HomeMy WebLinkAboutNC0072575_Renewal (Application)_20160308 Please print or type in the unshaded areas only. Form Approved.OMB No.2040-0086.
FORM U.S.ENVIRONMENTAL PROTECTION AGENCY I.EPA I.D.NUMBER
1 "EPA GENERAL INFORMATIONs
Consolidated Permits Program F NC0072575 A D
GENERAL (Read the"General Instructions"before starting.) -
1 2 13 1a 15
GENERAL INSTRUCTIONS
LABEL ITEMS If a
preprinted label has been provided, affix it in the
designated space.Review the information carefully;if any of it
I. EPA I.D.NUMBER is incorrect,cross through it and enter the correct data in the
appropriate fill-in area below.Also,if any of the preprinted data
is absent (the area to the left of the label space lists flue
III. FACILITY NAME PLEASE PLACE LABEL IN THIS SPACE information that should appear),please provide it in the proper
fill-in area(s)below. If the label is complete and correct,you
V. FACILITY MAILING need not complete Items I,Ill,V,and VI(except VI-B which
ADDRESS must be completed regardless).Complete all items if no label
has been provided.Refer to the instructions for detailed item
VI. FACILITY LOCATION descriptions and for the legal authorizations under which this
data is collected.
II.POLLUTANT CHARACTERISTICS
INSTRUCTIONS:Complete A through J to determine whether you need to submit any permit application forms to the EPA.If you answer"yes"to any questions,you must
submit this form and the supplemental form listed in the parenthesis following the question.Mark"X"in the box in the third column if the supplemental form is attached.If
you answer"no"to each question,you need not submit any of these forms.You may answer"no"if your activity is excluded from permit requirements;see Section C of the
instructions.See also,Section D of the instructions for definitions of bold-faced terms.
Mark"X" _ Mark"X"
SPECIFIC QUESTIONS YES No TACH SPECIFIC QUESTIONS YES NO TACH
ATTACHED ATTACHED
A.Is this facility a publicly owned treatment works which B.Does or will this facility (either existing or proposed)
results in a discharge to waters of the U.S.?(FORM 2A) X include a concentrated animal feeding operation or X
aquatic animal production facility which results in a
16 12 18 discharge to waters of the U.S.?(FORM 2B) 19 20 21
C.Is this a facility which currently results in discharges to \/ D.Is this a proposed facility(other than those described in A X
waters of the U.S.other than those described in A or B or B above)which will result in a discharge to waters of
above?(FORM 2C) the U.S.?(FORM 2D)
22 23 24 25 26 27
E. Does or will this facility treat, store, or dispose of F. Do you or will you inject at this facility industrial or
hazardous wastes?(FORM 3) X municipal effluent below the lowermost stratum X
containing, within one quarter mile of the well bore,
z9 30 underground sources of drinking water?(FORM 4) 31 32 33
G.Do you or will you inject at this facility any produced water H.Do you or will you inject at this facility fluids for special
or other fluids which are brought to the surface in , processes such as mining of sulfur by the Frasch process,
connection with conventional oil or natural gas production. solution mining of minerals, in situ combustion of fossil X
inject fluids used for enhanced recovery of oil or natural fuel,or recovery of geothermal energy?(FORM 4) ,
gas, or inject fluids for storage of liquid hydrocarbons?
(FORM 4) 3a 35 34 37 36 39
I. Is this facility a proposed stationary source which is one J. Is this facility a proposed stationary source which is
of the 28 industrial categories listed in the instructions and X NOT one of the 28 industrial categories listed in the X
which will potentially emit 100 tons per year of any air /� instructions and which will potentially emit 250 tons per
pollutant regulated under the Clean Air Act and may affect year of any air pollutant regulated under the Clean Air Act
or be located in an attainment area?(FORM 5) .o .1 d2 and may affect or be located in an attainment area? 43 'd 95
(FORM 5)
III. NAME OF FACILITY
c 1 TTT� I
SKIP Pilgrim's Pride Corporation Sanford Processing Plant
15 16 -29 30 69
IV. FACILITY CONTACT
I II A.NAME&TITLE(last,first,&tide) B.PHONE(area code&no.)
2 Tina Pedley, EnlvilronmentallManagerl I I I I I 1 1 1 1 (913) 185-3957 I I
2 Yr
15 I6 a5 e6 46 I 49 51 I 52 55
V.FACILTY MAILING ADDRESS
A.STREET OR P.O.BOX I I/ 1x.,1 Well-
.
efI
I I, I I I I I I I I I I I I I I I I I I I I I I I I I I
484 Zimmerman Road MAR - 8 2016
5 16 d5
B.CITY OR TOWN C.STATE D.ZIP CODE
c 1 1_ 1111111111111111111111 I _I I I Water Quality
a San ord NCI 27330 Permitting Section
15 15 49 41 42 a 51
VI. FACILITY LOCATION
A.STREET,ROUTE NO.OR OTHER SPECIFIC IDENTIFIER
I I. 1 I I I I I I I I I I I I I I I I I I I I 1 I I I I
5 4b4 Zimmerman Road
15 16 45
B.COUNTY NAME
Le1e I I I I I I I I I I I I I I I I I I I I I I I
46 70
C.CITY OR TOWN D.STATE E.ZIP CODE F.COUNTY CODE(if known)
6 Sanrord I I I I I I I I I I I I I I I I I I l I NC 273,i0 11 105
15 '16 40 41 42 'dr 51 52 .54
EPA Form 3510-1(8-90) CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
VII.SIC CODES 4-di.it,in order of.riorit
A.FIRST B.SECOND
20151 (,/,,,,A) Poultry Slaughtering and Processing 42112 I (Specify)
� Lo_a1 Trucking Without Storage
15 16 19 15 16 - 19
C.THIRD D.FOURTH
I I I (specify) ? I I I (specify)
7
'15 16 • 19 16 • 19
VIII OPERATOR INFORMATION
A.NAME B.Is the name listed in Item
c I 1 I I I I 1 I I I I I I I I I 1 I I I I I I I I I I I I I I I I I I I I I I VIII-A also the owner?
8 Pilgrim's Pride Corporation AYES 0N
I5'16 55 66
C.STATUS OF OPERATOR(Enter Me appropriate letter into the answer box:if"Other,"speci(v.) D.PHONE(area rode&no.)
