NC0001970_Renewal Application_20160203

4t
BAY VALLEY
F O U t) S
January 22, 2016
NC Dept. of Environment and Natural Resources RECEIVED/NCDEQ/DWR
Division of Water Resources
WQ Permitting Section-NPDES FEB - 3 2016
1617 Mail Service Center
Raleigh, NC 27699-1617 Water Quality
Permitting Section
Subject: Bay Valley Foods-Transmittal of NPDES Permit No. NC 0001970 Renewal
Application Materials
To Whom it May Concern:
Enclosed for your review is Bay Valley Food's (BVF's)-Faison,North Carolina's NPDES
Wastewater Discharge Permit Renewal application and supporting documents submitted in
accordance with Standard Conditions identified in Section B. 10. of NPDES Permit No. NC
0001970. The permit renewal application is laid out for your review in the following order:
• Completed General Information Form 1;
• Completed Consolidated Permit Program EPA Form 2C;
• Narrative description of the BVF-Faison's Residuals Management Plan;
Bay Valley Foods, LLC respectfully requests NC DENR, Division of Water Resources recognize
the continuation of the Variance from the Water Quality Action Level for Chloride as allowed
under the April 1,2011 Final Agency Decision of the NPDES Committee of the Environmental
Management Commission. Specifically,Order Item#7 which allows for the extension of the
variance for an indefinite period of time, therefore the variance is applicable to the renewed
NPDES permit. Bay Valley Foods has satisfied all the current permit requirements related to
implementation of the chloride variance.
As you review the enclosed renewal application materials, please feel free to contact me if you
have any questions or concerns. I can be reached at [phone].
[354 North Faison Avenue, Faison,NC 28341]

Respectfully Submitted,
BAY VALLEY FOODS, LLC
Chad Tennant
Plant Manager
BVF-Faison, North Carolina
rECENED/NCDEQIDWR
FEB - 3 2016
cc: Bob O'Neill—TreeHouse Foods, Inc.
Tim Wolf—Bay Valley Foods, LLC Water quality
Permitting Section
I

