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HomeMy WebLinkAboutNC0004987_Engineers Certification for Project No:004987A01 & 2_20161024 Duke Duke Energy Corporation Energy® 526 South Church St. Charlotte, NC 28202 Mailing Address: PO Box 1006 Charlotte, NC 28201-1006 October 24, 2006 To: Sergei Chernikov North Carolina Department of Environment and Natural Resources Division of Water Quality NPDES Unit 1617 Mail Service Center p (trA tZSy wr Raleigh,North Carolina 27699-1633 OCT 3 f.dun Subject: Marshall Steam Station .,, ^_ t4 NPDES Permit No.NC0004987 ' ! DENR ' ; �, L1Tl' Engineers' Certification for Project Number: 004987A01 and 2 Dear Dr. Chernikov: Construction of the wastewater treatment system for the Flue Gas Desulfurization blow down at Marshall Steam Station has been completed. Attached are the signed and stamped forms from the professional engineers certifying that they provided oversight for construction of the major components of the wastewater treatment system. If you need additional information,please contact me at 704 382-4669. Sincerely, Rht24hRobert Wylie - Water Management Environment, Health and Safety cc: Doug Mooney - ENTRIX John Fehr—Shaw Engineering Ray Lucinana—USFilter Tad Broad—Fisher Tanks www.duke-energy.com Engineer's Certification—Project Number 004987A01 I, J/JA E ,rL i//e , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe(periodically/weekly/full time)the construction of the, Constructed Wetland Treatment System, Wetland Supply Pumps and Piping at the Marshall Steam Station, located at 8320 East NC Hwy 150 in Terrell,North Carolina hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: ; o Wetland supply pumping station • o All necessary piping to the wetland treatment system from the wetland supply tank. Signatureiv/NV- FL-, Registration No. 0. d 3 Date /0"3/0 0%0111/0 , 0%\# C4A0/,,, a ' �`OP•FE 8/p"4 di Mail this Certification to: NPDES Unit `�•�4 .. •v so. SEAL fir; DENR/DWQ 11 030031 • 1617 Mail Service Center ' 'Raleigh;NC 27699-1633 i'ii .d•., •40.. -�� ENTRIX, Inc. ENTRIX 50 Glenlake Parkway, Suite 600 ENVIRONMENTAL CONSULTANTS Atlanta, GA 30328 (404) 881-5355 I Fax(404) 881-5356 www.entrix.com Engineer's Certification—Project Number 004987A01 I, F. DOUGLAS MOONEY , as a duly registered Professional Engineer in the State of North Carolina,having been authorized to observe (periodically/weekly/full time)the construction of the, Constructed Wetland Treatment System., at the Marshall Steam Station, located at 8320 East NC Hwy 150 in Terrell,North Carolina hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: o Two 1.73 million gallon equalization basins; o Flow splitter box; o Three (3) 3-cell, 4.5 acre wetland treatment trains operated in parallel; o Internal outfall monitoring station; and o All necessary plants,piping,valves and appurtenances. diA Signature - / / stration No. 19579 I1..�._.�_ (!. _�• Registration Date October 23, 2006 eppppB 61;/ DBOBBBB 0®m\®1 UDlillM4A,°00D Mail this Certification to: NPDES Unit - DENR/DWQ - ` 1617 Mail Service Center0 19579 0 •D Raleigh,NC 27699-1633 0 � o a , Engineer's Certification—Project Number 004987A02 I, Cl C. o-c'J , as a duly registered Professional Engineer in the State of North Carolina, having been authorized to observe (periodically/weekly/full time) the construction of the,Waste Water Solid Removal System Wetland Supply Tank at the Marshall Steam Station, located at 8320 East NC Hwy 150 in Terrell,North Carolina hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: o One (1) 47,928 gallon wetland supply tank. 0 Signature / t' C / Registration No. 031 / It Date 1 0/2 3/D 6 Mail this Certification to: NPDES Unit DENR/DWQ 1617 Mail Service Center Raleigh,NC 27699-1633 ,011111//1/4 Co(' •FEss;,••.y% a- SEAL -: • 031111 • — '69 J14) 111111 Engineer's Certification-Project Number 004987A02 I, R P� M p til D C Lu et A , as a duly registered Professional Engineer in the State of North Carolina,having been authorized to observe (periodically/weekly/full time) the construction of the, Waste Water Solid Removal System at the Marshall Steam Station, located at 8320 East NC Hwy 150 in Terrell,North Carolina hereby state that, to the best of my abilities, due care and diligence was used in the observation of the following installations: o One (1) 177,125 gallon equalization tank; o Wastewater forwarding pumping set; o One (1) 191,089 gallon flocculating primary clarifier; o Clarifier sludge transfer pump set; o One (1) 78,719 gallon sludge