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HomeMy WebLinkAboutNCS000591_Permit Application_20170525Please print or type in the unshaded areas only (rill -!n areas are spaced for elite tune. f. e.. 12 chnract9r.-finrh) Fork)oroved.OMB No. 2040-0086. AnnrovalPxnirPc.ri_31_99 =`. FORM ', - _ B T TE TN`AGENCY 10' U.S. EN)IIRONM N AC PRO, CI, -EPA I:D. NUMBER -- 'A ,GENERAL,'It� S ' fORMAT�ONT/A _ _e A F ' NCD041043811 - - ', Perinits'Prograiri p ;Gcorso/ldateci -<GENE►L ,, -'- -- :, -ReaaPlt`re,RG®heial,lir"striiciYons"before°startln + 2 "-- ' • _ `�3 -+4' +6 _= _ _ =''°[:ABEL'ITEMS, F'S r` r3EKER�AL,INST-RUC ONS°` SPA I:D rNUMBER r`. _ IP''•a p�rep1niec�;ld '61;;Fias,,been;,provided, '' - ' -_ ,affixu,inthe'ifesigrtetedispew:f�'BVleWtha' ,t,- _,�,;�..-..�yce,'..-j?<i�•+, .-}..}'` - - • ;� - irifomtation ° ar'efully; [f> iF; ;Spy of �•ft ", is ' _ _ -; ti, ,.i -`S : . y, incorrect ;;cCos ;throng lE. and-,enter,.,the • correct a 4fWIn','the,.apppropifeke till-iri:area beloW, i41so;;lfiany ;of,th ,, Prihidd datads absent; the lett the,�lebet, _wrea: wthe or, 'snags':hstsi_files:1h—wnatlon ''that,-§hbuld ':; ',LEioC�E;PI:ACE L/4BEL`IN`TF11S,`SRACE :a ej"le se govt e''ti' e o Br_till- :In ares�rsc e(o p RR Rt- P labels'',COm late 'y'IIIIAI�IN�,GLI�T�;<..�•:.�_ - _ i.:'F;;,-,'� - -- , and`corlect--;yyou:needmotcorpplefQ'Iterris '` "'' `' l encs"tsVl=B -.,"=;: :•!!'III,;V,'Wand whfc{�.,musf be. - i,::{�:1r�"k: i _ •:','S � ,•t '_ \ . - :� •t l - - lam .,? - DPW dy{ corirP/eCeii.regbrgj-8J,t,Cornplete all:(tem's: '} :_ -'1%I: iACILIT,Yr;k- _ ,• - iP a belahas b'ee ro e lla n; V ,d:;;Refer,1to"the' nstnrctloiissf 'iieta I d�`I tto a =ales' s - ; , er _ La , 3 h?_. crla o ,'s , , -� ,; ,,.< :-' ;� '•: °, _ , : - - :=antl fbr'tRe leg ;a t zstio rider .•:�;.c,, ,,. - - - - - - - - hgfl_ '14 . which•'- ' •i5�'.::,,�,s,s':•:' eta-F�:; •<n;r .,� u'z .. :%','.;�'•: - - _-,':�thiS;data""slS%COIIeCtedic„.:u�:h.`-�:,�.,..:r,;-.,._+r -OU LUTi4NT�HR#CTERI$'I•iCS: STR„CT10,rS Comp e1CA', - [oug. ” , o4 a arm ne_W _ethbt,yod,;n''de ,to{su, io t any;perm aPp- ca dn;forms toy _he'-�F�r 4 f 6}u frative� ,des;; o; ajly ::yyLestibns,you;rrlust sitbiglt,iFils �oTrp and i�i�;aupplei�ier�tel from listed to the,parentfiesls'kfojloiryina:ftie'questjort ll±la�k "X” ln•ftie3oit in`tiie,thitd co►umtl'if the3su �ilementel,for�risat�ac}led;?,If;you%an�wer;'np�'.toieach;gUastion,,you;rleedrto_tsuprrtgarly'of.thes"eltgmis` You;iayrar2swefkpo' -(s jfyo, ractibi eXclUded'icom: ettnit•re melt`s'see.SectioriG` '66 ult ofthelnstructlons:,See,also'Sectitlrn[Jof,ttielnsttudtfon's`•for;defltiitions:ofbold, -;;Ct :Yi- it:%'...`:ii.��ly': Z..jii'��-: :f_511Y.'-i "li_-i.�_•f. ;�_.MARK: .:�.i _ 11 (I:i.��,.• i X .,YE _ - �1^ -i: -1,• - t, Y_.�+' �5.,,� SPECIFIC'Gl E ~IONS) -- g: ';NO:' :FOfiM;::_ ATTACHED :FORM k ATTACHED,. ;SR6CIFIGgtIESTIONS' ='r 5:`=`i.• r,, 'w. =�' ?%. 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FORM 5 c- 1;4.: 46,; •, AA 'M VF ZIL11 sKj Performance Fibers Operations, Inc. ' 30 - _`.5,::'i:"- • i' „i:,- - - - - '!._ '_ _ _ - -'-7-•-• __ 059.. FACIA ITY'CON7' cr:, `•'=- -- - -� r � - _ � A'NAME•'&%TITL'E- last"lirst� &"title ' - ;�-_ t''-"� ' B.:PHONE.� ales sada:&'do, `- ""� °� -�" -_ ~Stewart, 2. Marty, Regional Environmental Leader 704 642 2197 16'i - 18.... •, h .:'.i .'.e: = 46 4g,. I ae ae : 61.-,:_- V:. A 1 TY AILI G. DARES s; ',-,,A.STREET P.O::BOX, : " sr;.. ti 1�ui ' ; ,`l 7401 Statesville Blvd , 16_ .18 45' - _ B.-,CITYOR TOWN C. STATE D. ZIP -CODE - c, Salisbury NC 28147 - 4'!, :18' _ _ _ 4D E41'-"•"' 421 ',r _.47: ,VI F/MCILiT'Y,L-'OCATION_' A:-STREET;'KOUTE NO. ,OR:OTHER SPECIFIC IDENTIF.IER`:-, - x,' 5 7401 Statesville Blvd `=-:,'`'';_ -• . , :16:1 16 45 - - COUNTY NAME Rowan - 46 70 C. CiTY OR TOWN D. STATE E. ZIP CODE F. COUNTY CODE C ' Salisbury NC 28147 01 5 ;6 , •'16 1 16 40 41 42 47 51 52 64 EPA FORM 3510-1(8-90) 35ou .