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NC0006190_2015 Renewal App_20151104
919� DELTA APPAREL, INCORPORATED 11/04/2015 VIA CERTIFIED MAIL RETURN RECEIPT REQUESTED NCDEQ Division of Water Resources RECEIVED/DEN NPDES Complex Permits Section R/�WR ATTN: Ms. Julie A. Grzyb 1617 Mail Service Center NOV 0 5 2Ci1ti Raleigh, North Carolina 27699-1617 Water(juailly Subject: Request for NPDES Permit Renewal Per+nitting Section NPDES Permit No. NC0006190—Catawba County Dear Ms. Grzyb: Enclosed is an application in triplicate requesting that our wastewater treatment plant's current NPDES Permit be renewed when it expires on May 31, 2016. This renewal will allow Delta Apparel-Maiden to continue our operations and meet current and projected product demands from our customers and to continue our plant employment levels. Our wastewater treatment facility is currently permitted for a monthly average flow of 1.1 million gallons per day, and we are requesting that our permit be renewed at this level. There have been no changes to our facility or treatment plant operations since our last permit renewal request in November 2010. The enclosed three(3)documents each include the following: ■ EPA General Form 1 and attached topographic map ■ EPA Form 2C and attachments ■ Effluent Priority Pollutant Analysis If there are any questions about this submission, or if you require additional information, please contact either me at 828-428-9921, extension 239, or our environmental consultant contact, Charles Blackwell of Applied Water Technology, Inc., at 919-418-6651. We appreciate the ongoing cooperation of the NPDES Permitting Section and look forward to working with you concerning our permit renewal request. Thank you. Yours truly, Qt ve Slaugh r Plant Manager 100 W. Pine Street• P.O. Box 37 • Maiden, N.C. 28650 • (828) 428-9921 • FAX (828) 428-8307 Change your shirt. ,O�LT�9 RE CEIVED/DENR/DWR �r i9fl'' NOV 0 5 2015 Water Quality Permitting Section NPDES PERMIT APPLICATION FOR RENEWAL DELTA APPAREL, INC. MAIDEN PLANT MAIDEN, NORTH CAROLINA NPDES PERMIT NO. NC0006190 November 2015 For: DELTA APPAREL, INCORPORATED 100 West Pine Street Maiden, North Carolina 28650 (828) 428-9921 By: Applied Water Technology, Inc. 4037 Stone Summit Lane Raleigh, North Carolina 27603 (919) 418-6651 Table of Contents ➢ EPA General Form 1 and Location Map ➢ EPA Form 2C and Attachments ♦ Form 2C ♦ Water Flow Schematic ♦ Wastewater Treatment Plant Schematic ♦ Present WWTP Operating Status ♦ Sludge Management Plan Narrative ♦ Updated Wastewater Flow and Production Data (2014/2015) ♦ Priority Pollutant Analysis Please print or type in the unshaded areas only fill-in areas are spaced for elite ,i.e., 12 characterslnch. For Approved. OMB No. 2040-0086. Approval expires 5-31-92 FORM U.S.ENVIRONMENTAL PROTECTION AGENCY I. EPA I.D.NUMBER Awl GENERAL INFORMATION F. NA TrA o Consolidated Permits Program GENERAL Read the"General Instructions"before Starting.). 1 2 - ,3 ,4 ,5. LABEL ITEMS GENERAL INSTRUCTIONS I. EPA I.D.NUMBER If a reprinted label has been provided, affix it in the designated space.Review the. information carefully; ,if any of it is incorrect.cross through,it':and enter the III. FACILITY NAME coned data in the appropriate fill-in area. Also,if any of the preprihted data is` " -absent (the area to the lets of the label space' lists the-infomiation that should, V. FACILITY,' PLEASE PLACE,LABEL IN THIS SPACE• appear please provide it in the proper fill MAILING LIST in arears) below. If the label is complete- ;_ and correct yyou need not complete Items. 1,.111 V'artdVI(except'VI-B-which:must,be, pleted'regardless). Complete all items: VI.'FACILITY .' -, „ if no label has beenroved. Refer to the instructions for detailed item descriptions- LOCATION: and for the le al authorization under which this data is coected: II. POLLUTANT-CHARACTERISTICS Complete A through to determine whether you need to submit any permit application forms tote EPA. Ifyoui.answer, es to any questions,you must submit this'fomri and the-supplemental from listed in the parerithesis-following the-question:Mark"X"in the box in the third column'if the supplemental form is attached.' If you answer"no"to each question,you need not submit any of these forms.,You may answer"no"if your activity W ekcluded from permit uirerrients•see SectionC of the instructions.See also Section D of the instructions for definitions of bold-faced terms. ' MARK"X" MARK"X' SPECIFIC QUESTIONS SPECIFIC QUESTION$=_• - YES NO ATTACHED' YES NO ATTACHED, A. ,Is this facility a public owned treatment works B. Does-or' will -this-facility (either_existing ry or, which results,in a discharge io:waters of_the_ ® proposed) indudet-a- concentrated animal U.S.?(FORM2A): feeding.' operation' or, aquatic'-- animal' i t production facility which-results.in a'discharge: 16 17' 18 to waters of the U.S.?(FORM 2B)'', 19 20 21 Is this facility- which -currently results in, s this proposal facility(other,than thosedescribed,_ discharges to waters of the'U.S. other than, '.iii A,or B above)which will result in a discharge' c5 these described in A or B above? FORM 2C - 22 23 24•- '• to waters of the U.S.? FORM 2D)'- 25 28 -27 oes or will is acr dy treat,store,'or dispose of, o you or will you inject at ra facility industrial or hazardous wastes?(FORM 3) ❑ ® ❑ muniupaL effluent below'the lowermost stratum ❑ ® ❑ _ containing, within,one quarter mile of:the well. bore, underground sources-of drinking water?' 