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HomeMy WebLinkAboutNC0023906_Pretreatment Compliance Inspection_20170915Yater Resources ENVIRONMENTAL QUALITY September 15, 2017 Mr Jimmy Pridgen Water Reclamation Manager City of Wilson P.O. Box 10 Wilson, NC 27894-0010 ROY COOPER C1ifNreynor MICHAEL S. REGAN s crerary S. JAY ZIMMERMAN 01(wvr RECEIVEDINCDEWWR Subject. Pretreatment Compliance Inspection City of Wilson - Hominy Creek Wastewater Management Facility NPDES Permit No. NCO023906 Wilson County Dear Mr Pndgen: SEP 2 5 2017 Water OantiSection Permitting On August 16, 2017, Cheng Zhang of the Raleigh Regional Office conducted a Pretreatment Compliance Inspection of City of Wilson's pretreatment program The assistance given by Ms Laura Pruitt, the Water Reclamation Compliance Coordinator, was greatly appreciated. The inspection report is attached. Findings during the inspection were as follows There are 13 Significant Industrial Users (SIUs) discharging, 9 of which are also Categorical Industrial Users (CIUs) It was noted that no SIUs were in Significant Non -Compliance (SNC) during the last two semi-annual period. 2. The pretreatment inspection file review included Evans-Mactavish-Agncraft (Permit No 2000- 015), Fresenius Kabi (Permit No 2009-013) and Tabaco Rag Processors (Permit No. 2014-018). The files needed for review were available for inspection, contained all the required elements and were in excellent condition Fresenius Kabi was compliant during the most recent 6 -month period. Evans-Mactavish-Agncraft had two cyanide violations and Tabaco Rag Processors had one oil & grease violation The POTW took enforcement against these violations as required by the Enforcement Response Plan. A review of the files containing the pretreatment program elements was conducted. All files were available and well organized Please be reminded that update of Headwork Analysis is due April 1, 2018 4 Long Term Monitoring Plan (LTMP) data were reviewed, it was noted that all parameters were sampled at required locations and analyzed with required detection levels. LTMP data was well organized and maintained. Division of Water Resouices, Raleigh Regional Office, Water Quality Opelations Section http //deq nc gov/about/dirislons/%vater-resources 1628 Mall Service Center, Raleigh, NC 27699-1628 Phone (919) 791-4200 Location 3800 Bariett Drive, Raleigh, NC 27609 Fax (919) 788-7159 Thank you for your continued support of the Pretreatment Program. If you have any questions or comments, please call Cheng Zhang at (919) 791-4200 (or email cheng.zhang@ncdenr. ov). r" Smcerel , Danny Smith Surface Water Protection Supervisor Raleigh Regional Office Enclosure 2017 City of Wilson PCI Inspection Fonn CC Monti Hassan, DWR - PERCS Unit Central Files Cheng Zhang, RRO Laura Pruitt, City of Wilson NORTH CAROLINA DIVISION OF WATER RESOURCES PRETREATMENT COMPLIANCE INSPECTION (PCI) REPORT rva;er n snurc.e _! Ct ME*lea.Y BACKGROUND INFORMATION [Complete Prior To PCI• Review Program Info Database Sheet(s)] 1 Control Authority (POTW) Name City of Wilson 2 Control Authority Representative(s) Laura Pruit 3 Title(s) Water Reclamation Compliance Coordinator 4 Last Inspection Date 9/2/2015 Inspection Type (Check One) ® PCI ❑ Audit 5 Has Program Completed All Requirements from the Previous Inspection and Program Info Sheet(s)? ® YES ❑ NO 6 Is POTW under an Order That Includes Pretreatment Conditions? ❑ YES ®NO Order Type, Number, Parameters ICIS CODING Main Program Permit Number MM/DD/YY N I C 1 0 1 0 121 31 91 01 6 1 1 08 1 16 1 17 J Are Milestone Dates Being Met? ❑ YES ❑ NO 7 Current Number Of Significant Industrial Users (SIUs)'? 