NC0035211_Renewal (Application)_20140930

NCDENR
North Carolina Department of Environment and Natural Resources
Pat McCrory
Governor
Mr. Khalid Majeed, VP
Shuford Yard, LLC
1985 Tate Blvd Se, Box 54
Hickory, NC 28602
Dear Mr. Majeed:
John E. Skvarla, III
Secretary
October 01, 2014
Subject: Acknowledgement of Permit Renewal
Permit NCO035211
Caldwell County
The NPDES Unit received your permit renewal application on September 30, 2014. A member of the
NPDES Unit will review your application. They will contact you if additional information is required to
complete your permit renewal. You should expect to receive a draft permit approximately 30 -45 days
before your existing permit expires.
If you have any additional questions concerning renewal of the subject permit, please contact Charles
Weaver (919) 807 -6391.
Sincerely,
W re*%, Ttieogo-ro�
Wren Thedford
Wastewater Branch
cc: Central Files
Asheville Regional Office
NPDES Unit
1617 Mail Service Center, Raleigh, North Carolina 27699 -1617
Location: 512 N. Salisbury St Raleigh, North Carolina 27604
Phone: [phone] Fax: 919 - 807 -64921Customer Service: 1-877-623-6748
Internet:: www.ncwater.org
An Equal OpportunityMrmative Action Employer

kv
i;s S
26 September 2014
uford
Yarns «<
N.C. Department of Environment and Natural Resources
Division of Water Resources / NPDES Unit
1617 Mail Service Center, Raleigh NC 27699 -1617
Subject:
NPDES Permit No. NCO035211
Permit Renewal
Shuford Yams, LLC — Dudley Shoals Plant
Caldwell County
RECEIVED /DENROA/0
SEP 30 X014
Water Quawy
Pe►mitti a qerh -o
Please find attached the completed documents for renewal of our Wastewater permit #
NCO035211 for our Dudley Shoals Plant located at 1500 Burns Rd. in Caldwell County.
Should you have any questions or concerns please contact me at (828- 381 -3469) or via e-
mail at tsetzerkshufordyarms.com.
Respectfully yours,
Tony . Setzer
ES Director
Enclosures
cc: Khalid Majeed, Shuford Yarns, LLC
Cecil Cline, Shuford Yarns, LLC, with enclosures
Division of Water Resources, Asheville Division, with enclosures

NPDES APPLICATION - FORM D
For privately -owned treatment systems treating 100% domestic wastewaters <1.0 MGD
Mail the complete application to:
N. C. DENR / Division of Water Resources / NPDES Program
1617 Mail Service Center, Raleigh, NC 27699 -1617
NPDES Permit $CO0352
If you are completing this form in computer use the TAB key or the up - down arrows to move from one
field to the next. To check the boxes, click your mouse on top of the box. Otherwise, please print or type.
1. Contact Information:
Owner Name
Shuford Yams, LLC
Facility Name
Dudley Shoals Plant
IDENR /DWR
Mailing Address
1985 Tate BLVD SE, Box 54
S E P .10 2014
City
Hickory
Water Quality
State / Zip Code
NC 28602
PT'1 1�1� A� nr
Telephone Number
[phone]
Main Contact: Tony Setzer [phone] ext.4241
Fax Number
[phone]
e -mail Address
TonySetze ashufordyarns.com
tsetze cishufordyarns.com
2. Location of facility producing discharge:
Check here if same address as above ❑
Street Address or State Road 5100 Burns Road
City
Granite Falls
State / Zip Code
NC 28630
County
Caldwell
3. Operator Information:
Name of the firm, public organization or other entity that operates the facility. (Note that this is not
referring to the Operator in Responsible Charge or ORC)
Name Same as Above
Mailing Address
City
State / Zip Code
Telephone Number ( )
Fax Number ( )
e -mail Address

