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HomeMy WebLinkAbout310049_Application - Digester Gen Permit_20241029w ENGINEERS • MANUFACTURERS • CCNSTRUCTCRS September 27, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Pig Patch & Edward Dail Farms Facility # AWS310049 State Digester General Permit Dear Ms. Lawson, AFO Permit Application Roeslein & Associates, on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Pig Patch & Edward Dail Farms. The subject project is located in Duplin County, North Carolina. In coordination with this digester permit application, please withdraw the request for renewal of existing AWS permit associated with this facility. We are also submitting a Change of Ownership as part of this digester permit application. These farms are currently permitted separately. As part of the digester installation, the farms will be combined and will operate under a single permit. We are submitting under the Dail Brothers 310049 Facility Number. The digester constructed on this property will meet setback parameters as required per the Swine Farm Siting Act. The digester is beyond 1500 ft from any occupied residence, 2500 ft. from any public building, 500 ft. from property lines, and beyond 500 ft. from any public water source. Digester influent and effluent will be sampled from wet wells on site per the Sampling Protocol and Schedule document in this package. The digester water level will be monitored by a level gauge installed in the digester -lagoon transfer wet well. The digester will generate approximately 50,500 SCF of gas per day. This biogas is intended to be used within 6 months of beginning to collect gas. A portable flare unit will be connected to an emergency vent at the digester if needed. Spare parts for the gas upgrading systems will be kept on the shelf so readily available as needed. The digester cover will be provided with emergency vents which are strategically located away from barns/public but still provide access for operators. Safety procedures for venting covers are called out in the 0&M document. See Narrative for more information. Per the Air Permit Applicability Request for Register 1 cluster of farms, submitted to NCDEQ Division of Air Quality, the annual emission rates from the gas upgrading system associated with this farm are below the thresholds indicated in 15A NCAC 02Q.0102(d) and therefore does not require an air permit. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original "State Digester General Permit Application" application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of Digester 0&M Procedures, Sampling Protocol, and Emergency Action Plan. 5. One (1) copy of the FEMA FIRM map labeled with the "proposed Digester Site". 6. One (1) copy of revised WUP. 7. One (1) copy of the Change of Ownership form. 8. One (1) copy of the revised Operator in Charge form. 9. One (1) copy of the permit form Section 3.6 components. 10. One (1) full-size set of the engineering plans. Page 1 of 2 ENGINEERS MANUFACTURERS • CONSTRUCTORS Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Thank you, G . i� Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 2 of 2 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Pig Patch & Edward Dail Farms 1.2 Print Owner's name: Westley Dail 1.3 Mailing address: 843 NC 24 E City, State: Kenansville, NC Zip: 28349 Telephone (include area code): ( 910 ) 290 - 0304 Fax: (_) - Email: westley&dailbrothers.com 1.4 Physical address: 227 Gurman Powell Rd City, State: Kenansville, NC Zip: 28349 Telephone number (include area code): ( 910 ) 290 - 0304 Latitude 34.843' Longitude-77.921' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 373 on I-40 head east on NC-24 E/NC-903 N. for 5.9 miles, turn right on NC-24 E for 0.9 miles, turn left onto Gurman Powell Rd for 0.9 miles, turn left onto Bill McKay Farm Ln and follow to the farm. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Murphy -Brown LLC 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: MIKE KOTOVSKY Phone (314) 270- 8836 Email: mkotovsky&roeslein.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310049 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Tyne of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 8,982 ❑ Non -Layer ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): Same as existing (see attached Waste Utilization Plan) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Di70e23r Synthetic 66,600 Synthetic (80 mil) 584,496 490,552 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 27523 Y Clay 60,300 499,200 483,649 Lagoon 27524 Y Clay 137,475 1,135,260 1,107,380 2.5 Are KNOWN subsurface drains present within 100' of any application fields? 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca acit Plan Sheet Reference GPM TDH Barns to Digester Pump Station 6" 528.6 19.55 RA270-00-27023 Barns to Digester Pump Station 8" 667.3 12.63 RA270-00-27023 Digester to Secondary Gravity 12" N/A N/A RA270-00-27023 Secondary to Tertiary Pump Station 6" 444.7 50.75 RA270-00-27023 Other Other Other Other FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 2 of 6 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 330 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 500 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 3 of 6 4. ENGINEER'S CERTIFICATION: I, Patrick L. Kullbe (P,E. representing Ownes's name listed in question 1.3), attest that tiuv `c.r Pig Patch & Edward Dail Farm (Facility name listed in �y s3i�n 1,�� k . ti t� wit_i4� lt!4 j]�=��y ;ills: 1 �CC11�$iC end 4�Ont17l�te t01�1C 1?e31 4F[ll] H'iedgc, I understand that if all acquired parts of this application arc not completed anti that if all required supporting information and attachmcnts are not included, this application package, will be resumed (9 me as inixinplete. Engineer's Seal 10/24/2024 Date 10-24-2024 5. FARM OWNER&ERMITTEE CERTIFICATION: [. Westley Dail (Owner/Permittee name listed in question 1.2). attest that this application far Pig Patch & Edward Dail Farms (Facility name listed in question l .1) has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not includcd, this applicat ion package wi Il be returned as incomplete. Signature - Date [ 6 16 _ Z b. NIANA[.EWS ('F:R IFl(':k-1'l(}N: (complete only -if different from the FarnnOwner) [, (Manager's name listed in question 1.7), attest that this appliotion for (Facility name listed in question 1.1) has been reviewed by the and is accurate and complete to the best of my knowledge. [ understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not includcd, this application package will be relunmed as incomplete. Signature Date THE COMPLETED APPLICATiON PACKAGE, iNCLUDiNG AI.[. SUPPORTING INFORM AT[ON AND MATERIALS, SffOLTI.D BE SENT TO THE FOLI OWNG ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPE%kTIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 276"-1536 TELEPHONE NUMBER: (919) 747-9129 FI.ECTRONiC SUBMISSION 1S ENCOURAGED. EMAIL. TO: RAMESH.RAVELLA{gNCDE-NR.GOV FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 4 of 6 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: 7.2 Name & complete address of engineering firm: Telephone: ( ) Email: 7.3 Name of closest downslope surface waters: Fax: ( ) 7.4 County(ies) where the animal waste management system and surface waters are 7.5 Map name and date: 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Date: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 5 of 6 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 6 of 6 s� ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS 27023 - PIG PATCH + DAIL EDWARD Puma Calc Monarch Bioenergy LLC - Register, NC Swine RNG Project A1000 Pump Calc R&A Project RA270-23 Issued 240819 PIG PATCH FARM Flush weewdl-maer12 Lift Station Digester El: 66.3 It P Surf- 0p9g Level. 7R � P Total: 14.31 psi g PTotal: 15.%P"g 3 P:92.3 Boundary 29 0: 6 n 4' High Pressure Pump 15HP -29 pipe 220 RFe 218 0:6in Poe 219 O 92.3 k Op:PTotal@Opsig Llh Op: Fk�Speed. 1800rpm 0:6in L: 3 ft Lr 15 R 0:8n Fbw: 528.6 gpm Vet: 6.423 ft(s NL 0.02114 h Fbw: 528.6gpm TH:38.57 It 6.423 h/s Vel: 6,923 kls L: 3000ft 3ft/s P 53atk: *15.0 66 Psi g NPSH. 39.49 it P srCCTotdl: 3,025 pd 4 HL: 0.5457 ft FIL 1.185 ft .788 HL HL 17.82 k p Dynamicc: 0.09666 psi P divch Total: 14.54 psi P.- In: -- Eff: -- NPSHr: -- DAIL, EDWARD FINISHING Pit/Pull we wel-8rt®r13 Lift Station Digester El' 12 ft P surface: 0 p9 g I'd: 7R PTotal: 11.42psig 3 P Total: 13.33 Pst g PI Pipe 375 ■ems ►• Pressure Oa1Mary 30 Fl:58k 0: 81n 4-High Pri-re Purrp 15HP-2 i�6 Rp82Z 0: In PipE Op:PTdal@Opsig Lift Vel: 4.782ft/s op:Fmed Speed�l�0rpm Fbw: 6673gpm Lift L ISk Vd. 4.782 ft/s Oi gin L 1300 k Him: 667.3 gpn HL'9.043E-03k TH: 3L64R NPSHa: 385ft HL'0.28k Vet: 4.782 ft/s HL: 0.5909R Vet: 4.782 ft/s P 5taec -a 1541 p9 g P mC 0. 1541 p9 P elctTptd: 2597p9 g HL 1L76ft P dixh Told: 1L31 P99 Pi-w In: -- EfF. - NP9tr: DAIL, EDWARD FINISHING to PIG PATCH FARM Wet wdH&Bz45 Water Transfer Lagoon n: 77R P Surface: 0 p9 g €rvd: 7R PTetal: 18.8 P99 _ PTptal: 20.17 ps19 IPI Pressure Boundary 38 Pipe 439 O: 61n VHigh Pr -re P. rrp iSHPI Pipe 440 0: 6 n Rpe245 Pipe 246 9:76f[ psi g Op: P Total4.@ L 1 ft Op: Fomd speed 0 1800 rpm Fbw: M4.7 gpm L'3k 0: 6 in L'75 f[ 0: 6In L'3200 ft r Flav: 4aa.7 gpm VBI: 5.403ft/s HL 0.01547 k TH: aZ77R Vel: 5.403 Ris Vel: 5.403 ft/s � VS P -0..19 psi NPSHa: 39.49 ft HL 0.3878 ft HL: 0.8465 k HIL:4 52 HL' 4A 52 ft D"Stab P Dynan1C 0.1967 psi I P MU Total: 3.028 p9 g p dixh Tpt* 14.97 p9 g Power In: - Eff-- NPSHr: - 0� ENGINEERS • MANUFACTURERS • CONSTRUCT - Digester - Volume Calculations Project: Pig Patch, LLC + Edward Dail 5-12 Project No: RA270 Date: 2024-09-09 Rev: 0 Existing Configuration (For Reference) Farm Information: Farm Population: PIG PATCH FARM 3,672 GF DAIL, EDWARD FINISHING 5,310 GF Total: 8,982 Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. "Heavy Rain": 7.5 in. Proposed Configuration (Proposed Digester) Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon Location: Duplin County, NC Design By: JRE Checked By: *Note: Roeslein Digesters are designed regarding Hydraulic Retention Time, not NCDEQ Minimum Treatment Volume for hog farms *Note: New digester is NOT providing additional treatment storage capacity in accordance with NCDEQ standards (135 cult/lb*lb/hog), but instead serves as a steady-state reservoir, diverting additional water volume to existing treatment lagoons for storage and land application. *Note: Existing Pig Patch, LLC + Edward Dail 5-12 lagoons designed by Jimmy Vinson 10-1-1987, Kraig Westerbeek 3-29-2012 Volumes: Total Capacity 8,982 Capacity I cf/head J=Total Treatment Volume=1 8,982 1 501 449,100 cf Capacity I Retention Time (days) J= Total Volume for Retention Time= 1 8,982 1 40.001 280,211 cf Volume (cf) I Days of HRT Storage Provided Retention Time (days)= 1 457,740 1 76.69 Desired Digester Treatment Volume: Sludge Storage: Storm Storage: Heavy Rain: Total: Volume Required (cf) Volume Provided (cf) Lagoon Calculations Lagoon Volumes 449,100 457,740 0 0 0 0 0 0 449,100 457,740 Note: Sludge storage value is shown as 0 because seed sludge volume is negligible and influent sludge volume is accounted for in the 50 cult/hd and 40 days HRT values. Note: Both Rainfall values set to 0 because no rainfall will enter the sealed digester. Excess will be pumped off of cover. Note: Per Conservation Practice Standard Waste Treatment Lagoon (Code 359) "General Criteria for All Lagoons", the digester storage volume does not need to account for rainfall for completely covered digesters. Total Temorary Storage Proposed Configuration (Proposed Digester) Digester (Proposed) Volume Vol. (cf) High Pump Elevation: 472,889 Low Pump Elevation: 442,787 Temorary Storage: 30,102 Digester (Proposed) Berm Length (FT): 360 Digester(Proposed)Berm Width (FT) 185 Digester (Proposed) Berm Slope: 3 Digester(Proposed)Stage-Storage Elevation (ft) Area (sf) Incr. Vol. (cf) Cumul. Vol. (cf) 82.3 32,544 - 83.3 34,986 33,759 33,759 84.3 37,500 36,237 69,996 85.3 40,086 38,787 108,783 86.3 42,744 41,409 150,192 87.3 45,474 44,103 194,295 88.3 48,276 46,869 241,164 89.3 51,150 49,707 290,871 90.3 54,096 52,617 343,488 91.3 57,114 55,599 399,087 92.3 60,204 58,653 457,740 93.31 63,366 1 61,779 1 519,519 94.31 66,600 1 64,977 1 584,496 Digester Treatment Volume: at High Pump Elevation of: at Operating Elevation of: at Low Pump Elevation of: Elevation (ft) Cumul. Vol. (cf) 92.55 472,889 92.3 457,740 92.05 442,787 Elevation Vol. (cf) Top of Dike Elev. = 94.3 584,496 High Pump Elev. = 92.55 472,889 Start Pumping Elev. = 92.30 457,740 Low Pump Elev. = 92.05 442,787 Min. Operating Elev. = 90.3 343,488 Planned Sludge Elev. = 84.3 69,996 Finished Bottom Elev. = 82.3 - 1tOESLEIN 27023 - PIG PATCH + DAIL EDWARD Digester Narrative Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240819 Farm will utilize existing barns with slotted floors over flushing pits to collect manure. The farm operators use pull plug system and recycle water for flushing to manage the animal manure. As part of this current project, a new anaerobic lagoon digester will be installed, and the animal manure will be redirected to the new digester. After treatment in the in anaerobic digester, the effluent will flow into the existing lagoon. There is no change to the existing farm operations, nor the volume of wastes generated. The effluent water will be recycled back to the barn for pit recharge or irrigated in accordance with the existing Waste Utilization Plan (WUP). Upon flushing, the wastewater from the barns will be directed into a properly designed lift station through a 12-inch diameter gravity pipe header. There will be two pumps in the lift station wet well and each pump is designed for 100% of the design flow. The lift station pump at PIG PATCH will be 15 HP GEA pump, designed for a flow of 529 gallons/minute, through 8-inch diameter, HDPE SDR 17 force -main into the new anaerobic lagoon digester. The lift station pump at DAIL EDWARD will be 15 HP GEA pump, designed for a flow of 667 gallons/minute, through 8-inch diameter, HDPE SDR 17 force -main into the new anaerobic lagoon digester. The approximate dimensions of the new anaerobic lagoon digester are 360 feet by 185 feet with a total volume of 584,496 cubic feet and a treatment capacity of 457,740 cubic feet at operating level. Before the excavation, the project area is stripped approximately 6 inches of topsoil and will be stockpiled. Embankment material will be free of sod, roots, and other objectionable material. The maximum thickness of each compacted layer will be 6-inches and compacted to 95% of Standard Proctor at -1 to +3 percent of optimum moisture content per ASTM D698. Each lift shall be tested for moisture and density. The stockpiled topsoil will be spread on the outside bank. After the construction the lagoon, and all required pipe penetrations, the inside walls of the lagoon will be smooth rolled prior to the installation of the baseliner. The baseliner will be 80-mil thick HDPE synthetic liner. After the liner is installed, it will be tested for leaks prior to filling the lagoon with wastewater. There will be an outlet structure with a weir (level control) that keeps the water level inside the digester at a constant level. The effluent will gravity flow through a 12-inch diameter digester outlet pipe to the level control wet well and gravity feed into the existing lagoon through a 12-inch diameter pipe. Water will be transferred back to the existing lagoon at PIG PATCH by floating transfer pump in existing lagoon at DAIL EDWARD. The transfer pump at DAIL EDWARD will be 15 HP GEA pump, designed for a flow of 445 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main into the existing lagoon at PIG PATCH. ROESLEIN �A '/ ava. • VAMX44ruWJ�5 - WeTRicrIM Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240819 Once the lagoon is within in 2 feet of the normal operating level, a floating cover will be installed to capture the biogas produced by the anaerobic digestion of the organic wastes in the wastewater. The captured biogas will be treated to produce renewable natural gas (RNG) by a micro -gas cleaning skid (micro-GUS). Tail gas from micro-GUS will be vented to atmosphere, with levels documented in PAD letter. ROESLEIN. ENGINEERS • MANUFACTURERS • CONSTRUCTORS Anaerobic Digester System O&M Table of Contents Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions............................................................................................................................................. Introduction........................................................................................................................................... Description of the Operational Components......................................................................................... GravityCollection Pipe..................................................................................................................... Lift Pump Station (where necessary)................................................................................................ AnaerobicDigester........................................................................................................................... MixingPump.................................................................................................................................... SecondaryLagoon............................................................................................................................ TransferPump................................................................................................................................... RainwaterCover Pump..................................................................................................................... OxygenInjection System.................................................................................................................. Description of Anticipated Maintenance............................................................................................... Routine System Maintenance Instructions........................................................................................ Troubleshooting................................................................................................................................ Emergency Protocols, Repair, and Replacement.............................................................................. Safety.................................................................................................................................................... BiogasHazards................................................................................................................................. EquipmentSupplies.......................................................................................................................... Proper Protective Equipment (PPE).................................................................................................. Provisions for Safety Measures......................................................................................................... Restrictionof Access..................................................................................................................... EmergencyContacts..................................................................................................................... Equipment Safety Guards, Warning Labels, & Alarms................................................................. Clearances..................................................................................................................................... Open Flames & Combustion Sources........................................................................................... Spill Prevention & Control Provisions.................................................................................................. Response to Upsets and Bypasses Including Control Containment and Remediation ...................... Contact Information for Emergency Responders and Regulatory Agencies ..................................... FacilityControl Valves...................................................................................................................... Warranty............................................................................................................................................... . Appendix A: Inflation Rating Guide..................................................................................................... Appendix B: Digester Operation SOP.................................................................................................. .2 .2 .2 .2 .3 .3 .5 .5 .5 .5 .5 .6 .6 .7 .7 .7 .7 .7 .7 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 10 12 Page 1 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions Anerobic Digestion — The process of decomposing organic waste material through the use of bacteria in the absence of oxygen to produce Biogas and Digestate. Anerobic Digester- A sealed basin or tank designed contain the waste and capture the Biogas during anerobic digestion. Biogas- A product of Anerobic Digestion, produced by fermentation of organic materials. It typically has a composition of mainly methane and carbon dioxide, with traces of nitrogen, oxygen, hydrogen sulfide, and water. Digestate — liquid/solid digester effluent. Introduction The Project uses anerobic digestion of swine waste to produce biogas. The biogas is captured, upgraded to RNG, and combined with other swine site RNG before being ultimately injected into a utility's natural gas pipeline. The Project includes manure influent piping from the swine barns, an anerobic digester, biogas take -off pipe going to the Micro Gas Cleaning System (µGCS), and digestate transfer system to open storage lagoon. The barn waste stream contains two types of solids: organic and inorganic. A portion of the organic solids are broken down (digested) to produce biogas. The digestion of organic solids occurs as a result of several "types" of microbes, which exist in a symbiotic relationship. The naturally occurring microbes are one of nature's ways of breaking down organic material. The digester provides an ideal environment for the microbes to thrive. The inorganic solids either settle at the bottom of the digester or exit in the digestate stream as a dissolved solids or suspended solids. In addition to the information provided in the document, the operator should familiarize themselves with the local, state, and federal laws that may apply to operation of this site. Description of the Operational Components Below are listed the major component operations. Gravity Collection Pipe The gravity collection pipe receives waste from the hog barns and directs that waste to either an influent lift station or directly to the earthen lagoon digester. Typically, the diameter of the pipe is 8" (min) to 12 inches (max). The gravity collection pipe includes several clean -outs that provide access to the gravity collection pipe for removal of a clogs or blockage via use of a sewer snake or similar apparatus as needed. Typically, there will be at least one cleanout every 200 feet. During normal operation, the pipe should be free flowing, without obstructions, to transport waste to the lift pump station or directly to the anaerobic digester. Page 2 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The barn operator is responsible for sending barn waste to the gravity collection pipe. The digester/biogas operator should check weekly, each hog barn waste outlet to ensure that there are no overflows, clogs, etc. Lift Pump Station (where necessary) The lift pump station receives wastewater from the gravity collection pipe and pumps that wastewater to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet. During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by float switches. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join via a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). In the event of a pipe clog or lift pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using a Lift Pump Station, the waste flows from the barns directly to the anaerobic digesters. Anaerobic Di eg ster The anaerobic lagoon is constructed outside of the 100-year flood plain and any wetlands. The treatment volume is designed utilizing a minimum volume of 50 cubic feet/head and with a minimum HRT of 40 days. The construction approach will be a cut and fill balance. The excavated material will be utilized to build the embankments. The berm fill material for the lagoon will be placed in 6-inch-thick lifts to a minimum of 95% of standard proctor at -1% to +3% of optimum moisture. Each lift fill be tested for moisture and density. The excavated material used for the lagoon berm construction will be free of sod, roots, and other objectionable materials. The minimum top width of the lagoon digester will be 15 feet with a minimum inside and outside slope of 3:1. After the construction of the embankment and after the installation of all pipes penetrating the berms, the inside of the lagoon will be smooth rolled and a 60-mil thick HDPE liner will be installed as the baseliner. Edges of the baseliner will be secured in an anchor trench at the top of the berm. Page 3 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The anaerobic digester receives all raw waste from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, biogases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured under an impermeable cover (80-mil thick HDPE liner) and then directed to the biogas cleaning system. biogas blower or biogas dehydration system. Biogas captured and stored under the cover supplies the biogas draw off piping. All berm penetrations (gravity sewer, forced main, effluent to wet well, sludge removal piping must always remain submerged to create a liquid seal to prevent biogas from escaping. Perforated piping underneath the cover connects all sections of the lagoon to the draw off connection. The liquid waste is digested for a minimum of 40 days. The digester liquid effluent is either pumped or gravity fed to an existing storage lagoon. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Any settleable solids and microbes (i.e. "Sludge") build up slowly over months/years at the bottom of the digester. These solids can be periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester and disposed of through permitted means on the farm or by a contract sludge hauler. There will be a total of eight 6-inch diameter sludge removal pipes installed near the bottom elevation the lagoon and terminated near the top of the berm. Four installed on each side of the central ballast pipe, staggered every other lateral. These pipes will be utilized for the periodic removal from the lagoon. Ballast piping on top of the cover control the cover inflation and direct rainwater to center rainwater trenches to be pumped to natural water shed (if uncontaminated). The cover should be free of excessive accumulation of rainwater and should not show signs of any damage or leaks. The effluent of the anaerobic digester flows from the anaerobic digester through an outlet structure and flows by gravity into the secondary lagoon. The outlet structure is equipped with a level gauge with 1-foot markings. The outlet structure has an overflow weir to keep a constant freeboard of 2' inside the lagoon digester. The effluent overflowing the weir will be directed to the secondary lagoon by gravity. During normal operation, the digester cover will inflate like a balloon from the biogas trapped beneath, an inflation guide can be found in Appendix A. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. The pressure under the cover will typically range from 0-0.3" w.c., a pressure of 0.4" w.c. can be dangerous. Page 4 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Typical digester operation can be found in Appendix B. Mixing Pump A dry well will house a mixing pump which draws the water from the lagoon near the bottom elevation and discharges the water near the influent side of the digester. This pump will be operated on a regular interval. This pump is typically operated for approximately 4 hours a day, five days a week. Secondary Lagoon The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the secondary lagoon. The secondary lagoon is used to store the treated effluent after anaerobic digestion until it can be land applied. There is an ammonia reduction unit installed on these secondary lagoons. The farm operator is responsible for the operation and maintenance of the secondary lagoons. Digestate liquid stored in the secondary lagoon is used for pit pre -charge and flush tank recharge. The secondary lagoon is a critical part of the integrated system, the Digester/Biogas Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity or pump. The outlet pipe from the anaerobic digester into the storage lagoon must remain submerged in the digester to provide a liquid seal and prevent biogas from escaping from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. Transfer Pump The transfer pump transfers accumulated effluent among available secondary lagoons as the farm owner desires to optimize effluent storage. The transfer pumps are manually operated through the local disconnect. Under normal circumstances, the transfer pump will only be used periodically by the farm owner. Typically, the transfer pump is used to draw down the digester liquid level in the fall to make room in the digester to store lagoon liquid during the colder winter months. Rainwater Cover Pump Two rainwater cover pumps are installed on end of the digester to remove accumulated rainwater from the digester cover. There will be a 3-inch suction line to each of these stormwater removal pumps. Erosion control measures, such as rip rap will be placed at the discharge point. Oxygen Injection System An oxygen injection system will be installed to limit the amount of hydrogen sulfide in the biogas. The oxygen injection system consists of an oxygen generation unit which produces 95% purity oxygen from air, and it will be injected under the cover at two locations. Calibrated Oxygen Page 5 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 monitoring instrument continuously monitors the concentration of oxygen in the head space under the cover. The maximum allowable oxygen concentration in the biogas will be 0.5%. Description of Anticipated Maintenance The system is designed to require as little maintenance as possible once it has been started up and is in operation. Sample tests should be performed periodically and to permitting requirements, to allow evaluation of the composition of the wastewater. System components should be visually inspected regularly and as recommended by the equipment manufacturer. If the system is well operated, it will display the following signs of being maintained properly: • All pipes should be intact and watertight. • The pumps should operate with little to no vibration and without excessive noise. • The anaerobic digester should be free of excessive accumulation of rainwater on the cover. The accumulated rainwater will be pumped off the cover via the Rainwater Pumps. The rainwater must be tested to determine the discharge location for the pumps. If contaminated the rainwater must be discharged back into the digester, otherwise it may be discharged safely on nearby vegetated areas. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester. • The secondary lagoon should be clean and free of floating debris. The liquid should be clean an clear. Routine System Maintenance Instructions For optimum operation and maximum efficiency maintenance should be performed daily. mechanical equipment should be cleaned weekly and lubricated as required. Equipment cleaning and lubrication should be done as specified in the O&M manuals provided by each equipment's manufacturer. Periodically, the sludge accumulated at the bottom of the digester will need to be removed, this will be done by following the existing Waste Utilization Plan (WUP). The sludge may be removed through the use of the sludge removal pipes utilizing a temporary pump. All application of the removed sludge should be done in accordance with the farms approved WUP & Nutrient Management Plan. Typically, a portion of sludge will be removed from the digester every other year. Sludge accumulation can be monitored by the site's operator through the use of inspections ports installed on the top of the digester cover and should be assessed annually. When assessing the sludge accumulation, the operator should aim to have as much biogas removed as possible prior to opening the inspection port to limit release of biogas into the atmosphere. Due to biogas production declining in cold weather, it is recommended to take sludge measurements during winter. To get a measurement of the sludge depth, the site operator will use the inspection ports and insert a pipe or gauge with graduated markings will be used to assess the depth of the sludge in the digester. When inserting the pipe or gauge caution should be used to avoid applying excessive pressure or even puncturing the liner of the digester. After sludge removal has been concluded, the operator should reconnect all fittings from the sludge removal pipes and piping as it was prior to the sludge removal. Page 6 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Safe Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: Emergency Protocols, Repair, and Replacement The O&M Manuals provided by the equipment manufacturers should be kept onsite in a centralized location, known to all who work around the equipment. The O&M manuals should provide instructions for possible field repairs or how to secure a piece of equipment until qualified repair personnel are able to arrive. Biogas Hazards Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. In addition to being primarily comprised of methane (55 — 60%), biogas is also comprised of carbon dioxide (35 — 40%), and trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%) which are hazardous. Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate unconsciousness and death through respiratory paralysis. Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non -toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Equipment Supplies All equipment used around the digesters should be qualified to be used in Class Div2 areas. Proper Protective Equipment (PPE) All personel working around anerobic digesters should refer to local HSE officer for job specific PPE requirements and need. At a minimum, the following PPE should be used whenever in the vicinity of biogas. 0 4-gas personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. Page 7 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Provisions for Safety Measures Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Restriction of Access No one should enter any section of the wastewater treatment system unless accompanied by another person who is able to perform live -saving techniques and should only be done to perform routine maintenance or a required repair. Before entering a waste collection pit, lift station well, or any section of the anaerobic digester, all biogas should be removed and sufficient airflow has been directed into the workplace. Proper airflow can be directed into the workspace through fans, blowers, or other means. The responsibility of personal safety is on the person or organization performing the work, and not on the farm owner, associated equipment providers, or construction contractors. Emergency Contacts Emergency contact information is required to be posted at any gates and in the operation control room. Equipment Safety Guards, Warning Labels, & Alarms All safety guards, warning labels, safeties, and alarms for all the equipment shall always be operational and maintain their location. Clearances Keep and maintain all clearances as required by law and as recommended by the equipment's manufacturers. Open Flames & Combustion Sources Ensure that all open flames and combustion sources are kept away from any location where gas can accumulate. A minimum separation distance of 50 ft is recommended to keep between any ignition point and the cover of the anaerobic digester. There will be no smoking near any of the gas treatment systems. Spill Prevention & Control Provisions Response to Upsets and Bypasses Including Control Containment and Remediation All control stations will be equipped with audible alarms. Remote alarms will be provided by a control system to alert the operator of any problems should they occur. Contact Information for Emergency Responders and RegulatoryAgencies All phone numbers for Emergency Responders and Remediation Agencies will be located in an unobstructed centralized location in the control room. Facility Control Valves Control valves installed will allow for operators to isolate sections of the system if a problem were to occur. Waffanjy All Roeslein and its subcontractor/vendor-supplied equipment or parts are warranted to be free from defective material and workmanship, under normal use and service. Roeslein is responsible for the operation and maintenance of the treatment system. In the event of any defects developing during the Page 8 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 normal operation of the system, Roeslein will notify the supplier/vendor in writing, and upon receipt of their written consent, the parts will be returned promptly to vendor's factory. Page 9 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Appendix A: Inflation Rating Guide Inflation Rating - Lagoon cover inflation should be rated on a scale from 0 to 10. The purpose of this guide is to provide advice when grading inflation level. Levels that fall in between these defined ratings should be interpolated. 0: Cover is completely flat, resting on the water. 1: Cover is mostly flat, with pillows around the outside or in some areas. 3: Cover is inflated but center rain trench and laterals are still on water. Page 10 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 5: Center rain trench is on water but laterals on one side are off the water. w 7: Center rain trench is on water but all laterals are off the water. 9: All laterals and some parts of the center rain trench are off the water. r r Page 11 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Appendix B: Digester Operation SOP 1. Overview: Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 A Standard Operating Procedure (SOP) is a set of written instructions that document a routine or repetitive activity followed by an organization. The development and use of SOPS are an integral part of a successful quality system as it provides individuals with the information to perform a job properly and facilitates consistency in the quality and integrity of a product or end -result. The Operations Team should follow the Digester Operation Procedure when operating equipment at the digester and managing liquid level. For additional information refer to Cover Installer's Operations and Maintenance Manual. 2. Purpose The Digester Operation Procedure provides guidance on how to manage digester water level seasonally, manage cover inflation, and perform surveillance of cover integrity. 3. Scope and Applicability This procedure is applicable to the Digester Transfer pumps, Mixing Pumps, and digester covers installed by Roeslein and Associates. 4. Procedure Summary Transfer Pump Operation Digester Cover Operation Daily Checks Weekly Checks 5. Guidelines/Authority The Procedure does not strictly fall under any regulated authority. 6. Health/Safety Refer to Site owners' safety requirements regarding PPE assessment for additional details. OOF Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. <+epw'+ Biogas contains primarily methane (55 — 60%), and carbon dioxide (35 — 40%). However, biogas also contains hazardous trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%). Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate 8A> e unconsciousness and death through respiratory paralysis. . Page 12 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol, however the tail gas/permeate from the membrane routing to the thermal oxidizer can be in the 10,000 ppm/vol range. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non- 4 toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, MBHBMHKW inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. 7. Equipment/Supplies • Adjustable wrench (standard metal okay to use in Class 1 Div2 areas) • (PPE) proper protective equipment 0 4-2as personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. • Refer to local HSE officer for job specific PPE requirements and needs. 8. Procedure No. Procedural Step Description Transfer Pump Operation 8.0.1 Transfer pumps transfer water from the covered lagoon digester to evaporative lagoons to maintain the desired liquid level in the digester. Lagoon digesters high level is limited to two (2) feet below top of berm (or freeboard). Lagoon digester low pump level is limited to one (1) foot above the sewer inlet pipe exit to maintain gas seal. All pipe -berm penetrations must remain sealed with liquid to avoid allowing biogas escaping through unsealed headers. The low pump level is — 9 ft below top of berm. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Transfer pumps can be operated manually or in timer mode. Normally, timer mode should be used as the pumps will not normally run continuously. During the biogas production season, the liquid level should be maintained at a higher level. As the production season slows down in the fall, Page 13 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 the digester liquid level should be pumped down slowly to low pump level. This will allow the maximum amount of manure to be stored during the off season and should be allowed to fill back up to high level, before starting the transfer pump and discharging liquid to evaporative lagoons. Digester Cover Operation 8.1.1 The digester covers are a fully welded system that is integral with the lagoon liners. Because of soil permeability, the 60-mil liner is utilized and fully welded to the 80-mil lagoon cover at the perimeter. All cover, liner, and anchor trench sheet material is HDPE which provides material toughness, flexibility, UV resistance, and water/gas impermeability. The cover uses 6" grout filled HDPE piping at both the laterals and center anchor trench. The Laterals are spaced on the order of 42-44 ft apart along the entire length of the cover and are used to restrain gas movement from one side of the cover to the other and avoid fast movement of the cover. Laterals are only effective when they are substantially laying on the digester water operating level. The center trench is comprised of two parallel pipes that run the center axis along the length. The center trench is used to both restrain the cover upward movement and to provide an area in which incident rainwater collects for easier pumping. An 8" corrugated perimeter biogas collection header is installed around the entire circumference of the digester cover to ensure generally equal gas inflation around the perimeter during low gas production and low cover inflation. The digester cover is a volumetric storage vessel, not a pressure vessel. The cover is designed to contain the biogas emanating from the digester surface for collection into the perimeter biogas header. The pressure under the cover operates at 0.0" w.c. (Water column) to approximately 0.3" w.c. Pressure is not measured as it is immaterial to operations. In the event of power outage or emergency, there are two (2) 6" flanged emergency vent ports directly on the cover, opposite of the swine barns. These ports have lug butterfly valves and should be used with proper venting apparatus to ensure that the biogas is vented at an elevation high enough to support safe operator opening and closure of the valves. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. This site has an annual hurricane season which will involve strong storms and large amounts of rain. The direction below, addresses normal, winter season, and hurricane season that are predicted. It is ultimately important to continually monitor weather forecasts at least 5 days out and make any adjustments in cover inflation in advance. Page 14 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The operations group should keep in mind the following items that affect the performance of the cover. • Laterals and center anchor trench piping is designed to control the movement of the cover in all wind conditions. The grid of piping reinforces the cover in both directions and also acts as a labyrinth in which gas has to pass when moving during wind conditions, thus slowing the gas velocity and cover movement. • More cover contact with the water allows the cover to survive high wind conditions due to the fact that water surface tension anchors the cover and there is less volume of gas to move around the cover. Taut cover material also allows the cover to withstand higher wind conditions. • Less cover rise above the top of berm reduces the area of cover that wind exerts force on. Less cover rise around the perimeter also reduces the cover profile which in turn reduces the Bernoulli lifting mechanism on the cover in high wind conditions (similar to a plane wing profile) • HDPE has a relatively large coefficient of thermal expansion. The cover will be much hotter during the day with sunlight exposure than at nighttime. Also, radiant heat loss at night will condense water in the biogas space under the cover, also reducing the total volume of gas under the cover. Methane, Carbon Dioxide, and Hydrogen Sulfide do not condense but do decrease in volume as an ideal gas. The volumetric difference in gas over a 24-hour period day to night is due to the molar water volume in the biogas and biogas temperature under the cover. The cover and laterals are designed for expansion and contraction over all biogas ambient dry bulb temperatures between high and low pump digester levels. • As the perimeter of the digester is inflated less, less water will run off the cover around the perimeter. This is beneficial to reduce the possibility of erosion of the digester berms. Covers are easily pumped off with the Mixing Pumps to a location several hundred feet from the berm. The following digester cover operating guidance should be followed by plant operations group: 1. In all operating conditions, the center rain trench piping shall be fully, 100%, laying on the digester water surface. 2. In all operating conditions, the laterals shall be at minimum, substantially laying on the digester water surface. Per operating modes below, maximum 15' of lateral at either end shall be suspended above the surface of the cover. 3. Digesters will produce gas at different rates. The blowers and A2000 piping is designed to transfer gas between covers to maintain cover inflations within the cover operating modes below while conserving biogas. 4. Anemometers are installed on the plant and accessible through Ignition. Each Anemometer indicates wind speed up to 90mph and wind direction. Data is recorded in the historian. Operators will monitor wind speed and use as Page 15 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 necessary to refine operations compared with predicted winds at remote towns based on the actual farm surrounding geography. 5. With A3000 fully operational, there is no reason to inventory biogas under the covers beyond the operating modes detailed below. Operating Modes: 1. Normal Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will generally vary between 3' to 6' based on wind speed and direction. b. Laterals are substantially on the digester water surface with end 10-15' suspended and end cap at —2' off of liquid surface. c. Gas cover between laterals is pillowed at nominal 2-4' above water surface at peaks between the laterals. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 50 mph from all directions. 2. Winter Season Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will be generally 3' to 5' based on wind speed and direction. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 65 mph from all directions. 3. Hurricane / High Wind / Intense Storm Predicted: a. Cover inflation around the perimeter is no higher than 3' above top of berm. Nominal inflation above top of berm is 1.5' to 2'. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with local rolling effect. e. Cover will be flat extending from the ends of the laterals towards the anchor trench for at least 20'. f. This mode is applicable for winds sustained and gusts above 65 mph from all directions. If winds are expected to exceed 75 mph, the blowers (preferentially) and or emergency vents (if required) should be used to evacuate substantially all gas. Page 16 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Daily Checks 8.2.1 • Visually inspect the digester water operation level to ensure 3-4 ft of freeboard. Work with the farm to adjust timers if required to bring the level back into target range. • Visually inspect the digester cover and quantify inflation level and laterals position. • Visually inspect and quantify area of digester cover occupied by water. Utilize pumping systems to remove surface water from the center anchor trench. Weekly Checks 8.3.1 Walk perimeter of digester checking for: • Leaks via a gas monitor or methane detection device around the base of the cover and the anchor trench. Use of soapy water from an orchard sprayer may also be used to detect leaks during cool cover conditions and still wind. • Torn ballast straps or laterals that are not aligned straight. • Settling or erosion around berm • Any running equipment for an uncharacteristic operating state (noise/vibration) • Sample cover rainwater to determine if it is "hot" aka contains dissolved ammonia because contaminated cover water is an indication of a possible digester cover leak and will need to be pumped under the cover. • Trash and foreign matter on the cover can cause problems with normal operation. If debris becomes wedged between the ballast weight and cover it is possible for punctures to occur. Additionally, foreign matter can cause the rain collection channels to become blocked and disrupt flow of the rainwater. All operators and contractors working on top of the digester should be cognizant of the perimeter rock and make sure not to kick the rock into the digester. Furthermore, a yearly pre -season inspection should occur to inspect for and remove any debris along the entire length of ballasts. Page 17 of 17 Sampling protocol and schedule for Monarch sites Date: 10/08/2024 Sample collection at all sites should be done using the sampling protocol outlined below. A submittal sheet will be sent to the person in charge of sampling prior to sampling. The respective person is responsible for print submittal forms, conducting sampling, label samples as per submittal form, safely storing (refrigerated containers during storage) and shipping samples to the respective lab (instructions on submittal form) Required accessories: 1. Telescopic sampler extendable to 18 feet and the pendulum beaker 2. Gloves and sampling containers 3. Ice packs. 4. Sampling submittal forms 5. Safety supplies During sampling event two people should be responsible while supporting tasks (shipping etc.) can be conducted by the person in charge alone. Sampling protocol for digester samples 1. Influent and effluent samples are intended to be collected for all sites from shortlisted digesters on a quarterly basis. Sampling to be conducted by two persons at the site. 2. Label all sampling containers with respective sampling ids. 3. The influent sample must be collected from a "cleanout" just prior to entering the lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. The effluent sample must be collected from the crossover pipe/wet well using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 5. Procedure for sample collection from a Cross over pipe a. On opening the valve on crossover pipe it is recommended to allow enough time to pass such that the standing debris in the pipe is flushed out and a good representative sample can be collected. b. Collect 3 x 500 mL samples using the sampler into a clean 5-gallon bucket. c. Repeat this procedure 2 more times, while collecting all the samples into the same 5-gallon bucket. d. Allow sufficient time between two collection events such that pipe contents are flushed. e. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 6. Sampling for sample collection from a wet well or cleanout. a. Using the telescopic sampler (beaker attached to the rod) gently homogenize contents of the wet well. b. Collect 6-8 beakers of sample into a 5-gallon bucket from different areas of the wet well/cleanout to get a representative sample. c. Gently homogenize the contents of the bucket. 7. Grab a sample from the homogenized mixture to fill the labeled sampling container (influent or effluent) and put the container cap tightly ensuring a watertight seal. 8. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 40C or lower. 9. If refrigeration is not available use frozen icepacks to cool the samples and replace icepacks at regular intervals, store the samples in a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sampling protocol for lagoon liquid samples (Secondary lagoon) 1. Lagoon liquid samples are intended to be collected from all the open lagoons at every site on a quarterly basis. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the multiple spots (6-8) in the open lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. Use the 18 feet telescopic sampler to reach lagoon water surface from the berm, it is needed that the sampling in charge is accompanied by another operator onsite for this sampling for ease of equipment handling and safety. 5. Collect 2 x 500 mL samples at each spot, using the sampler into a clean 5-gallon bucket. 6. Repeat this procedure at all 6-8 randomly chosen spots along with periphery of the lagoon, collect all the samples into the same 5-gallon bucket. 7. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 8. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a water/airtight seal. 9. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower or use frozen icepacks to cool the samples in a small container and replace icepacks at regular intervals, store the samples is a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sludge survey and sampling from secondary lagoon 1. The secondary lagoon, source of sludge, will be examined for sludge levels once every year. 2. Sludge levels in the covered digesters will be examined once every year appropriate sludge management plans will be put in place to keep sludge levels in the digester under control. 3. Sludge sampling, from the secondary lagoon, will be conducted during sludge management events to determine sludge composition especially nitrogen, phosphorus, potassium, and other micronutrients. 4. This sampling protocol is intended to help evaluate progression of sludge level in the secondary lagoon and covered digester and ensure agronomic land application as per nutrient management guidelines. 5. Sludge sampling will be conducted using a sludge judge, while sludge surveys will be conducted using sonar devices that can be remotely controlled from the berm following all site -specific safety policies, including Lagoon Access Safety Procedure. Recommended analysis Table 1 Recommended tests for lagoon/digester effluent sampling Digester effluent, secondary lagoon effluent and sludge testing Manure package Eff-MMDDYY Inff-MMDDYY Nitrogen, Ammonium Nitrogen, Organic Nitrogen, Phosphate, Potash, Calcium, Copper, Iron, Magnesium, Manganese, Sodium, Sulfur, Zinc, Moisture/Total Solids, Total Salts, pH VS Alkalinity Volatile organic acids COD BOD5 Total testing cost Amongst the manure package T5, Ammonium nitrogen, pH are mandatory tests and if done separately cost more than the package. Table 2 Optional tests for lagoon/digester effluent sampling ate Sulfate Sulfide EC Carbon DOCMENT WILL BE FILLED OUT AS PART OF AS -BUILT SUBMISSION ROESLEIN_ Location — Monarch Bioenergy — Pig Patch LLC, Edward Dail 5-12, Kenansville, NC. In the event of an environmental release, there are four critical steps to follow: 1. Stop the flow— attempt to stop the source of the release. Policy Spill Response —Policy Revision: l Effective Date: 11/21/2023 Try to keep the spill from becoming worse. If there is a way to stop the spill or minimize it becoming worse, take those actions. These may be actions such as closing valves or shutting down a system, depending on the source. 2. Contain the release. 0 4 • Take steps to keep the spill from spreading to other areas or entering ditches or freshwater. • Depending on the situation, this may mean using equipment to create a barrier/berm; putting down some type of absorbent material or neutralizer; or other materials to create a perimeter. Report the release immediately to the following: Name Title Phone Number - Owner Operator— Farm Name - Seth Renfro Director of Operations 660-654-1656 TBD On -site Operations Manager TBD Jerri Ann Garrett EHS Manager 660-425-4861 Be prepared to provide the following information when you call: • Where is the release located (be specific)? • What kind of release is it (be specific)? • Approximately how much was released. • Has the release left the property? • Has the release encountered surface water, ground water, a drainage tile or intake, or other potentially freshwater areas? • Has the source of the release been stopped? • Is the release contained? An environmental spill is a discharge of one or more hazardous substances that adversely impact, or threaten to adversely impact human health, welfare, or the environment and requires and immediate response. Ensure all discovered environmental releases are reported immediately to Roeslein and Pig Patch LLC, Edward Dail 5-12 Farms. Hazardous substance releases in which will reach waters of the state must be reported to the state within 8 hours, therefore, it's important to ensure Roeslein and Pig Patch LLC, Edward Dail 5-12 Farms are notified immediately. Clean up the spill — If the spill was not caused by Roeslein, Pig Patch LLC, Edward Dail 5-12 Farms will be responsible for cleanup. *Note: There is a passive overflow line from the water management wet well to the evaporation lagoon at 1.5' free board. If the water management pumps are not working, the lagoon effluent will overflow into the evaporation lagoon. 5. ALL ON -SITE EMPLOYEES SHALL FOLLOW APPLICABLE SECTIONS OF 'COMMON SITE PRACTICES FOR ON FARM ANAEROBIC DIGESTION SYSTEM'— SEE ATTACHED Page I of I https://prideconveyancesys.sharepoint.com/sites/RAESafetyGroup/Shared D—ents/Envin-nental/Milford SF Locations Spill Response Procedwes 091423.docx Printed: 9/15/2023 7:23 AM Common Safety Practices for On -Farm Anaerobic Digestion Systems December 2011 Safety Practices for On -Farm Anaerobic Digestion Systems TABLE OF CONTENTS 1.0 INTRODUCTION.......................................................................................................................... I 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION...........................................................1 2.1 GENERAL SAFETY PRECAUTIONS............................................................................. 2 2.1.1 Drowning............................................................................................................... 2 2.1.2 Fall protection........................................................................................................ 2 2.1.3 Burns...................................................................................................................... 3 2.1.4 Entanglement hazard.............................................................................................. 