�13�9� CONTINUED ON REVERSE A"FIRST (specify) 2824 (specify) olyster Resin W, t 17MW " " Polyester Fiber 'D FOURTH.,' (specify) (specify) 7-- 17 ILI151-'11 a16AI %19.r, I M01,0WERATO "ATION`,_j�r' -",X,.NAME,'­ ted in Performance Fibers Operations, Inc I'P.'C;,ST,A,T,AJS,,.OF-�OP,ERAT,OR�LEiiii?i-'iWd,"h' #616361teii to -.I C. ff,�= FEDERA I , 704 600 r, M =PUBLIC (other than federal or state) (specify) 636 10 1 V: �S­ 0 0 OTHER (specify) _P PRIV ?1111'11411�lx 2 -71 f7,2�7�2_ i'z 7401 Statesville Blvd X-4NDIAWLAW",�: G. STATE H. ZIP CODE IF Sallsbuty NC 28147 0 -1°4w 42 42 .X.'4EXISTI'NWENV.1RONMENTAL PERMITS; 'S6 ".1,11 -0 NC 0004944 r -c -N P" 7r- 771 -Jif ?_W I W. I �A 7�, ,45" �16_,. 17r I VU, fid6f d ffilb `,.,�E;�OTHERts _drdfin 1 _1 "ci (Sp.offy) `tri-' " 5-R44 Title V Air Permit T_ijf-;—,-'fc,— L 0332 Fit'! u"I"'i-I (Specify) MCD 041043811 _'Did 'Y -'40 �AttacFjto;,this!application'a;topograpfiic ins" ;of the area;®xteridin ,to'at least Ne Th, All ;stiowrtFie;autl e`g. P tf;', Jj f� ji Oich �_,qf if 4V tl �-"Jf a 4646at0n6fif; Wok wwor"Wh6f6'i o za ouw,wa age,�,or,� itposal�fabilitiet,-.�ind,-4�at:_ dts1ant[t4dth0 m. MaMarea.,.. iXII.PNAT-URE�O'F-,A3USINESS,'(Of6�idi5�-'d.,bfidf,di Manufacturer of polyester resin and polyester fiber using polymer produced from terephthalic acid and ethylene glycol. XIII.;CERTIFICATION-,,(sbe,instr'uctlofis)'-.,.,,,� 4 16- Wow MIA 0 W, Ififoi-M061i ilhaffhb�eOd e e ;,a!%`atfachinents acid shat; dj6h,' ih ee t71' 61061e &6bWfilhd bW6nnation, contained in , e infoMa ;accurate /ea , Ii for -fit) s6bififttin a A. NAME & OFFICIAL TITLE (type or print) B. SIGNATURE C. DAT SIGNED Richard Moore, Plant Manager COMMENTS FOR -.OFFICIAL USE ONLY f "C J 171 1 16 q 16 55 1 EPA FORM 3510-1(8-90) Attachment A NPDES Permit Renewal Application EPA FORM 2C EPA 1. D. NUMBER (copyfrom Item I ofForm 1) Form Approved. INCDO41043811 OMB No. 2040-0086. Please print or type In the unshaded areas only.A . .. i i. „ �a FORM 2C NPDES (.OUTFALL LOCATION U.S. ENVIRONMENTAL PROTECTION AGENCY FOR PERMIT TO DISCHARGE WASTEWATER SAW EXISTING MANUFACTURING, COMMERCIAL, MINING AND SILVICULTURE OPERATIONS Consolidated Permits Program Far each outfall, list the latitude and longitude of Its location to the nearest 15 seconds and the name of the receiving water. A. OUTFALL NUMBER (list) B. LATITUDE C. LONGITUDE I D. RECEIVING WATER (name) 1. DEG. 2 MIN. 3 SEC. 1. DEG. 2, MIN. 3. SEC. 001 35 42 40 60 36 101N. Second Creek [[.FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A. Attach a line drawing showing the water flow through the facility. Indicate sources of Intake water, operations coninbuting wastewater to the effluent, and treatment units labeled to correspond to the more detailed descriptions in Item B. Construct a water balance on the line drawing by showing average flows between Intakes, operations, treatment units, and outfalls. If a water balance cannot be determined (e.g., for certain mining ectMiles), provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures, B. For each outfall, provide a description of: (1) All operations contributing wastewater to the effluent, Including process wastewater, sanitary wastewater, cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets If necessary. 