holding tank; o One (1) 7,697 gallon pre-coat tank; o Filter press fast fill pump set; o Filter press feed pump set; o Three (3) 250 ft3 sludge filter presses; o One (1) 177,125 gallon maintenance tank; o Polymer feed system; and o All necessary piping, valves and appurtenances. Signatur: �•'• • /eiTRegistration No. 03 O'3 3 5- Date Date . -2- 4 -e Mail this Certification to: NPDES Unit DENR/DWQ 1617 Mail Service Center Raleigh,NC 27699-1633 SEAL/�/�yy��� ' • . r4. N. 030335 _r ' • • • D � 'Ar�9QGMichael F.Easley,Governor William G.Ross Jr.,Secretary } .. r North Carolina Department of Environment and Natural Resources '—' C Alan W.Klimek,P.E.Director Division of Water Quality August 10, 2004 Mr. Michael A. Ruhe, Manager Environmental Support Duke Power EC11E/P.O. Box 1006 Charlotte, NC 28201-1006 Subject: Authorization to Construct Permit Issuance ATC Number 004987A01 NPDES Permit NC0004987 Catawba County Dear Mr. Ruhe: A request for an Authorization to Construct (ATC) was received by the Division and final plans and specifications for the subject project have been found to be satisfactory. Authorization is hereby granted for construction of a constructed wetland for treatment of flue-gas desulfurization wastewater at Duke's Marshall Steam Station including the following components: • Wastewater pumping station; • Two 1.73 million gallon equalization basins; • Flow splitter box; • Three (3) 3-cell, 4.5 acre wetland treatment trains operated in parallel; • Internal outfall monitoring station; and • All necessary plants, piping, valves, and appurtenances. This Authorization to Construct is issued in accordance with NPDES Permit No. NC0004987 issued January 9, 2004, and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in the permit. Any sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Water Quality. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action, including those as may be required by this Division, such asthe construction of additional or replacement wastewater treatment or disposal facilities. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified water pollution control treatment system operator to be in responsible charge (ORC) of the water pollution control treatment system. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the water pollution control treatment system by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8G, .0202. The ORC of the facility must visit each Class I facility at least weekly and each Class II, III, and IV facility at least daily, excluding weekends and holidays, and must properly manage and document daily operation and maintenance of the facility and must comply with all other conditions outlined in Title 15A, Chapter 8G, .0204. NorthCarolina Naturally North Carolina Division of Water Quality 1617 Mail Service Center Raleigh,NC 27699-1617 Phone(919)733-5083 Customer Service Internet: h2o,enr.state,nc.us 512 N.Salisbury St. Raleigh,NC 27604 - FAX (919)733-0719 1-877-623-6748 An Equal Opportunity/Affirmative Action Employer—50%Recycled/10%Post Consumer Paper • ' Mr.Michael Ruhe Duke Power 8/10/2004 A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. The Operational Agreement between the Permittee and the Environmental Management Commission is incorporated herein by reference and is a condition of this Permit. Noncompliance with the terms of the Operational Agreement shall subject the Permittee to all sanctions provided by G. S. 143-215.6 for violation of or failure to act in accordance with the terms and conditions of this Permit. Failure to abide by the requirements contained in this Authorization to Operate may subject the Permittee to an enforcement action by the Division of Water Quality in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contact Mr. Mark McIntire, P.E., telephone number (919) 733-5083, extension 508. Sincerely, /41,64(ex:i- lan W. Klimek, P.E. cc: Central Files NPDES Unit, Permit File Mooresville Regional Office, Water Quality Training and Certification Unit Dan Blaisdell, P.E., Division of Water Quality, Construction Grants & Loans Section SOC PRIORITY PROJECT: No To: Permits and Engineering Unit �- } Water Quality Section r Attention: Mark McIntire 1 J U L 2 8 2004 Li Date: July 26, 2004 i DEr�R - �dATER QUr�LITY '.' POINT SOURCE BRANCH . AUTHORIZATION TO CONSTRUCT ......t.P... u.t W..trLi.A.. NPDESPERMIT ‘14--._..._r.._�.,_... �_...,_...._..._....... .. <:�� REPORT AND RECOMMENDATIONS County: Catawba MRO No.: 04-61 Permit No.NC0004987 PART I - GENERAL