3 2.1.5 Feedstock and digestate spills................................................................................ 4 2.1.6 Mechanical failures................................................................................................ 4 2.1.7 Lockout/Tagout......................................................................................................5 2.1.8 Ignition sources...................................................................................................... 5 2.1.9 Noise levels............................................................................................................6 2.2 CONFINED SPACE ENTRY............................................................................................. 7 2.2.1 Definition............................................................................................................... 8 2.2.2 Confined space training, certification, and rescue plan ......................................... 8 2.2.3 Inspect atmosphere prior to entry........................................................................... 9 2.2.4 Safety equipment.................................................................................................... 9 2.3 HAZARDS ASSOCIATED WITH BIOGAS...................................................................10 2.3.1 Asphyxiants ........................................... 10 2.3.2 Immediately dangerous to life and health............................................................11 2.3.3 Explosion potential.............................................................................................. 11 2.4 ELECTRICAL SYSTEM HAZARDS..............................................................................12 2.4.1 High voltage.........................................................................................................12 2.4.2 Low voltage.........................................................................................................12 2.4.3 Electrical fires...................................................................................................... 13 Safety Practices for On -Farm Anaerobic Digestion Systems 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT.......................................................13 3.1 EMERGENCY ACTION PLAN......................................................................................13 3.1.1 Directions to AD facility......................................................................................14 3.1.2 Contact information.............................................................................................14 3.1.3 Site map...............................................................................................................15 3.1.4 State and local health and safety requirements....................................................15 3.1.5 Equipment vendor manuals..................................................................................15 3.2 SAFETY AND EMERGENCY EQUIPMENT................................................................15 3.2.1 Anaerobic digester facility(onsite)......................................................................15 3.2.2 Locally (able to be onsite within a few hours) ..................................................... 16 3.2.3 Baseline environmental conditions......................................................................16 3.3 ELECTRICAL.................................................................................................................. 17 3.3.1 Daily inspections.................................................................................................. 17 3.3.2 Switches, controllers, fuses, and breaker panels..................................................17 3.3.3 Roles of operators................................................................................................18 3.3.4 Visitors on site..................................................................................................... 18 3.4 PERSONAL PROTECTIVE EQUIPMENT.....................................................................18 3.5 ACCIDENT PREVENTION SIGNS AND TAGS...........................................................18 3.6 PERSONNEL TRAINING REQUIREMENTS...............................................................19 4.0 CONCLUSION.............................................................................................................................19 5.0 REFERENCES.............................................................................................................................20 Safety Practices for On -Farm Anaerobic Digestion Systems 1.0 INTRODUCTION Several safety hazards exist when converting manure and organic residuals (non -farm feedstock) into energy using anaerobic digestion (AD) technology. These hazards can cause serious bodily harm and in some circumstances, can be fatal. Common hazards associated with AD systems include drowning, electric shock, and noise exposure. However, biogas and its constituents, many of which are colorless and odorless, can unknowingly expose operators and visitors to hazards such as asphyxiation and burns due the flammable nature of methane. Workers must take proper precautions when handling and storing organic material and managing the production of electricity and combustible gases. The purpose of this document is to identify the major hazards associated with an AD facility and outline basic practices that will help maintain a safe and successful working environment. The intended audience for this guide is owners and operators, and the guide is not intended to replace safety training or instruction, but rather enhance it. 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION Figure 1: Safety signage on AD feed system M ti00 The following sections identify major hazards that can exist with an AD facility. These include: • General safety precautions • Hazards associated with biogas • Confined space entry • Electrical system hazards Figure 1 shows a feed hopper for an anaerobic digester with a dozen warning signs, including fall, entanglement, and explosion potential. 1 Safety Practices for On -Farm Anaerobic Digestion Systems 2.1 GENERAL SAFETY PRECAUTIONS The following sections describe general safety concerns associated with AD facilities. 2.1.1 Drowning Liquid tanks and ponds for storage pose a drowning threat. Whenever a drowning potential exists, ring buoys, ropes, or ladders should be readily available for rescue purposes (Occupational Safety and Health Administration [OSHA], 2002). The drowning risk is highest when employees are servicing equipment located in digester or storage tanks. Accidental drowning can occur when people unfamiliar with the farm and manure handling system mistakenly enter storage structures. Slipping on a synthetic liner or walking on crusted manure storage are examples of situations that can lead to accidental drowning. OSHA suggests posting signs similar to the one shown in Figure 2 and erecting fences around manure storage structures to reduce the potential of an individual or animal unknowingly entering one. Figure 2: Manure storage warning sign in English and Spanish LIQUID MANURE STORAGE ALMAEMR DE ESTItRCOL dQUI If an individual is drowning, the first step should be to call 911, followed by a rescue attempt using a life preserver, rope, or ladder. The presence of biogas—an asphyxiant that can cause a person to pass out —can increase the potential of manure storage drowning. (Biogas hazards are discussed in greater detail in Section 2.3.) Individuals attempting to rescue a drowning individual should never enter a manure storage structure because they could also be overcome by the poor air quality. 2.1.2 Fall protection Serious injuries can result from falls of any distance. When possible, employees should perform maintenance work from the ground. At most AD facilities, however, multiple elevated locations are present. For example, equipment on the top of aboveground AD tanks are 10 to 25 feet off the ground. According to the OSHA general industry standard any "time a worker is at a height of four feet or more, the worker is at risk and needs to be protected" (OSHA, 2008A). Fall protection, such as guardrails, a safety harness (also discussed in Section 2.2.4), and self - retracting lifelines, should be used when an employee is above the 4-foot threshold (API, 2006). The enclosed fixed ladder and guardrail system on the feedstock storage tank shown in Figure 3 complies with OSHA fall protection standards. Safety Practices for On -Farm Anaerobic Digestion Systems Another common example of a fall risk is shown in Figure 4, where a ladder is leaned against a feedstock storage tank. The two concerns with the situation presented in Figure 4 are: (1) the tank height is approximately 10 feet and (2) there are no securing devices or slip resistant feet on the ladder, nor is there a rope to secure the top. When ladders are used to access elevated equipment, they should be secured and supervised at all times. Once the ladder is no longer needed, it should be removed. 2.1.3 Burns Throughout an AD facility, pipes containing hot fluids or exhaust gas can pose potential burn hazards. Other potential sources of burns are heat exchangers, boilers, pumps, or engine generators, where temperatures can exceed 160°F. Simply rubbing up against a heat exchanger or accidently placing a hand on a hot pipe can result in serious burns. All Figure 3: Permanent ladder and guardrail on feedstock storage tank employees and visitors to the AD facility should be cautioned not to touch any equipment or pipelines. When possible, hot surfaces should be identified as burn hazards, and all pipes should be clearly labeled to indicate the contents, Figure 4: Ladder leaning on feedstock storage tank Vo km flow direction, temperature, and pressure. Insulation should be used to encase the pipe and reduce the potential for accidental burns. Figures 5 and 6 provide examples of pipeline insulation and labeling. 2.1.4 Entanglement hazard Pumps, augers, impeller mixers, chains, drive shafts, and other machinery pose entanglement hazards due to pinch points and other moving parts. In most AD systems, the primary exposure to entanglement is the unguarded driveshaft 3 Safety Practices for On -Farm Anaerobic Digestion Systems of a pump. To reduce the entanglement risk, all equipment safety guards should be in place and individuals should tie back long hair and avoid wearing loose -fitting clothing and jewelry. 2.1.5 Feedstock and digestate spills Figure 5: Insulated and labeled hot water pipes Feedstock (any organic material entering the digester) and digestate (any material exiting the digester) should be carefully transferred ' and contained. In the event of a major feedstock or digestate spill, workers should I exercise caution when containing the material. The first step should be to control f the source causing the spill. Once this is achieved, workers should contain the spill by ��- constructing temporary containment structures around the affected area. Excavation equipment such as bulldozers and backhoes should be readily available for this purpose. Isolating the spill reduces potential damage to nearby buildings and contamination of surface Figure 6: Biogas pipeline indicating waters and sensitive areas. After containing the temperature and flow direction spill, the facility should notify the proper authorities (as defined by state -specific permits), to comply with all applicable local, state, and federal regulations. For non -farm feedstocks, such as food waste, the spill -reporting agency should be clearly identified on all records related to the material, including material safety data sheets (MSDS) and manifest logs indicating the date, quantity, and material (feedstock) brought onto the farm. The final step in spill response is site cleanup and restoration. 2.1.6 Mechanical failures In the event of a mechanical failure, workers should reference the vendor manuals to troubleshoot the issue. Vendor manuals for mechanical machinery should be organized and included in the emergency action plan, which is discussed in Section 3.1. Only trained staff 4 Safety Practices for On -Farm Anaerobic Digestion Systems should be permitted to repair digester equipment. Operators should use lockout/tagout procedures (see Section 2.1.7) during all mechanical equipment repairs. To avoid mechanical failures, the system operator, with support from the technology provider, should develop a preventative maintenance manual for the site. 2.1.7 Lockout/ragout According to OSHA standard 29 CFR 1910.147, lockout/tagout refers to the specific "practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities" (OSHA, 2007A). Simply stated, before an employee services a piece of electrical equipment, the power supply should be turned off and the employee should place a padlock on the power supply. The padlock serves to prevent someone else from accidently re -energizing the equipment being serviced. The lock should have a tag on it identifying the individual who locked out the Figure 7: Electrical panel turned off and locked out kL equipment. In Figure 7, one of the four electrical breakers shown is turned off (disengaged) and locked out. Once a piece of equipment has been locked out, the only individual with the authority to unlock that piece of equipment is the person who initially locked it out. Employees should follow this practice every time they service any electrical or electrically powered equipment. OSHA estimates that compliance with lockout/tagout procedures prevents an estimated 120 fatalities and 50,000 injuries each year in the United States (2007A). 2.1.8 Ignition sources Biogas generated during anaerobic digestion is flammable. Over the past couple of years, several AD systems have been damaged or destroyed by fires fueled with biogas. While no specific setbacks or standards have been established for biogas, facilities should observe standards for similar systems. The National Fire Protection Association (NFPA) has established a range of setback distances for liquid propane (LP) fuel based on storage capacity (2009). For LP gas, the setback ranges from 10 feet for small storage devices (<500 gal water capacity) to 100 feet for large storage systems (>70,000 gal water capacity). Safety Practices for On -Farm Anaerobic Digestion Systems Smoking and open flames should be prohibited in the general vicinity of the digester and a setback distance of 25 to 50 feet is suggested for all possible ignition sources to reduce the potential for fire or explosion. Ignition sources can include (but are not limited to) light switches, electric motors, pilot flames, and cell phones. Facilities should designate smoking areas at least 50 feet from the digester system to ensure that visitors and employees do not inadvertently create an ignition source. Signs, like the one shown in Figure 8, should also be used to warn all individuals of the explosion or fire risk associated with AD systems. The National Electric Code (NEC, 2005) dictates that electrical wiring near combustible gas must conform with the Class 1, Division 1 hazardous location standard. Biogas is combustible, so the Figure 8: Explosion potential sign hazardous location standard should be applied to AD systems' electrical wiring. For repairs requiring open flames or electric spark, ventilation should be provided such that methane levels are maintained below a safe level, as discussed in Section 2.3.3. Figure 9: Gen set enclosure with hearing 2.1.9 Noise levels Exposure to high levels of noise can result in discomfort or short-term hearing loss. In extreme cases, or if the noise exposure occurs over a long period of time, permanent hearing loss can occur. The main source of high noise levels is the engine generator set (gen set). Actual decibel (dB) levels produced at an AD facility will differ due to varying acoustical settings, but a gen set can produce between 100 —140 dB (Fenton, 2011). The facility is required to supply noise protection devices, such N. Safety Practices for On -Farm Anaerobic Digestion Systems as earplugs, to employees and visitors who are exposed to high noise levels (OSHA, 200813) (See Table 1). Handheld decibel meters are widely available and provide an inexpensive method to quickly determine the noise level. Also, OSHA encourages posting signs indicating "hearing protection is required in this area." (See Figure 9). Table 1: Safe maximum allowable decibel level (OSHA, 2008B) Duration per day (hours) Sound level (dB) (as measured with a sound level meter set on slow response 8 90 6 92 4 95 3 97 2 100 1.5 102 1 105 0.5 110 0.25 115 2.2 CONFINED SPACE ENTRY Constituents of biogas, including carbon dioxide, methane, and hydrogen sulfide, present the potential for both asphyxiation and fire or explosion in confined spaces. It is important to remember that even a few gallons of manure or other organic material in a tank or confined space can pose a serious health risk under Figure 10: Basic confined space warning sign the right conditions. A recent example of confined space entry fatality occurred in July of 2010 when two farm employees died while cleaning a storage tank similar to the one shown in Figure 4 (Michigan Department of Energy, Labor and Economic Growth [MEDLEG]). Signs should be used to alert employees and visitors when confined space entry risks exist. Figure 10 shows an example of a standard confined space warning sign. The following background DANGER/PELIGRO CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.1 Definition "Confined space" is defined by OSHA as "having a limited or restricted means of entry or exit; large enough to bodily enter and perform tasks; and lastly, not designed for continuous occupancy." Currently, state -by -state standards vary for permit -required confined spaces training for agriculture; however, confined spaces are widely recognized as a common hazard. Confined spaces include, but are not limited to, tanks, pits, silos, underground vaults, storage bins, and manholes (MDELEG, 2010). 2.2.2 Confined space training, certification, and rescue plan Employees associated with AD systems or who manage organic residuals MUST be trained in confined space entry to maintain a safe working environment (Gould, 2010). Several cases have resulted in fatalities due to a lack of understanding of the hazards associated with confined spaces. As discussed earlier, two farm employees died when they were overcome by a lack of oxygen while cleaning a feedstock storage tank (MDELEG, 2010). The employees were power washing a tank that contained only 6 to 8 inches of molasses residue, which had sat unused for five to six months. By conducting basic employee education and strictly adhering to OSHA confined space entry guidelines, facilities can provide a safe working environment for farm employees. Currently, OSHA does not require farms to offer specific training for confined space entry; however, it is the employer's responsibility to educate employees in order to maintain a safe working environment. When entering a confined space, the "buddy system" should be used, in which any person entering a confined space is monitored from a safe distance by a second person. The employee entering the confined space must wear a harness attached to a retraction device that the second employee can activate to pull the individual to safety in an emergency. The facility should develop a rescue plan for emergency confined space entry situations. This plan should describe the use of the safety Figure 11: Handheld multi -gas detectors Ima�rs from Goode 4na�es equipment in emergency situations, the actions to be taken, and the personnel responsible for each action. The plan may also include training and certification information. RI Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.3 Inspect atmosphere prior to entry Before entering a confined space, a worker must test the atmosphere inside the space, as required by OSHA general industry standard 1910.146 (1998). The person can perform this testing using a handheld multi -gas detector capable of detecting oxygen, carbon monoxide, hydrogen sulfide, and lower explosive limits (LEL) levels. Several models of multi -gas detectors are shown in Figure 11. When testing the atmosphere within a confined space, the employee should remain outside in a safe location. Many multi -gas detectors are equipped with an extension hose for this purpose. In compliance with standards (OSHA, 1998), the employee should test for the following: 1. Oxygen level: above 19.5 percent by volume air 2. Methane: below 5 percent by volume of air 3. Hydrogen sulfide level: below 20 parts per million (ppm) If any of the above conditions are not met, the atmosphere is deemed hazardous and should not be entered by any personnel until forced ventilation has eliminated the hazardous conditions. During entry, continuous ventilation with an explosion -proof blower will ensure that fresh air is displacing any hazardous air that may be trapped in the confined space. Workers must maintain and calibrate this equipment according to the manufacturer's recommendation in order to effectively monitor atmospheric conditions. 2.2.4 Safety equipment When entering a confined space, an employee should wear a safety harness attached to a winch or pulley outside of the pit. Examples of safety harnesses and a winch are shown in Figure 12. This safety precaution, allows a coworker to assist a trapped employee without having to enter the space in the event of an emergency. A self-contained breathing apparatus (SCBA) should be used only in emergency situations. Figure 12: Safety harnesses, ropes, and a chain fall at an AD facility A Safety Practices for On -Farm Anaerobic Digestion Systems Figure 13 shows a basic backpack -style SCBA with fitted facemask. Any employee using a SCBA must be properly trained and fitted for using the equipment. For an individual to become certified in confined space entry, they should consult the State approved OSHA administration. 2.3 HAZARDS ASSOCIATED WITH BIOGAS AD biogas is composed of three main constituents: methane, hydrogen sulfide, and carbon dioxide. Each of these gases can be dangerous under certain circumstances. Common hazards associated with biogas include asphyxiation and fire or explosion potential. Overall, it is always a good idea to test the atmosphere when biogas may be present as well as maintain proper ventilation. Workers can use a handheld multi -gas detector, similar to one of those shown in Figure 11, to determine if hazardous levels of biogas are present. Low-cost detectors will simply identify dangerous level of biogas, while higher end detectors can report specific concentrations of the primary biogas components. 2.3.1 Asphyxiants Gases that prevent the uptake of oxygen into human cells Figure 13: Self-contained breathing apparatus AN I—V tram h1tp:/Av".awY#cyppty.c*nV are referred to as asphyxiants. There are two categories of asphyxiants: simple and chemical. A simple asphyxiant displaces oxygen, and chemical asphyxiants "reduce the body's ability to absorb, transport, or utilize inhaled oxygen. Asphyxiants are often active at very low concentrations (a few ppm)" (Lawrence Berkeley National Laboratory, 2008). Asphyxiant gases are present wherever there is storage of an organic material; therefore, manure pits or any other areas for organic material storage become potentially dangerous. Following are the various asphyxiants that are typical constituents of biogas. • Simple asphyxiants —carbon dioxide and methane • Chemical asphyxiants — ammonia and hydrogen sulfide 10 Safety Practices for On -Farm Anaerobic Digestion Systems 2.3.2 Immediately dangerous to life and health Within confined spaces and other covered areas, the potential exists for atmospheric concentrations to develop that become immediately dangerous to life and health (IDLH). An IDLH condition can be defined as an atmospheric concentration of any toxic, corrosive, or asphyxiant substance (simple or chemical) that "poses an immediate threat to life or would cause irreversible or delayed adverse health effects or would interfere with an individual's ability to escape from a dangerous atmosphere" (OSHA, 2008C). Following are the main IDLH concerns when handling the production of biogas (Center for Disease Control and Prevention, 1995). • Oxygen deficiency — less than 19.5 percent by volume air • Hydrogen sulfide — more than 100 ppm • Ammonia — more than 300 ppm • Carbon dioxide — more than 40,000 ppm Signs similar to the one shown in Figure 14 should be used to alert employees and visitors of the potential for IDLH conditions. Areas prone to these conditions include structures housing the gen set or boiler, below grade pump chambers, and biogas storage devices. Figure 14: Sign indicating IDLH potential I DEADLY MANURE GASES POSS19LE DEATH MAY 8E INVWF.DLATE! OtA EN'MR PriONLY WITH; SELF -CON TANED AIR SUPPLY YEN TUI TKA RESCUE HARNESS. NE"ANICAL LFT. STAND-BY PERSON A simple and convenient way to ensure the safety of an area's atmosphere is by installing a wall -mounted sensor that can detect hazardous gases (e.g., methane, LEL, hydrogen sulfide, carbon monoxide). In the event that a hazardous gas sensor is triggered, the emergency action plan (see Section 3) should be implemented. 2.3.3 Explosion potential Methane, the main component of biogas, is flammable when it mixes with air. Upper and lower explosive limits (LEL) are established to provide an identifiable range of concentrations that will produce a flash fire when an ignition source is presented. The LEL is often referred to as a flammable limit. For methane, the lower and upper explosive limit is 5 percent and 15 percent by volume of air, respectively (Linde Gas LLC, 1995). Figure 1S: Safety signs posted at AD facility 0ra I 11 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4 ELECTRICAL SYSTEM HAZARDS The generation of large quantities of electricity at an AD facility creates electrical hazards, most of which can be found near the gen set, transformer, and electrical panels. The only personnel with the authority to service and repair electrical systems are licensed electricians. In addition, the facility should post signs identifying general electrical hazards near the electrical generation system (see Figure 15 for an example of basic signage). 2.4.1 High voltage Any electrical source above 600 volts is considered high voltage (NEC, 2005). Typically, transmission lines from the transformer are the source of the highest voltage on a farm. A transformer is a piece of machinery used to increase the voltage, allowing for more efficient transport of the electricity. When dealing with such high voltage, the main hazard is contact with exposed leads, which could be fatal. Figure 16 shows exposed lead transformers commonly used on utility poles. Ground -mounted transformers used on farms and at AD facilities are typically enclosed like the one shown in Figure 17: Enclosed electrical transformer Figure 16: Standard electrical transformer with exposed leads Figure 17. Enclosed transformers should remain sealed and locked at all times, and only a licensed electrician should perform transformer maintenance. 2.4.2 Low voltage All electrical sources less than 600 volts are considered low voltage (NEC, 2005). Typically, switches, controllers, fuses, breakers, wall outlets, and electrical panels are considered low -voltage devices. One major hazard associated with electrical panels is arcing, which occurs when electricity from an energized source jumps a gap of air and discharges into an adjacent conductive surface, typically metal. If an individual happens to be in the pathway of the arc, they can be seriously burned or killed. Cover plates are used to contain arcing by shielding the employee from any potential harm. Therefore, the facility should ensure that the proper cover plates are intact and correctly in place on the panel or outlet. 12 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4.3 Electrical fires In the event of an electrical fire, the person fighting the fire should use an ABC classified multi- purpose fire extinguisher rather than a water -based fire extinguisher, which could result in electrocution. If possible, the electricity should be shut off to the facility before fighting the fire. The facility should train operators to identify the difference between electrical fires and ordinary combustible fires (Wallenwine, 2011). 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT AD facilities can provide a safe working environment, as long as proper safety measures are taken. The following sections present recommended steps for maintaining a safe working environment at AD facilities, adapted from the self -assessment guide prepared by Nellie Brown (2007), titled "Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System" and the emergency action plan requirements of the National Pollution Discharge Elimination System (NPDES) program. 3.1 EMERGENCY ACTION PLAN In most states, AD facilities are required to have emergency action plans (EAP) as part of their NPDES permits. A major objective of an EAP is to develop response protocols to specific emergencies so that if an accident occurs the facility will conduct the appropriate actions in the correct sequence. As a general recommendation, each situation should be broken down into the following components. Assess the extent of damage in the following order: a. Human health b. Environmental health C. Mechanical integrity 2. Correct the problem immediately if possible. 3. Contact the appropriate agencies and personnel to resolve the problem. The contents of an EAP should be well organized in a binder or an electronic file and distributed to all employees so that they are informed of the proper safety protocols. The facility should provide local emergency departments with a copy of the EAP and invite them for a tour of the operation so they can become familiar with the facility. Also, the facility should post a copy in a highly visible area where visitors enter the facility. 