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HomeMy WebLinkAboutNC0035041_Compliance Evaluation Inspection_20170719d ! 1 Water Resources Environmental Quality July 19, 2017 Tony Konsul Regional Manager Carolina Water Service Inc. of NC 5701 Westpark Drive, Suite 101 Charlotte, North Carolina 28217 SUBJECT: Compliance Evaluation Inspection Hemby Acres WWTP NPDES Permit NCO035041 Union County, NC Dear Mr. Konsul: F I - r f '- ROY COOPER Governor MICHAEL S. REGAN Secretary S. JAY ZEMMERMAN Director E�1VD11AcD0DwR ��C AUG s 12011 Vyatet 4 Sed on pectt���1n9 On July 18, 2017, Roberto Scheller of this Office conducted compliance inspections at the subject facility. This inspection was conducted as a Compliance Evaluation Inspections (CEI) to insure compliance with permit requirements and conditions. At the time of inspection facility appeared to be well maintained and operated. We wish to thank you and the operating staff for assistance regarding this inspection. The enclosed report should be self-explanatory; however, should you have any questions, please do not hesitate to contact myself or Roberto Scheller at (704) 235-2204 or roberto.scheller@ncdenr.gov. Enclosed cc: Wastewater Branch File rls Sincerely, t W. Corey Basinger, Regional Supervisor Water Quality Regional Operations Section Division of Water Resources, NCDEQ t ',—Nothlnq Compares-"- � State of North Carolina I Environmental Quality 1611 Mail Service Center I Raleigh, North Carolina 27699-1611 919-707-9000 United States Environmental Protection Agency Form Approved EPA Washington, D C 20460 OMB No 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A National Data System Coding (I e , PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 15 1 3 I NCO035041 I11 12 17/07/18 17 18 LCI I 19 LG j 201 211 I I I I I I I I I II I I I I I I I I I I I I I I I I I I I I I I I II 1 1 1 1 1 f6 Inspection Work Days Facility Self -Monitoring Evaluation Rating B1 QA ----Reserved------ 671 70 L 71 L 72 LNJ 73 I 74 751 III I I_ 80 Section B FacilityData Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES permit Number) 10 12AM 17/07/18 13/12/01 Hemby Acres WWTP 7803 Idlewild Rd Exit Time/Date Permit Expiration Date Indian Trail NC 28079 11 40AM 17/07/18 18/10/31 Names) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data /// Larry Darnell Hen ry/ORCR04-361-0641/ Name, Address of Responsible OfficiaVTitle/Phone and Fax Number Contacted Anthony Joseph Konsul,3549 Beatty Rd Sherrills Ford NC 286739322/Regional Manager/704-525-7990/ No Section C Areas Evaluated During Inspection (Check only those areas evaluated) Permit Flow Measurement Operations & Maintenance Records/Reports Self-Monitonng Program Sludge Handling Disposal Facility Site Review Effluent/Receiving Waters Laboratory Section D Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Signature(s) of Inspector(s) Agency/Office/Phone and Fax Numbers Date Roberto Scheller MRO WQ//252-946-6481/ 1�J 1 J� Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W Corey Basinger MRO WQ//704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete17 Page# 1 NPDES yr/mo/day Inspection Type 31 NCO035041 I11 12 17/07/18 17 18 ICI Section D Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) 1 P6ge# 2 �i Permit: NCO035041 Inspection Date 07/18/2017 Owner - Facility Hemby Acres WWTP Inspection Type Compliance Evaluation Permit (If the present permit expires in 6 months or less) Has the permittee submitted anew application? Is the facility as described In the permit? # Are there any special conditions for the permit? Is access to the plant site restricted to the general public? Is the Inspector granted access to all areas for Inspection? Comment Operations & Maintenance Is the plant generally clean with acceptable housekeeping? Does the facility analyze process control parameters, for ex MLSS, MCRT, Settleable Solids, pH, DO, Sludge Judge, and other that are applicable? Comment Record Keeping Are records kept and maintained as required by the permit? Is all required information readily available, complete and current? Are all records maintained for 3 years (lab reg required 5 years)? Are analytical results consistent with data reported on DMRs? Is the chain -of -custody complete? Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete do they include all permit parameters? Has the facility submitted its annual compliance report to users and DWQ? (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified operator on each shift? Is the ORC visitation log available and current? Is the ORC certified at grade equal to or higher than the facility classification? Is the backup operator certified at one grade less or greater than the facility classification? Is a copy of the current NPDES permit available on site? Yes No NA NE M ❑ ❑ ❑ M ❑ ❑ ❑ ❑ M ❑ ❑ ■ ❑ ❑ ❑ M ❑ ❑ ❑ Yes No NA NE * ❑ ❑ ❑ * ❑ ❑ ❑ Yes No NA NE ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ M M M ❑ ❑ ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ M ❑ ❑ ❑ ■ ❑ ❑ ❑ M ❑ ❑ ❑ M ❑ ❑ ❑ Page# 3 Permit. NCO035041 Inspection Date. 07/18/2017 Record Keeping Facility has copy of previous year's Annual Report on file for review? Owner-Facdlty HembyAcresWWTP Inspection Type Compliance Evaluation Comment Records are kept In Office at 4944 Parkway Plazza blvd Suite 375, Charlotte, NC Aerobic Digester Is the capacity adequate? Is the mixing adequate? Is the site free of excessive foaming In the tank? # Is the odor acceptable? # Is tankage available for properly waste sludge? Comment Sludge removed for disposal by L&L Environmental 704-320-1012 Bar Screens Type of bar screen a Manual b Mechanical Are the bars adequately screening debris? Is the screen free of excessive debris? Is disposal of screening in compliance? Is the unit in good condition? Yes No NA NE ❑ ❑ ■ ❑ Yes No NA NE ■ ❑ ❑ ❑ E ❑ ❑ ❑ ■ ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Yes No NA NE E • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ • ❑ ❑ ❑ Comment Manual bar screen Is to be replaced by mechanical bar screen New mechanical bar was not vet in operation at time of Inspection Aeration Basins Yes No NA NE Mode of operation Ext Air Type of aeration system Surface Is the basin free of dead spots? 0 ❑ ❑ ❑ Are surface aerators and mixers operational? 0 ❑ ❑ ❑ Are the diffusers operational? ❑ ❑ E ❑ Is the foam the proper color for the treatment process? N ❑ ❑ ❑ Does the foam cover less than 25% of the basin's surface? 0 ❑ ❑ ❑ Is the DO level acceptable? ❑ ❑ ❑ 0 Is the DO level acceptable?(1 0 to 3 0 mg/1) ❑ ❑ 0 ❑ Comment Page# 4 Permit. NC0035041 Owner -Facility Hemby Acres WVVfP Inspection Date 07/18/2017 Inspection Type Compliance Evaluation Yes No NA NE Type of operation Down flow ❑ Secondary Clarifier Yes No NA NE Is the clarifier free of black and odorous wastewater? 0 ❑ ❑ ❑ Is the site free of excessive buildup of solids In center well of circular clarifier? 0 ❑ ❑ ❑ Are weirs level? M ❑ ❑ ❑ Is the site free of weir blockage? 0 ❑ ❑ ❑ Is the site free of evidence of short-circuiting? N ❑ ❑ ❑ Is scum removal adequate? 0 ❑ ❑ ❑ Is the site free of excessive floating sludge? 0 ❑ ❑- ❑ Is the drive unit operational? M ❑ ❑ ❑ Is the return rate acceptable (low turbulence)? M ❑ ❑ ❑ Is the overflow clear of excessive solids/pin floc? 0 ❑ ❑ ❑ Is the sludge blanket level acceptable? (Approximately % of the sldewall depth) ❑ ❑ ❑ N Comment Filtration (High Rate Tertiary) Yes No NA NE Type of operation Down flow ❑ ❑ Is the filter media present? 0 ❑ ❑ ❑ Is the filter surface free of clogging? N ❑ ❑ ❑ Is the filter free of growth? M ❑ ❑ ❑ Is the air scour operational? ❑ ❑ ❑ N Is the scouring acceptable? ❑ ❑ ❑ N Is the clear well free of excessive solids and filter media? 0 ❑ ❑ ❑ Comment Disinfection -Liquid Yes No NA NE Is there adequate reserve supply of disinfectdnt? M ❑ ❑ ❑ (Sodium Hypochlonte) Is pump feed system operational? 0 ❑ ❑ ❑ Is bulk storage tank containment area adequate? (free of leaks/open drains) ❑ ❑ ❑ Is the level of chlorine residual acceptable? M ❑ ❑ ❑ Is the contact chamber free of growth, or sludge buildup? 0 ❑ ❑ ❑ Is there chlorine residual prior to de -chlorination? 0 ❑ ❑ ❑ Comment De -chlorination Yes No NA NE Page# 5 Permit NCO035041 Owner - Facility Inspection Date 07/18/2017 Inspection Type Hemby Acres WWTP Compliance Evaluation Is composite sampling flow proportional? M ❑ De -chlorination Yes No NA NE Type of system ? Liquid ❑ ❑ ❑ Is the feed ratio proportional to chlorine amount (1 to 1)? ❑ ❑ ❑ M Is storage appropriate for cylinders? ❑ ❑ M ❑ # Is de -chlorination substance stored away from chlorine containers? M ❑ ❑ ❑ Are the tablets the proper size and type? ❑ ❑ M ❑ Comment Effluent at point of discharge had C12 residual of <12ug/1 Are tablet de-chlonnators operational? ❑_ ❑ 0 ❑ Number of tubes In use? Comment Effluent Sampling Yes No NA NE Is composite sampling flow proportional? M ❑ ❑ ❑ Is sample collected below all treatment units? 0 ❑ ❑ ❑ Is proper volume collected? 0 ❑ ❑ ❑ Is the tubing clean? 0 ❑ ❑ ❑ # Is proper temperature set fog sample storage (kept at less than or equal to 6 0 degrees M ❑ ❑ ❑ Celsius)? M ❑ ❑ ❑ Is the faculty sampling performed as required by the permit (frequency, sampling type M ❑ ❑ ❑ representative)? Comment Standby Power Yes No NA NE Is automatically activated standby power available? 0 ❑ ❑ ❑ Is the generator tested by Interrupting primary power source? M ❑ ❑ ❑ Is the generator tested under load? 0 ❑ ❑ ❑ Was generator tested & operational during the Inspection? ❑ ❑ ❑ 0 Do the generator(s) have adequate capacity to operate the entire wastewater site? 0 ❑ ❑ ❑ Is there an emergency agreement with a fuel vencor for extended run on back-up power? M ❑ ❑ ❑ Is the generator fuel level monitored? M ❑ ❑ ❑ Comment Generator maintained by Kraft Power and runs weekly under load Page# 6