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HomeMy WebLinkAboutWQ0005207_Modification_20241030Initial Review Reviewer nathaniel.thornburg Is this submittal an application? (Excluding additional information.) * Yes No Permit Number (IR) * WO0005207 Applicant/Permittee Jackson Paper Manufacturing Company Applicant/Permittee Address 152 W. Main Street, Sylva, NC 28779-2928 Is the owner in BIMS? Yes No Is the facility in BIMS? Owner Type Facility Name County Fee Category Closed -Loop Recycle Is this a complete application?* Yes No Signature Authority Signature Authority Title Signature Authority Email Document Type (if non -application) Email Notifications Organization Jackson Paper Manufacturing - Sylva CLRS Jackson Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Fee Amount Complete App Date 10/30/2024 $0 Below list any additional email address that need notification about a new project. Email Address Comments to be added to email notfication Comments for Admin Comments for RO Yes No Comments for Reviewer Comments for Applicant Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ......................................................................................................................................................................................................................................................................................... ... ... ... ... ... .. ... ... ... ... .. Name* Carolyn Hawkins Email Address* chawkins@withersravenel.com Project Information ......................... Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 9192380479 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edoes.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number:* WQ0005207 Has Current Existing permit number Applicant/Permittee * Jackson Paper Manufacturing Company Applicant/Permittee Address* 152 W. Main Street, Sylva, NC 28779-2928 Facility Name* Jackson Paper Manufacturing - Sylva CLRS Please provide comments/notes on your current submittal below. Attached are updated Plans/Specs and Application for Approval for the Jackson Paper Closed Loop Recycle System Permit Modification. This project consists of adding new basin lift pumps out of the floodway. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) Jackson Paper Submittal.pdf 10.18MB Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non -Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 10/30/2024 1/ WithersRavenel Our People. Your Success. 115 Macl<enan Drive Cary, NC 27511 t: 919.469.3340 1 f: 336.605.3009 TO: North Carolina Department of Environmental Quality 512 N. Salisbury Street Raleigh, NC 27604-1170 WE ARE SENDING YOU ❑x Attached THE FOLLOWING ITEMS ❑ Shop Drawings ❑ Copy of Letter Letter of Transmittal 10/29/2024 •: • 24-0444 Nathaniel Thornburg Jackson Paper Closed Loop Recycle System Permit Modification ❑ Under Separate Cover via ❑ Prints ❑X Plans ❑ Samples ❑ Change Order ❑ Diskette ❑X Other 1 10/15/24 1 Cover Letter 1 10/15/24 1 Application and Supporting Documentation 1 10/15/24 1 Existing Permit 1 10/15/24 1 Project Plans 1 10/15/24 1 Pump Specifications 1 10/15/24 1 Calculations ThESE ARE TRANSMITTED as checked below ❑x For approval ❑ Approved as submitted ❑ Resubmit ❑ For your use ❑ Approved as noted ❑ Submit ❑ As requested ❑x Returned for corrections ❑ Return ❑x For review and comment ❑ Other ❑ FOR BIDS DUE ❑ PRINTS RETURNED AFTER LOAN TO US ❑x Specifications Application & Calculations copies for approval copies for distribution corrected prints REMARKS: Attached are updated Plans/Specs and Application for Approval for the Jackson Paper Closed Loop Recycle System Permit Modification. This project consists of adding new basin lift pumps out of the floodway. Thank you, Carolyn Hawkins, PE (919) 238-0479 chawkins@withersravenel.com COPY TO: SIGNED: Carolyn Hawkins If enclosures are not as noted, kindly notify us at once. -0 WithersRavenel .. Our People. Your Success. 