WQ0044949_Application_20241031

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ROY COOPER
Covermor
MARY PENNY KELLEY •�«,M^„,,•
Sr:rr°rar'y
RICHARD E.ROGERS,]R, NORTH CAROLINA
Director Environmental Quality
October 31, 2024
Brunswick County
Attn: William L. Pinnix, P.E.
PO Box 249
Bolivia, NC 28422
Subject: Permit Modification Application
Application No. WQ0044949
Bland Tract Subdivision
Brunswick County
Dear Applicant:
The Water Quality Permitting Section acknowledges the October 31, 2024, receipt of your permit modification application
and supporting documentation. Your application will be assigned to a permit writer within the Section's Non-discharge
permitting branch. Per G.S. 150B-3 your current permit does not expire until permit decision on the application is made.
Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The
permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a
timely manner to requests for additional information necessary to allow a complete review of the application and renewal
of the permit.
Information regarding the status of your renewal application can be found online using the Department of Environmental
Quality's Environmental Application Tracker at:
https://www.deq.nc.gov/permits-rules/environmental-application-tracker
If you have any additional questions about the permit, please contact the primary reviewer of the application using the
links available within the Application Tracker.
Sincere)
ma i�
Wren edfor.
Administrative Assistant
Water Quality Permitting Section
cc: Joseph K. Bland-Norris & Bland
ec: WQPS Laserfiche File w/application
E Q+». North Carolina Department of Environmental Quality I Division of Vr'ater Resources
/'L Wilmington Regional Office 127 Cardinal Drive Extension Wilmington.North Carolina 28405
e...r�e*.0 erw� 910.79b.7215

I
Phillip orris, E. Joseph K. Bland, P.E.
gi
J. N P.J.
Pis@engrRo NORRIS & BLAND [e-mail]
910 287 5900 - CONSULTING ENGINEERS, P.C. - 910-287-5900
1429 Ash-Little River Road NW, Ash, NC 28420
www.nbengr.com
October 28, 2024 RECEIVED
NC DEQ/ DWR OCT 3 I
Water Quality Section— PERCS UNIT 2024
512 N. Salisbury St.,
Archdale Bldg. 9th Floor Suite 925 NCDEQ/DwR/NPDES
Raleigh, NC 28604
Re: Alternative Sewer Extension Application Modification
Permit WQ0044949 (12-19-23)
Project Name: Bland Tract
N&B Project No. 24020
Dear Reviewer,
This project is not funded by the American Rescue Plan Act. Enclosed please find a check in the
amount of $600.00 (Norris & Bland Check No. 1109) for the processing fee, a copy of the existing
permit, and Two (2) of the following:
• Brunswick County Availability Letter • Analysis—Sanitary Sewer
• ASEA • Calcs— LP Collection System (Barnes-
• FTSE 09-05-2024)
• Narrative • USGS Topographic Maps 81hx 11 color
• Brunswick County Flow Reduction • Technical Specs -BCPU_Barnes-
Letter Pumps Station
• Buoyancy Calcs • Plans—C4&C4.1 Utility, Plan & Profile
Sincerely,
NORRIS & BLAND
CONSULTING ENGINEERS, P.C.
1C-- .1fQapt% \.< • (&2-Q/'kfl-- /4(A-)
seph K. Bland, P.E.
JKB/ttw
cc: Ronnie Parker
NCBELS License C-5102

DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
ROY COOPER RECEIVED
Governor •
ELIZABETH S.BISER T 31
Secretary 2024
RICHARD E.ROGERS,JR. NORTH CAROLINA
Director Environmental Quality NODE
Q/D WR/NPDES
December 19, 2023
William L. Pinnix, PE, Engineering Services Director
Brunswick County
75 Courthouse Drive, Building 1
Bolivia, NC 28422
Subject: Permit No. WQ0044949
Brunswick County
Bland Road Subdivision Road
Wastewater Collection System Extension Permit
Brunswick County
Dear Mr. Pinnix:
In accordance with your application received November 20, 2023, and additional information received
on December 15, 2023 we are forwarding herewith Permit No.WQ0044949, dated December 19, 2023,
to you (Permittee) for the construction and operation upon certification of the subject wastewater
collection system extension. This permit shall be effective from the date of issuance until rescinded and
shall be subject to the conditions and limitations as specified therein. This cover letter and supplement
shall be considered a part of this permit and are therefore incorporated therein by reference.
Please pay particular attention to the following conditions contained within this permit:
Condition 1.1: No flow in excess of the quantity permitted herein, 11,550 GPD,shall be made tributary
to the subject sewer system until an application for permit modification for an increase
in flow has been submitted to and approved by the Division. [15A NCAC 02T.0304(b)]
Condition 11.1: This permit shall not be automatically transferable; a request must be made and
approved.
Condition 11.4: Requires that the wastewater collection facilities be properly operated and maintained
in accordance with 15A NCAC 2T.0403 or any individual system-wide collection system
permit issued to the Permittee.
Condition 11.7: Upon completion of construction and prior to operation of these permitted facilities,
the completed Engineering Certification form attached to this permit shall be
submitted with the required supporting documents to the address provided on the
form. Permit modifications are required for any changes resulting in non-compliance
with this permit, regulations, or the Minimum Design Criteria. [15A NCAC 02T.0116]
It shall be responsibility of the Permittee to ensure that the as-constructed project meets the
appropriate design criteria and rules. Failure to comply may result in penalties in accordance with North
Carolina General Statute §143-215.6A through §143-215.6C, construction of additional or replacement

DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
Permit No.WQ0044949
wastewater collection facilities, and/or referral of the North Carolina-licensed Professional Engineer to
the licensing board.
If any parts, requirements, or limitations contained in this permit are unacceptable, you have the right
to request an adjudicatory hearing upon written request within 30 days following receipt of this permit.
This request must be in the form of a written petition, conforming to Chapter 150E of North Carolina
General Statutes, and filed with the Office of Administrative Hearings, 6714 Mail Service Center, Raleigh,
NC 27699-6714. Unless such demands are made,this permit shall be final and binding.
Ifyou need additional information concerningthis matter, please contact H. Dale Crispat (919)707-
3603
3603 or via e-mail at [e-mail].
Sincerely,
Y
Doeu$pnN by
c
1,1Git,e►,tt, 3 MdtAlLiftiL.b
G645J1471644FE...
Michael Montebello
NPDES Branch Chief, Division of Water Resources, DEQ
cc: Joeseph K. Bland, PE, Norris &Tunstall Consulting Engineers, PC
Wilmington Regional Office, Water Quality Section Regional Operations
Water Resources Central Files: WQ0044949
Municipal Unit-Collection Systems (electronic copy)
Page 2 of 9

DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
NORTH CAROLINA
Environmental Quality
In accordance with the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as
amended, and other applicable Laws, Rules, and Regulations, permission is hereby granted to
Brunswick County
for the construction and operation of approximately 1,255 linear feet of 2-inch pressure and 610 linear
feet of 3-inch sewer and 55 simplex grinder pump stations with on-site audible and visual high-water
alarms and associated appurtenances; to serve the Bland Road Tract Subdivision Sanitary Sewer
extension project, and the discharge of 11,550 gallons per day of collected domestic wastewater into
the Brunswick County existing sewerage system, pursuant to the application received November 20,
2023, and additional information received on December 15, 2023 and in conformity with the project
plans, specifications, and other supporting data subsequently filed and approved by the Department of
Environmental Quality and considered a part of this permit.
This permit shall be effective from the date of issuance until rescinded and shall be subject to the
specified conditions and limitations contained therein.
oocusbn.a by:
L4tL
3 114"k f ti(E0
C484531431644FE...
Michael Montebello
NPDES Branch Chief, Division of Water Resources, DEQ
By Authority of The Environmental Management Commission
Permit Number: WQ0044949
Permit Issued: December 19,2023
Treatment Facility: Sea Trail WWTF(WQ0012748)
Page 3 of 9

DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C .
SUPPLEMENT TO PERMIT COVER SHEET
The Permittee is hereby authorized to:
Construct,and then operate upon certification the aforementioned wastewater collection extension.
Permitting of this project does not constitute an acceptance of any part of the project that does not meet 15A
NCAC 2T; the Division's Gravity Sewer Minimum Design Criteria adopted February 12, 1996 as applicable; and the
Division's Minimum Design Criteria for the Fast-Track Permitting of Pump Stations and Force Mains adopted June
1, 2000 as applicable, unless specifically mentioned herein. Division approval is based on acceptance of the
certification provided by a North Carolina-licensed Professional Engineer in the application. It shall be the
Permittee's responsibility to ensure that the as-constructed project meets the appropriate design criteria and
rules.
Construction and operation is contingent upon compliance with the Standard Conditions and any Special
Conditions identified below.
I. SPECIAL CONDITIONS
1. No flow in excess of the quantity permitted herein, 11,550 GPD, shall be made tributary to the subject sewer
system until an application for permit modification for an increase in flow has been submitted to and
approved by the Division. [15A NCAC 02T.0304(b)]
2. Each pump station shall be clearly and conspicuously posted using a weatherproof sign with a pump station
identifying name/number, 24-Hour Emergency telephone number, and name of the owner/operator of the
sewer system/pump station and instructions to call the number in the event of alarm activation or other
emergency. Simplex pump stations or vacuum sewer pits serving a single-family residence may have a placard
or sticker on the control panel in lieu of a sign. [15A NCAC 02T.0305(h)(2)]
3. The Permittee shall be responsible for all individual pumps, tanks,service laterals and main lines as permitted.
This does not prohibit the Permittee from entering into a service agreement with another entity for
maintenance or operation of these units, however, the Permittee shall be responsible for correcting any
environmental or public health problem with the system. [15A NCAC 02T.0304(c)]
4. The Permittee shall obtain all deeds, easements and encroachment agreements necessary for installation,
operation,and maintenance of the system prior to operation. [15A NCAC 02T.0305(c)]
5. The Permittee shall maintain on hand for immediate installation an adequate supply of spare,fully operational
pump units of each type used in the system. [15A NCAC 02T.0305(h)]
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DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
STANDARD CONDITIONS
1. This permit shall not be transferable. In the event there is a desire for the wastewater collection
facilities to change ownership, or there is a name change of the Permittee, a formal permit request
shall be submitted to the Division accompanied by documentation from the parties involved, and
other supporting materials as may be appropriate. The approval of this request shall be considered
on its merits and may or may not be approved. [15A NCAC 02T.0104;G.S. 143-215.1(d3)]
2. This permit shall become voidable unless the wastewater collection facilities are constructed in
accordance with the conditions of this permit; 15A NCAC 2T; the Division's Gravity Sewer Minimum
Design Criteria adopted February 12, 1996 as applicable; the Division's Minimum Design Criteria for
the Fast-Track Permitting of Pump Stations and Force Mains adopted June 1, 2000 as applicable; and
other supporting materials unless specifically mentioned herein. [15A NCAC 02T.0110]
3. This permit shall be effective only with respect to the nature and volume of wastes described in the
application and other supporting data. [15A NCAC 02T.0110]
4. The wastewater collection facilities shall be properly maintained and operated at all times. The
Permittee shall maintain compliance with an individual system-wide collection system permit for the
operation and maintenance of these facilities as required by 15A NCAC 02T.0403. If an individual
permit is not required,the following performance criteria shall be met:
a. The sewer system shall be effectively maintained and operated at all times to prevent discharge
to land or surface waters, and to prevent any contravention of groundwater standards or
surface water standards.
b. A map of the sewer system shall be developed and shall be actively maintained.
c. An operation and maintenance plan including pump station inspection frequency, preventative
maintenance schedule, spare parts inventory and overflow response has been developed and
implemented.
d. Pump stations that are not connected to a telemetry system shall be inspected every day (i.e.
365 days per year). Pump stations that are connected to a telemetry system shall be inspected
at least once per week.
e. High-priority sewer lines shall be inspected at least once every six-months and inspections are
documented.
f. A general observation of the entire sewer system shall be conducted at least once per year.
g. Overflows and bypasses shall be reported to the appropriate Division regional office in
accordance with 15A NCAC 2B .0506(a), and public notice shall be provided as required by North
Carolina General Statute§143-215.1C.
h. A Grease Control Program is in place as follows:
1. For public owned collection systems, the Grease Control Program shall include at least
biannual distribution of educational materials for both commercial and residential users and
Page 5 of 9

DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
the legal means to require grease interceptors at existing establishments. The plan shall also
include legal means for inspections of the grease interceptors, enforcement for violators and
the legal means to control grease entering the system from other public and private satellite
sewer systems.
2. For privately owned collection systems, the Grease Control Program shall include at least bi-
annual distribution of grease education materials to users of the collection system by the
permittee or its representative.
3. Grease education materials shall be distributed more often than required in Parts (1) and (2)
of this Subparagraph if necessary to prevent grease-related sanitary sewer overflows.
i. Right-of-ways and easements shall be maintained in the full easement width for personnel and
equipment accessibility.
j. Documentation shall be kept for Subparagraphs (a) through (i) of this Rule for a minimum of
three years with exception of the map, which shall be maintained for the life of the system.
5. Noncompliance Notification:
The Permittee shall report by telephone to a water resources staff member at the Wilmington
Regional Office, telephone number(910)-796-7215, as soon as possible, but in no case more than 24
hours,following the occurrence or first knowledge of the occurrence of either of the following:
a. Any process unit failure, due to known or unknown reasons, that renders the facility
incapable of adequate wastewater transport, such as mechanical or electrical failures of
pumps, line blockage or breakage, etc.; or
b. Any SSO and/or spill over 1,000 gallons; or
c. Any SSO and/or spill, regardless of volume,that reaches surface water
Voice mail messages or faxed information is permissible, but this shall not be considered as the
initial verbal report. Overflows and spills occurring outside normal business hours may also be
reported to the Division of Emergency Management at telephone number [phone] or (919)
733-3300. Persons reporting any of the above occurrences shall file a spill report by completing and
submitting Part I of Form CS-SSO (or the most current Division approved form) within five days
following first knowledge of the occurrence. This report must outline the actions taken or proposed
to be taken to ensure that the problem does not recur. Part II of Form CS-SSO (or the most current
Division approved form) can also be completed to show that the SSO was beyond control. [G.S. 143-
215.1C(a1)]
6. Construction of the gravity sewers, pump stations, and force mains shall be scheduled so as not to
interrupt service by the existing utilities nor result in an overflow or bypass discharge of wastewater
to the surface waters of the State. [15A NCAC 02T.0108(b)]
7. Upon completion of construction and prior to operation of these permitted facilities, the completed
Engineering Certification form attached to this permit shall be submitted with the required
supporting documents to the address provided on the form. A complete certification is one where
the form is fully executed and the supporting documents are provided as applicable. Any
wastewater flow made tributary to the wastewater collection system extension prior to completion
of this Engineer's Certification shall be considered a violation of the permit and shall subject the
Permittee to appropriate enforcement actions.
Page 6 of 9

Docu9+gn Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
If the permit is issued to a private entity with an Operational Agreement, then a copy of the
Articles of Incorporation, Declarations/Covenants/Restrictions, and Bylaws that have been
appropriately filed with the applicable County's Register of Deeds office shall be submitted with
the certification.
A complete certification is one where the form is fully executed and the supporting documents are
provided as applicable. Supporting documentation shall include the following:
a. One copy of the project construction record drawings (plan & profile views of sewer lines &
force mains) of the wastewater collection system extension. Final record drawings should be
clear on the plans or on digital media (CD or DVD disk) and are defined as the design drawings
that are marked up or annotated with after construction information and show required buffers,
separation distances, material changes, etc.
b. Changes to the project that do not result in non-compliance with this permit, regulations, or the
Minimum Design Criteria should be clearly identified on the record drawings, on the certification
in the space provided, or in written summary form.
Prior to Certification (Final or Partial): Permit modifications are required for any changes resulting
in non-compliance with this permit (including but not limited to pipe length changes of 10% or
greater, increased flow, pump station design capacity design increases of 5% or greater, and
increases in the number/type of connections), regulations, or the Minimum Design Criteria.
Requested modifications or variances to the Minimum Design Criteria will be reviewed on a case-by-
case basis and each on its own merit. Please note that variances to the Minimum Design Criteria
should be requested and approved during the permitting process prior to construction. After-
construction requests are discouraged by the Division and may not be approved, thus requiring
replacement or repair prior to certification &activation. [15A NCAC 02T.0116]
8. Gravity sewers installed greater than ten percent below the minimum required slope per the
Division's Gravity Sewer Minimum Design Criteria shall not be acceptable and shall not be certified
until corrected. If there is an unforeseen obstacle in the field where all viable solutions have been
examined, a slope variance can be requested from the Division with firm supporting documentation.
This shall be done through a permit modification with fee. Such variance requests will be evaluated
on a case-by-case basis. Resolution of such request shall be evident prior to completing and
submitting the construction certification. [ 15A NCAC 02T.0105(n)]
9. A copy of the construction record drawings shall be maintained on file by the Permittee for the life
of the wastewater collection facilities. [15A NCAC 02T.0116]
10. Failure to abide by the conditions and limitations contained in this permit; 15A NCAC 2T; the
Division's Gravity Sewer Design Criteria adopted February 12, 1996 as applicable; the Division's
Minimum Design Criteria for the Fast-Track Permitting of Pump Station and Force Mains adopted
June 1, 2000 as applicable; and other supporting materials may subject the Permittee to an
enforcement action by the Division, in accordance with North Carolina General Statutes§143-215.6A
through §143-215.6C, construction of additional or replacement wastewater collection facilities,
and/or referral of the North Carolina-licensed Professional Engineer to the licensing board. [15A
NCAC 02T.0108(b-c)]
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DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
•
11. In the event that the wastewater collection facilities fail to perform satisfactorily, including the
creation of nuisance conditions, the Permittee shall take immediate corrective action, including
those as may be required by this Division, such as the construction of additional or replacement
facilities. [15A NCAC 02T.0110; 15A NCAC 02T.0108(b)]
12. The issuance of this permit shall not exempt the Permittee from complying with any and all statutes,
rules, regulations, or ordinances that may be imposed by the Division any other Federal, State, or
Local government agencies which have jurisdiction or obtaining other permits which may be
required by the Division or any other Federal, State, of Local government agencies. [G.S.143-
215.1(b)]
13. The Permittee shall provide for the pump station and force main the following items:
a. Pump Station Reliability [15A NCAC 02T.0305(h)(1)]:
1. Pump stations, except when exempted by Subparagraph (j)(2) of 15A NCAC 02T.0305,
shall be designed with multiple pumps such that peak flow can be pumped with the
largest pump out of service.
2. A standby power source or pump is required at all pump stations except for those pump
stations subject to Subparagraph (j)(2) of 15A NCAC 02T.0305. Controls shall be
provided to automatically activate the standby source and signal an alarm condition.
3. As an alternative to Part (c) for pump stations with an average daily design flow less
than 15,000 gallons per day as calculated using 15A NCAC 02T.0114, a portable power
source or pumping capability may be utilized. It shall be demonstrated to the Division
that the portable source is owned or contracted by the permittee and is compatible
with the station. If the portable power source or pump is dedicated to multiple pump
stations, an evaluation of all the pump stations' storage capacities and the rotation
schedule of the portable power source or pump, including travel timeframes, shall be
provided in the case of a multiple station power outage.
4. As an alternative to Part (ii) for pump or vacuum stations connecting a single building to
an alternative sewer system, wet well storage requirements shall be documented to
provide 24-hours' worth of wastewater storage or, exceed the greatest power outage
over the last three years or the documented response time to replace a failed pump,
whichever is greater. Documentation shall be required pursuant to the permit
application.
b. All pump stations designed for two pumps or more shall have a telemetry system to provide
remote notification of a problem condition to include power failure and high water alarm. [15A
NCAC 02T.0305(h)(1)(E)]
c. High water audio and visual alarm. [15A NCAC 02T.0305(h)(1)(F)]
d. Pump stations shall have a permanent weatherproof sign stating the pump station identifier, 24-
hour emergency number and instructions to call in case of emergency. Simplex pump or vacuum
stations serving a single-family residence shall have a placard or sticker placed inside the control
panel with a 24-hour emergency contact number. [15A NCAC 02T .0305(h)(2)]
e. Screened vents for all wet wells. [15A NCAC 02T.0305(h)(3)]
f. The public shall be restricted access to the site and equipment. [15A NCAC 02T.0305(h)(4)]
g. Air relief valves shall be provided at all high points along force mains where the vertical distance
exceeds ten feet. [15A NCAC 02T.0305(h)(5)]
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DocuSign Envelope ID:7AD96A62-502E-497C-954A-45096F9BCC3C
ENGINEERING CERTIFICATION
Permittee: Brunswick County Issue Date:December 19,2023
Permit No: WQ0044949 County: Brunswick
Project: Bland Road Tract Subdivision Sewer Extension
This project shall not be considered complete nor allowed to operate in accordance with Condition 7 of this permit
until the Division has received this Certification and all required supporting documentation,which includes:
• One copy of the project construction record drawings (plan & profile views of sewer lines &force mains)
of the wastewater collection system extension. Final record drawings should be clear on the plans or on
digital media (CD or DVD disk) and are defined as the design drawings that are marked up or annotated
with after construction information and show required buffers, separation distances, material changes,
etc.
Permit modifications are required for any changes resulting in non-compliance with this permit. A detailed
description for partial certifications should be attached to this form along with any certification comments.
Certification should be submitted in a manner that documents the Division's receipt. The Permittee is responsible
for tracking all partial certifications up until a final certification is received.
PERMITTEE'S CERTIFICATION
I, the undersigned agent for the Permittee, hereby state that this project has been constructed pursuant to the
applicable standards&requirements,the Professional Engineer below has provided applicable design/construction
information to the Permittee, and the Permittee is prepared to operate & maintain the wastewater collection
system permitted herein or portions thereof.
Printed Name,Title Signature Date
ENGINEERS CERTIFICATION
I, , as a duly registered Professional Engineer in the State of North Carolina, having
been authorized to observe (❑ periodically, ❑ weekly, ❑ full time) the construction of the project name and
location as referenced above for the above Permittee hereby state that, to the best of my abilities, due care and
diligence was used in the observation of the following construction: approximately 1,255 linear feet of 2-inch and
610 linear feet of 3-inch pressure sewer and 55 simplex grinder pump stations with on-site audible and visual high-
water alarms and associated appurtenances;to the Bland Road Tract Subdivision Sanitary Sewer extension project,
and the discharge of 11,550 gallons per day of collected domestic wastewater into the Brunswick County existing
sewerage system, and in conformity with the project plans, specifications, supporting documents, and design
criteria subsequently filed and approved. I certify that the construction of the above referenced project was
observed to be built within substantial compliance and intent of the approved plans and specifications.
North Carolina Professional Engineer's Seal w/signature&date:
❑ Final ❑ Partial(include description)
Send the Completed Form &Supporting Documentation to the Following Address:
DWR WATER QUALITY PERMITTING SECTION
WASTEWATER BRANCH—MUNICIPAL PERMITTING UNIT
1617 Mail Service Center
Raleigh,NC 27699

_ PO BOX 249
COUNTY OF BRUNSWICK �Q��'\ til',y
� BOLIVIA,NC 28422
\I BUILDING I
ENGINEERING SERVICES y r [phone] Office
1/4
'114? to.
•
[phone] FAX
October 25, 2024
Mr. Joseph K. Bland, P.E.
Norris & Bland Consulting Engineers, P.C.
1429 Ash-Little River Road
Ash, North Carolina C 28420
Re: Bland Tract Subdivision
Dear Mr. Bland,
Our office has reviewed the proposed plans and specifications for the new sewer low pressure
force main extension and pump station, and has determined that this project will meet Brunswick
County's minimum standards and specifications if the project is constructed as designed.
Brunswick County has a sufficient treatment capacity to provide sewer service for this project.
This letter hereby grants authorization for the plan submittal to the North Carolina Department of
Environmental Quality / Division of Water Quality for review and approval. Your signed permit
application and FTSE-10-23 are enclosed. Please send a copy of this letter to the State along
with your plans, specifications, and permit application.
Please do not hesitate to contact our office if you have any questions.
Sincerely,
•
Wm. L. Pinnix, P.E.
Engineering Services Director
/ba
Cc: Project File— Bland Tract Subdivision

PO BOX 249
COUNTY OF BRUNSWICK QJ'" fr'
`m BOLIVIA,NC 28422
BUILDING I
ENGINEERING SERVICES • _ [phone] Office
p (9101253-2704 FAX
October 25, 2024
Mr. Joseph K. Bland, P.E.
Norris & Bland Consulting Engineers, P.C.
1429 Ash-Little River Road
Ash, North Carolina C 28420
Re: Bland Tract Subdivision
Dear Mr. Bland,
Our office has reviewed the proposed plans and specifications for the new sewer low pressure
force main extension and pump station, and has determined that this project will meet Brunswick
County's minimum standards and specifications if the project is constructed as designed.
Brunswick County has a sufficient treatment capacity to provide sewer service for this project.
This letter hereby grants authorization for the plan submittal to the North Carolina Department of
Environmental Quality / Division of Water Quality for review and approval. Your signed permit
application and FTSE-10-23 are enclosed. Please send a copy of this letter to the State along
with your plans, specifications, and permit application.
Please do not hesitate to contact our office if you have any questions.
Sincerely,
Wm. L. Pinnix, P.E.
Engineering Services Director
/ba
Cc: Project File— Bland Tract Subdivision

f
State of North Carolina
DWR Department of Environmental Quality
Division of Water Resources
15A NCAC 02T.0300—ALTERNATIVE SEWER EXTENSION APPLICATION
Division of Water Resources INSTRUCTIONS FOR FORM:ASEA 10-23&SUPPORTING DOCUMENTATION
Plans,specifications and supporting documents shall be prepared in accordance with, 15A NCAC 02T.0100, 15A NCAC 02T
.0300, Division Policies and good engineering practices. Failure to submit all required items will necessitate additional
processing and review time,and may result in return of the application.
For more information, visit the Water Quality Permitting Section's collection systems website
General—When submitting an application,please use the following instructions as a checklist in order to ensure all required items are
submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the
amount of requested additional information.
Unless otherwise noted,the Applicant shall submit one original and one copy of the application and supporting documentation.
A. One riginal and One Copy of Application and Supporting Documents
equired unless otherwise noted
B. Cov Letter(Required for All Application Packages):
List all items included in the application package,as well as a brief description of the requested permitting action.
> Be specific as to the system type,number of homes served,flow allocation required,etc.
> If necessary for clarity,include attachments to the application form.
C. Ap cation Fee(All New and Major Modification Application Packages):
Submit a check or money order in the amount of$600.00 dated within 90 days of application submittal.
> Payable to North Carolina Department of Environmental Quality(NCDEQ).
D. Alte tive Sewer Extension(Form:ASEA 10-23)Application(Required for All Application Packages):
Submit the completed and appropriately executed application.
> If necessary for clarity or due to space restrictions,attachments to the application may be made.
❑ If the Applicant Type in Item 1.2 is a corporation or company,provide documentation it is registered for business with
the North Carolina Secretary of State.
❑ If the Applicant Type in Item I.2 is a partnership or d/b/a, enclose a copy of the certificate filed with the Register of
Deeds in the county of business.
❑ The project name in Item II.1 shall be consistent with the project name on the plans, specifications, flow acceptance
letters,agreements,etc.
❑ The Professional Engineer's Certification on Page 5 of the application shall be signed, sealed and dated by a North
Carolina licensed Professional Engineer.
❑ The Applicant's Certification on Page 5 of the application shall be signed in accordance with 15A NCAC 02T.0106(b).
Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is
provided from a person who meets the criteria in 15A NCAC 02T.0106(b).
E. Section X&XI Attachment(If Applicable):
❑ If the project includes gravity sewer,pump stations with multiple pumps and force mains, include the Section X&XI
attachment(s).
F. F10 racking/Acceptance Form(Form:FTSE 10-23)(If Applicable):
Submit the completed and appropriately executed Flow Tracking/Acceptance for Sewer Extension Permit Form from the
owners of the downstream sewers and treatment facility.
> The flow acceptance indicated in form FTSE 10-23must not expire prior to permit issuance and must be dated less than
one year prior to the application date.
> Submittal of this application and form FTSE 10-23indicates that owner has adequate capacity and will not violate G.S.
143-215.67(a).
> Intergovernmental agreements or other contracts will not be accepted in lieu of a project-specific FTSE 10-23.
INSTRUCTIONS FOR FORM:ASEA 10-23 &SUPPORTING DOCUMENTATION Page 1 of 4

G. EnOneering Plans(Required for All Application Packages):
i Per 15A NCAC 02T.0305(b)(1),submit two sets of detailed plan sets that have been signed,sealed and dated by a North
Carolina licensed Professional Engineer,and shall include at a minimum:
➢ Table of contents with each sheet numbered.
➢ A general location map with at least two geographic references and a vicinity map.
> Plan and profile views of the sewer extension as well as the proximity of the sewer extension to other utilities and natural
features
➢ Detail drawings of all items pertinent to the sewer extension(including clean-out locations)and pump stations.
➢ The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and
perennial),springs,lakes,ponds,and other surface drainage features within 100 feet of the project.
> Minimum separations required per 15A NCAC 02T.0305(f), and where separations cannot be maintained, alternative
criteria per 15A NCAC 02T.0305(g).
> Minimum cover for sewer extensions required per 15A NCAC 02T.0305(f)must also be shown clearly on the plans.
> Nodes/Zones listed in calculations and computer models must be accurately reflected on the plans.
> Plans must include lot numbers,zones,approximate pump and top of wet well elevations,and pump model number and
capacity in a table format.
El Plans shall represent a completed design and not be labeled with preliminary phrases(e.g.,FOR REVIEW ONLY,NOT
FOR CONSTRUCTION,etc.)that indicate they are anything other than final plans. However,the plans may be labeled
with the phrase: FINAL DESIGN-NOT RELEASED FOR CONSTRUCTION.
H. Specifications(Required for All Application Packages):
Per 15A NCAC 02T .0305(b)(3), submit specifications that have been signed, sealed and dated by a North Carolina
licensed Professional Engineer,and shall include at a minimum:
> Table of contents with each section/page numbered.
➢ Detailed specifications for pump stations(i.e.packaged grinder pump requirements,valves,controls,etc.)
> Site Work(i.e.,earthwork,clearing,grubbing,excavation,trenching,backfilling,compacting,fencing,seeding,etc.)
➢ Materials(i.e.,low pressure mains and laterals,force main,gravity,concrete,method of construction,etc.)
➢ Electrical(i.e.,control panels,transfer switches,automatically activated standby power source,etc.)
> Means for ensuring quality and integrity of the finished product in accordance with the Minimum Design Criteria,
including leakage and pressure testing for the sewer extension.
El Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW
ONLY,NOT FOR CONSTRUCTION,etc.)that indicate they are anything other than final specifications. However,the
specifications may be labeled with the phrase: FINAL DESIGN-NOT RELEASED FOR CONSTRUCTION.
El Specifications for standard equipment may only be omitted for municipalities with approved standard specifications,but
the use of the standard specifications must be noted on each sheet of the plans.
I. Engineering� Calculations(All Application Packages):
.0 rer 15A NCAC 02T.0305(b)(2)and 15A NCAC 02T.0305(i)(1),submit engineering calculations that have been signed,
sealed and dated by a North Carolina licensed Professional Engineer,and shall include at a minimum:
> Friction/Total Dynamic Head calculations and system curve analysis(with one pump running,two pumps running,etc.)
> Pump selection information including pump curves, manufacturer's information, and recommended installation
guidelines.
> Pump station cycle times and pump run times.
> Minimum velocities in the sewer extension in accordance with the Minimum Design Criteria
➢ Flotation calculations for all units constructed partially or entirely below grade(i.e.pump stations)
El If computer models are provided to document system design,the model and corresponding node/zone nomenclature must
clearly and accurately reflect the plans and specifications.
Note that upon completion of the review process and prior to permit issuance,a request for the final plans and
specifications will be requested on digital media(CD,DVD,Jump Drive,etc.)for our records. You will be notified when
this information is requested,as the review may necessitate changes
INSTRUCTIONS FOR FORM:ASEA 10-23&SUPPORTING DOCUMENTATION Page 2 of 4
I I

J. Downstream Sewer Evaluations(All Application Packages)
p/Iser 15A NCAC 02T.0305(b)(2)and 15A NCAC 02T.0304(h)(1),submit engineering calculations that have been signed,
sealed and dated by a North Carolina licensed Professional Engineer,for receiving collection systems:
❑ For connection to a gravity sewer,submit:
An evaluation of the gravity sewer based on peak flow from the proposed project and peak flows already tributary to the
existing gravity sewer. Provide calculations and detail how existing peak flows were determined.
❑ For connection to a pump station,submit:
An evaluation of the existing pump station to pump peak flow from the proposed project and peak flows already tributary
to the existing pump station. Provide calculations and detail how existing peak flows were determined.
❑ For connection to a force main/low pressures sewer,submit:
An evaluation of the existing system based on peak flows from the proposed project and peak flows already tributary to
the existing system. In addition,evaluate the ability of each pump station tributary to the existing system to pump against
additional head created by greater flows through the system. Evaluation may include alternative designs such as telemetry
to coordinate pumping between pump stations(provided sufficient storage is available). Also include an evaluation of
the discharge point of the existing force main/pressure sewer.
K. Site aps(All Application Packages):
Submit an 8.5-inch x 11-inch color copy of a USGS Topographic Map of sufficient scale to identify the entire project
ea and closest surface waters.
➢ Location of the project(gravity sewer,pump stations&force main)
➢ Downstream connection points and permit number(if known)for the receiving sewer
❑ Include a street level map showing general project area.
L. El ting Permit(All Modification Packages):
Submit the most recently issued existing permit.
❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit
modification(i.e.,permit description,flow allocation,treatment facility,etc.).
M. Power Reliability Plan(All Application Packages):
❑ Per 15A NCAC 02T.0305(h)(1)(D),submit documentation of power reliability for simplex/vacuum units.
❑ Per 15A NCAC 02T.0305(h)(1),submit documentation of power reliability for pumping stations.
➢ This alternative is only available for average daily flows less than 15,000 gallons per day
➢ It shall be demonstrated to the Division that the portable source is owned or contracted by the applicant and is compatible
with the station. The Division will accept a letter signed by the applicant(see 15A NCAC 02T .0106(b))or proposed
contractor,stating that"the portable power generation unit or portable,independently-powered pumping units,associated
appurtenances and personnel are available for distribution and operation of this pump station."
➢ If the portable power source or pump is dedicated to multiple pump stations, an evaluation of all the pump
stations' storage capacities and the rotation schedule of the portable power source or pump, including travel
timeframes,shall be provided in the case of a multiple station power outage.(Required at time of certification)
N. Final Environmental Document(If Applicable):
❑ Per 15A NCAC 02T .0105(c)(4), submit one copy of the environmental assessment and one copy of the final
environmental document(i.e.,Finding of No Significant Impact or Record of Decision).
❑ Include information on any mitigating factors from the Environmental Assessment that impact the design and/or
construction of the subject sewer.
O. Certificate of Public Convenience and Necessity(All Application Packages for Privately-Owned Public Utilities):
❑ Per 15A NCAC 02T.0115(a)(1)provide the Certificate of Public Convenience and Necessity from the North Carolina
Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by
the sewer extension,or
❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an
application for a franchise has been received and that the service area is contiguous to an existing franchised area or that
franchise approval is expected.
INSTRUCTIONS FOR FORM:ASEA 10-23&SUPPORTING DOCUMENTATION Page 3 of 4

P. Operational Agreements(Applications from HOA/POA and Developers for lots to be sold):
❑ Home/Property Owners'Associations
❑ Per 15A NCAC 02T.0115(c),submit the properly executed Operational Agreement(FORM:HOA).
❑ Per 15A NCAC 02T.0115(c),submit a copy of the Articles of Incorporation,Declarations and By-laws.
D Developers of lots to be sold
❑ Per 15A NCAC 02T.0115(b),submit the properly executed Operational Agreement(FORM:DEV).
THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO:
NCDEQ/DWR
WATER QUALITY SECTION
PERCS UNIT
By U.S.Postal Service: By Courier/Special Delivery:
1617 MAIL SERVICE CENTER 512 N.SALISBURY ST.SUITE 925
RALEIGH,NORTH CAROLINA 27699-1636 RALEIGH,NORTH CAROLINA 27604
TELEPHONE NUMBER: [phone]
INSTRUCTIONS FOR FORM:ASEA 10-23&SUPPORTING DOCUMENTATION Page 4 of 4

44-,2yo O
State of North Carolina
Department of Environmental Quality
Division of Water Resources
15A NCAC 02T.0300—ALTERNATIVE SEWER EXTENSION APPLICATION
Division of Water Resources ASEA 10-23&SUPPORTING DOCUMENTATION
Application Number: (to be completed by DWR)
I. APPLICANT INFORMATION:
1. Applicant's name: Brunswick County (company,municipality,HOA,utility,etc.)
2. Applicant type: ❑Individual 0 Corporation 0 General Partnership ❑Privately-Owned Public Utility
0 Federal ❑ State ❑Municipal ['County
3. Signature authority's name: William L.Pinnix,P.E. per 15A NCAC 02T.0106(b)
Title: Engineering Services Director
4. Applicant's mailing address: 75 Courthouse Drive,Bldg.I
City:Bolivia State: NC Zip:28422-
5. Applicant's contact information:
Phone number:(910)253L2408 Email Address: will►[e-mail]
II. PROJECT INFORMATION:
l. Project name:
Bland Tract Subdivision
2. Application/Project status: ❑Proposed(New Permit) ® Existing Permit/Project
If a modification,provide the existing permit number:WQ00 44949 and issued date: 12-19-2023
If new construction but part of a master plan,provide the existing permit number:WQ00
3. County where project is located: Brunswick
4. Approximate Coordinates(Decimal Degrees):Latitude: 33..88450 Longitude:- '78.5482
III. CONSULTANT INFORMATION:
1. Professional Engineer: Joseph K. Bland, P.E.
License Number: 41620
Firm: Norris&Bland Consulting Engineers P.C.
Mailing address: 1429 Ash-Little River Rd.NW
City: Ash State: NC Zip: 28420
Phone number:010)287-5900 Email Address: [e-mail]
IV. WASTEWATER TREATMENT FACILITY(WWTF)INFORMATION:
1. Facility Name: Sea Trail VWVFT Permit Number: WQ0012748
Owner Name: Brunswick County
V. RECEIVING DOWNSTREAM SEWER INFORMATION:
1. Permit Number(s): WQ0030061 Mod.
System Wide Collection System Permit Number(s): WQCS00284
Owner Name(s): Brunswick County
FORM:ASEA 10-23 Page 1 of 5
1

VI. GENERAL REQUIREMENTS
1. If the Applicant is a Privately-Owned Public Utility,has a Certificate of Public Convenience and Necessity been submitted?
❑Yes ❑No [N/A
2. If the Applicant is a Developer of lots to be sold,has a Developer's Operational Agreement(FORM: DEV)been submitted?
❑Yes [No L NlA
3. If the Applicant is a Home/Property Owners'Association,has an Operational Agreement(FORM: HOA)been submitted?
❑Yes No j N/A
4. Origin of wastewater: (check all that apply):
VI Residential Owned ❑ Retail(stores,centers,malls) [' Car Wash
❑ Residential Leased ❑ Retail with food preparation/service ❑ Hotel and/or Motels
❑ School/preschool/day care ❑ Medical/dental/veterinary facilities ❑ Swimming Pool/Clubhouse
❑ Food and drink facilities ❑ Church ❑ Swimming Pool/Filter Backwash
❑ Businesses/offices/factories ❑Nursing Home ❑ Other(Explain in Attachment)
5. Is/was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes [ "No
If yes,submit the appropriate final environmental document(FONSI,ROD,etc.)
6. Nature of wastewater: 100 %Domestic/Commercial %Other waste—specify:
%Industrial (See I5A NCAC 02T.0103(20))
7. Wastewater generated by project:°'290GPD(per 15A NCAC 02T.0114 and G.S. 143-215.1)
Has a flow reduction been approved under I5A NCAC 02T.01 14(f)? [ Yes ❑No
If yes,provide a copy of approval
8. Summarize wastewater generated by project:
Establishment Type Daily Design Flow" No.of Units Flow
3 Bedroom Residence 210 gal/ day 49 10,290 GPD
gal/ GPD
gal/ GPD
gal/ GPD
gal/ GPD
gal/ GPD
Total 10,290 GPD
a See 15A NCAC 02T.0I 14(b). (d), (e)(I)and (e)(2) for caveats to wastewater design flow rates (i.e.,minimum flow per
dwelling;proposed unknown non-residential development uses;public access facilities located near high public use areas;
and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined
in G.S.42A-4).
b Per 15A NCAC 02T.0114(c),design flow rates for establishments not identified below shall be determined using available
flow data,water using fixtures,occupancy or operation patterns,and other measured data.
FORM:ASEA 10-23 Page 2 of 5

VII. PRESSURE SEWER DESIGN CRITERIA— 15A NCAC 02T.0305:
1. Number of simplex pump stations(STEP tanks/effluent pumps,vacuum pits,etc.)provided: 49
2. What is the nearest 100-year flood elevation to the facility? 12 feet mean sea level.
Is any of the proposed project located within the 100-year flood plain?❑ Yes [ No
3. If Yes,are the following items provided per 15A NCAC 02T.0305(e):
Water-tight seals on all station hatches and manholes;and
Control panels vents extend two feet above the100-year flood plain elevation? ❑ Yes ❑No [ 'N/A
If No,what measures are being taken to protect them against flooding?
4. Volume of storage in wet well above pump on elevation: 360 Gallons(include calculations)
5. llow power reliability will be provided in accordance with 15A NCAC 02T.0305(h)(D):
[' Wet well storage provides 24 hours worth of wastewater storage;or
❑ Wet well storage provides wastewater storage based on power reliability and response times
(See"Policy for Meeting Reliability Requirements")
> Provide 3 years of power history elate in the area.
> Provide response time to replace a failed pump. This would include travel time,time to replace pump,etc.
> Wet well storage would be based on whichever is greater.
All other pump stations meet the reliability requirements of 15A NCAC 02T.0305(h)(1): 'Yes ❑No ❑N/A
6. Summarize simplex pump station design elements:
Design Element Plan Sheet Specification
Reference Reference
Emergency Contact Placard or Sticker C11 TS 021.01
Screened Wet Well Vent C11 TS 021.01
Restricted Access Details C11 TS 021.01
Control Panel C11 TS 021.01
High Water Alarms(Audible&Visual) C11 TS 021.01
Valves(Check,Gate,etc) C11 TS 021.01
Air Relief Valves C11 TS 021.01
7. Summarize the pipe length by diameter to be permitted. Lines from a building to the septic or pump tank should be excluded.
(provide attachments if necessary)
Zone From Node To Node Diameter(in) Length(feet) # Pumps in Zone Pump Model
111 S ecified for Zone
tbd 2 1356 34 OGP2022L
tbd 3 535 15 OGP2022L
8. Air release valve station locations per 15A NCAC 02T.0305(i)(provide attachments if necessary)
Air Release Valve# Station Plan Sheet Reference
FORM: ASEA 10-23 Page 3 of 5

