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NCG551738_Authorization to Construct_20180125
Water Resources Environmental Quahty January 25, 2018 Mr. Joseph Broten, Owner 124 Skyview Drive Waynesville, North Carolina 28786 ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Interim Director Subject: Certificate of Coverage (COC) NCG551738 Authorization to Construct (ATC) Under General Permit NCG550000 for Single -Family Residence WWTP 124 Skyview Drive, Waynesville 28786 Haywood County Dear Mr. Broten: General Permit Coverage. In accordance with your application for discharge, the Division of Water Resources (DWR) herewith forwards the subject Authorization to Construct (ATC) and Certificate of Coverage (COC) to discharge under the subject NPDES General Permit. This permit is issued pursuant to the requirements of North Carolina General Statue 143-215 .1, the Memorandum of Agreement between North Carolina and the US Environmental Protection agency dated October 15, 2007 (or as subsequently amended). Your permit package includes: 13 Certificate of Coverage / Authorization to Construct / Operation & Maintenance Instructions. El A copy of Wastewater Discharge General Permit NCG550000. 13 A copy of the approved plans and specifications (signed August 26, 2017). 13 Engineer's Certification form (to be returned to DWR upon project completion). To maintain this COC, you must remit an annual fee of $60 to the Division of Water Resources beginning one year from the above issuance date. Mail Annual Fee [include COC number on your check] to: DEQ / DWR / NPDES / SFR Permitting 1617 Mail Service Center Raleigh, NC 27699-1617 DWR understands that the subject site has been judged "unsuitable" for a ground -absorption sewer system by the Haywood County Environmental Health. Therefore, your authorized consultant, Lash Engineering, Inc., intends to replace the existing failed septic system with a treatment system designed to discharge to Surface Waters of the State. Lash Engineering, Inc. has also determined that connection to the nearest city sewer service is approximately 1,500 feet away, and estimates the cost to connect at $167,100. The Division therefore concurs with the consultant that this is not a viable discharge option based on cost. Compliance under General Permit NCG550000 restricts discharge flow, not to exceed 1,000 gallons per day. This COC covers treatment facilities currently designed for a 3-bedroom single-family residence estimated to discharge 360 gpd (120 gallons per bedroom). State of North Carolina I Environmental Quality 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919-707-9000 Please note that you must provide regular treatment -system operation, maintenance and inspections in accord with manufacturer's recommendations and this ATC; all records, analyses, and logs to be kept onsite available for DWR inspection [NCG550000, Section A. (2)]. Operation and Maintenance. The Permittee is responsible to maintain all components in the approved treatment system designed to meet Surface Water -Quality Standards. Compliance includes following the manufacturer's guidelines, conducting and documenting inspections, establishing sources for OEM spare parts and supplies, taking samples for analyses, making necessary repairs, and documenting said maintenance for the duration of the permit. Please note that the receiving stream is formally classified C;Tr, and is governed accordingly. If DWR determines that your discharge contributes to future degradation or unpairment of this waterbody, an individual NPDES permit may be mandatory. Upon DWR's request, the Permittee must provide records and demonstrate regular eff6rts to maintain the approved treatment system. The Division recommends that the Permittee solicit manufacture -certified training, or a qualified contractor or service to regularly inspect and maintain this treatment system. Authorization to Construct (ATC) Permit. This ATC details the conditions of installation. Before startup, activation requires notice to the Asheville Regional Office (828-296-4500), attention Landon Davidson, a minimum of three (3) days in advance of discharge. Such notification shall be made during normal office hours from 8:00 a.m. until 5:00 p.m. Monday through Friday, excluding State holidays. The attached Engineer's Certification form, to be returned to DWR by the Engineer, documents compliance "as built" in accord with this ATC approved plans and specifications submitted to DWR on August 26, 2017 or as subsequently amended. No changes may be made without prior approval. Therefore, in accord with the application and the attached approved plans and specifications, DWR hereby authorizes the installation of a new surface -water discharge treatment system consisting of. • influent gravity drain line • Norweco Singular Green Bio-Kmetic Unit with Bio-Film Reactor • discharge basm with pump and UV disinfection [single bulb] • discharge outfall with aeration/erosion-controlled (riprap) All elbow piping must conform to the long -sweeping type. All cleanouts must be housed in meter boxes below grade. This treatment systems shall be located at least 15-ft away from a dwelling, at least 100-ft from any water -supply well either on- or off -site. The system shall also be located and constructed above any applicable 100-year flood line; 50-ft setback from property lines [hereby waived to 25-ft due to lot -size restrictions]. This ATC permit is issued in accordance with Part III, Paragraph 2 of NPDES General Permit NCG550000, and is subject to revocation unless wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in this General Permit. In the event that the facilities fail to perform satisfactorily, including creating nuisance conditions, the Permittee shall take immediate corrective action as may be required by this Division, such as the construction of additional or replacement wastewater treatment(s) or disposal facilities. Failure to abid-. by the requirements of this ATC permit may subject the Permittee to an enforcement action by the Division of Water Resources in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. Compliance with the above shall include a leakage test performed on reused tanks and proposed new tanks, or leak -certified (new) by the manufacture not to exceed an exfiltration rate of twenty (20) gallons per Page 2of5 0 twenty-four (24) hours per 1,000 gallons of tank capacity. The Engineer's Certification shall serve as proof of compliance with this condition. Mail the completed Engineer's Certification to: DEQ / DWR/ Water Quality Permitting Section 1617 Mail Service Center Raleigh, NC 27699-1617 ❖ The Permttee shall, for the life of the treatment facility, maintain on site a copy of the approved plans and specifications available for DWR inspection. Upon completing construction and prior to operating this permitted facility, a North Carolma-registered engineer shall sign and submit to DWR the attached Engineer's Certification form, thereby certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Certificate of Coverage, this Authorization to Construct, and the approved plans and specifications. If any parts, measurement frequencies or sampling requirements contained in this general permit are unacceptable to you, you have the right to request an individual permit by submitting an individual permit application. Unless such demand is made, the certificate of coverage shall be final and binding. This COC is not transferable except after notice to the Division of Water Resources. The Division may require modification or revocation and reissuance of the COC. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Resources or any other Federal, State, or Local governmental permits that may be required. NPDES Contact. If you have any questions concerning the requirements of this Certificate of Coverage or Authorization to Construct (ATC) permit, please email Derek Denard [derek.denard@ncdenr.gov] or call his direct line [919-807-6307]. jSinc, Linda Culpepper, Interim Director Division of Water Resources Attachments: COC; Engineer's Certification form (return signed to DWR) he NPDES General Permit Files Haywood County DEH DWR/ARO, attn Landon Davidson, Supervisor ec Michael Lash, PE, Lash Engineering, Inc. [mike]@LashEngmeenng com] Joseph Broten Dosephbroten@gmail com] Page 3 of 5 4' STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES CERTIFICATE OF COVERAGE - NCG551738 Under GENERAL PERMIT NCG550000 TO DISCHARGE 100%-DOMESTIC AND SIMILAR WASTEWATERS UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM (NPa-- In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Joseph Broten - Owner is hereby authorized to operate a wastewater treatment facility consisting of a Norweco Singular Green Bio-Kinetic Unit with Bio-Film Reactor, UV disinfection, effluent discharge pipe with outfall rip -rap erosion protection discharging treated domestic wastewater from a facility located at the Single -Family Residence 124 Skyview Drive, Waynesville 28786 Haywood County to receiving waters designated as an unnamed tributary to UT to Browning Branch [stream segment 5-16-8], a waterbody currently Classified C;Tr within Subbasin 04-03-05 WC 060101060201] of the French Broad River Basin, in accordance with the effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV of General Permit NCG550000 as attached. This certificate of coverage shall become effective January 25, 2018. This Certificate of Coverage shall remain in effect for the duration of the General Permit. Signed this day January 25, 2018 wv.'Ar.�"z vada Culpepper, Interim Director ivision of Water Resources By Authority of the Environmental Management Commission Page 5 of 5 4P s i �, 20 j 4� 40, 114 w ar Allen Creek 'f' ,. Waynesv�lie�--,.�, [flows north] • �= .. t"--�..' ''°'.- +« a UT to Browning Branch Allens Creek Rd .+�. ] 4 [flows north] t Skyview Dr y • Browning Branch h [flows north] r • • • • • *'' ,00 �. low _ ♦ •` E OF • r ._ ► 'yam" • ` �} w " O tf t1001 . �. • _ �_ 0 2Q u a . [flows east] 1" w r All P F ♦ �^ �� • sCapynght © 2t13 National Geographi S • aety, i-� bea Joseph Broten Single -Family Residence 124 Skyview Dr, Waynesville 2'8786 RecOYIng Stream, Irt to 13iQwr ng Branah lweam'�egni"4t 5-1�4 Sircam class Ca5'r Umiu,avGfhgv jrendt BibacP �b 1aa nejCl-E13-"� I_aut"rde 35 4,16 7411 1 TZ Mate (;,ridXs(,� Quad 1WE! Ifa/elNVraod, Ni , I NG tifF91� 19�aU�UI IrOCAat1oI] + �s o9onoo General Pe trait COC NCG551738 North f-tay\\,,00,d County p=� r�'ur.e e.rwm.nn TCHEC®K VALVE I I SOK N.Yr SaK np dW's K� SEPTIC TANK 1000 GALLONS ,Gr ins vss e.es a [mlec oEa SECTION VIEW PROPOSED SEPTITECH UNIT M40OD-UV PRECAST TANK 1 �IrMt�r • u EVSTIM I GOD ga SEPM: TAKK C 9.P1R.enC err w.on..r.e 16' tti �'S1.e u 2 112• CONCRETE BLOCK r¢RKT rN. smuctwKL. PROPOSED SEPTITECH UNIT M40OD-UV PRECAST TANK Ges MmY — n to w u= rat w svnaa wt _Ws na EmrrG 5[P11C T— 6 .1 Sm tos—, S r1e:a n— K AEP A Ana 1 1 aao �ruw rK oNaw I1.s av1 PeoN>m cosh roe tpt� G'rKM p' naoo W oG 17 aeaacuunnc TA *snK SCHEMATIC LAYOUT PLAN (NTs) Goulds LSP03 on.am w. n� w rY. (ONSMCti N SEOUENCE vurzrcm�s uo w w'� n _ n.-i�matcou L rr m [ KstaLm si.o wA sme ®u4 � [nlo[Yo m rraYeD1 l�tSE u►[ nmWt ru aamu � ao arM¢ rYORr R/aG uo s �� I � .ms�wR � rnesvib neAA Klm ®OtlNIYI IiQ R o01 �r 4L !Q 1 e6rAL rLL K EVR eYmr4 [Rr [ Y[E A IMi [llml er5 V rri rLL A $3IfNF Ge]I N BrMICi V4 A Ne10 tYlp R K,[M SLL1•Ml 00•K1d MUM K f0lKrm EeGGtl SOIWI ®enK t0 $roll epRW1 O,so), srsrrvs roncvlsra'�rwG rym [ass IAiee�L trine R `!{t era[[ 6VT16 Ob[ OP4eaa nN1r Ipl R (A�TM[falC Wl 1 g 32.4949 uu avae W Ie 1!g t9 \ �Y® C \ TddoOj�.SMI!( ¢" lull • Y S lg gGm 5.[G rgga0 E �, 1I} �112.Q01�. 