NCG140460_NOI Application_20180220

'$r Division of Energy, Mineral and Land Resources
tl
Stormwater Program
w.
1 ` National Pollutant Discharge Elimination System
Elitr gy, Miner-uf
anti (_onct Resour-i es NCG140000
EH�1IPONMENTAL QIJ ALM
NOTICE OF INTENT
FOR AGENCY USE ONLY
Date Received
Year Month Da
Ceruficate of Covera
Chec A o
Permit Acs ted to
National Pollutant Discharge Elimination System application for coverage under General Permit
NCG140000
STORMWATERAND PROCESS WASTEWATER DISCHARGES associated with activities class ified as:
SIC (Standard Industrial Classification) Code: 3273 and like activities - Ready Mixed Concrete
This NOImay be an application to discharge process wastewater NCG140000 contains effluent limitations
for process wastewater discharges. Wastewater dis charges must meet the requirements of thes e
effluent limitations. An exceedance of any of these limitations will result in a violation of the permit
conditions.
For questions, contact the DEMLR Central Office or Regional Office in your area. (See page 8)
(Please print or type)
1) M&ilmg address of owner/operator (official address to which all permit correspondence will be
mailed):
Legal Company Name Carolina Sunrock LLC
(Please attach the most recent Annual Report to the NC Secretary of State showing the current legal name Alternatively this
permit can be given to an individual )
Signee's Name (as signed for in question 28 below) _ Gce99 Bowler_____—_
Street Address 200 Horizon Drive, Suite 100
-----------------------------------------------------------------
City Raleigh –_----__ _ State NC — ZIP Code 27615
Telephone No. 919 747-6358 _ _______ Email _gbowlec a�thesunrockgroup_com ____
Alternate Contact Name Matt Burgess __----- Email (if different) mbar ess thesunrock roti coin
------- - B- G`�--------�- p.
Alternate Contact Telephone (if different) _9191 575_3897
2) Location of facility producing discharge
Facility Name
S tre et Addre s s
City
County
Facility Contact
Telephone No.
Carolina Sunrock - Prosr)ect Hill Facil
4266 Wrenn Road
--------------------------- ---------------------
Prospect Hill _----_--_ State NCZIP Code 27314
-Fred Bla_nkensh
[phone]
3) Physical location information
Email fblankeiiship rr thesunrockgroup.com
Please provide narrative directions to the facility (use street names, state road numbers, and distance and
direction from a roadway intersection) Travelin&north on NC -86, take a right onto NC -49 in Project Hill_
travel 1.2 miles and take a left onto Wrenn Road; facility will be 0.2 miles on the left. — —
(A copy of a county map of US GS quads he et with facihtyclearly located on the map is a required part of this application)
4) Latitude 36015'18.55"N Longitude 79°10'15.04" W (deg , mm, sec or decimal)
Pagel of 8
S WU-NCGI4-NOI
RECEIVED
Last rTvi 919041' 10
DENR•LAND QUALITY
STORMWATFER PPRMlrrltdn

NCG140000 N.O.I.
5) This NPDES Permit Application applies to the following (check all that apply):
IN New or Proposed Facility Date operation is to begin_May 2018
El Existing Existing Facility Date operation began -----_--_
6) Consultant's application information:
Consultant: Jonathan Murphrey, P.G.
Consulting Firm: Piedmont Geologic
Mailing Address: 6003 Chapel Hill Road, Suite 145 ---
City: Raleigh
State NC --—_------ Zip Code_27607 ---
Phone: ( 919_) 854-9700_— _
Email: jmur montgeologic.com—__--_—_
(Optional)
Staple Business Card Here:
7) Provide the 4 digit Standard Industrial Classification Code (SIC Code) that describes the primary
industrial activity at this facility.
SIC Code: 3 2 7 3
8) Provide a brief description of the types of industrial activities and products produced at this facility:
(Attach a site diagram showing the rocess areas present at this facility.)
The facility produces asphalt andready-mixconcrete products.
Stormwater Dis charge, Was tewater Treatment & Dis charge and Permitting Information
9) Discharge points /Receiving waters:
What is the name of the body or bodies of water (creek, stream, river, lake, etc.) that the facilitys tormwater
and/or wastewater discharges will end up in? Sug rtree Creek to South Hyco Creek to Lake Roxboro
To find the waterbody, please see the "MAPS" tab on
httt)s:/Aicdenr.mal)s.arcgis.com/apps /webappviewer/index.html? id=6e 125ad7628f494694e259c80dd64
265 for a map of NC Surface Waterbody Classifications.