INFORMATION 1. Facility and address: Marshall Steam Station %Duke Energy Corporation Post Office Box 1006 Charlotte,N.C. 28201-1006 2. Date of on-site investigation(if conducted): N/A 3. Report prepared by: Michael L. Parker, Environmental Engineer II 4. Persons contacted and telephone number:No one - 5. Verified discharge point(s), list for all discharge points: Outfall 001 Outfall 002 Outfall 002A Outfall 002B Outfall 003 Latitude: 35° 35' 43" 35° 36' 21" 35° 35' 51" 35° 35 51" 35° 35' 52" Longitude: 80° 57' 52" 80° 57' 35" 80° 57' 36" 80° 57' 34 80° 57'47" Attach a USGS map extract and indicate treatment facility site and discharge point on map. USGS Quad No.: E 15 SW 6. Site size and expansion area consistent with application? Yes. There is ample area available for the construction of the proposed wastewater treatment facilities. 7. Topography (relationship to flood plain included): Gently rolling, 5 - 10% slopes. Page Two 8. Location of nearest dwelling: None within 500 feet of the site. PART II-DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1. Existing treatment facility a. Current permitted capacity:N/A(new internal outfall). b. Date(s) and construction activities allowed by previous ATCs issued in the previous two years: There have been no ATCs issued to this facility in the past two years. c. Actual treatment capacity of the current facility (design volume): There are no current wastewater treatment facilities. The proposed treatment facilities will be designed to treat up to 1.25 MGD (average flow), 1.44 MGD (peak flow). d. Description of existing or substantially constructed WWT facilities: There are no existing treatment facilities at this proposed internal outfall. 2. Type of proposed treatment facility: The applicant proposes to construct a wetlands treatment system consisting of an influent pump station followed by dual equalization basins that will also provide settling and thermal reduction, six wetland treatment cells planted with bulrush for Hg and Se reduction,three wetland treatment cells that have been divided into two secondary cells with the primary cells consisting of a limestone cascade for aeration and the secondary cells consisting of cattails for the co-precipitation of Hg and Se, and an effluent monitoring station*. *It should be noted that the discharge from this wetland treatment system will not directly enter surface waters as a separate outfall, but will be discharged into the existing ash basin, which eventually discharges at outfall 002. 3. Residuals handling and utilization/disposal scheme: Residuals collected in the treatment facilities will be removed for on-site disposal. 4. Treatment plant classification: Unknown at this time. 5. SIC Code(s): 4911 Wastewater code(s): 14, 68, 16, 69 Main Treatment Unit code: 31000 6. Important SOC/JOC or compliance schedule dates: This facility is neither under an SOC/JOC nor is one being proposed. Page Three PART III -EVALUATION AND RECOMMENDATIONS As a result of the Clean Smokestacks Act passed in 2002, coal-fired utilities operating in NC must reduce their sulfur dioxide emissions. For this reason, Duke is proposing to add a flue gas desulfurization (FGD) system at their Marshall Steam Station, which will remove solids, selenium, and mercury from the additional wastewater stream produced by the FGD. The FGD functions by transforming sulfur dioxide into gypsum and water. The reason that a wetlands treatment system was chosen as opposed to a physical/chemical (P/C) system was that the P/C systems at other coal-fired power generation facilities had exhibited inconsistent FGD pollutant removal rates, were expensive to construct and operate, required full time personnel for O&M,produced copious amounts of sludge, and could not handle variable changes in coal and burner settings. The wetlands treatment system supposedly offers lower O&M costs and personnel attention, is less expensive to build, and offers consistent performance over a wide range of plant operating parameters. The proposed wetland treatment system will function by stabilizing the FGD flow and concentrating the constituents of concern in the equalization basin. The wastewater will then pass through the wetland treatment cells where selenium and other metals will be segregated in non-bioavailable forms. Duke Power conducted a pilot study of the viability of wetlands treatment for FGD wastewater at Clemson University in March 2003. The effectiveness of a wetland treatment system to remove the