VIII. SETBACKS&SEPARATIONS—(02B.0200 & 15A NCAC 02T.0305(f)):
1. Does the project comply with all separations found in 15A NCAC 02T.0305(f)&(2) Q'Yes ❑No
➢ 15A NCAC 02T.0305(f)contains minimum separations that shall be provided for sewer systems:
Setback Parameter* Separation Required
Storm sewers and other utilities not listed below(vertical) 24 inches
Water mains(vertical-water over sewer including in benched trenches) 18 inches
Water mains(horizontal) 10 feet
Reclaimed water lines(vertical-reclaimed over sewer) 18 inches
Reclaimed water lines(horizontal-reclaimed over sewer) 2 feet
**Any private or public water supply source, including any wells,WS-I waters of Class I or
Class II impounded reservoirs used as a source of drinking water 100 feet
**Waters classified WS(except WS-I or WS-V),B,SA,ORW,HQW,or SB from normal
high water(or tide elevation)and wetlands(see item IX.2) 50 feet
**Any other stream, lake, impoundment,or ground water lowering and surface drainage
ditches 10 feet
Any building foundation 5 feet
Any basement 10 feet
Top slope of embankment or cuts of 2 feet or more vertical height 10 feet
Drainage systems and interceptor drains 5 feet
Any swimming pools 10 feet
Final earth grade(vertical) 36 inches
➢ 15A NCAC 02T.0305(g)contains alternatives where separations in 02T.0305(f)cannot be achieved.
➢ **Stream classifications can be identified using the Division's NC Surface Water Classifications webpage
➢ If noncompliance with 02T.0305(f)or(g).see Section IX of this application
2. Does the project comply with separation requirements for wetlands?(50 feet of separation) ['Yes ❑No ❑N/A
➢ See the Division's draft separation requirements for situations where separation cannot be meet
➢ No variance is required if the alternative design criteria specified is utilized in design and construction
➢ As built documents should reference the location of areas effected
3. Does the project comply with setbacks found in the river basin rules per 15A NCAC 02B .0200? ❑Yes ❑No [1/1/A
D. This would include Trout Buffered Streams per 15A NCAC 2B.0202
4. Does the project require coverage/authorization under a 404 Nationwide or ❑Yes [yNo
individual permits or 401 Water Quality Certifications?
➢ Information can be obtained from the 401 &Buffer Permitting Branch
5. Does project comply with 15A NCAC 02T.0105(c)(6)(additional permits/certifications)? 'Yes ❑No
Per 15A NCAC 02T.0105(c)(6),directly related environmental permits or certification applications are being prepared, have
been applied for,or have been obtained. Issuance of this permit is contingent on issuance of dependent permits(erosion and
sedimentation control plans,stormwater management plans,etc.).
6. Does this project include any sewer collection lines that are deemed"high-priority?"
Per I 5A NCAC 02T.0402,"high-priority sewer" means"any aerial sewer, sewer contacting surface waters, siphon,or sewer
positioned parallel to streambanks that is subject to erosion that undermines or deteriorates the sewer.
❑Yes ['No
➢ If yes,include an attachment with details for each line,including type(aerial line,size,material,and location).
High priority lines shall be inspected by the permittee or its representative at least once every six-months and inspections
documented per 15A NCAC 02T.0403(a)(5)or the permitee's individual System-Wide Collection permit.
FORM:ASEA 10-23 Page 4 of 5

IX. CERTIFICATIONS:
1. Does the submitted system comply with 15A NCAC 02T,the Minimum Design Criteria for the Permitting of Pump Stations
and Force Mains(latest version).and the Gravity Sewer Minimum Design Criteria(latest version)as applicable?
El Yes ❑No
If No,complete and submit the Variance/Alternative Design Request application(VADC 10-14)and supporting documents for
review. Approval of the request is required prior to submittal of the Fast Track Application and supporting documents.
2. Professional Engineer's Certification:
1 Joseph K. Bland, P.E. attest that this application for
(Professional Engineer's name from Application Item III.1.)
Bland Tract Subdivision
(Facility name from Application Item II.1.)
has been reviewed by me and is accurate, complete and consistent with the information supplied in the plans, specifications,
engineering calculations,and all other supporting documentation to the best of my knowledge. I further attest that to the best
of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as
well as all applicable regulations and statutes. Although other professionals may have developed certain portions of this
submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and
have judged it to be consistent with the proposed design.
NOTE — In accordance with General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false
statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may
include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation.
North Carolina Professional Engineer's seal,signature,and date: Q. FEr
�
.,•.
; 1" S
, 041620
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K.
3. Applicant's Certification per I5A NCAC 02T.0106(b):
William L.Pinnix,P.E. Director of Engineering attest that this application for
(Signature Authority's name&title from Application Item 1.3.)
Bland Tract Subdivision
(Facility name from Application Item I1.1.)
has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of
wastewater from this non-discharge system to surface waters or the land will result in an immediate enforcement action that
may include civil penalties,injunctive relief,and/or criminal prosecution. I will make no claim against the Division of Water
Resources should a condition of this permit be violated. I also understand that if all required parts of this application package
are not completed and that if all required supporting information and attachments are not included,this application package
will be returned to me as incomplete. As the permittee for the pressure sewer system,I understand I will be required to
own,maintain,and operate all individual pump stations.
NOTE — In accordance with General Statutes 143-215.6A and 143-215.6E any person who knowingly makes any false
statement, rep resentation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may
include a fine of to exceed$10,000 as well as civil penalties up to$25,000 per violation.
Signature: - Date: ' ZS 71J2Y
(3. C. E . �ve5 n
FORM: ASEA 10-23 Pave 5 of 5
1

,
State of North Carolina
Department of Environmental Quality
Division of Water Resources
C3ivtslerst of esourc Flow Tracking for Sewer Extension Applications
(FTSE 10-23)
Entity Requesting Allocation: Brunswick County
Project Name for which flow is being requested: Bland Tract Subdivision
More than one FTSE may be required for a single project if the owner of the WWTP is not responsible for all pump
stations along the route of the proposed wastewater flow.
I. Complete this section only if you are the owner of the wastewater treatment plant.
a. WWTP Facility Name: Sea Trail WWTF
b. WWTP Facility Permit#: WQ0012748
All flows are in MGD
c. WWTP facility's permitted flow 0.300
d. Estimated obligated flow not yet tributary to the WWTP 0.814
e. WWTP facility's actual avg. flow 0.155
f. Total flow for this specific request 0.01029
g. Total actual and obligated flows to the facility 0.98
h. Percent of permitted flow used 326%
II. Complete this section for each pump station you are responsible for along the route of this proposed
wastewater flow.
List pump stations located between the project connection point and the WWTP:
(A) (B) (C) (D)=(B+C) (E)=(A-D)
Design Approx. Obligated, Total
Pump Pump Average Current Not Yet Current Flow
Station Station Firm Daily Flow** Avg. Daily Tributary Plus
(Name or Permit Capacity, * (Firm/pf), Flow, Daily Flow, Obligated Available
Number) No. MGD MGD MGD MGD Flow Capacity***
OakRidge.WQ0030061 0.11520 0.0461 0.0031 0.0140 0.017 0.0291
* The Firm Capacity(design flow)of any pump station is defined as the maximum pumped flow that can be
achieved with the largest pump taken out of service.
**Design Average Daily Flow is the firm capacity of the pump station divided by a peaking factor(pl)not
less than 2.5,per Section 2.02(A)(4)(c)of the Minimum Design Criteria.
***A Planning Assessment Addendum shall be attached for each pump station located between the
project connection point and the WWTP where the Available Capacity is<0.
Downstream Facility Name (Sewer): Oak Ridge Plantation Sewer
Downstream Permit Number: WQ0030061MOD
Page 1 of 8
FTSF 1 0-71

III. Certification Statement:
I William L. Pinnix, P.E., certify to the best of my knowledge that the addition of
Engr Services Director
the volume of wastewater to be permitted in this project has been evaluated along the route to the receiving
wastewater treatment facility and that the flow from this project is not anticipated to cause any capacity
related sanitary sewer overflows or overburden any downstream pump station en route to the receiving
treatment plant under normal circumstances, given the implementation of the planned improvements
identified in the planning assessment where applicable. This analysis has been performed in accordance
with local established policies and procedures using the best available data. This certification applies to
those items listed above in Sections I and II plus all attached planning assessment addendums for which I
am the responsible party. Signature of this form certifies that the receiving collection system or treatment
works has adequate capacity to transport and treat the proposed new wastewater.
. 7:-) a
• \ o CZo2
igning Official Signature ate
(6 •
Title of Signing Off i 1
Page 2 of 8
FTS F 10-2

SEWER NARRATIVE
BLAND TRACT SUBDIVISION
WQ0044949 Modification
Beach Drive SW (SR179B) Calabash, NC
For
RS Parker Development, LLC
1838 Eastchester Dr. Suite 108 High Point NC 27265
Ronnel S. Parker Jr. Manager
843-241-0018 / ronnie(c�rsparkerhomes.com
0
'Ss i 4l
z "ADA E
E N G�-0 •
OSEPN�;,`•
Prepared by:
NORRIS & BLAND CONSULTING ENGINEERS, P.C.
1429 Ash-Little River Road
Ash, North Carolina 28420
[phone]/[e-mail]
License# C-5102
N&B Project No. 24020

NARRATIVE
SEWER SYSTEM:
The proposed modification will remove 6 lots from the previously approved residential
subdivision.
This project is a proposed residential subdivision that will serve 49 three-bedroom homes
with the extension of approximately 1,356 linear feet of 2-inch pressure sewer, 535 linear
feet of 3-inch pressure sewer.
The total flow being requested is 10,290 GPD.All discharge is to an existing sewer system
located on Oak Ridge Plantation Drive in Oak Ridge Plantation.
The sewer system will be owned and maintained by Brunswick County Public Utilities.

ROY COOPER
Governor
j..
MICHAEL S. REGAN
Secretary
Water Resources LINDA CULPEPPER
ENV IRONM EN i AL QUALITY
Interim Director
May 23, 2018
Ann B. Hardy,County Manager
Brunswick County
P.O. Box 249
Bolivia, NC 28422
Subject: Adjusted Daily Sewage Flow Rate Approval
Brunswick County(WQCS00284)
Dear Ms. Hardy
On February 16,2018,the Division of Water Resources(Division) initiated a review of the existing
Brunswick County flow reductions to develop a comprehensive flow reduction that would apply to all
permitted but not yet tributary residential connections and all future residential connections within the
Brunswick County service area. In accordance with 15A NCAC 02T.0114(f)(2),the Division has evaluated
the existing flow reductions as granted to various portions of Brunswick County,and based on input
from the Wilmington Regional Office as well as historical data for the countyand the Division of Water
g g
Infrastructure (DWI)guidance,the Division hereby approves for use by Brunswick County an adjusted
daily sewage design flow rate with the following conditions:
• The flow reduction is applicable to residential single family dwellings only.
• The minimum flow for 1 and 2 bedroom dwellings shall be 140 gallons per day.
• Each additional bedroom above two bedrooms shall increase the volume by 70 gallons per day
per bedroom (e.g.three bedroom homes shall utilize 210 gallons per day).
• This flow reduction shall not apply to sewer extension applications and/or permits for any other
public or private organizations whose wastewater flows are or might become tributary to
Brunswick County collection system(WQCS00284).
o The flow reduction may be applied to sewer extension applications and/or permits
where the permitted development shall be transferred to Brunswick County upon
completion.
• This flow reduction is only applicable for developments with flows tributary to the current
existing wastewater treatment facilities, and shall supersede any previous flow reductions
granted to developments tributary to the following treatment plants:
o Carolina Shores WWTP(NC0044873)
o Northeast Brunswick Regional WWTP(NC0086819)
o Shallotte WWTF(WQ000798)
o Ocean Isle Beach WWTF(WQ0006085)
'- > Nothing Compares=t..,
State of North Carolina I Environmental Quality I Water Resources
1617 Mail Service Center I Raleigh,North Carolina 27699-1617
919-807-6300

Brunswick County
WQCS00284
o Sea Trail WWTF(WQ0012748)
o West Brunswick Regional WRF(WQ0023693)
• Per 15A NCAC 02T.0114(e)(2),this flow reduction shall not apply to residential property on
barrier islands and similar communities located south or east of the Atlantic Intracoastal
Waterway used as a vacation rental as defined in G.S.42A-4.Such residences shall use 120
gallons per day per habitable room.
• Previous flow reductions as listed in the March 18, 2004 flow reduction approval for 904
Georgetown (185 GPD per 3-bedroom unit)and Bald Head Island (305 GPD per unit)shall
remain in place,as they do not connect to Brunswick County's collection system.
• This flow reduction must be reevaluated and approved by the Division prior to application to
any future Brunswick County treatment facilities.
Future sewer extension applications should be made using the flow reduction amount stated above. All
other aspects of the permitting process remain unchanged, and all applications must comply with the
statues, rules, regulations and minimum design criteria as certified by the owner and engineer.
Regardless of the adjusted design daily wastewater flow rate,at no time shall the wastewater flows
exceed the effluent limits as defined in the permit for the treatment facility or exceed the capacity of
the sewers downstream of any new sewer extension or service connection(s).
The grantingof this flow reduction does not prohibit the Division from reopening, revoking, reissuing
and/or modifying the flow reduction as allowed by the laws, rules,and regulations contained in 15A
NCAC 02T, NCGS 143-215.1,or as needed to address changes in State and/or Federal regulations with
respect to wastewater collection systems, protection of surface waters and/or wastewater treatment.
If you have any questions,please contact Christyn Fertenbaugh, P.E.,at(919)807-6312,or via email at
[e-mail].
Sincerely,
^
for Linda Culpepper
Interim Director, Division of Water Resources
by Deborah Gore,Supervisor
Pretreatment, Emergency Response and Collection Systems Branch
Cc: William Pinnix, P.E., Brunswick County([e-mail])
John Nichols, P.E., Brunswick County([e-mail])
Wilmington Regional Office, Water Quality Regional Operations
Central Files- Brunswick County Collection System (WQCS00284)
Central Files—NC0044873, NC0086819,WQ0000798,WQ0006085,WQ0012748,WQ0023693
PERCS(electronic copy)
Page 2 of 2

1
Density Soil 115 lb/cf Project:Bland Tract Subdivision
Density Concrete 150 lb/cf NT#22129
Well diameter 3.5 ft Date:
Well depth 7.0 ft
Well Volume=7.0 x n x 3.52 = 67.31 cf ``'� r"',
Concrete Base Height 1.0 ft 4,14<-57.%Concrete Lip Height 0.5 ft
Concrete Base Diameter 5.5 ft a/ AL ,,
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Base Volume=1.0 x i x 2.752= 23.75 cf �4% �520
4
Lip Volume=0.5 x rrx(2.752—1.752)= 7.07 cf �i i��P ��0.•
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Total Base Volume 30.81 cf `''!,SCPH K' ,00
Weight of Concrete 4621.69 lb ���"�"`"����t,
Volume of Displaced Soil 98.13 cf
Soil Volume=Base Vol.+Well Vol.
Volume of Soil above Base Lip 77.72 cf
Soil Lip Volume=5.5 x n x(2.752—1.752)
Weight of Soil above Base Lip 8937.23 lb
Bouyant Force of Soil Displaced 11284.38 lb
Bouyant Force=Vol. Soil Displaced x Soil Density
Total Weight of Components 13558.91 lb
Safety Factor 1.20
Stability OK!
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11161/4,
• SEP 09, 2024
BARNES®
PRESSURE SEWER
POWERED BY RAJA-JR
BEACH DRIVE , TOWN OF CALABASH ,
BRUNSWICK COUNTY , NC
DESIGN ANALYSIS
PREPARED FOR: Tommy Scheetz, P E, Norris & Tunstall Consulting Engineers P.0
PREPARED BY: Buddhi Amarasena, Crane Pumps and Systems
BARNES CRANE
PUMPS&SYSTEMS

Summary
Crane Pumps & Systems is pleased to provide the following preliminary design analysis which
examines the use of a low pressure sewer system utilizing the Barnes Razor Grinder Pump for the
Beach Drive,Town of Calabash, Brunswick County NC project. The process includes a mass flow
calculation and system performance evaluation based on using pressure sewer force mains. The
low pressure sewer approach provides not only a technical solution, but also an economic
advantage to be realized with low up front and O&M Costs. The hydraulic analysis incorporates
force main and pumping system details (including tributary grinder pump station inputs), head
loss calculations based on respective force main size, length and system elevations, and pump
performance curves for each pump station.
Analysis Description
Using the maps and project data provided by Norris &Tunstall along with information obtained
from Google Earth, we ran the enclosed preliminary pressure sewer piping analysis. This was
analyzed by utilizing the Rational Method model as recommended by the EPA Manual 625/1-
91/024 in conjunction with the KY Pipe hydraulic modeling software. In this way we are able to
model using both theoretical data as well as actual conditions. Computations are based on the
Hazen-Williams formula for friction loss, using calculations of cross-sectional area and flow rate
to determine the capacity of the existing force main while checking to ensure scouring velocity
of approximately 2.0 FPS or higher.A C factor of 120, PVC SDR-21 pipe,and an average daily flow
per unit of 210 GPD are also used.
The models were created using assumptions that only residential units would be connected to
the Beach Drive,Town of Calabash, Brunswick County NC portion of the system,and that it would
be terminating into a manhole in the west most corner of the system.
This pressure sewer system accounts for 49 simplex stations, and pipe routing was laid according
to the sewer profile provided by Norris &Tunstall.
Valve Recommendations
Good engineering practice suggests the installation of cleanouts / flushing connections with
associated shutoff valves in pressure sewer systems. The flushing locations are essential for
servicing sewer mains and can be used to isolate segments of a pressure sewer network for
servicing. The connections serve as locations for high pressure sewer jetting or flushing activities.
There are three primary applications for flushing connections in low pressure sewer systems;
located at the end of each main, at pipe intersections, and in-line locations. Equipment
capabilities for sewer jetting or cleaning equipment available to the municipality should also be
considered.
Cleanout locations are routinely installed in the same valve pit as automatic air release or vacuum
release valves. Representative drawings are available upon request.
Terminal Cleanout Locations:
Located at the terminal end of each pipe segment.
Inline Cleanout Locations:
September 4, 2024

Located in 800 to 1,200 foot intervals. Interval location also dependent upon type of
service equipment available to complete the flushing process.
Junction Cleanout Locations:
Located at intersections in pipe, at changes in direction in pipe and at changes in pipe
diameter.
We also recommend installation of a Crane Stainless Steel Curb Stop/Check Valve assembly in
the discharge line between the grinder pump station and the force main. It is normally acceptable
to have the Curb Stop/Check Valve assembly installed near other utility shut off valves for
convenience of access,though they may be installed closer to the station.
Rational Method Formula
There are various equations,charts and formulas that exist when trying to determine design flow
in a low pressure sewer system. In addition, local departments of environmental regulations may
offer site specific guidelines when determining design flow. Crane utilizes the Rational Method
Formula, which the EPA recognizes "has almost exclusively become the accepted method of
practice." (EPA Manual 625/1-91/024) This method attempts to predict average flow produced
by the system throughout the day,taking into account peak flow. This flow is directly related to
the number of homes connected to the system. The flow is not dependent on the output from
any pump being constant or the same as others,and it works with all makes and models of grinder
pumps. It also reflects a snapshot of the system at a given moment—not a best case scenario.
The baseline formula of the Rational Method is—
Q=AN+B
• Q= Predicted flow derived from input data
• A=A coefficient that adjusts based on average daily flow
o EPA National Average is 200 GPD/EDU
o Divide GPD by 400 to determine A value—will typically be .5
• N = Number of Equivalent Domestic Units (EDU) or lots
• B = Minimum flow one pump will produce at maximum static head with no friction loss
Utilizing the Rational Method on this system provides the following flow—
Design Scenario
A= .525 (210 GPD/400)
N = 49 (49 EDUs)
B= 28 GPM (pump curve included below)
Q= 53.735 GPM System Flow
September 4, 2024 2

Pipe Charts
Utilizing the above Rational Method formula on the individual segments of the system, we were
able to size the pipe to reach desired scouring velocity of 2.0 FPS while not exceeding 5.0 FPS.
The below charts illustrate this by highlighting the number of EDUs required to reach the target
velocities given the defined system parameters.
TABLE 1
PVC SDR 21
(IPS) (200 PSI)
GPD= 210 A= 0.525 B= 28
NOMINAL NOMINAL
PIPE Effective PIPE Volume
GPM EDU's per 100
SIZE Diameter @ SIZE @ Ft.
(inches) (Inches) 2 FPS (inches) 2 FPS (Gallons)
1.00 1.1814 7 1.00 1 5.69
1.25 1.4925 11 1.25 1 9.09
1.50 1.7092 14 1.50 1 11.92
2.00 2.1354 22 2.00 1 18.60
2.50 2.5846 33 2.50 9 27.25
3.00 3.1460 48 3.00 39 40.38
4.00 4.0463 80 4.00 99 66.80
TABLE 1
PVC SDR 21
(IPS) (200 PSI)
GPD 210 A = 0.525 B= 28
NOMINAL NOMINAL
PIPE Effective PIPE Volume
GPM EDU's per 100
SIZE Diameter @ SIZE @ Ft.
(inches) (Inches) 5 FPS (inches) 5 FPS (Gallons)
1.00 1.1814 17 1.00 1 5.69
1.25 1.4925 27 1.25 1 9.09
1.50 1.7092 36 1.50 15 11.92
2.00 2.1354 56 2.00 53 18.60
2.50 2.5846 82 2.50 102 27.25
3.00 3.1460 121 3.00 177 40.38
4.00 4.0463 200 4.00 328 66.80
September 4, 2024

Conclusion
The design presented suggests that the system is optimally designed for the scenario detailed in
this report.This system will also benefit from several advantages of low pressure sewer systems,
including lower up-front costs, no inflow & infiltration, little environmental impacts and quicker
project implementation time.
Thank you for the opportunity to review this project. Please feel free to contact me if you have
any questions or require additional information.
Regards,
Buddhi Amarasena
Pressure Sewer Specialist
Crane Pumps &Systems
September 4, 2024 4

Series ZOGP BAR N Es®
Performance Curve
2HP, 3450RPM, 60Hz, High-Flow www.cranepumps.com
Submersible Grinder Pumps
TOTAL HEAD
inches
METERS FEET (mm)
i
60
200
175 '
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Testing is performed with water, specific gravity 1.0 @ 68°F @ (20°C), other fluids may vary performance
11
SECTION
PAGE 22 CRAN E PUMPS & SYSTEMS
DATE 8/20 ®1
A Crane Co.Company USA: [phone] • Canada: [phone] • International: [phone]

BAR N Es
PRESSURE SEWER
POWERED BY RAZOR
MATERIAL BREAKDOWN
Item Description Qty
1-1/2" SDR 21 PVC Pipe for Service Laterals 4,900
1-1/4" Stainless Steel Curb Stop/Check Valve 49
2" SDR 21 PVC Pipe 1,356
3" SDR 21 PVC Pipe 535
Simplex Grinder Pump Stations 49
BARNES CRANE,
PUMPS&SYSTEMS

BEACH DRIVE , TOWN OF
CALABASH , BRUNSWICK
COUNTY , NC DESIGN
SCENARIO PROBABILITY
METHOD
**this sample is to satisfy the Probability method
approach of X number of pumps operating in the
system, per DEQ requirements.
**Crane does not prescribe to this method, but
rather uses the Rational Method for hydraulic
modeling of centrifugal pumps, as recommended
by EPA.
** The Probability Method is not designed to be
used with centrifugal pumps, and only accounts
for a consistent 11 GPM per pump, not accounting
for a pump curve.

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33.9 ' 148.7 151.5
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SUMMARY OF ORIGINAL DATA
************************************************
U NITS SPECIFIED
FLOWRATE = gallons/minute
HEAD (HGL) = feet
PRESSURE = psig
P IPELINE DATA
STATUS CODE: XX -CLOSED PIPE CV -CHECK VALVE
1 PIPE NODE NAMES LENGTH DIAMETER ROUGHNESS MINOR
NAME #1 #2 (ft) (in) COEFF. LOSS COEFF.
P-i J-1 J-9 28.65 2.15 120.0000 0.00
P-2 J-3 J-5 33.11 2.15 120.0000 0.00
P-3 J-2 J-8 268.53 2.15 120.0000 0.00
P-4 J-7 J-10 331.38 3.17 120.0000 0.00
P-5 J-5 J-2 169.37 2.15 120.0000 0.00
P-6 0-Pump-1 J-5 112.38 1.82 120.0000 0.00
P-B O-Pump-2 J-7 73.31 1.82 120.0000 0.00
P-9 J-6 J-7 368.98 2.15 120.0000 0.00
P-10 J-8 J-6 396.31 2.15 120.0000 0.00
P-il O-Pump-4 J-9 114.99 1.82 120.0000 0.00
P-12 J-9 J-2 99.83 2.15 120.0000 0.00
P-13 J-10 R-1 201.36 3.17 120.0000 0.00
P-14 O-Pump-5 J-10 100.05 1.82 120.0000 0.00
P-15 O-Pump-3 J-8 107.74 1.82 120.0000 0.00
P-16 O-Pump-6 J-6 95.89 1.82 120.0000 0.00
N ODE DATA
NODE NODE EXTERNAL JUNCTION EXTERNAL
NAME TITLE DEMAND ELEVATION GRADE
(gpm) (ft) (ft)
J-1 0.00 22.00
J-2 0.00 23.00
J-3 0.00 20.00
J-5 0.00 20.00
J-6 0.00 19.00
J-7 0.00 19.00
J-8 0.00 17.00
J-9 0.00 22.00
J-10 0.00 23.00
O-Pump-2 ---- 18.00 13.00
R-1 ---- 26.00 21.00
0-Pump-1 ---- 20.00 15.00
O-Pump-3 ---- 22.00 17.00
O-Pump-4 ---- 24.00 19.00
O-Pump-5 ---- 23.00 18.00
O-Pump-6 ---- 21.00 16.00

PIPELINE RESULTS
STATUS CODE: XX -CLOSED PIPE CV -CHECK VALVE
PIPE NODE NUMBERS FLOWRATE HEAD MINOR LINE HL+ML/ HL/
NAME #1 #2 LOSS LOSS VELO. 1000 1000
gpm ft ft ft/s ft/f ft/f
P-1 5-1 J-9 0.00 0.00 0.00 0.00 0.00 0.00
P-2 J-3 J-5 0.00 0.00 0.00 0.00 0.00 0.00
P-3 5-2 5-8 45.21 11.08 0.00 4.00 41.27 41.27
P-4 J-7 J-10 130.50 14.76 0.00 5.32 44.54 44.54
P-5 5-5 5-2 22.02 1.84 0.00 1.95 10.89 10.89
P-6 0-Pump-1 J-5 22.02 2.79 0.00 2.73 24.80 24.80
P-8 O-Pump-2 J-7 29.33 3.09 0.00 3.64 42.16 42.16
P-9 J-6 5-7 101.17 67.68 0.00 8.95 183.43 183.43
P-10 J-8 5-6 72.57 39.29 0.00 6.42 99.15 99.15
P-11 O-Pump-4 5-9 23.19 3.14 0.00 2.88 27.28 27.28
P-12 J-9 5-2 23.19 1.20 0.00 2.05 11.98 11.98
P-13 5-10 R-1 159.97 13.08 0.00 6.52 64.94 64.94
P-14 0-Pump-5 5-10 29.47 4.26 0.00 3.65 42.53 42.53
P-15 0-Pump-3 5-8 27.36 3.99 0.00 3.39 37.07 37.07
P-16 O-Pump-6 5-6 28.60 3.86 0.00 3.55 40.22 40.22
NODE RESULTS
NODE NODE EXTERNAL HYDRAULIC NODE PRESSURE NODE
NAME TITLE DEMAND GRADE ELEVATION HEAD PRESSURE
gpm ft ft ft psi
J-1 0.00 168.09 22.00 146.09 63.31
5-2 0.00 166.90 23.00 143.90 62.35
5-3 0.00 168.74 20.00 148.74 64.45
5-5 0.00 168.74 20.00 148.74 64.45
J-6 0.00 116.52 19.00 97.52 42.26
5-7 0.00 48.84 19.00 29.84 12.93
5-8 0.00 155.81 17.00 138.81 60.15
5-9 0.00 168.09 22.00 146.09 63.31
5-10 0.00 34.08 23.00 11.08 4.80
O-Pump-2 ---- 51.93 18.00 33.93 14.70
R-1 ---- 21.00 26.00 -5.00 -2.17
0-Pump-1 ---- 171.53 20.00 151.53 65.66
O-Pump-3 ---- 159.81 22.00 137.81 59.72
O-Pump-4 ---- 171.23 24.00 147.23 63.80
O-Pump-5 ---- 38.33 23.00 15.33 6.64
O-Pump-6 ---- 120.38 21.00 99.38 43.06
1
I

i
MAXIMUM AND MINIMUM VALUES
PRESSURES
JUNCTION MAXIMUM JUNCTION MINIMUM
NUMBER PRESSURES NUMBER PRESSURES
psi psi
0-Pump-1 65.66 R-1 -2.17
J-3 64.45 J-10 4.80
J-5 64.45 O-Pump-5 6.64
0-Pump-4 63.80 J-7 12.93
J-1 63.31 O-Pump-2 14.70
VELOCITIES
PIPE MAXIMUM PIPE MINIMUM
NUMBER VELOCITY NUMBER VELOCITY
(ft/s) (ft/s)
P-9 B.95 P-5 1.95
P-13 6.52 P-12 2.05
P-10 6.42 P-6 2.73
P-4 5.32 P-11 2.88
P-3 4.00 P-15 3.39
H L + M L / 1 0 0 0
PIPE MAXIMUM PIPE MINIMUM
NUMBER HL+ML/1000 NUMBER HL+ML/1000
(ft/ft) (ft/ft)
P-9 183.43 P-5 10.89
P-10 99.15 P-12 11.98
P-13 64.94 P-6 24.80
P-4 44.54 P-11 27.28
P-14 42.53 P-15 37.07
H L / 1 0 0 0
PIPE MAXIMUM PIPE MINIMUM
NUMBER HL/1000 NUMBER HL/1000
(ft/ft) (ft/ft)
P-9 183.43 P-5 10.89
P-10 99.15 P-12 11.98
P-13 64.94 P-6 24.80
P-4 44.54 P-11 27.28
P-14 42.53 P-15 37.07
***** HYDRAULIC ANALYSIS COMPLETED *****

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AN PRESSURE SYSTEM S
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PUMPS&SYSTEMS
•
Pre-Approval Submittal Overview of Equipment
For
Barnes TM Grinder Pump Stations
Project: County of Brunswick, North Carolina
Public Utilities Administration
Utilities Operation Center
Attn: Grinder Pump Station Packages
250 Grey Water Road NE
Supply, NC 28462
PH: 910-253-2681
Representative: Pumps, Parts, and Service, Inc.
9325 Forsyth Park Drive
Charlotte, NC 28273
PH: 704-588-6250
FX: 704-588-6258
Attn: Scott Dellinger
Prepared by: Crane Pumps & Systems, Inc.
Attn: Scott Krites, P.S. Applications
PH: 937-773-2772 ext 3044
;iu id St,e:t So USA :a:; ,`k gc;;' pc,•,rr r937 r?, , ;7 r,y v;n1v. _n.r•por.,e S.t67

County of Brunswick, NC
Technical Specifications
for
Grinder Pump Station Packages
REVIEWED
By Scott Krites at 10:32 am, Sep 01, 2010

Tank
YES Tank shall be constructed of High Density Polyethylene or Fiberglass Polyester Resin to withstand
normal exposal to 150 percent of the maximum external soil and hydrostatic pressure.
YES Tank capacity shall have reserve storage of 360 gallons above the pump on level.
YES Tank base shall contain a sufficient collar to allow for the required anti-floatation ballast. This may be
constructed so that the collar can be easily installed during installation.
YES 'rank top shall contain an aluminum hatch with access door to allow for inspection and maintenance,also
the ability to lock top with a standard padlock for safety.
YES Tank internal P
discharge piping in shall include Shut-off Valve,Check Valve and 1 1/4"discharge pipe.
YES Tank shall include a stainless steel 4/way float bracket to hang 3 floats and pump power cord and a 2"
NPT female electrical discharge coupling located at the top side of tank.
Control Panel
YES The control panel shall be a NEMA watertight enclosure with a hinged lockable cover.
YES The panel shall have two 15 amp single pole breakers for separate control and alarm circuits. One two
pole breaker sized to pump full load amps for each pump.
YES Panel to have a Visual Alarm mounted to the top of panel, wired to stay on until wet well drops below
high level float setting. An audio alarm externally mounted with a push-to-silence button.
YES Motor starter shall be designed for continuous operation and equipped with thermal overloads sized for
normal current load range. SKRITES - OVERLOADS ARE CONTAINED WITHIN THE MOTOR ASSEMBLY FOR THE
BARNES MODELS OGP AND OGV SERIES GRINDERS
YES Control system design shall be equipped to operate from mini float level sensors.
YES Duplex Panel shall contain a manual emergency power transfer switch and generator receptacle. An
automatic programmable phone dialer to include alarm points for high level, power loss, and control
system failure.
Grinder Pump
YES The grinder pump shall be designed to be suitable for domestic wastewater service.
YES Pump motor shall not exceed 2 HP and operate at 230-240 volts l phase.
YES Grinder assembly shall be constructed of stainless steel material and capable of reducing all components
in normal domestic sewage.
YES Pump/core shall be provided with a mechanical shaft seal to prevent leakage between the motor and
pump.
REVIEWED
By Scott Krites at 10:33 am, Sep 01, 2010

Spare Parts
The manufacturer shall supply the following equipment as spare parts with the purchase of every
50 grinder pump station packages:
YES A) One complete replacement pump.
YES B) One motor starter with overload assembly. S KRITES - OVERLOAD IS PART OF THE PUMP MOTOR ASSEMBLY
MOTOR START CAN BE PROVIDED SEPERATELY
YES C) One set of replacement floats.
YES D) One set capacitors. S KRITES - CAPACITORS ARE INCLUDED AS PART OF THE MOTOR ASSEMBLY.
INDIVIDUAL CAPACITORS OR COMPLETE MOTOR ASSEMBLY CAN BE
PROVIDED FOR SPARE PARTS NEEDS.
Warranty
YES The manufacturer shall provide a 24-month warranty of all defects from the date of installation by the
County but not to exceed 30 months from the date of receipt of purchase.
S KRITES - STANDARD CRANE PUMPS & SYSTEMS, INC. 36 MONTH WARRANTY PROVIDED. SEE WARRANTY
PAGE PROVIDED WITHIN THIS SUBMITTAL FOR TERMS AND CONDITIONS.
Delivery
YES
The system shall be delivered to the County of Brunswick in first-class operating condition. Acceptance
of the system shall be subject to inspection and approval by County personnel.All freight shall be prepaid
and included in the unit price.
REVIEWED
By Scott Krites at 10:33 am, Sep 01, 2010

RAN
PUMPS & SYSTEMS
I
Date: 09/01/2010
Re: Flex Hose System Project References
8/4Y 1
Number
of
Stations/ Pump
Owner/Contact Enqineer/Contact Type Type Year Installed
'ems
City of Lookout Mountain,GA Consolidated Technologies, Inc. 432 SGV 1998-2002
1214 Lula Lake Rd. Chattanoga,TN UltraGrind
Lookout Mountain, GA 30750 Joseph Bishop
Brad Haven PH:423-267-7613
PH:706-820-1586
Swan Quarter Sanitary District MacConnell&Associates, P.C. 269 SGV 2002
fir+ PO Box 21 PO Box 3096 UltraGrind
Swan Quarter, NC 27885 Cary, NC 27513
i`' Jeffrey Stotesberry Gary MacConnell
PH:252-542-0901 PH: 919-467-1239
Regional Utilities, FL No Specifying Engineer 500 SGVF 2006-2010
4430 East U.S. HWY 98 UltraGrind
Santa Rosa Beach,FL 32459
Sylvia Daniel 850-231-9609
On-going orders
T ( 9 9 )
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ti
AM 11..•3 Sty?et ?.qua, Ohio. A535t USA • .531. .5 85.7 phone • 43.'; i.. 'Si 'a, • na».Vasshumps.CG❑
1

BASIN BALLAST REQUIREMENTS
63 LB. PER CUBIC FOOT OF VOLUME REQUIRED
SIZE BASIN VOLUME REQUIRED BALLAST REQUIRED BALLAST
Dia X Ht CU.FT. LBS. CU.FT.
24 x 48 12.57 791.8 5.5
24 x 60 15.71 989.7 7.0
24 x 72 18.85 1187.7 8.5
24 x 78 20.44 1287.9 9.1
24 x 84 22.00 1386.4 9.9
24 x 90 23.58 1485.8 10.6
24 x 96 25.16 1585.2 11.3
24 x 108 28.30 1783.2 12.7
24 x 120 31.45 1981.1 14.1
24 x 144 37.73 2377.0 17,0
30 x 48 19.64 1237.4 8.8
30 x 60 24.55 1546,5 11.0
30 x 72 29.45 1855.6 13.3
30 x 78 31.91 2010.6 14.4
30 x 84 34.40 2164.7 15.5
30 x 90 36.77 2316.4 16.5
30 x 96 39.28 2474.7 17.7
30 x 108 44.19 2783.8 20.0
30 x 120 49.09 3093.0 22.0
30 x 144 58.90 3711.2 25.7
36 x 48 28.30 1783.2 12.7
36 x 60 35.38 2228.E 15.9
36 x 72 42.45 2674.3 19.1
36 x 78 45.99 2897.5 20.7
36 x 84 49.52 3119.9 22.3
36 x 90 53.07 3343.1 23.8
36 x 96 56.61 3566.3 25.5
36 x 108 63.68 4011.9 28.7
36 x 120 70.75 4457.5 31.8
36 x 132 77.77 4899.7 35.0
36 x 144 85.00 5348.7 38.2
36 x 150 88.37 5567.7 39.8
42 x 48 38.49 2425.0 17.3
42 x 60 48.11 3030.6 21.6
42 x 72 57.73 3637.1 26.0
42 x 78 62.54 3940,3 28.1
42 x 84 67,35 4243.6 30.3
42 x 90 72.17 4546.8 32.5
42x 96 76.98 4850.0 34.6
42 x 108 86.59 5455.6 38.9
42 x 120 96.22 6062.1 43.3
42 x 144 115.48 7275.0 51.9
48 x 48 50.27 3167.1 22.6
48 x 60 62.81 3957.2 28.3
48 x 72 75.37 4748.1 33.9
48x78 81.65 5144.0 36.7
48 x 84 87.93 5539,9 39.5
48 x 90 94,21 5935.8 42.4
48 x 96 100.50 6331.E 45.2
48 x 108 113.06 7122.6 50.8
48 x 120 125.62 7914.3 56.5
48 x 144 164.12 10339.3 73.8
60 x 48 78.54 4948.6 35.3
60 x 60 98.19 6185.9 44.2
60 x 72 117.83 7423.3 53.0
60 x 78 127.64 8041.5 57.4
60 x 84 137.47 8660.6 620
60 x 90 147.28 9279.0 66.3
60 x 96 157.10 9897,1 70.6
60x 108 176.73 11134.5 79.5
60 x 120 196.37 12371.9 88.4
60 x 144 235.66 14846.6 106.0
72 x 162 381.75 24050.5 171.8
NOTES:
1)Gallons x.1337=cu.ft.
2)One cu.ft.ballast=140 lbs.
23

f
BARNES'
BARNEsoPRESSURE SYSTEMS
Limited 3 Year Warranty
Crane Pumps&Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for thirty-six (36) months after manufacture date, when installed and maintained in
accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights
which vary from state to state, In the event the product is covered by the Federal Consumer Product Warranties
Law(1)the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect,
and delivers the product and/or defective part(s)freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION,SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE.THERE SHALL BE
NO FURTHER LIABILITY, WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise, guarantees in the nature of performance specifications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
field performance.Any additional guarantees, in the nature of performance specifications must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between
the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by (a) improper installation, (b) improper voltage (c) lightning
(d)excessive sand or other abrasive material (e)scale or corrosion build-up due to excessive chemical content.Any
modification of the original equipment will also void the warranty, We will not be responsible for loss, damage or labor
cost due to interruption of service caused by defective parts. Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES,INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS,LOST INCOME,LABOR CHARGES,DELAYS IN PRODUCTION,IDLE PRODUCTION,WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL ANDIOR WORKMANSHIP AND\OR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person,whether by operation of law or otherwise,
without our prior written approval.
Pump Model/Serial#: Job Name:
Sales Order#: Date:
Factory Authorized Signature: Title:
-----I I
CRANE PUMPS & SYSTEMS
A Crane Co. Company 420 Third Street 83 West Drive,Bramton
Piqua,Ohio 45356 Ontario,Canada L6T 2J6
Phone:[phone] Phone:[phone]
Fax:[phone] Fax:[phone]
www,cranepumps.com
— r

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THIS YCPRINT EPUAND &SYSINS TEMS.INC.THIS
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LIMITED TO THE CONDITION THAT THIS PRINT WILL ONLY BE USED AS A RECORD AS A RESULT OF BARNES CONSTANT PRODUCT IMPROVEMENT
OR TO IDENTIFY OR INSPECT PARTS OR FOR OTHER INFORMATION PURPOSES. PROGRAM.PRODUCT CHANGES MAY OCCUR.AS SUCH.BARNES 1 _
AND WRI.L NOT BE USED TO MANUFACTURE OR PROCURE THE MANUFACTURE OF RESERVES THE RIGHT TO CHANGE PRODUCT WITHOUT PRIOR I DWG NO ?REV I a_AIT
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A THIS DRAWING IS APPROVED FOR UNCONTROLLED ;TITLE CAGE NO A
THIS PRINT IS AND CONTAINS PROPRIETARY INFORMATION OWNED EXCLUSIVELY ' DISTRIBUTION I
BY CRANE PUMPS&SYSTEMS.INC.THIS RESTRICTION INCLUDES,BUT IS NOT 1........... -"- DUPLEX FLEX HOSE SYSTEM-BRUNSVVICK CO., NC • 96046
LIMITED TO THE CONDITION THAT THIS PRINT WILL ONLY BE USED AS A RECORD AS A RESULT OF BARNES CONSTANT PRODUCT IMPROVEMENT -
OR TO IDENTIFY OR INSPECT PARTS OR FOR OTHER INFORMATION PURPOSES. PROGRAM,PRODUCT CHANGES MAY OCCUR,AS SUCH.BARNES
1 _......_. .._...... .. ...,...... .._...... ,._......__..... ...... .......
AND WLL NOT BE USED TO MANUFACTURE OR PROCURE THE MANUFACTURE OF ! RESERVES THE RIGHT TO CHANGE PRODUCT WITHOUT PRIOR OWG NO A 1 I REV CRANE
•� gp y
THE PARTS SHOWN IN THIS PRINT BY ANY OTHER SOURCE THAN CRANE PUMPS& ; WRITTEN PIO7IFICATION C D-B R U N S v Y I CK-D FH S i A • C RA N E g PUMPS 8 SYSTEMS "" "" j'"sit s
SYSTEMS.INC. ..._.,.._..._.... .._..... ......_._.._.._. .. `s
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;Y- The Om&Grind Plus provides heads up to 200'and
flows to 28gpm. With the high head capabilities of a
progressive cavity pump and the long life of Barnes
centrifugal grinder pumps,the Omni Grind Plus is truly
a universal grinder pump for single family residents.
CENTRIFUGAL GRINDER PUMPS , ___-- „ �7. . '-- / ,-.
at 3 /.20o , ,73> ; ,tAs 54
v5
Superior Performance L
• Two stage pump design provides high head capability i' ''
f�/
• Installed with the Barnes ESPS,(Environmentally - - ;°
Sealed Pressure Switch) problems withgrease build u `
P �
are nonexistent a ; `
• Start and run capacitors are located in the motor s. ,A,A . v .'z,4. r<
housing so no expensive control panel required - -`NA�� f ...
• UL and CSA listed to assure quality and electrical safety ���fl . � ` ,vl
w� � '-
• 11/4"NPT vertical connection in removable discharge � k � , z..
flange makes installation a breeze •
4 *FAX'
Long Life - S �r'v' ' _=�1 •. , "tir
• Centrifugal grinder pumps recognized for reliable and
trouble free operation r
• Recessed impeller creates a vortex action for minimal . . ;* 4 5 ` `.. ,
component wear . loci
• Two stage design allows pump to run continuously atr � a �F .� sf' n k
high or low heads - . 4 � ,,..
• 100,000 hour L-10 rated angular contact bearing easily „ i • y• ' �, ,
handles any pump load ,.':
• Silicon carbide,single mechanical seals hold up to .4'0. rI �
grit
hu. a
damaging • r,,,-
• Oil filled motor for superior coolingtWA �- t 4
• Built in,automatic resetting overload protection `„`J,� -.� �4�
extends motor life , _- r `-.� ., Automatic with
�" � a � '� integral check valve
• Exclusive Slicerator has superior grinding action , j, 9
which eliminates jams a� ., .,Y &anti siphon valve
Efficient ,
• Hydraulic performance superior to 1 hp PC pump
1 Z1.4 ,`'- , , U.S.Patent7,357,341 a
WITH COMPARABLE POWER CONSUMPTION Manual E81854 C US
_ CRANE PUMPS&SYSTEMS >.