Please print or type in the unshaded areas only. Form Approved.OMB No.2040-0086.
FORM U.S.ENVIRONMENTAL PROTECTION AGENCY I.EPA I.D.NUMBER
1 %f."/EPA GENERAL INFORMATION 6 6
Consolidated Permits Program F NA D
GENERAL (Read the"General Instructions"before starting.)
1 2 13 14 15
GENERAL INSTRUCTIONS
LABEL ITEMS
If a preprinted label has been provided, affix it in the
designated space.Review the information carefully;if any of it
I. EPA I.D.NUMBER is incorrect,cross through it and enter the correct data in the
appropriate fill-in area below.Also,if any of the preprinted data
is absent (the area to the left of the label space lists the
III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE information that should appear),please provide it in the proper
fill-in area(s)below. If the label is complete and correct,you
V. FACILITY MAILING need not complete Items I,III,V, and VI(except VI-B which
ADDRESS must be completed regardless).Complete all items if no label
has been provided.Refer to the instructions for detailed item
VI. FACILITY LOCATION descriptions and for the legal authorizations under which this
data is collected.
II.POLLUTANT CHARACTERISTICS
INSTRUCTIONS:Complete A through J to determine whether you need to submit any permit application forms to the EPA.If you answer"yes"to any questions,you must
submit this form and the supplemental form listed in the parenthesis following the question.Mark"X"in the box in the third column if the supplemental form is attached.If
you answer"no"to each question,you need not submit any of these forms.You may answer"no"if your activity is excluded from permit requirements;see Section C of the
instructions.See also,Section D of the instructions for definitions of bold-faced terms.
Mark'X" Mark"X"
SPECIFIC QUESTIONS YES No TACH SPECIFIC QUESTIONS YES NO TACH
ATTACHED ATTACHED
A.Is this facility a publicly owned treatment works which B.Does or will this facility (either existing or proposed)
results in a discharge to waters of the U.S.?(FORM 2A) X include a concentrated animal feeding operation or X
aquatic animal production facility which results in a
16 17 to discharge to waters of the U.S.?(FORM 2B) 19 20 21
C.Is this a facility which currently results in discharges to D.Is this a proposed facility(other than those described in A `,
waters of the U.S.other than those described in A or B or B above)which will result in a discharge to waters of x
above?(FORM 2C) II z. the U.S.?(FORM 2D) 25 26 nE. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or
hazardous wastes?(FORM 3) municipal effluent below the lowermost stratum X
containing, within one quarter mile of the well bore,
ze z9 3o underground sources of drinking water?(FORM 4) 31 32 J3
G.Do you or will you inject at this facility any produced water H.Do you or will you inject at this facility fluids for special
or other fluids which are brought to the surface inprocesses such as mining of sulfur by the Frasch process,
connection with conventional oil or natural gas production, X solution mining of minerals, in situ combustion of fossil X
inject fluids used for enhanced recovery of oil or natural fuel,or recovery of geothermal energy?(FORM 4)
gas, or inject fluids for storage of liquid hydrocarbons?
(FORM 4) 3
4
35 36 37 30 39
I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is
of the 28 industrial categories listed in the instructions and �( NOT one of the 28 industrial categories listed in the v
which will potentially emit 100 tons per year of any air „ instructions and which will potentially emit 250 tons per /�
pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act
or be located in an attainment area?(FORM 5) 40 47 a2 and may affect or be located in an attainment area? a w 45
(FORM 5)
III. NAME OF FACILITY
c I I T l I I l I
SKIP Bay Valley Foods, LLC
1
15 16—29 30 69
IV. FACILITY CONTACT
A.NAME&TITLE(last,first,R.title) B.PHONE(area code&no.)
I I I I I I I I I I I I I I I I T I I I I I I I I I I I b l27-4 l L. L 1 1
2IC ad Tennant Plant Manager (91 ) 1
15 16 45 46 48 149 51 1 52- 55
V.FACILTY MAILING ADDRESS
A.STREET OR P.O.BOX
c I I I I I I I I I I I I I I I I I I I I I I I I I I 1 I I
3 354 North Faison Avenue
15 1 16 45
B.CITY OR TOWN C.STATE D.ZIP CODE
T Faison I I I I I I I I I I I I I I ( I I I I I I NC 28341 I l
15 16 40 41 42 47 51
VI. FACILITY LOCATION
A.STREET,ROUTE NO.OR OTHER SPECIFIC IDENTIFIER
c 1 Faison Avenue
l als( vne I I I I I l l l l l l l l l l l l
7354 North
15 16 45
B.COUNTY NAME
Duplin 1111111111111111111111
46 70
C.CITY OR TOWN D.STATE E.ZIP CODE F.COUNTY CODE(if known)
TFaison I I I I I I I I I I I I I I I I I I I I I NC 2A341 I I I I
15 16 40 41 42 47 51 52 .54
EPA Form 3510-1(8-90) CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
VII.SIC CODES 4-di.it,in order of.non
A.FIRST B.SECOND
c I I I (specify)Manufacturing, packaging and distribution of fresh c I I I (specifi)
• 2035 pickles, peppers, relish, maple syrup. 7
15 16 - 19 15 16 - 19
C.THIRD D.FOURTH
c I I I (1pedJv) 7 I I I (spec)
15• 16 19 _15 16 19
VIII.OPERATOR INFORMATION
A.NAME B.Is the name listed in Item
c I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I I VIII-A also the owner?
8 Bay Valley Foods, LLC ❑YES m NO
15 16 5566
C.STATUS OF OPERATOR(Enter the appropriate letter into the answer box:if"Other,".cpecif<) D.PHONE(area code&no.)
F=FEDERAL (specify) I l i I I I I l l
S=STATE M=PUBLIC(other than federal or state) P A (7 0$) 483-1327
O=OTHER
THER(specifP=PRIVATE
56
15 8 18 I19 - 21122 • 25
22Iring
26 E.STREET OR P.O.BOX
oI I I I I I I I I I I I I I I I I I
55
F.CITY OR TOWN G.STATE H.ZIP CODE IX.INDIAN LAND
I 1 1 I I I I I I I I I I I I I I I I I I I I I I 1 1 1 I Is the facility located on Indian lands?
B Oak Brook IL 60523 ❑YES ©NO
52
15 16 6091 42 47 • 51
X.EXISTING ENVIRONMENTAL PERMITS
A.NPDES(Discharges to Surface Water) D.PSD(Air Emissions from ProposedSourc Sources)
c r i I I I l I4 III I I I c r , MilliI I I I I
9 N NC0001970 9 P
15 16 17 18 30 15 16 17 18 30
B.UIC(Underground Injection of fluids) E.OTHER(specify)c T i I -t l I I 11 I I I I CT , 1I1 1 I I I I 11 I I (specify)General Storm Water Discharge
9 9 NCG06000 Perm2t
15 16 17 18 30 15 16 17 X18 30
C.RCRA(Hazardous Wastes) E.OTHER(specify)
c T i III I I I I I I I I I - o T I 1 I I I I I I I I I 1
(Specify)Air Emission Permit
III g 04458R08
18 30 15 16 17 18 30
Xl.MAP
Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries. The map must show the outline of the facility, the
location of each of its existing and proposed intake and discharge structures,each of its hazardous waste treatment,storage,or disposal facilities,and each well where it
injects fluids underground.Include all springs,rivers,and other surface water bodies in the map area.See instructions for precise requirements.
XII.NATURE OF BUSINESS(provide a brief description)
This facility manufactures, packages and distributes a variety of pickles, peppers, relishes and maple syrup.
RECEIVED/NCDEQ/DWR
FEB - 3 2016
Water Quality
Permitting Section
XIII.CERTIFICATION(see instructi)ns)
I certify under penalty of law that I have personally examined and am familiar with the information submitted in this application and all attachments and that,based on my
inquiry of those persons immediately responsible for obtaining the information contained in the application,I believe that the information is true,accurate, and complete. I
am aware that there are significant penalties for submitting false information,including the possibility of fine and imprisonment.
A.NAME&OFFICIAL TITLE(type or print) B.SI A E / .�+—� C.DATE SIGNED
Chad Tennant Plant Manager v//i`
/ .t S 1(0
COMMENTS FOR OFFICIAL USE ONLY
c
C
15 16 55
EPA Form 3510-1(8-90)