13 Safety Practices for On -Farm Anaerobic Digestion Systems To maintain an effective EAP, the facility should perform an annual review of the document to keep it up to date. Conducting annual training sessions will ensure that employees have a basic understanding of the EAP. The following sections present the recommended content to be included in an EAP. 3.1.1 Directions to AD facility Often, the AD facility is not clearly visible from the main road, especially if it is located in an agricultural setting. Therefore, detailed driving directions from the closest major road, intersection, or town to the physical location of the AD facility should be included in the EAP. 3.1.2 Contact information The EAP should provide a list of emergency and non -emergency contacts, including the job title and cell phone number of each person. Recommended contacts are: • Farm or AD owner • AD operators • Emergency and nonemergency responders o Fire department o Poison control o Law enforcement o Hospital • Electric and gas utilities • Contractors o Electrical o Excavation o Mechanical • State health and safety officials Contact information should identify the appropriate after-hours emergency contact information as well. The contact list should be posted in multiple locations throughout the AD facility and farm so that in the event of an emergency, there is quick and easy access to this information. It is important that the contact list be updated routinely to make sure all information is current. 14 Safety Practices for On -Farm Anaerobic Digestion Systems In many rural locations, calling 911 may not be the best method for reaching emergency responders. On an annual basis, the AD operator or owner should host a site tour with the local fire, ambulance, and sheriff departments. The purpose of this tour would be to familiarize emergency responders with the site and system, as well as identify the most direct contact method in the event of an emergency. 3.1.3 Site map The EAP should include a detailed site map that identifies and labels relevant structures and major equipment (e.g., flare, gen set, boiler) at the AD facility, as well as the location of emergency equipment. It should also clearly identify the locations of biogas supply shutoff valves and the primary electrical disconnect and control panel. 3.1.4 State and local health and safety requirements The EAP should include the federal and state health and safety regulations for the facility, as well as all OSHA documents, guidelines, and certifications, including confined space entry training documents. In addition, MSDS for non -farm feedstock and any chemical or biological additives should be included in the EAP and posted at the facility so that employees can have quick access to the information. 3.1.5 Equipment vendor manuals The EAP should include the vendor manuals for all equipment at the AD facility. These materials should be well organized so that in the case of a mechanical failure, an operator can locate and reference a specific vendor manual quickly and easily. 3.2 SAFETY AND EMERGENCY EQUIPMENT The following sections list recommended supplies and equipment an AD facility should have available for normal daily operation or in the event of an emergency. The list is divided into supplies and equipment to be maintained on site, so employees can access it within minutes, and equipment that should be locally available and could be delivered to the site within a few hours. A logbook of equipment inspections and expiration dates and the equipment manuals should be located with the safety equipment. 3.2.1 Anaerobic digester facility (onsite) • Personal protective equipment o Gloves o Safety glasses 15 Safety Practices for On -Farm Anaerobic Digestion Systems o Hearing protection o SCBA (provided employees are properly trained and fitted for using the equipment). • First aid kit • Fire extinguishers (ABC) • Explosion -proof instruments (e.g., flashlight, ventilation blower, hand tools) • Rigging equipment for rescue of a person o Hoist, winch, or pulley o Safety harness • Multi -gas detector with extension hose • Ring buoy • Shovel 3.2.2 Locally (able to be onsite within a few hours) • Excavation equipment (e.g., bull dozer, backhoe, excavator) • SCBA and trained individual 3.2.3 Baseline environmental conditions During startup and for the first 6 to 12 months of use, operators should collect operational parameters and air quality measurements around the AD facility on a weekly basis to establish baseline/normal operating conditions. Basic operational parameters should include pressure and temperature readings on pipelines where gauges are installed. Using a handheld multi -gas meter, employees should check the air quality inside all structures or rooms, along with the conditions in below -grade pump chambers, near the base of digester tanks, and along biogas pipelines. At a minimum, the concentration levels of hydrogen sulfide, carbon monoxide, and methane should be measured and recorded. By establishing baseline operating conditions, the AD operator has a point of reference for troubleshooting operational problems and determining when hazardous conditions are developing or already exist. 16 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3 ELECTRICAL The following section provides common practices to help maintain safety by reducing the potential for electrical hazards that may occur at an AD facility. 3.3.1 Daily inspections The AD facility should instruct operators to perform daily inspections of the electrical system. This inspection should include, but not be limited to, the following: • Conduit connections to panels • Panel cover integrity • Conduit integrity • Exposed and damaged wires • Corrosion of wires • Signs of electrical overheating If there is any sign of the aforementioned problems, operators should contact the site manager or a licensed electrician to resolve the issue. Figure 18 shows a corroded electrical control panel that an Figure 18: Corrosion on an electrical control panel operator should identify for repair during daily inspections. The operator should not attempt to fix the problem unless he or she is the appointed licensed electrician for the facility. 3.3.2 Switches, controllers, fuses, and breaker panels Electrical panels should not be obstructed by any object that would impede the accessibility of the panel itself. For example, temporarily placing a 55-gallon drum below a circuit breaker or installing a pump below a control panel would impede accessibility. Moreover, electrical panels should always be visible so that emergency responders can locate them easily. This becomes imperative when an electrician unfamiliar with the facility needs to turn off the power quickly in an emergency situation. All electrical panels should be well labeled and include an accurate, up-to-date copy of the wiring diagram (Wallenwine, 2011). Additional copies of the wiring diagram should be maintained off site and digitally in the event that a copy is lost, damaged, or destroyed. The facility should check the local electrical code to determine the clearance required around the electrical panel. 17 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3.3 Roles of operators An operator inspects and observes any defective electrical problems but does not perform any electrical maintenance. A licensed electrical engineer appointed by the AD facility is responsible for maintenance and repair of electrical problems. 3.3.4 Visitors on site Unattended facilities associated with the AD system should be locked to limit risk to individuals unfamiliar with the surroundings and to ensure that the system continues to operate efficiently. Employees familiar with the AD system should escort visitors at all times. Visitors to an AD facility are not to operate any switches, controllers, or other electrical functions, including light switches. 3.4 PERSONAL PROTECTIVE EQUIPMENT Personnel at an AD facility should be provided with proper -fitting personal protective equipment (PPE). The employer is responsible for communicating and educating the employees on the proper use of PPE (OSHA, 20076). At a minimum, OSHA recommends protective gloves, splash -proof goggles, hearing protection, and steel toe shoes for employees associated with the digester system. For visitors to the facility, safety glasses and hearing protection should be available and worn while on site. 3.5 ACCIDENT PREVENTION SIGNS AND TAGS Accident prevention signs and tags should be visible at all times when work is being performed where a hazard may be present and should be removed or covered promptly when the hazards no longer exist. Also, caution signs should be designed to be understood by non-English speakers. The EAP should include resources documenting where proper signs or tags can be obtained for potential facility hazards. A variety of OSHA -approved accident prevention signs are shown in Figure 19. Figure 19: OSHA accident prevention signs mm KEEP WDS r *o SMOKI*Q AUTHORIZED EYE PROTECTION REQUIRED [��1i CLEAR FLAMES OPtN N�*0 PEWMIL PERSONNEL ONLY SPAAKS 18 Safety Practices for On -Farm Anaerobic Digestion Systems 3.6 PERSONNEL TRAINING REQUIREMENTS Annually, the facility should review the EAP with all employees associated with the AD system and new hires should go through safety and system operation training before being permitted to work at the AD facility. In addition, owners of systems should be aware of OSHA requirements and comply with employee training requirements. 4.0 CONCLUSION Anaerobic digestion provides a real opportunity to address farm -related environmental concerns, generate renewable energy, and diversify farm products. It is important to realize, however, that AD systems pose unique challenges and safety risks not experienced on typical farms. These risks can be mitigated by practical measures, including educating employees about the risks associated with the system, implementing strict safety procedures, and having a detailed and up to date EAP that employees are familiar with. Ensuring a safe environment around the AD facility will protect employees and visitors while enhancing the overall performance of the digester. 19 Safety Practices for On -Farm Anaerobic Digestion Systems 5.0 REFERENCES American Petroleum Institute (API). 2008. "Fall Protection for Above Ground Storage Tanks". http://www.api.org/ehs/health/safetank/Ioader.cfm?urI=/commonspot/security/getfile.cf m&amp;Pagel D=31330. Date accessed: May 19, 2011. 2. Brown, Nellie. 2007. Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System (A Self -Assessment Guideline for Farmers). Cornell University. Manuals and Users Guides. Paper 13. http://digitalcommons.ilr.cornell.edu/cgi/viewcontent.cgi?article=1012&context=manuals . Date accessed: May 10th, 2011. 3. Center for Disease Control and Prevention. 1995. "Documentation for Immediately Dangerous To Life or Health Concentrations (IDLHs), Chemical Listing and Documentation of Revised IDLH Values." http://www.cdc.gov/niosh/idIh/intrid14.htm1. Date accessed: May 16, 2011. 4. Fenton, Mike. Email correspondence. Michigan Caterpillar Power Systems. May 18, 2011. 5. Gould, C. and M. Crook. 2010. "Michigan On -farm Anaerobic Digester Operator Handbook." Michigan State University Extension. Pages 75-77. 6. Lawrence Berkeley National Laboratory. 2008. "Chemical Toxicology Overview." http://www.lbl.gov/ehs/chsp/html/toxicology.shtml. Date accessed: May 16, 2011. 7. Linde Gas LLC. "Methane, Compressed Material Safety Data Sheet." Date accessed: May 12, 2011. http://www.orcbs.msu.edu/msds/linde_msds/pdf/040.pdf 8. Michigan Department of Energy, Labor and Economic Growth (MEDLEG). 2010. MIOSHA Inspection #308878636: General Industry Safety and Health Division Yankee Springs Dairy Inc. (Double Fatalities 7/12/10). 9. Michigan State University Extension. Emergency Action Planning for Michigan For -Hire Manure Applicators. 10. National Electric Code (NEC). 2005. National Electric Code Handbook. 11. National Fire Protection Association (NFPA). 2009. Fire Safety Analysis Manual for LP -Gas Storage Facilities. Based on the 2008 Edition of NFPA 58 Liquefied Petroleum Gas Code 12. Occupational Safety and Health Administration (OSHA). 2008A. "Fall Protection." http://www.osha.gov/SLTC/fallprotection/index.html. 13. Occupational Safety and Health Administration (OSHA). 2008B. "Occupational Noise Exposure." Standard 1910.95. http://www.osha.gov/pIs/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id =9735. 20 Safety Practices for On -Farm Anaerobic Digestion Systems 14. Occupational Safety and Health Administration (OSHA). 2008C. "Respiratory Protection". Standard 1910.134. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =12716. 15. Occupational Safety and Health Administration (OSHA). 2007A. "Control of Hazardous Energy." Standard 1910.147. http://www.osha.gov/SLTC/controlhazardousenergy/index.html. 16. Occupational Safety and Health Administration (OSHA). 2007B. "Personal Protective Equipment." Standard 1910.132. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9777. 17. Occupational Safety and Health Administration (OSHA). 2002. "Accident Prevention Signs and Tags." Standard 1926.200. http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=10681&p_table=STA N DARDS. 18. Occupational Safety and Health Administration (OSHA). 1998. "Permit -Required Confined Spaces." Standard 1910.146. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9797. 19. Wallenwine, Steve. Personal correspondence. Consumers Energy. May 20, 2011. 21 A United States 'fir E RAAgencyEnvironmental PrvteCtion Office of Air and Radiation, Mai! Code 6207J www.epa.gov EPA-xxx-x-xx-xxx Decernber 2011 STATE OF NORTH CAROLINA FIRM PANEL LOCATOR DIAGRAM MYNH.... DATUM INFORMATION The projection used in the preparation of this map was the North Carolina State Plane (FIPSZONE 3200)• The horizontal datum was the North American Datum of 1983, GRS80 ellipsoid. Differences in datum, ellipsoid, projection, or Universal Transverse Mercator zones used in the production of FIRMS for adjacent jurisdictions may result in slight positional differences in map features across jurisdictional boundaries. Theso difforoncos do not affoct the accuracy of this FIRM. All coordinates on this map are in U.S. Survey Feet. where 1 J.S. Survey Foot - 1200/3937 Meters. Flood elevations on this map are referenced to the North American Vertical Datum of 1988 (NAVD 88)• These flood elevations must be compared to structure and ground elevations referenced to the same vertical datum. An average offset be'ween NAVD 88 and the National Geodetic Vertical Datum of 1929 (NGVD 29) has been computed for each North Carolina county. This offset was then applied to the NGVD 29 flood elevations tha' were not revised during the creation of this statewide format FIRM. The offsets for each county shown on this FIRM panel are shown in the vertical datum offset table below. Where a county boundary and a flooding source with unrovised NGVD 29 flood elevations are coincident, an individual offset has been calculated and applied during the creation of this statewide formal FIRM. See Section 6.1 of the accompanying Flood Insurance Study report to obtain further information on the conversion of elevations between NAVD 88 and NGVD 29. To obtain current elevation, description, and/or location information for bench marks shown on this map, please contact the North Carolina Geodetic Survey at the address shown below. You may also contact the Information Services Branch of the National Geodetic Survey at (301) 713-3242, or visit its website at wvw.ngs.noaa.gov. North Carolina Geodetic Survey County Average Vertical Datum Offset Table 121 West Jones Street County vertical Datum Offset (it) Raleigh, NC 27601 D uplin - 0.94 (919) 733-3836 wwvy-ncas-state. nc-us a al,Ic: NAVD 88 - NGVD 29 4 1-0.941 All streams listed in tho Flood Hazard Data Table below woro studied by detailed methods using field survey. Other flood hazard data shown on this map may have been derived using either a coastal analysis or limited detailed riverine analysis. More information on the flooding sources studied by these analyses is contained in the Flood Insurance Study report. •:lust :�:�.: ' I i > ZONE X 35. 00, 00 ZONE X 3'1' 11 u' =m JOINS PANEL 3426 T7.55' 00" TT'54.00 77.53' 00' T7'52' 00` 234 XC v 236 0x u 2 335 000 FEET ;' 2 340 000 FFET ,per I- -•,•� mow;, T �, t -ar , �--- -, 4e0 000 r Lt T A ` ZONE X ` ZONE X e7 Ica �r fir' .: _ i ZONE AE. Ru 1 '.r3 ZONE AE t�t`j r ice t ZONE X 102 / ♦ I I 94b ;,t1 PROPOSED DIGESTER SITE 5 ZONE AE''` X ) I ZONE ` 61 00, ZONE At - ZONE '42 _ t ZONE AE J 1 Y"I 1 ` yJ ZONE X l o:E 0�• ZONE AE ZONE X ZONE AE ZONE AE ZONE X 3874 0w u ZONE "�- r / t • --ZONE X ZONE AE .4 rest P t?+ ,••. f` 1 O E _ •. �, .,� -- • r_F �; '+ ., ter t^•, .ti _ �r 4 e •; , .r• } ' :. n :- 2/ �I, +s. +r t # si{ n "� a�. , '• ZO 3872 00) u 1..,op ' ZONE X --... Q.�� I t e`<i'��+r i�j`ntifCC ZONE X` f :*•.v ;. r ,+ y - ✓-�-'���_.-�-' 3 ,?>3 ZONE A E r_. ,i�• .: 'r • 4%3(? F r o - ZONE AE 3$72 oao "� — *� + Sri Yf �.r ^♦ j It\1G1111 •� ,�•at��•. .� ,�pT�T cs1��'1:��� _ , .' �� ;,�. _�� -- "0 000 FEET - -- { - - - - - 1'l - - - -- - 1`a1i= �' �► - a� _ - 440 0(10 FEET 2 320 000 FEET 2 3M OW FEET 73: " " ' '' FLOODING EF f LCTS FROM. 239 aw W 2 340 000 FEET 77.55' 00• 77.54' 00" 77.53' 00" NORTHEAST CAPE FEAR RIVER 77'52' 00" JOINS PANEL 3422 NOTES TO USERS This map is -or use in adrrir'sterirg the National Flood Insurance Program. It does not Certain areas not in Special Flood Hazard Areas may be protecteo by flood control This map reflects more eetailed and up-to-date stream channel configurations than MAP REPOSITORY necessarily identify all areas subject to flooding, particularly from local drainage sources structures. Refer to Section. 4.4 'Flood Protection Measures" of the Flood Insurance those shown on the previous FIRM for this jurisdiction. The `loodplains and floodways Refer to listing of Map Repositories on Map Index or visit wv►w.ncfroodmsps.carr k if of small size. The community map repository should be consulted for possible Swdy reportfor information on flood control structures in this jurisdiction. that were transferred from the previous FIRM may have been adjusted to conform to updated or additional flood hazard information these new stream channel configurations. As a result, the Flood Profiles and Floodway To obtain more detailed information in areas where ease Flood Elevations (BEES} Base map information and geospatial data used to develop this FIRM were obtained from Data tables In the Flood Insurance Study report (which contains authoritative hydraulic EFFECTIVE DATE OF FLOOD INSURANCE RATE MAP PANEL and/or inmore floodways been determined, users are Be** F ed to consult the Flood various organizations, including the participating local communitylies), state and federal dotal may reflect stream channel distances that differ from what is shown on this map, FEBRUARY 16, 2006 �,a.,, PI rS.o•_�_:r Ic,i r:., TECHNC,l� WTHEK ��� g agencies, and/or other sources. The primary basis for this FIRM is aerial imagery acquired by .,, ,�• ,�.r sty Profiles, Floodway Data, Limited Detailed Flood Hazard Data, and/or Summary of Stillwater Dup'm County. The time period of collection for the imagery is 1999. Information and Please refer to the separately printed Map Index for an overview map of the county thisElevF+ons tables contained within the Flood Insurance Study (FI$) report that accompanies geospatialdata supplied by the local community(iss) that met FEMA base map specifications showing the layout of map panels, community map repository addresses. and a Listing of EFFECTTVE DATE(SfOF REVISION(S)TO THIS PANEL this FIRM. Users should be aware that BFEs shown flood the FIRM represent rounded were considered the preferred source for development of the base map. See geospatial Communities table containing National Flood Insurance Program dates for each community whole -foot elevations. These the are intended for Oood insurance rating purposes metadata for the associated digital FIRM for additional information about base rra as well as a listing of the panels on which each communityIs located. This digital Flood Insurance Rate Map (FIRM) was produced through a unique only and should not be used as the sole source of flood elevation information. A,ccordi ugly, g P g cooperative partnership between the State of North Carolina and the Fedora flood elevation data presented in the FIS report should be utilized in conjunction with preparation. Emergency Management Agency (FEMA). The State of North Carolina ha:: If you have questions about this map, or questions concerning the National Flood 9 Y 9 A9 Y the FIRM for purposes or construction and/or floodplain management. implemented a long term approach of floodplain management to decrease Base map features shown on this map, such as corporate limits, are based on the Insurance Program in general, please call 1-877-FEMA RAP (1-877-336-2627) or visit the the costs associated with flooding. This is demonstrated by the State's corn- Boundaries of regulatory floodways shown on the FIRM for flooding sources studied most up-to-date data available at the tirne of publication Changes in the corporate FEMA website at www.fema.gov. For community map revision history prior to statewide mappin& refer to the Community Map mitment to map floodplain areas at the local level. As a part of this effort, the by detailed methods were computed at cross sections and interpolated between cross limits may have occurred since this map was published. Map users snould History table located in the Flood Insurance Study report for this jurisdiction. State of North Carolina has joined in a Cooperating tin9 Technical State agreement sections. The floodways were based on hydraulic hc consxeralions with regard to requirements u,cements consult the appropriate a community official or website to verify current ntconditions ns of Anaccompanying Rood Insurance Study report, of Map Revision ( LOMR1 or Letter er f To datrYmirc if "n o o m insurance. ' available t this community, n r ihc• ' r' 'n r rev!sing portions h panel. i f firxxi nwra a ova ale c un contact u tmurarscc u I i n l b n m features. This may contain d t w f M Amendment m MA r s o rtio s o this or e an I versions i n this •nL with FEMA to produce and maintain this digital FIRM. of the National Flood Insurance Program. Floodway widths and other pertinent floodway l sd>ct o a boundaries and base map eatu es s map y Co to roads hat were o Map e d ant (LO 1 ev g p d digital e s o s o t s Y ) �• data for flooding sources studied by detailed methods as well as non -encroachment widths not considered in the hydraulic analysis of streams where no new hydraulic model was FIRM maybe available. Visit the North Carolina Fioodplain flapping Program website North C:art,lir-a Division of Emergency Management cx the National Fkxxi Insurance Program at the for flooding sources studied by limited detailed methods are provided in the FIS report created during the production of this stalevAde format FIRM. at www.ncfloodmaps.com, or contact Lhr: FEMA Map Service Center at 1-80D-358-9616 folluwing phuric numbers or Htii»ites: www.ncfloodmaps.com for this jurisdiction. The FIS report also provides instructions for determining a floodway for information on all related products associated vnth ;his FIRM. The FEMA Map Service NC Division of Emergency Management National Flood Insurance Program using non -encroachment widths for flooding sources studied by limited detailed methods. Center may also be reached by Fax at 14800-358-9620 and its website at www-msc.fema.gov. (919) 715 8000 www.nccrimecorool.org/nri 1 800 638 6620 www.fcma.gDwilfip LEGEND AMSPECIAL FI0013 HAZARD AREAS (SFHA0.,) S(,BJEC_-T TO INUNOAiION HY IH1: 1% ANNLlAI. CHANC h FLOOD The t % annual chance flood (lOD-year flood), also known as the base flood, is the (food that has a 1 % citanc:e of twin a equaled or exceeded in any given year. The Special Flood Hazard Area is the area su to flooding by the 1% annual chance flood. Areas of Spacial Flood I.Ltzard include Zones A, AE, At I, AO, Alt, A99, V, and VE. The B.me Flood Flevatinn is the water surface elevation of the 1% annual chance. flood. ZONE A No Base Flood Elevations determined. ZONE AE Base Flood Elevations determined. ZONE AH Flood depths of 1 to 3 feet (usually areas of ponding); Base Flood Elevation determined. 70NF AO Flood depths of 1 to 3 feet (usually sheet flow on sloping terrain); averagge depths determined. For areas of alluvial fan flooding, velocities also determined. ZONE AR Special Flood Hazard Area formerly protected from the 1% annual chance flood by a flood control system that was sub"- uently decertified, Zone AR Indicates that the former flood control system Is being restored to provide protection from the 1% annual chance or greater flood. ZONE A99 Area to be protected from 1% annual chance flood by a Federal flood protection system under construction; no Base Flood Elevations dctcrrmmcd. ZONE VE Coastal food zone, with velocity hazard twa%v action); Base Floor! Flevati.-m- determined. ® FLOODWAY AREAS IN ZONE AE The floodway is the channel of a stream plus any adiacent floodplain areas that must be kept free of encroachment so that the 1% annual chance flood can be carried without substantial increases in flood heights. OTHER FLOOD AREAS ZONE X Arras of 0.2% annual chance flood; areas of 1% annual clIvnce flood with average depths of less than 1 foot or wfRh drainage areas less than Flare mile; and areas protected by levees from 1 %annual chance OTIILR AREAS ZONE X Areas determined to be outside the 0.2 % annual chance floodplain. ZONE D Areas in which flood hazards are undetermined, but possible. ® COASTAL BARRIER RESOURCES SYSTEM (CBRS) AREAS �\ \ OTHERWiISE PROTECTED AREAS (OPAs) CBRS araan and OPAs urn normally k)=ad voittwn or adinceni to Special Flood Hazard Arno,.- 1% annual chance floodplain boundary 0.2% annual chance floodplain boundary Floodway boundary Zone D Boundary •••••••••••••••••••• CBRS and OPA boundary Boundary dividing Special Flood I lizard Area Zorx-s aril �— bounday dividing Special Flood Hazard Areas of different -'- Baie Flood Elevations, flood depths or flood velocities. r yr3 Base Fluud Elevation line and value; elevation in feet* (EL 987) Base Flood Elevation value where uniform within zone; elevation in feet* •Referenced to, the North American Vee+tic l Datum of 1988 •� Cross section line 23 - - - - - - 23 Tram line 97.OT' 30.1 32'?2'30` Geographic cxwrdinates referenced to the. North Amt-rivari Datum of 1983 (NAD 83) 4278=m ZODD-meter Universal Transverse Mercator grid tides, zone 18 S(X)O-fcKit �a rid values: North Carolina St.3te Plane coordinwr 1 477 500 FEET system (;7100NE 32"), State Plane NAD 83 foot) BM5510 North Caro4na Geodetic Survey bench mark (see explanation X in the Dalum Inkumaliun sedion of this FIRM lmnel). RM5510 National Cleock4ic Survey bench mark (see explanation in 0 the Datum Information section of this FIRM paneeb. • MI.5 River Mile A GRID NORTH MAP SCALE 1" = 1000' (1 : 12,000) 500 0 IOU:: 20D:: r u t=r t= FEET h1ETERS aoo o Soo 600 PANEL 3424J FIRM FLOOD INSURANCE RATE MAP NORTH CAROI,INA PANEL 3424 (SEE LOCATOR DIAGRAM OR MAP INDEX FOR FiRM PANEL LAYOvrI ODWAINS. MMMUMN CID No. PANEL SUFFIX OUP.IN COt MY 370=1 3474 NMce to Uw- The sap Number "-cwn token, sr,:o:k1 Do u5em vAlIsn plaCing Wrap or;Ws: the Community Number .hover abOWe &-odd be used or li%urarrr s"t:;rr:: community. EFFECTIVE DATE MAP NUMBER FEBRUARY 16, 2006 3720342400J 0rY4Y� fh , 1r - i State of North Carolina Federal Emcrgency Management Agency Murphy -Brown, LLC Grower(s): Farm Name: Permit Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Gilts Boars Storage Structure: Storage Period: Application Method: 9/19/2024 A a X.. 0 a , 2822 Hwy 24 West P_O. Box 856 Warsaw, AfG 28398 Westley Dail Pig Patch & Edward Dail Farms Duplin (Combo 310049 & 310136) 11*01 M >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient_ Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown, Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods n1he More, , i toert is plan. Nutrient levels far di eref� nt application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, If carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, W, tons, etc.): Capacity Type Waste Produced per Animal Total 1340 Farrow to Wean 3203 gallyr 4,292,020 gallyr Farrow to Feeder 3861 gallyr gallyr Farrow to Finish 10478 gallyr gallyr Wean to Feeder 191 gallyr galfyr Wean to Finish 776 gallyr gallyr 8982 Feeder to Finish 927 gallyr 8,326,314 gallyr Gilts 1015 gallyr gallyr Boars 2959 gallyr gallyr Total 12,618,334 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): Capacity Type Nitrogen Produced per Animal Total 1340 Farrow to Wean 3.84 Ibslyr 5,146 Ibslyr Farrow to Feeder 6.95 Ibslyr Ibslyr Farrow to Finish 18.86 Ibslyr Ibslyr Wean to Feeder 0.34 Ibslyr Ibslyr Wean to Finish 1.4 Ibslyr Ibslyr 8982 Feeder to Finish 1.67 Ibslyr 15,000 Ibslyr Gilts 1.83 Ibslyr Ibslyr Boars 5.33- Ibslyr Ibslyr Total 20,146 lbslyr Applying the above amount of waste is a big Job. You should plan time and have appropriate equipment to apply the waste In a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in She normal growing season. total Irrigated Acreage: 254.46 Total N Required 1st Year: 49418.29 Total N Required 2nd Year: 36482.67 Average Annual Nitrogen Requirement of Crops: 42,950.49 Total Nitrogen Produced by Farm: 20,145.54 Nitrogen Balance for Crops: (22,804.94) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility, This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 Reception Area Specifications Year i of Year Crap Rotation Tract Field Irrigated Soil 1st Crop Time to 1st Crop 1st Crop Lbs',N1Ac Lbs N Tatallbs N Arrea e T Gode A E Yield Ibs NlUnit Residual lAc lRilizotl 2nd Crop Time to 2nd Crop 2nd Crop Lbs NIAc Lbs N Total Ibs N Code I Yield Ibs NlUnit Residual fAc Utilized Tota Lbs NI Total Ibs N Utilized T3860 Pivot 1 39.71 Noboco p FebI5-June 165.0 0.78 15 113.70 4515.D3 S Grazed Sept -Apr 1 75 75.00 2978.25 188.7 7493.28 T3860 Pivot 2 26.56 Noboco ❑ Febt5-June 165.0 0.78 15 113.70 3019.87 S Grazed Sent -Apr 1 75 75.00 1992,00 188.7 5011.87 T3860 Sub Pt 19.37 Noboco ❑ FebIS-June 165.0 0.78 15 113.70 2202.37 S Grazed Sept -Apr 1 75 75.00 1452.75 188.7 3655.12 T3860 Sub P2 6.94 Noboco ❑ Feb15-June 165.0 0.78 15 113.70 789.08 S Grazed S t-Apr 1 75 75.00 520.50 188. 