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HomeMy WebLinkAboutNC0004774_Duke Drilling Report_20180113McCXL BROTHERSPOST OFFICE BOX 668710 o CHARLOTTE, NC 28266-8710 o TELEPHONE (704) 399-1506 0 TELEFAX (704) 398-2605 INC. SUMMARY OF DRiLILA ACTIVITIES Founded1938 AND H DROGEOLOGIcC REPORT Ig TEST WELL FOR ASH BENEFICIATION PROJECT DUKE ENERGY o BUCK STEAM PLANT The overall scope of this report is to describe the drilling activities and well construction that took place at the Buck Steam Station. This well was intended to be a test well that potentially could be approved for use as a water supply for the ash beneficiation project. It is important -to note that Justin Winter (a degreed geologist) was onsite and collected data under my supervision to record changes within the bedrock, as well as overall safe groundwater practices. Justin graduated with a BS in Geology from Western Carolina University. He has worked under my supervision in various capacities since his employment here as I mentor him in practical field assessment and data collection procedures. His field methods are sound, and similar to my own. It should be noted that the rock types identified are general presumptions, based on observation only and field identification of basic mineral content and metamorphic rank. A drilling log with formation descriptions is attached to this document as described by Justin Winter and reviewed by the undersigned, along with the NC Well Construction Record (Form GW -1). January 8th, 2018 McCall Brothers Inc. arrived on site at 8:45 AM for their safety briefing conducted by Dale Wooten (Duke Energy). Dale instructed the crew on proper safety protocol noting specific site locations in the event of a plant emergency. At the drill site, (bus turn around) a discussion on various potential hazards and the general scope of work was held. Reviewing a JSA, written by Justin Winter, this meeting was brief and concise. Work began by prepping and servicing all equipment before drilling was to be initiated. Originally, the site access was limited, however a service road was created to allow equipment to be brought in. This access road was created in an effort to minimize the environmental footprint of the project on the site. The planned drilling activities require heavy machinery with hydraulic operating systems, thus each piece of the equipment was placed over of a bermed tarp designed to contain any possible fluids in the event of a blowout. The surrounding work site was roped off with caution tape to raise awareness to the hazards of construction that would be conducted. Appropriate erosion control measures were implemented by installing two rows of silt fencing, along with a retention pit. The retention pit was installed to capture and contain the majority of rock cuttings produced by the rig. After these measures were taken, the drill crew were able to set up the derrick and drill the first 25' using the stabilizer bit. This bit is designed to drill through the overburden and into shallow or low-grade bedrock. Janu2rry 9th, 2018 The drill crew arrived on site at the bus turn around at 8:35 AM. A safety meeting was held prior to drilling to discuss all potential dangers associated with drilling activities, such as slips, trips, falls, pinch points, overhead objects, and other safety hazards. The JSA was completed and was to be signed off by Dale Wooten later on that afternoon. All equipment was inspected for leaks or damaged hydraulic lines from the previous day. Continuing from the previous afternoon the drill rig encountered bedrock at approximately 124'. To ensure that the bedrock was competent air rotary drilling as described continued for an additional 6 vertical feet. After tripping all drilling rods and tools back out of the hole McCall Brothers personnel switched drilling tools from the stabilizer bit to a QL6 style air hammer equipped with a 61/2" diameter percussion style rock bit. The next step of well construction involved the installation of casing. Casing is utilized in well construction to prevent surface contaminants from entering the aquifer and to support the overburden such that it cannot collapse into the borehole. Attached to the bottom of the casing is a case-hardened steel drive shoe. Drive shoes are threaded to the bottom portion of casing to protect the integrity of the pipe, and to serve as a seal when forcefully driven into bedrock. McCall Brothers installed 134' of 8" galvanized steel casing, 6' of which was sealed into bedrock. Re-entering the bore hole with the 61/2' bit, the drill crew were able to reach a depth of 275'below ground surface (bgs) encountering minimal fractures at 231'bgs. This fracture resulted in a yield of 1-3 gallons per minute (gpm). January 10'h, 2018 Arriving on site at 9:20 AM, McCall Brothers crew routinely discussed the JSA and completed an on-site safety meeting followed by an equipment inspection. Drilling began at 9:50 AM, the 300' depth mark was reached at 10:23 AM. Typically, this drill rig will cut 25' of rock every 25- 35 minutes, depending on the grade of rock and the drill operator. At a depth of 600' bgs this well produced an estimated total yield of 15 gpm at depth intervals of 281' bgs and 475' bgs. Yield is determined using the air lift method. This practice involves shutting off the water injection pump on the drill rig and allowing the compressor to "blow the well", which is essentially fully evacuating all produced water from the well by high pressure air injection. The water produced from this approach represents the maximum yield of the well. Yield is calculated using a simple timed bucket test (catching the water stream from the well in a 5 gallon bucket and counting the time required to fill it). Januar filth, 2018 McCall Brothers Inc. arrived on site at 9:30 AM for the morning safety briefing, equipment inspection and JSA breakdown. That afternoon Dale Wooten arrived to check up on our progress as well as sign off on inspection sheets, along with the JSA. Starting at 600' bgs we continued to drill to 800' bgs noting one fracture at 625'bgs, increasing the yield to 30-35 gpm. It should be noted that dry fractures (non -water bearing joints or openings) were later encountered at deeper depth, resulting in a decrease in the overall yield. McCall Brothers drill crew stopped drilling at 800' bgs to wait for further instruction from Duke Energy. Zabin Mansoor instructed the crew to continue drilling up to 900' bgs. The additional 100' of drilling was accomplished the following morning, January 12th, 2018. Due to the unexpected low yield of only 15 gpm, the well was not reamed to 8" diameter, however it was not abandoned as it could potentially be used for a groundwater monitoring well. Upon demobilizing from the site, a locking well cap was placed over top of the well to ensure security will be maintained. Conclusions It is the opinion of the undersigned that this well is somewhat of a geological anomaly and not representative of what would normally be expected from a yield perspective. Due to the nature of bed rock aquifers, the pattern of water bearing fractures is both irregular and unpredictable, therefore well yields are not guaranteed. Previous wells within the nearby area (and on the Buck Station site) have resulted in yields greater than 150 gpm. The available surface geologic data suggest highly fractured bedrock in the near surface which should continue at depth. It is not unreasonable to expect a much higher yield in well drilled in this formation, than were encountered in this particular well. It would be the recommendation of the undersigned that an alternate location be selected at some distance away from this present drill site in a direction that places it further toward the river. A location nearer the slope break or even at lower elevation should result in a more productive well. 4�� 1 By:� I Michael Floyd, L.G. NC Licensed Geologist o. 15 McCall Brothers, Inc..