I
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qr
NIX
}�L&AoArr 4 f _ V 1 I• 'a 1�
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Bay Valley Foods, LLC - NC0001970 Facility
USGS Quad Name: FaisoNLocation ': `� 0G26SW Lat.: 35°07'21"
Receiving Stream: Panther Branch Long.: 78008'28"
Stream Class: C-Sw
Subbasin: Cape Fear — 03-06-22 HUC: 03030007 11 Olfh Not to Scale

Bay Valley Foods -Faison, NC
Make U Brine
30,t100 GPD
Boiler Discharge
to
34,600 GPD Creek
1
Desalt
�r' f'��( t) 6PD
Clarifier Sand
1
Filler
Pre
38,4ti0 GPD
Bar Grit Pond City S Screen '♦ Chamber
3
Water OC I GPD
1 t
Tankyard
19,230 GPO
Pond
Pumps 2
Pasteurizer
3PD
Relish Rotary Pond
iPD Screen --�. 1
5 Gallon
19,230 GPD Qp
OOG
Stormwater �, Bdneyard Well
5000 GPD

EPA I.D.NUMBER(copy from Item I of Form I) Form Approved.
OMB No.2040-0086.
Please print or type in the unshaded areas only. NA Approval expires 3-31-98.
FORM U.S.ENVIRONMENTAL PROTECTION AGENCY
APPLICATION FOR PERMIT
DISCHARGE WASTEWATER
2C 6EPAEXISTING MANUFACTURING,,COMMERC ALO,MINING AND SILVICULTURE OPERATIONS
NPDES Consolidated Permits Program
I.OUTFALL LOCATION
For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A.OUTFALL NUMBER B.LATITUDE C.LONGITUDE
(list) 1.DEG. 2.MIN. 3.SEC. 1.DEG. 2.MIN. 3.SEC. D.RECEIVING WATER(name)
001 35.00 7.00 21.00 78.00 8.00 28.00 Panther Branch
II.FLOWS,SOURCES OF POLLUTION,AND TREATMENT TECHNOLOGIES
A. Attach a line drawing showing the water flow through the facility.Indicate sources of intake water,operations contributing wastewater to the effluent,and treatment units
labeled to correspond to the more detailed descriptions in Item B.Construct a water balance on the line drawing by showing average flows between intakes,operations,
treatment units,and outfalls.If a water balance cannot be determined(e.g.,for certain mining activities),provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
B. For each outfall,provide a description of:(1)All operations contributing wastewater to the effluent,including process wastewater,sanitary wastewater,cooling water,
and storm water runoff; (2)The average flow contributed by each operation; and (3) The treatment received by the wastewater. Continue on additional sheets if
necessary.
1.OUT- 2.OPERATION(S)CONTRIBUTING FLOW 3.TREATMENT
FALL b.AVERAGE FLOW b.LIST CODES FROM
NO.(list) a.OPERATION(list) (include units) a.DESCRIPTION TABLE 2C-1
Desalt Operation 88,900 GPD Solids screening;Biological treatment(aerated 1-M 5-R
00 1 lagoons);Clarification; and final Sand Filter
Prep Operation Residuals managed through dewatering w/sludge
38,960 GPDpress and/or drying beds 1-T 5-Q
Pastuerizer
94,000 GPD 3-B
Boiler Slowdown
34,600 GGPD 5-H
Brine Make-Up 30,800 GPD
Tank Yard
19,230 GPD
Syrup Production 10,000 GPD
Relish Production
69,000 GPD
5-gallon line Production 19,230 GPD
Groundwater Recovery Well 5,000 GPD
Stormwater Discharges from Tank Yard 50,000 GPD
OFFICIAL USE ONLY(effluent guidelines soh-categories)
EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
C.Except for storm runoff,leaks,or spills,are any of the discharges described in Items II-A or B intermittent or seasonal?
❑YES(complete thef>llowing table) NO(go to Section/1Q
3.FREQUENCY 4.FLOW
a DAYS PER B.TOTAL VOLUME
2.OPERATION(s) WEEK b.MONTHS a.FLOW RATE(in mgd) (speei/v nith units)
1.OUTFALL CONTRIBUTING FLOW (spec(fy PER YEAR 1.LONG TERM 2.MAXIMUM 1.LONG TERM 2.MAXIMUM C.DURATION
NUMBER(list) (list) average) (specify average) AVERAGE DAILY AVERAGE DAILY On days)
III.PRODUCTION
A.Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility?
®YES(complete Item 11/-B) ❑NO(go to Section/I)
B.Are the limitations in the applicable effluent guideline expressed in terms of production(or other measure of operation)?
❑YES(complete Item 111-C) IZ NO(go to Section It)
C. If you answered"yes"to Item III-B,list the quantity which represents an actual measurement of your level of production,expressed in the terms and units used in the
applicable effluent guideline,and indicate the affected outfalls.
1.AVERAGE DAILY PRODUCTION
c.OPERATION,PRODUCT,MATERIAL,ETC. 2 AFFECTED OUTFALLS
a.QUANTITY PER DAY b.UNITS OF MEASURE (list outfit!!numbers)
(specify)
IV.IMPROVEMENTS
A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater
treatment equipment or practices or any other environmental programs which may affect the discharges described in this application?This includes,but is not limited to,
permit conditions,administrative or enforcement orders,enforcement compliance schedule letters,stipulations,court orders,and grant or loan conditions.
❑YES(complete the following table) NO(go to Item IV-B)
1.IDENTIFICATION OF CONDITION, 2.AFFECTED OUTFALLS 4.FINAL COMPLIANCE DATE
3.BRIEF DESCRIPTION OF PROJECT
AGREEMENT,ETC.
a.NO. b.SOURCE OF DISCHARGE a.REQUIRED b.PROJECTED
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
discharges)you now have underway or which you plan.Indicate whether each program is now underway or planned,and indicate your actual or planned schedules for
construction.
❑MARK"X"IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510-2C(8-90) PAGE 2 of 4 CONTINUE ON PAGE 3

