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NC0038377_Re-issuance Application_20110928
Progress Energy Mr. Jeffrey O. Poupart North Carolina Department of Environment and Natural Resources Division of Water Quality 1617 Mail Service Center Raleigh, NC 27699 -1617 File: 1252013-1 Subject: CP &L d /b /a Progress Energy Carolinas, Inc. Mayo Electric Generating Plant NPDES Permit No. NCO038377 Re- issuance Application Dear Mr. Poupart: SEP'.2 7 2011 D SEP 2 8 2011 :NR -WATER QUALITY INT SOHPrd r- onn M-' The current N13DES permit for the Mayo Electric Generating Plant (Mayo) located in Person County expires on March 31, 2011. Progress Energy hereby requests that the NPDES permit for the facility be reissued. Enclosed is EPA Application Form 1 — General Information, EPA Application Form 2C — Wastewater Discharge Information, and EPA Form 2F - Application to Discharge Storm Water Discharges Associated with Industrial Activity, all in triplicate. With re- issuance of the NPDES permit, Progress Energy requests the following: Elimination of the effluent limitations and monitoring requirements for Barium, Beryllium, Cadmium, Chromium, Fluoride, Lead, Vanadium, Cobalt, and Molybdenum at Outfall 002. Based on monitoring data, particularly since the upgrade of the dry fly ash handling system, it appears these parameters do not show reasonable potential to exceed permit limitations. • Elimination of the monitoring requirements for Nickel and Zinc from Outfall 002. Based on monitoring data, particularly since the upgrade of the dry ash handling system, it appears the parameters listed do not show reasonable potential to exceed water quality criteria. Elimination of the monitoring requirements from Outfall 009. Data collected since the bioreactor system has been operating has adequately characterized this internal monitoring point and has aided Progress Energy in their determination to eliminate this source of wastewater. Additionally, pollutants of concern can be detected and quantified at outfall 002 so continuation of the monitoring at internal monitoring point 009 has served its purpose and is no longer needed to characterize the discharge to the receiving water. Progress Energy Carolinas, Inc. Mayo Steam Plant 10660 Boston Road Roxboro, NC 27574 SEP, 2 7 2011 e Progress Energy Carolinas requests that the following condition be added to the renewed NPDES permit,, replacing the current Biocide Condition located in Part'II 1. The purpose of this condition is to formally recognize theguidance•and understanding we have received from the Division,in the past, and to allow this permit to be consistent with other - recently reissued permits. BIOCIDE CONDITION "Thepermittee shall not discharge any biocides that have not-been previously approved in conjunction with ,the permit application For biocides not, previously approved by the Division of Water Quahty, the permittee shall notify,the Director in writing prior to use of these biocides. Completion of Biocide Worksheet Form 101 is not necessary for those outfalls with-toxicity testing requirements " Progress Energy Carolinas; Inc. also request the mixing,zone for chlorides be renewed ,for the duration of the next °permit cycle,and monitored at the boat dock near -the discharge into ` the reservoir. During the next permit cycle Progress Energy expects to initiate and complete several projects designed to eliminate, certain wastewater streams•and associated, pollutants. One will be to install a zero liquid discharge system (ZLD) whose purpose will be to evaporate the majority of the waste water produced from the scrubber system. The' ZLD will produce two waste streams, both will be,utilized in plant processes. The concentrated wastewater will be used for moisture conditioning of fly ash prior to being sent ,to a monofill (landfill). The second stream is a-clean distillate that will be utilized within the plant to partially, replace water withdraw from Mayo Lake. The ZLD system will remove the FGD blowdown stream from Outfall 002. A second,project will be the conversion from a wet bottom ash handling system to �a dry bottom ash handling system. The dry bottom ash will be delivered to an approved disposal facility for coal combustion residuals (monofill). A third project will be the,construction of aimonofill. The monofill will-,have a leachate collection system and accept dry fly and bottom ash as well as gypsum and other coal combustion residuals generated` from company facilities. The leachate collected will either be used as process, water (to moisten the ash prior to or following placement in the monofill). During the seasonal high rainfall periods, excess leachate will be collected, stored and delivered to the inlet of the 'ZLD for additional processing or sentto a POTW. Determination of which leachate disposal method will be used on a daily basis will depend on the operational needs of the site and capacity of the permitted treatment system. With regard to Section 116(b), of the CWA, the, Mayo Plant has,not made any changes to the existing cooling water,intake structure that would change the status of compliance with,current 316(b) regulations. Once a new rule is promulgated by the EPA, Progress Energy will evaluate the rule and its effects on the status of compliance of the existing cooling water intake structure. SE -2 7 2011. If there are any,questioris regarding the enclosed information; please contact Steve Cahoon at (919) 546 -7457. I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a, system designed to assure that qualrfied'personnel properly gather and evaluate the information submitted. Based'on my inquiry of the person or persons who manage the system, or those persons directly`responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I dm aware that there are significant penalties for submitting false information, including'the possibility offrnes and imprisonment for knowing violations. Sincerely, )44 aa4' a? William J. Thacker — Plant Manager Mayo Electric Generating Plant Attachments United States Office of EPA Form 3510 -1 Environmental Protection Enforcement Revised August 1990 Agency Washington, DC 20460 Permits Division ®EPA► Application Form 1 = General Information Consolidated Permits Program This form must be completed by all persons applying for a permit under EPA's Consolidated Permits Program See the general instructions 4o, Form 1 to determine which other application forms you will,need Form ADoroved OMB No 2040 -0086 Please pnni or type,,n FORM uiv uii —auau alwa, ..r'v US ENVIRONMENTAL PROTECTION AGENCY 1 EPA I D NUMBER DO 0 0830612 T'" ° e� GENERAL INFORMATION p' 1 itl /�r/� Consolidated Permits Program. NDI KII GENERAL (Read the " General brsinrctions" before starting) 13 1 4 s LABEL ITEMS h' r =a(y r 4; ^ "_ -_ r'Vs Yo -e �" GENERAL INSTRUCTIONS If a preprinted label has been provided, affix it In the c x rr -;: ;IEFA�ISD _NUMB_ ER'N � ^a3 ° � F: a r ' ^� i° `'" ,' 'Le w "' ` r a.- i <`a Y r a r t iF , E° r, ¢ ti a 1r `� 1CN-W , k •lam sencorrect,scross through fl and ever the correct data In the g appropriate fi1Nn are a below Also, if any of the preprinted data "�' t s }' }•(-0 "y 43r-Y"r, .}„d.3�1 §' -,;sr p3 �`fi `rF --ltd( ,TCa fyJ�`u.yR'.1`il tU1f44Y'_' n.� i .�i i�r ?, ABEI'"INxTWIS ;SPACE -' '' i 5 ' is absent (the area to ,the lee of the label space lists the rnlormatwn that should eppead, please provide It in the proper IIIl` - FFACIL`ITWNAME . ° x. r z ,_ :y ay d ;S t }� aPLEASE�PLACt ' --v -C - `• i ^v r;�ry t,s s` y" °`fit * � x n ' Y ''3 ' ^ fill -in steals) below If the label is xbmplete and coned you need not complete Items I, III, V. and (except which Vl}*,FACILITY;MAILING1' N I nK���a sh � =x �� _ , �r F u.t vn 4 ' '¢• C t Wn must be completed regardless) Complete all Items H;no label ° xADDRESSr't' * .,Y, - ,�.rs,. ±-� ..�' }I' S''' �p f`.•sr . °- has been provided Refer to the instructions for detailed item descriptions and for the legal authonzatwns under which this data I collected MY f�rF,ACIU7LYbLOCATIOM;� ';� ;�?_t__ �w_�t w4 _ k,_1r`t II POLLUTANT CHARACTERISTICS need to submit any application forms todhe EPA If yowanswer "yes' to any questions, you must INSTRUCTIONS Complete A through J to determine_ whether you permit submit this form and the supplemental form listed: in the parenthesis following the question Mark'X''in the box in the third column,d the supplemental form is attached If answer `no° to each question, you,need not submit any of these forms You may answer'no' If your activity is excluded from permit requirements, see Section C of the you instructions See'aiso, Section D of the instructions for definitions of bold -faced terms _ - MWR Mwk'X' SPECIFIC QUESTIONS SPECIFIC QUESTIONS - YES INO ATTACHED YES, No FORM ATTACHED A Is this facility a publicly owned treatment works which X B Does or will this facility (either existing or proposed) concentrated animal feeding operation or results in a discharge to waters of the U.S.? (FORM 2A) include a aquatic animal production facility which results in a s „ 16 16 1 m n discharge to waters of the,U.S.? (FORM 2B) C Is this a facility,which currently results in, discharges, to /� /� X D isxthis a proposed facility (other than those described in A B'above) which'will resultlin a discharge'to waters of X waters of the U.S. other than.those(descnbed in A,or B or n m 27' above ?'(FORM 2C) a n 74 the U:S.? (FORM 2D) E Does or will this facility _ treat, store, or dispose of X F Do you or will you inject at this facility industrial or municipal effluent below the lowermost stratum X hazardous wastes? (FORM 3) containing, within one quarter mile of the well bore, m :6 30 underground sources of drinking water? (FORM 4) 71 s b G Do you or will inject at this,facil y any produced Mater H bo you or will you infect at this facility fluids for special or other fluids which are brought to the surface in X processes sucli as mining of,sulfur by the Frasch process, of minerals, in situ combustion of fossil X connection with conventional oil'or natural gas pioducbon, solution mining inject'flwds used for enhanced recovery of oil or natural fuel, or recovery of geothermal energy? (FORM 4) gas, or inject fluids for storage of liquid hydrocarbons? s. sa 'r 36 (FORM 4) - - rl Is this facility a proposed stationary, source which is one 28 maus'inal categories listed in the instructions and X J Is this facility a ,proposed stationary source which is NOT one of the 28 industrial categones listed in the �/ X of,the instructions and which will potentially emit,250 tons per which will potentially emit 100 tons per year of any air pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act b 41 u 43 41 's or be located'in an attainment area? (FORM 5) and may affect or be located in an attainment area? (FORM 5) III NAME.OF FACILITY g .- SKIP Mayo Electric Generating Plant r N. tF..rr 15 i6 - 26 ao - IV FACILITY CONTACT A NAME 8 TITLE (last, first, &ride) B PHONE Caren code R n_o) ft y 1 2 Thacker, , illiam J. - lant Manager g-3-569'-AA .T i 15 A 49 16 V FACILTY MAILING ADDRESS A STREET OR P O BOX'f� ='�� �- 3 „106,60 Boston Road 4 ; ,,� b7'a a >• r�A �`�� p° 45 iti"i "f°Z� u, �,.' A`'�" c+' it I•- -. 6 3r C" i CfE C STATE D ZIP CODE B� CITY OR TOWN , �,; �_ .w -'a•�� i r�;,'�; t - C 2 5 4 t' fJENr< U ;ATR= CEJAL'_!'fY<�,c, 4 Roxboro 40 -'POiI iTsSJURC� ;;iVCli'`.< 4, -42- 4N7 — - - - - 15 16 - VI FA_CI LITY LOCATION A STREET, ROUTE-'NO OR,OTHER SPECIFIC_ IDENTIFIER `A4 z i41 1 660 Boston oa 5 B COUNTY NAME .r'4i V ?iT•b.Y.,ii Person I ry&,`z4< R'f'x`. r,TYrs4.ie 6Fwrhl ru „' a C CITY OR TOWN D STATE E ZIP CODE F COUNTY CODE (ilknou'n) 6 RA x o 1 o - 40 C 41 42 2 5 4 47 51 EPA Form 3510 -1 (8 -90) CONTIN11Frl FRAM'THF FRr)NT VII SIC CODES 4 -di it to order of -non A FIRST B SECOND 7491'1' 4 911 (speeef}) c 7' 16p co) 15 18 10 Electric Power Service - 15116 iB C THIRD D FOURTH e ( specff}) 7 (specify) _ 7 15 18 1B 1s, 18 18 VIIhOPERATOR INFORMATION A NAME B Is the name listed in Item` ° 8 VIII -A also,the owner,? Carolina Power and Light Company d /b /a Progress Energy Carolinas, Inc p YES ❑`NO C STATUS OF OPERATOR (Enter the appropriate letter into the anmver box, if "Other, "specify) D PHONE (area code & no) _ F = FEDERAL S TT M =`PUBL'IC,(otherilian federal or viate) 7� P (specify) A (336) "599 =2018 P= PRIAVE O= ,OTHER,(specify) Public utility 15 48 t18 18 21122 28 E STREET OR'P O BOX P!, Box 15 1�'� F CITY OR TOWN I,G STATE 1 H ,ZIP CODE IIX INDIAN LAND B Raleigh - NC 27602 ❑YESGIrty locetedOonNnOdianlands? 