13 8 Number of SIUs With No IUP, or With an Expired IUP? p 9 Number of SIUs Not Inspected By POTW in the Last Calendar Years 0 10 Number of SIUs Not Sampled By POTW in the Last Calendar Years 0 11 Number of SIUs In SNC For Limits Violations During Either of the Last 2 Semi -Annual Periods? 0 12 Number of SIUs in SNC For Reporting During Either of the Last 2 Semi -Annual Periods? 0 13 Number of SIUs in SNC with Pretreatment Schedule? 0 14 Number of SIUs on Schedules? 0 15 Current Number Of Categorical Industrial Users (CIUs)? 9 16 Number of CIUs in SNC? 0 POTW INTERVIEW 17 Since the Last PCI, has the POTW had any NPDES Limits Violations? If Yes, What are the Parameters and How are these Problems Being Addressed? 18 Since the Last PCI, has the POTW had any Problems Related to an Industrial Discharge (Interference, Pass -Through, Blockage, Citizens' Complaints, Increased Sludge Production, Etc )? If Yes, How are these Problems Being Addressed9 19 Which Industries have been in SNC for Limits or Reporting during SNC for either of the Last 2 Semi -Annual Periods? Not Been Published for SNC for Public Notice?(May refer to PAR if Excessive SIUs in SNC) Not Pul 20 Which Industries are on Compliance Schedules or Orders? For all SIUs on an Order, Has a Signed Copy of the Order been sent to the Division9 21 Are Any Permits or Civil Penalties Currently Under Adjudication? If Yes, Which Ones ❑ YES ® NO ❑ YES ® NO Limits None Reporting None dished None N/A ❑ YES ® NO LTMP/STMP FILE REVIEW: 22 Is LTMP/STMP Monitoring Being Conducted at Appropriate Locations and Frequencies9 ® YES ❑ NO 23 Are Correct Detection Levels being used for all LTMP/STMP Monitoring? ®YES ❑ NO 24 Is LTMP/STMP Data Maintained in a Table or Equivalent? ® YES ❑ NO Is Table Adequate? ® YES ❑ NO 25 All LTMP/STMP effluent data reported on Discharge Monitoring Report? ® YES ❑ NO Division Inspector, please verify yourself 26 If NO to 23 - 26, list violations 27 Should any Pollutants of Concern be Eliminated from or Added to LTMP/STMP? ❑ YES ®NO If yes, which ones? Elmunated Added NC DWR Pretreatment Compliance Inspection (PCI) Form Updatecl December 2016 Page 1 28. PRETREATMENT PROGRAM ELEMENTS REVIEW - Please review POTW files, verify POTW has copy of Program Element in their files, complete with supporting documents and copv of PERCS Approval Letter_ and dates consistent with Prnaram info Program Element Last Submittal Date In file? Last Approval Date In file Date Next Due If Applicable Headworks Analysis (HWA) 4/2/2013 ® Yes ❑ No 6/24/2013 ® Yes ❑ No 4/1/2018 Industrial Waste Survey (IWS) 4/24/2014 ® Yes ❑ No 5/5/2014 ® Yes ❑ No 6/1/2019 Sewer Use Ordinance (SUO) 2/12/2012 ® Yes ❑ No 3/12/2012 ® Yes ❑ No 12/31/2021 Enforcement Response Plan (ERP) 5/16/2012 ® Yes ❑ No 6/19/2012 ® Yes ❑ No N/A Long Term Monitoring Plan (LTMP) 8/5/2015 ® Yes ❑ No 10/16/2015 ® Yes ❑ No INDUSTRIAL USER PERMIT (IUP) FILE REVIEW (3 IUP FILE REVIEWS OR 1 FILE REVIEW AND 1 IU INSPECTION) 29 User Name 1 Evans-Mactavisli-Agrieraft 2 Fresenius Kabi 3 Tabaco Rag Processors 30 IUP Number 2000-015 2009-013 2014-018 31 Does File Contain Current Penmit? ® Yes ❑ Rol ® Yes ❑ No ® Yes ❑ No 32 Permit Expiration Date 12/31/2021 12/31/2019 6/30/2018 33 Categorical Standard Applied (I E 40 CFR, Etc ) Or N/A 433 439 =1 N/A 34 Does File Contain Permit Application Completed Within One Year Prior ® Yes ❑ No ®Yes ❑ No ® Yes ❑ No to Permit Issue Date? 35 Does File Contain an Inspection Completed Within Last Calendar Years ®Yes ❑ No ®Yes ❑ No ® Yes El No 36 a Does the File Contain a Slug/Spill Control Plan a ❑Yes NNo a ®Yes ❑No a ❑Yes NNo b If No, is One Needed? (See Inspection Form from POTW) b ❑Yes NNo b ❑Yes ❑No b ❑Yes NNo 37 For 40 CFR 413 and 433 TTO Certification, Does File Contain a Toxic®Yes❑No❑N/A ❑Yes❑NONN/A ❑Yes❑NoNN/A Organic Management Plan (TOMP)? 