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Exclusive SliceratorTM
The staggered slicing action of the grinder radial cutter 5'
dramatically reduces the torque requirement of the
motor, cuts with less horsepower, and increases the -
unit's efficiency.Eliminates clogging with particularly
troublesome objects such as plastic,rubber,sanitary
napkins,disposable diapers and cloth items.
_x. 4.i�
:::::::::::i.,..
fax
ti
e xida{
hut' r rk it ? 1'� •tit
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LlI�®TOTAL HEAD .rn—,...uc..w:w,....„:f e� '��?:'.�t }> > l -'-�
,e ,� 3450RPM
250 t i i .:
1 i 160Hz •••iiiiiiit'. 1;7
i
ao—zoo x,Iu; I OUTPERFORMS
lit 1 PC GRINDER *u rF^°e (
7'" pa 3
50— a
150 '' ; PUMPS Omni Grind Plus Features
40— . tY ',rU i .-,
�, s �`°
,i..1.,,,, 4Q . - I. Quick disconnect cord
30—'00 ii, 1 "` , 2. Threaded discharge flange
PICA `:
20— � � t� ��,�� 3. Exclusive Slicerator
� r ;50 4. Integral capacitors for start and run
I ar
5. Angular contact bearings 100,000 hour L-10 rating
i 6. Oil filled motor with overload protection
U.S.gpm 5 10 15 20 25 io 7. Silicon carbide mechanical seal for long life
i 1 i 1 I I I '
Us .25 .5 .75 1 1.25 1.5 ,.75 8. Vortex impellers for solids handling
9. Interstage passage
I CRAN E ( PUMPS & SYSTEMS
:r; -s 2010 Crane Pumps&Systems.Inc.
A Crane Co.Company A Crane Co.Company
Printed(n U.S.A.
6PSOMN1PLUS-Rev 6(4/10)
Crane Pumps&Systems Crane Pumps&Systems Canada
420 Third Street 83 West Drive
Piqua,Ohio 45356 Brampton,Ont.Canada L6T 2)6
[phone] [phone]
Fax[phone] Fax[phone]
www.cranepumps.com

BARNES Model OGP-L
PRESSURE SYSTEMS
Recessed Vortex
www.cranepumps.com
PS-ogi Submersible Grinder Pumps
Specifications:
DISCHARGE 1'Y,"NPT,Vertical,Bolt-on Flange
LIQUID TEMPERATURE 104°F(40°C)Continuous
VOLUTE Cast Iron ASTM A-48,Class 30
MOTOR HOUSING Cast Iron ASTM A-48, Class 30
SEAL PLATE Cast Iron ASTM A-48,Class 30
IMPELLERS: • _
Design 12 Vane,Vortex,With Pump Out Vanes On Back Side. Dynamically Balanced,
ISO G6.3.
Material 85-5-5-5 Bronze
IMPELLER SPACER 300 Series Stainless Steel •
SHREDDING RING Hardened 440C Stainless Steel
Rockwell®C-55.
CUTTER Hardened 440CStainfess Steel,
Rockwell®C-55.
SHAFT 416 Stainless Steel
SQUARE RINGS Buna-N
HARDWARE 300 Series Stainless Steel } -}— I
PAINT Air Dry Enamel.
SEAL:
Design Single Mechanical
Material Rotating Faces-Silicon-Carbide
Stationary Faces-Silicon-Carbide Series: OGP
Hardware - 00Bu Seri 2HP, 3450RPM 60Hz
a-N
Hardware-300 Series Stainless �
CORD ENTRY 30 ft.(9.1 m)Std.Cord.Custom Molded
Quick Connect,for Sealing and Strain
Relief
CORD
Manual CSA/UL Approved 12/3 Type SOW
UPPER BEARING:
Design Single Row,Angular contact Ball
Lubrication Oil 11 dY
Load Radial&Thrust
LOWER BEARING: MEMBER Design Single Row,Angular contaci Ball GRINDERPUMPORINR/
Lubrication Oil
Load Radial&Thrust
MOTOR: �i
Design NEMA L-Single Phase Torque Curve, UL S CSA 108-File No.L.R16567
Oil-Filled,Squirrel Cage Induction c UL 778
Insulation Class F
SINGLE PHASE Capacitor Start/Capacitor Run.
DESCRIPTION:
THE GRINDER PUMP IS DESIGNED TO
REDUCE DOMESTIC SEWAGE TO A FINELY
GROUND SLURRY.
SECTION A
GRAN E PUMPS & SYSTEMS PAGE 1
DATE 3/07
A Crane Co.Company USA:[phone]•Canada:[phone]•International:[phone]

Model OGP
PRESSLIRk SYSTEMS
Recessed Vortex
www.cranepumps.com
Submersible Grinder Pumps PS-092
Inches
alil OGP20221. (mm)
I—I
11111PM
1M1 : • •
Th . .
--;- 0, u -,---- ---- -. ------1 8.81
19.55 Alli, 0 4.41 (22, 4)
(497) • -
• ]1 (112)
' .
i--I
I
1.25" NPT FEMALE
. .
:
..Noiliniume ...... .H 5.62 1.13..
III III sm.
1 -*--(1 43)-4- (29)
1110111111111111111111141/ sin
=inimhsew
I 12.00
1.... .110..
lerminemum, 6.86 (305)
I emir
in111111111111111111111111111 (174)
Al I !
'MINIM- T
MODEL NO PART NO HP VOLT PH/Hz RPM NEMA FULL LOCKED CORD CORD CORD O.D.
(Nom) START LOAD ROTOR SIZE TYPE ±.02(.5)in
CODE AMPS AMPS (mm)
OGP2022L 115328 2 240 1/60 3450 H 16.5 53.9 12/3 SOW .61(15.5)
IMPORTANT!
1.) PUMP MAY BE OPERATED"DRY'FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS,
2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSINFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION.THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS,RECREATIONAL WATER PARKS,OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
ISECTION A
PAGE 2
DATE 3/07 CRANE I PUMPS & SYSTEMS
-A Crane Co.Company USA:[phone]•Canada:[phone]•International:[phone]

EiARNES Models OGP-L
PRESSURE SYSTEMS
Performance Curve
2HP, 345RPM, 60Hz
www.cranepumps.com
PS-093 Submersible Grinder Pumps
TOTAL HEAD
METERS FEET
_i_ I i I I 1 1 t 11__'_ I i I i I 1 1 !
1---1 '-' r-_-t--___1 ._..1_._
r-- 1--.1- 44 i
i ` fl-
_ 1 i T 11 - • I ....1 I
60---- 200 i i j ; 11 1- I i. .. ' i I I , i -i---. I. 1 1 __.1_ 1_1 1_,,
_Ls 1 -T 1— I.- i I i I__... , i 1_ _; 1 1 _I : i ..— i 1 ! i
' _�_ I_I 1 1 _I -± I
I li t� j f 1-r i I
{
�... i �I- f 4 1 i I 1 I I ! I i i i ! I `
175 i ; 1 , . 1 I . € i ' 1
50 ,_. -..'-I .�� _ ._. --.__.3._..i 1 i i 1 i i 1 1 i 1 ._-j _�
iiil t 1 y t s ._7_. I i 1 i , . ;
150 1 I 1 i I I • 1 1 - 1 1 1 1 i , i . .iii_l ( • I
1 1 1 1 ? I iyI 1 : ; i i 1 -1 ; T
125 III , I H , 1 .
i _ 1 I i_. 1 I a... I E 4 i i T 1
_, 11 i i 4 — 1 __ i 1 i 1
} ;
! �� 1. , ..._ ' ._L ' __i__ ' - -!._- '
j__ I I € ' .._1 i._
30 100 11 1 11 II : i I ; I 1 1 1 1 1 . 1 i [ I i i
t-1 1 - — .-1 +._-; - I._._,~ -%-ti-_1__.-_-_-_4_1__i, t t '_.}..._.
i ''3 I ;�___i____ _�..± m— I t o Fri---I-1- 1 1
75 - ( ill i I i ' _.. 1 t 1 i . ` • , i 1 j i i
_, ' i j ll I 1 1_1._ _ i i i i . _I I ! t
1 i
1_1 €€ i i i i_T_- I l i j l -J--, -.- -.
1--i 1 - .. -- 1 1 i i � il__.. [ -s _+ t
- -j--r--s—'-i-.'-- j i I .-`_i -.'Fj I ! i- '_.-T-'i.---j-. i 1,-T"_..
i 1 ! 1 r t
i 1
25 1 1 1 1 1 1 1 L i t � i i 1 1 j
1 1 t I I i i ` _i I Illi 1 I i '1__1�
1 : 1 1 .._.t._ I { ... -mi E ; I ---i-- 1 �---•V115328
i i !
U.S.GALLONS 5 10 15 20 25 30
PER MINUTE I
LITERS 5 1 1.5 2
PER SECOND
Testing is performed with water,specific gravity 1.0 @ 68°F @(20°C),other fluids may vary performance
IcRANEJ f PUMPS & SYSTEMS SECTION a
PAGE 3
DATE 3/07
A Crane Co.Company USA:[phone]•Canada:[phone]•international:[phone]

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CRANEM ��' r ,�z�-k`��7.a�'y�+* ,yx""� �'.`�z`T;.*+P� is -. ,,� �--- .'''T,,%',...,-`611 '-''''''''.'''''' '''P ,.,.';'',: Pf _ .›.....;-.'..--, - ^''''' 4;:, - ''._., ��'£� �
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4;1,
Barnes® exclusive Quick-Connect Power Cord, and
r; internally mounted starting components make the Omni
: ,,r { rt: Gr:ndTM easy to install and maintain.Omni GrindTM also
features a hardened stainless steel cutter and shredding
rw '`` ring(reversible for twice the cutting life),and abrasion
, s resistant silicon carbide mechanical seal.
�-
L
ray>;
(LNTRIFQGAL,GRINDER:R PUMPS
P
Pt
Omni GrindTMAdvantages
• Recessed vortex impeller design easily handles 7'':
ground solids rt:, �� -
q
• Large pump end bearing and short shaft overhang - ' �"
significantly extends mechanical seal life ; `; �
• Exclusive SliceratorTM eliminates jams x• 4r, t, '
• Removable discharge flange for easier installation its • � 1
• Heavy-duty 2 hp motor with oil lubricated upper �,r,7
and lower ball bearing is standard 4 •. ^Y�` f, a 4,4 4
�`f -4 l t .y tin. P-1'a.M .,'�9*
• Heavy-duty industrial silicon carbide seal ``&�. a� rg pz''.'
o-hc ' � ~` " ma+- ` K st t` A xi fAs.kOmni GrindM Offers
• Low initial costs t lOg' '�� 'A f '
• Extended MTBSC ,F vz,-,A ¢x{sn s� , `4 4
(Mean Time Between Service Calls) ,4 �` ; • a w �0,:
• Low life-cycle cost
• Trouble-free operation � ---
� i. , .,.
Design Features ti�°rtfrz g �4 Y ��
• Higher Flow Version:Flows to 55 gpm;heads to , y
104 ft shutoff to F K � �V.Z E � �A
• Higher Head Version:Flows to 33 gpm;heads to , ' � �f„� y ,
125 ft shutoff s m r ;� � , -,
^i� 4, �' Ste''r �` � �'"�'U-.,�kw'"``'.�a y�`
• Integral level controls available with ESPS pressure -
switch or tethered mechanical level controls it - ' ,4 _' i,
• Oil filled motor enables the pump motor to run ,¢ � 4 6 s 4 .
cooler under severe operating conditions ",ter VV-. k 4�;
• Bolt-On discharge flange design allows pump to . - •- -1 • {
be easily installed
• 1-1/4 NPT,vertical connection
• Built-in automatic resetting motor overload
• Quick connect power cord 13CV
E81854 C US

-s .,r•G``"C� A:. �� ';� -. $ . ;• a ``, " 3 °ham sF y1�.nS 4`' ' `j ro; .
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" ' .a 4,,..r�'`.`w f.As NSt`ti -5 .tra '"` 4�,K `J . ,w , s,8 , y ..: a ya'°s" '
:. tea.,-;. i. s�:�.1.4 r... ,.a ? s.. ?•w-.44 •.x �u ~ '"",......':r:*.. :r w•s+�,.'°`..�Y a� � :.� ``., '� �w.-�^„G ,
Exclusive S!iceratorTM 1
The staggered slicing action of the grinder radial cutter
dramatically reduces the torque requirement of the 4
motor,cuts with less horsepower,and increases the
unit's efficiency.Eliminates clogging with particularly
troublesome objects such as plastic, rubber,sanitary ` v.
napkins,disposable diapers and cloth items. ?" £"
...,-,'.-
gfAllf N.
•1 2
141' Imo.
- ..,' �.y
y : e 5
r
i
ctr '-.,I
TOiK .NEhO �S 7 >- ..q5 'sr r �
kETts';FEES
i "Mao I ' t -,
�� i
'� - z i Omni GrindTM Features
i 1. Quick disconnect cord
"- �s `tr }Y — 2. Threaded discharge flange
I °� a ,x cz - 3. Exclusive Slicerator
„ -� a 4. Integral capacitors for start and run
4 S. Oil filled motor with overload protection
1 u.s.WlIONS d th IS w 0s E ...':10<_._1_, SE A w
PER MINUTE
6. Silicon carbide mechanical seal for long life
1 wrens
3 �?zs •3.____3S_._; 7. Vortex impeller for solids handling
CRAN E.1 PUMPS & SYSTEMS illiimmill For more information contact your
Barnes Pump Representative
A Crane Co. Company
Crane Pumps&Systems Crane Pumps&Systems Crane Pumps&Systems Canada
420 Third Street 1485 Lexington Avenue 83 West Drive
Piqua,Ohio 45356 Mansfield,Ohio 44907 Brampton,Ont.Canada L6T 2J6
[phone] [phone] [phone]
BPSOMNI
Fax[phone] Fax[phone] Fax[phone] 4 craft Pumps&Systems
www.cranepumps.com Printed in U08f2005_SA

> Models OGVF
PNESSUREp
SYS SYSTEMS
Recessed Vortex
www.cranepumps.com
PS-079 Submersible Grinder Pumps
Specifications:
DISCHARGE 1'/."NPT,Vertical, Bolt-on Flange
LIQUID TEMPERATURE 160°F(71°C)Intermittent
VOLUTE Cast Iron ASTM A-48,Class 30
MOTOR HOUSING Cast Iron ASTM A-48, Class 30
SEAL PLATE Cast Iron ASTM A-48,Class 30
IMPELLER: ` 13
.
Design 12 Vane,Vortex,With Pump Out Vanes
On Back Side.Dynamically Balanced,
ISO G6.3.
Material 85-5-5-5 Bronze
SHREDDING RING Hardened 440C Stainless Steel
Rockwell®C-55.CUTTER Hardened 440CStainless Steel, Li;
Rockwell®C-55.
SHAFT 416 Stainless Steel
SQUARE RINGS Buna-N
HARDWARE 300 Series Stainless Steel
PAINT Air Dry Enamel.
8
SEAL:
Design Single Mechanical
Material Rotating Faces-Silicon-Carbide _._
Stationary Faces-Silicon-Carbide
Elastomer-Buna-N Series: OGVF
Hardware-300 Series Stainless 2HP, 3450RPM 60Hz
CORD ENTRY 30 ft.(9.1m)Std.Cord.Custom Moldeds
Quick Connect,for Sealing and Strain High-Flow
Relief
CORD
Manual CSA/UL Approved 12/3 Type SOW
UPPER BEARING:
Design Single Row,Ball,Oil Lubricated
Load Radial � -
LOWER BEARING:
Design Single Row,Ball, Oil Lubricated
Load Radial&Thrust MEMBER GRIND
MOTOR:
Design NEMA L-Single Phase Torque Curve, CQdrRtFUGAL GRIMM PUMPS
Oil-Filled,Squirrel Cage Induction
Insulation Class F �e!t
SINGLE PHASE Capacitor Start/Capacitor Run. U` S v, CSA 108-File No.LR16567
��ff/� 111.778
NRTL\C
DESCRIPTION:
THE GRINDER PUMP IS DESIGNED TO
REDUCE DOMESTIC, COMMERCIAL,
INSTITUTIONAL AND LIGHT INDUSTRIAL
SEWAGE TO A FINELY GROUND SLURRY.
t
A
CRAM E i PUMPS & SYSTEMS PAGE 9
DATE SECTION 307
A Crane Co.Company USA:[phone]•Canada:[phone]•International:[phone] -

Model OGVF
PRESSURE SYSTEMS
Recessed Vortex
www.cranepumps.com
Submersible Grinder Pumps PS-080
inches
'"�`""'�
_i L.Series (mm)
„i-t f
M'
20.83
i\0 -,_._-- ,
8.81
(529) (224)
I . 4.41
• •
(112)
1.25"NPT FEMALE I
f
Ili or ra _.
_� �r®� I 5.55
1.13
(29)
6.56 —.- (141 j--- .
EMI 1
(167) - ` 11.08(282) _
MI !
MODEL NO PART NO HP VOLT PH/Hz RPM NEMA FULL LOCKED CORD CORD CORD O.D.
(Nom) START LOAD ROTOR SIZE TYPE ±.02(.5)in
CODE AMPS AMPS (mm)
HIGH-FLOW
OGVF2022L I 110651 12 I 240 1 1/60 1 3450 1 H 1 15.0 I 53.8 I 12/3 J sow ] .61 (15.5)
I
IMPORTANT!
i.) PUMP MAY BE OPERATED'DRY"FOR EXTENDED PERIODS WITHOUT DAMAGE TO MOTOR AND/OR SEALS.
2.) THIS PUMP IS APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION II HAZARDOUS LOCATIONS.
3.) THIS PUMP IS NOT APPROPRIATE FOR THOSE APPLICATIONS SPECIFIED AS CLASS I DIVISION I HAZARDOUS LOCATIONS.
4.) INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYMENT MUST BE INSTALLED IN
ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI/NFPA 70 AND/OR THE AUTHORITY HAVING JURISDICTION,THIS PUMP IS NOT
INTENDED FOR USE IN SWIMMING POOLS,RECREATIONAL WATER PARKS,OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED
MEDIA IS A COMMON OCCURRENCE.
SECTION A
PAGE 10 1CRAM E PUMPS & SYSTEMS
DATE 3/07 4'1
A Crane Co.Company USA:[phone] •Canada:[phone]•International:[phone]

Models OGVF
PRESSURE SYSTEMS
Performance Curve
www.cranepumps.com 2HP, 3450RPM, 60Hz, High-Flow
PS-081 Submersible Grinder Pumps
TOTAL HEAD
METERS FEET
STANDARD IMPELLER SIZES
30 100 ift5.13"(130) Pump HP Impeller Dia.
•,.,�, � 2.0 5.13(130)
25-�-
80
20--
so
15--
40
10—
20
5...
V119973
U.S.GALLONS 10 20 30 40 50 60
PER MINUTE
LITERS 1 I 1 I I I I I
.5 1 1.5 2 2.5 3 3.5
PER SECOND
Testing is performed with water,specific gravity 1.0 @ 68°F @(20°C),other fluids may vary performance
---,-.��...�,.... SECTION A
, 1[ PUMPS & SYSTEMS PAGE 11
DATE 3/07
A Crane Co.Company USA:[phone]•Canada:[phone]• International:[phone]

E3ARNES Simplex & Duplex
PRESSURE-, SYSTEMS
SFHS & DFHS
www.cranepumps.com Flex Hose System, Basin Package with Grinder Pump
Basin Assemblies
Specifications: Inches
(mm)
• r
BASIN Fiberglass w/3"(76)Ballast Support Flange �`' A
DISCHARGE COUPLING....300 Series Stainless Steel / `f
Size 1.25"NPT-Simplex / i
Size 1.50"NPT-Duplex (\
INLET 4"SDR35(102)Flexible Pipe Fitting, �� '�� _ �
(For Field Installation)(STD) /�r `
COVER: Polyethylene...Molded,Green,24"(610)Dia, (STD) �`�
ELECTRICAL Cord grips for Direct Burial Cables 111K-1 !.
(For Field Installation)(STD)
DBC Direct Burial Cable,Type TC(STD)
SHUT-OFF BALL VALVE: '
Design Full Port True Union
Material PVC
Size 1'/<"NPT
FLAP STYLE/ANTI-SIPHON CHECK VALVE:
Housing Class 30 Cast Iron, Powder Coated
Flapper Nitrile, Nylon Reinforced
Size 1'/<" NPT `•
LIFTING ROPE 1/2"Dia.(13)Polypropylene with Knots in ;
12"(305)increments. Breaking Strength of
3750 lbs.(1701kg)
HARDWARE 300 Series Stainless Steel
DISCHARGE PIPING EPDM Hose, and Sch.80 PVC Pipe ilitt_ _l '
It, :�'
OPTIONS Pump,Cover,Inlet,Level Control,Cable Length -ft.... !;
1111111
Series: SFHS & DFHS
11/4" NPT Discharge
11/2" NPT Discharge
ULMEMBER
File No.E151564
IIIIIIIIIIIIIIIIIIIIIMI
CRAN E E PUMPS & SYSTEMS SECEON 13
,__...___.__..._.._.__«� DATE 9/10
A Crane Co.Company USA:[phone] • Canada:[phone] - International: [phone] -

Basin Covers BARNES
PRESSURE SYSTEMS
www.cranepumps.com
Accessories PS-055
Specifications:
Basin covers have hinged access door, lifting handle, locking
provisions, stainless steel hinges and hardware and provisions for
10' 2"NPT vent.
"e1
ifOrl Aluminum:
Covers available for basin diameters 36"through 60"(914 through
1524mm)and are .38"(6.4mm)thick.
For 36"(914)&42"(1067)Diameter Basins
Basin Cover ALL covers have a service rating of 150 Ibs/sq.ft. (732kgs/sq.
Aluminum meter)minimum.
SECTION F
PAGE 18 [CRANEIPUMPS & SYSTEMS
DATE 11/03 0,1
A Crane Co.Company USA:[phone]•Canada:[phone]•International:[phone]

BARMail Bug-Free Vent
PRESSURE SYSTE45
www.cranepumps.com
PS-056 Accessories
Specifications: 11111111111111111.11
The Bug-Free vent has a rustproof vinyl coating that resists gases,
acids, alkalies, sun and weather.The vent is constructed of heavy
14 gauge top hat with a galvanized coupling and bronze screen.
The screen area is 5.00 sq. in. (3226 sq. mm). The vent has a 2"
Female NPT threaded connection.
4.82
(117)
{ i
3.92
US)
Bug-Free Vent, 2" Female NPT
P/N: 075831
SWIM
SECTION F
CRAM E,11 PUMPS & SYSTEMS PAGE 19
_g DATE 11/03
A Crane Co.Company USA:[phone]•Canada:[phone]• International:[phone]

Pump Support Stand BARNI
PRESSURE SSTENS�
www.cranepumps.com
Accessories
Specifications:
The Pump Support Stand is fabricated of 300 series stainless steel
with rubberized pads on the feet to eliminate damaging the basin
floorThe Stand can be used with the 2HP SGVF,SGVH, OGVF,
® OGVH, OGP or the SGPC Grinder pumps which supports the pump
the required distance from the basin floor.
4t1, \\4•••0
41*
i o
Pump Support Stand
P/N: 111182
MEMBER
SECTION F PAGE 32 CRANE PUMPS & SYSTEMS
DATE 11/03
- A Crane Co.Company USA: [phone] • Canada: [phone] • International: [phone]

BARNESFlap Style Check Valve
PRESSURE Cl/
For use with flex hose systems
www.cranepumps.com 1'/a" NPT
PS- Accessories
Specifications:
HOUSING ASTM Class 30 Cast Iron, Powder --------�--
Coated
FLAPPER Nitrile, Nylon Reinforced
TEMPERATURE 160°F(71°C)continuous ilA
PRESSURE RATING 150 Lbs./Sq. In.(10.6 kgs/sq.cm)
FEATURES: MIONOMMEMOONL
ainimmommuNimmmik
•Works in BARNES standardFles hose systems
• Full port check with minimum head loss
• 18"static head requirement for minimum seat
•Valve includes integrated anti-siphon
•300 series stainless steel hardware •�!
Aidir,•Resilient seat flapper
•Quiet operation IRI
•No maintenance •
_--
• Vertical position mounting -�
Flap Style Check Valve
APPLICATIONS: 1W NPT P/N: 121583
Waste water or residential sewage, liquid manure, etc.
sa�rs�Wubw,ar
MEMBER
} CAAM E PUMPS & SYSTEMS PAGE
_ DATE 11/09
A Crane Co Company USA:[phone]•Canada:[phone]•International:[phone]

BARNE3 Fiberglass Basins
PRESSt1RE SYSTEMS
With Ballast Support Flange
www.cranepumps.com
PS-045 Accessories
Specifications: 1111111111111111111111111
Basin construction is custom molded fiberglass reinforced polyester resin.
The wall thickness shall be sufficient to withstand a water-saturated sand
load of 120 lbs per cubic foot(1.9 gms/cu.cm)with a 1.5 safety factor. F I
The Ballast support flange shall extend a minimum of three inches(76mm)
on the radius of the basin.The flange is fiberglassed to the bottom of the
basin.When secured properly to a concrete pad or pouring concrete over
and around the flange,prevents the basin from rising,or floating out of the
ground when empty as a result of static ground pressure.
i {
i I
The basin will withstand a maximum temperature of 150°F(66°C).
sa ,e�
CSECTRAM PUMPS & SYSTEMS PAGEION 1
,,_ .w..�. ....z.=''� DATE 11103
A Crane Co.Company USA:[phone]•Canada:[phone]• International:[phone]

Control Float
a
. Pilot Duty
125/250 Volt
www.cranepumps.com
Basins & Accessories
Specifications: 111111111111111111111111111
CORD 18/2 SJOW -
PLUG None
FLOAT Polypropylene for use in water&sewage up to
140°(60°C).
WATER DEPTH Maximum 30'(9m),13 PSI
SWITCH:
P/N 125148: Snap Action,Normally Open
P/N 125149: Snap Action,Normally Closed
CLAMP Stainless Steel Construction. Range:1"to 3"Dia.
MOUNTING SADDLE ABS/Nylon
SWITCH COMPONENT ELECTRICAL RATINGS:
125/250 VAC:...Maximum Electrical Load:5.0 Amps
Minimum Electrical Load:100.0 Milliamps @ 12 VAC
ELECTRICAL CONFIGURATION:
P/N 125148: Normally Open
P/N 125149: Normally Closed
COLOR Black
PACKING Pack Float Assembly,Clamp,Saddle 8,
Instruction Sheet in Individual Carton.
PART NUMBER CORD LENGTH TYPE INSTALLATION CONTACTS
125148 15',30',50',100' 1PIpe Mounted OPEN 1
125/250 Volt
125149 15',30',50', 100' Pipe Mounted CLOSED
125/250 Volt
inches CORD LENGTH(DIM"A") -----
(mm)
ri
II
{
4.83
P/N: 125148
•
125149
•
l /
)' ! UL S
----_. 02.74 —.-...--.
CRANE 1 PUMPS & SYSTEMS SECTION C
35
DATE 7/08
A Crane Co.Company USA: [phone] • Canada: [phone] • International: [phone]

True Union Ball Valves BARNES'
PRESSURE c YSTEMS~
1'/" NPT
www.cranepumps.com
Accessories PS-068
Specifications:
��- True Union Ball Valves:
The True Union Ball Valves are manufactured of Type I Schedule
1 III --� 80 PVC, (Cell Classification 12454-B)with EPDM 0-rings for
superior chemical and corrosion resistance.These valves are rated
„�„/ at 150 PSI, (10.6 kgs/sq. cm)non-shock,with a maximum
Iiiii _ operating pressure at 73°F(23°C).The valves are of quick
disconnect design for maintenance and can be repairable to the
�" component level, also full part bore, 1/4 turn, leak tight shut-off and
eimedril
OW are listed by NSF for use in portable water service.
J l
True Union Valves
1'/" NPT P/N: 085115
sEcnotv ..�....- .. ..
PAGE DATE 1411ros CRAM / PUMPS & SYSTEMS
A Crane Co.Company USA:[phone]•Canada:[phone]•International:[phone]

Discharge Couplings PRESSURE SYSTEMS
11/4 " NPT thru 21/2" NPT
www.cranepumps.com
Accessories PS•048
Specifications:
Stainless Steel Bolt-On Couplings
PIN Description
094790 1'/" NPT, Female
® 094801 1'/z" NPT, Female
094802 2" NPT, Female
lir 094964 2'/z" NPT, Female
Discharge Couplings
11/4" NPT thru 2'/2" NPT
MEMBER
SECTION F PAGE 4 CRAN E i
i PUMPS & SYSTEMS
DATE 6110 ____
- A Crane Co.Company USA: [phone] • Canada:[phone] • International:[phone]

kESS Flexible Discharge Couplings
PRESSURE SYSTEMS
Stainless Steel
www.cranepumps.com
Accessories
PS-069
Specifications:
The Flexible Discharge Couplings are designed to dampen or
suppress noise, absorb vibration (horizontal,vertical, angular),
accommodate thermal expansion and stresses, and adjust or
correct for misalignment in piping systems. The Flexible Couplings
have the unique properties of metals: high strength and high
resistance to temperature and corrosion. Each Coupling is equipped A±1/8' -- -
with an outer braid to prevent elongation under internal pressure. CORRUGATED HOSE ----1 FEMALE S.S.NPT. —r
g 8 BRAIDED S.S.
The braid is a tubular sheath of metal wires woven in a basket I i
weave fashion. It is made to fit snugly over the hose, and is '4:�.;.Y,,4*.$0'3
fastened to the ends of the hose. It is designed to be strong enough ----—-— =tf,--$: z`-���-°.`�... . — —-—
to •withstand elongation for the full pressure rating of the hose. igitt `stO
\\----MALE S.S.NPT.
Inner Corrugated Hose 300 Series Stainless Steel
Outer Braid 300 Series Stainless Steel
Maximum Permanent Offset From Center Line 1/2"(13mm)
Maximum Intermittent Offset From Center Line 1/4"(6.3mm) 1
PARTNO. PIPE "A"DIM MAX.WORKING Flexible Discharge Couplings
NPT ±.12" PRESS.@ 70°F(21°C)
100159 1.25" 12"(305mm) 250 PSI(17.5 kg/cm2)
100160 2,00" 14"(356mm) 250 PSI(17.5 kg/cm2) I.
1 100571 1.50" 12"(305mm) 250 PSI(17.5 kg/cm2) 1
100572 2.50" 16"(406mm) 250 PSI(17.5 kg/cm2)
MEMBER
SECTION F
['CRAN E PUMPS & SYSTEMS PAGE 29
+ DATE 11/03
A Crane Co.Company USA: [phone] • Canada: [phone] • International: [phone] -.

Flexible Discharge Hose A ra., a 1y . -1
•ter. s
www.cranepumps.com
Basins &Accessories
Specifications:
4C--�7 The Flexible Discharge Hose is constructed of type P, EPDM
I material, black in color jacketing. Reinforced synthetic fabric
• • with helix wire_The Hose Has A 1.25 inch(32mm)ID, With A
• Temperature Range Of-40°F to 180°F(4.4°C to 82°C)And A
!�• V Working Pressure of 150 PSI(10.6 kgs/sq. cm).
Comes with Stainless Steel 1-1/4" FNPT Fittings on each end.
"For use with 1-1/4"NPT Grinder Pumps and Pump Stand Part
Number 111182 or equal.
PART No. LENGTH *BASIN DEPTH
(Overall)
112169 34"(864mm) 48"(1219mm)
112169A 46"(1168mm) 60"(1524mm)
112169E 58"(1473mm) 72"(1829mm)
E 112169C 70"(1778mm) 84"(2134mm) I
112169D 82"(2082mm) 96"(2438mm)
Flexible Discharge Hose
•
SECTION C PAGE 56 i CRANE PUMPS & SYSTEMS
DATE 4/05 !.__.__.._ _____ ...
i A Crane Co.Company USA: [phone] • Canada: [phone] • International: [phone]

BARNES'E55Electrical Conduit Hubs
PR0RE SYSTEMS
;: � MS
11/4" NPT, 1 1/2" NPT & 2" NPT
www_cranepumps_com
PS-049 Accessories
Specifications:
Bolt-On Hub.Constructed of glass filled nylon. Includes;gasket.
stainless steel cap screws, sealing washers and hex nuts.
P/N Description
078470 1'/"NPT Hub
078471 1'h"NPT Hub
1078471 D 2"NPT Hub 1
Electrical Conduit Hubs
1'A" NPT, 11/2" NPT& 2" NPT
MEMBER
CRAN E PUMPS & SYSTEMS SECTION PAGE 5F
DATE 11/03
A Crane Co.Company USA: [phone] • Canada: [phone] • International: [phone]

Flexible Pipe Fittings 'S.
PRESSURE SY57E Ff5
1 1/4" thru 6"
www.cranepumps.com
Accessories
PS-046
111111.111111.1111111111111 Specifications:
The Flexible Pipe fitting is super-tough for weather and corrosion
resistance. The fitting has superior vapor and water leakproof
sealing ability. Shipped loose for field installation.
K-(144°14414%......_ P/N: Description
076619 11/4"(32mm)PVC, Sch 40-80
099730 11/2"(38mm)PVC, Sch 40-80
076125 2"(51mm) PVC, Sch 40-80
076149 4"(102mm)PVC, Sch. 40-80
075898 4"(102mm)PVC, SDR-35
076941* 6"(152mm)PVC, Sch. 40-80
(')6" Sch 40 inlet can only be used on 36" diameter and larger
basin.
Flexible Pipe Fittings
MEMBER
SECTIONF
PAGE2 PUMPS & SYSTEMS
PAGE 2 CRAM E
DATE 11/03 ...-
A Crane Co. Company USA: [phone] • Canada: [phone] • International: [phone]

PRESSUR SYSTEMS
Inlet Hubs
011/ 4", 6" & $" Cast Iron
www.cranepumps.com
PS-047 Accessories
Specifications:
Cast iron inlet hubs are recommended for cast iron,ceramic, plastic or
ductile iron gravity sewer pipe,designed to fit curvature of basin. Shipped
loose for field installation. Includes gasket and four fasteners for mounting
to basin.
P/N Description
063847 4"(102mm)Caulking Type
063848` 6"(152mm)Caulking Type
063850* 8"(203mm)Caulking Type
(*)6"Sch 40 inlet can only be used on 36"diameter and larger
basin.
Inlet Hubs
4", 6" & 8" Cast Iron
MEMBER
CRAN E PUMPS & SYSTEMS SECTGION 3 DATE1 i103
A Crane Co.Company USA:[phone] • Canada:[phone] • International: [phone]

Lifting Rope BARNES'
PRESSliRE SYSTEMS
Polypropylene S
www.cranepumps.com
Accessories PS-057
Specifications:
1/2" (13mm)Tuff line polypropylene rope, 3 strand twisted,
breaking strength 3780 lbs.(1715kg)Safe working load is 1/5
breaking strength. Weight: .028 lbs per foot(.04kgs/meter).
P/N: 093973 10 ft. (3m)of rope with knots in
12 inch(305mm)increments.
Lifting Rope
P/N: 093973
StUrAl
SECTION F 6------
DPAGE F ATE 11103 t RAN i PUMPS & SYSTEMS
A Crane Co.Company USA:[phone]•Canada:[phone]•International.[phone]

BARNS Padlocks
PRE55l/R E-.. SYSTEMS
Brass
www.cranepumps.com
Accessories
PS-071
Specifications:
The Padlock has a brass body with a .25(6.4mm)diameter by .88 (J `
inches(22.4mm)long or 2.00 inches (50.8mm)long, brass shackle.
All locks are keyed alike.
P/N: 10256 - . "(22.4mm)Shackle l
PIN: 102568 2
-2.0000"(5050.88mm)Shackle
! i
I � f
/;::::: \\
Brass Padlocks
MEMBER
CRAM E PUMPS & SYSTEMS PAGE'ON 31
DATE 11/03
A Crane Co.Company USA: [phone] • Canada:[phone] • International: [phone] -

DATA SHEET
CRANE PUMPS&SYSTEMS DATE:September 1,2010
PROJECT NAME: BRUNSWICK CO. PROJECT NO:QI 0770-A
HORSEPOWER: 2 VOLTAGE: 230 PHASE: 1 TYPE: Simplex
QTY ITEM MFG MODEL#
ENCLOSURE&ACCESSORIES
I ENCLOSURE HOFFMAN A12106CHQRFG
1 SUBPANEL HOFFMAN AI2PIOAL
MAIN POWER COMPONENTS
1 CIRCUIT BREAKER SQUARE D QOU230
1 CONTACTOR SQUARED LCIDI8G7
CONTROL COMPONENTS
2 CONTROL BREAKER SQUARED QOU115
SWITCHES&INDICATORS
1 SWITCH PLATE QCI 2-HOLE
1 HOA SWITCH AC/DC EZ-03-8179
1 GREEN INDICATOR LIGHT NHD N-NLD22-GE
RELAYS&MISC COMPONENTS
1 CONTROL RELAY SQUARE D RPM22F7
1 RELAY BASE [DEC SH2B-05
1 GROUND LUG BURNDY K2A25U
1 6-pt.,TERMINAL STRIP ALTECH HE6HWPR/06
ALARM COMPONENTS
1 ALARM SILENCE SWITCH SQUARE D XBSAA2I
I ALARM LIGHT SMALL AC/DC Rl O-SM-l0
1 ALARM BUZZER CONERY PB-120-A
LABELS
I "SILENCE"INSERT SQUARE D ZBA-147
1