F=FEDERAL (specifi) s 1 I I I I I I I 1
S=STATE M=PUBLIC(other dtar.federalorstate) p A (970) 506-8000
P=PRIVATE 0=OTHER(specify)
56 15 6 - 16 119 - 21 122 - 26
E.STREET OR P.O.BOX
1770 Priomontory Circlle I I I I I I I I I I I I I I I I I
26 55
F.CITY OR TOWN G.STATE H.ZIP CODE IX.INDIAN LAND
c I I I I I I I I I I 1 I I I I I I I I I I I I I I I I I 1 Is the facility located on Indian lands?
B Greeley CO 80634 ❑YES ONO
5:
1516 40 41 42 47 • 51
X.EXISTING ENVIRONMENTAL PERNinliMIIIMIll
A.NPDES(Discharges to Surface Water) D.PSD(4ir Emissions from Proposed Sources)
c . I I I I I I I I I I 1 I I CTI I I I I I I I I I I I I
9 N NC0083852 9 P
15 16 17 Ifi 30 15 16 17 16 30
B.UIC(Underground Injection of Fluids) E.OTHER sped i)
C I I I r 11 I I 111111 CTI JJ I I I I I I I 1
28653 (spes.f)tion-Di.=._harge Land Applrca-for.
9 u 9 w�00Permit
15 16 17 18 30 15 16 17 16 30
C.RCRA(Hazardous Wastes) E.OTHER(speciii)
o r i 1 1 I 1 I I I I I 1 I I C T I 1 I I I I 1 1 1 I 1 I 1 ,eneral Industrial Stormwater
9 R IIII/
NCG060182 & 10331R00 Ilk'rm$l' c State Par Permit
IS 16 17 16 30IS 30
XI.MAP
Attach to this application a topographic map of the area extending to at least one mile beyond property boundaries.The map must show the outline of the facility,the
location of each of its existing and proposed intake and discharge structures,each of its hazardous waste treatment,storage,or disposal facilities,and each well where it
injects fluids underground.Include all springs,rivers,and other surface water bodies in the map area.See instructions for precise requirements.
XII.NATURE OF BUSINESS(provide a brief description)
This Facility receives and processes live poultry into various poultry meat products before shipping them cut to
various customers. Company vehicles and equipment is also maintained at a truck shop cc-located onsite.
RECEIVEDINCDEQ/DVVR
MAR - 8 2076
Water Quality
Permitting Section
XIII.CERTIFICATION(see instructions)
I certify under penalty of law that!have personally examined and am familiar with the information submitted in this appli ' n,2nd all attachments and that,based on my
inquiry of those persons immediately responsible for obtaining the information contained in the application, I believe t theinformation is true,accurate,and complete. I
am aware that there are significant penalties for submitting false information,including the possibility of fine and im sopment.
A.NAME&OFFICIAL TITLE(type or print) B.SIGNATURE C.DATE SI N
Tim Singleton, Complex Manager �'
COMMENTS FOR OFFICIAL USE ONLY
c
C
15 16 55
EPA Form 3510-1(8-90)
EPA I.D.NUMBER(colg'Jiom Item I of Form I) Form Approved.
OMB No.2040-0086.
Please print or type in the unshaded areas only. NC0072575 Approval expires 3-31-98.
FORM U.S.ENVIRONMENTAL PROTECTION AGENCY
2C "EPAEXISTING MANUFAAPPLICATION FOR PERMIT TO DISCHARGE WASTEWATER
CTURING,COMMERCIAL,MINING AND SILVICULTURE OPERATIONS
NPDES Consolidated Permits Program
I.OUTFALL LOCATION
For each outfall,list the latitude and longitude of its location to the nearest 15 seconds and the name of the receiving water.
A.OUTFALL NUMBER B.LATITUDE C.LONGITUDE
(list) 1.DEG. 2.MIN. 3.SEC. 1.DEG. 2.MIN. 3.SEC. D.RECEIVING WATER(name)
001 35 33 23 79 13 30 Deep River
II.FLOWS,SOURCES OF POLLUTION,AND TREATMENT TECHNOLOGIES
A. Attach a line drawing showing the water flow through the facility.Indicate sources of intake water,operations contributing wastewater to the effluent,and treatment units
labeled to correspond to the more detailed descriptions in Item B.Construct a water balance on the line drawing by showing average flows between intakes,operations,
treatment units,and outfalls.If a water balance cannot be determined(e.g.,for certain mining activities),provide a pictorial description of the nature and amount of any
sources of water and any collection or treatment measures.
B. For each outfall,provide a description of:(1)All operations contributing wastewater to the effluent,including process wastewater,sanitary wastewater,cooling water,
and storm water runoff; (2)The average flow contributed by each operation; and (3)The treatment received by the wastewater. Continue on additional sheets if
necessary.
1.OUT- 2.OPERATION(S)CONTRIBUTING FLOW 3.TREATMENT
FALL b.AVERAGE FLOW b.LIST CODES FROM
NO.(list) a.OPERATION(list) (include units) a.DESCRIPTION TABLE 2C-1
Poultry processing operation= (WW) 0.94 MGD' Screening (Primary), Sorenson (Se_ondary) 1-f 1-T
Storm Water Varies (see FDF) OAF Pretreat, 2-D 1-H
'Plant sanitation ope.acrur:s .dry
(see err) Varies (see PDF) Anaerobic Treatment, A._tivated Sludge, 3-C 3-A
boiler dile '_Onaenrer rliOwa•bw.1 ,,ries
(see PDF) Varies (see PDF) Nitrificar,on/Denitrification, Clar,ficati cm, 3-D 1-J
Sanitary wastewater is treated and
disposed under the Nor.-Discharge Filtration, Disinfection (Chlorine), 0-Q
rermrt (WQUl'_865,).
Reuse/Recycle of treated effluent, 4-C
Non-contact cooling water Dechlorination, Discharge to surface water, 2-E '1-A
Ancilary Activities (e.g., vehicle ;pray irrigation / land application, 3-F
and equipmentwashing, maintenance,
et_.) Belt Filtration, Waste biosolids management" 5-C 5-2
'Average raw process water ticw oee attached Process clow Diagram for more
based on data from 12/2013 through (See PDF for estimated flows) details on operations/flow at this Facility.