28 29 30 FORM 4) 31• 32 33 o•you or will you inject at this -arAity any H.,Do you or will•you inject at this facility uids or: produced water other fluids which are brought•to:• special processes such as mining of Sulfer by the' the surface in connection with conventional o8 or, ❑ ® ❑ Frasch process,solution mining of minerals,in. '• ❑ ® ❑ natural-gas production; inject fluids used.for situ combustion of fossil fuel,or enhanced recovery,of oil or natural gas,or inject geothermal,energy!(FORM ;fluids for'•storage_of liquid FORM 4 ,' 34 35 38. "R 37 38 39 s_, is- cility,a-propose ata onary_aoun:e; s_ s facility�a-pros To-nary,source, which is'one`of the 28 industrial categories-listed "'which is NOT one of the'28 Industrial-ce ories, in the instructions which will pontially emit' ❑ ® ❑ listed in the instnictiona`•and which will'potentially'° ❑ ® ❑ lo0'tons per year of any air pollutant regulated; emit-250 tons per yearof any.air',pollutant under the Clean Air'Ad and may affect'or be regulated under the Clean Air Act erid may affect' located in an attainment area? FORM 5 .- 40, ' 41 42 or be located in an attainment are? FORM 5 43 44 45 III. NAME OF FACILITY' SKIP I DELTA APPAREL, INC. ` 15 16-29 30 - - - - 69 ' IV.FACILITY CONTACT A.NAME&TITLE last,first,8 tide B.PHONE area code 8,no. 2 SLAUGHTER,STEVE; PLANT MANAGER 828 428 9921 15 16 ' 45- 1 48• 48 49 51 1 1,52 55 V.-FACILITY MAILING ADDRESS. 'A:STREET OR P.O.BOX " 100 West Pine Street 15- 16 45' B.CITY OR TOWN e'- C.STATE D.-ZIP CODE Maiden NC 28650 15 16 40, 41 42 1 47 - 51 VI.FACILITY LOCATION A.STREET,ROUTE NO.OR OTHER.SPECIFIC IDENTIFIER c ' 100 West Pine Street i 15' 1 16 45 B.'COUNTY NAME Catawba 48 70 C.CITY OR TOWN D.STATE E.ZIP CODE F.COUNTY CODE C Maiden I NC 28650 018 6 15 18 40 41 42 47 51 52 54 EPA FORM 3510-1(8-90) CONTINUED ON REVERSE CONTINUED FROM THE FRONT VII. SIC CODES(4-digit, in order of priorityj A.FIRST B.SECOND c2257 (specify) 7 (specify) s_ ,e 17 Textile Knit Fabric Dye&Bleach , s NA C.THIRD D.FOURTH 7 (specify) � ' (specify) 15 18 17 NA 15 16 19 NA VIII. OPERATOR INFORMATION A.NAME B.Is the name listed in Item C Delta Apparel, Inc. VIII-A also the owner? " 18: 19" - - 55 ®YES' ❑No: . C.STATUS OF OPERATOR Enter the appmpriate letter into the answer box;if"Other,"s D.PHONE area code 8 no. F°=FEDERAL M=PUBLIC(other than federal or state) P (specify) 678 775 6900 `S STATE ,'- 0=OTHER(specify) A P=_ PRIVATE 58 - 15 18' 18- 10 21 1 22 25 E.STREET OR PO BOX 2750 Premiere Parkway,Suite 100 28 S5 F.CITY OR TOWN. G.STATE H.ZIP CODE IX.-INDIAN LAND c Duluth GA 30097 Is the facility located on Indian lands?. Q NO B:. YES • ® 15 18 40- 42 42 1 47 51 " X._EXISTING ENVIRONMENTAL PERMITS A.NPDES(Discharges to Surface Water) D.PSD Air Emissions from Proposed Sources 9 : N ' " NC0006190 9. P ° NA 15 18 17 18: 30 .15' 18 17 18" 30 B.UIC(Underground Injection of Fluids - E.OTHER s i (Specify) 9. T ' NA s T ° NCDAQ03922 Air Emissions Permit 15 1 18 I V -18 - 30 15 18 17 1 18 30 (Small Source) C.RCRA Hazardous Wastes E.OTHER (Specify) 9 NA -9 T ° W00006984 Land Application of 15 •18 17 18 30 15 16 17 18 30 , Biosolids(Sludge) XI: MAP Attach to•this application topographic map of the area extending to at least one,mile beyond,property,boundaries.,'-The map•must- -show:the outline of the"facility;"the location-of each of its-existing and•proposed intake and discharge structures, each of its--- • hazardous waste'treatment,'storage;or disposal facilities, and_each well where if injects fluids,underground.' Indude all springs; ". r, rivers and other surface water bodies in the'ma -area. See instructions for precise requirements.W XII.-NATURE OF BUSINESS- rrovide•a brief desch tion Manufacture and dye cotton fabrics for active wear and fabric for print markets, including T-shirts. Item X-Existing Environmental Permits (continued from above): NPDES Stormwater General Permit No. NCG170414 XIII:CERTIFICATION see instructions 1 certify under penalty,of law that I have personally examined and am familiar with the information submitted in this application'and . all attachments and that, based on my inquiry of those persons immediately responsible for obtaining the information contained in the application, l believe that the information is true, accurate and complete. l am aware that there are significant penalties for, submitting false information,including the possibft of fine and imprisonment A.NAME&OFFICIAL TITLE(type or print) B. NATU E C.DATE SIGNED Steve Slaughter, Plant Manager COMMENTS FOR OFFICIAL USE ONLY -c C 15" 1 18 55 EPA FORM 3510-1(8-90) EPAI D.NUMBER(copyjromItem I ofl--o l) Form Approved. OMB No.2040-0086 Please print or type in the unshaded areas only. NA Approval expires 3-31-98. FORM U S.ENVIRONMENTAL PROTECTION AGENCY APPLICAT ON FOR PERMIT TO DISCHARGE WASTEWATER 2C ,EPA EXISTING MANUFACTURING,COMMERCIAL,MINING AND SILVICULTURE OPERATIONS NPDES Consolidated Permits Program I.OUTFALL LOCATION For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water. A.OUTFALL NUMBER B.LATITUDE C.LONGITUDE (list) 1 DEG 2.MIN 3 SEC 1 DEG 2 MIN 3.SEC D.RECEIVING WATER(name) 001 35 34 36 81 14 25 Clark Creek II.FLOWS,SOURCES OF POLLUTION,AND TREATMENT TECHNOLOGIES A Attach a line drawing showing the water flow through the faality Indicate sources of intake water,operations contributing wastewater to the effluent,and treatment units labeled to correspond to the more detailed descriptions in Item B Construct a water balance on the line drawing by showing average flows between intakes,operations, treatment units,and outfalls.If a water balance cannot be determined(e g.,for certain mining activities),provide a pictonal description of the nature and amount of any sources of water and any collection or treatment measures. B For each outfall,provide a descnphon of (1)All operations contnbuting wastewater to the effluent,including process wastewater,sanitary wastewater,cooling water, and storm water runoff; (2) The average flow contributed by each operation; and (3)The treatment received by the wastewater. Continue on additional sheets I necessary. 