1309.58 T1879 Pivot X 44.76 Noboco b Feb15-Jun 165.0 0.78 5 113-70 5089.21 S Grazed Sept -Apr 1 75 75.00 3357.00 188.7 8446.21 T1879 Pivot 41.08 Noboco t7 Feb15-June 165.0 0.76 5 113-70 4670.80 SGrazed Sept -Apr 1 75 75.00 3081.00 188.7 7751.80 T1879 Sub X-Y 27.72 Noboco 0 Feb15-June 165.0 0.78 5 113.70 3151.78 SGrazed S t-Apr 1 75 75.00 2079.00 188.7 5230.76 T4224 Pivot CPI 14.90 Craven a Feb15-June 165.0 0.72 5 103.80 1546.62 N Sept -Apr 143 1.06 109.18 1626.78 212.9 3173.40 T4224 Sub F1A 1.31 Craven C Mar -Set 5.4 42 226.80 297.11 K or L Sept -Apr 1 50 50.00 65.50 276.8 362.61 T4224 Sub FIB 2.27 Craven C Mar -Sept 5.4 42 1 226.80 514.84 K or L Sept -Apr 1 50 50.00 113.50 276.8 628.34 T4224 Sub F2 5.84 Craven ❑ 1`e1515-June 165.0 0.72 15 103.80 606.19 N Sept -Apr 103 1.06 109.18 637.61 212.93 1243.80 T4216 Fld 2 24.00 Craven 0 Feb15-June 165.0 0-72 5 103.80 2491.20 N Sept -Apr 103 1.06 109.18 2620.32 212.0 5111.52 Option Crops fRow Crop Fields On Any Any Any GC Se t-Apr 1.0 30 30.00 0.00 A An Any S Se t-Apr 1 100.0 100.00 0.00 Any Arrf Any S Grazed Sept -Apr 1 75.0 75.00 0.00 Any Any Nobocn N Sept -Apr 103 1.19 122.57 0.00 Any Arry Graven N Se t-A r 103 1.06 109.18 0.00 Note: Amount applied to Cover C CC must be deducted from the following crops startirq PAN rate S is a small grafn crop Mat follows corn or replaces wheat and is harvested by hk ving. S Grazed is a small qrairl crop that Vlows corn or replaces wheat and is harvested by 4razi . A¢ry Small oraln rosidue remaining in the Sorinq will be bailed and removed from the fialds. f Yotals. 254.46 28894.07 20524.21 49418.29 3{a} of 11 ;Reception Area Specifications Year 2 of 2 Year Crop Rotaflon 1� ff. . ��J7�.L#lL7iJ��� 11' 1•---- 1 11 1 11 �� 11 NIM ®® .. • • � • • � • ���Sii3:i� ' 1 1 �--- 1 1 i 1 1 1 ' 1 1 �y7�;�, 8(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Description -Harvested As A Barley Grain Crop B. Grazed Hybrid Bermudagrass Pasture/Grazed C Hybrid Bermudagrass Hay Hay BIC Comb. Hybrid Bermudagrass Graze/Hay Combination D Corn - Grain Grain Crop E Corn - Silage Silage F Cotton Cotton Lint G Grazed Fescue Pasture/Grazed H Fescue Hay Hay I Oats Grain Crop J Rye Grain Crop K Grazed Overseed Pasture/Grazed (Seeded in Bermudagrass) L Overseed Hay Hay (Seeded in Bermudagrass) M Grain Sorghum Grain Crop N Wheat Grain Crop O Soybean Grain Crop P Pine Trees Pine Trees S Small Grain Grain Crop/ Hay (After Grain Crop) CC Cover Crop Not Harvested; Bumed/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: e rollowing table describes the annual nitrogen accumulation rate per anima in the lagoon sludge Farm Specifications PAN/yr/animal Farm Totall r 1340 Farrow to Wean 0.8 1072 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 Wean to Finish 0.27 8982 Feeder to Finish 0.34 3053.86 Gilts 0.39 Boars 0.55 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 4125.88 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 20629.4 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 68 acreas of land. if you apply the sludge to corn at a rate of 125 pounds per acre, you will need 165.0352 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed t#se availa�ile wa er herding capacity ot the soil at the time of irrigation no�ouid the plant available nitrogen applied exceed the nitrogen needs of the crop If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown In the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may matte this plan invalid. Gall your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type crop inlhr *inches T3860 Pivot 1 Noboco D 0.5 1 T3860 Pivot 2 Noboco D 0.5 1 T3860 Sub P1 Noboco D 0.5 1 T3860 Sub P2 Noboco D 0.5 1 T1879 Pivot X Noboco D 0.5 1 T1879 Pivot Y Noboco D 0.5 1 T1879 Sub X-Y Noboco D 0.5 1 T4224 Pivot CPI Craven D 0.45 1 T4224 Sub F1 A Craven C 0.45 1 T4224 Sub F1 B Craven C 0.45 1 T4224 Sub F2 Craven D 0.45 1 T4216 Fld 2 Craven D 0.45 1 iption Crops (Row CroF Any Any Any CC 0.5 Any Any Any S 0.5 Any Any Any S Grazed 0.5 Any Any Noboco N 0.5 Any Any Craven N 0.45 Note: :CC) must be deducted it follows corn or replac iat follows corn or replz ning in the Spring will b 6of11 Additional Comments: 9/19/2024 This Rlan revised to reflect the combination of Dail Brothers & Edward Dail 5-12, Fac. No, 310049 with Pig patch, LLC, Fac. No. 310136, to update the production and application rates to match the current rates as listed on the NCSU Nutrient Management website, and to update the irrigation design to include the proposed digester and current field boundaries. Sub fields can be optional as long as the listed crop rotation for all pivots is followed. Any/all fields listed as "Optional Fields" are not required to be in any of the crops listed in this plan unless they are actively being applied to or will be ied to. 7 of 11 ► ► + i► ► I► Name of Farm: Owner: Manager: Owner/Manager Agreement: Pig Patch & Edward Dail Farms Westley Dail Ywe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DW R before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWR upon request. Name of Facility Owner: Signature: Westley Dail 41 Name of Manager (if different from owner): Signature: Name of Technical Specialist: M. Kevin Weston Affiliation: Smithfield Hog Production Division Signature: Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 64 Date iVxoz 8of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which tc properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 19 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to fiooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. $ Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS g Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 200 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 16 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 50 days of utilization and soil shall be tested at least once every three yeares at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 11 of 11 ® EVENSION (9yrvm.ee44R:su.edN) Realistic Yield Expectations for North Carolina Solis TMAbr1hCoro'I41a Ace I3tFYre1dDmahme is IM prad=r.l a}anmensbedata9Nrrino eiW rc+ processcce. sed by NCState Nn:[[nay,Or[ Na WReanurceCms—et'mn5[ry .the Ndlb Ceretne 0[plrinl[RI gIAOiGdid[end Cge6erev 5nr4ce4,Gerd the ISdaNKb[e Coroervatien. w[a Mwe Start Here 1. $sun A h WIRY: [lupin c—'n "NC ZSEU1011111R501L CM Cteven loom,l too perc—e"%—died so0y 6ri OH Arott4enlasN[ Sbp! TYPWIgitM Sall IRaP Vlhl of. any tlepe:M eRa e..o y Ieiraa 4 paer.4aq nRhaenur ysw4eern 5 BeNateass (Hal') 3.91-, 42 165 45 ltuleyts—) OVS9FN 79 1. 116 m Cgrl 11-s Old V/dld SkestrM Olcy] 4A T— 42 195 52 CMXRM B[rmanagr4ye ll"1958 3.97en5 42 155 47 CWn(01eh.) on 110 72 9166" C.-W-pe) OT— 104 0 0 Cmmrr YPLMs 0.06 46 15 neE¢greea (Hey) 39 Tene 42 16b 51 Fe (Heyl S.47— 42 144 64 Nyplid RarmWdapra4e May) SAT., 42 226 66 NybM B—deq..—seeded 6.9 Tme 42 208 93 mhneeurp—i[IW) m.dCod&S ww.se(my) 2.67— 42 103 35 lGUL] IboOth 107 107 25 0u[heb 0.1heelp..(A") 251'4nI 42 Im 36 — — PeafsR6 Y NF 0 0 15 P.Olva. tHey) 47T.6 47 21O 52 Feenxp—e(Hey) 3.41gea 42 144 39 Ris( un) auehel[ 166 IN 19 5 r 01 Cwein (8ilape) 6.5Tone 106 93 49 SPOisn(QraLV 6 cw 1.61 67 40 Smph-IA-bpe) OTun 73 0 0 Smpmen Sltlnn{Nay) 5,1 Tcn5 47 M7 12 Sgyb[ane(1d11ble Cr Pw- 304 ]28 37 Mewed) OnW. Sgi—(N is Crepwf) 0 0 27 Bu�Yep Sg —tFul S—.-Me nured) E—J, 2A4 151 31 S97b—(FA9[iFgn) 0 0 31 Raf�Nf le-jvry as tHey) PTO. 42 0 a Tebercu(Buley) 0Po 'ds 006 0 0 7aLaun P. Cu[) 2PeumMs O02 5) 13 idtlule(Grsin] Bas'ld[ I Iv 11 Frepilel Cqm pww9 0-rw 62 0 0 Wlril:(cnln) Bv6 Ns 1116 im 51 lha NG 111-9Mq MO-1 Management CgrrenRlet (MlIrI/nW:enla.sul n<ssuedu!)'S respans�4lor Nedeveleprn<n: aMrnaOlerurrn oitlx RealeOeYNd reyaThq sod b=4 Mo Mmie llr9re c ey Tm.leaWw'•ewnn.eb..�epwaa'v a'..pict r.=.vxMm N.isua^ia.f xe sueuwruym=nre.am�enaeWur.�a+v.msr4nP�6N.eR+vp.Meawa'„se=e.Mrd9'. s""Ns'h!a w+ol4rtu n=orh�+sm'no�MrKGwhl robr�klwvo'�t ra's�va•'mr ron+IwwM9krvwsra+rp Mrnw.�5�mry �.a.wn✓ >r.'mmmm.,— va In ewx rrcr+eawerYwpa'r+9nnne<w+asW renxwrs>a wrro>wau vrtMseennr4:anmr�na.�.r+ecer9wmwM�l4edv>�wemuwrntlntl..nw��Im.olneb rrrnm=�m.Mr�r..bw��NCCazmY.vmnv.ryme^w=rnl.u:rnrvnaRnaa�vay.4lmtw+YueN+'0n•Rw1 TwrOrae= lb �s==cwaN 4a tleerewvedwN Hmlwertnyyw Mry Mamuanw�assiux�Nxanvtvrnte%M M'9uet�Turxd 6e NKmranxaa n'tao6eta wnuouwmehauPaad 0P44amalhb 0nue1 (lryedatatagH4eh-2020 i41 SrrFeAl.leblrs-febz606 apt f/ryrdleurWeHeR2020s1p) V,y, slotebkyle6MO zip) (/rysdauleN[HebM20:rp) VryNelmHn':eb202Os1p) E% MSION lxrrwwr4e ncevedaj Realistic Yield Expectations for North Carolina Soils the Npnb CUNine Ree Aelie Yrrtl0eldleaeisthe p M—u en ene-deir.Q""j.pindr0et+eP—.-6A,d by NC M,ww—q, dw Naiwaf Re49ralr C9ne VmService, Re Nnlh Cuolmnep—ie4Aq"ere endConumr:Snekn,end the rSmOr Cev4nx 00.atia9nd3allMwslo- Cannmibn Read Male 4r' Start Here I. ebw i C9MM L il254TYOONSd0.: Nh3 Nehve6 bamyfilxnnd, .lu 6Fetunl eUpi .._ __ _.._ SIDPB ®Vle Reproenlelire 6kpe ])pkel oilhe Sofl Map Ihil Oure MY 8lopo:O !ew 5 14 61u� a,oda°`arlley 4 Radry'(Gnh) 8 k 1.51 1R0 w CaumlbNOld W9dd BMralcm(Neyy 6.1 Tons 46 237 61 Ccmllcn er0lwdavl (riled) 4.9T9na 46 225 59 c IGnInJ e�161h 0.76 126 T1 Cum{Sk9ej 01one 111 0 9 CM11 SE o0O 69 17 Oe2JapPii (my) 4.9 T— 46 223 64 Feera 0*) 3A T6m W lBd 54 Ny"Oelmudl0wie(RM 64 Tons 46 793 7e 4fySgd Oalrtltlapraaa weraeedetl 7.6T i 46 Ng 103 eNh Rrae.W—(N") ml.d CW S-- Giafty) 151— 46 113 35 palsl9minj Busk ill 117 26 0.'GilY6➢rMiiNeY! 75Tw 46 118 96 Penenl asm 0 9 22 Peep MPl(+bo 541— 51 276 72 ReieveltGld(rby) 3.S T— 46 163 39 Rye(Oreln) BUd1Nr 209 123 19 Snag Get1(Sle ) 9A Tom 114 112 SS Sugh—(Grain) 64L 1.7B 46 40 Sab-091411 oSun 79 a 0 F.Vh-&dah(Nu1'] 6.11— 51 312 35 Sojbe (D.W Crlppcd- 27 S91 146 30 Ale—,Q 99sbdi Boybearu(06WIe Clopped) 8e37 0 0 30 %bew IFyll So--Mw,,K BOs11eb 341 172 85 Syherrr9(RdA$—.') BuhHa 0 0 35 T,—r-'GrSp6{•..I) aT— 46 0 0 T6b—(Bula/] op—& 006 0 d Tpb—(Flar CuWd 7cunee 0.03 97 16 TMra1e(cYeh) Sul"', 153 126 27 TIV"C9m (Rflieej OTOeS 67 0 0 SMaet(Gahl Binh i.79 122 51 INK hlrrtpervy NUIdeN Marogemolt fnmldlke {r.11p'70n1MmK wll.rlc-u. ,edw) is rtepoluhle (or Ox derebpmenl and maRerenn o1 Ow Reerelic Yield KqM ft pool 62024 NC 515te ANW" Ae po.rhe'n e'n.w�s...swG.o.ura.rremttalx[ 9err U...,ainra.�ru...ner.rarirtra epes.c.vw. upeer9t. raa%eeeavel,eia',I.ex�ub �raoM:ru m�as4.ns ue.te u[z.umrart+[e aura ✓aarrawSbletvi9eoa.N+4 v+�e�ax maraai.ra.n4� woeb rra W rm4w.a.aurd �ae.c.a�.r..e.,.,..�a.;e� w mo-arveaeuwm�..r.v.r..e.x.ram...nr,r.w�r. wrv.eTarr.ra.�,r.e..r..v..w.r.,.vdrwwe M y,a.we a/R+enr..non�ar..a.arv� i.l,r rmn[...«,...erwwo- r+cv++e..,1eaM�w..r�.r.,r er.,..r.r.rwner,,.r4rwnn-....ra�as.e.+�=u.n.a e4~rlrOn ftuzrr..lr.>�rn Wewfimrvarr:KrNhyr.eanytrvrNhr Kvvawrineoaoyar,nn.n P+rnwvcr0 nCAm iniarrryav Meat oanxlMvx rARek+<lnamnsrromrll•rlre proaYG Oew4vedTMs OeWse1 V4y6`tla1a4865�Jeb202071p1 (/rp4 W.bka-fW202011pj (/gv4.lerUbke-lebb2=ap] (RyedalBl Ark,2un9 ) Vrledalalabko-:ebnMfip) V,y dtla6b4e 4d 2MO.91,) Dail Brothers Edward Dail 5712; Fac..No. 310049 Pi Patch, LL C; Fac. 310136 Fnbhauw;.= Acm Tim nd X—Y Total = 113.66 Am Wetted — a&.64 Am Sub X—V — 27.72 Ac. f ,gg Aa. Trod 4224 Fld 19 Told FIR — 2-27 Am Sub FIB - 2.27 Ac- T3HG0 Fld Pl Total � 59.1i8 Ac. Wetted a 39.71 Ac. Pig Patcit, LLC Sub P7 — 19.37 AG Fat�a 310138 —7`tR9q � C `P I fary 4148Pivot y Ac, w/o End Gun 41AB AC, w/End (R+n PWet 1 33.35 At w/o End Gun 39.71 M. wJEnd Gun rrw a MR Mot 2 22.05 Ac. wJa End Gun 26,56 Ac, w/End Con T38 0 nd P2 Total - nUl At; 1'#g At Wetted 20,55 Ac,. Sub P2 = 0.24 An. L` y_ need �b"d-wY GRAPHIC SCALE 80b 0 400 800 1600 ( IN FEET ) I inch - 800 ft. Pwot X 381E Am w/o Ead l? 44.7e Ae wJEntl Gun OFgeeter SbeetBcotleae; Pketa -Plmt t — 7r 3BB0 Machine Length — 680' End Gun Radius — 10& Pivot 2 — Tract 3880 Machine Length — 55S End Gin Radius — 100' Pivot X — Tract 1B79 Valmont Modal 8000 Machine Length — 572' End Gun Radius — 81' Pivot Pressure — 52 PSI Total Flow — 400 GPM Tract 4216 Fld 2 - 24.00 Ac. Pivot Y — Tract 1tt79 Valmont Model BON Machine Length — 812' End Gan Redkra — 91' Pivot PrEesure — 52 P9 Told Flow — 400 GPM Pivot CPi — Tract 4224 Volley Standard 7000 Machine Length — 39S.2' Fad Gun Radius — 168.5' Ptvol Preaura — 48 PSI Total Flow — 400 GPM (251.2 GPM Machine + 148.8 GM End Gun) T4224 Fld 2 Tatel7 20.74 Ac. wetted = 4.G0 Aa. Sub F2 S,84 AC, Pwdt CP1 11,46 Ae w/e End 14.90 Ac. w/End G Tract 4224 Fid 1A TotW F1A — Ul At Sub PIA = 1.31 Ac. Dail Brothers & Edward Dail 5-12; Fac. No. 310049 Pi Patch, LLC; Foe., No. 310136 F E � &o Wt 115'» T X--r TOW - II&W Am Mbth�d W." M. sub X-r r 27_72 Aa Thwt 4224 Fid 16 TOW MO - 227 Aa. srFIO-127Aq Td000 FM n TOW - MOD Aa ) \ 1Mtttd R 70.TI Aa ae PI r ItLE7 M.feria �a 3i0L7 d,� I'KR C T M A°' R`fiAM am -- Phat 1 33.E Ao. ■/o End 7A.7Om 1 AD.19, Ud oin a.'r sra..8 Phut 2 22M Aa. w/o End gun ]dtiti A,-■/ oen T.VW FM F2 Tata1 r MM Av. ' S WOW r 20.00 Aa SA Pry r &94 Ao. c A wA-•-" rr GRAPHIC SCALE E00 0 4W am Iwo IN Far } I inch — 800 it Pkvt x MIS AM W/a Ehf A 44.70 Aa 0/Ebd 0 ila�idrw laylh - 0!C nw an nos,. -1od Phot 2 - Tmd 3M DW0M155 F9W* X - That INN QM=_?. pj. -IM1t Tatd nm - 400 WM Thant 4210 FM 2 - 2440 A- Mot Y - Tract Is" 14Whod ttad.l A°°nr " ai� = e1. Plrat es F71 Tots roft - 400 Om Phl t am - TM& 4"4 � O.X End" Relaf - IOLAr rb-t nr�.. - 48 ps TOW nog - M tpt4 (2912 WM WWlbW + 14" Wu w am) T4224 F� 2 T-M ; ML74 A. lwttrd M 14.00 Aa !L F2 0.04 A. cri AM W Fnd Am qv O 24 M 1A - 131 Aa 131 Aa 4fSrC�r�G Sheets IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Edward Dail & Westly Dail County: Duplin Combination of Dail Brothers -Edward Dail 5-12, #310049 & Pig Patch LLC, #310136 w/Digester Address: 227 Gurman Powell Rd Kenansville, NC 28349 Date: 9/19/2024 Telephone: 910-290-0308 (Edward Dail) 910-290-0304 (Westly Dail) Table 1 - Field Specifications Approximate Maximum Maximum Maximum Application Useable Size Application per Irrigation Field of Field Rate Cycle Number (acres) Soil Type Slope % Crop(s) (Inlhr) (inches) Comments T3860-P1 39.71 Noboco 0-6 Row Crops 0.5 1 Pivot 1 T3860-P2 26,56 Noboco 0-6 Row Crops 0.5 1 Pivot 2 T1879-X-Y 85.84 Noboco 0-6 Row Crops 0.5 1 Pivot X & Pivot Y T4224-CP1 14.9 Craven 0-6 Row Crops 0.5 1 Pivot CP1 167.01 S heet2 TABLE 2 -Travelling Irrigation Gun Settings Make, Model and Type of Equipment: 5 Pivots Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. (ft/min) (in/hr.) Width(ft.) Length(ft) (feet) (Inches) at Gun(psi) at reel(psi) Pattern Comments -Acres per pull Pivot 1 Center pivot acreage computer calculated; machine length-680', end gun radius-100' 39.71 Pivot 2 Center pivot acreage computer calculated; machine length-553', and gun radius-100' 26.56 Pivot X Center pivot acreage computer calculated; machine length-812', end gun radius-81' 44.76 Pivot Y Center pivot acreage computer calculated; machine length-812', end gun radius-81' 41.08 Pivot CP1 Center pivot acreage computer calculated; machine length-399.2', end gun radius-106.8 14.90 TOTAL 167.01 Sheet3 TABLE 3 - Solid Set irrigation Gun Settings Make, Model and Type of Equipment N/A Operating Parameters Field No Wetted Hydrant Spacing(ft) Application Nozzle Operating Operating and Number of Diameter Along Between Rate Diameter Pressure Time Line No. Hydrants (feet) Pipelines Pipelines (inlhr) (inches) at Gun(psi) at Hydrant(hr.) Comments -Acres per zone a E TOTAL_ 0.00 Sheet4 TABLE 4 - Irrigation System Specifications Pivot 1 Pivot 2 Pivot X & Pivot Y Pivot CP1 Traveling Solid Set Pivot/Linear Pivot/Linear Pivot/Linear Pivot/Li ear Irrigation Gun Irrigation Irrigation Irrigation Irrigation Irrigat on Flow Rate of Sprinkler (gpm) 0 0 0 0 400 40 Operating Pressure at Pump (psi) #DIVIO! #DIVIO! 6.9 6.9 65.9 59_ Design Precipitation Rate (inlhr) #DIVIO! 0.00 See Chart See Chart See Chart See C iart Hose/Machine Length (feet) XXXXXXxx 680.0 553.0 553.0 553_ Type of Speed Compensation Mechanical xxxx xxx xxxxx OCX XXXXXXxx XXXXXXXX XXXXX Pump Type (PTO, Engine, Electric) Engine Engine Engine Engine Engine Engi e Pump Power Requirement (hp) #DIVIO! #DIVIO! #DIVIO! #DIVIO! #DIVIO! #DIV 0! TABLE 5 -Thrust Block Specifications 6„ 41' 2" THRUST BLOCK THRUST BLOCK THRUST BLOCK LOCATION AREA (sq. ft.) AREA sq. ft.) AREA (sq. ft. 90 degree bend 8.8 4.3 1.1 Dead End 6.2 3.0 0.8 Tee 4.4 2.1 0.5 Gate Valve 6.2 3.0 0.8 45 degree bend 4.7 2.3 0.6 Page 1 Sheets IRRIGATION SYSTEM DESIGNER ; �"+�' Name: Micah Kevin Weston, CID 'N45P Company: Murphy -Brown, LI_C dba Smithfield Hog Production ° ro. t Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 Z Phone: (910) 293-3434 r .19 Required DocumentationnJy� The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust block locations and buffer areas where applicable. 2. Assumptions and computations for determining total dynamic head and horsepower requirements. 3. Computations used to determine all mainline and lateral pipe sizes. 4. Sources and/or calculations used for determining application rates. 5. Computations used to determine the size of thrust blocks and illustrations of all thrust block configurations required in the system 6. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer's specifications for the irrigation pipe and/or USDA-NRCS standard fur IRRIGATION WATER CONVEYANCE. 8. The information required by this form are the minimum requirements. It is the responsibility of the designer to consider all relevant factors at a particular site and address them as appropriate. 9. Irrigation pipes should not be installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of 25' or wider must be maintained between the limits of the irrigation system and all perennial streams and surface waters per NC Statutes. Sheet6 Narrative of Irrigation System Operation This design dated 9/19/2024 is for an updated "wetted acreage" determination for an existing facility to include the proposed digester location and the combination of two permitted facilities (Dail Brothers & Edward Dail 5- 12, Fac. No. 310049 with Pig Patch LLG, Fac. No. 310136). The center pivot acreages were computer calculated based on the equipment specified and current field boundary maps. Refer to owner's manual and irrigation dealer for information on maintenance, winterization, and operation of system. Sheet? (3) CALCULATIONS Pivot/Linear Specifications Pivot 1 Pivot/Linear Type: Machine Length: 680 (feet) End Gun Radius; 100 (feet) Base Pressure: psi Pipe Diameter: 6 (inches) Flowrate(GPM): 0 gpm Machine Flow: gpm Wetted Length: 780 feet End Gun Row: gpm Application Rate See Manufacturers Specifications Sheet Travel Speed See Manufacturers Specifications Sheet Mainline Velocit Velocity = .408 x Flowrate / pipe diameter squared feetlsec.** **For buried pipelines, velocity should be below 6 feet per second Pipe size: 6 inches Velocity-- 0.00 ft/sec. Maximum Mainline Friction Loss Most distant hydrant: Total distance: feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 0.00 feet1100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Maximum Machine Friction Loss Friction Loss is figured using Hazen/William's Equation Friction Loss= 0.00 feet1100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Page 1 Pivot/Linear Specifications Pivot 2 Pivot/Linear Type: Machine Length: 553 (feet) Base Pressure: psi Flowrate(GPM): 0 gprn Wetted Length: 653 feet Application Rate See Manufacturers Specifications Sheet Travel Speed See Manufacturers Specifications Sheet Mainline Velocit Sheet7 (4) CALCULATIONS End Gun Radius: 100 (feet) Pipe Diameter: 6 (inches) Machine Flow: gpm End Gun Flow: gpm Velocity = .408 x Flowrate 1 pipe diameter squared feetlsec.** 'For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 0.00 ftlsec. Maximum Mainline Friction Loss Most distant hydrant: Total distance: feel Friction Loss is figured using HazenlWilllam's Equation Friction Loss= 0.00 feet1100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Maximum Machine Friction Loss Friction Loss is figured using HazenlWilliam's Equation Friction Loss= 0.00 feet/100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Page 1 Sheet7 (5) CALCULATIONS Pivot/Linear Specifications Pivot X & Pivot Y Pivot/Linear Type: Valmont Model 8000 Machine Length: 812 (feet) End Gun Radius: 81 (feet) Base Pressure: 52 psi Pipe Diameter: 6 (inches) Flowrate(GPM): 400 gpm Machine Flow: 400 gpm Wetted Length: 893 feet End Gun Flow: gpm Application Rate See Manufacturers Specifications Sheet Travel Sneed. See Manufacturers Specifications Sheet Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec.** **For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 4.53 ft/sec. Maximum Mainline Friction Loss Most distant hydrant: Total distance: feet Friction Loss is figured using Hazen/William's Equation Friction Loss= 1.04 feet/100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Maximum Machine Friction Loss Friction Loss is figured using Hazen/William's Equation Friction Loss= 1.19 feet/100 feet Max. Mainline Loss = 9.6 feet or 4.2 psi Page 1 Sheet? (6) CALCULATIONS Pivot/Linear Specifications Pivot CP1 Pivot/Linear Type: Valley Standard 7000 Machine Length: 399.2 (feet) End Gun Radius: Base Pressure: 48 psi Pipe Diameter: Flowrate(GPM): 400 gpm Machine Flow: Wetted Length: 505.8 feet End Gun Flow: Application Rate See Manufacturers Specifications Sheet Travel Speed See Manufacturers Specifications Sheet Mainline Veloeit 106.6 (feet) 6 (inches) 251.2 gpm 148.8 gpm Velocity = .408 x Flowrate I pipe diameter squared feetlsec.** 'For buried pipelines, velocity should be below 5 feet per second Pipe size: 6 inches Velocity= 4.53 ftlsec. Maximum Mainline Friction Loss Most distant hydrant: Total distance: feet Friction Loss is figured using HazenMilliam's Equation Friction Loss= 1.04 feet/100 feet Max. Mainline Loss = 0.0 feet or 0.0 psi Maximum Machine Friction Loss Friction Loss is figured using HazenlWilliam's Equation Friction Loss= 1.19 feet1100 feet Max. Mainline Loss = 4.7 feet or 2.0 psi Page 1 U4/25/9d Y Yj L vi u N J 1 14 li U S I k 1 E S 1 N L; ORDER ',fd':2191898 IRRIGATION SPRINKLER SETUP CHART AND SERVICE INFORMATION SHEET CUSTOMER NAME MODEL NUMBER 8000 END GUN RADIUS SHIP TO DAIL BROTHERS LENGTH 812.0 APPLICATION RATE (IN/DAY ADDRESS 825 NC 24 EAST GALLONAGE 400 TOTAL ACRES COVERED CITY KENANSVILL, NC 28349 YPIVOT PRESSURE 52 GPI PER ACRE COUNTRY / It DEALER NAME Revelle Agri -Products 005450 P E R C E N T A G E T I M E R D A T A INCHES PER PERCENT TIMER HOURS PER REVOLUTION SETTING REVOLUTION .0a 109 5 .10 77 7 ..20 39 13 .30 26 20 .40 19 26 .55 15 33 .60 13 39 .70 11 46 } .80 i0 52 .90 9 59 1.00 8 65 1.25 6 82 1 .50 5 98 Y 1.75 4 115 ABOVE DATA FOR 60.0 RPM (480 V., 60 HZ.) ,CENTERDRIVE GEARBOX WITH MAXI-FLT16.9X 24 TIRES AT OUTER TOWER. BECAUSE THE ABOVE INFORMATION IS BASED ON VARIABLES WHICH CANNOT BE TOTALLY CONTROLLED (PIVOT PRESSURE, ENDGUM RANGE, TIRE SLIP, TERRAIN VARIATIONS), VALMONT CANNOT GUARANTEE THE ACCURACY OF THE APPLICATION DEPTH AND PERCENTAGE TIMER CALCULATIONS. FURTHERMORE, VALMI)NT MAKES NO REPRESENTATIONS OR RECOMMENDATIONS AS TO PERCENTAGE TIMER SETTINGS, WATER APPLICATION RATES, AND OTHER SIMILIAR FARM MANAGEMENT DECISIONS. ,0 PAGE 10 1 81 .37 57.85 7.00 r 4.3 ii.�L , ru=• �Ir flIqy Dealer enchmark DIdgs. & Irrig. 55 S Kenansville ]Bypass .enansville, NC 28349 NITED STATES mler No. 3815458 Parent Order No. 11410076 prinkler Order No. 11410080 Plant McCook Manufacturing Customer PIG PATCFI, LLC 805 EAST NC 24 HWY KENANSVILLE, NC 28349 USA Field Name Dealer PO 45858 Order Date 11/02/2020 Load Date 12/10/2020 Method Of Shipment W/SYS (11410073) 2 Span Valley Standard Pivot 7000 Machine Flow 400 (OPM) Pivot Pressure 48 (PSI) !over Sheet - 12/03/2020 Page 1 rent order No 11d10076 Spnn nod Ovarhang I ❑eater Benchmark Bldgs. & Irrig. Sprinkler Order No 11410080 Customer PIG PAIrCH, LLC Field Name Va"ay Standard Pivot 700011 Achlne Surama Field Arcs Flow Pipe Coupler D. U. r i 16.0IAC) Total _ �---��-----400 (GPM) ---- Model Qty Length O.D. Spacing City Profile Tire � 11.5 (Ac) Pivot 3601 �� 21.68 (6P45 paz Acr o (in) 45 (AC) EG vn 65% �i 1.15 tin per day) App Rate 7000 1 204.9 6 108 23 Standard 14.9 x 24 High Float ; 399.Z Ift)Hachine Length �{ 0.120 (in) App De h C+ 100% 7000 I 184.8 6 108 21 Standard I4_9 a24 F11gd Float 106.6 (ft) End Gran Radius �# 148.8 ;GPM) End Gun 700D 1 9.0 6 110 x Messages Caution; Hotta Dealer -- Sprinkler — AvnUable outlets nrinkler Configuration /alley U-Pipe 6(in) Galvanised 314 M NPT x 314 F NPT hack Hose Drop Variable Leugt6 60(lu) Ground Or (alley Slip Weight 245(in) 2(1b) poly +lelson TR3000 04 - Green 314 M NPT ASSY 91.24 (ft) Total Drop Hose Length Rance(ftl Outlets 4,29,1 26,42,1 Pressure L DU Drive Train d8 (PSi) Pivot Pressure 68 RPM Center Drive 960 Fla'freq. 45 P& r ( >)� Psnd Pressure � 14.9 x 24 High 8'loat Tire 11.0 (ft) Highest Elevation !� 52r;Wheel GS Ratio, LRDU Dist 190.1 (ft) i0.0 (ft) Lowest Elevation 2.S Hzs/3604 B 100% 16.50 ;Ft s min)`..----- ------- --^— -" 2.5 H=9/3600 @ 1o0;; Sprialcler -- J "Unble Outlets Sprinkler Configuration Ran eq lft) Valley C1-Pipe 60m) Gslvanbad 314 H NPT 1314 F .41PT Outlets - .. . 22,24,1 Valley Drop 84(m) Gatvanised 3M M KPT Y 3/4 M INPT 44,46,1 M Nelson PC - D3000 Pert Circle Spray 314 M NPT f: da ver Sheet - 12/0312020 Aagn 2 rent Order Ho ae 10076 Dealer Benchmark B1dRs. R. Sprinkler Order Ha 11410090 Customer PIG PATCH, LLC Field name Vatley Standard # of 7000 Machine Sunmiary Pmssum Loss End Gim(s) & Hoostcr Pump Infommtion Pipe Pipe pipe Lass Primary End Gurr Length fc Two_ in) Finish C--Pactor (PS11 _ FleisoaSRi00End r~ Gun 399.2 5.79 Galvanized ]50 1 g f S > t).9ltozxle Total - 15 Booster Pump Span Flow Span irrigated Area Aqd pact Rqd Act umber Length (ft) (Ac) (GPM) (GPM) (GPM per Acre) (GPM per Acre) ?r Deviation 1 191.4 IS 6LB 64.6 20.90 2151 2.9 2 184.6 79 165.7 165.6 70.90 70.0 -0.1 01" 9.1 015 170 12.5 23.23 24.07 SA EC 106.E 4.5 150.9 U&S 21.0 21.39 -1.4 ?etals 15.4 391.5 Drain Sprinkler 11 I0.7 Total Machine Flow 402.2 Advanced Options Drain Sprinkler - Senninger Directional ILast Sprinkler Coverage = 1 ft. Sprinkler Cov@raga iangth A00_2 ft Use Last: Coupler— YES Minimum Mainline pressure R 6 PSI ter Shect - 12103l2020 Page 3 rex enr Vraer wo J!4lUU70 r *Sprinkler Order No 11410090 Dealer 5wcbMark BtdgS. & InIg. Customer PIG PATCH, LLC Field Name ,.i Dist No From Pivot (ft) 5pk No Nozzle Size Color 3pk Model Wear Pad Drop Regulator Length tin) 1 5.3 Gauge 2 14.3 Plug 3 23.3 Plug Sprinkler Nelson Rotator Assembly 4 32.3 1 16 Lavender TR3000 D4. Green 116 5 41.3 Plvg 6 5D.2 2 16 Lavender TR3000 D4- Green 124 7 59.2 Plug 8 58.2 3 17 Lavender/Gray TR3000 D4- Green 130 9 77.2 Plug 10 86.2 4 19 Gray/Turquoise TR3000 D4- Green 134 11 94.6 plug 12 103.0 5 21 Turq/Yellow TR3000 04 - Green 135 111,4 Plug 119.9 6 23 Yanow/Red TR3000 D4 - Green 134 15 128.9 Plug 16 137.9 7 25 Red/mhi.te TR3000 D4 - Green 131 17 146,9 Plug 18 155.9 8 26 White TR3000 D4- Green 126 19 16418 Plug 20 173.8 9 28 Blue TR30D0 D4 - Green 119 21 182.8 Plug Sgrinklex . Nelson spray � -----------------.------- 22 191.8 10 29 Blue/Dark Brown PC - D3000 170 Blue 84 23 2D4.8 plug 205.5 Tower Number : 1 Sman Lenath(ft) : 204.7 24 210.1 11 31 Dk PlrownJOrange PC-D3000 170Blue 84 25 219.1 Plug Sprinkler : ---------------------------------- Nelson Rotator Assembly 26 228.1. 12 32 orange TR300D D4. Green 115 237.1 Plug k 246.1 13 33 Orange/Dk Green TR3000 D4- Green 125 4 254.6 Plug 30 263.0 14 33 Grange/M Green TR3000 D4-Green 131 31 271.4 Plug 32 279.9 15 35 nk Grem/Purple TR3000 D4-Green 135 d Kvent Order No 11410276 'Sprinkler Order No 11410080 Dealer BenthumrkBldam. & lrr1p, customex PIG PATCH, LLC Field Name ,. Dist Spk Nozzle Color Spk Wear Drop Regulator No From No Size Model Pad Length Pivot {in) (ft) 33 288.9 Plug J� 34 291.9 16 37 Purpla /Black TR3000 D4 - Green 136 35 306.9 Plug 36 315.9 17 39 Black TR3000 04- Green 134 37 324.3 Plug 38 332.8 18 38 Black TR3000 D4 - Green 131 39 341.2 Plug 40 349.7 19 40 Dk Turquoise TR3000 D4 - Green 124 41 358.7 Plug 42 367.7 20 41 Dk Targ/Mustard TR3000 04 - Green 115 43 376.7 Plug Sprinkler : --- --------------------- Nelson Spray 19 44 385.7 21 36 Purple PC-D3000 170 Blue 84 45 389.5 B.P. 39D.1 Tower >![ua�ez 2 ram• 5nan Lenathlfkl 184.E 394.6 22 32 orange PC - D3000 170 Blue 84 Spri.akler : see+ninger Spray 47 398.2 23 15 Dark Hram D`lrecllonal 399.2 0verhana 5aan Lenathlftl 9.1 Sprinkler - Relson Lndg:m F#,- ------------------------- .t 48 399.2 24 D.9 SRIOD Primary Endgun Arc Settings: Forward Angle: 45 Reverse Angle: 95 p� 1 J w u C u `J H m rL k Yl m H� N O !D 17 .i IR O IA n7 F P O i"1 O u °o n n MC3. M ai m u 4 M H n O tP n D Q fID Q m 4 41 C o O H H N H ro ¢ D 4 O O 0 0 O O Q C O p 4 Q rt ri N c m M B 0 0 0 9 u a o m 0 00 o 0 o a o o o o a w o 0 a „� o pi > F O Q o a* o a v! o ur o uu1� o f o, ry a r iu ri Os ep I+ to cif v v a! n') N N H ri w rl vi 0.. k OF a u m o !*! m n o tV v !0 m o 1Y rl SO 1i 13 N a e m rr ri H rl rl tV N RI to a 0 W R1 14 y E" dol C1 61 M O �y a o v o o v O n o u7 o u1 O y o c o 0 o c v c o M ,-i .4 .i N C v e eT op I 4 m w a. I 3 ! i U � 9 C m k lu a e U J 'i m u . +ia C a• if G W v y -�i C* p O � C 4 p L i7 u ® a m Id 15 m W rc LU 0 .°i m Ga u 14 0 u rt °u a ro m 7, a a H +.i u ii y fo u p C ~ 0--4i W a c 02 rams. u 0 0 c Ou xcae tD &b-0i A a c -i U V vi nueouo C U+! C.-a .