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M TUK 1:5I I / / // / i AALL ri[ M —E E TO BE cauT� m�Icetmrs 1 rOIQ IIAI1-M M v[ MTOY W 1101T M MITALL b TO TL CAPABLE Or UTMT4M BLI.Y Ri59i✓< / O l M"Ill I4R M TO W.Toll w ATO SSRRM RW& M OASE rAEUC M SISTBLI IS TO 94T OOMI AID SIAM 1RW p3 1� �F / D oA / / ' 9M TSN lz M zro, AP Y0115D, AOw SIM � / / / / / / / / / M Ylrpt IQBLI.5ld3 fq A SMUT 11SRII rt Iqr BL: USm. Cl)II / / / / / / /dr..M.M.. 01, I ,898-------- ---- / / / r / / / ! •5.l.Aa 1. T1•. N. w..si . Ma SETBACK REWREYENTS 1 SCWTO TbT..0 uel� NIA IMIDM Y/ S 76 ���� SHED I I I I I I I I I I I I a rm,eolm E.. xvle 1511 15 a. OQ On 1 1 l I I I I I I I I I I i P-1, L— (k.Ib so It 50 it. 5 (}1Pt0.r1* T IFM (M1ex i5 it.15 IL ) I. 1R A ll. M — "'d— ..tamp M,;, ImY m d —1.q Mtl MI UM 4nbninlM w M. 1-1- d ft 4e.Mm1 h Scale 7 ° _ 1 0' C"I FLOOD HAZARD per GIS (Shaded mxaw � r�iu. 160a6l21919 IYM HAYY 1 ULL p)I1iil APPROVED NCDEQ/DWRINPDES Water Quality Permitting Section Date ZS 7r„" Z alg Permit # NC G ss I i 3 g 7010 do 3002 Analysis — Information provided by Curtis Weaver (Hydrologist with the USGS) From USGS average investigative reports indicate Annual 7010 discharge => from 032 to 060 cfsm (ovg046cfsm) Annual 3002 discharge => from 069 to 097 cfsm (avg082cfsm) Comparison watershed analysis from lopo from NUOT and online watershed analysis from USGS indicates a watershed area of 0155 square m6es or 99 520 acres. Applying 0155 sq mi to above results include, Annual 7010 discharge => from 00496 to 0093 cis (overage 0071 cfs.) Annual 3002 discharge => from 0107 to 0150 cfs (average 0128 cfs ) This number does not take into account spring Row so the actual number may vary but would probably vary higher From review by a site visit and in discussions with residents. the stream has definite stream qualities and does not seem to be a dry weather stream Watershed Area = 99 520 ac. Scale 1"=200' '4wy, o site AD Water Resources ENVIRONMENTAL QUALITY Permittee: NPDES Permit / COC Number: County: Engineer's Certification: Joseph Broten, Owner NCG551738 Haywood ROY COOPER Governor MICHAEL S. REGAN Secretary LINDA CULPEPPER Interim Director I, , a duly registered Professional Engineer in the State of North Carolina, as authorized by the Permittee to observe [ daily, part time, full time ] the construction of the project, Project Name Location do hereby state that to the best of my abilities, I practiced due care and diligence to observe the construction of said project such that it was advanced and completed in accordance and in compliance with the NPDES Permit, approved plans and specifications, Authorization to Construct Permit, and/or General Permit Certificate of Coverage issued by the Division of Water Resources. Signature Registration No. Date [Stamp] [Any person who knowingly makes any false statement, representation, or certification in any application, record, report, plan or other document filed or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementmg that Article, or who falsifies, tampers with or knowingly renders maccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementmg that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both [ 18 U S C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment not more than 5 years, or both, for a similar offense.] State of North Carolina I Environmental Quality I Water Resources 1617 Mail service Center I Raleigh, North Carolina 27699-1617 919 806 6300 GENERAL PERMITS - NEW NCG 50, 51, 52, 53, 57, 59 H C K LIST Facility L Z S Permit No. l V 1, V, 5—Y- 1139 Folder Left Side [stapled]: s Check List BIMS Tracking Shp - FOLDER INSERT WAH 1� esv; l I r- NPDES Permit Writer: Folder Right Side: (in chronological order — newest to oldest) Z,V 7 ?L DWR Division of Water Resources DEREK DENARD 01""Cpver Letter (add new policy text) C/ATC Permit (order cover, ATC facility description, Map) C�� ility Map (E-Map. include facility Outfall and location references) p/ ermit Writer's Notes (chronology, strategy, APP Review) 51,1'X'�gion Staff Report /Email (description of proposed treatment system ) t Application (New Permit, fee $100/$60 plans and specs from Engineer) cknowledgement Letter (NPDES Unit written response to Application) Permittee Responses (AD -INFO request, if any) Note: Italics indicate "not always required or applicable "% / Updated BIM Events [Drafting Initiated] Date Y `�/ ° -7 Created Outfall in BIMS Date W1F%l7 o J t t0/I1I1� $ 1 EAA Review Date Add Info Request Mail Receipt Due in days I ❑ e rawings (PDF) from Contractor. Request Date C i �V UV Water Supply (WS) Review: Yes N/A by Received Date [/ Proof Read for Peer Review 1 %/� - L C'b Proof Read for Final to John 2j � I ❑ Peer Review: Submitted to Anjali (or other) Date App/NOI Date ❑ Peer Review completed by Date ❑ Draft [Mailed / Emailed] to Regional Staff /Contractor/Applicant Date ae ❑ gional Review Received [email or Staff Report] / Completed by Date FINAL to John for signature [date] Letter Dated 1 Z5 FINAL returned Date INAL w/ signatures [scanned to PDF] FINALS to Server [General Permits Folder] Date 6 FINAL Updated BIMS OutfalVEvents Date Emailed FINAL PDFs Date V to [County Health, Applicant, Contractor, other] according to letter footer PDF Recipients e f- -e G Version 130ct2017 r I i 124 Skyvlew Dr, Waynesvil X CZ l 7,Show search results for 124 Sk ELIM7 y "foe Stroam Information: Stream Index: 5-16-8 Qo Stream Name: U ( Browning Brand l �1711 t Description: From source to Richland Creek 3040 ' :,:a;s;cation- C;Tr z0g!' ; i? Date of Class_: June 30, 1973 _ v Q + Whet does this Class. More info mean? ; P River Basin: French Broad 3200_ tie a•' zoom to �s 1440 CO(/GAR 0� alVyr�[t LR . GRANDVIEW CIR UT 04F� FS CR�y.s,:•: . ' S _ D[ VIEW DR J INDIAN TRt [R '- _,-- - :C .4 \-tom✓ \ _ y46/,•,QN - 600ft DR l u,LZI — wThe National Map: National Boundaries Dataset, National Elevation Dataset. Geograohi_ Section Three UV Equipment 4. Applications: • Fish Culture • Live Seafood Holding Systems • Aquarium/Exhibits • Marnmal/Reptile/Avian Bathing Pools Ww"lite • Water Features Function: Clarification (Waterborne Algae Control) • Harmful Pathogen Disinfectant Ozone Destruction SNA.M.09beriermance Pond, Aquarium, Exhibit, Research & Aquaculture SMART UV...The Professional's Choice! More animal husbandry and aquatic professionals choose SMART UVs over competing UV brands because of our substantiated performance information, effective product design and overall quality. 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These lamps use a specially coated "L" type hard quartz glass that extends the life of the lamp while preventing the build-up of nitrogen by-products (scaling) on the lamp's outer surface (Scaling diminishes UV-C transmit- tance). These nitrogen by-products are a problem commonly associated with ozone producing "VH" type glass UV lamps. Water Flow Rates — SMART UV flow rates represent the equipment's true capacity, which considers the lamp's UV-C output, lamp length, exposure chamber's inside diameter, and UV transmissibility for specified UV dosages as per our specification charts. Section I hree SM1lutlli�ilte 2" i=ti la re �iei� li�,�_H�usis�t�, Watt-rtiglht W. Listed Models for Small Ponds, Aquariums, and Research Applications Water Flow Rate Water Flow Rate No. Algae&Bacteria Protozoa { Model No. Maximum Maximum Lamps 30,000 NWs/cm2 180,000_WWs/tmz Input Output Dim. Inlet Input /Watts Pond Size Aquarium Size /Watt Suggested/Maximum SUggeested/Maximum Watts Watts (Inches) /Outlet Voltage 02218/18 m oo Gal. 60 Gal. 1/18 ,,-2,19GPH/356 GPH 37 GPW60 GPH •�":."18-,� 5 21.75" x 2S" 1.5" Union 120VAC 50/60Hz 02225/25 1,700 Gal. 90 Gal.--1%25. 332 GPH/554 GPH 55 GPH/92 GPH 25 -9 _ZR,75" x 2S" 1.5" Union 120VAC 50/60Hz 02240/40 2,900 Gal 160 Gal. 1/40 589 GPW983 GPH 98 GPH/164 GPH 40 14 44J5 x-2V,1 ' Union 120VAC 50/60Hz 02280/80 5,900 Gal. 330 Gal. 2/40 1,178 GPH/1,967 GPH 196 GPH/328 GPH 80 28 44.75" x 14" 15" Union 120VAC 50/60Hz Indicates popular models Also Available with Quartz Sleeve Wipers Adapter Flttings are not Included SMAiSteriliier 3" Dias -peter" UV Ht-fusing, Watertight & U1. Listed Modelslor Moderately Sized Ponds, Aquariums, and ExhibiVResearch Applications Water Flow Rate Water Flow Rate No. Algae & Bacteria ProtQzoa ' OIL " Model No. Maximum Maximum Lamps-- ..3Q,,0D0 NWs/cm?_: _...---180,000 pWs/cm2 Input Output Dim. Inlet Input /Watts Pond Size Aquarium Size /Watt Suggested/Maximum Suggested/Maximum Watts Watts (Inches) /Outlet Voltage 02025/25 2AW Gal. 130 Gal. --4/25 472 GPH/788 GPH 25 8 29" x 3.5" 15" Union 120VAC 50/601-1z 02040/40 4,700Gal. 260GAI.' 1/40 943 GPW1,574 GPH 157GP14/-2-&WFI_40 14 43.75"x35" 15"Union 120VAC50/60Hz 02065/65 8,6001Gat -'� 80 Gal. 1/65 1,710 GPW2,855 GPH 285 GPH/476 GPH _ 15` - --N 705" x35" 15" Union 120VAC 50/60Hz 02OW80 'S400 Gal. 530 Gal. 2/40 1,885 GPH/3,148 GPH 314 GPW525 GPH 80 28-"'445,: .j 55" 1.5" Union 120VAC 50/60Hz 021 fl 17,100 Gal. 960 Gal. 2/65 3,420 GPW5,711 GPH 570 GPW952 GPH 130 50 71.5" x 153 -,1X Union 120VAC 50/60Hz # Indicates popular models Also Available with Quartz Sleeve Wipers All models lnclude Adapter Fittings SiMSterilizer 5" Diata,wt r LJV 11ousintg, WAU rtiohl. 8: U1. Listed Models for Large Ornamental Ponds, Water Features, and ExhibiVResearch/Aquaculture Applications Water Flow Rate Water Flow Rate No. Algae & Bacteria Protozoa UV-C Model No. Maximum Maximum Lamps 30,000 NWs/cm2 180,000 NWs/cm2 Input Output Dim. Inlet Input /Watts Pond Size Aquarium Size /Watt Suggested/Maximum Suggested/Maximum Watts Watts (Inches) /Outlet Voltage 025050/50 5,900 Gal. 330 Gal. 1/50 1,560 GPH/1,980 GPH 260 GPW330 GPH SO 16 28" x 5.75" 2": Union 120VAC 50/601-1z 025080/80 10,800 Gal. 600 Gal. 1/80 2,700 GPH/3,600 GPH 450 GPH/600 GPH 80 26 43' x 5.75" 2" Union 120VAC 50/60Hz 025120/120 13,800 Gal. 770 Gal. 1 /120 3,840 GPH/4,600 GPH 640 GPW767 GPH 120 36 56" x 5.75' 2" Union 120VAC 50/60Hz 025150/150 19,100 Gal. 1,060 Gal. 1 /150 5,040 GPH/6,360 GPH 840 GPH/1,060 GPH 150 47 70' x 5.75' 2" Union 120VAC 50/60Hz 0 Indicates popular models Also Available with Quartz Sleeve Wipers Adapter Fittings are not Included 1!'e v t I.1 Sllri 6� Steriliir�r' 5" D1h-meter. UV Housing, Watertight & UL L,istedi Models for Large Ornamental Ponds, Water Features, and ExhibiVResearch/Aquaculture Applications Water Flow Rate Water Flow Rate .., No. ' Algae & Bacteria Protozoa UVt Amps Model No. Maximum Maximum Lamps 30,060 pWs/cm2 180,000 NWs/cmz Input Output Dim. Inlet Max Load @ /Watts Pond Size Aquarium Size /Watt Suggested/MaxiinUrn Suggested/Maximum Watts Watts (Inches) /Outlet 120/230 VAC 0250100/100 7,700 Gal. 430 Gal. 2/50 2,040 GPHIL2,580 -60H 340 GPH/430 GPH 100 26 37' x l l' 3' Union 1.15/0.5 0250160/160 16,200 Gal. 900 Gal. 2/80,. =4320 GPH/5,400 GPH 720 GPW900 GPH 160 52 54" x 11' 3" Union 1.15/05 0250240/240 21 AW Gal. 1,210 Gal. "i/120 5,820 GPH/7,260 GPH 970 GPW1,210 GPH 246 10 , 66" x 11" 3' Union 1.15/05 0250300/300 36,000 Gal. 2;t100 Gal. 2/150 9,600 GPH/12,000 GPH 1,600 GPH/2,000 GPH 300 110 "801-x:1.J" 3' Union 1,85/0.85 Input Voltage on all models - 120/230VAC 50/60Hz Water Flow Rates are based on: 90% UV Transmissibility Suggested = UV Lamp @ 80% efficiency (after 9,000 hours of continuous operation) Aquarium & Pond Sizing Is based on: 'Maximum = UV Lamp Power @ 100% efficiency (new condition) Maximum Aquarium = single pass/1 hour @ "Maximum" flow rate for Protozoa Maximum Pond = single pass/3 hours @ "Maximum" flow rate for Algae & Bacteria M 15 www.rmflr,"rt�ragtl�[ir's.c c1m m no i I I Rd OPERATING AND SERVICE INSTRUCTIONS ITEM #02934-INS-SMARTUV OLUI L RaNstemizer tli ' 1, 1A Allow AW \ �► N ......... ...... VIA— ml� AL l Aw i pt, o ffir a SMMT�tlte/SMMT�SMTII tgrlll:er�/SMb�Steril(:er" OPERATING AND SERVICE INSTRUCTIONS Congratulations on the purchase of your new SMART UV, we want you to be safe and successful with our equipment so please, read our instructions prior to installing and operating this equipment! Section One: SAFETY RULES FOR ALL SMART UV MODELS - pg. 1- 2 Section Two: UV STERILIZATION FEATURES AND SPECIFICATIONS - pg. 2 - 5 Section Three: WHAT IS ULTRAVIOLET STERILIZATION - pg. 6 Section Nine: ELECTRICAL REQUIREMENTS - pg. 15 - 16 Section Ten: UV LAMP INSTALLATION- pg. 16 - 17 Section Eleven: QUARTZ SLEEVE WIPERS - pg. 17 - 19 Section Twelve: SMART UV INSTALLATION/OPERATION - pg. 20 - 25 Section Thirteen: SMART UV WINTERIZING - pg. 26 Section Fourteen: SMART UV MAINTENANCE - pg. 26 - 27 Section Fifteen: SMART UV REPLACEMENT PARTS - pg. 28 - 31 Section Sixteen: TROUBLESHOOTING - pg. 32 Section Seventeen: CONTACT INFO - pg. 32 Warranty - pg. 33 Other Emperor Aquatics, Inc. Products - pg. 34 - 35 For pond calculating measurements and essential water quality parameters please visit us at: www.emperoraquatics.com Section One: SAFETY RULES FOR ALL SMART UV MODELS IMPORTANT SAFETY INSTRUCTIONS PLEASE READ PRIOR TO INSTALLATION AND OPERATION WARNING TO GUARD AGAINST INJURY. BASIC SAFETY PRECAUTIONS SHOULD BE OBSERVED, INCLUDING THE FOLLOWING: Waterand electricity can be adangerous ob j t •,j,. n . safetyHelp us ensure your PLEASE om; i % �, READ am. , h � , , `� � ! � � �` U t t -'S �. FOLLOW r i ` l t r ; `�_ � �i a r1 0,�� i..