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HomeMy WebLinkAboutNC0003425_Permit Modification_20050810Mr. Cecil Rowland Plant Manager Roxboro Steam Electric Generating Plant 1700 Dunnaway Road Semora, North Carolina 27343 Dear Mr. Rowland: Michael F. Easley Governor William G Ross, Jr., Secretary North Carolina Department of Environment and Natural Resources Alan W Klimek, P.E , Director Division of Water Quality August 10, 2005 Subject: Modification of NPDES Permit NC0003425 Roxboro Steam Electric Plant Person County The Division has reviewed your request to modifypermit NC0003425 based upon the addition of a wastestream from a proposed Flue Gas Desulfurization (FGD) System This final permit includes the following changes from the revised draft permit sent to you on June 22, 2005: ➢ Outfall 010: Monitoring for total manganese has been removed. ➢ Outfall 010: Monitoring frequency for total selenium has been changed to quarterly. ➢ Outfall 010: Quarterly monitoring has been added for antimony, silver, and vanadium ➢ Special Condition A.(18) has been added requiring an emergency response plan and operation and maintenance plan for the bioreactors. In accordance with your permit modification request and our review, the Division is forwarding herewith a modification to the subject permit. Enclosed please find the modified permit pages. These pages should be inserted into your permit and the old ones discarded. This permit modification is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). If anyparts, measurement frequencies or sampling requirements contained in this permit modification are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be a written petition conforming to Chapter 150B of the North Carolina General Statutes, filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. If you have any questions concerning this permit modification, please contact Dawn Jeffries of the NPDES Unit at (919) 733-5083, extension 595. Sincerely, ORIGINAL SIGNED BY Tom BeInick Alan W. Klimek, P.E. cc: Central Files Raleigh Regional Office, Water Quality Section NPDES Unit EPA Region IV 1617 Mail Service Center, Raleigh, North Carolina 27699-1617 Telephone (919) 733-5083 FAX (919) 733-0719 An Equal Opportunity Affirmative Action Employer VISIT us ON THE INTERNET @ http•//h2o.enr statem us/NPDES Permit NC0003425, STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER (QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provisions of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Progress Energy Carolinas, Inc. is hereby authorized to discharge wastewater from a facility located at the Roxboro Steam Electric Generating Plant NCSR 1377 near Roxboro Person County to receiving waters designated as Hyco Lake in the Roanoke River Basin in accordance with effluent limitations, monitoring requirements, and other conditions set forth in Parts I, II, III and IV hereof. This permit shall become effective September 1, 2005. This permit and the authorization to discharge shall expire at midnight on March 31, 2007. Signed this day August 10, 2005. ORIGINAL SIGNED BY Tom Behick AlariW. Klimek, P.E. Director, Division of Water Quality By Authority of the Environmental Management Commission Permit NC0003425 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Progress Energy Carolinas, Inc. is hereby authorized to: 1. Continue to operate the following systems located at Roxboro Steam Electric Generating Plant off NCSR 1377 near Roxboro in Person County: Ash Pond Treatment System (Internal Outfall 002). To treat ash transport water, low volume wastewater, runoff from the ash landfill, dry flyash handling system wash water, coal pile runoff, silo wash water, storm water runoff, cooling tower blowdown from unit number 4, and domestic sewage treatment plant effluent. Effluent from the ash pond discharges into the heated water discharge canal, and is ultimately released into Hyco Lake through Outfall 003. ■ Heated Water Discharge Canal System (Outfall 003). At the point that the discharge canal enters Hyco Lake, it contains flow from several waste streams including; once -through cooling water, stormwater runoff, and the effluent from the ash pond (Outfall 002). ■ Cooling Tower Blowdown System (Internal Outfall 005). Cooling tower blowdown from unit number 4 discharges into the ash transport system, and ultimately flows into the ash pond (Outfall 002). ■ Coal Pile Runoff Treatment System (Outfall 006). This system handles runoff from the coal pile and other coal handling areas. These waters are routed to a retention pond for treatment by neutralization, sedimentation, and equalization prior to being discharged directly into Hyco Lake. ■ Domestic Wastewater Treatment System (Internal Outfall 008). Effluent from the treatment system flows into the ash pond. Effluent from the ash pond discharges into the heated water discharge canal. ■ Chemical Metal Cleaning Treatment System (Internal Outfall 009). This wastestream may occasionally be discharged to the ash pond treatment system. It contains chemical metal cleaning wastes. Effluent from the ash pond discharges into the heated water discharge canal. ■ Flue Gas Desulfurization Treatment System (Internal Outfall 010). This wastestream is generated from blowdown from the FGD unit. After treatment in bioreacters, effluent will be discharged into the heated water discharge canal downstream from outfall 002 and before the sampling point for outfall 002. 2. After receiving an Authorization to Construct from the Division, construct and operate a Flue Gas Desulfurization (FGD) wastewater treatment system discharging to the ash pond discharge canal through internal outfall 010. 3. Discharge from said treatment works and/or outfalls at the locations specified on the attached map into the Hyco Lake, classified as WS -V & B waters in the Roanoke River Basin. ►1C 119\• /, \Sal*z '^ 5•i p' / Q c 2A TE�� /150 LPt :�1 1►1 471 J,4 1450 he, 4H p• � 572• ;r''• r17o 5G 3 144E 4N 1441 ��It %` 145/ �\ / xE \ C.�U�� IN, �f \90 sc 9A '9 \. ,'o G '� �. C /-•tl Iv`��w/) SA` SolLlwwV �.� o 9 ti �` yC xB ti3O r�7• l:'�0�-+•, \� (\•yam/ C n,AAIN DAM - • / — - - • t`�T a?/ ,?^` � ♦ � .rte, �1.� 5JC_ \l'`" .%' J �/ 1. / s 111/3S 3• \\`` T� 435 E 7A 7Y / / 61 7 6Bo � • IG 1"'J1L 1317 �\ S�tL j4 1308 ASII S[TTLINO PONDS U / 1, APTCAR^V DAN Laze 70 S \q tot /327 n / 5L9• 635• / Conco.• SP / 1725 13:0 � / sP 1740 , yc / J row CAOOIINA POWER A LIGHT CO FlON00110 STEAtl ELECT RIC PLANT s ^FLN GrO FISHERY AND TEMPERATURE O SAMPLING TRANSCCTS • SURVEY �- SCALE ,N THOUSANDS Of FELT C SURFACE TEMPE NATURES Q [IIISTIhD CANALS ARC It •7 J 1 LISTING DIKES AND GAMS ` ' 1 �T�J Permit NC0003425 PART I WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 1 of 11 A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (002) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Internal Outfall 002 (Ash Pond Treatment System to the Heated Water Discharge Canal) Such discharges shall be limited and monitored by the Permittee as specified below - EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS ple Sample Location' Monthly Daily MeasurementEte Avera a Maximum Frequency Flow Daily Continuous Effluent Total Selenium 2/month Grab Effluent Oil and Grease 15 0 m /L 20.0 m /L 2/Month Grab Effluent Total Suspended Solids 30 0 m /L 100 m /L 2/Month Grab Effluent Notes: 1 Samples taken in compliance with the monitoring requirements listed above shall be taken at the ash pond discharge prior to mixing with other sources of wastewater The low volume waste shall be discharged to the ash pond treatment system. Permit NC0003425 PART I. WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 2 of 11 A. (2) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (003) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 003 (Heated Water Discharge Canal System to the Hyco Reservoir). Such discharges shall be limited and monitored by the Permittee as specified below EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Instantaneous Measurement Sample Average Maximum Frequency Type Sample Locationl Flow Continuous Pump Logs or similar reading Plant Intake Total Residual Chlorine' 200 /L 2/Month Multiple Grabs Effluent Total Phosphorus Monthly Grab Effluent Total Nitrogen Monthly Grab Effluent Temperature' Continuous Recorder Effluent, 4C', 4D' Total Arsenic Monthly Grab Effluent H' Weekly Grab Effluent Acute Toxicity' Quarterly Composite Effluent Notes: 1 Effluent sampling shall be performed on the discharge canal at the point of discharge into Hyco Lake Samples taken in compliance with the monitoring requirements listed above shall be taken prior to mixing with other sources of wastewater 2 Total residual chlorine shall not be discharged from any single generating unit for more than two hours per day, unless the Permittee demonstrates to the Division of Water Quality that discharge for more than two hours is required for macroi rive rteb rate control The 200 fig/L limitation is an instantaneous maximum effluent limitation defined as the value which shall not be exceeded at anytime, and is to be measured during the chlorine release period Simultaneous multi -unit chlorination is permitted In order to meet the two-hour limitation, the chlorination shall be automatically controlled or a log kept of manual system operation times 17-- 3 7--3 The Permittee shall operate so as to remain in compliance with the conditions outlined in the mixing zone defined in Special Condition A (18) of this permit The temperature of Hyco Lake at no time shall exceed the thermal water quality standard outside the mixing zone defined in Special Condition A (12) Continuous monitoring in the mixing zone shall be between 4C and 4D as shown on the Fishery and Temperature Survey Map (attached) These thermal limitations may be deleted or revised, as appropriate, based upon evaluation of the results of the thermal studies 4 The pH shall not be less than 6 0 standard units nor greater than 9 0 standard units 5 Acute Toxicity (Pimephales promelas) P/F @ 90%, March, June, September and December See Special Condition A (8) of this permit In lieu of the requirement in Part II, Section A, Condition 8a, composite samples for this effluent characteristic shall consist of 24 or more grab samples of equal volumes collected at equal intervals over a 24-hour period The Permittee is allowed to operate Unit 3 in a once -through cooling mode from October 15 through April 30 There shall be no discharge of floating solids or visible foam in other than trace amounts outside a distance five (5) meters from the discharge pipe. Permit NC0003425 PART I WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 3 of 11 A. (3) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (005) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Internal Outfall 005 (Cooling Tower Blowdown to the ash pond) Such discharges shall be limited and monitored by the Permittee as specified below EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Daily Measurement Average Maximum Frequency Sample Type Sample Locationi Flow Continuous during discharge Pump Los Effluent Free Available Chlorine' 200 /L 500 /L 2/month Multiple Grabs Effluent Total Residual Chlorine' Monthly Multiple Grabs Effluent Total Chromium' 200 /L 200 /L 2/Month Composite Effluent Total Zinc' 1 0 m /L 1 0 m /L 2/Month Composite Effluent ThP 126 Priority Pollutants (40 CFR Part 423, Appendix A) Exclusive of Zinc and Chromium' No Detectable Amount Annual Grab Effluent Notes: 1 Effluent sampling shall be conducted at the discharge from the cooling tower prior to mixing with other waste streams. Samples taken in compliance with the monitoring requirements listed above shall be taken prior to mixing with other sources of wastewater 2 Neither free available chlorine nor total residual chorine may be discharged from any single generating unit for more than two hours per day, unless the Permittee demonstrates to the Division of Water Quality that discharge for more than two hours is required for macroinvertebrate control The 500 pg/L is a daily maximum limitation and is to be measured during the chlorine release period The 200 pg/L limitation is an average during the chlorine release period. Total Residual Chlorine monitoring is only required if chlorine is used or discharged 3 These limitations and monitoring requirements apply if these substances are added by the Permittee for cooling tower maintenance. There shall be no detectable amounts of the 126 priority pollutants (40 CFR 423 Appendix A) contained in chemicals added for cooling tower except for total chromium and total zinc Compliance with the limitations for the 126 priority pollutants in 40 CFR Section 423.13(d)(1) may be determined by engineering calculations which demonstrate that the regulated pollutants are not detectable in the final discharge by the analytical methods in 40 CFR Part 136. Discharge of blowdown from the cooling tower is defined as the minimum discharge of recirculation water necessary for the purpose of discharging materials contained in the process, the further build-up of which would cause concentration in amounts exceeding limitations established by best engineering practice The Permittee is authorized to discharge Maintenance Drain wastewater from the Cooling Tower for Unit 4 directly to the discharge canal Grab samples of the following parameters are to be collected prior to mixing with other waste streams and the results shall be submitted to DWQ pH (SU), flow (MGD) and total residual chlorine (mg/L) The Permittee shall notify the Division of Water Quality, Raleigh Regional Office (919/571-4700), prior to draining the cooling tower, except during non -office hour emergencies when notification must be made the next working day. Permit NC0003425 PART I. WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 4 of 11 A. (4) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (006) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Outfall 006 (Coal Pile Runoff Treatment System to the Hyco Reservoir). Such discharges shall be limited and monitored by the Permittee as specified below - EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Instantaneous Measurement Average Maximum Frequency Sample Type Sample Location' Flow 2/Month Estimate Effluent Total Suspended Solids 50 m /L 2/Month Grab Effluent Acute Toxicit z Annually Grab Effluent H3 Weekly Grab Effluent Notes: 1. Effluent sampling shall be conducted at the point of discharge into Hyco Lake Samples taken in compliance with the monitoring requirements listed above shall be taken prior to mixing with other sources of wastewater. 2 Acute Toxicity (Plmephales promelas, 24-hour) monitoring shall be performed in accordance with Special Condition A (9) of this permit. 3. The pH shall not be less than 6 0 standard units nor greater than 9 0 standard units There shall be no discharge of floating solids or visible foam In other than trace amounts outside a distance five (5) meters from the discharge pipe. Material storage runoff shall include rainfall to navigable waters through any discernable, confined and/or discrete conveyance from, or through, coal Permit NC0003425 PART I- WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 5 of 11 A. (5) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (008) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Internal Outfall 008 (Domestic Wastewater Treatment System to the ash pond). Such discharges shall be limited and monitored by the Permittee as specified below - EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Daily Measurement Sample Sample Avera a Maximum Fre uenc r Type Location' Flow 0 015 MGD Annual Pump Los Effluent Biochemical Oxygen Demand (5 -day @ 20°C 30 0 m /L 45 0 m /L Annual Composite Effluent Total Suspended Solids 30 0 m /L 45 0 m /L Annual Composite Effluent Total Ammonia as N Annual Grab Effluent Hz Annual Grab Effluent Notes: 1 Samples taken in compliance with the monitoring requirements listed above shall be taken after treatment and prior to mixing with other sources of wastewater. 2 The pH shall not be less than 6 0 standard units, nor greater than 9 0 standard units See Special Condition A (17) Permit NC0003425 PART I WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 6 of 11 A. (6) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (009) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Internal Outfall 009 (Metal Cleaning Wastes to the ash pond) Such discharges shall be limited and monitored by the Permittee as specified below EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Locationt Flow Once per Discharge Event Pump Logs or similar re ding Outfall 002 Total Suspended Solids 30 0 m /L 100 m /L Once per Discharge Event Grab Outfall 002 Oil and Grease 15 0 m /L 20 0 m /L Once per Discharge Event Grab Outfall 002 Total Copper 1 0 m /L 1 0 m /L Once per Discharge Event Grab Outfall 002 Total Iron 1 0 m /L 1 0 m /L Once per Discharge Event Grab Outfall 002 Notes: 1 Samples taken in compliance with the monitoring requirements listed above shall be taken after ash pond treatment and prior to mixing with other sources of wastewater For the purposes of this permit, the term "Once per Discharge Event" shall mean the discharge from Outfall 002 that occurs within 30 minutes from the time the fly and bottom ash containing metal cleaning waste is discharged into the ash pond plus the calculated detention time of the ash pond Permit NC0003425 PART I WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 7 of 11 A. (7) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS (010) During the period beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge from Internal Outfall 010 (Flue Gas Desulfurization Blowdown). Such discharges shall be limited and monitored by the Permittee as specified below EFFLUENT CHARACTERISTICS LIMITS MONITORING REQUIREMENTS Monthly Average Daily Maximum Measurement Frequency Sample Type Sample Locationl Flow Monthly Pump Logs or similar readings Effluent Total Beryllium' Weekly Grab Effluent Total Mercury Weekly Grab Effluent Total Antimony' Quarterly Grab Effluent Total Selenium' Quarterly Grab Effluent Total Silver' Quarterly Grab Effluent Total Vanadium' Quarterly Grab Effluent Notes: 1. Samples taken in compliance with the monitoring requirements listed above shall be taken after bioreactor treatment and prior to mixing with other sources of wastewater. 2. DMRs for this outfall shall be submitted only after discharge commences from the FGD system 3. Permittee may request reduction of monitoring frequency if data (of at least 12 data samples and covering at least one year) indicate no detection of pollutant Permit NC0003425 PART I: WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 8 of 11 SPECIAL CONDITIONS A (8). ACUTE TOXICITY TESTING PASS/FAIL PERNUT LINHT (Quarterly) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration" (Revised -July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the procedure document) Effluent samples for self-monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of March, June, September and December. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR -1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DWQ Form AT -2 (original) is to be sent to the following address: Attention: NC DENR / DWQ / Environmental Sciences Branch / Aquatic Toxicology Unit 1621 Mad Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE- Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Permit NC0003425 PART I. WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 9 of 11 A. (9) Acute Toxicity Monitoring (ANNUAL) The permittee shall conduct annual toxicity tests using protocols defined as definitive in E P A. Document EPA/600/4-90/027 entitled "Methods for Measuring the Acute Toxicity of Effluents to Freshwater and Marine Organisms." The monitoring shall be performed as a Fathead Minnow (Pimephales promelas) 24 hour static test Effluent samples for self-monitoring purposes must be obtained below all waste treatment. The permittee will conduct one test annually, with the annual period beginning in January of the calendar year of the effective date of the permit. The annual test requirement must be performed and reported by June 30. If no discharge occurs by June 30, notification will be made to the Division by this date. Toxicity testing will be performed on the next discharge event for the annual test requirement The parameter code for this test is TAE6C. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Form (MR -1) for the month in which it was performed, using the appropriate parameter code. Additionally, DWQ Form AT -1 (original) is to be sent to the following address: Attention: NC DEN / DWQ / Environmental Sciences Branch / Aquatic Toxicology Unit 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. Should there be no discharge of flow from the facility during any month, the permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require PART I: immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring A. (10) Intake Screen Backwash Condition Continued intake screen backwash discharge is permitted without limitations or monitoring requirements. Permit NC0003425 PART I• WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 10 of 11 A. (11) Best Management Practices Plan The Permittee shall continue to implement a Best Management Practices (BMP) Plan to control the discharge of oils and the hazardous and toxic substances listed in 40 CFR, Part 117 and Tables II and III of Appendix D to 40 CFR, Part 122. The plan shall include a listing of all potential sources of spills or leaks of these materials, a method for containment, a description of training, inspection and security procedures, and emergency response measures to be taken in the event of a discharge to surface waters. Sources of such discharges may include, but are not limited to, materials storage area, in -plant site runoff, and sludge and waste disposal areas. The BMP Plan shall continue to be maintained at the plant site and shall be available for inspection by EPA and DWQ personnel. A. (12) Temperature Requirements a. Water quality standards for temperature will not apply within a mixing zone, which shall include the North Hyco arm downstream of NC Highway 57, the main body of Hyco Lake downstream of the confluence of the Cobbs Creek Arm and the North Hyco Arm, and the entire afterbay lake. The area described does not include the South Hyco Arm or the first finger arms on the west side of the lake lying upstream of the dam. b. All water discharged from the afterbay to Hyco River shall comply with all applicable standards including temperature standards. c. Water within the main lake and the afterbay lake to Hyco River shall comply with water quality standards except the temperature standards in the areas of the lake defined herein as a mixing zone. d. Temperature measurements made to monitor compliance with this provision shall be made at least six inches, but not more than one foot, below the surface of the lake. A monthly average temperature shall consist of at least five determinations conducted on five separate days. e. Temperature increases shall be determined as the increase in temperature above the temperature measured at the confluence of the two southern finger arms on the north side of the lake (NC Grid coordinates North 1,005,000— East 1,981,000). A. (13) Biological Monitoring In accordance with the previously submitted biological monitoring program (as approved by the Director of the Division of Water Quality, and as it may be amended), the Permittee shall submit results of biological studies and monitoring programs in a manner and under schedule to be approved by the Director of the Division of Water Quality. A. (14) Cooling Tower Blowdown Discharge Unit number 4 Cooling Tower Blowdown shall not be discharged through the maintenance drain directly to the heated water discharge canal. Blowdown may only be discharged through the ash transport system to the ash pond. A. (15) PCB Prohibition There shall be no discharge of polychlorinated biphenyl compounds such as those commonly used for transformer fluid. Permit NC0003425 PART I• WASTEWATER MONITORING, CONTROLS AND LIMITATIONS (effective February 1, 2003) Page 11 of 11 A. (16) Limitations Reopener The permit shall be modified, or revoked and reissued, to comply with any applicable effluent guideline or water quality standard issued or approved under sections 302(b)(2)(c) and (d), 304(b)(2) and 307(a) of the Clean Water Act, if the effluent guideline or water quality standard so issued or approved: a. Contains different conditions or is otherwise more stringent than any effluent limitation in the permit; or b. Controls a pollutant not limited in the permit. The permit as modified or reissued under this paragraph shall also contain any other requirements in the Act then applicable. A. (17) Domestic Wastewater Treatment Plant The permittee shall at all times properly operate and maintain the domestic wastewater treatment plant to meet secondary standards as specified in Part A (5). A. (18) Bioreactor Condition An operation and maintenance plan, including a monitoring regimen for the bioreactor units and an emergency response plan in the event of an upset, shall be maintained and available for inspection by Division personnel. STATE OF NORTH CAROLINA, PERSON COUNTY PRINTER'S AFFIDAVIT (Notarial Seal) PUBLIC NOTICIt- 94 _ r STATE OF NORTH CAROLINA CC(Al�"Aduly ENVIRONMENTAL HENT COMMIS810N/NPQ,E$ IJNI'1' 1 `1017Mj41LSERVICECENTER being sworn, 2 , �RALE1 H,,NC,06ti -017+ " 'N0,71FIGAT)ON.OR, NTfNT -',,TO deposes and says: That he/she is of r ,jy -� ISSUE A Nklat ` iy . WASTEWATER-PERNIT' ;N,., UV On l e'-basls oi1horounh ,staff °'' businessEiatut®f43,21, review andspphaatfon.of NC (Iimeral Public law42-600 The Courier -Times, with its principle place of and oiherlawfulstandarOsaadre�ulations, ; ,.fhe`:North Carohne7Envlr©rirrientel-, located in the cit of Roxboro, Count of Person, State Y Y ManagementcCommfssiort proposes to�issueaNaborlalRollutantDiscfiar`ge . Elrfnination System (NPD8S) r wastewater dischar`gge_periviit;)o the of North Carolina, that the foregoing or attached -OrSon(g)ilfsted bdloiy_eff®ciive 45 -dgs_fPam ,the pubhsh date =of this'; news a er notice was published in The Courier -Times, P P P i Progress 'Energy, Incl 17oo - ,, Dunnayray Road, SernoPa;i3C,2343 I ;,has,applied`kfmr,a modification of ' NPDES.permit N(30003428-foi .ifs, once a week for successive weeks, beginning with Roxboro Steam,ElectrfcavGenera(ng', Plani,,m Person County: (This � day 20 l�i':J — n modrfication would allow for the � ischargq of annaddibonat internal its issue of of �, )wastewater stream generated by the ��77��`i)'1 r- uiredflue,gas`desulfunzation This per mfttedofacility,disoharges treated and ending with its issue of /�J day of :wastewater ,to Idydo Lake in the Roanoke River Basin Currently, total O 20 that The Couper -Times, is fesidual chlorine is water quality ! limited -_This discharge `may affect fulureallocationsinthisp6nizinofthe ' ivateished - - - , " -- � - - t -a _e Written comments,.r" ooia .t* the sole owner and publisher of said newspaper, -pro until � 3o,days afterihe,pu"bfis�i dra�e;,otan�s 6666 All'commbrasrecely-' pnorfo The Couper -Times thal,dato'are,consideield in'�tie final l detefhrjationsregarding the proposed permit The Director 61 the rrAj NC Division of Water Quality may / (Affiant) ; decidetoholdapublicmbdfngforthe prop6sed,permit should,the Onrision I, receive a significant degree of public interest " Copies of the' draft- permit and Sworn to and subscribed before me, `other` supporting information on M6 used`todetbfmineconditfonspr'eserlt _ this the day of 200 in the -draft permit are available upon request and payment of the costs of i�n I , reproduction' Mail comments'and(or <� L!i2�L k requests for informationjto the NO Division of Water Qualdyat the above • r,) (Notary Public) address or call the Point Source _ BraFrch`at (919) 733.5083, extension +1 My the alT day of 20 Cq 520 Please include the NPDESpermit number in any ,communication. commission expires , Interested persons may also visa the Division of Water Quality -at 512 N Raleigh, NG 27604- betiaeemthe hours of k00 am �{ r�1148 Fee $ � 1� I Q ) �_,Sahsbury,Street, and e", p m to review infQ�tmahon on file", (Publication m , r i May l; (Notarial Seal) Draft Perrmt Reviews (2) Subject: Draft Permit Reviews (2) Date: Wed, 01 Jun 2005 08:56:50 -0400 From: John Giorgino <john.giorgino@ncmail.net> To: Dawn Jeffries <Dawn.Jeffries@ncmail.net> Hi Dawn, I have reviewed the following: NC0003425 -Roxboro Steam NC0005762 -Wagram Plant No comments. Thanks for sending them over. -John John Giorgino Environmental Biologist North Carolina Division of Water Quality Environmental Sciences Section Aquatic Toxicology Unit Mailing Address: 1621 MSC Raleigh, NC 27699-1621 Office: 919 733-2136 Fax: 919 733-9959 Email: John.Gi.orgino@ncmail.net Web Page: http://www.esb.enr.state.nc.us 1 of 1 1 1) 1)Q PAR [te Modification of NC0003425 Subject: Re: Modification of NC0003425 Date: Thu, 04 Aug 2005 15:36:13 -0400 From: Shell.Karrie-Jo@epamail.epa.gov To: Dawn Jeffries <dawnjef[ries@ncmail.net> We have no other comments; therefore, issue the permit. Karrie-Jo Robinson -Shell, P.E. Dawn Jeffries <dawn.]effries@n cmail.net> 08/04/2005 03:17 PM Karrie-Jo, To Karrie-Jo Shell/R4/USEPA/US@EPA cc Modification of NC0003425 Subject Just to let you know, I'm about to issue the final for the mod for the Progress Energy -Roxboro Plant that you already reviewed. (Initial draft dated May 25 and Revised draft dated June 22.) You provided a no comment phone call to me June 2. The final is no less stringent than the original draft. It has some additional monitoring and a special condition requiring an operation and maintenance plan and emergency response plan for the bioreactors. I'll send a copy of course. I hope this is fine? Thanks, Dawn Jeffries Eastern NPDES Program 919-733-5083, ext. 595 1 of 1 8/4/2005 3 40 PIS to Progress Energy Mod Subject: Re: Progress Energy Mod Date: Fri, 05 Aug 2005 11:02.26 -0400 From: Barry Herzberg <barry.herzberg@ncmail.net> To: Dawn Jeffries <dawn.jeffries@ncmail.net> CC: Jennie Atkins <Jennie.Atkins@ncmail.net> Looks good to me - - thanks - - Barry Dawn Jeffries wrote: >Jennie and Barry, >I've added the special condition, A.(18) we discussed to the permit mod >for the Roxboro Plant. (see language below) >A. (18) Bioreactor Condition >An operation and maintenance plan, including a monitoring regimen for >the bioreactor units and an emergency response plan in the event of an >upset, shall be maintained and available for inspection by Division >personnel. >If this is acceptable to you, I'll check with Louise England and send >out the final as soon as possible... >Thanks, >Dawn -F Qi5n005 11 m AT I 'rogress Energy - Roxboro Subject: Progress Energy - Roxboro Date: Mon, 1 Aug 2005 21:57:31 -0400 From: Mark.Mcintire@ncmail.net To: "Barry Herzberg" <barry.herzberg@ncmail.net>, jennifer.atkins@ncmail.net CC: dawn.jeffries@ncmail.net, "Gil Vinzani" <G1.Vinzam@ncmail.net> Folks, Just wanted to send around a summary of our meeting today, primarily so I don't forget what we decided. In lieu of modifying the monitoring requiements in the permit, we're going to add a �ecial condition that requires the facility to prepare and submit an � iat on--and-maintenances p1 - including an emergency response plan in the event of a cility upset. In my mind, the plan needs to include an o&m monitoring regimen to insure that the facility operates as it was intended. I'm not necessarily interested in seeing the o&m data, but I certainly needs to be available. This strategy should position us to handle these sort of systems in the future. Any other ideas? Barry - not sure I got Jennifer's e-mail address correct. If not, could you forward to her? Thanks, Mark I of 1 9/2/2005 7 21 AM May 25, 2005 MEMORANDUM To: Michael Douglas NC DENR / DEH / Regional Engineer Raleigh Regional Office From Dawn Jeffries NPDES Unit Michael F Easley, Governor Stateiof North Carolina ,JUN 0 6 V 1 tiam G f Department of Environment a{�d -1'-11 ,_i'4 Jv Subject: Review of Draft NPDES Permit NC0003425 (Major Modification) Roxboro Steam Electric Generating Plant Jr , Secretary ral Resources k, P E , Director of Water Quality Please indicate below your agency's position or viewpoint on the draft permit and return this form by July 1, 2005. If you have any questions on the draft permit, please contact me at telephone number (919) 733-5083, extension 595 or via e-mail at dawn.jeffries@ncmaA.net. RESPONSE: (Check one) Concur[Er with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent luruts are met prior to discharge, and the discharge does not contravene the designated water quality standards. F-1 Concurs with issuance of the above permit, provided the following conditions are met: 1-1 Opposes the issuance of the above permit, based on reasons stated below, or attached: �t 1 - • Date: 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 - TELEPHONE 919-733-5083/FAX 919-733-0719 VISIT US ON THE WEB AT http //h2o enr state nc us/NPDES �i 1 0 T q S r Jam, Please indicate below your agency's position or viewpoint on the draft permit and return this form by July 1, 2005. If you have any questions on the draft permit, please contact me at telephone number (919) 733-5083, extension 595 or via e-mail at dawn.jeffries@ncmaA.net. RESPONSE: (Check one) Concur[Er with the issuance of this permit provided the facility is operated and maintained properly, the stated effluent luruts are met prior to discharge, and the discharge does not contravene the designated water quality standards. F-1 Concurs with issuance of the above permit, provided the following conditions are met: 1-1 Opposes the issuance of the above permit, based on reasons stated below, or attached: �t 1 - • Date: 1617 MAIL SERVICE CENTER, RALEIGH, NORTH CAROLINA 27699-1617 - TELEPHONE 919-733-5083/FAX 919-733-0719 VISIT US ON THE WEB AT http //h2o enr state nc us/NPDES DWQ POINT SOURCE Fax:9197330719 ACAC T r a n s m i -t Con -f - R e P o r -t *-*- P.1 Aug 8 2005 14:24 Fax/Phone Number Mode Start Time Page Result Note 95467558 NORMAL 8,14:24 0'42" 3 # 0 K xratcd water discharge Canal Perwlt NC0003425 SUPPLE NT TO PERMIT COVER SKEET All Wavluu. Mf°DHS Perumm Mucci W =3 MCJLIy, rhethr, Li, .rf,.i allwi ur rxtvchargs are herttly rcvDlred Aa of thta perUnl --• �Nrxr, jury YmIlomsky Issued permt bconae t1La numhrr to nn 1,%„t;M cjva uve Tr. rd010, the eidugVe Quthordy to nrrrOr anrj CIAWI ft Lw-- U,I► G1 1111.v ancec =dtr the permit r=Irtltlnna 1v1q Ucun'11Lv. leme, alis PrOV140no =Udcd i1ctLIIL Progress Enefgy Carolinas. Inc. is hereby authorized to. 1 C.nntlmir to OpCratc the jfollowuig systcr1u locatcd aL Roxboro Steam Electric Uenerating Plant vel NqSR 1377 near Rnahnm tri F�ersotn Loul1q. ■ Ash Pond Treatm t System (Internal Outtall 002)- To tieet 4tli Lf.uwpurt wdLer. low voluu3k vrwtewater mmnff from thr ash Landfall, diy fly" b 4 udliLAg vr,kiu wash water. coal pile runoff. alln wash water storm water runoff, wuLiug tower blowdowu tfu u uufL number 1, and domrgfir grwagc treabmucuxt plant ettlucxxL E tluent fi m dir dbIl puad dittcharger; corn nr hrAtrd water dascbArgc canal, and is ulhfu tely acjcdbctl iffLu Hyco Lake thrnngh (hitfRU 003 ■ Heated Watei Dib large Canal System (Outfall OW11). At the point tkxat the dfschwge caladl cif f b Hyu/ LUke, tt rnntnlnq flnnv frnm ,several vlrastc strcams mcludffig, olxcc-duough wuling water, ntorynwarrr n,nn0' and the efllucnt from the ash pond (0 LAW 110021 Coohng Towe& Biodown System (Internal Outfall 005). C',onitng rower blowdown from wax nunitKi 4 J1e.1i iubcb LIfLu the uch transport system. and ultrmatrly flows m the ash pond (UuUall 002). ■ Coal Pile Runoff Tffeztmewt SysLem (Outfall 006). This eyetern handlen mmnff from the coal pile 40 Wicf uudl luuidWig areas These wader are rnr Itrd to A rrtcntion pond 101 atmcnt by neutlall4A xvfl. actlfnfeuL.ttlun, and PflnnitVnrinn prior to being disc gcd directly Lntu Jkyx v LAr,. ■ Domestic Wastewa xr Treatment 9yuLwa (XuLernal Outfall 008)- Effluenr form for, treatment sysrej a flows into the ash pond. EiUUCAxL IAOILU We unh pond flfgehnrgry into t?ir xratcd water discharge Canal ■ C hcmiral Metal CI aning Treatment 6ystrm (Intex�fnal Outfall 009). 11m wAAWIWWr lrrf may o casLonally be discharged to tlxc ash pond L,caLux uL aytiLcLu. Il rnnTAms chrmfcal tal cleaning waste* L'Mucnt trom the ash puud LUb4lfdfgcb ,ntn thr ihratcd water discharge canal ■ Flue Gan urauffuriiatinrn Tri atmRmt System (Internal Outfall 010)- Tluy wastr.stream fay gen rand form hlowdown fnom tlxc VGLI LULt Allcx LlcdLa=ILL iu tnorcarterq, effl,lrrn 1111 he rf w'hprgrri mto the Ltcatcd mater dlscbaxge CdJ Z dowmstrrom fmmio tfnll 01112 and hrfnrr Thr cAmpUng point for outfall UU2 2 After recrfving an Autlio nzation to Construct from the Division, cousti uct a xd vllcldlc A Fluc Gdd Dr- s furzudua (FCrD) w:i:;trwntrr trratmPnt ;y.qtr.m discharging to the ash p nd dxseharge canal tlu-oug -i utter ual outfall U 10. 3 Discharge from said tre tuent works anti/c Post-11"Fax Moto /b/1 n" ds ;L ► J Life altuclied map roan the Byrn i,nke, r'laagt r■ !C R—, LJ � I Q Ruduukc Inver Bahiil. a/nWN co Pno"o ■ S`>I & nor o n - /33-508-3 r,u: j -y - ?SSS .orR 7- _ D NCDENR / DWQ REVISED FACT SHEET FOR NPDES PERMIT MODIFICATION Carolina Power and Light- (Roxboro) NPDES No. NC0003425 Facility Information (1.) Facility Name: Roxboro Steam Electric Plant (2.) Permitted Flow, MGD: Outfall 002, no limit (6.) County Person (3.) Facility Class: NA (7.) Regional Office: RRO (4.) Facility Status: Existing (8.) USGS Topo Quad: Olive Hill (5.) Permit Status: Modification Stream Characteristics (1.) Receiving Stream: Hyco Reservoir (2.) Subbasin: 03-02-05 (6.) Drainage Area (mi2): (3.) SIC Code: 4911 (7.) Summer 7Q10 (cfs) Not applicable (4.) Stream Class: WS -V, B (8.) Average Flow (cfs): Not applicable (5.) 303(d) Listed: (9.) IWC (%). Not applicable Summary ■ A draft permit for this proposed modification was sent to notice on May 25, 2005. The draft pernnt was developed based upon an application dated March 30, 2005 and the information therein. ■ The application referred to a pilot study for this type of technology at the Conemaugh Station in Pennsylvania, which was nearing completion. ■ Since the development of the draft permit, the results from the Pennsylvania study have been received by the pernut writer and reviewed ■ A revised draft perimt/fact sheet has been developed based upon the pilot study data. Analysis Pilot Plant Metal Removal Data was provided in Appendix C of the final report and is summarized below. The data includes five to eight sampling events over a three-month period for arsenic, antimony, barium, beryllium, chromium, cobalt, copper, lead, manganese, mercury, molybdenum, silver, vanadium, and zinc Since this data differed significantly from the data used to initially develop the draft pernut for this modification, I have reviewed it separately Predicted effluent amounts have been calculated based upon maximum influent concentrations and worst-case removal rates. In cases where a parameter showed an effluent value after the second bioreactor to be higher than the influent concentration, the worst-case removal rate was considered to be zero. In cases where a parameter showed the highest effluent value to be higher than the highest influent value, the highest effluent value was used for calculations. NPDES PERMIT FACT SHEET CP&L- Roxboro Page 2 NPDES No. NC0003425 Metal Influent Concentration Range (gg/L) Final Effluent Concentration Range (gg/L) Percent Removal Range k1—?;toyS4�d,, 'Worst -Case' Cone. (gg/L) after Internal Dilution (312:1) Chronic Water Quality Standards (gg/L) Antimony <04-478 <04-304 0->90 0.015 56 Arsenic < 7 5 - 53 7 < 7.5 4 15.2 >17 - >86 0 143 10.0 Barium 153-730 261-634 0 2.340 10000 Beryllium < 1 0 - 1 5 1.6-82.1 0 0.263; 0 0068, Chromium 6-56.8 6.1 - 10.9 0-87 0 182 50.0 Cobalt 3 3 - X185 5 1-248 0-97 0.593 650 Copper 128-701 22-53.6 92-99 0180 70 Lead 10.2-324 < 0 75 - 385 0-99 1.240 250 Manganese 29,700-61,600 35,600-64,400 0-15 206 4 200.0, Mercury 012-10.3 0 0546 - 0.121 0-99 0.033, 0 012' Molybdenum 38-818 < 1.0 - 1.9 50-98 0 262 170.0 Selemum* 181-4,000 3-2100 61-100 5.045; 5.0 Silver < 0.75 - 7 61 < 0 75 - 6.54 14-89 0.021 0.06 Vanadium 353-128 428-114 0-11 0 410 24.0 Zinc 129-576 0-498 74-100 0 480 50.0 * Influent Selenium values were spiked to simulate operations at higher selenium levels. Expected influent values under normal operations are expected to range from 1.0 mg/L to 4.0 mg/L. Results Beryllium, manganese, mercury, and selenium show potential to be discharged in amounts that may exceed water quality standards Therefore weekly monitoring will be added. Monitoring requirements for other parameters will not be added at this time In the first draft, additional monitoring was added at outfall 003 since this is the point of discharge to surface waters and regulations do not require an internal outfall for this type of process operation However, after discussion with Mr. Roy Byrd of DW9's laboratory section, monitoring is being changed to an internal outfall before mixing with other wastestreams. This is because the water quality standard for beryllium is 0.0068 jig/L, while the lowest quantitation level for it is substantially higher (0 5 gg/L) From the data persented so far, it is reasonable to expect that the beryllium levels at outfall 003 could be above the water quality standard but below the quantitation level. More meaningful data can be obtained before dilution, where levels (either above or below the quantitation level) would make it possible to indicate whether the parameter would exceed standards in surface waters or not Proposed Schedule for Permit Issuance Draft Permit to Public Notice: May 25, 2005. Permit Scheduled to Issue: July 18, 2005. Because the draft permit was sent to public notice May 25, 2005, and this revised draft is more stringent than the original, the public notice already done is sufficient and the scheduled issuance date remains the same. State Contact If you have any questions on any of the above information or on the attached permit, please contact Dawn Jff es at (919) 33-5083, extension 595 NAME: DATE: �� S Regional Office Co me s NAME: SUPERVISOR: DATE: NCDENR / DWQ FINAL FACT SHEET FOR NPDES PERMIT MODIFICATION Carolina Power and Light- (Roxboro) NPDES No. NC0003425 Facility Information (1.) Facility Name: Roxboro Steam Electric Plant (2.) Permitted Flow, MGD: Outfall 002, no limit (6.) County: Person (3.) Facility Class: NA (7.) Regional Office: RRO (4.) Facility Status: Existing (8.) USGS Topo Quad: Olive Hill (5.) Permit Status: Modification Stream Characteristics (1.) Receiving Stream: Hyco Reservoir (2.) Subbasin: 03-02-05 (6.) Drainage Area (mi2): (3.) SIC Code: 4911 (7.) Summer 7Q10 (cfs) Not applicable (4.) Stream Class: WS -V, B (8.) Average Flow (cfs): Not applicable (5.) 