -month period. Jan -June July - Dec 1 7 Bonita Pioneer Ammonia YES NO A a r-uacn a cupy Vi ine Division s "S!Us in SNC; Historical Report" for your POTW's SIUs behind this page Is the database correct ? Notify the Division of any errors 1 Database indicates SNC history for previous years EVERY SNC MUST be explained in the Narrative, How was, is, or will it be resolved? REPEAT SNCs are serious matters that MUST be explained in the Narrative Form name PAR,SNCR,2001 Date Revised 1/4/2001 AFFP PUBLIC NOTICE OF SIGNICICANT Affidavit of Publication STATE OF NORTH SS CAROLINA) COUNTY OF RUTHERFORD Pam Dixon, being duly sworn, says That she is Circulation Manager of the The Daily Courier, a daily newspaper of general circulation, printed and published in Forest City, Rutherford County, North Carolina, that the publication, evidenced hereto, was published in the said newspaper on the following dates - February 01, 2018 That said newspaper was regularly issued and circulated on triose dates:, SIG ED/ Circulation Manager PUBLIC NOTICE of SIGNICICANT INDUSTRIAL USER PERMIT VIOLATION The Town of Forest City, 'in a,c- cordanoe with federal and state regulations, is hereby giving public notice. Listed be- low are `Significant Industrial Users (SIU's)" that were in "Significant Nora- ompliance (SNC)" with the Industrial User Permits for the 2017 Pretreat- ment Annual Report period. During Period 1: January 1 2017 --- June 30, 2017 Bonita Pioneer -- Notice of Vi- olation for "Technical Review Criteria (TRC)" Ammonia viola_ Subscribed to and sworn to me this 1st d bion. o Civil penalty was as - 2018. �`�0••. �TAA••�•tti '''� for the first �- 6 months . Z : y:. 'OUBLG f: jolatjon. Corrective actions Do'�)�nna Petty, Notary, Rutherf County, I� .•.�r`� ere taken toleviate future - violations. No compliance is. My commission expires: October 26, 2022 30049688 30799214 828-245-6143 TOWN OF FOREST CITY PO BOX 728 FOREST CITY, NC 28043 sues resulted for the Forest City Riverstone Wastewater Treatment Plant, Jacob Hedge Town of Forest City Pretreatment Coordinator Feb, 1, 2018 Pretreatment Annual Report (PAR) Control Authority, Industry Industrial Data Summary Form (IDSF) Town Name => Town of Forest City Name Bonita Pioneer Use separate forms for each industry/pipe WWTP Name => St City RiverStone W WTIIUP # *0007 Enter BDL values as < (value) NPDES # => NC0087084 Pipe # 001 1st 6 months, dates => to6/30/2017 2nd 6 months, dates => 7/1/2017 tol2/31/2017 Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations,(chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum (mg/1) => * or Maximum (]b/d) => * or Average (mg/1) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6 -month & if BDL, 1/2BDL, or zero values used TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter PAR Guidance File name PAI3brH}iSMaftReNGunie¢ffgiaftttgtW sl;clR@'AB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of st 0 momns 2ncl 6 months I st 0 months 2ncl 6 months s mon s Ina (i months 1 TsTrm"onMs 2na F, mont s 9 7 9 5 4 6 6 5 00016 00016 2134 2320 93 33 602 501 00016 00016 14797 14827 5.7 12 3807 3465 222 167 333 167 333 Arsenic I Uadmium Uhromium st 6 months TMOMmomntorsm I st 6 months ' 2nd 6 months I st 6 months m Tn'Jrmon'TTs stmont s 2nd 6 months 4 4 4 4 4 4 0 005 001 0 002 0 003 0 007 00139 0.005 00063 0 002 00021 00055 0.0078 Monitor Only Monitor Only, opper Uyanicle ILead IVIercury st mont sn mont s st mont s 2nd 6 mont sst mont s 2nd 6 months stmont s 2nd 6 mont s 4 5 7 4 4 4 0 813 1 006 00025 00002 00002 0 223 0.1211 002 00023 00002 00002 250 200 250 20 0 Monitor Only Monitor Only BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6 -month & if BDL, 1/2BDL, or zero values used TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter PAR Guidance File name PAI3brH}iSMaftReNGunie¢ffgiaftttgtW sl;clR@'AB, pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) => ° o violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => * Maximum => * or -Minimum => * % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) => Total # of samples => Maximum (mg/L) —> or Maximum (lb/d) —> or Average (mg/1) => or Average Loading (lb/d) => ° o violations, (chronic SNC is >— 66%) % TRC violations, (SNC is >= 33 %) => Industry Name Bonita Pioneer IUP # *0007 Pipe # *001 imcKei IVIISAN I seumunt—Suver 6 months Ts'T4`Mo`nMs 2nd 6 mont s st mont s 2nct 6 months st mont s 2nd 6 mont s 4 1 105 231 0 908 191 Ist 6 months n mon s s mon s ME 5 months TST97MOTMS 2ncl t, monM's Ist 6 months 2nci 6 months 4 4 4 4 4 4 6 5 0 063 007 00163 0.0275 0 003 0 005 0 887 0 067 00315 00238 00090 00203 00030 00035 0.2950 00271 167 Monitor Only 167 piti I empa ure st 6 months 2nd 6 months' T:sTT mont s 2nd 6 months Tst 7 Ton t s 2nd 6 months stmont s 2nd 6 months 9 7 9 6 848 8 263 257 698 7 171 20 N/A uolor IVIISAN I st 6 months :2nd 6 months Ts'T4`Mo`nMs 2nd 6 mont s st mont s 2nct 6 months st mont s 2nd 6 mont s 4 4 2 3 105 231 0 908 191 76 625 183 875 0 821 7.0783 Monitor Only Monitor Only tsuL —> tsdow Detection Limit mg/l => milligrams per liter * POTW must enter at least one of these IUP => Industrial User Permit lb/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd —> million gallons per day Avg period could be month, Qtr, or 6 -month & if BDL , 1/2BDL, or zero values used TRC => Technical Review Criteria WWTP => wastewater treatment plant Chapter PAR Guidance File name PAIBotiid£dhmkRedretate¢aha¢ttgiWsi4ctR94B pages 12, 13, 14 Blank IDSF Form, Copy and use in your PAR Number each set for each IUP pipe - Page of Pretreatment Annual Report (PAR) Control Authority, Industry Industrial Data Summary Form (IDSF) Town Name => Town of Forest City Name American Zinc Pioducts WWTP Name => st ity iver tone IUP # *0008 Use separate forms for each industry/pipe NPDES # _> Ptpe # *001 Enter BDL values as < (value) I st 6 months, dates => to6/30/2017 2nd 6 months, dates => 7/1/2017 tol2/31/2017 Total" if of samples => Maximum (mg/1) => * or Maximum (lb/d) => * or Average (mg/1) => * or Average Loading (lb/d) -> % violations, (chronic SNC is >- 66%) -> % TRC violations, (SNC is >= 33 %) => Total # of samples => - * Maximum (mg/1) => * or Maximum (lb/d) => * or Average {mg/l) => * or Average Loading (lb/d) => % violations, (chronic SNC is >= 66%) => % TRC violations, (SNC is >= 33 %) -> Total # of samples -> * Maximum (mg/1) -> * or Maximum {Ib/d) -> * or Average (mg/1) -> * or Average- Loading{Ib/d) -> % violations, (chronic SNC is >- 66%) => % TRC violations, (SNC is >- 33 %) -> low, mgu 1$qjjj I NO Ammonia s months -/--ncl 0 months s mon s 2nd 0 months s mon s 2nc1I b months s mon s 2nci b montns 4 5 4 3 4 3 4 5 00024 0001736 192 216 110 496 52 84.5 00019 00012 180 125 1403333 45 5 2174667 42 225 71 6 600 200 ,Arsenic Uaclmium romium st 6 months 2nd 6 months I st 6 months 2nd 6 months 2nd 6 month s 4 3 4 3 4 3 0 005 00011 0 014 0 042 0 008 0 017 00050 00050 00090 0.0160 0.0058 00093 Monitor Onl Monitor Only Monitor Onl opper Uyanicle ]Leacl IVIercury st 6 months 2nd 6 months st mont s 2nd 6 mont sst 6 months 2nd 6 months st mont s 2nd 6 months 4 3 4 3 4 3 4 3 022 0 163 001 001 0 083 03010 00002 00002 008776 00743 001 001 00523 0 1123 00002 00002 Monitor Onl Monitor Only Monitor Only Monitor Only BDL => Below Detection Limit mg/I => milligrams per liter * POTW must enter at least one of these IUP => industrial User Permit Ib d —> pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg period could be month, Qtr, or 6 -month & if BDL, 1 /2BDL, or zero values used TRC —> Technical Review Criteria WWTP => wastewater treatment plant Pretreatment Annual Report (PAR) Industrial Data Summary Form (IDSF) Use separate forms for each industry/pipe Total # of samples => * Maximum (mg/1) _> * or Maximum (Ib/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Total # of samples => Maximum => or Minimum => * % violations, (chronic SNC is >= 