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HomeMy WebLinkAboutNC0004774_Supplemental Information for Renewal Application_20160902 4aN DUKE Harry K.Sideris Senior Vice President ENERGY® Environmental,Health&Safety 526 S.Church Street Mail Code:EC3XP Charlotte,NC 28202 (704)382-4303 August 31, 2016 Mr. Jeffrey Poupart Water Permitting Section Chief Division of Water Resources Department of Environmental Quality RECEIVED/NCDEQ/DUVR State of North Carolina SEP - .2 2016 1617 Mail Service Center Raleigh, NC 27699-1617 Water Quality Permitting Section Re: NPDES Wastewater Permit Application Submittal Duke Energy Carolinas, LLC. Buck Combined Cycle and Buck Steam Station Permit#: NC0004774 Rowan County Dear Mr. Poupart, Duke Energy Carolinas, LLC (Duke) is submitting herewith three copies of supplemental information in support of the NPDES renewal application. This update is in addition to the renewal application submitted February 26, 2016, for your review. This submittal is intended to provide an update of modifications that will be necessary to comply with recently enacted laws and regulations including the Federal Coal Combustion Residual (CCR) rule and the North Carolina Coal ash Management Act of 2014 and HB 630 of 2016. Specific permit requests from Duke Energy are identified in bold throughout this submittal. With numerous federal and state requirements to coordinate and implement in a short time for the site, planning and sequencing of work are paramount and dynamic. As such, final scope and sequence for all work is not complete at this time. Where scope is still not finalized, Duke has provided a range of options that are being evaluated and provided various alternate scenarios in an attempt to limit the number of subsequent submittals necessary. It is Duke's belief that the information provided in this submittal is of sufficient detail to allow for review and issuance or renewed NPDES permit for the Buck Combined Cycle and Buck Steam Station plants (collectively referred to as Buck). This is consistent with the guidance received from DEQ staff in a meeting on November 20, 2015 and follow up correspondence dated January 11, 2016 and January 28, 2016. Buck NPDES application update NC0004774 Rowan County Page 2 of 7 1. Duke requests that the emergency spillway of cell 3 of the ash basin complex (ABC) be included as a wastewater outfall. The emergency spillway is located in the southeastern corner of cell 3 of the ABC (please see Attachment 1). The approximate coordinates of the spillway are (35.709248, -80.361477). According to calculations there is still 2.5 feet of freeboard during a 100-year storm event. Duke requests that sampling of this spillway be waived due to the small likelihood of an overflow and more importantly due to unsafe conditions associated with sampling during an overflow event. 2. Area of wetness (AOW) disposition. Duke has previously identified a number of AOWs within the property, all of which have been included in Buck's renewal application. Duke requests that the Buck AOWs be permitted in the following fashion: a) S-02, S-03, S-06, S-07, and S-10 should not be included in the permit due to being natural stream features and being free from wastewater pollutants; b) S-12 should not be included in the permit since it has been repaired; c) S-01, S-04, S-05, S-08, S-09, S-11, S-13, S-14, S-15, S-16, and S-17 should be designated as effluent channels; i) S-15 can serve as the representative sampling point for the combined flow of S-05, and S-14, and S-15; ii) S-09 can serve as the representative sampling point for the combined flow of S-17, S-16, S-11, and S-09; Three wet areas were discovered earlier this year. The wet areas were labelled as such: a)WO-A- a muddy area at the terminus of a dry ravine about 20 feet to the north of S-06; Duke thinks this area is of the same source of S-06 and should be treated the same as S-06 above; b) WO-B - a groundwater spring emerging in the coal yard and whose water eventually leads to the coal yard sump; Duke thinks that this is not a seep associated with the ash basin and should not have any permit requirements; c) WO-C - a wet area in the vicinity of S-09; Duke could not confirm this audit observation and thinks it should not have any permit requirements. 3. Duke requests specific authorization within the reissued permit that,upon ceasing or reducing flows to the ABC, decanting and dewatering of the basin through existing wastewater outfall 002 can occur. Specific authorization for decanting and dewatering is a condition currently in the NPDES permits at Sutton and Marshall. Duke requests specific authorization that the ABC may be decanted and dewatered and Buck NPDES application update NC0004774 Rowan County Page 3 of 7 that permit limits associated with these activities be included in the permit. A temporary WWTS may be needed to meet future permit limits. Additional treatment for the dewatering process may be completed via chemical and/or physical processes prior to discharge to outfall 002. This treatment system may require the addition of a coagulant and/or flocculent to enhance solids removal. 