303(d) Listed: (9.) IWC (%): Not applicable Summary ■ A draft permit for this proposed modification was sent to notice on May 25, 2005 The draft permit was developed based upon an application dated March 30, 2005 and the information therein ■ The application referred to a pilot study for this type of technology at the Conemaugh Station in Pennsylvania, which was nearing completion ■ Since the development of the draft permit, the results from the Pennsylvania study have been received by the permit writer and reviewed ■ A revised draft permit/fact sheet was developed based upon the pilot study data ■ The revised draft permit/fact sheet was modified to construct the final permit/fact sheet based upon a conversation with Louise England of Progress Energy Analysis Upon review of the revised fact sheet and draft permit, Louise England of Progress Energy contacted me She gave the following three comments • She agreed that the lowest removal rates exhibited at the Conemaugh Station were acceptable values to assume for system performance • She pointed out, however, that the removal rates for the first three weeks of the study were not indicative of system performance due to sufficient colonies not yet being established in the bioreactors Also, she noted that the data from January 12, 2005 was also not reliable due to the plant experiencing problems with solids that day which interfered with treatment • Her final concern was that the projected influent values provided in the application should be used in the analysis rather than actual influent data gathered at the Conemaugh Station This is because influent values can differ significantly depending upon the source of the coal, and the projected values were determined specifically based upon the coal used at this plant The permit waster agrees that the projected influent values should be used for the analysis, but does not agree that some data should be excluded The results of the analysis are depicted below NPDES PERMIT FACT SHEET Page 2 CP&L- Roxboro NPDES No. NC0003425 Parameter Projected Influent Concentration (Pg/L) Lowest Percent Removal in Pilot Stud Effluent Concentration (pg/L) Concentration (pg/L) after Internal Dilution (312:1) Chronic Water Quality Standards (µg/L) Antimony 333 0 333 1.07 6.6 Arsenic 193 17 1602 051 100 Barium 2512 0 2512 805 10000 Beryllium 188 0 188 060 0.0068 Boron 608 * 608 1 9 7500 Cadmium 19 19 006 2 0 Chloride** 6905 6905 22 1 2300 Chromium 95 0 95 030 500 Cobalt 21 0 21 007 65 0 Copper 375 93 26 008 7 0 Fluoride 12 12 004 1 8 Lead 101 0 101 033 250 Manganese 2204 0 2204 706 2000 Mercury 9 0 9 0.014 0.012 Molybdenum 9413 50 47065 15 1 1700 Nickel 415 415 1 3 250 Selenium 1279 61 4988 1.6 5.0 Silver 7 6 14 6 5 0.02 0.06 Sulfate 2441 2441 7 8 2500 Thallium 2 2 0 006 035 Vanadium 3155 0 3155 10.11 24.0 Zinc 1609 94 965 031 500 * No Removal Data available **Chloride concentrations are in mg/L The above analysis is very environmentally conservative • All parameters listed as pollutants of concern have been considered based upon the expected blowdown concentration and lowest removal rates observed during the pilot study (excluding no data) Actual removal rates are expected to be much better once the systems are established and personnel gain experience operating them • Where no data was available, no significant removal is assumed • The lowest internal flow over the past year was determined, and was divided by the 1 92 MGD estimated flow for the FGD process to determine the most conservative dilution estimate • External dilution was not considered, but the expected concentrations at the end of pipe (003) were compared to WQ standards Results Beryllium and mercury appear to have potential to be discharged in amounts that may approach or exceed water quality standards Therefore weekly monitoring will be added Expected effluent values for antimony, selenium, silver, and vanadium indicate that more data could be useful in determining potential Therefore quarterly monitoring will be added Expected values for all other parameters are so far below levels that would be of concern that the permit writer does not recommend monitoring at this time As in the revised draft, monitoring for beryllium and mercury is being required at an internal outfall in order to obtain data above the laboratory detection levels without having to use more difficult and expensive sampling techniques Sampling for selenium, antimony, silver, and vanadium is also being included at the internal sampling point for now State Contact If you have any questions on any of the above information or on the attached permit, please contact Dawn Jeffries at (919) 733-5083, extension 595 � wwwwwwwwwwwwwww w wwwwww w w w w w w w w w w w w w w w w w w w w w w w w w F a ¢ a a a a a a a a a a a a a a ¢ a a a ¢ a a a a a v ❑ ❑ ❑ ❑ 0 a 0 0 0 0 ❑ 0 0 0 0 0 ❑ 0 0 0 ❑ o ❑ ❑ ❑ ❑ a ci a a a � � am a a n as a a i a a as as a a a a m m m m m m m m m m m ro ro ro m m m m m m m ro m m ro m a a re a a m� 0 a a a n 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U9. 8 8 8 5 8 8 8 8 88 8 8 8 8 8 8 8 8 8 8 8 8 8 8 8 r a N a r N N N N ci n N N N N N N N N N N a N r N N N z z z z z z z z z z z z z z z z z z z z z z z z z z z NCDO03425 200 Progress Energy Carohna Person Raleigh 003 4 23 2004 50050 -Flow .,Flaw Recorder mgd 7625 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 4 24 2004 50050 -Flan .,Flow Recorder mgd 7546 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 4 25 2004 50050 -Flow I.Flow Recorder mgd 7546 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 4 26 2004 50050-Flow.,Flow Recorder mgd 7628 DLYVAWE EFF 03-02-05 NCOW3425 200 Progress Energy Carolina Person Raleigh 003 3 27 2004 50050- Flow .,Few Recorder mgd 763 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 4 28 2004 50050- Flow .,Flow Recorder mgd 7628 DLYVALUE EFF 030205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 4 29 2004 50050 -Flow nFew Recorder mgd 7625 DLYVALUE EFF 03-02-05 NC0003425 2 00 Progress Energy Carolina Person Raleigh 003 4 30 2004 50050 - Flow ., Flow Recorder mgd 7619 DLYVALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carding Person Raleigh 003 5 1 2004 50050 -Flow itFlow Recorder mgd 7546 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 2 2004 50050 -Flow itFlow Recorder mgd 7546 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 3 2004 50050 -Flow,., Flow Recorder mgd 7711 DLYVALUE EFF 03.0205 NC0003425 200 Progress Energy Caroline Person Raleigh 003 5 4 2004 50050 -Flow 1,Flow Recorder rrgd 9986 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 5 2004 50050 - Flow ., Flow Recorder mgd 11092 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carohna Person Raleigh 003 5 6 2004 50050- Flow, .,Few Recorder mgd 1109 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 7 2004 50050 -Flax itFlow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carona Person Raleigh 003 5 8 2004 50050 -Flow iiFlow Recorder mgd 10961 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 9 2004 SOD50-Flow itFt— Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 10 2004 50050-Flax.,Flow Recorder ngd 11081 DLYVALUE EFF 03-02-0.5 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 11 2004 5OD50- Flow .,Row Recorder ngd 11081 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 12 2004 50050 -Flow , Flow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 2 W Progress Energy Carolina Person Raleigh 003 5 13 2004 50050 Flow .,Flow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 14 2004 50050-Flox,n Few Recorder mgd 11079 DLYVALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 5 15 2004 50050- Flow .,Flow Recorder mgd 7546 DLYVALUE EFF 03-02-05 NCDD03425 200 Progress Energy Carding Person Raleigh 003 5 16 2004 50050-Flow.,Row Recorder mgd 7546 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carohna, Person Raleigh 003 5 17 2004 50050 -Flow,., Flow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Caroling Person Rel.gh 003 5 18 2004 50050-Flow.,Flaw Recorder mgd 11079 DLYVALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 5 19 2004 50050-Flow..Flow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina: Person Raleigh 003 5 20 2004 500.50- Flow ,Flow Recorder mgd 11083 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 21 2004 50050 -Flax uFlow Recorder mgd 11079 DLYVALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 22 2004 50050 -Flow nFlow Reorder mgd 10961 DLYVALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina, Person Raleigh 003 5 23 2004 50050-Flow.,Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleagh 003 5 24 2004 50050 -Flaw .,Flow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 25 2004 50050-Fl—,.,Flaw Recorder mgd 11079 DLYVALUE EFF 03-02-0 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 26 2004 50050 - Flow ., Few Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Enemy Caroline Person Raleigh 003 S 27 2004 50050 -Flow .,Flow Recorder mgd 1112 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 28 2004 50050 -Flow itFlow Recorder mgd 11109 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 5 29 2004 50050 -Flow, it Flow Recorder mgd 10961 DLYVALUE EFF 0302-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 5 30 2004 50050 -Flow itFlow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 5 31 2004 50050-Flow.,Flow Reorder mgd 1096 DLYVALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 6 1 2004 50050- Flow ., Flow Reorder mgd 11083 DLYVALUE EFF 03-02 05 NCW03425 200 Progress Energy Carohna Person Raleigh 003 6 2 2004 50050 -Flow itFlow Recorder mgd 11079 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 3 2004 50050- Flow ,Few Recorder mgd 7664 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 4 2004 50050 -Flow,., Flow Reorder mgd 7727 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Cari Person Raleigh 003 6 5 2004 50050- Flow .,Flow Recorder mgd 7546 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 6 2004 50050- Few .,Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 7 2004 50050 -Flow it Flow Recorder mgd 11126 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 8 2004 50050 - Flow ., Flow Reorder mgd 1108 6 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 9 2004 50050-Flaw,.,Raw Reordar mgd 11062 DLYVALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 10 2004 50050 -Fl—.,, Fico Recorder Md 11062 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carding Person Raleigh 003 6 11 2004 50050-Flow.,Flaw Reorder ngd 11062 DLYVALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 6 12 2004 50050 -Flow nFlow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 6 13 2004 50050- Flow .,Raw Recorder mgd 10961 DLYVALUE EFF 03-02-05 NCWD3425 200 Progress Energy Carolina Person Raleigh 003 6 14 2004 50050-Flow.,Flow Recorder mgd 11066 DLYVALUE EFF 03-02-05 NCOOD3425 2W Progress Energy Carolina Person Raleigh 003 6 15 2004 50050 -Flow,., Flow Recorder mgd 11071 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 16 2004 50050 -Flax I.Flow Recorder mgd 11107 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 17 2004 50050 -Flow, h Flow Recorder mgd 11102 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Person Raleigh 003 B 18 2004 50050 -Flew,. Flaw Recorder mgd 1110 DLYVALUE EFF D3-02-05 NC0003425 200 Progress Energy Carolma Person Raleigh 003 6 19 2004 50050 -Flow isFlow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 20 2004 50050-Flmii Flew Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 21 2004 50050 - Flow, li Flaw Recorder mgd 11066 DLYVALUE EFF 03-02 05 NCDO03425 200 Progress Energy Carolina Person Ralagh 003 6 22 2004 50050 -Flan li Flow Recorder mgd 11066 DLYVALUE EFF 03-02-05 NCDD03425 200 Progress Energy Carolina Person Raleigh 003 6 23 2004 50050 -Flax ,,Flow Recorder mgd 11056 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 24 2004 50050 -Flow fiFlow Recorder mgd 11064 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 25 2004 50050 -Flow, n Flax Recorder mgd 11062 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 26 2004 5OD50-Flow ii Flaw Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 Z7 2004 50050 -Flaw, I,Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 28 2004 50050 -Flax, Ii Flow Recorder mgd 11066 DLYVALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh 003 6 29 2004 50050-Flaw,,,Flaw Recorder mgd 11058 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 6 30 2004 50050-Flaw,,Flow Recorder mgd 11058 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 1 2004 50050-Flaw,uFlox Recorder mgd 11058 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 2 2004 50050 Flow,,,Flow Recorder mgd 11056 DLYVALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 3 2004 50050 -Flow,,, Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Person Raleigh 003 7 4 2004 50050 -Flow,,, Flaw Recorder mgd 10961 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 5 2004 50050 -Flow isFlow Recorder mgd 10961 DLYVALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh D03 7 6 2004 50050- Flow ..Flow Recorder mgd 11054 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 7 2004 50050 -Flow,.. Flaw Recorder mgd 11054 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 8 2004 50050 -Flow isFlow Recorder mgd 11054 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carding Person Raleigh 003 7 9 2004 50050-Flaw,,,Flow Recorder mgd 11054 DLYVALUE EFF D3-02-05 NC0003425 200 Progress Energy Cardmg Person Raleigh 003 7 10 2004 50050-Flaw,,Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh DD3 7 11 2004 50050-FIaw,,Flow Recorder rtgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Person Raleigh 003 7 12 2004 50050 -Flow,,, Flaw Recorder mgd 11056 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 13 2004 50050 -Flow n Flow Recorder mgd 11054 DLYVALUE EFF 03-02 05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 14 2004 50050- Flow h Flaw Recorder mgd 11054 DLYVALUE EFF 0302 05 NCOOD3425 200 Progress Energy Cardura Person Raleigh 003 7 15 2004 50050-Flaw,,Flow Recorder mgd 11054 DLYVALUE EFF 03 -02 -OS NC0003425 200 Progress Energy Cardura Person Raleigh 003 7 16 2004 50050- Flow ,,Flow Recorder mgd 11054 DLYVALUE EFF 0302-05 NCDO03425 200 Progress Energy Cardona Pecan Raleigh 003 7 17 2004 50050 -Flow,. Row Recorder mgd 7546 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 18 2004 50050-Flow,,,Flow Recorder mgd 630 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 19 2004 50050 -Flow, Ii Flaw Recorder mgd 629 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 20 2004 50050 -Flow ii Flow Recorder mgd 9809 DLYVALUE EFF 03-02-05 NCOOo3425 2n0 Progress Energy Cgdina Person Raleigh 003 7 21 2004 50a50 -Flory hFlea Retarder singe! 11054 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Person Rdelgh 003 7 22 2004 50050 -Flea ,Flax Recorder mgd 11054 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Cadma Person Raleigh D03 7 23 2004 50050 -Flow,. Flax Recorder rtgd 11064 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 24 2004 50050-Flaw,Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 25 2004 5DO50- Flow, ,, Flow Recorder mgd 10961 DLYVALUE EFF 0302-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 7 26 2004 50050-FIOw..Flaw Recorder mgd 11066 DLYVALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 7 27 2004 50050 -Flow, Is Flow Recorder mgd 11066 DLYVALUE EFF 03-02-05 NC00D3425 200 Progress Energy Carolina Person Raleigh 003 7 28 2004 50050 -Flax Is Flax Recorder mgd 11085 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 7 29 2004 50050-Flow,Flaw Recorder mgd 11094 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh D03 7 30 2061 50050- Flow, n Flow Recorder mgd 1725 9 DLYVALUE EFF 03-02 M NC0003425 200 Progress Energy Carolina Person Ralargh D03 7 31 2004 50050 -Flow,,, Flow Recorder mgd 1096 DLYVALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 8 1 2004 50050 -Flow, h Flaw Recorder mgd 10961 DLYVALUE EFF 0342-05 NC0003425 200 Progress Energy Carolina Persian Raleigh 003 B 2 2004 50050 - Flaw, 6 Flaw Recorder mgd 11098 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardin. Person Raleigh 003 8 3 2004 50050 -Flaw isFlox Recorder mgd 11098 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 8 4 2004 5OD50-Flow, h Flow Recorder mgd 11104 DLYVALUE EFF D3-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 8 5 2004 50050 -Flow, Is Flow Recorder mgd 11098 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 8 6 2004 50050 -Flow ii Flax Recorder mgd 11098 DLYVALUE EFF 03-02-M NC0003425 200 Progress Energy Carolina Person Raleigh 003 8 7 2004 5OD50- Raw ,,Flow Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 8 8 2004 50050 - Flow n Flaw Recorder mgd 10961 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 E 9 2004 50050-FI—it Flow Recorder ngd 11066 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 E 10 2004 50050 - Flow m Row Recorder mgd 11066 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 E 11 2004 50050- Flow ,Flaw Recorder mgd 11066 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 E 12 2001 50050 Flow ,Flow Recorder mgd 11079 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 E 13 2004 50050 -Flown Raw Recorder mgd 11073 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 E 14 2004 50050 - Flaw, n Flow Recorder mgd 10961 DLWALUE EFF 03-02 05 NCDD03425 200 Progress Energy Carolina Person Raleigh 003 a 15 2004 50050-Flow,Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Caralina Person Raleigh 003 a 16 2004 50050 -Flaw ,Flow Recorder mgd 11126 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 a 17 2004 50050- Flow ,Flow Recorder mgd 11136 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 a 18 2004 50050-Fl—nFlow Recorder mgd 11133 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 a 19 2004 50050 -Flow, it Flow Recorder mgd 11117 DLWALUE EFF 030205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 a 20 2004 50050- Flow ,Flow Recorder mgd 1110 DLWALUE EFF 0302-05 NCOM3425 200 Progress Energy Carolina Person Raleigh 003 a 21 2061 50050-Flmit Ff— Recorder mgd 10961 DLWALUE EFF 03-02-5 NC0003425 200 Progress Energy Carolina Person Raleigh 003 3 22 2004 50050 -Flow nFlow Recorder mgd 10961 DLWALUE EFF 03-0205 NCDD03425 200 Progress Energy Carolina Person Raleigh 003 3 23 2004 50050- Flow ,Flow Recorder mgd 1110 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 3 24 2004 50050 -Flaw uFlow Recorder mgd 11092 DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 3 25 2004 50050 -Flaw It Flow Recorder mgd 11092 DLWALUE EFF 03-02-05 NCGOD3425 200 Progress Energy Carolina Permn Raleigh 003 3 26 2004 50050-Flow,Flow Recorder mgd 11092 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 3 27 2004 50050 - Flaw, n Flow Recorder mgd 11073 DLWALUE EFF 03-02 05 NCOGD3425 200 Progress Energy Carolina Person Raleigh 003 3 28 2004 50050 -Flow , Flaw Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 3 29 2004 50050 -Flaw,, Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 3 30 2004 50050 -Flow it Flaw Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 27 2004 50050-Flow,Flow Recorder mgd i DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 3 31 2004 50050 -Flaw ,Flow Recorder mgd 11563 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 1 2004 50050 -Flow,, Flow Recorder mgd 11322 DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 9 2 2004 50050- Flow ,Flow Recorder mgd 11176 DLWALUE EFF 0302-05 NCDOD3425 200 Progress Energy Carolina Person Raleigh OD3 9 3 2004 50050-Flaw,Flow Recorder mgd 11122 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 4 2004 50050 -Flaw,, Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Persian Raleigh 003 9 5 2004 50050 -Flaw,, Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 6 2004 50050 -Flow,, Flow Recorder mgd 10961 DLWALUE EFF 03-02 D5 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 7 2004 50050- Flow ,Flow Recorder mgd 11073 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 B 2004 50050 -Flory it Flaw Recorder mgd 11102 DLWALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 9 9 2004 50050 -Flow It Mm Recorder mgd 11094 DLWALUE EFF 03-02-05 NCM03425 200 Progress Energy Carolina Person Reletgh OD3 9 10 2004 50050-Flm,Flaw Recorder mgd 11104 DLWALUE EFF 03-02-05 NC000U25 20o Progress Energy Carolina Person Raleigh 003 9 11 2004 50050 -Flow 1,Flow Recorder mgd 10981 DLWALUE EFF 0302-05 NCOD03425 200 Progress Energy Carolina Parson Raleigh 003 9 12 2004 50050 -Flow ii Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NCODD3425 200 Progress Energy Carolina Person Raleigh 003 9 13 2004 50050 -Flow it Flow Recorder mgd 1110 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 14 2004 50050 -Flow it Flow Recorder mgd 11088 DLWALUE EFF 03-02-05 NCDOD3425 200 Progress Energy Carolina Person Raleigh 003 9 15 2004 50050-Flow,,,Fl— Recorder mgd 11096 DLWALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 9 16 2004 50050-Flow,Raw Recorder mgd 11088 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 17 2004 50050 -Flaw it Flow Recorder mgd 11083 DLWALUE EFF 03-0205 NC00D3425 200 Progress Energy Carolina Person Raleigh 003 9 18 20134 50050 -Flow ,Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 