1. OUT_ 2.OPERATION(S) CONTRIBUTING FLOW 3. TREATMENT FALL NO, (fist) b. AVERAGE FLOW a OPERATION list b. LIST CODES FROM (list) (include units) a. DESCRIPTION TABLE 2C-1 0 01 Sanitary Activated Sludge/Sedimentation 0.041 mgd1-II 3-A Finish 0.047 mgdActivated Sludge/Sedimentation 1-U 3-A Soilere/Chillers0.039 mgd I c vatsSludge/Sedimentation 1-U 3-A Bandcasters _ cc�� Activated Sludge/Sedimentation 0.047 mgd j �1 1-U 3-A � 001 Cooling Towers 0.079 mgd <<,,r^ Activated Sludge/Sedimentation 1-U 3-A Process 0.047 m9d Activated sludge/Sedimentation 1-U 3-A Groundwater 0 mgd Activated Sludge/Sedimentation 1-U 3-A Stormwater( Activated Sludge/Sedimentation OR Sedimentation 0.042 mgd i�. �.,�,�� ��� 7 t 1 Only 1-U 3-A 003. Wastewater Treatment Blowdown 0.044 mgd Activated Sludge/Sedimentation 1-U 3-A Total Outfall $001 0.390 mgd Activated Sludge/sedimentation 1-U 3-A OFFICIAL USE ONLY (effluent guldellnes sub -categories) tPA Form 3510-2C (8-90) PAGE 1 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT C. Except for storm runoff, leaks, or spllls, are any of the discharges described In Items II -A or B Intermittent or seasonal? ❑ YES (complete rhe fotlowfng table) W] NO (go to Section Ili) 3. FREQUENCY 4. FLOW a. DAYS PER B TOTAL VOLUME 2.OPERATION(s) WEEK b. MONTHS a FLOW RATE (inmgd) (rprctry with unrtr) 1. OUTFALL (11 CONTRIBUTING FLOW (crags PER YEAR 1.LONGTERM 2. MAXIMUM 1. LONG TERM 2. MAXIMUM C. DURATION NUMBER (rfrQ (ILrr) avuage) (rprc(fy —rage) AVERAGE DAILY AVERAGE DAILY (in days) NA NA III. PRODUCTION A. Does an effluent guideline Ilmftatlon promulgated by EPA under Section 304 of the Clean Water Act apply to your facl1w W] YES (comptere Be. X -B) ❑ NO (ga to Section in B. Are the limitations in the applicable effluent guideline expressed in terms of production (or other measure ofoperation)? ❑ YES (complere Item X-C) m NO (go to Section Iv) C. If you answered °yes• to Item III -B, list the quantity which represents an actual measurement of your level of production, expressed In the terms and units used in the applicable effluent guideline, and Indicate the affected outfalls. 1. AVERAGE DAILY PRODUCTION . OPERATION, PRODUCT, MATERIAL, ETC. 2• AFFECTED OUTFALLS c a. QUANTITY PER DAY b. UNITS OF MEASURE iOD UC (lfsl ou(fafl numbers) speNA IV. IMPROVEMENTS A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described In this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions. ❑ YES (complete the forlowfng table) NO (go wt. iv -B) 1. IDENTIFICATION OF CONDITION, 2. AFFECTED OUTFALLS 3. BRIEF DESCRIPTION OF PROJECT 4. FINAL COMPLIANCE DATE AGREEMENT, ETC. a. NO. b. SOURCE OF DISCHARGE e. REQUIRED b. PROJECTED NA B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your discharges) you now have underway or which you plan. Indicate whether each program Is now underway or planned, and Indicate your actual or planned schedules for construction. ❑ MARK "X" IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-20 (8-90) PAGE 2 of 4 CONTINUE ON PAGE'S EPA I. D. NUMBER (copyfromimm I ofForm I) CONTINUED FROM PAGE 2 NCD041043811 V. INTAKE AND EFFLUENT CHARACTERISTICS A, B, & C: See Instructions before proceeding —Complete one set of tables for each outfall —Annotate the outfall number in the space provided. NOTE: Tables V-A, V B, and V C are Included an separate sheets numbered V-1 through V-8. D. Use the space below to list any of the pollutants listed in Table 2e-3 of the Instructions, which you know or have reason to believe is discharged or may be discharged from any outfall. For every polltuWant you list, briefly describe the reasons you believe It to be present and report any analytical date In your possession. 