pollutants of concern during all seasons, while maintaining compliance with Permit limits, was evaluated. Given this criteria, the pilot test of the wetland treatment system proved to be a reliable and effective means of FGD wastewater treatment. Pending a final technical review by the NPDES Unit, it is recommended that an ATC for this facility be issued. Signature of Report Preparer ate IJ� / Rx., Water Quality Reggal Supervisor Date h:\atc\atc04\marshall.atc . M.,Duke PROCUREMENT, CONSTRUCTION AND rat Power® EH&S A Duke Energy Company Duke Power EC11 E/P.O. Box 1006 Charlotte, NC 28201-1006 May 21, 2004 Mr. Mark McIntire North Carolina Department of Environment and Natural Resources Division of Water Quality Suite 942 512 North Salisbury Street Raleigh,NC 27604 Subject: Request for Authorization to Construct Wetland Treatment System NPDES Permit NC0004987 - Internal Outfall 004 Marshall Steam Station Dear Mr. McIntire: Enclosed for your review and approval is the request for Authorization to Construct (ATC) a wetland wastewater treatment system(WWTS) at the subject station, for the treatment of wastewater from the future Flue Gas Desulfurization(FGD) system. Included in this request are three sets of the following ATC documents: 1. Detailed Plans and Specifications 2. Design Calculations 3. Hydraulic Profile (11"x 17") 4. Flow Schematic (8.5"x 11") 5. Final Design Report for the WWTS at Marshall Steam Station The WWTS has been designed to treat an average flow rate of 1.25 mgd and a peak flow rate of 1.44 mgd. The WWTS will consist of 12.7 acres of wetland plants arranged in nine cells and piped in three parallel treatment trains. Each of the three treatment trains includes an equalization/cooling step, two wetland treatment cells in series, a small cascade aeration cell to increase oxygen levels and a final wetland polishing cell. The WWTS covers 14.9 acres within a construction area of approximately 30 acres. The wastewater is pumped from the FGD system area to the WWTS. The wastewater then flows by gravity through the WWTS. The treated effluent is discharged out NPDES outfall 004 into the ash basin wastewater treatment system where it discharges out NPDES outfall 002. www.dukepower.corn • If you have questions or need additional information please contact Robert Wylie of Duke Power at 704-382-4669. Your cooperation in this request is very much appreciated. Sincerely, Michael A. Ruhe, Manager Environmental Support cc: Doug Mooney—ENTRIX, Inc. John Rodgers—Clemson University 05/14/04 07:28 Martin T:\ACAD\1038527_Marshall_Wetlands\Sch_Flow Dia.dwq Fe Fe CELL CELL CELL CELL ~ ` 1C 2C 3C 4C MIXING WITH SERVICE I WATER 40-.85°F - — Fe Fe _ EQ B I I MONITORING PUMP - CELL STATION SPLITTER _� CELL CELL CELL STA. 105°F MAX. BOX - 1B 2B 3B 4B —"" EQ A Fe Fe WETLAND INTERNAL - I OUTFALL 004 123°F MAX. y123° CELL r CELL CELL CELL 1A 2A 3A 4A FLUE GAS DISCHARGE TO DESULF.UNIT ASH BASIN BLOWDOWN (002 OUTFALL) PRETREATMENT EQUALIZATION/ CELLS 1A,B,C CELLS 2A,B,C CELLS 3A,B,C,4A,B,C SYSTEM SEDIMENTATION (3.84 ACRES) (3.84 ACRES) (5.72 ACRES) COOLING(1.52 ACRES) (BULRUSH) (BULRUSH) (CATTAILS) TEMPERATURE REDUCED ENHANCED Hg ENHANCED Se AERATION AND POLISHING 10°TO 95°F MAX. REMOVAL BY REDUCTION REMOVAL BY REDUCTION (3)ROCK CASCADE(LIMESTONE) AND SULFIDE PRECIPITATION AND IRON SELENIDE (4)CO-PRECIPITATION OF Hg AND Se FORMATION WITH OXIDIZED Fe COMPOUNDS CONSTRUCTED WETLAND SYSTEM FLOW DIAGRAM 13M �6 -PI. ,--% Not for Construction 1'1 DESIGN CRITERIA FOR FLOW OF 1.25 MGD* 2) i - HRT WATER AREA TOTAL AREA EN T RIX UNIT (HRS) DEPTH (ACRES) NO.UNITS (ACRES) EQUALIZATION 48 7' 0.76 2 1.52 1A,B,C 36 1.5' ' 1.28 3 3.84 Schematic Flow Diagram 2A,B,C 36 1.5' 1.28 3 3.84 Duke Energy Corporation 3A,B,C NA 2' 0.24 3 0.72 Marshall Steam Station 4A,B,C 64 2' 1.67 3 5.0 Constructed Wetland System *FGD Average Flow 0.680 MGD+0.57 MGD Mixing 14.92 Acres for Treatment of FGD Wastewater \ PROJ.NO:1038527 I CK: I DATE:5/04 845 0' 845.0' +SLIDE }PINCH , GATES TOP OF OVERFLOW I VALVES NOTCH=839'' CL842 33'10'W ETLAND SUPPLY FM MAXIMUM OVERFLOW IE 8415 ELEVATION=83925 rr�I . 840.0' TOP OF WALL j I 840 a I_8400 n 840.0, uJ I 1a DIP 1 , ON/� `��yl �/ ZMAXIMUM NORMAL w FLOW REGULATOR / ` 013 WATER ELEV=8380' 3 STOP PLATES • 835 0' m nure illf k I 835 0' b34 y' 2 lib WEIR CREST 8325 �ELEVNORMAL=1 LOW WATER 831 75' 831• ELEV=B33'' ... mili .y 12"PVC@o2% 8, a 830.0' •' , LINED DITCH 830.0' 83175' 828'' 4ti3 WETLAND CELLS 1B&1C EQ/COOLING BASIN FLOW CONTROL SPLITTER BOX ,_ Bzd a 826 a 821 sr r3 825.0' SLOPE VARIES ` `\\"\ - 825.0' ,745 82171' Wr b *84.5' b * 12'PVc Qo 2% b � LINED DITCH_ WETLAND CELL 2B s\\�� � `E `\ SLOPE VARIES WETLAND CELLS 2B&2C ---- --¢-- `` \• OVA \\\� .