9 19 2004 50050 -Flow itFlow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 20 2004 50050 -Flow li Flow Recorder mgd 11104 DLWALUE EFF 03-0205 NCOM3425 200 Progress Energy Cerolina Person Raleigh 003 9 21 2004 50050-Flow,Flow Recorder mgd 11092 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carcina Person Raleigh 003 9 22 2004 50050-Fl—,,Flow Recorder mgd 11079 DLWALUE EFF 03-0205 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 9 23 2004 50050 -Floor ,, Flow Recorder mgd 11066 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 24 2004 50050 -Flaw ,Flow Recorder mgd 11073 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 25 2004 50050 -Flow ii Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Persian Raleigh 003 9 26 2001 50050-Flow,nFlow Recorder ngd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 27 2004 50050-Flow,Flow Recorder mgd 11069 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 28 2004 50050- Flow ,Flow Recorder mgd 11069 DLWALUE EFF 03.02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 9 29 2004 50050 -Flow nFlow Recorder mgd 11073 DLWALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 9 30 2004 50050-Flow,Flow Recorder ngd 11073 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 1 20134 50050 -Flaw,, Flow Recorder mgd 11071 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 2 2004 50050- Flow it Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 3 2004 50050 -Flaw, n Flaw Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Enegy Carolina Person Raleigh 003 10 4 2004 50050-Flory.,Flaw Recorder mgd 11067 DLWALUE EFF 03-02-05 NCODD3425 200 Progress Energy Carolina Person Raleigh 003 10 5 2004 50050-Flow.,Flow Recorder mgd 11086 DLWALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 10 6 2004 50050 -Flow, n Flow Recorder mgd 11064 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 7 2004 50050 -Flow, li Flow Recorder mgd 11062 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 8 2004 50050-Flow.,Row Recorder mgd 11064 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 9 2004 50050 -Flow ii Flow Recorder mgd 7546 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardura Person Raleigh 003 10 10 2004 50050- Flow "Flav Recorder mgd 7546 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 it 2004 50050 - Flow ., Flow Recorder mgd 1106 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 12 2004 50050 -Flow ii Flow Recorder mgd 1106 DLWALUE EFF 03.0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 13 2004 50050 -Flow ii Flaw Recorder mgd 1106 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 14 2004 50050 -Flow, h Flow Recorder mgd 11064 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 15 2004 50050 -Flow hHow Recorder mgd 11062 DLWALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh 003 10 16 2004 50050-Flow,uFlow Recorder mgd 10961 DLWALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh 003 10 17 2004 50050 -Flow, u Flow Recorder mgd 10961 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 18 2004 50050 -Flow, n Flow Recorder mgd 11054 DLWALUE EFF 0302-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 10 19 2004 50050-Flow.,Flow Recorder mgd 11054 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 20 2004 50050 -Flow ,Flow Recorder mgd 11096 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 21 2004 50050 -Flow, n Flow Recorder mgd 11075 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 22 2004 50050- Flow, "Flow Recorder mgd 11069 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Camhna Person Raleigh 003 10 23 2004 50050- Flow, "Flow Recorder mgd 347 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Persian Raleigh 003 10 24 2004 50050 -Flaw 1,Flow Recorder mgd 847 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 25 2004 50050-Flow,n Flow Recorder mgd 11062 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Person Raleigh 003 10 26 2004 50050 -Flow hFlow Recorder mgd 11062 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 27 2004 50050 -Flaw i Flow Recorder mgd 1106 DLWALUE EFF 03-02 05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 28 2004 50050 -Flaw Ii Flow Recorder mgd 1106 DLWALUE EFF 03 -02 -OS NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 29 2004 50050 -Flow, h Flow Recorder mgd 11058 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 30 2004 50050 -Flow li Raw Recorder mgd 10961 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 10 31 2004 50050- Flow .,Flaw Recorder mgd 1096 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 1 2004 50050 -Flow hFlaw Recorder mgd 1106 DLWALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 11 2 2004 50050 -Flow .,Flaw Recorder mgd 11056 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 3 2004 50050 Flow nFlow Recorder mgd 11058 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 4 2004 50050 -Flow 1,Flow Recorder mgd 11058 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 5 2004 50050 - Flow, n Flaw Recorder mgd 11066 DLWALUE EFF 03-02-05 NCOM3425 200 Progress Energy Carolina Person Raleigh 003 11 6 2004 50050 -Flaw bFlow R.—der mgd 11064 DLWALUE EFF 03--02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 7 2004 50050 -Flow hnow Recorder mgtl 11062 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Ralargh 003 11 8 2004 50050 -Flow, Ii Flo/ Recorder rtgd 11062 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 9 2004 50050 -Flow, h Flaw Recorder mgd 11058 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 10 2004 50050 -Flow, li Flow Recorder mgd 11058 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 11 2004 50050 -Flaw "Flaw Recorder mgd 11058 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 12 2004 50050 -Flow n Flaw Recorder mgd 1106 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Cardona Person Raleigh 003 11 13 2004 50050 -Flaw uFlow Recorder mgd 11279 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 14 2004 50050-Flow"Holy Recorder mgd 11164 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 15 2004 50050 -Flow, h Flow Recorder mgd 11122 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 16 2004 50050 -Flow, h Flow Recorder mgd 11104 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 17 2004 50050-Flaw,.,Flow Recorder ngd 11092 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 18 2004 50050-Flow.,Flow Recorder mgd 11083 DLWALUE EFF 03-02-05 NCODD3425 200 Progress Energy Carolina Person Raleigh 003 11 19 2004 50050 -Flow nFlow Recorder mgd 11079 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carehna Person Raleigh 003 11 20 2004 50050-Flow,.,Flow Recorder mgd 7704 DLWALUE EFF 03 -02 -OS NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 21 2004 50050 -Flow hFlow Recorder mgd 6015 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 22 2004 50050-Flow,"Flaw Recorder mgd 6013 DLWALUE EFF 03-02-05 NC0003425 ZOO Progress Energy Carolina Person Raleigh 003 1123 2004 50050 - Flow ., Row Recorder mgd 6015 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Ralargh 003 11 24 2004 50050-Flaw,nRow Recorder mgd 6036 DLWALUE EFF 03412-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 25 2004 50050-Fbw,Flow Recorder mgd 6044 DLWALUE EFF 03-02-05 NCDDD3425 200 Progress Energy Carolina Person Raleigh 003 1 26 2004 50050 -Flow ,,Flow Recorder mgd 6027 DLWALUE EFF 0302-05 NCDD03425 200 Progress Energy Carolina Person Raleigh 003 1" 27 2004 50050 -Flory ,,Flow Recorder mgd 6017 DLWALUE EFF 03-02-05 003 -2 25 2004 50050 -Flow iFlaw Recorder mgd 11077 DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 NC0003425 200 Progress Energy Carolina Peracn Raleigh 003 11 28 2004 50050 -Flow .,Flay Recorder mgd 5901 DLWALUE EFF 0302-05 27 2004 50050 -Flow,,, Floc Recorder mgd 11088 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 l 28 NC0003425 200 Progress Energy Carolina Person Raleigh 003 it 29 2001 50050 -Flow ,,Flow Recorder mgd - 605 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 11 30 2004 50050 -Flow, Ii Flow Recorder mgd 9404 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 1 2004 500.50-Flow,u Flow Recorder mgd 11075 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 2 2004 5OD50-Fl— i, R— Recorder mgd 11079 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 3 2004 50050 -Flow,,, Flow Recorder mgd 11079 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 4 2004 50050-Flow,,Flaw Recorder mgd 11073 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 13 5 2004 50050 -Flow ,Flm Recorder mgd 11069 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 6 2004 50050 -Flow, a Flow Recorder migd 11066 DLWALUE EFF 030205 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 12 7 2004 50050 -Flown Flow Recorder mgd 11071 DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 12 8 2004 50050 -Flow uFlow Recorder mgd 11066 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 9 2004 50050-Flow..Flow Recorder mgd 11066 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 10 2004 50050 -Flow,,, Flow Recorder mgd 11474 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 11 2004 50050- Flow ,,Flow Recorder mgd 11388 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 12 2004 50050 Flow n Flow Recorder mgd 1123 DLWALUE EFF 03-02-05 NCODD3425 200 Progress Energy Carolina Person Raleigh 003 12 13 2004 50050 -Flaw ii Flow Recorder mgd 11152 DLWALUE EFF 03-02-05 NCDD03425 200 Progress Energy Carolina Person Raleigh 003 12 14 2004 50050 -Floe aFlo+ Recorder mgd 11133 DLWALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 12 15 2004 50050- Flow ,,Flow Recorder mgd 11104 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 16 2004 50050-Floc,,Flow Recorder mgd 11102 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 17 2004 50050 -Flow,,, Flow Recorder mgd 11111 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 t2 18 2004 50050 -Flow ,,Flow Recorder mgd 11096 DLWALUE EFF 03-02-05 NC0003425 200 Progress Enegy Carolina Person Raleigh 003 t2 19 2004 50050 -Flow ,,Flow Recorder mgd 11094 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 t2 20 2004 50050 -Flaw uF1ow Recorder mgd 11107 DLWALUE EFF 0302-05 NCODD3425 200 Progress Energy Carolina Person Raleigh 003 t2 21 2004 50050 -Flow ,,Flow Recorder mgd 11138 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 -2 22 2004 50050 -Flow, n Flow Recorder mgd 10007 DLWALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 -2 23 2004 50050-Flaw,,Flow Recorder mgd 7709 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy CaroOna Person Raleigh 003 2 24 2004 50050-Flov,n Flow Recorder mgd 9958 DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 -2 25 2004 50050 -Flow iFlaw Recorder mgd 11077 DLWALUE EFF 03-02-05 NCOOD3425 200 Progress Energy Carolina Person Raleigh 003 12 26 2004 50050-Flow,,Flo+ Recorder mgd 11083 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 27 2004 50050 -Flow,,, Floc Recorder mgd 11088 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 28 2004 50050 -Flow iFlmw Recorder mgd 11094 DLWALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 12 29 2004 50050 Flow ,,Flow Recorder mgd 11098 DLWALUE EFF 0302-05 NCDOD3425 200 Progress Energy Carolina Person Raleigh 003 12 30 2004 50050 -Flow ,,Flow Recorder mgd 8601 DLWALUE EFF 03-02-05 NCDDD3425 200 Progress Energy Carolina Person Raleigh 003 12 31 2004 50050 -Flow aFlow Recorder mgd 859 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 1 2005 50050 -Flow i,Flow Recorder mgd 8582 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh D03 1 2 2005 50050 -Flown Fl— Recorder mgd 9824 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 3 2OD5 50050 -Flow n Floe+ Recorder mgd 11071 DLWALUE EFF 0302 05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 4 2005 50050 -Flow nFlow Recorder mgd 1110 DLWALUE EFF 03-02-05 NCOD03425 200 Progress Energy Carolina Person Raleigh 003 1 5 2005 50050 -Flow,,, Flow Recorder rtgd 11075 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 6 2005 50050-Flow,,Flew Recorder mgd 11094 DLWAWE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 7 2005 50050 -Floe,., Flow Recorder mgd 11115 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 8 2005 50050 -Flow ,,Flow Recorder mgd 11126 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 9 2005 50050- Flown Flow Recorder mgd 1112 DLWALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 10 2005 50050-Flow,nFlow Recorder mgd 11113 DLWALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 1 11 2005 50050-Flow,,Flow Recorder mgd 11107 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 12 2005 50050 - Flow, n Floe Recorder mgd 11092 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 13 2005 50050 - Flow a Flay Recorder mgd 11083 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 14 2005 50050-Flow,,,Flow Recorder mgd 11488 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 15 2005 50050 -Flow ,Fl— Recorder ngd 11388 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 16 2005 50050-Flow,,Flow Recorder mgd 11206 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 17 2005 50050-Flow.,Flow Recorder rtgd 11138 DLWALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 18 2005 50050-Floa,n Flaw Recorder mgd 11124 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carobna Person Raleigh 003 1 19 2005 50050-Flow,.Flow Recorder mgd 11166 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 20 2005 50050 -Flaw isFlow Recorder mgd 11217 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 21 2005 50050 -Flow is Flow Recorder mgd 1123 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 22 2005 50050 -Floe, is Flaw Recorder mild 11196 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 23 2005 50050 -Flaw, Is Flow Recorder mgd 11201 DLYVALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 24 2005 50050 -Flow ,.Flow Recorder mgd 11193 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 25 2005 50050-Flow,.Row Recorder mgd 11199 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 26 2005 50050 -Flaw, is Flaw Recorder mgd 11154 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 27 2005 50050 -Flow hFlow Recorder mgd 11122 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 28 2005 50050 -Flaw,,. Flaw Recorder mgd 1110 DLYVALUE EFF 03-0205 NC0003425 200 Progress Energy Carolina Person Raleigh 003 1 29 2005 50050 -Flow, is Flow Recorder mgd 11145 DLYVALUE EFF 03-0205 NCOD03425 200 Progress Energy Carohna Person Raleigh 003 1 30 2005 50050 -Flow ..Flow Recorder mgd 11211 DLYVALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh 003 1 31 2005 50050 -Flow hFlow Recorder mgd 1121 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 1 2005 50050 - Flow ., Flaw Recorder mgd 11142 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 2 2005 50050 -Flaw ,.Flow Recorder mgd 11107 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 3 2005 50050 -Flow, Is Flow Retarder mgd 11092 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 4 200.5 50050 -Flown Flow Recorder mgd 11136 DLYVALUE EFF 03-0205 N00003425 200 Progress Energy Carolina Person Raleigh 003 2 5 2005 50050 -Flow, is Flaw Recorder mgd 11133 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 6 2005 50050-Flow.,Flom Recorder mgd 11117 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 7 2005 50050-Flow.,Flow Recorder mgd 11104 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 8 2005 50050-FIow.,Flow Recorder mgd 11086 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 9 2005 50050 - Flow, h Flow Recorder mgd 11081 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 10 2005 50050 -Flow, h Flom Recorder mgd 11077 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 11 2005 50050 - Flow, n Flo+ Recorder mgd 1106 9 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 12 2005 50050 - Flow,., Flow Recorder mgd 11067 DLYVALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh 003 2 13 2005 50050 -Flow., Flow Recorder mgd 11067 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 14 2005 50050-Flow,n Flow Recorder mgd 11069 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 15 2005 50050 -Flow isFlow Recorder mgd 11081 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 16 2005 50050 -Flow, is Flory Recorder mgd 11081 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 17 2005 50050 -Flow, h Flo+ Recorder mgd 11094 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Perron Raleigh 003 2 18 2005 50050 -Flow isFlow Recorder mgd 11085 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 19 2005 50050 -Flaw bRm Recorder mgd 8588 DLYVALUE EFF 03-02-05 N00003425 200 Progress Energy Carolina Person Raleigh 003 2 20 2005 50050 -Flow, li Flaw Recorder mgd 859 DLYVALUE EFF 03--02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 2 21 2005 50050 -Flaw 1, Flow Recorder mgd 859 DLYVALUE EFF 03-02-05 NCrM03425 200 Progress Energy Carolina Person Raleigh 003 2 22 2005 50050 -Flaw, h Flaw Recorder .9d 11083 DLYVALUE EFF 0302-05 NC0003425 200 Progress Energy Cardura Person Raleigh 003 2 23 2005 50050 -Flow isFlaw Recorder rings! 11081 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Person Raleigh 003 2 24 2005 50050 -Flow, II Flo+ Recorder mgd 11085 DLYVALUE EFF 03-02-05 NCDO03425 200 Progress Energy Carolina Person Raleigh 003 2 25 2005 50050 -Flow Is Flaw Recorder mgd 11094 DLYVALUE EFF 03-02-05 NC00D3425 200 Progress Energy Carolina Person Raleigh 003 2 26 2005 5OD50- Flow Is Flow Recorder mgd 11085 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carohna Person Raleigh 003 2 27 2005 50050 -Flow, h Flay Recorder mgd 11083 DLYVALUE EFF 03-02-05 NC0003425 200 Progress Energy Carolina Perron Raleigh 003 2 28 2005 50050 -Flow ,Flow Recorder mgd 11115 DLYVALUE EFF 03-02-05 14r PERMIT NUMBER NC0003425 FACILITY NAME Progress Energy Carolinas Inc - Roxboro Steam Electric Power Plant CITY Roxboro COUNTY Person OUTFALL 003 EFFLUENT PERIOD ENDING MONTH 3 - 2005 REGION Raleigh DMR 12 Month Calculated PAGE 7 OF16 00010 00400 00600 00665 01002 50050 50060 50064 deg c su mg/l mg/l ug/l mgd ug/l mg/l Temperature, pH Nitrogen, Phosphorus, Arsenic, Total Flow, in conduit Chlorine, Chlorine, Free Water Deg Total (as N) Total (as P) (as As) or thru Total Residual Available Centigrade treatment plant 4-04 26 266667 75 - 7 7 068 0 0 894 643333 5-04 32.806452 74 - 7 7 04 0 0 1,045 587097 6-04 358 75 - 7 7 083 0 0 1,070 486667 7-04 38.096774 73 - 7 6 044 0 2 1,057 987097 8-04 36 483871 7.2 - 78 027 0.11 0 1,1067 9-04 328 74 - 7 8 044 0 0 1,105 983333 10-04 30 806452 72 - 7 5 048 0 0 1,064 990323 11-04 28.533333 74 - 7 4 043 0 0 939.583333 12-04 21 225806 73 - 7.6 054 0 0 1,077 670968 1 -05 23.193548 7.3 - 74 04 0 0 1,103 83871 2-05 21 814815 72 - 7 5 048 0 0 1,082 435714 3-05 l� Progress Energy File No.:12520B-01 t 05' March 30, 2005 ��� . Mr David Goodrich North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 ca� Subject- Progress Energy Carolinas, Inc (PEC) Roxboro Steam Electric Plant NPDES Permit No NC0003425 NPDES Permit Modification - Flue Gas Desulfurization Wastewater Dear Mr. Goodrich Progress Energy is planning on installing Flue Gas Desulfurization (FGD) systems at several of our coal-fired plants in North Carolina in response to the North Carolina Clean Air Initiative. Roxboro Steam Electric Plant will be the second Progress Energy facility to install the FGD system with o ep ration of the system on Unit 2 projected to begin in the second _quarter_of 2007. FDG systems on the remaining three units will begin operation every 6 months for the following 18 months The FGD system removes SO2 by mixing the flue gas with a limestone slurry producing gypsum With this FGD operation a new wastewater stream will be produced. Blowdown from the FGD system will be dischargedinto a -gypsum settling pond where the solid will be removed Discharge from the settling pond will be pumped to a bio er ac�r which utilizes microbes to reduce soluble contaminants to insoluble forms that then precipitate from solution The bioreactors are designed with flushing capabilities for the periodic removal and recovery of collected contaminants The discharge from the bioreactors will enter the ash pond discharge canal and discharge via Outfall 002 to the Heated Water Discharge Canal. The Heated -Water Discharge Canal ultimately discharges to Hyco Lake via Outfall 003 Enclosed is a table with expected flow and concentrations of parameters in the wastewater stream prior to treatment by the bioreactors. Because of the addition of the FGD blowdown, PEC is amending the NPDES permit application to include this new wastewater stream According to our schedule we will need a permit issued by September 30, 2005 Enclosed are revised Attachments 1, 2, and 3 of the NPDES permit application and the permit modification fee of $860.00 As you are aware a pilot study using the bioreactor technology has been in progress at Conemaugh Station In Pennsylvainia The pilot study was recently completed and a final report outlining the results is expected soon This final report will be submitted to you by April 15, 2005 In addition, we request that the last paragraph on Part I, A (6) of the permit be revised to state. "For the purposes of this permit, the term "Once per Discharge Event" shall mean the discharge 01< from Outfall 002 that occurs within 30 minutes from the time the fl anted b_tt mish containing metal waste is discharged into the ash pond plus the calculated detentionI�of the ash pond " Progress Energy Carolinas, Inc Roxboro Steam Plant LT r PS V1 r� I ` C' ���9 l 1700 Dunnaway Road ( 1r J C Semora NC 27343 Additionally, Dustbloc 520W, a dust suppression chemical, has been replaced by Coaltrol 35 In addition, a new coal unloading system has been constructed which requires the use of a second dust suppression chemical, BT -210W, to meet the warranty of the coal conveyor system. The MSDSs for both chemicals are enclosed and Attachment 3 has been amended to include both D The stormwater runoff from the coal handling areas of the plant discharges to the foal pile runoff pond whichdischarges via Outfall 006 to Hyco Lake. Because there is a toxicity requirement for Outfall 006 it is our understanding that Biocide/Chemical Treatment Worksheets are not needed for these chemicals. _ --�'— - – cnr r e di If you have any questions regarding any information in this submittal please call Louise England at (919) 546-6318. 