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HomeMy WebLinkAboutNC0047384_Application (ATC)_20180104CDM Smith 5400 Glenwood Avenue, Suite 400 Raleigh, North Carolina 27612 tel: 919 787-5620 fax: 919 781-5730 February 2, 2018 Mr. Trupti Desai North Carolina Department of Environmental Quality Division of Water Resources/NPDES Unit 512 N. Salisbury Street, 9th Floor Raleigh, North Carolina 27604 Subject: City of Greensboro T.Z. Osborne WRF Ash Clarifier Improvements Authorization to Construct Application Dear Mr. Desai: The City of Greensboro (City) proposes to construct a new ash clarifier and pumping facility to replace the facilities at the T.Z. Osborne Water Reclamation Facility (NPDES number NC0047384). The existing ash clarifier and thickened ash slurry pump station are reaching the end of their useful life, and the proposed work will improve the reliability of the ash thickening facilities. The proposed ash clarifier will treat discharges from the existing biosolids incinerators/ quencher/scrubbers and the ash dewatering equipment located in the solids handling building. Thickened underflow from the clarifier will be pumped to the existing rotary press type ash dewatering equipment, or to a new belt filter press being designed (by others). On behalf of the City, we request an Authorization to Construct for the work described in the enclosed application for Authorization to Construct approval. The construction timeline for the implementation of the project is summarized below: Spring 2018 - anticipated bidding Summer 2018 - anticipated notice to proceed for construction contractor Summer 2019 - anticipated completion of construction The following attachments are included as part of this application: • Application for Authorization to Construct Form (Section 1) 0 WATER + ENVIRONMENT +TRANSPORTATION + ENERGY + FACILITIES Smith Mr. Trupti Desai February 2, 2018 Page 2 • Copy of NPDES Permit (Section 2) • Engineering Calculations (Section 3) • Residuals Management Plan (Section 4) • Bid Form (Section 5) • CD with digital files • Engineering Plans and Specifications Please review the application and let me know if you have any questions. Thank you for your assistance. Sincerely, James Butcher, P.E. CDM Smith Inc. Enclosures: ATC Form and attachments including calculations and CD with digital files One set plans and specifications cc: Monica Jarrett, City of Greensboro 0 Ash Clarifier ATC cover letter.docx City of Greensboro T.Z. Osborne WRF Ash Clarifier Improvements Application for Authorization to Construct Permit Contents Cover Letter Section is Application Form (Form ATC -12-14) Section a: NPDES Permit (Section 3, Item B of application) Section 3: Engineering Calculations (Section 3, Item H of application) Section 4: Residuals Management Plan (Section 3, Item J of application) Section 5: Bid Form (Section 3, Item F of application) Pocket: CD with Digital Files Included separately: Plans and Specifications State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources LNVIRONMENTAL OUALI I Y APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete. Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T .0105(b). B. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. C. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. D. Any content changes made to this Form ATC -12-14 shall result in the application package being returned. E. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3 -ring binder, with a Section tab for each Section, except the Engineering Plans. F. Check the boxes below to indicate that the information is provided and the requirements are met. G. If attachments are necessary for clarity or due to space limitations, such attachments are considered part of the application package and must be numbered to correspond to the item referenced. H. For any project that requires review under the State Environmental Policy Act (SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI, EIS, etc. unless the project qualifies for a Determination of Minor Construction Activity. I. For more information, visit the Division of Water Resources web site at: https://deg.nc.gov/about/divisions/water-resources/water- resources-permits/wastewater-branch/npdes-wastewater/authorization-to-construct. J. In addition to this Authorization to Construct, the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources (for example: reclaimed water facilities permits; Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name City of Greensboro Signature authority's name per 15A NCAC 02T .0106(b) Steven D. Drew Signature authority's title Director, Water Resources Department Complete mailing address 2602 South Elm -Eugene Street, Greensboro, NC 27406 Telephone number (336) 373-7893 Email address steve.drew@greensboro-nc.gov B. PROFESSIONAL ENGINEER Professional Engineer's name James Butcher, P.E. Professional Engineer's title Senior Project Manager North Carolina Professional Engineer's License No. 033669 Firm name CDM Smith Firm License number F-1255 Complete mailing address 5400 Glenwood Avenue, Suite 400, Raleigh NC 27612 Application for Authorization to Construct Permit (FORM ATC -12-14) Page 1 Water Resources ENVIRONMENTAL OUALIIY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Telephone number 919-325-3500 Email address butcherjm@cdmsmith.com C. NPDES PERMIT NPDES Permit number NCO047384 Current Permitted flow (MGD) — include permit flow phases if applicable 40 MGD D. PROJECT DESCRIPTION Provide a brief description of the project: The City of Greensboro owns and operates the T. Z. Osborne (TZO) Water Reclamation Facility (WRF). The City disposes of all residual solids produced at the TZO WRF by thickening, dewatering, and incineration. Two fluidized bed incinerators are used to incinerate the sludge. Water is used to scrub ash particles from the off -gas prior to discharge into the atmosphere. The ash slurry produced by the scrubbing process is recovered using an ash clarifier. The existing ash clarifier and thickened ash slurry pump station are reaching the end of their useful life. In order to improve the reliability of the