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HomeMy WebLinkAboutNC0020664_Renewal Application_20180130Water Resources ENVPMH14ENTAL GUMMY January 30, 2018 Scott Webber, Town Manager Town of Spindale 327 Ecology St Spindale, NC 28160 Subject: Permit Renewal Application No. NCO020664 Spindale WWTP Rutherford County Dear Applicant: ROY COOPER Crmwwr AECHAEL S- REGAN secra&n LMDA CULPEPPER bderrm Director The Water Quality Permitting Section acknowledges the January 30, 2018 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 15OB-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https: /deg.nc.gov/permits-regulations/permit-guidance/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. Sincerely, JL6,eaN�-d Wren Thedford Administrative Assistant Water Quality Permitting Section cc: Central Files w/application(ARO) ec: WQPS Laserfiche File w/application State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh, North Carolina 27699-1617 919-807-6300 to lo SDG NGINEERING 163 Hentage Lane, Bostic, NC 28018 • 828 245 4080 office • 828 223 2265 mobile • 828 245 2189 fax January 26, 2018 Ms. Julie Grzyb Supervisor NC Department of Environmental Quality 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: NPDES Permit Renewal, Permit NCO020664 Spindale WWTP, Rutherford County Facility Class IV Dear Ms. Grzyb: RECEIVE®/DENWI)WR JAN 3 0 2018 Water Resources Permitting Section The purpose of this letter is to submit an NPDES permit renewal application for the Town of Spindale, NC. Currently, we are in the process of completing a major rehab of the Town's existing wastewater treatment plant. These upgrades are targeted at eliminating systemic permit violations and are scheduled to be complete by the end of 2018. SDG Engineering was only recently asked to assist with preparing the NDPES permit renewal application and has not had time to fully vet all available data. Therefore, much of the data included in the attached application is from the 2013 renewal submission. All aspects of the renewal application will be submitted by Tuesday, March 6, 2018. If you should have any questions in the meantime, please contact me at (919) 523-3929 or Kurt Wright at (828) 245-4080. Very truly yours, Dean A. Sawyer, PE, AWAM Project Engineer SDG Engineering CC: Scott Webber, Town Manager, Town of Spindale Kim Tessneer, WWTP Supervisor, Town of Spindale Kurt Wright, SDG Engineering FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad FORM 2A NPDES FORM 2A APPLICATION OVERVIEW NPDES APPLICATION OVERVIEW Form 2A has been developed in a modular format and consists of a "Basic Application Information" packet and a "Supplemental Application Information" packet. The Basic Application Information packet is divided into two parts. All applicants must complete Parts A and C. Applicants with a design flow greater than or equal to 0.1 mgd must also complete Part B. Some applicants must also complete the Supplemental Application Information packet. The following items explain which parts of Form 2A you must complete. BASIC APPLICATION INFORMATION - A. Basic Application Information for all Applicants. All applicants must complete questions A 1 through A 8 A treatment works that discharges effluent to surface waters of the United States must also answer questions A 9 through A 12 B. Additional Application Information for Applicants with a Design Flow >_ 0.1 mgd All treatment works that have design flows greater than or equal to 0 1 million gallons per day must complete questions B 1 through B 6 C. Certification. All applicants must complete Part C (Certification) SUPPLEMENTAL APPLICATION INFORMATION• D Expanded Effluent Testing Data. A treatment works that discharges effluent to surface waters of the United States and meets one or more of the following criteria must complete Part D (Expanded Effluent Testing Data) Has a design flow rate greater than or equal to 1 mgd, Is required to have a pretreatment program (or has one in place), or Is otherwise required by the permitting authority to provide the information E. Toxicity Testing Data. A treatment works that meets one or more of the following criteria must complete Part E (Toxicity Testing Data) 1 Has a design flow rate greater than or equal to 1 mgd, 2 Is required to have a pretreatment program (or has one in place), or 3 Is otherwise required by the permitting authority to submit results of toxicity testing F Industrial User Discharges and RCRA/CERCLA Wastes. A treatment works that accepts process wastewater from any significant industrial users (SIUs) or receives RCRA or CERCLA wastes must complete Part F (Industrial User Discharges and RCRA/CERCLA Wastes) SIUs are defined as All industrial users subject to Categorical Pretreatment Standards under 40 Code of Federal Regulations (CFR) 403 6 and 40 CFR Chapter I, Subchapter N (see instructions), and 2 Any other industrial user that a Discharges an average of 25,000 gallons per day or more of process wastewater to the treatment works (with certain exclusions), or b Contributes a process wastestream that makes up 5 percent or more of the average dry weather hydraulic or organic capacity of the treatment plant, or Is designated as an SIU by the control authority G. Combined Sewer Systems. A treatment works that has a combined sewer system must complete Part G (Combined Sewer Systems) ALL APPLICANTS MUST COMPLETE PART C (CERTIFICATION) EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 8 7550-22 Page 1 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED- RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad BASIC APPLICATION INFORMATION PART A. BASIC APPLICATION INFORMATION FOR ALL APPLICANTS: All treatment works must complete questions A.1 through A 8 of this Basic Application Information Packet A 1 Facility Information Facility Name Spindale Wastewater Treatment Plant Mailing Address P O Box 186 Spindale NC 28160 Contact Person Kim Tessneer Title Superintendent Telephone Number (828) 286-3407 Facility Address Ecology St (not P O Box) Spindale NC 28160 A 2 Applicant Information If the applicant is different from the above, provide the following Applicant Name Mailing Address Contact Person Title Telephone Number ( ) Is the applicant the owner or operator (or both) of the treatment works? ® owner ® operator Indicate whether correspondence regarding this permit should be directed to the facility or the applicant ® facility ❑ applicant A 3 Existing Environmental Permits Provide the permit number of any existing environmental permits that have been issued to the treatment works (include state -issued permits) NPDES NCO020644 PSD UIC Other WQ0001953 (Biosolids) RCRA Other A 4 Collection System Information Provide information on municipalities and areas served by the facility Provide the name and population of each entity and, if known, provide information on the type of collection system (combined vs separate) and its ownership (municipal, private, etc ) Name Population Served Type of Collection System Ownership Town of Spindale 4,248 Separate Municipal Total population served 4,248 EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 8 7550-22 Page 2 