66%) _> —---%-TR-E violations; (SNC is >= 33 %) _> Total # of samples => * -Maximum (mg/1) _> * or Maximum (lb/d) _> * or Average (mg/1) _> * or Average Loading (lb/d) _> % violations, (chronic SNC is >= 66%) _> % TRC violations, (SNC is >= 33 %) _> Industry Name American Zinc Products IUP # *0008 Pipe # *001 nut. _� tseiow uetection Limit mg/1 => milligrams per Mer * POTW must enter at least one of these IUP => Industrial User Permit Ib/d => pounds per day four rows, Please indicate how averages were calculated SNC => Significant Non -Compliance mgd => million gallons per day Avg penod could be month, Qtr, or 6 -month & if BDL 1 /2BDL or zero values used TRC => Technical Review Criteria WWTP=> wastewater treatment plant Industry Name I!Bonita Pioneer IUP #/Pipe #'001/0007 Reporting;_ -_ - - Period '1/1/201/-6/31/2017 Uetectlon Level (DL) entered t1X ;l Bonita Compliance Judgment Spreadsheet Form Instructions - 1) Data entry In blue bordered cells only All other cells protected Password Is 3 Strongly Recommend only unprotect to make specific changes, and the reinstate protection again 2) For data reported as "Below Detection," choose either to enter detection level or 1/2 detection level and mark choice In cell 85 (Note use second option only when detection level at or below limit) NOFF Spreadsheet corro(ted 1 eb Ob to propmly assess FRC vwlabons using 'equal to Of greater than 'How Chronic (-66%) and TRC (-33"1) SNC definitions use lerrr poll,frtrd so h-(hnually not regwred to apply to flow -pH TRC (-33'10) SNC definition spertbrally exempts pl I vz Uetectlon f'Not required to apply Level (DL) I Chronic or TRC SNC to flow all Type - Dally Flow Violation Sample Date P=POTW MGD Type 1 - Permit Limit I TRC Limit Optional` Reg TRC 2/16/2017�� - I �' 2/23/2017# I 3/17/20171, I 3/14/2017 I� ;; 4/12/2017 I i( 4/26/2017_il 512/2017�� P }� 6/7/20171 I� a 6122/2 01 7 4 I �- ji - I -- r� lr If ,>----��11 Average of Column Total Samples 00016 00016 00016 00016 0 0016 0 0016 0 0016 00016 _O0016 - --J -11 0 0016 9 1468 1131 1261 „ 3 L 2060 0 0 % Violations" 0 0% % TRC Violations' 0 0% `SNC ? NO Bonita Compliance Judgment Spreadsheet Form, SIU # 2/l/2018,1 36 PM Dally Violation Daily < Concentration < Concentration Violation mg/L Type mg/L Type 2731 400 _ Reg TRC Reg TRC jj 1069 1468 1131 1261 „ 3 2060 1409 2134 1118 1 1667 1479 67 0 9 1 1 2 0 % Violations 22 2% % TRC Violations 00% SNC ? NO Page 1 0 0 0 0 % Violations % TRC Violations SNC IL j�__i 0 0 0 0 % Violations % TRC Violations SNC Industry Name Bonita Pioneer IUP #/Pipe #`001/0007 Reporting) Period F1/1/201/-6/31/2017 Detection Level�� (DL) entered Lx--- ` /z uetection r-- - ,, Level Type - Sample Date P=POTVV I - Permit Limit _ TRC -Limit 2/16/2017 YI Ti 2/23/20171 3/17/2017 3/14/2017 4/12/2017 4/26/2017 5/2/2017 P i -- -- — - - 6/7%2017 a Average of Column Bonita Compliance Judgment Spreadsheet Form '`TRC doesn't apply to pH •AMMONIA Daily Violation Daily Grab Violation Daily Violation < Concentration Type Type < Concentration T e ` mg/L SUUj T mg/L YP (7 LL-- -Z j LIL 480 Reg +I6"" Req TRC Total Samples 0 0 % Violations % TF % TRC Violations SNC Bonita Compliance Judgment Spreadsheet Form, SIU # 2/l/2018,1 36 PM 0 0 % Violations %- \4o1attons** SNC Page 2 0 6 2 2 0 % Violations 333% % TRC Violations 333% % T SNC ? YES Industry Name Bonita Pioneer IUP #/Pipe # 001/0007 Reporting Period 1/l/201/-6/31/2017 Uetection Level (DL) entered X 112 Uetection Level (DL) Type - Sample Date P=POTW (- Permit Limit TRC Limit 2/16/2017 I 2/23/2017 I 3/17/2017 I 3/14/2017 I 4/12/2017 I 426/2017 I 5/2/2017 P 617/2017 I 6/22/2017 I Average of Column Total Samples Bonita Compliance Judgment Spreadsheet Form CADMIUM-• O.. ER < Daily Violation Daily Violation Daily Violation Concentration < Concentration < Concentration mg/L Type mg/L Type mg/L Type Reg TRC 012 0 144 Reg TRC 0 0 % Violations F % TRC Violations SNC Bonita Compliance Judgment Spreadsheet Form, SIU # 2/1/2018, 1 36 PM 0 0 0 0 0 0 % Violations % TRC Violations SNC Page 4 0 4 1 1 % Violations 250% % TRC Violations 250% SNC ? NO Industry Name Bonita Pioneer IUP #/Pipe #I(001%0007µu--1l Reporting Period III/l/201/-6/31/2017 Detection Levei (DL) entered X 1/2 Detection Level (DL) y I) Type - Sample Date P=POTW Permit Limit TRC Limit 2/16/2017 2/23/2017 3/17/2017 C 3/14/2017 �_ I 4/12/2017 I 4/26/20171 ' _VV2o17 =P 6/7/2017 I 6/22/2017 I Average of Column Total Samples Bonita Compliance Judgment Spreadsheet Form SELENIUM SILVER I Daily Violation Daily Violation Daily Violation < TConcentration T < Concentration < Concentration mg/L Type mg/L Type mg/L Type rL__ _�0 349 0 4188 Reg TRC Reg TRC Rea TRC 0 0 % Violations % TF % TRC Violations SNC Bonita Compliance Judgment Spreadsheet Form, SIU # 2/l/2018,1 36 PM �ff % Violations % TRC Violations SNC Page 7 0 6 1 1 % Violations 167% % TRC Violations 167% SNC ? NO Industry Name ( Bonita_ JI IUP #/Pipe #001/0007 Reporting Period i 7/1/201/-1231/2017 Uetectlon Level —� (DL) enteredlix Bonita 2 Compliance Judgment Spreadsheet Form Instructions - 1) Data entry in blue bordered cells only All other cells protected Password is 3 Strongly Recommend only unprotect to make specific changes, and the reinstate protection again 2) For data reported as "Below Detection," choose either to enter detection level or 1/2 detection level and mark choice in cell B5 (Note use second option only when detection level at or below limit) NOTE- Spreadsheet cofrected Feb 09 to properly assess rRC violallons using 'equal to or gieater than 'Flow Chronic (>=6690) and TRC (>=33%) SNC definitions use term "pollutant," so technically not required to apply to flow —..pl I TRC (,=33%i SNC, definition specifically exempts pi i 111 uetection __-__� Not requlrecl to apply Level (DL) I Chronic or TRC SNC to flow -tea Daily ly Type - Dally Flow Violation 7Concentration Violation Concentration Violation Sample Date P=POTW -- — - -- - - I- MGD Type Type mg/L Type Permit Limit_- -TRC Limit Optional - Reg TRC ------7/ — = _----7/701= I -= _--.-_/11 —71 /201 'l c8/2/2017 M I 3 L---&/2 J/2017 1 j - 10/24/2017 [� 1 —1-0/25/2017 [� F5 - -12/1/201 _Average of -Column -- _ - Total Samples 00016 I 00016 00016 00016 00016 00016 00016 00016 7 0 % Violations* 00% % TRC Violations* 00% *SNC ? NO Bonita 2 Compliance Judgment Spreadsheet Form, SIU # 2/1/2018,1 37 PM 0 0 0 % Violations % TRC Violations SNC ? Page 1 28 Req TRC 0 0 0 6 1 1 % Violations 167% % TRC Violations 167% SNC ? NO �r 0 0 0 % Violations % TRC Violations SNC ? Page 1 28 Req TRC 0 0 0 6 1 1 % Violations 167% % TRC Violations 167% SNC ? NO Industry Name j(Bonrta IUP #/Pipe # [L001 /0007 Reporting!L7/1/20'1/-1231/20117 Period j uetection Level I `— (DL) entered �X 111 UetectionM Level (DL) Type - Sample Date P=POTW Permit Limit TRC Limit- - — Avei -_----Total-Samples Bonita 2 Compliance Judgment Spreadsheet Form CADMIUM -•COPPER - Daily Violation Daily Violation Daily Violation < Concentration TT < Concentration < Concentration mg/L Type mg/L Type mg/L Type CIE= F 0 216 I Reg TRC �•-� ` Reg TRC u u u u 0 0 0 0 0 5 1 1 % Violations % Violations % Violations 200% TF % TRC Violations % TRC Violations % TRC Violations 200% SNC ? SNC ? SNC ? NO Bonita 2 Compliance Judgment Spreadsheet Form, SIU # 2/1/2018, 1 37 PM Page 4 t I Industry Name VZP �j IUP #/Pipe #'F0008/001 -JII Reporting Period ,107/01/2017-12/31/2017 uetectlon Level i� (DL) entered 1; AZP Compliance Judgment Spreadsheet Form Instructions - 1) Data entry in blue bordered cells only All other cells protected Password is 3 Strongly Recommend only unprotect to make specific changes and the reinstate protection again 2) For data reported as "Below Detection;' choose either to enter detection level or 1/2 detection level and mark choice in cell B5 (Note use secon( option only when detection level at or below limit) NOTE- Spreadsheet corrected F (.,b 09 to pfopetiy assess