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HomeMy WebLinkAboutNC0004961_Renewal Application_20090827f ` Duke CORPORATE EHS SERV/CES Energy® Duke Energy Corporation 526 South Church St Charlotte, NC 28202 Mailing Address August 27, 2009 EC13K / PO Box 1006 g Charlotte, NC 28201-1006 Ms Charles H Weaver, Jr ,I'VE"A D State of North Carolina t Department of Environment and Natural ReSR S Division of Water Quality2111 NPDES Unit AUG 3 1 1617 Mail Service Center Raleigh, North Carolina 27699-1617 DENR , WATER OUAL11Y POINT SOURCE BRANCH Subject- Duke Energy Carolinas LLC — NPDES Permit Application Riverbend Steam Station - #NC0004961 Dear Mr Weaver Duke Power requests the subject permit be renewed and reissued The above referenced permit expires February 28, 2010. As mandated by North Carolina Administrative Code 15A NCAC 2H 0105 (e), this permit application for renewal is being submitted at least 180 days prior to expiration of the current permit Please find enclosed in triplicate, the renewal application, which includes the following items* EPA Form 1 EPA Form 2C EPA Form 2F Site Maps Water Flow Diagram Supplemental Information Duke Power requests notification that this application is complete Additionally, the attached report, "Assessment of Balanced and Indigenous Populations in Mountain Island Lake," continues to indicate recovery of aquatic populations and includes a request to approve recommended monitoring program modifications going forward Therefore, this report also supports renewal of the current thermal monitoring requirements of outfall #001. www duke -energy com The following monitoring reductions at outfall #002 are requested based on historical monitoring data. • Total Suspended Solids — reduce monitoring frequency from 2/month to 1 /month. • Oil & Grease —reduce monitoring frequency from 2/year to 1/year. • Total Copper — eliminate quarterly monitoring requirement, only monitor during boiler chemical cleanings. • Total Iron - eliminate quarterly monitoring requirement, only monitor during boiler chemical cleanings. • Total Nitrogen — reduce monitoring frequency from 2/year to 1/year. • Total Phosphorous —reduce monitoring frequency from 2/year to 1/year. Thank you in advance for your assistance on this matter Should you have questions regarding this application, please contact me at (704) 382-4309. Sincerely, ,Lkw(_ Allen Stowe Water Management Attachments cc w/: Mr. David Russell - NCDENR Winston-Salem R.O. Mr. Jimmie Overton — NCDENR, Raleigh, N.C. (BIP Report 3 copies) X15 �ir11 • �tie 1 I' }�y1� v k ) ' .\ t',f l.//� � •' !�' i � ;t7 �,�r �y�Ql._rl �i�U A.\ �6�(:/r+l ^4 � 1V � �:�� _ t , J I � t� �'� ",'�J/j i l k•�• - . i ') `�`i �rt�va •, •.,�.J,`\���Y 1>1t1' ly, 1 ,J.�._;I �l.`l:A� • ./) 7 ..�:'y :/ Ucs�. 1- V-_ •- „iA'il!-nom. � �.'' I '� `.��'�� r d,{� 51, _`*y`c '� ` i \ �i���1h ; . _ \ k, " $� � C .''J 1� )_• � 1 ���r�tSi;'ili''i�� s. �' ,�?\ 5 s' t � � �"'` ,l��l+' `\ll�r•��? ,� "'9�Yl•�° ,+..n : - ' •..,r/"Y�;-? .n`,`tsf.�'I ;,,5 yJ f' `\•T� ✓/ ilr r, `.. r i{o Ji_S•:'Y ♦�t'^3 '� `— �' ♦�'` )iJ :� "'��'l�7 1 t {r.! / t ,,,•rr�yy}/// �,'•1� y i • � .�� � � �� ,f�'S �. �1) ( r I t /� �-� �,Ilt�;fir#f}}'/i�Jp�� �i`i�'r RIVER FLOW _""1DIRECTIQN DUKE ENERGY F. PROPERTY_L'INE�� ••�/f �` c 4 `- } ( ''J \ 'r• lS,�r`-;: � � �'`V -'n_ -.. ' 1 \.1 � �C+. I ; 4 •aa�--` J) ♦ y TIE 002 -G RIVERBEND •STEAM STATION r/a �� "vtiV�:ia .f-��;�1'. ��+�. ^ T� ..♦t�s�'-?R: : `�;� di\n" `�w.,rt,�a,=iJ' �'/' ' \` (y, ?; � �� ` �`,, i�l ' � "�i♦ , "'eR � a t. -Y L r iy . � , \n �f , '�(' ` � _ r4. - s' -,,�i - �- `,:a�k ,, �` i.'b;._.� .•,` ter' \• ,, � i' _#�' ,� lkmw Ic— F. t \ / I !'vi., SIJ`•\\ \1� }v' '.S.. `.t.1 tir.`vi; ;�� -\� _ (L�'lrA�� � d. �. J v �{ �Z •_) .1yj1< 1 �r�. 1 „y.3 , , �> •A\"','G,a• ?+_.. �+ .'\� 1 t I I \ �1 i iy. ti:�'1'�\*� .Jr )D C � ' F� 4 ,' �' n %� � �Hf l,'. ' � , •r;, F ) (�4. 1 I � � � � ,-,y�yt� v1�1� ^l j f .T. t k cE' M mo >/ _ `,a l �It+�.}.�'� lJ ry _•'� I RJ4� C 1� `•5` jky .q'` j k t 7r? % ,t�^i s1 A .` �ci♦'YC'S4 �� ,-'. _., `C1 ��``t'tl (I; „ ti' t.2s' ' "y' �a t;,\•fly��\ � �" , I �c��);;•.t}., 5 `i♦ fir^',. _��� xs'�-. r � „ � � � :3111`+e.+•f e J `� -. `yam, y l ' / i"L� ,tiry-•` -,.R' `vat ``�<� 'f .. .S y,. � • ��\��(�•-r_J _i`�f { ((i 1 ..., �! J�•t \� f�� •1 ^4 'l ., `�}` N, IY '� `4'L .1 k`. �� s-�r; Y` •�{�„rJa,,.5t,i'is\'/ham/ 'fr.l.l���.°p� ty ' a` s '::i��t:'l')t \�tt ,''�~'�.''�`a..••.,�`1ly�a, REFERENCE: �Y BACKGROUND DATA: USGS TOPOGRAPHIC QUAD, MOUNT ISLAND LAKE AND LAKE NORMAN SOUTH �' cJ 1 ,NAD 83, METERS WAS OBTAINED FROM NC ONEMAP GEOGRAPHICAL INFORMATION (GIS) WEBSITE. Kilometers THE PROPERTY DATA WAS OBTAINED FROM THE GASTON COUNTY NORTH CAROLINAGIS DEPARTMENT. ' PLEASE NOTE THIS DATA IS FOR INFORMATIONAL PURPOSES ONLY. IT IS NOT MEANT FOR DESIGN, LEGAL, 0 0.5 1� OR ANY OTHER USES. THERE ARE NO GUARANTEES ABOUT ITS ACCURACY. S&ME, INC. ASSUMES NO RESPONSIBILITY FOR ANY DECISION MADE OR ANY ACTIONS TAKEN BY THE USER BASED UPON Miles INFORMATION OBTAINED FROM THE ABOVE DATA. SCALE: AS SHOWN FIGURE DATE: Duke LOCATION MAP No. 06-08-2009 RIVERBEND STEAM STATION DRAWN BY: RDP NPDES # NCO04961 1 PROJECT NO: PowEnergy. RIVERBEND STEAM STATION L 1411 08-140 1 GASTON COUNTY, NORTH CAROLINA INTAKE TUNNEL FROM CATAWBA RIVER 335 MGD INTAKE SCREEN BACKWASH ' INDUCED FAN & PREHEATER BEARING COOLING WATER PLANT CHILLER SYSTEM TURBINE Ll 13E OIL COOLERS CONDENSATE COOLERS EXHAUST STEAM CONDENSERS INTAKE TUNNEL UNWATERING SUMP FILTERED WATER AND ASH REMOVAL SYSTEM FILTERED WATER SYSTEM LINE DRAWING OF WATER FLOW THROUGH RIVERBEND STEAM STATION INDUCED DRAFT FAN COOLING 0.15 11GD WATER PREHEATER BEARING COOLING 0.15 MGD WATER NC#0004961 Permit Appl. August 2009 STORM WATER FROM ROOF DRAINS AND PAVING 0.01 MGD Y 0.023 MGD DRINKING WATER SYSTEM STORM WATER FROM COAL PILE (Mount Holly Drinking Water Supply) GENERAL PLANT/I'RAILER SANITARY WASTEWATER LABORATORY DRAINS CHEMICAL MAKEUP TANKS AND DRUMS RIN&ATF. DEMINERALIZER SYSTEM 0.004 MGD GRAVITY FILTER BACKWASH AND CLARIFIER SLUDGE Flows are approximated averages which have wide variability on a daily basis. r ZMN S �3 MGD( GROUNDWATER REMEDIATION OHJWATERSEPARATOR O.OS NIDD TRACK TOPPER SUMP (GROUNDWATER) ASH REMOVAL SYSTEM 3 MG D � v LJ NIGD L Nil, SANITARY SYSTEM 0.006 MGD 1 MGD TURBINE ROOM SUMPS F BOMER ROOM SUMPS ASH BASIN 1.3 MGD STORM WATER FROM POND EVAPORATION AREAS AND UPGRADIENT 0.31 MGD AND SEEPAGE WATERSHED 1 MGD 0.004 MGD OLD END PIT SUMP 002 (5 MGD) 001 MOUNTAIN ISLAND LAKE 361.5 MGD) Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 2 of 20 General Information Riverbend Steam Station (RB) is a coal-fired electric generating plant owned and operated by Duke Energy Corporation. RB is located at 175 Steam Plant Road, six miles northeast of Mount Holly, North Carolina. RB's first three generating units were retired in the late 1970s. Units 4 and 5 are each capable of generating 94,000 kilowatts of electricity. Units 6 and 7 are rated at 133,000 kilowatts each. In addition to the coal-fired units, four combustion turbines supply 30,000 kilowatts each for use during periods of peak demand for electricity. Combustion turbines operate differently from steam plants. They burn