NPDES APPLICATION - FORM D
For privately -owned treatment systems treating 100% domestic wastewaters <1.0 MGD
10. Flow Information:
Treatment Plant Design flow 0.0054 MGD
Annual Average daily flow 0.001 MGD (for the previous 3 years)
Maximum daily flow 0.001 MGD (for the previous 3 years)
11. Is this facility located on Indian country?
❑ Yes
R No
12. Effluent Data
NEW APPLICANTS: Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab
samples, for all other parameters 24 -hour composite sampling shall be used. If more than one analysis is reported,
report daily maximum and monthly average. If only one analysis is reported, report as daily maximum.
RENEWAL APPLICANTS: Provide the highest single reading (Daily Maximum) and Monthly Average over
the past 36 months for parameters currentlu in your permit. Mark other parameters "N /A ".
Parameter
Daffy
Maximum
Monthly
Average
Units of
Measurement
Biochemical Oxygen Demand (BOD5)
19.3
2.3
mg /l
Fecal Coliform
NA
NA
NA
Total Suspended Solids
19.0
4.2
mg /1
Temperature (Summer)
29.2
22.8
°C
Temperature (Winter)
19.7
9.1
OC
pH
8.2
7.1
SU
13. List all permits, construction approvals and /or applications:
Type Permit Number Type
Hazardous Waste (RCRA) NA
UIC (SDWA) NA
NPDES - Cooling Tower COC NCG500321
PSD (CAA) NA
Non - attainment program (CAA) NA
14. APPLICANT CERTIFICATION
NESHAPS (CAA)
Permit Number
NA
Ocean Dumping (MPRSA) NA
Dredge or fill (Section 404 or CWA) NA
Other - NPDES Stormwater COC NCG170225
Other - Minor Air Permit 7392G05
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
lcrhL iy A111j,7 Z -1__D i/�c� ��s«4�..t rao
Printed name of Person Signing Title
Signature of Applicant' -
14
Date
North Carolina General Statute 143 -215.6 (b)(2) states: Any person who knowingly makes any false statement representation, or certification in any
application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be
guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001
provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.)