Receiving water classifications) for the waters. WS_II;HQW (Sugartree Creek and South Hyco Creek)
-- --------------------
WS-II,B;HQW (Lake Roxboro)
Ifthe site will discharge to a separate storm sewer system, name the operator of the separate storm sewer
system (e.g. City of Raleigh municipal storm sewer). — — — —_
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NCG140000 N.O.I.
List discharge points (outfalls) that convey discharge from the site (both on-site and off-site) and
location coordinates Attach additional sheets if neces s ary, or note that this information is specified
on the site plan
Be sure to indicate a type for each outfall listed below as Stormwater only, Wastewater only or
Wastewater Commingled with Stormwater
Outfall No. _001_ S tormwater only ❑
Latitude (degrees Anmutes/seconds)
Longitude (degrees /rnmutes/seconds)-
Outfall No. __ S tormwater only ❑
Latitude (degreesAnmutes/seconds):
Longitude (degrees Anmutes/seconds):
Wastewater only ❑ Wastewater Commingled with Stormwater IN
36015'25.21 " N
790 10' 18.21"---- W
Wastewater only ❑ Wastewater Commingled with Stormwater ❑
N
Outfall No __ Stormwater only ❑ Wastewater only ❑ Wastewater Commingled with Stormwater ❑
Latitude (degrees Anmutes/seconds) — N
Longitude (degrees AnmutesAeconds) —__------
Outfall No. __ Stormwater only ❑ Wastewater only ❑ Wastewater Commingled with Stormwater ❑
Latitude (degrees /minutes /seconds) --- N
Longitude (degrees AnmutesAeconds): _----- —______--- W
Outfall No _____ Stormwater only ElLatitude (degrees Anmutes/seconds):
Longitude (degrees AnmutesAeconds):
Wastewater only ❑ Wastewater Commingled with Stormwater ❑
-----------------
N
W
Outfall No __ Stormwater Stormwater only ❑ Wastewater only ❑ Wastewater Commingled with Stormwater ❑
Latitude (degrees /minutes /seconds) -------- N
Longitude (degrees hnmutes/seconds): W
Outfall No -----Stormwater only El Wastewateronly ElWastewater Commingled with Stormwater ElLatitude (degrees Anmutes/seconds) N
Longitude (degrees AnmutesIseconds):W
Will this facility discharge wastewater to SA(Shellfish)waters? ❑ Yes N No
Note: Discharge ofprocess wastewater to receiving waters classified as Critical Area (CA) mustbe
reviewed by the NC. Division of Water Resources, Public Water Supply Section ahead of
approval. No new discharges ofprocess wastewater are permitted in receiving waters
classified as WS-Ior freshwater ORW
You must show all discharge points clearly on the submitted site plan. Be advised that
NCDEQmay require you to apply for an individual permit, based on proposed discharge
rates and receiving stream conditions (low flows, impairments, etc.)
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NCG140000 N.O.I.
10) Each applicant shall provide the following information (attach additional sheets as necessary):
• Two (2) site plans depicting the facility or site with numbered outfalls which indicate stormwater and
wastewater outfalls. The plans shall legibly show. at a minimum, (existing or proposed):
o Outline of drainage areas with topographical lines and features
o Stormwater/wastewater treatment structures
o Location of numbered stormwater/wastewater outfalls (corresponding to which drainage areas)
o Runoff conveyance structures
o Areas and acreage where materials are stored
o Impervious area acreages
o Location(s) of streams and/or wetlands the site is draining to, and any applicable buffers
o Site property lines, North Arrow, and bar scale
o If applicable, the 100 -year floodplain line
o Acreage of each stormwater and wastewater topographical area
o Each of the facilities' wastewater or stormwater source and discharge structures and each of its
hazardous waste treatment, storage, or disposal facilities
o Site location (insert)
Site plans shall be 24" x 36" in s ize.
• Line drawing and description: Aline drawing of the water flow through the facility. Apictorial
description of the nature and amount of any s ources of water and any collection and treatment measures .
• Anarrative description and identification of each type of process, operation, or production area which
contributes wastewater to the effluent for each outfall, and a description of the treatment the wastewater
receives (or will receive), including the ultimate dispos al of any solid or fluid wastes other than by
discharge. Processes, operations, or production areas maybe described in general terms (e.g. "ash
silo").
11) Does the applicant have any unres olved Notice of Violations (NOVs)?
EN No ❑ Yes
Wastewater:
12) What types of wastewater does your facility generate or discharge?