12/2019
010501105 managrr'men, will me nanlrre c.__.ce.
Disposal method is unknown at this time.
OFFICIAL USE ONLY(effluent guidelines sub-categories)
EPA Form 3510-2C(8-90) PAGE 1 of 4 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
C.Except for storm runoff,leaks,or spills,are any of the discharges described in Items II-A or B intermittent or seasonal?
❑YES(complete theJbllowing table) ❑✓ NO(go to Section III)
3.FREQUENCY 4.FLOW
a.DAYS PER B.TOTAL VOLUME
2.OPERATION(s) WEEK b.MONTHS a.FLOW RATE(i)mgt) (.speci(i with units)
1.OUTFALL CONTRIBUTING FLOW (.yieeili PER YEAR 1.LONG TERM 2.MAXIMUM 1.LONG TERM 2.MAXIMUM C.DURATION
NUMBER(Iin) (list) ''""rage) (specif,average) AVERAGE DAILY AVERAGE DAILY On days)
III.PRODUCTION
A.Does an effluent guideline limitation promulgated by EPA under Section 304 of the Clean Water Act apply to your facility?
✓❑YES(complete Item III-B) ❑NO(go to Section IV)
B.Are the limitations in the applicable effluent guideline expressed in terms of production(or other measure of operation)?
❑YES(complete Item Ill-C) ❑✓ NO(go to Section In
C.If you answered"yes"to Item III-B,list the quantity which represents an actual measurement of your level of production,expressed in the terms and units used in the
applicable effluent guideline,and indicate the affected outfalls.
1.AVERAGE DAILY PRODUCTION 2.AFFECTED OUTFALLS
a.QUANTITY PER DAY b.UNITS OF MEASURE C.OPERATION,PRODUCT,MATERIAL,ETC. (list outfall numbers)
(.specifi')
IV.IMPROVEMENTS
A. Are you now required by any Federal, State or local authority to meet any implementation schedule for the construction, upgrading or operations of wastewater
treatment equipment or practices or any other environmental programs which may affect the discharges described in this application?This includes,but is not limited to,
permit conditions,administrative or enforcement orders,enforcement compliance schedule letters,stipulations,court orders,and grant or loan conditions.
p YES(complete the following table) ❑NO(go to Item IV-B)
1.IDENTIFICATION OF CONDITION, 2.AFFECTED OUTFALLS 3.BRIEF DESCRIPTION OF PROJECT 4.FINAL COMPLIANCE DATE
AGREEMENT,ETC.
a.NO. ' b.SOURCE OF DISCHARGE a.REQUIRED b.PROJECTED
N.C. Special Order 001 See Part 11.B.2 Treatment Unit Investigations - Treatment 3/13/17 3/13/17
By Consent system upgrades, development of solids
EMC SOC No. S15-3C2 I management plan and evaluation of
discharge to POTW.
B. OPTIONAL: You may attach additional sheets describing any additional water pollution control programs (or other environmental projects which may affect your
discharges)you now have underway or which you plan.Indicate whether each program is now underway or planned,and indicate your actual or planned schedules for
construction.
❑MARK"X"IF DESCRIPTION OF ADDITIONAL CONTROL PROGRAMS IS ATTACHED
EPA Form 3510-2C(8-90) PAGE 2 of 4 CONTINUE ON PAGE 3
EPA I.D.NUMBER(copy from Item I of Form I)
CONTINUED FROM PAGE 2 NC 0 0 7 2 5 7 5
V.INTAKE AND EFFLUENT CHARACTERISTICS
A,B,&C: See instructions before proceeding-Complete one set of tables for each outfall-Annotate the outfall number in the space provided.
NOTE:Tables V-A,V-B,and V-C are included on separate sheets numbered V-1 through V-9.
D. Use the space below to list any of the pollutants listed in Table 2c-3 of the instructions,which you know or have reason to believe is discharged or may be discharged
from any outfall.For every pollutant you list,briefly describe the reasons you believe it to be present and report any analytical data in your possession.
1.POLLUTANT 2.SOURCE 1.POLLUTANT 2.SOURCE
N/A for Table 2C-3
See Attachemnt A for Table
2C-4 "Hazardous Substances"
information
•
VI.POTENTIAL DISCHARGES NOT COVERED BY ANALYSIS
Is any pollutant listed in Item V-C a substance or a component of a substance which you currently use or manufacture as an intermediate or final product or byproduct?
YES(list all such pollutants below) ❑✓ NO(go to Item VI-B)
EPA Form 3510-2C(8-90) PAGE 3 of 4 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
VII.BIOLOGICAL TOXICITY TESTING DATA
Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in
relation to your discharge within the last 3 years?
❑✓ YES(identify the tests)and describe their purposes below) ❑NO(go to Section VIII)
Quarterly chronic tcxicity testing is performed on discharges from Outfall 001 using the species
Ceriodaphnia Dubia pass/fail at 9.0% effluent concentration. The facility has not failed a toxicity
test in the past three (3) years.
VIII.CONTRACT ANALYSIS INFORMATION
Were any of the analyses reported in Item V performed by a contract laboratory or consulting firm?
ElYES(list the name,address.and telephone number of:and pollutants analyzed hr, ❑NO(go to Section IX)
each such laboratory or firm below)
A.NAME B.ADDRESS C.TELEPHONE D.POLLUTANTS ANALYZED
(area code&no.) (list)
Research & Analytical P.C. Box 473 (336) 996-2841 TSS, Fecal Coliform, TP,
Laboratories, Inc. 106 Short Street BOO, NH3-N, NO3-no2-N, O&G,
Kernersyslle, NC 27284 TKN, Toxicity, TN,
NO2/NO3-N, COD, TSS, Metals,
other parameters
Internal Testing Laboratory 484 Zimmerman Road (919) 774-7333 Residual Chlorine (TRC), pH,
Sanford, NC 27330 Temperature, DO, Flow, COD
IX.CERTIFICATION
t certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that
qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons
directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief.true,accurate.and complete.t am aware that there
are significant penalties for submitting false information,including the possibility of fine and imprisonment for knowing violations.