•
EPA I.D.NUMBER(copy from Item 1 of Form 1)
CONTINUED FROM PAGE 2 NA
V.INTAKE AND EFFLUENT CHARACTERISTICS
A,B,&C: See instructions before proceeding-Complete one set of tables for each outfall-Annotate the outfall number in the space provided.
NOTE:Tables V-A,V-B,and V-C are included on separate sheets numbered V-1 through V-9.
D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions,which you know or have reason to believe is discharged or may be discharged
from any outfall.For every pollutant you list,briefly describe the reasons you believe it to be present and report any analytical data in your possession.
1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE
None
VI.POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS
Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct?
YES(list all such pollutants below) NO(go to Item VI-13)
EPA Form 3510-2C(8-90) PAGE 3 of 4 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
VII.BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in
relation to your discharge within the last 3 years?
©YES(menti&the test(s)and describe their purposes below) ❑NO(go to Section VII)
Chronic Toxicity (Ceriodaphnia) Full Range - Each January, April, July, and October in accordance with Section
A. (1) Effluent Limitation and Monitoring Requirements: NPDES Permit No. NC0001970.
VIII.CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm?
®YES(list the name,address,and telephone number%and pollutants analyzed by, D NO(go to Section Lk)
each such laboratory or firm below)
A.NAME B.ADDRESS C.TELEPHONE D.POLLUTANTS ANALYZED
(area code&no.) (list)
Environmental Chemists, Inc. 6602 Windmill Way 919-392-0223 Oil & Grease; Aluminum;
Wilmington, North Carolina 28409 Barium; Boron; Cobalt;
Iron; Magnesium; Manganese;
Molybdenum; Thallium; Tin;
Sulfate; Bromide; Ammonia
N; TKN; Color(PtCo);
Fluoride;
Total Phosphorus; Sulfide;
Sulfite;; COD; Total
Organic Carbon; MBAS;
Fecal Coliform;
Nitrite Nitrogen; Nitrate_.
+Nitrite - Nitrogen;
Nitrate Nitrogen (by
subtraction)
IX.CERTIFICATION
I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons
directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete.I am aware that there
are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations.
A.NAME&OFFICIAL TITLE(type or print) B HONE NO.(area code&no.)
Chad Tennant Plant Manager y� 1 9 0 ia 6 7 - 411
C.SIG TU E ' D.DATE SIGNED `J T 1
EPA Form 3510-2C(8-90) PAGE 4 of 4

