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NC0002305_Renewal (Application)_20160804
Q Lby performance textiles 0 LEAR.CORPORATION 1754 NC Hwy 903/11 North Kenansville,NC 28349 August 03,2016 Mrs. Wren Thedford NC DENR/DWR/NPDES Unit 1617 Mail Service Center Raleigh,NC 27699-1617 RECEIVEMCDEWWR SUBJECT: Application for Renewal of: AUG 0 4 2016 NPDES Permit Number NC0002305 Water Quality Guilford Mills,Inc.-Guilford East Plant PerMitting Section Duplin County,North Carolina Dear Mrs. Thedford: Enclosed please find one signed original and two copies of a completed application for renewal of subject NPDES permit. The application consists of EPA Forms 3510-1, 3510-2C and attachments as noted on the forms.Per checklist received 4/25/16, a description of the sludge management plan and a Priority Pollutant Analysis (PPA) are included. This application is being submitted at least 180 days prior to the January 31, 2017 expiration date. Since issuance of the last permit there have been no changes to the treatment process. If you have any questions or need additional information,please call me at(910)296-8688. Sincerely, Norman Johnson Environmental Manager cc:Michael Mason Avtar Mavi Gilbert O'Neal,AT&E Vt b Y i ;performarnce L E�1 Ra (4 textiles CO R PO RATION Sludge Management Plan Guilford Mills, Inc.-Guilford East Plant NPDES Permit Number NC0002305 Date:August 03, 2016 This plan has been prepared for attachment to the NPDES permit renewal application,per checklist received by email from Jennifer Busam on April 25, 2016. This document is a narrative description of the sludge management plan for the facility to describe how sludge (or other solids) generated during wastewater treatment are handled and disposed. Sludge (biosolids) is generated during the normal course of operation of the wastewater treatment plant.By design, some sludge, called activated sludge, is maintained within the treatment plant. Excess sludge is removed from the system, or wasted,to maintain the desired mean cell residence time QWRT) or sludge age. The largest volume of sludge is removed as a thickened liquid and a smaller volume is removed as a dried solid, or cake. After settling in the clarifiers,most of the sludge is removed(wasted), digested,thickened and stored as a liquid in a sludge holding tank. On a scheduled basis,the contents of the sludge holding tank is pumped and hauled by a licensed contractor to various agricultural fields, all approved for land application at agronomic rates under permit WQ0018107. Sand drying beds provide an alternate method of sludge handling.After drying to cake under atmospheric conditions,these solids are transported to McGill Environmental Systems,Rose Hill, NC for composting.McGill holds EPA ID or RCRA permit No.NCD986231793. A small amount of solids are removed from the influent bar screen. These solids are bagged for disposal in a sanitary landfill. Signed: Date: �� Michael Mason, Site Engineer e print or type in the unshaded areas only neas ares Daced for elite type,i.e., 12 charactersfinch). For Approved. OMB No.2040-0086. Approval expires 5-31-92 R' MU.S:ENVIRONMENTAL PROTECTION AGENCY 1. EPA I.D. NUMBER S IDA- GENERAL INFORMATION F N 0002305 D 'AW Consolidated Permits Program GENERAL,_., 1 2 (Read the"General Instructions"before starting.) 7SJGENERAL INSTRUCTIONS"` 1�7,,1A E�JT If a , prdbaiht6dz la belh a,s,6 6 6 hi�; pfq y'"igeo, EWRAD",NUMBER" affix it'!Wthq-dksig'patdd 4c6`tPdVew,the inforhuffidm cbrefWIy,': ):aryA f,4,,Js incorrect" Gross,- oyglf'it,16nd1:entef;1re - correct inthepropnatef11ffa(66If,*FACILITY NAME, belov.Also' if d 'y- f, q"pF—p absent (tho area td-the-:-Zefta space ffgt.� the ihf6nnatfe)n'4hat,--�'§ffdu1d U. FA;Cllnr PLEASE PLACE LABEL IN THIS SPACE pppear) 1'e'a'sp-,"provide ififf,,.thg-lrjoK fill- in a 1.Y bbldiW. If tW'J`ib'I' MAILING LIST and correct ou need not coipplete.I ems -Y -be 4�jde#VP ,0hZfi,ffiu§t,, if no labelhas bn_Py diff"Wdrift7o-the, instructions.., 'ee V1s,:f&r-d&taII6q,iflifti,&9cfi0ti6-n§ Z. W, N1 and f6rUie"'Idda au onz5fi this ddWis-661166td.*& ,Ifi71,R50%W_-_, ,,,T.--,AN--T'-.-HARAGTERISTICS cINST1Rx Sf,G drpplL-te�-A through J to determine whi�tffer yoU need to submit any permit application forms to tWEPM1f?d-u"5`n"`§J�p-T7,_yp u ust,9 ubmi-t this ibraf and the sup-pl_6men'tal from listed in the par6nthesis follom(ing the question.Mark X' iii thd b6x Wffiejhiff column if is 'afticfied. If you answer"no"to each question,you need not any of these forms. You AW rmlig .ffi'ay answer'up, t.yr6ehts;see Section C of the instructions.See also,Section D of the instructions for definitions of 1661d-M66d.Whrffs�j"' R ...... MARKMA W SPECIFIC QUESTIONSFORM SPECIFIC QUESTIONS YES r,6 YES NO ATTACHED ATTACHED B. Does or will this facility (either existing or 'Mblicly owned treatment works -whidb�-r6sults;.iht;ii'&igciiiiqe to waters of the proposed) include a concentrated'"iifilmal El q-. -- - ---- - - -, - El 0 1:1 ZZ 01!S.2,(F0RM,2A) Ing operation or aquatic animal production facility which results in a disclikge is 17 is to waters of the U.S.?(FORM 2B) 19' -20., 21 facility."'vytilch- currently results inM El El D. Is this proposal facility(other than those described 0 0 E] ZA6hWjjdi t&wafers of the U.S. other than in A or B above)which will result in a'discharge ffiB-s��:-di;iR�rfSrd:16Aor,B'6b6ve?(FORM 2C) 22 23 24 to waters of the U.S.?(FORM 2D) - 25 26 27 -E:" Does',orwill,this facility,treat;store, or dispose of F. Do you or will you inject at this facility industrial or iii4iisit6ii?- (FORM 3) El 0 El municipal effluent below the lowermost stratum 0 0 11 containing, within one quarter mile D'f the well bore, underground sources of drinking water? 28 29 30 (FORM 4) 31 32, 33 G.`,Do-,yoU,or willinject at this facility any H. Do you or will you inject at this facilityflu s,for y produced,water:other'fluids�whlch are brought to Special processes such as miningosul �by the t:e(su!foqe in connection with conventional oil or El ® 0 Frasch process,solution mining f minerals,in 0 M El natural'bas production', inject fluids used for situ combustion of fossil fuel,or recovery of -6hNidEdd fec6very of oil or natural gas, or inject geothermal energy?