1 North Carolina Department of Environmental Quality 512 N. Salisbury Street Raleigh, NC 27604-1170 Attn: Nathaniel Thornburg CC: Kiesha Bridges, Manager of Safety, Environmental & Technical From: Carolyn Hawkins, PE Date: October 29, 2024 Project: Jackson Paper Closed Loop Recycle System Permit Modification WR Project Number: 24-0444 Subject: Minor Permit Modification - Basin Lift Pumps To whom it may concern, On behalf of Jackson Paper Manufacturing Company, WithersRavenel is submitting the attached application package to your office for review and approval for a minor permit modification. Jackson Paper Manufacturing Company has a Closed Loop Recycle System under permit number WQ0005207. The project consists of the addition of two basin lift pumps that are located out of the floodway. The existing pumps will be utilized as spares. In June 2024, WithersRavenel discussed the project and applicable application sections with Nathaniel Thornburg and Zachary Mega. The application and permit package have been prepared based on the discussion. Below is a list of the items included in this submittal: 1. Application and Supporting Documentation 2. Existing Permit 3. Sealed Plan Set 4. Pump Specification 5. Calculations & Pump Curve Please do not hesitate to contact me at (919) 238-0479 or at chawkinsPwithersravenel.com should you have any questions or concerns. Sincerely, WithersRavenel Carolyn Hawkins, PE Project Manager 115 MacKenan Drive, Cary, NC 27511 t: 919.469.3340 1 f: 919.467.6008 1 www.withersravenel.com I License No. F-1479 Asheville I Cary I Charlotte I Greensboro I Pittsboro I Raleigh I Southern Pines I Wilmington Docusign Envelope ID: 7DBF6CF4-EE67-4E1F-B8C9-301009BAF87A DWR Divislon of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources 15A NCAC 02T .1000 --- CLOSED -LOOP RECYCLE SYSTEMS INSTRUCTIONS FOR FORM: CLRS 06-16 & SUPPORTING DOCUMENTATION Plans, specifications and supporting documents shall be prepared in accordance with 15A NCAC 02L .0100. 15A NCAC 02T .0100, 15A NCAC 02T .1000, Division Policies and eood eneineerine practices. Failure to submit all required items will necessitate additional processing and review time. For more information, visit the Water Quality Permitting Section's Non Discharge Permitting Unit website General — When submitting an application to the Water Quality Permitting Section's Non -Discharge Permitting Unit, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information, Unless otherwise noted. the Applicant shall submit one orieinal and two conies of the anplication and sunuortine documentation. A. Cover Letter (All Application Packages): ® List all items included in the application package, as well as a brief description of the requested permitting action. B. Application Fee (All New and Major Modification Application Packages): [J Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ). The appropriate fee amount for new and major modification applications may be found at: Standard Review Proiect Fees. C. Closed -Loop Recycle Systems (FORM: CLRS 06-16) Application (Ali Application Packages): ® Submit the completed and appropriately executed Closed -Loop Recycle Systems (FORM: CLRS 06-16) application. Any unauthorized content changes to this form shall result in the application package being returned. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® If the Applicant Type in Item 1.2. is a corporation or company, provide documentation it is registered for business with the North Carolina Secretary of State. ❑ If the Applicant Type in Item I.2. is a partnership or dlbla, enclose a copy of the certificate filed with the Register of Deeds in the county of business. ® The facility name in Item H.1. shall be consistent with the facility name on the plans, specifications, agreements, etc. ® The Professional Engineer's Certification on Page 7 of the application shall be signed, sealed and dated by a North Carolina licensed Professional Eneineer. ® The Applicant's Certification on Page 7 of the application shall be signed in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(e). an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ➢ If this project is for a renewal without modification, use the Non -Discharge Svstem Renewal (FORM: NDSR) application. ➢ Certain existing closed -loop facilities maybe deemed permitted under Rule 15A NCAC 02T 1003. Follow the instructions in the Closed -Loon Recycle Svstem Rescission Reouest (FORM: CLRSRR) application to determine if your facility is deemed permitted. D. Property Ownership Documentation (All Application Packages): ➢ Per 15A NCAC 02T .1004(d). the Applicant shall demonstrate they are the owner of all property containing the wastewater treatment and recycle facilities: ❑ Legal documentation of ownership (i.e., Gam, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or ❑ Written notarized lease agreement that specifically indicates the intended use of the property and has been signed by both parties, as well as a plat or survey map. Lease agreements