52 15 18 40 41 42147 - 51 X EXISTING ENVIRONMENTAL PERMITS A NPDES 2Va " es pSur of Water D PSD q,r Emissions tom Pro osed Sources c g ,N NC0038377 a P1 I 75 18 17 ie b 15 B UIC Under round M ecnon o Fluids E OTHER s ew c r "i c r 1 Title V (sped) 9 U 9 03478 15 IB 17 18 W 15 t8 17 18 �p C ,RCRA Hazardaus Wastes E OTHER (specify T i NCE1000830612 c- -T 1 (specify) Ne 9 R y . 15 17 18 w XI MAP 15 18 17 1a w8 Attach to this appllcation,a topographic map of the area extending to atleast one,mlle beyond property boundaries The map must show the outline of the facility, the location of each of its existing and proposed mtake,and discharge structures, each of its hazardous waste treatment, storage, or disposal facilities, and each well where it injects fluids underground Include all springs, rivers, and other surface water bodies In the map area See Instructions for precise requirements XII NATURE'OF BUSINESS (provide a brief dascn tion The Mayo Electric Generating Plant (Mayo)is a dual boiler coal fired electric generating plant using coal to produce,steam for a turbine generator with a net dependable capacity of 745 megawatts XIII CERTIFICATION (see Instructions) 1 certify under penalty of law,that I have personally examined and'am familiar with the informatiomsubmitted in this application and all attachments and that„ based on my inquiry of those persons.immediately responsible for obtaining the information contained to the application, I believe that the information is true, accurate, and complete 1 am aware that there are significant penalties for.submittrng false informahon, including the possibility of fine,and imprisonment A NAME & OFFICIAL TITLE (type or print) William Thacker �B SIGNATURE C DATE SIGNED Plant Manager � 4 � I27`u ,COMMENTS FOR OFFICIAL USE ON_ Of lic�r ar -a tNA Form 3510 -1 (8 -90) United States Office of EPA Form 3510 =2C Environmental Protection Enforcement Revised August 1990 Agency Washington, DC 20460 Previous editions are obsolete Permits Division 'K &EPA Application, Form 2.0 - Wastewater Discharge Information Consolidated Permits Program This form must be completed by all persons applying for an EPA permit to discharge wastewater (existing manufactunng, commercial, mining, and silvicultural operations) JLj) Printed on recycledpW EPA I D NUMBER (copyfroni Irenr I ofpo,,, 1) Form Approved INCDO00830612 OMB,No 2040 -0086 Please print or type mQhe unshaded, areas only - ^YM_"�Ygl OnpI1Ca JV 1 -DD` FORM U S ENVIRONMENTAL PROTECTION AGENCY 2C ®r�jy ®��� APPLICATION FOR PERMIT TO DISCHARGE WASTEWATER EXISTING MANUFACTURING, COMMERCIAL „MINING AND SILVICULTURE OPERATIONS NPDES Consolidated Permits Program I OUTFALL LOCATION For each outfall, fist the latitude and longdude of its locabon,to the nearest 15 seconds and the name of the receiving water A OUTFALL NUMBER (list) B LATITUDE C LONGITUDE D RECEIVING WATER (name) 1 DEG 2 MIN 3 SEC 1 DEG 2 3 SEC 001 '36 31 15 78 952 56,Mayo Reservior 002 36 32 03 78 53 27 Mayo Reservior II FLOWS, SOURCES OF POLLUTION, AND TREATMENT TECHNOLOGIES A Attach a line drawing showing the water flow through the facility Indicate sources of intake water,, operations contributing wastewater to the effluent,Gand treatment units labeled to correspond to the more detailed,descnptions in ltem'B Construct a water balance omtheiline drawing by showing average flows between intakes, operations, treatment units, and oulfalls If,a water balance cannot be determined (e g, for certain mining actrw6es), provide a pictonal description of the nature and amount of any sources of water and any collection or treatment measures B For each outfall, providela description,of,(1) All operations contributing wastewater to, the, effluent, including process wastewater, sanitary wastewater,, cooling, water, and storm1water runoff, (2) The average flow contributed by each operation, and (3) The,treatment received by the wastewater Continue on additional sheets If necessary 1 , OUT- 2 OPERATION(S) CONTRIBUTING FLOW 3 TREATMENT FALL NO (hit) a .OPERATION list (list) b AVERAGE FLOW (include units) a b LIST CODES FROM TABLE12C -1 001 Cooling Tower Drain - - 2 million gallons /event _DESCRIPTION sedimentation 1 =u oxidation - - - 2_B 002 Low Volume Waste 1 5 MGD neutralization, oxidation 2.K - 2 -B sedimentation - - 1 -U Coal Pile Runoff 0 0135 million gallons/ annual , neutralization sedimentation 2 -K 1 -U daily average Sewage Treatment 0 002 million, gallons activated sludge, disinfection, 3-A 2-F sedimen_ta't_ion Scrubber Waaste Water Treatment 0 259 million - gallons Anaerobic treatment, stabilization ponds 3 -C 3 -G (Bioreactor) Ash Transport /Cooling Tower 9 9 million gallon per day , absorbtion neutralization 2 -A 2-K Slowdown oxidation, 'sedimentation 2 -B 3 -U OFFICIAL USE ONLY (effluenigunlehnes vuh- caregorres) tern ruim ao to -ZL, (tr -g U) PAGE 1 of 4 CONTINUE ON REVERSE VVIYIIIYVLV 1 ,C Except for storm runoff, leaks, or spills, are any of the discharges described in Items,ll -A`or B intermittent or seasonal? © YES - (complete thejollowutg fable) ❑1NO (go to Sechon'111) 3 FREQUENCY 4 FLOW a DAYS PER B TOTAL VOLUME 1 OUTFALL 2 OPERATION(s) CONTRIBUTING FLOW WEEK (syecjy b MONTHS PERYEAR a' FLOW RATE (m nlgd) QXclify wilh umh) _ C DURATION 7-LONGTERM 2 MAXIMUM 1 LONGTERM 2 MAXIMUM NUMBER (Ifsl) (hst) mrmge) (spech-aw 0ge) AVERAGE DAILY AVERAGE DAILY (in ms's) Outfall Draining of Cooling Tower Basin 1 MGD 2 MGD 2 days 001 111 PRODUCTION A Does an effluent guideline limitation' promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? 1 ®''YES (complete hem III -B) ❑ j NO (go to Section #1 B Are,the limitations in the applicable effluent guideline expressed in terms of production (or other measure of operation)? ❑ YES (complete ltenrlll -0 m NO (go to Section IV) C If you ^answered "yes" to Item III'B, list the quantity whichtepresents an actual measurement of your level of'production, expressed m,lhe terms and umts,used'hn,the applicable effluent guideline, and indicate the affected outfalls 1 AVERAGE'DAILY PRODUCTION 2 AFFECTED OUTFALLS (list oujall numbers) c_ OPERATION, PRODUCT, MATERIAL „ETC a QUANTITY PER DAY b UNIT&OF MEASURE (spec) IV IMPROVEMENTS A Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or' operations of wastewater treatment equipment or practices or any other environmentaL programs which may affect the discharges described in this application? This includes, but is not limited to, permit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations, court orders, and grant or loan conditions ® YES (complete the following table) ❑ NO (go to Item IV-B) 1 IDENTIFICATION OF CONDITION, 2 AFFECTED OUTFALLS 3 BRIEF DESCRIPTION OF PROJECT 4 FINAL COMPLIANCE DATE AGREEMENT, ETC a NO 'b SOURCE OFDISCHARGE a REQUIRED b PROJECTED. Currently involved in negotiating a Special Order by Concent with the North Carolina Department of Environment and Natural Resources, Division of Water Quality B, OPTIONAL You may attach additional sheets describing any additional water pollution control programs (or other "environmental projects which may - affect, your discharges),you now'have underway or which you plan _ Indicate whether each program is now underway,or planned, and indicate your actual or planned,schedules,for construction ❑ MARK "X" IF DESCRIPTION'OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 351012C (8 -90) PAGE 2 of 4 CONTINUE ON PAGE 3 EPA I D NUMBER (copyjrom lrem 1 ofEorm 1) CONTINUED FROM,PAGE 2 1 NCD000830612 EPA Form 3510- 2C,(8 -90) PAGE 3 of 4 CONTINUE,ON REVERSE V INTAKE AND EFFLUENT CHARACTERISTICS A, B, & C 'See instructions beforeproceedmg —Complete one set of,tables for each outfall —Annotate the outfall number in the space provided NOTE Tables V -A, V -B, and V -C are included omseparate sheets numbered V -1 through V -9 D Use the space below to list any of,the pollutants listed in Table 2o-3 of the instructions, which you know or have reason to beheve`is discharged or may be discharged , from any outfall For every pollutant you list, briefly describe the reasons you believe it to be present and report any analytical data in your possession 1 POLLUTANT 2 SOURCE 1 POLLUTANT 2 SOURCE Asbestos used im some valve gaskets, some trace amounts would become dislodged during maintenance activities Strontium, Uranium, Vanadium, Trace elements occasionally Zirconium, present in coal VI POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listedin item V -C a substance or a component of a substance which you currently use or manufacture as an.mtermediate or final product or byproducl7 ® YES On all such polluranrs below ) ❑ NO (go ro Bem VFB) Antimony Arsenic Beryllium Cadmium Chromium Copper Lead Mercury Nickel Selenium Silver Thallium Zinc EPA Form 3510- 2C,(8 -90) PAGE 3 of 4 CONTINUE,ON REVERSE CONTINUED FROM THE FRONT VII BIOLOGICAL TOXICITY TESTING�DATA Do you have any knowledge or reason to believe that any biological lest for acute or chronic towcdy has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years9 © YES (idet;4 the test(s) and describe then-purposes below) ❑ INO (go to Section VIII) As required by the current NPDES permAacute toxicity tests are performed on a quarterly basis at Outfall 002. All acute toxicity tests taken during this renewal cycle have been passed. VIII CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in,ltem V performed by a contract laboratory or consulting firm? ® YES (list the name, address, and telephone number of and pollutants analyzed by, ❑ NO (go to Section V) each such laboratory or firm below) A NAME B- ADDRESS C TELEPHONE (area code & no D,POLLUTANTS ANALYZED _ (hst) Pace Analytical Laboratories 2225 Riverside Drive Asheville NC 28804 (828)254 -7176 All, except Bromide, Sulfite,and Surfactants Environmental Chemists, Inc 6602 Windmill Way Wilmington NC 28405 (910)392 -0223 Bromide and Sulfite TriTest, Inc 6,701 Conference Drive Raleigh NC 27607 (919)834 -4984 Surfactants ` IX CERTIFICATION I certify under penalty of law that this,documeri`t'and all attachments were prepared under my, direction or supervision in accordance with a system designed to assure, that qualified personnel propedy gather and evaluate the information submitted Based on my_ inquiry o% the person or persons, whounanage the system or those persons directly responsible for gathering the information, the information submitted is, tofthe best'of my knowledge, and belief, true, accurate, and complete I am aware that there are significant penalties for submithng,false information, including the possibility of fine and-imprisonment for knowing violations A NAME 6 OFFICIAL TITLE (type or print) B PHONE NO (area code R no) William J. 