oil or natural gas to heat compressed air, which expands and drives a turbine -generator to produce electricity. RB utilizes water pumped from the Catawba River (Mountain Island Lake). The outfalls at RB discharge the water back into the Catawba River. A schematic flow diagram of water use, treatment and discharge is on Page 22 of 22 of this document. A narrative description of the individual waste streams follows. Outfall 001 - Condenser Cooling Water (CCW) The CCW system is a once through non -contact cooling water system which removes heat from the condensers and other selected heat exchangers Raw water from the Catawba River is passed through condensers and auxiliary equipment on a "once -through" basis to cool equipment and condense exhaust steam from the turbines. When RB is operating at full power, it is has a design capacity to pump 622.1 Million Gallons per Day (MGD) of cooling water through a network of tubes that runs through the condenser and selected heat exchangers (e.g. turbine lube oil cooler, condensate cooler, plant chiller system). This raw water in the condenser tubes absorbs heat from a closed system of highly purified exhaust steam from the turbines and converts it back to water. Condensed exhaust steam is then returned to the boilers and is recycled a number of times. The cooling water is returned to the lake. No chemicals are added and only heat rejected from the condensers and auxiliary equipment is absorbed by the cooling water, hence the term "once through, non -contact cooling water" is applied. The condensers tubes are periodically cleaned mechanically. Metal or plastic scrapers are forced through the tubes to rid them of scale or other deposits. Each unit at RB has two CCW pumps. The pump capacities are listed below. Normal plant operation of the CCW pumps is based on intake and discharge temperatures and unit load. Further, the units are operated on different computer highways or WDPF control systems to avoid a system trip that would suddenly reduce production of electricity. This practice leads to a higher reliability factor for the units and protection of aquatic life taking refuge in the discharge canal during cold weather. Multiple control units assure that the entire discharge flow at outfall 001 and the heated effluent will not suddenly stop. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 3 of 20 Unit No. I -Pump GPM 2 -Pump GPM 1 36,000 72,000 2 36,000 72,000 4 33,500 67,000 5 33,500 67,000 6 38,500 77,000 7 38,500 77,000 Filter Backwash from Raw Water Intake Screening Device Raw water intake screens are backwashed on an as needed basis. Normally, the screens require backwashing once per twelve hour shift for a period of approximately 20 minutes. The water required for backwashing is supplied by a low pressure service pump with a design capacity of 800 gpm. Therefore, the average flow of water used to backwash the screens is 0.032 MGD. Should it become necessary to backwash the screens on a continuous basis the maximum flow would be 1.15 MGD. This intake screen backwash is discharged into the condenser cooling water line downstream of the condensers. The debris collected on the screens consists mainly of twigs, leaves, and other material indigenous to the Catawba River. Intake Tunnel Unwatering Sump In the event that maintenance activities are needed in the intake tunnels an unwatering sump is provided to remove water from the tunnel(s). To date this operation has not been performed, but it is available should the need arise. Raw water in the tunnels can be removed by a sump pump to the discharge side of the condensers which would then exit at outfall 001. Turbine Non -Destructive Testing Bore sonic testing of turbine rotors is infrequent, approximately once every 5 years. A maximum of 400 gallons of demineralized water mixed with 4 gallons of a corrosion inhibitor, e.g. Calgon CS, is used during the testing per unit. The mixture is drained and mixed with once through cooling water downstream of the condensers which discharges at outfall 001. Sawdust Addition to the Condenser When the condenser tubes are suspected to be leaking, Riverbend Steam Station adds as needed proximately 50 pounds of sawdust in the plant intake area, in order to temporarily stop the leaks. Once the unit comes off line, the leaks are then permanently repaired. Outfall 002 - Ash Basin The ash basin at RB accommodates flows from the yard drainage sump, boiler room sump, ash removal system and non -point source storm water. Total average influent from these sources combined is approximately 5 MGD. At times, due to unit loads, rainfall, evaporation and seepage of ash basin ponds, the amount of effluent may be quite different than influent volumes. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 4 of 20 pH Adjustment During warm periods of the year, algae blooms occur in the ash basin causing pH levels to rise. A CO2 system is utilized during these events to maintain the pH level between 9.0 and 6.0 standard units. An acid injection system utilizing sulfuric acid and also a sodium hydroxide injection system may also be utilized for additional pH adjustment. Yard Drainage Sump The yard drainage sump is a large concrete structure that has four level controlled pumps that direct wastewater from RB to the ash basin. These pumps are operated on a rotating basis. Usually two pumps are arranged so that one pump is used in a primary capacity and the other is backup. After a preselected period the controls are changed so that different pumps are utilized. The yard drainage sump collects wastewater from many sources, such as, sanitary system, groundwater remediation system, and turbine room sumps. This sump also collects once through non -contact cooling water from the induced draft (ID) fan motors and the preheater bearings located in the emission stacks. The yard drainage sump also collects storm water runoff from the coal pile, rail access, powerhouse roof and paving. Groundwater from a foundation drainage system under the track hopper is also intermittently discharged to the yard drainage sump. The combined average flow from all sources tied to the yard drain sump is approximately 1.4 MGD. Sanitary System Plant sanitary wastes are treated by a series of three 4,000 gallon septic tanks in parallel and a 1,200 gallon holding tank. Sanitary effluent is pumped from the discharge chamber of the septic tanks to the ash basin via the yard drainage sump for final treatment. The sanitary waste system is designed for 12,500 gallons per day. This design was based on a maximum and average of 300 and 150 people, respectively. Based on annual data the average daily flow to the yard drain sump has been approximately 0.006 MGD. The sanitary system accommodates wastewater flow from the following sources: • general plant sanitary wastewater • chemical makeup tanks and drum rinseate (Intermittent rinse water containing small amounts of aluminum sulfate, sodium hydroxide, hydrazine, ammonium hydroxide) • laboratory drains (Small amounts of laboratory chemicals used to test wastewater effluents and high purity boiler water) • office trailer sanitary wastewater. Ground Water Remediation System This system was installed in 1992. Groundwater is pumped through an oil water separator and then to the turbine room sump. Trace amounts of volatile organic compounds may be in this wastewater, such as naphthalene, chrysene, methyl tert-butyl ether, and bis (2-ethylhexyl) phthalate. The average daily flow from this system is 2 gpm approximately 0.003 MGD. A revised groundwater corrective action plan has been submitted to NC DENR that specifies a treatment capacity capable of 20 gpm or 0.03 MGD. Vehicle Rinse -down System Effluent from a vehicle rinse -down area is directed to the ash basin. The rinse water contains no soaps or other additives. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 5 of 20 Turbine Room Sumps The turbine room sumps collect approximately 1 MGD of wastewater via a network of floor drains from intermittent sources listed below: • Condensate from the feed water system (seal water, valve and pump leakage, cooling water, vents), • Equipment cooling water, i.e. air compressors, • Floor wash water containing janitorial products, • Boiler room sump overflow and • Emergency fire fighting water Chiller condensates. ID Fan and Preheater Bearing Cooling Water Once through non -contact cooling water is supplied to the ID Fan motor and preheater bearings to remove excess heat. The rate of flow through these two pieces of equipment which discharges to the yard drainage sump is approximately 0.03 MGD. Railroad Track Hopper Sump This sump collects groundwater from a foundation drain system underneath the track hopper. The flow is usually intermittent, and the pump capacity is 100 gpm MGD. On a daily basis it is estimated that the run time is 50% which would correspond to a flow of 0.05 MGD. Boiler Room Sumps The average flow pumped from the boiler room sumps directly to the ash basin is approximately 1.3 MGD. The sources of input to the boiler room sumps include the following: Filtered Water System to the Old End Pit Sump The filtered water treatment system at RB consists of a clarifier, five gravity filters, two activated carbon filters, Reverse Osmosis (RO) system and one set of demineralizers. Wastewater and filter media from the filtered water system (except RO and demineralizer wastewater which goes to the boiler room sump) is drained to what RB commonly refers to as the "Old End Pit Sump". From the pit sump the wastewater is pumped to the Boiler Room Sump. Clarifier The clarifier utilizes typical water treatment chemicals such as, aluminum sulfate, sodium hydroxide, and calcium hypochlorite for the primary treatment of raw water. The sedimentation wastes collected in the clarifier consists of solids that were suspended in the service water plus aluminum hydroxide precipitate formed as a result of adding aluminum sulfate (alum) and sodium hydroxide. The quantity of alum used per year is approximately 1320 gal/yr. The average volume of water required for desludging the clarifier is approximately 0.002 MGD. These sedimentation wastes, along with dilute water treatment chemicals, and by-products are piped to a floor drain which flows to the old end pit sump where they are drained to the 4 and 5 boiler room sump and ultimately to the ash basin. Gravity Filters There are five gravity filters composed of anthracite (coal) which follow the clarifier in the water treatment process. Normally, one of these filters is backwashed each day. Approximately 0.002 MGD of backwash water is required for each filter. This Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 6 of 20 wastewater flows through floor drains to the old end pit sump which pumps to the yard drain sump. The anthracite filter is changed on an as needed basis with the spent filter media being sluiced to the ash basin via the boiler room sump. Activated Carbon Filters The filtered water system includes one activated carbon filter. This filter is typically backwashed once a week. The flow of water required to backwash filters is 30 minutes at 100-120 gpm. The backwash flows to the #9 and #10 boiler room sump and is pumped to the yard drain sump. Approximately 60 ft3 of activated carbon is replaced yearly with the spent carbon sluiced to the ash basin via the boiler room sump. Reverse Osmosis (RO) Prefilters There is one RO prefilter vessel containing —twenty-one 1 micron cartridge filters which are used to filter suspended solids. Cartridges are changed out every 1-2 months. Reverse Osmosis Unit A RO unit is used to purify the make-up water, thereby increasing the efficiency of the demineralizers and reducing the amount of annual chemicals needed for demineralizer regeneration. During operation, the unit has a continual blowdown of 50 gpm, which is discharged to boiler room sump and then to the ash basin. The RO unit is cleaned on a quarterly basis with the wastewater going to the # 9 and #10 boiler room sump and then to the ash basin. During cleaning, approximately 30 lbs of the cleaner OSMO AD -20 containing sulfamic acid, citric acid and sodium lauryl sulfate is used. Also used is a generic cleaner consisting of tri -sodium laurylsulfate, sulfuric acid and a biocide with approximately 400 gallons of wastewater which is sluiced to the ash basin. Demineralizer regeneration wastewater The demineralizers consist of 2 mixed -bed cells which supply make-up water to the boilers and other closed systems. Normal plant operation requires that only one demineralizer cell operates at a time. Each cell has a capacity of 140 gpm. Each cell is regenerated approximately 12 times per year. Each year RB will use an estimated 800 gallons of 50% caustic and 400 gallons of 93% sulfuric acid for demineralizer regenerations. An average diluted waste chemical and rinse flow is approximately 0.004 MGD. The diluted acid and caustic are discharged from the cell simultaneously through the same pipe header for neutralization purposes. The regeneration wastes flow to the #9 and #10 boiler room sump, to the yard drain sump and then is pumped to the ash basin. The spent resin is sluiced to the ash basin. Closed system drainage, cleanings, testing containing: Closed systems containing corrosion inhibitors, e.g. Calgon CS and MCS plus2, Biocides, e.g. Calgon H-300 and H-510, Bulab 6002, Cleanings, e.g. small heat exchangers, Dispersant, e.g. polyacrylamide, Wetting agent, e.g. sodium lauryl sulfate, Detergent, e.g. tri -sodium phosphate, Leak testing, e.g. disodium fluorescing dye are utilized. These chemicals are periodically routed to the station sumps and ultimately to the ash basin. Miscellaneous system leakages: Small leaks from pump packings and seals, valve seals, pipe connections periodically occur and are sent to the ash basin via plant sumps. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 7 of 20 Boiler blowdown During unit startup and until water chemistry stabilizes, the blowdown from the boilers is allowed to flash into a blowdown tank. After water chemistry has stabilized the amount blowdown condensate flow is miniscule. The condensate is drained to the boiler room sumps. Trace amounts of hydrazine, ammonia, and silica oxide is present in the condensate. During normal operation Boilers #7 and #8 blowdown at an average rate of 1000 lbs. of steam per hour. Boilers #9 and #10 blowdown at an average rate of 1000 lbs. of steam per hour. The combined condensate flow from these blowdown averages approximately 0.005 MGD. This flow is routed to ash basin via the boiler room sump. A significant portion of this blowdown steam is vented to the atmosphere. Chemical Cleaning of Boilers Boilers #7, #8, #9 and #10 at RB are chemically cleaned on an as needed basis (Boilers #146 are retired). Boiler tube inspections are performed during outages to determine if cleanings need to be scheduled. Boilers #7 and #8 are natural circulation boilers and #9 and #10 are controlled circulation boilers. The volume of the boilers determines the quantity of chemicals required for cleaning. Boilers #7 and #8 each have a water -side volume of 26,300 gallons. The volume of #9 and #10 boilers is 24,900 gallons each. The total volume of dilute waste chemicals, including rinses, discharged from #7 or #8 boilers during a chemical cleaning is 365,000 gallons. The total volume of diluted waste chemicals drained from #9 or #10 is approximately 275,000 gallons. These wastewaters are drained to the boiler room sump which pumps directly to the ash basin. Immediately prior to the beginning of a boiler cleaning, additional stop logs are added to the ash basin discharge structure. This action ensures longer retention time of the chemical wastes in the ash basin for proper treatment through dilution, neutralization, precipitation, and ion -exchange as documented in the Ash Basin Equivalency Demonstration (October 1976). Chemicals and approximate amounts required to clean the boilers are listed below: CLEANING CHEMICALS AMOUNT USED PER BOILER 18t Stage (Copper Removal Solution) Boiler #7 or #8 Boiler #9 or #10 Sodium Bromate 550 lb 550 lb Ammonium Carbonate *Ammonium Hydroxide (26°Be') 2°d Stage (Iron Removal Solution) (Includes rinses and neutralization) *Hydrochloric Acid (31.5%) (20°Be') *Ammonium Bifluoride (0.5%) Copper Complexer (0.75%) 1000 lb 850 gal 1000 lb 850 gal Boiler #7 or #8 Boiler #9 or #10 3600 gal 3400 gal 11001b 10501b 16601b 16301b Thiourea or equivalent Sodium Carbonate 3000 lb 3200 lb Citric Acid 300 lb 200 lb Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 8 of 20 Alkaline Boilouts Boiler 47 or #8 Boiler 49 or #10 (only after major boiler tube work) Soda Ash 2000 lb 2000 lb Triton X-100 Detergent (0.5%) 10 gal 10 gal Antifoam Agent (0.025%) 5 gal 5 gal *These chemicals are present in amounts greater than the reportable quantity as identified under the Comprehensive Environmental Response, Compensation, and Liability Act (CERCLA). If a spill of these chemicals did occur it would in most cases be sent to the ash basin where treatment would occur. Ash Removal System RB utilizes electrostatic precipitators as its air pollution control devices. The fly ash captured in these precipitators is water -sluiced to the ash basin. Bottom ash from the boilers is also water - sluiced to the ash basin. Approximately 3 MGD of water is required for this purpose. Electrostatic precipitators at RB are normally cleaned by mechanically vibrating the wires and rapping the plates inside the precipitator. Before major precipitator work is performed the precipitators are washed down with water. The wash water is pumped to the ash basin. Miscellaneous The ash basin receives the following miscellaneous wastestreams: Laboratory wastes, photographic wastewater, de-icing products and expired reagents.that will be co -managed other wastewater for compliance with NPDES permit limits. Outfall 002A — Yard Drainage Sump Overflow An overflow pipe that directs flow from the sump to the ground was included in the construction of the yard sump. This modification was performed to prevent submergence and damage of the pump motors within the sumps in the event that all pumps failed or redundant power supply lines could not be restored in a timely manner. Given significant overflows, the waste water could potentially flow into the Catawba River. This type of incident will rarely occur. Spill Prevention Oil Storage RB presently has four above ground oil storage tanks - one 4,250,000 gallon fuel oil tank, one 27,000 gallon light -off fuel oil tank, one 20,000 gallon mineral oil storage tank, and one 2,000 gallon used oil storage tank. All above ground tanks have secondary containment provided which are capable of containing the entire contents of the tank. An oil trap tank is located in the drainage area of the 4.25 million gallon oil tank as an added precaution. All oil storage facilities are presently covered under Spill Prevention Control and Countermeasure Plans (SPCC), as well as a site Facility Response Plan (FRP). Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 9 of 20 STORM WATER RB has several storm water outfalls that discharge to the Catawba River. RB was included in the group application submitted to the Environmental Protection Agency in March of 1991. Storm water outfalls SW001, SWO02 and SWO03 have been evaluated and are representative of the other storm water outfalls at RB. Site Description The RB site covers 572 acres and includes a plant yard of approximately 20 acres and three switchyards, which cover about eight acres. The coal storage yard encompasses 13 acres. The site also includes a one acre scrap yard and several construction spoil areas. Across the site, there are approximately two miles of rail access and one mile of paved roadways. The primary and secondary ash settling basins have surface areas of approximately 41 and 28 acres, respectively. Prior to construction of the ash settling basins, waste ash was disposed in the cinder pit, which covers approximately 9 acres between the coal yard and ash basins. Soils at RB are typical of the region and are predominantly micaceous sandy silts with some clay. The topography is generally flat with some rolling hills in outlying, undeveloped areas. There are 14storm water discharges and three NPDES permitted discharges at RB. Samples were collected from outfalls SW001, SWO02 and SW003. Facility Drainage and Inventory of Significant Materials and Controls Stormwater In the station area, stormwater runoff flows overland to concrete ditches and catch basins, which are connected to a buried network of corrugated metal pipes (CMP). The network was originally designed to route flow to several primary trunk lines, which flows into Mountain Island Lake. Stormwater runoff from most areas subject to significant materials and activities has been rerouted through either the yard sump or oil/water separator tanks. Effluent from the yard sump is pumped to the ash settling basin. Stormwater processed through oil/water separators is discharged to Mountain Island Lake. Station personnel routinely inspect the plant yard and switchyards for potential spill sources. The intake and discharge canals, yard sump, and ash basin are inspected dally for evidence of oil leakage. Based on pipe networks and site topography, the Riverbend site was divided into individual drainage basins as shown in the attached site drawings. This section details thirteen of fourteen storm water outfalls (Outfall 9 has been abandoned). Also identified are three regions of nonpoint source stormwater runoff that flow overland to Mountain Island Lake. Additional outfalls may have been excluded because either they have been abandoned or because they are not located within the vicinity of the station or any industrial activity. To provide a complete description of the storm water drainage system, the yard sump system is also characterized. A description of the drainage area, significant materials, and material control measures are presented for each drainage basin. In addition to the significant materials particular to each drainage basin, herbicides are applied to selected areas throughout Riverbend Steam Station to eliminate undesirable vegetation along railways, ash pipelines, yard sump pipelines, and the Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 10 of 20 perimeter fence. Herbicides are also applied in switchyards, gravel lots, and rip -rap areas. All herbicides used at Riverbend Steam Station are approved by the company and considered safe to the environment when used according to directions. Records are retained at the site to document information such as: the areas treated, the herbicide used and the amounts of herbicide used. • Outfall1 Discharge Structure: 24 inch (") diameter () CMP Location: Western bank of the intake canal Control Structure: 10,000 gallon oil separator tank #3 Drainage Area: 4.1 acres Area Description This drainage basin includes a 2.7 acre portion of the main switchyard and 8,700 ft2 of the plant yard between the powerhouse and Combustion Turbine (CT) area. The powerhouse covers about 1.5 acres of this drainage basin. 100 percent of the drainage area is paved or roofed. Sijznificant Materials / Controls Oil: Oil -cooled transformers and circuit breakers in the main switchyard contain a total of approximately 120,000 gallons of oil. About two-thirds of the main switchyard falls within this drainage area. Some switchgear equipment have containment pits beneath them. This substation is inspected twice daily for fluid loss from switchgear equipment. All runoff from this drainage basin is processed through the 10,000 gallon oil separator tank #3. • Outfall2 Discharge Structure: 21" CMP Location: Western bank of the intake canal Control Structure: 10,000 gallon oil separator tank #2 Drainage Area: 13.6 acres Area Description This drainage area includes the 44 kV switchyard, a portion of the main switchyard, and the circuit breakers for the 230 kV switchyard; these segments cover 0.4, 1.7, and 0.5 acres, respectively. Two control buildings for the CTs are located within this basin. There is half an acre of yard and parking area between the CT control rooms and the main switchyard. To the south of the main switchyard, there are approximately six acres of lawn area. The railroad embankment along the eastern basin boundary is sloped at a ratio of 1.5 horizontal to 1 vertical (1.5H: 1V). The embankment and railways cover approximately 2.3 acres. To the east of the railways is the fuel unloading area which covers about 0.9 acres. About one mile of railways and one-third mile of paved roadways pass through the area. Approximately 35 percent of this drainage basin is paved. All runoff from this drainage basin is processed through the 10,000 gallon oil separator tank #2. There is a vehicle rinse area within this basin, but the effluent is not discharged through this outfall because it is routed to the ash basin through the septic system. Significant Materials / Controls Oil: The main switchyard, 44 kV switchyard, and 230 kV switchyard each contain a total volume of 120,000, 10,000, and 6,700 gallons of mineral oil per switchyard, respectively. The main switchyard and the 230 kV switchyard are only partially located within this basin. Some switchgear equipment have containment pits beneath them. The main switchyard and the 44 kV switchyard are inspected twice daily for fluid loss from switchgear equipment. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 11 of 20 There are two 18,000 gallon storage tanks in the main switchyard. These tanks have been closed out and labeled "out of service." Transformers in the CT area contain 9,559 gallons of mineral oil. Each CT unit contains about 400 gallons of oil. If maintenance were necessary for the CTs, lube oil would be transferred from the units via a tanker truck to a holding tank located in drainage basin #6. The fuel oil unloading area is located along the eastern basin boundary, beside the railways. Two of the ten bays are operable. In the fuel oil unloading area, diesel fuel is transferred from an 8,000 gallon tanker truck to an underground pipeline which flows to the 4,250,000 gallon fuel oil bulk storage tank located south of the CTs. The pipeline is equipped with a back flow preventer. DOT unloading procedures are followed. Drainage from the fuel oil unloading area is processed through a 30,000 gallon oil separator tank located at the base of the railroad embankment, on the south side of the plant access road. Storm water exits the oil/water separator tank by way of a 12 inch diameter concrete pipe which discharges into a concrete ditch. The ditch leads to a CMP network that leads to the 10,000 gallon oil separator tank #2. • Outfall3 Discharge Structure: 36" CMP Location: Western bank of the intake canal Drainage Area: 15.4 acres Area Description This drainage area includes approximately one-half acre of the containment dike slopes at the fuel oil bulk storage tank. Approximately ten acres of lawn area border the plant access road. Drainage from the three acre, 230 kV switchyard is discharged into a concrete ditch which leads to this outfall. About 900 feet of paved access road and 800 feet of railways border this area. Approximately 5 percent of this drainage basin is paved. Significant Materials / Controls Oil: The fuel oil bulk storage tank is an aboveground, galvanized steel cylinder surrounded by an earthen berm sufficient in height to contain a total spill of 4,250,000 gallons plus rainfall. Normally, the tank holds between 800,000 and 1,200,000 gallons of oil. Rainfall collected within the containment berm is inspected for the presence of oil before being drained through a manually operated siphon to Outfall 6. Adjacent to the fuel oil bulk storage tank, about three feet of piping which conveys diesel fuel from the fuel oil unloading area to the tank passes above grade over a concrete drainage ditch. Switchgear equipment in the 230 kV yard contains approximately 6,700 gallons of oil. A 400 gallon oil rupture collection tank collects drainage from the two station service transformers which contain a total of 226 gallons of mineral oil. Runoff from the 230 kV switchyard is discharged into a concrete ditch running along the north side of the yard. The ditch passes under the plant access road through a 36 inch diameter CMP. The west end of the CMP has a swing gate which would be closed to help contain oil spillage from the switchyard. • Outfall4 Discharge Structure: 15" RCP Location: East of county road #1912 Drainage Area: 4.9 acres Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 12 of 20 Area Description This drainage basin is bound on the west by the access road for the fuel oil unloading area and on the east by county road #1912. Approximately 15 percent of the drainage basin is paved; the rest is grass. Significant Materials / Controls Oil: A transformer for the fuel oil pumps is located within this basin, and it contains 482 gallons of mineral oil. A berm is installed around the transformer to contain any spills that could occur. The access road to the fuel oil unloading area forms the western boundary of this basin. The tanker trucks which transport fuel oil have a capacity of 8,000 gallons. • Outfall5 Discharge Structure: 24" CMP Location: South of the 230 kV switchyard Drainage Area: 3.5 acres Area Description This outfall conveys runoff off-site, beneath the plant access road to a drainage ditch along county road #1912. Approximately eight percent of this drainage area is paved, and the rest is grass. Significant Materials / Controls There are no significant materials stored within this area. • Outfall6 Discharge Structure: 36" CMP Location: Western bank of the intake canal Control Structure: 20,000 gallon oil separator tank #1 Drainage Area: 5.4 acres Area Description This drainage area includes approximately 1.1 acres of the CT area. There are about three acres of lawn areas, including the slopes of the containment dike for the fuel oil bulk storage tank. The jet engine instrumentation house and warehouse are located within this drainage area. Approximately 500 feet of paved roadway passes through the area. About 35 percent of the total drainage area is either paved or roofed. All runoff from this drainage basin is processed through the 20,000 gallon oil/water separator tank #1. Significant Materials / Controls Oil: The fuel oil bulk storage tank is an above ground, galvanized steel cylinder surrounded by an earthen berm sufficient in height to contain a total spill of 4,250,000 gallons plus rainfall. Normally, the tank holds between 800,000 and 1,200,000 gallons of oil. Rainfall collected within the containment berm is inspected for the presence of oil before being drained through a manually operated siphon to a concrete ditch at the base of the embankment. The ditch leads to the #1 oil/water separator tank. Oil supply lines from the bulk storage tank to the CTs are aboveground. There is a valve at the bulk fuel oil storage tank that would be manually closed in the event of pipe leakage. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 13 of 20 Each CT unit contains approximately 400 gallons of oil. • Outfall7 Discharge Structure: 24" steel pipe Location: West of the coal pile Drainage Area: 1.1 acres Area Description This drainage basin contains a lay -down yard where various scrap materials are stored. Approximately 250 feet of gravel road pass through the area. Significant Materials / Controls There are no significant materials stored within this area. • Outfall8 Discharge Structure: 36" CMP Location: East of the yard sump, into Mountain Island Lake Drainage Area: —65 acres Area Description Outfall 8 now encompasses the drainage area of outfall 9 since the influent to this outfall was blocked. Outfall 8 previously drained 32.7 acres and Outfall 9 previously drained 26 acres. The 36" CMP, formerly known as Outfall 9, which is located north of the cinder pit and goes into Mountain Island Lake, has been abandoned. This drainage basin contains a 700,000 cubic feet ash stack and a closed out ash stack. Approximately 6,150 feet of railways and 2,425 feet of gravel road are contained in Outfall 8. Approximately 7 acres of woodlands are included within this basin. Approximately three percent of this drainage basin is paved. This drainage basin includes the cinder pit, which covers approximately nine acres to the east of the coal yard. There is a one acre scrap yard adjacent to the cinder pit. Prior to construction of the ash settling basins, ash was disposed in the cinder pit. Rainfall runoff within this drainage basin flows to the cinder pit. The cinder pit is bermed along its western and northern borders for containment purposes. The only outlet from the cinder pit is a three foot tall CMP riser, making the cinder pit a very large detention pond. Discharge from Outfall 8 is infrequent. Rainfall runoff in this drainage basin is usually detained in the cinder pit and either evaporates into the atmosphere or infiltrates the ground. Significant Materials Oil: The transformer associated with the yard sump system contains 275 gallons of mineral oil which is contained within a berm. Ash: Parallel to the railroads, southeast of the cinder pit, ash is sluiced above grade in piping to the ash basins. Wastewater: Parallel to the railroads, southeast of the cinder pit, effluent from the boiler room sumps is pumped above grade in piping to the ash basins. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 14 of 20 Discharge from the yard sump is pumped to the ash basin through above grade pipelines located atop the dike which forms the northern border of the drainage basin. • Outfall 9 (Abandoned in place) • Outfall 10 Discharge Structure: 18" CMP Location: North of W.F. Lark Fossil Maintenance Facility Drainage Area: 0.8 acres Area Description Outfall 10 discharges in the wooded area north of the W.F. Lark Fossil Maintenance Facility; flow is then overland to Mountain Island Lake. This drainage basin includes approximately 6,000 square feet of roofed area and 7,000 square feet of paved storage area. There is about 250 feet of paved access road. Approximately 50 percent of this drainage basin is paved or roofed. Significant Materials There are no significant materials stored within this drainage area. • Outfall 11 Discharge Structure: 18" CMP Location: North of W.F. Lark Fossil Maintenance Facility Drainage Area: 1.2 acres Area Description Outfall 11 discharges in the wooded area west of the W.F. Lark Fossil Maintenance Facility; flow is then overland to a creek leading to Mountain Island Lake. This drainage basin includes approximately 11,000 square feet of roofed area and 33,000 square feet of paved parking area. There is about 250 feet of paved access road. Approximately 70 percent of this drainage basin is paved or roofed. Significant Materials There are no significant materials stored within this drainage area. • Outfall 12 Discharge Structure: 8" polyethylene pipe Location: North of W.F Lark Fossil Maintenance Facility Drainage Area: 3,000 square feet Area Description Outfall 12 discharges in the wooded area north of the W.F. Lark Fossil Maintenance Facility; flow is then overland to Mountain Island Lake. This outfall conveys roof drainage from approximately 3,000 square feet of roofed area. 100 percent of this drainage basin is roofed. Significant Materials There are no significant materials on the roof of Lark Fossil Maintenance Facility. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 15 of 20 • Outfall 13 Discharge Structure: 12" CMP Location: Grassy area around septic tank/ Part of Area East of Intake Canal Drainage Area: Approximately 400 square feet Area Description Outfall 13 discharges into Mountain Island Lake. Discharge is infrequent. Significant Materials There are no significant materials stored within this area. • Outfall 14 Discharge Structure: 12" CMP Location: Grassy area near road/ Part of Area East of Intake Canal Drainage Area: Approximately 400 square feet Area Description Outfall 14 discharges into Mountain Island Lake. Discharge is infrequent. Significant Materials There are no significant materials stored within this area. • Area West of Intake Canal The rest of this area is a non -point source drainage area covering approximately 1.5 acres between Outfalls 1 and 6. About one acre is paved parking and yard area. A trailer with roof area of 1,800 ft2 is included within this area. Approximately 66 percent of this drainage area is paved or roofed. Abandoned steam lines pass through this basin. Significant Materials / Controls There are no significant materials stored within this area. • Area East of Intake Canal This is a non -point source drainage area. The area covers approximately one acre extending from the powerhouse up to the septic tank system. Roof area for the light -off oil tank and several small sheds totals about 4,000 ft2. Approximately 15 percent of this drainage basin is paved or roofed. Significant Materials / Controls Oil: Diesel fuel is piped above ground from the fuel oil bulk storage tank to the light -off oil tank located adjacent to the powerhouse. The piping can be manually closed at the bulk fuel oil storage tank, if necessary. The light off -tank has a capacity of 27,000 gallons and is surrounded by a concrete containment pit capable of holding a total spill. The tank is covered to prevent storm water collection. • Area North of Drainage Basins 10 and 11 There are no catch basins in the northern half of the paved parking/storage area at W.F. Lark Maintenance Facility, so runoff flows overland to Mountain Island Lake. This drainage area covers approximately 1.5 acres extending from drainage areas 10 and 11 to the woods north of Riverbend Steam Station, Gaston County • NPDES Permit # NC0004961 Page 16 of 20 W.F. Lark Maintenance Facility. About 15,000 ft2 are roofed. Approximately 75 percent of this drainage basin is paved or roofed. Significant Materials / Controls Various liquids such as coolants, oil, and cleaners are stored outside in 55 gallon drums. Usually, a total of about 30 drums are stored under cover, in a shed. Yard Sump Systems There is one yard holding sump at Riverbend Steam Station. • Yard Sump The yard sump is located between the coal yard and cinder pit, on the north. The drainage basin for the yard sump covers about 22 acres. Effluent from the yard sump is pumped to the ash basin through a 30 inch diameter ductile iron pipe. Emergency overflow would go to Mountain Island Lake via a 24 inch diameter CMP. This outfall is designated as NPDES Outfall 002a. Area Description Inflow to the yard sump is collected from the powerhouse, the plant yard, the coal yard, and the septic tank system. Roof drainage comes from approximately 1.3 acres of the powerhouse roof. From inside the powerhouse, discharge from turbine room sumps and floor drains is routed to the yard sump. The plant yard covers about five acres and includes coal handling facilities, warehouses, storage sheds, and the tractor maintenance house. These facilities have total roof area of about one acre. The coal yard encompasses 13 acres, and runoff is routed to the yard sump. There are approximately 2,900 feet of railways and 1,700 feet of paved/gravel roadways within the basin. Paved and roofed areas represent about 25 percent of the drainage basin. Significant Materials / Controls Oil: PCB contaminated mineral oil collected from various Duke Energy locations is brought to Riverbend and used as fuel within the plant. The mineral oil is transported in 6,000 gallon tankers and transferred to the 20,000 gallon, used mineral oil tank for storage. During transfer from the transport tanker to the storage tank, the truck parks within a bermed area. Transfer guidelines stipulate that the drain within the bermed area must be covered during oil transfers. Guidelines include procedures for prevention of oil spillage from the transfer hose and require the transfer valve to be locked when not in use. The used mineral oil tank is located at the northwest corner of the powerhouse. The steel tank is above grade and is surrounded by a concrete containment pit capable of containing a total spill. The tank and pit are covered to prevent storm water collection. A smaller used oil tank with 2,000 gallons of storage capacity is located east of the paint and oil warehouse. Used oil from miscellaneous plant and maintenance operations is pumped from 55 gallon drums into this tank. When the used oil tank is nearly full, the contents are transferred to a transport tanker for off-site disposal. There is a steel containment pit beneath the tank which would provide partial containment. New and used oil is stored in 55 gallon drums throughout the plant. Drums are stored inside the tractor maintenance building, coal handling facilities, the oil and paint warehouse, and in the turbine floor. New oil drums are stored in a covered area outside the oil and paint warehouse, and the floor slopes down towards the plant yard. A total of approximately 60 drums of used and new oil are stored within this drainage area. turbine floor. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 17 of 20 Oily waste is stored on the southeast end of the There are three refueling stations for bulldozers, locomotives, and company vehicles. The fuel line to the bulldozer and locomotive stations is enclosed within a PVC pipe, which drains to the light -off tank containment pit. The locomotive refueling station is located directly over a drainage ditch going to the yard sump. Gasoline is supplied to company vehicles from a 1,000 gallon underground storage tank. A transformer associated with coal handling activities is located at the junction house and contains 197 gallons of oil. Two transformers associated with the precipitators are located on the north side of the powerhouse, and each contains 205 gallons of oil. Chemicals: A 750 gallon, sulfuric acid tank is located at the northeast corner of the powerhouse. The tank is surrounded by an earthen berm. Both sulfuric acid and sodium hydroxide are unloaded in this area. The 12,000 gallon sodium hydroxide tank is located in the basement of the powerhouse. DOT procedures are followed during unloading. Various chemicals are stored in 55 gallon drums throughout this drainage basin. A few drums are stored in the tractor maintenance garage. These drums contain anti -freeze, cleaners and Steam Jenny compound. Approximately 20 drums of oil are stored in the covered area outside the oil and paint warehouse. Empty drums are stored outside the warehouse. Hazardous Waste: Hazardous wastes are placed in a satellite accumulation area in a small shed to the west of the oil and paint warehouse. The floor of the shed is constructed to provide containment to a depth of four inches which should be sufficient for the maximum volume of waste stored. Wastewater: Plant wastewater from equipment discharges, floor drains, sumps, etc. is routed to the yard sump. If case an oil and/or chemical spill were to occur this spilled material will be captured and routed to the yard sump. Liquid effluent from the septic tank system is routed to the yard sump. Discharge from the yard sump is piped to the ash basin. Effluent from the boiler room sumps is pumped above ground through this area to the ash basin. Ash: Ash is sluiced in piping above grade through this drainage basin to the ash settling basin. Hazardous and Toxic Substances Hazardous and Toxic Substances Table 2c- 3 At RB, the potential for toxic and hazardous substances being discharged is very low. In reference to Item V -D of Form 2-C, the substances identified under Table 2c-3 that may be in the discharge are as follows: Acetaldehyde, Aniline, Asbestos, Benzoyl Chloride, Cresol, Cyclohexane, Cyclohexanone, Formaldehyde, Styrene, Triethanolamine, Vanadium and Zirconium. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 18 of 20 Other - During the course of the year products such as commercial cleaners and laboratory reagents may be purchased which contain very low levels of a substance found in Table 2c-3. It is not anticipated that these products will impact the ash basin's capacity to comply with its toxicity limits, since their concentrations would be extremely low. 40 CFR 117 and CERCLA Hazardous Substances The following table identifies hazardous substances located on-site that may be released to the ash basin during a spill in quantities equal to or greater than the reportable quantity (RQ) levels as referenced in 40 CFR 117, 302 and 355. This list is being provided in order to qualify for the spill reportability exemption provided under 40 CFR 117 and the Comprehensive Environmental Response Compensation and Liability Act (CERCLA). These values below represent the maximum quantities on-site that could be released at one time and sent to the ash basin. They do not reflect quantities that may be discharged through typical use. Substance Quantity (lbs.) Source Calcium Hypochlorite 32.5 Warehouse Hydrazine 750 Warehouse Sodium hydroxide 18,765 Tank Sulfuric Acid 5,004 Bulk Storage Tank Riverbend Steam Station 316(a) Determination Duke Energy's operating experience during the past five years under the thermal limitations imposed in NPDES Permit No. NC#0004961 substantiates EPA's 316(a) determination (May 1975) for Riverbend that the "thermal component of the discharge assures the protection and propagation of shellfish, fish and wildlife in and on the receiving body of water." In Duke's judgment the operating characteristics of the station have a minimal effect on the aquatic environment of Mountain Island Lake. The character of the thermal discharge has not changed since the original 316(a) determination. Accordingly, Duke requests that the thermal limitations as modified in the present permit be continued. Riverbend Steam Station 316 (b) Review In conjunction with the rulemaking process for the new Phase II 316(b) rule pertaining to fish impingement and entrainment, historical data and permitting records were reviewed. Initial 316(a) and 316(b) studies associated with enactment of the Clean Water Act concluded that the location, construction capacity, and design of the cooling water intake were not detrimental to the aquatic ecosystem and minimize adverse environmental impacts. Both North Carolina and EPA regulators concurred in 1976 that 316(b) fish impingement and entrainment studies were no longer needed at that time. Currently the Phase II 316(b) rule for existing facilities that was remanded will be rewrittenby EPA and is expected to be published for public comment in 2009 or 2010. Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 19 of 20 Ash Basin Capacity Part II.A(8.) of the existing NPDES permit requires the permittee to provide and maintain at all times a minimum free water volume (between the top of the sediment level and the minimum discharge elevation) equivalent to the sum of the maximum 24 hour plant discharges plus all direct rainfall and all runoff flows to the pond resulting from a 10 year, 24 hour rainfall event, when using a runoff coefficient of 1.0. Determination of Wet Weather Detention Volume: Wet Weather Detention Volume is the sum of the runoff accumulated in the ash basin which results from a 10 -yr 24 -hr storm (assuming 100% runoff) plus the maximum 24 -hr dry weather waste stream which discharges to the Ash Basin (refer to NPDES Permit NC0004961) I II. Estimate Runoff to the Ash Basin from a 10 -yr 24 -hr storm: 1. Natural Drainage Area of Ash Basin = Station Yard Drainage Area Pumped to Ash Basin = Total = 2. Precipitation from 10 -yr 24 -hr storm = 3. Total Stormwater Runoff to Ash Basin = (Assuming 100% runoff) Estimated Maximum 24 -hr Dry Weather Waste Stream Discharging to Ash Basin: Maximum recorded Ash Basin Discharge = 2. Increase maximum daily disharge by 10% for conservatism and convert units to acre-feet = Wet Weather Detention Volume: Sum of Parts I. and II. = 98.7 Acres 21.8 Acres 120.5 Acres 5.0 Inches 50.21 Acre-feet 10,660,000 Gallons/da 35.98 Acre-feet 86.19 Acre-feet IV Riverbend Steam Station, Gaston County NPDES Permit # NC0004961 Page 20 of 20 Estimated Quantity of Solids (Ash) to be discharged to Ash Basin through December 31, 2015. Note: NPDES Permit expiration date is 2/28/10. * Calculation assumes an in-place ash density of 55 lbs. per cubic foot. * Estimated volumes and weights taken from 2009 CCP Ten Year Plan, Regulated V. Estimated Total Storage Volume Required through 2015: Wet Weather Detention Volume = Estimated Solids to Ash Basin = Total = VI. Results: Primary Cell Secondary Cell 2007-2008 Ash Removal Project Estimated Solids to Basin Oct. 2005 - Dec. 2008 Total Note: Available Storage based on basin survey dated 9/28/2005 Required Storage Volume Through 12/31/2015: 86.2 Acre-feet 309.0 Acre-feet 395.1 Acre-feet 132.6 Acre-feet 369.6 Acre-feet 393.6 Acre-feet 328.6 Acre-feet 567.1 Acre-feet 395.1 Acre-feet Based on these calculations, there is sufficient capacity in the ash basin to provide the retention volume specified in the permit through the year 2015. Actual or Estimated Estimated Estimated Coal Ash Ash Consumption Production Production Time Period 1000's tons % Ash 1000's tons Ac -ft 2009 372.4 11.60% 43.20 36.07 2010 574.8 12.10% 69.55 58.06 2011 679.7 11.90% 80.89 67.52 2012 574.3 11.80% 67.77 56.57 2013 452.8 10.90% 49.36 41.20 2014 477.7 10.90% 52.07 43.47 2015 1 463.0 10.90% 50.46 42.13 Total 3222.32 370.10 308.95 * Calculation assumes an in-place ash density of 55 lbs. per cubic foot. * Estimated volumes and weights taken from 2009 CCP Ten Year Plan, Regulated V. Estimated Total Storage Volume Required through 2015: Wet Weather Detention Volume = Estimated Solids to Ash Basin = Total = VI. Results: Primary Cell Secondary Cell 2007-2008 Ash Removal Project Estimated Solids to Basin Oct. 2005 - Dec. 2008 Total Note: Available Storage based on basin survey dated 9/28/2005 Required Storage Volume Through 12/31/2015: 86.2 Acre-feet 309.0 Acre-feet 395.1 Acre-feet 132.6 Acre-feet 369.6 Acre-feet 393.6 Acre-feet 328.6 Acre-feet 567.1 Acre-feet 395.1 Acre-feet Based on these calculations, there is sufficient capacity in the ash basin to provide the retention volume specified in the permit through the year 2015.