+' 8180 81H 0 b b 1z•Pvc@oz% b b _ b �J stss _91E5 51 81$.0' ' Alf ‘S"%. N.‘3'.PRECAST 81871' �`\\� 81$.0' OUTLET BOX I24'STL CASING I \\\`\\\\\ � 241 STL CASING 810.0' - 810.0' 81025 -_� 1 -�_ I WETLAND CELLS 3A,3B&3C MANHOLE#12 b FRP WEIR MANIFOLD 1rI.VC8b1.5% 8060 805.0' - ima 805.0' WETLAND CELL 4B .- W43 —2- \`\\\ N N N N N WEfLANLL54A,4B&4C 9036' \ o o4 13 4 - ii"o�••000aoo 8035 _ \ \ 0 000000 000 0 000o-00 O•e e Peoeoe0000 00000000, 8615 /- 121 PVC FROM 4C \\``� 8010 `� 17-TEE 12'PVC FROM dA 80175' 1 r- 0 800.0' - 799''',=:› * .r 13'PVOGUSS% 1rPVC#3o2% b b 1rPvcpo.z% b C dy 7990 8000' 7s7 a ``— Tsszr 799 6s• Tse 94 `798 84 /JI. \\\\\ 799 04' 798 79'J \ N. WETLAND MANHOLE#8 790 dz 18"pv�0.1z%) \\\ >9�'' OUTLET BOX —J`79598 (� 795.0' — - MANHOLE#7 795.0' 805.0' _ 805.0' Boa 26• 800.0' _ 9000' 9004 s' 800.0' U a Q.PVC FROM 4A C 30'STL 3 / 799 0 0 7990 799 7992 CASING 798798 3 79879'J x— ----11L -- 79642' b 118'PV @Otl% 18- (/ 795.0' — 0 � 7/P�@135v 18"PVC @0.12% b 181 PVC --//-- __-7-ji- N. HEADWALL W/RIPRAP 795 83 012% • 795.0' It b UN PVC@0.12% C'0' 18`HDPE@0.12%. b MANHOLE#7 7938r �- f 16•HOPE @o.12% MONITORING STATION 79371' 79364' 79354'I 79329. ~�— / S> • 1a"DIQo.12% 79319• 7s36s MANHOLE#3 791 fir 1 MANHOLE#6 MANHOLE#5 MANHOLE#4 79295 79260'792.5/ 7sz t3• 402 os /r MANHOLE#2 MANH(1I F#1794'' iL 790,0' 790.0' ASH POND g .. WATER LEVEL Not for Construction E. 4343 785.0' .. % 785 0' -, EN T R IX Q Hydraulic Profile A Duke Energy Corporation Marshall Steam Station E -` Constructed Wetland System for Treatment of FGD Wastewater —r § NO REVISION.I _BY DATE f-PRgect No 1038527 I Ck 'Dale S/04 • •8450' _ __.-_, __ -_-.�--_ -..-_ _ __-_ ___._- _ ___ ____-__ --.-._.�.____-___ T__ ___-_ 845.0' _ SUDS }PINCH GATES TOP OF OVERFLOW I VALVES NOTCH=8390' .084233'17 WETLAND SUPPLY FM -MAXIMUM OVERFLOW IE 8415 ELEVATION=83925 840.0' TOP OF WALL I - �Od00' _ t L Bd00' ! u 11L �L L 840.0' 1n•DIP-I to.,....„. __ 1-MAXIMUM --g----- - • •• Q Sf'i L MAXIMUM NORMAL FLOW REGULATOR I• 83610 WATER ELEV=8380' 17 STOP PLATES 835.0' \ d �-'-- - ---' --- - -- .._ _ _._____-- _ 835.0' _____..._`10"'NUPE FM W'"O_ _ __ _ __ ____ -� 9543' ___1 __.-_...__. ___. __-____�,..--____ __-..___..._ ..___-_.._____T ___.__...__ ___._._---._ WASTEWATER '� rJ��'.�'� 'C I WEIR CREST 8325 .I Ilk [NORMAL LOW WATER 83175' LINED DITCH B3_i __ E�`tea .s..............&831 t \�- 12•Pvc@oz% 8��, WETLAND CELL 1A 830.0' -- ` MM.\ 830.0' 829 a 829 0' 8 1' I* wI E 825 71 iiiiiii 826' _ EO/COOLING BASIN FLOW CONTROL SPLITTER BOX \ -z_92q' - ��ii ` 82562' 825.0' SLOPE VARIES -r� // 855 r/}L '�'_ `` .70 EW ; 825.0' 8��\\\4..- `� � `PRECAST OUTLET BOX LINED DITCH i. 820.0' ---- _-_ __.._- __.____ .. 111... _.. _ __.--_- 820.0' - -SLOPE VARIES WETLAND CELL 2A WETLAND CELL 2A. 819 a \` \� 8177 I* 8165 815.0' • n�r----7 : . C' 914 s• ii `"` e14 7r 014 ar 815 0' ���\\- 815.0' ` iiiii `RECAST 24'STLCASING \\ \ X 8125 OUTLET BOX 810.0' -___- _ _ _ _ y'¢_ _-__,_. --___- // 810.0' WETLAND CELL 3A FRP WEIR MANIFOLD 6060' 805.0' 1rPVG@a.sq� d 5. 805.0' WETLAND CELL 4A _ 8043' _ e4z X48• ``=�` �_ _ - _ _�- _ -�- WETLAND CELL 4A 8040 b d 4 b b 8035• nn3 n• MANHOLE t/10 • \ \\ ° S o 0 o q...o --�112�---- - `i\\` \\\ 0000° o°oDo°oo°oo°ovd°°oOOOOOOO-q °.0: °50.°.0.0.0.0°0°0505050. Bo, it PVC FROM 40840 moi"`\ " \\� 'ji'ML---- -- iiiii trTEE / 801.75' . 800.0' b-- __ - S'P C(0V % -._ `' `.• 800.0' b b • 1 // /'_\`� ' b TY iC@0.2% _..1 b 10 PVC @02% - . ,. \\\\\\\\\' ]991 /� `-_ 79921' 799 1a 798 80'J 798 70 798 47-7 Xiiii WETLAND MANHOLE#9 798 79 8 Pvaotz%� \\ s]1 OUTLET BOX h-795 95 • 795 0' - -- - - 795.0' MANHOLE#7 820.0' 820.0' WETLAND CELL 2C \� 8180 818a 8185 0> b 12'PVC @02% I* / - 815.0' ,�,, `` i,, ii �� 81671' Bi85J ets� 815.0' - ' PRECAST OUTLET BOX /1 810.0' -- - 810.0' I _ , 24'S1L CASING WETLAND CELL 3C b ��� 8090' 805.0' 1r PVC@ 1 s% - - u.... „"" 805.0' _ MANHOLE#11 moa \I 4 II 5° 4 \' •D 00005g°500000.- 801 el 4g1:Sk 800.0' 800.0' 805.0' 805.0' 3 WETLAND CELL4C lta' Not for Construction 8030' ._.T. C AL1 7, r 8012�--� i``` ````ii\\1rTEE 10 PVC FROM dB G. 1Y T R X 800.0' -- ___--_ __ _ _- _. 800.0' LI 7990.0> 0> 8'PVC @055% elIIN C> 17 PVC @02% r-.