i RG violations using equal to or g"eater than `Flovr Chronic (-661%1 and TRC 1-31%) SNC definitions use term pollutant so tethnually riot iegwred to apply to f1mv "pH TRC (-33`1,) SNC de6nrt"on specifically exempts pH 112 uetectlon ;� �--` " _ lF `Not required to apply Level (DL) ;� _ Chronic or TRC SNC to flow SIT T Type - Dally Flow Violation Sample Date P=POTW MGD Type I - Permit Limit TRC Limit Optional* Rea TRC r 10/4/2017 (I 12/20/20171[�--j _12/21 /2017 j -a Average of Column'�� Total Samples :•1 11 Dally Violation n7Concentration mg/L Type Reg TRC 5 0 0 % Violations* 0 0% % TRC Violations* 0 0% *SNC ? NO AZP Compliance Judgment Spreadsheet Form, SIU # 2/6/2018, 1 28 PM 0 0 0 0 % Violations % TRC Violations l,9R•Tr] Page 1 0 0 0 0 % Violations % TRC Violations SNC ? r N Dally Violation < Concentration mg/L Type Reg TRC 5 0 0 % Violations* 0 0% % TRC Violations* 0 0% *SNC ? NO AZP Compliance Judgment Spreadsheet Form, SIU # 2/6/2018, 1 28 PM 0 0 0 0 % Violations % TRC Violations l,9R•Tr] Page 1 0 0 0 0 % Violations % TRC Violations SNC ? r N AZP Compliance Judgment Spreadsheet Form Industry Name ,LAZP IUP #/Pipe #(0008%001- ; Reporting !107/01/2017-12/31/2017 Detection Level (DL) entered � 11 112 Detection Level (DL) ;I v it '*TRC doesn't apply to pH Oil & Grease AMMONIA Type - Dally Violation Dail Grab Violation Daily Violation Sample Date P=POTW < Concentration Type SU Type < Concentration T e < I_ mg/L Yp mg/L Yp Permit Limit iI TRC Limit I 84 _-=—.J Reg TRC ti.. Reg-+-►�-6" Reg TRC 10/4/20i71[ L` 11 �[ y 10/25/2017 [_.. __-'- l! I. 1?i2o/zoo r_ -- 11 C-__li 2112017 - —, - r 1 it fir" J Average of Column 71 6 Total Samples 0 0 0 0 0 0 0 5 3 1 0 % Violations % Violations % Violations 600% TF % TRC Violations % TfRS-�Aelatlons** % TRC Violations 200% % T SNC ? SNC ? SNC ? NO AZP Compliance Judgment Spreadsheet Form, SIU # 2/6/2018,1 28 PM Page 2 C IUP, Part 1 Section F: Effluent Limits and Monitoring Requirements The Permittee may discharge from this specific Pipe number according to these specific dates, effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE, (Check one below) LIMITS for ENTIRE permit period => No INTERIM Limits foi period # 1 => Yes INTERIM Limits for period # 2 => Yes FINAL Limits Page => No Bonita Pioneer Packaging Products dba Bonita Pioneer 007 001 if not applicable put N/A Forest City Receiving POTW name => Riverstone IU name => WWTP 1 2 3 4 Receiving POTW NPDES # => NC0087084 IUP # => Effective date for these Limits => 02/28/2017 Pipe # => Expiration date for these Limits => 02/1/2020 40 CFR # => THE LIMITS ON THIS PAGE ARE, (Check one below) LIMITS for ENTIRE permit period => No INTERIM Limits foi period # 1 => Yes INTERIM Limits for period # 2 => Yes FINAL Limits Page => No Bonita Pioneer Packaging Products dba Bonita Pioneer 007 001 if not applicable put N/A Concentration Limits Mass Limits Monitoring Frequency 1 2 3 4 Flow BOD TSS Temperature Daily Max 0016 1951 20 40 Monthly Average Units MGD mg/1 mg/1 Degrees —Daily Max Monthly Average Units By Industry Quarterly Quarterly Quarterly Quarterly By POTW 1/6 months 1/6 months 1/6 months 1/6 months Sample Collection Method (C or G) C Required Laboratory Detection Level 2 C G G 2.5 PH 5 0-12 0 Std Units Quarterly 1 /6 months G OTHER PARAMETERS, Please Ltst Al habeticall 6 7 8 9 10 11 12 12 13 14 15 Ammonia Arsenic Cadmium Chromium Copper Lead Mercury Nickel Selenium Silver Zinc 400 0 012 Monitor Monitor 0 18 001 Monitor Monitor 0.048 Monitor 0.349 -Only Only Only Only only Only mg/1 mg/1 mg/1 mg/1 m I mg/1 mg/1 mg/1 mg/1 Mg/1 m 1 Quarterly Quarterly Quarterly Quarterly Quarterly Quarterly Quarterly Quarterl Quarterly Quarterly Quarterly 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months 1/6 months C C _001 C 0 002 C 0 005 C C 0 002 0.01 C 00002 C 001 C 001 C 0005- C 0.01 16 Color (ADMI) Monitor oily Quarterly 1/6 months C 17 MBAS Monitor Only m 1 Quarterly 1/6 months C/G MO=Monitor Only *Levels of PH below 6 0 or above 9.0 will be surcharged Levels below 5.0 and above 12 0 are in violation of this permit Please round your PH up to the nearest decimal place *Water meter shall be read and recorded at the beginning and end of the sample period Unless otherwise stated, sewage flow is considered equal to metered flow *This limits page is an interim limits page and will be adjusted after six months of sampling IUP, Part 1 Section F: Receiving POTW name => Town of Forest City IU name => American Zinc Products Riverstone WWTP LLC Effluent Limits and Monitoring Requirements Receiving POTW NPDES # => NCO087084 IUP # => 0008 EffectiYe date for these Limits => 8/31/2017 Pipe # => 001 The Permittee may discharge from this specific Expiration date for these Limits => 2/28/2020 40 CFR # => N/A Pipe number according to these specific dates, if not applicable put N/A effluent limits, and monitoring requirements THE LIMITS ON THIS PAGE ARE, (Check one below). LIMITS for ENTIRE permit period => NO INTERIM Limits for period # I => YES INTERIM Limits for period # 2 => YES FINAL Limits Page => NO Concentration Limits Mass Limits Monitorm Frequency Sample Required 1 2 3 4 5 Flow BOD TSS Temperature PH Monthly Dail Max Average Units 10000 GPD 500 mg/1 500 mg/1 40 Degrees C 6-105 results Max left Units B Indus Quarterly Quarterly1/6 Quarterly1/6 Quarterly uarterl B POTW 1/6 Months Months Months 1/6 Months 1/6 Months Collection Method C t G Laboratory Detection Level C C 2m 1 C 2m 1 G G OTHER PARAMETERS, Please List AI habeticall Ammonia 70 mg/1 Quarterly 1/6 Months C 0 1m9/1 7 7 Arsenic 8 Cadmium 9 Chromium 10 Copper 11 C amde 12 Lead 13 MBAS 14 Mercury 15 Molybdenum 16 Nickel 17 Phenol 18 Selenium 19 Silver 20 Total Phosphorus 21 Zinc 22C Monitor Onl m /1 Monitor Only m /1uarterl Monitor Only mg/1 Monitor Only mg/1 Monitor Only Mg/1 Monitor Onlymg/1 Monitor Only m /1 Monitor Only m /1 Monitor —Onlymg/1 Monitor Onlymg/1 Monitor Onlymg/1 Monitor Only mg/1 Monitor Onl mg/1 Monitor Onl mg/1 Monitor Only mg/1 Quarterly 1/6 Months 1/6 Months Quarterly 1/6 Months Quarterly 1/6 Months Quarterly 1/6 Months Quarterly1/6 Months Quarterly1/6 Months Quarterly1/6 Months Quarterly1/6 Months Quarterly1/6 Months Quarterly 1/6 Months Quarterly 1/6 Months Quarterly 1/6 Months Quarterly 1/6 Months Quarterly1/6 Months C 0 002mg/1 C 0 OOIm /1 C 0 002mg/1 C 0 005m /1 G 0 010M 1 C 0 02m /1 G/C C 0 002m 1 C 0 lm I C 0 010m 1 G 0 05m /l C 0 01 m /1 C 0 005m 1 C 0 500mg/1 0 01m /1 III Bonita Pioneer Flow BOD BOD TSS TSS NH3 as N NH3 as N As As Cu Cu Sample Date mgd mg/L lbs mg/I lbs mg/L lbs mg/I lbs mg/I lbs Cr mg/I 2/16/2017 00016 1069 2/23/2017 00016 1468 3/17/2017 00016 1131 3/14/2017 00016 1261 5 312 0 005 0 813 0 007 4/12/2017 00016 2060 25 567 0 005 0 039 4/26/2017 00016 1409 93 602 < 0 005 < 0 005 5/2/2017 00016 2134 6 549 a 0 005 0 024 < 0 005 6/7/2017 00016 1118 424 0 016 c 0 005 6/22/2017 00016 1667 374 Average 00016 1479 6667 #DIV/01 57000 #DIV/01 380 74833 #DIV/01 0 005 #DIV/01 0 223 #DIV/01 00066 Maximum 00016 2134 0 9 3 0 602.00 0 0 005 0 Minimum 00016 1069 0 2.5 0 549 0 0.813 0 0 007 0 005 0 0 016 0 0.005 lbs/day 197447 #REFI #REFI #REFI 50807 #REFI #REFI #REFI #REFI #REFI #REFI MAHL, lbs/day 4 95 5% MAHL, lbs/day 0247500 Influent, mg/L Influent, lbs/day Bonita Flow BOD BOD TSS TSS NH3 as N NH3 as N As As Cu Cu Cr Sample Date mgd mg/L lbs mg/I lbs mg/L lbs mg/I lbs mg/I lbs 7/7/2017 00016 1179 2 5 280 c 0 005 mg/I 7/11/2017 00016 707 231 0 544 0 005 8/2/2017 00016 1491 5 14 3125 0 005 005 8/29/2017 00016 104 001385 10/24/2017 00016 2320 33 408 001 0 005 10/25/2017 00016 1716 72 501 0 005 00015 00072 12/1/2017 00016 2 5 0 005 0 005 Average Maximum Minimum 0 00161482 7000 #DIV/01 11 6000 #DIV/01 00016 2320 0 33 0 0.0016 707 0 2 5 0 346.5 #DIV/01 501 00 0 231 0 000625 #DIV/01 0 01 0 0.005 0 I 0.1211 0 544 0.0015 #DIV/01 00077625 0 0.01385 0 0.005 I lbs/day 197851 #REF! #REFI #REF! 4.6237 #REFI #REFI #REF! #REFI #REFI #REFI Cr lbs #DIV/01 0 0 #REFI Cd mg/L 0 002 0 002 0 002 0 002 Cd Cn Cn lbs mg/L lbs Pb mg/I 0 002 0 002 0 006 0 002 002 0 008 0 002 Pb Itis 0.002 #DIV/01 #DIV/01 #DIV/01 0 006 #DIV/01 0.002 0 0 0 002 0 0 002 0 0 0 0 002 0 00000 #REF! I #DIV/01 #REFI I #REFI #REFI Hg Hg Zinc Zinc Ag Ag mg/L lbs mg/I Itis mg/L lbs 00002 0 028 0 013 0 002 0 003 00002 0 527 < 0 003 0 009 00002 00012 0 223 < 0 003 9: 0 005 00002 0 002 0 053 c 0 003 0 887 0 067 00002 #DIV/01 0 295 #DIVl01 0.003 #DIV/01 00002 0 0 887 0 0 003 0 00002 0 0.013 0 1/0/1900 0 00000 #REFI #REFI #REFI 00000 #REFI Cr Cd lbs mg/L Cd Cn Cn Pb Pb Hg Hg Zinc Zinc Ag 0 003 lbs mg/L lbs mg/I lbs mg/L lbs mg/I lbs mg/L #REFI #REFI < 0 002 00002 0 028 < 0 003 0 002 0 067 00025 < 00002 0 009 0 003 00012 00025 < 00002 00167 9: 0 005 0 002 0 002 00002 0 015 0 003 #DIV/01 0.00205 #DIV/01 #DIVI01 #DIV/01 000225 #DIV/0I 0 0.003 0 0 0 00025 0 0 00012 0 0 0 0 002 0 #REF! 0.0000 #REF! I #DIV/01 #REF! I #REFI #REFI Ag lbs 00002 #DIV/01 002714 #DIV/01 00035 #DIV/01 00002 0 0 067 0 0 005 0 0.0002 0 I 0 009 0 1 1/0/1900 0 0.0000 #REF! #REFI #REFI 0.0000 #REFI Ni Ni selenium Selenium molybdenum mg/I lbs mg/I lbs mg/I 0 013 00125 004 00136 0 063 0 005 001 0005 00315 #DIV/010 009025 #DIV/01 #DIV/01 0 063 0 00136 0 0 0.01 0 0 005 0 0 #REFI #REFS 1 00001 #REFS I #DIV/01 Ni Ni selenium Selenium molybdenum i mg/I lbs mg/I lbs mg/l 001 00152 007 00175 1 0 005 00211 001 00275 0.02375 #DIV/01 0020325 #DIV/01 #DIV/01 0.07 0 00276 0 0 0 005 0 0.0152 0 0 #REF! #REFS 1 0.0003 #REF! I #DIV/01 TP TP I O&G O&G I Phenol Phenol Color mg/I lbs mg/I lbs mg/I lbs #DIV/01 #DIV/OI #DIV/01 #DIV/Ol #DIV/01 #DIV/01 183 875 0 0 0 0 0 0 231 0 0 0 0 0 0 1345 #REFI #REF! I #REF! #REF! I #REF! #REFI I #REFI "�vi x .^�siLS�]S�P Y, •1 I I 1 �`�i'���a.��s.�.,a�. �.,..�� •�sa.,��.��..�c,.s.': �'�.�..�.e�s,�::�r�.�--:�,u,,,.,.,�:.��t„�.����;�?a�`�.�`�:•: �",su«2'�i�,.����.��i.._.��. �s,{.��."?�, o `�o o SON C al O O o O p V W O V o O O O V E o 0 o V E o 0 0 0 00 o m r m a m m W N CW m N N O r a W N< m m Q N LL Evmio� ry- ENp� n a N ❑ O> 0 0 O LL 0 p O ❑ N 0. O O O LL m u O O O O U W O o 0 0 noo O O O O O O IL W = o n m 'o D ryno l7 O O O LL W E o 0 0 0 o u (j O E o 0 o00 W 0 K a U a 0. O a IL U a 0 0 O O a Ir m N D o 0 V r N N O p W' G 0O o LL E o 0 0 0 V E o 0 o c a Qa 0 0 O LL Qa 0 0 O cr m O N mN Q al 0 0 O O E N m H 0 0 0000 O O LL a W 0 0 0 E m m W O O O W O o O O O o 0 0 E 0 0 0 0 0 z -0. Z o o A O LL N O w z a O O O O O z # z NmN N p Nm m z �mv tJNn u> m N W rvv m c T r= a n m m m N N z � z n 0 0o 0 > m p n N a 0 0 > W E a E E u a E m 00 o m r m a m m W N CW m N N O r a W N< m m Q N LL Evmio� ry- ENp� n a N ❑ O> O O W ❑ N 0. O O O LL m u p a a ❑� m N W m Em''mm o N N W � � ❑ J m EmN� n O onm m e m''m W N l7 WW oo m m r m n �� r m O OW O O O {L E O O O O O O O N E 0 0 0 0 0 O O O N O O O O p IL o O O O o O O O O O O O O g O N N 0 ❑ N T W 0 0 0 0 0 ❑ T N N � N N N N N O T m p n v E E a= E a E E a a E m m W > > >' ¢ C C N E v N a. = > c c ¢ Q f a n << 4 Q 21 1 f yr Pb Pb Hg Hg Zinc Zinc Ag Ag Ni Ni mg/I lbs mg/L lbs mg/I lbs mglL lbs mg/l lbs 0 037 49 00002 00475 0 005 0 004 #DIV/01 I 0 0105 #DIV/01 0 059 _ 00002 #DIV/01 1 04880005 a 0 018 0 003 t 00002 0 0 408 0 0 005 c 0 005 *REFI 0 083 K 00002 #REFI 0 805 c 0 005 0 007 005225 #DIV/01 00002 #DIV/01 0 437125 #DIVI01 000475 #DIV/01 0010125 #DIV/01 0 083 0 00002 0 0 905 0 0 005 0 0 018 0 003 0 00002 0 00475 0 110/1900 0 0 005 0 #REFI #REFI 00000 #REFI #REFI #REFI 00001 #REFI #REFI #REFI Pb Pb mgA lbs 0 008 0 301 0 028 01123333 #DIVI01 0 301 0 0 008 p #REFI #REFI Hg Hg Zinc Zinc Ag Ag mg/L lbs mg/I lbs mg/L lbs 00002 0 125 0 005 0 005 00002 235 49 0 005 00002 0 005 0 267 #DIV/01 I 0 003 #DIV/01 00002 #DIV/01 I 0 914 #DIV/01 1 00043333 #DIVl01 00002 0 235 0 0 005 0 00002 0 0 125 0 110/1900 0 00000 *REFI #REFI #REFI 00000 #REFI Ni NI mgll lbs 0 005 0 012 0 019 0 012 #DIV/01 0 019 0 0 005 0 #REFI #REFI selenium Selenium mgll lbs 0 005 0 005 0 005 0 005 000#DIV/01 0 0 005 0 00001 #REFI selenium Selenium mgll lbs 0 005 0 005 0 005 0005 #DIV/01 0 005 0 0 005 0 00001 #REFI ' molybdenum molybdenu TP TP 0843 O&G mgll ibs mg/l lbs mg/I lbs 0 0125 455 0 005 7 0 005 49 0 005 72 #DIV/01 I #DIVI01 #DIV/01 0006875 #DIV/01 1615 #DIV/01 #DIV/01 #DIVI01. 0 0125 0 45 5 0 0 0'.. 0 005 0 4 9 0 0 0'. 00001 #REFI #REFI #REFI #REFI #REFI I molybdenum molybdenu TP TP O&G O&G mg/I lbs mg/1 lbs mg# lbs - 0005 51 0 005 15 002 978 0 01#DIVI01 9 98 #DIV/01 I #DIVI01 #DIV/01 002 0 15 0 0 0 00 0 51 0 0 p 00001 #REFI #REFI #REFI #REFI #REFI Phenol Phenol mg/I lbs 0 0625 0 019 0 012 0 007 0 025125 #DIV/01 0 0625 0 0 007 0 #REFI #REFI Phenol Phenol mg/I Ibs 0 Oi3 0 035 0 025 I Color #DIV/0I 0 0 #REFI TEMP 221 19 207 232 21 25 232 19 #REFI TEMP 23 207 23 0 0243333#DIV/01 #DIV/01 22 233333 0035 0 0 23 0013 0 0 207 #REFI #REFI I #REFI #REFI PH 75 75 76 755 7 5375 76 75 #REFI PH 79 73 76 76 79 73 #REFI MBAS � 002 0 3075 Split 048 02 0251875 0 48 0 02 #REFI MBAS 034 1 054 1 0 604 1 0 49486667 0 604 034 #REFI v 00�, Industrial User Wastewater Survey d 00 & Permit Application V I I Part V, Waste,Reduction Information;: N` /74 State Pretreatment Rule 15A NCAC 2H 0916 (c)(1)(M) requires Significant Industrial Users to include a description of current and projected waste reduction (pollution prevention) activities The codes listed are standard EPA codes found on Toxic Release Inventory and other environmental forms Please check all applicable codes for your facility related to wastewater discharge Current Proiected Cade DPePrin*inn 1 nle IU WastewaterSurvey & Perrin Apphcauon file name C 1Doeuments and Settlns&User\Local Settings lemporar% Internet i ilc<'ontent li SW(iSBG12UlUWSlong do( Revision date 12/30/97 Pa<e 17 of IS W13 Improved maintenance scheduling recordkee nig, or procedures W14 Changed production schedule to minimize equipment and feedstock —changeovers W19 Other changes in operating practices (explain briefly in comments) W21 Instituted piocedures to ensure that materials do not stay in inventor beyond shelf -life W22 Began to test outdated material -continue to use if still effecin e W23 Eliminated shelf -life requirements for stable materials W24 Instituted better labeling procedures W25 Instituted clearinghouse to exchange inatcrials that would otherwise be discarded W29 Other changes in Inventory control (explain biiefly m comments) W31 Improved storage or stacking procedures W32 Improved procedures for loading, unloading and transfer operations W33 Installed overflow alarms or automatic shutoff valves 'W34 Installed secondary containment W35 Installed vapor recovery systems W36 Implemented inspection of monitoring program of potential spill of leak sources W39 Others ill and leak prevention (explain biiefly in comments) W41 Increased purity of raw materials W42 Substituted raw materials Other raw material modifications (explain briefly in comments) W49 W51 Instituted recirculation within a nroce.v.,, 1 nle IU WastewaterSurvey & Perrin Apphcauon file name C 1Doeuments and Settlns&User\Local Settings lemporar% Internet i ilc<'ontent li SW(iSBG12UlUWSlong do( Revision date 12/30/97 Pa<e 17 of IS i 0 Industrial User Wastewater Survey 000-7 & Permit Application Current Projected Code Description W52 Modified equipment, la out, or piping W53 Use of a different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers V155 Changed from small �,olumc containers to bulk containers to minimize discarding of emptn containers W-58 Other process modifications (explain briefly in comments) W59 Modflied strTging / eledntne equipment W60 Changed to mechanical stripping / cleaning device,, (from solvents or other materials) W61 Chanced to a ueous cleaners ( from soh encs or othei materials) W62 Reduced the number of solvents used to make waste more amenable to recti cline W63 Modified containment procedures for cleaning units W64 Im roted