shall adhere to the requirements of 15A NCAC 02L .0107. ❑ Provide all agreements, easements, setback waivers, etc. that have a direct impact on the wastewater treatment, conveyance, storage and recycle facilities. INSTRUCTIONS FOR FORM: CLRS 06-16 & SUPPORTING DOCUMENTATION Page 1 of 6 Docusign Envelope ID: 7DBE6CF4-EE67-4EtF-BBC9-301D09BAFB7A E. Water Balance (All Application Packages that include new or modified recycling systems, or changes in flow/storage): ❑ Per 15A NCAC 02T .1004(b)(4), submit a water balance that has been signed, sealed and dated by a qualified professional and includes at a minimum: ❑ At least a two-year iteration of data computation that considers precipitation into and evaporation from all open atmosphere storage impoundments, and uses a variable number of days per month. ❑ Precipitation based on the 80'h percentile and a minimum of 30 years of observed data. ❑ Potential Evapotranspiration (PET) using the Thornthwaite method, or another approved methodology, using a minimum of 30 years of observed temperature data. F. Engineering Plans (All Application Packages): ® Per 15A NCAC 02T .1004(blil , submit standard size and 11 x 17-inch engineering plan sets that have been signed, sealed and dated by a North Carolina licensed Professional Eneineer, and shall include at a minimum: ® Table of contents with each sheet numbered. ® A general location map with at least two geographic references and a vicinity map. ❑ A process and instrumentation diagram showing all flow, chemical, electrical and wasting paths. ® Plan and profile views of all treatment and storage units, including their piping, valves, and equipment (i.e., pumps, blowers, mixers, diffusers, flow meters, etc.), as well as their dimensions and elevations. ® Details of all piping, valves, pumps, blowers, mixers, diffusers, recording devices, fencing, auxiliary power, etc. ❑ A hydraulic profile from the treatment plant headworks to the highest recycle point. ® Plans shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. G. Specifications (All Application Packages): ® Per 15A NCAC 02T .1004(bl(2). submit specifications that have been signed, sealed and dated by a North Carolina licensed Professional Eneineer, and shall include at a minimum: ❑ Table of contents with each sectiontpage numbered. ® Detailed specifications for each treatment/storage/recycle unit, as well as all piping, valves, equipment (i.e., pumps, blowers, mixers, diffusers, flow teeters, etc.), audible/visual high water alarms, liner material, etc. ❑ Site Work (i.e., earthwork, clearing, grubbing, excavation, trenching, backfilling, compacting, fencing, seeding, etc.) ❑ Materials (i.e., concrete, masonry, steel, painting, method of construction, etc.) ❑ Electrical (i.e., control panels, transfer switches, automatically activated standby power source, etc.) ❑ Means for ensuring quality and integrity of the finished product, including leakage, pressure and litter testing. ® Specifications shall represent a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate they are anything other than final specifications. However, the specifications may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION. H. Engineering Calculations (All Application Packages): ® Per 15A NCAC 02T .1004(b)(3), submit engineering calculations that have been signed, sealed and dated by a North Carolina licensed Professional Eneineer, and shall include at a minimum: ❑ Hydraulic and pollutant loading calculations for each treatment unit demonstrating how the designed effluent concentrations in Application Item V.1. were determined. ® Sizing criteria for each treatment unit and associated equipment (i.e., blowers, mixers, flow meters, pumps, etc.). ❑ Total and effective storage calculations for each storage unit. ® Friction/total dynamic head calculations and system curve analysis for each pump used. ® Manufacturer's information for all treatment units, pumps, blowers, mixers, diffusers, flow meters, etc. ❑ Flotation calculations for all treatment and storage units constructed partially or entirely below grade. ❑ Documentation that adequate freeboard is provided to ensure containment of the 25-year, 24-hour storm event and continues to ensure structural integrity of the unit (Consideration should be given to drainage area, slope, soils, impervious areas, etc.). ❑ A demonstration that the specified auxiliary power source is capable of powering all essential treatment units. INSTRUCTIONS FOR FORM: CLRS 06-16 & SUPPORTING DOCUMENTATION Page 2 of 4 Docusign Envelope ID: 7DBE6CF4-EF67-4EIF-BBC9-30tD09BAF87A Site Map (All Application Packages): ❑ Per 15A NCAC 02T .1004(c). submit standard size and 11 x 17-inch site maps that have been signed, sealed and dated by a North Carolina licensed Professional Ennineer and/or Professional Land SurvevOr, and shall include at a minimum: ❑ A scaled map of the site with topographic contour intervals not exceeding 2 feet and showing all facility -related structures and fences within the wastewater treatment, storage and recycle areas. ❑ The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of all wastewater treatment, storage and recycle sites. ❑ Delineation of the compliance and review boundaries per 15A NCAC 02L .0107 and .0108. ❑ Setbacks as required by 15A NCAC 02T .1006. ❑ Site property boundaries within 500 feet of all wastewater treatment, storage and recycle sites. ❑ All habitable residences or places of public assembly within 500 feet of all treatment, storage and recycle sites. NOTE — For clarity, multiple site maps of the facility with out sheet annotations may be submitted. J. Power Reliability Plan (All Application Packages): ❑ Per 15A NCAC 02T .1005(b)(3), submit documentation of power reliability that shall consist of one of the following: ❑ An automatically activated standby power supply onsite that is capable of powering all essential treatment units under design conditions; or ® The ability to conduct a complete system shutdown; or ❑ Means to prevent improperly treated wastewater from entering a treated wastewater storage structure or from being recycled. K. Operation and Maintenance Plan (All Application Packages): ❑ Per l5A NCAC 02T .1007, submit an operation and maintenance (O&M) plan encompassing all wastewater treatment, storage and recycle systems that shall include at a minimum a description of: ❑ Operation of the wastewater treatment, storage and recycle systems in sufficient detail to show what operations are necessary for the system to function and by whom the functions are to be conducted. ❑ Anticipated maintenance of the wastewater treatment, storage and recycle systems. ❑ Safety measures, including restriction of access to the site and equipment. ❑ Spill prevention provisions such as response to upsets and bypasses, including how to control, contain and remediate. ❑ Contact information for plant personnel, emergency responders and regulatory agencies. NOTE — A final O&M Plan shall be submitted with the partial and/or final Engineering Certification required under 15A NCAC 02T .0116. however, a preliminary O&M Plan shall be submitted with each application package. L. Residuals Management Plan (Ali Application Packages with new, expanding or replacement wastewater treatment systems): ❑ Per 15A NCAC 02T .1004(e) and .100& submit a Residuals Management Plan that shall include at a minimum: ❑ A detailed explanation of how generated residuals (including trash, sediment and grit) will be collected, handled, processed, stored, treated, and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil/grease removal and collection are a designed unit process, submit an oil/grease disposal plan detailing how the oil/grease will be collected, handled, processed, stored and disposed. INSTRUCTIONS FOR FORM: CLRS 06-16 & SUPPORTING DOCUMENTATION Page 3 of 4 Docusign Envelope ID: 7DBE6CF4-EE67-4E1F-B8C9-30iD09BAF87A M. Additional Documentation: ➢ Certificate of Public Convenience and Necessity (All Application Packages for Privately -Owned Public Utilities): ❑ Per 15A NCAC 02T .0115(a)(l) and 1004 a provide the Certificate of Public Convenience and Necessity from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the wastewater treatment and recycle system, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected, ➢ Existing Permit (Ail Modification Packages): ® Submit the most recently issued existing permit. ❑ Provide a list of any items within the permit the Applicant would like the Division to address during the permit modification (Le„ compliance schedules, permit description, monitoring, permit conditions, etc.). ➢ Final Environmental Document (All Application Packages using public monies or lands subject to the North Carolina Environmental Policy Act under 15A NCAC 01C .0100 to .0400): ❑ Per 15A NCAC 02T .0105(c)(4), submit one copy of the environmental assessment and three copies of the final environmental document (i.e., Finding of No Significant