ash thickening facilities, the City proposes to construct a new clarifier and pumping facilities to replace the old facilities. The proposed ash clarifier will treat discharges from the existing FBI No. 1 and No. 2 quencher/scrubbers and the ash dewatering equipment located in the solids handling building. Thickened underflow from the clarifier will be pumped to the existing rotary press type ash dewatering equipment, or to a new belt filter press currently being designed (by others). �U41l Q01191F_1]]mK—A [Q011111"lyi142: 9,111111I: Y�]:���13►�il l_1 Y�]:Z_1 ]:%7l���� A. Cover Letter ® The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility, facility modification, treatment process modification, or facility expansion; the construction timeline; and a list of all items and attachments included in the application package. ❑ If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design, the letter must include an itemized list of the requirements that are not met. B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements) for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ❑ If the facility is subject to any Special Orders by Consent (SOC), submit the applicable SOC. ® Not Applicable. D. Finding of No Significant Impact or Record of Decision ❑ Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project, if not specified in the Finding of No Significant Impact or Record of Decision. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 2 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL OUALI I Y APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) ® Not Applicable. E. Engineering Plans ® Per 15A NCAC 02T .0504(c)(1), submit one set of detailed plans that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Per 21 NCAC 56 .1103(a)(6), the name, address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows: FINAL DRAWING — FOR REVIEW PURPOSES ONLY— NOT RELEASED FOR CONSTRUCTION. ® 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment. Is this requirement met by the design? ® Yes or ❑ No. If no, provide an explanation: Plans shall include: ® Plans for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ® Civil ❑ Not Applicable ® Process Mechanical ❑ Not Applicable ® Structural ❑ Not Applicable ® Electrical ❑ Not Applicable ® Instrumentation/Controls ❑ Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Plan and profile views and associated details of all modified treatment units including piping, valves, and equipment (pumps, blowers, mixers, diffusers, etc.) ® Are any modifications proposed that impact the hydraulic profile of the treatment facility? ❑ Yes or ® No. If yes, provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions: (1) the NPDES permitted flow with all trains in service and (2) the peak hourly flow with one treatment train removed from service. ® Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? ❑ Yes or ® No. If yes, provide the process flow diagram or process flow schematic showing all modified flow paths including aeration, recycle/return, wasting, and chemical feed, with the location of all monitoring and control instruments noted. F. ® Engineering Specifications ® Per 15A NCAC 02T .0504(c)(2), submit one set of specifications that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed for bidding and construction of the proposed project (check as appropriate): ❑ Not Applicable Application for Authorization to Construct Permit (FORM ATC -12-14) Page 3 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL ouALl I Y APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) ® Process Mechanical ❑ Not Applicable ® Structural ❑ Not Applicable ® Electrical ❑ Not Applicable ® Instrumentation/Controls ❑ Not Applicable ❑ Architectural ® Not Applicable ❑ Building Mechanical ® Not Applicable ❑ Building Plumbing ® Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers, etc.), and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines, and performance testing requirements for equipment. ® Bid Form for publicly bid projects. G. Construction Sequence Plan ® Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities. List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both: Construction Sequence is included in Specifications, Division 01, Section 0112 16. H. Engineering Calculations ® Per 15A NCAC 02T .0504(c)(3), submit one set of engineering calculations that have been signed, sealed and dated by a North Carolina Licensed Professional Engineer; the seal, signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C, the calculations shall include at a minimum: ❑ Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. ❑ Influent pollutant loading demonstrating how the design influent characteristics in Section 4.13.2 of this form were determined. ❑ Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.6.2 of this form were determined. ❑ Hydraulic loading for each treatment unit. ❑ Sizing criteria for each treatment unit and associated equipment (blowers, mixers, pumps, etc.) ❑ Total dynamic head (TDH) calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ❑ Buoyancy calculations for all below grade structures. ❑ Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 4 Water Resource: ENVIRONMENTAL OUALI i r Permits State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) ® Provide the following information for each permit and/or certification required for this project: Permit/Certification Not Applicable Date Submitted Date Approved Permit/ Certification Number If Not Issued Provide Status and Expected Issuance Date Dam Safety X Soil Erosion and Sediment Control X USCOE /Section 404 Permit X Water Quality Certification (401) X USCOE / Section 10 X Stormwater Management Plan X CAMA X NCDOT Encroachment Agreement X Railroad Encroachment Agreement X Other: City TRC review 12/7/17 1/12/18 2017-2156 J. Residuals Management Plan ® For all new facilities, expanding facilities, or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T .0504(1) and 15A NCAC 02T .0508; the Plan must include: ❑ A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil, grease, grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected, handled, processed, stored and disposed. ❑ Not Applicable. Application for Authorization to Construct Permit (FORM ATC -12-14) Page 5 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 6 Plant Flows Existing Plant Design MGD Current NPDES Permit Limit MGD Current Annual Average (past 12 months) MGD For Past 12 Months: Start Date: month/yr End Date: month/yr For Past 24 Months: Start Date: month/yr End Date: month/yr Maximum Month MGD MGD Maximum Day MGD MGD Peak Hour MGD MGD Application for Authorization to Construct Permit (FORM ATC -12-14) Page 6 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications? ❑ Yes or ❑ No. If no, provide justification as to why the requirements are not met, consistent with 15A NCAC 02T .0105(n): 2. Provide the design influent and effluent characteristics that are used as the basis for the project design, and the NPDES permit limits for the following parameters: 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ❑ Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 7 Project Basis of Design Design Influent Design Influent Influent Concentration Load Concentration - (Must be (Must be Current Annual supported by supported by Design Effluent Average (past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months) if Calculations Calculations Load (monthly average) Parameter Available [Section 3.H]) [Section 3.H]) Ammonia Nitrogen mg/L Summer mg/L Summer (NH3-N) mg/L mg/L Ib/day mg/L Winter mg/L Winter Biochemical mg/L Summer mg/L Summer Oxygen Demand mg/L mg/L Ib/day (BODS) mg/L Winter mg/L Winter Fecal Coliform per 100 mL per 100 mL Nitrate + Nitrite Nitrogen (NO3-N + mg/L mg/L NO2-N) Total Kjeldahl mg/L Nitrogen mg/L mg/L Total Nitrogen Ib/year Ib/year mg/L mg/L Total Phosphorus mg/L mg/L Ib/day Ib/year Ib/year Total Suspended mg/L mg/L Ib/day mg/L mg/L Solids (TSS) 3. Based on the "Project Basis of Design" parameters listed above, will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above? ❑ Yes or ❑ No. If no, describe how and why the Permit Limits will not be met: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 7 State of North Carolina Department of Environmental Quality Division of Water Resources Water Resources LNVIRONMENTAL OUALI I Y APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) 4. Per 15A NCAC 02T .0505(1), by-pass and overflow lines are prohibited. Is this condition met by the design? ❑ Yes or ❑ No If no, describe the treatment units bypassed, why this is necessary, and where the bypass discharges: Per 15A NCAC 02T .0505(k), multiple pumps shall be provided wherever pumps are used. Is this condition met by the design? ❑ Yes or ❑ No. If no, provide an explanation: 6. Per 15A NCAC 02T .0505(1), power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions, or dual power supply shall be provided per 15A NCAC 02H. 0124(2)(a). Is this condition met by the design? ❑ Yes or ❑ No. If no, provide (as an attachment to this Application) written approval from the Director that the facility: ➢ Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks, and ➢ Has sufficient storage capacity that no potential for overflow exists, and ➢ Can tolerate septic wastewater due to prolonged detention. Per 15A NCAC 02T .0505(o), a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ❑ Yes or ❑ No. If no, explain the alternative design criteria proposed for this project in accordance 15A NCAC 8. Per 15A NCAC 02T .0505(g), the public shall be prohibited from access to the wastewater treatment facilities. Explain how the design complies with this requirement: 9. Is the treatment facility located within the 100 -year flood plain? ❑ Yes or ❑ No. If yes, describe how the facility is protected from the 100 -year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION —COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT (i.e., physical removal operations and flow equalization): Application for Authorization to Construct Permit (FORM ATC -12-14) Page 8 Calculations No. of Ian heet Specification Treatment Unit Type Size per Unit Provided? Units Reference Reference (Yes or No) Manual Bar Screen MGD at peak hourly flow Mechanical Bar MGD at peak hourly flow Screen Grit Removal MGD at peak hourly flow Flow Equalization - gallons ft diameter; ft side Primary Clarifier Circular water depth square feet; ft side Primary Clarifier Rectangular water depth Other Application for Authorization to Construct Permit (FORM ATC -12-14) Page 8 Water Resources ENVIRONMENTAL OUALII Y State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECONDARY TREATMENT (BIOLOGICAL REACTORS AND CLARIFIERS) (i.e., biological and chemical processes to remove organics and nutrients) 3. TERTIARY TREATMENT No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Aerobic Zones/ Circular ft diameter; ft Tanks (Parallel; in gallons Anoxic Zones/ Rectangular square feet; ft gallons Tanks (Gas; square feet Anaerobic tablet; liquid) gallons Zones/Tanks Sequencing Batch - gallons Reactor (SBR) Membrane gallons Bioreactor (MBR) - gallons Secondary Clarifier Circular ft diameter; ft side water depth Secondary Clarifier Rectangular square feet; ft side water depth Other 3. TERTIARY TREATMENT 4. DISINFECTION No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Tertiary Clarifier Circular ft diameter; ft Ultraviolet Light (Parallel; in side water depth Tertiary Clarifier Rectangular square feet; ft side water depth Tertiary Filter (Gas; square feet Tertiary Membrane tablet; liquid) square feet Filtration Post -Treatment - gallons Flow Equalization Post -Aeration gallons Other 4. DISINFECTION Application for Authorization to Construct Permit (FORM ATC -12-14) Page 9 No. of Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) gal/day per bank at Ultraviolet Light (Parallel; in peak hourly flow; series) number of banks; number of lamps/bank Chlorination (Gas; gallons of contact tablet; liquid) tank/unit Application for Authorization to Construct Permit (FORM ATC -12-14) Page 9 Water Resources ENVIRONMENTAL QUALITY State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Dechlorination No. of (Gas; gallons of contact Plan Sheet Specification Calculations Treatment Unit Units tablet; liquid) tank/unit Reference Reference Provided? S. RESIDUALS TREATMENT 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) Location No. of Purpose Type Plan Sheet Specification Calculations Treatment Unit Units Type Size per Unit Reference Reference Provided? 52 C-2 46 33 42, 46 33 43 (Yes or No) Gravity Thickening 1 Ash Clarifier 935 square feet; 10.5 ft side M-2, M-3 46 43 01 Yes Tank water depth Mechanical Thickening/ dry Ib/hour Dewatering Aerobic Digestion gallons Anaerobic gallons Digestion Composting dry Ib/hour Drying dry Ib/hour Other 6. PUMP SYSTEMS (include influent, intermediate, effluent, major recycles, waste sludge, thickened waste sludge and plant drain pumps) Location No. of Pumps Purpose Type Capacity of each pump plan Sheet Reference Specification Reference GPM I TDH Ash Pump Station 1 Pump thickened ash to dewatering press Double Disc 75 52 C-2 46 33 42, 46 33 43 7. MIXERS Location No. of Mixers Purpose Type Power of each MP ixer plan Sheet Reference Specification Reference Application for Authorization to Construct Permit (FORM ATC -12-14) Page 10 Water Resources ENVIRONMENTAL QUALITY 8. BLOWERS State of North Carolina Department of Environmental Quality Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) Location No. of Blowers purpose Type Capacity of each Blower (CFM) plan Sheet Reference Specification Reference Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ® Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams — intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands) Any well with exception of monitoring wells 100 ft ® Yes ❑ No Any property line 50 ft ® Yes 9. ODOR CONTROL Location No. of Units Purpose Type Plan Sheet Reference Specification Reference Setback Parameter Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ® Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source D. SETBACKS —COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T .0506(b are as follows: Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 11 Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Treatment/Storage Design? If "No", identify Unit Setback Waivers in Item D.2 Below Any habitable residence or place of assembly under separate 100 ft ® Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ® Yes ❑ No Surface waters (streams — intermittent and perennial, perennial 50 ft ® Yes ❑ No waterbodies, and wetlands) Any well with exception of monitoring wells 100 ft ® Yes ❑ No Any property line 50 ft ® Yes ❑ No Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or ® No. If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No. If no, provide an explanation: Application for Authorization to Construct Permit (FORM ATC -12-14) Page 11 State of North Carolina K- Department of Environmental Quality Division of Water Resources Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T.0105: I, lames Butcher attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the T.Z. Osborne WRF Ash Clarifier I (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate, complete and consistent with the information supplied in the engineering plans, specifications, calculations, and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3, North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities, and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.6.1 of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit by the Division. Although certain portions of this submittal package may have been prepared, signed and sealed by other professionals licensed in North Carolina, inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: ae�®,oF�S S/®-''�,�'®� oA SEAL 9r 33669 e1e1, ®NGIN oo \, Application for Authorization to Construct Permit (FORM ATC -12-14) Page 12 State of North Carolina Department of Environmental Quality Division of Water Resources K, r10 Water Resources ENVIRONMENTAL QUALITY APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT (FORM ATC -12-14) SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 15A NCAC 02T .0106(b): I, Steven D. Drew , attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the T Z Osborne WRF Ash Clarifier Improvements (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that in accordance with 15A NCAC 02T .0120(b), the Applicant or any affiliate has not been convicted of environmental crimes, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been abandoned or exhausted, are compliant with any active compliance schedule, and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5, and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. I further understand that the application package may be subject to a future audit. I understand that in cordance with Ge eral Statutes 143-215.6A and 143-215.613 any person who knowingly makes any false statement, r presenta ' , r c rtification in a application package shall be guilty of a Class 2 misdemeanor, which may include not exc d $ 0,000, as as civil penalties up to $25,000 per violation. Signature:J"-\: l Date: � � ` -.i� THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 807-6351 Application for Authorization to Construct Permit (FORM ATC -12-14) Page 13 City of Greensboro T.Z. Osborne WRF Ash Clarifier Improvements Section 3 Calculations City of Greensboro T.Z. Osborne WRF Ash Clarifier Improvements Process/Mechanical Calculations 1. Ash Clarifier Sizing 2. Ash Clarifier Pump Station �4k; SEAL �� o 0 33661 cNGINE�' ii�FS �M. , 9V\G��2 2 I I CDMCLIENT City of Greensboro JOB NO. 6145-217155 DATE 12/13/17 Sm _ th PROJECT Ash Clarifier PR Improvements DATE CHECKED COMPUTED 1/18/18 BY Satej Kulkarni DETAIL Cover Sheet CHECKED CSF BY Pump Performance -System Analysis Calculations for T.Z. Osborne WRF Ash Clarifier Pump Station Station Description: The station comprises 1 positive displacement pump that pump ash from the clarifier to the new belt filter press. 1.0 Contents 1 Cover 2 Equations 3 System Data 4 Pump Data 4A Pump and System Curves 5 Hydraulic Model Schematic 6 Hydaulic Model - Component: 7 Hydraulic Model - Pipe Tabl( 1.1 Purpose/Objective: 1. Design an ash clarifier PS that will be operated over a flow range of 15 to 75 gpm This calculation will show the pump capability to meet the design requirement: 1.2 Procedure/Approach: 1. Enter pump performance data (flow, head, efficiency, and NSPR 2. Enter system hydraulic information for each scenario (Sheet 3 3. Select pumps operating to develop curve plo 4. Review pump -system curve (Sheet 5.6; 1.3 Data and References: 1. Hydraulic Institute Engineering Data Book Second Edition: 77-78. Hydraulic Institute 199 2. Cameron Hydraulic Data: 3-1 to 3-122. Flowserve Corporation 2002 3. Ash Clarifier Pump Station WaterGEMS V8i mode 4. Design Drawings 1.4 Assumptions and Limitations: The minimum C -factor assumed for CPVC Pipe is 10C 1.5 Legend: The following text and cell color codes are used in this spreadsheet and indicate the followint blue shaded cell = value that requires manual inpu text black text = notes, equations, and results that do not need updating for typical calculation <<--text green text with arrow = notes, assumptions, or references to data sources CDMCLIENT City of Greensboro JOB No. 6145-217155 DATE 12/13/17 Smith Ash Clarifier COMPUTED PROJECT DATE CHECKED 1/18/18 Improvements BY Satej Kulkarni DETAIL Equations CHECKED BY CSF 2.0 Equations This sheet summarizes the key equations used in this calculation brief 1. Flow at reduced speed is calculated according to the affinity law for flow: Q 1 _ n i Q 2 n 2 Where: Q,= Full speed flow (gpm) Q2= Reduced speed flow (gpm) n,= Full speed (rpm) nZ= Reduced speed (rpm) 2. Head at reduced speed is calculated according to the affinity law for head: Hi (n, H2 — n2 J2 Where: H,= Full speed head (ft) HZ= Reduced speed head (ft) n,= Full speed (rpm) nZ= Reduced speed (rpm) 75 75 CLIENT City of Greensboro JOB NO. 6145-217155 DATE 12/13/17 DM_ PROJECT Ash Clarifier Improvements CHECKED DATE 1/16/2018 COMPUTED Satej Kulkami Smi t h DETAIL Pump Performance Data CHECKED CSF 3.0 Pump Data Enter the performance data for up to EIGHT pumps on this sheet. Penn 41 7.5 ) (9prn) I (ft) I Eff I (ft) ) Pump Curves as Entered Above Ash Pump 150.0 V 100.0 a x 50.0 0.0 0 50 100 150 Flow (gpm) Ash Pump 150.0 r 100.0 9 x 50.0 0.0 0 50 100 150 Flow (gpm) Ash Pump Manf: Penn Valley Pumps Model: 4DDSX30 Motor: 7.5 hp Speed: 200 rpm Impeller: As Req'd in Flow (gpm) Headr (ft) Eff (ft) 35 140.0 40 120.0 45 100.0 47 95.0 52 80.0 60 60.0 65 50.0 70 40.0 84 20.0 98 0.0 Ash Pump 150.0 r 100.0 9 x 50.0 0.0 0 50 100 150 Flow (gpm) Ash Pump 150.0 9100.0 9 T = 50.0 0.0 0 50 100 150 Flow (gpm) Ash Pump Ash Pump Manf: Penn Valley Pumps Model: 4DDSX30 Motor: 7.5 hp Speed: 100 rpm Impeller: As Req'd in Flow (gpm) Head r (ft) Eff (ft) 17 140.0 20 120.0 22 1 00.0 23 95.0 25 81.0 30 60.0 32 49.5 35 40.0 42 20.0 50 0.0 Ash Pump 150.0 9100.0 9 T = 50.0 0.0 0 50 100 150 Flow (gpm) Ash Pump Manf: Penn Valley Pumps Model: 4DDSX30 Motor: 7.5 hp Speed: 50 rpm Impeller: As Req'd in Flow Head (gpm) (ft) la%rFrr- Eff (ft) 8.5 140.0 10 120.0 11 100.0 11.5 95.0 12.5 81.0 15 60.0 16 49.5 17.5 40.0 21 20.0 25 0.0 Ash Pump 150.0 9100.0 9 d = 50.0 0.0 0 50 100 150 Flow (gpm) CDMCLIENT Smith OJ City of Greensboro Ash Clarifier Improvements System curves JOB NO. CHECKED 6145-217155 1/18/2018 CSF DATE COMPUTED 12/13/1 ] Satel Kull 3.0 Scenario 1 System Data This sheet presents the hydraulic data used to generale low, high, and typical system curves for the first pumping scenario. Scenario Name: I Penn Valley Pumps System Curves EL 720.SB ft in WW SYSTEM CU RVE EL 720.58 k at WW SYSTEM CURVE SyslemCurve ID= Low Head System Curve ID= High Head System curve ID = System Curve ID= aR. @ System Description: From Clarifier to Effluent M (Discharge EL includes 10 psi lolB due to nozzle) System Description: From clarifier to Effluent WIN (Discharge EL includes 2 psi loss due to nozzle) System Description: System Description: Model File Name: Greensboro Ash Clarifier Model File Name: Greensboro Ash Clarifier Model File Name: Modal File Name: E Motlel Scenario: Min. Head Cord. Model Scenario: High Head Cord. Model Scenario: Model Scenario: N Suction WSE or HGL (ft) = 720.58 Suction WSE or HGL (ft) = 720.58 Suction WSE or HGL (ft) = Suction WSE or HGL (ft)= T Discharge WSE or HGL(ft)- 737 Discharge WSE or HGL (ft) 737 Discharge WSE or HGL (ft) Discharge WSE or HGL (ft) V% Static Heed ft = 16.42 Static Head- 1642 Static Heed k - 0 Static Heed ft = 0 Pipe Friction Coefficient= 140 Pipe Friction Coefficient= 100 Pipe' Coefficient= Pipe Friction Coefficient= Flow from ..d.1 (gpm) 81 Flow from model= - 78 Flow from ..d.1 (gpm) Flow from ..d.1 (gpm) TDH from Model (ft) = 50.02 TDH from Model ft 54.21 TDH from Model (ft) = TDH from Model (ft)= Friction Head 11 - 33.6 Friction Head H = 3719 Friction Head - 0 Friction HeatlH = 0 Percent of Modeled Flow Flow Head k Flow Head ft Flow Head k Flow Head ft 0% 0 16 0 16 0 #DIV/OI 0 #DIV/01 10% 1 8 17 8 17 0 #DIV/01 0 #DIV/01 20% 16 18 16 18 0 #DIV/01 0 #DIV/01 30% 24 20 23 20 0 #DIV/OI 0 #DIV/01 40% 32 23 31 23 0 #DIV/01 0 #DIV/01 50% 41 26 39 27 0 #DIV/01 0 #DIV/01 60% 49 29 47 31 0 #DIV/01 0 #DIV/01 70% 57 34 55 36 0 #DIV/01 0 #DIV/01 80% 65 39 62 41 0 #DIV/01 0 #DIV/01 90% 73 44 70 48 0 #DIV/01 0 #DIV/01 100% 81 50 78 54 0 #DIV/01 0 #DIV/01 120% 97 63 94 89 0 #DIV/01 0 #DIV/01 140% 113 ]9 109 87 0 #DIV/01 0 #DIV/01 150% 122 88 117 9fi 0 #DIV/0! 0 #DIV/01 Scenario Name: System Curve ID= System curve ID= System curve ID= system curve ID= system Description: system Description: system Description: System Description: �e Model File Name: Model File Name: Model File Name: Model File Name: C Motlel Scenario: Motlel Scenario: Model Scenario: Model Scenario: y Suction WSE or HGL (ft) = Suction WSE or HGL (ft) = Suction WSE or HGL (ft) = Suction WSE or HGL (ft)= T Discharge WSE or HGL(ft)- Discharge WSE or HGL (ft) Discharge WSE or HGL (ft) Discharge WSE or HGL (ft) (n Static Heed k = 0 Static Heed k = 0 Static Heed k = 0 Static Heed ft = 0 Pipe Friction Coefficient= Pipe Friction Coefficient= Pipe Friction Coefficient= Pipe Friction Coefficient= Flow from model (gpm) = Flow from model (gpm) = Flow from model (gpm) = Flow from model (gpm) _ TDH from Model (ft) = TDH from Model (ft) = TDH from Model (ft) = TDH from Model (ft)= Friction Head = 0 Friction H== 0 Friction Head = 0 Friction Head H = 0 Percent of Modeled Flowk Flow Head PH Flow Heatl ft Flow Head k Flow Head ft 0% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 10% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 20% 1 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 30% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 40% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 50% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 60% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 70% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 80% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 90% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 100% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 120% 0 #DIV/01 0 #DIWol 0 #DIV/01 0 #DIV/01 140% 0 #DIV/01 0 #DIV/01 0 #DIV/01 0 #DIV/01 Penn Valley 4DDSX30 One Pump Operation System Curves CDM. smith 180.0 75 GPM 160.0 � `ro 140.0 120.0 ` Worst Case Estimated Flow Rate 100.0 Routine Estimated M "Flow Rate v = 80.0 as i I V010 Ne 60.0 40.0 20.0 0.0 0 20 40 60 80 100 120 140 Flow (gpm) CDM CLIENT City of Greensboro JOB NO. 6145-217155 DATE 12/13/17 DATE COMPUTED Smith PROJECT Ash Clarifierlmprovements CHECKED 1/18/2018 BY SSK DETAIL Hydraulic Model - Schematic and Scenarios CHECKED CSF BY Hydraulic Model - Schematic Hydraulic Model - Reservoir Table ID Label Elevation (ft) Zone Flow (Out net) (gpm) Hydrai Grade 30 R-1 720.58 <None> 78 720.E 68 Ash Press 737 <None> -78 737 Hydraulic Model - GPV Table Hydraulic Hydraulic Grade CDMCLIENT ID Label City of Greensboro Diameter (in) JOB No 6145-217155 DATE 12/13/17 Smith PROJECT Ash Clarifier Improvements CHECKED 1/18/2018 comauT BD SSK DETAIL Hydraulic Model - Components 737 CHECKED BY CSF 760.38 Note: Values on these Tables were derived from running the Design Head Scenario 23.1 Hydraulic Model - Pump Table Hydraulic Status Hydraulic Grade Flow (Total) ID Label Elevation (ft) Pump Definition Grade Pump Head (ft) (Initial) (Discharge) (ft) (gpm) (Suction) (ft) 31 PMP -1 706.91 Penn Valley 40DDS 250 RPM On 718.06 772.27 78 Hydraulic Model - Reservoir Table ID Label Elevation (ft) Zone Flow (Out net) (gpm) Hydrai Grade 30 R-1 720.58 <None> 78 720.E 68 Ash Press 737 <None> -78 737 Hydraulic Model - GPV Table Hydraulic Hydraulic Grade ID Label Elevation (ft) Diameter (in) Flow (gpm) Grade (To) (ft) Headloss (ft) (From) (ft) 72 Nozzle Loss 737 3 78 760.38 737.28 23.1 CDMCLIENT Smith PROJECT DETAIL City of Greensboro Ash Clarifier Improvements Hydraulic Model - Pipe Table JOB NO. DATE CHECKED CHECKED BY $145-217155 DATE 1/1$/1$ COMPUTED BY CSF 12/13/17 SSK Hydraulic Model - Pipe Table ID Label Length (Scaled) (ft) Start Node Stop Node Diameter (in) Hazen- Material Williams C Minor Loss Coefficient Flow (gpm) (Local) Velocity (ft/s) Headloss Gradient (ft/ft) LengthHeadloss (User Defined) ft (Friction) (ft) Headloss (Minor) (ft) 32 P-1 66 R-1 PMP -1 2.9 CPVC 100 0 78 3.81 0.05 50 1.87 0.65 46 P-2 265 PMP -1 J-4 2.9 CPVC 100 0 78 3.91 0.08 50 1.98 2.04 52 P-5 128 J-4 J-6 2.9 CPVC 100 0 78 3.91 0.083 6 0.24 0.26 56 P-7 93 J-6 J-10 2.9 CPVC 100 0 78 3.91 0.044 33 1.31 0.14 67 P-10 129 J-10 J-14 2.9 CPVC 100 0 78 3.91 0.042 100 3.97 0.19 79 P-14 45 GPV-1 Ash Press 2.9 CPVC 100 0 78 3.91 0.277 1 0.04 0.24 84 P-15 101 J-14 J-16 2.9 CPVC 100 0 78 3.91 0.068 10 0.4 0.28 86 P-16 25 J-16 J-17 2.9 CPVC 100 0 78 3.91 0.068 5 0.2 0.14 88 P-17 45 J-17 GPV-1 2.9 CPVC 100 0 78 3.91 0.082 9 0.36 0.38 Mixing Ring Losses 23.1 ft 1.000 500 ; a 100 so Q 10 LL s minor Loss 4.32 ft CDM CLIENT City of Greensboro JOB NO. 6145-217155 DATE 12/13/17 I 2.5 PROJECT Ash Clarifier Improvements DATE 1/18/18 COMPUTED BY SSK From Figure 19-4 CHECKED Routine Friction Loss 25.9 ft Smith DETAIL Hydraulic Model -Pipe Table CHECKED CSF Worst Case Friction Loss 41.5 ft Worst Case Max TH 85.3 ft Worst Case Estimated Flow Rate I 64 gpm Water Max TDH 54.21 ft 0.1 oz�l 3 0.s 1.o z.o � 10n v.bcity, ,rvs Static lift Max 16.42 ft t. i c l 1 1 t u a 01 0.2 03 1.0 20 Mixing Ring Losses 23.1 ft 1.000 500 ; a 100 so Q 10 LL s minor Loss 4.32 ft Friction Loss 10.37 ft Velocity 3.91 fps Routine/headloss Factor I 2.5 From Figure 19-5 Worst Case 41 From Figure 19-4 Routine Routine Friction Loss 25.9 ft Routine Max TH 69.8 ft Routine Estimated Flow Rate 70 gpm Worst Case Worst Case Friction Loss 41.5 ft Worst Case Max TH 85.3 ft Worst Case Estimated Flow Rate I 64 gpm 1 MEME tA00 a 14 MINNIE 500 III I tA00 500 � 10n a s to s ofliie4 .retacJry "PI %7—Osl- 1 —A 0-1 0.5 1 5 10 0-1 0.5 1 5 10 Vowty. fin +L�[VC CRAPH Vglpi,'ity, 1N5 figure 19-4. Recommended design curves. Headloss prediction for worst-case design. Figure 19-5. Recommended design curves. Head— prediction for routine operation. Prepared By: Jorge Arevalo 12/15/2017 Checked By: C. Hobbs 12/22/2017 Client: City of Greensboro Project Name TZO WRF Ash Clarifier Project 6145-217155 Calculation Detail New Clarifier Sizing ASH CLARIFIER FLOWS gpm Minimum Average (calculated) Peak NOTES FBI No. 1 Scrubber gpm 400 400 400 Pump station to be installed with 400 -gal pumps (max flow) FBI No. 1 Quencher gpm 635 692.5 750 FBI No. 2 Scrubber gpm 280 327.5 375 FBI No. 2 Quencher gpm 650 725 800 Belt Filter Press Drain (gravity flow) gpm 100 100 100 Used 100 gpm (Arcadis provided value between 65 gpm and 110.50 gpm) Only one FBI is allowed to burn sludge at a time. Average Flow (FBI No. 1 in service) gpm 1192.5 flow Average Flow (FBI No. 2 in service) gpm 1152.5 1964 3558 Peak flow when second FBI is warming up to replace FBI in operation Maximum Flow (1 FBI in service) gpm 1275 1.4 Maximum flow received with 1 FBI in operation (FBI No. 2 scrubbers and quencher) + flow from new Detention Time min 62.62 57.58 Belt Filter Press Peak Flow (2 FBIs on) gpm 2310 Maximum flow received with 1 FBI in operation and burning sludge (FBI No. 2) and minimum flow Solids' Loading Rate (based on average calculated value*) Ib/day/ft2 42.6 from 1 FBI in startup mode (FBI No. 1, no sludge burning) + flow from new Belt Filter Press ASH CLARIFIER SOLIDS LOADS Ib/day/ft3 FBI No. 1 FBI No. 2 NOTES FBI No. 1 Scrubber (calculated)* Ib/hr 301 *Values calculated based on 65 dry tons of sludge burned per day: Weir Overflow Rate gpd/ft 17914 19481 5417 dry Ib sludge/hr x 0.268 Ib of ash/Ib of dry solid = 1,452 Ib of ash/hr (loading value increased to FBI No. 1 Quencher (calculated)* Ib/hr 1206 1507 Ib/hr to include safety factor for formation of silicates, inert compunds, etc) FBI No. 2 Scrubber (calculated)* Ib/hr 301 [Data obtained from FBI No. 2 Design Draings (Mass and Energy Balance sheet, FBI #2 record FBI No. 2 Quencher (calculated)* Ib/hr 1206 drawings, CDM Smith, 2012)] Belt Filter Press Drain (average calculated)* Ib/hr 150.7 150.7 Calculated assuming 1507 Ib/h feed to BFP and 90% solids capture. Pilot test obtained >95% solids capture Belt Filter Press Drain (maximum calculated)* Ib/hr 226.05 226.05 Calculated assuming 1507 Ib/h feed to BFP and 85% solids capture. Pilot test obtained >95% solids capture Belt Filter Press Drain (max instantaneous calculated)* Ib/hr 300 300 Calculated assuming 2000 Ib/h feed to BFP (max design capacity) and 85% solids capture. Pilot test obtained >95% solids capture Total Solids (average calculated)* Ib/hr 1658 1658 Total Solids (maximum calculated)* Ib/hr 1733 1733 Total Solids (instantaneous load calculated)* Ib/hr 1807 1807 Only one FBI is allowed to burn sludge at a time. Total solids based on clarifier influent sample Ib/hr 1229.6 See 3-29-2017 TSS results tab ASH CLARIFIER LOADINGS NOTES Diameter ft 34.5 34.5 34.5 -ft tank Effective Diameter ft 30 30 Diameter between launders Surface Area ft2 935 935 calculated Depth ft 10.5 10.5 10.5 -ft tank to top of weir wall Tank volume ft3 9816 9816 calculated Average Maximum Peak flow Loadings are lower with the new clarifier than the existing clarifier. There were not reported issues with the existing unit therefore the sizing of the proposed clarifier appears to be adequate for the application. flow flow Hydraulic Loading Rate gpd/ft2 1837 1964 3558 Peak flow when second FBI is warming up to replace FBI in operation Hydraulic Loading Rate gpm/ft2 1.3 1.4 2.5 Detention Time min 62.62 57.58 31.78 Solids' Loading Rate (based on measured TSS) Ib/day/ft2 31.6 Solids' Loading Rate (based on average calculated value*) Ib/day/ft2 42.6 Solids' Loading Rate (based on maximum calculated value*) Ib/day/ft3 44.5 Solids' Loading Rate (based on average calculated value*) Ib/day/ft4 46.4 Weir Overflow Rate gpd/ft 17914 19481 35294 Loadings are lower with the new clarifier than the existing clarifier. There were not reported issues with the existing unit therefore the sizing of the proposed clarifier appears to be adequate for the application. City of Greensboro T.Z. Osborne WRF Ash Clarifier Improvements Buoyancy Calculations �.•�P.�N CARO''��,, 2►:. of �. z ; �'••; alis �!�Q�NE�SQ'' Cay` lot CDM Smith 5400 Glenwood Avenue Suite 300 Raleigh, NC 27612 Client City of Greensboro Project TZO Ash Clarifier Improvements Detail Buoyancy Job No. 6145-217155 Dale Checked JSB Checked By 1/11/2018 Computed By Karthik A Date 11/15/2017 Page No. 1 This program should only be used with a full knowledge of the analysis procedure used in the program. Result of the program is subject to structural I engineering evaluation and judgement. This program is for the use of CDM Structural Engineering Staff Only. Concrete Density (y.) 0.150 kip/ft Backfill Soil Density (ysat) 0.120 kip/ft3 (Typ. Range 100 to 125 pct) 0.0624 kipfft3 Soil Friction Angle (0) 30 Water Density (y,v) (Typ. Range 15 to 20 deg) Structure Dimensions Base Slab Thickness at 12 in Height of Walls above 14 ft Inside Diameter (d) 34.5 ft Wall (tt,s,,,) Base Slab (h i) Wall Thickness (t,v) 14 in Base Slab Thickness at 12 in Height to Grade above 1 ft Center (tbsc) Base Slab (h aJ Base Slab Slope, ft/12ft (s) 2.75 in Base Slab Toe Width (/toe) 12 in Height t o GWL (h )above 1 ft Base Top Slab Thickness (tts) 0 in , Conservatively take groundwater @ grade EL 711.00' of Displaced Water -Above Base Slab Level (cylinder) of Displaced Water -Above Base Slab Level (Cone) of Displaced Water- Volume of Base Slab Volume of Displaced Water -Total Uplift Force (U) of Top Slab (wts) of Base Slab (wbs) Weight of Walls (ww) 1� 4(d+212) h = 3(d+212J' 4-s•2d2= �(d+21.121,x1 h = ( d+ 2 r„ i /foe 2 12 Y= rrl 2 J I�d+21 12/��, 1'—d'�h, Wye_ of Soil Above Toe h„ )y,,, + [),,, (Y,,, of Soil in "Pullout Wedges" (ws2) of Structure Weight of Structure +Soil Area 1 ht of Structure +Soil Area 1 +Soil Area 2 Weight of Structure /Uplift OK Weight of Structure +Soil Area 1 /Uplift he TAA(0)Ys, hzTAA(¢)Y,. '' d 1.1 OK 1.25 OK 1.5 OK 1065.5 ft3 1404.1 ft3 1184.4 ft3 3654.0 ft3 228.01 kip 0.00 kip 177.66 kip 274.52 kip 6.85 kip 452.18 kip 459.03 kip 460.83 kip City of Greensboro T.Z. Osborne WRF Ash Clarifier Improvements Section 4 Residuals Management Plan At the T.Z. Osborne WRF, primary and waste activated sludge is incinerated in a 65 dry ton per day fluidized bed incineration (FBI) system located in the solids handling building. Dewatered sludge from the centrifuges is conveyed to sludge hoppers through a series of troughed belt conveyors. Sludge piston pumps feed sludge into the FBI system. The FBI uses No. 2 fuel oil as the primary fuel in the reactor vessel, with natural gas as a backup. A Hydro -Sonic Systems tandem nozzle scrubber is attached to the outlet of the new FBI to treat exhaust gases. Ash slurry is dewatered and land- filled at the City landfill. Based on historical plant data, typical blended solids characteristics are: Average dry solids from dewatering: 27.9% Average volatile solids: 73.2% Typical solids heating value of volatile solids: 10,000 Btu/lb Typical solids heating value on a dry solids basis: 7,320 Btu/dry lb. The City has an air quality permit for operation of the FBI (ES -20) which is AP No. 04489R20. PROPOSAL CONTRACT NO 2017-014A T.Z. Osborne Water Reclamation Facility Improvements Volume I — Ash Press Replacement Volume 11 —Ash Clarifier Improvements To the City Council City of Greensboro Greensboro, North Carolina Council Members: The