1 certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete 1 am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations Sincerely, Cecil E. Rowland Plant Manager – Roxboro Plant Progress Energy Carolinas, Inc Asheville Steam Electric Plant FGD Blowdown Estimated Concentrations The flowrate of the FGD blowdown will be approximately 1 92 MGD Parameter Estimated FGD Blowdown Concentration (ppm) Antimony 0 333 Arsenic 0 193 Barium 2 512 Beryllium 0188 Boron 0 608 Cadmium 0 019 Chloride 6,905 5 Chromium 0 095 Cobalt 0 021 Copper 0 375 Fluoride 120 Lead 0 101 Manganese 2204 Mercury 0 009 Molybdenum 9 413 Nickel 0 415 Selenium 1 279 Sulfate 2,441 Thallium 0 002 Vanadium 3 155 Zinc 1 609 'FUA,,- �% cow cecf rr,e4cct' Ism � r� s C-4 �a / t-,rLc,r vt.-,j �')v N �(Ael G le" .iV�� Fill Stormwater Plant Process Plant Drainage Outfall 006'4A34 H co Lake Streams System Coal Pile Runoff Treatment Basin N o.V y F /t-c.L v v u H .01!r Alternate to Domestic Sewage Discharge Canal Treatment Low Volume Waste Treatment Plant "" """' > (Oil/Water Collection Sump A Water Treatment Separator) Systems Hyco Lake 13 p � 19.z5 Flue Gas, Unit 4 Cooking Unit 4 Cooking Ash Pond To Atmosphere Ash Transport Ash Landfill Desulfurization Water Tower D - System Drainage Outfall 005 -FIaJ, A41 ca F.... .......... Stormwater Maintenance Drain K ./7 M�1� i LL Unit 3 Cooking Unit 3 Cooling —� To Atmosphere Silo Unit 3 Cooling Water Tower s� Wash Water Tower Pond J E Alternative modes G Outfall 002 C Unit 1 & 2 2 Outfall 003-v�x sqy Cooling WaterHyco Lake Discharge Canal M /0-7 Stormwater Attachment 1 Form 2C - Item II A Flows, Sources of Pollution, and 1998 Flow Data Treatment Technologies Page 1 October 2001 Carolina Power & Light Company Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 Attachment 1 Form 2C — Item II -A Flow, Sources of Pollution, and Treatment Technologies Stream Estimated Average Flow Comments A 4 Make-up water for Water Treatment Systems B 505 Unit 3 Cooling Water Intake C 592 Units 1 & 2 Cooling Water Intake D 7 Unit 4 Cooling Tower Blowdown E 505 Unit 3 Cooling Water discharge F 17.3 Unit 4 Cooling Tower Intake G 505 Unit 3 Cooling Water Discharge H 0.015 Sewage Treatment Plant discharge I 3 Low Volume discharge into Ash Pond J 19.25 Ash transport into Ash Pond K 0.17 Silo wash water L aw 12 � Ash Pond discharge into Discharge Canal M 1075 Discharge Canal flow into Hyco Lake N 04 Coal Pile Runoff Pond discharge to Hyco Lake O � )o4U all -�c- 1 9 1u�,� �n ue Gas Desulfurization discharge P 5 81 (maximum) Intake to Flue Gas Desulfurization Carolina Power & Light Company Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 Attachment 2 Form 2C - Item II -B Flows, Sources of Pollution, and Treatment Technologies The Roxboro Steam Electric Plant, located in Person County, North Carolina, consists of four coal fired generating units with net dependable capacities of 385, 670, 707, and 700 MWe for units 1, 2, 3, and 4 respectively All plant waste streams are routed directly or indirectly to the Hyco Reservoir. Chemical constituents contained in these discharges will, in part, be representative of the naturally occurring chemical quality and quantity of the intake water and will also have chemical constituents of such quality associated with similar discharges for fossil generating facilities of this size, type, and in this geographical location. Either all or part of the elements in the Periodic Table, either singularly or in any combination, may from time to time be contained in the discharges. Each component of the discharges is described below. Outfall 003 - Discharge Canal At the point that the discharge canal enters the Hyco Reservoir, it contains the flows from several waste streams, including once -through cooling water, stormwater runoff, and the effluent from the ash pond, which in turn receives and treats combined flows from the ash transport system, the low volume waste system, the dry fly ash handling system, cooling tower blowdown, stormwater runoff, and drainage from the ash landfill Once -Through Cooling Water Condenser Cooling Water (CCW) for units 1, 2, and 3 is drawn from the Hyco Reservoir via an intake canal and discharges to the Hyco Reservoir via a discharge canal. Flows for units 1, 2, and 3 are 249 MGD, 342 MGD, and 505 MGD respectively. Cooling is accomplished by evaporation from the surface of Hyco Reservoir and mixing and convection with the reservoir waters. During the summer months, unit 3 CCW is routed through mechanical draft cooling towers where most of the waste heat is removed by evaporation before the water is discharged to the 1 Carolina Power & Light Company Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 reservoir via the discharge canal along with the CCW of units 1 and 2. Additionally, once - through cooling water is used as component closed cooling water, the flow of which is combined with the CCW prior to introduction into the discharge canal. Ash Pond Discharge The ash pond receives ash transport water, low volume wastes, runoff from the ash landfill, dry fly ash handling system wash water, blowdown from Unit 4 cooling tower, coal mill rejects and pyrites, and sewage treatment plant effluent The pond provides treatment by sedimentation, oxidation, neutralization, equalization, and adsorption. Ash Transport Water Water for sluicing ash to the ash pond is withdrawn from the CCW system as needed. The plant will primarily supply ash sluice water from Unit 2 However, the facility will continue to maintain the ability to operate the unit 4 ash sluice pumps. The Unit 4 ash sluice pumps are and will continue to be utilized for the following i) during maintenance draining of the cooling tower, n) back-up supply for the fire suppressant system, and ill) ash sluicing pumps during operational events which require additional pumping. Normally, only bottom ash is conveyed to the ash pond by sluicing: fly ash is handled dry by a pneumatic system and is landfilled on site or sold. If the dry fly ash handling system is out of service dunng plant operating periods, fly ash will be sent to the ash pond via the ash sluicing systems until the dry system is restored. Such occurrences are expected to be infrequent and brief. Salo Wash Water Ash silo wash water runoff and dust suppressant spray runoff from the dry fly ash handling system are routed to the ash pond. Low Volume Wastes Boiler make-up water is withdrawn from the CCW system and filtered, softened, and demineralizered for treatment Boiler water is treated with ammonia, hydrazine, and 2 Carolina Power & Light Company Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 occasionally sodium hydroxide. Boiler blowdown is sent to the ash pond via the low volume wastes collection system (LVWS); these are special drains in the plant that flow by gravity to collection sumps and are pumped to the ash pond. Ethylene glycol is used for freeze protection of some equipment and may be discharged to the LVWS, as is some molybdate waste from the closed cooling water system, during periods of maintenance. The plant's demmeralizers are regenerated using sulfuric acid and sodium hydroxide. When this equipment is rinsed, small amounts of these chemicals are discharged to the low volume system via the neutralization basin. Essentially all plant equipment, floor drains, water treatment filter backwashes, clarifier and sedimentation basin sludge, and ash hopper seal water overflow also discharge to the LVWS. In addition, a back-up domestic sewage system can discharge to the LVWS. The back-up system consists of a septic tank with a subsurface sand filter and a chlorine dosing chamber. The back-up system can be used if the facility's extended aeration treatment system is temporarily out of service. Cooling Tower Blowdown Unit 4 is the only unit that would produce cooling tower blowdown. Blowdown to the ash pond may be required to keep concentrations of total dissolved solids to within proper operating limits. Domestic Sewage Domestic sewage is treated by an extended aeration treatment plant consisting of a screen, comminutor, surge tank, aeration tank, clarifier, chlorine contact chamber, and a sludge holding tank Coal Pale Runoff The solids settling basin, which contains a portion of the wastewater runoff from the coal pile and other coal handling areas of the plant, is routed to the ash pond R Carolina Power & Light Company Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 Ash Landfill Drainage Water for sluicing a mimmum amount of bottom ash to the ash landfill is withdrawn from the ash transport system as needed. The bottom ash is used to enhance the subsurface drainage of the landfill. Stormwater Runoff The stormwater runoff, which flows into the ash pond includes runoff from the plant drainage area, landfill runoff (including silo area drainage), and the drainage area from the ash pond (including roadways). Stormwater Runoff The stormwater, which flows into the discharge canal includes runoff from the plant drainage area, the drainage area from the dry flyash handling system (including roadways), Unit 4 cooling tower drainage area, the fuel oil storage containment area, the switchyard drainage area, and the anhydrous ammonia tank farm. Flue Gas Desulfurization Blowdown (Low Volume Waste) The Flue Gas Desulfurization (FGD) system directs flue gas into an absorber where a limestone (calcium carbonate) slurry is sprayed. Sulfur dioxide in the flue gas reacts with the limestone slurry to produce calcium sulfate (gypsum). The system reclaims any unreacted limestone slurry to be reused in the absorber. A small blowdown stream is used to maintain the chloride concentration in the reaction tank. The blowdown stream will be discharged to a gypsum settling pond where suspended solids will be reduced prior to entering a bioreactor The bioreactor utilizes microbes to reduce soluble contaminants to insoluble forms that then precipitate from solution. The treated wastewater will enter the ash pond discharge canal prior to outfall 002. .19 Carolina Power & Light Company Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 Outfall 006 — Coal Pile Runoff Wastewater runoff from the coal pile, limestone pile, and gypsum pile and other coal handling areas of the plant is routed to a retention pond for treatment by neutralization, sedimentation, and equalization. The pond is designed to store in excess of the 10-year/24-hour storm event. Releases are controlled by a standpipe and skimmer discharge structure. Progress Energy Carolinas, Inc. Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 Attachment 3 Form 2C - Item VI Potential Discharges Not Covered By Analysis Chemical Quantity Frequency Purpose (used per year) Anhydrous Ammonia 14,000 gal/wk per unit As required (Seasonal) Flue Gas Conditioning Betz Powerline 3200 385 gallons As required Corrosion Inhibitor Betz Polymer 1120P 250 lbs As required Water Treatment Betz 3625 Biocide 2300 gallons As required Unit 4 Cooling Tower Algae Control Betz Foam Trol 630 gallons As required Unit 4 Cooling Tower Foam Control Betz 500P 110 gallons Twice per day Corrosion Inhibitor Potable Water Ice Free Conveyor (Propylene glycol) 750 gallons 2100 lbs As required Conveyer Belt Freeze Protection Aluminum Sulfate 4000 gallons As required Water Treatment Sodium Chloride 100,000 lbs As required Softener Regeneration Sulfuric Acid 13,000 gallons Twice per week Demineralizer Regeneration Sodium Hydroxide 15,000 gallons Twice per week Demineralizer Regeneration Ethylene Glycol 6,000 gallons As required Freeze Protection Hot Water Coil System Lime 2,500 lbs As required Wastewater pH Control Hydrazine 1,760 gallons As required Feedwater Oxygen Ammonia Hydroxide 1,760 gallons As required Boiler Water pH Control Sodium Hydroxide 200 lbs As required Boiler Water pH Control Rev 10/04 Progress Energy Carolinas, Inc. Roxboro Steam Electric Plant National Pollutant Discharge Elimination System Permit Number NC0003425 Sodium Hypochlorite 400 gallons Twice per day Potable Water Treatment BT -210W 40,000 lbs As required Dust Suppressant (estimated) Coaltrol 35 40,000 lbs As required Dust Suppressant Sodium Bicarbonate 10,000 lbs As required Wastewater pH Control Caustic Soda (20%) 110 gallons Twice per day Potable Water pH Control Molten Sulfur 525,000 lbs As required Flue Gas Conditioning Sanuril Tablets 135 lbs As required Biocide for Sewage Treatment Nalclean 200 lbs As required Softened Water System GEOMELT 87,000 gallons Winter months Anti -icing Fluid for Coal per month BT -930 87,000 gallons Winter months Anti -icing Fluid for Coal per month Limestone (calcium 492,000 tons Continuous Flue Gas carbonate) Desulfurization Rev 10/04 Selenium Removal of FGD Scrubber Slowdown at Reliant Energy's Conemaugh Station ABMet@ Pilot -Scale Final Prepared Francis Caracappa Parsons E&C 2675 Morgantown F Reading, PA 19607 March 11, 2005 Prepared by: MCA applied biosciences Applied Biosciences Corporation P.O. Box 520518 Salt Lake City, UT 84152 (800) 280-7852 www.applied-biosciences.com TABLE OF CONTENTS INTRODUCTION..................................................................................................1 SITEDESCRIPTION............................................................................................1 MATERIALAND METHODS................................................................................1 Laboratory Variable Testing..............................................................................1 OnsitePilot Testing...........................................................................................4 RESULTS AND DISCUSSION.............................................................................6 Laboratory Variable Testing..............................................................................6 OnsitePilot Testing.........................................................................................10 SolidsAccumulation........................................................................................12 CONCLUSIONS/RECOMMENDATIONS...........................................................14 APPENDIX A — SELENIUM SPECIATION RESULTS.......................................16 APPENDIX B — SELENIUM ANALYTICAL METHOD VALIDATION ................18 APPENDIX C — PILOT PLANT METAL REMOVAL DATA...............................26 APPENDIX D — ONSITE PILOT REACTOR LOG..............................................32 Table 1. Conemaugh Station Surge Tank Water Characteristics ..........................1 Table 2. Bench Scale Bioreactor Testing..............................................................2 Table 3. Baseline Results of Conemaugh Station Surge Tank Water, 10/14/04..6 Table 4. Matrix Absorption Control Results..........................................................7 Table 5. Onsite Pilot Testing Data......................................................................11 Table 6. Preliminary Recommended Full Scale Design Criteria ........................15 Figure 1. Conemaugh Station Pilot System Flow Schematic...............................5 Figure 2. Influent Variable Testing.......................................................................7 Figure 3. Biofilm Viability at Various Temperatures.............................................8 Figure 4. Selenium Reduction at Various Temperatures.....................................9 Figure 5. DBA Toxicity Testing............................................................................9 Figure 6. On -Site Pilot Test Summary Graph, Conemaugh Station...................10 Figure 8. Bioreactor Headspace Analysis..........................................................14 List of Acronyms AB Applied Biosciences AE Albion Environmental EPA Environmental Protection Agency NIST National Institute of Standards and Technology TCEQ Texas Commission on Environmental Quality FGD Flue Gas Desulfurization IWT Industrial Water Treatment RO Reverse Osmosis RT Retention Time AF Atomic Absorbance CVAA Cold Vapor Atomic Absorption Spectrophotometry GFAAS Graphite Furnace Atomic Absorption Spectrophotometry HGAF Hydride Generation Atomic Fluorescence IC -ICP -MS Ion Chromatography -Inductively Coupled Plasma -Mass MSD Spectrometry ICP -DRC -MS Ion Chromatography -Dynamic Reaction Cell -Mass Spectrometry ICP-OES Inductively Coupled Plasma -Optical Emission Spectrometry AWRL Ambient Water Reporting Limit CRM Certified Reference Material MDL Method Detection Limit ML Method Reporting Limit MS Matrix Spike MSD Matrix Spike Duplicate PEL Permissible Exposure Limit QA/QC Quality Assurance/ Quality Control RPD Relative Percent Differences WQC Water Quality Criteria BOD Biological Oxygen Demand COD Chemical Oxygen Demand ORP Oxidation/ Reduction Potential TDS Total Dissolved Solids TSS Total Suspended Solids CFU Colony Forming Units (viable cell count) gpm Gallons per minute ppm, b, t parts per million (mg/L), billion (Ng/L), trillion (ng/L) tons/mo tons per month DBA Dibasic Acid Se IV, VI Selenite, Selenate SeCN- Selenocyanate INTRODUCTION Progress Energy and Duke Energy will be implementing Flue Gas Desulphurization Scrubbers at some of their power plants The scrubbers will generate a blowdown stream that must be treated for selenium before discharge from the plant Applied Biosciences developed the ABMet® technology to biologically remove selenium from wastewaters. Previous laboratory studies have validated the technology's ability to reduce selenium in FGD waters. After completion of the laboratory studies, an onsite pilot scale evaluation was proposed to demonstrate selenium and other metal removal at a larger scale The accepted pilot test proposal became a point project between Duke Energy, Progress Energy and Reliant Energy As Duke Energy and Progress Energy did not have a FGD scrubber installed yet, Reliant Energy provided the Conemaugh Station for the testing site The pilot test project consisted of two parts, laboratory testing that evaluated process variables and the onsite pilot test that evaluated selenium reduction in larger bioreactors. The following report discusses the pilot test project methods and results SITE DESCRIPTION The Conemaugh Station treats 100 to 150 gpm of FGD blowdown from five Alstom Absorbers serving two 850 MW CE boilers Dibasic Acid (DBA) is added to the absorbers to increase their efficiency The blowdown flow rate from the scrubber is controlled to maintain the absorber chloride level at 20,000 ppm Absorber blowdown is collected in a 300,000 gallon Surge Tank next to the Industrial Water Treatment (IWT) building The blowdown characteristics include Table 1. Conemaugh Station Surge Tank Water Characteristics Parameter Concentration Units Chlorides 15,000 — 20,000 mg/L Selenium 1 — 4 mg/L TSS 200-800 mg/L Temperature 125 Fahrenheit H 55-63 Standard units The onsite pilot testing system was set up in a temporary mobile building located next to the IWT building and the surge tank The temporary building was approximately 20 feet long, 8 feet wide, and 10 feet tall The building was equipped with heat and lighting MATERIAL AND METHODS Laboratory Variable Testin_g Baseline Water Characterization: Samples of water received at the Applied Biosciences laboratory from the Conemaugh site were sent out for initial analysis of Cl, Sulfate, metals (Se, Hg, As, Be, B, Cu, Pb), TSS and TDS to Midcontinent Laboratories in Rapid City, South Dakota. The bulk water samples received were stored at 22°C (72°F) in closed containers. The water was also tested at the Applied Biosciences laboratory for pH, reduction/oxidation potential, and dissolved oxygen The Dibasic Acid (DBA) concentration was determined by conducting a titration on the site water using Method No. 940M, Determination of Buffer Capacity for Scrubber Slurries by Titration, provided by the Conemaugh Station laboratory. An indigenous microbial characterization was conducted by plating samples of the water on tryptic soy agar plates and incubating at 30°C (86°F) for 48 hours. The Colony Forming Units (CFU's) were enumerated using Standard Plate Count methods. Culture Preparation: An initial screening with 23 ABMet® selenium reducing organisms was performed on full strength Conemaugh water as well as at a 50:50 dilution, (Conemaugh-RO water). A consortia of six organisms were qualitatively identified as strong selenium reducers in site water and subsequently scaled up to a minimum concentration of 1E 07 Colony Forming Units/ml (CFU/ml) during late log phase for reactor inoculation. Reactor Preparation and Maintenance: Three liter bench reactor columns were filled with 3 liters of dry activated carbon (1400 g) following pretreatment with nutrients All reactors were filled with approximately 1.5 liters of inoculum and allowed to incubate for 60 hours in order to establish a mature biofilm on the carbon matrix prior to the introduction of inlet feed water source. A total of 4 trains of bioreactors were set up and each train consisted of two inoculated columns run in series. Each column was maintained at a 12 hour retention time, sampled daily and monitored for pH, ORP, and selenium. Samples were filtered and preserved with HNO3 prior to selenium analysis. Columns were supplemented daily with ABMet® nutrient The four reactor trains evaluated different process variables and their effects on selenium reduction: Table 2. Bench Scale Bioreactor Testing Train Identification Description Variable Train 1 100% Conemaugh water with no High chloride (15,000 ppm) diluents or additives. Train 2 A 50:50 dilution of Conemaugh pH water with RO, adjusted to a pH of 7.5 and later to a pH of 8.0 Train 3 A 50.50 dilution of Conemaugh Aerobic pretreatment to water with RO, pretreated in a remove DBA bench -top aerobic fluidized bed reactor. Train 4 A 50:50 dilution of Conemaugh Medium chloride (7,500 water with RO. ppm) Each bioreactor train had its' own inlet feed water source. The inlet feed waters were prepared by siphoning water from the tote of site water and adjusting for the appropriate variable (i.e. diluting with RO water, pH adjusting, etc). The prepared inlet feed waters were sent out for selenium analysis on a weekly basis 2 The inlet feed water for Train 3 was generated by a bench -top aerobic fluidized bed reactor. The purpose of the aerobic pretreatment was to determine if oxidizing the DBA would benefit selenium removal in the ABMet® system. A 50/50 mix of Conemaugh water to RO water was prepared and fed to the aerobic reactor Treated water was then used as the feed water for Train 3. Temperature Viability: A separate reactor was designed to test the viability of the microbial consortia as well as selenium reduction at temperatures ranging from 90°F to 115°F. This reactor consisted of a single inoculated micro -column submerged in a heated bath. Influent water (50:50, Conemaugh.RO) was recycled through the bath at a 15 minute retention time. The column was run at each temperature for 24 hours with samples taken at hours 0, 4, 8, and 24. Samples were analyzed for selenium reduction and biofilm health and viability Extended temperature testing was performed at 105°F, 110°F, and 115°F. The column was run for three days at each temperature and analyzed for selenium reduction and biofilm viability. Biofilm viability was determined by plating samples of the carbon biomatrix that were removed from the micro -column daily. Dibasic Acid Toxicity (DBA) Testing: Selenium cultures on carbon were exposed to varying DBA concentrations to assess toxicity. Cultures were allowed to grow and form a biofilm on activated carbon for 24 hours at 30°C (860F). An initial plate count was performed on the biomatrix and then the carbon cultures were exposed to water and nutrient containing DBA at the following concentrations 500, 1000, 1500, and 2000 mg/L DBA. A fifth carbon culture was given only media without DBA to serve as a control. The cultures were incubated again at 30°C (86°F) and plated at hour 24, 48, and 72. Plate counts were analyzed to determine effects of exposure to DBA. Absorption Control Column: A sixth reactor consisting of a single un -inoculated column designed to test the adsorption potential of the carbon matrix with various metals, (Se, As, Pb, Cd, Cr, Cu, Fe, Mn, and Ni) The column along with the influent water was refrigerated at 4°C to inhibit the growth of any indigenous organisms. 100% Conemaugh water was pumped through the column at a 4 hour retention time and sampled three times daily Effluent samples were analyzed for metal concentrations and a breakthrough point was determined for each. Breakthrough was determined when the effluent value reached 50% of the initial value for each constituent. Selenium Speciation: A sample of Conemaugh site water and samples of bench reactor effluents were sent to Frontier Geosciences laboratory in Seattle, Washington for selenium speciation. Additionally, Conemaugh site personnel sent two samples from before and after their aerobic biological treatment system. All samples were collected, frozen overnight, and sent to Frontier Geosciences Once at the laboratory, the samples were thawed and filtered using a 0 2 micron filter and analyzed for dissolved SeCN-, Se(IV), and Se(VI) using the ion chromatography -inductively coupled plasma -mass spectrometry (IC -ICP - MS) method. Samples were also analyzed for organic selenium concentrations using a method developed by Frontier Geosciences The method evaluates organic selenium species by running the sample over a C-18 column to remove any uncharged organic Se 3 compounds. The samples that passed through the columns and original samples not run through the columns were then analyzed for total selenium using the Inductively Coupled Plasma -Dynamic Reaction Cell -Mass Spectrophotometer (ICP -DRC -MS) method. The difference between the analytical results determined the concentration of organic selenium compounds. See Appendix A for selenium speciation results. Metals Analytical Methods: Initially, Midcontinent Laboratories in Rapid City, South Dakota was used for all metals analysis using the ICP -MS method 200.8 However, once analysis of confirmation samples were received from another laboratory (Frontier Geosciences), it became apparent that the Midcontinent method was subject to matrix interferences, presumably due to the high chloride or bromide, and possibly the organic content in the Conemaugh water. This creates a high bias with the values, and inflated results at the lower selenium levels. The matrix interference can be eliminated using either the ICP -DRC - MS method or Hydride Generation Atomic Fluorescence (HGAF) method Frontier Geosciences employs both of these methods, and was utilized for all metals analysis on the project from 12/17/04 forward. A third laboratory (Albion Environmental, College Park) was contracted for a validation of these 2 methods using a sample set from 12/22. Results from this study and more information on these methods can be found in Appendix B. Microbial Concentration Monitoring: Carbon samples were plated for comparison of the Se reducing population to the total microbial population present in the biomatrix Initial counts were made on the bench scale reactors to confirm a Se reducing culture was present and dominant in the biomatrix to begin testing. Periodic sampling of the pilot scale reactor was also done to monitor the Se reducing population One gram of carbon, taken from various sites within the reactor was pulverized and the appropriate dilutions were plated for Se reducing and total counts on general media containing selenate. Se reducers were identified by visual confirmation of Se precipitate in and around the resulting colony forming units. Onsite Pilot Testin_g A temporary mobile building located next to the IWT building at the Conemaugh site housed the pilot testing system. The pilot testing system consisted of two 300 gallon ABMet® bioreactors and automated nutrient delivery systems The dimensions of the bioreactors were 3.5 feet in diameter and approximately 5 feet in height. The ABMet® bioreactors contain a fixed biofilm supported on a bed of granular activated carbon. Influent water flowed up through the biofilm bed by means of a false floor located 6 inches from the bottom of the tank The false floor was tapped with 15 1 -inch diameter holes and equipped with nozzles that distributed the flow throughout the biofilm bed. Water collected in a 2 -inch diameter weir pipe at the top of the bioreactor and overflowed to an intermediate tank. A variable speed gear pump moved water from the intermediate tank to the bottom of the second bioreactor. The effluent of bioreactor 2 collected in a 2 - inch diameter weir pipe at the top of the bioreactor and overflowed to a floor drain back in the IWT building. See the flow diagram in Figure 1. 4 ------------•---i To IwT I I Bul.ding i Nutrient Storage Dry" Inline ABMet Interim Inline ABMet Mixer Cell 1 pun Mixer Cott 2 Se Reduction Tank ether Metals Reducton Total Indluent Flow OA gpn to 1 gpm Nutrient From Storage Surge tank Drum 5O Gallon Drum In �f\ INT Bu Iding City Vatter Flavt 0 to 02 gpn Figure 1. Conemaugh Station Pilot System Flow Schematic The bioreactors were fed the ABMetO nutrient using an automated delivery system. The automated delivery system consisted of a chemical metering pump, timer and inline mixer. Each bioreactor had its own delivery system and was fed three times per day Influent flow rate was adjusted by varying the speed of the motor of the gear pump Dilution water (city water) was adjusted by throttling a needle valve on city water line in the IWT building The influent and effluent of each bioreactor were sampled three times per week, preserved with nitric acid, and analyzed for total selenium Once per week, the influent and effluent of each bioreactor were sampled, preserved with nitric acid and analyzed for other total metals including antimony, barium, molybdenum, silver, thallium, vanadium, zinc, mercury, cadmium, arsenic, beryllium, copper, lead, boron, iron, manganese, cobalt, chromium, and nickel Additionally, unpreserved samples taken weekly at the influent and final effluent were analyzed for BOD, COD, fluoride, and sulfate See Appendix C for metals analytical data Conemaugh site personnel maintained a daily log of operating parameters including pH, temperature, reduction/oxidation potential, and flow rate See Appendix D for pilot test log. Headspace Gas Analysis: To determine hydrogen sulfide generation, the headspace air above the carbon matrix was cleared until the H2S concentration read zero Hydrogen sulfide generation was determined by measuring gas recharge of the headspace over time Hydrogen sulfide concentration was measured by using a hand held digital H2S meter (GasAlertTm Extreme Single -Gas Detector, Cole Parmer C-81991-13) Field reactors were monitored for volatile mercury using a Sensidyne Gas Sampling Pump and Gas Detection Tubes with a mercury concentration range of 0 5 mg/m3 to 10 mg/m3 5 RESULTS AND DISCUSSION Laboratory Variable Testin_g Baseline Characterization: Two 200 gallon totes of Surge Tank water from the Conemaugh Station were received at Applied Biosciences on October 14, 2004 A sample of the water was sent to Midcontinent Laboratories in Rapid City, South Dakota for baseline characterization. The results are seen in Table 3: Table 3. Baseline Results of Conemaugh Station Surge Tank Water, 10/14/04 Parameter Result Unit Method Total Dissolved Solids 29,800 mg/L EPA 160.1 Total Suspended Solids 125 mg/L EPA 160 2 Chloride 15,000 mg/L SM -4500 -CI B Sulfate 1,760 m /L EPA 375.2 Arsenic 0 058 mg/L EPA 200 8 Beryllium <0.010 mg/L EPA 200 8 Boron 343 mg/L EPA 200.7 Copper 0 697 mg/L EPA 200.7 Lead <0.010 m /L EPA 200.8 Mercury 00009 mg/L EPA 245 1 Selenium 238 mg/L EPA 200.8 The pH of the water was 6.45 and the redox was 201 mV. The DBA concentration of 100% Conemaugh water was determined to be 500 ppm. The indigenous microbial concentration present in Conemaugh water was 2 5 E+05 CFU/ml Reactor Testing: Column testing results are displayed below in Figure 2. Results showed that selenium reduction occurred both in straight Conemaugh water (15,000 ppm Cl) and Conemaugh water diluted 50/50 with reverse osmosis water (7500 ppm Cl) Selenium reduction was not significantly affected by the higher chloride levels Additionally, 50/50 water adjusted for pH to 7.5 did not significantly affect removal efficiency One bioreactor train evaluated selenium removal of water pretreated for DBA in a bench scale aerobic bioreactor. The results indicated that percent selenium reduction was unaffected by the presence of DBA. L 100% 90% c 80% U 3 70% E 60% 50% O 40% 30% - 0 Results for Variable Testing, Salt Lake City 5 10 15 ®ay 20 --O---Train 1 100-m Site Water � / —O—Train 2 50% pH adjusted to 7 5 j 1 , Train 3 50% plus aerobic pretreatment Train 4 50% Native pH I 25 30 Figure 2. Influent Variable Testing. Influent variables were tested in Applied Biosciences' laboratory in Salt Lake City using bench scale bioreactors. This testing allows for a comparison of treatment efficacy using 900% site water, diluted site water to reduce Cl, pH adjusted site water, and site water without pH adjustment. Matrix Absorption Control: Table 4. Matrix Absorption Control Results A matrix absorption control column was set up Parameter Retention Volume to Breakthrough Arsenic 1 Cadmium > 25 Chromium 1 Copper > 25 Iron 8 Lead Not Present Manganese 12 Mercury Not Present Nickel 22 Selenium 14 using an un -inoculated carbon bed Absorption to the matrix was evaluated by noting how many retention volumes passed through until breakthrough occurred. Previous experiments demonstrate that selenium does not absorb well to activated carbon. Furthermore, with the high organic content in the water, it was anticipated that native microbes would colonize the column and result in biological reduction to an unquantifiable degree The Pntire exnenment was performed in a 7 refrigerator maintained at 4°C (39°F) to impede microbial growth and biofilm development Breakthrough was determined as a value of >50% of the initial value For example, the control column was run at a 4 hour retention time iron broke through after 32 hours and arsenic broke through at 4 hours. The concentrations of lead and mercury were below detection limits in the feed waters. At the end of the experiment, the carbon matrix was plated for microbial concentrations. The results revealed a population had indeed colonized the carbon This will result in biological removal in addition to absorption in this experiment, and may allow for the breakthrough retention volumes due to absorption to be overstated Temperature Viability: Results from temperature testing (Figures 3 and 4) indicated that 24 hour spikes of temperatures as high as 105°F are not detrimental to biofilm health or selenium reduction Above 105°F, the selenium reducing population significantly declined. This could be due to a population shift in the biofilm, or denaturing of specific proteins responsible for selenium reduction Extended temperature testing (pending) will evaluate longer term effects of high temperatures on selenium reduction and the biofilm health 1 DOE+09 1 00E+08 100E+07 U. U. 1 00E+06 c no 100E+05 Temperature Testing 2 1 00E+02 E 1.00E+01 1 00E+00 Starting 90°F 95°F 100°F 105°F 110°F 115°F Counts Total Counts ©Se Counts Figure 3. Biofilm Viability at Various Temperatures 0 Figure 4. Selenium Reduction at Various Temperatures DBA Toxicity Testing: Results from DBA toxicity testing (Figure 5) indicated that the selenium reducing bacteria maintained a normal growth curve at levels of DBA ranging from 500 to 2000 mg/L (as compared to the non -DBA control). A standard influx of log growth was seen in the first 24 hours, followed by a stabilized stationary phase Additional testing revealed that DBA was not significantly reduced in the anoxic ABMet® reactors, nor did it inhibit selenium reduction. DBA Toxicity Testing b 1.00E+10 LL 1.00E+09 1.00E+08 ri 1.00E+07 V 1.00E+06 0 24 48 72 Hours Figure 5. DBA Toxicity Testing --# Control --fes-- 500 ppm DBA 1000 ppm DBA 1500 ppm DBA --*— 2000 ppm DBA Selenium Speciation: A sample of the Conemaugh site water was analyzed for inorganic and organic selenium species at Frontier Geosciences. The results indicated that no selenocyanate (SeCN-) was present, but that approximately 20% of total selenium concentrations in Conemaugh water consist of organic selenium species Samples from laboratory bioreactor effluents were also spectated and indicated that Se (VI) and Se (IV) are both reduced in the ABMet@ bioreactors. See Appendix A for speciation results E Temperature Testing - Se Reduction a) 60 50 — - - E0 40 30 20 10 0 90°F 100T 105°F 110T 115'F Temperature Figure 4. Selenium Reduction at Various Temperatures DBA Toxicity Testing: Results from DBA toxicity testing (Figure 5) indicated that the selenium reducing bacteria maintained a normal growth curve at levels of DBA ranging from 500 to 2000 mg/L (as compared to the non -DBA control). A standard influx of log growth was seen in the first 24 hours, followed by a stabilized stationary phase Additional testing revealed that DBA was not significantly reduced in the anoxic ABMet® reactors, nor did it inhibit selenium reduction. DBA Toxicity Testing b 1.00E+10 LL 1.00E+09 1.00E+08 ri 1.00E+07 V 1.00E+06 0 24 48 72 Hours Figure 5. DBA Toxicity Testing --# Control --fes-- 500 ppm DBA 1000 ppm DBA 1500 ppm DBA --*— 2000 ppm DBA Selenium Speciation: A sample of the Conemaugh site water was analyzed for inorganic and organic selenium species at Frontier Geosciences. The results indicated that no selenocyanate (SeCN-) was present, but that approximately 20% of total selenium concentrations in Conemaugh water consist of organic selenium species Samples from laboratory bioreactor effluents were also spectated and indicated that Se (VI) and Se (IV) are both reduced in the ABMet@ bioreactors. See Appendix A for speciation results E Onsite Pilot Testing The pilot scale bioreactors were assembled and inoculated at the Applied Biosciences laboratory in Salt Lake City The first bioreactor was inoculated with the selenium reducing culture and shipped to the Conemaugh site via FEDEX Freight Applied Biosciences personnel installed the bioreactor and supporting equipment at the Conemaugh Station The selenium reducing bioreactor began treating water on November 19, 2004 and Conemaugh personnel began collecting samples on November 22, 2004. The influent water from the surge tank was diluted 50/50 with city water and pumped into the pilot test system at a rate of 0 4 gallons per minute At that flow rate, the retention time through each bioreactor bed was 5 hours Pilot Test Results, Conemaugh Station 1.400 1.200 — 1.000 { 0.800 -- i ='- Influent 3 0.600 -- — — —? B-1 Effluent aci 0.400 — ---- — --� 0.200 0 000 \o tio ti \�\o tio �\�o\o �orh Figure 6. On -Site Pilot Test Summary Graph, Conemaugh Station. Selenium Reduction results for the first 2 months of data prior treating the unsp►ked Conemaugh surge tank water. Selenium concentrations can fluctuate daily at the Conemaugh Site due to variations in coal type; however this fluctuation did not have a detrimental effect on the effluent selenium values The results of the first 2 months of testing un -spiked surge tank water are displayed in Figure 6. The analytical laboratory was changed from Midcontinent to Frontier Geosciences on December 17'h, 2004. Frontier Geosciences is a leader in the industry for low level selenium analysis and the ICP -MS method (200 8) used at Midcontinent was susceptible to interferences As noted in the Table 5 data, results from the more sensitive Frontier Geosciences HGAF method are a magnitude lower than Midcontinent's results. Bioreactor 2 was inoculated with a sulfate reducing culture and shipped to the site on December 2, 2004 and began treating water from the first bioreactor on December 9, 10 2004 Bioreactor 2 effluent was monitored once a week for several metals and the results are presented in Appendix C On 1/24/05, a the system was spiked to simulate operations at a higher selenium level A sodium selenate solution was prepared and metered Into the inlet feed line ahead of the In-line mixer The target concentration was 4 mg/L The target value was overshot, resulting in an Inlet feed concentration in the range of 5-6 mg/L On 2/10/05, analytical data revealed a reduction in removal efficiency, prompting the need to flush the accumulated solids out of the system. Solids were flushed as described below, returning the reactor efficiency to 99+% Table 5. Onsite Pilot Testing Data Date Influent (mg/L) Bioreactor 1 (mg/L) Bioreactor 2 (mg/L) Efficiency Note 11/22/04 0 464 0 029 n/a 9375 ICP -Ms Midcont 11/23/04 0 433 0 031 n/a 9284 11/24/04 0 181 0 023 n/a 8729 11/25/04 0.354 0 033 n/a 9068 11/26/04 0 423 0 035 n/a 91 73 11/27/04 0 567 0 033 n/a 9418 11/28/04 0 356 0 035 n/a 9017 11/29/04 0 335 0 026 n/a 9224 11/30/04 0 380 0.027 n/a 9289 12/1/04 0 570 0 026 n/a 9544 12/2/04 0.679 0 038 n/a 9440 12/4/04 0 454 0 031 n/a 9317 12/6/04 0 320 0.027 n/a 91 56 12/10/04 0 787 0.029 n/a 9632 12/13/04 0 811 0 042 n/a 9482 Install Bioreactor 2 12/15/04 0 840 0 043 0 09 9417 12/17/04 0.580 0 004 0 003 9948 HGAF Frontier Geo 12/20/04 0 434 0 007 0 004 9908 12/22/04 0 772 0.016 0 012 9845 12/24/04 1 240 0.009 0 008 9935 12/27/04 0 441 0 008 0.008 9819 12/30/04 0 957 0.0040 003 99.69 12/31/04 1 060 0 012 0 010 9910 1/12/05 0 797 0 009 0 007 9912 1/14/05 0 824 0.015 0 010 9880 1/17/05 0.525 0 013 0.009 9833 1/19/05 0 321 0.009 0 007 97.96 11 1/21/05 0 452 0.005 0.004 9909 1/24/05 0.304 0 005 0.004 9875 1/27/05 2160 1060 0.850 60.65 1/31/05 4.900 2.160 1.380 71.84 2/2/05 5.680 3 450 2 100 63.03 2/4/05 5.260 1.730 0.901 82.87 2/7/05 5.350 1.970 0.248 95.36 2/10/05 6.380 1 390 0 414 93.51 Flush 2/14/05 2.040 2.040 0.019 9909 2/16/05 3.380 0 528 0 007 1 99.78 2/18/05 4.454 0.188 0.006 9987 2/21/05 5.010 2 570 1 090 78.24 * Interpolated value Solids Accumulation The ABMet® bioreactor beds are operated at a low Hydraulic Loading Rate (< 0 5 gpm/ft2). At this low velocity, the beds exhibit a high degree of physical filtration. This feature allows for fine precipitates (i.e. elemental selenium) to be retained within the bed. However, the beds will also retain suspended solids present in the inlet feed. Over the long term, accumulated solids will have an adverse effect on system performance, a forward flush is required to remove these solids and return to steady- state operating conditions. Accumulated solids, both as elemental selenium or retained influent solids, will take up space in the reactor, and effectively limit the active bed volume within the system. Flushing at a higher hydraulic loading rate of 10 gpm/ft2 allows for expansion of the bed, and allows the collected solids to wash out of the system. Throughout the pilot test grab samples of the surge tank water were collected by Conemaugh personnel 5 x per week The surge tank water TSS averaged 266 mg/L, and was subject to intermittent spikes due to upsets elsewhere in the plant. At this level of inlet TSS, 1.2 pounds of suspended solids were being pumped into the reactor each day (120 gallon void volume) over the 13 -week pilot program. To remove the accumulated solids, the lead bioreactor bed was flushed on 2/10/05 at approximately 10 gpm/ft2. Due to limitations with the pilot setup, the reactor could only be flushed for several minutes at a time, for a total of approximately 20 minutes. This resulted in a partial flush of the bed, effectively removing a substantial amount of accumulated solids, but was not as effective as a complete flush would be in a full-scale system. Because some solids were retained in the bed following the flushing process, the system was still operating with a reduced effective bed volume; and subsequently, a reduced retention time As indicated in the following weeks' samples, the selenium reduction activity returned, resulting in removal to below 0.020 mg/L. Removal efficiency dropped again on 2/21/05, indicating the need for solids removal from the system. 