1. POLLUTANT 2. SOURCE 1. POLLUTANT 2, SOURCE NONE V1. POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V -C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? ® YES (llat all such pollutmfts below) ❑ NO (go to Item yl -B) CHLOROFORM =-A r•orm itouzec (a-uo) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII. BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any blologlcal test for acute or chronic toxicity has been made on any of your discharges or on a receiving water In relation to your discharge within the last 3 years? © YES (!dent j%y the tes(s) and describe their purposes below) ❑ NO (go to Section vm) Chronic Toxicity testing using Ceriodaphnia dubia is conducted quarterly in accordance with the NPDES Permit. The criteria for a passing test is no observable inhibition of reproduction or significant mortality at 34% - effluent. Samples have been collected for toxicity testing during the following months and the results are listed below: Feb 2009 Pass May 2009 Pass Aug 2009 Fail Sept2009 Pass Oct 2009 Pass Nov 2009 Pass Feb 2010 Pass May 2010 Pass Aug 2010 Pave Nov 2010 Pass Feb 2011 Pass May 2011 Pass Aug 2011 Paas Nov 2011 Pass Feb 2012 Pass May 2012 Pass Aug 2012 Pass Nov 2012 Pass Feb 2013 Pass May 2013 Pass VIII. CONTRACT ANALYSIS INFORMATION Were any of the analyses reported In Item V performed by a contract laboratory or consulting firm? ® YES (list the name, address, and telephone number of, and pollutants analyzed by, ❑ NO (go to S son Ly) -oh such laboratory orftrnt below) A. NAME B. ADDRESS C. TELEPHONE D. POLLUTANTS ANALYZED (area code & no.) (list) Statesville Analytical 122 Court Street (704) 872-4697 0&G, TKN, BOD, NH3, Fecal Statesville, NC 28677 Coliform, Copper, Priority Pollutants, Total Phosphorus Pace Analytical Services 9800 Kinsey Ave (704) 875-9092 Bioassay, O&G, THIN, BOD, Suite 100 NH3, Fecal Coliform, Huntersville, NC 28078 Copper, Priority Pollutants, Total Phosphorus IX. CERTIFICATION I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather end evaluate the Information submitted. Based on my Inquiry of the person or persons who manage the system or those persons directly responsible for gathering the Information, the Information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submllting false Information, Including the possibility of fine and Imprisonment forknowing violations. A. NAME & OFFICIAL TITLE (type orprint) B. PHONE NO, (area code & no.) Richard L. Moore, Plant Manager (704) 636-6000 C. SIGNATURE D. DATE SIGNED �2- 6 / 3 EPA Form 3510-2C (8-90) PAGE 4 of 4 Attachment A NPDES Permit Renewal Application Facility and Outfall Location (Figure 1) 31W� v SW Outfall 5 J. SW Outfall C �.J ll 1 '��� `y T'• rim: � 4 �-� �,� `.N SW Outfall A SW Outfall D Facility Information '1111tulle: 35"42'34" Sub -Ba sfu: 03-07-06 juiellude: 80"34'31" and #. E16NE, Rowan Hills ilrellul Cluss. G RuceiviogSt6m; Norib Second Creek I -I.. IM Vb %drill" NPDES Outfall 001 SW Outfall B 46 Facility ".102-Nop . * , 0,40 4 Location Attachment A NPDES Permit Renewal Application EPA FORM 2C (Effluent Data) Outfall 001 PI FASO DDIhT no •nm� ... �...- ...........�.. . - -• • • • • ••� • • •� ��• v+.+�..+r« �+v�r. Tou may report some or all of this information EPA I.D. NUMBER (copyfromRcm I ojForm 1) on separate sheets (ase Me same fomwo instead of completing these pages. SEE INSTRUCTIONS. NCD041043811 V. INTAKE AND EFFLUENT CHARACTERISTICS (continued hom page 3 ofForm 2-C) OUTFALL NO. ooi PART A You must provide the results of at least one analysis for every pollutant in this table. Complete one table for each outfall. See instructions for additional details. 3. UNITS 4. INTAKE 2. EFFLUENT (SpecF;rl,+jblmrlt) (�� bAXI . MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. VALUE a a LONG TERM MAXIMUM DAILY VALUE (dfavm9able) (ijcrvm7able) AVERAGE VALUE 1. POLLUTANT (1) d. NO. OF a CONCEN- CONCIMRA710N (2) MASS CONCENTRAZION (2) MASS 1) CONCENTRATION (2) MASS ANALYSES TRATION b. MASS (ENTRATION CONC (2) MASS ANALYSES a. Biochemical Oxygen Demand (BOD) 73 42 9.9 378 /DAY b. Chemical Oxygen Demand(COD) c. Total Organic Carbon (TOC) d. Total Suspended Solids (73M 246 108 31 611 LB/DAY e. Ammonia (as N) 77 77 1.8 87 LB/DAY f. Flow VALUE 1.189 VALUE 0.601 VALUE 