[p D OBE @CjJm ,o�44>m s 0 HL&tui w�mL dvgo G u m m L� tl Sa C Off• 0 1 14 0 LI H G• �-! ,G d m 1t 2.11 `Aj � N ID� T -. a - c a+ H v m O ma ED 17 A 4 r3 c Pj L7 .? p�j Y C b � pLL H C % ? Q °' m OAIS r e �i E� H � Ctua Notification of Change of Ownership Animal Waste Management Facility (Please type or print all information that does not require a signature) In accordance with the requirements of 15A NCAC 2T .1304(c) and 15A NCAC 2T .1305(d) this form is official notification to the Division of Water Resources (DWR) of the transfer of ownership of an Animal Waste Management Facility. This form must be submitted to DWR no later than 60 days following the transfer of ownership. General Information: Previous Name of Farm: D44" KV4 5 4 1Er_XkJW-" tEi-Y12- Facility No: 2-� Previous Owner(s) Name:�wAF-1D 0AA-_ Phone No: New Owner(s) Name: WAS iC DAB Phone No: '910- 2912:s 03ow4 New Farm Name (if applicable): r_-A(LD i70n« FZA-(LNG Mailing Address: 13O�j IE� r1 C. 44-HVJ'-1 E-mail Address: �,je�-BgM Q Jc i�b b ,ems. Bunn Farm Location: Latitude and Longitude: S$."l-C' I -1-1 County: Please attach a copy of a county road map with location identified, and provide the location address and driving directions below (Be specific: road names, directions, milepost, etc.): r-Yj-y5 row; 1-4ta � - � - 2-4 U-! "C- -qa,? M -1-C4- lZtc>44--T wj r Wit: -'A v_= UEJ= - 0,-+ 6-(4-AA.,J t;%. t2n, Operation Description: Tvpe of Swine No. of Animals ❑ Wean to Feeder ❑ Wean to Finish 'Feeder to Finish c5s t® ❑ Farrow to Wean ❑ Farrow to Feeder ❑ Farrow to Finish Other Type of Livestock: Acreage Available for Application: Type of Swill ❑ Gilts ❑ Boars e3'. co No. ofAnimalc Number of'Animals: Required Acreage: 8S.00 Type of Cattle ❑ Dairy ❑ Beef No. of Animals Tvpe ofPoultly No. of Animals ❑ Layer ❑ Pullets Number of Lagoons / Storage Ponds: Total Capacity: t , 01 I'l 4 06& Cubic Feet (ft3) Owner / Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the Certified Animal Waste Management Plan (CAWMP) for the farm named above and will implement these procedures. I (we) know that any modification or expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a permit modification before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25-year, 24-hour storm and there must not be run-off from the application of animal waste. I (we) understand that this facility may be covered by a State Non -Discharge Permit or a NPDES Permit and completion of this form authorizes the Division of Water Resources to issue the required permit to the new land owner. Name of Previous Land Owner: b&AL-- Signature: Name of New Land Owner: ZA'4L- Signature Name of Manager (if different from owner): Signature: Please sign and return this form to: Animal Feeding Operations N. C. Division of Water Resources Water Quality Permitting Section 1636 Mail Service Center Raleigh, NC 27699-1636 Date: Date: March 25, 2022 Animal Waste Management System Operator Designation Form Permit #: ADS310049 WPCSOCC, 1618 Mail Service Center, Raleigh, NC 27699-1618 Facility ID#: 31 - 49 County: Duplin Operator In Charge (OIQ Name: Westley Dail First Middle Last Jr. Sr, etc. Cert Type / Number: 1011431 Work Phone: ( 910 ) 290 - 0304 Signature:— Date: "I certify that I agree to my designation as the Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Back-up Operator In Charge (Back-up OIC) (Optional) Name First Ceti Type / Number: Signature: Middle Last Jr. Sr. etc. Work Phone: ( ) Date: "I certify that I agree to my designation as Back-up Operator in Charge for the facility noted. I understand and will abide by the rules and regulations pertaining to the responsibilities set forth in 15A NCAC 08F .0203 and failing to do so can result in Disciplinary Actions by the Water Pollution Control System Operators Certification Commission." Owner/Permittee Name: Westley Dail Phone #: ( 910 ) 290 - 0304 Fax#: r Sig ature: Date: (Owner or authorized agent) Email this form to: certadmju(Sd'eq.ne.govr Mail or fax to your DEQ Regional Office (or email to your contact) Asheville 2090 US Hwy 70 Swannanoa 28778 Fax: 828.299.7043 Phone: 828.296.4500 Washington 943 Washington Sd Mall Washington 27889 Fax: 252.946.9215 Phone: 252.946.6481 Fayetteville 225 Green St Suite 714 Fayetteville 28301-5043 Fax: 910,486.0707 Phoen: 910.433.3300 Wilmington 127 Cardinal Dr Wilmington 28405-2945 Fax: 910.350.2004 Phone: 910.796.7215 mooresville 610 E Center Ave Suite 301 Mooresville 28115 Fax: 704.663.6040 Phone: 704.663.1699 Winston-Salem 450 W. Hanes Mall Rd Winston-Salem 27105 Fax: 336.776.9797 Phone: 336.776.9800 Raleigh 3800 Barrett Dr Raleigh 27609 Fax: 919,571.4718 Phone:919.791.4200 Revised 11/2023 (Retain a copy of this farm for your records) ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Edward Dai I Dail Brothers & Edward Dail 5-12 825 NC 24 E Kenansville, NC 28349 NORTH CAROLINA Environmental Quality February 12, 2024 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General Permits. you must submit an anplication for permit coverage to the Division of Water Resources (DWR) by April 3. 2024. Enclosed you will find a "Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit." The application form must be completed, signed by the Permittee, and returned to the DWR by April 3, 2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699 1636 Email: animal.operationsna,deg.nc.gov phone: (919) 707 9129 Please note that you must include one (1) conv of the Certified Animal Waste Manat=_ement Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal application form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. Copies of the animal waste operation State Non -Discharge General Permits are available at www.deq.nc.gov/animalpennits2024. General permits can be requested by writing to the address above. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj, Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit NorthCuoti.DepartmentolFnrironmentalQ.bty DivisiondW.terResonrces 512 North SaiisbnrS Sh*0 1535 Mail Sesrira Ctnttr Raleigh, North Carolina 27699.1636 ` `�" 919-707S129 v § 2 � § ■ K 0 %— N _j_ cn §zzk\§ 0 U 2 LL U 2fk2C'4a0 & CN /��n_m U � � 2 �2 � �k A/ § &£kk � �22® 7�T{__ //}k !�! aJ\}/ E §�!. �k| � a{k a�! ■,` � s■: c dk( «�E !!/ ;k7 �!I| �`§■£ }}} �I!! !!, � kk( a;« - }� ƒ// - . / 2;J � �$§ - s7 WZ3 . �/� )y\: ■J ^:: �'� 1 ]lei- • � tom,, •.� • r 7• !.� � r 1 n iatk " R '�-'�•3� s - , r S.5 n45'• ' • �+ I' 1 � .I. 0 73is :�:1t IWO r ''• - �• Iy '� '1•,� . 1,1,5g r• l+ F' ... �► • r• �• R091T'.. 9'Or.Ch Cn. Sty1....A '. l T 1� •. LIN I5. `C '1� f. , �• �� � 1 xa 220 el !> 1 ]O� • ti y : � ..Z23 I v •■ 1 ��..•�. �" yye�t «. lk e {I P 1, � •' A + •r � 1. f. a ..P_3 s 3� ` EMQ.ek ss77 4 1 t e«.w 1ma tl KENANSYIIIE !�� r: wr..rr t.a tpn t4 .. J "• R t ' .241 IJ ..: 1114 1141 MAZHOLIA ��• . ,. I f949 r '•1 J 1.. ! 4 4145 a ••� ■ iiYs 1 �' . r '� o 1916 •10 f 1 , . l •t el a { 1t 1 i• J 4• fW,4%H i n I , v+w 1112 i• Aerators=_----µ=-==------_ _ - ____.__W___=>[3si1 Bros#1 3t.to.nearest residence (othez than owner3: ft. is (farrow to is (farrow to feeder):=-===== =__=___.._-> 3d (.fl�ihing is. Ufar'i6v to wean) : 360 ad Cvge i j,to feeder3 a. Li:�e:.lieight for other operations(lbs.)=> )rage. volume for sludge accum.] (cu. ft. ):=a 2atment Volume (min. 1 cu. ft. /lb. )=======a 1.0 Year- 24 Hour Rainfall tin.]_----_--_-_=} 7.5 Lnfall in excess of evaporation (in. )=====> 7.0 linage .area of buildings & lobs (sq. ft. )=> .ume..'af.wash water (gallons/day)==_____W_Ma iporary'storage period (day0zi============> 120 ?eboard '(ft< ]:-_____R-_ .___ . =-----____=7 1.0 le slopes (inside lagoon): ===-------_==7 1.5 1 aide top.: length (ft.) : ----------=======a 280.0 :ire tap width (ft. 3: _ »-__-_____--==_===> 91.5 r of :dik6 elevation (ft.) 50.0 :toga. of.lagoon elevation (ft.)i:-==_=====W> 37.5 tsonal bl:gh water table (SHWT) 'elev. (f t.) : => :al rsq.iui:red volume:=-____=, a 212215 cu. ft. :ual,eiiielt gn�um-'== :w=�0>?3cu. '^ Ip o�p: g (> or - to.0 #tSfiW'C'4�5. 5 ft. or = to ft.lfin.3 t6ired'minimum treatment volu�je: 155880 cu. ft. Fume at"'stop pumping elevation: 156067 cu. ft. in .pumptng el.ev..-__-____-Rx-=---_»--_ -a 48.3 ft. Lume gt.start pumping elevation: 197081 cu. ft. .ual,.volume less 25yr-24hr rai)n: 197961 au. ft. 'E:. Yer*fy that temp. storage ;is adequate: j& .: volume to be pumped: =;---> 40323 cu. ft. A6tual volume to be pumped:==> 41.014 cu. ft. I �1 3pers3ts=r.: __ W - -------==--==>DaIL. Bros** ounty;=w-------- =====>Duplin :e:i-=_==_-_-___->12/.08/97 �> t..t4 he'arest residence (ath4r than owner) : It. ova i`.fa ov to sirs i far, row to feeder) : ==­===============> 0 ead ifi:ishing ❑nly): -__. _ _--_--___? ova (farrow to vean).-=­_=�=_.--­_......_=y 200 ead (wean to feeder):__-----_--.___._ - �-_> .2520 we. Live Weight for other ope�ations(lbs.) => 0 enrage volume for sludge accu (cu. ft. ):=y -eatment .,Volume (min. 1 cu. ftJ. /lb. }=-----=> 1.0 3: y4r-., - 24 Flour Rainfa11 iinjY====--- ___-a . 7.5 airiia; .in excess of evaporation 7.0 •ainage area of buildings & lo'ts (sq. ft.)=y :lume of-vash water (gallonsa/day)==========] ymporary'starage period (days)===w====W=-? 180 •eebnard ift.) . __ __.. - -----------=-=y 1.0 .de slopas (inside lagoon):-__'___-========y 2.0 .1 nsi.de top. length (ft. ): ___ _,=W=___=____:=y •121.0 sgide!=tap vidth (ft.) : � W=W=_===W=M=: _ ::: => 240.5 sp of..dfkL- elevation (ft.) : _-� =ass=: _===�_y 50.0 sttom ',of, lagoon elevationi (ft. j) :----------=y 37.0 iasonal.,:High water table (SHWT) I elev. (ft. : _] ►tal required volume: =_=_=====__==> 236973 cu. ft. :teal design volume:-=_______==_..=y 239454 cu. ft. ;op pumping el. ( a or = to 10.0 ft. SHIN )} 45.9 ft. t y or - to 43. 0 ft. Min.) aired minimum treatment vole' e: 162200 cu. ft. liume- at:'stop pumping elevation: 160311 cu. ft. -art Tu p, ng elev.: --------- 48.3 ft. ........... . aurae; at :start pumping elevation: 220429 cu. ft. :tuai.. vdX4we less 25yr-24hr ra n: 221266 cu. ft. f#'E:.Y.erffy that temp. storage is adequate: �y Req� ",. volume to be pumped: f ===> 56586 cu. ft. Actual volume to be pumped:==> 60118 cu. ft. I j i Uperator:=_______�___= ===WW- ._=a= >Dail Bros## ._..___�_��W==,==_�___=�>i]uplin 97 i.st.tonearest residence (oth�r than owner): ft.. ovs Cfarrov to ovs ;:(:farrow to feeder) ead::,Lfini:shing ar8-(farxov to wean): =====- _==a=_—===> 400 ?ad {vea6 to feeder}:===µ.==='_-__===w=_W=�? ie. Live .Veight for other ^ope5ati.ons{lbs. }=> 0 _orage-.Vcilume for sludge accu (cu. ft.):=> -eat�ient, Volume (min. 1 cu. f . ! lb. } _ . _ _ _ _ =} 1.0 i Year -:24 Hour Rainfall 7.5 Finial l� i n excess of evapnratIonF { in. } ==—> 7 0 ^ainage-;area of buildings & 16ts (sq. ft.)-> Aume-of wash rater {gallonslriay}-=========> a,mporary`.•storage period {days3 =-_---------_=> 180 7eeboard1.0 {.de slopes (inside 2.0 .A aside top length {ft.]:===wW�==��____�____> 192.9 iside top width {ft. }: »----=wW= :______� .�> 192.9 ap Of.dike elevation 50.0 )tto1.M of :. lagoon elevation {ft.� 3 : ==�W= r=_ :-_> 37.0 aasoal ',high :rater table(SHWT)elev. (ft. ):a> Aal;required volume.=-====__j=--=> 260459 cu. ft. :tual•'design volume:=====---= ;====> 328608 cu. ft. "•n.p;.gumping el. {> or = to 0.0 ft.5HWT}> 45.9 It. {> or = to �43.0 ft. min. } 2qu:red uinimum treatment volume: 173200 cu. ft. D- UM at6 stop pumping el.evati. n: 225093 cu. ft. 148.3 It... tar. elev.:=--------= ......... .. olu0era :start pumping 303998 cu. ft. ztub i 3use lose 25yr-24hr rain: 305352 cu. ft. ii i ]'TEerfy that temp. storage is adequate: Roc'.. volume to be pumped:====? 64eO3 cu. ft. Actual vglume to be pump�d::=> 78906 cu. ft. a► ee=■e;■ma��mP®m®■mom:©©� mrmamamm©em■=■mm ■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■■ ■■■■■i■!■i■!■■■■■!!!!!■■■■!■■■■iiii■■■■ m■ woimEEMMOMMMM ■■■■■m■■■ ■■■■■■■■■■■!■ ■■■■■■■■■■■■■ ■■■■■■■■■!!! !■■■■■■■■■■■ 4 OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. i Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dorma�t (such as wintertime for bermudagrass) or when there are extended rainy spells su h as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation acc9rding to a farm waste nnanagemeit plan should be done whenever the land is dry enough to receive lagoon liquid. his will make storage space available in the lagoon for future wet periods. In the late summerlearly fall the lagoon should be pumped down to the low marker (see Figure 2-1) Ito allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allo'� it. Waiting unfit the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoop for any reason except a 25-year, 24-hour storm is a violation of - state law and subject to �enalty action. The routine maimmnancelof a lagoon involves the following: Maintena ice of a vegetative cover for the dam. Fescue or onimon bermudagrass are the most common vegetative covers. Tie vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on al sorts test, but in the event that it is not practical to obtain a soils test leach year, the lagoon embankment and surrounding areas :.: should be :ertilized with 800 pounds per acre of 10-10-10, or equivalent., Brush and trees on the embankment must be controlled. This may be done by m�wing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twzce in years that weather conditions are favorable for heavy vegeative growth. --NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. w: ,Maintenance inspections of the entire lagoon should be made dunng the initial filling of 'the lagoon and at least monthly and after major rainfall and storm events. Items to be :. checked should include, a� a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints ......................................................... . 2. craclC5 or breaks 3. accu#nulation of salts or minerals 4....... overall condition of i ., P Pes ........................................................................................................................ .......... Lagoon surface ---look for: I . undesirable vegetative growth 2. ffda€ing or lodged debris Embankrlent --- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. weft or damp areas on the back slope 4. erdsion due to lack of vegetation or as a result of wave action 5. ra ent damage Larger lagoons may be subject to liner damage due to wave action caused by strong -winds. These waves can ;erode the lagoon sidewalls, thereby weakening the lagoon dam. ..A good stand of vegetati n will reduce the potential damage caused by wave action. If wave action causes serio s damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave i npacts. Any of these features cou�d lead to erosion and weakening of the dam. If your Iagoon has any of these features, yo should call an appropriate expert familiar with design and `. construction of waste lag ons. You may need to provide a temporary fix if there is,a threat of a waste discharge. Ho ever, a permanent solution should be reviewed by the technical expert. Any di ging into a lagoon dam with heavy equipment is a serious undertaking with potential by serious consequences and should not be conducted unless ' recommended by an appropriate technical expert. Transfer Pumps --- check for proper operation of: I. recycling pumps 2. irrigation pumps ' Check for leans, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pomp is in need or repair or replacement. NOTE: Pumping systemsshould be inspected and operated frequently enough so that you are not completely "surpried" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major rTpairs be required. Having a. nearly full lagoon is not the time 6 think about switching, repatnng , or borrowing pumps. Probably, if your lagoon is full, :.your neighbor's lagoon is ,ull also. You should consider maintaining an inventory of spare _parts or pumps. Surface water diversion features are designed to carry all surface drainage waders (such as rainfall runoff, roof drainage, gutter outlets, and parking dot runoff) away from your lagoon and other waste treatment or (storage structures, The only water that should be coming from your lagoon is that which comes from your flushing (washing) sy' tern pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identifier! problems shotild be corrected promptly. It is advisable to inspect your system during or immediately f�llowing a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the Ivel of the lagoon just prior to when rain is predicted, and then record the Ievel again 4 o 6 hours after the rain (assumes there is no pumping). This will give you an idea of howmuch your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation ! Startup: 1, Immediate y after construction establish a complete sod cover on bare soil surfaces tot avoid erosion. 2. Fill new lagoon design treatment volume at least half full cf water before wash loading begins, taldng care not to erode lining or bank slopes. 3 3. Drainpipes{into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. When poss'ble, begin loading new lagoons in the spring to maximize bacterial es blishment (due to warmer weather). 5, It is recom ended that a new lagoon be seeded with sludge from a healthy working s Estewater. lagoon in the amount of 0.25 percent of the full lagoon liquid volui This seeding should occour at least two weeks prior to the addition of 5.. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add ag ,cultural lime at the rate of 1. pound per 1000 cubic feet of lagoon liqui " volume until the pH rises above 7.0. Optimum lagoon liquid pH isbetw n7.5and 8.0. 7. A dark cola , lack of bubbling, and excessive odor signals inadequate biological adtivity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flus& systems that wash waste into the lagoon several times daily are :optimum for treatment. Pi recharge systems, in which one or more buildings are drained gild recharged each day, aI p work well. 3 Practice ,Ster conservation ---minimize building water usage and spillage fr6m leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize ifeed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visit le markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2 Start irrigating at the earliest possible date in the spring based on nutrient r , uirements and soil mpisture so that temporary storage will be m imized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon r storage for the winter. The lagoor liquid level should never be closer than I foot to the lowest point of th dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 1$ inches underneath the liquid surface andl as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, tong -stemmed forage or vegetation, .- ....+- molded feed, plastic syringes, or other foreign materials into the lagoon, Frequently -remove solids, from catch basins at end of confinement houses or wherever they are installed. Maintain stript vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or befo a it fills 50 percent of the permanent storage volume. if animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. 3 proper lagoon sizing, mechanical jsolids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizingifeed wastage and spillage. Lagoon .sludge that is removed annually rather than stored tong term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal. techniques: Hire a custoin applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part`of lagoon by imgation onto nearby cropland or ` forageland; upper remaining sludge; um into liquid sludge applicator; haul and spread of to cropland oa r forageland and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; redge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and.spread with manure spreader onto cropland or forageland; and sail incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients asi well as any previous waste applications to that field and crop requirement. Waste applica,'on rates will be discussed in detail in Chapter 3. When removing sludge, you; must also pay attention to the liner to prevent damage. Close. attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic linter material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as pp9sible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Nate that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. .The application of sludge wi �l increase the amount of odor at the waste application site. ': tetra precaution- should be uW to observe the wind direction and other conditions which .could increase the concern of neighbors. n F = Possible Causes of Lagoon Failure Lagoon failures result in; the unplanned discharge of wastewater from the structure. Types - of failures include leakage through the bottom or sides, overtopping, and breach of the =dam. Assuming proper Design and construction, the owner has the responsibility for ensuring structure safety items which may lead to Iagoon failures include: 3 i Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon deign before placing any pipes in dams.) Lagoon lir'uid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess suiface. water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. . NOTE: If lagoon water Is allowed to overtop the dam, the moving water will soon cause ,'gullies to form in the dW Once this damage starts, it can quickly cause a large discharge of wastewater and possible darn. failure. { f j System Calibration Information presented in manufacturer's charts are based on average operation conditions with relati% ely new equipment. Discharge rates and application rates change over time as Equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. 1 You should be aware hat operating the system differently than assumed in the design will after the a plication rate, diameter of coverage, and subsequently the application uniformity.; For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallizatign of mainlines will reduce operating pressure. Operating below design pressure) greatly reduces the -.coverage diameter and application uniformity. ;For the above reason, you should calibrate your equipment on a regular basis to ;ensure proper application rates and uniformity. Calibration at least once every .,three years is recommended. Calibration involves collecting and measuring flow at several locations in the, application area. Any number of containers can be used to collect flow and deterrriine the application rate. Rain gauges work best because :alley already have a graduated scale from which to read the application amount without having to perfc rm additional calculations. However, pans, plastic buckets, ..jars, or anything with a uniform opening and.dross-section can be used provided .:` 911he liquid collected can be easily transferred to a scaled container for measuring. for stationary sprinkler, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling 'guns,.sp4R_klers should. be located along a transect perpendicular to the direction of pull.' Sef out collecti n containers 25 feet apart along the transect on both sides -of the gun cart. Vou should compute the average application rate for all !.nortun€form1ty of the apblication. On a windless day, variation between containers :of more an 34 percent is cause for concern. You should contact your irrigation := ,dealer or technical specialist for assistance. = igfor.Operations.ofAnimal Waste Management Systems manual. wintea.for Certification Training I . I . >Dail Bras#1 e•=-.._.._____---....--- _->12/08/97 .st.to nearest residence (other than owner): ft. =ows (farrow to ;ows �tfarrow to feeder); .ead (.finishing only) : ==--.. ==- --------- ,ova (farrow to wean]: ------- ------------=> 360 ead (wean to 0 ve. Live Weight for other opeirations ( lbs.) => 0 forage- volume for sludge accui . (cu. ft.) : => rea-tment volume (rain. 1 cu. ft. 11b. } __ _-_=> 1.0 5 Year,- 24 hour Rainfall 7.5 ainfall in excess of evaporation (i,n. )=====> 7.0 rainage area of buildings & lots (sq. ft.)=> plume of -wash water (gallons/day)------====> emparary storage period (days)===__=__= => 120 reeboard (ft.1.0 ide ac pes (inside lagoon): =-___--__======> 1.5 1 zsideop' length• (ft. ):===== =============>. 280.0 jside:.-t.qp width (ft. 91.5 :)p of _.dike elevation (ft. ): . __-------_=_> 50.0 Atom of lagoon elevation 37.5 aasbn" high water table (SHkdT }: elev. (ft.) : -> ital:requi.red volume: =___=___ ====s 212215 cu. ft. :tualdesign volume: ==_=__=4====> 213973 cu. ft. op.pumping ng el. (> or = to 0. 0 ft. SHM> 46.5 ft. t > or = to 43. 5 ft. liin. ) icedminimum treatment volume: 155880 cu. ft. XujPe at stop pumping eievatio�n: 156067 cu. ft. part 'pumping'elev.:= __ =__=W=:======MM=:::=> 48.3 It. alume at start pumping elevation: 197081 cu. ft. .tual volume less 25yr-24hr rain: 197961 cu. ft. ITE:.Yerify that temp, storage is adequate: Re`q.. volume to be pumped:`=-=> 40323 ❑u. ft. .Actual volume to be pumped-==> 41014 cu. ft. i - P j. Broe#2 _-__========--- -=>D uplin -.st, to^nearest residence (other than owner) : ft. lows (farrow to lows {farrow to teed (finishing cove {farrow to wean): _»,__»_.»____ _..-_»} 200 ead E.wean to feeder): =..__=_:EMT--_-_____=»> 2520 ve:; �. Live. freight for other operations(lbs. )=> 0 torage• -volume for sludge accum. (cu. ft. 3 : => reatment Volume (min. 1 cu. ft. 11b. 3 =-- -__> 1.0 5 Year, 24 Hour Rainfall Ein}==-_---__-__> 7.5 ain.fall,:.in excess of evaporation (in. )= ===> 7.0 rainage. area of buildings & lets (sq. ft. )-> alume.o.f wash water {gallonsljay3==========> 'inporary storage period (days ============> 180 reeboatd (ft.}:---- _ ___ ._ _ ______ wM> 1.0 Lde'-slopes (inside lagoonT: _ ______._-=r> 2.0 1 teide top length {ft.T:-____-=---________> 121.0 tside top width 240.5 )p of dike elevation (ft.) :______________. _> - S0, 0 Atom of lagoon elevation {ft.3:=__-==w_=--> 37.0 !asonal high water table(SHWT)i elev. (ft.) : _> ttai required. volume: --__=='====> 236973 cu. ft. :tua.l design volume:==========I====> 239454 cu. ft. :op..pumping el. (> or = to i 0.0 ft.SHWT}? 45.9 ft. (> or = to 3.0 ft. Min. ) ire& minimum treatment volume: 162200 cu. ft. i ume'' at -stop pumping elevatio 160311 cu. It. ` :art. pumping elev.: »_=-__===--F-----w»»»»x»? 48.3 ft. Ilume: at -start pumping eievati.nn: 220429 cu. it. . ua.l volume less 25yr-24hr ra .n: 22126t; cu. ft. FTS:'Vet.ify that temp. storage is adequate: :Req:.,volume to be pumped:;:===> . 56586 cu. ft. '..Actual volume to be pumpe4:==? 601.18 cu. ft. ......... ......... .................. ....................................................................................................................................... ................... s —====____====== ==L -Qperatvr:-__....__....---•_-_= si3aii Hroslk3 , mist. to. nearest residence ( ogler than owner) : ft. sows (farrow to finish): __= => sows (farrow to feeder):==M +===_. ==M=====s 0 head (finishing only) . _=..__ _-...._....___w .=s aows.(farrow to wean): _---__?__===;;;T=====s 400 iead (wean to feeder):==.._== ===---__W----=> kve. Live Height for other op6rations(lbs.)=> 0 ator:acde volume for sludge accum. (cu. ft. ) : =s Treatment Volume (min. 1 cu. �t./lb.)=______> 1.0 ?5 Year - 24 Hour Rainfall (in.}_ ------==---a 7.5 tainfall in excess of evaporat'ion (in.)=====a 7.0 wainage area of buildings lots (sq. ft.)-> 'olume of wash water (gallonsljday)========_=s e:mporary storage period (days)=-_--.._======s 180 reeboard (ft.1: m---_.__:; _::_________=s 1.0 dde.slopes (inside .lagoon):= =-- _-M_ > 2.10 .� nside top length (ft.):=_=1=========W====> 192.9 -=T===T=====_- nsi.de .tap width f ft. ] :---_-_-�- -> 192.9 op of hike elevation 50,0 otto16.�of lagoon elevation (ft:}:---_-__-__-> 37.0 easarial.:high water table(SHWTI). elev. (ft. 3:=> otal`'reguired volume:===-__====-==s 260459 cu. ft. ctuai design volume:====----=�=_==> 328608 cu. ft. top . putipxng el. (> oz- = to 0.0 (,t. SHWT) s 45.9 ft. (> or = to 43.0 ft. Min. ) redinimuu treatment volume: 173200 cu. ft. olume at stop pumping elevation: 225093 cu. ft. tart pumping elev.: ______-_ __..__�===,a�a> 48.3 it.......... ............ ... _7 olume at start pumping elevation: 303998 cu. ft. .............. . ctual volume Less 25yr--24hr rain: 305352 cu. ft. OTE: Verify that temp, storage is adequate: Req. volume to be pumped'-===> 64003 cu. ft. Actual volume to be pump;d:=-> 78906 cu. it. � i f L rowel', Dall Mros. sign y:KBVV :Address: 825 NC 24 E Checked By: D5E ''P8349 Ksnansville, NCDa#e, a31291i2 Sheet 1 of 7 County, Duplin ' _ _ _ . F� Nursery: __..�------------- fl wean to Finish: ..__.__..._.---.._ 0 Finishing: �. ._.._. ' Farrow to weanfing..............r_ • 360 Hd. 0 Farrow to feeder' .__. �...--.----- 0 Farrow to finish: 0 Boars: 20 Days Storage Period: __M___�._____. 7.5 In. = 25 Yr. 124 Hr Storm Event ,,Heavy Rain" Factor Not Applica ie 7.0 In. Ra€nfall in Excess of Evaporation -----------_.-.- 0 ;Additional water Usage: , r....____w 0 Additional Drainage Area: ...�.'"." Is Lagoon Designed as an Irregular Shape? (YIN) ------------ N N Does Operator Want Emergency Spillway? 1N---------__. (YIN) Y Was This Design Built Prior to Slept.199G? {YIN} -------_.--_ `.is Drain Tile Req'd to Lower SHWT? {YIN} ---------•-- ! N 0.00 -------------" . Seasarzal High Water Talaka Ele : ! .0 Ft. Freeboard: • :0.hergency Spillway Fiow ©ep'lb: Not Applicable 1.5 :1 (H:V) r. tide Slopes: _ ._.._�._.._. 280.0 Ft. inside Top Length: ---------------- 91.5 Ft !" Inside Top Width: r-- Depth 50.00 Ft. `1 op of Dike Elevation: 12.50 Ft. 37.50 Ft. Finished Bottom Elevation: 20.4 In. 46.30 Ft. Start Pump Elevation: 42 In. 46.50 Ft. .Stop Pump Elevation: _.— -- �-------- Storm Stor = ;16013 (Cu.Ft) 16,780 (Cu.Ft.) 40,999 (Cu.l=t�) 104.7994, 101.68% Temporary = i 40323 (Cu-Ft.) t55880 {Cu.t=t.) 15@,211 {Cu.Ft} 100.21% Permanent= 12,215 (Cu-Ft-) 213,990 {Cu.t=tj 100.84% Total Volume = :. Vatume=; 77,940 (Cu.n.) Ft. 69.21lnint =112Treatmnt Volume El�vatlon =42.57 37.72 In. ary Storage Vatume Elevation = 4B.8S F#. 1.8 Ft. _. M€n. Required t_€ner Th€ckness �_.�. 26,620 S.F. Lagoon Surface Area: (inside'T©D) M----•---.___._-- ►RiV\IS.1. i. %AII ViVV. 11 1 Address: 825 NC 24 E Kenansvllle, BASE VOLiJ1 IL �;,�'B,GOON STAG Beaton (FT.I 37.50 38.00 39.00 40.00 41.00 42.00 43.00 45.00 46.00 ...47.00 48.00 49.00 50.00 L/ilVIYI IVLI -Y. I\v77 Checked By: DSE 28349 Date: 03/29/12 Sheet 2 of 7 . Ft. 3a 131095 IncE. Vol. (Cu. FT) Cumul. Vol. (Cu.