� L t�d J r ALL F_ SAFETY a �. � DANGER: WARNING -Ultraviolet light is damaging to your eyes and skin! Do not handle or stare at an operating UV lamp. Note that the UV light rays are invisible to the human eye and precautions should be taken to prevent UV energy from entering the eyes. IMPORTANT. READ AND OBSERVE ALL IMPORTANT NOTICES AND LABELS ON THE UNIT. IMPORTANT: For Your Safety - The quartz sleeve and or the UV lamp in this product may have been broken or damaged during transit! It is therefore ESSENTIAL that the unit be CAREFULLY INSPECTED BEFORE CONNECTING TO ELECTRIC POWER (See Section Five) WARNING: Do NOT exceed 20 PSI (Pounds Per Square Inch) DANGER: To avoid possible electric shock, special care should be taken since water is employed in the use of this aquarium and pond equipment. For each of the following situations, do not attempt repairs yourself. Call EMPEROR AQUATICS, Inc. customer service department at 610-970-0440 Ext. 0 for services or discard the appliance. DANGER: if the unit falls into the water, DO NOT REACH FOR ITI First unplug it and then retrieve it. If the internal electrical components of the unit get wet, unplug the unit immediately. DANGER: If the unit shows any sign of water leakage, immediately unplug it from the power source. IMPORTANT: Carefully examine the unit after installation. It should not be plugged in if there is water on any part not intended to be wet. DANGER: Do not operate this unit if it has a damaged cord or plug, if it is mal- functioning, or if it has been dropped or damaged in any manner. IMPORTANT. Close supervision is necessary when any appliance is used by or near children, and our equipment is no exception. IMPORTANT: Always unplug the unit from an electrical outlet when not in use, before servicing, cleaning or removing parts. Never yank the cord to pull the plug from the outlet. Grasp the plug and pull to disconnect. IMPORTANT: SMART UVs are designed for low-pressure water applications with or without aquatic livestock. DO NOT use the EMPEROR AQUATICS, Inc. SMART UV for any application other than its intended use. The use of attachments not recommended or sold by Emperor Aquatics Inc. may cause unsafe conditions and possibly void any warranty. IMPORTANT: This unit must be wired in conjunction with a properly grounded, ground fault interrupter circuit (GFI). Only (3) three wire grounded cables suitable for outdoor use should be used to connect this unit. If joining cables for outdoor use, a suitable watertight cable connector must be used. If an extension cord is necessary, a cord with a proper rating should be used. A cord rated for less amperes or watts than the appliance's rating may overheat. Care should be taken to arrange the cord so that it will not be tripped over or pulled. (if in doubt consult a qualified electrician) Section Two: UV STERILIZATION FEATURE$�ANDI,SPECIFICATIONS- Our GPH T-5 and T 6 low pressure mercury vapor germicidal lamps, convert approximately 40% of their electrical input watts into UV C output watts within the germicidal action spectrum (meaning 40% of electricity used is converted into use- ful germicidal UV light), the highest UV C output conversion among all UV lamps. SMART UV FEATURES • UL listed for indoor and outdoor use, fresh and salt water use. • Long lasting GPH/T5 and GPH/T6 UV lamps (9,000 hours to 80% efficiency). • Protective Quartz Sleeve (maximizes UV lamp output and safety) • Watertight Design • Easy -to -Remove Power Assembly • Remote Power Supply • UV Resistant High Densityr4 Plastic UV Housing (Lifetime warranty against UV degradation) • Utilizes the UV lamp to its maximum potential SMART UV (maximum UV exposure) Specifications Charts • Non -UV Transmitting Clear Lamp Viewing Ports (See pages 3, 4, and 5) 2 Cn SMART High -Output UV Sterilizer Models Hi b ©u1; u� SMNT @ sterilizer Water Flow Rate Water Flow Rate No. Algae & Bacteria Protozoa UV-C Model No. Maximum Maximum Lamps 30,000 pWs/cmz 90,000 VWs/cm2 Input Output Dim. Inlet Input /Watts Pond Size Aquarium Size /Watt Suggested/Maximum Suggested/Maximum Watts Watts (Inches) /Outlet Voltage 025050/5OYr 5,900 Gal. 500 Gal. 1/50 1,560 GPH/1,980 GPH 540 GPH/720 GPH 50 16 28" x 5.75" 2" Union 120VAC 50/60Hz 025080/80 10,800 Gal. 900 Gal. 1/80 2,700 GPH/3,600 GPH 900 GPH/1,200 GPH 80 26 43" x 5.75" 2" Union 120VAC 50/60Hz 025120/120 13,800 Gal. 1,200 Gal 1/120 3,840 GPH/4,600 GPH 1,260 GPH/1,560 GPH 120 36 56" x 5.75" 2" Union 120VAC 50/6OHz 025150/150 19,000 Gal. 1,600 Gal. 1/150 5,040 GPH/6,360 GPH 1,680 GPH/2,100 GPH 150 47 70" x 5.75" 2" Union 120VAC 50/60Hz 025050 W/50 5,900 Gal. 500 Gal. 1 /50 1,560 GPH/1,980 GPH 540 GPH/720 GPH 50 16 28" x 5.75" 2" Union 120VAC 50/6OHz 025080-VtI/80 10,800 Gal. 900 Gal. 1 /80 2,700 GPH/3,600 GPH 900 GPH/1,200 GPH 80 26 43" x 5.75" 2" Union 120VAC 50/60Hz 025120-W/120 13,800 Gal. 1,200 Gal_ 1/120 3,840 GPH/4,600 GPH 1,260 GPH/1,560 GPH 120 36 56" x 5.75" 2" Union 120VAC 50/60Hz 025150-W/150 19,000 Gal. 1,600 Gal. 1/150 5,040 GPH/6,360 GPH 1,680 GPH/2,100 GPH 150 47 70" x 5.75" 2" Union 120VAC 50/60Hz WARNING: Do NOT exceed 20 PSI (Pounds Per Square Inch) Note: PVC Adapter Kits not included (but available separately) "Suggested" Water Flour Rates are based on UV Lamp End of Useful Lamp Life, 9,000 hrs. @ 80% output Maximum Water Flow Rates are based on New Lamp Condition All water flow rates incorporate a 90% UV transmittance factor, considering "Green Water" conditions EMPEROR AQUATICS, INC. SPAPAR u HO LJV STEV1,11.BZER S k-EXP OD D PARZT19 ViEV/Y DIAGRAM FOR MODEL #'S"02505�), 025080, 025120, & 025150 UV STERILIZERS & FOR MODEL #'s 025050-W, 025080-W, 025120-W, & 025150-W UV STERILIZERS ------ 15_7 .. � !__ Y ❑C�- 13 MO,-- 4)— l 9 ) 3l f 5 r - --03 1. UV Lamp 2 4-Pin Lamp Connector 3. Black Power Supply Jamb Nut 4. Gray Power Supply Adapter 5. Power Supply Cord 6. Power Supply Module Assembly 7. Black Retaining Nut 8. Power Supply Gasket 9. Clear Quartz Sleeve Retaining Module 10. O-Ring for Clear Quartz Sleeve Retaining Module 11. Quartz Sleeve O-Ring 12. Quartz Sleeve Gasket ® El 13. White Quartz Sleeve Gasket/0-Ring Retaining Nut 14. Quartz Sleeve 15. UV Sterilizer Housing 16. Water Inlet/Outlet Union O-Ring 17. Water Inlet/Outlet Union Socket Half 18. Water Inlet/Outlet Union Retaining Nut 19. Quartz Sleeve Wiper Module (w/ wiper only) 20. C-Clips (w/ wiper only) 21. Quartz Sleeve Wiper Rod (w/ wiper only) 22. Wiper Rod Handle Stop Nut (w/ wiper only) 23. Wiper Rod Handle (w/ wiper only) gor-J LJ SMART 110 UV UV Lamp Quartz Sleeve Pcwer Supply Lamp Connector Gasket Service watts/Model No. Part No. Part No Part No. Part No, Kit Part No. 50 %Natt/025050 20050 20325 20105/20250-1 '20077,` 20375 80 Watt/025080 20080 20340 20105/202120.1 20077 20375 120 watt/025120 200120 203120 20105/202120-1 20077 20375 150 Watt/025150 200150 20365 202150.1 20077 20375 NOTE -Clear Quartz Sleeve Rerauunq Module e206O3, White Quartz Sleeve Retaining Nut j�20079. both fit all 5 ,lART UVSterilr;er hlodels cry a:ell05 oR 56SART 110 VV Rcahzers 31 RAULIC DATA A handy reference on the subject of hydraufics, and steam Cdd.ed by C. C. Heald Eighteenth Edition Third Printnig Price $30.00 Ingersoll -Dresser Pumps Liberty Corner, NJ 07938 b'isd uui website al ww\\ ullwuy) (om rA I, Ingersoll -Dresser Pumps Cameron Hydraulic Data Friction of Water (Continued) Friction Losses in Ripe Fittings 2 l Resistance coefficient K use in formula hf = K I 11 o_ N N nmi 0 m . m 0 0 0 m N O O O O O N O O I m M m O N O Q O N Q O N O N O m m O N O V O m M ? 0 N 0 N 0 Q A A O _ M O _ m O N N O N O N O d W 2 a M \ N N = A f O O NO m LLJ O N O N O C E Z Y `n o 0 0 0 0 0 0 0 m m 0 0 M 0 0 0 rn m 0 M 0 c� 0 v O � O A o N io O m O cn O O A O CI O O O O m O Q N m O Q O O O of > m � t gg > 3 3 i ` > a o Pn N o m o O OI 0 9 OI > pl > > pl > a c _m O Z U 0) C C r 0 7 t .3 m a C lC N d ca to 0) LL N Z Friction —Water -Pipe Fittings Friction of Water (Continued) Friction Losses in Ripe Fittings 1 Resistance coefficient K use in formula h, = K 2� Q m 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 I m N N N M M Q h m m 0 0 N uS A N O O O O O O O O O O O O O O O O O O O O O O m 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 O O O O O O O O O O O O O O O O O O O O O O m v N a o o Q m d M O M N N N M d N > O O O O O O 0 0 m O a O O O O O O O O O .- Y U Z N m OI �m'1 Q fm1 N N N ---- m A- m O Q O m O O) N m Q m A O O O O O O O O O O O O O O O O O O O o v N N M m m A m a rn o 0 o r M m m N m M m N m Vm c7 R N m N N M Q W is O 0 0 in m (7 o o 0 0 0 M 0 0 0 QAi M D O O O O N N Q f� Q O Q m N m O N e m Vf B O O p, L U N N M Q m m O m m N O N O N O in p n CI FTn O� 2 II v II v II v II v I v A v I 1! II o q n 'o II 11 a N M 11 e Q II m tl A 4 Q) q c a c n a 61 y 0 m of — � m J \ m m 4 v 1 c 5C aB z'0 m m C; m V m o Q c m m o m a I m U tll 60 f 6-11'L 3-113 raulic Data 7tlnued) iedule 160-steel 438" metde die Ve• Head y locity loss ,r head It per it 1000 91 007 .074 4 017 154 .8 030 258 3 046 347 17 067 540 12 .091 691 7 119 .805 1 150 110 16 185 1.$4 to ,224 1.01 15 267 1,09 ig 313 2.20 34 363 2,53 18 417 289 33 475 3.26 38 536 3,66 22 601 4 09 57 669 4.53 )1 742 5.00 30 897 6.00 30 1.07 7.09 99 1 25 8.27 68 145 9155 37 167 109 06 190 124 75 2.14 13.9 44 2.40 156 13 268 17.3 82 2 97 19.1 52 327 21.0 21 3 59 22 9 90 392 260 59 4.27 272 28 4 64 29.5 00 5 61 355 74 687 42,1 46 7.83 49.2 19 9 08 57.0 92 104 65.2 65 11.7 741 38 134 83.4 10 150 93.4 83 167 104 56 186 115 02 224 139 condition of interior equirements of each safely factor of 15 to Friction Friction of Water *New Steel Pipe (Continued) (Based on Darcy's Formula) 5 Inch Standard wt steel-sch 40 Extra strong steel-sch 80 Schedule 160-steel Flow 5 047" inside dia 4 813' Inside die 4 313" inside dia U S Mead Head Head gal Velocity Velocity loss Velocity Velocity lose Velocity Velocity loss per it per head per It per head it per ft per head it per min sec it 00 ft sec it 100 it sac it 100 tt l30 481 004 "'.024, 53 00 030 659 ,007 .051 40 641 008 .71 01 .051 878 ,012 086 50 802 010 .060 88 01 075 1 10 019 .128 60 962 014 .083 106 02 .105 1 32 027 ,178 70 112 020 .110 123 02 138 154 037 ,236 80 128 026 .140 141 ,03 .176 176 048 .301 90 1 44 032 .173 1 59 04 .218 1 98 061 ,373 100 160 040 210 176 05 .265 220 075 453 120 1 92 058 .293 211 07 .370 264 108 ,612 140 225 078 ,389 247 09 .491 307 147 .816 160 257 102 480 282 12 .607 351 192 105 180 289 129 .598 317 16 .757 395 243 1.31 200 3.21 160 .720 352 19 .922 439 299 160 220 353 193 .870 308 23 1.10 4.83 362 191 240 385 230 1 1.03 423 .28 1.30 627 431 1 2.26 260 417 270 1.19 468 ,33 1.51 571 506 2.63 260 449 313 1.37 494 38 1.74 6.15 587 3.02 300 481 360 1 56 1 529 ,43 1.99 669 .674 3.45 320 513 409 1.77 564 49 2.25 703 766 3.91 340 545 462 1.90 599 58 252 747 866 4.39 360 5 77 $18 2.21 635 63 2.81 791 970 490 3B0 6,09 .577 2.45 670 70 3.12 835 1 08 643 400 641 639 2.71 705 ,77 344 878 1 20 600 420 674 705 2.97 740 85 378 922 1 32 659 440 706 774 325 776 94 4.13 966 1 4s 721 460 738 846 3.54 all 1,02 4.50 1010 1 68 765 480 770 921 384 846 I'll 4,88 1054 173 8.53 500 802 999 4.15 882 1,21 628 1098 1 87 9.23 550 882 121 4,99 970 1,46 635 1208 226 11.1 600 962 144 5.90 106 1,7 7.51 1318 270 13.1 650 104 1 69 689 11 5 2,1 8.77 1427 316 15.4 700 11 2 196 7,95 123 2.4 10.1 1537 367 17.8 760 12 0 225 9.09 132 2.7 116 1647 421 20.3 800 128 256 103 141 31 131 1757 479 230 850 136 289 11.6 150 35 14.8 1867 541 1 259 900 144 324 13.0 169 3,9 166 1976 606 29.0 950 152 361 144 167 43 184 2086 676 323 1000 160 400 159 176 48 20,3 2198 749 36.7 1100 17.6 484 192 194 5,6 24.5 2416 906 430 1200 192 576 22.7 21 1 62 290 2035 1078 61.0 1300 208 6.75 26.6 229 82 34.0 2655 1265 69.8 1400 225 783 307 247 95 393 3974 1467 69.2 1600 241 899 35.2 28,4 108 450 3294 1684 79.2 1600 257 102 40.0 282 124 511 3514 1916 90.0 1700 273 1 11 6 1 45,1 1 300 1 14,0 57.6 3733 1 2163 101 ' Cast Iron not commercially available In this size Note No allowance has been made for age, difference In diameter, or any abnormal condition of Interior surface Any factor of safety must be estimated from the local conditions and the requirements of each particular installation It Is recommended that for most commercial design purposes a safety factor of 15 to 20% be added to the values in the tables -see page 3-5 3-21 : , ,1 ,I l I i s507�,,,. d' _ I + cFil cep - r� wad G C� ' t e:� — 't-) %.