draining procedures W65 Redesigned parts racks to reduce dragout W66 Modified or installed nose systenns W'67 Improved rinse equipment design W68 Improved imse equipment oeratton W71 Other cleantn and degreasing operation (explain Merl) to comments) W72 Modified spray systems orequipment W73 Substituted coating materials used W74 improved application techniques W75 Changed from s ra to others stern W78 Other surface 2reparation and finishing (explain briefl) in comments) W81 Chwiged product s eci ications W82 Modified design or composition of roduct \x'83 Modified packaoing W89 Other product modifications (explain brtefl-, to comments) W99 Other (specify in comments ) Comments (Please list corresponding code) l-itle IU 1Nastewaier Survey & Permit Application rile name C \Documents and Settings`UserTocal Settmgffennporan Internet rdesContent Ifni\%V6SBM I IWYon_e doc Revision date 12/30,197 Pae 18111 t 88 ynmr,G�r1 T TOWN OF FOREST CITY 0009 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION FOR RNERSTONE INDUSTRIAL PARK NCO087084 4 Please check "current% "projected" or "NIA" for all codes below relating to your facility's wastewater discharge NIA Current Proiected Code Description ( ] ( ) [ ) W13 Improved maintenance scheduling, record keeping, or procedures W14 Changed production schedule to minimize equipment and feedstock changeovers [ ] [ ] ( ] W19 Other changes in operating practices (please explain) ( ) [ ) [ ] W21 Instituted procedures to insure that materials do not stay in inventory beyond shelf life ( ] [ ] ( J W22 Began to test outdated material — continue to use if still effective [ ] ( ) [ J W23 Eliminated shelf -life requirements for stable materials ( ] ( ) [ ] W24 Instituted better labeling procedures [ ] [ ) [ ] W25 Instituted clearinghouse to exchange materials that would otherwise be discarded ( ) [ J ( ) W29 Other changes in inventory control (please explain) ( ) ( ] ( ] W31 Improved storage or stacking procedures ( ] [ J [ ] W32 Improved procedures for loading, unloading and transfer operations [ ] [ ] ( ] W33 Installed overflow alarms, and/or automatic shutoff valves [ ] [ ] [ ] W34 Installed secondary containment ( ] ( ] [ ] W35 Installed vapor recovery systems ( ] ( ) ( ] W36 Implemented inspections or monitoring program of potential spill or leak sources W39 Other spill and leak prevention (please explain) ( ] ( ] [ ] W41 Increased purity of raw materials W42 Substituted raw materials W49 Other raw materials modifications (please explain) [ ) ( ] ( ] W51 Instituted recirculation within a process W52 Modified equipment, layout, and/or piping ( ] [ ) [ ] W53 Use of different process catalyst W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers [ ) ( J [ ] W55 Change from small volume containers to bulk containers to minimize discarding of empty containers IUP 2012Version Horsehead Page 21 of 29 000 K TOWN OF FOREST CITY INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION FOR RIVERSTONE INDUSTRIAL PARK NCO087084 N/A Current Protected Code Description [ ]] F ] [ ] W58 Other process modifications (please explain) [ ] [ ] [ ] W59 Modified stripping/cleaning equipment ( ] [ ] [ J W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) W61 Changed to aqueous cleaners (from solvents or other materials) [ J [ ] [ ] W62 Reduced the number of solvents used to make waste more amendable to recycling [ ] [ ] [ ] W63 Modified containment procedures for cleaning units [ ) [ ] [ ] W64 Improved draining procedures [ ] ( ] [ ] W66 Modified or installed rinse systems [ ] [ ] [ ] W67 Improved rinse equipment design ( J [ ] [ ] W68 Improved rinse equipment operation W71 Other cleaning and degreasing operation (please explain) [ ] [ ] [ ] W72 Modified spray systems or equipment [ ] [ ] ( ] W73 Substituted coating materials used [ ] [ ] [ ] W74 Improved application techniques W75 Changed from spray to other system [ ] [ ) [ ] W78 Other surface preparation and finishing (please explain) [ ] [ ] [ ] W81 Changed product specifications ( l I ] [ J W82 Modified design or composition of product [ ] [ ] [ ] W83 Modified packaging [ ] [ ] [ ] W89 Other product modifications (please explain) [ ] [ ] [ ] W99 Other (please explain) IUP 2012Version Horsehead Page 22 of 29 Workbook Name: HWAAT 2019; Worksheet Name: HWA Page 1 of 5 Printed 2/6/2018, 1 37 PM Modeled after Chapter 5-HWA Guidance, Appendix 5-A Revision Date February 2008 A I B C D E F G H I J K 1 2 3 Headworks Analysts Spreadsheet Spreadsheet Instructions POTW Name Rnerstone W WTP 1) Applicable Values should be entered In the Heavy Bordered Blue cells The rest of worksheet Is Date 1124 2018 protected, password is "2" POTW NPDES # _> N00087084 2) Additional pollutants can be added In cells A34 to A42 Note all Pollutant names are linked from POTW Sludge Permit # _> here to other pages in HWA worksheet and also to AT worksheet (I e , automatically entered Into other pages In HWA worksheet and also AT worksheet from HWA worksheet) POTW NPDES Permitted Flow(MGD) 005 wised in AT only 3) Formulas are discussed In the Comprehensive Guidance HWA Chapter 4) HWA AT and HASL worksheets are linked MAHLs, Basis, and Uncontrollable load are POTW Average Flow(MGD)= 00051 —used in HWA calculations automatically entered Into AT from this worksheet Uncontrollable Flow(MGD)= 00026 5) If red tab notes are not visible, they can be turned on In the "Tools" menu under "options", In the 7Q10 Stream Flow(MGD) 126 "view" tab click the "comment Indicator only" button Stream Classification C Class of Sludge generated (A, or B) Sludge to Digestor Flow(MGD)— Through sale for different POTW use Design Sludge to Disposal Flow(MGD)— flows Criteria ooSolids to Disposal= Design Values Average Flow Permitted Flow L nailing Sludge Site Area(acres)= WWTF Influent BOD (mg/1) 300 14778 1507 X Sludge Site Life(yrs)— WWTF Influent TSS (mg/1) 250 1376 1 1404 X Age of Sludge Site(yrs)=l WWTF Influent NH3 (mg/1) WWTF Influent Total N(mg/1) 30 }{ Pass -Through Loading Calculahons WWTF Influent Total P (mg/1) 4 5 7 8 9 10 11 13 14 15 16 17 18 19 20 21 23 NPDES LIMIT Pollutant (mg/1) Plant Removal Rate (%) Removal rate Source Stream Standard NPDES Loading Standard Stream Loading Design Criteria (lbs/day) (mg/1) Standard Source (lbs/day) Loading (lbs/day) Pass-Thm Minimum Loading Pass-Thru (lbs/day) Basis 24 BOD 30 9797 SS 63 125 125 Design 25 TSS 30 9782 SS 59 104 104 Design 26 Ammonia 99 7 SS 27 Arsenic 45 LIT 005 Class C 95 5348 95 5348 Stream Std 28 Cadmium 41 4 SS 0 002 Class C 3 5866 3 5866 Stream Std 29 Chromium 82 LIF 0 05 Class C 291 9118 291 9118 Stream Std 30 Copper 87 89 SS Action LeNel 31 Cyanide 48 fi SS 0 005 Class C 102226 10 2226 Stream Std 32 Lead 61 LIT 0 025 Class C 67 3643 67 3643 Stream Std 33 Mercury 60 LIT 0000012 Class C 003153 0 03153 Stream Std 34 Molybdenum 1 SS 35 Nickel 42 LIT 0 088 Class C 1594442 159 4442 Stream Std 36 Selenium 50 LIT 0 005 Class C 105088 10 5088 Stream Std 37 Silver 75 LIT Action Le\el 38 Zinc 82 38 SS Action Leel 39 Total Nitrogen 21 29 SS 12 51 12 510 Design 40 Total Phos 397 SS 41 c 42 d 43 e 44 £ 45 r 46 1h 14711 Modeled after Chapter 5-HWA Guidance, Appendix 5-A Revision Date February 2008 Workbook Name: HWAAT 2019• Worksheet Name: HWA Page 2 of 5 � Printed 2/612018 1 37 PM A B C I D I E I F G H I J K 49 Average Influent NHi (mg/1) 50 Average Anaerobic Digester Nhi (mg/1) ® 51 inhibition Loading Calculations only enter when have ANAEROBIC digester AS Na,/T F A S /Nit, lr F A S /Nit,/T F Digestor Minimum Minimum Primary Inhibition Inhibition Inhibition Inhibition Digestor Inhibition Inhibition Removal Rate Primary Removal Concentration Concentration Loading Concentration Inhibition Digestor Inhibition Loading Loading 52 Pollutant (%) Rate Source (mg/1) Source (Ibs day) (mg/4 Conc Source Loading (Ibs day) (lbs day) Source 53 JBOD 54 TSS 55 Ammonia 480 AS 204163 2042 AS/Nit/TF i 56 Arsenic 