Type of Authorized Wastewater
Generate
Discharge
Sent to WW
Treatment
System
Vehicle and equipment cleanin (VE)
Wetting of raw material stock iles (RIND
Mixing drum cleaning (NO)
Further explanation, if necessary: All wastewaters will be treated via an initial system of weirs/filters to remove solids, followed
by a pH -neutralization system. Solids will be recycled into production; treated wastewater discharged to detention basin. Anticipated
maximum discharge is 10,000 gpd. See attached drawings/figures.
13) WM your facility spray -clown or actively wet aggregate pules?
❑ No N Yes
14) Does the facility use any of the following on site?
1K Phosphorus -containing Detergents
❑ Brighteners ❑ Other Cleaning Agents
® Non -Phosphorus -containing Detergents
❑ Other:
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NCG140000 N.O.I.
15) Are wastewater treatment facilities planned in the 100 -year flood plain?
IN No ❑ Yes
16) Will your facility build a closed-loop recycle system (CLRSs) that meets design requirements in 15A
-r NCAC 02T.1000 and hold your facilities' working volume`?
❑ Yes IN No
YYes , STOP COMPLETION of this permit. Contact DWR Non-Dis charge Permitting Program for permitting
requirements.
17) Awastewater treatment alternatives review is required by 15ANCAC 2HO105 (c)(2) for any new or
expanding water pollution control facility's discharge in North Carolina. You may attach additional sheets.
a) What wastewaters were considered for this alternatives review? N VE IX RM IN MD
b) Connection to a Municipal or Regional Sewer Collection System:
i) Are there existing sewer lines within a one -mile radius? .... ............. ........... ❑ Yes N No
(1) If Yes, will the wastewater treatment plant (WWTP) accept the wastewater? .. ❑ Yes ❑ No
(a) If No, please attach a letter documenting that the WWTP will not accept the wastewater.
(b) If Yes, is it feasible to connect to the WWTP? Why or why not?*
c) Surface or Subsurface Disposal System (e.g., spray irrigation):
i) Is a surface or subsurface disposal technologically feasible (possible)? . ............N Yes ❑ No
Why or Why not? Surface/subsurface disposal (e.g.. sprav/drip irrigation or subsurface injection
systems) would be technologically feasible, provided enough open land were available at the
site.
ii) Is a surface or subsurface disposal system feasible to implement?*... ......❑ Yes N No
Why or Why not? No, due to the lack of open land that is available at the site due to the presenc(
of equipment/structures, a septic field, stormwater control devices, aggregate stockpiling areas,
and trucking routes.
iii) What is the feasibility of employing a subsurface or surface discharge as compared to a direct
discharge to surface waters?* A direct discharge to surface waters is considered the only feasible
alternative, based on space limitations which would prohibit the implementation of any surface
or subsurface disposal technologies.
d) Direct Discharge to Surface Waters: Is discharge to surface waters the most environmentally sound
alternative of all reasonably cost-effective options of the wastewaters being considered?* ... N Yes ❑ No
i) If No, contact DEMLR's Land Application Unit to determine permitting requirements.
e) If this review included all wastewater discharge types, would excluding some types (e.g. raw
stockpile wetting) make any of the above non -discharge options feasible? ............. ❑ Yes N No
* You may be asked to provide further information to support your answers to these questions after the initial review
Feasibility should take into account initial and recurring costs.
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NCG140000 N.O.I.
Stormwater*
18) Does this facility employ any best management practices for Stormwater control? ❑ No N Yes
Ifyes, please bne fly describe: Structural BMPs include vegetative swales and a Stormwater detention basin. plus secondary
containment structures for bulk liquids Non-sti-tictural BMPs include emplovee training for storinwater pollution prevention,
safe equipment/materials handling practices. and spill prevention and response
19) Does this facility have a Stormwater Pollution Prevention Plan? ❑ No gl Yes
If yes, when was it implemented? 1t will be implemented upon startup of facility operations___
20) Are vehicle maintenance activities (VMA) occurring or planned at this facility? ❑ No IN Yes
If yes, does your VMA area discharge into your wastewater treatment device? ❑ No IN Yes
Other/Permitting
21) Does this facility have a Division of Land Resources Erosion & Sedimentation Control (E&S C) Permit?
❑ No N Yes
If yes, list the permit numbers for all current E&SC permits for this facility: CASWE-2016-001
22) Is your facility subject to Phase HPost-Construction Area? N No ❑ Yes
If yes, who is the permitting authority?