%Ar1e) CT "I K7C �r C {up 4'�fe q a ; /D�N •®ate F .+^y e��[y9j('!�~�Pr { d'"�•�i/°sf ���� � ftY,;��'=:.J �'� "jF%C7 L•� ''�'!"-t co' vl,24 ( / o ( t.J e-c* `s-) Q ITT Goulds Pumps LSP03/LSP07 SumpPumlps FLSP03AT' w. a LSP07 LSP03AV [qGOULDS PUMPS Goulds Pumps is a brand of ITT Residential and Commercial Water. www goulds com Engineered for life Wastewater TEATUR'ES) ■ Corrosion -resistant construction. ■ Stainless Steel motor casing and fastener,. ■ Glass -filled thermoplastic impeller and casing. ■ Upper and lower heavy duty ball bearing construction. ■ Motor is permanently lubricated for extended service life and is powered for continuous operation. All ratings are within the working limits of the motor. ■ Hard coated 400 series stainless steel shaft for improved corrosion resistance. ■ Float switch is adjustable for various liquid levels. Easily removed for direct pump operation or switch replacement. ■ Complete unit is lightweight, portable and easy to service. ■ Available in manual and automatic ver- sions. See next page for specific order numbers. ■ A double labyrinth lip seal system pro- tects the motor. It consists of three lip seals and a V ring in addition to an im- peller counterblade system which keeps solid particles away from the seal unit. n4v ITT APPLICATIONS Specially designed for the following uses: • Basement draining • Water transfer • Dewatering SPECIFICATIONS • Discharge size: 1'/2" NPT. • Capacities: to 57 GPM. • Maximum head: 34 feet TDH. • Max. solids: %" spherical • Temperature: 1040F (40°C) maximum liquid temperature. • Maximum pump submergence is 10 ft. for LSP03; 16 ft. for LSP07. MOTOR • Single phase, 3450 RPM, 60 Hz • LSP03,'/3 HP, 115 V, 2.9 maximum amps. • LSP07, 3/4 HP, 115 V (7.1 amps) or 230 V (3.5 amps). • Built-in thermal overload protection with automatic reset. • Permanent -split -capacitor type. GOULDS PUMPS Wastewater • Class B insulation. • Stainless steel shaft. • Air filled design. • Power cord length: LSP03; 10 feet standard, 20 feet optional, LSP07; 20 feet. FLOAT SWITCH OPTIONS _ ■ Models are available with a float switch. Several op- tions for automatic operation. ■ "AV" models are supplied with a vertical float switch. ■ "A' models are supplied with a built in float switch. ■ "AT" models are supplied with a piggy -back replace- able float switch. AGENCY LISTING _ Se ® Canadian Standards Association �7 File #LR114251 c us U� Underwriters Laboratories File #83318 Goulds Pumps is ISO 9001 Registered. MODEL INFORMATION _ Order No. HP Volts Amps Minimum Circuit Breaker Phase Float Switch Style Cord Length Discharge Connection Min. On Level Min. Off Level Minimum Basin Diameter Maximum Solids Size Shipping Weight Ibs/k LSP0311 ,/; 115 2 9 10 1 Plug / No Switch t0, 1'/i, Manual Manual 9" 3/e" 11 / 5 LSP0311A Built -In Wide Angle 11" 5" 12" LSP0311AT Pi back Wide An le 11" 5" 12" LSP0311AV LSP0311 F Piggyback Vertical 8.5" 2" 12" Plug / No Switch 20' Manual Manual 9" LSP0311AF Built -In Wide Angle 11" 5" 12" LSP0311ATF Piggyback Wide Angle 11" 5" 12" LSP0711 F 3/e 115 7 1 10 I 1 1 Plug / No Switch 20 1 t „ 1 Manual Manual 9" ,/e 15 / 6 8 LSP0711AF Built -In Wide Angle 12.5" 6 5" 12" LSP0711ATF LSP0712F Piggyback Wide Angle 12 5" 6 5" 12" 230 I 3 5 I Plug / No Switch Manual Manual 9 LSP0712AF Built -In Wide Angle 12.5" 63' 12" LSP0712ATF 1 Piggyback Wide Angle 1 12.5" 1 6.5" 12" ITT FEET 35 30 r.� x u 20 a 15 t— �O 10 00 COMPONENTS GOULDS PUMPS Wastewater MODEL' LSP03, LSP07 SIZE' a/B" SOLIDS MAX. RPM: 3450 10 20 30 40 50 GPIVI CAPACITY Item No. Description 1 Casing 2 Impeller 3 Suction strainer 4 Shaft seal with cover 5 Motor 6 Ball Bearing 7 Capacitor 8 0-ring 3 7 8 6 5 6 4 1 2 3 rI ITT DIMENSIONS (All dimensions are in inches and weights in Ibs Do not use for construction purposes ) F H LSP03 9'/4 75/s LSP07 11'/4 91/8 LSP03AV 93/4 71A POWER CORD: 16/3 SJTW WITH THREE PRI GROUNDING PLUG 1'k° NPT DISCHARGE RGOULDS PUMPS Goulds Pumps and the ITT Engineered Blocks Symbol are registered trademarks and tradenames of ITT Corporation SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTICE BLSP03 August, 2006 © 2006 ITT Corporation Engineered for life Wastewater I- WMNOTE-SQUARE ACCESS FOR CONCRETE RISER OR OPTIONAL PLASTIC 107' 20' ROUND RISER CAST -IN 102' 2k4' VENT 55' 50' i7' i5' L �15>� TOP VIEW 03KNOTE, ALL MEASUREMENTS ON TOP NO BOOTS ON7 VIEW ARE TO WIDEST DIMENSIONS SIDE INLETS, USE CONCRETE KNOCKOUTS 105' 100' 4' 65' 31' INLET O9' AIRSP 5+ TO BOTTOM 67' OF 3' INLET 54' TO BOTTOM OF 4' INLET SIDE VIEW THROUGH 2b' 3' OR 4' OUTLET BOOTS ON OUTLET END ONLY OUTLET SHOAF PRECAST SEPTIC INC MODEL: MS 1 OW STB ION Gallon Septic Tank 4130 WEST US HWY 64 LEXINGTON, NC 27295 PHONE (336) 787-5826 FAX (336) 787-2826 W W W.SHOAFPRECAST.COM SHOAF-1000 NON TRAFFIC RATED STB-760 NON TRAFFIC LIQUID CAPACITY-1039 US GALLONS/9 J' AIRSPACE TANK HEIGHT-66' BOTTOM OF TANK TO CENTER OF INLET-56' BOTTOM OF TANK TO CENTER OF OUTLET-54' LENGTH TO WIDTH RATIO-2 TO 1 SIZE OF INLET & OUTLET-3' OR 4' PIPE TYPE OF INLET & OUTLET-POLYLOCK OR EQUAL (MEETS ASTM C-923) CONCRETE PSI-4000j TANK WEIGHT-8,500 LBS. REINFORCING PER STATE CODE 3 50' XWNOTE - TEE ]"�+NOT SUPPLIED 52' TO BOTTOM OF 4' OUTLET -J 52 1/2' TO BOTTOM OF 3' OUTLET SCALE - N.T S STATE APPROVAL # SHOAF-1000 STB-760 I 3�' 1' BUTYL RUBBER MASTIC SEALANT CONTINUOUS IN 4' JOINT 66' 59' FLOW THROUGH END VIEW 3� III 48' 53' 55' I InnaTwecos SINGULAIR GREEN& DIO-KINETIC° WASTEWATER TREATMENT SYSTEM MODELS 960 AND TNT® WITH SERVICE PRO® CONTROL CENTER OWNER'S MANUAL INTRODUCTION The Singulair Green unit is the finest system available and utilizes the most up-to-date wastewater treatment technology. It is a sound investment that protects you and the environment Please take the time to familiarize yourself with the contents of this manual HOW THE SINGULAIR GREEN® SYSTEM WORKS Developed to serve homes and small businesses beyond the reach of city sewers, the Singulair Green system employs the extended aeration process Similar to the treatment method used by most municipal wastewater treatment facilities, this process involves a natural, biological breakdown of the organic matter in wastewater Wastewater enters the pretreatment chamber where anaerobic bacterial action combines with the effects of gravity to precondition the waste before it flows into the aeration chamber Once in the aeration chamber, aerobic bacteria utilize the organic matter in the wastewater to biologically convert the waste into stable substances Following aeration, flow is transferred to the clarification chamber where the effects of gravity settle out biologically active material The Bio-Static sludge return, located in the clarification chamber, creates hydraulic currents that gently transfer settled particles back to the aeration chamber As clarified liquids pass through the Bio-Kinetic system, they are filtered, settled and flow equalized As a result, complete pretreatment, aeration, clarification and final filtration are assured The Singulair Green system reliably protects you, your property and the environment FEATURES AND ADVANTAGES Singulair Green tanks are constructed of rotationally molded, UV stabilized, high density polyethylene Integrally molded treatment chamber walls and structural support ribs insure durability and maximum strength Risers and lids are injection molded, heavy duty, glass -filled polypropylene All components within the system that will contact the wastewater are constructed entirely of molded plastic, stainless steel or rubber The Singulair aerator is powered by a 1725 RPM, 115 volt, 60 hertz, single phase, fractional horsepower motor It is the only electncally powered component in the Singulair Green system The aerator has been designed specifically for use in the Singulair system It costs less to operate and consumes fewer kilowatt hours of electncity than most major appliances. The Singulair aerator is supplied with a prewired electncal control center contained in a NEMA rated enclosure The control center contains a power switch and time clock that control aerator operation The local dealer's name, address and telephone number are displayed on the control center cover All system controls and necessary owner information are conveniently located at your fingertips Non -mechanical flow equalization and final filtration is accomplished within the Singulair Green tank by the Bio-Kinetic system This revolutionary device is installed in the clarification chamber and connected to the system outlet Optional chlorination and dechlonnation may be included in the Bio-Kinetic system if required All Singulair Green components work together to assure complete pretreatment, aeration, canfication and final filtration SINGULAIR GREEN® SYSTEM PERFORMANCE SINGULAIR® AERATOR Rivaling the performance of the most advanced wastewater treatment plants in the world, the Singulair Green system complies with USEPA wastewater treatment guidelines for secondary treatment systems and meets all requirements of NSF/ANSI Standards 40 and 245 In ecologically sensitive areas, the most stringent effluent standards are 10 mg/L CBOD and 10 mg/L TSS Rated Class I after successfully completing the 7 month Standard 40 test protocol, the Model 960 system averaged effluent of 6 mg/L CBOD and 10 mg/L TSS The Model TNT system averaged effluent of 4 mg/L CBOD, 9 mg/L TSS and 12 mg/L Total Nitrogen OPERATIONAL REQUIREMENTS The Singulair Green system is designed to treat only domestic wastewater Domestic wastewater is defined as the waste generated from a typical residence This includes flows originating from bathtubs, clothes washers, dishwashers, drinking fountains, water coolers, food grinders, kitchen sinks, lavatories, mop basins, service sinks, shower stalls, sinks, wash sinks, water closets and whirlpool baths While the use of bio-degradable detergents is recommended, the Singulair Green system has been designed to handle any reasonable amount of bathroom, kitchen or laundry waste However, some care should be exercised to insure that non -biodegradable and/or toxic materials are not disposed of via the domestic wastewater plumbing Do not use the plumbing system for disposal of lint, cooking grease, scouring pads, diapers, sanitary napkins, cotton balls, cotton swabs, cleaning rags, dental floss, strings, cigarette filters, rubber or plastic products, paints and thinning agents, gasoline, motor oil, drain cleaners or other harsh chemicals These items could plug portions of the plumbing, interfere with biological treatment, accumulate in the treatment system and adversely affect system performance