0 1 AS 00043 00043 AS/Nit/TF t 57 Cadmium 1 AS 00425 00425 AS/Nit/TF IT 58 Chromium 0 394 Nit 00168 00168 AS/Nit/TF i 59 Copper 048 Nit 00204 00204 AS/Nit/TF t 60 Cyanide 0 1 AS 00043 00043 AS/Nit TF i 61 Lead 05 Nit 00213 1 00213 AS/Nit/TF i 62 Mercury 0 1 AS 00043 00043 AS/Nit/TF i 63 Molybdenum 64 Nickel 0 25 Nit 00106T 0106 AS/Nit/TF i 65 Selenium 66 Silver 025 AS 00106 00106 AS/Nrt/TF IT 67 Zinc 30 Aeration basin 1 2760 12760 AS/Nit/TF i 68 Total Nitrogen 69 Total Plies 70 c 71 d 72 e 73 f 74 g 75 h 76 1 Modeled after Chapter 5-HWA Guidance Appendix 5-A Revision Date February 2008 Workbook Name: HWAAT 2019; Worksheet Name: HWA Page 3 of 5 Printed 2/612018 1 37 PM A B C D E F G H I J K 77 78 Sludge Loading Calculations Sludge Ceding Class A Limits Class A Limits Class A Limits Minimum Minimum Sludge Ceiling Load Cumulative Sludge Cumulative Monthly Monthly Ai g Mon Avg Load - Sludge Sludge 79 Pollutant Concentration Sludge Ceding Load - HASL Calc Rate Limit Sludge Loading Average Rate Loading HASL Calc - Loading Loading Limit (mg/kg) (Ibs da)) (lbs day) (Ibs (acre -life)) (lbs day) Limit (mg/kg) (Ibs day) (lbs day) (lbs day) Sorce 80 BOD 81 TSS 82 Ammonia 83 Arsenic 75 36 41 No Criteria 84 Cadmnuii 85 34 39 No Cntena 85 Clirommm 86 Copper 4300 1338 1500 No Criteria 87 Cyanide 88 Lead 840 267 300 No Criteria 879-Mercua 57 15 17 No Criteria90 Molvbdenum 75 91 Nickel 420 374 420 No Cntena 92 Selenium 100 89 100 No Criteria 93 Silver No Criteria 94 Zinc 7500 2498 2800 No Cntena 95 Total Nitrogen 96 Total Phos 977- 7c98 9sd 99 e 100 f 101 102 h 103 I 104 Modeled after Chapter 5-HWA Guidance Appendix 5-A Revision Date February 2008 16 Workbook Name: HWAAT 2019; Worksheet Name: HWA Page 4 of 5 Printed 2/812018, 1 37 PM B I C D E F G Allowable Headworks Loading Calculations 95 5348 Stream Std 00043 AS/Nit/TF mlubitio Minimum Pass Minimum Minimum Mimmum Through Loading Pass Through I Inhibition Loading Minimum Inhibition Sludge Loading Sludge Loading I (lbs/day) Source (lbs/day) Loading Source (lbs/da) Sorce 125 1 Design 102226 Stream Std 00043 AS/Nit/TF inh ibitio i uv rvnmoma 204163 AS/Nu/TF mhibitio 110 Arsenic 95 5348 Stream Std 00043 AS/Nit/TF mlubitio 111 Cadmium 3 5866 Stream Std 00425 AS/Nit/TF inhibitio 112 Chrom um 291 9118 Strewn Std 00168 AS/Nit/TF inhibitim 113 Copper 00204 AS/Nn/TF mlubitio 114 C amde 102226 Stream Std 00043 AS/Nit/TF inh ibitio 115 Lead 673643 Stream Std 00213 AS/Nit/TF inlabitto 116 Mercury 003153 Stream Std 00043 AS/Nit/TF inhibnio 117 Molybdenum 118 Nickel 159 4442 Stream Std 00106 AS/Nit/TF mhibitio 119 Selenium 105088 Stream Std 120 Silver 00106 AS/Nit/TF inhibitio .121.Zinc 1 2760 AS/Nit/TF mlubitio 122 Total Nitrogen 12 5 Fesen Modeled after Chapter 5-HWA Guidance, Appendix 5-A Revision Date February 2008 I J K Allowable Maximum Allowable Headworks Headworks Loading [ding (lbs/day) Source 125 1 Design 104 3 Design 0 0204 1 AS/Nit/TF inhibition 0 0043 AS/Nlt(rF inhibition 00213 AS/Nit/TF inhibition 0 00425 AS/Nit/TF inhibition 00106 AS/Nit/TF inhibition 105088 Stream Std 00106 AS/Nit/TF inhibition 1 2760 AS/Nit/TF inhibition 12 5100 Desim Workbook Name: HWAAT 2019• Worksheet Name: HWA Page 5 of 5 � Printed 2/612018, 1 37 PM A B C D E F G H I J K 132 133 Maximum Allowable Industrial Loadm s Calculations Design vs Pass - Thru Warning Maximum Allowable Check to Use Headworks Loading HASL Calcs Uncontrollable Uncontrollable Uncontrollable 134 Pollutant (lbs/day) MAHL Basis (x) Concentration (mg/1) Source Load (lbs/day) nximnm Allowable Industrial Load (lbs/day) 135 BOD 125 1000 Design 250 Ll r 54210 119679-0 136 TSS 1042500 Design 874 LIT & SS 189518 852982 137 Ammonia 204163 AS/Nit/TF inhibition 25 Li r 05421 198742 138 Arsenic 00043 AS/Nit/TF inhibition 0 006 SS 00001 00041 139 Cadmium 00425 AS/NitrFF inhibition 08124 SS 00176 00249 140 Chromium 00168 AS/Nit/TF atlubitun N/A o65 Lit 00011 00157 141 Copper 00204 AS/Nit/TF inhibition 00841 SS 00018 00186 142 Cyanide 00043 AS/Nmt/TF uihibitio N/A 00481 SS 00010 00032 143 Lead 0 0213 1 AS/Nit/TF inhibition 0 1692 SS 00037 001761 144 Mercury 000425 AS/Nit/TF inhibition 00003 LI r 000001 000425 145 Molybdenwn 146 Nickel 00106 AS/Nit/TF inlubitio= 0 021 LIT 00005 00102 147 Selenium 10 5088 Stream Std 00027 SS 00001 105088 148 Silver 0 0106 AS N t/TF imilub no N/A 00054 SS 00001 00105 149 Zinc 1 2760 AS/Nit/TF inhibition 80776 SS 0 1752 1 1009 150 Total Nitrogen 1 125100 Design 151 Total Plies 152 c 153 d 154 e 155 f 156 g 1571h 15811 Modeled after Chapter 5-HWA Guidance, Appendix 5-A Revision Date February 2008 Workbook Name: HWAAT 2019, Worksheet Name: AT Printed 2/6/2018, 1 38 PM • Page 1 of 6 Allocation Table Headworks last approved 01/20/15 Allocation Table updated 12/31/17 Permits last modified 02/28/17 Porn,=> Riverstone WWTP NPDES- I NCO087084 Spreadsheet Instructions 1) Applicable Values should be entered in the Heavy Bordered cells Rest of worksheet is protected password is "2 2) Formulas are discussed in the Comprehensive Guidance Chapter 6 Section C 3) HWA and AT worksheets in this workbook are inked Pollutant Names MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet This includes pollutant names in columns AT through BK HWA AT Revised November 2005 FLOW BOD TSS IUP Count Industry INDUSTRYNAMES Permit (please listaiphabe°cl)i number Type Pipe of number Industry Renewal Effective Date Modification Effective Date Date Permit Expires Permit Limits MGD gal day Permit Limits Conc Load m I lbs day Permit Limits Conc Load mg/1 lbs/da 1 Bonita Pioneer Packaging 0007 0001 02/01 20 0201 20 1 00016 1,600 1951 001 2603 2000 027 2 American Zinc Products LLC 0008 0001 0228 17 02 28 20 00100 10,000 500001 41 70 50000 41 70 3 4 5 6 7 8 9 10 Column Totals —> 001161 11,600 68 42 Basis > MAHL from HWA (Ibs day) —> Uncontrollable Loading (lbs day) _> Total Allowable for Industry (MAIL) (lbs day) > Total Permitted to Industry (lbs day) NPDES Permitted Flow—> NPDES 00500 00026 00474 00116 Design 125 5 120 68 Design 104 19 85 42 Percent MAIL left (lbs day) > Allow Ind (MAIL) still available (°o) > 00358 75 5 °0 52 43 40 43 Percent MAHL still available (°o) > 71 60o 41 5 °0 t16 5 Percent MAHL (lbs da > 00025 6 5 HWA AT Revised November 2005 I HWA AT Revised November 2005 Workbook Name: HWAAT 2019, Worksheet Name: AT Printed 2/6/2018, 1 38 PM Page 2 of 6 Allocation Table Headworks last approved 01/20/15 Allocation Table updated 12/31/17 Permits last modified 02/28/17 POTW=> Riverstone WWTP NPDES#— NCO087084 IUP Count 1 Industry INDUSTRY NAMES Permit (pieaselist alphabehcl)) number Bonita Pioneer Packaging 0007 Ammonia Permit Limits Pipe Cone Load number mg/1 lbs/day 0001 40000 53411 Arsenic Cadmium Permit Limits Permit Limits Cone Load Cone Load m l lbs/da mg/l lbs/da 00120 0 0002 Monitor Chromium Permit Limits Cone Load mg/1 lbs/da Monitor 1 Copper Permit Limits Cone Load mg/1 lbs/da 0 1800 00024 Cyanide Permit Limits Cone Load mg/I lbs/da 2 American Zinc Products LLC 0008 0001 Monitor Monitor Monitor Monitor Monitor Monitor 3 4 5 6 7 8 - --- 9 — 10 Column Totals => 5 00002 1 00000 0 0000 00024 000001 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) —> Total Allowable for Industry (MAIL) (lbs/day) —> Total Permitted to Industry (lbs/day) => AS/Nit/TF inhibition 2042 054 1987 534 AS/Nit/TF inhibition 00043 00001 00041 00002 AS/Nit1TF inhibition 00425 00176 00249 00000 AS/Nit/TF inhibition 00168 0.0011 00157 00000 AS/Nit/TF inhibition 00204 0 0018 00186 00024 AS/Nit/TF inhibition 00043 00010 00032 00000 MAIL left (lbs/day) _> Percent Allow Ind (MAIL) still available (°o) > 1454 73 1 °° 00040 961 % 00249 100000 00157 100000 00162 871 % 00032 1000% Percent MAHL still available (%) —> 712% 932% 58.6% 93 5 °o 793% 755% 5 Percent MAHL (Ibs/da ) => 1 02 00002 00021 00008 0.0010 0 0002 HWA AT Revised November 2005 POTW== NPDES#=: IUP Count 2 3 4 5 6 7 8 9 10 Workbook Name: HWAAT 2019, Worksheet