0-392 1642 VALUE MGD g. Temperature VALUE— VALUE W—) 1 f _ - .0 VALUE h. Temperature VALUE _ VALUE VALUE _ _ 1 ,C VALUE I. pH MINIM6U IMAXIMUM MINIMUM MAXIMUM 6.4 8.8 700 STANDARD UNITS PART B - Mark W in column 2-a for each pollutant you know or have reason to believe is present Mark Win column 2-b for each pollutant you believe to be absent If mark column 2a for diredt)r, you any pollutant which is limited either or indirectly but expressly, in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant For other pollutants for which you mark column 2a, you must provide quantitative data or an explanation of their presence in your discharge. Complete one table for each outfall. See the instructions for addrdonal details and requirementL 2. MARK W 3. EFFLUENT 4. UN 5. INTA(optional) 1. POLLUTANT KE b. MAXIMUM 30 DAY VALUE a LONGTERM AVRG. VALUE b. a. MAXIMUM DAILY VALUE Wa mlabke) a LONGTERM AVERAGE AND aVED BFI EVFn (� CAS NO. BEJEQ"�Qbl`) VALUE (1) d_ NO. OF a. CONCEN (rfava<7able) PRESENT ABSENT CONCEN RA71ON (2) MASS CONCENTRATION (2) MASS CONCERT I;KTION (2) MASS ANALYSES TRATION b. MASS (1) b. NO. OF a Bromide CONCEN RATION (2) MASS ANALYSES (2495367.9) b. Chlorine, Total �/ Residual X a Color x d. Fecal Cordbrrn X 240 74 14.4 232 LB/100ML e. Fluoride (16984-48-8) E Nitrate -Nitrite �/ (as M X EPA Form 3510-2C (8-901 PAGE v-•1 CONTINUE ON REVERSE ITEM V B CONTINUED FROM FRONT k PAGE V-2 CONTINUE ON PAGE V-3 2. MARK "X" 3. EFFLUENT 5. INTAKE (optiorsal) I. POLLUTANT 4. UNITS AND a b a. MAXIMUM DAILY VALUE a b. MAXIMUM 30 DAY VALUE LONGTERM AVRG. VALUE (ifavailable) a LONG TERM CAS NO. f —ailab e) PRESSEENNTT BELIEVED = avaFla6fe (1) (t) (1)(f ) d. NO. OF a. CONCEN- AVERAGE VALUE CONCENTRATION(f MASS g. Nitrogen,(2) CONCENTRATION (2) MASS CONCENTRATION (2) MASS - CONCENTRATION (2) MASS ANALYSES TRATION b. MASS b. NO. OF ANALYSES M I Organic (as 2.3 2-3 1.5 21 LS/D IL Oil and v Grease i. Phosphorus ((7723-1 � u / ` 0.9 0.9 0 .5 21 LB/D j. Radioactivity (1) Alpha, Total ` ' X (2) Beta, Total X (3) Radium, Total � (4) Radium 226, v Total k Sulfate (-SO,) x (14608-79-8) f. Sulfide \/ x (-S) m. Sulfite (ar SOj) �/ x (14265-45-3) n. Surfactants x o. Aluminum, Total x (7429-9D-5) p Barium, Total (744039-3) x q. Boron, Total (744032-8) X r. Coball. Total (744048-4) x s. Iron, Total (7439-89-6) x 0- S 0-8 0.4 19 MG/L t Magnesium, Total x (7439-95-4) u. Molybdenum, Total x (7439-96-7) /\ v. Manganese, Total (7439-965) X 0.25 0.25 0.11 19 MG/L w. Tin, Total (7440-315) x x Titanium, Total (7440-32-6) r=0A c,.._ e x k PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D. NUMBER (copyfrom Item 1 ofForm I) OUTFALL NUMBER CONTINUED FROM PAGE 3 OF FORM 2-C INCDO41043811 1001 PART C - If you are a primary industry and this outfall contains process wastewater, refer to Table 2c-2 in the instructions to determine which of the GClMS fractions you must test for. Mark W in column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals, cyanides, and total phenols. If are not required to you mark column 2a (secondary industries, nonprocess wastewater outfalls, and nonrequ/ted GC/MS fractions), mark 'X' in column 2-b for each pollutant you know or have reason to believe is Mark 'X' in present column 2-c for each pollutant you believe is absent If you mark column 2a for any pollutant, you must provide the results of at least one analysis for that pollutant If you mark column 2b far any pollutant, you must provide the results of at least one analysis for that pollutant If know or have reason to believe you it will be discharged in concentrations of 10 ppb or greater. If you mark column 2b for acrolein, acrylonitrile, 2,4 dinitrophenol, or 2 -methyl -4, 6 dinitrophenol, you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater. Otherwise, for pollutants for which you mark column 2b, you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table (af17 pages) for each outfall. See instructions for additional details and requirements. 