Impact or Record of Decision). ❑ Include information on any mitigating factors from the Environmental Assessment that impact the design and/or construction of the wastewater treatment and disposal system. ➢ FIoodway Regulation Compliance (All Application Packages where any portion of the wastewater treatment, storage and recycle system is located within the 100-year floodplain): ❑ Per 15A NCAC 02T .0105(c)(8), provide written documentation from all local governing entities that the facility is in compliance with all local ordinances regarding construction or operation of wastewater treatment and/or recycle facilities within the floodplain.. ➢ Threatened or Endangered Aquatic Species Documentation (All Application Packages): ❑ Per 15A NCAC 02T .0105(c)(10), submit documentation from the Department's Natural Heritage Program demonstrating the presence or absence of threatened or endangered aquatic species within the boundary of the wastewater treatment, storage and recycle facilities. ❑ If the facility directly impacts such species, this documentation shall provide information on the need for permit conditions pursuant to 15A NCAC 02B .0110. ➢ Wastewater Chemical Analysis (All Application Packages treating Industrial Waste): ❑ Per 15A NCAC 02T .1004(fl, provide a complete Division certified laboratory chemical analysis of the effluent to be recycled for the following parameters (For new facilities, an analysis from a similar facility's effluent is acceptable): ❑ Ammonia Nitrogen (NH3-N) ❑ Nitrate Nitrogen (NO3-N) ❑ Total Organic Carbon ❑ Calcium ❑ pH ❑ Total Phosphorus ❑ Chemical Oxygen Demand (COD) ❑ Phenol ❑ Total Trihalomethanes ❑ Chloride ❑ Sodium ❑ Total Volatile Organic Compounds ❑ Fecal Coliform ❑ Sodium Adsorption Ratio (SAR) ❑ Toxicity Test Parameters ❑ 5-day Biochemical Oxygen Demand (BODs) ❑ Total Dissolved Solids ❑ Magnesium ❑ Total Kjeldahl Nitrogen (TKN) THE COMPLETED APPLICATION AND SUPPORTING DOCUMENTATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL, SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Suecial Deliverv: 512 N. SALISBURY ST. RALEIGH. NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: CLRS 06-16 & SUPPOR'11NG DOCUMENTATION Page 4 of 4 Docusign Envelope ID:7DBE6CF4-EE67-4E1F-B8C9-3OiD698AF87A State of North Carolina F)WR Department of Environmental Quality Division of Water Resources Divislan of Water Resources 15A NCAC 02T .1000 — CLOSED -LOOP RECYCLE SYSTEMS FORM: CLRS 06-16 I. APPLICANT INFORMATION: 1. AppIicanVs name: Jackson Paner Manufacturing Comnanv 2. Applicant type: ❑ Individual ® Corporation ❑ General Partnership ❑ Privately -Owned Public Utility ❑ Federal ❑ State ❑ Municipal ❑ County 3. Signature authority's name: Kiesha Bridses per 1 SA NCAC 02T .0106(b) Title: Manager of Safetv. Environmental. & Techincal 4. Applicant's mailing address: 152 W. Main Street City: Sylva State: NC Zip: 28779-2928 5. Applicant's contact information: Phone number: 828 586-5534 Email Address: KBrideesi }a.iacksonnaner.net H. FACILITY INFORMATION: 1. Facility name: Jackson Parser Manufacturing Comnanv 2. Facility status: Existing If this facility is existing, was it originally permitted prior to September 1, 2006? ® Yes or ❑ No If yes, does this facility meet the criteria in I SA NCAC 02T .1003? ❑ Yes or ® No If yes, discontinue use of this form and complete the Closed -Loon Recvcle Svstem Rescission Request (FORM: CLRSRRI 3. Facility type: Maior (> 10.000 GPD or � 300 disnosal acres) 4. Facility's physical address: 152 West Main Street City: Svlva State: NC Zip: 28779-2928 County: Jackson 5. Wastewater Treatment Facility Coordinates (Decimal Degrees): Latitude: 35.37558' Longitude:-83.21653' Datum: NAD83 Level of accuracy: Nearest dearee Method of measurement. Address matching 6. USGS Map Name: III. CONSULTANT INFORMATION: 1. Professional Engineer: Carolyn Hawkins License Number: 054923 Firm: WithersRavenel Mailing address: 84 Coxe Avenue. Suite 260 City: Asheville State: NC Zip: 28801-3684 Phone number: (919) 238-0479 Email Address: chawkins(a)withersravenel.com 2. Soil Scientist: License Number: Firm: Mailing address: City: State: Zip: -� Phone number: (_} ^ Email Address: 3. Geologist: License Number: Firm: Mailing address: City: State: Zip: -� Phone number: (_) ^-_ Email Address: FORM: CLRS 06-16 Page 1 of Docusign Envelope ID: 7DBE6CF4-EE67-4E1F-B8Cg-301D09BAF87A IV. GENERAL REQUIREMENTS —15A NCAC 02T .0100: 1. Application type: ❑ New ❑ Major Modification ® Minor Modification