NC0035173_Renewal (Application)_20160816

PAT MCCRORY
NC
• GovernorDONALD R. VAN DER VAART
Secretary
Water Resources S. JAY ZIMMERMAN
Director
ENVIRONMENTAL QUALITY
•
August 16, 2016
Mr. Tony R. Sprinkle
Wieland Copper Products,LLC. .
3990 US 311 Hwy N.
Pine Hill,NC 27042 •
Subject: Permit Renewal
Application No.NC0035173
Wieland Copper Products, LLC
• Stokes County
Dear Mr. Sprinkle:
•
The Water. Quality Permitting Section acknowledges receipt of your permit application and
supporting documentation received on August 09, 2016. The primary reviewer for this renewal
application is Derek Denard.
The primary reviewer will review-your application, and he will contact you if additional
information is required to complete your permit renewal. Per G.S. 150B-3 your current permit
does not expire until permit decision on the application is made. Continuation of the current permit
is contingent on timely and sufficient application for renewal of the current permit.
Please respond in a timely manner to requests for additional information necessary to complete the
permit application. If you have any additional questions concerning renewal of the subject permit,
please contact Derek Denard at 919-807-6307 or [e-mail]..
• Sincerely,
Wren Thedford
Wastewater Branch
•
cc: Central Files.
NPDES•--1
Winston-Salem Regional Office
•
State of North Carolina I Environmental Quality I Water Resources
1617_Mail Service Center I Raleigh,North Carolina 27699-1617
919-807-6300

Wieland Copper Products, LLC
August 4, 2016 3990 US 311 Hwy N
PO Box 160
Pine Hall, NC 27042
Phone: [phone]
Fax: [phone]
[e-mail]
www.wielandcopper.com
Wren Thedford
NCDENR
Division of Water Quality
NPDES Unit
R;CENEDMCDEUDVA
1617 Mail Service Center
Raleigh, N.C. 27699-1617 AUG 0 l 2016
Subject: NPDES Permit NC0035173 Water�`Por, pitting Section
Renewal Application
Dear Wren:
Enclosed is one signed original and 2 copies requesting the renewal of NPDES
Discharge Permit NC0035173 for Wieland Copper Products, LLC..
WCP no longer discharges Non-Contact Cooling Water to Outfall 002.
There has been no other changes since the issuance of the last permit.
If you have any questions please feel free to call me at(336) 445-4526.
Sincerely,
Tony R. prmkle
Safety &Environmental Supervisor

n
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit Number NC0035173
Please print or type.
1. Contact Information:
Owner Name Wieland Copper Products, LLC
Facility Name Wieland Copper Products, LLC
Mailing Address 3990 US 311 Hwy N.
City Pine Hall
State / Zip Code NC/27042
Telephone Number 336-445-4526
Fax Number 336-427-2918
e-mail Address [e-mail]
2. Location of facility producing discharge:
Check here if same as above: Yes
•
Street Address or State Road 3990 US 311 Hwy. N.
City Pine Hall
State / Zip Code NC/27042
County Stokes
3. Operator Information:
Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the
Operator in Responsible Charge or ORC)
Name Research &Analytical Laboratories, Inc.
Mailing Address PO Box 473
City Kernersville
State / Zip Code NC/27042
Telephone Number 336-996-2841
Fax Number 336-996-0326
4. Ownership Status:
Federal ❑ State El Private XX Public 0
Page 1 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
5. Standard Industrial Classification (SIC) code(s): 3351
6. Number of employees: 489
T. Describe the treatment system List all installed waste treatment components with capacities,
describe the processes that generate wastewaters. If the space provided is not sufficient attach a
separate sheet of paper with the system description. Barscreen, Aeriation Basin, Clarifier, Tablet Type
Chlorinator, Tablet Type De-Chlorinator, Aerobic Digester, and Discharge of Non-Contact Cooling Water to
Outfall 003.
•
8. Is facility covered under federal effluent limitation guidelines? No: XX Yes 0
If yes, specify the category?
9. Principal product(s) produced: Copper Tubes
Principal raw material(s) consumed: Copper
Briefly describe the manufacturing process(es):
Scrap Copper comes in on railcars and trucks. The scrap copper is melted into copper logs 9"in diameter
and 25 feet long or tubes that are 4"in diameter and 63 feet long. The logs are cut into billets that are 9"
in diameter and 26"long. The billets are extruded into copper tubes of various sizes for either water tubes
or air conditioning tubes.
•
•
Page 2 of 5 C-MI 10/08