AIM ALARM LIGHT
NOTE )° .. o
..,,
x
USE 75°C COPPER WIRE ONLY .
# 10 AWG TORQUE TO 50 IN.LB.
ROVER El ' CAP
CBI-30A MS
PUMP SILIENCC E •
115/230 VOLT 10 -- ,-0- 16.5
--
CB3-I5A
CB2-I5A I2"
• •
LS3
ei a • 3 0 ' ALARM LIGHT
.
OL ) CR / \
•
0 0 " En ALARM BUZZER
_..L... ,
.1--o • 0 " SILENCE EXTERIOR DOOR
CR
S
..2..oi 0
PUMP • ,
. 2 ,,, 7 • PuMP
RUNNING ..‘1
b 1.
6 6 w PumP No,1 10"
MS CONTROL
' I ' NEMA 4X FIBERGLASS ENCLOSURE
LSI LS?
, 0 4 El 0 '
(0 F) (O.)
tau..
FIELD CONNECTIONS
,,RAKI,GRGIA0 11,1•11NA M.1.n2 ton.MO NO 0011...1,10
trIO*1516.1
111”.1104 WM.Af.
ef.WI OM,Wit..Witt
31,.,=1114.1.,=1."nr,Mali 0.0144,LINiel,X.WC If,',HAI
LITL 1 efg 7,,f;F.,:b t224122.10ts
LI 1.11.-k,R WV VERO,Pal r..lel,11,..".1.O.In VMS
MOPE tOlItil'to,(MIKA(+ext.h.,va.!‘..x tE,4,t20 va.tr.to.n..1 .1_WIRY.[Weld CI..ril,,..,1
/It 4,14 V..bkl•I:WV.W.
14 it COMM...1111.ici,IC.1431.10:0,6.1.:In Va.,KAN,
uu...IL',Lisa:1,1,.1(14111.11•4.ANO 111.f set INA.4..1 YOU., A..fet R., Vg:P.C.( Rill, .701,61
•
h)KitY,M.Nrt.n.•nrdn,urn nt WIT/ro,n if*want.sto tn.Ks ,.,,,,... .,, Tr.. rRANEI PUMPS & SYnIMS
,11,15 tatC.147 is SI..VI A VC ftkgR4111 SIKR UOR WV., tl. ViAIL
(Iii tViLEVEL SENSOR NCL3-NIGH LEVEL BRUNSWICK COUNTY
ki LEVEL SENSOR NO.2-PUMP ON
LEVEL SENSOR NO.TPUMP OFF al 1 tvri RINVIta,APR%RA,1.14 Ii1004.,...14 0 I
',WIMP.MM.••
t. Inv ECtIFU., " ttln
nn.nn en Lt117;2 SIMPLEX PUMP CONTROL PANEL
‘2,2.,,,,, , ,,,,,,,n2. 2 }-Ln,n-tr iV6.11,,r)4,41.: , ant,On PATE 'WI.
•
thr2 HO num. ja,,r2flut

Fiberglass Hinged Cover
`''' y Type 4X Enclosures
A Ponts4.ComDetry
r s n•+' ,c-x t,a'.is #'kram.,z'Yj,'++ e47,t• ~.,,''. k i"`-t,at„�uu',r�. t-
d t r RYA iiit?i!I ,,, ' liNii,' •3" ^ �, ��' i t...E :
ems-'- r"
``
a , , i1.,..ga :e r,, , f,? - xteiirr•
.
x t
�" ` y 4
a n+ ,1,7:4n o"y . r v } -1-
r
rf s.4• " „ '• � �y.„. • Sr 2� uz . 2�tOgitaJ, '• ., r ti ate rih. >r
wt` r ,;,ate-^, z<-� r r '_ a �n r
industry Standards
Application Construction ra arcfs
Designed for use as a junction box or •Molded fiberglass polyester has outstanding UL 508 File No.E61997:Type 4,Type 4X,
instrument housing in both indoor and chemical and temperature resistance and Type 12,and Type 13
outdoor settings.The enclosure is used in exhibits excellent weatherability and physical NEMA/EEMAC Type 4,Type 4X,Type 12,and
highly corrosive environments typically found in properties Type 13
oil refineries,chemical processing plants,waste •Fiberglass is easily punched,drilled,filed,or Enclosure flammability rating per UL 508
water treatment,marine installations,pulp and sawed Window flammability racing per UL 508
paper processing,and electroplating plants.The .Seamless foam-in-place gasket assures CSA File No.LR42l86:Type 4,Type 4X,
efficient design and simple construction create watertight eight and dust-tight seal Type 12,and Type 13
a low cost,durable,and aesthetic enclosure. iEC 60529,IP66
•Polyester mounting feet and stainless steel
attachment screws are provided with each Accessories
enclosure
See Generoi Accessories index
•Scratch-resistant GE Lexan Margard"windows Panels(See table)
are permanently bonded in place Terminal Kit Assembly
• Molded-in-place threaded brass inserts and Ventilators
plated steel screws are provided for mounting Wiring Duct
optional panels and terminal kits
•Removable hinged cover attached to body with
monel hinge pin Modification Services - Program
•Screw cover enclosures are secured with two
captivated Type 316 stainless steel slotted cross You can customize this product to your
point cover screws unique requirements by specifying from these
•Enclosures with quick-release latches(U.S. options:
patent number 4,917,421)have corrosion- •Colors
resistant polyester latches located in corners • Holes and cutouts in body,doors,subpanels
which provide unobstructed access to • Doors
enclosure •Subpanels
• Hinge pin and bail are corrosion-resistant Environmental control(louvers,fans,lifters}
monel •Windows
•Knockout padlock provisions included in each • Standard accessories
latch • Solar shields
Finish/ColorFor details,see Modification Services at
Optional steel panels are white.Optional hoffmanonline.com.
stainless steel,aluminum,and composite panels Leosrtc.L:p:',cecm.:,;::ur local Hoffman
are unpainted.Fiberglass material is light gray inside and out_
6.118

tit NEMA qa BEAu tin
n
0
O
V
O�
PD
to
vt'
rt
rt
' o
in
fD
Standard Sizes Solid Cover Type 4X Enclosures
Enclosure *Panel Panel
Catalog Number Size Catalog Size Mounting Overall
Screw Cover Quick-Release A x 8 a C Number D x E G x H L x W FJK OP O R 7 U
A-664CHSCFG A-66400Q0FG 6.00 x 6.00 x 4.00 A-6P6 4.88x4.88 6.94x4.00 6.50x6.50 3.45 3.25 1.00 4.25 4,25 5.64 5.12 0.12 5,64 J ` } }
(152x152x102) (124x124) (176x102) (165x165) (88) (83) (25) (108) (108) (143) (130) (3) (143)
A-864CHSCFG A-B64CHQRFG 8.00x 6.00 x4.00 A-8P6 6.75x4,:: 8.94x4.00 8.50x6.50 3.45 3.25 1.00 4.25 6.25 7.64 7,12 0,12 5.64
(203 x 152 x 102) (171 x 124) (227 x 102) (216 x 165) (88) (83) (25) (108) (159) (194) (181) (3) (143)6.M`. F:`:`•'.;;� 7
A-1086CHSCFG A-1089CHGRFG 10.00x8.00x A-10P8 8.75x6.88 10.94x6.00 10.50x8.50 5.45 4.94 1.31 6.25 8.25 9.61 9.12 0.12 761
(254 x 203 x 152; A! (222 x 175) (278 x 152) (267 x 216) (138) (125) (33) (159) (210) (244) (232) (3) (193)
A-121060HS0FI. A-12106(OIQRFG 12.00x10.00x6.uu A-12P10 10.75x8.88 12.9458.00 12.50x10.50 5,45 4.69 1.56 8.25 10.25 11.58 11,12 0.12 9.56
(305x 254 x152) (273x226) (329x203) (318x267) 1138) (119) (40) (210) (260) (294) (282) (3) (243) N
A-14128CHSCFG A-14128CHQRFG 14.00x12,00xB.00 A-14P12 12.75510.88 14.94x10.00 14.55x12.55 7.45 6.50 1.81 10.25 12.25 13.59 13.12 0.15 11.59 '
(356 a 305 x 203) (324 x276) (379x254) (370x 319) (189) (165) (46) (260) (311) (345) (333) (4) (294)
A-16148C1ISCFG A-16148C898F6 16.00x14.0008.00 A-16P14 14.75x12.88 16.94x12.00 16.55x14.55 7.45 6.23 2.08 12.25 14.25 15.56 15.12 0.15 13.56
(406 x 356 x 203) (375x327) (430x305) (420x370) (189) (158) (53) (311) (362) (395) (384) (4) (344)
A-1816100050F0 A-1816100HQRFG 18.00x16.00x10.00 A-18P16 16.75x14.88 18.94014.00 18.58x16.5B 9.45 7.66 2.66 14.25 16.25 17.53 17.12 0.16 15.53
(457x406x254) (425x378) (481 x356) (472x421) (240) (195) (68) (362) (413) (445) (435) (4) (394)
Standard Sixes Window Cover Type 4X Enclosures 74
{D
Enclosure *Panel Panel N
Catalog Number Size Catalog Size Mounting Overall
Screw Cover Quick-Release A x B x C Number D x E G x H L x W FJKMNO P Q H T U
A-664CHSCFGW A-864CH0RFGW 6.00x6.00x4.00 A-6P8 4.88x4.88 6.94x4.00 6.50x6.50 3.45 3.25 1.00 4.25 4.25 4.25 4.25 5,64 5.12 0.12 5.64
(152x152x102) (124x124) (176x1021 (165x165) (88) (83) (25) (108) (108) (108) (108) (143) (130) (3) (143)
A-864CHSCFGW A-664CHQRFGW 8.00x 6.00x 4.00 A-8P6 6.75x4.88 8.94x4.00 8.50x6.50 3.45 325 1.00 6.25 4.25 4.25 6.25 7.64 7.12 0.12 5.64
(203x 152 x102) (171 x124) (2271102) (216x165) _ (88) (83) (25) (159) (108) (108) (159) (194) (181) {3) (143)
A-1086CHSCFGW A-1086CH0RFGW 10.00x8.0006,00 A-10P8 8.75x6.88 10.94x6.00 10.50x8.50 5.45 4.94 1.31 8.25 625 6.25 8.25 9.61 9.12 0.12 7.61
(254x2035152) (222x175) (2711x152) (267x216) (138) (1251 (33) (210) (159) (159) (210) (244) (232) (3) (193)
A-1210601ISCF6W A-121060909F6W 12.00x10.00x6.00 A-12P10 10.75088 12.94x8,00 12.50x10.50 5,45 4.69 1.56 10.25 8.25 8.25 10.25 11.58 11,12 0.12 9.58
(305 x 254 x152) (2730226) (329003) (318x267) (13B) (119) (40) (260) (210) (210) (260) (294) (282) (3) 1243)
A-141280HSCF8W A-14128CHQRFGW 14.00x12.00000 A-14P12 12.75x10.88 14.94x10.00 14.55012.55 7.45 6.50 1.81 12.25 1025 10.25 12.25 1359 13.12 0.15 11.59
(356x 305 x 203) 1324x276) (379x254) (370019) (189) (165) (46) (311) (260) (260) (311) (345) (333) (4) (294)
A-161480115CFGW A-16148CHQRFGW 16.00x14.000.00 A-16114 14.75x12.88 16.94x12.00 16.55x14.55 7.45 6.23 2.08 14.25 1225 1225 14,25 15.56 15.12 0.15 13.56
(406x3560203) (375x327) (430x305) (420x370) (189) (158) (53) (362) (311) (311) (362) (395) (384) (4) (344)
A-181610CHSCFGW A-1816100HQR FGW 18.00 x 16.00 x 10.00 A-18P18 16.75 x 14.88 18.94 x 14.00 18.58x 16.58 9.45 7.66 2.66 16.25 14.25 1425 16.25 17,53 17.12 0.16 15.53
(457)(406x254) (425078) (481x356) (472x421) (240) (195) (68) (413) (362) (362) (413) (445) (435) (4) (394)
t6ll1meter dimensions()are for reference only;do not convert metric dimensions to inch.
Panels must be ordered separately.Optional stainless steel,aluminum,and composite material panels are also available for most sizes.See General Accessories.
6.119

QOU Unit Mount if Square D
Miniature Circuit Breakers www.squared.com
Class 720 FOR CURRENT INFORMATION
Low Ampere QOU Series 3 Circuit Breaker
't a,m:. No.of Description AIR Rating Voltage Ampere Catalog Number Unit Order
. .i,-.%<...-0�rz.., Poles Rating Rating Price Qty.
g4 10,000 1201240 10 Qou110 L 25.50 1
' �, AIR Vac QOU116B 24.00 40
r��
� 5,000 277 QYU1100 77.00 1
- Low Ampere QOU AIR Vac 1i QYU110Bo 76.00 40
00U115 25.50 1
r; Miniature Circuit 10.000 120/240 15 QOUI15B 24.00 40
''s' `.' `~,. Breakers AIR Vac 15 0OU115HM 25.50 1
QOU115HMB 24.00 40
- General Specifications 5,000 277 15 QYU115o 77.00 1
�: AIR Vac W11115130 76.00 40
Common to All Low
Ampere QOU Circuit 10,000 120/240 20 QOU120e 20 2d0000 40
Breakers AIR Vac 20 0OU120HM 25.50 1
QOU120HMB 24.00 40
5,000 277 QYu1200 77.00 1
• Terminal lug wire size 1-#14-#2 AWG Cu or Al. AIR Vac 20 Qvul2oao 76.00 40
• Reversible line and load lugs for convenient flush or Thermal- 10,000 120/240 25 QOU125 25.50 1
surface mount whin Magnetic AIR Vac 000125E 24.00 40
t3• One Circuit 5,000 277 QYU1250 77.00 1
• DIN mount(symmetrical raft 35 x 7.5 DINIEN 50 022). Breaker AIR vac 25QYu125130 76.00 40
• UL Listed as HACR type-15-70 A. 10,000 120/240 30 001.1130 25,50 1
• Field installable quick connectors. AIR Vac QOU7308 24.00 ao
5,000 277 0Yu1303 77.00 1
• Single handle with internal common trip. AIR Vac 30 QYU130Bo 76.00 40
N ♦ UL Listed 48 Vdc(5,000 AIR). 35 00U135 25.50 1
tic • Bulk path circuit breakers do not have mounting feet 00u13513 2400 ao
sincluded. 40 00 0140 25.50 1
Q OU140B 24.00 40
QOU145 25.50 1
CC10.000 120/240 45 0001456 24.00 40
m Special Ordering Instructions: AIR Vac so Qou15o 25.50 1
I., QOU1506 24.00 40
C+a1 QOU160 25.50 1
For Bulk Packed QOU Circuit Breakers and 60 QOU16013 24.00 40
Ir. Accessories QOU170 49.40 1
n 70 00u170B 44.50 40
QOU circuit breakers and accessories must be ordered in 10 000210 55.00 1
to multiples of the quantities listed.Units provided in 120/240 o0U21/B 53.00 20
Vac QOU215 55.00 1
standard quantity of one are individually packaged: 15 QOU215B 53.00 20
standard quantities greater than one are bulk packed.Bulk 240 00U215H 107.00 1
packed circuit breakers do not include mounting brackets. Vac is 001.1215Na 102.00 20
120/240 QO
U220 OU220 55-00 1
EXAMPLE: Vac QOu220B 53.00 20
240 20 00U220H 107.00 1
Individual pack-small quantity orders:To receive five Vac Qou22o1-B 102.00 20
120/240 QOU225 55.00 1
QOU220 circuit breakers,order five individual QOU220 vac zs 00u2258 53.00 zo
Thermal-
circuit breakers at$55.00 each.Product will be individually Magnetic 10,000 240 000Z2SH 107.00 1
packaged,and will include necessary mounting feet. Crc„it AIR Vac zs\000225HB 102.00 20
Breaker 120/240 00U230 55.00 1
Bulk pack-large quantity order.To order 440 QOU220 Tea Vac 30 Qou230e 53.00 zo
circuit breakers usingbulkpackaging,order 440 240 30 QOu230H 107,00 ' 1
Vac QOu230HB 102.00 20
QOU2208 at$53.00 each.Product will be packaged in 22 35 QOu235 55.00 1
packages of 20 pieces each.Product will not include QOU235a 53.00 20
mounting feet.To order mounting feet,order 880 pieces of 40 00U240 53.00
120/240 aouzaoe 53.00 20
QOUMFB2.Product will be packaged in eleven packages Vac oouzas 55.00 1
of 80 pieces each.
45 Q0U2458 53.00 20
00U250 55.00 1
50 QOU250B 53.00 20
For QOUQ Low Amp Circuit Breakers with Four Point NomAuto 000200 55.00 1
Quick Connect Terminals Switch N/A 240 Vac so 000200E 53.00 20
Thermal- 00U260 55.00 1
QOUQ Low Amp circuit breakers with four point quick Magnetic 10,000 120/240 60 QOU260B 53.00 20
connect terminals are provided with permanent factoryCircuit AIR Vac 70 QOU270 10aoo 1
installed terminals which are affixed to the Load or"OFF" Breaker 0003106 181.00 z1
QOU310 181.00 1
end of the circuit breaker.This special terminal will 10 Qou3108 178.00 40
accommodate up to four 1/4 inch female quick connect t5 Q�Qu315B iieoo 40
wire terminations.Total ampacity of these connections
must not exceed the rating of the circuit breaker.Price 20 QQOOU3208 178.00 40
addition is$5.60 for single-pole,$11.20 for 2-pole and 25 000325 181.00 1
$16.80 for 3-pole circuit breakers. 00u32513 178.00 40
Thermal- 30 QOU330 181.00 1
EXAMPLE• Magnetic 10,000 240 QOu330B 178.00 40
Circut AIR Vac QOU335 181.00 1
To order QOUQ circuit breakers,change the Catalog Three Breaker 35 QOU335B na o0 40
Number prefix from"QOU"to"QOUQ".To order a 40 0003400E 77&DO ao
QOU220 with factory installed four point quick connect 45 00u345 181.00 1
terminals,order one QOUQ220 circuit breaker at$55.00 QOU3a5B 17e.00 ao
each plus$5.60 per pole(a total price of$65.60). 50 ODU3508 178.00 40
InterruptingRatings Page6-2 B0 00U360 181.00 1
og000360B 178.00 40
Accessories Pages 6-37,6-38.6-43 Non-Auto QOU300 181.00 1
Dimensions Pages 6-45,6-46 Switch N/A 240 Vac 60 00U300B 178.00 40
❑UL Recognized Component,Supplementary Protector.
Note:See ordering instructions above left,all catalog numbers ending in B must be
ordered in bulk package quantities.
C 2000 Square D DE2 Discount
6-42 All Rights Reserved Schedule 3/00 El

TeSys D-Line Contactors, Enclosed Starters, Overload Relays, and Accessories
Resistive Loads
ti :'
• NOTE:3-pole contactors without auxiliary contacts conform to standard EN50012.For further
, .re information on auxiliary contact blocks and modules, see pages 106 to 107.
u F AC Control Circuit-3-or 4-pole Contactors with Touch-safe Terminals for Power Cabling
.a t (AC-1 category)
;�
Number of Instantaneous
�" Pales Auxiliary
it ® 'r y Non-Inductive loads maximum Contacts
current I Catalog
LC1 D12004•• 05 55•c(131'F]) I I Number Weight ID(kg)
Utilization category AC-1 11 1 ♦-
A N/O NM Nf0 NbC
LC1009•• 0.75(0.340)
3 1 1 or♦ LC1D12.. 0.77(0.345)
25 4 - - - 1,011312004• 0.77(0.350)
2 2 - - LC1012008.• 0.77(0.350)
32 3 - 1 1 r...). LC1D18•• 0.70(0.355)
3 - 1 1 LC1D25.. 0.89(0.400)
40 4 - - - LC1D25004.- 1.18(0.530)
2 2 _ - LC1025008.. 1,19(0.535)
S0 3 - 1 1 or• LC1032.,or LC1 D38 4 1.21(0.545)
3 - 1 1 LC1D40.. 3.11(1.400)
60 4 - - - L01040004•• 3.20(1.440)
-- '. 2 2 - - LC1D40008•. 3.22(1.450)
� ■ '- LC1D50•• 3.11(1 400)
• • E • 3 - 1 1
or• LC1D65•• 3.11(1.400)
80
4 LC1065004.. 3.20(1.440)
2 2 - - 101065008.• 322(1.450)
LC1 D80•• 3.53(1.590)
a l� 3 - 1 1
or♦ LC1095••4 3.58(1.610)
� + 125 4 - - - LC1080004.- 3.91(1.780)
. _
2 2 - - LC1D80008-. 4.09(1.840)
LC1 D65004•• LCID115•. 5.38(2.420)
3 - 1 1
200 or♦ LCID150•• 5.42(2.440)
4 - - - LC10115004.. 6.35(2.860)
• For LC1D09 to LC1D38:clip-on mounting on 35 mm DIN rail AM1DP or screw mounting.
For LC1 D40 to LC1095:clip-on mounting on 35 mm DIN rail AMIDE or 75 mm DIN rail AM1 DL or screw movnbng.
For LC10115 and LC10150:clip-on mounting on 2 x 35 mm DIN rails AM1DP or screw mounting.
♦ Select between the two shown based upon the number of operating cycles;see the AC-1 graph on page 22 for further information.
♦ Use voltage codes on page 49-Coil Selection'to complete catalog number.
4 LC1 D38 and LC1o95 are UL listed al the same HP rating as 32 and 80 amp devices respectively.
AC Control Circuit-3-pole Spring Terminal Connections(AC-1 category)
For contactors LC1D09.LC1D12,and LC1018 only,add 3 to the last digit.Example:LC1D09•.becomes LC1 D093".
1 y.
• ! I I
,4
4
I
1 _ 1 _ 1
LC1D11500••
El
8s
10/01 ©2001 Schneider Electric All Rights Reserved

A Subsidiary of EMERSON
n.F„r. azc-5.--.. . ram..-s�%.,.x•-"- w s .,-:--c-, - .
McGill Electric Switches
ap-action.toggle, rocker and custom switches from the McGill Electric Switch Product
oup are widely applied in appliances,power tools,marine and recreational vehicles,
d a variety of other industries. McGill electric switches are available for electrical loads
to 25A/250V and can be customized for specific applications.
McGill Rocker Switches. McGill offers more than a
dozen rocker switch lines to meet your application
needs.
Choose from our standard rockers or contact your
McGill representative for assistance in designing a
- customized rocker.
Choose from:
• Contemporary"Euro-style"designs
• Standard or miniature sizes
• Lighted,non-lighted,or paddle actuators
• Special lock-out actuators
• One to four poles
• Dual circuits
• Snap-in or screw mounting
• Variety of colors and finishes
• Screw,solder,spade, or leaded
terminations
• UV-stabilized constructions
• Environmental barriers
• Matching indicator lights
McGill rocker switches are used in a variety of
industries,including major and small appliance,
marine,HVAC,automotive,power tool,business
equipment and commercial food service.
McGill Toggle Switches.McGill toggle switches
provide you with excellent function and a wide choice
•rr
of styles.Our wide selection of circuitries and design
choices enables you to choose the style that best
/ meets your needs.
Choose from:
• Standard or designer styles
• Lighted or non-lighted indicating plates
and bats

• Variety of bat styles in plastic or metal
• One to four poles
• Optional"O"ring in bushing for
moisture resistance
• Screw,solder,spade or leaded terminations
McGill toggle switches can be found in industrial,
commercial and consumer products,including major
appliance,small appliance,marine,power tool and
HVAC applications.
McGill Snap Action and Pushbutton Switches.
' When you specify McGill snap action and pushbutton
switches, you are specifying proven cost-effective
F design solutions. From subminiature single pole,to
our large double pole constructions,we can find a
solution to meet your application needs.
A variety of design options is available, including:
• Subminiature, miniature. large size and
plunger-type switches
• Choice of contacts,terminals and actuators
• Variable plunger lengths
• Levered or non-levered constructions
• Optional moisture and contamination
resistance in subminiature switches
• Snap-in mounting capabilities
McGill snap action and pushbutton switches may be
found in applications such as timers,float switches.
limit switches,garage door openers, vending
machines, ice cube makers, instruments and
controls,relays,games, vacuum cleaners,floor
buffers and office equipment.

N-NLD22GE
Green LED Light
DESCRIPTION: One-piece LED pilot light >'
for direct 120V supply. ;
val
S E^ . I.
'ids
FEATURES:
• Fluted lens without marking.
• Rated 100,000 Hour Life
• UL recognized auxiliary device pilot light File I76045(M).
• Rated oiltight & watertight NEMA 4, 4X, 12, and 13.

RPM Miniature Power Relays Zelio® Plug-in Relays
Product Description
Product Description
I -o`r ,-s ` The RPM miniature relay range consists of:
2 1. 15 A relays with SPDT, DPDT,3PDT,and 4PDT contacts.
_Tfi. , • --a zr) 4r: 2. Sockets with mixed contact terminals.
3. Protection modules(diode,RC circuit,or varistor)or 1 timer module.All
t '° ' these modules are common to all the sockets except for the timer
`a i.t s,__ module,which can only be used on the 3-pole or 4-pole sockets.
4a�:; " `m..,tross" '�o 4. A metal hold-down clip for SPDT relays.
- ; ..=lc . to t.
8 t Relay Description
1. Spring return push button for testing the contacts(green:DC,red:AC).
,- - 2 2. Mechanical'relay status"indicator.
c • 3 3. Optional removable lock-down door and push button,enabling forced
e F x Igr. 1 ,_,. maintaining of the contacts for test or maintenance purposes.During
I4 operation,this lock-down door must always be in the closed position.
7 6 5 4. Bipolar LED(depending on version)indicating the relay status.
5. Removable legend for relay identification.
6. Four notches for DIN rail mounting adapter or panel mounting adapter.
C . c i « a N 7. Five,eight,eleven,or fourteen pins.
,- y 2--� 8. Area by which the product can be easily gripped.
' l - -i •' _ `�`b -;<i• 9. Mounting adapter enabling direct mounting of the relay on a panel.
' 10.Mounting adapter enabling direct mounting of the relay on a DIN rail.
9 g 10
5 Socket Description
f
t Sockets with mixed contact terminals
t P
-: k ;
„r �:; e Outputs
1. Connection by screw clamp terminals.
,-*(''.,- '--ir.---''...7;*,.....t.:.',
2. Five,eight,eleven,or fourteen female contacts for the relay pins.
3. Location for protection modules or the timer module.
ai * 2 4. Locating slot for mounting on DIN rail with mounting clip.
r 5. Two or four mounting holes for panel mounting.
V z`. 3 NOTE: The inputs are mixed with the relay coil terminals, with the outputs
ak4 =VS being located on the opposite side of the socket.
- : -
Coil
terminals
4 inputs
13
01/2008 IV Telemecanique ©2005-2008 Schneider Electric All Rights Reserved

Sockets Selection Guide ldee
Relay and Timer Socket Selection Guide
Relay and Timer Sockets
Mounting Series Page Part No. No.of Receptacle Terminal Compatible
Poles IDEC Relay and Timer
SR2P-G5
( RR2P,GTSP,
I SR2P-05C 1 2 ! 8-Pin j
DIN Hail Snap-Mount ( SR2P-06 1 RTE-P1,GT318-pin)
SR F-6 (( SR3P-05 i -T-iT -- M3.5 Screw E~
1 • .. I SR3P-05C ( 3 11-Pin RR3PA,RR2KP,RTE-P2
SR3P-06 1 GT3(11-pin)
_ `{ SR3B-05 i 3 11-Blade i B,RR2BA,RR3B,RTE•B
SHIB-05 ; t 5-Blade M3.5 Screw ' RH16
SH1B-05C 1 Coil Terminal:M3I
t; SN F-9 SH26-45C 2 8-Blade j RH26 - - -
` ._ - 1 .r1'47..., I SH3B-05 __I _..la_ i 1 R
( i ; SH3B•05C 3 :` I}•Blade M3.5 Screw RH38,RH2LB
s
tie `'^'t`-titic p _ SH4B-05C 1 4 T 14-Blade -- iRH4B ^^
-A-- --'SY25-05 f
SY25 05C 2 j 8-Blade RY2S,RY22S
ag i SY F-13 - --I----- M3 Screw 1
`` SY4S-05 ? 4 ( 14-Blade 1 RU4S,RY4S,RY42S,RY2KS,RY2LS,
SY4S-05C i I RM2S,GT5YWPM
NA
xt ; SM j F•15 1
SM2S-05 i�
�A,. I SM2S-05C i
RU2S
Panel Mount ~-, i SR2P-51 i 2 -1 8-Pin ••RR2P RAPP,RBPP,GTSP,RTE-P1,
! i , ; GT318-pin}
SR F-16 �_� ! __ - .__
SR3P 51 3 11-Pin I RR3PA RR2KP,RTE P2,GT3(t1-pin) �-
41, ... :, . i SR3B-51 3 11-Blade 1 1 ARIBA,RR2BA,RR3B
M SH1B-51 1 1 5-Blade , I-RHIB,RAHB,RBHB
_ _ -__-_ �__ - ; Solder
SH2B-51 2 i 8-Blade RH2B,RAMS,RBMB
,----.4"+r- SH ! F-17 r _
= f ! SH3B-51 1 3 11-Blade RH3B,RH2LB
e, - 1 SH4B-51 1 4 ( 14-Blade -1 ( RH4B
�. -r- i SY2S 51 1 2 ( B Blade i RY25,RY22S
f.ry SY i F-19 SY4S-51 4 ; 14-Blade j RY4S,RY42S,RY2KS,RY2L ,,RM2S,GT5Y
PCB Mount j SH1B-62 ! 1 5-Blade • RH1B,RAHB,BNB
SH2B-62 __-. 2 -j Tillie-1 iRH2B,RAMB,RBMB
IPSH F3-20 II--62 3 11-Blade -- ---_
loop t----
( j RH3B,RH2LB
t- _j PC Board RH4B
5H48.62 4 ?14-Blade i_ 4B
*- - �-SY25-61 12 8-Blade ! i RY25,RY22S
�
SY i F3-21 SY4S-61 +4 14-Blade I j RY4S,RY42S,RY2KS,RY2LS,RM2S,GT5Y
SY4S-62 +4 14-Blade ( i RY4S,RY42S,RY2KS,RY2LS,RM2S,GT5Y
_.J.- I i
Surface Mount ; I --
SH F-23 SH2B-02 ; 2 8-Blade ! M3.5 Screw 1 RH2B,RAMB,RBMB
;
10 i i 1 I j j
For Panel Mounted Timers
5RBP-MOBG I ( 8-pin
GE'A;RTE-P1;GT3A-1,-2,-3;
r x i
SR F-23 -----....-i 2 1-._-._.___._.._i M35 Screw GT30-1,-2�3;GT3W(8-pin};GT3S;GT3F
i _._._.._-.-_--.___..---._-_.__._.._,._----
' 5R6P-M11 G i • It•pin i 1RTE-P2;GT3A-4,-5,-6;GT3D 4,B;
i i GT3W(11-pin}
iiFor relay mounting accessories,see page F-24.
F-2 www.idec.corn USA:(800)262-IDEC or(408) 747-0550, Canada(888)317-IDEC

® Telemecanique Push Buttons—XB5 22 mm
www.SquareD.com Complete Devices
For the most up•to-dale inlormation
Non-Illuminated Push Buttons,Momentary(screw clamp terminal connections)
- She Type of Contact
ap
; . rype of Push Marking Color of Cap Catalog Number(Components) Price 14
Head N.O. N.C. 0
i
O
�y,
'); --ryr" Black XB5AA21(ZB5A2101+ZB5AA2) X LL
rtt LE
T:, Green XBSAA31(ZB5AZ101+ZBSAA3) tow
- - 1 - Yellow XB5AA51(ZB5AZ101+ZB5AA5) 517.50 0 Z
Blue X135AA51(Z85AZ101+ZB5AA6) I I„cc
XBBAA31 - 1 ... Red X85AA42(Z85AZ102+ZB5AA4) 17.50 z0„
g..:..�.,F Flush El3Q
Black X85AA25(ZB5AZ105+ZB5AA2) =CC
Green XB5AA35(ZB5AZ105+ZB5AA3) 714
1 1 .., Red XB5AA45(ZB5AZ105+ZB5AA4) 25.60 is.O
;f Yelow XB5AA55(ZB5AZ105+ZB5AA5) N.
$ Blue XB5AA85(ZB5AZ105+ZB5AA6) w
XB5AA43n Flush 1 (while) Green XB5AA3311(ZB5AZ101+ZB5AA331) 20.30
"'~S Rush ... 1 (w5 e) Red XB5AA4322(ZB5AZ102+ZB5AA432) 20.30
t. Black XB5AP21(ZB5AZ101+ZBSAP2)
4e1 Rush wtlh clear Green XB5AP31(ZB5AZ101+ZBSAP3)
)s"""<) silicone boot 1 "' •• Yellow XBSAP51(Z$SAZ10t+Z85AP5) 23.90
r) (ooklr of pusher
`'��� unobscured) Blue XB5AP61(ZB5AZ101+ZB5AP6)
XBSAP51 ... 1 ... Red XB5AP42(ZB5AZ102+ZB5AP4) 23.90
1 ... Red XB5AL42(ZB5AZ102+ZB5AL4) 17.50
##3 .: Extended 1 1 ... Red XB5AL45(Z85AZ105+ZB5AL4) 25.60
8 .. $
i
i '1 Mushroom head
i ,' r040 ram 1- ... ... Black X65AC21(ZB5AZ101+ZBSAC2) 25.70
z..
XB5AL42
Two Button Push Buttons,Momentary(screw clamp terminal connections)
of Contact
?:fir Shape of Type of push Degree of Protection Catalog Number(Components) Price
i - '-' ,:, Mead N N.00. N.C.
-.V'',x. One flush green
...` ..?:�^,;y.`' push
. l (marked`t.)
I� One extended 1 1 1P40 XB5AL845(Z85AZ105+Z85AL8434) 531.50
X65AC21 red push
(marked`O")
4^h
T- F4
XBSALB4s
For additional information,reference Catalog#9001CT0001.
4 2004 Schneider ElectricRigh Discount
9 is Reserved Schedule 17-35

J' Jarm
gJ ; 44 � ; Lenses'
k �04 5 Si ti' wv
Pg':'' t Mount Stg.r e
I2aO-S-10 G10-S-10 B10-5-t0
2 diameter x " height
* 10 watt appliance bulb
a Light socket with t 2" pre-wired leads & mounting hardware as shown
0 -
Rt5-M-15 Gt5-M-15 Bt5-M-t5
2.25" diameter x 3" height
15 watt appliance bulb
-'-�•-, Light socket with 36' pre-wired leads & mounting hardware as shown
i a:5.u.,. cl',b;7,:RY:bC: tjt^er.;flr 1:7it,
R25-L-I 5 • G25-L-1 5 B25-L-15
3" diameter x 3" height
0' IS watt appliance bulb
Light socket with 36" pre-wired leads & mounting hardware as shown
,. .:!8ai-,;t,to ren...nr„s..,c;,„.,,,!r,,,.t...ei
R40-XL-25 A40-XL-25 €340-XL-2S
4.25" diameter x 3.5- height
a, 25 watt appliance bulb
Light socket with 36" pre-wired leads & mounting hardware as shown
0 ::,,
R40-XL-40 G40-XL-40 B40-XL-40
Same as above except supplied with 40-watt bulb and 120 Vac flasher unit
..+....:.e it ii':i.%..F!:,..4;ee''zinc;t:'i ,
SPECIFICATIONS fall tenses;
? Flame resistant unstabilizc cc GE i..+r, n Mair7iai
'er; ' NEMA lire 3R -IX, I ., 13
s' 11!_.';OL tec1�r-1—ie.ed Cis.,,t an€'?t
ti
-...,., „,:.:416
a
E.
. ,..,.
Y f
G b O C W

r 'F a�r3F# .! • mar ' -^k "�'3. 'k4 �(. Y,,
o
Buzzers, Flashers and C,mod GripS
FLASHER Al
0, • Solid state 120 Vac C US
• 75 flashes per minute
s 1 --t;>r,V • 1/4" quick disconnect terminals
rigtSgs
• Molded on mounting foot w/single screw attachment for easy installation
PIE-.7.O BUZZER
PB-024-AD 5-24 Vac/Vdc
.1i1 PB-I20-A 40-I25 Vac
• Single hole panel mount alarm buzzer C ■%US
i*B 024- .4r • 95 rib ® 2 feet
e t c, ,- = Frequency- 2900 4/- 250 hz
AU %" • I/4" quick disconnect terminals
• Type 3, 3R, 4X, 12, 13
CORD GRIPS - Standard were
• • Available in 1/2", 3/4", and t- sizes to accommodate different wire sizes
• 1 • Ensures liquidtight seal for electrical cabs in liquid environments
' -`' • Suitable for t�EMA Type 4 and 6 enclosures
CORD GRIPS - Flat wire XL
° • Designed to accomodate flat wire sizes
• Available in 1/2", 3/4', and 1" sizes to accommodate different wire sizes
• Ensures liquidtight seat for electrical cables in liquid environments
• Suitable for NEMA Type 4 and 6 enclosures
SOLID STATE FLASHER LIST PRICE WIRE SIZE INFORMATION (VOW 300 vatt)
1 8/2 0.280"
'•"4,` 1.1 I20v 1 20v split~state
8/3 0.300"
M2 5'
PIv2'O BUZZERS 16/2 0.305"
16/3 0.325.
Ph-024-lid 5-24 pilot do
Pt;-12:-;; 40•125 Vac ! /2 0.33
I 4 i7. 0.33
5
"..
14/3 0.360"
CORD GRIPS
14/4 0.390"
1242 0.405'
1/2' ,; i fir 0 170" -0.470 N.-vitc
1 /4 25
3/4"cg for 0.450- 0.709" wire i 2.�fy 0.�lUS
".
..
1- cg for 0.710-0.100"wire
10/3 0 565"
IN grip for 32.12 ,S, 12/3 .tivvq fiat wire 10/4 l .o25'
—J

iliteck L.i rosftips_5.7Etf
HESH HE10H :1HE16H `'4 `x
ti . X
}� "fir , •x k
Standoff feet with wire protector Standoff feet with wire protector Standoff feet with wire protector
12 mm 15 mm 15 mm
4.2mm 4.3/5.7 mm 4.3/5.7 mm
7 mm 8,5 mm 8.5mm
If . us CAl U5 A C�25
4-6 mm' 20-10 AWG 6-10 mm' 18-8 AWG 10-16 mm' 18-6 AWG
400 V 600V 400V 600 V 400 V 600 V
16 A 40 A 25 A 50 A 35-63 A 63 A
0.8 Nm 7,0 lb-in 1.2 Nm 10.6 lb-in 2.0 Nm 17.7 lb-in
t( g CEg CE
Cat.No. Std.Pk. Cat.No. Sid.Pk. Cat_No. Std.Pk.
HESHWP il02 100 i,..,.;>:; -`-}1E1q WPR702 40 HEi6lWf.'A/02: 40
HE6HWPR/03 100 HE10HWPR/03 40 HE16HWPR/03 40
HE6HWPR104 100 .. ;, }�.,,r.__
' �9(114,M/04 40 • R i HE049M04 40
HE6HWPR/05 100 HE10HWPRI05 40 HE16HWPR/05 40
" : HE$HWP0106 50 -''...i g.;',j; =-k4E OHWP}i 06 20 2 HE16HWPR/06 20 .
HE6HWPR/07 50 HE10HWPR/07 20 HE16HWPR/07 20
HEBHWPFW/08 50 ;'. %r';,HEORWPR708 20 .; 'w E1.6HWP J08 20
HE6HWPR/09 50 HE1OHWPR/09 10 HE16HWPR/09 10
HEeHWPJ 1.0 25 .,HE10 Rna 10 =� HE16HWPR110 10
HE6HWPRI11 25 HE10HWPRl11 10 HE16HWPR/11 10
HE6I WJR112 `-25 -....,:....;Mn.- A;HE461.'AV1!PH%12 10 alZ e-`:Ht;i6}1WPAJ12 10
� 0 'I „.6a NJ � Fes;;
i 1 i ni i; i f i ,i; i 1 ) : I i TIM
'i>"?) ;�( i 't fIr -ri, i i Ira L1.i,1• :itt to �t I i 'a !. ; '. }1 it"'l' Ti •• i T
�?u L g -Ti__i 1
i :-c-i 4". i T., .,i.--C.---• !i.-c-; 4"F� 1 T, t 1-0_..:i i i�c -" 'T_ r-c-.�- .
Dimensions mm Dimensions mm Dimensions mm
A = 12.0 I = 9 A = 15.0 I = 10.7 A = 15.0 I = 10.7
B = M3.5 J = 9.6 B = M4 J = 11.3 B = M5 J = 11.3
C =7.7 K = 13.9 C =9.3 K = 17.5 C =9.3 K = 17.5
D =4.3 L = 140(12 pole) D = 5.7 L = 175(12 pole) 0 = 5.7 L = 175112 pole)
E =04.2 M= 21.8 E =04.3/5.7 M= 27.8 E =04,3/5.7 M= 27.8
F =06.3 N= 22.6 F =08.2 N= 25.1 F =08.2 N= 25.1
G=12.0 0= 15 G=15.0 0= 16 G=15.0 0= 16
H = 04.1 H =05.0 H =05.6
Aliech Corp. •35 Royal Road•Flemington,NJ 08822-6000•Phone[phone]•FAX[phone]•www.altechcorp.com 95

DATA SHEET
CRANE PUMPS&SYSTEMS DATE: September 1,2010
PROJECT NAME: BRUNSWICK CO. PROJECT NO: Q10770-B
HORSEPOWER: 2 VOLTAGE:230 PHASE: I TYPE:Duplex
QTY ITEM MFG MODEL#
ENCLOSURE&ACCESSORIES
1 ENCLOSURE HOFFMAN A18I6I0CHQRFG
1 SUBPANEL HOFFMAN A 18P 16AL
MAIN POWER COMPONENTS
I POWER BLOCK CONNECTRON NDN63-WH
1 GENERATOR RECEPTACLE MELTRIC 33-68076
1 GEN.RECEPT.COVER MELTRIC 31-6A226
I TRANSFER SWITCH ABB OT40F3C
I HANDLE ABB OHB65L6E01I
1 SHAFT ABB OXP6X2I0
2 CIRCUIT BREAKERS SQUARE D QOU230
2 CONTACTORS SQUARED LCID18G7
CONTROL COMPONENTS
2 CONTROL BREAKER SQUARED QOUI 15
SWITCHES&INDICATORS
1 SWITCH PLATE QCI 4-HOLE
2 HOA SWITCHES AC/DC EZ-03-8179
2 GREEN INDICATOR LIGHTS NHD N-NLD22-GE
RELAYS&MISC COMPONENTS
3 CONTROL RELAYS SQUARE D RPM22F7
3 RELAY BASES IDEC SH2B-05
1 ALTERNATOR DIVERSIFIED ARB-120-ABA
1 ALTERNATOR BASE SQUARED 8501-NR5I B
I GROUND LUG BURNDY K2A25U
1 8-pt.TERMINAL STRIP ALTECH HE6HWPR/08
TELEMETRY COMPONENTS
1 DIALER USP AD-2001
I POWER PACK USP PP-12P
ALARM COMPONENTS
1 ALARM SILENCE SWITCH SQUARE D XB5AA21
1 ALARM LIGHT SMALL AC/DC BL2R
1 ALARM BUZZER CONERY PB-120-A
LABELS
I "SILENCE"INSERT SQUARED ZBA-I47
1
J