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CM aN N a.g N T U LLa" h M a a w EPA ID'Number (copy from Item 1 of Form 1) Form Approved OMB No 2040 -0086 Please orint or tvoe in the unshaded areas only NCD000830612 FORM 2F NPDES - 'U,S 'Environmental Protection Agency �� Washington, DC 20460 Application for Permit to Discharge,Storm Water Discharges Associated with Industrial Activity PaperworReduction Act Notice Public reporting burden for this application mestimated'to average 28 64hours k, per application, including time for reviewing instructions, searching existing data sources, gathering and maintaining the data needed, and completing and reviewing the collection of information Send comments regarding the burden estimate, any other aspect of this collection of Information, orsuggestions for improving this form „including suggestions wFnch,may increase or reduce this burden to Chief, Information Policy Branch, PM- 223,,U S Environmental Protection Agency, 1206 Pennsylvania Avenue, NW, Washington, DC 20460, or Director, Office of Information and, Regulatory Affairs „Office of Management and Budget, Washington, DC 20503 I., Outfall Location For each outfall, list the,latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water A Outfall Number (list) B Latitude -C ,Longitude D Receiving Water (name) 004 36 1 31 45 78 X53' 21 Mayo Reservoir 005 36 31 40 78 '53 17 Mayo Reservoir 006A 36 31 36 78 153 07'Mayo Reservoir 006B 36 31 35 78 53 02 Mayo Reservoir 006C 36 31 30 78 52 56 Mayo Reservoir 006D 36 31 29 78 52 5,7 Mayo Reservoir _ 006E 36 31 29 78 52 57 Mayo Reservoir 010 361 31 17 78 53 39 Mayo Reservoir II. Improvements A Are you now required by any - Federal, State, or local authority to meet any implementation schedule for the construction, upgrading or operation of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described in this application? This includes, but is,not limited to,tpermit conditions, administrative or enforcement orders, enforcement compliance schedule letters, stipulations,, court orders, and grant or loan conditions 1 Identification of,Conditions, Agreements, Etc 2 Affected Outfalls 3 ,Bnef Descnption'of Project 4 Final o o Compliance Date number source of discharge a b,prol N/A B You may attach - additional sheets describing any additional water pollution (or other environmental projects which may affect your, discharges) you now have under way or which you, plan Indicate whether each program is now under, way or planned; and;indiceteyoursctual or planned schedules for construction III. Site Drainage Map Attach a site mapshowmg topography (or indicating the outline of drainage areas served by the outfalls(s) covered, n the application d, a, topographic map is unavailable) depicting the facility including each of its intake and discharge structures, the drainage area of each storm water outfall, paved areas and buildings Within the drainage area of each storm water outfall, each known,past or present areas used for outdoor storage of disposal of significant materials, each existing structural control measure to reduce pollutants in storm,water runoff, materials. loading and access areas, areas where, pesticides, 'herbicides, soil conditioners and 'fertdiierssare applied, +each of ds,hazardous waste treatment, storage,or disposal units (including each area not required to'have,a RCRA permit which is used for accumulating hazardous waste under 40 CFR 262 34), each well where fluids'from the facility are injected underground, springs, and other surface water bodies which received storm water discharges from the facility EPA Form 3510 -2F (1 -92) Page 1 of 3 Continue on Page 2 Continued from the,Front IV. Narrative Description offtllutant;Sources A For eachoutfall, provide an estimate of, the area (include units) of imperious surfaces (including paved'areas and building roofs) drained to the outfall, and an estimate of the total surface area drained by the outfall Outfall Area of Impervious Surface Total Area Drained Outfall Area of Impervious Surface Total Area Drained Number (provide units) (provide unds) Number_ (provide uruts) (provide inks) 004 0 5 acres 3 -535 acres 006A 005 14 acres 27 29 acres 066B 010 3 o9 acres 118 46 acres 006C 006D 00613 10 Acres 27 43 B Provide a narrative description of,slgnlficanhmatenals lhahare currently or in the past three years have been treated, storedtor�disposed in a manner to allow exposure to storm water, method`of treatment, storage, or disposal, past and present materials management practices employed to minimize contact by these materials with storm water runoff, materials, loading, and access areas, and,the'locabon,;manner, and frequency in which pesticides, herbicides, sod conditioners, and fertilizers are applied See Attachments 6 and 7 for material handling and outfall description of Outfalls 004, 005, 006A -S, and 010 C For each ouffall, provide the location and a description of existing structural and nonstructural control measures to reduce pollutantslin storm water runoff, and a description of the treatment the storm water receives, Including the schedule and type of maintenance for,control,and treatment measures and the ultimate disposal of any solid or fluid wastes other than by discharge Outfall List Codes from Number Treatment Table 2F -1 See Attachment 8 for control measures for.Outfalls 004, 005, 006 A -B, -and 010 NonstormwaterDischarges A I certify under penalty of law hat the outfall(s) covered bithis application have been tested or evaluated for the presence of nonstormwater discharges, and that all nonstormwater discharged from these outfill(s) are identified in either arfaccompanymg Form'2C or From 2E application for the ouffall Name and Official Title (type or punt) Signature Date Signed Richard D.Nowell - ORC n i J� ►/ , B Provide a4escription of the method used, the date of,any testing, and the onsde drainage points that were directly observed during a test The storm water outfalls were visually monitored on August 27, 2011 See attachment 9 which details non stormwater discharge from Outfall 005 r V1. Significant,Leaks.or Spills Provide existing information, regarding the history of significant leaks or spills of toxic or hazardous pollutants at the facility in the last three years, including the approximate date and'location of the spill or leak, and the type and amount of matenatreleased here have been no reportable leaks or spills of toxic'or hazardous pollutants in, the last,3 years EPA Form 3510 =2F (1-92) Page 2 of 3 Continue on Page 3 EPA ID Number (copy from'Item 1 of Form 1) Continued from Pane 2 NCD000830612 VII. Discharge Information A. B, C, & D See instructions before proceeding Complete one set of tables for each outfall Annotate the outfall number in the space provided Table VII -A, VII -B, VII -C are included on separate,sheets numbers VII -1 and VII -2 E Potential discharges not covered by analysis -'is any toxic pollutant listed in table 2F -2, 2F -3, or 2F-4, a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct? ❑ Yes (list all such pollutants below) © No (go to Section IX) 'VIII. Biological Toxicity Testing Data Do y6u have any knowledge or�reason,to believe that any biological test for acute or chronic toxicdy has been made on any of your discharges or on a receiving water in relation to your discharge wrthm,the last 3 years? ❑ Yes (list all such pollutants below) [Z ],No (go to Section D) No toxicity testa have been performed on storm water outfalls IX. Contract Analysis Information Were any of the analyses reported in Item VII performed by a contract laboratory or consulting fine? © Yes (6stthe name, address, and telephone number of „and pollutants ❑ No, (go to Section X) analyzed by, each such laboratory or firm below) A Name B Address C Area Code & Phone No D Pollutants Analyzed Pace Analytical Services 2225,Riverside Dr (828) 254 -7176, All Asheville NC 28804 X. Certification 1 car* under penalty of law.that thrs'documenf and all attachments were, prepared'under my drrechon,or supervision in accordance&wrth a system desrgnedlo assure that qualified personnel properly gather and evaluate the information submitted Based on my inquiry of the person or persons who manage the system or those persons dnectty responsible for gathenng,the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete I am aware that there,-are significant penalties for submitting false information, including the possibility, of fine and rmpnsonment for knowing violations A Name & Official Title (Type Or Print) B Area Code and Phone No William J. Thacker - P1ant,Manager- (336) 597 -7301 C Signature _ /��'A /Yeb (///(s/•' D Date Signed '�� 'j -i EPA,Form 3510 -2F (1 -92) t—./ Page 3 of 3 EPA ID Number (copy fiom Item 1 of Form 1) Form Approved OMB No 2040 -0086 NCD000830612 Outfall 004 ADoreval exoires , 5-31-92 VII. Discharge Information (Continued from page 3 of Form 2F) Part A — You must provide the results of at least one analysis for every pollutant in this table Complete one table for each outfall See mstruchons'for adddionai`detads Pollutant and CAS'Number (d available) Maximum Values (include units) Average,Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow - Weighted Composite Grab Sample Taken During First 20 Minutes Flow - Weighted Composite Oil and Grease < 1 1 mg /l N/A 1' Below Detection, limit Biological Oxygen Demand (BOD5) 2, 6' mg /l L Decaying vegetation Demand (COD) Oxygen Demand (COD) '75- mg /l 1 , Decaying Vegetation TolaWSuspended Solids(TSS) 140 mg /l 1 Erosion, settled dust /debris Total Nitrogen 3 3 mg /l 1 Fertilizer Total Phosphorus 0 21 mg /l 1 Fertilizer pH Mmxmum 7 151 Maximum Minimum Maximum 11 Part B — List each pollutant that isshmded in an effluent guideline which the facility is subtectto or any pollutant listed in the facility's NPDES permit for its process wastewater (d the,facddy is operating under an existing NP,DES permit) Complete one table for each outfall See the instructions for additional details and requirements Pollutant and CAS Number (d available) Maximum Values (incllude'units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab,Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Antimony 0 55 ug /l 1 Material and Product Handling 7440 -36 -0 Arsenic 2 ug /l 1 Material and Product Handling 7440 -38 -2 Barium 40 ug /l -1 Material and Product Handling 7440 -39 -3 Beryllium 0 2 ug /1 1 Material and Product Handling 7440 -41 -7 Boron 19.5 ug /l 1 Material and Product Handling 7440 -42 -8 Cadmium 0 29 ug /l 1 Material and Product Handling 7440 -43 -9 Chlorides 1<5 0 mg /1 1 Material and Product Handling 16887 -00 -6 Chromium 36 ug /l 1 equipment storage 7440 -47 -3 Cobalt 7_5 ug /l 1 Material and Product Handling 7440 -48 -4 - - Copper 35 8 ug /l 1 pipe corrosion 7440 -50 -8 Fluoride <0 5 ug /l l Material and Product Handling 16984 -48 -8 Iron 13 1 mg /l 1 pipe corrosion,equipmet, 7439 -89 -,6 Naturally occuring in,soil Lead 7 5 ug /l `l Material and Product Handling 7439 -92 -1 Manganese 311 ug /l 1 Material and Product Handling 7439 -96 -5 EPA Form 3510 -2F (1 -92) Page VII -1 Continue on Reverse I EPA ID Number (copy,from Item f of Form 1j Form Approved _ OMB No 2040 -0086 NCD0008306121 �Outfall 004 continued I ADDroval expires. 5 -31 -92 VII. Discharge'Information (Continued from page 3 of Form 2F) Part A —You must provxte,the results of at least one analysis for every pollutant in this,table Complete one table "for each outfall See mstruchons,fof additional details Pollutant and CAS Number (if available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of'Pollutants Grab °Sample Taken During First 20 Minutes, Flow- Weighted Composite Grab Sample Taken During First 20' Minutes Flow- Weighted Composite Oil and Grease N/A See Previous Page�for results of Biological Oxygen Demand (BOD5) Part A for- Outfall 004 Chemical Oxygen Demand (COD) Total Suspended Solids (TSS) Total Nitrogen Total Phosphorus pH Munmum Maximum Minimum Maximum Part B List each pollutant that is limited in an effluent guideline which the - facility is subject to or any pollutant listed in the fac ldy's�NPDES p6rmt'f6r its process wastewater (d the facility is operating under an exishngNPDES permit) Complete one table 'f6rr each outfall See the instructions for additional, details and requirements Pollutant' and CAS Number (d available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Mercury < 0 07 ug /l 1 Below Detection Limit 7439 -97 -6 Molybdenum 6 3 ug /l 1 Material and Product Handling 7439 -98 -7 Nickel 21 5 ug /l 1 Material and Product Handling 7440 -02 -0 Selenium 5 6 ug /l 1 Material and Product Handling 7782 -49 -2 Silver < 0 07 1 Material and Product Handling 7440 -22 -4 Thallium 0 089 ug /l 1 Material and Product Handling 7440 -28 -0 Vanadium 30 5 ug /l 1 Material and Product Handling 7440 -62 -2 Zinc 223 ug /l 1 Pipe Corrosion 7440 -66 -6 ,EPA Form 3510 -217 (1 -92) Page VI 141 Continue on Reverse Cnntmued from the Front Part C - List each pollutant shown in Table 2F -2, 2F -3, and 2F4 tha$you know or have reason to believe is present See the instructions for additional details and requirements Complete one table for each outfall Pollutant and CAS Number (d