•
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
10. Amount of principal product produced or raw material consumed
(List specific amounts consumed and/or units of production over the last three years)
Product Produced or Raw Material Product Produced or Raw Material
Consumed Consumed
(AVERAGE) ' (PEAK)
per Day 21,465 pounds 356,164 pounds
per Month 7,525,672 pounds 10,834,000 pounds
per Year 90,308,059 pounds 130,000,000 pounds
11. Frequency of discharge: Continuous : XX Intermittent ❑
If intermittent:
Days per week discharge occurs: 7 Duration: 24 hours/day
12. Types of wastewater discharged to surface waters only
Discharge Flow
(GALLONS PER DAY)
Sanitary - monthly average 5,000
Utility water, etc. - monthly average
Process water - monthly average 398,934 to Outfall 003
Stormwater-monthly average
Other- monthly average
Explain:
Monthly Average
total discharge (all types)
13. Number of separate discharge points: 2 Outfall Identification number(s) 001 es
003
14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including
latitude and longitude): Unnamed Tributary to the Dan River.
Page 3 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges] Outfall- 001
Provide data for the parameters listed. Temperature and pH shall be grab samples,for all other parameters 24-hour
composite sampling shall be used.If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE:Permittees requesting renewal should complete the table ONLY for the parameters
currently monitored. Summarize the past 3 years of effluent data.
Parameter Daily Monthly Units of
Maximum Average Measurement
Biochemical Oxygen Demand (BOD5) 33 32 Mg/1
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids 64 36 Mg/1
Ammonia as N 1.17 0.19 Mg/1
Temperature (Summer) 29 23 C
Temperature (Winter) 20 12 C
pH 8.3 7.4
Fecal Coliform (If sanitary waste is 680 2 # 100 ml
present) /
Total Residual Chlorine (if chlorine is 44 22 Ug/l
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NCD982124125 NESHAPS (CAA)
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NCG0030124 Dredge or fill (Section 404 or CWA)
PSD (CAA) Other
Non-attainment program (CAA)
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
•
Page 4 of 5 C-MI 10/08

NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
15. Effluent Data [for new or proposed discharges] Outfall- 003
Provide data for the parameters listed. Temperature and pH shall be grab samples,for all other parameters 24-hour
composite sampling shall be used.If more than one analysis is reported, report daily maximum and monthly average.
If only one analysis is reported, report as daily maximum.
NOTE:Permittees requesting renewal should complete the table ONLY for the parameters
currently monitored. Summarize the past 3 years of effluent data.
Parameter Daily Monthly Units of
Maximum Average Measurement
Biochemical Oxygen Demand (BOD5)
Chemical Oxygen Demand (COD)
Total Organic Carbon
Total Suspended Solids
Ammonia as N
Temperature (Summer) 34 29 C
Temperature (Winter) 29 21 C
pH 8.8 8.4
Fecal Coliform (If sanitary waste is
present)
Total Residual Chlorine (if chlorine is 28 24 Ug/L
used)
16. List all permits, construction approvals and/or applications (check all that apply and provide permit
numbers or check none if not applicable):
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NCD982124125 NESHAPS (CAA)
UIC (SDWA) Ocean Dumping (MPRSA)
NPDES NCG0030124 Dredge or fill (Section 404 or CWA)
PSD (CAA) Other
Non-attainment program (CAA)
17. List any chemicals that may be discharged (Please list and explain source and potential
amounts.)
Sodium Hypochlorite 3222 pounds per year
Selcide 784 2584 pounds per year
Seltect 410 4880 pounds per year
Page 4 of 5 C-MI 10/08

t.. ; . .
NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial
Minor industrial, manufacturing and commercial facilities.
18. Is this facility located on Indian country? (check one)
Yes ❑ No : XX
19. Applicant Certification
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
Tony R. Sprinkle
Safety &Environmental Supervisor
Printed name of Person Signing Title
3'
S.: ature o f Applicant ' Date f /
f
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false
statement representation, or certification in any application, record, report, plan, or other document files or
required to be maintained under Article 21 or regulations of the Environmental Management Commission
implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or
monitoring device or method required to be operated or maintained under Article 21 or regulations of the
Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable
by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section
1001 provides a punishment by a fine of not more than$25,000 or imprisonment not more than 5 years, or both,
for a similar offense.)
Page 5 of 5 C-MI 10/08

. ., .
Sludge Management Plan
Wieland Copper Products,LLC
Permit No. NC0035173
Every 3 months approx. 2000 gallons of sludge is pumped from the aerobic digester by
Carolina Backhoe & Septic Tank and hauled to the Archie Elledge Wastewater Treatment
Plant located on the southwest side of Winston-Salem,NC for proper disposal.
Tony Sprinkle
Safety &Environmental Supervisor