A.NAME&OFFICIAL TITLE(ripe or print) B.PHONE NO.(area code&no.)
Tim Singleton, Complex Manage (919) 895-3455
C.SIGNATURE D.DATE SIGNER
3/` 4
EPA Form 3510-2C(8-90) PAGE 4 of 4
PLEASE PRINT OR TYPE IN THE UNSHADED AREAS ONLY.You may report some or all of this information EPA I.D.NUMBER(copy from Item I of Form I)
on separate sheets(use the same format)instead of completing these pages. NC 0072575
SEE INSTRUCTIONS.
OUTFALL NO.
V.INTAKE AND EFFLUENT CHARACTERISTICS(continued from page 3 of Form 2-C) 'r
PART A-You must provide the results of at least one analysis for every pollutant in this table.Complete one table for each outfall.See instructions for additional details.
3.UNITS 4.INTAKE
2.EFFLUENT (specific if blank) (optional)
b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM
a.MAXIMUM DAILY VALUE (if available) (ifavailable) AVERAGE VALUE
1.POLLUTANT (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
CONCENTRATION (2)MASS CONCENTRATION (2)MASS (1)CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
a.Biochemical Oxygen 24 127 5.77 26.9 2.3 10.2 295 mg/1 ppd
Demand(BOD)
b.Chemical Oxygen 52 134 52 134 40.5 109 4 mg/1 ppd
Demand(COD)
c.Total Organic Carbon 11.6 35.2 11.6 35.2 11.3 31.9 3 mg/1 ppd
d.Total Suspended 44.7 243 18.9 124 5.64 24.8 305 m /1 p d
Solids(TSS) 4 P
e.Ammonia(as N) 49.9 313 13.6 72.9 1.18 6.03 305 mg/1 ppd
VALUE VALUE VALUE VALUE
f.Flow 1.13 0.89 0.54 776 MGD
g.Temperature VALUE VALUE VALUE VALUE
28.0 26.2 19.6 165 °C
(winter)
h.Temperature VALUE VALUE VALUE VALUE
(summer) 31.6 31.0 27.7 14 5 °C
MINIMUM MAXIMUM MINIMUM MAXIMUM
i.pH 5.76 66 6.31 740 - 310 STANDARD UNITS r"= -�
PART B- Mark"X"in column 2-a for each pollutant you know or have reason to believe is present.Mark"X"in column 2-b for each pollutant you believe to be absent.If you mark column 2a for any pollutant which is limited either
directly, or indirectly but expressly,in an effluent limitations guideline, you must provide the results of at least one analysis for that pollutant. For other pollutants for which you mark column 2a, you must provide
quantitative data or an explanation of their presence in your discharge.Complete one table for each outfall.See the instructions for additional details and requirements.
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM AVERAGE
AND a. b. a.MAXIMUM DAILY VALUE (if available) (if available) VALUE
CAS NO. BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(if available) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
a.Bromide v
(24959-67-9)
b.Chlorine,Total X 70 0.388 26 0.167 21 0.092 278 ug/1 ppd
Residual
c.Color X
d.Fecal Coliform X 12000 N/A 928 N/A 116 N/A 302 #/100m1 N/A
e.Fluoride , `
(16984-48-8)
(.Nitrate-Nitrite
(as N) X 179 931 179 872 117 511 28 mg/1 ppd
EPA Form 3510-2C(8-90) PAGE V-1 CONTINUE ON REVERSE
* Based on effluent monitoring date from 10/2/13 - 12/17/15
ITEM V-B CONTINUED FROM FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG.VALUE a.LONG TERM
ANDa b. a.MAXIMUM DAILY VALUE (if available) (if available) AVERAGE VALUE
CAS NO. BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(if available) PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
g.Nitrogen, ` ,
Total Organic(a., X 29.2 212.7 26.6 212.7 2.8 16.1 28 mg/1 ppd
N)
h.Oil and 7.7 45.7 5.21 35.6 5.016 22.4 301 mg/1 ppd
Grease
i.Phosphorus ` '
(as P),Total X 41.6 258 41 .6 258 24.8 110 27 mg/1 ppd
(7723-14-0)
j.Radioactivity
(1)Alpha.Total `X
(2)Beta,Total X
(3)Radium, /X\
Total
(4)Radium 226, X
Total
k.Sulfate
(as SQ) X 95.4 285 95.4 285 88.1 240 4 mg/1 ppd
(14808-79-8)
I.Sulfide X <0.05 <0.15 <0.05 <0.15 <0.05 <0.14 4 mg/1 ppd
(ac S)
m.Sulfite
(a.,sv.) X 3 9.26 3 9.26 <1.67 <4.89 3 mg/1 ppd
(14265-45-3)
n.Surfactants X 0.471 1.104 0.471 1.104 0.193 0.489 4 mg/1 ppd
o.Aluminum,
Total X 0.6 1.701 0.6 1.701 0.279 0.741 4 mg/1 ppd
(7429-90-5)
(7Barium, PP
0.011 0.028 0.011 0.028 0.009 0.024 4 m /1 d
(7440-39-3) X q
(7440-g. 42-8) 0.052
0.052 0.154 0.052 0.154 0.051 0.137 4 m /1 ppd
(7440 4z-8) X q
r.Cobalt.