12 Flushing Frequency Throughout the pilot test program, the system received a very high level of suspended solids, and effectively acted as an up -flow media filter. While this level of inlet solids will not be present at full scale, the pilot test program provided good data base from which to predict the frequency of forward flushing required to maintain stable operation, and demonstrated system robustness in regards to inlet TSS, as demonstrated by the effective selenium reduction following the flushing event Based on this data, it is anticipated that with an inlet TSS value of >250 mg/L the lead reactors will require flushing on a at least a monthly basis. With an inlet TSS value of 20 mg/L or less (as anticipated at full scale) the lead reactors will require flushing on a biannual basis. Full- scale installations will have a pretreatment (i a clarification or settling pond) upstream from the bioreactors Pilot Test Selenium Summary, Conemaugh Station 7,000 120 6 000 100 5 000- 80 4000 solids flush 2/10/05 3 000 2,000 1- - - - 1 0000 i + o -- -- _` --Influent 60 m Effluent Effic,ency 40 w 1\ y ` 4, y`�11 ,yryY1 20 Figure 7 - Selenium Removal Summary Graph, Conemaugh Station A log of operating parameters can be found in Appendix D. During the testing, influent temperatures ranged from 17 °C to 32.8 °C (62 6 °F to 91 °F). Volatile Mercury: Field reactors were monitored for volatile mercury using a Sensidyne Gas Sampling Pump and Gas Detection Tubes with a mercury concentration range of 0 5 mg/m3 to 10 Mg/M3 No volatile mercury was detected in the headspace of the reactors Further characterization of the bioreactor solids will commence at the end of the testing, and will include mercury speciation. Analytical is underway at Frontier Geosciences. Hydrogen Sulfide Headspace Analysis: The recharge rate of hydrogen sulfide was tested on both bioreactor headspaces on January 12, 2005. The recharge rate was determined to be 6 to 14 mg/m3 See Figure 8 below for a graphical display of the results. 13 100 90 a 80 70 c 60 50 c 40 30 0 20 U 10 0 Hydrogen Sulfide Testing Reactor 1 .. _ 1A wj.. 7 ][71 5 10 15 20 25 30 35 seconds Figure 8. Bioreactor Headspace Analysis 90 .. 80 a 70 a 60 50 E 40 y 30 u c 20 X10 0 Hydrogen Sulfide Testing Reactor 2 5 10 15 20 25 30 35 40 45 50 55 Seconds Stagnant concentrations of hydrogen sulfide in the covered headspace of the reactors measured as high as 100 ppm Hydrogen sulfide levels inside the temporary building ranged from 0 to 8 ppm, below the OSHA PEL (10 ppm) Nutrient Feed Rate: The bioreactor feed rate began at 0 4 gallons of nutrient fed per 1000 gallons of water treated per day For example, at an inlet feed rate of 0 4 gpm, 871 ml of nutrient was delivered to each reactor per day Further site-specific optimization will be accomplished at full scale CONCLUSIONS/RECOMMENDATIONS Successful laboratory and pilot scale testing of Conemaugh FGD water and other FGD wastewaters indicate that Applied Biosciences ABMet® process is suitable for selenium removal from these waters Laboratory studies evaluating process operating variables demonstrated that the ABMetO technology can perform consistently over a range of operational scenarios Specifically, selenium reduction was constant at native pH and a pH adjusted to 7.5 Additionally, DBA was not toxic to the microbes and the presence of DBA did not affect selenium reduction Finally, selenium reduction was evident in water with chloride concentrations up to 15,000 ppm (the maximum concentration found in the Conemaugh site water provided for testing) Temperature testing indicated that short excursions to temperatures as high as 110°F were not detrimental to selenium reduction or biofilm health Effluent concentrations in the extended pilot scale testing exhibited selenium levels as low as 0 003 mg/L at a retention time of 5 hours Influent temperatures to the pilot system ranged from 17 °C to 32 8 °C (62 6 OF to 91 °F) Results from the temperature testing in the lab demonstrated that selenium reduction and good biofilm health were maintained at temperatures up to 105 OF. 14 In addition to selenium, the system demonstrated effective removal of Cr, Co, Ni, Cu, Zn, As, Mo, Ag, Cd, Sb, Hg, TI, and Pb throughout the test period The system did not demonstrate removal of Ba and Be Mercury was consistently removed in the system to below 150 ng/L. Hydrogen sulfide was produced in the pilot scale system. In confined areas such as the headspace of a covered reactor, H2S concentrations can exceed occupational health threshold standards. However, concentrations in the building remained below OSHA Permissible Exposure Limits (10 ppm). It is concluded that covered cells in an outdoor setting would limit odors and maintain ambient H2S concentrations below threshold limits Offgas treatment can be implemented if needed. Preliminary design criteria for full-scale implementation are displayed in the following table. Both 4 and 8 hour RT examples are listed Full scale design RT will depend on site specific treatment targets and inlet water chemistry. Table 6. Preliminary Recommended Full Scale Design Criteria Flow rate (gpm) 1600 640 150 System Retention time (hours) 4-8 4-8 4-8 Operating temperature (°F) 70-105 70-105 70-105 H (su) 55-9 55-9 55-9 Total Reactor Volume (gallons) 1 M — 2 M 0.4 M — 0.8 M 94 K — 188 K Nutrient Consumption (tons/mo) 69-138 28-56 6-12 Pretreatment for the system may be required to remove TSS and reduce the solids loading of the system It is anticipated that with an inlet feed TSS concentration of <20 mg/L, the lead reactors will need to be flushed on a biannual basis Post treatment may be necessary to re -aerate water and remove residual organics before discharge If DBA is present in the FGD water, it can be removed in the aerobic post treatment system Post treatment may include fixed -film biological systems such as rotating biocontactors and trickling filters, or wetlands Site-specific proposals for individual clients are currently in preparation. This package will include P&ID and GA Drawings, Process Guarantee Criteria, an Implementation Plan, and a Full -Scale Cost Estimate 15 APPENDIX A - SELENIUM SPECIATION RESULTS 16 APPENDIX A. Selenium Speciation Sample ID Sample Description Date Total Total Organic Description Se Inorganic Fraction Conemaugh Conemaugh 10/14/04 (ppb) Se (ppb) (ppb) Conemaugh Conemaugh Water sent 11/30/04 1030 837 193 to AB for Lab Testing SRC Outlet From the site — Primary 11/30/04 601 485 116 Clarifier (after lime addition and Na2S) SBR Outlet From the Site — Outlet of 11/30/04 448 338 110 SBR Outlet aerobic biotreatment 11/16/04 143 28 <2 8 Aerobic Laboratory Aerobic 11/30/04 582 501 81 Reactor Bioreactor Inorganic Selenium Speciation Results Sample ID Sample Date Dissolved Dissolved Dissolved Description Se IV (ppb) Se VI (ppb) SeCN (ppb) Conemaugh Conemaugh 10/14/04 196 324 <2 8 Water sent to AB for Lab Testing SRC Outlet From the site — 10/26/04 174 192 52 Primary Clarifier (after lime addition and Na2S) SBR Outlet From the Site — 11/16/04 143 28 <2 8 Outlet of aerobic biotreatment Aerobic Laboratory 11/16/04 339 7.1 <2.8 Reactor Aerobic Bioreactor Lab Effluent 100% Conemaugh 11/16/04 136 <3 9 <2 8 Train 1 Water Lab Effluent 50% Conemaugh 11/16/04 253 <3 9 <2 8 Train 2 Water at Native pH Lab Effluent 50% Conemaugh 11/16/04 18.5 <3 9 <2 8 Train 3 Water pH adjusted to75 Lab Effluent 50% Conemaugh 11/16/04 12.4 <3 9 <2 8 Train 4 Water Aerobically Pretreated 17 APPENDIX B - SELENIUM ANALYTICAL METHOD VALIDATION 18 Applied Biosciences Aqueous Selenium Method Validation Study Final Selenium Data for Samples Received 12-28-2004 Analytical Data Report Narrative (Data Report G1231-9457-011) Introduction This report describes an aqueous selenium (Se) analytical method validation study performed using samples provided by Applied Biosciences (AB) Selenium concentrations were determined in the samples using two independent analytical methods The two methods used were dynamic reaction cell inductively -coupled plasma mass spectrometry (DRC -ICP -MS) and hydride generation atomic fluorescence (HGAF) Although not used in the collection of the samples used in this study, the low detection limit methods used in this study benefit from the use of clean metals and mercury sampling and analysis techniques The need for these methods grew out of the realization by the U S Environmental Protection Agency (EPA) that much of the historical aqueous metals data were inaccurate due to contamination during sampling and analysis or of very limited usability (i a mostly non -detects) because of the use of insufficiently sensitive analytical techniques For example, over the last two decades, marine chemists have come to recognize that much of the historical data on the concentrations of dissolved trace metals in seawater are erroneously high because the concentrations reflect contamination from sampling and analysis rather than ambient levels More recently, historical trace metals data collected from freshwater rivers and streams have been shown to be similarly biased because of contamination during sampling and analysis (Windom et al 199 1) Preventing surface and waste water samples from becoming contaminated during the sampling and analytical process constitutes one of the greatest difficulties encountered in trace metals determinations Clean metals techniques (i a also known as "clean hands -dirty hands") were formalized by the EPA in the mid -1990's (see EPA method 1669) to provide procedures for accurately measuring trace metals at the low concentrations typically found in ambient surface waters and treated wastewaters The methods are designed to measure aqueous metals accurately and without contamination or analytical artifacts at sufficiently low concentrations to be useful in evaluating compliance with ambient water quality criteria Clean methods minimize the possibility of false positives or other artifacts that can introduce errors and affect data accuracy or usability These methods are playing an increasingly important role in water quality monitoring because many trace metals have low water quality criteria (WQC) that play a central role in water quality based effluent limit regulation For example, under the Great Lakes Initiative, the water quality criteria for mercury (Hg) is set as 0 0013 parts per billion Also the Texas Commission on Environmental Quality (TCEQ) has established ambient water reporting limits (AWRL's) for freshwater that require several metals (i e Ag, Cd, Cu, Hg, Pb) to be accurately measured at or well below the one part per billion (ppb) level The AWRL's were set at these low levels because accurate, aqueous trace metals data at such low concentrations are needed to perform technically defensible mandated water quality assessments (e g 305b) The EPA recognizes that clean metals methodology is the only approach capable of making accurate measurements of metals in surface waters and treated waste waters at these low WQC levels This approach minimizes the possibility of false positives (i a overestimates of the true concentration) that can result in erroneous water quality assessments or other Clean Water Act regulatory decisions The clean metals approach consists of two components (1) clean sample collection techniques (EPA method 1669) and (2) clean analysis methods (e g EPA methods 1631E, 163 8) An over -arching quality assurance/ quality control system of various types of blanks verifies the lack of contamination at every step of the process from equipment preparation in the laboratory to sample collection in the field and finally to analysis of samples back in the laboratory Low detection limits require very low (i e mostly non-detectable) blanks at every step in the process Certain elements, such as aluminum, copper and zinc which are so ubiquitous in the environment, commonly pose the greatest risk for sample contamination both in the field and the laboratory Also, since the EPA's new Hg method 1631 E has a detection limit of 0 0002 ppb, the possibility of contaminating Hg samples cannot be overestimated Clean sampling involves the use of rigorously pre -cleaned and certified (via equipment blanks) equipment in combination with field procedures aimed at minimizing the chance of external contaminants getting into the pre -cleaned 19 sample collection system Real time, onsite filtration for dissolved metals within 15 minutes of collection is required (EPA 2004) Clean analysis continues the use of pre -cleaned equipment and contamination avoidance procedures Equally important, clean techniques require the use of low detection limit methods (i e typically at least one tenth of the associated WQC) such as inductively coupled plasma -mass spectrometry (ICP -MS) and atomic fluorescence (AF) that are capable of making accurate measurements at even low ambient metal concentrations Such highly sensitive analytical methods provide the lowest detection limits currently achievable and thereby provide actual concentration data for most of the elements of interest (i a minimize the number of non -detects) Trying to push less sensitive analytical methods (e g ICP-OES, GFAAS, CVAA) beyond their realistic detection limits can lead to artifacts such as false positives, excessive variability, the potential need for blank corrections, etc About Albion Environmental Albion Environmental (AE) is one of the most experienced clean metals and mercury laboratories in the country Dr Paul Boothe, AE's senior scientist, is a nationally recognized expert on the application of clean methods to Clean Water Act regulations for both fresh and salt waters Dr Boothe has worked closely with the EPA Office of Water in the development and implementation of the 1600 series clean metals and Hg methods He has participated in several of the method validation studies (e g methods 1638/200 8 and 245 7) and has provided detailed technical reviews during the development of many of the draft methods AE (or Dr Boothe) is acknowledged by name as a significant contributor to several of the EPA 1600 clean methods including the latest revision of EPA Method 1631 (revision E) approved for use under the Clean Water Act in November 2002 AE regularly participates in the semi-annual blind intercalibration exercise conducted by the U S Geological Survey This is the only national intercalibration study that uses natural water samples with metal levels near ambient water quality criteria levels AE is consistently among the top rated laboratories in this exercise Background As part of their research and development into technologies for the removal of Se and other inorganic contaminants from water, AB has a need for the accurate, low detection limit determination of trace metals in often analytically challenging aqueous matrices including high total dissolved solids (TDS) samples Such saltwater -like matrices represent an extreme analytical challenge because of the often low metal concentrations present combined with the usually severe analytical interferences to direct analytical techniques (e g ICP optical emission or mass spectrometry, graphite furnace atomic absorption spectrophotometry, etc ) caused by the high TDS (salt) content of the samples There is universal agreement in the oceanographic research community that special analytical techniques are needed to accurately measure trace metals in saltwater Although specific approaches may vary, these specialized techniques generally have the goal of extracting the trace metals from the interfering salt matrix to permit accurate, interference -free measurements to be made Two independent analytical methods were used for this study In the HGAF method, volatile Se hydrides are formed, removed from the sample matrix by a gas-liquid separator and introduced into a highly sensitive atomic fluorescence detector Normal solution mode ICP -MS is prone to isobaric, molecular -ion interferences exacerbated by the "excess salts" in elevated TDS samples Such isobaric interferences are typically additive resulting in an overestimation of the true concentration of the element of interest High TDS samples can be diluted to approximately 1,000- 3,000 ppm TDS prior to analysis to minimize any viscosity or other effects However, because the ratio of element to interfering salts is not changed by dilution, the isobaric interferences, which typically are most pronounced at masses < 100, usually cannot be controlled in normal solution mode ICP -MS For elements affected by interferences, the effective detection limit is raised and the true concentration can easily be overestimated In the DRC -ICP -MS method, samples are diluted prior to analysis and the DRC is used to selectively remove interfering polyatomic, isobaric species from the ion beam using controlled ion - molecule chemistry Chemically scrubbing the interferences from the beam before they enter the quadrupole mass spectrometer results in a significant improvement in detection limits, especially for difficult elements like Fe, Ca, K, Cr, As, V, and Se Each sample provided by AB was analyzed by both HGAF and DRC -ICP -MS This approach provides confirming analyses to determine the true Se concentration in each sample and also provides a basis for evaluating which analytical method is most appropriate for future Se analyses of the sample matrices provided The comprehensive data report format 20 used here is designed to be self validating by providing complete, detailed QA/QC data (required for clean metals and mercury method compliance) in addition to actual field sample data Sample Collection One bottle (field) blank and five test samples were received on 28 December 2004 in sponsor provided 250 ml HDPE bottles The samples had been preserved with nitric acid by AB to a pH of <2 The pH of each sample was confirmed by AE to be < 2 The samples were then heated for — 10 hours at 75 deg C to insure any Se adsorbed to container walls or suspended matter was released into solution EPA clean sampling method 1669 and 1600 series clean analytical methods require that equipment and field quality assurance (QA) / quality control (QC) samples be collected to confirm that sample collection and processing was conducted consistently and without contamination Although clean metals methods were not strictly used for sample collection in this study, the required QA/QC samples are described here because it may be decided that future sample collection efforts would benefit from the use these procedures The blank sample provided may be considered as generally equivalent to both a bottle blank and a field blank for this study Because of the grab sampling approach used, no sampler blank is required by EPA guidance It did not appear that any field duplicate samples were provided Descriptions of the required clean metals QA/QC samples are given below including the a priori acceptance criteria Bottle Blank (Contamination check in laboratory prior to field sampling) a Description In the laboratory, analyte -free reagent water is placed in a pre -cleaned sample bottle from the same cleaning lot as the bottles used to collect the unknown field samples The bottle blank is acidified (preserved), allowed to stand a minimum of 24 hours and analyzed in exactly the same manner