(FORM 4) fluid's',;for 'sitb-raige- of liquid hydrocarbons? (EORM,4), 35 36 37- 33, 39 is, facilitya proposed-s -onary source J. Is this facility a proposed stationary-source which which is ror ones is one qfO _8'industrial. categories listed NOT one of e 28 industrial categories in_,th,e in ctions an f6fi will potentially emit ❑ 0 El listed in the instructions and which will p6tehfially El M 11 100 tons pePyear of any, air pollutant regulated emit 250 tons per year of any air pollutant Air Act and may affEict under and may affect or be regulated under the Clean Air Act a f e it area? 5 or be located in an attainment are?(FORM 5) 43 :�fti: ocat A�ti' a iffiRef, 40 41 42 ME OF FACILITY Guilford Mills, Inc.-Guilford East Plant _AWRA -,-C ILrrY CONTACT A.NAME-&TITLE Gast,first, &title) B.PHONE area 606 9 66.) Norman Johnson, Environmental Manager 910 296 8688 45 46 0 49 51 52. 55 FACILITY MAILING ADDRESS A.STREET OR P.O:BOX 1754 NC Highway 903 45 B.CITY OR TOWN C.STATE D.ZIP CODE Kenansville NC 28349 li7i5;;':,16'- 7 40 41 42 47 51 NTW FACILITY LOCATION 'A.STREET,ROUTE NO.OR OTHER SPECIFIC IDENTIFIER 1754 NC Highway 903 45 B.COUNTY NAME Duplin 70 C.CIN OR TOWN D.STATE E.ZIP CODE F.COUNTY CO E Kenansville-15 Is40 NC 28349 NA 1_42 47 51 52 54 1 - 1 4 EPA FORM 3510-1(8-90) CONTINUED ON REVERSE V .CONTINUED FROM THE FRONT CODES;(4,-di4it, in order of-riority) A.FIRST -'B.:SECOND','..-, - c' 2258 (specify) (SPecifYl z"' lace and warp knit fabric mills7 finishing plants,manmade •h,15;? i6"•" 17:. '•.15" :16':"< 19 - C.THIRD "" D.-FOURTH (specify) 7,::: (specify) XVIII:I;QP€RATO=,RINFO:RMATION,' -•; :-�•-. ,M,, QE"` __ 'B"Is;the,nameaisted,in Item'' ,,_M Guilford <' sb , nen .,g Mills, Inc.M119 J VIIIA;alsoalieTowner? YES' Q'iN0"' .%c- STATUS'OF:OPERATOR`Erit6r,tlie:a"rti nate:7efte'r.'intotiie,anstiveY6'ox;�f"Othe'�Ps edify. :'_D:PHONE area.code"&'no:; "F' FEDERAL M=PUBLIC(other than federal orstate) P (specify) c' 910 296 5200 is S:=;STATE, O=OTHER(specify) A P:=PRIVATE a q- =:;i1._?`?;, ..:56': _15: '•16%', 18`,+, •, ,.19'•1—.-•-21:_ -.ra::22-T';25:p;. 'E.S;IREET.ORP_O"BOX: 1001 Military Cutoff Road, Suite 300 :=zs ,- 5s -F:=CITYOR`TOWN- G.STATE H.ZIP CODE U( INDIAN LAND`'ti Wilmington NC 28405 Is_;tFie.facility'located on Indian_ la_n_d_s? `- '. :,' ao` 42 a _ DYES NO .t.: 147it= .:,a';...c'51.,..; �:i...�sa—.a::�.r:.i.a a,...�...=sa-:.:� �-.in.:c:.xau....�.'s.�..,u• J�-)QSTING ENVIR`ONMENTAG`PERMITS_ ._ "(:: > A!NPDES;'Dlsdfi"a""r es.to:Suiface lNate`r. 77 D:SSD-Air Emissions.fr"om.Pro osed Sources,Z. 51, ' 3_ IVC0002305 " ;r. 15;k 16'.: 'iZ'•••18: .J-.'r -.30 r`:15c.'.16'1;IT.1 18 30"" B:;'UIC",U.nc)erground Injection of.Fluids E,OTHER s eci (Specify) U: •.9 15<r 16c: .17 18,1_ 30'. •15, .'16 17'4-18•, -30 C::RCRA''Haiardous'wastes: E.OTHER s edify (Specify) q NCDO58520016 �'' : T' ' �15if Xttach to;ffiss pa'pll ation,a topographic map'the ar ae extending to'at least one`mile_beyond, roPeity,6oundanes Th —a—must show the outlineof the faeifitji;;the;location of'each of its existing` and proposed intake and di§dh;i Irge structures, each':of its hazardous waste treatment, storage;or disposa(,facilties, and cacti well wf�ere it injects fluids underground. Include all,spnngs, ,•,,rivers and other.suifiace water;bodies in the ma ,area. See instructionscfor pEggp_•requirements:: .., � : ._.. .• `XII::NATURE OF B.USINE$S (provide a brief description Warp knitting and weaving of synthetic fibers. Dyeing and finishing and flame lamination of knitted and woven synthetic fabrics. XIl1:,CERTIFICATION.(see instruction's) (certify`under penalty'of law th"at-t hdil ,personally examined an7 am.familiar with"fhe information"submitted in this applica"tion:'and .,- r1, Y, k..' - - all aitacftmeni and that,based on My inquiry of those persons immediately responsible for obtaining tiie inforinafion contained in �. the application, t believe {list the information is true, accurate and complete: I am aware that'there are significant penalties for .; subm'itfing.false,informaddo i including the.'ossibilify of&6,and,im'nsonment. A.NAME&OFFICIAL TITLE(type orprint) B.SIG TUw, C.DATE SIGNED Michael Mason, Site Engineer �v COMMENTS FOR OFFICIAL USE ONLY -C I- 1-15" 16- 55 EPA FORM 3510-1(8-90) EPA I.D.NUMBER(copyfromltenr I of Form 1) Form Approved. Please print Ix—co 002305 OMB No.2040-0086. p type in the unshaded areas only. Approval expires 3-31-98. FORM U.S.ENVIRONMENTAL PROTECTION AGENCY FOR PERMIT TO DISCHARGE WASTEWATER 2c 'CAI EPA EXISTING MANUFACTURING,NCOMMERCIAL,MINING AND SILVICULTURE OPERATIONS NPDES Consolidated Permits Program I.OUTFALL LOCATION For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A OUTFALL NUMBER B.LATITUDE C.LONGITUDE (list) 1.DEG. 2.MIN. 3.SEC. 1.DEG. 2.MIN. 3.SEC. D.RECEIVING WATER(name) 001 35 00 5B.56 -77 50 47.44 Northeast Cape Fear River II.FLOWS,SOURCES OF POLLUTION,AND TREATMENT TECHNOLOGIES A. Attach aline drawing showing the water flow through the facility.Indicate sources of intake water,operations contributing wastewater to the effluent,and treatment units labeled to correspond to the more detailed descriptions in Item B.Construct a water balance on the line drawing by showing average flows between intakes,operations, treatment units,and outfalls.If a water balance cannot be determined(e.g.,for certain mining activities),provide a pictorial description of the nature and amount of any sources of water and any collection or treatment measures. B. For each outfall,provide a description of.(1)All operations contributing wastewater to the effluent,including process wastewater,sanitary wastewater,cooling water, and storm water runoff; (2)The average flow contributed by each operation; and(3)The treatment received by the wastewater. Continue on additional sheets if necessary. 1.OUT- 2.OPERATION(S)CONTRIBUTING FLOW 3.TREATMENT FALL b.AVERAGE FLOW b.LIST CODES FROM NO.(list) a.OPERATION(list) (include units) a.DESCRIPTION TABLE 2C-1 See attached 001 OFFICIAL USE ONLY(effluent guidelines sub-categories) EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE a CONTINUED FROM THE FRONT C.Except for storm runoff,leaks,or spills,are any of the discharges described in Items II-A or B intermittent or seasonal? ❑YES(complete the following fable) ®NO(go w Section III) 3.FREQUENCY - 4.FLOW a.DAYS PER B.TOTAL VOLUME 2.OPERATION(s) WEEK b.MONTHS a.FLOW RATE(in mgd) (speck with units) 1.OUTFALL CONTRIBUTING FLOW (spec�Jy PER YEAR 1.LONG TERM 2.MAXIMUM 1.LONG TERM 2.MAXIMUM C.DURATION NUMBER(list). (list) average) (specify—rage) AVERAGE DAILY AVERAGE DAILY (in days) III.PRODUCTION A.Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to yourfacility? ©YES(completeItem.W-B) ❑NO(go to Section 117 B.Are the limitations in the applicable effluent guideline expressed in terms of production(orothermeasure ofoperation)? ✓Q YES(camplere Item III-G7 ❑NO(go to Section I17 C.If you answered"yes"to Item III-B,list the quantity which represents an actual measurement of your level of production,expressed in the terms and units used in the applicable effluent guideline,and indicate the affected outfalls. 1.AVERAGE DAILY PRODUCTION 2.AFFECTED OUTFALLS a.QUANTITY PER DAY b.UNITS OF MEASURE c.OPERATION,PRODUCT,MATERIAL,ETC. (list outfall numbers) (specify) 51,774 pounds Finishing of knit fabrics through "complex 001 manufacturing operations": as defined by 40 CFR Part 410 Subpart E, based on daily average production for the most recent three years(July 2013 through June 2016) for which data was available during the preparation of this application. IV.IMPROVEMENTS A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application?This includes,but is not limited to, permit conditions,administrative or enforcement orders,enforcement compliance schedule letters,stipulations,court orders,and grant or loan conditions. ❑YES(complete the following table) ©NO(go w Item IY--B) 1.IDENTIFICATION OF CONDITION, 2.AFFECTED OUTFALLS 3.BRIEF DESCRIPTION OF PROJECT 4.FINAL COMPLIANCE DATE AGREEMENT,ETC. a.NO. b.SOURCE OF DISCHARGE a.REQUIRED b.PROJECTED B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your discharges)you now have underway or which you plan.Indicate whether each program is now underway or planned,and indicate your actual or planned schedules for construction. ❑MARK"X"IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Fort 3510-2C(8-90) PAGE 2 of 4 CONTINUE ON PAGE 3 EPA I.D.NUMBER(copyfromItem I ofForm I) CONTINUED FROM PAGE 2 NC0 0023 05 V.INTAKE AND EFFLUENT CHARACTERISTICS A.B,&C: See instructions before proceeding—Complete one set of tables for each outfall—Annotate the outfall number in the space provided. NOTE:Tables V-A,V-B,and V-C are included on separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants listed in Table 20-3 of the instructions,which you know or have reason to believe is discharged or may be discharged from any outfall.For every pollutant you list,briefly describe the reasons you believe it to be present and report any analytical data in your possession. 1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE 1. Formaldehyde 1. Trace amounts of formaldehyde in a few dyes_ Total formaldehyde content of all dyes used in 2015 less than 1.0 lb. 2. Quinoline Trace amounts of quinoline in (CAS #91-22-5) dye product. Average quinoline content used per month 2015 - 2016 less than 15.0 lbs/mo. 3. Styrene Surface Coating contains 10-15% Styrene Acrylic Copolymer. Average Styrene content used per month 2015-2016 less than 3,000 lbs/mo 4.Triethlamine (CAS #121-44-8) Surface Coating contains 1.5% triethamine. None used since 2011. VI.POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? W1 YES(list all such pollutants below) ❑NO(go to Item VI-B) 1. antimony compounds that may be measured in effluent as 1M. Antimony, total 2. chromium compounds that may be measured in effluent as 5M. Chromium, total 3. copper compounds that may be measured in effluent as 6M. Copper, total EPA Form 3510-2C(8-90) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII.BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for acute or chronic toAcity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? ©YES(idents the test(s)and describe their purposes below) ❑NO(go to Section Ylll) See attachment -list of toxicity test results VIII.CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm? ®YES(list the name,address,and telephone number of,andpollutants analyzed by, ❑NO(go to Section a) each such laboratory orfrrm below) A.NAME B.ADDRESS C.TELEPHONE D.POLLUTANTS ANALYZED (area code&no.) (fist) Environmental Chemists, Inc. 66D2 Windmill Way (910) 392-0233 various Wilmington, NC 28405-3745 Environmental Testing Solutions, 351 Depot Street Inc. Asheville, NC 28801-4310 (828) 350-9364 aquatic toxicity IX.CERTIFICATION 1 certify under penally oflaw that this document and all attachments were prepared under my direction orsupervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted.Based on my inquiry of the person or persons who manage the system or those persons directly responsible forgathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete.I am aware that there are significant pena/lies forsubmitting false information,including the possibility of fine and imprisonment forknowing violations. A.NAME&OFFICIAL TITLE(type orprint) B.PHONE NO.(area code&no.) Michael Mason Engineering Manager (910) 296-5315 C.SIGN D.DATE SIGNED s a EPA Form 3590-2C(8-90) PAGE 4 of 4 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY.You may report some or all of this information F EPA I.D.NUMBER(copyfrom Item 1 of Form 1) on separate sheets(use the same format)instead of completing these pages. NCO 0 023 0 5 SEE INSTRUCTIONS. OUTFALL NO. V.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 of Form 2-C) Doi PART A—You must provide the results of at least one analysis for every pollutant in this table.Complete one table for each outfall.See instructions for additional details. 