23) Is your facility located in one of the 20 Coastal Counties? ❑ Yes N No
Is your facility adding more than 10,000 ftz of built -upon area or CAMAMajor Permit? ❑ Yes ❑ No
24) Is your facility discharging wastewater (treated or untreated) such as water from wetting of aggregate piles,
drum rens e -out, or vehicle and equipment cleaning to a s tormwater BMP? IK No ❑ Yes
Yyes, please attach your approval from the permitting authonty to do so.
25) Does this facility have any other NPDES permits? ❑ No N Yes
If yes , list the permit numbers for all current NPDES permits for this facility: NCGO10000
26) Does this facility have any Non -Discharge permits (ex- recycle permits)? I'M No ❑ Yes
If yes, list the permit numbers for all current Non -Discharge permits for this facility
27) Hazardous Waste
a) Is this facility a Hazardous Waste Treatment, Storage, or DisposalFacilrty?
IN No ❑ Yes
b) Is this facilitya Small Quantity Generator (less than 1000 kg ofhazardous waste generated per month) of
hazardous waste?
N No ❑ Yes
c) Is this facility a Large Quantity Generator (1000 kg. or more of hazardous waste generated per month) of
hazardous waste?
N No ❑ Yes
d) Types) ofwaste:
How is material stored: --
Where
tored:_Where is material stored:
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NCG140000 N.O.Z
How many disposal shipments per year:
Name of transport/disposal vendor: __.
Vendor a ddre s s:
Final Checklist
This application will be returned as incomplete unless all of the following items have been included:
ff Check for $100 made payable to NCDEQ.
"Lf Cr This completed application and all supporting documentation. See Question 10.
If an Erosion & Sedimentation Control (E&S C) Plan is required from Division of Land Resources (DLR)
or local designee: documentation verifying applicant has developed and submitted that Plan to the
governing agency (required per 15ANCAC 02H.0138).
Two (2) s ite plans depicting the site plan with numbered outfalls which indicate stormwater and wastewater
outfalls. See Question 10.
Acounty map or USGS quad sheet with location of facility clearly marked.
28) Signatory Requirements (per 40 CFR 122.22)
All applications, reports, or information submitted to the Director shall be signed and certified.
a All notices ofintenttobe cove redunder this Gene ral Permit s hall be srgnedas follows:
(1) Fora corporation by a responsible corporate officer. For the purpose of this permit, a responsible corporate officer means. (a) a president,
secretary, tre as urer or vice president of the corporation in charge of principal bus mess function, or any other person who performs similar
policy or decision making functions for the corporation, or (b) the manager of one or more manufacturing production or operating facilities
employing more than 250 persons or having gross annual sales or expenditures exceeding 25 million (in second quarter 1980 dollars), if
authority to sign documents has been assigned or delegated to the manager in accordance with corporate procedures.
(2)Fora partnership or sole proprietorship: by general partner or the proprietor, respectively, or
(3) For a municipality, state, federal, or other public agency by either a principal executive officer or ranking elected official
Certification: North Carolina General Statute 143-215.6 B(i) provides that:
Any person who knowingly makes any false statement, representation, orcertification in any application, record, report, plan, or other document
filed or required to be maintained under this Article or a rule implementing this Article, or who knowingly makes a false sta tement of a material
fact in a rulemaking proceeding orcontested case underthis Article; orwho falsifies, tampers with, orknowinglyrenders inaccurate any recording
ormonitormg device ormethod required to be operated or maintained under this Article or rules of the [Environmental Management]Commission
implementing this Article shall be guilty of Class 2 misdemeanor which may include a fine not to exceed ten thousand dollars ($10,000)
Ihereby request coverage under the referenced General Permit. Iunderstand that coverage under this permit will
constitute the permit requirements for the discharge(s) and is enforceable in the same manner as an individual
permit.
I certify that I am familiar with the information contained in this apphcation and that to the best of my knowledge
and belief such information is true, complete, andd��accurate.
Printed Name of Person Signing:.
Title: C 1 r
-z
(Sig att plicant) (Datt S i ed)
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NCG140000 N.O.L
Notice of Intent must be accompanied by a check or money order for $100.00 made payable to: NCDENR
Mail the entire package to:
Stormwater Permitting Unit Program
Division of Energy, Mineral and Land Resources
1612 Mail Service Center
Raleigh, North Carolina 27699-1612
Note
The submission of this document does not guarantee the issuance of an NPDES permit.
For questions, please contact the DENIER Regional Office for your area.
DEMLR Regional Office Contact Information:
Asheville Office ......
[phone]
Fayetteville Office ...
[phone]
Mooresville Office ...