>IMF b 12 PVc@o2% _ - 1 Q. ii *%. .w 79921' 79904' 79894 Hydraulic Profile B 799 to 7970'` ii WETLAND 798 84. Duke Energy Corporation OUTLET BOX MANHOLE#8 Marshall Steam Station • 795.0' 795.0' Constructed Wetland System _ for Treatment of FGD Wastewater S o NO REVISION I BY DATE Project No 1038527 I Ck'FOM (Dale 5934 - 5 74-*'''6' . 2 1 Y --v9 ,Y. p 7 e•.r..72.74—, 70-4,24, -22,---77-,VI t P--z/ , f i I m .11 1 krill?) ' 14--!-y y- 7----- _.? /79 - 11-1-`9-193 it 4 ,,,Ivipo 4 "Je 4 71.I*IN -7fru" __-..,-.34- _...-,i/ L—Vi 1------491Ag/ 91705 --',7A-7E-3----701—^-•aPt5- 075j m-t.,1 1/1" :°39- 1"°11 ' "914/ - ,/ . 11 ' , . AIS 0 '---;i1i 1 ' • _r--740 7 (z-----)) Q--5-4, - i--2,-- /., _.,6 12 '4 11 4 4 j ----"" _ 1'7;-Z'72 ;" Z 1 'L • `: , /2-.- 1 C",g-ai -vp/ "- 7,; r6 C7117 `",e,Z /1. >L 5 ' --------C-,Vs -0-7,4„. -17, 4,_ .fr-y-I--ii. i--1z._5' -,.-le.2 1/"--r•J--2,27-7z3- ,• '2,i15' . , - T H 1 I. I ;. 'State of North Carolina Department of Environment, .47;111Vir Health and Natural Resources 7,11jilV, 4 • • Division of Environmental Management ° _ _ ' r James B. Hunt, Jr., Governor Asemiimmim Jonathan B. Howes, Secretary p E H N F . A. Preston Howard, Jr., P.E., Director • July 26, 1995 Mr. John S. Carter Duke Power Company Electric System Support Department 13339 Hagers Ferry Road Huntersville,North Carolina 28078 Subject: Application Number AC0004987 Request for Additional Information Duke Power-Marshall Steam Sta. Catawba County Dear Mr. Carter: A letter of request for an Authorization to Construct was received on February 21, 1995 by the Division and final plans and specifications for the subject project have been reviewed and found to be satisfactory. Authorization is hereby granted for the installation of an aerated lagoon pretreatment facility discharging into the ash disposal basin with final discharge of treated wastewater into the Catawba River (Lake Norman) and construction of the following upgrades to the existing wastewater collection system: • Powerhouse lift station, • Unit 3/4 expelsor pump lift station, • Transport line from GSD trailers to expelsor pump, • Transport line from expelsor pump to Manhole S5, • Transport line from the powerhouse lift station to the aerated lagoon, • Transport line from the aerated lagoon to the Ash Basin, • Installation of the Monex lift station,and • Tie in from the existing wastewater treatment system to the new treatment system. This Authorization to Construct is issued in accordance with Part III, Paragraph A of NPDES Permit No. NC0004987 issued March 12, 1993 and shall be subject to revocation unless the wastewater treatment facilities are constructed in accordance with the conditions and limitations specified in Permit No. NC0004987. The sludge generated from these treatment facilities must be disposed of in accordance with G.S. 143-215.1 and in a manner approved by the North Carolina Division of Environmental Management. In the event that the facilities fail to perform satisfactorily, including the creation of nuisance conditions, the Permittee shall take immediate corrective action,including those as may be required by this Division,such as the construction of additional or replacement wastewater treatment or disposal facilities. The Mooresville Regional Office,telephone number(704) 663-1699 shall be notified at least forty- eight (48) hours in advance of operation of the installed facilities so that an in-place inspection can be P.O. Box 29535, Raleigh, North Carolina 27626-0535 Telephone 919-733-5083 FAX 919-733-9919 An Equal Opportunity Affirmative Action Employer 50%recycled/ 10%post-consumer paper •^ r s Permit No. NC0004987 . Authorization to Construct Marshall Steam Station July 26, 1995 Page 2 made. Such notification to the regional supervisor shall be made during the normal office hours from 8:00 a.m. until 5:00 p.m. on Monday through Friday, excluding State Holidays. Upon completion of construction and prior to operation of this permitted facility, a certification must be received from a professional engineer certifying that the permitted facility has been installed in accordance with the NPDES Permit, this Authorization to Construct and the approved plans and specifications. Mail the Certification to the Permits and Engineering Unit, P.O. Box 29535, Raleigh, NC 27626-0535. Upon classification of the facility by the Certification Commission, the Permittee shall employ a certified wastewater treatment plant operator to be in responsible charge (ORC) of the wastewater treatment facilities. The operator must hold a certificate of the type and grade at least equivalent to or greater than the classification assigned to