as unknown samples The analysis is completed prior to shipping any bottles from that cleaning batch to the field b Purpose To confirm that the pre -cleaned bottles used for sample collection are contamination -free and not adding detectable amounts of the elements of interest to the unknown samples during sample storage prior to analysis C Frequency A minimum of 3-5% per cleaning batch d Acceptance Criterion < Method Reporting Limit (ML) Sampler Blank (Contamination check in laboratory prior to field sampling) a Description In the laboratory, analyte -free blank water is processed through a sample collection configuration (i a syringe and filter or pump tubing set and capsule filter, etc ) from the same cleaning lot(s) as those used to collect the unknown field samples The sampler blank is stored in a pre -cleaned sample bottle, acidified (preserved) and analyzed in exactly the same manner as unknown samples The analysis is completed prior to shipping any sampling configurations from that cleaning batch to the field b Purpose To confirm that the sampling configurations used for sample collection are contamination -free and not adding detectable amounts of the elements of interest to the unknown samples during sample collection c Frequency A minimum of 3-5% per cleaning batch d Acceptance Criterion < ML Field Blank (Contamination check in field) a Description Analyte -free blank water is processed in the field using the same equipment and procedures and under the same conditions as normal sample collection Field blanks are collected first before any sample collection activities If total recoverable and dissolved samples are to be taken, both a total recoverable (sampling configuration without a filter) and a dissolved (configuration plus a filter) field blank are taken A trip blank is similar to afield blank except the trip blank bottle is never opened in the field For this study, filtration was done in the field No trip blanks were used for this study b Purpose To confirm that the sampling configuration used in the field is free of contamination prior to any unknown samples being collected (i a not adding detectable amounts of the elements of interest to the unknown samples) 21 c Frequency A minimum of one per batch of 10 samples d Acceptance Criterion < ML or < 20% of the lowest unknown samples whichever is greater Field Duplicate (Precision check in field) a Description Two separate aliquots of the same sample are collected in rapid succession in the field and placed in separate pre -cleaned sample bottles b Purpose To assess the precision of the field sampling and analytical processes c Frequency A minimum of one per batch of 10 samples d Acceptance Criterion None However, proper clean sampling techniques and a well -mixed water body should yield relative percent differences (RPD) between field duplicates of < 20% at 10 times the MDL e Formula RPD =(((absolute value (cone of first aliquot=C1) - (cone of second aliquot=C2))* 100) / ((Cl + C2)/2)) Sample Preparation HGAF• Preserved samples were sub-aliquoted from the original sponsor sample bottles and prepared in 4M hydrochloric acid A 2 % potassium persulfate solution was added to each sample at the rate of 1 ml for each 48 ml of acidified sample Samples were then digested by heating for at least 90 minutes at 95 degree C , and then allowed to cool prior to analysis DRC -ICP -MS: After preservation and heating, no further processing was performed prior to analysis by EPA method 1638 (modified) Sample Analysis Total recoverable Se was determined by HGAF according to EPA method 1632 modified for continuous flow infection atomic fluorescence analysis of Se after a potassium persulfate digestion Samples were also analyzed by EPA method 1638 modified for DRC -ICP -MS Ammonia was used as the DRC cell gas and Se mass 78 was used for quantification with Se mass 82 used for confirmation A complete suite of laboratory QA/QC samples was run by both methods with the field samples to confirm data quality Laboratory QA/QC samples included method blanks, laboratory duplicates, blank spikes and matrix spike/matrix spike duplicate pairs In addition, certified reference materials (CRM) obtained from the National Institute of Standards and Technology (NIST) were included as independent indicators of method accuracy In our opinion, CRM's are the single most important QC sample since they provide an independent indicator of method accuracy in complex, real world sample matrices Verification of low calibration standard percent recovery at the method reporting limit is also provided Finally, since this was our first experience with the sample matrices, each sample was analyzed in duplicate frequently with varying dilution factors as an additional check of method performance Descriptions of the QA/QC samples are given below including the a priori acceptance criteria Certified Reference Material (Accuracy Check) a Description Similar sample matrix with known concentrations of the element(s) of interest b Purpose To confirm that the analytical method is accurately measuring the element(s) of interest in the sample matrix of interest without interferences or other analytical artifacts c Frequency A minimum of two per 12 hour analytical shift d Acceptance Criterion Percent Recovery t 20% of the certified value at 10 times the MDL e Formula %R=((SRM Observed)/(SRM Certified))* 100 Laboratory Duplicate (Precision Check) a Description Two separate aliquots of the same sample are digested and analyzed independently Designated by the "-LDUP" suffix on the sample identification number 22 b Purpose To confirm that the analytical method is measuring the element(s) of interest with acceptable precision Also a check of how well the unknown samples have been homogenized during preparation c Frequency A minimum of one per batch of 20 samples d Acceptance Criterion Relative percent difference (RPD) between duplicates < 20% at 10 times the MDL e Formula RPD =(((absolute value (cone of first aliquot --CI) - (cone of second aliquot=C2))* 100) / ((C1 + C2)/2)) Matrix Spike/ MS Duplicate (Accuracy Check) a Description A known mass of the element(s) of interest is added to two of three replicate aliquots of an unknown sample All aliquots are digested and analyzed independently Designated by the "MS" (matrix spike) and "MSD" (matrix spike duplicate) suffix on the sample identification number Spiking level should be between 1 to 5 times the sample concentration for as many element(s) of interest as possible b Purpose To confirm that the analytical method is measuring the element(s) of interest without unacceptable analytical matrix interferences Also a check on the precision of the analysis by comparing (i e using RPD) the two matrix spikes as duplicates This approach is especially useful for low level samples where the element(s) of interest is not detected in the unspiked sample c Frequency A minimum of one MS and MSD per batch of 10 samples d Acceptance Criterion Percent Recovery :h 20% of the expected increase and an RPD of < 20% (see note 2 for RPD definition) e Formula % R =(((concentration for element of interest in matrix spike or matrix spike duplicate sample) - (cone in unspiked replicate sample)) / (Expected Increase)) * 100 4 Blank Spike (Check of Analytical Control) a Description A known mass of the element(s) of interest is added to analyte free water and carried through the entire digestion and analysis process b Purpose To confirm that the analytical method is in control by accurately measuring the element(s) of interest in an interference -free solution Also as a check of recovery, in an interference -free matrix, of the spike(s) used for MS/MSD samples c Frequency Albion Environmental analyzes a minimum of one blank spike during each 12 hour analytical shift d Acceptance Criterion Percent recovery ± 20% of the expected value e Formula % R =((Total micrograms of element observed in blank spike) / (Total micrograms of element added to blank spike digest )) * 100 Method Blank (Contamination Check) a Description. The complete digestion and analysis procedure is conducted on a sample containing only the digestion and analysis reagents (i a no sample material) b Purpose To confirm that the digestion and analytical method and reagents are not adding unacceptable amounts of the element(s) of interest to the unknown samples c Frequency A minimum of one per 12 hour analytical shift d Acceptance Criterion < Method Reporting Limit Percent Recovery at Low Calibration Standard (Method Control and Accuracy Check) a Description The low calibration standard at the method reporting limit (ML) is analyzed as an unknown sample to demonstrate that the analytical method is in control and capable of accurately measuring metal concentrations at the ML b Purpose To insure that accurate aqueous metals data are being reported at the method reporting limit 23 Frequency One on each analytical shift (day) Acceptance Criteria # 1 The calibration requirements of the analytical method must be met # 2 Percent recovery must be between 75% and 125% Sample Results Analyses proceeded nominally on a single analytical shift for each method All reported results are in micrograms per liter (parts per billion, ppb) Results of the analyses of all field (submitted) and QA/QC samples are summarized in the attached spreadsheet table To minimize data censoring, all Se concentrations are reported down to the MDL The following documents are included in this data report (G1231-9457-011 dated 13 January 2005) This narrative report, Table of analytical results, Copy of original chain of custody sheets QA/QC Variances All QA/QC samples analyzed met the a priori method acceptance criteria The only exception was marginally elevated variability in replicate analyses for two samples (i e GG -4555 RPD 22% and GG -4557 RPD 23%) by the DRC -ICP -MS method This situation was due to the low Se concentrations in the diluted samples analyzed Elevated variability is not uncommon when working so close to the method reporting limit (ML) and does not indicate any general concern about increased analytical variability by the DRC -ICP -MS method at Se concentrations several fold above the ML Discussion of Results Table 1 compares the Se concentration data obtained by both analytical methods for the blank and five test samples provided Each datum is an average of all replicate analyses of a given sample Agreement was generally good between the two methods as indicated by the relatively low relative percent differences Table 1 Comparison of Se concentrations in test samples determined by two independent analytical methods Sponsor ID AE ID DRC ICP -MS Se (ppb) HGAF Se (ppb) RPD PARS002-Blank-RO GG -4552 < 0.50 00631 PARS002-100H GG -4553 936 825 126 PARS002-50H GG -4554 468 408 137 PARS002-313 GG -4555 10.7 851 228 PARS002-513 GG -4556 5.45 391 329 PARS002-713 GG -4557 2 56 202 236 (RPD) although the DRC -ICP -MS consistently gave a higher Se concentration compared to the HGAF method Two test samples (-50H and -100H) had much higher Se concentrations and appeared to be untreated wastewater samples Inter -method agreement was better for these two samples, because, even with sample dilution, Se levels in the samples analyzed by the DRC -ICP -MS method were well above (i e > 100 fold) the method reporting limit The three remaining test samples (-313, -513 and -713) had much lower Se concentrations and appeared to be treated wastewater samples Inter -method agreement was more variable in these samples This situation is due to the fact that the diluted samples analyzed by DRC -ICP -MS had Se levels at or below the method reporting limit where increased variability is expected The DRC -ICP -MS method is 10 times less sensitive than the HGAF method Also at such low concentrations even a small level of uncorrected interferences can have a more substantial impact on the final Se concentration observed Still the Se concentrations observed by both methods were coherent and the DRC -ICP -MS data, even with a small, consistent offset, confirmed the lower Se concentrations measured by the HGAF method Based on this method validation study, we recommend that the more sensitive HGAF method be used for any future Se analyses 24 References Cited U S EPA 1995a Method 1638 Determination of trace elements in ambient waters by inductively coupled plasma -mass spectrometry EPA 821-R-95-031 Office of Water Washington, DC 47 pp US EPA 1995b Method 200 8 Determination of trace elements in water and wastes by Inductively Coupled Plasma -Mass Spectrometry rev 5 5 Environmental Monitoring Systems Laboratory, Cincinnati, OH 57 pp U S EPA 1996 Method 1669 Sampling ambient water for trace metals at EPA water quality criteria levels EPA 821-R-96-005 Office of Water, Engmeeiing and Analysis Division, Washington, DC 36 pp U S EPA 1996 Method 1632 Determination of inorganic arsenic in water by hydride generation flame atomic absorption Office of Water, Washington, DC 30 pp U S EPA 2004 Guidelines Establishing Test Procedures for the Analysis of Pollutants Under the Clean Water Act, National Primary Drinking Water Regulations, and National Secondary Drinking Water Regulations, Analysis and Sampling Procedures, Proposed Rule Part II Environmental Protection Agency 40 CFR Part 122, et al Federal Register 69(66) 18166-18226 Windom, H L, Byrd, J T , Smith, R G , Jr, Huan, F 1991 Inadequacy of NASQAN Data for Assessing Metal Trends in the Nation's Rivers Environ Sci Technol 25 1137. APPROVED - Paul N Boothe Laboratory and QA Manager, Albion Environmental 25 APPENDIX C - PILOT PLANT METAL REMOVAL DATA 26 APPENDIX C. Pilot Plant Metal Removal Data Arsenic (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 14.1 15.8 <7.5 12/22/04 9 13.1 < 7.5 12/27/04 23.2 < 7.5 < 7.5 1/12/05 <7.5 <7.5 <7.5 1/19/05 19 <7.5 <7.5 2/2/05 48.9 33.7 15.2 2/10/05 53.7 14.1 <7.5 2/16/05 16.9 <7.5 <7.5 Antimonv (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 1.42 <0.40 0.88 12/22/04 4.78 <0.40 3.04 12/27/04 <0.40 <0.40 0.72 1/12/05 3.85 <0.40 <0.40 1/19/05 1.43 <0.40 <0.40 2/2/05 4.1 <0.40 <0.40 2/10/05 2.26 <0.40 <0.40 2/16/05 2.59 1.68 <0.40 Barium (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 153 93 388 12/22/04 475 506 634 12/27/04 282 68.1 261 1/12/05 520 534 526 1/19/05 324 308 385 2/2/05 366 346 345 2/10/05 456 424 391 2/16/05 730 521 517 27 Bervlhum (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 <1.0 2.4 38.1 12/22/04 1.4 9.5 82.1 12/27/04 <1.0 1.4 13.7 1/12/05 1.2 26.7 7.5 , 1/19/05 1.2 2.5 15.2 2/2/05 <1.0 1.2 2.6 2/10/05 1.4 1.2 1.6 2/16/05 F 1.51 4.51 3.3 Chromium (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 16.1 <3.5 6.1 12/22/04 19.3 8.4 8.5 12/27/04 56.8 6.5 7.5 1/12/05 10.5 11.3 10.9 1/19/05 16.1 6.8 6.1- 2/2/05 6 7.2 6.4 2/10/05 6.8 10.4 7.8 2/16/05 14.9 10.5 10.3 Cobalt (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 3.3 <2.5 21.8 12/22/04 185 6.2 24.8 12/27/04 12.3 < 2.5 5.7 1/12/05 183 5.2 5.8 1/19/05 72.6 5.1 S.1- 2/2/05 111 5.5 5.7 2/10/05 120 6.4 5.7 2/16/05 166 47.5 18.1 S� 8 r7 q 79b q3% aY q51%, q5-% qi% 28 .T r/,2EsF Oki, TN ��i(kSG .l I1 4� S� 8 r7 q 79b q3% aY q51%, q5-% qi% 28 Conner (uo/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 288 14.1 2.2 12/22/04 278 20.4 10.4 12/27/04 701 20.3 53.6 1/12/05 128 10.1 8.2 1/19/05 460 13.5 13.2 2/2/05 297 10.1 11.9 2/10/05 242 12.9 17.5 2/16/05 312 219 11.7 Lead (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 73.4 <0.75 <0.75 12/22/04 23.4 <0.75 0.91 12/27/04 169 1.14 0.92 1/12/05 24.4 1.34 1.05 1/19/05 324 308 385 2/2/05 10.2 1.46 0.9 2/10/05 25.6 14.5 <0.75 2/16/05 11.2 2.41 2.07 Manganese (ua/Ll Date Influent Bioreactor 1 Bioreactor 2 1/12/05 61600 62000 64400 1/19/05 33000 53600 63800 2/2/05 29700 32800 37200 2/10/05 35600 38500 35600 2/16/05 52300 42700 44500 - a�4 11° � -S oclg.-A 6E, a Q A- M& 1 570 29 Merrury (nn/L. not) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 3260 134 61.6 12/22/04 2100 184 113 12/27/04 10300 70.3 54.6 1/12/05 120 173 121 1/19/05 1730 110 85 2/2/05 82.9 37.7 39.9 2/10/05 280 63 67.4 2/16/05 1910 970 69.5 Mnlvhrlpnum (un/Il Date Influent Bioreactor 1 Bioreactor 2 12/17/04 3.8 < 1.0 1.9 12/22/04 81.8 <1.0 1.3 12/27/04 8 <1.0 <1.0 1/12/05 68.4 <1.0 <1.0 1/19/05 22.7 <1.0 <1.0 2/2/05 57.7 <1.0 <1.0 2/10/05 47.7 <1.0 <1.0 2/16/05 42.6 11.3 <1.0 .,ilver (un/11 Date Influent Bioreactor 1 Bioreactor 2 12/17/04 1.17 <0.75 <0.75 12/22/04 7.61 <0.75 6.54 12/27/04 7.22 0.78 0.79 1/12/05 <0.75 <0.75 <0.75 1/19/05 <0.75 <0.75 <0.75 2/2/05 <0.75 <0.75 <0.75 2/10/05 <0.75 <0.75 <0.75 2/16/05 <0.75 <0.75 <0.75 °7j 71 d� a_ 71 0� 30 i Vanadium (ua/L) Date Influent Bioreactor 1 Bioreactor 2 1/12/05 60 67.7 76.4 1/19/05 38.3 48 62.4 2/2/05 35.3 36.5 42.8 2/10/05 42.1 52.4 58.4 2/16/05 128 132 114 Zinc (ua/L) Date Influent Bioreactor 1 Bioreactor 2 12/17/04 129 44 34 12/22/04 576 34 49.8 12/27/04 217 53.6 12.3 1/12/05 438 11.2 0 1/19/05 296 34.1 17.7 2/2/05 423 17.2 19.1 2/10/05 385 26.1 17.7 2/16/05 552 357 28 BOD (ma/L) Date Influent Effluent 1/20/09 380 570 1/28/09 180 350 2/3/09 85 200 2/11/09 130 350 COD (ma/L) Date Influent Effluent 1/20/09 1120 850 1/28/09 414 612 2/3/09 242 585 2/11/09 1 3051 750 C) �Q5 - 7 t�G,f,S� l l%® `PDQ (J 31 APPENDIX D - ONSITE PILOT REACTOR LOG 32 ::t- -- N N N N `J N N N- N N N N N\` N N N N` N_ N N N N N N N N N " " " " ' j� O A W � 0, OD 0) U1 A W O 0 0 OF 0 0 0 0 0 0 (N\0 co V m CN)1 N W` 0 m —A. 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Cn O CD CL CD O m fn o _o CD m acn i 'mom cmm (n II 4 C m N --I C) A Cl O (D II N CID 0 (i II p CL CID d ' d - OO Cn O O C C CID f0 m D N_ W N N N.9-4. C" N N j W N N N N N A N co co A W U1 A W W __ N W - (D O V N A (D V W W N A 0) W W V O (D W Cn Cn (D m W W W A 4 V A W O 0)O mO cDW V V co NNCa 0 V (Dm O V (0N N mCn Co CD V 01W N(D0 N V-4 cn N c CD ( 3 CD U1 N V A N (D W N N N W N W A A V N N N N A 2w CL N CD W NOmm W W O N A W W W V N V W m�OA N A W A O O SAA N W W V W W �01mA NCn (n W O O NO W �N W -i W A 0)-�-� W W m V OUIm CAV c D CD O O N 4 O Cl) Wo (D(Dv Cl) m M n °p 0) v a) O C) (D nN f 00 v0)mo N n N m 0n 000 r `LO N 00 v Cl) OOM co N O M W O 10 n LOON 00 M (O O)m mNv (O 0) V' v� O)Or N n C-3) Cl) On NN V' n n nrn a0 nr (Orn w0) pD)0 a0 n O (Onr (OrO NN C O) Ol 0CO 4) O) 7 0) l j N N fO U m � E o C C N Nr- 3r II N 0 +. O 0) O n M 0) 0 Ok) (I II) C" O C) F F- F- F r > 7 4) O O O O W p II OCD O . 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Division of Water Quality Q 1617 Mail Service Center = Raleigh, NC 27699-1617 Subject: Progress Energy Carolinas, Inc. Roxboro Steam Electric Company NPDES Permit Number NC0003425 Dear Ms. Wilson, NOV 7 2 2004 DEMR - WATER QUALITY POINT SOURCE BRANCH -.,.�..., a,..,�,..x...-��,z..,.�...-,,,b_. .. _�•�, �...� _.«-�+-._._,,,.ars In a letter dated October 25, 2004 you were informed of 3 chemicals Benetech BT -910, FCA -2000, and Freezetro170, that will be used as anti -icing fluids to treat the coal that is delivered to Roxboro Steam Electric Plant. Plant personnel were recently informed of an additional anti -icing fluid that may be used. The additional chemical, NALCOAL 8880 will be applied to the coal at the mine prior to shipping to Roxboro Plant. These chemicals will be used only in the winter months at a rate of approximately 87,000 gallons per month. There is a small potential that some of these chemicals can be discharged into the coal pile runoff pond via stormwater falling on the coal pile. The discharge of the coal pile runoff pond (Outfall 006) has an aquatic toxicity monitoring requirement. Enclosed is the MSDS for the this chemical. If you have any questions or comments regarding this information, please contact Louise England at (919) 362-3522. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations Sincerely, Cecil E. Rowland Plant Manager Roxboro Steam Electric Plant En(49pE@nergy Carolinas, Inc Roxboro Steam Plant 1700 Dunnaway Road Semora, NC 27343 Ms. Susan Wilson North Carolina Department of Environment and Natural Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699-1617 Subject: Progress Energy Carolinas, Inc. Roxboro Steam Electric Company NPDES Permit Number NC0003425 Dear Ms. Wilson, d OCT 2 9 2004 ,I DENR - WATER QUALITY POINT SOURCE BRANCH In a letter dated October 7, 2004 you were informed of two new chemicals, GEOMELT and BT -930, that will be used as anti -icing fluids to treat the coal that is delivered to Roxboro Steam Electric Plant. Plant personnel recently found out that an additional three anti -icing fluids maybe used. The three chemicals, Benetech BT -910, FCA -2000, and Freezetrol 70) will be applied to the coal at the mine prior to shipping to Roxboro Plant. These chemicals will be used only in the winter months at a rate of approximately 87,000 gallons per month. There is a small potential that some of these chemicals can be discharged into the coal pile runoff pond via stormwater falling on the coal pile. The discharge of the coal pile runoff pond (Outfall 006) has an aquatic toxicity monitoring requirement. Enclosed are the MSDSs for the three chemicals. If you have any questions or comments regarding this information, please contact Louise England at (919) 362-3522. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations Sincerely, C, 7 ( �el6�'/ Cecil E. Rowland Plant Manager Roxboro Steam Electric Plant Enclosure Progress Energy Carolinas, Inc Foxboro Steam Plant 1700 Dunnaway Road Semora, NC 27343 MpVas RL65