•
PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY.You may report some or all of this information EPA I.D.NUMBER(copy from hem I of Form i)
on separate sheets(use the same format)instead of completing these pages. NA
SEE INSTRUCTIONS.
OUTFALL NO.
V.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 of Form 2-C) c.o.:
PART A-You must provide the results of at least one analysis for every pollutant in this table.Complete one table for each outfall.See instructions for additional details.
3.UNITS 4.INTAKE
2.EFFLUENT (.cpenlb if blank) (opnrmal)
b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a LONG TERM
a.MAXIMUM DAILY VALUE (if available) Of available) AVERAGE VALUE
Ill 11) d.NO.OF a.CONCEN- (11 b.NO.OF
1.POLLUTANT CONCENTRATION (21 MASS CONCENTRATION (2)MASS 111 CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
a.Biochemical Oxygen 25.2 5.3 2.57 93 mg/L
Demand(80D)
b.Chemical Oxygen 96.0 1 mg/L
Demand(('OD)
c.Total Organic Carbon
4.3 1 mg/L
(100
d.Total Suspended
Solids(7S6) 13 4.6 3.24 93 mg/L
e.Ammonia(ac N) 1.16 0.31 0.17 93 mg/L
VALUE VALUE VALUE VALUE
I Flow 0.724 0.314 0.207 335 MG
g.Temperature VALUE VALUE VALUE VALUE
(ureter) 24.1 19.3 12.0 41 °C
h.Temperature VALUE VALUE VALUE °C VALUE
(summer) 24.9 24.1 19.4 53
MINIMUM MAXIMUM MINIMUM MAXIMUM
i.pH 7.18 I 7.50 7.21 1 7.47 93 STANDARD UNITS
PART B- Mark`X'in column 2-a for each pollutant you know or have reason to believe is present.Mark-X'in column 2-b for each pollutant you believe to be absent.If you mark column 2a for any pollutant which is limited either
directly.or indirectly but expressly,in an effluent limitations guideline,you must provide the results of at least one analysis for that pollutant.For other pollutants for which you mark column 2a,you must provide
quantitative data or an explanation of their presence in your discharge.Complete one table for each outfall.See the instructions for additional details and requirements.
2 MARK-X" 3.EFFLUENT 4.UNITS 5.INTAKE(oprlona()
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM AVERAGE
ANDa b, a.MAXIMUM DAILY VALUE (fm,mlahle) (i(mnrianle) VALUE
CAS NO. BELIEVED BELIEVED It) (1) 11( 0.NO.OF a.CONCEN- Ill b.NO.OF
01-available) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION' (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
a.Bromide 1 mg/L
(24959-67-9) X X <0.2
•
b.Chlorine,Total X
Residual
c.Color `X 25 1 CU
d.Fecal Coliform 7A 91 1 C/100 ml
•
e.Fluoride ,X`
(16984-48-8) 0.21 mg/L
f.Nitrate-Nitrhe <0.021 1 mg/L
(as N)
EPA Form 3510-2C(8-90) PAGE V-1 CONTINUE ON REVERSE

ITEM V-B CONTINUED FROM FRONT
2.MARK'X" 3.EFFLUENT 4.UNITS 5.INTAKE(almond)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM
AND a. b a.MAXIMUM DAILY VALUE (if available) (if available) AVERAGE VALUE
CAS NO. BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
Of available) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
g.Nmogen,
Total Organic(14 X 0.9 0.73 4 mg/L
.y
h.Oil and X <5.0 1 mg/L
Grease
i.Phosphorus
(as P),Total X 2.90 1.41 S mg/L
(7723-14-0)
j.Radioactivity
(1)Alpha,Total `X
(2)Beta,Total X
(3)Radium. ,\/`
Total
�\
(4)Radium 226,
Total
k.
(al 60SO,) 22 1 mg/L
(14808-79-8) ,
I.Sulfide
(as 6) /�X 0.01 1 mg/L
Sulfite
m.SO,)
(1426,) <2.0 1 mg/L
(14265-45-3)
n.Surfactants X
o.Aluminum,
Total X 0.086 1 mg/L
(7429-90-5)
p.Barium,Total
(7440.39-3) <0.01 1 mg/L
q.Boron,Total �/ 0.022
(7440-42.8) /� 1 mg/L
r.Cobalt,Total X <0.01 1 mg/L.(7440-46440-49-4)
(7429-69.6) X 0.017 1 mg/L
(7439-89.6)
t.Magnesium,
Total 7.13 1 mg/L
(7439-95.1)
u.Molybdenum.
Total <0,01 1 mg/L
(7439.98-7)
v.Manganese,
Total X <0.01 1 mg/L
(7439-96-5)
w.Tin,Total X <0.02 1 mg/L
(7440-31-5)
T.Titanium,
Total
(7440-32-6)
EPA Form 3510.2C(8-90) PAGE V-2 CONTINUE ON PAGE V-3