the wastewater treatment facilities by the Certification Commission. The Permittee must also employ a certified back-up operator of the appropriate type and grade to comply with the conditions of Title 15A, Chapter 8A, .0202. Once the facility is classified,the Permittee must submit a letter to the Certification Commission which designates the operator in responsible charge within thirty - days after the wastewater treatment facilities are 50% complete. A copy of the approved plans and specifications shall be maintained on file by the Permittee for the life of the facility. Failure to abide by the requirements contained in this Authorization to Construct may subject the Permittee to an enforcement action by the Division of Environmental Management in accordance with North Carolina General Statute 143-215.6A to 143-215.6C. The issuance of this Authorization to Construct does not preclude the Permittee from complying with any and all statutes, rules, regulations, or ordinances which may be imposed by other government agencies (local, state, and federal) which have jurisdiction. • • One (1) set of approved plans and specifications is being forwarded to you. If you have any questions or need additional information, please contactfT anette_Poowell at telephone number (919) 733- 5083, extension 537. Sincerely, I/ . Presto , Io ard, Jr., P.E. cc: Catawba County Health Department Mooresville Regional Office,Water Quality Training and Certification Unit • 'Permit No. NC0004987 - Authorization to Construct Marshall Steam Station July 26, 1995 Page 3 • Engineer's Certification I, , as a duly registered Professional Engineer in the State of North Carolina,having been authorized to observe (periodically,weekly, full time)the construction of the project, , for the Project Name Location Permittee hereby state that, to the best of my abilities, due care and diligence was used in the observation of the construction such that the construction was observed to be built within substantial compliance and intent of the approved plans and specifications. Signature Registration No. Date - I • • • SOC PRIORITY PROJECT: No To: Permits and Engineering Unit Water Quality Section Attention: Je?n_P _ _ o�;el l ••�, Date : March 24 , .1q9 AUTHORIZATION TO CONSTRUCT NPDES PERMIT REPORT AND RECOMMENDATIONS County: Catawba MRO No. : 95-50 Permit No. NC0004987 PART I - GENERAL INFORMATION 1 . Facility and Address : Marshall Steam Station % Duke Power Company 13339 Hagers Ferry Road Huntersville, N . C . 28078 2 : Date of On-Site Investigation (if conducted) : N/A 2 Re r-rt Prepare Ey : Mi chael T . Parke'_" , Environ . Engr . II 4 , Persons Contacted Clnnt.qc.tPri Telephone Number : N/A Verified Discharge Dnint (s ) , List for All Discharge Paints : Latitude : 35° 36 ' 21" Longitude : 80 ° 57 ' 35" Attach a USGS map extract and indicate treatment facility • site and discharge point on map . Ensure discharge point(s) correspond to NPDES permitted discharge points . ~N) •," c USGS Quad No . : E 15 SW 6 . Site size and expansion area consistent with application? Yes . 7 . Topography (relationship to flood plain included) : Hilly, 3-12% slopes . The proposed WWTP site is not located in a flood plain. 8 . Location of Nearest Dwelling: None within 1000 feet of the site . PART II - DESCRIPTION OF DISCHARGE AND TREATMENT WORKS 1 . Existing Treatment Facility a . Current permitted capacity : No Limit in Permit . h . Dates) and construction activities allowed by previ ou Airs issued in the previous two ( 2 ) years : Nin. - - r • Page Two c . Actual treatment capacity of the current facility (design volume) : N/A. d. Description of existing or substantially constructed WWT facilities : The permittee presently operates an extended aeration WWTP (package plant) consisting of a bar screen followed by aeration and clarification. This facility serves as a pretreatment facility prior to discharging into an ash disposal basin. 2 . Tyr a of pnc at c + nil i f �: T e a ica t rosea s r..._ P r+t.._�.e d T r e rl._n ._ F a•_ _ ..� l'_•_ p p n p r c�•_• - to construct an aerated lagoon as the method of pretreatment prior to discharging to the ash basin . The package plant is being replaced due to its proximity to Lake Norman (<50 feet ) and its collection system limits site expansion. 3 . Residuals Handling and Utilization/Disposal Scheme : Residuals are removed by a septage hauler and disposed on sites permitted by the DEH . 