38 a Does File Contain On -mal Permit Review Letter from the Division a NYes [:]No7F a NYes ❑No a ®Yes ❑No b All Issues Resolved? b ❑Yes❑No❑N/A 11 b ❑Yes❑No❑N/A b ❑Yes❑No❑N/A 39 During the Most Recent Semi -Annual Period, Did the POTW Complete ® Yes ❑ No ®Yes ❑ No ❑ No its Sampling as Required by IUP, including flow �F77�� 40 Does File Contain POTW Sampling Cham -Of -Custody Forms? ®Yes ❑ No ®Yes ❑ No ®Yes ❑ No 41 During the Most Recent Semi -Annual Period, Did the SILT Complete its ®Yes❑No❑N/A NYes❑No❑N/A NYes❑No❑N/A Sampling as Required by IUP, including flow? 41b During the Most Recent Semi -Annual Period, Did SIU submit all reports NYes❑No❑N/A NYes❑No❑N/A NYes❑No❑N/A on time 42a For categorical IUs with Combined Wastestream Formula (CWF), does ❑Yes❑NoNN/A ❑Yes❑NoNN/A ❑Yes❑NoNN/A file include process/dilution flows as Required by IUPC 11 42b For categorical IUs with Production based limits, does file include ❑Yes❑NoNN/A ❑Yes❑NoNN/A ❑Yes❑NoNN/A production rates and/or flows as Required by IUPC 43a During the Most Recent Semi-Amival Period, Did the POTW Identify F-0 Yes ❑ No ❑Yes❑NoNN/A ® Yes ❑ No All Limits Non -Compliance from Both POTW and SIU Samplmg9 43b During the Most Recent Semi -Annual Period, Did the POTW Identify ❑Yes❑NoNN/A ❑Yes❑NoNN/A ❑Yes❑NoNN/A All Reportmg_Non-Compliance from SIU Sampling? 44 a Was the POTW Notified by SIU (Within 24 Hours) of All Self- a ®Yes❑No❑N/A a ❑Yes❑No®N/A a ❑Yes❑NoNN/A Monitoring Violations? b Did Industry Resample and submit results to POTW Within 30 Days? b ®Yes❑No❑N/A b ❑Yes❑No®N/A b ®Yes❑No❑N/A c If applicable, Did POTW resample within 30 days of becoming aware of SIU limit violations in the POTW's sampling of the SIU c ❑Yes❑No®N/A c ❑Yes❑NoNN/A c ❑Yes®No❑N/A 46 During the Most Recent Semi -Annual Period, Was the SIU in SNC? ❑ Yes ® No ❑ Yes ® No I ❑ Yes ® No 47 During the Most Recent Semi -Annual Period, Was Enforcement Taken NYes❑No❑N/A ❑Yes❑NoNN/A NYes❑No❑N/A as Specified in the POTW's ERP (NOVs, Penalties, tinting, etc )? 48 Does the File Contain Penalty Assessment Notices? NYes❑No❑N/A ❑Yes❑NoNN/A ❑Yes❑NoNN/A 49 Does The File Contain Proof Of Penalty Collection ❑Yes❑NoNN/A ❑Yes❑NoNN/A ❑Yes❑NoNN/A 50 a Does the File Contain Any Current Enforcement Orders9 a ❑Yes❑No®N/A a ❑Yes❑No®N/A a ❑Yes❑NoEN/A b Is SIU in Compliance with Order? b ❑Yes❑No®N/A b ❑Yes❑NoNN/A i b ❑Yes❑No®N/A 51 Did the POTW Representative Have Difficulty in Obtairung Any of This Yes ®No ❑ Yes ® No El Yes ® No Requested Information For YOU? E 11 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated Decembei 2016 Page 2 FILE REVIEW COMMENTS: 43a — Evans-Mactavish-Agricraft had two CN violations from self-monitoring; Tabaco Rag Processors had one oil & grease violation. 44 — SIUs resampled within 30 days as requested by the POTW. 47 — POTW issued notices of non-compliance to SIUs for limit violations as required by the ERP. 48 — POTW assessed a civil penalty to Evans-Mactivish-Agricraft for repeated CN violations, penalty will be collected in September. INDUSTRY INSPECTION ICIS CODING: Main Program Permit Number MM/DD/YY 1 Industry Inspected 2 Industry Address 3 Type of Industry/Product 4 Industry Contact Phone Fax Title 5 Does the POTW Use the Division Model Inspection Form or Equivalents ❑ YES ❑ NO 6 Did the POTW Contact Conduct the Following Parts of the Industrial Inspection Thoroughly9 Comments A Initial Interview ❑ YES ❑ NO B Plant Tour ❑ YES ❑ NO C Pretreatment Tour ❑ YES ❑ NO D Sampling Review ❑ YES ❑ NO E Exit Interview [:]YES ❑ NO Industrial Inspection Comments OVERALL SUMMARY AND COMMENTS: Comments The program is well implemented and managed Requirements Recommendations NOD: ❑ YES ® NO NOV: ❑ YES ®NO QNCR: ❑ YES ® NO POTW Ratins: Satisfactory X Marginal UnSatisfactory PCI COMPLETED BY: Cheng Zhan , Raleigh Regional Office _DATE: August 16, 2017 NC DWR Pretreatment Compliance Inspection (PCI) Form Updated December 2016 Page 3