[phone]
Raleigh Office ........
[phone]
Washington Office ...
[phone]
Wilmington Office ...
[phone]
Winston-Salem ......
[phone]
Central Office .....
[phone]
Page 8 of 8
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NCG140000 NOI
Carolina Sunrock — Prospect Hill Facility
January 31, 2018
SUPPORTING DOCUMENTATION
AND FIGURES

14
Energy, Mineral
and Land Resources
ENVIRONMENTAL OVALFT/
PAT MCCRORY
Gmrmor
DONALD R. VAN DER VAART
Se miary
TRACY DAVIS
February 8, 2016
LETTER OF APPROVAL WITH MODIFICATIONS
Carolina Sunrock, LLC
Attn: Tony Sample
200 Horizon Drive Suite 100
Raleigh, NC 27615
RE: Project Name: PROSPECT HILL FACILITY
Acres Approved: 19
Project ID: CASWE-2016-001
County: Caswell, City: Prospect Hill
Address: Wrenn Rd.
River Basin: Roanoke
Stream Classification: Other
Submitted By: Chad Abbot, P.E.
Date Received by LQS: February 1, 2016
Plan Type: Industrial
Dear Mr. Sample:
This office has reviewed the subject erosion and sedimentation control plan. We find the plan to
be acceptable and hereby issue this Letter of Approval. The enclosed Certificate of Approval
must be posted at the job site. This plan approval shall expire three (3) years following the date
of approval, if no land -disturbing activity has been undertaken, as is required by Title 15A
NCAC 4B .0129.
Please be aware that your project will be covered by the enclosed NPDES Construction
Stormwater General Permit NCG010000. Please become familiar with all the requirements and
conditions of this permit in order to achieve compliance.
Title 15A NCAC 4B .0118(a) requires that a copy of the approved erosion control plan be on file
at the job site. Also, this letter gives the notice required by G.S. 113A -61.1(a) of our right of
periodic inspection to insure compliance with the approved plan.
Division of Energy, Mineral, and Land Resources
Energy Section - Geological Survey Section • Land Quality Section
450 West Hanes Mill Road, Suite 300, Winston-Salem, NC 27105 Phone: [phone] • FAX: [phone]
Internet htb:llportal.ncdenr.omAureb/l
An Equal Opportunity 1 Affirmative Action Employer— 50% Recycled 110% Post Consumer Paper

Letter of Approval
Mr. Toni- Sample
February- 8. 2016
Page 2 of 3
North Carolina's Sedimentation Pollution Control Act is performance -oriented, requiring
protection of existing natural resources and adjoining properties. If, following the
commencement of this project, the erosion and sedimentation control plan is inadequate to meet
the requirements of the Sedimentation Pollution Control Act of 1973 (North Carolina General
Statute 113A-51 through 66), this office may require revisions to the plan and implementation of
the revisions to insure compliance with the Act.
Acceptance and approval of this plan is conditioned upon your compliance with Federal and
State w$ter quality- laws, regulations, and rules. In addition, local city- or count}- ordinances or
rules may also apply to this land -disturbing activity. This approval does not supersede any other
Permit or approval. .
Please note that this approval is based in part on the accuracy of the information provided in the
Financial Responsibility Form, which you provided. You are requested to file an amended form
if there is any change in the information included on the form. In addition; it would be helpful if
you notify this office of the proposed starting date for this project. Please notify us if you plan to
have a preconstruction conference.
Your cooperation is appreciated.
Sincerely,
Matthew, E. Gantt, P.E.
Regional Engineer
Land Quality Section
Enclosures: Certificate of Approval
NPDES Permit
cc: Chad Abbot, P.E.
Summit Design and Engineering Ser%ices
504 Meadowland Drive
Hillsborough, SIC 27278

Letter of Approval
Mr. Tony Sample
February 8, 2016
Page 3 of 3
MODOFICATIONS REQUIRED FOR APPROVAL
Project : Prospect Hill Facility
Project ID: CASWE-2016-001
County: Caswell
I. Any borrow or waste areas associated with this project must be included in a revised
plan submittal. Borrow soil may not be excavated and brought onto the site until a
revised plan is approved.

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Carolina Sunrocl� -Pros Prospect Hill Facility
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0 5 1 0 1000 2000 4000 5000 FIGURE 1
MILES FEET SITE LOCATION MAP
Data Source: Ridgeville, NC quadrangle, USGS, 1968 CAROLINA SUNROCK - PROSPECT HILL FACILITY
Wrenn Road, Prospect Hill, North Carolina