1 OUT- 2.OPERATION(S)CONTRIBUTING FLOW 3.TREATMENT FALL b AVERAGE FLOW b.LIST CODES FROM NO.(list) a.OPERATION(list) (include units) a DESCRIPTION TABLE 2C-1 001 Bar Screen 0 66 MGD Screening 1 T Aeration Basin 0.66 MGD Activated Sludge 3 A Clarifier 0.66 MGD Coagulation 2 D Flocculation 1 G Sedimentation 1 U Sludge Lagoon__ 0.0040 MGD Aerobic Digestion 5 A Land Application 5 P Sludge Lagoons 5 T Reaeration Basin 0.66 MGD Post Aeration XX xx Outfall 0.66 MGD Discharge to Surface water 4 A OFFICIAL USE ONLY(effluent guideltnes sub-categories) EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT C.Except for storm runoff,leaks,or spills,are any of the discharges described in Items II-A or B Intermittent or seasonal? ❑YES(complete rhe followmg table) m NO(go to Section 111) 3 FREQUENCY 4.FLOW a.DAYS PER B TOTAL VOLUME 2 OPERATION(s) WEEK b MONTHS a FLOW RATE(,.mgal (.rpenfy wuh uma) 1 OUTFALL CONTRIBUTING FLOW (apecrfy PER YEAR 1 LONGTERM 2 MAXIMUM 1 LONG TERM 2 MAXIMUM C DURATION NUMBER(/") (haQ m+eruge) (apechawtuge) AVERAGE DAILY AVERAGE DAILY ('^`d'') III PRODUCTION A Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility? W1 YES(complete Item I11-11) ❑NO(go to Section 1V) B.Are the limitations In the applicable effluent guideline expressed in terns of production(or other measure o/operation)? Z YES(complete Item Ill-(.I ❑NO(go to Section IV) C.If you answered"yes'to Item III-B,list the quantity which represents an actual measurement of your level of production,expressed In the terms and units used in the applicable effluent guideline,and Indicate the affected outfalls. 1.AVERAGE DAILY PRODUCTION 2.AFFECTED OUTFALLS a.QUANTITY PER DAY b.UNITS OF MEASURE e.OPERATION,PRODUCT,MATERIAL,ETC. (hsl outfall numbers) (specify) ACTUAL 2014 PRODUCTION: 56.37 1,000 pounds cloth Dyeing and Bleaching 001 PLANNED PRODUCTION: 68.31 1,000 pounds cloth Dyeing and Bleaching 001 (See Attached Table of "Cloth Production" for 2014, & 2015 (partial) Annual Production Data] IV ----MiN IMPROVEMENTS A Are you now required by any Federal, State or local authority to meet any Implementation schedule for the construction, upgrading or operations of wastewater treatment equipment or practices or any other environmental programs which may affect the discharges described In this application?This Includes,but is not limited to, permit conditions,administrative or enforcement orders,enforcement compliance schedule letters,stipulations,court orders,and grant or loan conditions YES(complete the following table) NO(go wire.IV-l1) 1 IDENTIFICATION OF CONDITION, 2 AFFECTED OUTFALLS 3.BRIEF DESCRIPTION OF PROJECT 4 FINAL COMPLIANCE DATE AGREEMENT,ETC. a NO. b SOURCE OF DISCHARGE a REQUIRED b PROJECTED B. OPTIONAL You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your discharges)you now have underway or which you plan.Indicate whether each program Is now underway or planned,and indicate your actual or planned schedules for construction ❑MARK-X-IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED EPA Form 3510-2C(8-90) PAGE 2 of 4 CONTINUE ON PAGE 3 EPA I.D.NUMBER(copyfrom hem I ojForm l) CONTINUED FROM PAGE 2 NA V.INTAKE AND EFFLUENT CHARACTERISTICS A.B,&C: See instructions before proceeding—Complete one set of tables for each outfall—Annotate the outfall number in the space provided. NOTE:Tables V-A,V-B,and V-C are included on separate sheets numbered V-1 through V-9. D. Use the space below to list any of the pollutants listed in Table 203 of the instructions,which you know or have reason to believe is discharged or may be discharged from any outfall.For every pollutant you list,briefly describe the reasons you believe it to be present and report any analytical data in your possession. 1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE None Note: Flow, concentration, & mass values presented in Tables V-A, V-B, & V-C are based on CY2014 data and analyses. For current flow and production information see the "Updated Wastewater Flow and Production Data" tables attached to this form. VI.POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS Is any pollutant listed in Item V-C a substance or a component of a substanoe which you currently use or manufacture as an intermediate or final product or byproduct? ❑YES(lis/all such pollulanls below) NO(g.,o Ire.VI-H) EPA Form 3510-2C(8-90) PAGE 3 of 4 CONTINUE ON REVERSE CONTINUED FROM THE FRONT VII.BIOLOGICAL TOXICITY TESTING DATA Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in relation to your discharge within the last 3 years? ©YES(idents the test(s)and describe their purposes below) ❑NO(go to Section 1'111) EFFLUENT CHRONIC TOXICITY: March 2012 16.97% June 2012 <6.0% July 2012 