available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample, Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Aluminum 9 7 mg /1 Material and Product Handling 17429 -90 -5 Color 30 units Herbicides <0 23 ug /1 Below Detection limit 2,4,D Magnesium 7 6 mg /l Material and Product Handling 7439 -95 -4 Nitrate- 2 3 mg /l Fertilizer Nitrite WN 0 97 mg /1 Fertilizer 7727 -37 -9 Part,D — Provide datafor the storm event(s),which resulted in the maximum values for the flow weighted,composde sample 1 Date of Storm Event 2 Duration of Storm Event (m minutes) 3 Total rainfall during storm event (in inches) 4 Number of,hours between beginning of storm measured and end of previous measurable rain event 5 Maximum flow rate during rain event (gallons/minute,or specify units) 6 Total flow from rain event (gallons or specify units) August 27, 2011 510 0 3 1_29 NA NA 7 Provide a description of the method of Flow measurement or estimate EPA Form 3510 -2F (1 -92) Page VII -2 EPA ID Number (copy from Item 1 of Form 1) Form Approved OMB No 2040 -0086 11 — I Approval expires 5 -31 -92 VII. Discharge' information, (Continued from page 3 of Form 2F) Part A - You must provide the results of at least one analysis for every pollutant in this table Complete one Is for each outfall See instructions for additional details Pollutant and CAS Number (d available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Oil and Grease, < 1_1 mg /l NIA 1 Below Detection limit Biological Oxygen Demand (BODS) < 2 0 mg /l 1 Decaying vegatation - Chemical,Oxygen Demand,(COD) 35.0 mg /l 1 Decaying Vegetation Total Suspended Solids (TSS) .18 8 mg /l 1 Erosion, settled dust /debris Total Nitrogen 1.3 mg /l 1 Fertilizer Total'Phosphorus < 0 65, mg /l 1 Fertilizer pH Minimum 6 =77 Maximum Minimum Maximum Part B - List each pollutant that "is limited in an effluent guideline which the facility is subject-to or any pollutant listed in the facility's NPDES permit for its' process wastewater (d the facility is operating under an existing NPDES pe mit) Complete one table for'each outfail Seethe instructions for additional details and requirements _ Pollutant and CAS Number (rfavailable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During Frrst;26 Minutes Flow- Weighted Composite Grab'Sample Taken - Dunng First 20 Minutes Flow- Weighted Composite Antimony 0 74 ug /1 1 Material and Product Handling 7440 -36 -0 - Arsenic 2 1 ug /l 1 Material and Product Handling 7440 -36 -2 Barium 60 1 ug /l 1 Material and Product Handling 7440 -39 -3 - Beryllium 0.24 ug /l 1 Material and Product Handling 7440 -41 -'7 Boron '895 ug /l 1 'Material and Product Handling 7440 =42 -8 Cadmium 2 4 ug /1 1 Material and Product Handling ,7440 -43 -9 - Chlorides 40 8 mg /l 1 Material and Product Handling 16887 -00 -06 - Chromium 2 3 ug /l 1 Equipment Storage 7440 -47 -3 Cobalt 0-75 ug /l 1 Material and Product Handling 7440 -48 -4 _ Copper s8 7'ug /1 1 Pipe Corrosion 744_0 -50 -8 Fluoride <0 5 mg /l 1 Below Detect "ion limit 16984' -48 -8 Iron 419 ug /l, 1 Pipe Corrosion _- 7439-89-6 _ Naturally Occuring in soil Lead 1 4 ug /l 1 Material and Product Handling 7439 -92' -1 - -_ Manganese 69 4 ug /l 1 Material,and Product Handling (7439 -96 -5) - EPA Form 3510 -2F (1 =92) Page VII -1 Continue on tteverse EPA ID Number (copy from Item 1 of Form 1) Form Approved OMB No 2040 -0086 NCD000830612 Outfall 005 Approval expires 5 -31 -92 VII. DischargeAnformation (Continued from page 3 of Form 2F) Part A—You, must provide the results of at least one, analysis for every pollutant in this table Complete one table for each,outtall See instructions for additional details Pollutant and CAS Number (davailable) MaximumNalues (include units) Average Values (include units) Number of Storm Events Sampled Sources of, Pollutants Grab'Sample Taken During First 20 Minutes Flow - Weighted Composite Grab Sample Taken During First 20 Minutes Flow-'Weighted Composite Oil and Grease N/A 'Biological Oxygen Demand (BODS) Chemical Oxygen Demand (COD) Total Suspended Solids (TSS) Total, Ndrogen Total Phosphorus pH Minimum Maximum Minimum Maximum Part B — List each pollutant that is limited in an effluent guideline which the facility is subject,to or any pollutant listed in ttie,facility's NPDES permit for its process wastewater (it the facility is,operebng' under an exisbng,NPDES permit) Complete one table for each outfall See the instructions for additional details and requirements Pollutant and CAS Number (ifavailable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes 'Flow - Weighted, Composite Mercury <0 OT ug /1 1 Below Detection limit 7439 -97 -6 Molybdenum 12 5 ug /l 1 Material and Product Handling 7439 -98 -7 Nickel 4 3 ug /1 1 Material and Product Handling 7440 -02 -0, _ Selenium 108 ug / „1 1 Material and Product Handling 7782 -49 -2 Silver < 0 07 ug /l 1 Below Detection Limit 7440 -22 -4 Thallium 0.16 ug /l 1 Material and Product Handling 7440 -28 -0 i _ Vanadium 115.6 ug /l, 1 Material and Product Handling 7440 -62 -2 Zinc 2 31 mg /l 1 Pipe Corrosion 7440 -66 -6 EPA Form 3510 -2F (1 -92) Page VII -1 Continue on Reverse Continued froin,the Front Part C - List each pollutant shown in Table,2F -2, 2Fy3 „and 2F-4 that,you know or have reason to believe is present Seethe instructions for additional details and requirements Complete one table for each outfall Pollutant and CAS Number (davarlable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of,Pollutants Grab Sample Taken During First 20 'Minutes Flow- Weighted Composite Grab Sample Taken,Dunng First 20 Minutes Flow- Weighted Composite Aluminum 0 494 mg /l 1 Material and Product Handling 7429 -90 -5 Color 10 unite 1 Herbicides o 0 22 ug /,l 1 Below Detection Limit 2,4,D Magnesium 6 7 mg /l 1 Material and Product Handling 7439 -95 -4 Nitrate- 0 52 mg /,l 1 Fertilizer _ Nitrite TKN 0 83 mg /l 1 Fertilizer _ 7727 -37 -9 I - Part D Provide data for the stone event(s),which,resulted in thelmaximum values for the flow weighted`composite sample 1 Date of Storm Event 2 Duration of Stone Event (in minutes) 3 Total rainfall during storm event (in inches) 4 Number of hours between beginning of storm measured and end of previous measurable rain event 5 Maximum flow rate during rain event (gallons/minute or specify units) _ 6 Total flow from rain event (gallons or specify units) August 2T, 201'1 '510 0 3 1.29 NA NA 7 Providee description of,the method of flow measurement or estimate EPA Form 3510 -2F (1 -92) Page,Vll -2 EPA ID Number (copy from Item 1 of Form 1) Form Approved OMB No 2040 -0086 mrnnnnninc v ii - -- - - - - - -- -- _ ^pPluval expires 3- 17 -`.rz VII. Discharge information (Continued from page 3 of Form 2F) Part A — You must provide the results of at least one analysis for every pollutant In this table Complete one table for each outfall See Instructions for additional details Pollutant and CAS Number p /available) Maximum Values (include units) Average Values a units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow - Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted . Composite Orland Grease < 1 1 mg /l N/A 1 below detection limit Biological Oxygen Demand(BOD5) ` 2 o mg /1 1 below detection limit Chemical Oxygen Demand(COD) < 25 mg /1 1 below detection limit Total'Suspendbd Solids (TSS) 0 6 mg /,l 1 Erosion Settled Duet /debris Total Nitrogen 0 R mg /l 1 Fertilizer Total Phosphorus < -0 05 1 Fertilizer pH - Minimum 6 93 Maximum Minimum Maximum 1 Fertilizer Part B - —List each pollutant that Is limited'm,an effluent guideline which the facility Is subject to o "r any, pollutant listed In the4aclllty's NPDES permit for its process wastewater (d the facility is operating under an existing NPDES permit) Complete one table for each outfall .See the, instructions for additional details and requirements Pollutant and CAS Number (�/ availab /ej Maximum Values (include units) Average Values include units) Number of Storm Events Sampled_ Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken Dunng First 20 Minutes Flow- Weighted Composite Antimony 0 31 ug /l 1 Material and Product Handling 7440 -36 -0 Arsenic 0 63 ug /1 1 Material and Product Handling 7440 -38 -2 Barium 50 3 ug /1 1 Material and Product Handling 7440 -39 -3 Beryllium < 0 02 ug /l - 1 Material and Product'Han_dling 7440 -41 -7 - - 1 Boron 1070 ug /d 3 Material and Product Handling 7440 -42 -8 Cadmium <0 0301ug /l 1 Material and Product Handling 7440=43'-9 Chlorides - 54 8 mg /l 1 _ Material and Product Handling 16887 -00 =6 - Ckiromium 0 96 ug /,3 1 Material and Product Handling 7440 -47 -3 Cobalt 0 7 ug /l 1 Material and Product Handling 7440 -48 -4 - Copper 3 9 ug /1 1 Materia_l,and Product Handling 7440 -50 -8 Fluoride < 0 5 mg /1 F1 Material and Product Handling 16984 -48 -8 -- Iron 352 ug /l 1 Material and Product Handling 7439 -89 -6 Lead 0 098 ug /l '1 Material and Product Handling 7439 -92 -1 Manganese 329 ug /l - `1 Material and Product Handling 7439 -96 -5 - crh rorm aoiu-zr,ti -BZ) Page VII -1 Continue on Reverse EPA ID Number (copy from,ltem 1 of Form 1j Form Approved OMB No 2040 -0086 NCD000830612 Outfall 006A Ann- -1 cmvan 5_41_09 VII. Discharge Information (Continued frompage,3 of Form 2F) Part A — You must provide the results of at least one analysis for every pollutant in this table Complete onetable for each outfail See instructions for additional details Pollutant and CAS Number (ifavailetile) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow - Weighted Composite Grab Sample Taken During First 20 Minutes Flow - Weighted composite Oil and Grease NIA Biological Oxygen Demand (BODS) Chemical'Oxygen- Demand (COD) Total Suspended Solids'(TSS) Total Nitrogen Total Phosphorus pH Minimum Maximum Minimum Maximum Part B— Listeach pollutant that Is. limited in an effluent guidelme which the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater(d'the facility is operating under an existing NPDES permit) Complete one table for'each oulfail See the instructions for additional details and requirements - — Pollutant and CAS Number (d available) Maximum Values (include units) Average Values, (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken Dunng First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Mercury < 0 07 ug /1 1 Below detection limit 7439 -97 -6 Molybdenum 8 3 ug /1 1 Material and Product Handling 7439 -98 -7 Nickel 0173 ug /1 1 Material and Product Handling_ 7440 -02 -0 Selenium 0 66 ug /1 1 Material and Product Handling 7782 -49 -2 Silver <,0 07 ug /l 1 iBelow detection limit _ 7440 -22 -4 Thallium c 0 05 ug /l 1 Below detection limit_ 7440 -28 -0 Vanadium '0 54 ug /1 1 Material and Product Handling 7440 -62 -2 Zinc 9 _7 ug /l 1 Pipe Corrosion 7440 -66 -6 EPA Form 3510 -2F (1 -92) Page VII -1 Continue on Reverse Continued from' the Front Part C - List eachtipollutant shown in Table 2F -2, 2F -3, and 2F -4 that you know or have reason to believe is present ,See the instructions for additional details,and requirements Complete one table for each outfall Pollutant and CAS'Number (d available) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First,20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Aluminum 16 3 ug /l 1 Material and Product Handling 7429 -90 -5 Color 15 units 1 Material and,Product Handling Herbicides < 0 23 ug /1 Below Detection Limit 2,4,D t Magnesium 8 75 mg /1 1 Material and Product Handling 7439 -95 =4 Nitrate- 0 21 mg /l 1 Material and Product Handling Nitrite TKN < 0 5 mg /1 1 Below detection Limit 7727 -37 -9 �_- ,Part,D — Provide data for the, storm event(s),which resulted`m the maximum values for the flow weighted composite sample 1 Date of Storm Event 2 Duration of Storm'Event (in minutes) 3 Total rainfall during storm event (in inches) 4 Number of hours between beginning of storm measured and end of,previous measurable rain event 5 Maximum flow rate during rain event (gallonsfmmufe or spec6 units) 6 Total flow from raimevent (gallons or specify units) August 27, 2011 510 0 3 129 NA NA 7 Provide a description of the method of flow measurement or estimate EPA Form 3510- 2F'(1 -92) Page VII -2 EPAJD Number(copyfromltem f of Form 1) Form'Approved OMB +No 2040 -0086 NCD000830612 Outfall 010 nnnmvnlev2040 0086 � VII.0scharge