NC0000639_Renewal (Application)_20160311

To: NCDENR/DWQ
Attn: NPDES Unit
1617 Mail Service Center
Raleigh,NC 27699-1617
RECEIVED/NCDEQ/DWR
Sirs.
MAR 1 0 1016
Sapona Manufacturing Water Quality
Permitting Section
Request Renewal Of NPDES Permit NC0000639
To continue discharging Wastewater from the Treatment facilities
Into the receiving stream of Deep River.
We are submitting all forms , letters, maps, other info for your review.
If you need more info or have questions please call
Arnold E. Allred plant ORC at 336-824-6440 or email :\:-n id.ailied a tria-lhii.rr.com
Arnold Allred ( ORC)

To: NCDENR/DWQ
Attn: NPDES Unit
1617 Mail Service Center
Raleigh,NC 27699-1617
Sirs,
Sapona Manufacturing
Request Renewal Of NPDES Permit NC0000639
The Sludge Management Plan is as Follows:
2,000 gals of sludge is removed from the sludge holding tank Twice/Month
Septic tank hauler Kivett & Sons Transports the sludge to the Town Of Franklinville
Wastewater Treatment Facility
Arnold Allred( ORC)
fa

a
X7
r�
USGS Quad: Ramseur, N.C.
Latitude: 35�44'51"(001); N C 0000639
35"44'50" (002) Sapona Manufacturing
Longitude: 79*43'33" (001); Company
78.43'W' (002)
Stream Class: C Subbasin: 03-06-09
Receiving Stream: Deep River Hydrologic Unit: 03010003
t'?2 --
() Al I
\NO
t
Facility
Location
`� Randolph County I
NN(�1r�h Map not to scale

TO BE ABANDONED (SEE
CONSTRUCTION NOTES 1 6 2
THIS SHEET.
TIE NEW 4-PVC. SEWER SERVICE
8 CLEANOUT TO EXISTING 4'
INFLUENT PIPE. MAINTAIN 1N' f FT.
MIN. SLOPE TO NEW PUMP STA. SEE
GEN. NOTE 3 - SW- 2
EXISTING CONTROL PANEL
TO REMAIN FOR REUSE WITH
NEW PUMP STATION. INSTIL.
NEW FLOAT & POWER CABLES
FROM EXIST. CONTROL PANEL
TO NEW PUMP STATION: SEE
ELECTRICAL NOTES• SHT.2
_ _ 0 0
NET
-- -�-

NPDES APPLICATION FOR PERMIT RENEWAL - FORM A
For Publicly Owned Treatment Works (POTW) or other treatment systems treating
domestic wastes < 0.1 MGD with no pretreatment program.
Mail the complete application to:
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NPDES Permit INC0000639
If you are completing this form in computer use the TAB key or the up - down arrows to move from one
field to the next. To check the boxes, click your mouse on top of the box. Otherwise,please print or type.
1. Contact Information:
Owner Name Sapona Manfacturing Company
Facility Name WWTP
Mailing Address P.O Box 2464
City Asheboro
State / Zip Code NC 27204 RECEIVED/NCDEQ/DWR
Telephone Number [phone]
MAR 10 2016
Fax Number (
Water Quality
e-mail Address [e-mail] Permitting Section
2. Location of facility producing discharge:
Check here if same address as above ❑
Street Address or State Road 2478 Cedar Falls Rd
City Franklinville
State / Zip Code NC 27248
County Randolph
3. Operator Information:
Name of the firm, public organization or other entity that operates the facility. (Note that this is not
referring to the Operator in Responsible Charge or ORC)
Name Meritech
Mailing Address 642 Tamco Rd.
City Reidsville
State / Zip Code NC 27320
Telephone Number [phone]
Fax Number [phone]
4. Population served: 200
1 of 3 Form-A 1/06