3.UNITS 4.INTAKE 2.EFFLUENT (specifyifblank) (optional) b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM a.MAXIMUM DAILY VALUE (favailable) (favailable) AVERAGE VALUE (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF 1.POLLUTANT CONCENTRATION (2)MASS CONCENTRATION (2)MASS (1)CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES a.Biochemical Oxygen 14 105 n/a n/a 5.50 33.40 480 mg/L lb/day Demand(BOD) b.Chemical Oxygen Demand(COD) 599.94 4313 n/a n/a 110.52 655.96 480 mg/L lb/day D c.Total Organic Carbon (TOC) n/a n/a n/a n/a n/a n/a n/a -- -- d.Total Suspended 124 759 n/a n/a 23 145 480 m /L lb/da Solids(�� g Y e.Ammonia(as N) 21.80 140.72 n/a n/a 1.40 9.17 160 mg/L lb/day VALUE VALUE VALUE VALUE f.Flow ---- 1.399 0.687575 1126 MGD g.Temperature VALUE VALUE VALUE VALUE (winter) 28 19 208 °C h.Temperature VALUE VALUE VALUE VALUE (summer) 29 26 168 °C MINIMUM _]�MAXIMUM MINIMUM MAXIMUM L pH 6.2 8.5 n/a n/a 480 STANDARD UNITS PART B— Mark"X"in column 2-a for each pollutant you know or have reason to believe is present.Mark"X"in column 2-b for each pollutant you believe to be absent.If you mark column 2a for any pollutant which is limited either directly,or indirectly but expressly, in an effluent limitations guideline,you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a,you must provide quantitative data or an explanation of their presence in your discharge.Complete one table for each outfall.See the instructions for additional details and requirements. 2.MARK"X" 3.EFFLUENT 4 UNITS 5.INTAKE(optional) 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONGTERM AVRG.VALUE a.LONG TERM AVERAGE AND a b. a.MAXIMUM DAILY VALUE (favailable) (favailable) VALUE CAS NO. BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF (favailable) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION 1 (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES a.Bromide (24959-67-9) b.Chlorine,Total ResidX 22 n/a n/a 21 -- 480 ug/L -- ual c.Color X -- n/a -- n/a -- n/a -- -- n/a d.Fecal Coliform X 73 -- n/a n/a 5.9 -- 160 cnts/100 e Fluoride \� (16984-46-6) �\ f.Nitrate Nitrite \/ 41.50 308.73 n/a n/a 6.01 40.31 161 mg/L lb/da (as M X EPA Form 3510-2C(8-90) PAGE V-1 CONTINUE ON REVERSE ITEM V-B CONTINUED FROM FRONT 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optionors 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONGTERM AVRG.VALUE a.LONG TERM AND a b. a.MAXIMUM DAILY VALUE (favarlable) (favarlable) AVERAGE VALUE CAS NO. BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF (favarlable) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES g.Nitrogen, Total Organic(asX 29.50 213.31 n/a n/a 5.83 39.72 44 mg/L lb/da M h.Oil and 34 232 n/a n/a 5.42 36 78 mg/L lb/da Grease L Phosphorus \ / (as P),Total X 12.90 99.62 n/a n/a 2.91 19.23 38 mg/L lb/da (7723-14-0) j.Radioactivity (1)Alpha,Total X (2)Beta,Total X (3)Radium, Total (4)Radium 226, Total k.Sulfate (as SO,) (14808-79-8) I.Sulfide 1.01 7.0 n/a n/a 0.03 0.24 160 mg/L lb/da (as S) m.Sulfite (as SO,) (14265-45-3) n.Surfactants X .398 2.97 n/a n/a .107 0.706 160 mg/L lb/da o.Aluminum, Total X (7429-90-5) p.Barium,Total (7440-39-3) q.Boron,Total (7440-42-8) r.Cobalt,Total (744048-4) s.Iron,Total (7439-89-6) t.Magnesium, Total X (7439-95-4) u.Molybdenum, Total X (7439-98-7) v.Manganese, Total x (7439-96.5) /� w.Tin,Total (7440-31-5) x.Titanium, Total (7440-32-6) EPA Form 3510-2C(8-90) PAGE V-2 CONTINUE ON PAGE V-3 EPA I.D.NUMBER(copyfrom Item I of Form 1) OUTFALL NUMBER CONTINUED FROM PAGE 3 OF FORM 2-C NC0002305 001 PART C- If you are a primary industry and this outfall contains process wastewater,refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for.Mark"X"in column 2-a for all such GC/MS fractions that apply to your industry and for ALL toxic metals,cyanides, and total phenols. If you are not required to mark column 2-a(secondary industries,nonprocess wastewater outfalls, and nonrequired GC/MS fractions),mark"X"in column 2-b for each pollutant you know or have reason to believe is present.Mark"X"in column 2-c for each pollutant you believe is absent.If you mark column 2a for any pollutant,you must provide the results of at least one analysis for that pollutant.If you mark column 2b for any pollutant,you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be discharged in concentrations of 10 ppb or greater.If you mark column 2b for acrolein,acrylonitrile,2,4 dinitrophenol,or 2-methyl-4,6 dinitrophenol,you must provide the results of at least one analysis for each of these pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater.Otherwise,for pollutants for which you mark column 2b,you must either submit at least one analysis or briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part, please review each carefully.Complete one table(all 7 pages)for each outfall.See instructions for additional details and requirements. 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional) 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM AND a7EELIbEE, c a MAXIMUM DAILY VALUE (rfavarlable) VALUE(ifavadable) AVERAGE VALUE CAS NUMBER TESTBELIEVED (1) (1) (1) d.NO.OF a.CONCEN- b.NO.OF (rfavailable) REQUT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES METALS,CYANIDE,AND TOTAL PHENOLS 1M.Antimony,Total 0.253 1 mg/L (7440-36-0) 2M.Arsenic,Total <0.01 1 mg/L (7440-36-2) 3M Beryllium,Total X (7440-41-7) <0.01 1 mg/L 4M.Cadmium,Total X <0.01 1 mg/L (7440-43-9) 5M.Chromium, 0.014 0.100 0.010 0.067 160 mg/L lb/day Total(7440-47-3) 6M.Copper,Total 0.109 109 0.811 0.011 011 0.077 74 m L lb da (7440-50-8) g/ / y 7M.Lead,Total <0.01 1 mg/L (7439-92-1) 8M.Mercury,Total <0.0002 1 mg/L (7439-97-6) 9M.Nickel,TotalX 0.012 1 mg/L (7440-02-0) 10M.Selenium, <0.01 1 mg/L Total(7782-49-2) 11 M.Silver,Total <0.01 1 mg/L (7440-22-4) 12M.Thallium, Total(7440-28-0) <0.01 1 mg/L 13M.Zinc,Total 0.092 0.684 0.033 0.228 14 mg/L (7440-66-6) 14M.Cyanide Total(57-12-5) , 0.258 .168 0.006 0.039 38 mg/L lb/day 15M.Phenols, 0.042 .290 .011 0.074 160 mg/L lb/day Total DIOXIN 2,3,7,6-Tetra- DESCRIBE RESULTS chlorodiber. _ Dioxin(1764-01-6) EPA Form 3510-2C(6-90) PAGE V-3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2.MARK"X" 3.EFFLUENT 4.UNITS S.INTAKE(optional) 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM AND a b. c a.MAXIMUM DAILY VALUE (favadable) VALUE(ifavailable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF (ifavailable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES GC/MS FRACTION-VOLATILE COMPOUNDS 1 V.Accrolein (107-02-8) <5 1 ug/L 2V.Acrylonitrile (107-13-1) <5 1 ug/L 3V.Benzene (71-43-2) <0.5 1 ug/L Bis(Chloro- met \ me[hyt)Ether X (542-86 1) 5V.Bromoform (75-25-2) 5.68 1 ug/L 6V.Carbon , Tetrachloride X <0.5 1 ug/L (56-23-5) 7V.Chlorobenzene <0.5 1 ug/L (108-90-7) 8V.Chlorodi- \ / bromomethane X 30.3 1 ug/L (124-48-1) 9V.Chloroethane <0.5 1 ug/L (75-00-3) 1OV. ethylvinylnyl Ether (110-75-8) 11V.Chloroform (67-66-3) X 15.3 1 ug/L 12V.Dichloro- bromomethane 33.8 1 ug/L (75-27-4) 13V Dichloro- difluoromethane (75-71-8) 14V.1,1-Dichloro- <0.5 1 ug/L ethane(75-34-3) 15V.1,2-Dichloro- ethane(107-06-2) <0.5 1 ug/L 16V.1,1-Dichloro- <0.5 1 ug/L ethylene(75-35-4) 17V.1,2-Dichloro- propane(78-87-5) <0.5 1 ug/L 18V.1,3-Dichloro- \ / propylene X <0.5 1 ug/L (542-75-6) 19V.Ethylbenzene <0.5 1 ug/L (100-41-4) Boom Methyl X 1.16 1 ug/L Bromide(74-83-9) 21V.Methyl <0.5 1 ug/L Chlonde(74-87-3) EPA Form 3510-2C(8-90) PAGE V-4 CONTINUE ON PAGE V-5 CONTINUED FROM PAGE V-4 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional) 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM AND a. b. C. a.MAXIMUM DAILY VALUE (rfavadable) VALUE(ifavadable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (favatlable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION b.NO. E (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES GC/MS FRACTION-VOLATILE COMPOUNDS(continued) 22V.Methylene Chloride(75-09-2) <0.5 1 ug/L 23tracl ,2,2- ` , Tetrachloroethane X <0.5 1 ug/L 79-34 5 24V.Tetrachloro- ethylene(127-18-4) x <0.5 1 ug/L 25V.Toluene (108-88-3) <0.5 1 ug/L 26V.1,2-Trans- ` Dichloroethylene X <0.5 1 ug/L 156-60-5 27V.1,1,1-Trichloro- ethane(71-55-6) <0.5 1 ug/L 28V.1,1,2-Trichloro- ethane(79-00-5) <0.5 1 ug/L 29V Trichloro- ethylene(79-D1-6) <0.5 1 ug/L 30V.Trichloro- fluoromethane X <0.5 1 ug/L 75 69-4 31V.Vinyl Chloride (75-01-4) <0.5 1 Ug/L GC/MS FRACTION-ACID COMPOUNDS 1A.2-Chlorophenol (95-57-8) <5 1 ug/L 2A.2,4-Dichloro- phenol(120-83-2) <5 1 ug/L 3A.2,4-Dimethyl- phenol(105-67-9) <5 1 ug/L 4A.4,6-Dinitro-0- Cresol(534-52-1) x <5 1 ug/L 5A.2,4-Dinitro- phenol(51-28-5) <25 1 ug/L 6A.2-Nitrophenol (88-75-5) <25 1 ug/L 7A.4-Nitrophenol (100-02-7) <25 1 ug/L SA.P-Chloro-M- Cresol(59-50-7) x <0.5 1 ug/L 9A.Pentachloro- <25 1 ug/L phenol(87-86-5) 10A.Phenol <5 1 ug/L (108-95-2) 11 A.2,4,6-Trichloro- phenol(88-05-2) <5 1 ug/L EPA Form 3510-2C(8-90) PAGE V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2.MARK"X" 3 EFFLUENT 4.UNITS 5.INTAKE(optional) 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM AND a. b, C. a.MAXIMUM DAILY VALUE (ifavailable) VALUE(ifavatlable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) 1 (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF (ifavailable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS 1 B.Acenaphthene (83-32-9) <5 1 ug/L 2B.Acenaphtylene <5 1 ug/L (208-96-8) 3B.Anthracene (120-12-7) x <5 1 ug/L 4B.Benzidine (92-87-5) X <10 1 llg/L 5B.Benzo(a) AnthraceneX <5 1 ug/L (56-55-3) 6B.Benzo(a) X <5 1 ug/L Pyrene(50-32-8) 7B.3,4-Benzo- fluorantheneX <5 1 ug/L (205-99-2) 8B.Benzo(ghi) Perylene(191-24-2) X <5 1 ug/L 9B.Benzo(k) FluorantheneX <5 1 llg/L (207-08-9) 10B.Bis(2-Chloro- ethoxy)Methane <5 1 ug/L (111-91-1) 11 B.Bis(2-Chloro- ethyo Ether (111-44-4) X <5 1 ug/L (111-Ether 12B.Bis(2- Chloroisopropyn <5 1 llg/L Ether(102-BO-1) 13B.Bis(2-Ethyl- hexyl)Phthalate <5 1 ug/L (117-Bi-7) 14B.4-Bromophenyl Phenyl Ether <5 1 ug/L (101-55-3) 15B.Butyl Benzyl <5 1 ug/L Phthalate(85-68-7) 16B 2-Chloro- naphthaleneX <5 1 ug/L (91-58-7) 17B.4-Chloro- phenyl Phenyl Ether X <5 1 ug/L (7005-72-3) /� 16B.Chrysene <5 1 ug/L (218-01-9) 19B.Dibenzo(ah) Anthracene <5 1 ug/L (53-70-3) 208.1,2-Dichloro- <5 1 ug/L benzene(95-50-1) 216.1,3-Di-chloro- X benzene(541-73-1) /� <5 1 ug/L EPA Form 3510-2C(8-90) PAGE V-6 CONTINUE ON PAGE V-7 CONTINUED FROM PAGE V-6 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(opnona! 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM AND a b C. a.MAXIMUM DAILY VALUE (rfavarlable) VALUE(rfavailable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF (favatlable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(continued) 22B.1,4-Dichloro- benzene(106-46-7) <5 1 ug/L 23B.3,3-Dichloro- benzidine(91-94-1) <10 1 ug/L 24B.Diethyl Phthalate(84-66-2) <5 1 ug/L 256.Dimethyl Phthalate <5 1 ug/L (131-11-3) 26B.Di-N-Butyl <5 1 ug/L Phthalate(84-74-2) 27B.2,4-Dinitro- <5 1 ug/L toluene(121-14-2) 28B.2,6-Dinitro- toluene(606- <5 1 ug/L20-2) 29B.Di-N-Octyl Phthalate(117-84-0) x <5 1 ug/L 30B.1,2-Diphenyl- hydrazine(as Azo- <5 1 ug/L benzene)(122-66-7) 31B.Fluoranthene (206-44-0) <5 1 ug/L 32B.Fiuorene (86-73-7) c5 1 ug/L 33B.Hexachloro- <5 1 ug/L benzene(118-74-1) 34B.Hexachloro- <5 1 ug/L butadiene(87-68-3) 35B.Hexachloro- cyclopentadiene <25 1 ug/L (77-47-4) 36B Hexachloro- <5 1 ug/L ethane(67-72-1) 37B.Indeno (1,2,3-cd)Pyrene <5 1 ug/L (193-39-5) 3BB.Isophorone <5 1 ug/L (78-59-1) 396.Naphthalene <5 1 ug/L (91-20-3) 40B.Nitrobenzene (98-95-3) <5 1 ug/L 41 B.N-Nitro- sodimethylamine <5 1 ug/L (62-75-9) 42B.N-Nitrosodi- N-PropylamineV <5 1 Ug/L x (621-64-7) EPA Form 3510-2C(8-90) PAGE V-7 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optronan 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c LONG TERM AVRG a.LONG TERM AND a b, C. a.MAXIMUM DAILY VALUE (rfavarlable) VALUE(rfavarlable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF (favarlable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(conanned) 43B N-Nitro- sodiphenylamine <5 1 ug/L (86-30-6) 44B.Phenanthrene (85-01-8) x <5 1 ug/L 45B.Pyrene (129-00-0) X <5 1 ug/L 46B.1,2,4-Tri- <5 (120-82-1) X�/ <5 1 Ug/L GC/MS FRACTION—PESTICIDES 1 P.Aldrin (309-00-2) <0.002 1 mg/L 2P.a-BHC (319-84-6) <0.0001 1 mg/L 3P.3-BHC (319-85-7) <0.0001 1 mg/L 4P.y-BHC (58-89-9)5P- 1 mg/L (319-6H8) X <0.0001 1 mg/L 6P.Chlordane (57-74-9) <0.01 1 mg/L 7P.4,4'-DDT <0.0001 1 mg/L (50-29-3) (7256--9) <0.0001 1 mg/L (72 54-8)DD X <0.0001 1 mg/L 1 OP.Dieldrin (60-57-1) <0.002 1 mg/L (1 5-29.7)a-EnoI P. sulfan X <0.0001 1 mg/L 12P.