information (Continued from page 3 ofForm 2F,) Part A — You must provide the results of at least one analysis for every pollutant in this table Complete one table for each outfall -See instructions for additional details Pollutant and CAS Number (d evadable) Maximum Values (include units) Average Values (include units) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab`Sample Taken During First 20 Minutes Flow-Weighted_ Composite 'Oil,and Grease < 1 1 mg/4 N/A l Below Detection limit Biological Oxygen ,Demand(BOD5) 2 9 mg /l 1 Decaying Vegetation ,Chemical Oxygen Demand (COD) 28 m %1 g ,1 Decaying Vegetation Total Suspended Solids(TSS) 10 8 mg /1 1 Erosion, settled dust /debris Total Nitrogen 1 1 mg /1 1 Fertilizer Total Phosphorus < 0 05 mg /1 1 Fertilizer pH Minimum +7 0s Maximum Minimum Maximum Part'B— List each pollutant that is limited in an effluent, guideline which the1facility is'sublect to or,any pollutant, listed, in the facility's NPDES permd,for'its process wastewater (if the facility is operating under an existing NPDES permit) Complete one table for each outfall See the instructions for additional details and requirements Pollutant and CAS Number (d available)' Maximum Values (include units) Average Values (include units) Number of Storm, Events Sampled Sources of Pollutants Grab Sample Taken Dunng First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Antimony 0 075 ug /l 1 Material and Product'Handling 7440 -36 -0 Arsenic 0 61 ug /,1 1 Material and Product Handling 7440 -38 -2 Barium 47 2 ug /1 1 Material and Product Handling 7440 -39 -3 Beryllium 0 022 ug /1 '1 Material and,Product Handling 1440 -41 -7 - Boron _ f3 3 ug /l ;1 Material and Product-Handling 7440 -42 -8 Cadmium < 0 03 ug /1 lBelow Detection_ Limit 7440 -43 -9 Chlorides 78',ug /l 1 Material and Product Handling 16887 -00 -06 _ Chromium 1 2 ug /l 1 Material and Product Handling 7440 -47 -3 Cobalt 1, -1 ug /l 1 Material and Product Handling 7440 -48 -4 Copper 1 5 ug /1, _ -1 Material and Product Handling 7440 -50 -8 Fluoride < 0 5 mg /1 1 Below Detection Limit 16984 -48 -8 - Iron 1 86 mg /l 1 Material and Product Handling 7439 -89 -6 Lead 0 42 ug /l 1 Material and Product_ Handling 7439 -92 -1 Manganese 591 ug /l _ 1 Material and Product Handling 7439 -96 -5 - EPA Form,3510 -2F (1 -92) Page VII -1 Continue on Reverse I EPA ID Number (copy fromltem4 ofForm,1) Form Approved OMB No 2040 -0086 NCD000830612 Outfall 010 1 Aonrovatexoires 5 =31 -92 VII. Discharge Information (Continued from page 3-of Form 2F) Part A — You must provide the results of at least one analysis for every pollutant in this table Complete one table for each outfall See mstruchons,for additional details Pollutant and CAS Number (d aveilablej ,Maximum Values (include units) Average Values (ncludeunits) Number of Storm Events Sampled Sources of Pollutants Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Oil and Grease N/A 'Biological Oxygen Demand (BOD5) Chemical Oxygen Demand (COD) Total Suspended ,Solids (TSS) Total Nitrogen Total Phosphorus pH Minimum Maximum Minimum Maximum Part B — List,each ; pollutant thateis,limded in an effluent guideline which the facility is sublectAo ovany pollutantlisted in the facility's NPDES permit for its process wastewater (d the facility is operating under an existing NPDES permit) Complete one table for each,ouffall See the mstrucbons, for addiborfalAetails and requirements _ Pollutant and CAS Number (davarlable) Maximum Values (include units) _ Average Values (include units) Number of Storm Events Sampled Sources of,Pollutants Grab Sample Taken,Dunng First 20 Minutes 'Flow - Weighted Composite Grab Sample Taken Dunng i First 20 Minutes _ Flow - Weighted Composite Mercury < 0 07 ug /l Below Detection Limit 7439 -97 -6 Molybdenum 0 58 ug / -1 - 7439 -98 -7 Nickel 0 89 ,ug /l 7440 -02 -0 Selenium 0 5 ug /l 7782 -49 -2 Silver < 0 07 ug /l Below Detection Limit 7440 -22 -4 Thallium < 0 65 ug /l Below Detection Limit 7440 -28 -0 Vanadium 1 5 ug /1 7440 -62 -2 Zinc 4 2 ug /l 7440 -66 -6 EPA Form 3510 -2F (1 -92) Page VII -1 Continue on Reverse Continued from the Front Part C - List each pollutant shown in Table 2F -2, 2F -3; arid'2F- 4'tha1 you know or have reason to believe is present See the instructions for additional detads,and requirements Complete one table,for each outfall Pollutant and CAS Number (d available) Maximum Values (include units), Average Values 0 units) Number of Storm, 'Events Sampled Sources of'Pollutents Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Grab Sample Taken During First 20 Minutes Flow- Weighted Composite Aluminum 282 ug /1 1 Material and Product Handling 7429' =90 -5 - - - - Color 42 units 1 Herbicides c 0 23 ug /l 1 Below Detection limnxt 2,4,D Magnesium 3 8 mg /l 1 Material and Product Handling 7439 -95 -4 Nitrate- < 0 2,mg /1 1 Below Detection limit Nitrite _ TKN V97 mg /l _ _1 Fertilizer 7727 -37 -9 - Part D — Provide data for the storm events) which resulted in the maximum values for the flow weighted composite sample 1 Date of Storm Event 2 Duration of,Storm,Event (in mrnutesj 3 Total rainfall during storm event (Iii inches) 4 Number of hours between beginning of storm measured and end of previous measurable raerevent 5 Maximum flow rate during rain event (gallons/mmute or specify units) 6 Total flow from rain event (gallons or specify units) August 27, 2010 510 0 3 129 NA NA 7 Provide a description of the method of flow measurement or estimate EPA Form 3510 -2F (1 -92) Page VII -2 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 1 Form 1 - Item XI - Maps Mayo Plant North Carolina Attachment 1 - Form I - Item XI - Map Carolina Power & Light Company Mayo Electric Generating Plant Person County Page l of 2 Mayo Plant North Carolina Attnchment 1 - Form 1 - Item XI - Map Carolina Power & Light Company Mayo Electric Generating Plant Person County Page 2 of 2 Progress Eriergy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 2 Form 2C - Item II - A Flows, Sources of Pollution, and Treatment Technologies E g i q m& [ /D � ka) / .� r- � \� 2 OR 2■ �o �e @ a§ CO k / �. 0 @R E d2 a U f k $ i q m& [ /D � ka) / .� r- AE U) 2 OR i§ � �e @ n 2 � CD i $ { m& E2 /D k 0 / .� r- a U) 2 OR F- � - @ % _ k / \ � @R E d2 � U f k LL M \ 2> \_ §3 /» k m $ o d § m E fo D 0 0- } e % e m 2 a T, k e l � F k q _ _ f 0 / k% a cr k wu S a 'f 2 CD i $ { m& E2 /D 22 0 .� r- �e U) 0 OR % 0 i % m& E2 \ R om � 0 .� r- 0 U) 0 � F- k� ca >1 CD % _ % 0 $ � � m 7, .c « i 0 ek m& E2 \ R om / 0 .� r- 0 c 0 F- k� ca >1 0 % _ k $ � � m 7, .c « \ �0 �f Ef 0 00 n - / ( � r- 0 § 0 / ca >1 2(D E / §(a \ \ AGE @R E d2 U R k LL M W 2> §3 /» k m to § m E fo 0- } e % e 2 a \ �0 �f Ef 0 00 n �� t / ( � r- 0 0 LL ca >1 2(D Est §(a :3 $ LL AGE @R \ �0 0 00 n �� t / o m /& \ �0 00 n 7 C14 o m O 0 LL � / ~ C/) § C) o _ Q f \ � g � m G \ § { E 2 % o \ 3 E ; * 2 2 CA E e 0 \ o 2 O p o \ § » i2 tm E/ e § t a CO 2 L 2 c o § E q fO m To a) \ f E / \ / E ` W m — ~ k 0ae / MU/ 3 % k � m kf \ \ / C:) / r o E c % # o _ cn / 0 \ p C) # = I \ _ # & 2 � \ / I 22 =a) J5 A 4 ƒ% k° �� \ �x Q m a � o § R � r - j ® / $ m 0 / c _Ile k k a / y \ E ° o 2 ( j * R \ § ------ - - - - -j ' k ' � � 2 -- - - - - - - - • | c E + • /� CL 2 § co 72 0 �� / 2 CL § m ƒ& o LL cn 3 q ± O m co m c k k — k k� / co % k 4\ § Q G Progress Energy Carolinas, Inc. Mayo Electric Generating Plant, National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 2 Form 2C - Item II -A Flows, Sources of:Pollution, ,and Treatment Technologies (Table Corresponds to Page 1 of 6) Stream Estimated Average "Flow Comments 1 19,MGD Make up water from Mayo Reservoir. 2 13 7 MGD Cooling Tower make up 3 0.36 MGD Raw Water treatment 4 0 002 MGD Sewage treatment plant 5 0.00175 MGD Raw water treatment backwash 6 0.36 MGD Treated' water to water storage 7 300, GPM (Max. rate) Oily waste (infrequent) to ash pond 8 1.5 MGD Low,volume waste to ash pond 9 0.05 MGD at start up Boiler blowdown to ash pond 10 2 MG /event 1 /yr Cooling Tower basin drain to, Mayo Reservoir 11 9 MGD Evaporation from Cooling Tower 12 3 9 MGD Ash Transport/Cooling Tower Blowdown 13 Variable as needed (blowdown) Intermittent blowdown of circulating water from heat exchangers 14 8 5 MGD (re- circulating flow) Heat exchanger ('primary route) 15 0.0135 MGD (annual daily average) Coal pile Runoff 16 10 2 MGD Outfall 002 discharge to Mayo Reservoir 17 Secondary containment' for SCR chemicals 18 11 1 MGD Make up Water,to Heat Exchangers 23 0f20 MGD Bioreactor Discharge to Polishing Pond Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 26 variable Cooling Tower'Blowdown * - The Facditywas constructed to utilize either Stream 12 or 26 for cooling tower blowdown. Currently, Stream 12 is used because this flow path allows for the sluicing of ash`with the cooling tower blowdown'water In the future when the facility goes to dry ash handling Stream 26 will be used for cooling tower blowdown, occasional wet sluicing of fly ash will occur during periods of maintenance on the dry fly ash handling system. 4 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National'Pollutant Dischatne Elimination,System Permit Number NC0038377 Attachment 2 Form 2C - Item II- A,Proposed Flows, Sources of Pollution, and Treatment Technologies (Table Corresponds to Page 2 of 6) Stream Estimated Aye" 6 Flow Comments 2 13.7 MGD Current Cooling Tower Make Up 10 2 MG /event 1 /yr Cooling Tower basin drain to Mayo Reservoir 11 9,MGD Evaporation from Cooling Tower 12 3 9 MGD Ash Transport 13 Variable as needed (blowdown) intermittent blowdown of circulating water from heat exchangers 14 8.5 MGD (re- circulating flow) Heat exchanger (primary route) 16 10.2 MGD Outfall 002 discharge to Mayo Reservoir 18 141 MGD Make up Water to Heat Exchangers 19 1.9 MGD Make up Water to FGD System 20 1.55 MGD Evaporation from FGD System 21 0.35 MGD FGD Blowdown to Settling Pond 22 0 35 MGD Bioreactor intake from Settling Pond A 0.35 MGD Bioreactor Discharge. to Polishing Pond 24 2 6,MGD Proposed Cooiing�Tower make up. 25 19.0 MGD Make up water from Mayo Reservoir. 26 Variable Cooling Tower Blowdown* * - The Facility was constructed to utilize either Stream 12 or 26 for cooling tower blowdown. Currently, Stream 12 is used because this flow path allows for the sluicing of ash with the cooling tower, blowdown water In "the future when the facility goes to dry ash handling Stream 26 will be used for coolmgtower blowdown, occasional wet.sluicing of fly ash will occur during periods of maintenance on the dry fly ash handling system. Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 2 Form 2C - Item II -A Proposed Flows, Sources of Pollution, and Treatment Technologies Future FGD Waste water System Flow Schematic (Table Corresponds to Page 3 of 6) Stream Estimated Average Flow Comments 27 1.9 MGD Make -up to FGD System 28 1.55 MGD Evaporation 29 0.35 MGD FGD System Blowdown to FGD Settling Pond 30 0.35 MGD Intake to ZLD System 31 0.4 MGD Clean Distillate Discharge to Boiler Water Make -up 32 0.4 MGD Clean Distillate Discharge to Cooling Tower or FGD System 33 0.04 MGD Brine Solution to Ash Silo to condition dry ash for transport to monofill 34 seasonal variability Monofill leachate to FGD settling pond 35 seasonal variability Stormwater from ZLD Island 9 Progress. Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 3 Form 2C - Item II - B Flows, Sources of Pollution, and Treatment Technologies Progress Energy Carolinas, Inc. Mayo Electric Generating 'Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 3 Form 2C - Item 11 -13 Flows, Sources of Pollution, and Treatment Technologies The 'Mayo Electric Generating Plant is a coal -fired electric generating plant with one unit rated at a maximum dependable capacity of 745 mw_ The plant is located in Person County, North Carolina and uses No. 2 fuel oil for start up and stabilization of the boiler flame. Water is withdrawn from the Mayo Reservoir as required ,to make up evaporative losses from the cooling tower, FGD Scrubber and boiler water needs Makeup pumping rates from the reservoir are highly variable depending upon natural weather conditions, generation load, plant operations, and evaporative loss Chemical constituents contained in the discharges from this facility will, in part, be representative ,of the naturally occurring chemical quality of the intake water, The discharges will also have chemical constituents of such quality and quantity associated with similar discharges for fossil generating facilities of this size, type, and in this geographical location Either all or part of "the elements enumerated ,in the Periodic Table, either singularly or in any combination, may from time to time be contained in this discharge More detailed descriptions of the individual discharges,described below OUTFALL 001 - COOLING TOWER.SYSTEM Approximately once per year the cooling tower ;basin and closed cycle cooling water system is drained to dewater the system for maintenance The majority the water is pumped to the ash pond Also approximately 2 MG is drained to the reservoir to dewater the system for maintenance That discharge is monitored and reported to the state through, the monthly Discharge Monitoring Report,(DMR) (Outfall 001) DRY ASH HANDLING D[y Fly Ash Handling The plant has made an upgrade converting from primarily wet sluicing fly ash to primarily dry handling of fly ash Dry fly ash handling is the primary method of fly ash disposal Fly ash is handled dry by a pneumatic system and sent to the ash silo After being stored in the silo for a short period �of'time the dry fly ash is loaded 'into trucks and is transported offsite to a permitted monoflll If the dry ash handling system is out of service during plant operation periods, fly ash will "be sent to the ash pond via the ash sluice system until the ,dry system is ,restored Such occurrences are infrequent and brief Dry Bottom Ash Handling (future) The plant is planning to convert the bottom ash handling system from a wet sluicing system to a system for handling bottom ash dry 'Dry bottom ash handling ,will become, the primary method of bottom ash disposal Bottom ash will ,be handled dry by a pneumatic system and sent to the ash silo After being stored in the silo fora short period of time the dry bottom ash will be loaded onto trucks and is transported offsite to a permitted monofill Until such time as the upgrade to a 'dry bottom ash handling system is complete, bottom ash will continue to be wet sluiced to the ash pond OUTFALL 002 — ASH POND TREATMENT SYSTEM The ash pond receives ash transport water, coal pile runoff, storm water, cooling tower blowdown, and various low volume wastes such as boiler blowdown, air pre- heater wash water, boiler wash water, oily waste treatment, wastes /backwash water from water treatment processes, plant area'wash down water, and equipment, heat exchangerewater The sewage treatment plant Progress Energy Carolinas, Inc. 'Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NC0038377 also discharges to the ash pond The ash pond provides treatment by sedimentation, oxidation, neutralization, equalization, and adsorption. A standpipe allows for overflow release to a small secondary - settling basin for release into, Mayo Reservoir Due to alga blooms, the pH of ash pond discharge canal is adjusted at the standpipe as needed Ash Transport Water — During the brief and infrequent, time the dry fly ash handling system may be out of service, water,for sluicing fly ash and bottom ash to the ash pond is withdrawn from the closed' cycle °cooling water system The water in the closed cycle cooling water system is treated with a dispersant for protection of W& cooling tower fill Coal Pile Runoff — The coal pile runoff is routed to the ash, pond Flow volumes 'are related to rainfall frequency and intensity. The annual daily average flow is based on a coal pile area of 5 acres, an annual average rainfall of 44 inches and a runoff coefficient' of 1 0 Cooling Tower Blowdown — Normally, ash transport water withdrawal from the closed cycle cooling water system 'is sufficient to 'control total dissolved solids (TDS) in the cooling water and serves as cooling ,tower blowdown During periods of, maintenance, some molybdate waste from the closed cycle cooling water system is routed to the ash pond Also during periods of maintenance, the,cooling tower basin is drained to the reservoir. Limestone and Gypsum Piles = Storm water that falls on the limestone and ,gypsum storage piles is,directed:to,the ash pond Low Volume Wastes — Oily Wastes — Drains containing oily wastes or water are routed to the oily waste basin The discharge from the oily waste basin is routed through the oil —water separator where the oil is removed and contained The treated water is then discharged to the ash pond The fuel oil storage tank is in a containment area with a valve drain. The drain is routed 'to the oily waste basin. The collected oil is then managed and burned as used oil according to the requirements of the facilities Title V Air Permit Boiler_ Blowdown — The boiler water is treated with ammonia continuously when the boilers are 'in service Sodium hydroxide is used when needed during abnormal conditions Boiler blowdown is routed to the ash pond via the low- volume waste conveyance Water Treatment Wastes — Boiler make -up water and water for other uses is withdrawn from the lake, treated by various processes, including clarification, sand filtration, carbon filtration, and demiheralizafion/ reverse osmosis Finished water is stored in tanks until needed Vanous,wastes generated from the water treatment such as filter backwash, and spent regeneration chemicals such as sulfuric acid and sodium hydroxide are routed to the ash pond via the low volume waste conveyance The plant's, Reverse, Osmosis system produces a reject waste stream of approximately 150 gpm Miscellaneous — Other miscellaneous ,sources such as wash -down water, water from various plant drains, secondary containment drains, laundry activity and temporary hand washing stations are routed to the ash pond via the low volume waste conveyance Miscellaneous equipment heat exchanger water can be routed to the ash pond via the, alternate cooling tower blowdown line if needed The air pre- heaters and boilers are water washed infrequently The wastewater from the air pre- heaters wash and boiler wash activity is discharged to the ash pond 2 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Diischarae Elimination System Permit Number NC0038377 Flue Gas Desulfurization Blowdown (Existing) — The Flue Gas Desulfurization (FGD) system directs flue gas into an absorber where limestone (calcium carbonate) ;slurry is sprayed Sulfur dioxide in the flue gas, reacts with the limestone slurry to produce calcium sulfate (gypsum) This system reclaims any unreacted limestone slurry to be reused in the absorber A small blowdown stream is used to maintain the chloride concentration in the reaction tank The blowdown stream is discharged to a FGD settling pond where suspended solids are reduced' prior to entering a bioreactor The bioreactor utilizes, microbes to reduce soluble contaminants to insoluble forms that then precipitate from solution The treated wastewater (bioreactor effluent Outfall 009) enters the ash pond'second'ary settling pond prior°to outfall 002 Flue Gas Desulfurization Blowdown (future) — The Flue Gas Desulfurization (FGD) system directs flue gas into an absorber where limestone, (calcium carbonate) slurry is sprayed Sulfur dioxide in the flue gas reacts with the limestone slurry to produce calcium sulfate (gypsum) This system reclaims any unreacted limestone slurry to be reused in, the, absorber A small blowdown stream is used to maintain the chloride concentration in the reaction tank The blowdown stream will be discharged to the FGD settling pond where suspended, solids are reduced The discharge of the settling pond will be treated in a thermal ,evaporation, zero liquid discharge (ZLD) system. The ZLD concentrates the wastewater stream through the ,use of both mechanical and steam energy to ,evaporate the, water. The concentrated wastewater will be used for moisture conditioning of fly ash prior to being sent to a landfill. Clean distillate from the process will be utilized'within,the plant-to partially replace water•withdraw from Mayo Lake. The ZLD system will remove the FGD blowdown stream from outfall 002. Sewage Treatment Plant (STP) — Sanitary wastes are treated on -site by an extended aeration treatment plant The plant is designed for 0 0125 MGD and consists of a screen, commutator, surge tank, aeration tank, clarifier„ chlorine contact chamber, and a sludge holding tank Flow from the system is dependent upon fluctuating demand due to variations in the number of personnel om site When needed, residuals are disposed of off -site by a licensed contract disposal, firm The STP effluent is routed to the ash pond via the alternate cooling tower blowdown line ASH MANAGEMENT AND RECLAMATION From time to time fly and bottom ash in the ash, pond may be stacked or relocated within the diked boundary.of the ash pond system to optimize treatment and storage Iwthe event a practicable market becomes available, Progress, Energy may exercise the option of reclaiming ash from the ash pond system In consideration of the scope of such an operation, no additional discharges are expected to result from ash reclamation, efforts HERBICIDE AND PESTICIDE USAGE IN THE TREATMENT SYSTEM POND Herbicides may be used as needed to control nuisance aquatic'vegetation These. herbicides are applied by licensed applicators, or persons under the immediate supervision of,a licensed applicator, in accordance with the manufacturer's instructions- Herbicide usage is the least preferred approach to,grounds maintenance The preferred grounds, maintenance approach is strategic placement of gravel /stone and then mowing The occasional usage of herbicide is when the preferred'methods are not'workmg or there is a personnel safety issuewith mowing or stone placement K3 Progress Energy Carolinas; Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number "NC0038377 Pesticides may be used as needed to perform biological assessments These ,Pesticides are applied by licensed applicators, or persons under the immediate supervision of a licensed applicator, in accordance with the manufacturer's instructions MAYO K40NOFILL (future) The monof ll facility will be located across Highway 501 from the Mayo Plant, and comprises approximately 659 ,9 acres total,with a 103 8 acre waste footprint, Phase 1 disposal area will have a 5 year design life. The monof ll will have leachate collection and removal system (LSCR) that is designed to meet, the requirements of the North Carolina Solid Waste, Management Regulations The LSCR will include the following components: • 24 -inch granular protective /drainage layer • Network of leachate lateral and header collector pipes • Double -sided drainage Geocomposite (GC) with a tnaxial geonet core ® Three leachate holding /storage tanks Leachate collectedwdl either be used as process water (to moisten the ash prior to or following placement in the monofdl) During therseasonal high rainfall periods excess leachate.will be collected, stored and delivered to the inlet of the ZLD for additional processing or sent to a POTW. Determination of which leachate disposal method will be used on,a daily basis will depend on the operational needs of the site and capacity of the permitted treatment system Leachate is proposed to be stored in three,tanks with a maximum capacity of approximately 348,000 gallons each'(total,site design capacity of approximately 1,044,000 gallons), as well as existing process tanks and the NPDES ponds within the power generation facility will be used to store leachate as needed ,STORMWATER RUNOFF Outfall 004 — Drainage from Outside Storage Area Outfall 004 is located ,on the northeast side of the plant site and drains, to the reservoir, using catch basins, storm sewer and vegetated conveyance The industrial activity drained to this outfall is primarily the facility's outside storage area 'mcludmg a loading dock Materials that are not weather sensitive are stored in this area. These include empty lubricant drums, structural steel, pipes, and some