If a modification, provide the existing permit number: WQ0005207 and most recent issuance date: March 18.2024 2. Application fee: $0 - Minor Modification 3. Does this project utilize public monies or lands? ❑ Yes or ® No If yes, was an Environmental Assessment required under 15A NCAC 01 C? ❑ Yes or ❑ No If yes, which final environmental document is submitted? ❑ Finding of No Significant Impact or ❑ Record of Decision Briefly describe any mitigating factors from the Environmental Assessment that may impact this facility: 4. What is the status of the following permiWcertifications applicable to the subject facility? Permit/Certification Date Date Permit/Certification Agency Reviewer ! Submitted Approved Number Collection Svstem (O > 200.000 GPD) Dam Safetv Erosion & Sedimentation Control Plan Nationwide 12 / Section 404 Pretreatment Sewer Svstem Stormwater Management Plan Wetlands 401 Other: 5. What is the wastewater type? ❑ Domestic or E industrial (See 15A NCAC 02T .0103(20)i Is there a Pretreatment Program in effect? ® Yes or ❑ No Has a wastewater chemical analysis been submitted? ❑ Yes or ® No 6. Wastewater flow: GPD Limited by: ❑ Treatment, ❑ Storage or ❑ Recycle Quantity 7. Explain how the wastewater flow was determined: ❑ 15A NCAC 02T .0114 or ❑ Representative Data Has a flow reduction been approved under 15A NCAC 02T .0114(fl? ❑ Yes or ❑ No Establishment Type Daily Design Flow a No. of Units Flaw gall GPD gall GPD gall GPD gall GPD gall GPD l gall GPD Total GPD See 15A NCAC 02T .0114(b), fd, � and (el(2) for caveats to wastewater design flow rates (i.e., minimum flow per dwelling; proposed unknown non-residential development uses; public access facilities located near high public use areas; and residential property located south or east of the Atlantic Intracoastal Waterway to be used as vacation rentals as defined in G.S. 42A-4). FORM: CLRS 06-16 Page 2 of 7 Docusign Envelope ID: 7DBE6CF4-EE67-4E1F-BBC9-301D09BAF87A W. GENERAL REQUIREMENTS --15A NCAC 02T .0100 (continued): 8. What is the nearest 100-year flood elevation to the facility? 2049.6 feet mean sea level. Source: NC FRIS Are any treatment, storage or disposal facilities located within the 100-year flood plain? ® Yes or ❑ No >� s If yes, which facilities are affected and what measures are being taken to protect them against flooding? New basin are two feet above floodwav elevation If yes, has the Applicant submitted written documentation of compliance with & 143 Article 21 Part 6? ® Yes or ❑ No 9. Has the Applicant provided documentation of the presence or absence of threatened or endangered aquatic species utilizing information provided by the Department's Natural Heritaee Program? ❑ Yes or ❑ No 10. Does the facility have a proposed or existing groundwater monitoring well network? ❑ Yes or ❑ No If no, provide an explanation as to why a groundwater monitoring well network is not proposed: If yes, complete the following table (NOTE — This table may be expanded for additional wells): Well Name Status Latitude d Longitude " Gradient Location Select 0- Select Select Select 0- Select Select Select 0- D Select Select Select o- Select Select Select o- Select Select Provide the following latitude and longitude coordinate determination information: Datum: Select Level of accuracy: Select Method of measurement: Select 11. Is the Applicant a Privately -Owned Public Utility? ❑ Yes or ® No If yes, has the Applicant submitted a Certificate of Public Convenience and Necessity? ❑ Yes or ❑No 12. Demonstration of historical consideration for permit approval — 15A NCAC 02T .0120: Has the Applicant or any parent, subsidiary or other affiliate exhibited the following? a. Has been convicted of environmental crimes under Federal law or G.S. 143-215.613? ❑ Yes or ® No b. Has previously abandoned a wastewater treatment facility without properly closing that facility? ❑ Yes or ® No c. Has unpaid civil penalty where all appeals have been abandoned or exhausted? ❑ Yes or ® No d. Is non -compliant with an existing non -discharge permit, settlement agreement or order? ❑ Yes or ® No e. Has unpaid annual fees in accordance with 15A NCAC 02T .0105(e)(217 ❑ Yes or ® No V. CLOSED -LOOP RECYCLE FACILITY DESIGN CRITERIA --15A NCAC 02T .1005: 1. How does the Applicant propose to prohibit public access to the closed -loop recycle facilities? Private facility 2. Is potable water proposed to supplement the closed -loop recycle system? ❑ Yes or N No If yes, is there an air gap