4 . Treatment Plant Classification (attached completed rating sheet) : Class I 5 . SIC Code(s) : 4911 Wastewater Code(s) : Primary: 14 Secondary: 68, 16, 69 Main Treatment Unit Code: 03500 PART III - EVALUATION AND RECOMMENDATIONS The ermittec Duke Power Company (DPC) requests approval to construct an aerated lagoon (as pretreatment for the domestic wastewater generated at DPC' s Marshall Steam Station) as well as assorted pumps , piping and other appurtenances necessary to upgrade the existing wastewater collection system. The existing WWT facility has , in years past , experienced overflows from both the collection system and the WWTP as a result of excessive rainfall . Although repairs have been made to the WWTP (and collection system) to minimize the potential for future overflows , its close proximity to surface waters and it location on the Marshall plant site (the treatment plant location restricts a planned steam plant expansion project) made it pns.ihle fnr DPC to justify relocating the WWTP . Pending a technical review and approval by P&E, it is recommended that an ATC be issued. Signature of Report Preparer Date 1770Z-07 -4c - 3 -2 4/1.95.--- Water Quality Region Supervisor Date p:\nrisr\n;zr95\m,rshaUU,atc .- ti RATING SCALE FOR CLASSIFICATION OF WATER POLLUTION CONTROL SYSTEMS • Name of Facility: btic, PO 111#942 CA-` /( SY- '49 P/# Owner or Contact Person: TPA") C 1cete- Mailing Address: ('3339 l 2078 County: C4 c- 6/9 Telephone: g2T:- f 96 Present Classification: New Facility Existing Facility NPDES Per. No. NC0005f5157 Nondisc. Per. No.WQ Health Dept.Per No. Rated by: /f'W'Nn&G /39/7,062 Telephone: 70X1- 63 -/699 Date: 91031( Reviewed by: Health Dept. Telephone: Regional Office Telephone: Central Office Telephone: ORC: Grade: Telephone: Check Classification(s): Subsurf e Spray Irrigation Land Applic,tion Wastewater Classification: (Circle One) /I J II III IV Total Points: l tt kJ-PLANT PROCESSES AND RELATED CONTROL EQUIPMENT WHICH ARE AN INTEGRAL PART OF INDUSTRIAL PRODUCTION SHALL NOT BE CONSIDERED WASTE TREATMENT FOR THE PURPOSE OF CLASSIFICATION ALSO SEPTIC TANK SYSTEMS CONSISTING ONLY OF SEPTIC TAM( AND GRAVITY NITRIFICATION LINES ARE EXEMPT FROM CLASSIFiCATiC*4 SLE SURFACE CLASSIFICATION SPRAY IRRKGATION OJ.SSIFICATION (check all units that apply) (check all units that apply) 1. septic tanks 1, preliminary treatment (definition no. 32 ) 2. pump tanks 2. lagoons 3. siphon or pump-dosing systems 3. septic tanks 4, sand titters 4. _pump tanks 5. grease trap/interceptor 5. pumps 6_011/water separators 6, sand filters 7, gravity subsurface treatment and disposal: 7, grease trap/interceptor 8. pressure subsurface treatment and disposal: 8. oil/water separators 9, disinfection • 10. chemical addition for nutrient/algae control 11. spray irrigation of wastewater In addition to the above clessiflcations, pretreatment of wastewater In excess of these components shell be rated using the point rating system and will require an operator with an appropriate dual certification. LAND APPLICATION/RESIDUALS CLASSIFICATION(Applies only to permit holder) 1. Land application d biosolids, residuals or contaminated soils on a designated site. WASTEWATER TREATMENT FACIUTY CLASSIFICATION The following systems shall be assigned a Class I classiiication,unless the flow is of a significant quantity or the technology is unusually complex,to require consideration by the Commission on a case-by-case basis: (Check f!Appropriate) 1, Oil/water Separator Systems consisting only of physical separation,pumps and disposal; 2. Septic Tank/Sand Fitter Systems consisting only of septic tanks, dosing apparatus, pumps,sand lifters, disinfection and direct discharge; 3. Lagoon Systems consisting only of preliminary treatment, lagoons,pumps,disinfection, necessary chemical treatment for algae or nutrierd control,and direct discharge; 4. - Closed-loop Recycle Systems; 5, ,Groundwater Remediation Systems consisting only of of/water separators, pumps, air-stripping, carbon adsorption, disinfection and disposal; 6. Aquaculture operations with discharge to surface waters; 7. Water Plant sludge handling and back-wash water treatment: 8. Seafood processing consisting of screening and disposal. 9, Single-family discharging systems,with the exception of Aerobic Treatment Units, will be classified if permitted after July 1, 1993 or N upon inspecion by the Division,It is found that the system is not being adequately operated or maintained. Such systems will be notified of the classification or reclassification by the Commission, in writing.