(3-Endosulfan (115-29-7) X <0.0001 1 mg/L 13P.Endosulfan Sulfate <0.0005 1 mg/L (1031-07-8) 14P.Endrin <0.001 1 mg/L (72-20-8) 15P.Endrin AldehydeX <0.0001 1 mg/L (7421-93-4) 16P.Heptachlor <0.0004 1 mg/L (76-44 8) EPA Form 3510-2C(8-90) PAGE V-8 CONTINUE ON PAGE V-9 EPA I.D.NUMBER(copyfrornItem I of Form 1) OUTFALL NUMBER CONTINUED FROM PAGE V-8 NC0002305 001 2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optronan 1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM AND a b. C. a.MAXIMUM DAILY VALUE (ifavailable) VALUE(rfavarlable) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d NO.OF a CONCEN- (1) b.NO.OF (rfavarlable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES GC/MS FRACTION—PESTICIDES(continued) 17P.Heptachlor , Epoxide X <0.0002 1 mg/L (1024-57-3) 18P.PCB-1242 <0.005 1 mg/L (53469-21-9) 19P.PCB-1254 <0.005 1 mg/L (11097-69-1) 20P.PCB-1221 (11104-28-2) <0.005 1 mg/L 21 P.PCB-1232 (11141-16-5) X <0.005 1 mg/L 22P.PCB-1248 (12672-29-6) <0.005 1 mg/L 23P.PCB-1260 (11096-82-5) x <0.005 1 mg/L 24P.PCB-1016 (12674-11-2) X <0.005 1 mg/L 25P.Toxaphene (8001-35-2) X <0.01 1 mg/L EPA Form 3510-2C(8-90) PAGE V-9 Guilford Mills,Inc.-Guilford East Plant NPDES Permit Number NC0002305 Production Data July 2013 through June 2016 Cour Date Production MM/YY (packed lbs) 1 Jul-13 1,141,171 2 Aug-13 1,506,290 3 Sep-13 1,982,471 4 Oct-13 1,499,959 5 Nov-13 1,518,194 6 Dec-13 1,458,253 7 Jan-14 1,521,283 8 Feb-14 1,505,061 9 Mar-14 1,482,821 10 Apr-14 1,821,113 11 May-14 1,387,845 12 J u n-14 1,617,749 13 J u 1-14 1,446,577 14 Aug-14 1,513,147 15 Sep-14 1,502,117 16 Oct-14 1,869,524 17 Nov-14 1,244,130 18 Dec-14 1,058,488 19 Jan-15 1,537,304 20 Feb-15 1,385,915 21 Mar-15 1,310,131 22 Apr-15 1,674,872 23 May-15 1,279,888 24 Jun-15 1,503,470 25 Jul-15 1,433,325 26 Aug-15 1,331,166 27 Sep-15 1,388,226 28 Oct-15 1,784,167 29 Nov-15 1,133,637 30 Dec-15 1,412,355 31 Jan-16 1,353,296 32 Feb-16 1,454,793 33 Mar-16 1,465,571 34 Apr-16 1,297,340 35 May-16 1,456,494 36 Jun-16 1,427,592 Production Total 52,705,735 Maximum 1,982,471 2,500,000 Minimum 1,058,488 Average 1,464,048 2,000,000 number months 36 number days 1018 L .A -A . 1,500,000 Average Production 1,000,000 Ib/month 1,464,048 Ib/day 51,774 500,000 0 M m m v v v v v v Ln M M M M M �o L > c n z 2 2E v° z 2 g n Z Guilford Mills-East Plant NPDES Permit NC0002305 Summary of Effluent Aquatic Toxicity Reports 2013-2016 Reference: EPA Form 2C,VII. BIOLOGICAL TOXICITY TESTING DATA Date prepared: July 27,2016 No. Sample 1 Sample 2 Pass/Fail ChV 1 01/14/13 01/16/13 PASS 73.5% 2 04/08/13 04/10/13 PASS 73.5% 3 07/15/13 07/17/13 PASS >100% 4 10/14/13 10/16/13 PASS >100% 5 01/13/14 01/15/14 PASS >100% 6 04/07/14 04/09/14 PASS 38.2% 7 07/14/14 07/16/14 PASS >100% 8 10/13/14 10/15/14 PASS >100% 9 01/12/15 01/14/15 PASS 73.5% 10 04/13/15 04/15/15 PASS >100% 11 07/13/15 07/15/15 PASS >100% 12 10/12/15 10/14/15 PASS >100% 13 01/25/16 01/27/16 PASS 73.5% 14 04/11/16 04/13/16 PASS 73.5% Page 1 of 1 Guilford Mills,Inc.-Guilford East Plant NPDES Permit No.0002305 EPA Form 3510-2C(8-90)sections II-B.Flows,Sources of Pollution and Treatment Technologies Outfall No.001 Note:Treatment descriptions and codes from Table 2C-1 found in instructions for Form 2C Date:July 31,2016 2.OPERATION(S)CONTRIBUTING FLOW 3.TREATMENT a.OPERATION b.AVG FLOW(MGD) a.DESCRIPTION b.CODES Headworks--including a bar screen,and Parshall flume 691,008 screening 1-T Flow-equalization basin with three(3)floating aerators 762,770 stabilizing pond 3-G Transfer pump station,equalization basin to aeration basin 762,770 n/a n/a Aeration basin,2.0 MG volume with eleven(11)floating aerators 1,240,850 activated sludge 3-A Splitter box(influent to secondary clarifiers) 1,178,600 aerated lagoons 3-13 Two secondary clarifiers(55-foot diameter x14-ft.deep)with RAS pumping station(combined flow is sedimentation(settling) 1-U shown 1,178,600 chemical conditioning 5-E Sludge return pumps(RAS) 483,226 n/a n/a Tertiary clarifier 717,446 sedimentation(settling) 1-U Gravity thickener 81,037 gravity thickening 5-C Sludge Digester with four(4)floating aerators 40,519 aerobic digestion 5-A Rotary drum thickener 40,519 no code listed Sludge storage basin with one(1)floating aerator 5414 n/a n/a Land Application of liquid biosolids 1.976 MG/year land application 5-P Twelve(12)sand sludge-drying beds(with return filtrate to aeration basin),41.52 tons dried slugde hauled to McGill Environmental Systems in 2015 for composting 29 9,000 sq.ft.surface area total 5-H Effluent pump station 683,282 n/a n/a Chlorination/de-chlorination facility 683,282 disinfection(chlorine) 2-F dechlorination 2-E Effluent sampler and recording flow meter 683,282 n/a n/a Outfall 683,282 discharge to surface water 4-A Notes: 1)Data above is based on total DMR flow of 249,398,000 gallons final effluent for 2015,average of 0.683282 MGD for 365 days. 2)Infleuent flow for each individual operation listed is shown in table above. 3)The above flows are shown on accompanying process flow diagram. WASTEWATER FLOW DIAGRAM Production Plant Headworks-691,008 Wastewater & Flow Equalization-762,770 Sanitary Waste Sludge Digester Aeration Basin 1,240,850 Splitter box-1,178,600 Sludge Return Pumps-483,226 Rotary Drum Tertiary Clarifier-717,446 Headworks Thickener Gravity Thickener-81,037 Sludge Digester-40,519 Rotary Drum Thickener-40,519 Sludge Storage �to LAPP SMS Sludge Storage Basin-5,414 Flow- Basin Land Application of liquid Biosolids-1,976,000 Equalization 12 Sludge Drying Beds-29 Basin TO CO epos! Effluent Pump Station-683,282 12 Drying Beds Chlorination/De-chlorination-683,282 Gravity Roll off Effluent Sampler and Recording Flow Meter-683,282 Thickener Filtrate Tank box Outfall To River-683,282 Transfer Pump Station WAS Clarifier 1 WAS Clarifier 2 Aeration Basin FRAS Pump Splitter Box RAS Pump Clarifier 1 Clarifier 2 IClarifier 1 Clarifier 2 Tertiary Clarifier Chlorination De-chlorination Effluent TO NM Contact addition Monitoring t FL- J 'CIO Roll off container T , .5 million to compost Sludge gal Sludge Sludgetorage S -J� Drying IGM3/Caustic �1 Digester �, Beds dispensing !1 I,/ with Jla n k system AeratorsSludge to Caustic off Filtrate Land App Sludge J", Tank Thicken arshali er Tank Flume 0 Sludge' Mechanical Drum Thicken Bar Screener 3 I X Monitoring ZIP Effluent --7 point Phosphoric 4 Acid feed X 0 fir, tote Tertiary De Clarifier chlorinatio "'taddition 60ft D Aeration .5 million Basin with gal L q.' Chlorination L'm aerators contact RR Nitrogen # 1 #2 feed tank Secondary Secondary EQ Basin 4q -14 Clarifier Clarifier 55ftD 55ft D with Sm-4m aerators PA111 vim =WAS RAS Pump Flash Mix V Station Volume Chemical Transfer Pump Injection Station %, Guilford