1. POLLUTANT 2 MARK °X' 3. EFFLUENT 4. UNITS 5. INTAKE (optional) b. MAXIMUM 30 DAY VALUE c. LONG TERM AVRG. a. LONGTERM AND a b. a a MAXIMUM DAILY VALUE (ifavailable) VALUE (ifava&blc) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVEDf. (�) d. NO. OF a. CONCEN- (�) tt) b. NO. OF GALS,favaREQUIRED PRESENT ABSENT CONCENTRATION (2) MASS CONCENTRATION (2) MASS CONCENTRA710N (2) MASS ANALYSES TRATION b. MASS CONCE (1N (RATION (2) MASS ANALYSES YAble) METALS, CYANIDE, AND TOTAL PHENOLS 1M. Antimony, Total (744056-0) 2M. Arsenic, Total X (1440-38-2) /\ 3M. Beryllium, Total \/ X (7440-41-7) 4M. Cadmium, Total \/ (7440-039) /\ 5M. Chromium, v Total (7440-475) 6M. Copper, Total \/ 440-5 (7'44050-8) /\ 0.06 0.06 0.02 17 MG/L 7M. Lead, Total \/ X (7439-92-1) 8M. Mercury, Total \/ (7439-975 ) X 9M. Nickel, Total �/ X (7440.02-0) 10M. Selenium, Total CN112-49-2) 11M. Silver, Total (7440-22-4) 12M. Thallium, �/ Total (7440-28-0) X 13M. Zinc, Total (7440-66-6) x 14M. Cyanide, Total (57-12-5) 15M. Phenols, Total X < 38 5 lb/day DIOXIN 2,3,7,8 -Tetra- DESCRIBE RESULTS chiorodibenzo-P- Dioxin (176401-6) OV 1- kms -"'1 PAGE V3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1. POLLUTANT 2 MARK W 3. EFFLUENT 4. UNITS 5. INTAKE (optional) b. MAXIMUM 30 DAY VALUE a LONG TERM AVRG. a. LONG TERM AND CAS NUMBER a. b. C. a. MAXIMUM DAILY VALUE (ifavailable) VALUE (#available) AVERAGE VALUE TESTING BELIEVED BEUEVED FT, t d. NO. ONCEN (ffavailable) REQUIRED PRESENT ABSENT CQNCE (NTRATION (2) MASS CONC (ENTRATION (Z) MASS CONC (ENTRATION (Tj MASS ANALYSESRATION b. MASS (1) b. NO. OF CONCENTRATION ANALYSES (2) MASS GC/MS FRACTION — VOLATILE COMPOUNDS IV.Accroleln X (107-02-8) Acrylonitrile (10 (107-13-1) X < 5 5 UG/L Benzene (71 (71-43-2) %< < 8 5 LB/DAY 4V. Bis (Chloro- merlryl) Ether X (542-88-1) 5V. Bromoform (75-25.2) X 6V. Carbon Tetrachloride (56-23-5) < 8 5 LB/DAY 7V. Chlorobenzene (108-90-7) x < 8 5 LB/DAY BV.bro di- bromometomethane X (124-48-1) 9V. Chloroethane (75-003) x LB/DAY 1oV.2-Chloro- ethylvinyl Ether X (110-75-8) 11V. Chloroform (87-80.3) X < 8 5 LB/DAY 12V Dichloro- bromo n thane X (75-27-4) 13V. Dichloro- difluoromethane, dAiuorometmethane X C75-71-8) 14V.1,1-Dichloro- x ethane (75-34-3) 15V.1,2-Dichloro- \/ ethane (107-06-2) x < 8 5 LB/DAY 16V.1,14Dichloro- ethylene (75-35-4) x < 8 5 LB/DAY 17V.1,2-D(chloro- propane (78-87-5) x < 2 5 UG/L 18V. 1,3-D(chloro- propyleneX < 8 5 LB/DAY (542-75-6) 19V. Ethylbenzene (100-41-4) < 8 5 LB/DAY 20V. Methyl X Bromide (74-83-9) 21V. Methyl Chloride (74-87-3) x < 8 5 LB/DAY ct-A rorm ubiu-zc (8-90) PAGE V-4 CONTINUE ON PAGE V-5 CONTINUED FROM PAr.F V_A 1. PO2. MARK W 3. EFFLUENT 4. UNITS 5. INTAKE (optional) POLLUTANT b. MAXIMUM 30 DAY VALUE o. LONGTERM AVRG. a. LONG�TERMCAS a. b. a a. MAXIMUM DAILY VALUE (ifavailable) VALUE (ifavailable) NUMBER AVERAGELUE (11 TESTING BEIJEVED BELIEVED (1)(1) d. NO. OF a. CONCEN- b. NO. OF (ifavailable) REQUIRED PRESENT ABSENT CONCE RATION .(2) MASS CONCENTRATION (2) MASS CONCENTRATION (2) MASS ANALYSES TRA11ON b. MASS CONC ENTRATIO(2) MASS YSES GC/MS FRACTION —VOLATILE COMPOUNDS (continued 22V. Methylene Chloride (75.09-2) < 8 5 LB/DAY 23V. 1,12.21 - Tetrachloroethane X 9-345 24V. Tetrachloro- ethylene (127-18-4) x < 8 5 LB/DAY 25V. Toluene (108-88-3) x < 2 5 17G/L 26V.1,2 -Trani- Dichloroethylene ' X 156 605 27V. 1,1,1 Trichloro- �/ x ethane (7155-6) 28V. 1,1,2-Trichbro ethane (79-00.5) < 8 5 LB/DAY 29V Trichloro- ethylene (79-01-0) x < 8 5 LS/DAY 30V. ` , fluoromethane methane 5.69 /�(\ 31V. Vinyl Chloride�/ (75-01-4) x < 8 5 LB /DAY GClMS