9124/2014 Watertech
Water Tech Database
Date System Time On Orc Flow Temp pH' C12' F--o-
12/10/20 Comments
Site
10 Yard 1125 0.3 y" 5.2 6.8 [I E
12/15/2010 Shuford
Yams 13:56 0.25 y j 0.001 3.9
12/20/2010 Y word 13 39 F1 EY� 0.001 4.4 FEE
12/29/2010 Yard 15:40 E FYI 0.001 3.4
01/07/2011 Shuford 1123 0.3 [y] 0.001 4.9 6.7
01/13/2011 Shuford 17:10 0.25 y 0.001 3.4
01/21/2011 Yord 1224 F [y], 0.001 3.0 E E E
ms 01/28/2011 Shuford 12:41 0.25 y 0.001 8.5 [I E 11
02/02/2011 Ytford 08:45 0.25 [YI 0.001 5.9 6.9
02/11/2011 Yard 12:41 0.2 y 0.001 6.7 E E 11
02/16/2011 Y1ford 0725 0.25 y 0.001 4.0 6.6
02/23/2011 Ytford 16:18 0.25 ly 0.001 9.5
03/01 /2011 Shuford 15 28 0.25 Y,1*'
0.001 9.6 6.3
03/11/2011 Sh �uford 1420 0.2 y 0.001 9.7 6.5
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9/24/2014
Watertech
03/14/2011 IShuford, 12 00 0.35 y 0.001 14.1 6.8
Yarns Ll L I
03/23/2011 Y Nord 15:49 0.25 y Fo-ol 18.6
03/28/2011 Y word 15 00 0.15 y 0.001 1 [1 [1 [1
Shuford j
04/08/2011 Yarns 11 02 0.3 y 0.001 16.2 6.7
04/13/2011 Yhbrd 16:10 0.2 y 0.001 18.7
Shuford
04/18/2011 I,a 12:40 0.25 y 0.001 16.3 7.1
04/26/2011 Shuford 16:36 0.25 y 0.001 19.6
05/06/2011 F word 10:33 0.25 y 0.001 19.7 FEE
05/11/2011 i Shuford Yarns 15:40 0.25 y 0.001 20.1 EEL
05/20/2011 Y word 10:03 0.25 y 0.001 21.2 6.4
05/27/2011 Y ,ford 07:55 0.25 y 0.001 24.2 6.8
06/01/2011 Y d 11:53 [0-3] y 0.001 28.4 6.2 [] []
06/09/2011 Y word 08:40 0.25 y0.001 28.3 6.5 [I [I
06/13/2011 Shuford 11:30 0.25 y 0.001 26.7 6.8
06/21/2011 EShuford
15:45 0.25 y 0.001 28.9 6.6
06/29/2011 Shuford 15 �2 0.25 y 0.001 28.7 6.8
07/06/2011 h ord 15:44 0.25 y 0.001 27.2 6.5
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9/24/2014
Watertech
Shuford.
07/11/2011 yarns 11:38 0.25 y 0.001 23.8 6.5
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07/21/2011 Shuford
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07/29/2011 Shuford
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924/2014 Watertech
Warns , I L-1 U u U u
Shuford
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11/17/2011 Shuford
Yarns
11/21/2011 Shuford
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11/30/2011 Shuford
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12/12/2011 Shuford
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12/19/2011 Shuford
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12/28/2011 Shuford
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01/03/2012 Shuford
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01/17/2012 Shuford
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01/24/2012 Shuford
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9/24/2014
Watertech
Shuford Cooling- 7.4C,6.9su,
02/27/2012 Yarns 10:54 0.25 y 0.001 3.8 7.6 1 <20ug- Up -6.00-
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03/06/2012 Shuford 12:58 F y 0.001 I 4.9 7.5 [I I
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04/17/2012 FS tford 1336 0.1 y 0.001 18.1 6.5
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05/01 /2012 Shuford 13:57 0.1 ly 0.001 18.2 6.8 E [I
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9/24/2014
Watertech
06/12/2012 + Yarns i 110:12 ly j 0.001 24.6 6.9
06/19/2012 , Shuford 10:04 0.1 y 0.001 22.1 6.4 E, Yarns
06/26/2012 Yarnsrd 0953 F y 0.001 22.5 6.6 [I [I
07/03/2012 Y ord 09:35 0.1 y 0.001 22.7 7.4 [I E
07/10/2012 Yarn rd 0.1 y 0.001 24.6 7.4
07/16/2012 Sh ord 10:40 0.1 y 0.001 23.8 7.1
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09/13/2012 Sh ord 09:00 F y 0.001 20.5 7.6 E [I
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9/24/2014
Watertech
10/03/2012 f Yarns 13:42 0.1 L0.001 19.7 11.1 Ll
10/08/2012 Shuford
Yarns
10/15/2012 Shuford
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10/22/20121
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9424/2014
Watertech
01/21/2013 Shuford . 1055
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01/28/2013 Fhuford 10:38 0.1 y 0.001 7.5 7.8
02/04/2013 Yams 10:45 0.1 y 0.001 8.1 7.2 E 11
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9/24/2014
Watertech
Shuford
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9124/2014
watertech
09/19/2013 Yams 10:02 1 0.001 1 6.6 11 I
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9/2412014
Watertech
12/09/2013 Shuford. i 10:36 0.1 y 0.001 11.8 8.2
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12/30/2013 02:44 F EYj!
0.001 10.0 7.6
01/06/2014 Fhuford 10 00 F EY,,�
0.001 8.3 7.7
01/13/2014 Y >ord 10:48 0.1 Ey 0.001 8.5 7.2
01/20/2014 Shuford Yarns 0932 F1 y 0.001 7.2 7.5 E El
01/27/2014 Y turd 11 00 0.1 y 0.001 8.5 EEE
02/03/2014 Y lord 10:35 0.1 y 0.001 7.5 7.6
02/10/2014 Y >ford 10:31 PI y 0.001 8.0 7.4 i
Fshuford EY 02/17/2014 Yarns 10:41 0.1 0 .001 7.6 7.5
02/18/2014 Y > ford 10:36 0.1
Y
02/24/2014 Y >ord 14:31 0.1 [y]
0.001 11.7 7.6 ms
03/03/2014 Shuford 10:42 0.1 y 0.001 9.0 6.7 11 E
Shuford
03/10/2014 Yam 14:18 0.1 y 0.001 9.4 6.8
03/17/2014 Yams tord 10:38 0.1 [y]
0.001 I 10.2 6.9
03/24/2014 Shuford [1o. 56 F FY� 0.001 11.2 7.0
I
http: /M w.%etertechlabs.corrAeld2.jsp ?system = Shuford +Yarns &date = &time= &onsite = &orc= &flow=& temp =&ph= &chlorine= &dot = &comments= &timeUp= &te... 11/13