East Div WWTP s Environmental Chemists, Inc. envirochem 6602 Windmill Way,Wilmington,NC 28405 " 910.392.0223 Lab " 910.392.4424 Fax 710 Bowseftown Road,Manteo,NC 27954 • 252.473.5702 lab/Fax sM 255-A Wilmington Highway,Jacksonville,NC 28540 ' 910.347.5843 Lab/Fax ANALYTICAL&CONSULTING CHEMISTS infoIDcovifonnientalchcniists.coiiI Guilford East Date of Report: Jun 06, 2016 1754 NC HWY 903 Customer PO M Kenansville NC 28349 Customer 1D: 11030018 Attention: Keith Westbrook Report M 2016-06258 Project ID: Effluent Pollutant Scan Lab ID Sample ID: Collect Date/Time Matrix Sampled by 16-14807 Site: Effluent Grab 5/11/2016 10:30 AM Water Keith Westbrook Test Method Results Date Analyzed Oil & Grease (O&G) EPA 1664 7 mg/L 05/18/2016 Antimony EPA 200.7 0.253 mg/L 05/16/2016 Arsenic EPA 200.7 <0.01 mg/L 05/16/2016 Beryllium EPA 200.7 <0.01 mg/L 05/16/2016 Cadmium EPA 200.7 <0.01 mg/L 05/16/2016 Chromium EPA 200.7 <0.01 mg/L 05/1612016 Copper EPA 200.7 <0.01 mg/L 05/16/2016 Lead EPA 200.7 <0.01 mg/L 05/16/2016 Nickel EPA 200.7 0.012 mg/L 05/16/2016 Selenium EPA 200.7 <0.01 mg/L 05/16/2016 Silver EPA 200.7 <0.01 mg/L 05/17/2016 Thallium EPA 200.7 <0.01 mg/L 0511612016 Zinc EPA 200.7 0.032 mg/L 05/1612016 Mercury EPA 245.1 <0.0002mg/L 05/10/2016 Cyanide EPA 335A < 0.005 mg/L 05/18/2016 Ammonia Nitrogen EPA 350.1 < 0.2 mg/L 05/16/2016 Total Kjeldahl Nitrogen (TKN) EPA 351.2 2.2 mg/L 05/14/2016 Inorganic Phenols EPA 420.1 <0.004mg/L 05/1312016 Alachlor EPA 608 <0.002mg/L 05/17/2016 Aldrin EPA 608 <0.002mg/L 05/17/2016 Alpha-BHC EPA 608 <0.0001 mq/L 05/17/2016 Aroclor-1016 EPA 606 <0.005 mg/L 05/17/2016 Aroclor- 1221 EPA 606 <0.005 mg/L 05/1712016 Aroclor- 1232 EPA 608 <0.005 mg/L 05/17/2016 Aroclor- 1242 EPA 606 <0.005 mg/L 05/17/2016 Aroclor- 1248 EPA 608 <0.005 mg1L 05/1712016 Report#:: 2016-06258 Page 1 of 6 F""� 0 -.V- -7 Environmental Chemists, Inc. enviro(-,-hem6602 Windmill Way,Wilmington,NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road,Manteo,NC 27954 • 252.473.5702 Lab/Fax srn 255-A Wilmington Highway,Jacksonville,NC 28540 • 910.347.5843 Lab/Fax ANALYTICAL&CONSULTING CHEMISTS inforl�CnVil'OnIl1CIIt[llcl10111ist&coll7 Guilford East Date of Report: Jun 06, 2016 1754 NC HWY 903 Customer PO M Kenansville NC 28349 Customer ID: 11030018 Attention: Keith Westbrook Report M 2016-06258 Project ID: Effluent Pollutant Scan Aroclor- 1254 EPA 608 <0.005 mg/L 05/17/2016 Aroclor- 1260 EPA 608 <0.005 mg/L 05/17/2016 Beta-BHC EPA 608 <0.0001 mg/L 05/17/2016 Butachlor EPA 608 <0.08 mg/L 05/1712016 Chlordane EPA608 <0.01 mg/L 05/17/2016 DDD EPA 608 <0.0001 mg/L 05/17/2016 DDE EPA 608 <0.0001 mg/L 05/17/2016 DDT EPA 608 <0.0001 mg/L 05/1712016 Delta-BHC EPA608 <0.0001 mg/L 05/17/2016 Dieldrin EPA608 <0.002mg/L 05/17/2016 Endosulfan I EPA608 <0.0001 mq/L 05/17/2016 Endosulfan II EPA608 <0.0001 mq/L 05/17/2016 Endosulfan sulfate EPA 608 <0.0005 mg/L 05/17/2016 Endrin EPA 608 <0.001 mg/L 05/17/2016 Endrin aldehyde EPA 608 <0.0001 mg/L 05/17/2016 Gamma-BHC EPA 508 <0.0001 mg/L 05/17/2016 Heptachlor EPA 608 <0.0004 mg/L 05/17/2016 Heptachlor epoxide EPA 608 <0.0002mg/L 05/17/2016 Hexachlorocyclopentadien'e EPA 608 <0.001 mg/L 05/17/2016 Methoxychlor EPA 606 <0.002 mg/L 05/17/2016 Metolachlor EPA 608 <0.008mg/L 05/17/2016 Metribuzin EPA 608 <0.008mg/L 05/1712016 Propachlor EPA Boa <0.06 mg/L 0511712016 Simazine EPA 608 <0.0007mg/L 05/17/2016 Toxaphene EPA 608 <0.01 mq/L 05/1712016 1,1,1-Trichloroethane EPA 624 <0.5 pg/L 05/17/2016 1,1,2,2-Tetrachloroethane EPA624 <0.5pg/L 05/17/2016 1,1,2-Trichloroethane EPA 624 <0.5 pg/L 05/17/2016 1,1-Dichlomethane EPA 624 <0.5 pg/L 05/17/2016 1,1-Dichloroethene EPA 624 <0.5 pg/L 05/17/2016 Report#:: 2016-06258 Page 2 of 6 Environmental Chemists, Inc. enviroc-hem6602 Windmill Way Wilmington,NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road,Manteo,NC 27954 • 252.473.5702 Lab/Fax snn 255-A Wilmington Highway,Jacksonville,NC 28540 • 910.347.5843 Lab/Fax ANALYTICAL&CONSULTING CHEMISTS infoLcnvironnlcntiilchcmists.coni Guilford East Date of Report: Jun 06, 2016 1754 NC HWY 903 Customer PO#: Kenansville NC 28349 Customer ID: 11030018 Attention: Keith Westbrook Report#: 2016-06258 Project ID: Effluent Pollutant Scan 1,2-Dichlorobenzene EPA 624 <0.5pg/L 05/17/2016 1,2-Dichloroethane EPA 624 <0.5pg/L 05/17/2016 1,2-Dichlompropane EPA 624 <0.51ig/L 05/17/2016 1,3-Dichlorobenzene EPA 624 <0.5pg/L 05/17/2016 1,4-Dichlorobenzene EPA 624 <0.5 pg1L 05/17/2016 Acrolein EPA 624 <5pg/L 05/17/2016 Acrylonitrile EPA 624 <5 pg/L 05/17/2016 Benzene EPA 624 <0.5 pg/L 05/17/2016 Bromodichloromethane EPA 624 33.8 pg/L 05/17/2016 Bromoform EPA 624 5.68 pg/L 05/17/2016 Bromomethane EPA 624 1.16 liq/L 05/17/2016 Carbon Tetrachloride EPA 624 <0.5 pg/L 05/17/2016 Chlorobenzene EPA 624 <0.5 pg/L 05/17/2016 Chloroethane EPA 624 <0.5pg/L 05/17/2016 Chloroform EPA 624 15.3 pg/L 05/17/2016 Chloromethane EPA 624 <0.5 pg/L 05117/2016 cis-1,3-Dich[oropropene EPA 624 <0.51ig/L 0511712016 Dibromochloromethane EPA 624 30.3 pg/L 05/17/2016 Ethylbenzene EPA 624 <0.5 pg/L 05/17/2016 M+P Xylene EPA 624 <1.0 pg/L 05/17/2016 Methylene chloride EPA 624 <0.5pg/L 05/17/2016 ortho-Xylene EPA 624 <0.5 pg/L 05117/2016 Tetrachloroethene EPA 624 <0.5pg/L 05/17/2016 Toluene EPA 624 <0.5 pg/L 05/1712016 Trans-1,2-Dichloroethene EPA624 <0.5pg/L 05/17/2016 trans-1,3-Dichloropropene EPA 624 <0.6pg/L 05/17/2016 Trichloroethene EPA 624 <0.5pg/L 05/1712016 Trichlorofluoromethane EPA 624 <0.5pg/L 05/17/2016 Vinyl chloride EPA 824 <0.5pg/L 05/17/2016 2,4,6-Trichlorophenol EPA 625 <5pg/L 05/11/2016 Report#.,: 2016-06258 Page 3 of 6 Environmental Chemists, Inc. envirochem6602 Windmill Way Wilmington,NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road,Manteo,NC 27954 • 252.473.5702 I,ab/Fax M 255-A Wilmington Highway,Jacksonville,NC 28540 • 910.347.5843 Lab/Fax ANALYTICAL&CONSULTING CHEMISTS infoer environment richemists.com Guilford East Date of Report: Jun 06, 2016 1754 NC HWY 903 Customer PO#: Kenansville NC 28349 Customer ID: 11030018 Attention: Keith Westbrook Report M 2016-06258 Project ID: Effluent Pollutant Scan 2,4-Dichlorophenol EPA 625 <5 pg/L 05/11/2016 2,4-Dimethylphenol EPA 625 <5 pg/L 05/11/2016 2,4-Dinitrophenol EPA 625 <25 pg/L 05/11/2016 2-Chlorophenol