-FT) 0 13542 6,659 6,659 14,1450 13,996 20,655 15375 14,912 35,567 16319 15,847 51,414 17j'280 16,799 68,213 18)260 17,770 85,983 191257 18,758 104,741 20:1273 19,765 124,506 21,1306 20,789 145,295 2Zb58 21,832 167,127 23,1427 22,892 190,019 24,!515 23,971 213,990 25,`620 25,067 239,057 These volumes were cr TOTAL READ VOL 21 END PUMP START PUMP .' MAX STORAGE 1 Ic ulated using the vertical average end area method. 2;215 CF CUMULATIVE VOL. ZONE VOL. 100.84°Io 4b.50 FT 156,211 CF TR'MT 156,211 100.21 % 48.30 FT 197,210 CF TEMP 40,999 101.68% 49.00 FT 213,990 CF STORM 16,780 104.79% krrp�i ratim, LLG Engineering A0. &x 866,wamw, NG28898 (910) 20-UN Designed By: KBW Grower: Dail Bros. #1 Checked By: DSE Address; 825 NC 24 E Date: 03I29112 i{enans�ille, NC 28349 Sheet 3 of 7 Coun : Duplin � e• Required Treatment Volume: hima ype ; pao 0 30 1.00 0 Nurse 0 116 # A0 0 Wean to Finish 0 Finishi Farrow to weaniing 350 433 1.00 155,8$0 Farrow to feeder i p 522 1.00 0 0 Farrowtofinlsh 0 1,4#7 i.00 0 0 400 1.00 Sears Total Required Treatment Volume (Cu- ft.)= 15>;,8$0 Sludge $tore le Volume: o nima ype ac 30 cu.. 0.00 _ Q Nursery 0 115 0•Q0 0 Wean to Finish 0 # 36 0.00 0 Finishing Farrow to wean€ing ; 360 433 0 44 0 Farrow to feeder p 522 0.00 0 Q Farrow to finish 0 1,417 0.00 0 Q 400 0,000 Boars Total Requited Sludge Storage Vafume (cu. ity= 0 Manure Production: o nfma y e apac o. er o 1201 a= 0.30 0 Nursery 0 0 12Q 1.# 7 0 Wean to Fin€sh ... 0 120 1.37 0 Fnish{ng 360 120 4.39 189,827 Farrow to weaniing # 20 5.30 0 Farrow to fielder 0 0 # 20 # 4.38 0 Farrow to finish 120 4.06 0 soars 0 Total manure Production (gals.} - Total Manure Production (cu.ft.)= 25,378 Excess Fresh Water: o a ype a;to.er 0.000120QA0 pnim y120 Q o F€wish 0 # 20 0.00 0 nng i Farrow to wean€ing 360 # 20 0.00 0 Farrow to feeder 0 120 Q.00 0 0 ' Farrow to finish 0 120 0.00 0 0 120 0.00 Boars Total Fresh Water Excess (gals.)= 0 Total Fresh Water Excess (cu.ft.)= 0 Murphy- -Brown, Engineer ng .box 856, arson+ 28398 910 293-3434 Grower: Dail Bros. #1 Designed By: KBW Address: 826 NC 24 E Checked By: DSE Kenansville, NC 28349 Date: 03/23112 County: Duplin Sheet 4 of 7 iragg- i 'Ra€nfall in Excess of Evaporatlon: Voi.=(Lagoon Surf0e Area + Additional Drainage Area) * Rainfall 1121n.1ft Vol.= (25620 sq.#t. ' 0 sq.ft.) 7 in. 112 €n.lft Total Required for Rainfall in Excess {Volume of Evap. (cu.ft.): 14,945 Storm Storage: Vat.=(Lagoon Surf. Area +AddVI Drainage Area) * 25W 24Hr. Storm(in) 112€n.ift. Vol.= (25620 sq.ft + 0 sq.ft.) * 7.5 in. A In./ft. Total Required Volume for 25YrJ24Hr. Storm Event 16,073 uHeavy Rain" Storage: Val.=(Lagoon Surf. Area + Addfl Drainage Area) * "Heavy Rain" Factor (€n)112inA L Val.= (25620 sq.ft i+ 0 sq.ft.) * 0.0 in. 112 inJft. Total Required Volume for "Heavy Rain" (cuff.) 0 (for 0ended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr.124Hr. Storm +'Heavy Rain')= 16,013 (CU.FT) Total Required Temporary Storage ..(Manure Prod, + Excess Fr. Water Rainfall Excess + Additional Water Storage) : 40,323 (CU.FT) Total Required. Permanent Storage (Treatment + Sludge) M 166,880 (CU-FT) TOTAL REQUIREDVOLUME = 212215 (CU.FT.) .............. E... . urphy-Brown, LC g"Meenng P.O. Box 856, Warsaw 28398 910)293-3434 . ......................................................... .. ................. ................... _ ............................ 1 5 Gr6w6r: Dail Bros. #1 Designed By: KBW 'Address: 825 NC 24 lM I Checked By: D5E Kenansville, NC 283 9 Date: 03129/12 County: Dupiin Sheet 5 of 7 i LAGOON DESIGN SUMMARY Top of Dike Elevation -----....-------- 50.00 FT. Emergency Spillway Crest Elevation ---------•--------_ Not Al Applicable Tap of 25Yr.1241-1r. Storm Storage .----___........._ 49.00 FT. Top of.:Heavy Rain° Storage --.--.. Not Applicable Start Pump Elevation _._____________ 48.30 FT. - End,Pump Elevation i------- ._... 46.50 FT. Top of Sludge Storage Not Applicable 5easaqal High Watertable Elev. 0.00 Finished Bottom Elevation ---- - - ---w- 37.60 FT. Inside Top Length 280.00 FT. Inside Top Width _.. _.......�--- 91.60 FT. Side Slopes 2:1 H. Lagoon Surface Area .......--------µ- 25,620 SF Min. Liner Thickness of required) --------------- 1.8 FT. Freeboard Depth --- ----- -- ---- ----- 1.00 FT, Temporary Storage Period ----.----------. 120 Days TOTAL DESIGN VOLUME = 213990 (CU.FT.) ZONE ELEVATIONS MurAhY: gown, L[.0 Engineeting ...... i ....................... P.O. Box 856, Warsaw NC78,398 (910) 293,34 4 ............................................................................................................................................................................................................................... . •••• ••.._. ..ca:� viva. Trc LAUNIJI[vu Dy; NOW Address: 825 NC 24 E Checked By. D5E Kenansville, NC 28349 Date: Coun : Du lin Sheet 1 of 7 asIGN Famegpulatiom Nursery: •-------K»__... Wean to Finish:------- Finishing:..----- Farrow to weanling: ---------- --------- Farrow to feeder: ------------------- Farrow to finish: ------------------- Boars: ------------------- -Storage Period: ...... :25 Yr. / 24 Hr Storm Event .....--..---__-__- "Heavy Rain" Factor Not Applicable Rainfall in Excess of EvaporaUon Additional Water Usage: ---......... Additional Drainage Area: . ----». IQ= INEMAIM Is Lagoon Designed as an lrregU]ar Shape? (YM) ------------ Daes Operator Want Emergency Spillway? (YIN)--------- W6s This Design Built Prior to St.1996? (Y/N) - — ------ is Drain Tile Req'd to Lower SH ? (YIN) ------- ..._-» Seasonal High Water Table Elev.'. ____—___.__. Freeboard: --------------- --- Emergency Spillway Flow Depth; Not Applicable Side Slopes: --------- --- ---- Inside Top Length: --------------- Inside Top Width: __.---___.____- Top of Dike Elevation: ................ Finished Bottom Elevation: -----. 'Start Pump Elevation: ------ — ---- _— Stop Pump Elevation: - ............... !AMON VQ=9 RELIUIRgQ Storm: Stor = VOA_ (CU.Ft.) 18188 Temporary = 56',523 (Cu.Ft.) Permanent = 161042 (Cu.Ft.) Total Volume = 236.952 MuYt_1 Depth 13.00 Ft. 20.4 In. 48.36 in. 18,880 (Cu.Ft.) 58,608 (CU.Ft.) 161,998 (Cu.Ft.) 239,486 (Cu.Ft.) 1/2 Treatment Volume = 80,971 (Cu.Ft.) 1/2 Treatment Volume Elevation : 42.13 Ft. 90 Temporary Storage Volume Elevation 46.90 Ft. N N N 03/29/12 0 0 0 374 Hd. 0 0 0 180 Days 7.5 In. 7.0 In. 0 0 0.00 1.0 Ft. 2 :1 (H:V) 121.0 R. 240.5 Ft. 50.00 Ft. 37.00 Ft. 48.30 Ft. 45.97 Ft. 103.81 °% 103.69% 100.03% 101.20% 94.47 In. 37.18 In. 1.9 Ft. 29,101 S.F. i E rower, Address: a -Bros. 825 NC 24 E Designedy: KBW Checked By: DSE Kenansv€Ile, NC`.28349 Date: 03/29/12 Coun : Du lin Sheet 2 of 7 VOLUMi u. Ft. L ernnN Contour -- C:t,rr�t�1. Vol,iGu._EI�_ EleWation_tEI 37.0D 38.00 j 1307 14,b53 .13,530 D 13,530 39.00 15,;131 14,592 . 28,121 . 40.00 16,241 15,686 43,807 41.00 17,1483 16,812 618 - 42.D0 ..18,557 17,970 ?8�588 43.00 19,�63 .. 19,160 97,747 . 44.00 21,001 20,382 118,129 45.00 22,271 21,636 139,764 4fi.D0 23 t73 22,922 '162,686 47.00 24907 24,24D 186,925 48.00 261273 25,590 212,515 49.00 ... 27)671 . 26,972 ... 239,486 50.00 29101 28,388 267,872 ` These volumes were calculated usin -TDTAL READ VCL 23_2 CF END PUMP = - = = 45.97 FT START PUMP = - = 48.30 FT WAax STORAGE 49.00 FT the vertical avers a end area method. CUMULATIVE VOL. ZONE VOL 161,998 OF TR`MT 161,998 220,606 OF TEMP 58,608 239.486 OF STORM 18,880 P.D. Box 858 .Warsaw+, NC 28398 101.20% 100.031%, 103.69°/a 103.81 % (910) 293-VX Grower: Dail Bros. #2 Designed By: KBW Checked By: DSE Address: 825 NC 24 E Kenansville, NC 28349 Date: 03/29/12 Shoat 4 0# 7 CountDuplln Rainfall in Excess of Evapora#lort: Vol.=(Lagoon Surface Area + Additional Drainage Area)Rainfall 112inJft Vol.= (29101 sq.ft. t 0 sq.ft.) ` 7 in. 112 in./ft. Total Required Volume for Rainfall In Excess of EVap. (cu.ft.)-- Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) " 25YrJ24Hr. Storm(1n)1121njft. Vol.= (29101 sq,ft + 0 sq.ft,) 7.51n. 112 in./ft. Total Required Volume for 25YrJ24Hr. Storm Event (cu.ft)= "Heavy Rain" Storage: Val.=(Lagoon Surf. Area + AddVI Drainage Area) * "Heavy Rain" Factor.(ln)1 in.fi#.... . Vol.= (29101 sq.ft + O sq.ft.) O.0 in. 112 in./ft. 0 Total Required Volume for "Heavy Rain" (cu.tt.) : (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional VVater Storage is Required ....... 0 0 Total Required storm Storage (25Yr.124Hr. Storm +-'Heavy Rain')= 14,188 (Cll.FT) Total Required Temporary Storage Excess Fr. Water + Rainfall Excess +� Additional Water Storage) = 56:523 [C�.Fiy .(Manure Prod. + Total Required Permanent Storage (Treatment + Sludge) w 181,942 (Ctl,FTy TOTAL REQUIRED VOLUME 236652 (CU—FT.) Grower. Dail Bros. #2 designed By: KBW Address: 825 NC 24 E ] Checked By: DSE €Cenansv€lle, NO 283? Date: 03/29/12 County: Du in Sheet 5 of 7 Top of Dike Elevation 50.00 FT. Emergency Spillway Crest Elevations Not Al Applicable Top of 25Yr.124Hr. Storm Storage 49.00 FT. Top of -Heavy Rain" Storage --»-.______.___».. Not Applicable Start Pump Elevation .-.-.... .. 48.30 F [ . End Pump Elevation ---------------- - 45.97 FT. 'lop of Sludge Storage - _--...... -- ----_ Not Applicable Seasonal High Watertable Elev, ------------- ---- 00.00 Finished Bottom Elevation S .-+www__._.._rw««_._ 37.00 FT. Inside Tap Length 121.00 FT. Inside Tap Width________ 240.50 FT. Side Slopes . .............. 2:1 H:V Lagoon Surface Area ...-.__.---_ ___ 29,101 SF Min.. Liner Thickness (€f required) ------------------- 1.9 FT. Freeboard Depth ......... _........ 1.00 FT. Temporary Storage Period 180 Days TOTAL DESIGN VOLUME 239486 (CU.Fi.) • i'..nne Oenihe: Treatment ! Sludge Storage Zone Depth ----------- 9.0 FT. Temporary Storage Zone Depth ... 2.3 FT. Freeboard 1 Storm 5iora9e Zone Depth ....... --- 1.7 FT. Total Lagoon Depth . �� ..... 13.0 FT. Grower: Dail Bros. #2 uu"w' EVU uY. """ Address: 825 NC 24 E Checked By: DSE Kenansvllle, NC 28349 Date: 03/29/12 County: DUO In Sheet 7 of 7 This livestock waste treatment lagoon Is designed in accordance with the United States Natural Resources Conservation Sonr€ce PRACTICE STANDARD 359- WASTE TREATMENT . . LAGOON, revised prior to June, 1998. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utiilzagon.Plan. DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certlficatlon`of the farm. Based on file box volume check dated 12/8197 o. sox 856, Warsaw NC 28398 {si f7 Address: 825 NC 24 E KenansAlle, NC 28349 Countv: ❑uolin Nursery: Wean to Finish: Finishing: Farrow to weanling; Farrow to feeder: Farrow to finish: Soars: Storage Period: 25 Yr. / 24 Hr Storm Event "Heavy Rain" Factor Rainfall In Excess of Evaporation Additional Water Usage: Additional Drainage Area: LAMMLINFDRMATION Is Lagoon Designed as an Irreg4lar Shape? (YIN) ------------ Checked By: SSE Date: Sheet I of 7 Does Operator Want Emergencii Spillway? (YIN) ------------ -Was This Design: Built Prior to Sept. 19967 (Y/N) ------- --.- Is Drain Tile Req'd to Lower SHWT? . (YIN) ------------ .Seasonal High Water Table Elev; . ............... ,Freeboard: . ------------------- Ernergency Spillway Flow. Depth::. Not Applicable Side Slopes: ------------------- Inside Top Length: .................. inside Top Width: . -------- - ---------- Top of Dike Elevation: ---------------- Depth Finished Bottom Elevation: ---------- ------ 13.00 Ft. Start Pump Elevation: ........ ......._- 20.4 In. Stop Pump Elevation: ---------------- 49:2 In. LAWQN VOLUME Storm Stor = REQUIAED 23�67 Yf L. (Cu.Ft.) Temporary = 76692 (Cu.Ft.) Permanent = 225160 MuYt.] 325,108 24,456 (Cu.Ft.) 79,006 (Cu.Ft.) 25.179 Xu.Ft.) 1/2 Treatment Volume = 112,580 (Cu.Ft.) 1/2 Treatment Volume Elevation 41.94 Ft. 90 Temporary Storage Volume Elevation = 46.87 Ft. Min. Required Liner Thickness ------------------- Lagoon Surface Area: (inside TO©) ---------------- --- N N Y N 03/29/12 0 0 0 620 Hd. 0 0 0 180 Days 7.5 in. 7.0 In. 0 0 0.00 1.0 R. 2 :1 (H:V) 192.9 Ft. 192.9 Ft. 550.00 Ft. 37.00 Ft. 48.30 Ft. 45.90 Ft. % AEGA 105.15% 103.020/0 100.01 % 101.09% 96.68 In. 37.52 In. 1.9 Ft. 37,210 S.F. rower: Dail s.0 Designe y:KBVV Address: 825 NC 24 E Checked By: DSE Kenansville, NC 28349 Date: 03/29/12 Coun : Du lin Sheet 2 of 7 ;. QAa9 QLU-M9.- A2>4)AL DESIGN VQLt1ME_ C,A,=AIM ICu. Ft. I [FT.] E �n�c�rr. Contour -nation 37.00 �� 19i853 Vj� L!Q�E EE iJ.TiCi1T��4 .1r71��fd��, 0 38.00 20996 20,424 20,424 . 39.00 22 171 . 21,584 42,008 4. 40.00 23378 22,775 64,783 41.00 24,618 23,998 88,781 42.00 25,I889 .25,253 114,034 43.00 27,192 26,540 140,574 44.00 28,527 27,860 168,434 45.00 29,894 29,211 197,645 46.00 31,E 94 30,594 228,239 ...47.00 32,725 32,009 260,248 48.00 34,188 33,456 293,705 49.00 35,683 34,936 ... 328,640 50.00 37,210 .... 30,447 365,087 These volumes were calculated using the vertical avers a end area method. TOTAL REQD VOL 325,108 CF CUMULATIVE VOL.1 ZONE VOL. 101.09°/0 END PUMP = - 45 90 FT 225,179 CF TR'MT 225,179 100.01 % START PUMP = - : 48 30 FT 304,185 CF TEMP 79,006 103.02% MAX STORAGE = 49.00 FT 328,640 CF STORM. 24,455 105.15% Murphy -Brown, i.LC Engineering P.Q. B=856,Warsaw, NC28398 (910)293.9434 a .,a . • YG111 YI V.7. 7rV wably1 mu pyl. Address: 826 NC 24 E Checked By: itenansv€lle, NC 28349 Bate: County: ❑uplin Sheet 4 of 7 NOW DSE 03/29/12 ifimporant stomas volume; (rQAt.) Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area + Additional Drainage Area) * Rainfall 112in.lft Vol.= (37210 sq.ft. + 0 sq.ft.) * 7 in. 112 In./ft. Total Required Volume for Rainfall In Excess of Evap. (cu.ft.)-- 21,706 Storm Storage: Vol.=(Lagoon Surf. A ea + Addt'€ Drainage Area) * 25Y02411r. Storm(€n)112€n.lft Vol.= (37210 sq.ft + 0 sci t) 7.5 in. A €n.lft. Total Required Volume for 25W.124W. Storm Event (cu.ft)= 23,257 "Heavy Rain" Storage: Vol*Lagoon Surf. A* + Addy! Drainage Area) * "Heavy Rain" Factor (in) / 121n.lft. Vol.= (37210 sq.ft 4- 0 sq.ft) * 0.0 in. 112 in./ft. Total Required Volume for "Heavy Rain" (cu.ft.) = 0 (for Extended Periods of Chronic Rainfall) Additional. Water Storage: No Additional Water Storage is Required 0 0 Total Required Storm Storage (25Yr.124Hr. Storm +'Heavy Rain')= 23,257 (CU.FT) Total Required Temporary Storage (Manure Prod. + Excess fir. Water + Rainfall Excess + Additionai Water Storage) = 76,692 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) _ 226,160 (CURT) TOTAL REQUIRED VOLUME - 325108 (CU.FT.) s y-8mwn. L n&7ser ng Box 856, Warsaw C 28398 (910)293.3434 Grower Dail Bros. #3 -Designs KBW , Address: 825 NC 24 E Chekec DSE Kenansville, NC.28349 - . ' . - . 29/1 Date a3! 2: CourAy: Duplirt Sheet 5 of 7 ZONE ELEVA*nONS Murphy Brown, LLC Engineering P.p: Bpx 856, Wo w N 283s8 ................ (sr�) z;33-� .................... ....................................................................................................................................................................................................................... ..w1 �.Iva• •/KIl iMIMV. TiM �rw�aarr �'. I�a�• Address: 825 NC 24 E Chocked By: DSE Kenansville, NC 28�49 Date: 03/29/12 Courity: Dupiin Sheet 7 of 7 This livestock waste treatment lagoon Is designed In accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June,1096. lMmergenpy Spillway: An Emergency Splll%+ay Is no#.required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design Is u dato of start and stop puTR elevations and to show the 112 treatment volume leVal for sludge storage. This design does not supersede the original certification Of the farm. Based on file box volume check dated 1218197 28398 Mower: Edward Dail Address: 825 NC 24 E Kenansviile, NCI 28349 County: Duplin esigne y: KSW Checked By: DSE Date: 03129/12 Sheet 1 of 7 xOQN QESI!GN FARM INFORMATION Nursery: ------------------- 0 Wean to Finish: --- ...__----------- 0 Finishing: ------------ ------- .6328 Hd. Farrow to weanling: ------ _..... ...... 86 Hd. Farrow to feeder: ------------------- .0 Farrow to finish: --------__--_._.. fl Boars: ------�....._.... 0 Storage Period: 180 Days 25 Yr.124 Hr Storm Event ..... ..... ....� _ 7.5 in. "Heavy Rain" Factor Not Applicab€e Rainfall in Excess of Evaporation: 7.0 In. 'Addit€onal Water Usage: .............. ._. 0 Additional Drainage Area: ---- ...---- _ 0 LAGOON I FN ORMA110M Is Lagoon Designed as an Irregular Shape? 9 9 9 p ��N} ..._........ N Does Operator Want Emergency Spillway? {YIN} ------------ N Was This Design Built Prior to Sept. 1996? (Y/N)--- --------- Y Is Drain Tile Req`d to Lower SHWT? (YIN) -----•--•--- N Seasonal High Water Table Elev.; ------------------- 94.00 Ft. Freeboard: ---------------- --- 1.0 Ft. Emergency Spillway Flow Depth:; Not Applicable Side Slopes: ------------------- 2.5 :1 {H;V) Inside Top Length: ___________________ 611.0 Ft. Inside Top Width: --................. 225.0 Ft. Top of Dike Elevation: ---------------- Depth 98.90 Ft. Finished Bottom Elevation: ---------------- 11.00 Ft. 87.90 Ft. Start Pump Elevation: 19.92 In. 97.24 Ft. . Stop Pump Elevation: -........ 45.6 In. 95.10. Ft. LAGOON VOLUME 8991JI VOL,VV17tr51GN VOL.t.IMF-S Storm Stor = 85922 (Cu.Ft.) 86,908 (Cu.Ft.) 101.15% Temporary = 264941 (Cu.Ft.) 270,398 (Cu.Ft.) 102.06% Permanent = 766618 (Cu.Ft.) 777,954 (Cu.Ft.) 102.83% Total Volume = 1,107,380 (Cu.Ft.} 1,135,260 (Cu.Ft.) 102.529'Q 112 Treatment Volume 378,259 (Cu.Ft.) 112 Treatment Volume Elevation: 91.82 Ft. 84.91 In. 90 Temporary Storage Volume Elevation = 95.90 Ft. 36.00 In. Mn. Required Liner Thickness1.$ Ft. Lagoon 5urlace Area: (inside TOD) ----------____.__. 137,475 S.F. 0 n a..., ncc W­. . err'+ 13000n .., rower; Address: Edward Daileslgne 825 NC 24 E BY: Checked By: DSE Kenansville, NO 28349 Date: 03/29/12 County: Du lin Sheet 2 of 7 BASE VO Ft. 1 oGOON STAGE -AREA t VOLUIIIlfES Contour Incr. Vol. FT) 87.90 Are 94;520 (Cu. . 0 941883 9,470 9,470 .....88.00 89.00 98;543 96,713 106,183 .. 90.00 102253 100,398 . 206,582 91.D0 106013 104,133 310,715 92.00 109823 107,918 41 S,fi33 93.00 113 683 111,753 .530,386 94.00 117 593 .115,638 646,025 95.00 121 �553 .119,573 765,598 96.00 125563 .123,558 889,156 97.00 ...129 623 .127,593 1,016,749 98.00 133733 131,678 1,148,428 .. . . 98.90 137;475 122,044 1,270,471. . 0 These volumes were calculated using the vertical avers a end area method. TOTAL REQ❑ VOL 1,107,380 CF CUMULATIVE VOL. ZONE VOL. 102.52% END PUMP = = = = 95.10 FT 777,954 CF TR'MT 777,954 102.83% START PUMP 97.24 FT 1,048,352 CF TEMP 270,398 102.06% MAX STORAGE = 97.90 FT 11135,260 CF STORM 86,908 101.15%0 Murphy -Brown, LLC Engineering P.O. Box 856 ,Warsaw, NC 28398 l910j 293.34,W i } Grower: Edward Dail Designed By: KBW Address; 825 NC 24 E ! Checked By: pg Kenansville, NC 28�49 Date: 03/29/12 County: Dup€€n i Sheet 3 of 7 Permanent Staraae: Required Treatment Volume: Ma Pe Capacity cu.. — o Nursery 0 30 1.00 0 Wean to Finish 0 115 1.00 0 Finlshing 5,328 1.00 719,280 Farrow to wean€ing 86 1.00 37,238 Farrow to feeder 0 1,00 0 Farrow to finish 0 013 1,00 0Boars 0 . 1.00 0 Total Required Treatment Volu.}- 756,518 Sludge 5tora a Volume: !Mal ype Capacity -T AL u. tnt Tota Nursery 0 30 0.00 0 Wean to Finish 0115 0,00 0 Finishing 6,328 135 0.00 0 Farrow to weanling 86 433 0.00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1-417 0.00 0 Boars 0 400 0.000 0 Total Aequired.0 Sludge Storage Volume ICU. ft.}w 0 I Manure Production: ma yPe Capacitya era a -Tot I Nursery 0 180 0,30 0 Wean to Finish 0 180 1.17 0 Finishing 5,328 180 1.37 11313,885 Farrow to weaniing 85 180 4.39 68,021 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 18Q 14.38 0 Boars 0 180 4.06 0 Total Manure Production {g Is.j- 1,381,906 Total Manure Production {c .ft.)= 184,747 Excess Fresh Water, ... ype Capacity sto. era . ay ❑ IFInishing5,328 Nursery 0 180 0.001 0 Wean to Finish 0 180 0.00 0 180 0.00 Q Farrow to wean€ing 86;180 0.00 Q Farrow to feeder 0 180 .00 Q ' Farrow to finish 01 1661 0.001 0 Boars 0 1801 OAO 0 Total Fresh Water Excess 0 Total Fresh Water Excess {c .ft,}- 0 urphy-Brawn, 4 Eng Hearin g .Box 856, Warsaw C 26388 ................. 910293 3434 l rower: Edward Dail Address: 825 NC 24 E Kenansville, NC 28349 Checked By: DSE ©ate: 03/29/12 Sheet 4 of 7 RaInfail In Excess of Evapora#ion: Vol.=(Lagoon Surfape Area + Additional Drainage Area) ' Rainfall 112in.lft Vol.= (137475 sq.ft + 0 sq.ft.) " 7 In. 112 inJfk. Total Required Volume for Rainfall In Excess of Evap. (cu.tt.)-- Storm Storage: Vol.=(Lagoon Surf. Area + Addt'I drainage Area) ' 25Yr.1241-1r. Storrn(in)1121n.lft. Val.µ 0 37475 sq.ft . + 0 sq.ft.) " 7.5 in. 112 in./ft. Total Required Volume for 25YrJ24Hr. Storm Event (cu.ft)= '.Heavy.Rain" Storage: Vol.=(Lagoon Surf. Area + Addt'1Drainage Area) , "Heavy Rain" Factor (in)112in./it. Vol.= (137475 sq.ft + 0 sq.ft.) k O.0 in. 1121n.1ft. Total Required iVolume for "Heavy Rain" (cu.ft.) = (for Eac#ended Periods of Chronic Ra€nfali) Additional Water Storage: No Additional Water Storage Is Required 0 Total Required Storm Storage 80,194 85,922 (25Yr.!1241-1r. Storm + Heavy Rain')= 85,822 (CiI.FT) Totaf Required Temporary Storage (Manure. -Prod. + Excess Fr. Water + Rainfall Excess + Additional Water Storage) = 264,941 (Ct1.FT) Total Required Permanent Storage (Treatment + Sludge) = 758,518 (CU.FT) TOTAL REQUIRED VOLUME =1107380 (CUST.) 0 0 Grower: Edward Dafi Address: 825 NO 24 E Kenansville, NO 28349 -0- - -Y. 11%IJ9Y Checked 8y: DSE Date: 03/29/12 Sheet 5 of 7 Tap .of Dike Elevation ...» .._____....._ Emergency Spillway Crest Elevation Top of 25Yr.124Hr. Storm Stora94 ------ .......... Top of "Heavy Rain" Storage ................. Start Pump Elevation »--------------_- End Pump Elevation Top of Sludge Storage ........... Seasonal High Watertable Eiev. ------------------- Finished Bottom Elevation ..------..... Inside Top Length .»..-----...._. Inside Top Width Side Slopes _-------------- Lagoon Surface Area ...... Min.. Liner Thickness (if required) ... ....... Freeboard Depth »..._._w_.._ Temporary Storage Period TOTAL DESIGN VOLUME =1135260 (GUXT.) 98.90 FT. Not Al Applicable 97.90 FT. Not Applicable 97.24 FT. 95.10 FT. Not Applicable 94.00 FT. 87.90 FT. 611.00 FT. 225.00 FT. 3:1 H:V 137,475 SF 1.6 FT. 1.00 FT. 180 Days �Qt3e_it]et�ths• Treatment! Sludge Storage Zone Depth -------- 7.2 FT. Temporary Storage Zone Depth ----------- 2.1 FT. Freeboard 1 Storm Storage Zone Depth ---------»- 1.7 FT. Total Lagoon Depth .-------- 1 # .8 Ff. Grower: Edward Dail Address: 825 NO 24 E Kenansville, NO 28349 Jeslgned By: P Checked By: DSE Date: 03/29/12 Sheet 7 of 7 COMMENTS, This design is update of start and !LOP pump elevations and to show the 112 treatment volume levelfor sludge storage. This design does not supercede the original certification of the farm. Based on original desldn dated 119192 Murphy -Brawn, UC Engineering R 0..Box 856, Warsaw NC 28898 i OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. T4is will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) fo allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste .utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a .violation of, state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a'vigorous stand. The amount of fertilizer applied should be based on alsoils test, but in the event that it is not practical to obtain a soils test leach year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or ......... equivalent.: Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be dome at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: , Waste Inlets Pies, Recycling Pipes, and Overflow Pipes ---look for: 1, separation of joints 2. cracks or breaks 3. acc mulation of salts or minerals 4. ove 11 condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankmeht --- look for: � 1. settlement, cracking, or "jug" holes 2. side; slope stability ---slumps or bulges 3. wet [or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong --winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam... .-,:A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. if your lagoon has any of these features, you' should call an appropriate expert familiar with design and construction of waste laabons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent` solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious ;undertaking with potentially serious consequences and should not be conducted unless ,recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of; 1. recycling pumps 2, irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. -NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely „surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major 'repairs be required. Having a nearly full lagoon is not the time to think about switching, irepairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon ig full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry a22 surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should e coming frpm your lagoon is that which comes from our flushing (washing) �Y stem pipes and the rainfall that hits the lagoon directly. ;. You should inspect your diversion system for the .following:. ............................... 1. adequate vegetation 2. diversion capacity 3. ridge berm. height .......................... .............................. ........................................................................... Identified problems should be corrected promptly. It is advisable to inspect your system :during or immediately fallowing a heavy rain. If technical assistance is needed to ..determine proper solutions, consult with appropriate experts. .'You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 5 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: l . Immediately after construction establish a cvmpiete sad cover on bare soil surfaces to. avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care`not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining.; 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 5. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of la oon li ;uid volume until the pH rises above 7.0. optimum lagoon liquid g pH is bet een 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biologicals activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are ........... optimum for treatment. Pit recharge systems, in which one or mare buildings are drained . and recharged each day,; also work well. E....................... .. ... . Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full teiporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum?liquid level and the maximum liquid lever {Figure 2 Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate ins the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level Should neverbe closer than l foot to the lowest point of the dam or embankment. Do not pulmp the lagoon liquid level lower that the permanent storage level unless - u are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. ....Frequently remove solids from catch basins at end of confinement houses or Wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the Owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: ............................. ......... proper lagoon sizing, . mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stared long term will: have more':,nutrients, have more iodor, and require more land to properly use the nutrients. Removal techniques: ... .. Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland;l mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon'; allow sludge to dewater; haul and spread with manure spreader. onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should.. ;stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as' possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphorus, it Should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and. other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuining proper': design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the darn. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, !or rupture from lowering lagoon liquid level below groundwater table. ` NOTE: if lagoon water; is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it.can quickly cause.a large discharge of wastewater and possible dam failure. System Calibration 'Information presented! in manufacturer's charts are based on average operation conditions with relatively new equipment, Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and .flow. With continued use, nozzle wear results in;an increase in the nozzle opening which will increase the discharge rate'while decreasing the wetted diameter. You should be aware that operating the system differently than assumed In the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure' greatly reduces the coverage diameter and application uniformity. For the above reason, !you should calibrate your equipment on a regular basis to `ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and. measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, :jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. Tor stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on Moth sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. •Reprinted for Certification Training for Operations of Anima! Waste Management Systems Manual ROY COOPER Gownw MICHAEL S. REGAN swwary S. DANIEL SMITH DIVWW Westly Dail Pig Patch, LLC 805 E NC 24 Highway Kcnansvillc, NC 28349 Dcar lVestly Dail: NORTH CAROLINA Envrronmenral Quality October 23, 2020 Subicct: Certificate of Coverage No. AWS310136 Pig Patch, LLC Swine Waste Collection. Treatment, Storage and Application System Duplin County In accordance with your request for change of otcmcrship, we arc hereby forwarding to you this Certificate of Coverage (COC) issued to Wcstly Dail. authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 190000. Please read this COC and rite enclosed State General Permit carefully. This approval shall consist of the operation of this system including, but not limited to, the management and land application of animal waste as spccificd in the facility's Certified Animal Waste Management Plvt (CAWNIP) for Pig Patch. LLC, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Fccdcr to Finish: 3,672 Boar/Stud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Fender: Other. If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows.. This COC shall be effective from the date of issuance until September 30, 2024 and shall hereby void Certificate of Covcragc Number AWS310136 previously issued to this facility. Pursuant to this COC. you are authorized and required to operate the system in conformity with the conditions and limitations as Specified in the General Permit, the facility's CAW?vtP, and this COC. An adequate system for Collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWNIP and this COC turd must be completed prior to actual increase in either wastc►vater flow or number of animals. You are encouraged to update your Swine Odor Control Checklist using the enclosed form. If you do so. you must send a c 9p rLof the uNr ated form to the Animal Feeding Operations ProgMrn at the address below. Q7North Cwdlna Department of Environmental tuatxy i Dhr Wn of Water Resources 512 Worth Salisbury Streit 1 1634 Mat 5rrvice Cerner I Raki9h North Carolina 27fi"-Ih36 �. _. %9.707.9000 Please pay careful attention to the accord keeping and monitoring conditions in this permit. Stocking and Mortalily Form T is-1 li;i5 bccn gpdald. all. other Egord kj&ping formform5 RM linghgneed ►vi h Ihi5 Gcneral Permit. P sq ls41>Q-NkL�_ lop5, If your Waste Utilization Plan (WUP) has been developed based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC doe not excuse the Permittcc from the obligation to comply with all applicable laws. rules. standards, and ordinances (local. state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per I$A NCAC 02T .1304 and MRCS standards a 100-foot separation shall be maintaIncd between water supply wells and any lagoon, storage pond. or any huid application of waste. Please be advised that any violation of the terms and conditions spucificd in this COC, the General Pcrmit or the CAWMP may result in the revocation of this COC, andior penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief. if tiny parts, requirements. or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Fccding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.23 of the General Pcrmit, waste application shall cease within twelve (12) hours of the time that the National Weather Service issue a Hurricane Warning, Tropical Storm Warning, or a Flood Watch(Flash Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watchiwarning information for your county by calling the Raleigh, NC National Weather Service office at (910) 7624289, or by Visiting their wcbsite at: �crww.w��4h�rr� v�ilmi This facility is located in a county covered by our Wilmington Regional Office. The Regional Office staff may be reached at (910) 796-7215. If you need additional information concerning this COC or the General Permit, please contact the Animal Feeding Operations Program staff at (919) 707-9129. .Sincerely, for S. Daniel Smith Director, Division of Water Rrsourccs Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Fayetteville Regional Office, Water Quality Regional Operations Section Duplin County Health Department Duplin County Soil and Water Conservation District Central File (Permit No. AWS310136) Murphy -Brown, LLC 'tom , +� �L i •3yt // ` �: ._ - .. .. • ., • `gym. �-.,,f'.{.'., _ .;; �lr JY' -i _ . �' , _ �•;y' :f " . �N6-'• � ' ,- 14i, -�• i _ .J� ,,;k ram: •. - si• 'l•�:'<3. �5 o 7 Fw 1. 1' C Lt I- `' f'': ? �"ti �"Si /.'�tr' i;. -�i Hitt-��-j�Y �- '••■,. ;ii;r`; `• +:. :. •:a etr:: �•`� !•�G:t,��: ia.e�-may. � rLr�'r,. f_= - ;.��L'�.>r'� nr.�:�i�•' x �1e t` t.� ; :;�;;� ti�fj. y :•' ' "�'� _3'v' _ „•• :�' li•'ti, J" ?^y r;3� � �r� tY. S �w :j.'"!. s� t. �i' �•._� _ � 24. yam. ti{.?: �•r `_�_n....-; •-. �� - �� r t l .. fyy: J!, .te V' *1-.r+. n''�-4 . 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I' �r �� "N,�� ~. �'t _ y�V 4+ ' �' y f�-r �'..� "��i ;fir. �. ii ,yx:Y w :r ar'+ '": �„'4 '.T • riP`�'.� `.tr:' us ±�{-q:q_ {•i.,y C'S+"j`�f ��Cf :•.c• - �.���.. �..i 'S� 1• ; ',�, Y: l a y !Y•, yL�` f'• •�. 3Sr47-,-r •iy•, •� r ` � • i u:+�: •�IK,`•r'-T� }x_t�7r:w4.'i Mw• �i i.j-r- �� -'�• ��» ,��y'�'r`-F_wr,`-.`�K.Td", `• �_'.•.. � v r•I=u 'y .a++tir"y►r,�tif• ir+ y ' .]Y r ti L„ •,fs17► a �;o� :� :: F i 1 +y�� y r .. •C�S �� -Rc .- �i-�.S a� 4lTf1l .1: .� -viT•2! � r McKay Dist. to nearest residence(other than owner): ws ( farrow to f inish) . =__ === ==== ==========> W..sws (farrow to feeder) :================== ==> head (finishing only):======================> 3672 sows ( farrow to wean) .---=_--====-----=======> head (wean to feeder) . ==__=====__====______=> Ave. Live Weight for other operations(lbs.):> Storage volume for sludge accum. (cu. ft.):=> Treatment Volume (min. 1 cu. ft./lb.):==_===> 1.0 25 Year - 24 Hour Rainfall (in.) .===========> 7.5 Rainfall in excess of evaporation (in.)=====> 7.0 Drainage area of buildings & lots (sq. ft.):> volume of wash water (gallons/day) =__..__-__=> Temporary storage period (days):============> 135 Freeboard 1 Side slopes (inside lagoon).-==_____==___-_=, 2.4 Inside top length 365 Inside top width 188.5 Top of dike elevation 36.2 Bottom of lagoon elevation 21.8 Seasonal high water table(SHWT) elev.(ft.):=> Total required volume:=============> 669650 cu. ft. Actual design volume:=-----========>670749.55 cu. ft. Stop pumping el. (> or = to 0.0 ft SHWT> 32.5 (> or = to 27.8 ft Min) Required minimum treatment volume: 495720 cu. ft. Volume at stop pumping elevation: 501459 cu. ft. Start pumping 34.5 Volume at start pumping elevation: 625068 cu. ft. tual volume less 25yr-24hr rain: 627748 cu. ft. TE: Verify that temp. storage is adequate: Req. volume to be pumped:====> 130928 cu. ft. Actual volume to be pumped:==> 123610 cu. ft. ft. 1 ft. ft. 46 bil+ )-f- NAME q B i [ € Mc }II ay RESS: Kenansv i € € e, N. C. TYPE AND SIZE Tapping Hogs OF OPERATION 2448 GLASS 111 DESIGNED BY Jimmy Vinson DATE 10-1-87 APPROVED BY Jimmy Vinson BATE 10-1 -87 FERMAMENT }STORAGE 1 J _t per y s per hog- I b. TEMPORARY STORAGE 330480 € bs of animal x 1.35 cu. ft. of waste per day peg- 1Cioo € bs of animal wt. x 1: O days RAINFALL LESS EVAPORATION 7" X 60300 sq„ ft. surface area per 12"per ft RAINFALL - 25 YR . 1 DAY STORM 7.5" x • t.{rl300 sq. ft. of surface area per 1?" per ft. TOTAL STORAGE NEEDED TOTAL_ STORAGE AVAX LADLE AMOUNT OF FILL_ B l F .E PAD TOTAL SETTLEMENT 1.0% TOTAL AMOUNT OF FILL CUT TO FILL RATIO TOTAL EXCAVATION 1 . '3 c 1 _ 0480 Cu Ft 80307 Cu Ft 35175 Cu Ft 37688 Cu Ft 48 649 Cu Ft 17913 Cu Yds 499200 Cu Ft 1.O489 Cu Yds 150 S32 Cu Ft 143500 Cu Ft Z93833 Cu Ft 29383 Cu Ft 323216 Cu Ft 11971 Cu Yds 428960 Cu Ft 1.5887 C.0 Yds NAME: B i I I MCI; ay A.:�ROX I MATE NITROGEN CONTENT THAT WILL DE PRODUCED PER YEAR NITROGEN (N) - 0.48 LBS PER 1000 LLS OF ANIMAL WT. X 365 DAYS (N) - 0.48 x S 30480 x 365 ---------------------------------- 1000 (N) -57' 00.096 LBS IT IDS i' il- ATE D THAT APPROXIMATELY 2,5 % OF 11+1F NITROGEN WILL BE AVAIL -ABLE FOR USE AS FERTILIZER THE is COL.LOW I NG AMOUNT CAN BE APPLIED ON THE I -AND 14475.024 LBS. i F iki- t' LI ED AT THE RATE OF 2-01) LBS PER ACR!.. CROPLAND 4 7� . `751 E ACRES WILL BE NEEDED TO TAKE CARE OF THE. EFFLUENT. IF APPLIED AT THE RATE OF 400 LBS PER ACRE ON PASTURELAND (COASTA 36.18756 ACRES 14I LL BE NEEDED TO TAt{: E CARE OF THE. EFFLUENT. FORE ANY EFFLUENT IS APPLIED TO THE LAND IT SHOULD BE ANALYZED DETERMINE THE EXACT NUTRIENT CONTENT. THE NC:DA LABORATORY I.N RALEIGH I5 MAKING .SS€w€ME TEST ON A LIMITED BASIS. YOU SHOULD CONTACT AGRONOMIC: SERVICES DIVISION NC DA , BLUE RIDGE ROAD CENTF-P �'ALEIGH N.C. 276.11 PHONE: 919-73-Z655 i•11HEN APPLYING THE EFFLUENT TO CROPLAND IT SHOULD BE DISK AND A _:€DIVER CROP SEEDED OR A ROW CFTC€P PL..AN'T'I::(:; TO i=RPVENT ERCISIC-IN 30ME: OF THE EFFLUENT COULD BE USED FOR I RR I CAA TI r1ly PURPOSES DURING THE GROWING SEASON. 36 AC OF LAND AVAILABLE FOR APPLICATION OF EFFLUENT BEGIN PUMPING THE EFFLUENT WHEN THE FLUID LEVEL REACHES 3 W: , 0 f -------------------------------- DO NOT OWER THE FLUID ANY LOWER THAN 5.0 ft.' 'THE EFFLUENT SHOULD BE APPLIED AT A RATE THAT WILL NOT. CAUSE ANY RUNOFF ONTO SURROUNDING AREAS OR LEACHING INTO O THE GROUND WATER F COMMENDED APPP L I CATION RATE IS 0.5 INCHES PER HOUR AND THE ; I MUM RECOMMENDED APPLICATION AMt-sE..INT T S 1. 7 NCH PER I RRGAT I ON f NAME: Bi ] ! Mckay EDING SPECIFICATIONS AREA TO BE SEEDED APPLY THE FOLLOWING USE THE SEED MIXTURE INDICATED 010 (X) t ) t ) Z ) 4 AC. 4000 LBS. 8-8--8 FERTILIZER 8 TONS DOLOMITIC LIMESTONE 400 DALES SMALL GRAIN STRAW 200 LBS. FESCUE GRASS 140 LBS. OATS 200 LDS. BAHIA GRASS 16 LBS. WEEPING LOVE GRASS 48 LBS. HULLED BERMUDA GRASS 80 LBS. UNHULLED BERMUDA GRASS DIVERT ALL 14ATER TO A STABLE OUTLET THE NEAREST RESIDENCE IS 1500 FT. T.B.M. 50.0 f t. ELEVATION DESCRIPTION Top of bolt head of gate post NAME: Sill Mck■y DEPTH [AREA OF TOP + AREA OF BOTTOM + 4 X AREA OF MIDSECTION] VOLUME_--------- -------------------------------------------------- 6.0 27 DEPTH I L x W+ L X W+ 4 X L X W] VOLUME ---------- --------------------------------------- 6 27 12.0 [ 325 X 170 + 265 k 110 + 4 x 295 X 1401 VOLUME_--------- ------------------------------------------------- 6.0 ' 27 12.0 1 2496001 7gLUME _----------------- 6.0 27 499200.0 CU. FT. JOLUME _--------- 27.0 VOLUME = 18488.9 CU.YDS. 60300.0 sq.ft. r 483649.1 cu. ft. needed SIDE SLOPES 2.5;1 v MEN NNW =---ll --- W. WOMEN 0 fma MEMO mmmMmm 0 � W m 3�1 2� u 1 170 �J�ii �••_i4D� Nnga mmsim I®Ram i I ul NI �0 �0we wpm +HT, . . .. ..... . �� A 1 � (y ❑ a L �1 a N H 1 VY d J r AVS b'1DtONV Frrr � mt _ 1 + � t■ 3iii A zm r z1 'y� 213'L 3Tif ILif ",M Md n t LY.rL blii a 1 itii SYiY :�- p. 'a � f ry eq iYi" r ` xFfl ZMF Stir MT , 1 un 4 �Y 4 4 3m `- rEBAE� Est 1 Wn 6t An r ! � it•t 3 t� I-L iLFi 1 n. t• Ir •rs qw? { p— I'M ] , rikY r iiii M: C Li jm i}i YQDllbl� [{T- n Y Si9n"trrful� �_ .i rir� ' n .ift Q { 1 r2 4 wr+w Y ii11' C U+Wu[ep" art 1..� ± 1!! � S■ TM :N•f r'fiL fFii 5■ � ii[ 1 1! 1 Tfal L TrrL 1 Yilf tp� 'L'M � �i it ■t � Lc I-M °1 i� 3 qt .ti L■ FLiF x O • l avp�y r' 6 Y FM �y 4 MT EdiP rL � q fT fn [i iir +' Z. a b FFiE �[ it tfsr j e a ;•s ar �+ a9 MT it r � EM MT Lti 1 s e q A 1 pi w i sl PC rt r i'f3f °°GI + p' r r, ^ G'1 'RIE r ({' r h i To a~ r 3rati { �! • MT i!►Y ■ iEiL lr �'!yr C.a' 4 rt J. Itl ■ rL T TM rr i c TATF fiiC +w ar �ITF - a r� � � a• � � _ rz v■ i + 1 4 i'fLi . iCli 1i7� 1O 'P1D�t°"3 Gill 1l1E fm ! n4°7 S fitF 4 TM TM n TM t f +yr TM qz rt � W �� ■ Proper lagoon liquid management should be a ear -round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy sells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the Iagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: I . separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability ---slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious unddrtaking with potentially serious consequences and: should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: ` I. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of, vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: I . adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to b hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or hank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial (filling or another means of slowing the incoming water to avoid erasion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). S. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 5. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid PH is between 7.5 and 8.0. 7. A darn color, Iack of bubbling, and excessive odor signals inadequate CP biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. CD Practice water conservation ---minimize building water usage and • spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Management: Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than I foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is ,full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: '' proper lagoon sizing, . mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore spunkier irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludg-line operator will ensure that the lagoon liner ree, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line intact. if you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with tow phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which ArN could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the Iagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. Swine Farm W INSTRUCTIONS FOR ♦ Odor Control Che ♦ Check any/all the ♦ Items in bold or p ♦ Add any site -spec ♦ Include any other ♦ NOTE: Not all BN e Management — Odor Control Checklist Permit No.: 310049 Date: Owner Signature: X klist is required by General Statute 143-215.10C(e)(1) WPs you will implement on this facility. Items checked/selected become a requirement of the CAWMP. e-selected are required. =ic details related to the selected BMPs )dor control measures not listed Is may be cost-effective for every facility. Evaluate each BM P prior to selecting for your facility. Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices FARMSTEAD ♦ Swine Production ♦ Improper draina Maintain vegetative or wooded buffers at or near property boundary [ Grade and landscape so water drains away from facilities and prevent ponding [� Maintain farm access roads and prevent traffic in waste application area ❑ Other BMPs -- please describe MORTALITY MANAGEMENT ♦ Carcass Decomposition ♦ Incomplete Ind ® Dispose of mortality using method approved by NCDA&CS State Veterinarian. Manage According to CAWMP (Mortality Management Checklist) and permit(s). ❑ Put carcasses in refrigerated (or freezer) dead boxes within 24 hours for short-term mortality • Traps dust and gases, provides dilution and visual screening • May require third party input/approval • Reduce odors and vectors that occur with stagnant conditions • Prevents spillage during transport and tracking of waste onto public roads • Required by statute and permit • May require third party input/approval storage. ion ❑ Use incinerators with secondary burners for • Reduce odors by complete incineration complete combustion. ❑ Other BMPs — please describe Swine AMOC Page 1 of 6 APPROVED — 7/2S/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: 310049 Cause/Source BMP Option to. Minimize Odor Comments Site Specific Practices HOUSE / BARN — WASTE HANDLING ♦ Flush tanks ❑ Install flush tank covers ♦ Odorous Gases Flush pits at least 4 times per day ♦ Partial microbial © Empty pits at least once every 7 days decomposition ❑ Underfloor flush with pit ventilation ♦ Agitation of wastes ❑ Install/extend fill lines to near bottom of tanks with anti -siphon vents ❑ install covers on outside waste collection or junction box ❑ Install sump tank covers for lift stations ♦ Ammonia ❑ Flush/recharge with treated effluent Treat waste in pits with proven biological or chemical additive ❑ Other BMPs — please describe HOUSE / BARN — FLOOR AND INDOOR SURFACES ♦ Manure covered floors ❑ Scrape manure from alleys into pens daily ® install fully slotted floor system ❑ Install waterers over slotted floor area ❑ Install feeders at high end of solid floors ♦ Odorous Gases ❑ Scrape manure buildup from floors and walls ❑ Keep floors dry ❑ Install underfloor ventilation for drying ❑ Replace bedding/scrape at frequency to keep bedding dry ❑ Other BMPs — please describe • Pit -flush systems • Pit -flush systems • Pit -recharge or "pull -plug" systems • Monitor for any solids accumulation in pit • Will move with other manure via pits • Where applicable • Aids in animal cleanliness • Aids in animal cleanliness • Solid floor/bedding systems Swine AMOC Page 2 of 6 APPROVED — 7/25/2019 Swine Farm Waite Management -- Odor Control Checklist Permit No.: 310049 Cause/Source I BMP Option to Minimize Odor Comments Site Specific Practices HOUSE / BARN — VENTILATION ♦ Dust ® Clean fans regularly —specify frequency ♦ Volatile/odorous ases [ Efficient air movement [� Install temperature and humidity sensors to control ventilation ❑ Treat barn exhaust ❑ Other BMPs — please describe HOUSE / BARN — FEED ♦ Dust ❑ Install feed covers ♦ Adsorbed Gases [D Keep outdoor feed storage covered except When necessary to add/remove feed ❑ Minimize free -fall height of dry feed ❑ Install feed delivery downspout extenders to the feed covers [p Remove spoiled/unusable feed on regular basis ❑ Feed pellets instead of dry meal ❑ Use feed additives ♦ Ammonia ❑ Use feed -reduced crude protein diet ❑ Other BMPs — please describe HOUSE / BARN — GENERAL ♦ Dust ♦ Odorous Gases Install temperature and humidity sensors to control ventilation ❑ Use ultraviolet light to treat indoor air ❑ Use indoor or outdoor electrostatic space charge system ❑ Other BMPs — please describe ew/l wap • Examples: biofilters, wet scrubbing, windbreaks • May reduce ventilation rate depending on method • Required by ruse 15A NCAC 02D .1802 • May require third party input/approval • May require third party input/approval • May require third party input/approval • Maintain relative humidity at 40 to 65% . Can be used to treat exhaust air Swine AMOC I Page 3 of 6 APPROVED — 7/25/2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: 310049 Cause/Source BMP Option to Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE ♦ Volatile Gases ® Maintain proper lagoon volume ❑ Minimize free -fall height of waste from discharge pipe to lagoon surface ❑ Extend discharge point of pipe to below lagoon liquid level ❑ Maintain proper surface area -to -volume ratio ❑ Use correct lagoon start-up procedures ❑ Aerate for odor control ❑ Manage sludge levels based on annual sludge survey as required by permit ❑ Keep spilled feed or foreign debris out of lagoon to prevent excess sludge accumulation ❑ Install/use solids separation system ❑ Use proven biological or chemical additives ❑ Use permeable lagoon covers (not a digester) ❑ Use impermeable lagoon cover or anaerobic digester ❑ Other BMPs — please describe LAND APPLICATION ♦ Odorous gases ® Perform land application in accordance with CAWMP ♦ Wind drift Pump intake near lagoon surface ❑ Pump from second stage lagoon [ 4 Follow good neighbor policy E� Operate at minimum recommended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit • Sufficient liquid volume/depth is required for proper anaerobic treatment • Use caution not to scour or damage lagoon liner • Monitor for any increase in rate of solids accumulation • Methane can be flared if not utilized . Required by rule 15A NCAC 02D .1802 • Avoid application on known weekends, special days, or holidays/eves if possible Swine AMOC Page 4 of 6 APPROVED — 7/25/2019 Swine Farm W Management — Odor Control Checklist Permit No.: 310049 Cause/Source ( BMP Option to Minimize Odor Comments Site Specific Practices LAND APPLICATION PIk11114F0JR•J-T_,T4 ♦ Odorous gases NUED) [[ Apply during favorable wind conditions, (especially for traveling guns or impact sprinklers) ❑ When practical, apply waste on sunny days rather than cool, overcast days ❑ When possible, apply waste mid -morning to late -afternoon ❑ For traveling guns, use taper -ring or taper -bore nozzles ❑ For traveling guns, use largest -available nozzle that provides acceptable application uniformity ❑ Replace impact sprinklers with low -drift nozzles on center pivots and linear move systems. ❑ Use hose -drag system ❑ Use injection method for waste application ❑ Other BMPs — please describe ❑ Transport sludge in covered vehicles or tankers ❑ Apply in thin, uniform layers ❑ Incorporate land -applied sludge as soon as practical after application, and in accordance with permit. ❑ Use injection method for sludge application ❑ Dewater sludge prior to application ❑ Use alternatives to land application, such as compost, gasification, energy generation, etc. ❑ Other BMPs -- please describe • Recommend checking predicted average hourly wind speed within 24 hours prior to anticipated start • Allows for vertical dissipation of odor • Allows for better vertical dissipation of odor • Less odor and drift than ring nozzles • Speeds drying and prevents ponding • Required within 48 hours or prior to next rain event, whichever is first, for conventionally tilled' bare soils Swine AMOC I Page 5 of 6 APPROVED — 7/25/2019 ADDITIONAL INFORMATION Air Management Practices Assessment Tool (AMPAT) AHG-538-A Certification Training for Animal Waste Management Systems: Type A EBAE 103-83 — Lagoon Design and Management for Livestock Manure Treatment and Storage EBAE 128-88—Swine Production Facility Manure Management: Pit Recharge -Lagoon Treatment EBAE 129-88—Swine Production Facility Manure Management: Underfloor Flush -Lagoon Treatment EBAE Fact Sheet— Calibration of Manure and Wastewater Application Equipment EBAE Fact Sheet —Swine Production Farm Potential Odor Sources and Remedies NC NRCS Standard 359 — Waste Treatment Lagoon NC NRCS Standard 380—Windbreak/Shelterbelt Establishment NC NRCS Standard 422 — Hedgerow Planting NC NRCS Standard 442 —Sprinkler System Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107 1995 Conference Proceedings Options for Managing Odor: A Report from the Swine Odor Task Force AVAILABLE FROM: www.e)ctension.iastate.edu/ampat/ NC Division of Water Resources www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.bae.ncsu.edu www.nres.udsa.gov www.nres.udsa.gov www.nres.udsa.gov www.nres.udsa.gov Florida Cooperative Extension Service NC State University Swine AMOC Page 6 of 6 APPROVED — 7/25/2019 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Liquid Systems Flush gutters • Accumulation of solids 5 Flush system is designed and operated sufficiently to remove accumulated solids from gutters as —',*signed 11 Remove bridging of accumulated solids at �Jischarge Lagoons and pits • Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to 8 inches over more than 30 percent of surface Excessive vegeta ive • Decaying vegetation Petaintain vegetative control along banks of growth lagoons and other impoundments to prevent accumulation of decaying vegetative matter along water's edge on impoundment's perimeter. Dry Systems Feeders • Feed spillage C5 Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accumulation of decaying wastage Cr"Clean up spillage on a routine basis (e.g., 7- to 10- day interval during summer; 15- to 30-day interval during winter) AMIC - Noven her 11, 1996, page 1 Insect Control Checklist for Animal Operations Source Cause BMPs to Control Insects Site Specific Practices Feed storage • Accumulations of feed Reduce moisture accumulation within and around residues immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin for brewer's grain and similar high moisture grain products) 0 Inspect for and remove or break up accumulated spuds in filter strips around feed storage as needed Animal holding areas • Accumulations of animal IrEliminate low areas that trap moisture along fences wastes and feed wastage and other locations where waste accumulates and �turbance by animals is minimal Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up accumulated solids as needed) Dry manure handling . Accumulations of animal O Remove spillage on a routine basis (e.g., systems wastes 7- to 10-day interval during summer; 15- to 30-day interval during winter) where manure is loaded for land application or disposal O Provide for adequate drainage around manure stockpiles O Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact: Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC - November 11, 1996, page 2 Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality D Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. n Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC L_ ! 136 .0200. Rendering at a rendering plant licensed under G.S. 106-168.7. Complete incineration according to 02 NCAC 52C .0102. a D A composting system approved and permitted fly the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). a Any method which, in the professional opiniontof the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must be attached). Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be=done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. j2 Signature of Farm wrier/ anarr Date Signature of echnical Specialist Date Version�lVvvemker2frX�18 Mortality Management Methods indicate whiCh method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the Stale Veterinarian. Primary Secondary Rout€n4,i Mortality ❑ ❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G,S.106403). The bottom of the burial pit should beat feast one foot above the seasonal high water table. Attach burial location map and plan. ❑ ❑ Landfill at municipal solid waste facility permitted by NO DEQ under GS 1.6A NCAC 138 .02do. ❑ Rendering at a rendering plant licensed under G,& 106-168.7. ❑ Complete Incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted lay the NC Department of Agriculture & Con- sumer Services Veterinary. Division (attach cagy of permit). if compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ❑ �" In the case of dead poultry only, placing In a disposal pit of a size and design approved by the LJ NO Department of Agriculture & Consumer Services (G.S. 106.549.70). :❑"] Any method which, in the professional opinionjnf the State Veterinarian, would make possible t �l the salvage of part of a dead animal's value without endangering human or animal health, (written dpproval by the State Veterinarian must be attached), ❑ Mass Mortality Dian Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended -for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup. ports a variety of emergency mortality disposal options: contact the Division for guidance. ■ A catastrophic mortality disposal plan Is part of the facility's CAWMF and is activated when inumbers of dead animals exceed normal mortality rates as specified by the State Veterinarian, • Burialz must be idone in accordance with NO General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass 'burial sites are subject to additional permit conditions (refer to facility's animal waste; management system permit). • In th0 levent of imminent threat of a disease emergency, the State Veterinarian may enact add€tl nal temporary procedures or measures for disposal according to G.S. 106-399.4, Signature of Farm Owner/Manager Date Signature of Technical Specialist Date Assess the exteni of the spilt and note any obvious damages. a. Did ' the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill le ve the property? e. Dees the spill ave the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable wTter wells in danger (either on or off the property)?. h. How much reached surface waters? Contact appropriate agencies. a. During normal usiness hours calf your DWQ regional office; Phone - -, After Fours, emergency number: 919-733-3942. Your phone call should include; your name, facility number, telephone number, the details of the incident from item 2 above, the exact I cation of the facility, the location or direction: of movement of the spill, weather 'and wind conditions. The corrective measures that have been under taken, and 1he seriousness of the sitution. b. if spill leaves property or enters surface waters, call local EMS phone number. F c. Instruct EMS t contact local Helath Department. d. Contact CEs, phone number - , local SWCD office phone number - -, and local :. NRCS office for a vice/technical assistance phone number - -. If none of the aho,�e works call 911 or the Sheriff's Department and explain you problem to them and ask the person to contact the proper agencies for you. Contact the contralctor of your choice to begin repair or problem to minimize off - site damage. a. Contractors Na ` e: _TN P, P b Contractors Ads ress� Po�,314, fn�C L Ate'?A c Contractors P e -- - � - Contact the techni6al specialist who certified the lagoon (NRCS. Consulting Engineer, etc.) a. Name: Vid'o - CS -;3 b. Phone: l Implement procedul es as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste manpgment plan to keep problems with release of wastes from happening again. .. � 2 ................................................................ ........... ................... EMERGENCY ACTION PLAN PROW N1 IMRFR DWQ 9/0 -- 395-- 3900 EMERGENCY MANAGEMENT SYSTEM ,q1 o - ,R 9b -,A/ b G SWCD 91o�,�g4 —o?1aa NRCS This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are lined below. A. Lagoon overflow -possible solutions are: a Add soil to berm to increase elevation of dam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers action include: a. Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: December 18, 1996 a. Stop recycle pump. b. Stop irrigation pump. c. Make sure no siphon occurs. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowi; a. Dig a small sump or ditch away from the embankment to catch all seepage, put in a submersible pump, and pump back to the lagoon. b. if holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition ofthe side walls and lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and for what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office; Phone - - . After hours, emergency number. 919-733-3942. Your phone call should include: your name, facility, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of movement of the spilt, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If spill leaves property or enters surface waters, call local EMS phone number - c. Instruct EMS to contact local Health Department. d. Contact CES, phone number - - ,local SWCD office phone number - - , and local NRCS office for advice/technical assistance phone number - - 4. If none of the above works rail 911 or the Sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 2 December 18, 199d S. Contact the contractor of your choice to begin repair of problem to minimize off -site damage. a. Contractors Name: 'r�` `'�n� S S �e . b. Contractors Address: (olg g t4c- X41 4'wq Rvk' A /4' c. Contractors Phone: Z-9- 2.- 5r6Sw 2,6`fF 6. Contact the technical specialist who certified the lagoon {MRCS, Consulting Engineer, etc. a. Name: $�...ltrs - me -Q"rc. y b. Phone: 7-4 8 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. December 18, 1996