Never connect roofing down spouts, footer drains, sump pump piping, garage and basement floor drains or water softener backwash to the domestic wastewater plumbing or the treatment system Water softener backwash will interfere with biological treatment and must be disposed of separately ELECTRICAL REQUIREMENTS The Service Pro control center must be wired to a dedicated 115 VAC, single phase circuit at the main electrical service panel A 15 amp circuit is recommended (10 amp minimum) A pictorial wiring diagram is provided inside the control center enclosure All electrical work must be performed in accordance with the requirements of the National Electrical Code and all applicable local codes Electrical connections should be made only by a qualified electrician following proper procedures and using safe tools CAUTION: Any time service is required, last shut off the dedicated circuit breaker in the main electrical service panel Next, shut off the power switch in the Service Pro control center. Failure to do so could result in personal injury or equipment damage The aerator has been specifically designed for use in the Singulair system and includes special alloy and molded plastic parts to prolong aerator life Aerator bearings are pre - lubricated and sealed The Singulair aerator is installed in a plastic mounting riser above the aeration chamber Fresh air enters the aerator through four intake ports located under the aerator handle Air is drawn down the hollow aspirator shaft where it is introduced below the liquid surface Only the molded plastic aspirator and the lower portion of the stainless steel aspirator shaft are submerged, The aerator is not designed to run underwater and will automatically shut off if a high water condition occurs If the liquid rises to the level of the foam restnctor, the control center will shut off power to the aerator Next, an automatic diagnostic sequence will begin, as outlined in the section titled SERVICE PRO CONTROLCENTER The Singulair aerator is a precision engineered electro-mechanical device Do not remove it from its installed position, Do not attempt any type of repair Contact your local dealer if service is needed Unauthorized tampering or repair will void important provisions of the lifetime warranty and exchange program FRESH AIR VENTING SYSTEM Afresh air vent is designed into the perimeter of the access cover above the Singulair aerator The perimeter vent supplies fresh air to the aerator, which is drawn through the aspirator and into the wastewater Finished landscaping should be maintained six inches below the top of the vented access cover and graded to drain runoff away from the cover Do not obstruct the vented access cover or allow plants, shrubbery, mulch or landscaping of any type to restrict the flow of air to the perimeter vent SERVICE PRO& CONTROL CENTER To permit fully automatic operation, prewired electrical controls are supplied in a sealed NEMA rated enclosure for your safety and the protection of components and wiring The control center should be located so the red warning light can be seen and the audible alarm heard, while minimizing exposure to harsh weather or conditions that might prevent routine access If an issue with the aerator is detected., the red alarm light will flash and the control center Will attempt to restart the aerator every five minutes for two hours For an open motor or under current condition, the alarm lightwdl display a repeating pattern of two short flashes followed by a three second pause For an over current condition, the alarm light will flash evenly until serviced If the aerator does not restart after two hours, the audible alarm will sound To silence the audible alarm and attempt to restart the aerator, push the reset button on the control center cover This should allow the aerator to resume normal operation If the alarm condition is not resolved, the audible alarm will be silenced for 48 hours, but the alarm light will continue to flash In this case, contact, your local Singulair Green dealer TIME CLOCK The control center for the Model TNT system is supplied with a non-adjustable time clock The non-adjustable time clock creates a 60 minute aeration cycle followed by a 60 minute anoxic cycle during which the aerator is off_ All other control centers are supplied with an adjustable time clock that determines the operating cycle of the aerator The time clock will not permit the aerator to run less than 30 minutes out of each hour and is adjustable in five minute increments up to continuous operation The performance of the Singulair Green system has been certified to meet NSF/ANSI Standard 40 effluent quality requirements and USEPA secondary treatment guidelines at the minimum time clock setting The time clock is factory preset and should not be adjusted by the owner Your factory -trained Singulair Green dealer will make necessary adjustments under the specific direction and authorization of the local regulatory agency NOTE The control center may regularly communicate with the Service Pro monitoring center using your telephone line and a toll free number, If the control center'js using the line when you attempt to place a call, a high pitched digital communication signal will be heard Hang up all telephones sharing the line and wait a few seconds- This, will automatically disconnect the control center and make the line available for use BIO-STATIC'l SLUDGE RETURN A Bio-Static sludge return is installed in the aeration/ clarification chamber wall Aeration chamber hydraulic currents enter the sludge return and transfer solids from the clarification chamber back to the aeration chamber for additional treatment The Bio-Static, sludge return accomplishes resuspension and return of settled solids without disturbing the contents of the clarification chamber_ BIO-KINETIC" SYSTEM The Bio-Kinetic system provides non -mechanical flow equalization through all plant processes The Bio-Kinetic system contains 3 separate filtration zones, 8 independent settling zones, optional chlorination and dechlorination tablet feed systems and serves as its own chlorine contact chamber, When used with Blue Crystal residential disinfecting tablets, the performance of the Bio-Kinetic system as a disinfection device is certified to NSF/ANSI Standard 46, Section 11 All components are manufactured from plastic or rubber The Bio-Kinetic system is equipped with fill and drain valves which facilitate service to the filter Your local dealer has the necessary training ,. tools and equipment y E� for removal and cleaning If' your f Bio-Kinetic system - is in need of service, ' contact your local Singulair Green dealer During each semi-annual service inspection, your local dealer will remove and clean the Bio-, Kinetic system or replace it' with a unit from their service stock NON -MECHANICAL FLOW EQUALIZATION BIO-MAX® DECHLORINATION TABLETS The patented design of the Bio-Kinetic system provides non -mechanical flow equalization for the Singulair Green wastewater treatment plant Equalization reduces incoming hydraulic surges (e g typical shower of 10 minutes duration, bathtub discharge of 5 minutes duration, clothes washer discharge of 2 minutes duration and dishwasher discharge of 2 minutes duration) throughout the system The flow equalization provided by the Bio-Kinetic system causes wastewater to be held upstream of the final outlet during hydraulic surges, which preserves treatment integrity and enhances system operation The actual rate of equalization vanes and depends upon specific loading patterns and the duration of each flow surge. At the 600 GPD (gallons per day) NSF/ANSI Standard 40 design loading schedule, minimum performance of the Singulair Green system equalizes all flow an average of 50%. As a result, hydraulic surges and periods of high wastewater flow are automatically reduced to protect the environment and all treatment plant processes on a demand use, as needed, basis BLUE CRYSTAL® RESIDENTIAL DISINFECTING TABLETS If local regulations require, an initial supply of Blue Crystal disinfecting tablets will be placed in the Bio-Kinetic system chlorine feed tube at system start-up Specifically formulated for use in the Singulair system, Blue Crystal disinfecting tablets provide efficient and reliable disinfection when effluent chlorination is desirable Manufactured from calcium hypochlonte, Blue Crystal disinfecting tablets provide effective, economical bacteria killing power Liquid entering the Bio-Kinetic system contacts the installed Blue Crystal disinfecting tablets, lust downstream of the equalization ports. A fully charged feed tube will last an average of three to six months During each semi-annual inspection, your local dealer's service technician will check system operation, the rate of tablet consumption and install tablets to insure maximum system performance NOTE: USEPAguidelines state, "On the average, satisfactory disinfection of secondary wastewater effluent can be obtained when the chlorine residual is 0 5 ppm after 15 minutes contact " Retention time must comply with the controlling regulatory jurisdiction CAUTION: The improperhandling ofBlue Crystal tablets may cause personal injuryorpropertydamage. Keepout of the reach of children and do not allow the tablets or feed tubes to contactskin, eyes orclothing Tablets may be fatal if swallowed and tablet dust is irritating to the eyes, nose and throat. Do not handle the tablets or feed tube without first carefully reading the product container label, MSDS information and the handling and storage instructions Mixing of chemicals may cause a violent reaction leading to fire or explosion For additional information about Blue Crystal tablets contact your local authorized dealer. In ecologically sensitive areas, environmental standards or regulations may require the use of Bio-Max dechionnation tablets. Bio-Max tablets are formulated to remove chlorine residual to non -detectable levels for the protection of sensitive receiving environments Containing 92% sodium sulfite as the active ingredient, the tablets are manufactured to neutralize both free and combined chlorine Bio-Max dechlonnation tablets dissolve slowly, releasing controlled amounts of chemical for the instantaneous removal of residual chlorine from the wastewater flow As liquid passes through the final discharge zone of the Bio-Kinetic system, the flow contacts the installed Bio-Max tablets and residual chlorine is removed from the system effluent A fully charged Bio-Max feed tube will last an average of three to six months During each semi-annual inspection, your local dealer's service technician will check system operation, the rate of tablet consumption and install tablets to insure maximum system performance CAUTION., Bio-Max tablets or feed tubes should not be mixed with Blue Crystal tablets. Do not handle the tablets or feed tube without first carefully reading the product container label, MSDS Information and the handling and storage instructions. For additional information about Bio-Max tablets contact your local authorized dealer NO OWNER MAINTENANCE The Singulair Green system is inspected and serviced by a local licensed, factory -trained dealer, therefore, no owner maintenance is required during the warranty period The Singulair Green system does not require pumping as often as a septic tank. Under normal use only the pretreatment chamber should be pumped How often pumping is necessary depends on system use The local Singulair Green dealer will inspect the aeration chamber contents and plant effluent at six month intervals to determine if the pretreatment chamber is discharging excessive solids. Every three years, the pretreatment chamber should be inspected The pretreatment chamber will normally require pumping at three to five year intervals Contact your local dealer prior to tank pumping for complete information on removal of equipment, access to individual chambers, coordination of services and proper