separation between the potable water system and the closed -loop recycle system? ❑ Yes or ® No 3. Can the closed -loop recycle system: ❑ Stop production of effluent? ❑ Return the effluent back to the treatment facility? ❑ Store the effluent? ❑ Discharge the effluent to another permitted wastewater treatment facility? " Permit number: ❑ None of the above FORM: CLRS 06-16 Page 3 of 7 Docusign Envelope ID: 7DBEBCF4-EE67-4E1F-BBC9-301D09BAF87A --* Are essential treatment units provided in duplicate? ® Yes or ❑ No 4. If the wastewater treatment and storage systems are located within the 100-year flood plain, are there water -tight seals on all treatment/storage units or a minimum of two feet protection from the 100-year flood plain elevation? ® Yes, ❑ No, or ❑ NIA FORM: CLRS 06-16 Page 4 of 7 Qocusign Envelope IQ: 7DBE6CF4-FF67-4F1F-BBC9-3DID09BAF87A V. CLOSED -LOOP RECYCLE FACILITY DESIGN CRITERIA —15A NCAC 02T .1005 (continued): 5. If open atmosphere storage units are present, are they capable of containing the accumulation of water from a 25-year, 24-hour storm event? ❑ Yes or ❑ No 6. If an influent pump station is part of the proposed facility (i.e., within the wastewater treatment plant boundary), does the influent pump station meet the design criteria in 15A NCAC 02T .0305(h)? ❑ Yes, ❑ No, ❑ NIA — To be permitted separately, or ❑ NIA — Gravity fed 7. If septic tanks are part of the wastewater treatment facility, do the septic tanks adhere to the standards in 15A NCAC 18A .1900? ❑ Yes, ❑ No or ❑ NIA 8. Provide the requested treatment unit and mechanical equipment information: a. TREATMENT: Treatment Unit No. of Manufacturer or Dimensions (ft)1 Volume Plan Sheet Specification Units Material Spacings (in) (gallons) Reference Reference I I b. PUMPS Location No. of Purpose Manufacturer I Capacity Plan Sheet Specification Pumps Type GPM TDH Reference Reference Northwest corner of 2 Suction Lift Pumps Summit 2196 ANSI 132 39 C1.00 4323 13.27 basin c. BLOWERS Location No. of Units Served Manufacturer I Capacity Plan Sheet Specification) Blowers Type (CFK Reference Reference I d. MIXERS Location No. of Units Served Manufacturer / Power Plan Sheet Specification Mixers Type (hp) Reference Reference c. RECORDING DEVICES & RELIABILITY Device No. of Location Manufacturer Maximum PIan Sheet Specification I Units Capacity Reference Reference FORM: CLRS 06-16 Page 5 of 7 Docusign Envelope ID: 7DBE6CF4-EE67-4E1 F-B8C9-301 D09BAFB7A VI. EARTHEN STORAGE IMPOUNDMENT DESIGN CRITERIA --15A NCAC 02T A005: IF MORE THAN ONE EARTHEN STORAGE IMPOUNDMENT. PROVIDE ADDITIONAL COPIES OF THIS PAGE AS NECESSARY. 1. What is the earthen impoundment type? Select 2. Storage Impoundment Coordinates (Decimal Degrees): Latitude: Longitude: - ° Datum: Select Level of accuracy: Select Method of measurement: Select 3. Do any impoundments include a discharge point (pipe, spillway, etc)? ❑ Yes or ❑ No 4. Are subsurface drains present beneath or around the impoundment to control groundwater elevation? ❑ Yes or ❑ No 5. Is the impoundment designed to receive surface runoff? ❑ Yes or ❑ No If yes, what is the drainage area? ft2, and was this runoff incorporated into the water balance? ❑ Yes or ❑ No 6. If a liner is present, how will it be protected from wind driven wave action? 7. Will the earthen impoundment water be placed directly into or in contact with GA classified groundwater? ❑ Yes or ❑ No If yes, has the Applicant provided predictive calculations or modeling demonstrating that such placement will not result in a contravention of GA groundwater standards? ❑ Yes or ❑ No S. What is the depth to bedrock from the earthen impoundment bottom elevation? ft If the depth to bedrock is less than four feet, has the Applicant provided a liner with a hydraulic conductivity no greater than 1 x 10, cm/s? ❑ Yes, No or ❑ NIA Has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes or ❑ No If the earthen impoundment is excavated into bedrock, has the Applicant provided predictive calculations or modeling demonstrating that surface water or groundwater standards will not be contravened? ❑ Yes, ❑ No or ❑ NIA 4. If the earthen impoundment is lined and the mean seasonal high water table is higher than the impoundment bottom elevation, how will the liner be protected (e.g., bubbling, groundwater infiltration, etc.)? 