60 AMP ALARM LIGHT
EFU2.PWR. III_
IMINIIIIIIIIIIIIIIIIPINANINIMMINOMMONIMI
UTILITY POWER
II 230/115 VOLT 10 4
Li L2 N Y nu!':"II ' :If
I OFNLTOR
�, RLCEPIaLIc
\\rTRANSFER sn rnc[LLeR,.e,cr\ SWITCH 11 LlII)40 AMP
I
CE1-30A MSt s
II a -- 0PUMP
f qXb t ® ___ 16.5 FLA MAX
CB2-30A MS2
e -_"®PUMP
o wX`e tt ® - I6.5 FLA MAX •
EXTERIOR DOOR
CB4-I5A
,1
LS4 \ R /
41( 1
I
CB3-15A ' ' ALARM LIGHT 6
—6�axb- ) / \ NEMA 4X FIBERGLASS ENCLOSURE
f CRI
" 0 0 ME N ALARM HORN
CRI II FOOLS OPOUo'EWA I.HALT el:C,Y•Y:Cr[0 t0 CM1RNI CRU)Yl
PUMP NO.1 —a \ / nEA inliwjs yawl u
FILL M1nND qAN al
1 Ito oA" G — PUMP RU NING.1 NG u wiTALLER NW Fncr5 Wei o sc0Eemcl.Na 01,rce w,s«ar
PUMPONT No.I L/IIC 040 N 5115...RR,f 1RAT IMaS:To AqullCal IS VA MIS
MSI w CONTROL AMU:c.ACCiV.0 calker cwcw t.NI.va.TAGC Lcc 0_,In voLic.to Kt..)
V 51 Kcamelsoca TIUIteaN: TORAA£S KR tkR1,004:IA Vat,VGACR.
ALT Is a LN PaPOS 1=0 vn Jr EOM.,Wlle Al.WIN 401,146E.An MLA Pw.m
0 NA V AND CTAPLE PN'ni0C0 ON CAPER DO.Or ENCLO`U+t FOR PSOLOCA
LSI LS2
MIa "s LS3 aK CW wIb WOm,maX•WR4VPP State
(D F) (O ) ALT El Ci-
0ILs101.Sw1100S aye.3lm0 wF la)WUTER IN TAat 1N 01
�^- • 91u.till INC Is I ln:,r
MS2 -j M1�' (LAG)
II • i0,1:E5 GUAR._PNZI.15W&C110OKV 10 CONTROL PNMSNAVVY.
10 r i�� Y (N tl.4dI�lS NIT,1 U011 IN MAT CAPACIT 04,011 ca 1,4faIAL FA1C 0climt
PUMP NO.2 \ /
S G PUMP NO.2 FIELD CONNECTIONS
n
+P . o o= / \ RUNNING I t i z is i 41 S 1 61 71 9I
o- ,, - MS2 N PUMP N0.2 I I I t r r I I
CONTROL 1 1 1 1 1 1 1 1
o
',/ p I I I I 1
ELECTRIC I I I LEVEL SENSOR N0.4--HIGH LEVEL
A P O • 0 w ALTERNATOR I I LEVEL SENSOR NO.3-LAG ON
a ® ° LEVEL SENS012 NO.2-LEAD ON O
+ POWERO °@LEVEL SENSOR NO.I-PUMPS OFF UL uL CVs..AED CoNTRO,PANe..
NOJE: 001)00'E;FIELD(OMCrt110NS
RECHARGEABLE TO=D IN LO
POWER PACK As L%RLR1G C,OOOLCi+ONS MUST
Of e00 VAC.ea.C COPPER WIRE
,,nys.A 1_ WIWG COX: WC CO_CR
UGH �yCR2 70 TELEPHONE A
D PU0ER .IL 0tf1a CRANE PUMPS Sc SYSTEMS
LEVEL I0 star LINE a ROY Wulf,/ a1E wu lE
m
OAS INVWalla so, we BRUNSWICK COUNTY
CR3 C.A. ,. CAEN, DUPLEX PUMP CONTROL PANEL
POWERIL0 p A*0 .. IU'. = LA:10.5 vat 1a0 +CASE I IBRT¢;Oe DATE.
FAIL � AD2001 wl can<Fs rl T[Tww }` f
C DWG UV: AN5 APP10VE0 0Y• 400 s:
1 DWG.NO 0101/a 'CUSTOMER:

M Fiberglass Hinged Cover
Type 4X Enclosures
A Pentair Company
iJWusBc?ilDYta�b'Sa`a""` .4 "..vA^J3"Y^78!'s02C'6cc TtiAf.05b
7 .et .,Ad,4. A; a r a ,_x•:"e •"('a4s ,W. 1 s f#.
e d ;, t C 3 C. Ix4P-,,, . ^wd, x'v ti v v,{
rr.
Y
M .Y � ` ' `.sti
• [C
k k i s tr4 .,, ,- .c` Y iiyZ
•
..Y- c3 ti t t� t if 1t 4::.�. y,t+,S""ysati sy(- .y rY
v
r I
t"+
r% . .ram .1
' ti
c •rr ,
1
Application Constructionirtu�trstr y Standards
Designed for use as a junction box or •Molded fiberglass polyester has outstanding UL 508 file No.E61997:Type 4,Type 4X,
instrument housing in both indoor and chemical and temperature resistance and Type 12,and Type 13
outdoor settings.The enclosure is used in exhibits excellent weatherability and physical NEMA/EEMAC Type 4,Type 4X,Type 12,and
highly corrosive environments typically found in properties Type 13
oil refineries,chemical processing plants,waste ••Fiberglass is easily punched,drilled,filed,or Enclosure flammability rating per UL 508
water treatment,marine installations,pulp and sawed Window flammability racing per UL 508
paper processing,and electroplating plants.The .Seamless foam-in-place gasket assures CSA Fife No.LR42186:Type 4,Type 4X,
efficient design and simple construction create watertight and dust-tight seal Type E 2,and Type i 3
a low cost,durable,and aesthetic enclosure. IEC 60529,IP66
•Polyester mounting feet and stainless steel
attachment screws are provided with each Accessories
enclosure
See General Accessories index
•Scratch-resistant GE Lexan Margard'windows
are permanently bonded in place Panels(See table)
•Molded-in-place threaded brass inserts and Terminal Kit Assembly
plated steel screws are provided for mounting Ventilators
optional panels and terminal kits Wiring Duct
•Removable hinged cover attached to body with .�,
monel hinge pin Modification Ser•vices''a Program
•Screw cover enclosures are secured with two
captivated Type 316 stainless steel slotted cross You can customize this product to your
point cover screws unique requirements by specifying from these
•Enclosures with quick-release latches(U.S. options:
patent number 4,91 7,421)have corrosion- • Colors
resistant polyester latches located in corners • Holes and cutouts in body,doors,subpanels
which provide unobstructed access to • Doors
enclosure •Subpanels
•Hinge pin and bail are corrosion-resistant • Environmental control(louvers,fans,filters)
monel •Windows
•Knockout padlock provisions included in each •Standard accessories
latch •Solar shields
Finish/ColorFor details,see Modification Services at
Optional steel panels are white.Optional hoffmanonline.com.
stainless steel,aluminum,and composite panels To order,contact your local Hoffman
are unpainted.Fiberglass material is light gray sales representative.
inside and out
6.118

Bulletin
U` NEMA o LEC
[1
O
O
+n
O�
t'D
UI
rr
rn
0
Ut
C
CD
1n
Standard Sizes Solid Cover Type 4X Enclosures
Enclosure *Panel Panel
Catalog Number Size Catalog Size Mounting Overall
Screw Cover quick-Release A x B x C Number D x E G x H L x W FJKOP DR T U
A-6640HS0fG A-664CHQRFG 6.00x6.00x4.00 A-6P6 4.88x4.88 6.44x4.00 6.50x6.50 3.95 3.25 1.00 4.25 4.25 5.64 5.72 0.12 5.64 .:-'44*: '+:
t;.7..,?
(152 x 152x 102) (124x124) (176x102) (165x 165) (88) (83) (25) (108) (108) (143) (130) (3) (1431 ?'.--.:p"s;
A-864CHSCFG A-8640H0RFG 8.00 x6.00 x4.00 A-8P6 6.75x4.88 8.94x4.00 8.50x6.50 3.45 3.25 1.00 4.25 6.25 7.64 7.12 0.12 5.64 . 0
(203 x 152 x 102) (171 x 124) (227 x 102) (216 x 165) (88) (83) (25) (108) (159) (194) (181) (3) (143) '. ::45.M;''
A-108608S6F0 A-10860HQRFG 10.00 x 8.00 x 6.00 A-1089 8.75 x 6.88 10.94 x 6.00 10.50 x 8.50 5.45 4.94 1.31 6.25 8.25 9.61 9.12 0.12 7,61 2S :;� .
(254 x203 x 152) (222x175) (278x152) (267x216) (138) (125) (33) (159) (210) (244) (232) (3) (193) sA e<�..:;
A-12106CHSCFG A-12106CHORFG 12.00 x 10.00 x 6.00 A-12P10 10.75 x 8.88 12.94 x 8.00 12.50 x 10.50 5.45 4.69 1.56 8.25 10.25 11.58 11.12 0.12 9.58 "'''" ^_
(305 x 254 x152) (273x226) (329x203) (318x267) (138) (119) (40) (210) (260) (294) (282) (3) (243)
A-141280H5CFG A•1412801113RFG 14.00 x 12.00 x 8.00 A-14P12 12.75 x 10.88 14,94 x 10.00 14.55 x 12.55 7.45 6.50 1.81 10.25 12.25 13.59 13.12 0.15 11.59
(356 x305 x203) (324x276) (379x254) (370x319) (189) (165) (46) (260) (311) (345) (333) (4) (294) 0
A-1614801150F A-161480808FG 16.00x14.00x8-- 4-16P14 14.75x12.88 16.94x12.00 16.55x14.55 7.45 6.23 2.08 12.25 14.25 15.56 15.12 0.15 13.56
(406 x 356 x 203) (375 x 327) (430 x 305) (420 x 370) (189) (158) (53) (311) (362) 1395) (384) (4) (344)
A-1816100650FG A-1816100808FG 18.00 x16.00 x10.00 A-18P16 16.75x14.68 18.94x14.00 18.58x16.58 9.45 7.66 2.66 14.25 16.25 17.53 17.12 0.16 15.53 0�
(457x 406x 254) (4255378) (481 x356) (472x421) (240) (195) (68) (362) (413) (445) (435) (4) (394)
10
0
Standard Sizes Window Cover Type 4X Enclosures
CD
Enclosure "Panel Panel y
Catalog Number Size Catalog Size Mounting Overall
Screw Cover Quick-Release A x B x C Number D x E G x H L x W F J K M N 0 P D R F U
A-6640850FGW A-6640808FGW 6.00x 6.00 x 4.00 A-6P6 4.88x4.88 6.94x4.00 6.50x6.50 3.45 3.2S 1.00 4.25 4.25 4.25 4.25 5.64 5.12 0.12 5.64
(152x152x1021 (124x124) (176x102) (165x165) (88) (83) (25) (108) (108) (108) (108) (143) (130) (3) (143)
4-11640H5CFGW A-864080866W 8.00x 6.00 x4.00 A-8P6 6.75x4.88 8.94x4.00 8.50x6.50 3.45 3.25 1.00 6.25 4.25 4,25 6.25 7.64 7.12 0.12 5.64
(203 x 152 x102) (1715124) (227x102) (2165165) (88) (83) (25) (154) (108) (188) (159) (194) (181) (3) (143)
A-10860H5CFGW A-10860HORFGW 10.00x8.00x6.00 A-10PB 8.75x6.88 10.9456.00 10.50x8.50 5.45 4.94 1.31 8.25 6.25 6.25 8.25 9.61 9.12 0,12 7.61
(254x 203 x 152) (222 x 175) (278 x 152) (267 x 216) (138) (125) (33) (210) (159) (159) (210) (244) (232) (3) (103)
A-121060850FGW A-121060608FGW 12.00x10.00x6.00 4-12P10 10.75x8.88 12.94x8.00 12.50x10.50 5.45 4.69 1,56 10.25 8.25 8.25 10.25 11.58 11.12 0.12 9.58
(305 x 254 x 152) (273x226) (329x203) (318x267) (138) (119) (40) (260) (210) (210) (260) (294) (282) (3) (243)
A-1412130650E6W A-14128CHQRFGW 14.00 x 12.00 x 8.00 A-14P12 12.75 x 10. 14.94 x 10.00 14.55 x 12.55 7.45 6.50 1.81 12.25 10.25 10.25 12.25 13.59 13.12 0.15 11.59
(356x 305 x203) (324x276) (379x254) (370x319) (189) (165) (46) 1311) (260) (260) (311) (345) (333) (4) (294)
A-161480850P W A•161480808FGW 16.00x14.00x8.00 4-16P14 14.75x12.88 16.94x12_00 16.55x14.55 7.45 6.23 208 14.25 12.25 12.25 14.25 15.56 15.12 0.15 13.56
(406 x 356x 203) (375x327) (430x305) (420x370) (189) (158) (53) (362) (311) (311) (362) (395) (384) (4) (344)
A-1816100650F0W A-1816100H0RFGW18.00x16.00x10.00 A-18P16 16.75x14.88 18.94x14.00 18.58x1658 9.45 7.66 2.66 1625 14.25 14.25 16.25 17.53 17.12 0.16 15.53
(457x405x254) (425x378) (481x356) (472x421) (240) (195) (68) 4413) (362) (362) (413) (445) (435) (4) (394)
Millimeter dimensions()are for reference only;do not convert metric dimensions to inch.
Panels must be ordered separately.Optional stainless steel,aluminum,and composite material panels are also available for most sizes.See General Accessories.
6.119

Rail Mount Terminal Blocks
' ' NDN63 Inches(Mifin3eters) :-
SPECIFICATIONS
Rating: 65A,600V;UUCSA
Center spacing: .375"(9.52)
Number of poles: 3 " ) ini I
—f i
Circuits per foot: 30
Circuit jumper: JN3.2 circuits lie o� (38.10)
Wire size: AWG#6-18 CU 1.67
Screw size: 410-32 .
{ r7; ri;ri/ 1 (42.41)
, 1 I
Mounting options: 35mm DIN rail,C-rail ,, u--�
Marking tape: MT12-1/2 `,..,. •: _ _ >Y.
Torque rating: 35 in/lb max. -1.17—►� 4 1.45—�
Operating temperature: 105°C (29.71) (36.83)
T
NDN1 in;,!,.�(rc:il;f1eters;
SPECIFICATIONS =I ■
Rating: 90A,600V Immlimi
Center spacing: .635"(16.13) ° W Number of poles: 1 7' E---.."---111111111
`y--
Circuits per foot: 18 1 71 1.32 'Wire size: AWG#2-18 CU (43.48) (33.68)
Screw size: 1/4-28 n
�-+-�
Mounting options: 35mm DIN rail,C-rail ' �
'Dove-tail option is available for mounting �,
side-by-side.Order part no.NDN1-A. .—. w
Marking tape: MT12-1/2
Torque rating: 32 in/lb max. Dovetail i .59 ..._ - 1.43 ,1
Operating temperature: 105°C Option (14.99) (36.31)
NDN 111 Inches(Millimeters)
SPECIFICATIONS Mtg.holes18(4.57)dia. }
Rating: 90A,600V;UUCSA .28(7.11)c'bores Q' tp®.'
Center spacing: .635"(16.13) 1.46
Number of poles: 3 ( ["'J (37.13)
Circuits per foot: 18 N " 1.71
Circuit jumper: JN1,2 circuits1 j (43.48)
Wire size: AWG#2-18 CU F '. r�ri7�+Dr--�b
`
Screw size: 1/4-28 Dovetail 62
Mounting options: 35mm DIN rail, y .
C-rail, Base Mount.'Dove tail option is --:2, trii ii f Option (15.75)
available for mounting side-by-side. l".�'
�w 1.87
Vik
Order part no.NDN111-A. '. °
Marking tape: MT12-1/2 ie (47.50)
Torque rating: 32 in/lb max. l'.
Operating temperature: 105°C v -ey Q 1.44

Product Features
Operating
Instructions
Pushbutton Pawl ;_ t
Via- k".% Provides quick,safe and ;�
° `�s� a easy load break. +"
ti
d
ti Dead Front g
�c,- r Assures safety by preventing
t K V: ' user access to live parts. When the plug and recep-
Casing taste are latched together,
'"'. "h ' Fiberglass reinforced thermo- the circuit is connected.
Spring Assisted Screw Terminals a plastic polyester material
Patented design assures lighten „ ' 2' -. offers great resistance to
and Forget"confidence. A�° .x impact,corrosion and harsh i
,. ": "x u"4% environmental conditions. ,.-, :
-mom .'" W
�_ e p� : . t
�t4 -- r tea.,
Spring Loaded Butt-Style Contacts % _• •t~ v , ""'�R* , R
Ensures
al contact force
superior electrical performance and - . r- -
over thousands of operations. :
" Pressing the pawl causes
Lid Silver-Nickel Contact Material the DECONTACTOR to
br
Provides additional Solid silver-nickel contact surfaces lug i the ctd t The
p
protection from harsh provide superior conductivity,durability Lockout-Tagout Provisions Plug s ejected too its rest
environments. and corrosion resistance. Allows plugto be easilylocked out and nowt its contacts are
now dead.
tagged. Optional Padlock Pawl allows -
lockout/tagout of the receptacle
°
General Ratings 17.--g, ."7:ii:,
..., ,:ig,;.,:::::'f.
<-R Highlighted Feature
Amperage �;£4 T 20 to 200A - �
Voltage i 600 VAC,250 VDC Max `
Typical Device Labels
Frequency , 50-400 Hz Rotating the'dead'plug
Horsepower ; 1/2 to 25 hp MMrzCwpoatio° \ 30°counterclockwise
O24 AD•48QV,IfEMA 4X f closes the safety shutter
Short-Circuit t5,w,,,6 OS,SOA c Ls and frees the plug to be
• (Make&Withstand)'; 65kA to 100kA` 33-54042 Dui en
SWITCH RATED RECEPTACLE/CONNECTOR withdrawn from the
Environmental NEMA 3R,IP54/55" MOTOR
oeevcHaActniori DISCONNECT
sWITCH wrrriw receptacle. CS
Temperature min-40°F/max 140°F
DS Decontactors are UL&CSA rated for te+
DS20.30 60&100Care rated 100l A Testing was perforated wrih RKr C
cur rem ltmrbng fuses sized at 400 cl the highest full load motor amgac,ty "motor circuit"and"branch circuit"disconnect ms
h switching up to 25 hp and up to 200A
associated win!;.,e deletes hp wing. '4 :. en
•' OS100&200 are rated 65kA Testim was performed with RK5 tens delay .•'
Nees sized at ttk7"°of the devices rated an:pacify cn
' ` to
-' 1P5 t rated when receptacle and plug are mated.Ivhe,;not mated receptacle li C
aloes is 11355 rated provided that the lid is latched closed. - ,f.,;;
Ustinus -
n
S
•:- e I and the receptacle
- - - - - - Dug P
CD
•-�- - are separated. The safety a
Plugs and Receptacles UL 1682 C22.2 No.182.1 60309-1 shutter prevents access to E.
Branch Circuit Disconnect Switching UL Subject 2682 UL Subject 2682 live parts. co
(AC only) (Performance tested to UL 98) 60947-3,AC22,AC23 t'` To reconnect,Insert le
.it ca Motor Circuit Disconnect Switching UL Subject 2682 UL Subject 2682 plug into receptacle, eD
(AC only) (Performance tested to UL 508) rotate 30°clockwise,and
apply insertion force. a,
rr
CE r<ifinlls available upon rearrest CD
en
34

3y
,ie4uYj
.s r N. . ' t DECONTACTORTM - 60A
-; --4_ 4 '_ Switch Rated Plugs a Receptacles
Ratings Receptacle Inlet irn ie
• Voltage
600 VAC,250 VDC
• Switch Ratings(AC Only) 47:<, `
Branch Circuit&Motor Circuit V r }• ,
Disconnect Switching
• Horsepower ratings
12nv 10 2hp • p
• 10 3 hp { :r
�► 30 7 112 hp , ii .
W > 30 7 1/2 hp t : �
30 20 hp •
eoov 30 25 hp
• Short Circuit Rating Voltage Polarity Pay Part Metal Voltage Polarity Poly Part Metal
' 100kA Close&Withstand
Testing was performed with RM 12oij+' 3P+N+E 33-64167:37-64167 ,2a y+i 3P+N+E 33-68167?37-68167
current limiting fuses sized at 400%
of the highest full load motor ampacity b 1 P+N+E 33-64075 37-64075 4" il 1 P+N+E • 33-68075'37-68075
associated with the devices hp rating. 'L;', 2P+N+E 33-64076 37-64076 " ) �A
z�;;�; 2P+N+E 33-6807637-68076
• Environmental Ratings <Mao 2P+E 33-64162 37-64162 2P+E 33-6816237-68162
NEMA 3R, IP54/55"
.IP54 when the plug&receptacle are 3P+E 33 64i63 37 64163 3P+E 33 68163 37 68163
mated. IP55 on the receptacle alone t e0 2P+E 33-64072 37-64072 2P+E 33-68072'37-68072
when the lid is latched closed. .723$ 3P+E 33-64073:37-64073 3P+E 33-68073 37-68073
• Temperature Range >y 1P+N+E 33-64045:37-64045 4r y. 1P+N+E 33-68095:.37.68045
Min-40°F/Max 140'F
See pg 188 for temps below-15°F . ' 3P+N+E 33-64047:37-64047 a►i_ ' 3P+N+E 33-68047 i 37-68047
or above 105°F. 4 + 3P+N+E 33-64147 37-64147 41Cr, 3P4N+E 33-68147 37-68147
• Wiring Capacity 43Mb 2P+E 33-64042i37-64042 2P+E 33-68042 i 37-68042
Min 6 AWG Max 2 AWG IC> 3P+E 33-64043.37-64043 3P+E 33-68043:37.68043
Aux Contacts-Max 14 AWG
P 2P+E 33-64142 37-64142 4ra7 2P+E 33-68142 37-68142
• Listings 41=1103P+E 33-64143 37-64143 AM, 3P+E 33-68143 37-68143
UL,CSA,IEC,CE"
"Contact Customer Service Other soilage configurations are arait;bte-contact customer service at 800.453 7642.
Main Options Receptacle Options Suffix# inlet Options Suffix#
VJ
Z �� Auxiliary/Pilot With 2 Auxiliary/Pilot Contacts Recept#-972 With 2 Auxiliary/Pilot Contacts Inlet#-972
r Contacts With 3 Auxiliary/Pilot Contacts Recept#-263 With 3 Auxiliary/Pilot Contacts Inlet#-263
as LP Watertightness(low pressure) Recept#-LP LP Watertightness(tow pressure) Inlet#-LP
ea
ad Emergency HP Watertightness(high pressure) Recept I-HP HP Watertightness(high pressure) Inlet#-HP
of f4
fi Stop Pawl Straight Insertion Recept#-A188 Self-Ejecting Plug Release Inlet#-338-A188
a. Self-Ejecting Connector Release Recept#-348-A188 Straight Insertion Inlet#-A188
a? Padlackable Emergency Stop Pawl Recept#-375 With No Lockout Hole Inlet#-A155
C° u Mushroom
a: 0 Pawi Locking Mushroom Pawl Recept#-845 For Auxiliary Switch Inlet#-NNE
.. Padlockable Mushroom Pawl Recept#-843
3 Self-Ejecting
DI rn " Metal Pawl(on poly receptacle) Recept#-824
ea r ,• Devices
,� r ti Closed Lid Configuration Recept#-NC DSBOOrder Examp/e:
in "R•1. With Auxiliary Switch Recept#-270 To order 2 auxiliary/pilot contacts on an inlet and
�` r,+„r +r>c,a,; receptacle add-972 to the part numbers.
ca Recess Plate Recept#-142 • OSCO Po?;inlet 3P-E=33-68a43-972
r—
Gf ' 0650 Pols,receptacle 3P,E 33-64t043-972
F See pgs 166-174 for detailed
x ` inforrnaiion on these options - Appropriate accessory part numbers must also be
tz i included on the order
ma
Ca 1
39
i

R a,i wSsW'-e
InstallationAccessories R s t Unless indicated orhenvise,accessories can 0e used:With eitlrar poly Or metal plugs and receptacles
Handles
4Ry
T'y'
Nei NEMA 3R Makes connector
cbsures easier
NPT Poly Metal" Cable Ran a Poly Handle Nylon Neoprene Poly Handle
Handle Handle g w/Clamp&Bushing Handle Handle w/built in Draw Grips
1/2" 6PH12 6H12 .50-1.25 --' 31 611 -
3/4" 6PH34 6H34 -51 -1.38 - FH611 - FH611-473
1" 6PH1 6H1 1.250-1.375 6PM622 - - -
1 1/4" 6PH114 611114 1.438-1.562 6PM625 - - -
1 1/2" 6PH112 6H112 1.562-1.688 6PM627 - - -
1.688-1.812 6PM629 - - -
Nales•• Finger draw plates are recommended for easier connector closure on cord t0 cord assen:bhes. • For a guideline of WI"sizes based on cable ranges.
• For available cord grips,see pgs 163-764. see DS3D on pg 39.
' For metal deuces only
Angles
W"', Accessory Spotlight
V, - ' Finger Drawplates
Nylon 30° Metal 30° Metal 70° Metal Angle Metal Straight Metal Lateral
Angle Angle Angle Oversized 30° Adapter Angle 30°
Cl
MP6 MA6 89-6A027 MA660 MS6 MA96 3
0 Junction Boxes = ' ., �,;;-
n* a . Finger drawplates are recommended for
easier connector closure on cord to cord
t •
r,.
# assemblies.
NPT Metal Metal Box with Metal Box with Poly
Box Nylon Angle Metal Angle Conduit Entry Order Example
1/2" - - MC612
A typical order should include an inlet es
314" - - - MC634 part number,a receptacle part number rev
es
1" MB61 31-6A053-080-1 39-6A053-080-1 MC61 AND the matching handles,angles or et
other required accessories. a
11/4" M66114 31-6A053-080-114 39-6A053.080-114 MC6114 n
1 1/2" M86112 31-6A053-080-112 39-6A053-080-112 - L C
ii
2" MB62 31-6A053-080-2 39-6A053-080-2 - en
-For poly deyrces only
et
cv
cw
en
Miscellaneous Accessories Male Inlet with Handle(Plug) f
33-68243-C-K04+FH611 it
co
° .
>y
co
a
Set of Two(2) For flays For Male ;7a, '�
C
Devices Only Devices Only um
ti
Finger Protective Padiackable Inlet ' '; sio
Drawplates Cap Cap Spring-Loaded capcv
co
co
FDP6 31-6A126 DS6MC 31-6A226 4.... Female Receptacle with Angle Adapter
33.64243-C-KD4+MP6 m
8,
E
H
42

Change-over
hEa1� 4 F;}.
IlOga
OT40F3C
PRODUCT FEATURES
Conventional Free-air Thermal Current q=40'C 40 A
Conventional Thermal Current Fully Enclosed 40 A
Extended Product Type OT40F3C
Number of Poles 3
Operating Mechanism Mechanism on top of the switch
Rated Operational Current AC-21A (690V)40 A,(500V)40 A,(380...415V)40 A
Rated Operational Current AC-22A (690 V)40 A,(500 V)40 A, (380...415 V)40 A
Rated Operational Current AC-23A (690 V) 12 A,(500 V)23 A,(380...415 V)23 A

Switch Line
Accessories
Ordering information
Handles,door mounting
Plastic I-0-it handle, IP65,padlockable with three padlocks in 0-position,door interlock
in I-and II-position and when padlocked.
e � Y Suitable for Colour Shaft dMrn. Type Order number Weight
switches [mml [k91
OHB_ 0T160...250E_C black 6 —4" OHB65J6E011 1SCA022383R2480 0.12
07315...400E_C black 12 OHB95J12E011 1SCA022621R0760 0.12
07630...800E_0 black 12 OHB125J12E011 1SCA022589R3340 0.14
Plastic I-0-II handle, IP65,padlockable with three padlocks in I-,0-and II-position,
door interlock in I-and II-position and when padlocked.
0T160...250E_C black 6 OHB65J6E311 1SCA022662R4730 0.12
07315...400E_C black 12 OHB95J12E311 1SCA022779R2140 0.12
07630...800E_C black 12 OHM 25J12E311 1SCA022615111730 0.14
Handles,direct mounting
e it
R Plastic I-0-II handle,padlockable with three padlocks in 0-position.Includes a shaft and
a mechanism cover.
0T160...250E_G black shaft included OTV250ECK 1SCA022783R0090 0.08
0T315...400E_C black shaft included OTV400ECK 1SCA022783R0170 0.26
OW_ 0T630...800E_C black shaft included OTV800ECK 1SCA022797R2470 0.30
Extended shafts
Suitable for switches Installation depth Type Order number Weight
. imml (ilsl
Shaft diameter 6 mm
0'': OT160...250E_C 166...214 OXP6X90 1SCA022064R1180 0.03
OXP6_ 209...254 OXP6X130 1SCA022057R0570 0.04
240...285 OXP6X161 1SCA022067R1760 0.05
289...334 ...,.OXP8X210 1SCA022295R6080 0.06
369...414 OXP6X290 1SCA022042R6370 0.08
`.-,,;. 439...484 OXP6X360 1 SCA022042R6530 0.11
' � Shaft diameter 12 mm
07315...400E_C 209...266 OXP12X107 1 SCA022029R9750 0.12
OXP12_' " 243...307 OXP12X148 1 SCA022658R5570 0,17
261...325 OXP12X166 1SCA022325R7100 0.20
280...344 OXP12X185 1SCA022325R6710 0.22
345...409 OXP12X250 1SCA022325R6980 0.29
375...439 OXP12X280 1 SCA022137R5140 0.33
420...484 OXP12X325 1SCA022042R5810 0.38
490...554 OXP12X395 1 SCA022042R5990 0.46
560...624 OXP12X465 1SCA022042R6020 0.54
07630...800E_C 287...385 OXP12X148 1SCA022658R5570 0.17
324...422 OXP12X185 15CA022325R6710 0.22
389...487 OXP12X250 1SCA022325R6980 0.29
464...562 OXP12X325 15CA022042R5810 0.38
534...632 OXP12X395 1SCA022042R5990 0.46
604...702 OXP12X465 1 SCA022042R6020 0.54
iiii,in BP
8 JAMEY
1SCC301011CO201

QOU Unit Mount lir Square D
Miniature Circuit Breakers wwwsquared.com
Class 720 FOR CURRENT INFORMATION
Low Ampere QOU Series 3 Circuit Breaker
f
rr c•awe."`+ No.of Description AIR Rating Voltage Ampere Catalog Number Unit Order
Poles Rating Rating Pricer QtY.
{r 4 10.000 1201240 QOU710 5 25.50 1
+ AIR Vac 10 QOU1IOB 24.00 40
- {^ 5,000 277 `� QYU1100 77.00 1
Low Ampere QOU AIR Vac 1 Ji QYu11oeu moo a°
QOU115 25.50 1
Miniature Circuit 10.000 120/240 15 QOU1158 24.00 40
py. LR : Breakers
AIR Vac
15 QOU115HM 25.50 1
QOU115HMB 24.00 40
-► General S C Cations
Common to All Low 5,000 277 15 QYU1150 77.00 1
AIR Vac QYU11SB0 76.00 40
QOU120 25.50 1
Ampere QOU Circuit 10,000 1201240 20 00U1208 24.00 40
Breakers AIR Vac QOU120HM 25.50 1
20 0OU120HMB 24.00 40
5,000 277 QYU1200 77.00 1
• Terminal lug wire size 1-#14-#2 AWG Cu or Al. AIR Vac 20 QYU12060 76.00 40
• Reversible line and load lugs for convenient flush or Therear- 10,000 120/240 25 00U125 25.50 1
surface mount wiring. Magnetic AIR Van
OOU1258 24.00 40
One Circwl 5,000 277 OYU1250 77.00 1
• DIN mount(symmetrical rail 35 x 7.5 DN/EN 50 022). Breaker AIR Vac 25 OYU125e0 76.00 40
• UL Listed as HACR type-15-70 A. 10,000 120/240 30
00U130 25.50 1
AIR Vac QOU130B 24.00 40
• Field installable quick connectors. 5,000 277 QYU1300 77.00 1
• Single handle with Internal common trip. AIR Vac 30 QYU13080 78.00 40
Ifi • UL Listed 48 Vdc(5,000 AIR). 35 QOU135 25.50 1
110 • Bulkpack circuit breakers do not have mountingfeet QOU135B 24.00 40
QOU140 25.50 1
le included. 4Q Q0U140E1 24.00 40
4 QOU145 25.50 1
W 10,000 120/240 45 QOU145B 24.00 40
Cr. Special Ordering Instructions: AIR Vac 50 QOU150 25.50 1
i„ QOU150B 24.00 40
try For Bulk Packed QOU Circuit Breakers and b0 QOU160B 24.0000 40
- Accessories 70 000170 49.40 1
✓ QOU170B 44.90 40
QOU circuit breakers and accessories must be ordered in 10 QOU210 55.00 1
(D multiples of the quantities listed.Units provided in 120/240 QOU2105 53.00 20
standard quantityof one are individually vac 00u21s 55.00 1
y packaged: 15 Qou2156 53.00 20
standard quantities greater than one are bulk packed.Bulk 240 15 00U215H 107.00 1
packed circuit breakers do not include mounting brackets. Vac QOU215H8 102.00 20
1201240 000220 55.00 1
EXAMPLE: Vac 20 QOU2208 53.00 20
240 000220H 107.00 1
Individual pack-small quantity orders:To receive five Vac 20 QOU220HB 102.00 20
QOU220 circuit breakers,order five individual QOU220 120/240 25 Q0u2256 55.0000 20
Thermal-
circuit breakers at$55.00 each.Product will be individually Magnetic 10,000 240 25 00U225H 107.00 1
packaged,and will include necessary mounting feet. Circuit AIR vac QOU225H6 102.00 20
Breaker 120/240 QOU230 55.00 1
Bulk pack-large quantity order.To order 440 QOU220 Two Vac 3o 000236E 53'00 20
240 QOU23011 107.00 1
circuit breakers using bulk packaging,order 440 vac 30 QOU230HB 102.00 20
QOU2208 at$53.00 each.Product will be packaged in 22 35 �235e 55 o z0
packages of 20 pieces each.Product will not include
mounting feet.To order mounting feet,order 880 pieces of 120/240 40 Q0ou2406 55.00 20
QOUMFB2.Product will be packaged in eleven packages Vac 45 QO0245 55.00 1
of 80 pieces each. Q0U2458 53.00 20
QOU250 55.00 1
so 0002508 53.00 20
For QOUQ Low Amp Circuit Breakers with Four Point Non•Aulo QOU200 55.00 1
Quick Connect Terminals Switch N/A 240 Vac 60 001)2005 53.00 20
Thermal- 60 000260 55.00 1
QOUQ Low Amp circuit breakers with four point quick Magnetic 10,000 120/240 QOU2606 53.00 20
Crcuit conned terminals are provided with permanent factory Breaker AIR U� 70 OOOU270B 1007.00 20
installed terminals which are affixed to the Load or"OFF" QOU310 181.00 1
end of the circuit breaker.This special terminal will 10 QOU310B 178.00 40
accommodate up to four 1/4 inch female quick connect 15 000315 181.00 1
wire terminations.Total ampacity of these connections QOU320 178.00 41)
p t]pU3 181.00 1
must not exceed the rating of the circuit breaker.Price 20 QOU3206 176.00 40
addition is$5.60 for single-pole,$11.20 for 2-pole and 25 000325 181.00 1
$16.80 for 3-pole circuit breakers. ctou3256 178.00 40
Thermal- 30 +001.1330 18100 1
Magnetic 10,000 240 QOU33OB 178.00 40
EXAMPLE: Circuit AIR Vac QOU335 181.00 1
To order QOUQ circuit breakers,change the Catalog Three Breaker 35 QOU335B 178.00 40
QOU340 181.00 1
Number prefix from"QOU"to"QOUQ".To order a 40 Q0u340B 178.00 40
QOU220 with factory installed four point quick connect 45 000345 181.00 1
terminals,order one QOUQ220 circuit breaker at$55.00 aou345B 178.00 40
COUeach plus$5.60 per pole(a total price of$65.60). 50 QQOU3350B 181.00 40
Interrupting Ratings Page 6-2 60 QQOU336606 0 178.00 40
Accessories Pages 6-37,6-38,643 Non-Auto 0011300 181.00 1
Dimensions Pages 645,6-48 Switch N/A 240 Vac 60 QOU3008 178.00 40
❑UL Recognized Component,Supplementary Protector.
Note:See ordering instructions above left,all catalog numbers ending in B must be
ordered in bulk package quantities.
©2000 Square D DE2 Discount
6-42 All Rights Reserved Schedule 3l00 El

TeSys D-Line Contactors, Enclosed Starters, Overload Relays, and Accessories
Resistive Loads
` NOTE 3-pole contactors without auxiliary contacts conform to standard EN50012.For further
. information on auxiliary contact blocks and modules, see pages 106 to 107.
.�1
4 r AC Control Circuit-3-or 4-pole Contactors with Touch-safe Terminals for Power Cabling
•11 . (AC-1 category)
R. i- Si IV Number of Instantaneous
Poles Auxiliary
N NM ' Non-inductive loads maximum Contacts
current ` Catalog
LC1 D12004•• (B<_55°C[131°F7) Number Weight lb(kg)
Utilization category AC-1 ♦•
A N/O NIC N/O NIC
LC11309.. 0.75(0.340)
3 - 1 1
or♦ LC1 D12.. 0.77(0.345)
25
4 - - - LC1012004•• 0.77(0.350)
2 2 - - LC11312008.. 0.77(0.350)
32 3 - 1 1 •. .. LCI D18.. 0.79(0.355)
3 - 1 1 LC11325.. 0.89(0.400)
40 4 - - - LC1025004.. 1.18(0.530)
2 2 - - 1C1025008•• 1.19(0.535}
50 3 - 1 1 or• LC1032..orLC1038• 1.21{0.545)
3 - 1 1 LC1040•. 3.11(1.400)
9.,..
k1 60 4 - - - LC1040004•• 3.20(1.440)
--,rrl 2 2 - - LC1040008.. 3.22(1.4501
+, /R I• 3 - 1 1 LC1D50•• 3.11(1.400)
`1. -- 80 or• LC11365.. 3.11(1.400)
y-- 4 - - - LCID65004.. 3.20(1.440)
3.14 r _. 2 2 - - LC1065008.. 3.22(1.450)
3 - 1 1 LC1080.. 3.53(1.590)
125 or♦ LC1095..♦ 3.58(1.610)
'� x• 4 - - - LC1 D80004•• 3.91{1.780)
2 2 - - 1C1080003.• 4.09(1.840)
LC1 D65004•• 1010115.• 5.38(2.420)
3 - 1 1
200 or A LC1D150.. 5.42(2.440)
4 - - - LC10115004.. 6.35(2.880)
• For LC1D09 to LC1D38:clip-on mounting on 35 mm DIN rail AM1DP or screw mounting.
For LC1 D40 to LCi 095:clip.on mounting on 35 mm DIN rail AMIDE or 75 min DIN rail AMIOL or screw mounting.
For LCI D115 and LC111150:clip-on mounting on 2 x 35 aim DIN rails AM1OP or screw mounting.
A Select between the two shown based upon the number of operating cycles:see the AC-1 graph on page 22 for further information.
V Use voltage codes on page 49'Coil Selection to complete catalog number.
♦ LC1D38 and LC1095 are UL listed at the same HP rating as 32 and 80 amp devices respectively.
AC Control Circuit-3-pole Spring Terminal Connections(AC-1 category)
For contactors LC1D09,LC1 D12,and LCi D18 only,add 310 the last digit.Example:LC1D09..becomes LC10093••.
1 1 1
tuc+n -.
MB
I - I - I
LC1011500••
ID 89
10/01 ©2001 Schneider Electric Alf Rights Reserved

a
A Subsidiary of EMERSON
McGill Electric Switches
ap-action,toggle.rocker and custom switches from the McGill Electric Switch Product
oup are widely applied in appliances,power tools, marine and recreational vehicles.
d a variety of other industries. McGill electric switches are available for electrical loads
to 25A/250V and can be customized for specific applications.
McGill Rocker Switches. McGill offers more than a
* dozen rocker switch lines to meet your application
needs.
444
Choose from our standard rockers or contact your
McGill representative for assistance in designing a
customized rocker.
Choose from:
• Contemporary"Euro-style"designs
• Standard or miniature sizes
• Lighted,non-lighted, or paddle actuators
• Special lock-out actuators
• One to four poles
• Dual circuits
• Snap-in or screw mounting
• Variety of colors and finishes
• Screw,solder,spade,or leaded
terminations
• UV-stabilized constructions
• Environmental barriers
• Matching indicator lights
McGill rocker switches are used in a variety of
industries, including major and small appliance,
marine,HVAC, automotive,power tool,business
equipment and commercial food service.
SSP' `' °'� McGill Toggle Switches.McGill toggle switches
provide you with excellent function and a wide choice
of styles.Our wide selection of circuitries and design
3 choices enables you to choose the style that best
if meets your needs.
Choose from:
• Standard or designer styles
• Lighted or non-lighted indicating plates
and bats

• Variety of bat styles in plastic or metal
• One to four poles
• Optional"O"ring in bushing for
moisture resistance
• Screw,solder,spade or leaded terminations
McGill toggle switches can be found in industrial,
commercial and consumer products, including major
appliance,small appliance,marine, power tool and
HVAC applications.
McGill Snap Action and Pushbutton Switches.
When you specify McGill snap action and pushbutton
' switches,you are specifying proven cost-effective
design solutions. From subminiature single pole, to
-Iv. our large double pole constructions,we can find a
solution to meet your application needs.
A variety of design options is available, including:
• Subminiature, miniature, large size and
plunger-type switches
• Choice of contacts,terminals and actuators
• Variable plunger lengths
• Levered or non-levered constructions
• Optional moisture and contamination
resistance in subminiature switches
• Snap-in mounting capabilities
McGill snap action and pushbutton switches may be
found in applications such as timers,float switches,
limit switches,garage door openers,vending
machines,ice cube makers,instruments and
controls. relays,games,vacuum cleaners,floor
buffers and office equipment.