FRACTION —ACID COMPOUNDS 1A 2 -Chlorophenol (95-57-8) x < 38 5 LB/DAY 2A. 2,4-Dichloro- phenol (120483-2) x < 8 5 LB/DAX 3A 2.4 -Dimethyl- phenol (105-67-9) X < 38 5 LB/DAY 4A 4,6-Dirntro-0- Cresd(53452-1) x < 38 5 LB/DAY SA. 2,4-Dinitro- �/ phenol (51-285) x < 38 5 LB/DAX 6A 2-Nrtrophenol (88-75-5) x < 38 5 LB/DAY 7A 4-Nitrophenol (100-02-7) x < 38 5 LB/DAY 8A P -Chloro -M- \/ Cresol (59-50-7) x 9A Pentachloro- x phenol (B7-86-5) 10A. Phenol (108-95-2) < 38 5 LB/DAY 11AA 2,4,6-Trichloro- �/ X phenol (8805-2) �r^' kms -"'t PAGE V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 1. POLLUTANT 2 MARK "X" 3. EFFLUENT 4. UNITS 5. INTAKE (,phonal) AND a b. O. b. MAXIMUM 30 DAY VALUE o. LONG TERM AVRG. a. MAXIMUM DAILY VALUE (ifavailable) VALUE a. LONG TERM CAS NUMBER TESTING BELIEVED BELIEVED (ifavailable) d. NO. OF a. CONCEN- AVERAGE (rfavailable) REQUIRED PRESENT ABSENT CONCE(1NTRATION (2) MASS CONCE(1NTRATION (2) MASS CONCE(1NTRATION (2) MASS ANALYSES TRATION b. MASS CONCENTRATION ANALYSES GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS (2) MASS 1 B. Acenaphthene �/ (83.32-9) X < 38 5 LB/DAY 2B. Acenaphtylene (208-96-8) x < 38 5 LB/DAY 3B. Anthracene (120-12-7) < 3 8 5 LB . DAY 4B. Benzidine �/ (92-87-5) x 5B. Benzo (a) Anthracene < 10 (5655-3) 5 MG/L 6B. Benzo (a) Pyrene (5032-8) < 10 5 MG/L 78.3,4-Benzo- thene 205-9 (205-99-2) < 10 5 MG/L 8B. Benzo (gin) �/ Perylene (191-24-2) x 9B. Benzo (k) Ftuoranthene �/ x (207-08-9) 10B. Bis (2-Chloro- erhosy) Methane (111-91-1) 116_ Bis (2-Chloro- cnhyl) Ether \/ x (111-44-4) 126. Bis (2- Chlorolsopropyl) Ether (102-80-1) 13B. Bis (2 Erhyl- heryQ Phthalate �/ x (117-81-7) 14B. 4-Bromaphenyl Phenyl Ether �/ x (10155-3) 15B. Butyl Benzyl �/ x Phthalate (85-68-7) 1613.2 -Chloro - naphthalene �/ x (91-58-7) 17B. 4 -Chloro - phenyl Phenyl Ether �/ x (1005-72-3) 166. Chrysene (218-01-9) < 10 5 MG/L 19B. Dlbenzo (ah) Anthracene �/ (53-703) x 20B. 1,2 -Dichloro- benzene (95-50-1) x < 8 5 LB/DAY 211.1,&Di-chloro �/ U benzene (541-73-1) con v__ e < 8 5 LB DAY / V -b CONTINUE ON PAGE V-7 CONTINUED FROM PAGF V-A 1. POLLUTANT 2. MARK" 3. EFFLUENT 4. UNITS 5. INTAKE (opdfonal) AND CAS a b. c b. MAXIMUM 30 DAY VALUE G LONG TERM AVRG. a MAXIMUM DAILY VALUE UmaatlableJ VALUE (:favailable) a LONG TERM NUMBER Wava&bk) TESTING BELIEVED 6t11EVED REQUIRED (1) d. NO.OF a. CONCEN- (ENTRATION AVERAGE VALUE b. PRESENT ABSENT CONCENTRATION (2) MASS CONC (2) MASS CONCENTRATION (2) MASS ANALYSES TRATION b. MASS NO. OF CONC (ENTRATION (2) MASS ANALYSES GC/MS FRACTION — BASE/NEUTRAL. COMPOUNDS (contimred) 226. 1,4- Dichloro-benzene (106-46.7) X < 8 5 lb/day 236.3,3-Dich(oro- (91-941) xbenzidine 24B. Diethyl Phthalate (8466-2) X < 38 5 lb/day. 25B. Dimethyl Phthalate (131-11-3) x < 38 5 lb/day 268. Di -N -Butyl Phthalate (84742) < 38 5 lb/day 27B. a (121-14 toluene (121-142) < 38 5 lb/day 28B.2,6-Dinhro- toluene (606.20-2) X 29B. Di-N-Octyl Phthalate (117-84-0) X 308.1,2- iphenyl- hydrazine (as Azo - x benzene) (122-66-7) 31B. Fluoranthene (206-440) x < 38 5 lb/ day 32B. Fluorene (86-73-7) x < 38 5 lb/day 33B. Hexachloro- benzene (118-74-1) x < 10 5 lb/day 34B. Hexachloro- butadiene (87-683) x < 38 5 lb/day 356. He)mchforo.X cydopentadiene, diene 97-47-4) 36B Hexachloro- ethane (67-72-1) x < 38 5 lb/day 37B.Indeno (1,2,3-od) Pyrene X (193-39-5) 38B.Isophorone \/ x (78-59-1) 39B. Naphthalene (91-20-3) x < 38 5 lb/day 40B.9ftbenzene (98.953) < 38 5 lb/day 41 B. N-Nlbo- sodimethylamine X (62-75.9) 42B. N-NitrosodF N-Propylamine X (621.647) CMA C.-..