4. Duke requests that flows from the combined cycle wastewater sump be permitted to discharge through outfall 001. In an attempt to dewater the ABC as quickly as possible, Duke is planning to reroute a major source of wastewater-Buck's combined cycle wastewater sump - away from the ABC and to discharge adjacent to (i.e., 35.71384, - 80.37539) the structure of existing but non-functioning outfall 001 (see Attachment 2). Wastewater generated from the Buck combined cycle facility includes cooling tower blowdown, treated oil/water separator effluent, reverse osmosis reject water, and treated sanitary waste effluent. Water analysis for the Buck combined cycle wastewater sump is available in the recently submitted NPDES permit renewal application dated February 26, 2016. Currently the cooling tower blowdown line discharging into the Buck combined cycle wastewater sump is chlorinated. The cooling tower blowdown line has an existing sodium bisulfite system that will be commissioned prior to discharge of Buck combined cycle wastewater to outfall 001. The addition of sodium bisulfite reduces chlorine to chloride ion, eliminating its oxidation potential. 5. Duke Energy is requesting a new outfall (006) be permitted for wastewater from Buck's combined cycle wastewater sump. Due to the timing of the issuance of Buck's industrial stormwater permits and the issuance of Buck's NPDES wastewater permit, the temporary outfall option was designed to provide the quickest way to dewater the ABC. However, demolition of the powerhouse is set to begin in 2017, so we would not be able to safely utilize outfall 001 in perpetuity. Duke has therefore designed a solution to this schedule issue. As shown in Attachment 3, the lines for outfall 001 and outfall 006 emerge from a shared valve box just south of the railroad. The line for outfall 006 eventually leads to just west of the boat ramp. The line will be buried as much as possible, but the extent is still being determined. Outfall 006 (35.71416, -80.37413) will discharge the same wastewater as outfall 001. In fact the wastewater from the Buck combined cycle wastewater sump was analyzed, and the data was submitted in the February renewal application. Transitioning from the use of outfall 001 and outfall 006 should be seamless,but both outfalls may need to function simultaneously for a period of time to ensure functionality. We appreciate your attention to these requests and look forward to finalizing the NPDES permit for Buck in the near future. Should you have any questions regarding this letter or require Buck NPDES application update NC0004774 Rowan County Page 4 of 7 additional information, please contact Mr. Ross Hartfield at (980) 373-6583 or at ross.hartfield@duke-energy.com. "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." Sincerely, 9,4„));,,,,. Harry Sideris SVP-Environmental, Health & Safety Enclosures NCDEQ cc: Sergei Chernikov Duke Energy cc: Henry Botkins, Ross Hartfield, Dale Wooten, Max Gardner, Tom Leap, Tom Doering, Richard Baker, Shannon Langley Attachment 1 Aerial of emergency spillway of cell 3 August 31 , 2016 NPDES application update Buck Steam Station / Combined Cycle NC0004774 .f if - - +rr r , t- 1. 4r . µ' 'tlj t r 3RD • • . 4.10 . 1iy ✓Yi ' mo� r ��1. • -'fir �'7srM< - } - >_ is % .. btu ,� J tl r� • h. • • t .. V v. • j i ;'� + � . ' f �'. ` ;'1'1 r :: ". ' .., ,r m-errancy Spiltway , . ' ' . * ' ' : . • . .. itii . ,kAt , .1.er - ' I., .. } N - , " . ' r ...'v:• '''1: .. .a •,.., i►wr2. ,4� �, r ,�tiU�. w. '�Y X1 1..+'i7-T ' :%1 i i ''5 l''''' i' oogle.earth 2 _ r' .� } _ - .s'�e Attachment 2 Illustration of wastewater line for temporary outfall 001 August 31 , 2016 NPDES application update Buck Steam Station / Combined Cycle NC0004774 _ ---- .------_____ ,• . .. ' I- --'-' - ' , 4 .' ... , Leif-li:4,1,i'',..-ri'e-m,f64."----11.zil.---11L-11,1------1-.,1..--i,.---d,:-., :,--,,ii.k.,',..,4;,..,i, . 1-, ,.,-.T., .,.. fi-..... ''5'7;4 ', '• -• . a ,;4' .....i„- ,..,.. . • AL.A.,.._ r• •-,,,..•-,, 1,`.i. ,..;.1.‘.'e:...‘i .P.,s, - $ *,:,$*s,•• ,,, ''..4' --.,..410 ' -- .--'::i i ,' . I . 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Ruche Duke Energy Carolinas LLC PO Box 1006 Charlotte,NC 28201-1006 Subject: Additional Information for Current Permit Renewal Application No.NC0004774 Buck Steam Station Rowan County Dear Mr. Ruche: The Water Quality Permitting Section acknowledges receipt of your permit application and supporting documentation received on September 02, 2016. The primary reviewer for this renewal application is Mike Templeton. The primary reviewer will review your application, and he will contact you if additional information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. Please respond in a timely manner to requests for additional information necessary to complete the permit application. If you have any additional questions concerning renewal of the subject permit,please contact Mike Templeton at 919-807-6402 or Mike.Templeton@ncdenr.gov. Sincerely, ?film 7e4od . Wren Thedford • Wastewater Branch cc: Central Files NPDES • Mooresville Regional Office State of North Carolina I Environmental Quality I Water Resources 1617 Mail Service Center I Raleigh,North Carolina 27699-1617 919-807-6300