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Spindale WWTP, NCO020644 Renewal I Broad A.S. Indian Country. a Is the treatment works located in Indian Country? ❑ Yes ® No b Does the treatment works discharge to a receiving water that is either in Indian Country or that is upstream from (and eventually flows through) Indian Country? ❑ Yes ® No A 6 Flow Indicate the design flow rate of the treatment plant (i e , the wastewater flow rate that the plant was built to handle) Also rovide the average daily flow rate and maximum daily flow rate for each of the I e period with the 12'" month of "this year" occurring no more than three mon Data from 2013 renewal This data will be updated by March 6th a Design flow rate 6 0 MGD Two Years Ago (2005) Last Year (2006) This Year (2007) b Annual average daily flow rate (MGD) 1 240 1 126 0 749 c Maximum daily flow rate (MGD) 4 600 4 900 3.900 A.7. Collection System Indicate the type(s) of collection system(s) used by the treatment plant Check all that apply Also estimate the percent contribution (by miles) of each ® Separate sanitary sewer 100 % ❑ Combined storm and sanitary sewer % A.8 Discharges and Other Disposal Methods. a Does the treatment works discharge effluent to waters of the U S ? ® Yes ❑ No If yes, list how many of each of the following types of discharge points the treatment works uses i Discharges of treated effluent u Discharges of untreated or partially treated effluent w Combined sewer overflow points w Constructed emergency overflows (prior to the headworks) v Other b Does the treatment works discharge effluent to basins, ponds, or other surface impoundments that do not have outlets for discharge to waters of the U S ? ❑ Yes If yes, provide the following for each surface impoundment Location Annual average daily volume discharge to surface impoundment(s) Is discharge ❑ continuous or ❑ intermittent? c Does the treatment works land -apply treated wastewater? If yes, provide the following for each land application site Location Number of acres Annual average daily volume applied to site Is land application ❑ continuous or ❑ intermittent? d Does the treatment works discharge or transport treated or untreated wastewater to another treatment works? EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 1 ® No ❑ Yes mgd mgd ® No ❑ Yes ® No Page 3 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED. RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad If yes, describe the mean(s) by which the wastewater from the treatment works is discharged or transported to the other treatment works (e g , tank truck, pipe) If transport is by a party other than the applicant, provide Transporter Name Mailing Address Contact Person Title Telephone Number ( 1 For each treatment works that receives this discharge, provide the following Name Mailing Address Contact Person Title Telephone Number ( 1 If known, provide the NPDES permit number of the treatment works that receives this discharge Provide the average daily flow rate from the treatment works into the receiving facility mgd e Does the treatment works discharge or dispose of its wastewater in a manner not included in A 8 through A 8 d above (e g , underground percolation, well injection) ❑ Yes ® No If yes, provide the following for each disposal method Description of method (including location and size of site(s) if applicable) Annual daily volume disposed by this method Is disposal through this method ❑ continuous or ❑ intermittent? EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 4 of 28 4 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN• Spindale WWTP, NCO020644 Renewal Broad WASTEWATER DISCHARGES: If you answered "Yes" to question A 8 a, complete questions A 9 through A 12 once for each outfall (including bypass points) through which effluent is discharged Do not include Information on combined sewer overflows in this section If you answered "No" to question A 8.a, go to Part B, "Additional Application Information for Applicants with a Design Flow Greater than or Equal to 0.1 mgd " A 9 Description of Outfall a Outfall number 001 b Location Soindale 28160 (City or town, if applicable) (Zip Code) Rutherford NC (County) (State) (Latitude) (Longitude) c Distance from shore (if applicable) ft d Depth below surface (if applicable) '/2 of the 36" Dia oioe is submerged ft e Average daily flow rate 0 798 mgd f Does this outfall have either an intermittent or a periodic di Data from 2013 renewal This data will be updated by March 6th If yes, provide the following information Number f times per year discharge occurs Average duration of each discharge Average flow per discharge mgd Months in which discharge occurs g Is outfall equipped with a diffuser? ❑ Yes E No A 10. Description of Receiving Waters a Name of receiving water Cathevs Creek b Name of watershed (if known) Broad Sub -basin 03-08-02 United States Sod Conservation Service 14-digit watershed code (if known) c Name of State ManagementlRnrer Basin (if known) United States Geological Survey 8-digit hydrologic cataloging unit code (d known) d Critical low flow of receiving stream (if applicable) acute cis chronic cfs e Total hardness of receiving stream at critical low flow (if applicable) EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 mg/I of CaCO3 Page 5 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad All Description of Treatment a What level of treatment are provided? Check all that apply ❑ Primary ® Secondary ❑ Advanced ❑ Other Describe b Indicate the following removal rates (as applicable) Design BOD5 removal or Design CBOD5 removal 85% % Design SS removal 85% % Design P removal N/A % Design N removal N/A % Other % c What type of disinfection is used for the effluent from this outfall? If disinfection varies by season, please describe Chlorination If disinfection is by chlorination is dechlonnation used for this outfall? ® Yes ❑ No Does the treatment plant have post aeration? ® Yes ❑ No A 12 Effluent Testing Information All Applicants that discharge to waters of the US must provide effluent testing data for the following parameters Provide the indicated effluent testing required by the permitting authority for each outfall through which effluent Is discharged Do not include information on combined sewer overflows in this section All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136 At a minimum, effluent testing data must be based e-half years apart Data from 2013 renewal Outfall number 001 This data will be updated by March 6th MAXIMUM DAILY VALUE AVERAGE DAILY VALUE PARAMETER Value Units Value Units Number of Samples pH (Minimum) 7.71 s u pH (Maximum) 817 s u Flow Rate 3 900 MGD 0.749 MGD 12 months DMR Temperature (Winter) 94 C 12.4 °c 12 months DMR Temperature (Summer) 283 °C 254 °c 12 months DMR For pH please report a minimum and a maximum daily value MAXIMUM DAILY AVERAGE DAILY DISCHARGE DISCHARGE ANALYTICAL POLLUTANT METHOD MLIMDL Conc. Units Conc Units Number of Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS BIOCHEMICAL OXYGEN BOD5 480 m /L 651 m /L 1034 DEMAND (Report one) CBOD5 FECAL COLIFORM 360 #/100 ML 3419 #1100 MIL 1034 TOTAL SUSPENDED SOLIDS (TSS) 1 51.2 1 m /L 1 12 73 m /L 1034 END OF PART A. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 6 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED- RIVER BASIN. Spindale WWTP, NCO020664 Renewal Broad P�Pl IY'A r =1 BASIC A Zip �+�C•+�x.. a �'Oa'?+rt'. Y sa'k+.-`ire `_}_` 4' ...ox�i'a',� [b^ 15--r3.=P=3U` -�°- - 'w '?3��.� e^-ram_ - -- -- ,a'-t:.,i+ APART B� DITIO�APPLICATION INFORMTION'F,OR dPLICAIxITS-WITH A DESIGi%F OW G T RTHAD _.r� O) 'GD r, EOU'A 1 100 OOx allcns et of rj spa 'R_9 All applicants with a design flow rate >_ 01 mgd must answer questions B 1 through B 6 All others go to Part C (Certification). B 1 Inflow and Infiltration Estimate the average number of gallons per day that flow into the treatment works from inflow and/or infiltration 200,000 gpd Briefly explain any steps underway or planned to minimize inflow and infiltration Smoke Testing and follow ua B 2 Topographic Map Attach to this application a topographic map of the area extending at least one mile beyond facility property boundaries This map must show the outline of the facility and the following information (You may submit more than one map if one map does not show the entire area ) a The area surrounding the treatment plant, including all unit processes b The major pipes or other structures through which wastewater enters the treatment works and the pipes or other structures through which treated wastewa pass piping, if applicable c Each well where Items 13.2 and 13.3 will be submitted by d Wells, springs, o March 6, 2018 hin'% mile of the property boundaries of the treatment works, and 2) lis e Any areas where the sewage sludge produced by the treatment works is stored, treated, or disposed f If the treatment works receives waste that is classified as hazardous under the Resource Conservation and Recovery Act (RCRA) by truck, rail, or special pipe, show on the map where the hazardous waste enters the treatment works and where it is treated, stored, and/or disposed B.3 Process Flow Diagram or Schematic Provide a diagram showing the processes of the treatment plant, including all bypass piping and all backup power sources or redundancy in the system Also provide a water balance showing all treatment units, including disinfection (e g , chlorination and dechlonnation) The water balance must show daily average flow rates at influent and discharge points and approximate daily flow rates between treatment units Include a brief narrative description of the diagram BA Operation/Maintenance Performed by Contractor(s) Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? ❑ Yes ® No If yes, list the name, address, telephone number, and status of each contractor and describe the contractor's responsibilities (attach additional pages if necessary) RECEIVEMENRIDWR Name JAN 3 ® 2018 Mailing Address Telephone Number ( ) Permitting Section Responsibilities of Contractor B 5. Scheduled improvements and Schedules of Implementation Provide information on any uncompleted implementation schedule or uncompleted plans for improvements that will affect the wastewater treatment, effluent quality, or design capacity of the treatment works If the treatment works has several different implementation schedules or is planning several improvements, submit separate responses to question B 5 for each (If none, go to question B 6 ) a List the outfall number (assigned in question A 9) for each outfall that is covered by this implementation schedule 001 Rehabilitation of existing treatment system and to resolve systemic NOVs b Indicate whether the planned improvements or implementation schedule are required by local, State, or Federal agencies ❑ Yes ® No EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 7 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED RIVER BASIN Spindale WWTP, NCO020664 Renewal Broad c If the answer to B 5 b is "Yes," briefly describe, including new maximum daily inflow rate (if applicable) d Provide dates imposed by any compliance schedule or any actual dates of completion for the implementation steps listed below, as applicable For improvements planned independently of local, State, or Federal agencies, indicate planned or actual completion dates, as applicable Indicate dates as accurately as possible Schedule Actual Completion Implementation Stage MM/DD/YYYY MM/DD/YYYY Begin Construction 10/27/2016 10/27/2016 - EndConstruction 03/11/2018 Ongoing/ / - Begin Discharge Continuous/ Attain Operational Level 05/13/2018 e Have appropriate permits/clearances concerning other Federal/State requirements been obtained? ® Yes ❑ No Describe briefly NC DEQ Authorization to Construct B 6 EFFLUENT TESTING DATA (GREATER THAN 0 1 MGD ONLY) Applicants that discharge to waters of the US must provide effluent testing data for the following parameters Provide the indicated effluent testing required by the permitting authority for each outfall through which effluent is discharged Do not include information on combine sewer overflows in this section All information reported must be based on data collected through analysis conducted using 40 CFR Part 136 methods In addition, this data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136 At a minimum effluent testing data must be based on at least three pollutant scans and must be Data from 2013 renewal Outfall Number 001 This data will be updated by March 6th MAXIMUM DAILY AVERAGE DAILY DISCHARGE DISCHARGE ANALYTICAL POLLUTANT METHOD MLIMDL Cone. Units Cone. Units Number of Samples CONVENTIONAL AND NON CONVENTIONAL COMPOUNDS AMMONIA (as N) 485 mg/L 045 mg/L 151 CHLORINE (TOTAL 280 ug/L 953 ug/L 151 RESIDUAL, TRC) DISSOLVED OXYGEN 996 mg/L 808 mg/L 151 TOTAL KJELDAHL 476 mg/L 323 mg/L 32 NITROGEN (TKN) NITRATE PLUS NITRITE 40 mg/L 317 mg/L 32 NITROGEN OIL and GREASE <5 0 mg/L 00 mg/L 32 PHOSPHORUS (Total) 470 mg/L 179 mg/L 151 TOTAL DISSOLVED SOLIDS 1,710 mg/L 930 mg/L 151 (TDS) END OF PART B. REFER TO THE APPLICATION OVERVIEW!! (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE 'Based on Twelve (12) months of DMR data and three (3) SCANs Copies of the SCANS are attached 2 Based only on the three (3) SCANs EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 8 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED RIVER BASIN• Spindale WWTP, NCO020664 Renewal Broad BASIC APPLICATION INFORMATION PART C. CERTIFICATION All applicants must complete the Certification Section. Refer to instructions to determine who is an officer for the purposes of this certification All applicants must complete all applicable sections of Form 2A, as explained in the Application Overview Indicate below which parts of Form 2A you have completed and are submitting. By signing this certification statement, applicants confirm that they have reviewed Form 2A and have completed all sections that apply to the facility for which this application is submitted. Indicate which parts of Form 2A you have completed and are submitting: ® Basic Application Information packet Supplemental Application Information packet ® Part D (Expanded Effluent Testing Data) ® Part E (Toxicity Testing Biomomtonng Data) ® Part F (Industrial User Discharges and RCRAICERCLA Wastes) ❑ Part G (Combined Sewer Systems) ALL