16.97% August 2012 16.97% Sept 2012 16.97% Dec 2012 16.97% March 2013 16.98% June 2013 17.0% Sept 2013 16.9796 Dec 2013 16.97% March 2014 16.97% June 2014 16.97% Sept 2014 16.9796 Dec 2014 16.97% March 2015 16.97% June 2015 16.9796 Sept 2015 16.97% VIII.CONTRACT ANALYSIS INFORMATION Were any of the analyses reported in Item V performed by a contract laboratory or oonsutting firm? ®YES(list the name,address,and telephone number of,and pollutants analyzed by. ❑NO(go to Section M each.such laboratory orfirm below) A NAME B.ADDRESS C.TELEPHONE D.POLLUTANTS ANALYZED (area code&no.) (list) Research & Analytical Lab P.O. Box 473, Kernersville, NC 27284 336-996-2841 Color,PPA,Chronic Toxicity Pace Analytical Labs 9800 Kincey Ave., Huntersville,NC 28078 704-875-9092 All Other Regional Testing Parameters IX CERTIFICATION I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete I am aware that there are significant penalties for submitting false information,including the possibility of fine and Imprisonment for knowing violations. A NAME&OFFICIAL TITLE(type or print) B.PHONE NO (area code&no.) STEVE SLAUGHTER, PLANT MANAGER (828) 428-9921 C SIGNATURE. D.DATE SIGNED /ao/.- EPA Form 3510-2C(8-90 PAGE 4 of 4 PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY You my report some or all of this Information EPA I D NUMBER(mpy/rum Item 1 f Form 1) on separate sheets(use the same IamsO Instead of completing Nese pages SEE INSTRUCTIONS NA OUTFALL NO V.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 of Form 2-C) ooh. PART A-You must provide the results of at bast one analysis for every pollutant In this table Complete one table for each outfall.See Instructions for additional details. 3 UNITS 4 INTAKE 2 EFFLUENT W-1fiy 104oi4 (-P-A b MAXIMUM 30 DAY VALUE c LONGTERM AVRG VALUE e.LONG TERM a MAXIMUM DAILY VALUE (f-dable) (fmndable) AVERAGE VALUE (1) (1) d NO.OF a CONCEN- (1) b NO OF 1 POLLUTANT CONCENTRATION (2)MASS CONCENTRATION (2)MASS (1)CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION (2)MASS ANALYSES a Biochemical Oxygen 167.1 1237.2 59.2 395.5 7.6 41.7 1 Demand(900) mg/1 lbs b Chemical Oxygen 317.3 2106.5 233.2 1530.4 171.6 944.5 1 Demand(COD) ttg/1 lbs a Total Organic Carbon 25.7 116.2 - - - - 1 (� mg/1 ilea d.Total Suspended Solids(7.i1) 78.0 387.0 18.1 118.9 8.4 46.4 1 mg/1 lbs e Ammonia(ar N) 1.2 7.9 0.9 5.9 0.1 0.6 1 mg/1 The VALUE VALUE VALUE VALUE f Flow 1.05 0.82 0.66 1 MGD - g.Temperature VALUE VALUE VALUE VALUE (winter) 21.8 18.9 17.2 1 'C It Temperature VALUE VALUE VALUE VALUE (summer) 28.8 27.3 26.6 1 'C MINIMUM MAXIMUM MINIMUM MAXIMUM ipH 8.20 8.90 8.20 8.90 1 STANDARD UNITS PART S- Mark'X'm column 2-a for each pollutant you know,or have reason to behave Is present Mark'X*In column 2-b for each pollutant you bellow to be absent If you mark column 2a for any pollutant which m limited either directly,or Indirectly but expressly,in an effluent limitations guideline,you must provide the results of at least one analysis for that pollutant For other pollutants for which you mark column 2a,you must provide quantitative data or an explanation of their presence in your discharge Complete one table for each outfall See the instructions ler additional details and reuirements 2 MARK'X' 3 EFFLUENT 4 UNITS 5 INTAKE(oprronal) 1 POLLUTANT b MAXIMUM 30 DAY VALUE c LONG TERM AVRG VALUE a LONGTERM AVERAGE AND e F..E.T a MAXIMUM DAILY VALUE (fmvr!b/) (fowl ble) VALUECAS NO BELIEVED (t) (t) td NO OF a.CONCEN- (t) b NO OF (fawdable) PRESENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION (2)MASS ANALYSES e Bromide �/ (21959-67-9) X b Chlorine,Total \/ Residual X c Color X 460 - 407 - 342 - 1 SU, ADMI - d Fecal C Ai/orm X I eFluonde v (16984-4") 1 Nltret.-NMI. X (�M X EPA Form 3510-2C(8-90) PAGE V-1 CONTINUE ON REVERSE ITEM V-B CONTINUED FROM FRONT 2 MARK W 3 EFFLUENT 4 UNITS 5 INTAKE(opowti.nan 1 POLLUTANT b MAXIMUM 30 DAY VALUE a LONG TERM AVRG VALUE a LONGTERM AND a b a MAXIMUM DAILY VALUE (fawdable) (fnwilablc) AVERAGE VALUE CAS NO. 13EUEVED BELIEVED (1) (1) (t) d NO OF a.CONCEN- (1) b NO OF (f—itabk) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION 12)MASS ANALYSES p.Nitrogen, Total Organic(w X 15.9 77.3 15.9 59.3 10.9 60.1 1 mg/1 lbs M h.Oil and X Grease I PhoaphX (es P),Totaltal 8.9 58.5 8.9 59.5 6.5 35.7 1 mg/1 lbs (7723-14-0) J.Radioactivity (1)Alpha,Taal X (2)Bed,Total X (3)Radium, X Total (4)R.Ourn 226, X Total it.Sulfate X (o•N7d (14808-79-0) I Sulfide X (ar 1) m Sulfite X (14265-45-3) n Surfactants X <0.10 <0.45 - - - - 1 mg/1 lbs o Aluminum, X Total (7429-90.5) P Barium,Total (7440-39-3) 25.0 0.11 - - - - 1 ug/1 lbs q Boron,Total X (744012-a) r.Coban,Total X (74401&1) •Iron,Total X (7439-89-0) L Magnesium, Total X (7439-951) u Molybdenum. X Total (7439-9 a-7) r Manganese, X Total (7439-96-5) w Tin,Total X (7N0-31-5) x Titanium, Total X ND (1440-32-8) EPA Form 3510.2C(8-90) PAGE V-2 CONTINUE ON PAGE V-3 EPA 1 D NUMBER(ccpyfran Item 1 off-l) 1 OUTFALL NUMBER CONTINUED FROM PAGE 3 OF FORM 2C I NA 001 PART C- If you are a primary Industry and this outfall contains process wastewater,refer to Table 202 In the instructions to datemrine which of the GCIMS fractions you must test for Mark'X'In column 2-a for all such GC/MS fractions that apply to your Industry and for ALL toric meals,cyanides,and total phenols If you aro not required to mark column 2-a(secondary industries,nonprocess wastewater outla0s,and nonrequnred GG)MS 6asaams),mark'X'In column 2-b for each pollutant you know or have reason to believe Is present.Mark'X'In column 2-c for each pollutant you believe is absent If you mark column 2a for any pollutant,you must provide the results of at least one analysis for that pollutant If you nark column 2b for any pollutant you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be discharged In concentrations of 10 ppb or greater If you mark column 2b for acsolen,acrylonitrile,2,4 dndrophend,or 2-methyl-4,6 dnitrophenol,you must provide the results of at least one anayus for each of these pollutants which you know or have reason to believe that you discharge in concentrabons of 100 ppb or greater Otherwise,for pollutants for which you mark column 2b,you must eller submit at least one analysis or briefly describe the reasons the pollutant Is expected to be discharged Note that there are 7 pages to this{art;please review each carefully Complete one able(all 7 pages)for each outfall See Instructions for additional detalb and requirements 2 MARK'X' 3 EFFLUENT 4 UNITS 5.INTAKE(u nonai) 1 POLLUTANT b MAXIMUM 30 DAY VALUE c LONG TERM AVRG a LONG TERM AND s b c a MAXIMUM DAILY VALUE (Ifowila6leJ VALUE(nfahailoble) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (t) (t) (1) d NO OF e.CONCEN- (1) Ab NO OF (�fahnrinblr) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION (2)MANALYSE METALS,CYANIDE,AND TOTAL PHENOLS 1M Antimony,Total 14.0 0.06 1 ug/1 lbs (7440-36-0) 2M Anionic,Total ND (7440-38-2) 3M.Beryllium,Total ND (7440-41-7) 4M Cadmium,Tavel �/ ND 446 (7439) X\ 5M.Chromium, 6.50 0.03 1.33 0.01 0.54 0.003 1 ug/1 lbs Total(7440-47-3) 6M Copper,Total 99.30 0.68 99.30 0.55 299.75 1.65 1 ug/1 lbs (7u0-56a) 7M Lead,Total \/ ND (7439-92-1) X\ 6M Mercury,Total \/ ND (7439.97-0 X ) 9M Nickel,Total (7440-02-0) X ND 10M Selenium, �/ Total(7762-49-2) X ND 11M Silver,Total (7440-224) X ND 12M Thallium, �/ Total(7440-28-0) X ND 13M Zinc,Totalv 877.0 3.3 477.0 3.2 83.0 0.5 1 ug/1 Ilea (74466") 14M Cyanide, X 13.0 0.06 - - - 1 ug/1 lbs Total(57-12-5) /� 15M Phenols, 0.18 1.18 0.07 0.47 0.03 0.18 1 Total Ithg/1 Ilea DIOXIN 2.3.7,&Teee- \ / DESCRIBE RESULTS dttorodlbenzo-P- /X\ Dronn(1764-01$) EPA Form 3510-2C(8-90) PAGE V-3 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2 MARK'X' 3 EFFLUENT 4 UNITS 5 INTAKE(aptonan 1 POLLUTANT b MAXIMUM 30 DAY VALUE c LONG TERM AVRG a LONG TERM AND 7EST c a.MAXIMUM DAILY VALUE (/rnm/ah/r) VALUE(rfmnrlaAle) AVERAGE VALUE CAS NUMBER rveD BELIEVED (t) (1) (1) d NO OF a CONCEN- (1) NO OF ff—dnhle) REENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)Mass CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ALYSE GC/MlS FRACTION-VOLATILE COMPOUNDS IV Accolem \/ (107-02-8) x 2V Acrylommle v (107-13-1) 3V Benzene v (71-43-2) ND mV Bo(C'h/om- zthyl)EtherX ND (542-861) 5V Brome x form \/ ND (75-25-2) Carbon Te ` ' TetrechlND (5623-5) X 7V Chlorobenzene ND (108-80.7) 8V Chlorodf \/ ' bromomethane X ND (124-461) 9V Chloroethane \/ (75-00-3) X 10V 2-Chloro- ethyl—yt Ether ND (110-Ise) 11 V ChloroformND \/ (87.88-3) x bromomethene XNO (75.27-4) 13V Mom— d)Iluommem— ND (75-71-0) 14V 1,1-Dlchloro- ethane(75-34-3) x ND 15V 1,2-DI hI.o- ethane(107-08-2) X ND 18V 1,1-0IUrlon, �/ ND ethylene(75-35-4) x ,TV 1,2-DichI.o- \/ propane(78-87-5) x ND 16V 1,3-Dlchlon, \/ propylene X ND (542-75-8) 19V Ethylbenzme \/ ND x (100-41-4) 20V Methyl Bro-d.(74-83-9) ND 21V Methyl ND Chloride(74-87-3) EPA Form 3510-2C(690) PAGE V4 CONTINUE ON PAGE V-5 CONTINUED FROM PAGE V-4 2 MARK'X' 3 EFFLUENT 4 UNITS 5 INTAKE(.pt,0 0 1 POLLUTANT b MAXIMUM 30 DAY VALUE a LONG TERM AVRG. a LONG TERM AND h a.MAXIMUM DAILY VALUE ( —1-ble) VALUE(Ifine I bl,) AVERAGE VALUE CAS NUMBER TESTING BELIEVED BELIEVED (p (1) (1) d NO OF a.CONCEN- (t) b NO OF (j_11.ble) REQUIRED PRESENT ABSENT CONCENTRATION (2)MARS CONCENTRATION R)MASS CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION (2)MASS NALYSE GC/MS FRACTION-VOLATILE COMPOUNDS(continued) 22V Methylene ND ND Chledde(75-09-2) 23V 1,1,22- TetmchloroethaneX ND 0.345 24V Tebadrloro- ND ethylene(127-18-4) 25V Toluene X ND (108-08-3) 28V.12-TI", X ND 15880-5 27V 1,1,1-Tnchlwo- x ND ethane(71-558) 28V.1,1,2-Trlchloro- �/ ND .Nene(79-005) x 29V Tnchlwo- \/ ND ethylene(79-018 x ) 30V Tnchloro- `, Buwomethane X ND 7589-4 31 V.Vinyl Chlwtde X � (7101-4) �\ GC/MS FRACTION-ACID COMPOUNDS 1A 2-Chlac phend �/ (95-578) x ND 2A 2,4Dwh1wo- �/ ND phenol(120-812) x 3A 2+13-e01yl- �/ ND phenol(10587-9) x 4A-4,6.Dinlbo-0- Geed(534-52-1) x ND SA 2,4-INna o- �/ ND phenol(51-265) x W 2-Nlbophenul \/ ND (86 x 75-5) 7A 4-Ntaoph-.1 (1D0-02-7) x ND OA P-ChIwo-M- xND Cresol(59-50.7) 9A.Pentachloro- �/ ND phenol(87-865) lQA.Phenol ND (106952) 11A x 2,4,bTridtlwo- phenol(116052) EPA Form 351D-2C(690) PAGE V-5 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2 MARK'X' 3 EFFLUENT 4 UNITS 5 INTAKE(apf,..O 1 POLLUTANT b MAXIMUM 30 DAY VALUE c LONG TERM AVRG a LONG TERM AND e b c a MAXIMUM GAILY VALUE (Jawhlnble) VALUE Qjawdoblr) AVERAGE VALUE CJS NUMBER TESTING BELIEVED BELIEVED d NO OF e.CONCEN- b NO OF (t) (t) (1) ANALYSES TRATION b MASS (1) ALYSE (ijahadablr) REOUi PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS GC/MS FRACTION-BASE/NEUTRAL COMPOUNDS 18 Acenaphthene X ND (83-32-9) /� 2B Acenaphtylene ND (208-96-9) 3B Anthracene �/ (12012-7) x ND 48 Bm.dms ND (92-87-5) 5B Benzo(a) Anthracene ND (58-55-3) `/X,` 6B Benzo(a) 2L ND Pyrene(50-32-8) 78 3,4-Benzo- Buoranthma ND (205-99-2) 88 Benzo(ghh) X ND Pentane(191-24-2) 98 Bmzo(t) FluomntheneX ND 207-08-9 ` OB B.