(740484) X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
(7440-48-4)
(743989-6) X 0.198 0.512 0.198 0.512 0.090 0.237 4 mg/1 ppd
(7439-89-6)
t.Magnesium,Total
X
(7439-95-4) 744 1924 744 1924 277 732 4 mg/1 ppd
u.Molybdenum,
Total X
(7439-98-7)
v.Manganese,
Total X 0.027 0.077 0.027 0.077 0.022 0.059 4 mg/1 ppd
(7439-96-5)
w.Tin,Total v
(7440-31-5)
x.Titanium,
Total X
(7440-32-6)
EPA Form 3510-2C(8-90) PAGE V-2 CONTINUE ON PAGE V-3
EPA LD.NUMBER(copy from Item I of Form l) OUTFALL NUMBER
CONTINUED FROM PAGE 3 OF FORM 2-C NC0072575 001
PART C- If you are a primary industry and this outfall contains process wastewater,refer to Table 2c-2 in the instructions to determine which of the GC/MS fractions you must test for.Mark"X"in column 2-a for all such GCIMS
fractions that apply to your industry and for ALL toxic metals,cyanides,and total phenols. If you are not required to mark column 2-a(secondary industries,nonprocess wastewater outfalls, and nonrequired GC/MS
fractions),mark"X"in column 2-b for each pollutant you know or have reason to believe is present.Mark"X"in column 2-c for each pollutant you believe is absent.If you mark column 2a for any pollutant,you must
provide the results of at least one analysis for that pollutant.If you mark column 2b for any pollutant,you must provide the results of at least one analysis for that pollutant if you know or have reason to believe it will be
discharged in concentrations of 10 ppb or greater.If you mark column 2b for acrolein,acrylonitrile,2,4 dinitrophenol,or 2-methy1-4,6 dinitrophenol,you must provide the results of at least one analysis for each of these
pollutants which you know or have reason to believe that you discharge in concentrations of 100 ppb or greater.Otherwise,for pollutants for which you mark column 2b,you must either submit at least one analysis or
briefly describe the reasons the pollutant is expected to be discharged. Note that there are 7 pages to this part; please review each carefully. Complete one table(all 7 pages)for each outfall.See instructions for
additional details and requirements.
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
ANDa. b. c. a.MAXIMUM DAILY VALUE (if available) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED d.NO.OF a.CONCEN- b.NO.OF
(ifavailable) REQUIRED PRESENT ABSENT CONCENTRATION (11 (1) ANALYSES TRATION b.MASS (1) ANALYSES
(2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS
METALS,CYANIDE,AND TOTAL PHENOLS
1M.Antimony,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
(7440-36-0)
2Arsenic,Total
(7440-38440-38-2) X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
3M.Beryllium,Total
(7440-41-7)
4M.Cadmium,Total X
(7440-43-9)
SM.al(744Chromium,47X <0.005 <0.015 <0.005 <0.0_5 <0.005 <0.014 4 mg/1 ppd
Total(7440-47-3)
6M.Copper,Total
(7440-50-8)50-8) X 0.023 0.059 0.023 0.059 0.014 0.036 4 mg/1 ppd
7M.Lead,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
(7439-92-1)
8M.Mercury,Total X
(7439-97-6)
9M.Nickel,Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 mg/1 ppd
(7440-02-0)
10M.Selenium, X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 0 mg/1 ppd
Total(7782-49-2)
11M.Silver,Total v
(7440-22-4)
12M.Thallium. X
Total(7440-28-0)
13M.Zinc,Total
(7440-66-6) X 0.070 0.181 0.070 0.181 0.048 0.134 3 mg/1 ppd
14M.Cyanide, X
Total(57-12-5)
15M.Phenols,
Total X <0.005 <0.015 <0.005 <0.015 <0.005 <0.014 4 mg/1 ppd
DIOXIN
2.3,7,8-Tetra- \ / DESCRIBE RESULTS
chlorodibenzo-P-
Dioxin
/X\
(1764-01-6)
EPA Form 3510-2C(8-90) PAGE V-3 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
ANDa b c. a.MAXIMUM DAILY VALUE (i(available) VALUE(ifarrelahle) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED d.NO.OF a.CONCEN- (1)
b.NO.OF
(i/available) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—VOLATILE COMPOUNDS
1V.Accrolein X(107-02-8)
2V.Acrylonitrile v
(107-13-1)
3V.Benzene v
(71-43-2)
4V.Blhl
met `
methyl)
Ether /X`
(542-88-1)
5V.Bromoform v
(75-25-2)
6V.Carbon
Tetrachloride X
(56-23-5)
7V.Chlorobenzene
(108-90-7)
8V.Chlorodi-
bromomethane /X`
(124-48-1)
9V.Chloroethane X(75-00-3)
10V.2-Chloro- ` ,
ethylvinyl Ether X
(110-75-8)
11V.Chloroform v
(67-66-3)
12V.Dichloro-
bromomethane
(75-27-4)
13V.Dichloro-
difluoromethane
(75-71-8)
•
14V.1,1-Dichloro-
ethane(75-34-3)
15V.1,2-Dichloro- Xethane(107-06-2)
16V.1,1-Dichloro-
ethylene(75-35-4)
17V.1,2-Dichloro-