`
I
N-NLD22GE
Green LED Light
DESCRIPTION: g
One-piece LEDpilot light
P
for direct 120V supply.
cI us E :g
FEATURES:
• Fluted lens without marking.
• Rated 100,000 Hour Life
- UL recognized auxiliary device pilot light File 176045(M).
- Rated olltight & watertight NEMA 4, 4X, 12, and 13.
J
I

RPM Miniature Power Relays Zelio® Plug-in Relays
Product Description
Product Description
The RPM miniature relay range consists of:
2 1. 15 A relays with SPDT. DPOT,3PDT,and 4PDT contacts.
2. Sockets with mixed contact terminals.
3. Protection modules(diode; RC circuit,or varistor)or 1 timer module.All
these modules are common to all the sockets except for the timer
� module,which can only be used on the 3-pole or 4-pole sockets.
4. A metal hold-down clip for SPDT relays.
4011111111---3
8 1 Relay Description
1. Spring return push button for testing the contacts(green:DC, red:AC).
..-- 2 2. Mechanical"relay status"indicator.
3 3. Optional removable lock-down door and push button,enabling forced
maintaining of the contacts for test or maintenance purposes. During
•
operation,this lock-down door must always be in the closed position.
7 6 5 4. Bipolar LED (depending on version)indicating the relay status.
5. Removable legend for relay identification.
._ 6. Four notches for DIN rail mounting adapter or panel mounting adapter.
$ I - 7. Five,eight,eleven,or fourteen pins.
8. Area by which the product can be easily gripped.
9. Mounting adapter enabling direct mounting of the relay on a panel.
10,Mounting adapter enabling direct mounting of the relay on a DIN rail.
5 Socket Description
Sockets with mixed contact terminals
• outputs 1. Connection by screw clamp terminals.
2. Five,eight,eleven,or fourteen female contacts for the relay pins.
3. Location for protection modules or the timer module.
2
t� t 4. Locating slot for mounting on DIN rail with mounting clip.
5. Two or four mounting holes for panel mounting.
3 NOTE: The inputs are mixed with the relay coil terminals, with the outputs
a ..5, being located on the opposite side of the socket.
-vv. 4P
COii
�� { r �W.
r> •s "` terminals
,;.4,- Inputs
13
01/2008 l Telemecanfque ©2005-2008 Schneider Electric All Rights Reserved

r Sockets Selection Guide Idee
Relay and Timer Socket Selection Guide
Relay and Turner Sockets
Mounting Series Page Part No. No.of Receptacle Terminal Compatible
Poles IDEC Relay and Timer
I SR2P-05 ! I 1 RR2P,GTSP,
' SR2P-05C i 2 8-Pin
DIN Rail Snap-Mount SR2P_06 I RTE-P1,GT3(8-pin)
I _
SR F-6 i SR3P-05
_. : ! i M3.5 Screw I -
RR3PA,RR2KP,RTE-P2
i SR3P•05C } 3 It-Pin 1 GT3(11-pin)
' 1 SR3B-05 i 3 11-Blade ; RR1BA,RR2BA,RR3B,RTE-B �-
;n ! SH1B-05 fi M35Screw
I I t s Blade I RHIB
1 SH1B-05C I I I Coil Terminal:M3!
2E.. . j I
•► SH2B 05 1 I RH2B
�'•�" °` --
•, I � 2 8-Blade i (
��:� SH2B-05C I
j SH F-8 I u_________--..._.-.
11 1 ! 1 SH3B 05 13 11-Blade M3.5 Screw RH3B,RH2LB
1� j + SH3B-05C t-
"" 1 Ski-05 i ; '
r� , ; 1 SH4B-05C ! 4 14•Blade RH4B
- -- 1 SY2S-05 --1-
i
--.
SY2S-05C 1 2 18-Blade i RY2S,RY22S
t - ;, SY ( F-13 % -------- I - 1 M3 Screw
I SY4S-05 4 14-Blade i RU4S,RY4S,RY42S,RY2KS,RY2LS,
ix I SY4S-05C 1 RM2S,GT5Y
i l -I SM2S-05 ____.-._
SM F-15 1 SM2S-05C i i , RU2S
ifitiVatiPanel Mount 4 RR2P,RAPP,RBPP,GTSP,RTE-PI,
! SR2P-51 I 2 ! 8-Pin i I 1 GT3(8-pin)
i
SR F-I6 1 SR3P-51 1 3 11-Pin I RR3PA,RR2KP,RTE-P2,GT3 Ill pin)
i _ -
I SR3B-51 13 11-Blade j RRSBA,RR2BA,RR3B
3' - j SH1B-51 1 1 -5-Blade `• 1 RH1B,RAHB,RBHB
- t: : SH2B-51 2 8-Blade ! Solder ( RH2B,RAMB,RBMB --
y.,<,,_ SH I F-17 ; _.
�_ ,:;.-;, 1 SH3B-51 ; 3 11-Blade j 1 RH3B,RH2LB
SH4B-51 4 14-Blade i j RH4B
`'` j i SY2S-51 2 8-Blade i , RY2S,RY22S
v�f 1 SY [ F1g SY4S-51 j 4 14-Blade $RY4S,RY42S,RY2KS,RY2LS,RM2S,GTSY
PCB Mount~-_ i ( SH1B-62 i 1 5-Blade�^_"-- -T" { RH1B,RAHB,RBHB
F SH28-62 2 I8-Bladed ! RH2B,RAMB,RBMB
SH F3-20 SH3B-62 -j 3 i 11-Blade rRH3B,RH2LB__ - V_-
1 SH4B-62 4 { 14-Blade PC Board i RH48
1**1 ...
110111* ( I SY2S 61 2 8-Blade RY2S,RY22S
SY • F3-21 I SY4S-61 4-B 4 1lade RY4S,RY42S,RY2KS,RY2LS,RM2S,GT5Y
SY4S•62 1 4 14 Blade j I RY4S,11Y42S,RY2KS,RY2LS,RM2S,GT5Y
Surface Mount __ .__ i I
i SH F F-23 ' SH2B-02 2 8-Blade M3.5 Screw RH2B,RAMB,RBMB
I I
For Panel Mounted Timers
1 GEIA;RTE-Pl,GT3A 1,2,-3;
i �k SR6P-M08G : 8-pin i GT30-1,-2,-3;GT3W(8-pin):GT3S;GT3F
� SR F-23 '- ----- 2 /---- i M3.5 Screw ( - , - - . -_ __--
, I SR6P-MI1G I j 11-pin RTEP2GT3A 4,5,6GT304,8;
; GT3W(11-pin)s
iiFor relay mounting accessories,see page F-24.
F-2 www.idec.com USA:(800)262-IBEC or(408) 747-0550, Canada(888)317-IDEC

MODEL AD - 2001
Automatic Voice / Pager
Dialer System
with Verification
Not just the next generation ... it 's the next millennium !
1::!**',-Voeto-NSEEA1114ix-wVa-' fi)
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United i 7 S�' 9
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Products, Inc.
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Automatic Voice/Pager Dialer
Versatile * Full-featured * Easy to Program
2-way Listen in Verification
Operates with all alarm systems
Ideal stand-alone dialer
Provides reliable emergency notification 24 hours a day
United
Security
Products , Inc .
PLEASE READ THIS MANUAL BEFORE PROGRAMMING AND USING THE UNIT.
IMPORTANT: SAVE THESE INSTRUCTIONS

MODEL AD - 2001
Owner's Manual and Operating Instructions
The Automatic Voice/Pager Dialer System
For The Next Millennium
Congratulations!
Thank you for purchasing United Security Products, Inc.'s Model AD-2001 - the "smartest", most
comprehensive automatic voice/pager security dialer available. Representing an exciting new level of
achievement, the AD-2001 combines technologically advanced features, ease of programming and reliable
operation in a compact, unobtrusive dialer completely compatible with any security alarm system. Installation
and hookup are quick and easy, whether installed in conjunction with normally open, normally closed dry
contact or voltage activation sensors. The unit can also function as a stand-alone device, by simple connection
to an ordinary telephone jack.The keypad cover glides on and off for added attractiveness and security.
How It Works
The AD200I dialer features busy-line and no-answer (dry contact or voltage activation) including momentary and
detection to ensure prompt transmission of up to 2 continuous activation for each).
prerecorded messages delivered sequentially to as many as
4 standard telephones, cellular phones, voice and/or Further individualize each channel by selecting the delay
numeric pagers. Messages to both local and long-distance times, telephone/pager numbers to be dialed and the specific
calls can be transmitted.When activated,the dialer instantly outgoing messages to be played.
begins calling the numbers in sequence, delivering each
message 1 to 3 times in a row, in accordance with the Please Familiarize Yourself With These Instructions Before
preselected number of dialing attempts. Installation/Operation.This guide describes how to program
and operate the dialer.We strongly recommend that you read
The AD-2001 is extensively programmable, offering the entire manual before attempting to use the unit.
personalized customization to fulfill virtually any
residential or business requirement. Plain-English prompts To enhance ease of programming and operation, this guide
walk the user through the process in a timely manner. includes:
Programming options abound,allowing the user to: • A Programming Sample/Quick Setup review on page 13
with a corresponding Program Planner.
• Store up to 4 telephone/pager numbers.
• A Blank Program Planner on page 14. One copy of this
• Choose 1-9 calling efforts for the numbers dialed. Planner should be kept in a safe place by the end user.
A separate copy should also be retained by the installer.
• Select 1-3 message repeats.
We are happy to provide a full measure of security
• Record a variable combination (maximum: 3) of reassurance and peace of mind with the Model AD-2001.For
instructional outgoing messages(total elapsed time: 51 information about other innovative United Security Products
seconds). equipment,call(800)227-1592.
Program up to 2 separate input channels with individually
enable/disable, entry/exit delay and activation options
(Normally Open(N.O.),Normally Closed(N.C.)
For Technical Service And Support: Call [phone] * Fax [phone]
E-mail usp«;ix.netcom.com
Monday— Friday* 7:30 AM—4:00 PM PST
2

THIS PACKAGE CONTAINS:
1 ea. MODEL AD-2001
1 ea. PHONE CABLE
1 ea. INSTRUCTION MANUAL
2 ea. 1K RESISTORS
TABLE OF CONTENTS
Section Page number
Package contents 3
Panel Displays 4
Installation Hookups:Alarm Panel 5
Installation Hookups: Stand Alone 6
Programming the Dialer 7-I 1
Overview 7
Programming Phone/Pager Numbers 8
Programming Auxiliary Information 9
Programming/Recording OGMs 10
Programming Channels 10-11
Testing Your System 11
Operating Your System 12
Additional Features 12
Programming Example .. 13
Sample Program Planner I3
Blank Program Planner 14
Specifications 15
Dialer Accessories 15
Important Information 16
3

PANEL DISPLAYS
EASY PROGRAMMING 1f7TH EASY TOUCH KEYPAD
PROMPT LCD DISPLAY
SLIDING KEYPAD COVER
f 1 2 Eli
18002271592 (n 1S.. [U
/ un.te9 ` 07) 8. (9� III
security
Prod '--..,Inc. 711 c� ro
I 1 u� �1f1
MICROPHONE /
TO RECORD \ i 1 I p ® 0I
VOICE MESSAGE • / I 1+.� <ifJ.
1 / `
PLAYBACK 1. ) MODE - PROGRAM
SPEAKER FOR I TESTOPERATE
OGM AND 2-WAY OFF
VOICE VERIFICATION AD-ZOO I RECORD VOICE
AutometIC Voice/Pagcr Dialer PAUSE DIGIT (ES/DIGIT)
J
AD-2001 FRONT VIEW
, 0 0
(3 8
0
'® .+. , C CNA NNCLS IN V
G *AUX LINE SG2E I
( BOUTam
0
OUT
riOTr r1
BREAK-OFF PANEL 30 AD-2001 BACK VIEW
FOR WIRING INPUT-4.
tj f�C UTLU
En j
OUT IN
`1-r r--I
TERMINAL ACCESS ON BACK
AD-2001 TOP VIEW
4

AD - 2001 INSTALLATION HOOKUPS
Alarm Panel
0 0
ALARM CONTROL PANEL
WITH DRY CONTACT OUTPUTS 8 8
AD—2001 REAR VIEW
TERMINAL ACCESS
r---NOTE: AUX ALARM OUTPUT
: RATING 1RVDC/0.8A MAX
I mac AUX _® i s,h
iw cl,+ c4r,5 0
N.O. or N.C.
DRY CONTACTS 4 -..,INCOMING
(MOMENTARY —.PHONE LINE LINE SEIZURE HOOKUP
or CONTIIdUQUS r -IN—HOUSE
ACTIVATION) PHONE LINE
DRY CONTACT ALARM PANEL INTERFACE
0 o0
0
ALARM CONTROL PANEL WITH 8 8
VOLTAGE TRIGGER OUTPUTS
AD-2001 REAR VIEW
TERMINAL ACCESS
r-•-NOTE: AUx ALARM OUTP111
EATING 18TDC/O.8A MAX
12VDC +®
AUX PANEL _i_,_,_
POWER _® ®+ It So,
�� ®+ GIP
+ 10_ �.
MOM TRIG: 1SEC MIN
CONT TRIG: IOEIN TYP - INCOMING
13
MIN +5VDC • —. PHONE LIE LIKE SEIZURE HOOKUP
MAXSE
+BBVDC -
PHONE LINE
INSTALL LK RESISTORS (SUPPLIED)
IP TRIGGER VOLTAGE IS APPLIED
THROUGH RELAY CONTACT
VOLTAGE TRIGGER ALARM PANEL INTERFACE
5

AD - 2001 INSTALLATION HOOKUPS
Stand Alone
OPTIONAL ACCESSORIES
AC-1: AC/DC ADAPTOR FOR USE
WITH PP-1 i, OPTIONAL LINE INPUT
AC-IP: AC/DC ADAPTOR (TELEPHONE, FAX, ETC.)
DISCONNECTS WHEN
PP-I: POWER PACK (RECHARGEABLE) DIALER ACTIVATES
,aaallBr''"""". r7 TEL LINE IN
12VDC Li Li
OUT IN f
POWER & TELEPHONE LINE INTERFACE
*OPTIONAL ___,__ TO OPTIONAL PHONE,
FAX. ETC.
MODEL PP-i
POWER PACK ■•••••r. ` ri3 TO TEL WALL JACK
(RECHARGEABLE)
a a
120VAC MODEL AC-2
60Hz 12VDC/0.5A 3
AD-2001 REAR VIEW
TERMINAL ACCESS
�___NOTH: ADX ALUM OUTPUT
RATING 1£PDC/0.3A MAX
S-120 ++ RED � ee,
SIRENL � � y " z
aBLACK a
SENSOR INPUTS: cm
DOOR & WINDOW
CONTACTS. TEMP L.H2 STAND—ALONE INTERFACE
SENSORS. Eit.
6

PROGRAMMING THE DIALER
Overview
Please study this section thoroughly before beginning to program the dialer, referring to the Sample Program
Planner on page 13. Then, select from among the options for each feature, listing each choice in pencil on the
blank Program Planner on page 14. Once the dialer is correctly programmed, list each choice in ink. One copy
of the Planner should be kept by the installer; one copy should remain with the end user.
A look At The Keypad
Li Ei
• CALLOUT FOR NUMERALS:
J Press these keys to enter telephone numbers and other programming information as
specified in this manual. A maximum of 50 digits can be input in each phone/pager
6 ) location.
• CALLOUT FOR P:
ry 1 I Press this key to program in a pause. Each"P"provides a 2-second pause.
C-9.] • CALLOUT FOR R:
Press this key to record the combination of identification and directional outgoing
0 # messages(OGMs).The total elapsed OGM time cannot exceed 51 seconds.
• CALLOUT FOR M:
a I Press this key to change the Mode of the dialer,in sequence:
P (.11)
Once the unit has been programmed, removing power or placing the dialer in the OFF mode will not affect the
programming.
ri
(---51
nt
A
United 9
Security
Products, Inc.
•
VISOMMISMOMOOPftelltIAVOMMDMV
1
Automatic Voice/Pager Dialer
7

PROGRAMMING THE DIALER
First Time Installation to Initialize Dialer Follow Steps 1 & 2.
STEP 1 Apply power to the unit. STEP 2 Press I.
The LCD will read: The LCD will change to read:
NOT PROGRAMMED USP AD2001 X.X
PRESS KEYPAD#1 then:PROGRAM:NUMBERS
them:SELECT:1-4
0(DONE)
Programming Telephone And/Or Pager Numbers
You are now ready to begin programming the dialer. Press"*"to store the sequence.
All programming can be input before connecting the dialer to a Example:To store numeric pager number 555-1212,a 4-second
telephone line. Check the unit's LCD as you program numbers Pause and code 3456:
in the dialer to ensure accuracy. Please complete all Press:
programming instructions before attempting to operate the unit. D 0 LJ 0 0 0 Q 0 0 D 0 0 0 0
Before programming your dialer to call the police, fire STEP 3B—TELEPHONE NUMBERS
department or 9-1-1 directly, you must check with these If you pressed"2"and wish to program in a telephone number...
agencies for their approval. Press the digits of the number to be dialed. For long-distance
A maximum of 50 digits (including pauses) can be programmed numbers, first press"I" followed by the area code and then the
A at each location. number.The number will appear on the LCD.
in Press" to store the sequence.
*PROGRAM:NUMBERS SELECT:1-4 Example:Store telephone number 1-800-555-1212:
1(YES) 2(NO) 0(DONE) Press: {�
*This prompt will appear after a number has been programmed and this 0 O Q 00 O 0 0 0 0 0
section has been exited.
REMEMBER/NOTE:Before programming your dialer to call the police,fire
STEP 1 Press location number 1-4 to program the first department Or 9-1-1 directly,you must check with these agencies for their
approval.
number. This can be any location 1-4. You do not have to
program locations in sequence. For example, you can program STEP 3C—VOICE PAGERS
numbers in locations 2 and 4. When you are done
programming all the desired telephone and/or pager If you pressed"2"and wish to program in a voice pager...
numbers,press"0"to exit this section.
The LCD will read: PAGER Press the digits of the pager to be called.
1(YES) 2(NO) Press "P" one or more times in accordance with the number of
STEP 2 Press "I" if you wish to program in a numeric pager seconds needed to accommodate the pager.
number (step 3A). Press "2" if you wish to program in a (Remember each"P"provides a 2-second pause).
telephone number(step 3B), cellular phone muter(step 3B), or
a voice pager(step 3C). Press"*" to store the sequence. The number will appear on the
LCD.
STEP 3A-NUMERIC PAGERS Example:To store voice pager 555-1212 and a 4-second pause:
NOTE: WHEN PROGRAMMING NUMERIC PAGERS, YOU MUST Press:
PROGRAM IN ONE OR MORE PAUSES. EACH "P" PROVIDES A 2- ® ti� 0
SECOND PAUSE.BEFORE PROGRAMMING IN A PAGER,CALL THE 6 5 f 2 i 2 P P
NUMBER TO DETERMINE THE NUMBER OF 2-SECONDPAUSESTOBE
PROGRAMMED IN.
STEP 4 Repeat steps 1-3 for each number to be programmed in
1f you pressed"I"to program in a numeric pager... each location.Select any of 4 location numbers in Step 1
Press the digits of the pager to be called. The numbers will (SELECT:1-4)for each number to be programmed.
appear on the LCD,as will the following key designations.
Press"P" one or more times in accordance with the number of STEP 5 When you are done programming all desired
seconds needed to accommodate the pager. telephone and/or pager numbers, press "0" to exit this
(Remember,each"P"provides a 2-second pause). section.
Press the digits of the numeric pager code. NOTE: 1F YOU ENTER THE WRONG CHOICE, PRESS"M" KEY
NOTE SOME PAGER SERVICES REQUIRE A "#.' SIGN FOR REPEATEDLY AND RETURN TO THE"PROGRAM MODE",THEN
SEPARATION OF THE NUMERIC CODE OR AT THE END OF THE SELECT THE SECTION TO CHANGE("I"ACCEPT SECTION,"2"
NUMERIC CODE FOR PROPER TRANSMISSION. FOR NEXT SECTION).THEN ENTER CORRECT INFORMATION.
8

PROGRAMMING THE DIALER
Programming Auxiliary Information
The dialer is preset at the factory to typical telephone line (T- Structuring Your Outgoing Messages
LINE), PBX, Dialing Attempts and Message Repeat options. If The AD-2001 dialer was designed with optimum versatility and
you choose to accept the following default prompts, simply functionality in mind. Nowhere is this more apparent than in the
press "2" to scroll to the next section. If your phone system matrix of outgoing messages (OGMs). The user's ability to "mix
requires dialing a digit to get an outside line or dial tone, and match" OGMs allows complete system customization and
similar to PBX, then turn PBX on and enter digit to provides ultimate efficiency.
Program.
Total OGM time is 5I seconds.
PRESETS
T-LINE .TONE A beginning identification (ID) message of up to 15 seconds can
PBX OFF be programmed in (option #4). Your ID message should clearly
ATTEMPTS 2 state your name, address and other pertinent emergency
MESSAGE .2 information.
To change the presets,follow these steps.
Typically, each OGM will have a specific purpose. For instance.
T-LINE OGM 1 can alert the person notified to contact the fire department
The LCD will display: PROGRAM:T LINE while OGM 2 can alert the person to contact the police
1(YES) 2(NO) department. Typically the dialer is programmed to notify family,
Press"1"to program T-LINE friends or another responsible party. Before programming your
Press"2"to scroll to the next section. dialer to call the police,fire department or 9.1-I directly,you must
check with these agencies for their approval.
The LCD will display: PROGRAM:T-LINE
1(TONE) 2(PULSE) OPTION#1 No OGM. Select this option if you do not wish to
Press"I"for TONE.Press"2"for PULSE.
PBX record any outgoing messages.
The LCD will display: PROGRAM:PBX OPTION#2 1 OGM. Select this option if you wish to record
1(ON)2(OFF) one OGM,which may be as long as 51 seconds.
Step I:Press"1"for ON.Press"2"for OFF. OPTION#3 2 OGMs. Select this option if you wish to record
Step 2:If"l"is entered,the LCD will display: two OGMs, each of which may be as long as 25.5
PROGRAM:PBX
ENTER PBX NUMBER seconds.
Enter PBX number(1 digit). OPTION#4 ID plus 2 OGMs. Select this option if you wish to
ATTEMPTS record one ID of up to 15 seconds in length, and
ATTEMPTS refers to the number of times the dialer will call two OGMs, each of which may be as long as 18
*
each designated number. Both successful and unsuccessful seconds.
(busy or no answer)call are considered attempts.
The LCD will display: PROGRAM:ATTEMPTS *If your ID message is less than l5 seconds in length,the remaining time will be
ENTER 1-9 evenly divided among the OGMs.
Step 1: Press the digit (1-9) corresponding to the number of
times you wish the dialer to call each number. Example:OPTION#4:ID plus 2 OGMs.
MESSAGEIf the ID is 10 seconds, then each OGM can be (51 minus 10
MESSAGE refers to the number of times each message will be equals 41 divided by 2 equals)20.5 seconds in length.
delivered to each designated number.
The LCD will display: PROGRAM:MESSAGE
REPEAT ENTER 1-3
Step 1: Press the digits (1-3) corresponding to the number of
times you wish the message(s)to be delivered.
After selecting the number of message repeats, the dialer will
automatically exit this section.
9

PROGRAMMING THE DIALER
Programming And Recording Your Programming The Channels
Outgoing Messages The AD-2001 is designed to be adaptable to a complete range of
Follow these steps to program and record your outgoing personalized applications. Each of the two input channels can be
programmed individually for full system customization. In
messages. Skip this portion if you have programmed in only
addition to setting enable/disable options, entry/exit delays and
numeric pagers,which rely on coded DTMF messages. As with type of activation (N.O.,N.C., &momentary or continuous), each
all AD-2001 programming, the unit need not be connected to a user can specify which emergency messages will be delivered and
phone line when information is programmed in. Remember that which numbers will be dialed. The first channel activated will be
"OPT" on the LCD stands for option; "OGM" stands for the priority channel. Numbers programmed to that channel will be
outgoing message. completed before the dialer moves on to the next channel.
NOTE:IF YOU ENTER THE WRONG CHOICE,PRESS"M"KEY Although comprehensive in scope,the system is easy to program.
REPEATEDLY AND RETURN TO THE"PROGRAM MODE",THEN Just follow these simple steps.
SELECT THE SECTION TO CHANGE("I"ACCEPT SECTION,"2" NOTE: IF YOU ENTER THE WRONG CHOICE,PRESS"M"KEY
FOR NEXT SECTIONI.THEN ENTER CORRECT INFORMATION. REPEATEDLY AND RETURN TO THE"PROGRAM MODE",THEN
SELECT THE SECTION TO CHANGE("I"ACCEPT SECTION,"2"
STEP 1 Decide which of the four options you prefer. FOR NEXT SECTION.THEN ENTER CORRECT INFORMATION.
STEP 2 Before programming in this option, write down all STEP 1 The LCD will read: PROGRAM:CHANNELS
your messages. Time them carefully, changing them if 1(YES)2(NO)
necessary to fit the alotted time frame. Practice saying them, Press"1"to begin programming the channels.
clearly enunciating each message for maximum clarity in case STEP 2 The LCD will read: SELECT:1 OR 2
of an emergency.Keep a final recording script. 0(DONE)
STEP 3 Program your option. Enter the channel you wish to program(1-2).
A) The LCD will read: PROGRAM:OGMS Enable/Disable
l(YES)2(NO) STEP 3 The LCD will read: CHX:ENABLE
B) Press"I"to program your OGMs.Press"2"to scroll to the 1(YES)2(NO)
next section.
"CI-I X" beingthe channel
C) Press "1" to select the option (#1-#4) displayed or press ( selected)
"2"to scroll to the desired option. Press"1"to enable the channel.Press"2"to disable the channel.
STEP 4 After selecting your option as explained above,record Exit/Entry Delays
your message. Capable of programming up to a maximum of 3 minutes and 20
A) The word RECORD will appear in the upper left corner of seconds each.
the LCD, above the instruction: PRESS R. The option
selected will appear in the upper right corner. For instance, STEP 4 The LCD will read: CHX:EXIT DELAY
if you selected option#2,the LCD will read: 1(YES)2(NO)
RECORD OGMI Proceed with A)if you wish to program an exit delay.
PRESS R Proceed with B)if you do not.
B) Speak 6-12 inches away from the microphone.Referring to A) To program exit delay,press"I".
your script and speaking in a normal voice, press and hold The LCD will read: ENTER 0-199 THEN
R (the word RECORDING will be displayed), releasing the PRESS*
key after you have completed enunciating your messages. Enter the digits corresponding to the number of seconds you
The word DONE will appear on the LCD when the wish to install. (For example, press "120" then press "*", if
maximum allotted time has been reached. you wish to install a 120-second exit delay).
C) The LCD will read: PLAY OGM(S) B) If you do not wish to program an exit delay,press"2".
1(YES)2(NO)
Press"I"to play back your recording STEP 5 The LCD will read: CH X:ENTRY DELAY
D) The LCD will read: ACCEPT 1(YES)2(NO)
1(YES)2(NO) Proceed with A)if you wish to program an entry delay.
Press"1"to accept the recorded OGM(s).Press"2"if you Proceed with B)if you do not.
wish to re-record the messages,beginning with Step 4. A) To program an entry delay,press"I".
Changing The OGMs The LCD will read: ENTER 0-199 THEN
After your system is up and operating,you may change one or PRESS*
more of the recorded OGMs and/or choose a completely Press "1" to program a delay. Then enter the digits
different option. To do so, simply scroll to the programming corresponding to the number of seconds you wish to install.
section on your display: PROGRAM:OGMS (For example,press"90"then press"*", if you wish to install
1(YES)2(NO) a 90-second delay).
Select the option, then begin again from Step 3 above to record B) lf you do not wish to program an entry delay,press"2".
your new message(s).
10

PROGRAMMING THE DIALER
Normally Open/Normally Closed B) Continue the above procedure for each of the up to four
STEP 6 The LCD will read: phone/pager numbers programmed in.
CH X:N.O./N.C. STEP 9 The LCD will read:
1(N.0.)2(N.C.) CH X:OGM X
A) Press"1"to select a normally open channel. 1(YES)2(NO)
B) Press"2"to select a normally closed channel. ("OGM X"being the OGM recorded in OGM options#2-#4)
Momentary/Continuous Activation A) Press "I" to deliver OGM X when the channel is activated.
Press"2"if you do not wish this OGM to be delivered.
STEP 7 The LCD will read: B) Continue the above procedure for each Channel/OGM.If you
CH X:MOM/CONT have programmed in and recorded an ID message as one of
1(MOM)2(CONT) your OGM options,this ID will be delivered to all channels.It
A) Press"I"to select a momentary trigger. will not appear in the Channel display.
B) Press"2"to select continuous activation. NOTE: ID AND OGM(S)WILL ONLY BE DELIVERED TO TELEPHONE
Numbers Dialed/Outgoing Messages NUMBERS,CELLULAR NUMBERS,AND VOICE PAGERS.
Following these steps allows you to choose which OGM(s)will Completing The Programming
be delivered and which numbers will be dialed for each channel. Once you have programmed in all dialing and OGM options for
NOTE: Dialer LCD will only show programmed numbers and each channel,the LCD will read:
OGM options. ACCEPT
STEP 8 The LCD will read: 1(YES)2(NO)
CH X:DIAL#X STEP 10 Press "I" to accept the Channel programming. Press
1(YES)2(NO) "2"to re-program or to revert to previously programmed setting.
("Dial#X"being the number in phone/pager location 1-4)
A) Press"1"to dial phone/pager#X to be dialed when the You are now ready to review your programming and test the
selected channel is activated.Press"2"if you do not wish system.
this number to be dialed. PRESS"M"TO EXIT PROGRAMMING MODE.
TESTING YOUR SYSTEM
Test your system before an emergency occurs. STEP 4 The LCD will read:
Do not neglect to review programmed information and verify all SELECT:1-2
elements of your system thoroughly before relying on the dialer 3(BOTH)0(DONE)
to deliver the necessary information to the desired parties Select the channel you wish to test(1-2).Press"3"to test both.
accurately and completely. Channels. Once a channel is selected (or "all") the programmed
We strongly recommend testing the system in test mode before channel information will be displayed on the LCD. Verify data
connecting to a telephone line. The test mode tests the stored accuracy as the LCD scrolls through by comparing the information
information, not the full functionality of the dialer. To test the displayed with that specified on your Program Planner.Listen to
full functionality of the dialer, the unit must be tested in the your recorded message(s) to ensure that the correct OGM (if
operate mode. In the test mo de, the dialer will not make more programmed)is delivered.Press"0"to exit testing.
than one attempt per number dialed or play any OGM more than
once. STEP 5 Now connect your dialer to the telephone line you will
NOTE: IF YOU ENTER THE WRONG CHOICE,PRESS"M"KEY be using and test the system again, to determine if it functions
REPEATEDLY AND RETURN TO THE"PROGRAM MODE",THEN correctly in an actual emergency situation.
SELECT THE SECTION TO CHANGE("I"ACCEPT SECTION,"2"
FOR NEXT SECTIONI.THEN ENTER CORRECT INFORMATION.
Make sure you notify the receiving party of your intent to call them,
STEP 1 Press the"M"Mode key until the LCD reads: and tell them It is just a test.
TEST:T-LINE
1(YES)2(NO) STEP 6 To test the operation of your entire system,set Mode to
STEP 2 Press"1"to display the T-Line configuration. OPERATE and proceed as explained in the next section:
The data will scroll through all selections. Operating Your System.
Press"2"to scroll to the next section.
STEP 3 The LCD will read: Test your system on a regular basis,at least once a week.
TEST:CHANNEL(S)
1(YES)2(NO)
Press"1"to test channels.
Press"2"to scroll to the next section.
11

OPERATING YOUR SYSTEM
You are now ready to begin operating your system, Under a momentary activation, a single violation of a
relying on the AD-2001 to work in conjunction with your channel will cause the dialer to initiate delivering all pre-
alarm system to provide 24-hour security reassurance and selected OGMs to all programmed numbers associated with
peace of mind. that channel. Under continuous activation, the dialer will
When in the operating mode, the system will monitor both initiate the process, terminating it if/when the activated
enabled channels, initiating dialing when a valid alarm channel is restored to a non-alarm state. Once an alarm has
condition occurs. Upon activation the dialer will begin occurred and all attempts satisfied, the dialer will continue
calling each phone/pager number selected, in sequence, to monitor any remaining enabled channel. Once the
for the pre-selected number of attempts. During each activated channel has been restored to a non-alarm state, it
successful attempt, the voice message will be delivered 1, will then be re-armed and ready for the next alarm.
2, or 3 times, in accordance with the option selected
(numeric messages will only be delivered one time).In Exit/Entry Delays
unsuccessful attempts, the dialer will move on to the next If a channel is activated during a pre-selected exit delay,the
phone/pager number after receiving 8 busy or 8 rings alarm condition will be ignored until the delay has expired.
without an answer. The dialer will not allow voice If an alarm occurs, the entry delay will cause the dialer to
messages to be delivered to programmed numeric pager wait before starting the dialing process. To de-activate the
locations, dialer during the entry wait period,simply press"M"to
If you send a message to a phone attached to an answering return to the OFF Mode. Both exit and entry delay times
machine, it will consider this a successful attempt. Make can be pre-selected to range from 1-199 seconds.
sure you designate the maximum number of message
repeats to be sure that a complete message will be left on
Additional features
the answering machine, because part or all of your
emergency message may be "lost" while the answering The dialer offers three innovative features that enhance the
machine delivers its greeting message. utility of the entire system.
Placing your system in OPERATE can also be used as a
final test of the full functionality of each channel's Listen-In
exit/entry delay, activation, momentary/continuous While receiving an OGM on a touch-tone phone,the called
trigger, phone numbers and OGM. Although serving as a party can press"1"to listen in to the activity at the other end
test, this mode reflects actual operation; therefore the of the line for one minute. Pressing "1" again restarts the
OGM(s) will not be heard through your dialer's speaker minute increment period and can be repeated indefinitely.
but only by each party called. When "1" is pressed the OGM will stop playing and the
To begin operating your system, simply press the "M" listen in period will start.
Mode key until the word OPERATE appears on the LCD.
To disarm the dialer, switch the mode to OFF bypressingTwo-Way
- Y
the same key. All programming information will be After the called party is listening-in,that party can press"2"
retained to begin a two-way conversation lasting for one minute.
This procedure also can be repeated indefinitely by pressing
System Notations "2" again to restart the minute. Once you are in two-way
Here are a few explanations to help you better understand mode you cannot go back to Listen-In.
how your AD-2001 dialer operates. For specific
information on the AD-2001 unit alone, call United Remote Turn-Off
Security Products, Inc.'s Customer Service Department The called party can remotely terminate the activated
during normal business hours at(858)597-6677. channel any time during the OGM by pressing"1"then"#"
twice within one second. The dialer will continue to monitor
Channel Activation the remaining channel. Once the terminated channel is
Each of the dialer's two channels can be activated by any restored to a non-alarm state, it will re-arm. If in listen-in or
of the following: a normally open dry contact,normally two-way, simply press "#" twice in one second, for remote
closed dry contact or positive 5-28VDC voltage tum-off.
activation.
12

Sample Program Planner
AD2001 PROGRAM PLANNER Date: 11/0/97 I
PROGRAM: NUMBERS
NUMBER PAGER TELEPHONE NUMBERNAME OF PARTY TO BE REACHED
YES NO (exclude PBX digit, include numeric pager code)
1 ✓ 2345678 John Johnson's house
2
3 ./ 34587B9PP4455# John Johnson's poger — burglary oode
4 s/ 34567B9PP5544q John Johnson's pager — lire code
PROGRAM: T—LINE
TONE PULSE PffiC ATTEMPTS MESSAGE REPEAT (�
ON OFF' 1 THROUGH 0 1 THROUGH 3 ` `r \�
✓ NIJMBER / 2 2
PROGRAM: OGMs
OPTION STYLE BRIEFLY DESCRIBE TYPE OF VOICE ME36AGE(S) ,
I. NO OGM
2 1 OGM ,
E 2 OGlda
./ 4 1D 4- 2 OGMe ID: My name is Mary Sralth and I need help. OOM1: Coll the police department. OGM2: Cali the fire department.
PROGRAM: CHANNELS
ENABLE SI IT DELAY(SEC) ENTRYDELAY(SEC) — AC77VA'L'LON DIAL NUMBER PLAY OG11
CH YE$ NO YES NO U-191) ICIA9 NO 0-199 NO NC MOM GONT 1 23 4 1 E
1 Ni ./ 30 r ✓ 15 ✓ V ✓ ✓ ./
2 ✓ ✓ 0 ✓ 0 ✓ ✓ ✓ ✓ ✓
Programming Example for Quick Setup specific outgoing messages(OGMs).
Before programming the dialer,study the example shown on this page. STEP 7 Using a prepared script and speaking six-to-eight inches
This"quick setup"example programs in one telephone number,two from the dialer's microphone on the front of the unit,press"R"when
numeric pager numbers,two attempts,two repeats,an ID plus two you are ready to enunciate your 15-second identification message and
additional OGMs,and channels 1 and 2. your two I8-second messages.Dialer automatically prompts to next
Once you understand the setup,use the blank Program Planner on OGM.Make OGMI a message telling the receiving party to call the
page 14 to begin programming your dialer.We recommend making police department.Make OGM2 a message to call the fire department.
several blank copies of the Planner before beginning the process.It STEP 8 Press"1"to play back all recorded messages;press"1"again
also is advisable to fill in the Planner in pencil initially. to accept. (NOTE: DIALER LCD WILL ONLY SHOW
STEP 1 Press"I". PROGRAMMED NUMBERS AND OGM OPTIONS).
STEP 2 When the LCD reads SELECT 1-4,press"I" to install the STEP 9 Press"1"to PROGRAM CHANNELS.
first phone number in location 1 press"2"to indicate no pager;then STEP 10 Press"I"to program Channel I. Press"I"to ENABLE.
press,in sequence,(fictitious)phone number"2345678"followed by Press"1"then enter"30"then press"*"for a 30-second EXIT delay;
the"*"sign to store the programming process for that number. press"1"then enter"15"then press"*"for a I5-second entry delay.
STEP 3 Press"3"to install the second phone number in location 3; Now press "2" for NORMALLY CLOSED and then "I" for
press "I" to indicate numeric pager; then press' in sequence, MOMENTARY activation.Press"1"to select phone/pager number Ito
"3456789PP4455#"followed by the"*"sign.The first seven digits be dialed.Press"1"again to select phone/pager number 3 to be dialed.
represent the pager number dialed;each P stands for a 2-second pause; Press"2"to not select phone/pager number 4 to be dialed.Press"1"to
the next four digits followed by the#sign represent the pager code select 0GM I to be delivered and press"2"to not select OGM2 to be
and the*stores the programming process for that number. delivered.Press"I"to accept the channel configuration.
Now press"4"to install the third phone number in location 4;press STEP 11 Press"2"to program Channel 2.Press"I"to ENABLE.
"I" to indicate numeric pager; then press, in sequence, Press"2"twice to indicate no EXIT or ENTRY delay.Now press"1"
"3456789PP5544#"followed by the"*"sign. for NORMALLY OPEN and the"2"for CONTINUOUS activation.
STEP 4 Press"0"to exit PROGRAM NUMBERS. Press"I"to select phone/pager number I to be dialed.Press"2"to not
STEP 5 At the PROGRAM:T-LINE prompt,press"1"to choose select phone/pager 3 to be dialed_Press"1"to select phone/pager
tone;press"2" to indicate no PBX;press"2"to program in two number 4 to be dialed.Press"2"to not select OGM I to be delivered
dialing attempts per emergency number called;press"2"to program and press"1"to select OGM2 to be deliv ered.Press"I"to accept the
in two message repeats for each call channel configuration.
STEP 6 Press"1"to PROGRAM OGM(S).Press"2"three times to STEP 12 Press"0"to exit PROGRAM:CHANNELS.
Scroll to option#4;press"1"to program in an ID message and two Press"M"to exit programming mode.
13

Fill out this Program Planner in pencil initially
AD2001 PROGRAM PLANNER IDate:
PROGRAM: NUMBERS
NUMBER PAGER TELEPHONE NUMBER NAME OF PARTY TO BE REACHED
YES NO (exclude PBX digit, iDelude Dumcric pager code) _
1
2
S
4-
PROGRAM: T—LINE
TONE PULSE PHI ATTEMPTS 1[ESSAGE ?>wPEAT
ON OFF I THROUGH 9 1 THROUGH 3
NUMBER
PROGRAM: OGM •
OPTION STYLE BRIEFLY DESCRIBE TYPE OF VOICE YES SAG E(a)
I NO OGN
2 L 0GM
3 2 OGMG
4 ID + 2OGIla
PROGRAM: CHANNELS
GS ENABLE EXIT DELAY(SEC) ENTRYDEIAY(SEC) ACTIVATION DIAL NUMBER FLAY OGM
YES NO YES ND 0-10D YES NO 0-299 ND NC MOM CONT 1 2 3 4 1 2
1
2 - -
AD2001 PROGRAM PLANNER 'Date:
PROGRAM: NUMBERS
NUMBER PAGER TELEPHONE NTJMS NAME OF PARTY TO BE REACHED
YES NO (exclude PBX digit, include numeric pager code)
1 ,J
2
3 .-
4
PROGRAM: 7—LINE
TONE PULSE PHI ATTEMPTS MESSAGE REPEAT
ON OFF 4 1 TB:ROUGH 9 1 THROUGH 3
NUMBER
PROGRAM: 0CMa
OPTION STYLE BRIEFLY DESCRIBE TYPE OF VOICE MESSACE(S)
1 NO OGM
2 1 0GM
3 2 OMa
4 ID + 2OGlde
PROGRAM: CHANNElS
CHENABLE EXIT DELAY(SEC) ENTRYDFJAY(SEG) ACTIVATION- DIAL NUMBER PLAY 0GM
YES NO YES NC) 0-199 YES NO 0—L99 ND NC MOM CONT 1 2 3 4 1 2
1
2
After thoroughly testing your system,redo your Program Planner in ink.
One copy should be kept in a safe place by the end user;one copy should be retained by the installer.
14