9/24/2014
Watertech
Shuford 0 9 :10 0.1 y 0.001 13.6 6.6
04/02/2014 Yarns
04/07/2014 Shuford Yarns 10:20 0.1 y 0.001 13.4 6.6
04/14/2014! Yord 10:48 F y 0.001 15.8 6.6
04/21/2014 I
[Sh word F-281 F IY7-- 0.001 14.3 7.1 E [I
Shuford
04/28/2014 Yams 1126 0[Y7: 0.001 15.6 7.2 E 11
05/05/2014 i Y 'Ord 1127 F1 y 0.001 16.2 7.2 E [I
Shuford 05/12/2014
j Yarns 1128 0.1 y 0.001 20.3 6.9
05/19/2014 Ya lord 11:15 F y 0.001 18.0 7.2
[Shuford 05/27/2014 ams 1 0.1 y 0.001 20.8 R
06/02/2014 unfio s 1120 PI y 0.001 20.8 7.0 E [I
06/09/2014 Ya ord F 0.1 y 0.001 23.5 6.4 E 11
06/16/2014 Shuford
Yarns
06/23/2014 Shuford
Yarns
06/30/2014 Shuford
Yarns
Shuford
07/07/2014 Yam
07/14/2014 Shuford
Yarns
Shuford
http: /hnrwv.water tech) abs.corrVfi eld2.j sp ?sy.
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9/24/2014
07/17/2014
07/21/2014
07/28/2014
08/04/2014
08/11/2014
08/18/2014
08/25/2014
09/02/2014
09/08/2014
09/15/2014
09/22/2014
Yens 109:20
Shuford 09:33
Yarns
Shuford 1000
Yarns
Shuford 10 09
Yarns �
Shuford 10:09
Yarns
Shuford 10:40
Yarns
Shuford 1124
Yams
Shuford 11:30
Yarns
Shuford 1108
Yarns
Shuford 1129
Yarns
Shuford 10:56
Yams
0.1 L
0.1 y
0.1 y
0.1 y
0.1 y
0.1 y
0.1 y
0.1 y
F y
0.1 y
0.1 y
Watertech
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
0.001
H L
22.9 6.3 11
23.1 7.3
22.4 7.2 11
22.2 6.6
23.0
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23.3 7.4
25.9 6.7
23.8 7.3
22.1 7.4
21.2 7.4
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http:// www. mtertechlabs .corWfield2.jsp ?systerrF Shuford+ Yarns& date =& time= &onsite = &orc= &flay -& temp = &ph =& chlorine = &dot= &comnwts =MmeU p= &te... 13/13

9/24/2014
Watertech Database
�R4ri�CH LIBS IIiC. Shuford
EFFLUENT -2 EFFLUENT -3 INFLUENT STREAMS EM Yarns -
EFFLUENT
1/7/2011
BOD
<2.0
TSS
3.6
NH3
<0.5
1/21/2011
BOD
<2.0
TSS
<2.5
NH3
<0.5
2/2/2011
BOD
<2.0
TSS
6.0
NH3
<0.5
2/16/2011
BOD
<2.0
TSS
<2.5
3/1/2011
BOD
<2.0
TSS
<2.5
NH3
<0.5
3/14/2011
BOD
<2.0
TSS
<2.5
4/8/2011
BOD
<2.0
TSS
19.0
NH3
<0.5
4/18/2011
BOD
<2.0
TSS
<2.5
5/6/2011
BOD
<2.0
TSS
<2.5
NH3
<0.2
RECEIVED /DENR/DWR
5/27/2011
BOD
<2.0
TSS
4.2
SEP 30 2014
6/9/2011
BOD
<2.0
TSS
4.3
NH3
<0.2
Water Quality
Permitting Section
6/29/2011
BOD
<2.0
TSS
<2.5
7/11/2011
BOD
<2.0
TSS
<2.5
NH3
<0.2
7/29/2011
BOD
<2.0
TSS
<2.5
NH3
0.49
8/9/2011
BOD
<2.0
TSS
43
NH3
<0.2
8/23/2011
BOD
<2.0
TSS
4.3
NH3
<0.2
9/9/2011
BOD
<2.0
TSS
<2.5
NH3
<0.2
9/28/2011
BOD
<2.0
TSS
3.7
10/10/2011
BOD
2.6
TSS
5.8
NH3
<0.2
10/27/2011
BOD
<10
TSS
<2.5
11/7/2011
BOD
<2.0
TSS
4.1
NH3
<0.2
11/21/2011
BOD
3.9
TSS
<2.5
12/5/2011
BOD
<2.0
TSS
3.9
NH3
<0.2
http:// vwvw .mtertechlabs.corrVresLAts3jsp 1/4

?.4/2014
Watertech Database
12/1g/2011
BOD
<2.0
TSS
3.7
1/3/2012
BOD
<2.0
TSS
8.7
NH3
<0.2
1/17/2012
BOD
<2.0
TSS
6.8
2/6/2012
BOD
<2.0
TSS
6.2
NH3
<0.2
2/21/2012
BOD
<2.0
TSS
11.7
3/6/2012
BOD
8.8
TSS
12.8
NH3
<0.2
3/20/2012
BOD
<2.0
TSS
<2.5
4/3/2012
BOD
<2.0
TSS
<2.5
NH3
<0.2
4/17/2012
BOD
<2.0
TSS
<2.5
NH3
0.31
5/l/2012
BOD
<2.0
TSS
3.9
NH3
1.78
5/15/2012
BOD
5.2
TSS
11.0
6/5/2012
BOD
5.2
TSS
3.9
NH3
4.78
6/19/2012
BOD
12.5
TSS
13.5
NH3
4.88
7/3/2012
BOD
4.2
TSS
5.4
NH3
4.83
7/16/2012
BOD
19.3
TSS
12.0
8/6/2012
BOD
<2.0
TSS
6.0
NH3
<0.2
8/14/2012
BOD
<2.0
TSS
<2.5
8/30/2012
BOD
<2.0
TSS
4.3
9/13/2012
BOD
<2.0
TSS
4.3
NH3
<0.2
9/26/2012
BOD
<2.0
TSS
4.1
10/8/2012
BOD
<2.0
TSS
<2.5
NH3
<0.2
10/22/2012
BOD
<2.0
TSS
<2.5
11/6/2012
BOD
<2.0
TSS
<2.5
NH3
1.28
11/19/2012
BOD
<2.0
TSS
3.6
12/3/2012
BOD
<2.0
TSS
<2.5
NH3
<0.2
12/17/2012
BOD
<2.0
TSS
<2.5
http:/ lwww .watertechlabs.corNresults3.jsp 214

!_412014
Watertech Database
1/8/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
1/21/2013
BOD
<2.0
TSS
<2.5
2/4/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
2/18/2013
BOD
<2.0
TSS
4.4
3/4/2013
BOD
<2.0
TSS
4.4
NH3
0.27
3/18/2013
BOD
<2.0
TSS
4.1
4/l/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
4/8/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
4/22/2013
BOD
<2.0
TSS
4.0
5/7/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
5/20/2013
BOD
<2.0
TSS
<2.5
6/4/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
6/10/2013
BOD
3.2
TSS
5.3
7/1/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
7/15/2013
BOD
<2.0
TSS
5.8
8/5/2013
BOD
6.7
TSS
6.0
NH3
3.10
8/19/2013
BOD
<2.0
TSS
<2.5
9/4/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
9/16/2013
BOD
<2.0
TSS
<2.5
10/7/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
10/21/2013
BOD
<2.0
TSS
<2.5
11/4/2013
BOD
2.2
TSS
<2.5
NH3
<0.2
11/18/2013
BOD
<2.0
TSS
<2.5
12/2/2013
BOD
<2.0
TSS
<2.5
NH3
<0.2
12/16/2013
BOD
<2.0
TSS
<2.5
1/6/2014
BOD
<2.0
TSS
<2.5
NH3
<0.2
ttttp:/h wvw. watertechlabs.corriresults3.jsp 314

W24/2014
Watertech Database
1/2072014
BOD
<2.0
TSS
<2.5
2/3/2014
BOD
3.0
TSS
3.2
NH3
1.24
2/17/2014
BOD
<2.0
TSS
3.7
3/3/2014
BOD
<2.0
TSS
<2.5
NH3
1.71
3/17/2014
BOD
5.4
TSS
5.2
4/2/2014
BOD
3.9
TSS
4.1
NH3
1.90
4/14/2014
BOD
<2.0
TSS
4.5
5/5/2014
BOD
<2.0
TSS
7.5
NH3
<0.2
5/19/2014
BOD
<2.0
TSS
6.0
6/2/2014
BOD
<2.0
TSS
<2.5
NH3
<0.2
6/16/2014
BOD
<2.0
TSS
4.8
6/23/2014
BOD
<2.0
TSS
<2.5
7/7/2014
BOD
<2.0
TSS
<2.5
NH3
<0.2
7/28/2014
BOD
<2.0
TSS
<2.5
8/11/2014
BOD
<2.0
TSS
5.8
NH3
<0.2
8/25/2014
BOD
<2.0
TSS
3.7
9/8/2014
BOD
<2.0
TSS
<2.5
NH3
<0.2
9/22/2014
BOD
TSS
httpYt mm. vwatertecHabs.corrVresuits3.jsp 4/4