disposal of tank contents A tank pumping service licensed by the local regulatory agency must be used for removal and disposal of tank contents The tank pumper should consult with local authorities to determine the proper disposal method If a period of intermittent use, or an extended period of non-use of the Singulair Green system is anticipated, contact the local dealer for instructions Your local dealer has comprehensive service instructions and has been factory -trained in troubleshooting procedures Contact your local Singulair Green dealer if you require service or information regarding tank pumping SERVICE PRO® MONITORING CENTER The Service Pro monitoring center is a maintenance tracking database that is free for use by all Singulair Green dealers and service providers If your Singulair Green dealer uses the Service Pro website, a record for your system will be created at www.servicepromcd.com when the system is installed The serial numbers for Singulair Green equipment and treatment plant information will be entered at that time This proprietary website stores all relevant system information in one convenient, secure and password protected location The Service Pro website keeps a detailed history of all maintenance visits that are made to your installation The monitoring center will schedule future service inspections and notify your Singulair Green dealer when they are due. System owners can also use the Service Pro website to access information, track service calls or monitor compliance with regulatory requirements. you would like to use the Service Pro website, contact your Singulair Green dealer to receive a user name and password An optional Service Pro MCD control center or Service Pro TNT control center is available for use with the Singulair Green system Designed to connect to a standard telephone line, these control centers provide MONITORING, COMPLIANCE and DIAGNOSTIC functions complete with telemetry for communication with the Service Pro monitoring center Digital Subscriber Line (DSL) phone service requires the use of a low-cost DSL filter Voice Over Internet Protocol (VOIP) is not reliable with any telemetry system and not recommended Once your Service Pro control center is connected to a telephone line, commissioned, and covered by a remote monitoring agreement, your dealer will be immediately notified of any alarm condition The Service Pro monitoring center will automatically log the time and date of alarm conditions, as well as service performed, and store them in your system history record for viewing at www.servicepromcd.com SINGULAIR GREEN° SERVICE PROGRAM A minimum of four service inspections within the first two years of operation are provided by your local Singulair Green dealer and are included in your original purchase price Costs for travel and labor are not charged to the owner The exact frequency and scope of these visits are determined by the applicable regulatory agency. The obligation to provide these service inspections rests solely with your Singulair Green dealer or the authorized service provider, so it is important that you save a copy of your original purchase contract. To schedule service, learn more about maintenance requirements or report system malfunctions, contact your local Singulair Green dealer directly Your dealer's name, address and phone number are conveniently located on the front of the control center. During an inspection, each Singulair aerator, Bio-Kinetic system and other plant components are serviced as outlined in the "SINGULAIR GREEN PRODUCT MANUAL" Auxiliary equipment required in addition to the Singulair Green system, such as pumps, filters, valves, tankage, leach fields, chambers, mounds or irrigation components, are not part of the Singulair Green service program and should be covered by a separate maintenance agreement After the initial two year service program is completed, the Singulair Green dealer will offer to provide a continuing service agreement at the owner's option In many areas, this continuing service agreement is required by the local regulatory agency The service program should be renewed by the owner to insure maximum system performance Professional service is important to proper system operation and should not be allowed to lapse. Each of these items are important ✓ Check aerator operation ✓ Inspect outlet coupling ✓ Check aerator power consumption ✓ Install a clean Bio-Kinetic system ✓ Check aerator air delivery ✓ Fill Blue Crystal feed tube ✓ Clean stainless steel aspirator shaft ✓ Fill Bio-Max feed tube ✓ Clean aspirator tip ✓ Inspect effluent quality ✓ Clean perimeter air vent in aerator cover ✓ Inspect outlet line ✓ Inspect aeration chamber contents ✓ Inspect ground water relief point ✓ Check operation of control center ✓ Inspect effluent disposal system ✓ Adjust time clock when required ✓ Complete 3-part service record ✓ Remove the Bio-Kinetic system ✓ Hang owner's record on front door ✓ Scrape the clanfication chamber ✓ Enter record into www.servicepromcd com ✓ Inspect the Bio-Static sludge return ✓ Mad health department notification Your Singulair Green dealer will perform the services outlined above during each service inspection WARRANTY REGISTRATION SINGULAIR GREEN® LIFETIME PROTECTION A Warranty Registration Card was included with the Model 206C aerator before it was shipped from the factory If this card has not been returned to Norweco, complete and mail it immediately. If it is not returned within thirty days of the installation date, the three year limited warranty and lifetime aerator exchange program will begin on the date of component shipment from the factory If the Service Pro control center is mounted in an outdoor location, remove the aerator model number and serial number record card and store it safely for future reference Otherwise, do not remove this card from the control center If it is necessary to call your dealer for service, make note of the information on the control center data plate and the aerator serial number before calling Warranty and service records are cross-indexed by owner name and aerator serial number Supplying the aerator serial number with the service request will give the service provider a ready reference so that changes in system ownership will not delay service The Singulair aerator enjoys the distinction of being the only aerator on the market today backed by a lifetime warranty and exchange program Each Singulair aerator, Service Pro control center and Bio-Kinetic system are warranted to be free from defects in material and workmanship, under normal use and service, for a period of three years The local, licensed dealer or service center has detailed warranty and exchange information and should be contacted for service or replacement instructions no6`dJlr ecc) SERVICE PRO® SECURITY LOG IN For your convenience, record your www.servicepromcd.com access information here User name: I Password: SUPPLEMENTAL SERVICE RECORD For your reference, please document service performed on the following chart DATE DESCRIPTION j oTweli a, DISTRIBUTED LOCALLY BY: Engineering the future of water and �rnstewnrer treatment 220 REPUBLIC STREET NORWALK, OHIO, USA 44557-1156 TELEPHONE (419) 668-4471 FAX (419) 663-5440 www.norweco com Norweco°, Norweco com®, Singulair", Modulalrm, Travalair', Singulair Green®, Ribbit Rivet®, Hydro -Kinetic Bio-Film Reactor'°, Hydro -Kinetic°, Evenair®, Lift -Rail®, Microsonic°, Bio-Dynamicm, Blo-Sanitizer", Bio-Neutralizer°, Bio-Max®, Blo-Kinetic', Bio-Staticm, Blo-Gem°, Blo-PercO, Blue Crystal°, Phos-4-Fade8, Enviro-CO, ClearCheck®, ChemCheck°, Tri-Max% Hydra -Max®, Service Pro', MCD°, TNT, Grease Buster® and "BUSTER" logo® are registered trademarks of Norwalk Wastewater Equipment Company, Inc CMMXII NORWECO, INC rrb,,""�'W@CO« SINGULAIR GREEN° EIOAKINETIC° WASTEWATER TREATMENT SYSTEM TANK PUMPING INSTRUCTIONS These instructions provide a general guideline concerning when and how to pump out the Singulair Green system This literature supplements other instructional materials included in the Singulair Green Bio-Kinetic System Product Manual In order to maximize performance, protect system components and insure pi otection of the surrounding environment, the Singulair Green system should be thoroughly checked every six months by a factory -trained Norweco service technician An initial service program that provides a minimum of four service inspections during the first two years of system operation is included in the system purchase price Renewable seance contracts to extend these routine inspections after the initial program expires are available from the local licensed Norweco dealer The pretreatment chamber of the Singulair Green system will periodically require pumping Because the Singulair Green system is a biological treatment device, the time frames listed within these instructions are estimates Actual pumping frequency will depend on the amount and strength of the wastewater being treated Handling and disposal of pretreatment chamber contents, referred to as septage, or the contents of the aeration and clarification chambers, referred to as biosolids, are regulated by local, state and federal authorities Disposal options may include land application, lagoon treatment, municipal wastewater treatment or landfill disposal Prior to arranging for tank pumping, contact the Norweco dealer to obtain complete information on access to chambers, removing equipment, coordination of services and disposal of tank contents During Singulair Green system installation and backfilling, do not allow dirt or mud to enter the system Once in the system, dirt or mud will forma heavy sludge which will affect settling characteristics, interfere with filtration and degrade effluent quality If dirt or mud enters the system, it must be removed to insure proper system operation Removing the dirt or mud may require repeated flushing and tank pumping For add dional details refer to Singulair Green Tank Delivery and Setting instructions INTRODUCTION The Singulair Green system is a biological treatment device and should not require pumping as frequently as a septic tank Septic tanks are designed to store solids and perform limited biological treatment Frequent pumping of a septic tank is mandatory to remove and dispose of these solids before they discharge from the tank The Singulair Green system is designed to biologically treat all incoming wastewater and return only a high quality effluent to the environment The multiple operating processes contained within the plant accomplish primary, secondary and tertiary treatment in each Singulair Green system The pretreatment chamber of the Singulair Green system is designed to retain non -biodegradable solids and allow biodegradable solids to flow into the aeration chamber. The aerobic treatment process in the Singulair Green system utilizes these biodegradable solids to convert the wastewater into carbon dioxide and water This natural biological process minimizes the accumulation of solids and eliminates the need to pump the system as frequently as a septic tank Because the Singulair Green system utilizes the biodegradable material found in wastewater to perform biological treatment, pumping the system more often than needed will not improve operational performance Removal of the solids in the Singulair Green system will be required when indicated by an inspection or evaluation as outlined herein WHEN TO PUMP Norweco dealers provide maintenance and service inspections free of charge at regular six month intervals during the initial warranty period These routine service inspections will determine if a pretreatment chamber evaluation is necessary The pretreatment chamber should be evaluated by a factory -trained technician at least every three years to determine if pumping is required Pumping of this chamber by a licensed tank pumping and disposal service will likely be necessary at 3 to 5 year intervals, based on variations in system occupancy, usage and loading ROUTINE SERVICE INSPECTIONS Semi-annual service inspection procedures are outlined in detail in the Singulair Green Bio-Kinetic System Service Manual These routine service procedures include inspection of the aeration chamber, clarification chamber and effluent line to determine if the pretreatment chamber should be evaluated A brief outline of these routine service procedures, as well as the detailed steps required to perform a comprehensive pretreatment chamber evaluation, are listed here The results of the routine service inspection, pretreatment chamber evaluation and tank pumping (when performed) should be noted on the Service Inspection Card AERATION CHAMBER INSPECTION SETTLEABLE SOLIDS TEST A summary of the aeration chamber inspection procedure is listed below. For complete details on aeration chamber service, refer to the Singulair Green Service Manual CAUTION: Any time an aerator or service pump Is connected or disconnected, first shut off the selector switch in the Service Pro control center. Failure to do so could resultin personal injury orequipment damage. 