EPA 625 <5 pg/L 05/11/2016 2-Methyl-4,6-dinitrophenol EPA 625 <25 pg/L 05/11/2016 2-Nitrophenol EPA 625 <25 pg/L 05/11/2016 4-Chloro-3-methylphenol EPA 625 <5 pg/L 05/11/2016 4-Nitrophenol EPA 625 <25 pg/L 05/11/2016 Pentachlorophenol EPA 625 <25 pg/L 05/1112016 Phenol EPA 625 <5 pg/L 05/11/2016 1,2 Diphenylhydrazine EPA 625 <5p.q/L 05/11/2016 1,2,4-Trichlorobenzene EPA 625 <5 pq/L 05/11/2016 1,2-Dichlorobenzene EPA 625 <5 pg/L 05/11/2016 1,3-Dichlorobenzene EPA 625 <5 pg/L 05/11/2016 1,4-Dichlorobenzene EPA 625 <5pg/L 05/11/2016 1-Methylnaphthalene EPA 625 <5 pg/L 05/11/2016 2,4-Dinitrotoluene EPA 625 <5 pg/L 05/11/2016 2,6-Dinitrotoluene EPA 625 <5pg/L 05111/2016 2-Chloronaphthalene EPA 625 <5pg/L 05/11/2016 2-Methylnaphthalene EPA 625 <5 pg/L 05/1112016 3,3'-Dichlorobenzidine EPA 625 <10 pg/L 05/11/2016 4-Bromophenyl phenyl ether EPA 625 <5pg/L 05/11/2016 4-Chlorophenyl phenyl ether EPA 625 <5 pg/L 05/11/2016 Acenaphthene EPA 625 <5 pg/L 05/11/2016 Acenaphthylene EPA 625 <5 pq/L 05111/2016 Anthracene EPA 625 <5 pg/L 05/11/2016 Benzidine EPA 625 <10 pg/L 05/11/2016 Benzo [alpyrene EPA 625 <5pg/L 05/11/2016 Benzo(a)anthracene EPA 625 <5pg1L 05/11/2016 Benzo(b)fluoranthene EPA 625 <5 pg/L 05/11/2016 Reportk 2016-06256 Page 4 of 6 Environmental Chemists, Inc. - 7- 1 6602 Windmill Way,Wilmington,NC 28405 • 910.392.0223 Lab • 910.392.4424 Fax 710 Bowsertown Road,Mwiteo,NC 27954 • 252.473.5702 Lab/Fax sM 255-A Wilmington Highway,Jacksonville,NC 28540 • 910.347.5843 Lab/Fax ANALYTICAL&CONSULTING CHEMISTS info ee cnvironmentatclieuiists.com Guilford East Date of Report: Jun 06, 2016 1754 NC HWY 903 Customer PO#: Kenansville NC 28349 Customer ID: 11030018 Attention: Keith Westbrook Report M 2016-06258 Project ID: Effluent Pollutant Scan Benzo(g,h,i)perylene EPA625 <5pg/L 05/11/2016 Benzo(k)fluoranthene EPA625 <5pg/L 05/11/2016 Bis(chloromethyl ) ether EPA625 <5 pg/L 05/11/2016 B i s(2-Ch loroeth oxy)m ethane EPA625 <6pg/L 05/11/2016 Bis(2-Chloroethyl)ether EPA625 <5pg/L 05/11/2016 Bis(2-Chloroisopropyl)ether EPA625 <5pg/L 05111/2016 Bis(2-ethylhexyl)phthalate EPA 625 <5 pg/L 05/11/2016 Butylbenzylphthalate EPA 625 <5 pg/L 05/11/2016 Chrysene EPA625 <5pg/L 05/11/2016 Dibenzo(a,h)anthracene EPA625 <5pg/L 05/11/2016 Diethylphthalate EPA625 <5 pq/L 05/11/2016 Dimethylphthalate EPA625 <5 pq/L 05/11/2016 Di-n-Butylphthalate EPA 625 <5 pg/L 05/11/2016 Di-n-Octylphthalate EPA625 <5 pg/L 05/11/2016 Fluoranthene EPA 625 <5 pg/L 05/11/2016 Fluorene EPA 625 <5 pg/L 05/11/2016 Hexachlorobenzene EPA625 <5pg/L 05/1112016 Hexachlorobutadiene EPA625 <5pg/L 05/11/2016 Hexachlorocyclopentadiene EPA625 <25pg/L 05/1112016 Hexachloroethane EPA625 <5pg/L 05/11/2016 ndeno(1,2,3-cd)pyrene EPA 625 <5 pg/L 05/11/2016 Isophorone EPA625 <5 pg/L 05/11/2016 Naphthalene EPA625 <5 pg/L 05/11/2016 Nitrobenzene EPA625 <5 pg/L 05/11/2016 N-nitroso-dimethylamine(NDMA) EPA625 <5pq/L 05/1112016 N-Nitroso-di-n-propylamine EPA625 <5pg/L 05111/2016 N-Nitroso-diphenylam ine EPA 625 <5 pg/L 05/11/2016 Phenanthrene EPA 625 <5 pg/L 05/11/2016 Pyrene EPA625 <5 pg/L 05/11/2016 Total Hardness SM 2340 C 59 mg/L 05/16/2016 Report#:: 2016-06256 Page 6 of 6 -1777 Environmental Chemists, Inc. envirochem 16602 Windmill Way,Wilmington,NC 28405 • 910.392.0223 I.ab • 910.392.4424 Fax 710 Bowscrtown Road,Manteo,NC 27954 • 252.473.5702 I.ab/Pax srn 255-A Wilnungton Highway,Jacksonville,NC 28540 • 910.347.5843 Lab/Pax ANALYTICAL&CONSULTING CHEMISTS info@cnvironmcnlalchcntists.com Guilford East Date of Report: Jun 06, 2016 1754 NC HWY 903 Customer PO#: Kenansville NC 28349 Customer ID: 11030018 Attention: Keith Westbrook Report#: 2016-06258 Project ID: Effluent Pollutant Scan Total Dissolved Solids(TDS) SM 2540 c 331 mg/L 05/11/2016 Total Phosphorus SM 4500 P F 3.08 mg/L 05/17/2016 Nitrate Nitrogen (Calc) Nitrite Nitrogen EPA 353.2 0.02 mg/L 05/11/2016 N itrate+N itrite-N i trogen EPA 353.2 6.20 mg/L 05/12/2016 Nitrate Nitrogen Subtraction Method 6.18 mg/L 05/23/2016 Comment: Reviewed by: Report#:: 2016-06256 Page 6 of 6 ENVIRONMENTAL CHEMISTS, INC 6602 Wilmington,KC 840 AX910 92- Analytical&Consulting Chemists NCDENR:DWQ CERTIFICATION#94 NCDHHS:DLS CERTIFICATION#37729 COLLECTION AND CHAIN OF CUSTODY CLIENT: Guilford-Kenansville Facility PROJECT NAME:WWTP-Effluent Pollutant Scan REPORT NO: "L ADDRESS: '7 ' /��i a'y CONTACT NAME: Keith Westbrook,ORC PO NO: f} 4 V; i fi`d�� � REPORT TO: PHONEIFAX, ,�- I COPY TO: E-MAIL: kwestbrookFAfd.com Sampled By: rte. l'S SAMPLE TYPE:I=Influent,E=Effluent,W=Well,ST=Stream,SO=Soil,SL=Sludge,Other: Collection PRESERVATION _�� oW Sample Identification E `o E >� o o ' m z -+ o a o W ANALYSIS REQUESTED r E S v Date Time Tem u, z x x i o C P Effluents �} ' G G X TDS, Hardness, NO2 C P G G X e_ INH3,NO3,TKN,O&G,Total P,Phenol C P G G X Cyanide C P G G X Metals see below C P G G X 625/608 C P G G X 624 C P G G C P G G C P G G C P G G NOTICE-DECHLORINATION: Samples for Ammonia,TKN,Cyanide,Phenol and Bacteria must be dechlorinated(0.2 ppm or fess)in the field at the time of collection.See reverse for Instructions Transfer Relinquished By: Date/Time Received B : DatefTime 2. Temperature who Received- Accepted: Resample Re uested: Delivered By: Received By: Date; Time: Comments:Sb,As,Be,Cd,Cr,Cu,Pb,Hg, l,Se,Ag,TlXn TURNAROUND: 4 PAT MCCRORY Govemor 1;a DONALD R. VAN DER VAART Sect etuly " S. JAY ZIMMERMAN Water Resources Direct°' ENVIRONMENTAL QUALITY August 04, 2016 Mr. Michael M. Mason Guilford Mills, Inc. 1754 NC Hwy 903 Kenansville,NC 28349 Subject: Permit Renewal Application No.NC0002305 Guilford East Kenansville Mill Duplin County Dear Mr. Mason: The Water Quality Permitting Section acknowledges receipt of your permit application and supporting documentation received on August 04, 2016. The primary reviewer for this renewal application is Ron Berry. The primary reviewer will review your application, and he will contact you if additional information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit,please contact Ron Berry at 919-807-6389 or Ron.Berry@ncdenr.gov. Sincerely, VW4 Wren Thedford Wastewater Branch cc: Central Files NPDES Wilmington Regional Office State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh,North Carolina 27699-1617 919-807-6300