APPLICANTS MUST COMPLETE THE FOLLOWING CERTIFICATION. I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information is, to the best of my knowledge and belief, true, accurate, and complete I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations Name and official title Scott W bber ,r Signature Telephone number (828) 286-2541 Date signed January 25, 2018 Upon request of the permitting authority, you must submit any other information necessary to assure wastewater treatment practices at the treatment works or identify appropriate permitting requirements SEND COMPLETED FORMS TO: NCDENR/ DWQ Attn: NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 10 of 29 FACILITY NAME AND PERMIT NUMBER Spindale WWTP, NCO020644 PERMIT ACTION REQUESTED Renewal RIVER BASIN• Broad SUPPLEMENTAL APPLICATION INFORMATION PART D. EXPANDED EFFLUENT TESTING DATA Refer to the directions on the cover page to determine whether this section applies to the treatment works Effluent Testing 1 0 mgd and Pretreatment works If the treatment works has a design flow greater than or equal to 1 0 mgd or it has (or is required to have) a pretreatment program, or is otherwise required by the permitting authority to provide the data, then provide effluent testing data for the following pollutants Provide the indicated effluent testing information and any other information required by the permitting authority for each outfall through which effluent is discharged Do not include information on combined sewer overflows in this section All information reported must be based on data collected through analyses conducted using 40 CFR Part 136 methods In addition, these data must comply with QA/QC requirements of 40 CFR Part 136 and other appropriate QA/QC requirements for standard methods for analytes not addressed by 40 CFR Part 136 Indicate in the blank rows provided below any data you may have on pollutants not specifically listed in this form At a minimum, effluent testing data must be based on at least three pollutant scans and must be no more than four and one-half years old EDatadfrom 2013 renewal Outfall number 001 (Complete onea will be updated by March 6th ) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples METALS (TOTAL RECOVERABLE), CYANIDE, PHENOLS, AND HARDNESS ANTIMONY 158 ug/L 514 #/day 693 ug/L 043 #/day 3 EPA 200 7 50 ARSENIC <5 0 ug/L <0 16 #/day 00 ug/L 00 #/day 151 EPA 200 7 5 BERYLLIUM <1 0 ug/L <0 03 #/day <1 0 ug/L <0 01 #/day 3 EPA 200 7 1 CADMIUM <2 0 ug/L <0 07 #/day 00 ug/L 00 #/day 15' EPA 200 7 2 CHROMIUM 70 ug/L 023 #/day 1 25 ug/L 0 008 #/day 15' EPA 200 7 5 COPPER 130 ug/L 423 Wday 5247 ug/L 033 #/day 15' EPA 200 7 5 LEAD <5 0 ug/L <0 16 #/day 00 ug/L 00 #/day 15' EPA 200 7 5 MERCURY 130 ng/L 00004 #/day 647 ng/L 000008 #/day 122 EPA 245 1 02 NICKEL 191 ug/L 621 #/day 50 ug/L 031 #/day 15, EPA 200 7 5 SELENIUM 40 ug/L 013 #/day 023 ug/L 0 001 #/day 15' EPA 200 7 5 SILVER <5 0 ug/L <0 16 #/day 00 ug/L 00 #/day 151 EPA 200 7 5 THALLIUM <5 0 ug/L <0 16 #/day <5 0 ug/L <0 03 #/day 3 EPA 200 7 5 ZINC 117 ug/L 381 #/day 7374 ug/L 046 #/day 15' EPA 200 7 10 CYANIDE <5 0 ug/L <0 16 #/day <5 0 ug/L <0 03 #/day 3 SM 4500 CN E 5 TOTAL PHENOLIC COMPOUNDS <5 0 ug/L <0 16 #/day <5 0 ug/L <0 03 #/day 3 EPA 420 1 5 HARDNESS (as CaCO3) 40 mg/L 2432 #/day 325 mg/L 2030 #/day 15, SM 2340 C 1 Based on data contained in the last 12 months DMRs and 3 SCANs 2 Based on results reported in the 12 DMRs, Mercury results from the 3 SCANs were not used EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 10 of 28 FACILITY NAME AND PERMIT NUMBER- PERMIT ACTION REQUESTED: RIVER BASIN: Spindale WWTP, NCO020644 Renewal Broad Outfall number 001 (Complete once for each outfall discharging effluent to waters of the United States ) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT Number ANALYTICAL ML/MDL Conc. Units Mass Units Conc. Units Mass Units of METHOD Samples Notes regarding the data entered in Part D. 1. In accordance with instructions from DENR, the Mass loading for "Maximum Daily Discharge" is calculated based on using (a) the maximum value of the three pollutant scans and (b) the maximum daily flow experienced during the last 12 months (which is 3.90 MGD). This is a hypothetical case. The occasion for which the wastewater treatment plant would have a discharge wherein both of these values occurred at the same time is not probable. 2. Mass loading for average daily discharge is based on the average daily flow for the last 12 months of 0.749 MGD. 3. Values for ACROLEIN, ACRYLONITRILE and 2-CHLOROETHYLVINYL ETHER were not reported by the laboratory for the 1/3/07 sample. The laboratory stated they can go back to their records and retrieve this data if necessary, however, they believe due to the results of the 1/3/07 SCAN and the other two SCANS the values for these parameters will more than likely be BQL. 4. The laboratory did not report a value for 3,4 BENZO-FLUORANTHENE. When the laboratory was contacted regarding this they indicated it might be the same as BENZO(b)FLUORANTHENE for which a value of BQL was reported in all three (3) SCANs. (A complete copy of all three SCANs is attached.) Due to the fact that the laboratory was not positive that these two constituents are one in the same the BQL was not entered in Part D for 3,4 BENZO-FLUORANTHENE. If DENR requires additional information from the Town of Spindale regarding 3,4 BENZO-FLUORANTHENE, please contact Kurt Wright, PE at 828.245.4080. 5. Some constituents tested in the samples have different names for the same substance. In some cases the name utilized by the laboratory was different than the name used by EPA in Part D of the NPDES renewal application. The constituents for which this circumstance occurred are listed in the table below. Name Used in NPDES Application Form - Part D Name Used by Research & Analytical Laboratories, Inc. Lab # 37701 Chlorodibromomethane Dibromochloromethane Dichlorcbromomethane Bromodichloromethane Trans-1,2-Dichloroethylene Trans-1,2-Didhloroethene 1,1-Didhloroethylene 1,1-Dichloroethene 1,3-Didhloropropylene Cis 1,3-Didhloropropene Methyl Chloride Chloromethane Methyl Bromide Bromomethane Tetrachloroethylene Tetrachloroethene Trichloroethylene Trichloroethene P-Chloro-M-Cresol 4-Chloro-3-Methylphenol 4,6-Dimtro-O-Cresol 2-Methyl-4,6-Dimtrophenol Total Phenolic Compounds Phenols EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 11 of 28 FACCUITY NA'MP 00 PERMIT NUMBER. PEI2MITACTION REQUESTED- RiVr-R IBASIN, OutfalC dumber (Complete once for each ouffah discfiorgirtg effluent to waters of he United Slates.) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc Units Mass Units I Conc, Units Mass Units Number of Sam les vaLgTt1'oRcANfc,coIWPb'cINt7S Data from 2013 renewal This data will be updated by March 6th ACROrL51N I s ACRY1='ONIRR'ILE! 5 ENZE� N E y CARBON TE�TRAOHLORIDE C�iLt3R,OBE'NZFNIy CHLORODISRO,NIQ= METHANR G'H'L0ROETfl1ANR 2-,CPLOROETTiYL nPYLi'- E-rHQR CHLQROFORM Q6CKORODROMQ= kIFTHANE 1 VDICKLORO ETHAf 7 � i 1, XD tC H'LQRQ`EfTH'ANE TRAMS 1, 2,-D' GHL'QR,`Q EiT,I1YL;B'NE 1 1-OLCHLf5'RO' ETHYL 8=R1F1��ROPROAT�� -- A P-R�PV L�6�E F-TC1YN7E,NF f3,1'ETHNS BROMWR - - i - - AA(=THXLCrd-I'L,OF�ID� WTiHY ENECHDORP1D `1 1,2 =TETRA- - CHLOROLT14ANIE -- Ti,ETRACH yRO I TOLUF N E Resents fo-r theso oonalitoertts, werenot,rQported bythe'laboratc)ry for the 7 .31G7 snmpIQ The labordtory stated thleyvan, qa t2avk to them records arnd iefneve this ,data lif necessary. Due tp the msWts of th—e 1131OZ r9CA'N and the Met fWO SOON& thD laboratory ktlhLlve� the value's for tb,eSe parameters Will mole than, iiWy be, uA Form, 35-1,9-�A R-,a V91 R'epl;aec&,,4PjN foorm'S 7'56A-6 $ 7534 -M Pago 12 Or2a FACILITY NAME AND PEAMr,T N,(JMa,`ER- C3 PERFACT, ACTION REQUESTED. RIVER BASJW d Opffrall nl)rriber, 0 (Compiete,ortC'fpr each 6utfall tiischargrrjgTfluent tbd6teYs', of the United States POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL, METHOD ML/MOL Coric. Units Mass Units Conc Units Mass Utnits Number of Samples ' TRF�rCH'C bROE.7HAN C - Data from 2013 renewal This data will be updated by March 6th — - Paz TRIO'a-PLt�O RO ErHAW _ J I � TRICHLORQETHY�F--NE I VTNYL GHLOFJ'-DrE U,se thgs 5pac-e &r a iepalrate sfveetj Jor protlide i ofgrrmatlop on other vejatlle Dr gan,re v)rt'p'0unds requested by jWe permit wunter ACID-�-XTRAGTABLE COMPOU14DS P' OHIaORO-,tih-C,RES�L 2r'CH L0ROIP HENQ1- 24-qI�Hr~bROr�kiF�N,QU 24-DIMETH-'LPHFjNOL I b d,6�QIN ITRQ='0-C R���i2� �,4 DIMTR,01D]HE-NOL �=NIT,ROPH�TJ,(�t 4,NJ,TROPHENaL P�NIA'OHr=C7R�Pkf�fJ�� PKE-NOL T1 1U"Lq,ROFHM1QL URethsspawOra seporate,!0keeTltaproWe nfaTdnairorftovnthlnrackd,ptrtmcTab(ecompDund5YetluesiedbVfjbepe'rm1Twnte�r I 8ASE-N5'uTRAL COMPOUNDS A N'AVHITH WF ACF'NA;PH THl L,1=N'H ANTHiRACENE, 13ENZIQINE -- - - --- — '� BG=NZOA}Fi'NTdd,iiAG;ENE - - --- ---- $E'NLZOJ )PYRENP' P1aA Form' l6lii-2A 4Neuo l,�riI replaces EPA fofrtri'� 78�D 6' & T755112�! Page Ya d7s FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED RIVER BASIN• Spindale WWTP, NCO020644 Renewal Broad Outfall number 001 (Complete once for each outfall discharging effluent to waters of the United States) MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE POLLUTANT ANALYTICAL ML/MDL Number Cone. Units Mass Units Cone Units Mass Units of METHOD Samples 3,4 BENZO- FLUORANTHENE ?' mg/L " Data from 2013 renewal This data will be updated by March 6th BENZO(GHI)PERYLENE <0 010 mg/L <0 33 EPA 625 0010 BENZO(K) <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 FLUORANTHENE BIS (2-CHLOROETHOXY) <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 METHANE BIS (2-CHLOROETHYL} 0010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 ETHER BIS (2-CHL - <o 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PROPYL)EETHER THER BIS (2-ETHYLHEXYL) <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PHTHALATE 4-BROMOPHENYL <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PHENYLETHER BUTYL BENZYL <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PHTHALATE 2-CHLORO- <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0.010 NAPHTHALENE 4-CHLORPHENYL <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PHENYLETHER CHRYSENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 DI-N-BUTYL PHTHALATE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 DI-N-OCTYL PHTHALATE 40010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 DIBENZO(A,H) <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 ANTHRACENE 1,2-DICHLOROBENZENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 1,3-DICHLOROBENZENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 1,4-DICHLOROBENZENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 3,3-DICHLORO- <0 020 mg/L <0 65 #/day <0 020 mg/L <0 13 #/day 3 EPA 625 0 020 BENZIDINE DIETHYL PHTHALATE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0.010 DIMETHYL PHTHALATE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 2,4-DINITROTOLUENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 2,6-DINITROTOLUENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 1,2-DIPHENYL- <0 050 mg/L <1 63 #/day <0 050 mg/L <0 31 #/day 3 EPA 625 0 050 HYDRAZINE 'The laboratory did not report a value for 3,4 BENZO-FLUORANTHENE When the laboratory was contacted regarding this they indicated it might be the same as BENZO(b)FLUORANTHENE for which a value of BQL was reported In all three (3) SCANs (A complete copy of all three SCANS is attached) Due to the fact that the laboratory was not positive that these two constituents are one In the same BQL was not entered In Part D for 3,4 BENZO-FLUORANTHENE If DENR requires additional information from the Town of Spindale for 3,4 BENZO-FLUORANTHENE, please contact Kurt Wright, PE at 828 245 4080 EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 14 of 28 FACILITY NAME AND PERMIT NUMBER Spindale WWTP, NCO020644 PERMIT ACTION REQUESTED' Renewal RIVER BASIN Broad Outfall number 001 (Complete once for each outfall discharging effluent to waters of the United States ) POLLUTANT MAXIMUM DAILY DISCHARGE AVERAGE DAILY DISCHARGE ANALYTICAL METHOD ML/MDL Conc. Units Mass Units Conc. Units Mass Units Number of Samples FLUORANTHENE <0 010 mg/L < Data from 2013 renewal This data will be updated by March 6th EPA 625 0 010 FLUORENE <0 010 mg/L < EPA 625 0 010 HEXACHLOROBENZENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 HEXACHLORO- BUTADIENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 HEXACHLOROCYCLO- PENTADIENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 HEXACHLOROETHANE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 INDENO(1,2,3-CD) PYRENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 ISOPHORONE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 NAPHTHALENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 NITROBENZENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 N-NITROSODI-N- PROPYLAMINE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 N-NITROSODI- METHYLAMINE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 N-NITROSODI- PHENYLAMINE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PHENANTHRENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 PYRENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 1,2,4- TRICHLOROBENZENE <0 010 mg/L <0 33 #/day <0 010 mg/L <0 06 #/day 3 EPA 625 0 010 Use this space (or a separate sheet) to provide information on other base -neutral compounds requested by the permit writer Use this space (or a separate sheet) to provide information on other pollutants (e g , pesticides) requested by the permit writer END OF PART D. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 15 of 2B FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED. RIVER BASIN: Spindale WWTP, NCO020644 Renewal Broad v.Rak 5�t11P'PL IIA BItlT , -vh t N.IIaF f�JI, 9 ,r _ TT; POTWs meeting one or more of the following criteria must provide the results of whole effluent toxicity tests for acute or chronic toxicity for each of the facility's discharge points POTWs with a pretreatment a that are Due to the complexity of the Toxicity Tests, and per instructions required to have one uncle • At a minimum, th um of two species), or the ri from DENR, data from the Toxicity, p Tests will not be inputted in `� results show no appreci t include information on cc this form. Rather, copies of the Toxicity Tests are attached for conducted using 40 CFR P Hate QA/QC requirements for reference. There are a total of 59 toxicity tests provided and they • In addition, subm ity test conducted during are listed below. of a toxicity reduction • If you have alreai Ceriodaphnia dubia on requested in que i i i i i 3/12/07; 3/15/07 6/4/07 6/7/07 9/10/07; 9/13/07 12/3/07 12/6/07 i methods If test summaries: If no biomonitoring data is 3/1/06; 3/6/06; 6/21/06; 6/26/06; 7/19/06; 7/24/06, 8/9/06; 8/14/06; 9/4/06; rm to complete 9/7/06;12/4/06;12/7/06; 3/2/05; 3/7/05; 6/1/05; 6/6/05; 9/7/05; 9/12/05; E 1 Required Tests 10/19/05;10/24/05;11/9/05;11/14/05;11/30/05;12/5/05;12/8/05; Indicate the numbs 12/12/05; 3/3/04; 3/8/04; 6/2/04, 6/7/04; 9/15/04; 9/20/04;12/15/04; ❑ chronic 12/20/04; 3/2/03; 3/6/03; 6/15/03; 6/19/03; 9/3/03; 9/8/03;12/3/03; E 2. Individual Test Da column per test (whi 12/8/03; 9/4/02; 9/9/02;11/27/01;11/29/01;12/12/01;12/17/01 Fathead Minnow Data from 2013 renewal How one a Test informatioi 12/2/07;12/4/07;12/6/07 This data will be updated by March 6th Test Species & test metho Age at initiation of test Outfall number Dates sample collected Date test started Duration b Give toxicity test methods followed Manual title Edition number and year of publication Page number(s) c Give the sample collection method(s) used For multiple grab samples, indicate the number of grab samples used 24-Hour composite Grab d Indicate where the sample was taken in relation to disinfection (Check all that apply for each Before disinfection After disinfection After dechlormation EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 16 of 28 FACILITY NAME AND PERMIT NUMBER: Spindale WWTP, NCO020644 PERMIT ACTION REQUESTED: Renewal RIVER BASIN: Broad Test number. Test number: Test number: e Describe the point in the treatment process at which the sample was collected Sample was collected f For each test, include whether the test was intended to assess chronic toxicity, acute toxicity, or both Chronic toxicity Acute toxicity g Provide the type of test performed Static Static -renewal Flow -through h Source of dilution water If laboratory water, specify type, if receiving water, specify source Laboratory water Receiving water i Type of dilution water If salt water, specify "natural" or type of artificial sea salts or brine used Fresh water Salt water I Give the percentage effluent used for all concentrations in the test series k Parameters measured during the test (State whether parameter meets test method specifications) pH Salinity Temperature Ammonia Dissolved oxygen I Test Results Acute Percent survival in 100% effluent % ova LC50 95%CI % % % Control percent survival % ova EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 17 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Spindale WWTP, NCO020644 Renewal Broad Chronic NOEC ova % ova IC25 % % % Control percent survival % % % Other (describe) m Quality Control/Quality Assurance Is reference toxicant data available? Was reference toxicant test within acceptable bounds? What date was reference toxicant test run (MM/DD/YYYY)? Other (describe) E 3 Toxicity Reduction Evaluation Is the treatment works involved in a Toxicity Reduction Evaluation? ❑ Yes ❑ No If yes, describe E 4 Summary of Submitted Biomonitoring Test Information If you have submitted biomomtoring test information, or information regarding the cause of toxicity, within the past four and one-half years, provide the dates the information was submitted to the permitting authority and a summary of the results Date submitted / / (MM/DD/YYYY) Summary of results (see instructions) END P _ •v: :.0 � � ��a �If'En�� _. � I' RE'FEROH`E l"'_ > , ,'INI4VEIVIEN aPA�E`'1�ETE,I2AA N IWH�HsOrTH'L_ R'�P/4RTS', �.�a �o � � r�. a � N .,�p`� I��V'y�� � � Y 17�_ �IIYI�f IL�� ry -� ' 1 :�� �-A' ' +!7 I �{{•,, .�'Y}��-,t _ �'P EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 18 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F GENERAL INFORMATION: F 1 Pretreatment program Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F 2 Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs) Provide the number of each of the following types of industrial users that discharge to the treatment works a Number of non -categorical SIUs 2 b Number of CIUs 2 SIGNIFICANT INDUSTRIAL USER INFORMATION' Supply the following information for each SIU If more than one SIU discharges to the treatment works, copy questions F 3 through F Band provide the Information requested for each SIU F 3 Significant Industrial User Information Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary Name Spindale Colormasters, LLC Mailing Address 101 Spindale Street Spindale, NC 28160 F 4 Industrial Processes Describe all the industrial processes that affect or contribute to the SIU's discharge Dyed yarn, cutting and sewing tapestry fabric for wall and table top decorations F 5 Principal Product(s) and Raw Matenal(s) Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge Principal product(s) Wall and tabletop decor products, dyed yam Raw material(s) cotton, polyester, acrylic F 6 Flow Rate a Process wastewater flow rate Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 150,000 gpd ( continuous or X intermittent) b Non -process wastewater flow rate Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 15,000 gpd ( continuous or X intermittent) F 7 Pretreatment Standards Indicate whether the SIU is subject to the following a Local limits ® Yes ❑ No b Categorical pretreatment standards ❑ Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 19 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN: Spindale, NCO020644 Renewal Broad F 8 Problems at the Treatment Works Attributed to Waste Discharge by the SIU Has the SIU caused or contributed to any problems (e g , upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE• F 9 RCRA Waste Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ® No (go to F 12) FIG Waste transport Method by which RCRA waste is received (check all that apply) ❑ Truck ❑ Rail ® Dedicated Pipe F 11 Waste Description Give EPA hazardous waste number and amount (volume or mass, specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F 12 Remedratron Waste Does the treatment works currently (or has it been notified that it wall) receive waste from remedial activities? ❑ Yes (complete F 13 through F 15 ) ❑ No F 13 WasteOrigin Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years) F 14 Pollutants List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration, if known (Attach additional sheets if necessary) F 15 Waste Treatment a Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency) Manual bar -screen for removal of raps, lint and debris b Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ® Intermittent If intermittent, describe discharge schedule END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 20 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRAICERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F GENERAL INFORMATION: F 1 Pretreatment program Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F 2 Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs) Provide the number of each of the