1 Remove the vented aeration chamber access cover and set aside 2 Unplug the aerator and secure the closure cap in position to protect the electrical connector 3 Lift the aerator straight up out of the aeration chamber access opening and lay it flat on the vented cover DO NOT bump the aspirator shaft or rest the aerator on the aspirator shaft 4 Perform a settleable solids test using a graduated cone or other clear container. For this test, make sure the aerator has been running for at least 10 minutes Collect an aeration chamber sample Immediately after turning off and removing the aerator Refer to the "Settleable Solids Test" section of these instructions for additional details. 5. Loosen the two set screws on the bottom of the intermediate shaft and remove the aspirator shaft A settleable solids test should be conducted as part of the aeration chamber evaluation during each routine service Inspection to monitor system performance The results of the settleable solids test can be used to verify that a mature biomass has developed in the Singulair Green system The test will also Indicate when excessive solids have accumulated in the pretreatment chamber of the Singulair Green system When this occurs, it may be necessary to pump the contents of the pretreatment chamber To Insure a well mixed sample is collected for the settleable solids test, make sure the aerator has been running for at least 10 minutes. Collect the sample Immediately after turning off and removing the aerator and before the aeration chamber contents begin to settle Using a graduated cone or other clear container, dip the container Into the aeration chamber to a depth of 21/2 feet Set the container on a level surface and allow the solids to 30 MIN SUPERNATANT 5o N MATH PIWFLOC SETTLED 50% SOLIDS r GOOD SETTLING 6 Connect the aspirator shaft to the shaft cleaning hose and outside waterfaucet to flush the inside of the aspirator shaft clean Use full water pressure Remove the aspirator shaft from the cleaning hose and inspect the bore to see that it is clean 7 Visually check the aeration chamber surface for the presence of grease or oil An accumulation of these materials indicates the pretreatment chamber should be evaluated 8 Check the aeration chamber contents for the presence of non -biodegradable materials, paper, mop fibers, hair, grease or oil A significant accumulation of these materials in the aeration chamber indicates the pretreatment chamber should be evaluated NOTE Do not replace the aerator until the Bio-Kinetic system has been removed from the clarification chamber and properly serviced "settle" for 30 minutes while you complete the service Inspection Do not disturb the container during the test After 30 minutes, read the level of solids and compare it with the total liquid volume in the container Calculate the percentage of settled solids volume (I a 1/2 full of solids equals 50%) If the settled material contains large pockets of clear liquid, estimate the volume of these pockets and reduce the settled solids reading by that amount A settled solids reading of up to 75% indicates no adjustments are necessary NOTE- The solids should settle and compact within the 30 minute test System start-up, or periods of low organic loading will result in solids that are too light to settle, and well appear as a full containerwith no clear separation This should not be interpreted as having excess solids and system operation can continue without any adjustment A settled solids level greater than 75% at the end of the 30 minute test indicates excessive solids in the aeration chamber and that the pretreatment chamber may need to be pumped In this case, a pretreatment chamber evaluation must be performed Refer to the "Pretreatment Chamber Evaluation" section of these instructions for more details If the pretreatment chamber evaluation indicates pumping is not required, the aerator operating cycle may need to be increased. Consult the local regulatory agency and the Service Pro Time Clock Setting instructions before adjusting the aerator operating cycle The results of the settleable solids test, and any adjustment made to the system time cycle, should be recorded on the Service Inspection Card CLARIFICATION CHAMBER INSPECTION A summary of the clarification chamber and Bio-Kinetic service inspection procedure is listed below For complete details on clarification chamber service, refer to the Singulair Green Bio-Kinetic System Service Manual 1 Remove the clarification chamber access cover 2 Remove the optional Blue Crystal and Bio-Neutralizer feed tubes Do not allow the tubes to touch 3 Install the outlet sealing tool into the receiving flange to prevent loss of liquid from the Singulair Green system during service 4 Remove the Singulair aerator and place the servicefunnel over the aerator mounting nser 5 Using the universal tool, remove the flow deck and chamber plate assembly from the Bio-Kinetic system Place the assembly on the service funnel for cleaning 6 Using the universal tool, disengage all four black locking lugs to allow for removal of the outer chamber 7 Lowerthe fixed handle of the universal tool into the upper lip of the Bio-Kinetic system outer chamber Turn the handle until the lifting tool is engaged into the lifting nb 8 The outer chamber is equipped with a drain valve and fill valve to allowforeasy removal and reinstallation during service Begin lifting the outer chamber from the tank The drain valve will automatically open as the outer chamber is lifted out of the clarification chamber Remove the outer chamber from the mounting user and set it on the upside down lid of the service container 9 Reinstall the Singulair aerator as outlined in the Singulair Green Aerator Service Instructions The aerator must be in operation while the remaining danfication chamber service is performed The aeratorworks in conjunction with the Bio-Static sludge return to create a hydraulic current that will return settled solids to the aeration chamber 10 Check the surface of the clarification chamber for the presence of grease or biologically untreatable material A significant accumulation of these materials would indicate that the pretreatment chamber should be evaluated 11 With the aerator running, use the hopper scraping tool to gently scrape all areas of the clarification chamber hoppersidewalls 12 Complete the clarification chamber service as outlined in the "Clarification Chamber" section of the Singulair Green Bio-Kinetic System Service Manual 13 Make appropriate notations on the Singulair Service Inspection Card and on the Owner's Manual EFFLUENT LINE INSPECTION Check the groundwater relief point installed in the effluent line to make sure it is free of obstruction An accumulation of paper, fibers, hair or grease indicates that the Singulair Green system needs to be pumped If there is a surface discharge point, make sure that it is free of debris, foam, mud, etc Make appropriate notations on the Service Inspection Card PRETREATMENT CHAMBER EVALUATION The pretreatment chamber must be evaluated within three years of system start-up or the most recent tank pumping An evaluation must also take place any time a routine service inspection indicates the chamber may be discharging excessive solids This evaluation includes measuring the depth of the floating scum and settled sludge layers to determine if pumping is required If the pretreatment chamber evaluation indicates the chamber does not require pumping, these evaluations should be repeated annually until pumping is necessary PRETREATMENT CHAMBER INSPECTION A complete pretreatment chamber inspection procedure is listed below The results of the inspection should be noted on the Service Inspection Card 1 If the pretreatment chamber access opening is not equipped with a nser and cover at grade, dig down to the access opening in the top of the tank The opening is in line with the access opening for the aeration chamber and the system outlet The access cover should not be more than 12" below grade, 2 Remove the access cover and be careful not to allow dirt or mud to enterthe tank If dirt or mud enters the system, it must be removed to insure proper system operation. 3 Visually examine the surface of the pretreatment chamber for a significant accumulation of grease, oil or non -biodegradable materials 4 Using the hopper scraping tool, gently probe the surface of the chamber to determine the thickness of the scum mat Force the tool down through the scum mat, rotate the tool one quarter turn, then raise it until the bottom of the mat is felt If the depth of the floating scum layer has reached the bottom of the discharge tee, the chamber should be pumped 5 To check the depth of the settled sludge layer, secure a rough white towel to the handle of the hopper scraping tool and lower it to the bottom of the chamber Push the tool through the settled sludge layer to the bottom of the tank Wait several minutes and carefully remove the tool The depth of the settled sludge layer will be shown by a dark line on the towel. If the settled sludge layer has accumulated to the bottom of the discharge tee, the chamber should be pumped. Review the "Operational Requirements" section of the Owner's Manual with the owner If lint, grease, scouring pads, diapers, sanitary napkins, cotton balls, cotton swabs, cleaning rags, dental floss, strings, cigarette filters, rubber or plastic products, paints, thinning agents or other harsh chemicals are discovered in the system, the owner should be cautioned regarding proper use of the system. WHAT TO PUMP When pumping is required, normally it is necessary to pump only the pretreatment chamber if the system has been serviced at regular 6-month intervals If service has been interrupted for an extended period of time, or if mud or toxic material is present, it may be necessary to pump out the entire system When pumping, it is not necessary to wash down the compartments unless significant quantities of grease, hair, fibers, mud, toxic substances or biologically untreatable materials are present The capacity of the pretreatment chamber is 450 gallons When pumping the pretreatment chamber, an additional 400 gallons will be removed from the aeration and clarification chambers until the liquid level drops below the transfer port invert Atotal of 850 gallons will be removed when the pretreatment chamber is pumped The total capacity of the system is 1,300 gallons. CAUTION- After pumping any portion of the Singulair Green tank, it is essential to immediately refill each chamber with clear water to the design flow line The water must be free of leaves, mud, grit or other materials that might interfere with system operation Dewatering and leaving the system empty will affect tank integrity and void the warranty HOW TO PUMP THE SYSTEM A complete Singulair Green system pumping procedure