� _7 PAGE V-7 CONTINUE ON REVERSE CONTINUED FROM THF FRONT 2 MARK'X" 1. POLLUTANT AND a. b. c. CAS NUMBER TESTING BELIEVED BEUEVED (ifavaflable) REQUIRED PRESENT ABSENT GC/MS FRACTION — BASE/NEUTRAL COMPOUNDS 3. EFFLUENT b. MAXIMUM 30 DAY VALUE a LONG TERM AVRG. a. MAXIMUM DAILY VALUE (ifavailable) VALUE (ifavaflable) (1) d. NO.OF CONC (ENTRATION (2) MASS CONCE(1NTRATION (Z) MASS CONCENTRATION (2) MASS ANALYSES (continued) 4. UNITS a CONCEN- TRATION b. MASS 5. INTAKE (optional) a. LONGTERM AVERAGE VALUE b. NO. OF CONC (ENTRATION (2) MASS ANALYSES 43B. N -Nitro- sodiphenylamine' (86-30-6) 4413. Phenanthrene (85-01-8) x < 38 5 lb/day 45B. Pyrene (129-00-0) 46B. 1,2.4-Tri- x < 38 5 lb/day e (120- 2-1) (120-82-1) /\ x < 8 5 lb/day GC/MS FRACTION — PESTICIDES 1 P. Aldrin (309-00-2) 2P. a -BHC \/ (319.84-8) x 3P, p -BHC (319-05 7) x 4P.y-BHC \/ (58.89-9) x 5P. ti -BHC \/ (319.86-8) x 6P. Chlordane x(57-74-9) 7P. 4,4' -DDT \/ x (50-29.3) 8P.4,4' -DDE \� (72-55-9) x 9P. 4,,V -DDD \� (72-5`}-8) x 10P. Dieldrin (60-57-1) 11 P. a-EnosuHan \� (115-29-7) x 12P A-Endosulfan (115-29-7) X 13P Endosulfan Sulfate �/ x (1031-07-8) 14P. Endrin \/ (12-20.8) x 15P. Endrin Aldehyde \/ x (7421-93-4) 16P. Heptachlor (16-44-8) x EPA Form 3510-2C (Mn) _ r— vro CONTINUE ON PAGE V-9 EPA I.D. NUMBER (copy from Item I ofForm I) OUTFALL NUMBER CONTINUED FROM PAAF= V -t 1 XCD 0410 043 811 001 1. POLLUTANT 2 MARK W 3. EFFLUENT 4. UNITS 5. INTAKE (optiotmo AND b. MAXIMUM 30 DAY VALUE o LONG TERM AVRG. a. LONG TERM CAS NUMBER e. TESTING 6. BELIEVED MAXIMUM DAILY VALUE (ifavallable) VALUE (ifavailabJe ) d. NO. OF a. CONCEN- AVERAGE VALUE BELIEVED ABSENT CON (CENTRA710N (2) MASS CON (CENT)RATION (2) MASS CON (CENTRATION (2) MASS CONCE(1NTRATION (2) MASS (ifavailable) REQUIRED PRESENT ANALYSES TRATION b. MASS b. NO. OF YSES GCIMS FRACTION — PESTICIDES (contin wa) 17P. Heptachlor Epoxide ` (1024-57-3) X 18P. PCB -1242 \/ (53469-21-9) x 19P. PCB -1264 \/ (11097-69-1) x 20P. PCB -1221 v (1110428-2) 21 P. PCB -1232 \� (11141-16-5) x 22P. PCB -1248 (12672-29-6) 23P. PCB -1260 (11095.82-5) 24P. PCB -1016 (12674-11-2) n 25P.7oxaphene (8001-35-2) EPA rorm sa-i un/u (8-90) PAGE V-9 Attachment A NPDES Permit Renewal Application Manufacturing Operation Flow Diagram (Figure 2) Polyester Manufacturing Operation Polymer Production Terephthalic Acid (TA) Ethylene Glycol I ' I ' I ' I ; 1 , I , 1 , I , I , Polymer Production -- 1 ' 1 ' 1 ' I ' I ' 1 ' I 1 , -------- Wastewater I --------------------------1---------------------------------------------- to I ----------------------------------------------- Treatment 1 I I f I Chip Production Filament Production Finish Lubricants Product to Customers (potential) Product to Customers Raw Material / Product ------ Wastewater Figure 2 Performance Fibers Operations, Inc. Salisbury Plant Attachment A NPDES Permit Renewal Application Waste Treatment Plant Diagram (Figure 3) Sanitary aniWast� —0- Comminutor Process Waste '—I Bar Screen Solid Waste To Landfill' Cooling Tower Blowdown ' PWP _ Blowdown Stone Water (from plant areas) Outfall # 5 Chlorine Contact .' ------------------------------- i Grit Removal i Equalization Pumped Lift Station 4(Clarifier 1 Spare) Aeration Basin "A" Aeration Basin "C" Out -of -service Aeration Basin `B" Return Activated Sludge Clarifier 2 Clarifier 3 (primary) .Solids to Sludge Dewatering Aerobic Digester Anaerobic , _ Landfill .............. of Pretreatment I]'*' " % ---------------------------------------------- " r" Storm Water Weirs (6) Direct Polishing Pond # 1 Out of Service Polishing Pond # 2 Polishing Pond # 3 Polishing Pond # 4 Outfall 001 Copper Sulfate Addition Acid Metering (Sulfuric) Interior GroundIL w - .... Recovery System perimeter GW Anaerobic Recovery System Equalization U / V Peroxide Pretreatment ._.-•-•-•---•-•-•-•-•-•-•-•-•-•-•-•-•-•-•-•-•-•-•---•-•-•-•-•-•-•-•-•-_._._._._._._._._._,_•_•,.,.-'"• figure 3 Salisbury Waste Treatment Remediation Equipment that is tuned off M. Stewart August 2013 ref WWTP, Flow Diagram -PPT