propane(78-87-5)
18V. n-Dichloro-
propyl `
propylene X
(542-75-6)
19V.Ethylbenzene
(100-41-4) J
20V.Methyl
Bromide(74-83-9)
21V.Methyl X
Chloride(74-87-3)
EPA Form 3510-2C(8-90) PAGE V-4 CONTINUE ON PAGE V-5
CONTINUED FROM PAGE V-4
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND a. b. c. a.MAXIMUM DAILY VALUE (if available) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED r d.NO.OF a.CONCEN- b.NO.OF
r available REQUIRED PRESENT ABSENT (1) (1) (1) (1)
(/ ) CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—VOLATILE COMPOUNDS(continued)
22V.Methylene
Chloride(75-09-2)
23V.1,1.2,2-
Tetrachloroethane X
(79-34-5)
24V.Tetrachloro- X
ethylene(127-18-4)
•
25V.Toluene
(108-88-3)
•
26V.1.2-Trans-
Dichloroethylene
,
Dichloroethylene X
(156-60-5)
27V.1,1,1-Trichloro-
ethane(71-55-6)
28V.1,1,2-Trichloro-
ethane(79-00-5)
29V Trichloro-
ethylene(79-01-6)
30V.Trichloro-
fluoromethane
(75-69-4)
31V.Vinyl Chloride v
(75-01-4)
GC/MS FRACTION—ACID COMPOUNDS
1A.2-Chlorophenol v
(95-57-8)
2A.2,4-Dichloro-
phenol(120-83-2)
3A.2,4-Dimethyl-
phenol
,4-Dimethyl- v
phenol(105-67-9)
4A.4,6-Dinitro-O-
Cresol(534-52-1)
5A.2,4-Dinitro- v
phenol(51-28-5)
6A.2-Nitrophenol >/
(88-75-5) /�
7A.4-Nitrophenol
(100-02-7)
8A.P-Chloro-M-
Cresol(59-50-7)
9A.Pentachloro- X
phenol(87-86-5)
10A.Phenol
(108-95-2)
11A.2,4,6-Trichloro- X
phenol(88-05-2)
EPA Form 3510-2C(8-90) PAGE V-5 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
ANDa. b. c. a.MAXIMUM DAILY VALUE (if-available) VALUE(0-available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) b.NO.OF
(if avai/able) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS
1B.Acenaphthene �/
(83-32-9) /�
2B.Acenaphtylene X
(208-96-8)
3B.Anthracene X(120-12-7)
4B.Benzidine X(92-87-5)
5B.Benzo(a)
Anthracene X
(56-55-3)
6B.Benzo(a) >/
Pyrene(50-32-8)
7B.3.4-Benzo-
fluoranthene
(205-99-2)
88.Benzo(xhi) �/
Perylene(191-24-2) /�
9B.Benzo(k)
Fluoranthene �/
(207-08-9) /�
10B.Bis(2-Chloro-
etharv)Methane
(111-91-1)
11B.Bis('-Chlara-
ethyl)Ether �/
(111-44-4) /�
12B.Bis(2-
C'hloroi.rapropvl)
Ether(102-80-1)
13B.Bis(?-Erlevl-
berrl)Phthalate
(117-81-7)
14B.4-Bromophenyl
Phenyl Ether �/
(101-55-3) /�
15B.Butyl Benzyl �/
Phthalate(85-68-7) /�
16B.2-Chloro-
naphthalene �/
(91-58-7) /�
17B.4-Chtoro-
phenyl Phenyl Ether �/
(7005-72-3) /�
18B.Chrysene X
(218-01-9)
1913.Dibenzo(a./r)
Anthracene X(53-70-3)
20B.1,2-Dichloro- X
benzene(95-50-1)
21B.1,3-0i-chloro-
benzene
,3-D i-chloro- Xbenzene(541-73-1)
EPA Form 3510-2C(8-90) PAGE V-6 CONTINUE ON PAGE V-7
CONTINUED FROM PAGE V-6
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
ANDa. b. c. a.MAXIMUM DAILY VALUE (ij a,'ailahle) VALUE(i1 available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (11 (1) d.NO.OF a.CONCEN- 11) b.NO.OF
(i%mailable) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(continued)
228.1.4-Dichloro-
benzene(106-46-7)
23B.3.3-Dichloro- v
benzidine(91-94-1)
248.Diethyl v
Phthalate(84-66-2)
258.Dimethyl
Phthalate
(131-11-3)
268.Di-N-Butyl v
Phthalate(84-74-2)
276.2,4-Dinitro- v
toluene(121-14-2)
28B.2,6-Dinitro- v
toluene(606-20-2)
29B.Di-N-Octyl v
Phthalate(117-84-0)
306.1,2-Diphenyl-
hydrazine(as Azo-
benzene)(122-66-7)
31B.Fluoranthene v
(206-44-0)
32B.Fluorene v
(86-73-7)
33B.Hexachloro-
benzene(118-74-1) v
34B.Hexachloro-
butadiene(87-68-3)
35B.Hexachloro-
cyclopentadiene y
(77-47-4) X
36B Hexachloro-
ethane
v
(67-72-1)
372.
(1,2,3-cd)-cd)Pyrene
(193-39-5)
38B.Isophorone v
(78-59-1)
396.Naphthalene v
(91-20-3)
40B.Nitrobenzene v
(98-95-3)
418.N-Nitro-
sodimethylamine
(62-75-9)
42B.N-Nitrosodi-
N-Propylamine v
(621-64-7)
EPA Form 3510-2C(8-90) PAGE V-7 CONTINUE ON REVERSE
CONTINUED FROM THE FRONT
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
AND b. c. a.MAXIMUM DAILY VALUE (i(avuilable) VALUE(ifatailable) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVEDd.NO.OF a.CONCEN- b.NO.OF
0/available) REQUIRED PRESENT ABSENT (1) (1) (1> ANALYSES TRATION b.MASS (1} ANALYSES
��' ) CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS
GC/MS FRACTION—BASE/NEUTRAL COMPOUNDS(continued)
43B.N-Nitro-
sodiphenylamine
(86-30-6) ,
44B.Phenanthrene .v
(85-01-8)
45B.Pyrene
(129-00-0)
46B.1,2,4-Tri-
chlorobenzene v
(120-82-1)
GC/MS FRACTION—PESTICIDES
1P.Aldrin v
(309-00-2)
2P.u-BHC v
(319-84-6)
3P.(i-BHC v
(319-85-7)
4P.t-BHC v
(58-89-9)
5P.S-BHC v
(319-86-8)
6P.Chlordane v
(57-74-9)
7P.4,4'-DDT v