is fisted below Prior to pumping, contact the Singulair Green dealer to obtain complete information on equipment removal and reinstallation Failure to properly remove and reinstall equipment and access covers during tank pumping may result in damage to the system and will void the warranty 1 If any portion of the Singulair Green system requires pumping, contact a tank pumping service licensed by the local regulatory agency The septage or biosolids must be removed and disposed of in a manner consistent with federal, state and local regulations 2 Advise the pumping service what volume of liquid is to be removed from the system non irwecoo 220 REPUBLIC STREET NORWALK, OHIO, USA 44857-1166 TELEPHONE (419) 668-4471 FAX (419) 663-5440 www norweco.com 3 For pumping the pretreatment chamber only, remove all three access covers and insert a suction hose into the pretreatment chamber Lower the hose until it contacts the bottom of the tank Withdraw the hose approximately 2" and connect the opposite end to the pump being used to evacuate the chamber Do not allow the hose to rest on the bottom of the tank 4 Break up the scum mat to facilitate pumping Activate the pump and remove the pretreatment chamber contents It is not necessary to wash down the sidewalls or tank bottom 5 If the solids in the chamber are so concentrated that the suction hose cannot withd raw them, the pretreatment Chamber contents may be back -flushed to break up the solid matter 6 if special circumstances require the total system to be pumped, contact the local Singulair Green dealer The aerator and Bio-Kinetic system must be removed for full access to all chambers and to prevent damage to components Only the factory trained Singulair Green dealer should attempt to remove and reinstall the equipment. NOTE: Access to the contents of the aeration and clanficatlon chambers of Singulair Green systems should be made only through an aerator mounting nser Never insert the hose through the Bio-Kinetic system mounting nser 7 A Singulair Green system that has been inactive for an extended period of time or that has accumulated mud or dirt during installation may have to be washed down with fresh water and pumped out This process may have to be repeated for proper system operation After pumping, fill all chambers to capacity with water Return the aerator, Bio-Kinetic system and all access covers to their proper locations, as outlined in the Singulair Green Product Manual Be sure each control center selector switch is in the "on" position, and each enclosure is secured with a tamper evident seal Following tank pumping, no other system adjustments are necessary for proper biological treatment to continue Semi-annual service inspections by a factory -trained Norweco service technician should be conducted to insure long term system performance DISTRIBUTED LOCALLY BY: Norweco', Norweco.com', Singulair', Modulair', Travalair', Singulair Green', Ribbit Rivet°, Lift-RaIP, Microsonic', Bio-Dynamic', Bio-Sanitizer', Bio-Neutralizer', Bio-Kinetic°, Bio-Static°, Bio-Gem®, Bio-Max', Bio-Regeneration°, Bio-Perc', Blue Crystal", ClearCheckO, ChemCheck', Tri-Max°, Hydra -Max', Service Pro°, MCD', TNT", Grease Buster° and "BUSTER" logo° are registered trademarks of Norwalk Wastewater Equipment Company, Inc ®MMXII NORW6CO, INC -10 Lash Engineering, Inc. Table of Contents Lash Engineering, Inc. Civil/Consulting/Wastewater/Planning 1104 Cindy Carr Drive Matthews, NC 28105 Phone. 704-847-3031 mikelgLashEn;meenng coin Broten Residence, Waynesville, NC. Direct Discharge Wastewater System Submittal $-29-17 Operation & Maintenance Table of Contents 1. Owner Wastewater Operation & Maintenance Manual 2. Operator Wastewater Checklist 3. Norweco Owner's Manual 4. Norweco Tank Pumping Instructions WASTEWATER FACILITY Maintenance Plan and Schedule for Owner LASH ENGINEERING Wastewater Facility Maintenance Plan - Direct Discharge Common Maintenance Issues Wastewater Disposal Facilities require plant, soil, and sometimes mulch maintenance to ensure optimal infiltration, storage, and pollutant removal capabilities. Disposal System maintenance requirements are typical landscape care procedures and include: 1. Watering: Watering should not be required after establishment (about 2 to 3 years). However, watering may be required during prolonged dry periods after plants are established. 2. Erosion Control: Inspect areas for leaks, ponding, or surface overflow areas periodically. Replace soil, plant material, and/or mulch in areas where erosion has occurred. Erosion problems should only occur during extreme weather events. If sediment is deposited in the Discharge area, immediately determine the reason, remove excess deposits, and correct the problem. 3. Plant Material: Occasional pruning and/or removal of dead plant material may be necessary over the Force Main. The Force Main is approximately 2' deep. Any plant material that would adversely affect the pipe should not be planted or allowed to grow. Periodic weeding is necessary until groundcover plants are established. Weeding should become less frequent as the design density is accomplished. Plants (grass) should be mowed at a height consistent for good growth of cover. 5. Mulch: (if used) Replace mulch annually in the Treatment Tank area where required. Replace or add mulch as needed to maintain a 2 to 4 inch depth at least once every two years. Do not cover the lids. They should be exposed and 1" to 3" above the ground. 6. Fencing. (if used) The fence is to protect the Wastewater Facility against outside intrusion. It should be capable of being locked. Public access should never be allowed so the locking mechanism should be kept operable. Should the fence become damaged, it is the Owners responsibility to have it fixed or repaired in a timely manner. Once the fence has been repaired and the disposal area secured, the site should be investigated to ensure that the area is complete. For most settings, the fence should be capable of restricting access from rabbits, dogs, opossum, etc. that could cause burrowing and digging issues. Examples of When to Perform Maintenance • Anywhere that shows signs of erosion or excess sediment deposition. • Anywhere that ponding has occurred. • Surface of ground anywhere around the facility is damp on a dry day. • Plants are too high and need to be removed. Page 1 of 3 Important inspection and maintenance procedures: — Immediately after the Wastewater Treatment Area is established, the plants should be watered twice weekly if needed until the plants become established (commonly six weeks). Plants strategically placed and sized can stabilize the ground without causing root damage to the tanks or lines. — Snow, mulch or any other material should NEVER be piled on the surface of the Wastewater Area. — Heavy equipment should NEVER be driven over any of the wastewater facility. — Special care should be taken to prevent sediment from entering the Wastewater Area. Inspection of the systemshould be conducted once a month and within 24 hours after every storm event greater than 1.0 inches (or 1.5 inches if in a Coastal County). Records of inspection and maintenance should be kept in a known set location and be available upon request. Inspection activities shall be performed as follows. Any problems that are found shall be repaired immediately. Inspection and Maintenance Provisions for Wastewater Facilitv Area of Inspection: Potentialproblems: How to remediate theproblem: The entire Wastewater Facility Trash/debris is present. Remove the trash/debris Areas of bare soil and/or erosive Re -grade the soil if necessary to ditches have formed remove the ditch, and then plant a ground cover and water until it is established Provide time and a one-time fertilizer application Ponding has occurred Uncover the problem. Inspect for damage. Call the Operator if repair re uired. Ponding has occurred. Check for ground subsidence. Call Operator if repair required. Erosion is occurring. Re -grade the area if necessary and provide erosion control devices such as reinforced turf matting or rip/rap to avoid future problems with erosion All diversion ditches should be free flowing, vegetated, mowed and maintained. The Pretreatment Area Flow is neat pretreatment area Re -grade if necessary to route and/or gullies have formed. all flow away from the pretreatment area. Re -stabilize the area after grading. Sediment has accumulated to a Re -grade if necessary to route depth greater than three inches. all flow away from the pretreatment area. Re -stabilize the area after grading. Erosion has occurred. Provide additional erosion protection such as reinforced turf matting or riprap if needed to prevent problems. Weeds are present. I Remove the weeds. Lash Engineering, Inc. Page 2 of 3 Area of Ins ection: Potentialproblems: How to remediate theproblem: The Discharge Pipe & Outlet. Landscaping is over grown. Prune according to best rofessional practices. Plants are dead, diseased or Determine the source of the dying. problem: soils, hydrology, disease, etc. Remedy the problem and replace plants. Provide a one-time fertilizer application to establish the ground cover if a soil test indicates it is necessary, Grass/Weeds are high. Grass should be mowed to an optimum height for the grass species. Tree stakes/wires are present Remove tree stake/wires six months after planting. (which can kill the tree if not removed). Lash Engineering, Inc. Page 3 of 3 OPERATOR CHECK -LIST INSPECTION OF ENGINEERED WASTEWATER SYSTEMS Operator Company Name of Establishment Permit/Project No. Location Type of Establishment Design Flow Owner/Agent Address Phone Operator's Name Address Phone Date, Purpose of Inspection & Remarks Yes No REMARKS I. ESTABLISHMENT: Type, size, and sewage flow in accordance with permit? _ 2. COLLECTION SYSTEM: No evidence of leaks into or out from sewer lines/manholes? Free of blockages/solids buildup in Imes or manholes Manholes/ Clean -outs. visible, maintained, & at grade? 3. OVERALL GENERAL CONDITION: Structurally sound, protected from corrosion, watertight? Floats/pipes/valves/disconnects in good working condition? Grounds maintained in a safe, sanitary condition? Control panel enclosures/components in good condition? Facility meeting flow and quality limits? 4. TANKAGE (Grease Traps/Lift Stations/Septic/Dosing Tanks): Tank risers accessible and surface water diverted Tanks and access manholes structurally sound, watertight? Sanitary tee(s) in good working condition Tanks pumped, cleaned out as needed? Surface water being effectively diverted awav? 5. EFFLUENT DOSING SYSTEM: Effluent appears clear, free of excess solids? PUMP SYSTEMS: Required pumps present, operating, and cycling properly? High-water alarm present and operating properly? Floats/pipe/valves/disconnects in good working condition? Control panel enclosure/components in good condition? Elapsed time readings 7. HEADWORKS: Interior clean, free of debris, adjusted to grade? Valves operational, Filters functional, Flow Meter Working, Pressure Gauges functional? Timed doses at required time Control Panel operating Zones properly. 8. UV SYSTEM: Working, operating and maintained properly? UV Light working properly? Yes No REMARKS 9. FLOW MONITORING DEVICE: Present and in good working condition - if required? 10. EFFLUENT DOSING TANK: Effluent appears clear, free of suspended solids? Required pumps present, operating and cycling properly? High-water alarm present and operating properly? Elapsed time readmgs- 11. Force Main & Discharge: No evidence of effluent surfacing/reaching surface waters Diversions/ditches/swales/tile drains properly maintained? Line cover/vegetation maintained as needed? Clean outs of discharge pipe are adjusted and vertical? Discharge location showing signs of erosion or sediment? Discharge pipe is free of debris & open? OVERALL CONDITION AND OPERATION OF SYSTEM: SUMMARY OF IMPROVEMENTS NEEDED: Improvements Repair Within (Days) DATE. SIGNED- AGENT