• •
NPDES APPLICATION FOR PERMIT RENEWAL - FORM A
For Publicly Owned Treatment Works (POTW) or other treatment systems treating
domestic wastes < 0.1 MGD with no pretreatment program.
5. Do you receive industrial waste?
® No ❑ Yes (if you have an approved pre-treatment program, must complete Form 2A)
6. Type of collection system
® Separate (sanitary sewer only) D Combined (storm sewer and sanitary sewer)
7. Outfall Information:
Number of separate discharge points 1
Outfall Identification number(s) 001
Is the outfall equipped with a diffuser? ❑ Yes ® No
8. Name of receiving stream(s) (Provide a map showing the exact location of each outfall):
Deep River
9. Frequency of Discharge: ® Continuous ❑ Intermittent
If intermittent:
Days per week discharge occurs: Duration:
10.Describe the treatment system
List all installed components, including capacities,provide design removal for BOD, TSS, nitrogen and
phosphorus. If the space provided is not sufficient, attach the description of the treatment system in a
separate sheet of paper.
(2) inplant pump stations discharges into One main Pump station that regulates the
flow to the Treatment Facility. Seweage discharges through a Bar Screen and into a
Conventional Actived Package Plant. Sludge is remove daily to a holding tank. Effluent is
chlorinated sent through a V notch weir into a contact Basin. Effluent is Dechlorinated
before discharging into the receiving stream
11. Flow Information:
Treatment Plant Design flow .01 MGD
Annual Average daily flow .0039 MGD (for the previous 3 years)
Maximum daily flow .007 MGD (for the previous 3 years)
12. Is this facility located on Indian country?
❑ Yes CO No
2 of 3 Form-A 1/06

NPDES APPLICATION FOR PERMIT RENEWAL - FORM A
For Publicly Owned Treatment Works (POTW) or other treatment systems treating
domestic wastes < 0.1 MGD with no pretreatment program.
13. Effluent Data
Provide data for the parameters listed. Fecal Coliform, Temperature and pH shall be grab samples,for all other
parameters 24-hour composite sampling shall be used. Effluent testing data must be based on at least three samples
and must be no more than four and one half years old.
Parameter Daily Monthly Units of Number of
Maximum Average Measurement Samples
Biochemical Oxygen Demand 25 5.4 mg/1 52
(BODS)
Fecal Coliform 600 8.0 ml 52
Total Suspended Solids 34 8.5 mg/1 52
Temperature (Summer) 25 16.8 c 260
Temperature (Winter)
pH 8.0 s.u. 24
14. List all permits, construction approvals and/or applications:
Type Permit Number Type Permit Number
Hazardous Waste (RCRA) NESHAPS (CAA)
UIC (SDWA) Ocean Dumping(MPRSA)
NPDES Dredge or fill (Section 404 or CWA)
PSD (CAA) Special Order of Consent(SOC)
Non-attainment program (CAA) Other
15. APPLICANT CERTIFICATION
I certify that I am familiar with the information contained in the application and that to the
best of my knowledge and belief such information is true, complete, and accurate.
7.. e4.. F, L,, , I U D r,--ii,17---,/-
Printed name of Person Signin Title
' _.,---,--:...:p .3 - t 6
Signature of Applicant Date
North Carolina General Statute 143-215.6 (b)(2) states: Any person who knowingly makes any false statement
representation, or certification in any application, record, report, plan, or other document files or required to be
maintained under Article 21 or regulations of the Environmental Management Commission implementing that
Article, or who falsifies, tampers with, or knowly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed
$25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a
punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar
offense.)
3 of 3 Form-A 1/06

PAT MCCRORY
DONALD R. VAN DER VAART
S. JAY ZIMMERMAN
Water Resources
ENVIRONMENTAL QUALITY I>irrrt,.n'
March 11, 2016
Dean F. Lail, VP
Sapona Manufacturing Company
PO Box 2464
Asheboro,NC 27204
Subject: Acknowledgement of Permit Renewal
Application No.NC0000639
Sapona Manufacturing Co. WWTP
Randolph County
Dear Permittee:
The Water Quality Pennitting Section has received your permit renewal application on March 10,
2016. A member of the NPDES Unit will review your application. They will contact you if additional
information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not
expire until permit decision on the application is made. Continuation of the current permit is contingent on
timely and sufficient application for renewal of the current permit. Please respond in a timely manner to
requests for additional information necessary to complete the permit application.
If you have any additional questions concerning renewal of the subject permit,please contact Charles
Weaver at 919-807-6391 or [e-mail].
Sincerely,
W re./v TIA-e oVarot,
Wren Thedford
Wastewater Branch
cc: Central Files
NPDES
Winston-Salem Regional Office
State of North Carolina I Environmental Quality I Water Resources
1617 Mail Service Center I Raleigh,North Carolina 27699-1617
919-807-6300
p -t.r