(50-29-3)
8P.4.4'-DDE v
(72-55-9)
9P.4,4'-DDD \/
(72-54-8) /�
10P.Dieldrin v
(60-57-1)
11P.u-Enosulfan X(115-29-7)
12P.)i-Endosulfan
(115-29-7)
13P.Endosulfan
Sulfate
(1031-07-8)
14P.Endrin v
(72-20-8)
15P.Endrin
Aldehyde
(7421-93-4)
16P.Heptachlor v
(76-44-8)
EPA Form 3510-2C(8-90) PAGE V-8 CONTINUE ON PAGE V-9
EPA I.D.NUMBER(copy from Item l of Form 1) OUTFALL NUMBER
NC0072575 001
CONTINUED FROM PAGE V-8
2.MARK"X" 3.EFFLUENT 4.UNITS 5.INTAKE(optional)
1.POLLUTANT b.MAXIMUM 30 DAY VALUE c.LONG TERM AVRG. a.LONG TERM
ANDa b c. a.MAXIMUM DAILY VALUE (if available) VALUE(if available) AVERAGE VALUE
CAS NUMBER TESTING BELIEVED BELIEVED (1) (1) (1) d.NO.OF a.CONCEN- (1) - b.NO.OF
(if available) REQUIRED PRESENT ABSENT CONCENTRATION (2)MASS CONCENTRATION (2)MASS CONCENTRATION (2)MASS ANALYSES TRATION b.MASS CONCENTRATION (2)MASS ANALYSES
GC/MS FRACTION-PESTICIDES(continued)
1o.Heptachlor
Epoxide
(1024-57-3)
18P.PCB-1242 X
(53469-21-9)
19P.PCB-1254 X(11097-69-1)
20P.PCB-1221
(11104-28-2)
21P.PCB-1232 X(11141-16-5)
22P.PCB-1248 v
(12672-29-6)
23P.PCB-1260
(11096-82-5)
24P.PCB-1016 `/
(12674-11-2) n
25P.Toxaphene
(8001-35-2)
EPA Form 3510-2C(8-90) PAGE V-9 •
182 BIRDS/MIN
16 HR/DAY
POTABLE WATER 5 DAYS/VK
=1,000.000 GPD (FROM (AVERAGE WEEKLY PRODUCTION RATE
PILGRIM'S PRIDE WATER OF 670,000 BIRDS/VEEK)
TREATMENT FACILITY)
RECEIVING
BLEEDING
35,000 GPD
� SCALDING
42,000 GPD
DEFEATHERING
49,000 GPD
� WHOLE BIRD VpSH
280,200 GPD
-
� EVISCERATION
112,100 GPD
� FINAL BIRD VpSH
78,500 GPD
CHILLING
112,100 GPD
CUT-UP/DEBONE
42,000 GPD
10 PACKING/PACKAGING
20,000 GPD
� MSC OPERATIONS
198,500 GPD
FLOW VARIES _
-�
ANCILLARY ACTIVITIES
(NOTE 3)
24,000 GPD
I—
PILGRIM'S PRIDE
SANFORD PROCESSING PLANT
484 ZIMMERMAN ROAD
SANFORD, NC 27330
LEE COUNTY
EVAPORATION
(VARIES) AVERAGE DAILY FLOW
=16,000 GPD FOR 2013 - 2015-
:0,94 MGD
RAINVATER
—COLLECTED FROM
HIGH IMPACT AREAS
(FLOW VARIES)
PROCESS FLOW
DIAGRAM
DAF SKIMMINGS _
TO OFFSITE �-- SY!
RENDERING _
DECANT WATER
OFF -SITE
RENDERING
DECANT
FEATHERS AT
ER
AND OFFAL
ICE/PRODUCT
ADDITION
40,000 LB/DAY
760AD0 LH/DAY
FINISHED
PRODUCT
280,000 LB/DAY
MSC
-400 GPM TREATED
EFFLUENT PUMPED
TO PLANT FOR
REUSE (NOTE 4)
SANITARY TREATMENT SYSTEM
WH rI
WOODRUFF & HOWE
ENNRONMFNfx OCNED NO. INC.
44M CJNION HM, SU11E 100
CUMMNG. G€OR M 30040
TEL 770-144-0037
FAX: 676-513-3860
■ BASED ON
INFORMATION PROVIDED
BY PILGRIM'S PRIDE.
J SOLIDS
OFFSITE
MANAGEMENT
EVAPORATION
(VARIES)
-- ANAEROBIC
BASIN
FILTRATE/ BELT FILTER
VASHVATER
ANOXIC PUMP STATION PRESS
BASIN
ADVANCED
BIOLOGICAL
TREATMENT
AERATION SYSTEM ESTIMATED DAILY
BASIN � I FLOW- 0.024 MGD
I
CLARIFIER I WASTE SLUDGE
STORAGE TANK
I
DECANT
TERTIARY WATER
FILTRATION
I
I AVERAGE DAILY
FLOW FOR 2015-
DISINFECTION 01010 MGD
I NON -DISCHARGE
------- —J I `� SYSTEM
STORAGE DECHLORINATION
LAGOON
IIUTFALL 001
A.55 MGD
ANNUAL AVERAGE
(NOTE 2)
I TREATMENT/IRRIGATION I
sio Ar yQg�
�D 1. .000 9ED GPD FOR PROCESSES ARE BALED ON USPEA GPB DATA AND A PRODUCTION RATE OF
34.000 U. OM AY
[HFCneu xv I ANCILLARY
OM 7MTIESA%VtAMINCLUDE MOE RASED OY Ou1FALL HIM , M REPORTS FOR RO13 - flAs
1 ANgyi TI AC0MTE5OM'HI10 ACT' AREAS,
1 SCELLAN YANTENAMLY, CE AC NT IIIAES. IE
SRW STORY w7EA AIAIOET WIC OOL YPACY AREAS, FROM
MAINTENANCE ACOILM OFF
NO(DNO STIED EVAPORATAE COOElN' 'RFD' ■A1EA DRAINAGE FROM REFRIOFIIAIED iRAlER6, OFFAL
TRAEFR �AOE_ ETC)
N-v O 4, USED IS M 730 CPY OF OTHISFFAL
IEC'RiFD ■AIER 6 USED OlROMO PROCESSNG. REIC7CLFD YATER
YOU USED 6 OWPED N 71[ OFTAL
S. UNIF4 01147REISE MgCA7E0, RD1F5 ARE ESIYAEES
once we Ho
2/25/16 15-077
i
Receiving Stream: Deep River
i
i
Pilgrim's Pride Corporation
Water Treatment Plant
Outfall 001
Pilgrim's Pride Corporation
`'
Deep River
Processing Plant
PILGRIM'S PRIDE CORPORATION
484 ZIMMERMAN ROAD
DATE
..� ..►
PROCESSING PLANT
SANFORD, NC
a
SANFORD, NC
LEE COUNTY
N
2/25/2016
4405 Canton HWY, Suite 100
FACILITY LOCATION MAP
OUTFALL
Cumming, GA 30040
Permit No. NCO072575
LATITUDE: 35"33'23" N
o
1 Mi
LONGITUDE: 79°13'30" W
Pilgrim's Pride Corporation
Poultry Processing Plant
Sanford, Lee County, North Carolina
NPDES Permit No.: NC0072575
Sludge Management Plan
Pilgrim's Pride Corporation entered into a Special Order By Consent EMC SOC No. S 15-002 (Order)
on November 13, 2015. Per Item 2.b.(3.) of the Order, Pilgrim's is required to develop a Solids
Management Plan within 180 days of November 13, 2015.