10. If applicable, provide the specification page references for the liner installation and testing requirements: 11. If the earthen impoundment is located within the 100-year flood plain, has a minimum of two feet of protection (i.e., top of embankment elevation to 100-year flood plain elevation) been provided? ❑ Yes or ❑ No 12. Provide the requested earthen impoundment design elements and dimensions: Earthen Impoundment Design Elements Earthen Impoundment Dimensions Liner type: �❑ Clay ❑ Synthetic Top of embankment elevation: ❑ Other I ❑ Unlined Liner hydraulic conductivity: x - cm/s Freeboard elevation: ` Hazard class: Select Toe of slope elevation: IDesigned freeboard: ft Impoundment bottom elevation: Total volume: It, Effective volume: ft3 Effective storage time: days Plan Sheet Reference: Specification Section: gallons Mean seasonal high water table depth: gallons Embankment slope: Top of dam water surface area: Freeboard elevation water surface area: Bottom of impoundment surface area: ft ft ft ft R ft2 R2 ft2 NOTE — The effective volume shall be the volume between the two foot freeboard elevation and the: (1) pump intake pipe elevation; (2) impoundment bottom elevation or (3) mean seasonal high water table, whichever is closest to the two foot freeboard elevation. FORM: CLRS 06-16 Page 6 of 7 Docusign Envelope 1D: 7DBE6CF4-EE67-4E1 F-BBCD-301 D09BAF87A VU. SETBACKS —15A NCAC 02T .1006: 1. Does the project comply with all setbacks found in the river basin rules (15A NCAC 0213.0200)? ❑ Yes or ❑ No If no, list non -compliant setbacks: 2. Have any setback waivers been obtained in order to comply with 15A NCAC 02T .1006? ❑ Yes or ❑ No If yes, have these waivers been written, notarized and signed by all parties involved and recorded with the County Register of Deeds? ❑ Yes or ❑ No 3. Provide the minimum field observed distances (ft) for each setback parameter to the disposal system and treatment/storage units (NOTE: Distances greater than 500 feet may be marked NIA): Setback Parameter Treatment / Storage Units Any habitable residence or place of assembly under separate ownership or not to be maintained as part of the project site Any private or public water supply source Surface waters (streams — intermittent and perennial, perennial waterbodies, and wetlands) Any well with exception of monitoring wells Any property Iine FORM: CLRS 06-16 Page 7 of 7 ❑ocusign Envelope ID: 7DBE6CF4-EE67-4E1 F-BBC9-301 D09BAF87A Professional Engineer's Certification: I, Carolyn Hawkins attest that this application for (Professional Engineer's name from Application Item M.1.) Jackson Paper Manufacturing Company (Facility name from Application Item H.1.) has been reviewed by me and is accurate, oo upliete au' coiisistGnt Wriui uic iiifilisi nuVit auppi164 in tiic plans, specifications, engineering calculations, and all other supporting documentation to the best of my knowledge. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with this application package and its instructions, as well as all applicable regulations and statutes, Although other professionals may have developed certain portions of this submittal package, inclusion of these materials under my signature and seal signifies that I have reviewed this material and have judged it to be consistent with the proposed design. NOTE -- In accordance with General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000, as well as civil penalties up to $25,000 per violation. North Carolina Professional Engineer's seal, signature, and date: �o�'��• CARO ` iffigned 6y: • : oFE S S/q 9 ` lrt. U OUAtIA.S 0 A9f469... SEAL. 054923 = �f,,,,,, Applicant's Certification per 15A NCAC L_02T .0r�106(bl: 1 I, 4--�t�1 *� <; +��` \ 1a5•aV,) attest that this application for (Signature Authority's name & title from Application Item 1.3.) lack'son %13er Man"facl+u�Cownpatnt� (Facility name from Aptr�q ication Item H.1.) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that any discharge of wastewater from this non -discharge system to surface waters or the land will result in an immediate enforcement action that may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. I further certify that the Applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees per 15A NCAC 02T .0I05(el. NOTE — In accordance with General Statutes 43-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any a lica ' package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 ell civil pe p to ,000 per violation. a Signature: s._14 Date: FORM: CLRS 06-16 Page 8 of 8/9/24, 8:26 AM North Carolina Secretary of State Search Results • File an Annual Report/Amend an Annual Report • