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Home My WebLink AboutNC0048305_Renewal Application_20180131Wafer Resources ENVIRONMENTAL QUALITY January 31, 2018 David Moore Fendrich Industries Inc PO Box 1579 Tryon, NC 28782-1579 Subject: Permit Renewal Application No. NCO048305 Carolina Yarn Processors Polk County Dear Applicant: ROY COOPER G"erraor NUCHAEL S- BEGAN secrete. LLNDA CULPEPPER Ixterim Directa* The Water Quality Permitting Section acknowledges the January 30, 2018 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 15OB-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://deq.nc.ciov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, Wren Thedford Administrative Assistant Water Quality Permitting Section cc: Central Files w/application(ARO) ec: WQPS Laserfiche File w/application State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919-807-6300 Carolina Yarn Processors Division of Fendrich Industries, Inc. 250 Scriven Road P.O. Box 1579 Tryon, NC 28782 Phone: 828-859-5891 Mr. Wren Thedford NC DENR/DWR/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Thedford: January 25, 2018 RECEIVE®!®ENR/DWR JAN 3 0 2018 Water Resources Permitting Section This letter is to request renewal of our NPDES Permit number NCO048305 which will expire on July 31, 2018. Enclosed is the completed application form. Sincerely, David M. Moore President Fendrich Industries, Inc. NPDES PERMIT APPLICATION — SHORT FORM C — Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCO048305 Please print or type. 1. Contact Information: RECE9VE[3tC)ENR1DW Owner Name Fendrich Industries, Inc. JAN 3 0 2918 Facility Name CAROLINA YARN PROCESSORS Water Ftesaurces Mailing Address PO BOX 1579 Penni UMY City TRYON State / Zip Code NORTH CAROLINA 28782 Telephone Number 828-859-5891 Fax Number 828-859-9024 e-mail Address dmoore@fendrichindustries.com 2. Location of facility producing discharge: Check here if same as above ❑ Street Address or State Road 250 SCRIVEN ROAD City TRYON State / Zip Code NORTH CAROLINA 28782 County POLK L 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not refemng to the Operator to Responsible Charge or ORC) Name CAROLINA YARN PROCESSORS Mailing Address PO BOX 1579 City TRYON State / Zip Code NORTH CAROLINA 28782 Telephone Number 828-859-5891 Fax Number 828-859-9024 4. Ownership Status: Federal ❑ State ❑ Private XX Public ❑ Page 1 of 5 C -MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 5. Standard Industrial Classification (SIC) code(s): 2284 6. Number of employees: 50 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. PLEASE SEE ATTACHED PAGE 8. Is facility covered under federal effluent limitation guidelines? No X® Yes ❑ If yes, specify the category? 9. Principal product(s) produced: Bleached & dyed yarn and cloth, print cloth Principal raw material(s) consumed: Process natural & synthetic yarn and cloth Briefly describe the manufacturing process(es): Wet processing of cotton and synthetic yarns: Bleach and dye for companies who weave fabric. Wind yarn onto dye tubes, dye, dry dyed yarn, wind onto cones, pack and ship. Bleach and dye or print cloth, both 100% cotton and 50/50 poly/cotton blend; put on rolls and ship. Page 2 of 5 C -MI 10/08 Carolina Yarn Processors Division of Fendrich Industries, Inc. January 22, 2018 250 Scriven Road P.O. Box 1579 Tryon, NC 28782 Phone: 828-859-5891 WATER TREATMENT SYSTEM Primary and Secondary Sedimentation Basins Polymer Feed System Flow Equalization Sand Filter Beds Filtration System Primary Sedimentation Basin Water from our pond is channeled to the Primary Basin (145,000 -gallon capacity) where polymer and caustic are added to clear turbidity and control PH. Sand Filter Beds Sediment and solids build up in the Primary Basin which requires emptying and cleaning basin no more than twice annually. Contents are washed to a flow equalization chamber and then piped to the Sand Beds. Sediment is filtered as water passes through the sand and then the water is discharged to the stream. Outfall #001 Secondary Sedimentation Basin Water from the Primary Basin is piped to the Secondary Basin (92,000 -gallon capacity) where remaining turbidity settles. As sediment builds up, the basin is cleaned and discharged to the stream annually. Outfall #002 Filtration System Water from the Secondary Basin is piped to Filter Tanks (8,000 -gallon capacity) and then piped into the plant for use in yarn and fabric dyeing equipment. The filters are backwashed and discharged to the stream as needed. Outfall #003 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed List spectlic amounts consumed and/or units of roduction over the last three ears 11. Frequency of discharge: Continuous ❑ Intermittent X® If intermittent: Days per week discharge occurs: 1 Duration: #001: 6 hours max twice per year #002: 4 hours once per year #003: 4 hours average monthly 12. Types of wastewater discharged to surface waters only Discharge Product Produced or Raw Material Consumed AVERAGE