(7-Chlme- W-)Methene �/ ND (111-91-1) x 118 She(2-Chlma- rdrvl)Etter �/ ND (111-44-4) x 12B Bm(2- Chlorouopropl� Elher(102-60-1) ND 138.Bra(2-tthvi- h-A Phthelata ND 117-81.7) 148 4-Bromophenyl Phenyl Ether ND (101-55-3) 158 Butyl Benzyl70 ND Phthalate(85-08-7) 188 2-Chloro- naphthalene ND (91-58-7) 17B 4Chluro- pnm1A Phenyl Ether �/ ND (7005-72-3) x 188 Chrysene �/ ND (218-01-9) 198 Dlber¢o(ah) Anthracene �/ ND (53-703) `x 20B 1,2-Dlchlaro- 71 ND benzma(95-501) 21B enzine 1,3-04chloro- ND b (541-73.1) EPA Form 3510-2C(8-90) PAGE V-8 CONTINUE ON PAGE V-7 CONTINUED FROM PAGE V-6 2 MARK W 3 EFFLUENT 4.UNITS 5 INTAKE(oprrnrwI) 1.POLLUTANT b MAXIMUM 30 DAY VALVE c LONG TERM AVRG a LONGTERM AND D c e MAXIMUM DAILY VALUE (lend bk) VALUE(rfawrfablr) AVERAGE VALUE CAS NUMBER :TE,.T,,,NG BELIEVED BELIEVED (1) (1) (1) d NO OF a CONCEW (1) ...40 OF (Ifawrlablr) EQUED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION (2)MASS LYSES GCIMS FRACTION–BASE/NEUTRAL COMPOUNDS(c hnurd) 228.1,4-0Id9oro- xbenzene 0OB-467) 23B 3,3-Dlddoro- benztdne(91-94-1) 248 Diethylv ND Phthalate(84-68-2) 25B.Dimethyl Phthalate NO (131-11-3) 288.13I.1,14k" ND Phthalate(84-74-2) 278 2,4-0-tro- NO toluene(121-14-2) 288 2,6-Dinaro- v ND toluene(608-20-2) 298 DI-N-0dylv ND Phthalate(117414-0) 30B 1, zo- hydrannene((m es Azo- NO benzene)(1226&7) 318 Flucranthene �/ NO (208,14-0) 328 Flumen NO (86-73-7) 33B Hexachimo- v benzene(118-74-1) `^, ND 348 Hexaduoro- X ND butadiene(8768-3) 35B Hexachlom- - cyclopentedene X ND 7-47-4 36B Hexarhlarc- NO ethane(67-72-1) 37B Ind (193-39x)Pyrene ND (191-38-55 ) 3881aophoronev NO (78-59-1) 398 Naphthalene �/ NO (91-20-3) `x 408 NNobenzene X ND 6 (9913) 418 N todlme"Mylamne ND (62-75-9) 428 N-NNoaod- `, N-Propylemme 7� NO (82164-7) EPA Form 3510-2C(8-9O) PAGE V-7 CONTINUE ON REVERSE CONTINUED FROM THE FRONT 2.MARK W 3 EFFLUENT 4 UNITS 5 INTAKE(aprmrw7) 1.POLLUTANT b MAXIMUM 30 DAY VALUE c LONG TERM AVRG a LONGTERM AND e o c e MAXIMUM DAILY VALUE (fm.dabl.) VALUE(rfmnrfablr) AVERAGE VALUE CAS NUMBER TESnNG BELIEVED BELIEVED (1) (1) (t) d NO OF 8.CONCEN- (1) �b. OOF (Jawrmblr) REQUIRED PRESENT ABSENTCONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCEb MASS CONCETRAT ON (2)MASSLYSE GCIMS FRACTION—BASEINEUTRAL COMPOUNDS(connnneJj 436 hmyla (W30-nylamme ND (88-30-8) 44B Phenanthrene v (85-01-8) ND 45B Pyrene \/ ND x (129-00-0) 46B 1,2,4-Tri- chlorobmnneX ND (120-82-1) GC/MS FRACTION—PESTICIDES 1P Aldnn \/ (309-00. x 2) ND 2P.-BHC ND (319-84-8) 3P-I-BHC ND (319-05-T) 4P TBHC NO (58-89-8) 5P.n-BHC �/ ND (319-88-8) `x SP Chlordane X ND (57-74-9) 7P.4,4'-DDT �I ND (50-29-3) `x 8P.4.4'-DDE X ND (72-55-9) ,`,\ 9P 4,4'-DDD 7� ND (72-54-0) 10P Dieldrin \/ ND x (60-57-1) 11P a-Enoeoltan (115-29-7) 12P fl,E doeulfan \/ ND x (115-29.7) 13P Endo lfan Srdfate ND (1031-07-0) 14P Endrin X ND (72.20-5) 15P Endnn Aldehyde X ND (7421-93-4) 18P Heptachlor \/ ND (78-44$ x ) EPA Fomt 3510-2C(8-90) PAGE V-8 CONTINUE ON PAGE V-9 EPA I D NUMBER(copyfrom Ilam/fh'orm I) OUTFALL NUMBER CONTINUED FROM PAGE V-8 NA 001 2 MARK W 3 EFFLUENT 4 UNITS 5 INTAKE(.phonal) 1 POLLUTANT b MAXIMUM 30 DAY VALUE c LONG TERM AVRG a LONG TERM AND a p c a.MAXIMUM DAILY VALUE (fmcrlahle) VALUE(fowrlablc) AVERAGE VALUE CAS NUMBER TESTING BEUEVEo BEueveo (1) (q (1) d NO OF a.CONCEN- 111 b.NO OF (Jmvrlahle) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b MASS CONCENTRATION (2)MASS ALYSE GClMS FRACTION–PESTICIDES(ronnnoedj 17P Hapfachim \ / Epoxide X ND 102457-3) 18P PCB-1242 ND (53469-21-9) 19P PCB-1254 �/ (11097A9-1) `�\/ ND 20P PCB-1221 70 ND (11161-28-2) 21P PCB-1232 v (11141-16-5) 22P PCB-1248 v (12672-2943) 23P PCB-1260 X ND (11096-82-5) 24P PCB-1016 v (12674-11-2) ^ ND 25P To..ph-. \/ ND (8001- x 5-2) EPA Forth 3510-2C(8-90) PAGE V-9 WATER FLOW SCHEMATIC DELTA APPAREL, INC. <> MAIDEN, NC Water Intake from Town of Maiden 256.88 MG Delta Apparel, Inc. 19.68 MG 2.48 MG Maiden Boilers Sewer Restrooms 232.64 MG 19.17 MG Steam 2.08 MG Coolinq Towers 1.88 MG 0.51 MG To Atmosphere Blowdown Dyeing &Finishing 4.73 MG Steam &Dryer Evaporation to Atmosphere 247.08 MG Heat Exchanger 0.20 MG 243.09 MG Blowdown Delta Apparel, Inc. 1.38 MG Water in Land Wastewater Treatment Plant Application of NPDES No. NC0006190 5.77% Solids Sludge 241.71 MG Discharge from Outfall No. 001 to Clark Creek Water Volumes Shown Are Based On CY2014 Totals For 355 Days of Operation Out of 365 Days MG = Million Gallons WASTEWATER TREATMENT PLANT SCHEMATIC DELTA APPAREL, INC. <> MAIDEN, NC Bar Screen Aeration Basin#2 Aeration Basin#1 Vol. = 1,250,000 gallons Vol. = 1,250,000 gallons (3)50 H.P. Floating Aerators (3)50 H.P. Floating Aerators 180' Lx90'Wx12' D 180' Lx90'Wx12' D 0.55 MGD 0.55 MGD Polymer Feed Sludge Return Points Flo lent Sludge Return Flocculent 38 Ft.Dia. 10 Ft.Sidewater Depth Clarifier#2 Clarifier#1 IFIF Waste Sludge Sludge P.S. Chlorine Contact &2.0 MGD Flow Meter r----------- -------------------------------------------------------------- 1 1 I 1 1 Reaeration Basin -------------- (2) 10 H.P. Floating Aerators Sludge Storage Lagoon Surface Area=49,170 Sq.Ft. 1.8 MG Holding Capacity (5)7 5 HP Surface Aerators 1.5 MGD Effluent Clark Creek Discharge No. 001 (2)5 HP Surface Aerators Flow (7,500 Ft. From Effluent& Flow Measurement Measurement& Sampler) Device DELTA APPAREL, INC. CATAWBA COUNTY MAIDEN, NC NPDES PERMIT NO. NC0006190 PRESENT WWTP OPERATING STATUS DELTA APPAREL, INC. Wastewater from the dye and bleaching process goes to the heat reclaimer equipment for heat recovery from the hot (120°F) wastewater. Lint is filtered at this point before being discharged to the WWTP. Wastewater enters the WWTP through a bar screen, then goes into dual aeration basins. Each aeration basin is 180 feet long by 90 feet wide by 12 feet deep, and contains 1, 250, 000 gallons with 54 .55 hours retention at 1. 