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HomeMy WebLinkAboutNC0065480_Authorization to Construct-Corrected_20170915Water Resources ENVIRONMENTAL QUALITY ROY COOPER Govenlor MICHAEL S. REGAN Sect etary S. JAY ZIMMERMAN Dnector September 15, 2017 Mr. Moses A. Thompson Director of Operations & Engineering Aqua North Carolina, Inc. 202 Mackenan Drive Cary, North Carolina 27511 SUBJECT: Authorization to Construct CORRECTED A to C No. 06548OA01 Aqua North Carolina, Inc. Beau Rivage Plantation WWTP NPDES Permit No. NCO065480 Dear Mr. Thompson: A letter of request for a revised Authorization to Construct was received July 5, 2017, by the Division of Water Resources (Division), and final plans and specifications for the revised subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the revised construction of modifications to the existing 0.1 MGD Beau Rivage Plantation WWTP, with discharge of treated wastewater into the Cape Fear River in the Cape Fear River Basin. This corrected approval replaces the original Authorization to Construct approval to expand to 0.2 MGD issued March 30, 2006. This authorization results in an increase in design and permitted capacity to 0.2 MGD, and is awarded for the construction of the following specific modifications: Installation of a new combined automatic unit for fine mechanical screen and grit removal designed for minimum 0.685 MGD and consisting of cleaning and wash system, conveying and screening dewatering system, grit removal tank, grit conveyor, and grit aeration system with blower, piping, and controls; repurposed existing screen system as secondary system, piping, and controls; repurposed existing 35,000 gallon sludge storage tank as new EQ basm extension, piping, and controls; repurposed two (2) existing 262 CFM blowers for all EQ aeration, piping, and controls; installation of two (2) additional EQ 350 GPM submersible pumps with VFD, piping, and controls; installation of new distribution box for new treatment basins, piping, and controls; installation of two (2) new Integrated Fixed -Film Activated Sludge basins each with 3 cells total 40,500 gallon, each cell with mixing aeration and media retention screen and filled with filter media, and with 25,000 gallon aerated sludge holding/digester/dewatering basm, piping, and controls; installation of three (3) 695 CFM 25 HP process blowers with VFD, piping and controls; repurposed three (3) existing 145 CFM 7.5 HP blowers for sludge tanks mixmg/aerat>on, piping, and controls; installation of two (2) new 21 ft diameter clarifiers with scum and sludge airlift pumps, rotating sum and sludge rakes, skimmer, piping, and controls; installation of two (2) new 60 CFM 3 HP air lift blowers, piping, and controls; installation of two (2) new tertiary filter systems each consisting of a stainless steel filter tank, minimum fixed cloth media unit with dual elements total 48 ft2 and with automatic back wash and instrument air compressor, piping, and controls; installation of new filter back wash pump station consisting of two (2) 200 GPM submersible pumps, piping, and controls; installation of two (2) new UV banks with open channels each bank rated for 0.5 State of North Carolina I Environmental Quality I Water Resources 512 N Salisbury Street 11612 Mail service Center I Raleigh, North Carolina 27699-1612 Phone 919 807 6464 Mr. Moses A. Thompson, Director of Operations & Engineering September 15, 2017 Page 2 of 3 MGD with monitoring and auto switch over, piping, and controls; installation of a new post aeration system, piping, and controls; installation of new backup minimum 125 KW diesel generator with auto switch over, mcorporate new critical alarms into automatic off site/off hour alert system; demolition of existing 0.1 MGD treatment units and distribution box; in conformity with the project plans, specifications, and other supporting documentation comprising the ATC Permit Application package submitted to the Department of Environmental Quality This ATC is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0065480 issued effective September 1, 2017, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0065480. It is the Owner's responsibility to ensure that the as -constructed project meets the requirements of all applicable regulations and statutes, the ATC Permit Application package, and all of the requirements contained herem. Failure to comply may result in penalties in accordance with North Carolina General Statute § 143-215.6A through § 143-215.6C. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the Division. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by the Division, such as the construction of additional or replacement wastewater treatment or disposal facilities. The Wilmington Regional Office, telephone number (910) 796 - 7215, shall be notified at least forty-eight (48) hours in advance of operation of the ins alled facilities so that an on site inspection can be made. Such notification to the regional supervisor shall be made during the normal office hours from 8.00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a Professional Engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit and the ATC Permit Application package. Mail the Certification to* Division of Water Resources, WQ Permitting — NPDES, 1617 Mail Service Center, Raleigh, NC 27699- 1617. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of T15A:8G.0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III and IV facility at least daily, excluding weekends and holidays, must properly manage the facility, must document daily cperation and maintenance of the facility, and must comply with all other conditions of T15A:8G.0202. A copy of the project plans and specifications shall be maintained on file by the Permittee for the life of the facility. Mr. Moses A Thompson, Director of Operations & Engineering September 15, 2017 Page 3 of 3 During the construction of the proposed additions/modifications, the Permittee shall continue to properly maintain and operate the existing wastewater treatment facilities at all tunes, and in such a manner, as necessary to comply with the effluent limits specified in the NPDES Permit. You are reminded that it is mandatory for the project to be constructed in accordance with the North Carolina Sedimentation Pollution Control Act, and when applicable, the North Carolina Dam Safety Act. In addition, the specifications must clearly state what the contractor's responsibilities shall be in complying with these Acts. Prior to entering into any contract(s) for construction, the recipient must have obtained all applicable permits from the State. The issuance of this ATC does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction If you have any questions or need additional information, please contact Ron Berry at telephone number (919) 807-6396. Sincerely, pe -'11) g� a4: S. Jay Zimmerman, P.G. Director, Division of Water Resources With Engineer's Certificate attached: cc: DWR Wilmington Regional Office, Water Quality Programs Central Files ecopy: Mr. John Phillips, PE, P E Diehl & Phillips, P.A Email: jfphillmps@bellsouth.net NPDES File Without Engineer's Certificate attached: cc: New Hanover County Health Department Aqua North Carolina, Inc. Beau Rivage Plantation WWTP CORRECTED Authorization to Construct No. 065480A01 Issued September 15, 2017 NPDES Permit No. NC0065480 Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (penodically/weekly/full time) the construction of the modifications and improvements to the Beau Rivage Plantation Wastewater Treatment Plant, located in New Hanover County, hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following construction: Installation of a new combined automatic unit for fine mechanical screen and grit removal designed for minimum 0.685 MGD and consisting of cleaning and wash system, conveying and screening dewatering system, grit removal tank, grit conveyor, and grit aeration system with blower, piping, and controls; repurposed existing screen system as secondary system, piping, and controls; repurposed existing 35,000 gallon sludge storage tank as new EQ basin extension, piping, and controls; repurposed two (2) existing 262 CFM blowers for all EQ aeration, piping, and controls; installation of two (2) additional EQ 350 GPM submersible pumps with VFD, piping, and controls; installation of new distribution box for new treatment basins, piping, and controls; installation of two (2) new Integrated Fixed -Film Activated Sludge basins each with 3 cells total 40,500 gallon, each cell with mixing aeration and media retention screen and filled with filter media, and with 25,000 gallon aerated sludge holding/digester/dewatering basin, piping, and controls; installation of three (3) 695 CFM 25 HP process blowers with VFD, piping and controls; repurposed three (3) existing 145 CFM 7.5 HP blowers for sludge tanks mixing/aeration, piping, and controls; installation of two (2) new 21 ft diameter clarifiers with scum and sludge airlift pumps, rotating sum and sludge rakes, skimmer, piping, and controls; installation of two (2) new 60 CFM 3 HP air lift blowers, piping, and controls; installation of two (2) new tertiary filter systems each consisting of a stainless steel filter tank, minimum fixed cloth media unit with dual elements total 48 ft2 and with automatic back wash and instrument air compressor, piping, and controls; installation of new filter back wash pump station consisting of two (2) 200 GPM submersible pumps, piping, and controls; installation of two (2) new UV banks with open channels each bank rated for 0.5 MGD with monitoring and auto switch over, piping, and controls; installation of a new post aeration system, piping, and controls; installation of new backup minimum 125 KW diesel generator with auto switch over; incorporate new critical alarms into of site/off hour alert system; demolition of existing 0.1 MGD treatment units and distribution box; in conformity with the project plans, specifications, and other supporting documentation comprising the ATC Permit Application package submitted to the Department of Environmental Quality. Submittal of this Engineer `s Certificate showing completion of all listed components results in an increase in design and permitted capacity to 0.2 MGD. CORRECTED Authorization to Construct No. 065480A01 Issued September 15, 2017 Page 2 of 2 I certify that the construction of the above referenced project was observed to be built within substantial compliance, intent and in conformity with all applicable regulations and statutes and the project plans, specifications, and other supporting documentation compnsing the Authorization to Construct Permit Application package. Signature Date Registration No. Mail this Certification to: Attn: Ron Berry Complex Permitting Unit DEQ/DWR/Water Quality Programs 1617 Mail Service Center Raleigh, NC 27699-1617