undersigned, having visited the Site of the proposed Work, read and understood the Bidding Documents, , and all reports and drawings of existing subsurface, if any, and physical conditions at the Site, and all reports and drawings of a Hazardous Environmental Conditions (if any) at the Site, as indicated in the Supplementary Conditions, and understanding Laws and Regulations applicable to the Work, agrees to provide all labor, equipment, materials, and other work necessary for and to construct the Work in the manner required by the proposed Contract Documents; and pursuant to the Bidding Requirements, submitted herewith a bid security in the form of a certified check for the sum of dollars, or bid bond in the amount of percent of the amount bid payable to the City of Greensboro, North Carolina, under conditions indicated in the Bidding Documents. The Bid is valid and subject to the Owner's acceptance for the period of time indicated in the Instructions to Bidders for this Project. 2. The undersigned proposes to enter into a Contract in accordance with the Bidding Documents for the prices shown on the pricing sheets that are part of this Proposal. 3. It is understood that all quantities of Unit Price Work are approximate and subject to variation from those shown in this Proposal. GRGRN140.DO01 00 42 00-1 Contract No. 2017-014A 100% Submittal TZO Water Reclamation Facility Improvements Blue Pages ITEMIZED PROPOSAL T.Z. Osborne Water Reclamation Facility Improvements Volume I — Ash Press Replacement Volume 11 —Ash Clarifier Improvements Contract 2017-014A Item Unit Bid Price Amount Bid Pay Line Sect. Paid Item No. No. By Description Qty Unit Dollars Cents Dollars Cents No. Special xxx 1 SP ENG GENERAL 1.0 LS CONSTRUCTION ALLOWANCE FOR xxx 2 SP ENG ROTARY PRESS $177,900 NA CONVERSION 3 SP ALLOWANCE FOR $ 50,000 NA PROGRAMMING 4 SP ALLOWANCE FOR $350,000 NA CONTINGENCY xxx 5 SP ENG ROCK 400 CY EXCAVATION TOTAL AMOUNT BID FOR ENTIRE CONTRACT BID ALTERNATIVES Bidder must complete Alternate Bid Item A. The OWNER will Determine which, if any, Alternate Bid Items will be selected. CONTRACTOR is responsible for tracing all impacts of the alternates through the drawings and specifications and factoring in those costs in the amount for the costs provided below. The OWNER is in no way obligated to accept any Alternate Bid Items. Acceptance shall not result in any changes to the Contract Time. ITEM DESCRIPTION A. Double Disk Ash Pump adjustment if Penn Valley Pump Company is not included in Base Bid Item No. 1: Adjustment to Base Bid Item No. 1 for the Double Disk Ash Pump (Section 46 33 42) to be provided by Penn Valley Pump Company. Include all state and local and use taxes. Adjustment to Bid Item No. 1 (add/subtract) (use words) (numerals) GRGRN140.DO01 00 42 00-2 Contract No. 2017-014A 100% Submittal TZO Water Reclamation Facility Improvements Blue Pages 4. It is understood that the City reserves the right to reject any or all bids and to award the contract in the best interest of the Project. 5. The undersigned certifies and agrees that the following information is correct in reference to the City of Greensboro's M/WBE Plan for Construction, Professional Services, Goods and Other Services, established October 15, 2013, by the Council: a. In preparing the Bid, the Bidder has considered all proposals submitted from qualified, potential Subcontractors and suppliers, and has not engaged in "discrimination" as defined in the City's M/WBE Program Plan, Section V. A. 1.; to wit: discrimination in the solicitation, selection or commercial treatment of any Subcontractor, vendor, supplier or commercial customer on the basis of race, color, religion, ancestry or national origin, sex, age, marital status, sexual orientation or on the basis of disability or other unlawful forms of discrimination. Without limiting the foregoing, "discrimination" also includes retaliating against any person or other entity for reporting any incident of "discrimination". Without limiting any other provision of the solicitation for responses on this project, it is understood and agreed that, if this certification is false, such false certification will constitute grounds for the City to reject the Bid submitted by the Bidder on this project, and terminate any contract awarded based on the response. As part of its response, the Bidder shall provide to the City a list of all instances within the immediate past 4 years where there has been a final adjudicated determination in a legal or administrative proceeding in the State of North Carolina that the Bidder discriminated against its Subcontractors, vendors, suppliers or commercial customers, and a description of the status or resolution of that complaint, including any remedial action taken. As a condition of submitting a Bid to the City, the Bidder agrees to comply with the City's Commercial Nondiscrimination Policy as described under its M/WBE Program Plan, Section V. A. 1. 6. In default of the performance of any of these conditions on our part to be performed, the bid security attached hereto shall at the option of the City Council become the property of the City of Greensboro, N. C., as ascertained and liquidated damages for such defaults; otherwise the said bid security is to be returned to the undersigned or destroyed. 7. Time of Completion - Bidder agrees that the Work will be substantially complete and completed and ready for final payment in accordance with Paragraph 14.07 of the General Conditions on or before the dates or within the number of calendar days indicated in the Section 00 73 01, Contract Supplementary Conditions, if any, Article 7.1 and in the Agreement. COMPANY: LICENSE NO. SIGNED BY: TITLE: GRGRN140.DO01 00 42 00-3 Contract No. 2017-014A 100% Submittal TZO Water Reclamation Facility Improvements Blue Pages 8. Attachments to this Proposal — Refer to Section 00 21 13, Instructions to Bidders. ATTEST: ADDRESS: Acknowledgment of Addendum(s): Number Date SEAL (company seal must be affixed) Initialed GRGRN140.D001 00 42 00-4 Contract No. 2017-014A 100% Submittal TZO Water Reclamation Facility Improvements Blue Pages