•
EPA I.D.NUMBER(copy from Item 1 of Form 1) OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C NA 001
PART C• If you are a primary industry and this outfall contains process wastewater.refer to Table 2c-2 in the instmdions to determine which of the GC/MS fractions you must test for.Mark'X"in column 2-a for at such GC/MS
fractions that apply to your industry and for ALL toxic metals.cyanides.and total phenols.If you are not required to mark column 2-a(secondary industries.nonprocess wastewater outran,and nonrequired GC/MS
fractions).mark-X'in column 2-b for each pollutant you know or have reason to believe is present.Mark"X"in column 2-c for each pollutant you believe is absent.If you mark column 2a for any pollutant,you must
provide the results of at least one analysis for that pollutant.If you mark column 2b for any pollutant,you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be
discharged in concentrations of 10 ppb or greater.If you mark column 2b for acrolein.acrylonitrile,2,4 dinarophenol,or 2-methyl-4,6 dinilrophenol,you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater.Otherwise,for pollutants for which you mark column 2b,you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged.Note that there are 7 pages to this part:please review each carefully.Complete one table(all 7 pages)for each outfall.See instructions for
additional details and requirements.
2.MARK 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a b e a.MAXIMUM DAILY VALUE (if available) VALUE(f mailable) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (11 (1) d.NO.OF a.CONCEN- j1) b.NO.OF
(fmailahle) REQUIRED PRESENT ABSENT CONCENTRATION 121 MASS CONCENTRATION (2)MASS CONCENTRATION (21 MASS ANALYSES TRATION b.MASS CONCENTRATION_(2)MASS ANALYSES
METALS.CYANIDE.AND TOTAL PHENOLS
1M.Antimony.Total
(7440-36-0)
2M.Arsenic,Total
(7440.36-2)
3M.Beryllium,Total
(7440-41-7)
4M.Cadmium.Total
(7440-43-9)
5M.Chromium,
Total(7440-47-3)
6M.Copper.Total
(7440-50-8)
7M.Lead.Total
(7439-92-1)
8M.Mercury.Total
(7439-97-6)
9M.Nickel,Total
(7440-02-0)
10M.Selenium,
Total(7782-49-2)
11M.Silver,Total
(7440-22-4)
12M.Thallium,
Total(7440-28-0)
13M.Zinc.Total
(7440-66-6)
14M.Cyanide,
Total(57-12-5)
15M.Phenols.
Total
DIOXIN
2,3,7,8-Tetra- DESCRIBE RESULTS
chlorodibenzo-P-
Dioxin(1764-01-6)
EPA Form 3510-2C(8-90) PAGE V-3 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2.MARK*X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND ao. c a.MAXIMUM DAILY VALUE (If available) VALUE(fattailahle) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (/1 b.NO.OF
(favailable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION 12)MASS ANALYSES
GC/MS FRACTION—VOLATILE COMPOUNDS
1V.Acaolein
(107-02-8)
2V.Acrylonitrile
(107-13-1)
3V.Benzene
(71-43-2)
4V.Bis(('Moro-
methyl)Ether
(542-88-1)
5V.Bromoform
(75-25-2)
6V.Carbon
Tetrachloride
(56-23-5)
7V.Chlorobenzene
(108-90-7)
8V.Chlorodi-
bromomethane
(124-48-1)
9V.Chloroethane
(75-00-3)
10V.2-Chloro-
ethyNinyl Ether
(110-75-8)
11V.Chloroform
(67-66-3)
12V.Dichloro-
bromomethane
(75-27-4)
13V.Dlchloro-
difuoromethane
(75-71.8)
14V.1,1-Diohloro-
ethane(75-34-3)
15V.12-Dichloro-
ethane(107.06-2)
16V.1,1-Dichloro-
ethylene(75-35-4)
17V.1.2-Oichloro-
propane(78.87-5)
18V.1,3-Dichloro-
propylene
(542-75-6)
19V.Ethylbenzene
(100-41-4)
20V.Methyl
Bromide(74-83-9)
21V.Methyl
Chloride(74-87-3)
EPA Form 3510-2C(8-90) PAGE V-4 CONTINUE ON PAGE V-5

CONTINUED FROM PAGE V-4
2.MARK'X' 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a p. c a.MAXIMUM DAILY VALUE (if available) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(f nvailnhle) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GGMS FRACTION—VOLATILE COMPOUNDS(continued)
22V.Methylene
Chloride(75-09-2)
23V.1,12,2-
Tetrachloroethane
(79-34-5)
24V.Tetrachloro-
ethylene(127-18-4)
25V.Toluene
(108-88-3)
26V.12-Trane-
DicMoroetylene
(156.60.5)
27V.1,1,1-Triohloro-
ethane(71-55-6)
28V.1.1,2-Trichloro-
ethane(79-00-5)
29V Trichloro-
ethylene(79-01-6)
30V.Trichloro-
nuoromethane
(75-69-4)
31V.Vinyl Chloride
(75-01-4)
GC/MS FRACTION—ACID COMPOUNDS
IA.2-Chlorophenol
(95-57-0)
2A.24-Dichloro-
phenol(120-83-2)
3A.2.4-Dimethyl-
phenol(105-67-9)
4A.49-Dinibo-O-
Cresol(534-52-1)
5A.2,4-Dinitro-
phenol(51-28-5)
6A.2-Nitrophenol
(88.75-5)
7A.4-Nitrophenol
(100-02-7)
8A.P-Chloro-M-
Cresol(59-50-7)
9A.Pentachloro-
phenol(87-86-5)
10A.Phenol
(108-95-2)
11A 2,4,6-Trichloro-
phenol(88-05.2)
EPA Form 3510-2C(8-90) PAGE V-5 CONTINUE ON REVERSE

•
CONTINUED FROM THE FRONT
2.MARK`X' 3.EFFLUENT 4.UNITS 5.INTAKE(apnonal)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND s b, c a.MAXIMUM DAILY VALUE (rjavarlahle) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) I cl.NO.OF a.CONCEN- (1) b.NO.OF
(rjavatlable) REQUIRED PRESENT' ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION J(2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS CLYSES
GC/MS FRACTION—BASEINEUTRAL COMPOUNDS
113.Acenaphthene
(93-32-9)
28.Acenaphrylene
(208-96-B)
38.Anthracene
(120-12-7)
48.Benzidine
(92-87-5)
5B.Benzo(a)
Anthracene
(56-55-3)
6B.Benzo(u)
Pyrene(50-32-8)
7B.3,4-Benzo-
Buoranthene
(205-99-2)
88.Benzo(Rhr)
Perylene(191-24-2)
98.Benzo(4)
Fluoranthene
(207-08-9)
10B.Bis(1-('hloro-
rrhorr)Methane
(111-91-1)
119.Bis(2-('Irloro-
erhyl)Ether
(111-44-4)
12B.Bis/1-
I Irlororroprop l)
Ether(102-80-1)
139.Bin(2-ErMd-
heryl)Phthalate
(117-81-7)
148.4-Bromophenyl
Phenyl Ether
(101-55-3)
15B.Butyl Benzyl
Phthalate(85-68-7)
168.2-ChIoro-
naphthNene
(91-58-7)
178.4-Chloro-
phenyl Phenyl Ether
(7005-72-3)
180.Chryeene
(218-01-9)
19B.Dibenzo(ah)
Anthracene
(53-70-3)
20B.12-Dichloro-
benzene(95-50-1)
21B.1.3-Di-chloro-
benzene(541-73-1)
EPA Form 3510-2C(8-90) PAGE V-6 CONTINUE ON PAGE V-7

•
CONTINUED FROM PAGE V-6
2.MARK'X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
ANDa b. a a.MAXIMUM DAILY VALUE (if mailable) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) 8.NO.OF a.CONCEN- (t) b.NO.OF
Of available) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION 12)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(continued)
22B.1.4-Dichloro-
benzene(106.46-71
238.3.3-Dichloro-
benzfAne(91-94-1)
248.Diethyl
Phthalate(84-66-2)
258.Dimethyl
Phthalate
(131-11-3)
268.Di-N-Butyl
Phthalate(84-74-2)
278.2.4-Dinitro-
toluene(121-14-2)
288.2,6-Dinitro-
toluene(606-20-2)
29B.Di-N-Octyl
Phthalate(117-84-0)
30B.1,2-Diphenyl-
hydrazine(as Azo-
benzene)(122-66.7)-
31 B.Fluorenthene
(206-44-0)
320.Fluorene
(86-73-7)
339.Hexachloro-
benzene(118-74-1)
348.Hexachloro-
butadiene(87-68-3)
•
35B.Hexachloro-
cyclopentadiene
(77-474)
36B Hexachloro-
ethane(67-72-1)
376.Indent
(1,2,3-cd)Pyrene
(193-39-5)
386.Isophorone
(78-59-11
39B.Naphthalene
(91-20-3)
406.Nitrobenzene
(98-95-3)
418.N-Nitro-
sodimethylamne
(62-75-9)
42B.N-Nitrosodi-
N-Propylamine
(621-64-7) _ __
EPA Form 3510-2C(8-90) PAGE V-7 CONTINUE ON REVERSE

CONTINUED FROM THE FRONT
2.MARK'X' 3.EFFLUENT 4.UNITS 5.INTAKE(opaona)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE C.LONG TERM AVRG. a.LONG TERM
AND a b. c a.MAXIMUM DAILY VALUE (if available) VALUE Of mailable) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(fwarlahle) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—BASEINEUTRAL COMPOUNDS(continuer)
438.N-Nitro-
sodiphenylamine
(8630-6)
448.Phenanthrene
(85-Ot-6)
45B.Pyrene
(129.00-0)
468.t,2,4-Tri-
ohlorobenzene
(120.82-1)
GC/MS FRACTION—PESTICIDES
1P.Aldrin
(309-00-2)
2P.0-BHC
(319-84-6)
3P.(1-BHC
(319-65-7)
4P.t-BHC
(59-69.9)
SP.U-BHC
(319-86-6)
OP.Chlordane
(57-74-9)
7P.4.4'-DDT
(50.29-3)
BP.4,4'-DDE
(72-55-9)
9P.4,4'-13DD
(72-54-8)
10P.Dieldrin
(60-57-1)
11P.u-Enosul an
(115-29-7)
12P.(I-Endosulfan
(115-29-7)
13P.Endosulfan
Sulfate
(1031-07-8)
14P.Endrin
(72-20-8)
15P.Endrin
Aldehyde
(7421-93-4) _ _
16P.Heptachlor
(76-44-8)
EPA Form 3510-2C(8-90) PAGE V-8 CONTINUE ON PAGE V-9

EPA I.D.NUMBER(copy from Item 1 of Form l) OUTFALL NUMBER
CONTINUED FROM PAGE V-B NA 001
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE C.LONG TERM AVRG. a.LONG TERM
ANDa. b. c. a.MAXIMUM DAILY VALUE Of available) VALUE(ifavadable) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (t) b.NO.OF
(ifmn N Ale) REQUIRED PRESENT ABSENT CONCENTRATION (21 MASS CONCENTRATION 121 MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—PESTICIDES(coatimted)
17P.Heptachlor
Epoxide
(1024-57-3)
18P.PCB-1242
(53469-21-9)
19P.PCB-1254
(11097-69-1)
20P.PCB-1221
(11104-28-2)
21P.PCB-1232
(11141-16-5)
22P.PCB-1248
(12672-29-6)
23P.PCB-1260
(11096-82-5)
24P.PCB-1016
(12674-11-2)
25P.Toxaphene
(8001-35-2)
EPA Form 3510-2C(8-90) PAGE V-9

Bay Valley Foods, LLC —Faison,North Carolina
Sludge Management Plan
Bay Valley Foods, LLC owns and operates a wastewater treatment system at its Faison,
North Carolina food production facility. Treated process wastewater is discharged in
accordance with NPDES Permit No. NC 0001970 to the Panther Branch, a low flow
stream east of the facility.
The WWTP consists of primary solids removal with a grit chamber, coarse screen
followed by a fine screen prior to entry into a lift station. Secondary biological treatment
consists of three lined lagoons operating in series with a total hydraulic volume of 14
million gallons. Each pond is equipped with surface aerators to provide dissolved oxygen
and to assure suspension of solids.
Pre-treated process wastewater flows from Pond#3 (final pond) to a secondary clarifier
which serves as both a clarifier and a sludge thickener for wasted activated sludge. The
clarified effluent flows to a sand filter prior to discharge to surface water. The bio-sludge
handling system consists of a sludge thickener(clarifier), mix tank, plate-and-frame press
with associated pumps, and a series of lined concrete drying beds used to supplement
sludge dewatering watering capabilities. Filter cake from the press is approximately 28%
solids, while the solids concentration of dewatered bio-sludge from the drying beds is
approximately 15%.
Dewatered bio-solids are hauled offsite to the Duplin County Landfill for disposal. Bio-
solids disposal for the years 2011 through 2015 is summarized in the table below:
Year Tons Disposed
2011 2998.24 ton
2012 3890.18 ton
2013 4324.02 ton
2014 2108.50 ton
2015 466.81 ton
Total 13,787.75 ton

PAT MCCRORY
DONALD R. VAN DER VAART
Water Resources S. JAY ZIMMERMAN
ENVIRONMENTAL QUALITY
February 4, 2016
Chad Tennant, Plant Manager
Bay Valley Foods
354 North Faison Avenue
Faison, NC 28341
Subject: Acknowledgement of Permit Renewal
Application No.NC0001970
Bay Valley Foods Faison Processing Facility
Duplin County
Dear Permittee:
The Water Quality Permitting Section has received your permit renewal application on February 03,
2016. A member of the NPDES Unit will review your application. They will contact you if additional •
information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not
expire until permit decision on the application is made. Continuation of the current permit is contingent on
timely and sufficient application for renewal of the current permit. Please respond in a timely manner to
requests for additional information necessary to complete the permit application.
If you have any additional questions concerning renewal of the subject permit, please contact Julie
Grzyb at 919-807-6389 or [e-mail].
Sincerely,
W rc Yke d f o-VoU
Wren Thedford
Wastewater Branch
cc: Central Files
NPDES
Wilmington Regional Office
State of North Carolina I Environmental Quality I Water Resources
1617 Mail Service Center I Raleigh,North Carolina 27699-1617
919-807-6300