following types of industrial users that discharge to the treatment works c Number of non -categorical SIUs 2 d Number of CIUs 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU If more than one SIU discharges to the treatment works, copy questions F 3 through F 8 and provide the information requested for each SIU F 3 Significant Industrial User Information Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary Name The Timken Corporation Mailing Address 1510 Highway 221 South Rutherfordton NC 28139 F 4 Industrial Processes Describe all the industrial processes that affect or contribute to the SIU's discharge Manganese phosphating tumbling and alkaline washing grinding heat treatment and assembly of ball bearings and bushings F 5 Principal Product(s) and Raw Matenal(s) Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge Principal product(s) Assembled bearings, Nital Etching Process, Black Oxide and Passivation process lines Raw material(s) steel stock iron forgings F 6 Flow Rate c Process wastewater flow rate Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 9,000 gpd ( continuous or X intermittent) d Non -process wastewater flow rate Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 6,000 gpd ( continuous or X intermittent) F 7 Pretreatment Standards Indicate whether the SIU is subject to the following a Local limits M Yes ❑ No b Categorical pretreatment standards El Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433 — Metal Finishing EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 21 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED. RIVER BASIN Spindale, NCO020644 Renewal Broad F 8 Problems at the Treatment Works Attributed to Waste Discharge by the SIU Has the SIU caused or contributed to any problems (e g , upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE• F 9 RCRA Waste Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ❑ No (go to F 12) F 10 Waste transport Method by which RCRA waste is received (check all that apply) ❑ Truck ❑ Rail ❑ Dedicated Pipe F 11 Waste Description Give EPA hazardous waste number and amount (volume or mass, specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER• F 12 Remediation Waste Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F 13 through F 15 ) ❑ No F 13 WasteOrigin Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years) F 14 Pollutants List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration, if known (Attach additional sheets if necessary ) F 15 Waste Treatment c Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency) In-house wastewater pretreatment system Grit removal, pH adjustment, sedimentation, oil -water separation, spill protection d Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ® Intermittent If intermittent, describe discharge schedule END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 22 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Spindale WWTP, NCO020644 Renewal Broad w ' .. J. -�� �-, a �.. - - --- ' Tr, '� ti - aK v1 , , t, ,- . rSUPPLEIVIEN,Tq -AB °ICATI0111 INFARM% 7?I'� I �v}y�1 :7 mot' a r•J�(� :i' •j`3,.[_„�^«g ..pA .�``�� 4 sy x r �iT-_�.�n�a - 7,V1 ' ' -� ." n -tom,-_,� - - i�< ',y`;w't -' Fri <.a - h+-F—� s y •' APART I r DURIgL trSER DISCHARGESND;12CsR%A/CERC�LA�sV11ASTi,sr 4 s F. z , All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F GENERAL INFORMATION: F 1 Pretreatment program Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F 2 Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs) Provide the number of each of the following types of industrial users that discharge to the treatment works e Number of non -categorical SIUs 2 f Number of CIUs 2 SIGNIFICANT INDUSTRIAL USER INFORMATION: Supply the following information for each SIU If more than one SIU discharges to the treatment works, copy questions F.3 through F 8 and provide the information requested for each SIU. F 3 Significant Industrial User Information Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary Name Ultimate Textiles, Inc Mailing Address 1437 US Highway 221 South Rutherfordton, NC 28139 F 4 Industrial Processes Describe all the industrial processes that affect or contribute to the SIU's discharge Custom dyeing of textile fabrics F 5 Principal Product(s) and Raw Material(s) Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge Principal product(s) Dyed fabrics used in the upholstered furniture industry Raw material(s) cotton, poly/cotton, cotton/acetate, dues, chemicals F 6 Flow Rate. e Process wastewater flow rate Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 78,107 gpd ( continuous or X intermittent) f Non -process wastewater flow rate Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 3,703 gpd ( continuous or X intermittent) F 7 Pretreatment Standards Indicate whether the SIU is subject to the following a Local limits ® Yes ❑ No b Categorical pretreatment standards ❑ Yes ® No If subject to categorical pretreatment standards, which category and subcategory? EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 23 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Spindale, NCO020644 Renewal Broad F 8 Problems at the Treatment Works Attributed to Waste Discharge by the SIU Has the SIU caused or contributed to any problems (e g , upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE• F 9 RCRA Waste Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ❑ No (go to F 12) F 10 Waste transport Method by which RCRA waste is received (check all that apply) ❑ Truck ❑ Rail ❑ Dedicated Pipe F 11 Waste Description Give EPA hazardous waste number and amount (volume or mass, specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F 12 Remediation Waste Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F 13 through F 15 ) ❑ No F 13 Waste Origin Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years) F 14 Pollutants List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration, if known (Attach additional sheets if necessary) F 15 Waste Treatment e Is this waste treated (or will be treated) prior to entering the treatment works? ® Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency) Sweco vibrating screen, pH recorder, flow recorder, temp. sample collection (ISCO) lint removal f Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ® Intermittent If intermittent, describe discharge schedule p, l— y,=E - ,g, , '-'�sa � �_ _�("p _ `^- �i, �'"� " :¢v� �..cU • �4 � .yyl " 3:0 � _ _ ��-. v? � � _ a� - -" �'�'�^ f ! �} 'E,N� D6 pF"�PAq ; �8° EF� . tiTt��E-�'PRL. � ,��1(zPA'� �E�'1-� 1 � ;' r ' �1FORIIA2t_ ' ODUrIVIPLTEa�''a ';�nr ��t�``, �iar • c'4 b"�' �..1���LL�..� �-. _r „F. ����:.