SPECIFICATIONS
Dimensions
Power source: 9-18VDC
Current(OPERATE mode—standby): 28mA typical.
Current(OPERATE mode—dialing): 100mA max.
Activation: 1) N.C.Activation:dialer activates when an`open"is detected
2) N.O.Activation:dialer activates when a"close"is detected
3) Voltage Activation:N.C.(applied voltage:Min_+5VDC,Max.+28VDC)
N.O.(loss of continuous voltage:Min.OVDC,Max.0 25VDC)
Max.digits for outgoing numbers: 50
Operating temperature range: -18 to 55 C(0 to 130 F)
Dimensions(inches): 6 x 4 x 1.5 in
Weight(ounces): 10 oz
Mounting: Wall or Flat Surface
Case Material: ABS
Color. White
Warranty: 1 Year
Note:Design and specifications subject to change without notice.
DIALER ACCESSORIES
Power Source Additional Options
AC-1:AC/DC Adaptor Data logger:AD-2001-DL
Plugs into regular 110VAC outlet to provide the dialer with the Retains in memory log of alarm events for later retrieval and
required primary power. review.
AC-2:AC/DC Adaptor
12VDC/0.5A for stand alone with siren use. Wireless:AD-2001/W
PP-1:Power(Rechargeable) Wireless version AD-2001 dialer includes wireless pendant
Provides 24(est.)hours of backup standby power. transmitter.
AC-1P:AC/DC Adaptor For Use With PP-1
Plugs into regular II OVAC outlet to provide the dialer with the 24V Application:AD-2001/F
required primary power and additional input for PP-1 interface. For this option the dialer is configured to operate at 24VDC to
1R-1:Isolation Relay 32VDC max.All other specifications apply.
Converts alarm output voltage to N.C. to provide clean input
trigger to dialer. Wireless and 24V Applications:AD-2001/W/F
The AD-2001/W/F incorporates both the wireless feature and
Industrial/Residential Sensors 24VDC application. See WIRELESS AND 24V APPLICATION
F20:Temperature Supervisory Switch<40 F for further details.
HTS:High Temperature Switch
LTS:Low Temperature Switch NOTE: CALL UNITED SECURITY PRODUCTS FOR
CSS:Cold Storage Switch ADDITIONAL INFORMATION AND DEVICES NOT LISTED
WLS:Water Level Sensor HERE.
RTS:Adjustable Temperature Controller,N.O.,N.C.
PLS:Power Loss Sensor(I10VAC) Wireless Upgrade:
The standard AD-2001 can be upgraded for wireless link-up with
Sensors RF-activated mag contacts, motion sensors, pendant, etc., by
Magnetic Contacts—Door and Window installing a new back cover containing a pre-tested RF assembly
Glass Break Detectors and swivel antenna.The receiver is connected to the main board
Hold Up Buttons/Emergency Switches via a 4-pin interface connector already included in the standard
Pressure Mats—Sealed and Under Carpet configuration.See WIRELESS for further details.
Motion Detectors
NOTE: SYSTEMS ALREADY INSTALLED CAN BE
Siren UPGRADED WITHOUT REPLACING OR RE-WIRING THE
S-120:2"Mini Siren,12VDC @ 120 mA typical DIALER.
15

IMPORTANT INFORMATION
Care And Precautions
LOCATION with the manufacturer's instructions, may cause interference to
Place the dialer on a flat level surface or mount the unit on the radio and television reception. It has been type tested and found
wall, away from extreme cold or heat,direct sunlight,excessive to comply with the limits for a Class 'B' computing device in
humidity and away from equipment that generate strong accordance with the specifications in Subpart B of FCC Rules
magnetic fields. Avoid placing near large metal objects and and Regulations(as outlined in the Code of Federal Regulation,
areas that produce smoke,dust and mechanical vibrations. Title 47), which are designed to provide reasonable protection
against such interference in a residential installation.
CARE
Clean the housing with a soft cloth lightly moistened with User Instructions
water or mild detergent solution. Never use solvents such as If this equipment does cause interference to radio or television
alcohol or thinner.Do not allow liquids to spill into the unit. reception,which can be determined by turning the equipment off,
then on, the user is encouraged to try to correct the interference
OPTIONAL BACKUP by one or more of the following measures:
To ensure continuous operation during power outages,hookup • Reorient or relocate radio or television.
to a 32VDC backup battery pack is recommended. (PP-1) • Increase the separation between the equipment and receiver.
Available from United Security Products. • Connect the equipment into a different outlet so that the
CAUTION equipment and receiver are on different branch circuits.
Do not use the dialer if a gas leak is suspected or during • Consult the dealer or an experienced radio/TV technician for
help.
lightning.
PROBLEMS Changes or modifications not expressly approved by United
security Products, Inc. could void the user's authority to operate
If liquid or a foreign object penetrates the unit, disconnect it the equipment.
immediately and contact your installer or other qualified
technician.
Before calling USP,please make sure...
• You have read this manual and understand how to operate
the dialer.
• Your phone line is working.
• You check out the entire system, including external
hookup wiring and sensors attached.
If you still have questions or concerns,call our USP Technical
Service Department between the hours of 7:30 AM and 4:00
PM,PST,Monday through Friday.
Federal Communications Commission Radio And
Television Interference Statement For A Class'B'Device
This equipment generates and uses radio frequency energy and
if not installed and used that is,in strict accordance
properly,.
United Security Products
Issue date:4/27/98
16
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sleulwla3 13autfo7Stp ?pirib ii/l . c--d='1
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SAW13 Ten 0/t a3eas PllQS =
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ArTIyr xA, ir" go!taw x;.2+ti ."ids Ls , >�..:-t
Pane- Mount, Style
r F 0-5-T 0 G 10-5-E O €Z 10-5-10
c 2" diameter x 2" height
t a watt appliance bulb
.. 1 a Light socket with 12" pre-wired leads & mounting hardware as shown
f:l :r(.,w,,,.i rep'. . l:'. Set_n anc;t:h.+::t
a 15-Fo-1 s G15-1M1-15 B15-M-IS
2.25" diameter x 3" height
15 watt appliance bulb
Light socket With 36" pre-wired leads & mounting hardware as shown
s , ..
(t,v,,v!.lh::'in=ed.Arnbc.t.n£ay,<;nri Nucg
R2S-L-15 G25-L-'l5 E325-L-15
N 3" diameter x 3" height
0-) 15 watt appliance bulb
Light socket with 36" pre-v✓irea leads & .mounting hardware as shown
-,sue
.::;rll}!i!in'NI.:'.1110e'1.cri'£i'`.Ina;]ruc,
rt4O-XL-23 A.40-XL-25 B40XL-25
4.25" diameter x 3.5" height
25 watt appliance bulb
l > Light socket with 36" pre wired leads & mounting hardware as shown
u n
R40-XL-40 G40_Xd_4€3 1340-XL-40
Same as above except supplied with 40-watt bulb and 120 Vac flasher unit
nv,:r.;,!;:_-s:rr•:.i• t,Il tic iT a:^,ncf Lh.al
:� SPECIFICATIONS fan lenses)
� :Y
;, ,� F'c'm..ICSi$t.::Zt. a utiabiliztci GE Le�::a ri nOiitt•ri ii
Pdl:m Type 3R. 4, ' X, i% 4., 13
ULSOS reds en.2ed component
eAl b YID
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, ,- . oi 69 -

® Tetemecartique Push Buttons—XB5 22 mm
www.SquareD.com Complete Devices
For the most up-to-date information
Non-Illuminated Push Buttons,Momentary(screw clamp terminal connections)
Shape of Type of ContactId
type of Push Marking Color of Cap Catalog Number(Components) Pdce
(. Head N.O. N.C. G
O
i
�- Black X85AA21(ZB5AZ101+ZBSAA2) Z LL
Ott
E• 1 Green X85AA31(ZB5AZ101+ZB5AA3) $1750 V1f
:ga
Yellow X65AA51(ZB5AZ101+ZB5AA5) Z
Blue XBSAA61(Z85AZ101+ZB5AA6) bCC
XBSAA31 1 ... Red XB5AA42(ZB5AZ102+Z85AA4) 17.50 m F
', Flush Cr
Black X85AA25(ZB5AZ105 4 ZB5AA2) I f=
Green XBSAA35(ZB5AZ105+ZBSAA3) M IL
s1 1 1 ... Red XB5AA45(Z85AZ105+ZBSAA4) 25.60 0.0
i) Yellow X85AA55(ZB5AZ105+ZB5AA5) N.
Blue XB5AA65(ZB5AZ105 4 285AA6) 1r
XB5AA4322 1F Flush 1 (while) Green XB5AA3311(ZB5AZ101+Z85AA331) 20.30
! 1 Flush ... 1 (white) Red XB5AA4322(ZB5AZ102+2B5AA432) 20.30
Black XB5AP21(Z85AZ101+ZBSAP2)
) ?;: Rush wall clear Green XB5AP31(ZB5AZ101+ZB5AP3)
,(CS) silicone boot 1 ... ... Yellow XB5AP51(Z85AZ101+Z85AP5) 23.90 kr (color of pusher
unobscured) Blue XB5AP61(2B5AZ101+ZB5AP6)
XB5AP51 ... 1 ... Red XB5AP42(ZB5AZ102+ZB5AP4) 23.90
... 1 ... Red XB5AL42(ZB5AZ102+ZB5AL4) 1750
( $ Extended
„'( 1 1 ... Red XB5AL45(ZB5AZ105+-ZB5AL4) 25.80
#{ ec
.
) ; i. Mushroom head
,' O 40 mm "'i Black XBSAC21(Z85AZ101+ZBSAC2) 25.70
XBSAL42
Two Button Push Buttons,Momentary(screw clamp terminal connections)
1 Sha of Type of Contact
Type of Push - Degree of Protection Catalog Number(Components) Price
Head N.O. N.L.
. .r- One flush green
t :r R � Rush
One extended(marked 1) 1 1 IP40 X85AL845(ZB5A2105+Z85AL8434) 531.50
Lired push
XBSAC21 r (marked"0")
I
t
XB5AL845
For additional information,reference Catalog#9001 CT0001.
m 2004 Schneider Electric Discounter1 oahls Reserved I Schedule 17-35
J

I 1
BARNES'
PRESSURE ''. ,"- SYSTEMS
INSTALLATION MANUAL
Submersible Two-Stage Grinder Pump
i
e "N
II
±;
ii .� Series: OGP
, ,i, E
. ,
,,,, „ , ,
-, 2 HP, 3450 RPM,
re „ ; iE ' II, ±'l 60 H z.
rEj( i t ;,
± ii, ,, , ,,, is !:
, .,
��,, 1i ;i
0, ,,____....„,. , ,
, ,,,, ,,, ,,.:, ,
, \ _.,,, ,,.„
.,. ,,,
,.„ 4. , , ..„.„ ,
d ��� 1 ',..,1
il
' III
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d
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• !
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, — ,‘, .,
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-•,.....-....,
GRINDER PUMPS . .
L 1
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps &Systems, Inc., constant product improvement program,
product changes may occur.As such Crane Pumps & Systems reserves the right to
change product without prior written notification.
ii_CRANE ; PUMPS & SYSTEMS
u>
ocuom
A Crane Co.Company 420 Third Street 83 West Drive, Bramton
Piqua,Ohio 45356 Ontario,Canada L6T 2J6
Phone:[phone] Phone:[phone] MEMBER
Fax:[phone] Fax:[phone]
www.cranepumps.com Form No. 119972-Rev.K

SAFETY FIRST!
Please Read This Before Installing Or Operating Pump. I WARNING! - DO NOT pump hazardous materials
This information is provided for SAFETY and to PREVENT (flammable,caustic,etc.)unless the pump is specifically
EQUIPMENT PROBLEMS. To help recognize this information, designed and designated to handle them.
observe the following symbols:
Do not block or restrict discharge hose, as discharge hose may
IMPORTANT! Warns about hazards that can result whip under pressure.
in personal injury or Indicates factors concerned with
assembly, installation, operation, or maintenance which WARNING! - DO NOT wear loose clothing that may
could result in damage to the machine or equipment if — become entangled in the impeller or other moving parts.
ignored.
Ilkal:4* WARNING! - Keep clear of suction and discharge
CAUTION I Warns about hazards that can or will cause minor ' openings. DO NOT insert fingers in pump with power
personal injury or property damage if ignored.Used with symbols connected.
below.
Make sure lifting handles are securely fastened each time before
WARNING I Warns about hazards that can or will cause serious lifting. Do not operate pump without safety devices in place.
personal injury,death,or major property damage if ignored.Used Always replace safety devices that have been removed during
with symbols below. service or repair.
4k/0iHazardous fluids can 7 Extremely hot-Severe
cause fire or explo- burnes can occur on contact. Do not exceed manufacturers recommendation for maximum
sions,burnes or death i performance,as this could cause the motor to overheat.
could result.
--- ,Hazardous fluids can Hazard- Secure the pump in its operating position so it can not tip over,
1• 1 Biohazard can cause t . r•1 ous pressure,eruptions or ex- fall or slide.
serious personal injury. i.s'14 i plosions could cause personal
injury or property damage.
Cable should be protected at all times to avoid punctures, cut,
Rotating machinery bruises and abrasions-inspect frequently.IIIIrrxi Amputation or severe I 1 Hazardous voltage can
- . - laceration can result. ; 1 shock burn or cause death. Never handle connected power cords with wet hands.
Only qualified personnel should install, operate and repair To reduce risk of electrical shock,ail wiring and junction
pump.Any wiring of pumps should be performed by a qualified connections should be made per the NEC or CEC
electrician. and applicable state or province and local codes.
Requirements may vary depending on usage and
WARNING !-To reduce risk of electrical shock, pumps location.
and control panels must be properly grounded in
accordance with the National Electric Code(NEC)or the Submersible Pumps are not approved for use in
iiiCanadian Electrical Code(CEC)and all applicable state, A swimming pools, recreational water installations,
province,local codes and ordinances. decorative fountains or any installation where human
lir contact with the pumped fluid is common.
WARNING! -To reduce risk of electrical shock, always
disconnect the pump from the power source before Do not remove cord and strain relief. Do not connect conduit to
handling or servicing.Lock out power and tag. pump.
Prevent large articles of clothing, large amounts of chemicals, Products Returned Must Be Cleaned, Sanitized, Or
other materials or substances such as are uncommon in domestic Decontaminated As Necessary Prior To Shipment, To
sewage from entering the system. Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material.All Applicable Laws
During power black-outs, minimize water consumption at the And Regulations Shall Apply.
home(s)to prevent sewage from backing up into the house. ���)
/' +� Bronze/brass and bronze/brass fitted pumps may contain
Always keep the shut-off valve completely open when system is 11`--. lead levels higher than considered safe for potable water
in operation(unless advised otherwise by the proper authorities). systems. Lead is known to cause cancer and birth
Before removing the pump from the basin, be sure to close the defects or other reproductive harm.Various government
shut-off valve.(This prevents backflow from the pressure sewer.) agencies have determined that leaded copper alloys
should not be used in potable water applications. For
Keep the control panel locked or confined to prevent unauthorized non-leaded copper alloy materials of construction,please
access to it. contact factory.
If the pump is idle for long periods of time,it is advisable to start the
pump occasionally by adding water to the basin. IMPORTANT!-Crane Pumps&Systems,Inc.is not
responsible for losses,injury,or death resulting from a I
I'r,I CAUTION! Pumps build up heat and pressure failure to observe these safety precautions,misuse or
I .,:! I during operation-allow time for pumps to cool abuse of pumps or equipment.
1 i'`. 'before handling or servicing.
V 41
Other brand and product names are trademarks or registered trademarks of their respective holders.
®Barnes is a registered trademark of Crane Pumps&Systems Inc.
2003,5/04,4/05, 12/05, 1/06,9/06,11/06,2/07,4/07 Alteration Rights Reserved
2

r .
ne -laceligerti -
Core
00/2000 t3as tip
BARNES^ ccD.µs
D.
a r � +�� •,�® rar
Irk
USER GUIDE GRINDER PUMP SYSTEMS The
Congratulations on your purchase of a Barnes grinder pump generates sufficient pressure
grinder pump system. With proper care and by to pump this slurry from your home to the
following a few simple guidelines your grinder wastewater plant.
pump will give you many years of dependable
service. Power Failure
Your grinder pump cannot dispose of
Use and Care wastewater or provide an alarm signal without
The grinder pump station is designed to electrical power. If electrical power service is
handle routine, domestic sewage. Solid waste interrupted,keep water usage to a minimum.
materials should be thrown in the trash. While
your station is capable of accepting and Warranty
pumping a wide range of materials, regulatory Your grinder pump is furnished with a warranty
agencies advise that the following items should against defects in material or workmanship.A
not be introduced into any sewer either directly properly completed
or through a kitchen waste disposal: Start-Up/Warranty Registration form must be
•Glass on file at the Barnes factory in order to activate
•Metal your warranty. In addition your pump must be
•Diapers installed in accordance with the installation
•Socks, rags or cloth instructions.
•Plastic objects(e.g.,toys,utensils,etc.) If you have a claim under the provisions
•Sanitary napkins or tampons of the warranty, contact your local Barnes
Distributor.
In addition you must NEVER introduce into any When contacting yourrepresentativeforservice,
sewer: please include your station serial number,
•Explosives pump model number,and pump serial number.
•Flammable Material
•Lubricating Oil and/or Grease For future reference, record the following
•Strong Chemicals information:
•Gasoline
Station Serial No:
General Information
Your home wastewater disposal service is Pump Model No:
part of a low pressure sewer system.The key
element in this system is the Barnes grinder Pump Serial No:
pump station.The basin collects all wastewater
from the house. The solids in the sewage are Local Distributor:
then ground to a small size suitable for pumping
in the slurry. Distributor Telephone:
BARNES
PRESSURE : SYSTEMS
t �
3
L

i 1
PUMP SPECIFICATIONS:
DISCHARGE 1%"NPT.Vertical,Bolt-on Flange SPEED 3450 RPM,60Hz
LIQUID TEMPERATURE....104`F(40`C)Continuous UPPER BEARING:
MOTOR HOUSING Cast Iron ASTM A-48,Class 30 Design Single Row,Angular Contact Ball
VOLUTE Cast Iron ASTM A-48,Class 30 Lubrication Oil
SEAL PLATE Cast Iron ASTM A-48,Class 30 Load Radial&Thrust
IMPELLERS LOWER BEARING
Design 12 vane,vortex,with pump out vanes Design Single Row,Angular Contact Ball 1
on back side.Dynamically balanced, Lubrication Oil
ISO G6.3 Load Radia&Thrust
Material 85-5-5-5 Bronze MOTOR Design NEMA L,Oil Filled,
SHREDDING RING Hardened 440C Stainless Steel Squirrel Cage Induction
Rockwell®C-55 Insulation........Class F
CUTTER Hardened 440C Stainless Steel SINGLE PHASE Capacitor start/capacitor run
Rockwell®C-55 LEVEL CONTROLS:AUE, CE,CO.CC&CT
SHAFT 416 Stainless Steel Series SOLD SEPARATELY,Model
SQUARE RING Buna-N ESPS-150""or ESPS-150E",
HARDWARE 300 Series Stainless Steel Environmentally sealed pressure
PAINT Air dry enamel,top coat switch with CPVC housing,
SEAL Design Single Mechanical,oil filled reservoir Buna diaphragm,Custom Molded
Material Rotating Faces-Silicon-Carbide Quick Connect for Sealing and
Stationary Faces-SIlicon-Carbide Strain Relief
Elastomer-Buna-N OPTIONAL EQUIPMENT....Additional Cord,Moveable Fitting
Hardware-300 series stainless steel
CORD ENTRY 30 Ft.(9.1m);15 Ft.(4.5m)Cord on,
Compact series(CC,CE,CO,CT)
Custom Molded Quick Connected for
sealing and strain relief ESPS Level Control Sold Separately
CORD CSA/UL Approved 12/3 and 12/5
Type SOW
inches
(mm)
OGP2022L
--"")
imii I
• •
1 / i
41*n�ihrilh40 8.81
(224)
19.55 • ` O 4.41
(497) • • (1,12) 1
I
1.25" NPT FEMALE
5.62 1.13
II►U i EH. �(143) (29)III ■ ■���i 12.00
6,86 (305)
rt
A (174)
Al
MOM,f- '
1
4
I

r 1
OGP2022CC-For"C" Channel inches
"I
(mm)
I1
io ) i
I , 7.24 5.24
--I . 184 133
25.52
(648) } • ��*
frl
4.44 y .
(113) ..,
MI
fill
22.38 8.88 ` -;t�' '- '` 3 s�
(568) ill
(226) .15 I tlurrnf //t�o • • ,✓/•.... (3.8)
17.65 rrrrrtr�i�Y�rr. •
(448) -`ib�/ar
��_�
1Je r lA
"11_11"
OGP2022CE - For EcoTRANTM
1 `
l4.44 :fr,�t• 1 4.44 ,,
11114
8.88 r #1,i II, 444
.. 8.88 y •. t
(225.55) `• rea 7vr .I (225.55) j
i. 9 s'T 41/1
1 (3.8)) ;•ate -- (3.e1) I ���1 •
3.38 4,80
(85.85) 5.91 HI (121.92) 1-""-
(150.11) I 13.17
11.85 _ "--(334.52) '
(300.99)�'
ill
II 1 -
11111 i�
Mil •
JU __ III I
1L (
II C:3
25.65
n22.68 n( ( 1. ) [(576,07) 1 17.78 17.78
oria I--1a .
(451.61) ( -(451,61)
rrrnirioomY.__. ,w.ii..
1l����11 j l r i :11 . 1111
7.117 tel 7.17 ei\
(182.12) '—..'-� . (182.12) _ +
immono m'3 i n��wa���
1 T -MII/- 1 I ¶ -»�i11r-
5

r IN
OGP2022C0- For Replacement Core Unit inches
(mm)
AIR
..11II.
- � -1 3.38 5.24
(86) (133)
22.42 ®' 4.44 �:7. •
(570) (113) ' 4,� Cif ,
17.65 8.88 f jri��� �_ •.1- :
(448) Irl.., (226) ` `•-`���1 x3'•r0�'��
fl I f fl - . I 7 � ),,,
II ■M OM 0.15 " t► �. !
'.illi (3.8) •
t
OGP2022CT-Threaded
*AAAWI
I
Al liwi-
..II i i all
3.38 5.24
(86) (133)
110 4.44 M
23.17 ® (113) 1 C�N
\,• '� ' is
226 �• /; 3
17.65 �"�id �(448) hi 0.15 •
—�if.iutuawiiii,
InInagir=ug
tr
is__
.II�—II--`-
6

r 1
OGP2022AUE
inches
,l •
: (mm)
•
ALARM LEVEL =
I
MIIIIIIII
ON LEVEL ____________
19.60 j
(498) 4
8.81
.41
28.00 I ;•(0,,, O
1.25"NPT FEMALE f. �> # (224)
It ,�� (� 41,
OFF LEVEL plt•ol am + ". , '• � (112)
18.00 ���W� t -/ t
(457) �_�l��� l r
_ '
6.86
€ •� (174)
10.00 L3L .1..... 5.62 1.13
(254) - j
ilini t I ""(143) (29)
2.004 5 3
f
MODEL HP VOLT PH NEMA FULL LOCKED CORD CODE CORD CORD WINDING
NO START LOAD ROTOR SIZE TYPE O.D. LENGHT RESISTANCE
CODE AMPS AMPS ± .02(.5) Ft.(m) MAIN-START
in(mm)
OGP2022L 2 240 1 H 16.5 53.8 12/3 SOW .61(15.5) 15(4.6) 1.06-3.60
OGP2022AUE 2 240 1 H 16.5 53.8 12/5 SOW .71(15.5) 15(4.6) 1.06-3.60
OGP2022CC 2 240 1 H 16.5 53.8 12/5 SOW .71(15.5) 15(4.6) 1.06--3.60
OGP2022CE 2 240 1 H 16.5 53.8 12/5 SOW .71 (15.5) 15(4.6) 1.06-3.60
OGP2022CO 2 240 1 H 16.5 53.8 12/5 SOW .71 (15.5) 15(4.6) 1.06--3.60
OGP2022CT 2 240 1 H 16.5 53.8 12/5 SOW .71 (15.5) 15(4.6) 1.06--3.60
Winding Resistance±5%,measured from terminal block.
Pump rated for operation at±10%voltage at motor.
Recommended Breaker Sizes
Pump Model HP Phase Volts Breaker Size
OGP2022L 2 1 240 25 AMP
OGP2022AUE 2 1 240 25 AMP
OGP2022CC 2 1 240 25 AMP
OGP2022CE 2 1 240 25 AMP
OGP2022CO 2 1 240 25 AMP
OGP2022CT 2 1 240 25 AMP
dv
7

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The nameplate is located on top of the pump.This contains the pumps part number, horsepower voltage,phase,and
serial number,as well as other information.The start-up form located in the back of this manual contains a place to
record this data.The information should be recorded now so the pump does not have to be pulled again later_The
start-up form can be left in the control panel until station start-up is completed later.
.s _ PUMP FLANGE .
0®,® ii®,, 0
• o: NAMEPLATE a o I
'- VALVE I MOVEABLE
TYPICAL NAMEPLATE
OGP2022CC, CE, CO, CT OGP2022L
NOTE: For any reason the Flange Support on the
OGP2022CE units is removed or replaced,be shure
not to loose Name plate,or re-attached to new support.
1 BOWLINE
` KNOTS Tie the bowline knot where shown per the
��III 1 2 '} directions provided(Steps 1 through 5).
+i� _ 3
_`a''\. On the CC and CE series, tie one bowline
�i .t f � '—`('�� knot on the handle of the moveable fitting
�u)
r %T it ,/ --.., 1 err and one bowline knot in the eyebolt on the
.��. �/ ',( 'L__ , t L t pump(See Fig 1).
tair�: ��, `= ' --
li 4 5
/ al
rOn the CO and CT(Not Shown)series tie
11. ! bowline knot on the eyebolt.
I.
�`�� 1,-.1
I !'f j On the L series tie bowline knot on the lifting
''l_-.1 (';! handle.(See Fig 2).
FIGURE 1 ATTACH LIFTING DEVICE ---.
CAUTION:NEVER LOWER OR
RAISE PUMP BY CORD!
-/ _.„,,..,,,
IIIi.,
....7.
.....„........... .. , I
FIGURE 2 'i i.
` "i...
8

r 1
RECEIVING/UNPACKING: STANDARD"ALARM'
POSITION 1
Upon receiving the pump, it should be inspected for dam-
age or shortages. If damage has occurred, file a claim 6'(152)
immediately with the company that delivered the pump. i LAG'ON'
Unpack pump and record pump serial and model number POSITION(DUPLEX) a (io�)
before installing. If the manual is removed from the pack-
STANDARD"ON"
aging, do not lose or misplace. POSITION
STORAGE:
8.00"(203)
Short Term- For best results, pumps can be retained in
storage, as factory assembled, in a dry atmosphere with STANDARD"OFF'
POSITION
constant temperatures for up to six(6)months. 1 1011.
..
Long Term-Any length of time exceeding six(6)months,
but not more than twenty-four (24) months. The units VIVO to.(2yl)
should be stored in a temperature controlled area,a roofed �`
over walled enclosure that provides protection from the
3"(76)
elements (rain, snow, wind-blown dust, etc.), and whose
temperature can be maintained between +40 deg. F and BOTTOM OF BASIN
+120 deg. F. If extended high humidity is expected to be FIGURE 3-L Series(For Automatic see Level Control manual)
a problem, all exposed parts should be inspected before
storage and all surfaces that have the paint scratched, Discharge-Assemble discharge piping or hose assembly
damaged, or worn should be recoated with a air dry (whichever is required by your application), to the pump.
enamel paint.All surfaces should then be sprayed with a Discharge piping should be as short as possible. Both a
rust-inhibiting oil. check valve and a shut-off valve are required for each
pump being used. The check valve is used to prevent
Pump should be stored in its original shipping container. backflow into the sump. Excessive backflow can cause
On initial start up, rotate impeller by hand to assure seal flooding and/or damage to the pump. The shut-off valve
and impeller rotate freely. If it is required that the pump be is used to stop system flow during pump or check valve
installed and tested before the long term storage begins, servicing.
such installation will be allowed provided:
Package Systems-Refer to manual supplied with basin
1.) The pump is not installed under water for more than package system.
one(1)month.
2.) Immediately upon satisfactory completion of the ELECTRICAL CONNECTIONS:
test,the pump is removed,thoroughly dried,
repacked in the original shipping container,and Pump Cables-The cord assembly mounted to the pump
placed in a temperature controlled storage area.
3.) Before placing pump into service, pump should be must NOT be modified in any way except for shortening
brought to operational temperature range. to a specific application.Any splice between the pump
Excessive or direct heating or cooling should NOT and the control panel must be made in accordance with
be used. the National Electric Code or the Canadian Electric
Code and all applicable state,province and local electric
OPERATION TEMPERATURE RANGE: +35°F(2°C)to codes. It is recommended that a junction box,be mounted
104°F(40°C). outside the sump or be of at least Nema 4(EEMAC-4)
construction if located within the wet well. DO NOT USE
SERVICE CENTERS: THE POWER OR CONTROL CABLES TO LIFT PUMP!
For the location of the nearest Barnes Service Center,
check your Barnes representative or Crane Pumps Overload Protection-The type of in-winding overload
&Systems, Inc.,Service Department in Piqua,Ohio, protector used is referred to as an inherent overheating
telephone[phone] or in Brampton,Ontario,Canada protector and operates on the combined effect of
[phone]. temperature and current This means that the overload
protector will trip out and shut the pump off if the windings
INSTALLATION: become too hot,or the load current becomes too high.
Location-The pump is designed to fit into your basin It will then automatically reset and start the pump after
either by sliding down the rail assembly,suspended the motor cools to a safe temperature. In the event
from the cover or by being mounted on a pump base. of an overload,the source of this condition should be
THIS PUMP MUST BE INSTALLED WITH A MINIMUM determined and rectified immediately.DO NOT LET THE
OF 3 INCHES AND A MAXIMUM OF 4.5 INCHES PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION
OF CLEARANCE UNDER THE PUMP FOR THE OCCURS !
ENTRANCE OF SEWAGE SOLIDS.
t
9

r 4'
Wire Size- If additional cable is required consult a
qualified electrician for proper wire size. '
'='
CABLE CONNECTIONS: L •=�
Power/Control Cable-Insert female end of cable plug into
housing bore aligning alignment mark with hole in terminal COMPRESSION FLANGE
block see Figures 4&5.Tighten bolts on compression / %
flange until flush with motor housing. 1 0,
Pump Power-Large Pin
Level Control-Small Pin
ALIGNMENT MARK ON CABLE
MUST ALIGN WITH THE
Level control cord has molded fitting at both ends of the ` ALIGNMENT MARK ON TERMINAL
cord. Install one end to the Pump and the other end to the o BLOCK FOR PROPER ASSEMBLY
0 o • 0
Level Control. 0 0
FIGURE 4-0GP2022L
I
LIFTING ROPE(SEE FIGURE 1) 1r ?
I �il
Al `
jr SMALL PINS.109 DIA
0
LARGE PINS(.180 DIA),). � i Cl
PUMP POWER Awl
aa �)z SMALL PINS(.109 DIA)
rr{{ LEVEL CONTROL
l
Et/gal TT
�i. " COMPRESSION
PUMP .�� �� FLANGE
CABLE \ 1 `BOTTOM OUT ONTO BASE
I
i1 o • o -
.I .11 •
i `�:�� of • ALIGNMENT MARK ON
(` _ ;Jl? SMALL PINS CORD MUST ALIGN
l*J� .109 DIA WITH THE ALIGNMENT
.; pi LEVEL CONTROL HOLE ON TERMINAL
II CONNECTION BLOCK OF PUMP OR
LEVEL CONTROL
HOUSING FOR
it PROPER ASSEMBLY
\V./. 0 0
—.sty o 0 0 0 0
•,1 LARGE PINS
FIGURE 5-Automatic Pumps .180 DIA
OGP2022AUE,CC,CE,CO,CT PUMP POWER
1/4 CONNECTION
10

G Li 1 L2
I
I CD
G 1 2 I
TERMINAL BLOCK
G 1 1 2 I
Y 2
0 m
I
////
Single phase 240 Volt AC,60Hz
FIGURE 6 "L"Series, 12/3 SOW
rG r S2 L rL2 , S2
z o = c9
cc
caw in o
G 1 2 3 d G 1 2 3 4
TERMINAL BLOCK TERMINAL 8LOCK
G 1 2 3 4 G 1 2 3 4
r�
Wiring Harness
Item 54 on Figure 8
•
n
LL
CAPACITOR
x = L
o in
Single phase 240 Volt AC,60Hz
�J1 AUE,CC,CE,CO,CT,Series, 12/5 SOW
MOTOR'LEADS
FIGURE 7
t J
11
l

1
TROUBLE SHOOTING
CAUTION I Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly,carefully read instructions and perform maintenance recommendations.
If operating problems persist,the following chart may be of assistance in identifying and correcting them:
MATCH "CAUSE" NUMBER WITH CORRELATING "CORRECTION" NUMBER.
NOTE:Not all problems and corrections will apply to each pump model.
PROBLEM CAUSE CORRECTION
Pump will not run 1.Poor electrical connection,blown fuse, 1.Check all electrical connections for
tripped breaker or other interruption of power, security.Have electrician measure current
improper power supply. in motor leads,if current is within±20%
2.Motor or switch inoperative(to isolate of locked rotor Amps,impeller is probably
cause,go to manual operation of pump). locked.If current is 0,overload may be
2a.Float movement restricted. tripped.Remove power,allow pump to coot,
2b.Switch will not activate pump or is defec- then recheck current.
tive. 2a.Reposition pump or clean basin as
3a,Insufficient liquid level. required to provide adequate clearance for
3b.Switch is unable to activate float.
Pump will not turn off 2a.Float movement restricted. 2b.Disconnect level control.Set ohmmeter
2b.Switch will not activate pump or is defec- for a low range,such as 100 ohms full scale
tive. and connect to level control leads.Actuate
4.Excessive inflow or pump not properly sized level control manually and check to see that
for application. ohmmeter shows zero ohms for closed switch
9.Pump may be airlocked. and full scale for open switch.(Float Switch).
14.H-O-A switch on panel is in"HAND"post- 3a.Make sure liquid level is at least equal to
tion suggested turn-on point.
3b.Rotate ESPS level control in horizontal
Pump hums but does not run 1.Incorrect voltage position.
8.Cutter jammed or loose on shaft,worn or 4.Recheck all sizing calculations to
damaged,inlet plugged. determine proper pump size.
Pump delivers insufficient capacity 1.Incorrect voltage. 5.Check discharge line for restrictions,
4.Excessive inflow or pump not properly sized including ice if line passes through or into
for application. cold areas.
5.Discharge restricted. 6.Remove and examine check valve for
6.Check valve stuck closed or installed proper installation and freedom of operation.
backwards. 7.Open valve.
7.Shut-off valve closed. 8.Check cutter for freedom of operation.
8.Cutter jammed or loose on shaft,wom or security and condition.Clean cutter and inlet
damaged,inlet plugged. of any obstruction.
9.Pump may be airlocked. 9.Loosen union slightly to allow trapped air
10.Pump stator damaged/torn. to escape.Verify that turn-off level of switch
is set so that the suction is always flooded.
Pump cycles too frequently or runs 6.Check valve stuck closed or installed Clean vent hole.
periodically when fixtures are not in use backwards. 10.Remove&examine for damage.Replace
11.Fixtures are leaking. pump stator if required.
15.Ground water entering basin. 11.Repair fixtures as required to eliminate
Pump shuts off and turns on indepen- 1.Incorrect voltage. leakage.
dent of switch,(trips thermal overload 4.Excessive inflow or pump not properly sized 12.Check pump temperature limits&fluid
protector).CAUTION! Pump may start for application. temperature.
unexpectedly.Disconnect power supply. 8.Cutter jammed,loose on shaft,worn or 13.Replace portion of discharge pipe with
damaged,inlet plugged. flexible connector.
12.Excessive water temperature. 14.Turn to automatic position.
15.Check for leaks around basin inlet and
Pump operates noisily or vibrates 4.Operating at too high a pressure. outlets.
excessively 5.Discharge restricted.
8.Cutter broken.
13.Piping attachments to buiding structure too
rigid or too loose.
t
12

do N
Compact Series - CC, CE, CO, CT
ri
56
miD 50 All
mi 7 .°r, ,
CO / 1,,,,,--8
.„..-----8 / 34
3s IV See Fig. 11 , 0
' fib �, -
,0----"' 1 ss—
vi
l , \o\S
I
Ii
0 �, 4"-- 40,
25 i ..,' 1
/'
0
:h. h: ...
i
V 11I 26 , - :s�i+�
0
41)
31 __00 s_____.-4 t A
I
,
29 ® 0
r".
cs
i i
i 9 i
i`O /
FIGURE 8 L. 0 %-
/
13

r
Standard Series - L & AUE
0 A-
0 17 0 17 ~,
,---- : v Q Pi
o
'4? 304 „i
,,,
_.„--s
..„--------- ,,...%-t."
.4.0 0
0 l ,� v
•
57 /00 O
1
2238 I '
•
00 4 I 0�.��t. I
....
4 --- bea"
4110
C� - 0 i
r
36 1 g :L. 36
96 15 J. _
ye
25 r---_
41.0 OP -' 10 �i ' 18
54 --' t
/. 11
! ' 1
OR , 1 0 ---C
l ® j® 15
/ ®
NII
� &3 4
0
41010
r 0 ►
��' S
0 4
V J�
13,-- ,04
\/
0
0 ! � ` �
FIGURE 9
14

r N
PARTS KITS
Seal Repair Kit P/N: 116664 Item#'s:6,7, 13, 15,20,25,33,36,38
Overhaul Kit PIN: 116665 116664 Item#'s:9,26,27,28,29,34
Cutter Kit P/N: 116666 Item#'s:5,6,7,9,13,15,36
PARTS LIST
ITEM QTY PART NO. DESCRITION ITEM QTY PART NO. DESCRITION
1 1 115321 Volute(L&AU) 40 1 112422 Gasket
115321A Volute(CC,CE,CO,CT) 41 3 03121-8 HXHD Screw 1/4-20 x.75"SS
2 1 110331 Handle(AUE) 42 1 105377B Anti-Siphon Cover Plate
3 1 115322 Seal Plate *Models with ESPS Level Control
4 1 108342 Motor Housing(L) 50 4 1-156-1 Screw,5/16-18 x.1"SS
110328 Motor Housing(AUE)
118256 Motor Housing(CC,CE,CO,CT) 51 4 026322 Lockwasher,5/16"SS
—
5 1 082085E Shredding Ring 54 2 113287 Wiring Harness Assy
6 1 067556 Washer 56 1 113274XC Cord Set(RUE).30 Ft
7 1 070704 Skhd Screw.1/4-20 x.75"SS 113274 Cord Set(CC,CT,CE),15 Ft
EcoTRAN Cord Set(CE-See man.119061)
8 1 108369 t Discharge Flange 1-1/4"NPT 57 1 113271 Terminal Block,Power
9 1 082088 Radial Cutter 60 1 113272 Terminal Block,Level Control
10 1 115324 Impeller,Second Stage (AU-series)
11 1 625-01558 0-Ring(-223) 62 1 121676-M ESPS-150 Level Control
12 2 1-131-1 t Screw.5/16-18 x 1.25"SS 119068 CE Only
13 2 067567 Square Ring 63 4 2-23030-50 SkHd Screw 5116-18 x 1.25"
14 1 115323 Impeller,First Stage
Contact your local Distributor or the Factory for other cord lengths
15 14 026322 Lockwasher,5/16"SS and other optional equipment.
16 A/R ------ LOCTITE TM RC609
17 A/R -- LOCTITE 242 (')Automatic-ESPS Level Control
18 2 062941 t 5/16"Flatwasher (t)L Series ONLY.NOT USED ON CC,CE,CO,CT
19 1 115325 Spacer Sleeve
20 1 110395SD Seal,Silicon-Carbide(STD)
21 1 115326 Suction Cover
22 A/R ---- Permatex Sealent 2C
24 90 oz 029034 Cooling Oil-Mtr.Housing
25 1 095368 Square Ring
26 1 036391 Capacitor,Run
27 1 099198 Capacitor,Start
28 1 116658 Ball Bearing.Upper(Not Shown)
29 1 116659 Ball Bearing,Lower
30 1 or 2 625-02117 Sleeve
31 1 115327A Motor.2HP,240 Volt,1 Phase
(Includes items 26 thru 29)
32 1 103760 Terminal Block,Power,Manual
33 1 or 2 2-31051-224 0-Ring
1 34 1 or 2 105197 Retaining Ring
36 14 1-156-1 Screw,5/16-18 x 1.00"SS
37 1 109498XC 12/3 Cord Set,30Ft(STD)
109498 12/3 Cord Set,15Ft (Compact)
38 1 014270 Pipe Plug,C'sunk,3/8"NPT
39 1 119104B Anti-Siphon Cover
1/4 sill
15

r _
1ie , 1
MOVEABLE ASSEMBLY PIN: 116596* (OGP-L) & 116597* (OGP-AU) PARTS LIST
For Grinder, "C" Channel Basin Package
ITEM QTY. PART No. DESCRIPTION
1 1 112354 Check Vaive/Upper Moveable
2 1 116605 Upper Pump Bracket Assy- OGP
116606 Upper Pump Bracket Assy-OGP-AU
3 1 102174 Pipe Nipple
4 1 107360 Lower Guide Bracket Assy
(*)Pump NOT included under this part number.The Moveable Assembly will be factory assembled to pump when a Basin
Package Sytem is ordered.
irk,
sat --
I"I KV!
*a CP
-v
AUF&AUE SERIES PUMPS
'Ja
0c) \.
,..... .
iiiii ; a
PUMP NOT INCLUDED
IN SUB-ASSEMBLY
II it
Irii-dir �I E ® i % 1
Ewe,
�4~.a...ass.aI i
iAi
f
Him
FIGURE 10
J
16

DISCHARGE ASSEMBLIES for CC, CE, CO & CT Grinder Pumps
ITEM QTY. PART No. DESCRIPTION
1 1 121225 0-ring,4mm
2 1 118251 Valve Seat Flapper,Brz
3 1 118252 Gasket
4 2 120825 Pin .125 x.75 SS
5 3 1-156-1 HXHD Screw 5/16-18 x 1.00"SS
6 3 or 6 026322 Lock Washer 5/16 SS
7A 1 TBD Valve Body(CC)
7B 1 118250 Valve Body(CE)
7C 1 118794 Valve Body(CO)
7D 1 TBD Valve Body(CT)
8 1 118253 Pump Support Plate
9 1 119854 Diaphragm
10 1 118248 Diaphragm Retaining Plate
11 8 118267 FHHS Screw#10-32 x.75"SS
12 3 2-23030-50 SkHd Screw 5/16-18 x 1.25"
The Discharge Assembly will be factory assembled to pump.
c\o 00 CI
\ \ 9
, ,1
t 0
o-- -- 0 11 0- o
o , o
0____---1."-(C, C;) -..-_______—__ 0
OGP2022CC OGP2022CE
n
�y� 4 ram- _t
u
3 C�....1------" 3 1
�� FIGURE 11
OGP2022C0 OGP2022CT
t
17

BARNES'
BARNES' PRESSUR1 SYSTEMS CROW
burkS WEINMAN DEMING- PROSSER`
Limited 24 Month Warranty
Crane Pumps&Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2) this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION,SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE.THERE SHALL BE
NO FURTHER LIABILITY,WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise,guarantees in the nature of performance specifications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
field performance.Any additional guarantees, in the nature of performance specifications must be in writing and such
writing must be signed by our authorized representative.Due to inaccuracies in field testing if a conflict arises between
the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by(a) improper installation, (b)improper voltage(c)lightning
(d)excessive sand or other abrasive material(e)scale or corrosion build-up due to excessive chemical content.Any
modification of the original equipment will also void the warranty. We will not be responsible for loss,damage or labor
cost due to interruption of service caused by defective parts.Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and/or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES,INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS,LOST INCOME,LABOR CHARGES,DELAYS IN PRODUCTION,IDLE PRODUCTION,WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL AND\OR WORKMANSHIP ANDIOR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person,whether by operation of law or otherwise,
without our prior written approval.
GRAN E PUMPS & SYSTEMS
A Crane Co Company 420 Third Street 83 West Drive,Brampton
Piqua,Ohio 45356 Ontario,Canada L6T 2J6
Phone:[phone] Phone:[phone]
Fax:[phone] Fax:[phone]
www.cranepumps.com

IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistration/
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A"RETURNED GOODS AUTHORIZATION".
CONTACT YOUR LOCAL CRANE PUMPS &SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
(01(tr
To Insure That Employees Will Not Be Exposed To Health
,W,
Hazards In Handling Said Material. All Applicable Laws
And Regulations Shall Apply.