Name: AT Printed 2/6/2018, 1 38 PM Page 3 of 6 Allocation Table Industry Permit number 0007 Headworks last approved 01/20/15 Allocation Table updated 12/31/17 Permits last modified 02/28/17 Riverstone WWTP NCO087084 INDUSTRY NAMES (please list alphabebcl)) Bonita Pioneer?ackagin Industry Permit number 0007 Pipe number 0001 Lead Mercury Permit Limits Permit Limits Cone Load Cone Load mg/I lbs/da mg/1 lbs day 0.0100 0 0001 Monitor Molybdenum Permit Limits Cone Load mg/1 lbs/da Nickel Permit Limits Cone Load m I lbs/da Monitor Selenium Sil Permit Limits Permit Cone Load Cone mg/I lbs/da mg/1 0 04801 0 0006 Monitor American Zinc Products LLC 0008 0001 Monitor Monitor Monitor Monitor Monitor Monitor ####### 100000 ####### 95 7 °o 0 0005 Column Totals —> 0 00010 000000 0 0000 0 0000 0 0006 Basis=> MAHL from HWA (Ibs/day) => Uncontrollable Loading (Ibs day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs day) > MAIL left (lbs day) —> Percent Allow Ind (MAIL) still available (°o) —> Percent MAHL still available (°o) _> 5 Percent MAHL (lbs/day) > AS/NitrrF AS/NitlrF inhibition inhibition 00213 0004253 00037 0000007 00176 0004247 00001 0000000 00175 0004247 ° 100 0 °o 99 8 % P0010 0 000213 AS/Nit/TF inhibition Stream Std 105088 00001 105088 00006 105081 100000 100000 o S?Sd 00106 00005 00102 00000 00000 00102 ####### 100000 ####### 95 7 °o 0 0005 H WA AT Revised November 2005 Workbook Name: HWAAT 2019, Worksheet Name: AT Printed 2/6/2018, 1 38 PM • Page 4 of 6 Allocation Table INDUSTRY NAMES Headworks last approved 01/20/15 Allocation Table updated 12/31/17 Permits last modified 02/28/17 POTW=> xiversrone NPDES#=> NC0087084 IUP INDUSTRY NAMES Count (plwse list alphabcncl)) 1 Bonita Pioneer Packaging 2 American Zinc Products LL( 3- 4 5 -- 6 — 7 8 9 t0 - - — ver Industry Limits Permit Pipe Load number number lbs/da, 0007 1 0001 Totals => Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) => Percent Allow Ind (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => HWA AT Revised November 2005 00000 AS/Nit/TF inhibition 00106 00001 00105 00000 00105 1000% 989% 00005 t 0 Workbook Name: HWAAT 2019, Worksheet Name: AT Printed 2/6/2018, 1 38 PM Page 5 of 6 Allocation Table Headworks last approved 01/20/15 Allocation Table updated 12/31/17 Permits last modified 02/28/17 Po-rw=> I Riverstone WWTP NPDEs#= NCO087084 HWA AT Revised November 2005 Zinc Total Nitrogen Total Phos. c d e IUP Count I Industry INDUSTRY NAMES Permit (pleeselist alphabettcl)) number Bonita Pioneer Packaging 0007 Pipe number 0001 Permit Limits Cone Load mg/I lbs/da 03490 00047 Permit Limits Cone Load m I lbs/da Permit Limits Cone Load m I lbs/da Permit Limits Cone Load mg/1 lbs/da Permit Limits Cone Load m Its/da Permit Limits Cone Load mg/1 lbs/da 2 American Zinc Products LLC 0008 0001 Monitor Monitor 3 4 5 6 7 8 9 T 10 Column Totals —>0 0047 0 00 0 00 000001 0 0000 000001 AS/Nlt/TF Basis—> inhlb tion Design MAHL from HWA (lbs day) —> 12760 125100 Uncontrollable Loading (Ibs/day) —> 0 1752 Total Allowable for Industry (MAIL) (lbs/day) => 1 1009 ####### Total Permitted to Industry (lbs day) —> 00047 000 000 00000 00000 0 0000 MAIL left (lbs/day) > 1 0962 ####### Percent Allow Ind (MAIL) still available (0o) —> 99 60o ##%MF# ####### ####### ####### ####### Percent MAHL still available (0o) —> 85 9 0o ## ####### ####### ####### ####### 5 Percent MAHL (Ibs day) — 00638 HWA AT Revised November 2005 Workbook Name: HWAAT 2019, Worksheet Name: AT Allocation Table Headworks last approved 01/20/15 Allocation Table updated 12/31/17 Permits last modified 02/28/17 Po,rw=> Riverstone WWTP NPDEStt=> NC0087084 IUP Count 2 3 4 5 6 7 8 9 10 INDUSTRY NAMES (please list alphabencly) Industry Permit number Pipe number f Permit Limits Conc Load mg/1 lbs/da g Permit Limits Conc Load mg/1 lbs/da h Permit Limits Conc Load mg/1 lbs/da I Permit Limits Conc Load mg/1 lbs/da Bonita Pioneer Packaging 0007 0001 American Zinc Products LLC 0008 0001 Column Totals => 1 00000 1 00000 00000 0 0000 Basis=> MAHL from HWA (lbs/day) => Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => 00000 MAIL left (lbs/day) => Percent Allow Ind (MAIL) still available (%) => ####### Percent MAHL still available (%) => ####### 5 Percent MAHL (lbs/day) => HWA AT Revised November 2005 1 000001 ####### I I ####### #######1 1####### 1 000001 Printed 2/6/2018, 1 38 PM Page 6 of 6 Name HWAAT 2019, Worksheet Name HASL Headworks Addendum for Sludge Loadings (HASL) worksheet POTW Name => Riverstone WWTP CUMULATIVE LOADING data from most recent Sludge Report for the most heavily loaded field' lbs/acre POTW NPDES # => NCO087084 Arsenic POTW Sludge Permit # => 0 MAXIMUM SLUDGE Date => 1/24/2018 34 POTW Average Flow => 001 mgd Avg sludge flow to Disposal => 0 mgd Average % Solids to Disposal => 000 % Sludge Site Area permitted => 0 acres Spreadsheet Instructions 1) Data entered only in Heavy Bordered cells Rest of worksheet is protected, password is "T' 2) This spreadsheet changes based on the class of sludge generated inputted in cell C 13 of the HWA spreadsheet The title and the limits in column G of this spreadsheet are updated automatically 3) Formulas in Comprehensive Guidance HWA Chapter, Section K POLLUTANT CUMULATIVE SLUDGE LOADING LIMITS Ibs/acre CUMULATIVE LOADING data from most recent Sludge Report for the most heavily loaded field' lbs/acre % of Cumulative Limit Flag if Greater than 80% Arsenic 36 MAXIMUM SLUDGE % of Cadmium 34 Sludge Ceiling CONC from most Applicable Ceiling Chromium Concentrations recent Sludge Report Ceiling Conc Conc Copper 1338 Limit Limit Lead 267 0 Flag Mercury 15 Molybdenum 85 Nickel 3741 Selenium 89 Zinc 2498 IF Greater than 80% Flag POTW MUST SUBMIT LAND APP & METALS MANAGEMENT PLANn/a Page 1 of 1 Printed 2/6/2018, 1 38 PM vriu_sv = (t.U_potw' U_mf' 8 34) / ( %_ad) ) lbs/day Q_potw = Average POTW flow (mgd) C_inf = Average influent concentration (mgd) %_adl = Per percentage of Sludge Limit as decimal (example enter 117% as 1 17) 8 34 = Conversion Factor If Greater than 80% of the concentration limit POTW MUST SUBMIT METALS MANAGEMENT PLAN n/a Calculate MAHL_sv based on % of Monthly Average Concentration Limits Enter Average to Protect Sludge POTW Influent Quality (insert these Conc values into HWA) #VALUE! #VALUE! #VALUE! #VALUE! #VALU'E! #VALUE' #VALUE' #VALUE! #VALUE! If over ceiling con. POTW must reduce MAHL n/a ' The most heavily loaded field is determined for each polluntant Indivlsually, and is the field that contains the highest amount (lbs/acre) of that polluntant Flag if > Enter actual 80% of MAXIMUM SLUDGE % of Applicable Sludge Ceiling CONC from most Applicable Ceiling Flag if> Concentrations recent Sludge Report Ceiling Conc Conc 100% of Limits or LTMP Data Limit Limit the Limit mg/dry kg mg/dry mg/drykg 0 Flag Flag 75 85 If Greater than 80% of the concentration limit POTW MUST SUBMIT METALS MANAGEMENT PLAN n/a Calculate MAHL_sv based on % of Monthly Average Concentration Limits Enter Average to Protect Sludge POTW Influent Quality (insert these Conc values into HWA) #VALUE! #VALUE! #VALUE! #VALUE! #VALU'E! #VALUE' #VALUE' #VALUE! #VALUE! If over ceiling con. POTW must reduce MAHL n/a ' The most heavily loaded field is determined for each polluntant Indivlsually, and is the field that contains the highest amount (lbs/acre) of that polluntant • Pretreatment Program Info Database printed on: 12/18/2017 for Program Name Forest City WWTP Name Riverstone Industrial Park Program Approval Date 03/15/1983 Pretreatment Status Full Region ARO County Rutherford NPDES Number NCO087084mercury Last PAR Rec 02/15/2017 PAR Due Date 03/01/2018 1631 NPDES Effective Date 10/01/2013 Current Fiscal required NPDES Expire Date 07/31/2018 Year PCI Done es POTW Is Primary WWTP FALSE Last Audit on 02/09/2017 Audit Year Next 21/22 0116 Design Flow mgd 01000 % Design mgd is SIU permitted 11 60 Permitted SIU flow (mgd) [Pt—SIU) WWTP SIU's