large equipment parts Virtually the entire area is loose gravel, except for the concrete unloading dock There, is a storage shed in the back of the outside storage area This shed contains any chemicals or oils that would be stored in the area The hazardous waste central storage area is ,located in this, same shed Sometimes during construction projects, ,a portion of the outside storage area is utilized for material storage which could consist of additional structural steel and concrete truck washout area The concrete truck,washout area is controlled to ensure no free flowing liquid leaves the area or come in contact with any storm drains Once the washed out concrete is cured /dried, the cured' concrete is properly disposed Due to mobile equipment utilization there is a potential for,petroleum release Outfall 005 — Drainage from Industrial Area — Main Outfall 005 is located on the northeast side of the facility and is the end point of the plant's primary storm sewer system that drains the "power house block" �of the plant using catch basins, storm sewer and vegetated conveyance This drainage area includes areas around the boilers and turbine buildings (both are open, no roof or walls), precipitators, and the roofs of the machine shops, administrative buildings, warehouse, parking lot, and' miscellaneous support °facilities, such 4 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NC0038377 as the water supply treatment, ash storage' silos, selective catalytic reduction (SCR) and transformers Also draining to this outfall through sewers is the grassed area intended for Unit 2 at some time in the future The grassed Unit 2 area is sometimes utilized for fabrication of structural steel for construction / maintenance projects This area consists of gravel and grass areas For outfall 005 the potential pollutants could be coal, coal,ash, sediment, and the, chemical make -up of the rain water Due to mobile equipment utilization there is a potential for petroleum release Outfall 006a. b. c, d, e. - Cooling Tower Area Outfall 006 is located at the eastern end of the site and drains the area around the cooling tower, including the roof of the chemical feed budding and associated roads, and parking areas using catch basins, storm sewer and vegetative conveyance In the cooling tower area, there are five separate outfalls These outfalls involve catch basins and storm sewers that drain to swales, and then to reservoir For this outfall the potential pollutants could include sediment, mist from the cooling tower and chemical make -up of the rainwater A malfunction of the. cooling tower basin level and / or the cooling tower make -up system could result in a potential release of cooling tower water Due to mobile equipment utilization there is a potential for petroleum release. On, rare occasions herbicides are used for ground maintenance at the cooling towers Outfall 010_ — ,Access Road With the addition of a flue gas desulfurnzation (FGD) system and upgrades to the dry fly and bottom ash handling system there is and will be routine vehicle traffic on the site access road This will include trucks hauling dry ash in tankers or conditioned dry ash (ash mixed with water to minimize dust). Additionally'trucks will haul limestone for infecting into the stack as part of the FGD system and gypsum (byproduct of the FGD process) For Outfall 010 the potential pollutants could be coal, coal ash, hydrated lime, limestone, gypsum, sediment, petroleum, miscellaneous delivered chemicals and the chemical make -up of the rainwater All trucks will be covered and directed to a truck wash area before leaving the site, via the plant access road Due to vehicle traffic, there is a potential for petroleum release Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 4 Form 2C -'Item VI - Potential Discharges Not Covered by Analysis Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Form 2C — Item VI — Potential Discharges Not Covered,By Analysis Chemical Estimated Average Frequency Purpose Annual Usage Aluminum sulfate 1,000 gals. As required Improve clarifier floc Polymer 100 lbs. As required Improve clanfier floc Sodium hydroxide 170,000 lbsl As required pH Control Sodium molybdate 1,100 lbs. As required Corrosion control Aqua ammonia 25,000 lbs. As required Boiler water H control Sodium bicarbonate 10,000 lbs. As required pH control 15= 25 %godiuin 5;000 gals. As required pH control hydroxide - Water based non- 7,000 lbs. As required Biofouling control oxidizing agent Silicone based 1,000 gals. As required Defoamer treatment defoamer Dispersant (acrylic 17,000 lbs. As required Biofouling control acid polymer) Anhydrous 450,000 gals. As required' Air'pollution 'Ammonia treatment system Sulfuric acid 50,000 lbs. As required pH control Sanuril Chlorine 100 lbs. Continuous Sewage plant Tablets effluent treatment Limestone (Calcium 270,400 tons Continuous Flue Gas Carbonate) Desulfuization Dispersant 1,275 gals. Continuous Corrosion, control hos honic acid) Water Treatment 1,400 gals. As required Metals Precipitation Additive Metclear Magnesium 10 lbs %ton of coal As required Boiler Slagging Hydroxide Calcium Carbonate 10 lbs /ton of coal As required Boiler Slagging Kleen MCT 103 50 gals. As required R.O. system cleaning Kleen MCT 411 50 gals. As required R.O. system cleaning Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharne,,Elimination System Permit Number_NC0038377 Chemical _ Estimated Average Annual Usage Frequency Purpose Kleen MCT 511 50 gals. As required R.O. system cleanin Hypersperse MOO 150, 450 gals. As required R.O. system treatment Hydrated Lime 1,875 tons As required Air pollution treatment system / Corrosion Control Inhibitor 6,000 gals. As required FGD scale control Dis erant 3,000 gals. As required FGD scale control Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National-Pollutant Discharge Elimination system Permit,Number NCO038377 Attachment 5 Form 2F — Item Ili Site Drainage Maps Mayo Plant North Carolina Figure I - Form 2F- Item III - Map Carolina Power & Light Company Mayo Electric Generating Plant Person County September 2011 Ld ik UU 13 cz | ry \ \� ƒ § § ` k &_ �■| §lop ©2§ Oo §§§ ■ � � � ;�■ � ¥ f § §2�§2 §|� ` §B § \§; §9[|§k §� §2§ §§j \kjl \ k 2 00 ƒ ri _ « R § - 2 r, 4\ \� 00, § \ {\ Ln nT ( ° | ry \ \� ƒ § § ` k &_ �■| §lop ©2§ Oo §§§ ■ � � � ;�■ � ¥ f § §2�§2 §|� ` §B § \§; §9[|§k §� §2§ §§j \kjl \ k 2 00 ƒ ri Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 6 'Form 2F'— Item IV -13 Narrative Description of ;Pollutant Sources Taken from Mayo Electric Generating Plant's Storm Water Pollution Prevention Plan MATERIAL HANDLING Four areas of coal handling were evaluated ,fortheir potential to create dust or particles. Also the methods of controlling the dust were evaluated to ensure they were satisfactory in maintaining dust control. The,areas evaluated were'the coal car unloading area, transfer boom, conveyor belt system and coal pile. Coal car unloading area - The, coal cars are positioned over a below grade open transfer pit. The unloading area is equipped with a dust suppression system that is used to minimize the generation of dust during-,coal car unloading. Water spray nozzles,are, positioned such that as the coal car is unloaded into the transfer pit, the spray suppresses any dust that could be created due to the unloading activity. Various conditions such as wind, rain and coal condition-.dictate the need for the dust suppression system. Whenever the operators feel the system is needed, it will `be used to prevent the creation of a dust that could enter the storm water system. Storm water drainage from this area flows (via the ash pond) to an NPDES discharge point 002, • Transfer boom - Another operation where there is the potential to� create dust-is the transfer of coal from the conveyor belts to the coal pile. In order to minimize dust and on as need basis, the boom is.raised or lowered. Storm water drainage from this area flows (via`the ash pond) to an NPDES discharge point 002. • Conveyor belt system - The conveyor belt system has been evaluated for the{potential to create dust. The possibility of the conveyor belt system to create dust or come in contact with,storm water has been reduced because the system is covered. Efforts are,nia&to ensure the conveyor belts stay,covered. Storm water drainage from the majority of these areas flows (via the ash pond) to an NPDES discharge point 002. • Coal pile - The,coal pile is known as a "live pile ", This is because of'the way the coal is fed or reclaimed to the unit/boilers. Coal is pulled from the bottom of the pile, therefore reducing the possibility of dust. Storm water that comes in contact with the coal pile is routed to an NPDES discharge point 002 (via the ash pond). Storm water drainage from this area flows ,(via the ash pond) to an NPDES discharge point 002. In spring of 2009 the FGD system went into service. The FGD system requires individual storage piles for the needed limestone and the produced gypsum. The storage piles, are located west of the powerhouse block near the railroad tracks. Storm water that comes in contact with limestone or gypsum is routed to an NPDES discharge point 002 (via the ash pond). The limestone and ,gypsum materials are transported to and from the storage piles via dump trucks. Gypsum haul trucks are required to be rinsed to remove any residual material prior to leaving the plant -area. The truck rinse'activ,'ity�is conducted inside acontainment that processes the used water through an oil water separator. Which then is routed (via the ash pond) to an NPDES SWP3 Material Handlmg.doc revision 6 September 2011 DFP discharge point 002. During transportation, the dump trucks are required to keep the material covered. In 2010, hydrated lime injection system for flue gas conditioning. 'The system consisted of silo, truck unloading equipment and injection equipment. The truck unloading area was designed with a secondary containment that is utilized during the truck unloading process. Closed tanker trucks deliver hydrated lime. In 2011, magnesium hydroxide and calcium carbonate systems are being installed to reduce coal combustion boiler slag impact. The truck unloading area consists of secondary containment system that includes a sump thatallows,any released chemical to,be,collected and pumped into thekcorrect;inside material tank. Any rain water can be released (after evaluation) outside of the containment via sheet runoff. SWP3 Matenal' Handhng'doc re'ision 6 September 2011 DFP Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant.Discharae Elimination System Permit Number'NC0038377 Attachment 7 Form 2F — Item IV -B Narrative description of Pollutant Sources Taken from Mayo Electric Generating Plant's Storm Water Pollution Prevention Plan Outfalls Narrative Description Outfall 004 — Drainage from Outside Storage This, outfall is located on the northeast side of the plant, site and drains to the reservoir, using catch basins' and storm sewer. The industrial activity drained to this outfall is primarily the facility's outside storage area including a loading dock. Materials that are not weather sensitive are stored, in this area. These include empty lubricant drums, structural steel, pipes, and some large equipment parts. Virtually the entire area is loose gravel, except for the concrete unloading dock. There is a small storage shed in the back of the outside storage area. This shed contains any chemicals or oils'that would be stored in the area. The hazardous waste,central storage area is located in this same shed. During construction projects, a portion of the outside storage area is being dedicated' for a Ilaydown area for material storage which consists of structural steel and concrete truck washout area. The concrete truck washout area is controlled to ensure no free flowing,liquid leaves the area,or comes in.contact with any storm drains. Once the washed out concrete is cured / dried the cured concrete is properly disposed. Due to mobile equipment, on- site there is a potential for petroleum release. Outfall 005 — Drainage from Industrial Area The outfall is located on the northeast side of the facility and is the end point of the plant's primary storm sewer system that drains the "power house block" of the plant. Including the area around the boilers and turbine buildings,'precipitators, and the roofs.of the,machine shops, administrative buildings, warehouse, parking lot, and miscellaneous support facilities, such as the water supply treatment, ash storage silo, hydrated lime silo and transformers. Also draining to this outfall through sewers is the grassed area intended for Unit 2 at some time in the future. At various times during construction and maintenance projects, the Unit 2,area is being utilized as structural steel and fabrication area. This area consists of gravel and grass areas. For outfall 005 the potential pollutants could be coal, coal ash, sediment, and the chemical make -up of the rain water. Due to mobile, equipment, on -site there is a,potential for petroleum release. In 2004.a ,SCR installation included the need to install anhydrous ammonia storage tanks, including a truck unloading area within this area. The storage tanks and truck unloading areas were both installed with secondary containments. The secondary containments included normally closed valve drainage system that effluent is,routed to the ash pond and into a NPDES discharge point 002. SWP3 Outfalls.doc, revision 6 September 2011 DFP During the 2009 FGD ,Scrubber installation an additional transformer was added to this area. The transformer was installed with secondary containment with any collected rain water routed to the existing oil waterdrainage and separation, system. Also during this same time period the dry flyash collection system was upgraded including the load out system with a wheel wash system. The load out system is designed to deposit conditioned.flyash into a dump truck. The dump trucks' wheels are rinsed and the dump truck-'is covered prior to leaving the loa&out area. In 2010, hydrated lime injection,system for flue gas conditioning: Theisystem consistedof silo, truck unloading equipment and injection equipment. The truck unloading area was designed with a,secondary,containmerit that is utilized during the truck unloading process. Closed tanker trucks deliver hydrated lime. Outfall 006a, b, c, d, e — Cooling Tower Area Outfall 006 ,is located at the eastern end of `the site =and drains the area ,a"round the cooling towers, including the roof of the chemical feed building and associated roads and parking areas. In the cooling towerwea, there aretfive separate outfalls. All these,outfalls involve catch basins and storm sewers that drain to swales and then to the reservoir. The cooling tower itself has a basin for re- circulating cooling water and therefore, does not directly contribute to storm water•runoff. For this outfall the potential pollutants could include sediment, mist from the cooling tower and the chemical make -up of the rainwater. A malfunction of the cooling tower basin level and / or the cooling tower make -up could result in potential release,of cooling tower water. Due to mobile equipment, on -site there is a potential for petroleum release. Outfall 007a, b — Drainage from Railroad Area This outfall was removed from.Mayo's NPDES permit requirement effective date February 2001. Outfall 010 - Main Plant Entrance Road Starting at the,Boston Road and the main plant road intersection and traveling towards the plant, the first approximate, 100 yards drains into Mayo Plant's ash pond. The remaining of the main plant road drainage area drains to Mayo Lake. The central drainage pointffbfthe road is located at a low point south of the entrance to the picnic,area entrance. The main plant entrance road is being added ,to ,the SWP3 due to additional limestone and gypsum truck traffic (Spring 2009). The potential pollutants for this area could be coal ash, limestone, gypsum, petroleum, hydrated lime and the chemical make -up of the rain water. Limestone,delivery trucks arrive on site covered. The gypsum trucks leaving'with product will be washed /rinse of any gypsum residue before leaving the plant area. Also debris cover will cover material before leaving the plant area. Due, to vehicle traffic there is a potential for petroleum release. SWP3 Outfalls.doc revision 6 'September 2011 DFP In 2009 recognizing the increase chemical /material transportation activity in this area, ,a daily (excluding holidays and weekends) inspection of the plant entrance road was established. In 2010, the installation of the hydrated,lime injection system for flue gas conditioningiresulted in increased truck traffic. Closed tanker trucks deliver hydrated lime. In 2011, coal conditioning system (magnesium hydroxide and calcium carbonate systems) are being installed to improve coal combustion to improve boiler slag impact. The material is delivered to facility via closed tanker trucks. SWP3 Outfalls.doc revision 6 September 2011 DFP Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 8 Form 2F — Item IV -C Narrative description of Pollutant Sources Taken from Mayo Electric Generating Plant's Storm Water Pollution Prevention Plan BEST MANAGEMENT PRACTICES (BMP's) Structural As need or new projects develop, any additional structural BMP are evaluated and identified. The need will be based on the assessment of potential sources ,that could contribute significant quantities of pollutants to storm water discharges ,and data collected through monitoring of storm water discharges. Also, any concerns noted during visual inspections will be addressed at that time. Containment -/ Diversion These measures require a physical structure or barrier to be installed, to divert storm water away from potential pollutant sources or to contain potential pollutant sources. Diversion measures function best where runoff can be directed to a.drainage channel and containment of the source is impractical. Containment functions best in areas where material will be permanently stored, handled, or used. Specific containment/diversion measures include: • Segregation of the work area. • Covering or enclosing the work area. • Diking the work area. • Diversion of storm water runoff, via pipes, and catch basins, or channels. • Dust controls Since 2000 the following projects that were evaluated and determined that structural,BMPs were needed include the: following: • 2004 SCR installation including. anhydrous ammonia storage tanks o Anhydrous ammonia storage tanks - secondary containment o Anhydrous ammonia delivery truck unloading area — secondary containment • 2009 FGD Scrubber installation, and upgrade of dry flyash,hand'ling ,system o Transformer installation — secondary containment going to oily waste collection system o FGD equipment location — inside with drainage back into system o Relocation of FH double wall mobile equipment fuel oil tank — double wall. tank placed inside >of -a secondary containment with lock drains that flow into the =oily waste collection system o Flyash delivered `into covered dump truck o Flyash truck wheel wash system installed (liquid routed to ash pond and into 'a NPDES discharge point 002) ® 2010 Hydrated lime o Delivery truck — closed tanker o Truck unloading — secondary containment • 2011 Coal conditioning system (magnesium hydroxide and calcium carbonate) o Delivery truck — closed tanker SWP3 BMPs Structural doc revision 6 September 2011 DFP o Truck unloading— secondary containment with sump to allow spill material to place into product tank o Product tanks located inside building with secondary containment including sump to allow any spill material to be place into product tank An example of a structural BMP presently in place at the Mayo Plant is that secondary containment is provided for all above ground stationary oil storage tanks. All areas with potential to have•erosion shall have temporary BMP's until the�area is stabilized with permanent control devices. Temporary BMP's for erosion includes silt fences, sediment traps and basins, rock check dams and diversion, dikes. Straw dams should not be used in place of rock check dams or silt fences.. Permanent structural BMP control devices include rip -rap lined channels, grass lined channels, and landscaping that provides adequate filtration. Periodic vacuuming of storm,drain catch boxes will.be,conducted in high risk areas as:needed. SWP3 BMPs Structural doc revision 6 September 2011 DFP Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 9 Form 2F — Item V -13 Description of Methods Used Memo taken from Mayo Electric Generating Plant's File Concerning non storm water discharge from Outfall 005 • / i Memo to file: 12520 R June,4, 2003 12576 Non- Stormwater flow in Stormwater,0utfall 005 During dry periods, Stormwater Outfall 005 has a discharge that is non - stormwater related. During the time period of 'July -- August 1996 an extensive investigation was conducted to try and resolve where any water might be coming from. This investigation included walking lines and catch basins looking-for anytowdrito the drainage�system, conducting visual observations during non - normal work hours, and reviewing drawings of both stormwater and non- stormwater drainage systems. In addition, dye was placed in nearby non - stormwater drainage systems to ensure no cross - connections existed. Samples,of the water flowing from Out-fall 005 during dry periods were collected and analyzed for pH, chlorine, appearance, odor and biocides. None of the analyses indicated any industrial Water�present. It was observed that the flow would almost stop after we had long period of no rainfall and the flow would increase if weghad recent rainfall. The 1ast.catch basin before the outfall was observed not'to have any flow entering it, however, at the final outfall there would beta small amount of water. After several hours of researching the source of the water it was dedided that it must be,groundwater intrusion at a point between the catch basin and the outfall. During a site visit by Bradley Bennett, Supervisor of DWQ's Stormwater and General Permits Unit, and accompanied,by Joanie Cooke (ESS), these investigations were discussed. He stated that this,was not.unusual and appeared not to be concerned. Mr. Bennett was informed that we document,on the Preventative Maintenance Visual Monitoring Worksheet that we suspect groundwater as the source from this outfall (during-non-storm periods). He appeared to be,okay with the statement. Dulcie Phillips /�l 3 Progress Energy Carolinas, Inc. Mayo Electric Generating Plant National Pollutant Discharge Elimination System Permit Number NCO038377 Attachment 10 Mayo Plant Sludge Management Plan Sludge Management Plan FGD Settling Pond FGD settling pond solids level is monitored utilizing bathymetric process profiling various locations. When solids reach a volume thatneed to be removed a portable temporary system will brought on site. The portable system will remove, collect and dewater the solids. The water will be returned to the'FGD settling pond for continued treatment. Solids will be analyzed and a waste stream analysis,and waste, profile will be established for °proper solids disposal. Sewage Treatment Plant (STP) Sanitary wastes are treated on -site by an extended aeration treatment plant. When needed, residuals are disposed of off -site by a licensed contract disposal firm., ,Oily Waste Basin When solids -reach a volume that need to be removed a portable temporary system will brought on site. The portable system will remove, collect and dewater the solids. The water will be returned to the,oily waste basin for continued treatment. Solids will be analyzed and a waste stream analysis.and waste profile will,be established for proper solids,disposal. Cooling Tower Basin Approximately once per year the cooling tower basin is drained for inspections and maintenance. The majority of the water is pumped to the ash pond. In order to prevent pump damage and Toss of pump suction the pumping activity "is stopped'. At'which time, approximately 2. MG isrdrained to the reservoir. Any solids left in the basin are removed by mechanical means and.allowed to dry. Then the dry solids are disposed.