START-UP I WARRANTY REGISTRATION FORM
This form is designed to provide assurance that customer service and a quality product are the number one priority with
Crane Pumps&Systems, Inc. Please fill out the following questions as completely and accurate as possible.
When complete,mail this form to:
Crane Pumps&Systems,Inc
Warranty Service Group
420 Third Street
Piqua,Ohio 45356
REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.
Pump Owner's Name:
Address:
Location of installation
Phone
Purchased From(Crane Pumps&Systems RepresentativelDistributor
Pump Model Serial No.
Part Number
Voltage Phase Hertz Horespower
Condition of Cable Jacket Good Fair Poor
Resistance of Cable and Pump Motor(measured at pump control)NOTE: Can't check on Automatic units
White-Black Ohms
Resistance of Ground Circuit between Control Panel and outside of pump Ohms
MEG Ohms check of insulation: White to Ground Black to Ground
Was Equipment Stored? Length of Storage
Liquid Being Pumped
Debris in bottom of station? Was debris removed in your presence?
For ESPS level control,consult manual for diagnostic tips.
If Floats used for level control:
Tip bottom two floats(All pumps should remain off).
Tip third float, (and Off float)one pump comes on.
Tip fourth float(and Off float), high level alarm on(on simplex)(both pumps On).
Is the control panel used a Barnes'control panel? Yes No
Barnes Pumps control panel part number
ELECTRICAL READINGS:
Single Phase:
Voltage supply at panel line connection,Pump Off, L1,L2
Voltage supply at panel line connection, Pump On,Li,L2
Amperage: Load connection, Pump On L1 L2
FINAL CHECK:
Flow; Does station appear to operate at proper rate? Pump down time
Comments:
Equipment difficlties during start-up
MANUALS:
Has operator received pump instructions and part manual?
I Certify this report to be accurate(Name of Start-Up person)
Employed By: Date:
11/4
20

e
BARNES-
PRESSURE — dSYSTEMS
INSTALLATION MANUAL
Submersible Grinder Pump
N.
r 1
Series: OGVF & OGVH
2 HP, 3450 RPM, 60 Hz.
High-Flow and High-Head
nfl
rAI
II a4, �� r-----\1),(- -
e
, I ,,
* M y ij
a I 1 j I 1 [ ! 0
`�f j 'I' j i j r_`t
.may t I I �I I r-
4
1
�: I :;�,,
r
6-
,ryI. -, ni
, RIND
.. CENTRIFUGAL GRINDER PUMPS
IMPORTANT! Read all instructions in this manual before operating pump.
As a result of Crane Pumps&Systems,Inc., constant product improvement program,
product changes may occur.As such Crane Pumps&Systems reserves the right to
change product without prior written notification.
I
CRAN E ; PUMPS & SYSTEMS
A Crane Co,Company 420 Third Street 83 West Drive,Bramton
Piqua,Ohio 45356 Ontario,Canada L6T 2J6
Phone:[phone] Phone:[phone] MEMBER
Fax:[phone] Fax:[phone]
www.cranepumps.com Form No. 120138 Rev.J

SAFETY FIRST!
Please Read This Before Installing Or Operating Pump. I WARNING! - DO NOT pump hazardous materials
This information is provided for SAFETY and to PREVENT ;ViMf/ (flammable,caustic,etc.)unless the pump is specifically
EQUIPMENT PROBLEMS. To help recognize this information, ( designed and designated to handle them.
observe the following symbols:
Do not block or restrict discharge hose, as discharge hose may
IMPORTANT! Wams about hazards that can result whip under pressure.
Ain personal injury orindicates factors concerned with
assembly, installation, operation, or maintenance which WARNING! - DO NOT wear loose clothing that may
could result in damage to the machine or equipment if become entangled in the impeller or other moving parts.
ignored. r
�" WARNING! - Keep clear of suction and discharge
CAUTION ! Warns about hazards that can or will cause minor openings. DO NOT insert fingers in pump with power
personal injury or property damage if ignored.Used with symbols connected.
below. 1
Make sure lifting handles are securely fastened each time before
WARNING! Warns about hazards that can or will cause serious lifting. Do not operate pump without safety devices in place.
personal injury,death,or major property damage if ignored.Used Always replace safety devices that have been removed during
with symbols below. service or repair.
Hazardous fluids can Extremely hot-Severe
4411
1 cause fire or explo- I! lions,Burnes or death I J
Burnes can occur on contact. Do not exceed manufacturers recommendation for maximum
�l performance,as this could cause the motor to overheat.
could result. ..
Hazardous fluids can Hazard- Secure the pump in its operating position so it can not tip over,
4,101\ Biohazard can cause 1 r.1 ous pressure,eruptions or ex- fall or slide.
serious personal injury. 't I plosions could cause personal
injury or property damage. Cable should be protected at all times to avoid punctures, cut,
�c Rotating machinery bruises and abrasions-inspect frequently.
Amputation or severe `�'�l Hazardous voltage can
.}0. laceration can result. I I shock,bum or cause death. Never handle connected power cords with wet hands.
Only qualified personnel should install, operate and repair To reduce risk of electrical shock,all wiring and junction
pump.Any wiring of pumps should be performed by a qualified connections should be made per the NEC or CEC
electrician. and applicable state or province and local codes.
Requirements may vary depending on usage and
WARNING!-To reduce risk of electrical shock,pumps location.
and control panels must be properly grounded in
accordance with the National Electric Code(NEC)or the Submersible Pumps are not approved for use in
g Canadian Electrical Code(CEC)and all applicable state, A swimming pools, recreational water installations,
'�il� province,local codes and ordinances. decorative fountains or any installation where human
lir contact with the pumped fluid is common.
WARNING! -To reduce risk of electrical shock,always
disconnect the pump from the power source before Do not remove cord and strain relief. Do not connect conduit to
handling or servicing.Lock out power and tag. pump.
Prevent large articles of clothing, large amounts of chemicals, Products Returned Must Be Cleaned, Sanitized, Or
other materials or substances such as are uncommon in domestic Decontaminated As Necessary Prior To Shipment, To
sewage from entering the system. Insure That Employees Will Not Be Exposed To Health
Hazards In Handling Said Material.All Applicable Laws
During power black-outs, minimize water consumption at the _____._-,,,__, And Regulations Shall Apply.
home(s)to prevent sewage from backing up into the house.
Bronze/brass and bronze/brass fitted pumps may contain
Always keep the shut-off valve completely open when system is ..-.-----..... lead levels higher than considered safe for potable water
in operation(unless advised otherwise by the proper authorities). systems. Lead is known to cause cancer and birth
Before removing the pump from the basin, be sure to close the defects or other reproductive harm.Various govemment
shut-off valve.(This prevents backfiow from the pressure sewer.) agencies have determined that leaded copper alloys
should not be used in potable water applications. For
Keep the control panel locked or confined to prevent unauthorized non-leaded copper alloy materials of construction,please
access to it. contact factory.
If the pump is idle for long periods of time,it is advisable to start the
pump occasionally by adding water to the basin. IMPORTANT! - Crane Pumps & Systems, Inc. is not
responsible for losses, injury, or death resulting from a
�,00 CAUTION! Pumps build up heat and pressure failure to observe these safety precautions, misuse or
r!' during operation-allow time for pumps to cool abuse of pumps or equipment.
`k`.1. _ 'before handling or servicing.
•
Ilki. it,
Other brand and product names are trademarks or registered trademarks of their respective holders.
®Barnes is a registered trademark of Crane Pumps&Systems,Inc.
2002,2003,4/04,5/04,4/05.12/05,1/06,9/06,11/06.2/07 Alteration Rights Reserved
2
1

p
BARNES
CI T r {
�..
*tom♦
USER GUIDE STe. GRINDER PUMP SYSTEMS The
Congratulations on your purchase of a Barnes grinder pump generates sufficient pressure
grinder pump system. With proper care and by to pump this slurry from your home to the
following a few simple guidelines your grinder wastewater plant.
pump will give you many years of dependable
service. Power Failure
Your grinder pump cannot dispose of wastewater
Use and Care or provide an alarm signal without electrical
The grinder pump station is designed to power. If electrical power service is interrupted,
handle routine, domestic sewage. Solid waste keep water usage to a minimum.
materials should be thrown in the trash. While
your station is capable of accepting and Warranty
pumping a wide range of materials, regulatory Your grinder pump is furnished with a warranty
agencies advise that the following items should against defects in material or workmanship.A
not be introduced into any sewer either directly properly completed
or through a kitchen waste disposal: Start-Up/Warranty Registration form must be
•Glass on file at the Barnes factory in order to activate
•Metal your warranty. In addition your pump must be
•Diapers installed in accordance with the installation
•Socks, rags or cloth instructions.
•Plastic objects(e.g., toys,utensils, etc.) If you have a claim under the provisions
•Sanitary napkins or tampons of the warranty, contact your local Barnes
Distributor.
In addition you must NEVER introduce into any When contacting your representativeforservice,
sewer: please include your station serial number,
•Explosives pump model number,and pump serial number.
•Flammable Material
•Lubricating Oil and/or Grease For future reference,record the following
•Strong Chemicals information:
•Gasoline
Station Serial No:
General Information
Your home wastewater disposal service is Pump Model No:
part of a low pressure sewer system. The key
element in this system is the Barnes grinder Pump Serial No:
pump station.The basin collects all wastewater
from the house. The solids in the sewage are Local Distributor:
then ground to a small size suitable for pumping
in the slurry. Distributor Telephone:
BARNES
PRESSURE ` SYSTEMS
3

r I'
PUMP SPECIFICATIONS:
DISCHARGE 1'/<"NPT,Vertical,Bolt-on Flange SPEED 3450 RPM,60Hz(nominal)
LIQUID TEMPERATURE....160`F(71`C)Intermittent UPPER BEARING:
MOTOR HOUSING Cast Iron ASTM A-48.Class 30 Design Single Row,Ball,Oil Lubricated
VOLUTE Cast Iron ASTM A-48,Class 30 Load Radial
SEAL PLATE Cast Iron ASTM A-48,Class 30 LOWER BEARING;
IMPELLER: Design Single Row,Ball,Oil Lubricated
Design 12 vane,vortex,with pump out vanes Load Radial&Thrust
on back side.Dynamically balanced. MOTOR: Design NEMA L,Single phase,includes
ISO G6.3 overload protection in the motor)
Material 85-5-5-5 Bronze Oil Filled,Squirrel Cage Induction
SHREDDING RING Hardened 440C Stainless Steel Insulation Class F
Rockwell®C-55 SINGLE PHASE Capacitor start/capacitor run.
CUTTER Hardened 440C Stainless Steel LEVEL CONTROLS:AUE, CE,CC,CO,CT
Rockwell®C-55 Series SOLD SEPARATELY.Model
SHAFT 416 Stainless Steel ESPS-1507M or ESPS-1505TM
SQUARE RINGS Buna-N Environmentally sealed pressure
HARDWARE 300 Series Stainless Steel switch with CPVC housing,
PAINT Air dry enamel,top coat Buna diaphragm,Custom molded
SEAL Design Single Mechanical,oil filled reservoir Quick connect for sealing and
Material Rotating Faces-Silicon-Carbide strain relief.
Stationary Faces-Silicon-Carbide OPTIONAL EQUIPMENT....Seal Material,Additional Cord,
Etastomer-Buna-N Impeller trims, Moveable Fitting
Hardware-300 series stainless steel
CORD ENTRY 30 Ft.(9.1m); 15 Ft.(4.5m)Cord on.
Compact series(CC,CE,CT),
Custom Molded Quick Connected for
sealing and strain relief. ESPS Level Control Sold Separatly
CORD CSA/UL Approved 12/3&12/5
Type SOW
OGV-L inches
(mm)
I__
� i
r� 1
20.83 �,_�", �a� „ 8.81
(529) �.� ram,'' �_J
:40 !� 117 1 (224)
4.41
1.25"NPT FEMALE %.441�- ` (112)
iii
t
•-timmememiri.
II 1r
a!m !i ■U■ 5.55 1.13
� � (141) (29)
�- 6.56
11.08
MI II (167) (282)
ill Ill 1) ,
I
4

i 1
OGV-CC -For"C" Channel inches
, (mm)
—11
a 7.24 3.88
-~ (184) (99)
� "
23.83 4.44 `•e."0 .,•
(605) (113) 1I " 1 ��20.46 ® 8.88 1.1;T1wo _ Oit;
!r ,(520) (226)16.00 Q.15 l' tae 'do�
l pt° 1F IT _Y_
I II 1
OGV-CE-For EcoTRANTM
r#1.ii)(
��'l�I.. (199)7.83 I .t.. 111111 (1264,97)
. :1
��=,..
E4 Iy. --
23.86 4.97 k!o ®(
606 20.46 �
• • (126)
•
.,,,,,v-.`- illikei9,3:1`,
ill
16.00
;v:::1
(406) o A/
�`-- .
t1� V
'III' . ii ..11iiii y' .
ICI■I�'■ ffL7 ■
i
5

OGV-CT-Threaded inches
� (mm)
1 , 7 : 5.94
h—(151)H
_ 3.38
- (86) 3.87
I- (98)
E .
-i-L-?
21.52 4.28 `ri Q►o •
(547) • If .88 T /•P . o
16.00 (226) i k%11' o rC
\ iriq, c;
.....•r.--C__C§g4,1
(406) \;,®s �7
0.15
hi
i (3.8) . `° '
1
I ! _ I
OGV-AUE
I,
-, ij
iC✓ ,
ALARM LEVEL LGr"-r-'i 11
I ! it
i1
ai I
ON LEVEL j i M` t
I I
I I 20.83 c 4I `J*� 8.81
28.00 ' i (529) i' g=.3`i + (224)
(711)
OFF LEVEL
4 ��J. (112)t !
18.00 ; I 1.25"NPT FEMALE
(457) I I i - - - -
10.00 nail a=Mis Il ���
(254) A I�: 5.56 1.12
1 (.56) (141) (28)
� � 167 11.08
2.00(51) I (282) -
1
6

e
MODEL HP VOLT PH/Hz RPM NEMA FULL LOCKED CORD CODE CORD WINDING
NO (Nom) START LOAD ROTOR SIZE TYPE O.D. RESISTANCE
CODE AMPS AMPS ±.02(.5) MAIN-.START
in(mm)
OGVH2O22L 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5--5.1
OGVH2O22AUE 2 240 1 /60 3450 H 15.0 53.8 12/3 SOW .61 (15.5) 1.5--5.1
OGVH2O22CE 2 240 1 /60 3450 H 15.0 53.8 12/3 SOW .61 (15.5) 1.5--5.1
OGVH2O22CC 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5-5.1
OGVH2O22CT 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5--5.1
OGVF2022L 2 240 1 /60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5--5.1
OGVF2022AUE 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5-5.1
OGVF2022CE 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5--5.1
OGVF2022CC 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61(15.5) 1.5--5.1
OGVF2022CT 2 240 1/60 3450 H 15.0 53.8 12/3 SOW .61 (15.5) 1.5--5.1
Winding Resistance±5%,measured from terminal block.Pump rated for operation at±10%voltage at motor.
Recommended Breaker & Heater Sizes
Pump Model HP Phase Volts Breaker Size
All OGV Series 2 1 240 25 AMP
Pumps
(1)=F for High-Flow or H for High-Head.
The nameplate is located on top of the pump.This contains the pumps part number, horsepower voltage,phase,and
serial number,as well as other information.The start-up form located in the back of this manual contains a place to
record this data.The information should be recorded now so the pump does not have to be pulled again later.The
start-up form can be left in the control panel until station start-up is completed later.
PUMP FLANGE b c 5
1
O ' �Q 1y 1 zee. r.1 >. fl••"' 4i '
pc 4.� Ylll �.A »,en • w as 4ess
if
•
O ^� :},h NAMEPLATE !0 o
;'' %f`.
'" VALVE I MOVEABLE NAMEPLATE-Record data on
Guide
START-UP report and User Guide
\` before installing
OGV-CC, CE, CT OGV-L&AUE
7
I

e 1
Tie the bowline knot where shown per the directions provided(Steps 1 through 5).On the CC and CE series,tie one
bowline knot on the handle of the moveable fitting and one bowline knot in the eyebolt on the pump(See Fig 1).On
the CT(Not Shown)series tie bowline knot on the eyebolt.On the L and AUE series tie bowline knot on the lifting
handle.(See Fig 2).
BOWLINE
,& KNOTS
IMO-
I
c;-..h4Z-if‘.,,, _.
,terir 1 2 a‘ 3
'VA ,
4411
y,.,._,),)
14,41.1",,_ Ja: II.) ___.i ..__.,
fLT4 �, 5 ri
FIGURE 1
LIFTING DEVICE!
Attach lifting device. ����.y.unn;;
CAUTION! NEVER -� I '
LOWER OR RAISE ( , ---dg
11
PUMP BY CORD. I
Jai
1214Z-4
INEkiamoirm
i. ;L Ili
�I um
FIGURE 2
8

r 1
RECEIVING/UNPACKING: STANDARD"ALARM"
Upon receiving the pump, it should be inspected for dam- POSITION
age or shortages. If damage has occurred, file a claim 6'(152)
immediately with the company that delivered the pump.
Unpack pump and record pump serial and model number 1 POSLAG"ON"
ITION(DUPLEX)
before installing. If the manual is removed from the pack- a^(102)
STANDARD*ON'
aging,do not lose or misplace. �111
�, POSITION
STORAGE: `LlV/
Short Term- For best results, pumps can be retained in 8.00^(203)
storage, as factory assembled, in a dry atmosphere with
constant temperatures for up to six(6)months. STANDARD"OFF"
POSITION
Long Term-Any length of time exceeding six(6)months, roc
but not more than twenty-four (24) months. The units `
should be stored in a temperature controlled area,a roofed
over walled enclosure that provides protection from the ‘, 10'(254)
elements (rain, snow, wind-blown dust, etc.), and whose
temperature can be maintained between +40 deg. F and
+120 deg. F. If extended high humidity is expected to be / New 3'(76)to 4.5"(114)
a problem, all parts exposedshould be inspected before
P P ~ Borrorvt OF BASIN
storage and all surfaces that have the paint scratched,
damaged, or worn should be recoated with a air dry FIGURE 3-L Series(For Automatic see Level Control manual)
enamel paint.All surfaces should then be sprayed with a
rust-inhibiting oil. Discharge-Assemble discharge piping or hose assembly
(whichever is required by your application), to the pump.
Pump should be stored in its original shipping container. Discharge piping should be as short as possible. Both a
On initial start up, rotate shaft by hand to assure seal check valve and a shut-off valve are required for each pump
and motor rotate freely. If it is required that the pump be being used. The check valve is used to prevent backflow
installed and tested before the long term storage begins, into the sump.Excessive backflow can cause flooding and/
such installation will be allowed provided: or damage to the pump.The shut-off valve is used to stop
system flow during pump or check valve servicing. If pump
1.) The pump is not installed under water for more than is installed with a discharge hose rather than a moveable
one(1)month. fitting assembly, make sure the discharge pipe has a 1/8"
2.) Immediately upon satisfactory completion of the dia. hole approx. 5"from end nearest volute and oriented
test,the pump is removed,thoroughly dried, towards the pump body.
repacked in the original shipping container,and ELECTRICAL CONNECTIONS:
placed in a temperature controlled storage area.
3.) Before placing pump into service,pump should be Pump Cords-The quick connect cord assembly mounted
brought to operational temperature range. to the pump must NOT be modified in any way except for
Excessive or direct heating or cooling should NOT shortening to a specific application_Any supply cables con-
be used. nections between the pump and the control panel must be
made in accordance with the National Electric Code or the
OPERATION TEMPERATURE RANGE: +35°F(2°C)to Canadian Electric Code and all applicable state,province
104°F(40°C). and local electric codes.It is recommended that a junction
box,be mounted outside the sump or be of at least Nema
4(EEMAC-4)construction if located within the wet well.
SERVICE CENTERS: DO NOT USE THE POWER OR CONTROL CABLES TO
For the location of the nearest Barnes Service Center, LIFT PUMP!
check your Barnes representative or Crane Pumps Overload Protection - The type of in-winding overload
Systems, Inc.,Service Department in Piqua,Ohio, protector used is referred to as an inherent overheating
telephone(937)7 7 or in Brampton,Ontario, protector and operates on the combined effect of temperature
Canada(905)457-6223.-6223. and current.This means that the overload protector will trip
INSTALLATION: out and shut the pump off if the windings become too hot,
-The pump is designed with pipe legs to or the load current passing through them becomes too high.
keepLocationa minimum of 3 inchts THIS PUMP It will then automatically reset and start the pump up after
MUST BE INSTALLED WITH clearance.A MIN THIS
MUM OFU 3 the motor cools to a safe temperature. In the event of an
INCHES PUMP FOR THE overload,the source of this condition should be determined
ENTRANCE CLEARANCE SEWAGEUNDER THE and rectified immediately.DO NOT LET THE PUMP CYCLE
OR RUN IF AN OVERLOAD CONDITION OCCURS I
9
•

r 41
Wire Size-if additional cord is required consult a qualified
electrician for proper wire size. r
CORD CONNECTIONS: J ; Li
Power/Control Cord- Insert female end of cord plug into © G'—•
._„,
housing bore aligning alignment mark with hole in terminal o
block see Figures 4 and 5. Tighten bolts on compression lam"
flange until flush with motor housing. COMPRESSION FLANGE
Pump Power-Large Pin o
Level Control-Small Pin
Level control cord has molded fitting at both ends of the ALIGNMENT MARK ON CORD
cord. Install one end to the Pump and the other end to the • MUST ALIGN WITH THE
Level Control. ----: ALIGNMENT MARK ON TERMINAL
BLOCK FOR PROPER ASSEMBLY
O %O
�----/ FIGURE 4-OGV-L
1
LIFTING ROPE(SEE FIGURE 1) , I I �11
G> SMALL PINS .109 DIA
LARGE PINS(.180 DIA) *� t
PUMP POWER 7il
1� �/ SMALL PINS(.109 DIA)
y n
f�,,('� LEVEL CONTROL
.irHrz '
7A.,7
COMPRESSION
PUMP _ FLANGE
CASLE r_�\ `BOTTOM OUT ONTO BASE
I'kj.
0 •0 ,0 •
`` AiALIGNMENT MARK ON
. � CI SMALL PINS CORD MUST ALIGN
!� �, .109 DIA WITH THE ALIGNMENT
or.- ......-- II LEVEL CONTROL HOLE ON TERMINAL
/Nil CONNECTION BLOCK OF PUMP OR
CONTROLO
' HOUSING FOR
�-�7 PROPER ASSEMBLY
:�'- ° 0
\! A o 00 0 0
41. o 0
LARGE PINS
FIGURE 5-Automatic Pumps .1 PUMP80 PIA
OGV-AUE,CC,CE,cT O POWER
N. CONNNECTION '
10

G L1 L2
OG J Z
z
G 1 2 3 4
TERMINAL BLOCK
G 1 2 3 4
CAPACITOR
z se _
G 1 2
----ate- r
7///
FIGURE 6 Single phase 240 Volt AC,60Hz
"L"Series, 12/3 SOW
2 Y U'
L.D d 5 m 0
G 1 2 3 4 G 1 2 3 4
TERMINAL BLOCK TERMINAL BLOCK
G 1 2 3 4 G 1 2 3 4
Wiring Hames —��—
Item#30 on Figure 8 i n
r1
Y z CAPACITOR
m 3
Single phase 240 Volt AC,60Hz
AUE,CC,CE,CT,Series. 1215 SOW
MOTOR LEADS
FIGURE 7
11

1 1
TROUBLE SHOOTING
CAUTION I Always disconnect the pump from the electrical power source before handling.
If the system fails to operate properly,carefully read instructions and perform maintenance recommendations.
If operating problems persist,the following chart may be of assistance in identifying and correcting them:
MATCH"CAUSE" NUMBER WITH CORRELATING"CORRECTION"NUMBER.
NOTE:Not all problems and corrections will apply to each pump model.
PROBLEM CAUSE CORRECTION
Pump will not run 1.Poor electrical connection,blown fuse, 1.Check all electrical connections for
tripped breaker or other interruption of power, security.Have electrician measure current
improper power supply. in motor leads,if current is within±20%
2.Motor or switch inoperative(to isolate of locked rotor Amps,impeller is probably
cause,go to manual operation of pump). locked.If current is 0,overload may be
2a.Float movement restricted. tripped.Remove power,allow pump to cool,
2b.Switch will not activate pump or is defec- then recheck current.
five. 2a.Reposition pump or clean basin as
3a.insufficient liquid level. required to provide adequate clearance for
3b.Switch is unable to activate float.
Pump will not turn off 2a.Float movement restricted. 2b.Disconnect level control.Set ohmmeter
2b.Switch will not activate pump or is defec- for a low range,such as 100 ohms full scale
five. and connect to level control leads.Actuate
4.Excessive inflow or pump not properly sized level control manually and check to see that
for application. ohmmeter shows zero ohms for closed switch
9.Pump may be airlocked. and full scale for open switch.(Float Switch).
14.H-O-A switch on panel is in"HAND"post- 3a.Make sure liquid level is at least equal to
lion suggested turn-on point.
3b.Rotate ESPS level control in horizontal
Pump hums but does not run 1.Incorrect voltage position.
8.Cutter jammed or loose on shaft,worn or 4.Recheck all sizing calculations to
damaged,inlet plugged. determine proper pump size.
Pump delivers insufficient capacity 1.Incorrect voltage. 5.Check discharge line for restrictions,
4.Excessive inflow or pump not properly sized including ice if line passes through or into
for application. cold areas.
5.Discharge restricted. 6.Remove and examine check valve for
6.Check valve stuck closed or installed proper installation and freedom of operation.
backwards. 7.Open valve.
7.Shut-off valve closed. 8.Check cutter for freedom of operation,
8.Cutter jammed or loose on shaft,worn or security and condition.Clean cutter and inlet
damaged,inlet plugged. of any obstruction.
9.Pump may be airlocked. 9.Loosen union slightly to allow trapped air
10.Pump stator damaged/torn. to escape.Verify that turn-off level of switch
is set so that the suction is always flooded.
Pump cycles too frequently or runs 6.Check valve stuck closed or installed Clean vent hole.
periodically when fixtures are not in use backwards. 10.Remove&examine for damage.Replace
11.Fixtures are leaking. pump stator if required.
15.Ground water entering basin. 11.Repair fixtures as required to eliminate
Pump shuts off and turns on indepen- 1.Incorrect voltage. leakage.
dent of switch,(trips thermal overload 4.Excessive inflow or pump not properly sized 12.Check pump temperature limits&fluid
protector),CAUTION! Pump may start for application. temperature.
unexpectedly.Disconnect power supply. 8.Cutter jammed,loose on shaft,worn or 13.Replace portion of discharge pipe with
damaged,inlet plugged. flexible connector.
12.Excessive water temperature. 14.Turn to automatic position.
15.Check for leaks around basin inlet and
Pump operates noisily or vibrates 4.Operating at too high a pressure. outlets,
excessively 5.Discharge restricted.
8.Cutter broken.
13.Piping attachments to buiding structure too
rigid or too loose.
12

r 1
MANUAL MODELS
3g'� 37
, ' ®
�._ 47
4
AUTOMATIC MODELS -"I
e
"AUE" / 12:
38
/"/ —/
AUTOMATIC MODELS / ' �?J ® 1
"CE,CC,CT" I
/- t 5 'ytl kkF C7 .
�� 0 q t 51 25~' J4)
35 �� 0 0 i
C-- t 0
38 5
0 fg; ,--
® tz
,5
i�!/t See Figure 10 `` 0 OR r f
4
52 $5 © ® r t�, O
Cam- ---05 OR 3,0, EE
a8 lam•,io ® '�i I 9
iNo 0 0
31
(2e _ o
4111.
29 -tee 1 08 0_,®
u 40
�i
C.�, 3
o y
10 -- ��
® i
41/10
FIGURE 8
Sh I,
13

0
PARTS KITS
Seal Repair Kit P/N: 108303 Item#'s 6,7,12,13,15,20,25,2635.36,47
Overhaul Kit P/N: 127238 108303&Item#'s 9, 18,28,29,31A,31B,31C,310,38
Cutter Kit P/N: 108330 Item#'s 5,6,7,9,15,19,23
PARTS LIST
ITEM QTY PART NO. DESCRITION ITEM QTY PART NO. DESCRITION
1 1 108344 Volute 37 1 109498XC 12/3 Cord Set,30 Ft
118246 Volute(CE,CC,CT) 109498 15Ft Cord on CC,CE,CT
2 1 110331 Handle(AU model) 38 1 014270 Pipe Plug,C'sunk,3/8'NPT
3 1 108343 Seal Plate 39 3 110660 1/2"x 2-1/2"Nipple
108342 Motor Housing(STD) 40 3 111328 1/2"x 1" Reducer
4 1 110328 Motor Housing(AU model) 47 1 or 2 105197 Retaining Ring
118256 Motor Housing(CE,CC,CT)
5 1 082085A Shredding Ring{OGVF) 48 1 or 2 625-02117 Sleeving
082085B Shredding Ring(OGVH) *Models with ESPS Level Control
6 1 067556 Washer 50 4 1-156-1 Screw,5/16-18 x.1"SS
7 1 070704 Skhd Screw,1/4-20 x.75"SS 51 4 026322 Lockwasher,5/16"SS
8 1 108369 t Discharge Flange 1-1/4"NPT 52 1 119104E Gasket
9 1 082088 Radial Cutter 53 1 112422 Anti-Siphon Cover
10 1 109026E Impeller,5.62"Dia,(OGVH) 54 3 03121-B HxHd Screw 1/4-20 x.75"SS
109026BTD Impeller,5.13"Dia.(OGVF) 55 1 105377E Anti-Siphon Cover Plate
11 1 625-01558 0-Ring(-223) 113274XC 12/5 Cord Set 30Ft.-(AU)
12 4 1-131-1 t Screw.5/16-18 x 1.25"SS 56 1 113274 15 FT on CC,CE,CT
13 1 067564 Square Ring EcoTRAN Cord Set(CE-See manual
119061)
15 14 026322 Lockwasher,5/16"SS 57 1 113271 Terminal Block,Power
16 A/R --- LOCTITE'"RC609 60 1 113272 Terminal Block,Level Control
17 AIR -- LOCTITE 242 121676-M ESPS-150 Level Control(AUE)
18 2 062941-I- 5/16"Flatwasher 62 1 119068 CE Only
20 1 110395SD Seal,outer Silicon-Carbide(STD)
22 A/R Permatex Sealent 2C Contact your local Distributor or the Factory for other impeller
sizes,seal materials,cord lengths and other optional equipment.
23 1 016079 Shim set
24 3 Qts. 029034 Cooling Oil-Mtr.Housing (') AUE-ESPS Level Control
('")Items 31Athru 31E are included with item 31 motor.
25 1 095368 Square Ring
26 4 1-300-1 Screw, 5/16-18 x 1.25".SS (t)L Series Only.NOT USED ON CC,CE,CT.
28 1 061143 Retaining Ring
29 1 Q10-36-E4 Ball Bearing,Lower
30 1 113287 Wiring Harnes(Automatic)
Motor,2HP,240 Volt, 1 Phase
31 1 108368" wlcapacitors&Ground wire
(Supplied with Upper Bearing)
31A 1 112470 Capacitor,Run
31B 1 099198 Capacitor,Start
31C 1 105111B Ground wire
31D 1 016660 Screw,Self-Tap#8-32 x.31"
31E 6 039462 Cable tie strap
34 1 103760 Terminal Block,Power,Manual
35 1 or 2 2-31051-224 0-Ring
36 2 1-156-1 Screw,5/16-18 x 1.00"SS
1/4 J
14

r 1
MOVEABLE ASSEMBLY P/N: 116594*& 116595* PARTS LIST
For 2HP OGV-L&AUE Grinder, "C" Channel Basin Package
ITEM QTY. PART No. DESCRIPTION
1 1 112354 Check Valve/Upper Moveable
2 1 116603 Upper Pump Bracket Assy-116594 OGV
116604 Upper Pump Bracket Assy-116595 OGV-AU
3 1 075589 Pipe Nipple
4 1 107360 Lower Guide Bracket Assy
*)Pump NOT included under this part number.The Moveable Assembly will be factory assembled to pump when a Basin
Package Sytem is ordered.
0
n7"-Iti
0 e
4r�
PUMP NOT INCLUDED lei
IN SUB-ASSEMBLY
1 1 LIr. 0 ft_
11_
FIGURE 9
15

r 1
DISCHARGE ASSEMBLIES for CC, CE & CT Grinder Pumps
ITEM QTY. PART No. DESCRIPTION
1 1 121225 0-ring,4mm
2 1 118251 Valve Seat Flapper, Brz 1
3 1 118252 Gasket
4 2 112725 Pin.125 x.75 SS
5 3 1-156-1 HXHD Screw 5/16-18 x 1.00"SS
6 3 or 6 026322 Lock Washer 5/16 SS
7A 1 TBD Valve Body(CC)
7B 1 118250 Valve Body(CE)
7D 1 TBD Valve Body(CT)
8 1 118253 Pump Support Plate
9 1 119854 Diaphragm
10 1 118248 Diaphragm Retaining Plate
11 8 118267 FHHS Screw#10-32 x.75"SS
12 3 2-23030-50 SkHd Screw 5/16-18 x 1.25"Lg
The Discharge Assembly will be factory assembled to pump.
00 Cs CI m
411)
i q
0 r, 7 \ V u
01) :Z.\
5) Li 7
°'� ��
rwr ___.._ ��.
O- -11.-
Q 1 i ( 4 J ''�--..---
o--- ---
CI
OGV-CC OGV-CE
\. 7D
1
--".----------------0
FIGURE 10 OGV-CT
t I
16
1

BARNES.
BARNES' FAEstupE SYSTEMS Fel40 �,lt h
bucks WEINMA►N` DEMING' PROSSER'
Limited 24 Month Warranty
Crane Pumps&Systems warrants that products of our manufacture will be free of defects in material and workmanship
under normal use and service for twenty-four (24) months after manufacture date, when installed and maintained
in accordance with our instructions.This warranty gives you specific legal rights, and there may also be other rights
which vary from state to state. In the event the product is covered by the Federal Consumer Product Warranties Law
(1) the duration of any implied warranties associated with the product by virtue of said law is limited to the same
duration as stated herein, (2)this warranty is a LIMITED WARRANTY, and (3) no claims of any nature whatsoever
shall be made against us, until the ultimate consumer, his successor, or assigns, notifies us in writing of the defect,
and delivers the product and/or defective part(s) freight prepaid to our factory or nearest authorized service station.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply.
THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY
PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION, F.O.B. POINT OF MANUFACTURE OR
AUTHORIZED REPAIR STATION,SUCH PRODUCTS AND/OR PARTS AS PROVEN DEFECTIVE.THERE SHALL BE
NO FURTHER LIABILITY,WHETHER BASED ON WARRANTY, NEGLIGENCE OR OTHERWISE. Unless expressly
stated otherwise,guarantees in the nature of performance specifications furnished in addition to the foregoing material
and workmanship warranties on a product manufactured by us, if any, are subject to laboratory tests corrected for
field performance.Any additional guarantees, in the nature of performance specifications must be in writing and such
writing must be signed by our authorized representative. Due to inaccuracies in field testing if a conflict arises between
the results of field testing conducted by or for user, and laboratory tests corrected for field performance, the latter
shall control. RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS
ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND
PUBLISHED INDUSTRY INFORMATION. SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF
SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN.
This warranty shall not apply when damage is caused by(a) improper installation, (b) improper voltage (c) lightning
(d) excessive sand or other abrasive material (e)scale or corrosion build-up due to excessive chemical content.Any
modification of the original equipment will also void the warranty. We wilt not be responsible for loss,damage or labor
cost due to interruption of service caused by defective parts.Neither will we accept charges incurred by others without
our prior written approval.
This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice
and\or our specific recommendations. The purchaser is responsible for communication of all necessary information
regarding the application and use of the product. UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR
ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES,INCLUDING BUT NOT LIMITED TO TRAVEL EXPENSES,
RENTED EQUIPMENT, OUTSIDE CONTRACTOR FEES, UNAUTHORIZED REPAIR SHOP EXPENSES, LOST
PROFITS,LOST INCOME,LABOR CHARGES,DELAYS IN PRODUCTION,IDLE PRODUCTION,WHICH DAMAGES
ARE CAUSED BY ANY DEFECTS IN MATERIAL ANDIOR WORKMANSHIP ANDIOR DAMAGE OR DELAYS IN
SHIPMENT. THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY,
INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
No rights extended under this warranty shall be assigned to any other person,whether by operation of law or otherwise,
without our prior written approval.
CRANE PUMPS & SYSTEMS
A Crane Co.Company 420 Third Street 83 West Drive,Brampton
Piqua,Ohio 45356 Ontario,Canada L6T 2J6
Phone:[phone] Phone:[phone]
Fax:[phone] Fax:[phone]
www,cranepumps.com
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IMPORTANT!
WARRANTY REGISTRATION
Your product is covered by the enclosed Warranty.
To complete the Warranty Registration Form go to:
http://www.cranepumps.com/ProductRegistrationl
If you have a claim under the provision of the warranty, contact your local
Crane Pumps & Systems, Inc. Distributor.
RETURNED GOODS
RETURN OF MERCHANDISE REQUIRES A"RETURNED GOODS AUTHORIZATION".
CONTACT YOUR LOCAL CRANE PUMPS &SYSTEMS, INC. DISTRIBUTOR.
Products Returned Must Be Cleaned, Sanitized,
Or Decontaminated As Necessary Prior To Shipment,
ekTo Insure That Employees Will Not Be Exposed To Health
— Z--
Hazards In Handling Said Material.All Applicable Laws
And Regulations Shall Apply.
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START-UP REPORTNVARRANTY REGISTRATION FORM
This form is designed to provide assurance that customer service and a quality product are the number one priority with
Crane Pumps&Systems, Inc(CP&S). Please fill out the following questions as completely and accurate as possible.
When complete,mail this form to:
In U.S.A Send To: In Canada Send To:
Crane Pumps&Systems,Inc Crane Pumps&Systems, Inc.
Attn: Warranty Service Group Attn:Service Manager
420 Third Street 83 West Drive, Brampton
Piqua,Ohio 45356 Ontario,Canada L6T 2J6
REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY.
Pump Owner's Name:
Address:
Location of Installation
Person in Charge Phone
Purchased From(Crane Pumps&Systems Representative/Distributor
Pump Model Serial No.
Part Number
Voltage Phase Hertz Horespower
Rotation:Direction of impeller rotation(Use C/W for clockwise,CC/W for counter-clockwise)
Method used to check rotation (viewed from bottom)
Does impeller turn freely by hand: Yes No
Condition of cord jacket Good Fair Poor
Resistance of cord and pump motor(measured at pump control)NOTE: Can't check on automatic units.
White-Black Ohms
Resistance of Ground Circuit between Control Panel and outside of pump Ohms
MEG Ohms check of insulation: White to Ground Black to Ground
Was Equipment Stored? Length of Storage
Liquid being pumped
Debris in bottom of station? Was debris removed in your presence?
If Floats Used for Level Control: For ESPS Level Control:
A.Tip bottom two floats(All pumps should remain off). Check ESPS manual for diagnostic tips.
B.Tip third float,(and OFF float)one pump comes on.
C.Tip fourth float(and OFF float),high level alarm on
(on simplex)(both pumps on)
Is the control panel used a Barnes control panel? Yes No
Barnes Pumps Control panel part number
ELECTRICAL READINGS:
Single Phase:
Voltage supply at panel line connection, Pump Off, L1,L2
Voltage supply at panel line connection, Pump On, Li, L2
Amperage:Load connection, Pump On, L1 L2
FINAL CHECK:
Flow; Does station appear to operate at proper rate? Pump down time
Comments:
Equipment difficulties during Start-Up:
MANUALS:
Has operator received pump instructions and parts manual?
I Certify this report to be accurate(Name of Start-Up person)
Employed by: Date:
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Notes