Fo_� Program SIUs HWA LTMP IWg SUO ERP WWTP CIU's Program CIOs date Inactive Date Next Due 12/31/2017 09/01/2018 Date Received by DWR 01/28/2015 10/28/2014 09/18/2013 12/31/2012 02/22/2013 Date Approved 04/29/2015 12/29/2014 12/12/2013 02/25/2013 05/01/2013 Adopt Date Required 02/18/2013 Date Adopted In in this Box from Pt Contacts PT Pro Formal Name g Prime Phone/ ext Mr Sonny Penson (828) 248-5217 spenson@townofforestcity com ORC Mr Jeff Dotson I 1(828) 248-5217 Mr Jacob Hodge IPrim II828-223-9138 lacobhodge@townofforestcity com Mr Thomas Wilson I I thomw►Ison1 @gma►I com o„#.a# &nf Ra►ated NOVS from DWQ Date Date Date Attended Attended Attended Fax HWA Wksp IUP Wksp PAR Wksp 247-16261 /26/2010 PO Box 728 247-1626 1/26/2010 Pretreatment Coordinator IPO Box728 10/24/2013 6/13/2012 PO Box 728 6/13/2012 PO Box 728 DWR Central Office Contact ivien Zhong DWR Regional Contact Linda Wiggs SIU INSPECTION FORM Name Of Industry: (341AJ" P; cfie ..r IUP # /fro i Address Of Industry I'S 1 (3c".4 ,'ver 6 (t. IUP Expiration Date Fpfer Ci'lti NG aaG`( 5 :)�{T/'ie a Industry Representatives Title POTW Representative 1$ J Title 1 1 1 �Gc C e Date Of Inspection (l a ►— t 7 Time Of Inspection. 13 Purpose of Inspection Annual Other (Describe) POTW to which IU discharges NPDES k /VC o S,I g frc4 Is SIU currently in SNCL t7 If yes, for what9 p/t CUNSrr� d/C�c� �o� 130h PH3 -Z PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following. COMMENTS Product YES / 0 Raw materials used YES / Manufacturing processes YES / NO Categorical, if applicable YES / Production rate YES / Number of employees YES / NO 1 Number of shifts YES / NO tni Comments — PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS I Are there floor drains to the production area? YES / Ip Where do they go? 2 Are production areas diked, contained,or p therwise constructed in suc,h/a way as to prevent harm to the W WTP, especially from spills or slugs9 CYO/NO Comments- Iv1�y In � 3 Are there floor drains in the storage area? YES Where do they go9 J- 4 Are storage tanks and areas diked, contained, or otherwise constructed in such a way as to prevent harm to the W WTP, especially from spills or slugs? Gam/ NO Comments 5 Are process and storage tanks and pipes labeled? NO 6 How are off -spec raw materials, and products dispossee�. BUJ. R', 6.eq 7 •When is the production area cleaned? 8 Is the wastewater from cleaning the production area discharged to the POTW9 Y�i' NO tAIlnV1 i f'S 9. What non -process wastewaters are discharged to POTW9 a� Comments Irtle Sill inpsection Form File name COMP INSP App 7-D Page I Revision data August 1. 1994 SIU IN$PECTION FORM PART II - Plant Tour Section B - PRETREATMENT JYJ 1 LIn Ask the operator to describe pretreatment system I Does operator seem knowledgable about the system? 0/ NO Comments -- ---- 1st 2 Are all units operational? Y(EPNO �.,N,'� 3 How often does operator/maintenance person check system? _moi h (e { c^ 4 Is there an operator for each shift? CES)� NO —} rA s fI'r�CJ 5. How and when is sludge disposed of? _ q/ t! 6 Is there a schedule for preventative maintenance? 1N0 ej �d Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) I Does an outside lab complete samplthe industry reprOesentatIf eveno describeame lsa �pl g procedures 2 If industry completes sampling,ask Comments: ment operational? Y6& / N Comments 3 is flow measurement equip --- 4. is there a calibration log for the flow meters 1rES--tN0 Comments --- Comments PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP — 1 Are files well organized? YES / NO Comments: / NO Comments 2. Are sample collection / chain -of -custody forms filled out properly – — 3. Do result in files agree with reports sent to POTW? NO Comments 4 Who has authority to shut down production sh(ou1�1 a spilt or slug discharge occur9 , / in rasp of spill/slug" -- 5 How does SIU inform employees oKwho to -cG� pOT� — If sl spill pian is already required by P®% NOeComment procedures. �^ ( ` 6. Is SIU implementing slug/ spil] plan. comments* INSPECTION RESULTS slug/Spill Control Plan Needled? rid S /0Actions Comments, Requires e . Date: Signature Of Inspector(s) Date: Title SIU inpsect�on Form 1'ape '_ File name COMP INSP App 7-D 61 A SIU INSPEC'T'ION FORM Name Of lndustry:,,,�,; G4„ Address Of Industry. —� ��`� L( -1P # IU Expiration Date FGAet Cc Al C_ 7-b&-toao5{ Industry Representatives. POTW Representatives TAcc 1J' IA. 9 u e !Q SS Title / �A Title T G)G!I Cil. S Date Of Inspection I L Time Of Inspection: (3 3 U am/pie 1P irpose of Inspection- Ann al Other (Describe) c POTW to which IU discharges (Z; vs. r 4-zwc NPDES # _/C U a 70 j,y Is SIU currently in SNC') ,t/ c If yes, for what9 5 PART I INITIAL IN TERVIEW Has anything changed since the last inspection or IUP application in the following. COMMENTS Product YES / NO rot,er r r ti wa rr Z, rec o,.y Raw materials used YES / NO Manufacturing processes YES / NO ¢ Q,,l I c� Categorical, if applicable YES / NO o 7- Production rate YES / NO _ �nfl/�� �,� f�oii amt Jo h Number of employees YES / NO �C1 Number of shifts YES / NO Comments PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS I Are there floor drains in the production area? V/ NO Where do they go? 2 Are production areas diked, contained, or otherwise constructed in such a way as to prevent harm to the W WTP, especially from spills or slugs9 YES / I O Comments- _ (� ,� F,�n,� �, int i` d� CPA�a,'pt�. Are there floor drains in the storage area? YES /6P Where do they go9 4 Are storage tanks and areas diked, contained, or otherwise constructed in such a wag to pre ent harm to the W WTP, especially from spills or slugs � NO Comments _ �x e�/ Are process and storage tanks and pipes labeled? How are off -spec raw materials, and products dis y/ NO of? _ 7 • When is the production area cleaned? LA, l 8 Is the wastewater from cleaning the production ared discharged to the POTW? 9 What non -process wastewaters are discharged to POTW? YES Comments (ro� goe.S '�O Y'Ve-P55 (4 Va(_ J 7— rliO+er (9v C c�0-510 pOTV P0tw I�w,C/�IMCV [sHP taat�1 ��%or /u� 1 rile SIU inpsection Form File COMP INSP App 7-D v S in ►JOT �ei� /avcM �� EE W 0,1 t 110 C tfod name Revision data August 1 1994 I✓^ails Ci' S 7 d PO rlt/ Page I SIU INSPECTION FORM PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system 1. Does operator seem knowledgable about the system? )qP/ NO Comments Ud�t 2. Are all units operational? YES / w r ° Ce S S a w e Z� 3 How often does operator/maintenance person check systems t 4 Is there an operator for each shift? / NO 5 How and when is sludge disposed oto Ca prod13 t� ...AcisM RG N' - 6. Is the e a schedule for ev ntative maintenances YE / NO Comments: PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT (Collect a sample if desired.) � r ' . Does an outside lab complete sampling? YES O If yes, name of lab E_(-n_✓i oi'^�O• 2 if industry completes sampling, ask the ind presentative to describe sampling procedures — Comments: 3 is flow measurement equipment operational9 YES/NO Comments 4 is there a calibration log for the flow meters YES /NO Comments Comments PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP ���M-`- n 1 Are files well organized? Q/ NO comments forsfilled out properly �` NO °mmenis f (lection / chain -of -custody y 2. Are sample co 3 Do results in files agree with reports sent to POTW? NFNO Comments = _ 4 Who has authority to shut down production shouuld a spill or slug discharge occur` J ° �1,111in 5 How does orm employees�of whsrt� to�c 11 at POTW to case ofspill/slug _ -- proced If slug/spill plan is already e uuiredd by POTW, NOrevieComment�eS �� C — ---- 6 Is SIU implementingslug/spill lan --- - - Comments• INSPECTION RESULTS Slug/Spill Control Plan Needed? YES/NO Comments, Required Or Recommended Actions �L SignatureOf Inspector(s) Date: Date: ritie SIU Inpsection Form J,agL , File name COMP INSP App 7-D