Pilgrim's operates a poultry processing plant in Sanford, North Carolina. This Facility is located at 484
Zimmerman Road in Sanford, Lee County, North Carolina 27330. This Facility receives live chickens
and chicken parts and processes them into various chicken meat products. Wastewater produced in
poultry processing operations, other ancillary operations (i.e., vehicle and equipment maintenance and
washing, plant sanitation, boiler and condenser blowdown, etc.) and storm water collected from "high
impact" areas is treated in an advanced onsite wastewater treatment system, which includes the
following primary treatment processes:
• Covered anaerobic treatment lagoon with biogas collection and flaring;
• Two-stage anoxic-aerobic treatment system with integral nitrification/denitrification;
• Clarification;
• Tertiary filtration; and
• Disinfection and dechlorination.
According to Facility records, the average daily volume of wastewater treated in the advanced
wastewater treatment system from 2014 through 2015 was approximately 0.94 million gallons per day
(MGD). A majority of the effluent from the advanced wastewater treatment system is discharged to the
Deep River under NPDES Permit No. NC0072575. Minor portions of the treated effluent are returned
to the Plant for reuse purposes or managed via a spray irrigation/land application system (LAS)
permitted under a separate Non-Discharge Land Application System Permit, Permit No. WQ0028653.
Sanitary wastewater from the Facility is also treated and disposed via the permitted LAS.
Waste biosolids from the activated sludge treatment system will be dewatered and managed/disposed
offsite. Specifically, waste biosolids from the activated sludge treatment system will be transferred to a
100,000 gallon waste biosolids storage tank by two submersible waste activated sludge pumps. The
waste biosolids storage tank will be provided for storage and thickening of the biosolids before being
transferred to the belt filter press for mechanical dewatering. Specifically, the 1.0 meter BDP belt filter
press will be rated at 150 gpm of biosolids flow capacity and 1,500 pounds per hour biosolids loading
capacity (dry basis) and is anticipated to be operated four hours per day to dewater a maximum biosolids
volume of 2,100 pounds of dry biosolids per day. The dewatered biosolids will then be disposed off-site
via landfilling.
The Solids Management Plan '. curre tly under development.
fes,
c -S ALI February 25, 2016
Mr. Tim Sin —Complex Manager Date
Pilgrim's Pride Corporation
ATTACHMENT A
NPDES Permit Renewal Application — NC0072575
Pilgrim's Pride Sanford, NC Poultry Processing Plant
Application Form 2CS
Section V.D. Additional Information
The following chemicals included in Table 2C-4 (Hazardous Substances) of the EPA
NPDES Permit Application Form 2c — Instructions are used, could be used and/or
generated as a by-product in poultry processing, ancillary operation (e.g., vehicle and
equipment maintenance activities, plant sanitation, plant and equipment food safety
processing aid, etc.) and wastewater treatment operations:
Acetic acid —Peracetic acid (PAA) is used as a food safety product in poultry processing
operations. The peracetic acid is in solution with acetic acid and hydrogen peroxide to
maintain the stability of the PAA.
Ammonia — Used in closed-loop refrigeration systems and produced as by-product in
poultry processing and wastewater treatment operations.
Ammonium Hydroxide - Produced as by-product in poultry processing and wastewater
treatment operations.
Chlorine— Used for disinfection of treated effluent, reuse water and potable water supply
for plant and potentially other water treatment purposes.
Ferric Chloride - Can be used in process wastewater pretreatment and/or treatment
operations.
Ferric Sulfate - Can be used in process wastewater pretreatment and/or treatment
operations.
Nitric Acid —Component in certain plant and equipment sanitation and cleaning products
used at the Facility.
Phosphoric Acid — Component in certain plant and equipment sanitation and cleaning
products used at the Facility.
Potassium hydroxide - Component in certain plant and equipment sanitation and
cleaning products used at the Facility.
Page 1 of 2
Sodium Bisulfite and similar sulfur compounds (e.g., sodium metabisulfite, sulfur
dioxide, etc.) can be used ahead of wastewater treatment systems to remove PAA,
hydrogen peroxide and/or residual chlorine and/or to remove residual chlorine from the
final effluent prior to discharge to surface water.
Sodium Hypochlorite — Component in certain plant and equipment sanitation and
cleaning products used at the Facility and can also be used to disinfect water and
wastewater streams.
Sodium Hydroxide - Component in certain plant and equipment sanitation and cleaning
products used at the Facility and for pH control in wastewater treatment operations.
Sulfuric Acid —Component of batteries for forklifts, etc. and can also be a component in
certain wastewater treatment chemicals.
The wastewater treatment systems at the Facility are expected to effectively
treat/remove the chemicals, "Hazardous Substances" listed above. Also, the current
NPDES permit for the Facility includes appropriate monitoring requirements (i.e.,
analysis) and/or limitations to ensure these "Hazardous Substances" are not
discharged to the receiving stream in harmful levels.
Page 2 of 2
. PAT MCCRORY
DONALD R. VAN DER VAART
,1,111
Water Resources S. JAY ZIMMERMAN
ENVIRONMENTAL GUAM Y
March 11, 2016
Tim Singleton, Complex Manager
Pilgrim's Pride Corporation
484 Zimmerman Road
Sanford,NC 27330
Subject: Acknowledgement of Permit Renewal
Application No. NC0072575
Sanford Processing Plant
Lee County
Dear Permittee:
The Water Quality Permitting Section has received your permit renewal application on March 8,
2016. A member of the NPDES Unit will review your application. They will contact you if additional
information is required to complete your permit renewal. Per G.S. 150B-3 your current permit does not
expire until permit decision on the application is made. Continuation of the current permit is contingent on
timely and sufficient application for renewal of the current permit. Please respond in a timely manner to
requests for additional information necessary to complete the permit application.
If you have any additional questions concerning renewal of the subject permit, please contact Ron
Berry at 919-807-6396 or Ron.Beny@ncdenr.gov.
Sincerely,
Wre ti, Th-er oroL
Wren Thedford
Wastewater Branch
cc: Central Files -
NPDES
Raleigh Regional Office
State of North Carolina I Environmental Quality Water Resources
1617 Mail Service Center I Raleigh,North Carolina 27699-1617
919-807-6300 •
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r 4r