Product Produced or Raw Material Consumed PEAK per Day 3,950 lbs (250 days/yr) 4,540 lbs per Month 82,284 lbs 94,600 lbs per Year 987,415 lbs 1,135,200 lbs 11. Frequency of discharge: Continuous ❑ Intermittent X® If intermittent: Days per week discharge occurs: 1 Duration: #001: 6 hours max twice per year #002: 4 hours once per year #003: 4 hours average monthly 12. Types of wastewater discharged to surface waters only Discharge Flow (GALLONS PER DAY) Sanitary - monthly average N/A Utility water, etc. - monthly average N/A Process water - monthly average N/A Stormwater - monthly average 37,000 gallons average Other - monthly average Explain: Water from outfalls #001, #002, #003 3,528 gallons average Monthly Average 40,528 gallons average total discharge (all types) 13. Number of separate discharge points: 3 Outfall Identification number(s) 001, 002, 003 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Unnamed tributary to the North Pacolet River in the Broad River Basin: MAP ATTACHED Page 3 of 5 C -MI 10/08 FCI�OIi�r'#�1f' Ch W � a „^� ,r� "• "•� •"r - 4 �'" ,fit ..a _ NC Hwy 108 '1 y • •• v� 5 ;1 �/��►.yjy{(/�� i �''� :". '�1 * ice-- �� . _'"�}' '" -, • V�/ R • lid • a.� /.- �� 15115. '� `, b`� �. • v`d . r ii� �� , ��' �4 ;,,�=° ,' •� • r UT to North `Pacolet ♦i ? ' �. 4s " "`�• a `it"�` Rivet • �� f ;-�, .r,' ♦ (flows east) 00 fi^. � r"1 ��. • s�w, �f t' +r '�a — , s • . 1, �t'c ` 9 " `s • � a C SciivenRoad.a • *int r ``�, ` Itf"_ �;:,�.,;�',,`�..,,..• Outfalls 002 and 003 (flow -E) __� �— w • �., e Lat 35, 13', 05" Approximate Facility • �i '' •��` }� Long $2; 14' 09" Boundary • "--.. �,.� � l �-�'r1 -�.. �• ti 01 • � i r, ----...._ ��, '-� •�`1t yam..✓ ; ��,,�� 1� s �`-r � • �'t� . `,�� ..--�. �° + :'��" • Outfall 001 C� •F Iw �_. . . • ,� j : . :!� �;'!� . ►f (flows I , + i ;�i ; ��.V i'i1 Irl • • • .f i� �!� ♦S&IN� -L ,� f"� = `��,,,_,,._.�.�.� .�'"_,�" � {� � `r �- "�r 1�� -�''; —= � ,,,tib • rte`=--"• « - Ab • '�•••°" �i`f: • �fi l• '" 4'�' s'� "�s '* ,.moi A kr 1 'fir •-�. i ♦ *' � ! • _/`" � s • + •i s �NC Hwy 176 i ■�.� • •f" 11 Sao♦{ems. l 'tf�`—x..._51` �j�a`° ��t • 4 ��- �r✓` 41 0 ,•i a • f ► / A M1 t i Ile -fir % ♦ �• ; • s� �• ,. •tial _ \Ir r `Y. � * • �v, `• ' ,�.�.��'• €1. • :�.-, r__�';,z;,�la ic_ .t � ;t3:1�.•.l i�C �, � 5 Fendrich Inds -tries, Ince Carolina Yarn 'Processors, Trion State Grid/Quad (il ONW / Landrum, SG Sub-13as111 03-08-06 Pct mrtted Flow not limited Stream Class C RccervmQ Stream. UI to North Pacolet Rner Stt cam Sef ment 9-5'5-1-(10) UtamacceMigm BtoadRivci,Bat im IIUC 03050105 Facility Location not to scale North NPDES Peimrt NC0048305 � Polk County NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all other parameters 24-hour composite sampling shall be used If more than one analysts is reported, report daily maximum and monthly average. If only one analysts is reported, report as daily maximum. NOTE: Permittees requesting renewal should complete the table ONLY for the parameters currently monitored. Summarize the past 3 years of effluent data. Parameter Daily Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BODS) Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids 9.6 6.4 Mg/L Ammonia as N Temperature (Summer) Temperature (Winter) pH 7.5 7.0 Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorme is used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) NESHAPS (CAA) UIC (SDWA) Ocean Dumping (MPRSA) NPDES NCO048305 Dredge or fill (Section 404 or CWA) PSD (CAA) Other Non -attainment program (CAA) 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) Polymer (CAS#7446-70-0) and Caustic (CAS# 1310-73-2) are added to water in the Primary Basin. By the time the diluted solution goes through the system and the sand beds, the amount that could make it to the stream would only be a trace if any. Page 4 of 5 C -MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No XX 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. David M. Moore President Printed name of Person Signing Title /M , 1/2,C/2 b IS Signature of Applicant Date North Carolina General Statute 143-215.6 (b)(2) provides that Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 5 of 5 C -MI 10/08 Carolina Yarn Processors Division of Fendrich Industries, Inc. January 25, 2018 250 Scriven Road P.O. Box 1579 Tryon, NC 28782 Phone: 828-859-5891 Mr. Wren Thedford NC DENR/DWR/NPDES Unit 1617 Mail Service Center Raleigh, NC 27699-1617 Dear Mr. Thedford: Regarding management of our sludge or solids, sedimentation from the primary sedimentation basin is discharged to the sand beds. Solids are separated as the water passes through the sand beds before being discharged to the stream. On-site storage occurs before the solids are loaded and disposed of at the county landfill. The primary basin requires being emptied and cleaned a maximum of twice per year. Sedimentation may be discharged many times to the sand beds before disposal is required. Sincerely, David M. Moore President Fendrich Industries, Inc.