1 MGD of total plant flow. Polymer for color removal is added to the flow leaving the aeration basins. From aeration, the flow goes into dual clarifiers to settle solids, where a flocculation agent is added to the center-well of each clarifier. Each clarifier is 38 feet in diameter and 10 feet deep with a capacity of 80, 000 gallons. From the clarifiers the flow goes through the old chlorine contact chamber and a float and cable flow recorder. From here, the flow goes into the post aeration basin that is 50 feet long and 25 feet wide and 9 feet deep with a capacity of 84, 000 gallons. The flow then goes to the parshall flume with an ISCO® flow recorder and refrigerated composite sampler. From here, the flow travels 7, 500 feet through a 14-inch gravity line (Outfall No. 001) discharging to Clark Creek. DELTA APPAREL, INC. CATAWBA COUNTY MAIDEN, NC NPDES PERMIT NO. NC0006190 SLUDGE MANAGEMENT PLAN NARRATIVE DELTA APPAREL, INC. Solids that settle and thicken in the clarifiers are wasted at a rate of 50, 000 gallons-100, 000 gallons per week. The waste rate can vary with the mixed liquor total solids, flow, and sludge depth in the clarifiers. Sludge is wasted into the sludge storage lagoon, which has a capacity of approximately 1, 800, 000 gallons. During wasting and storage, the sludge is aerated with seven (7) surface aerators. Decant is pumped back into the aeration basins. When the lagoon nears capacity, a professional contractor hauls the solids to various sections on 240 acres of pasture for land application. Land application of these biosolids is carried out within the regulations of Permit No. WQ0006984. DELTA APPAREL, INC. CATAWBA COUNTY MAIDEN, NC NPDES PERMIT NO. NC0006190 UPDATED WASTEWATER FLOW AND PRODUCTION DATA JANUARY 2014 THROUGH SEPTEMBER 2015 Wastewater Flow Month/Year Maximum Daily Monthly Average Monthly Cloth Flow (MG) Flow(MGD) Production 1 x 108 Lbs. January 2014 1.054 0.787 2.225 February 2014 0.960 0.778 1.959 March 2014 0.996 0.793 2.367 April 2014 0.956 0.821 2.320 May 2014 0.919 0.798 2.155 June 2014 0.901 0.669 1.563 July 2014 0.800 0.483 1.186 August 2014 0.682 0.547 1.388 September 2014 0.713 0.591 1.373 October 2014 0.797 0.623 1.560 November 2014 0.698 0.622 1.492 December 2014 0.633 0.447 0.985 January 2015 0.710 0.54 1.408 February 2015 0.712 0.449 1.159 March 2015 0.577 0.503 1.251 April 2015 0.655 0.486 1.245 May 2015 0.566 0.482 1.298 June 2015 0.545 0.476 1.361 July 2015 0.590 0.435 1.341 August 2015 0.549 0.466 1.496 September 2015 0.656 0.538 1.465 2014Total Flow=241.71 MG & Total 9-Month Flow for 2015= 134.15 MG Cloth Production Year Total 2012 26,459,563 lbs. 2013 27,952,870 lbs. 2014 20,575,089 lbs. 2015 (Through September) 12,023,693 lbs. 9 months 2015 Estimate (pro-rated to 12 months 14,959,633 lbs. 12-mo. estimate DELTA APPAREL, INC. CATAWBA COUNTY MAIDEN, NC NPDES PERMIT NO. NC0006190 RESEARCh & ANAlyTiCAI LAbORATORiES INC. _` t�r,crx4$'+• � w Analytical/Process Consultations .cr.0 Chemical Analysis for Selected Parameters and Water Sample Identified as Effluent (A Delta Apparel Project,collected 18 August 2015) I. Volatile Organics Quantitation Effluent 111.Semi-Volatile Organics Quantitation Effluent EPA Method 624 Limit EPA Method 625 BNA Limit Parameter (me/L (mP/L) Parameter (me/L) (me/L) Methylene Chloride 0.010 BQL 4-Chloro-3-methylphenol 0.010 BQL Trichloro0uommahane 0.010 BQL 2-Chlorophenol 0.010 BQL 1.1-Dichloroethene 0.010 BQL 2,4-Dichlorophenol 0.010 BQL 1,1-131chlorocthanc 0.010 BQL 2,4-Dimethylphenol 0.010 BQL Chloroform 0.010 BQL 2,4-Dinitrophenol 0.050 BQL Carbon Tetrachloride 0.010 BQL 2-Methyl-4,6-dinitrophenol 0.050 BQL 12-Dtchloropropanc 0.010 BQL 2-Nitrophenol 0.010 BQL rrichlorocthene 0.010 BQL 4-Nitrophenol 0.050 BQL Dibromochloromethane 0.010 BQL Pentachlorophenol 0.050 BQL 1.12-Trichloroethane 0.010 BQL Phenol 0.010 BQL Tetrachloroethene 0.010 BQL 2,4,6-Trichlorophenol 0.010 BQL Chlorobenzene 0.010 BQL Acenaphthene 0.010 BQL rrans-Ir-Dichlorocthcne 0.010 BQL Acenaphthylene 0.010 BQL 1,2-Dichloroethane 0.010 BQL Anthracene 0.010 BQL 1.1.1-Trichloroethane 0010 BQL Benzidine 0.050 BQL Bromodichloromethane 0.010 BQL Benzo(a)anthracene 0.010 BQL Cis-1.3-Dichloropropene 0.010 BQL Benzo(a)pyrene 0.010 BQL Benzene 0.010 BQL Benzo(b)fluoranthene 0.010 BQL rrans-1,3-Dichloropropene 0.010 BQL Benzo(ghi)perylcne 0.010 BQL Bromoform 0.010 BQL Benzo(k)(luomnthene 0.010 BQL 1,1 2.2-Tetrachlonxthane 0.010 BQL Benzyl butyl phthalate 0.010 BQL 'roluene 0.010 BQL Bis(2-chloroethoxy)methane 0.010 BQL Ethyl Benzene 0.010 BQL Bis(2-chloroethyl)ether 0.010 BQL Chloromethane 0.010 BQL Bis(2-chloroisopropyl)ethcr 0.010 BQL Bromomethane 0.010 BQL Bis(2-ethyl-hexyl)phthalate 0.010 BQL Vinyl Chloride 0.010 BQL 4-Bromophenyl phenyl ether 0.010 BQL Chloroethane 0.010 BQL 2-Chloronaphthalene 0.010 BQL l'otal Xylenes 0.010 BQL 4-Chlorophenyl phenyl ether 0.010 