�����n�,�ed.'g"-,9rt�c •�i ✓ Ci EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 24 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN Spindale WWTP, NCO020644 Renewal Broad SUPPLEMENTAL APPLICATION INFORMATION PART F. INDUSTRIAL USER DISCHARGES AND RCRA/CERCLA WASTES All treatment works receiving discharges from significant industrial users or which receive RCRA,CERCLA, or other remedial wastes must complete part F GENERAL INFORMATION• F 1 Pretreatment program Does the treatment works have, or is subject to, an approved pretreatment program? ® Yes ❑ No F 2 Number of Significant Industrial Users (SIUs) and Categorical Industrial Users (CIUs) Provide the number of each of the following types of industrial users that discharge to the treatment works g Number of non -categorical SIUs 2 h Number of CIUs 2 SIGNIFICANT INDUSTRIAL USER INFORMATION' Supply the following information for each SIU If more than one SIU discharges to the treatment works, copy questions F 3 through F 8 and provide the information requested for each SIU F 3 Significant Industrial User Information Provide the name and address of each SIU discharging to the treatment works Submit additional pages as necessary Watts closed in February 2009 Name Watts Regulator Mailing Address 100 Watts Road Spindale NC 28160 F 4 Industrial Processes Describe all the industrial processes that affect or contribute to the SIU's discharge Manufactures water supply and drainage products for commercial and residential use F 5 Principal Product(s) and Raw Material(s) Describe all of the principal processes and raw materials that affect or contribute to the SIU's discharge Principal product(s) Temperature and pressure relief valves, ball valves, water supply, sink and drainage products Raw material(s) bronze ingot strip steel and brass, tubular brass and copper, plastic resin, copper and nickel anode and chromium flake F 6 Flow Rate g Process wastewater flow rate Indicate the average daily volume of process wastewater discharge into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 4,650 gpd ( continuous or X intermittent) h Non -process wastewater flow rate Indicate the average daily volume of non -process wastewater flow discharged into the collection system in gallons per day (gpd) and whether the discharge is continuous or intermittent 19,500 gpd ( continuous or X intermittent) F 7 Pretreatment Standards Indicate whether the SIU is subject to the following a Local limits ® Yes ❑ No b Categorical pretreatment standards ® Yes ❑ No If subject to categorical pretreatment standards, which category and subcategory? 40 CFR 433 — Metal Finishing (Electroplating) EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 25 of 28 FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN Spindale, NCO020644 Renewal Broad F 8 Problems at the Treatment Works Attributed to Waste Discharge by the SIU Has the SIU caused or contributed to any problems (e g , upsets, interference) at the treatment works in the past three years? ❑ Yes ® No If yes, describe each episode RCRA HAZARDOUS WASTE RECEIVED BY TRUCK, RAIL, OR DEDICATED PIPELINE: F 9 RCRA Waste Does the treatment works receive or has it in the past three years received RCRA hazardous waste by truck, rail or dedicated pipe? ❑ Yes ❑ No (go to F 12) F 10 Waste transport Method by which RCRA waste is received (check all that apply) ❑ Truck ❑ Rail ❑ Dedicated Pipe F 11 Waste Description Give EPA hazardous waste number and amount (volume or mass, specify units) EPA Hazardous Waste Number Amount Units CERCLA (SUPERFUND) WASTEWATER, RCRA REMEDIATION/CORRECTIVE ACTION WASTEWATER, AND OTHER REMEDIAL ACTIVITY WASTEWATER: F 12 Remediatron Waste Does the treatment works currently (or has it been notified that it will) receive waste from remedial activities? ❑ Yes (complete F 13 through F 15 ) ❑ No F 13 Waste Ongm Describe the site and type of facility at which the CERCLA/RCRA/or other remedial waste originates (or is expected to originate in the next five years) F 14 Pollutants List the hazardous constituents that are received (or are expected to be received) Include data on volume and concentration, if known (Attach additional sheets if necessary) F 15 Waste Treatment g Is this waste treated (or will be treated) prior to entering the treatment works? ❑ Yes ❑ No If yes, describe the treatment (provide information about the removal efficiency) Pretreatment System, activated carbon, chemical precipitation, filtration, flocculation, pH adjustment, sedimentation, spill protection h Is the discharge (or will the discharge be) continuous or intermittent? ❑ Continuous ® Intermittent If intermittent, describe discharge schedule END OF PART F. REFER TO THE APPLICATION OVERVIEW (PAGE 1) TO DETERMINE WHICH OTHER PARTS OF FORM 2A YOU MUST COMPLETE EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 26 of 28 t t FACILITY NAME AND PERMIT NUMBER PERMIT ACTION REQUESTED RIVER BASIN• Spindale WWTP, NCO020644 Renewal Broad SUPPLEMENTAL APPLICATION INFORMATION PART G. COMBINED SEWER SYSTEMS If the treatment works has a c G 1 System Map Provide a NOT APPLICABLE a All CSO discharge b Sensitive use area sensitive aquatic ecosystems, and outstanding natura c Waters that suppo G 2 System Diagram Provi med sewer collection system that includes the following information a Location of major sewer trunk lines, both combined and separate sanitary b Locations of points where separate sanitary sewers feed into the combined sewer system c Locations of in -line and off-line storage structures d Locations of flow -regulating devices e Locations of pump stations CSO OUTFALLS: Complete questions G 3 through G 6 once for each CSO discharge point G 3 Description of Outfall a Outfall number b Location (City or town, if applicable) (Zip Code) (County) (State) (Latitude) (Longitude) c Distance from shore (if applicable) ft d Depth below surface (if applicable) ft e Which of the following were monitored during the last year for this CSO? ❑ Rainfall ❑ CSO pollutant concentrations ❑ CSO flow volume ❑ Receiving water quality f How many stone events were monitored during the last year G 4 CSO Events a Give the number of CSO events in the last year events (❑ actual or ❑ approx ) b Give the average duration per CSO event hours (❑ actual or ❑ approx ) EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 ❑ CSO frequency Page 27 of 28 FACILITY NAME AND PERMIT NUMBER: PERMIT ACTION REQUESTED: RIVER BASIN: Spindale WWTP, NCO020644 Renewal Broad c Give the average volume per CSO event million gallons (❑ actual or ❑ approx ) d Give the minimum rainfall that caused a CSO event in the last year Inches of rainfall G.5. Description of Receiving Waters. a Name of receiving water b Name of watershed/rnrer/stream system United State Sod Conservation Service 14-digit watershed code (if known) c Name of State Management/River Basin United States Geological Survey 8-digit hydrologic cataloging unit code (if known) G.6. CSO Operations Describe any known water quality impacts on the receiving water caused by this CSO (e g , permanent or intermittent beach closings, permanent or intermittent shell fish bed closings, fish kills, fish advisories, other recreational loss, or violation of any applicable State water quality standard) �?I�,Gq„�ry,'DE1164rr���� r'$y�•iIa Yio3 e 1A- GbE 1,1, Tip-a'ETEF�IIII`Il��' �^ DTH!EE�,�PIIRT'I-`Y'`. " u'``' ? No attachments submitted with the Attached: application This information will be submitted by March 6th 1. 2005 2. Summaries of the last 12 months of DMRs 3. Summary of Temperature 4. Copies of three SCANs and a summary of some of the data. 5. Copies of 59 Toxicity Tests. EPA Form 3510-2A (Rev 1-99) Replaces EPA forms 7550-6 & 7550-22 Page 28 of 28