BQL Acrolein 0100 BQL Chrysene 0.010 BQL Acrylonitnle 0.100 BQL Dibenzo(a,h)anthracene 0.010 BQL 2-Chlotoethyl vinyl ether 0.010 BQL 1,2-Dichlorobenzene 0.010 BQL 1,3-Dichlorobenzene 0.010 BQL 1,4-Dichlorobenzene 0.010 BQL Sample Number 8002-01 3,3-Dichlorobenzidine 0.020 BQL Sample Date 08/18/15 Diethyl phthalate 0.010 BQL Sample Time(hrs) 1640 Dimethyl phthalate 0.010 BQL Di-N-Butyl phthalate 0.010 BQL 2,4-Dinitrotoluene 0.010 BQL 2,6-Dinitrotolucne 0.010 BQL Di-N-Octyl phthalate 0.010 BQL 1,2-Diphenylhydrazine 0.050 BQL Fluoranthene 0.010 BQL Fluorene 0.010 BQI- Hexachlorobenzene 0.010 BQL Hexachlorobutadiene 0.010 BQL Hexachlorocyclopentadiene 0.010 BQL Hexachloroethane 0.010 BQL Indeno(1,2,3-cd)pyrene 0.010 BQL lsophorone 0.010 BQL Naphthalene 0.010 BQL Nitrobenzene 0.010 BQL N-Nitrotiodimethylamine 0.010 BQL N-nitrosodi-n-propylamine 0.010 BQL N-Nitrosodiphenylamine 0.010 BQL Phenanthrene 0.010 BQL Pyrene 0.010 BQL 1?,4-Trichlorobenzenc 0.010 BQL 2-Methy1naphthalene 0.010 BQL 1-Methylnapthalene 0010 BQL Dilution Factor I mg/L mdligruns per Litcr=ptuts per mdhon(ppm) Sample Number 8002-02 BQL = Bclo%�Quantitation Limns Sample Date 08/18/15 Sample"Time(hrs) 0715 RESEARCH & ANA YTkAt Report of Analysis LABORATORIES, INC. 9/3/2015 NX For: Delta Apparel �� . 100 West Pine Streetag ti 4 Maiden, NC 28650 � NC u3a z Wayne Y Attn: Wa a Kell NC#37701 7 �? v!!t!lllt;t Client Sample ID: Effluent Lab Sample ID: 8002-01 Site: Delta Apparel Collection Date: 8/182015 16:40 Paramete Method $gffid Uplt Ren Limit Analyst Analysis DatefTime Cyanide SM 4500 CN E-1999 0.013 mg/L 0.005 YJ 8262015 Client Sample ID: Effluent Lab Sample ID: 8002-02 Site: Delta Apparel Collection Date: 8/182015 7:15 Pamm Method $eau Uaft Rep LimbAnal Analysis DatelTime Antimony,Total EPA 200.7 0.014 mg/L 0.005 AA 8242015 Arsenlc,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 Barium,Total EPA 200.7 0.025 mg/L 0.005 AA 8242015 Seryllium,Total EPA 200.7 <0.001 mg/L 0.001 AA 8242015 Cadmium,Total EPA 200.7 <0.002 mg/L 0.002 AA 8242015 Chromium,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 Copper,Total EPA 200.7 0.045 mg/L 0.005 AA 8242015 Lead,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 MBAS SM 5540 C-2000 <0.1 mg/L 0.1 YJ 8/192015 Mercury,Total EPA 245.1 <0.0002 mg/L 0.0002 AA 8242015 Nickel,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 Selenium,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 Silver,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 Theillum,Total EPA 200.7 <0.005 mg/L 0.005 AA 8242015 P.O.Box 473 106 Short Street Kemersville,North Carolina 27284 Tel:338-998-2841 Fax:336-996-0326 www.randelabs.com Page 1 ral coa basic v1d RESEARch & ANA1yTICA[ Report of Analysis UbORATORIES, INC. 9/3/2015 Client Sample ID: Effluent Lab Sample ID: 8002-02 Sloe: Delta Apparel Collection Date: 8/182015 7:15 Parameter Method $fig gab goo LimyAnal Analysis Datemme Titanium,Total EPA 200.7 <0.005 mgA. 0.005 AA 8242015 Total Organic Carbon SM 5310 B-2000 25.7 mg/_ 1 CC 8202015 Zinc,Total EPA 200.7 0.312 mg/L 0.01 AA 8242015 NA=not onoyzed P.O.Box 473 106 Short Street Kemersviile,North Carolina 27284 Tel:336-998-2841 Fax 336-996.0326 www.randalabs.00m Page 2 ral coa basic vtd inResearch & Analytical Laboratories, Inc. CHAIN OF CUSTODY RECORD Analytical /Process Consultations Phone(336)996-2841 Water/Wastewater Mise Company Job No. Delta Apparel Street Address Project 100 West Pine Street Priority Pollutant Analysis City,State,ZipSam ler Name (Please Print) s C Maiden,NC,28650 �' ; u o = U 41 V Contact phone S mpler gnature o oS d s z E Wayne Kelly (t2l)tMss2t use e0 v to o z r Sample Number Temp Res I Chlorine Sample > U s °� A. o i Date Timeom n Removed Matrix Simple Location/I.D. C U E (LAI,Use only) °C n y or NI(SorW)iZ , t '' Requested Analysis TCCA-01 31 18ILS 4,yo I I x Emuen( 4 1.41 VOC 624 1 00119112% 4.�0 I x X7,21 Effluent I I Cyanide (D811311 is xq I Effluent s s SVOC 625,Pest/PCB 608 IS X Effluent 1 t roc 1 T1x L1 I Emuent I t MBAS x 4 Effluent I 1 Sb,As,Ba,Be,Cd,Cr,Cu,P N1,Se,Ag,Ti,Zn,Hg Travel Blank 2 2 Relinquished By Daterrimerived Remarks: #00 Relin is�d fly D e/[ime Received By -7 Relinquished By Daterrime Rece vM By Sample Temperature at receipt On fee $ °C _ I North Carolina Department of Environmental Quality Pat McCrory Donald R. van der Vaart Governor Secretary November 5, 2015 Steve Slaughter, Plant Manager Delta Apparel, Incorporated 100 West Pine Street_ PO Box 37 Maiden,NC 28650 Subject: Acknowledgement of Permit Renewal Application No. NC0006190 Delta Apparel/Maiden Catawba County Dear Permittee: The Water Quality Permitting Section has received your pen-nit renewal application on November 05, 2015. A member of the NPDES Unit will review your application. They will contact you if additional information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current pen-nit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit, please contact Wren Thedford at 919-807-6304 or wren.thedford@ncdenr.gov. Sincerely, W re vv TP-eol f 0- Wren Thedford Wastewater Branch cc: Central Files IMbordwi,lle Regional Office, Water Quality Regional Operations Section NPDES Unit 1617 Mail Service Center,Raleigh,North Carolina 27699-1617 Location:512 N.Salisbury St.Raleigh,North Carolina 27604 Phone:919-807-63001 Fax:919-807-6492/Customer Service:1-877-623-6748 Internet..www.ncwater.orq An Equal OpportunityWffrmative Action Employer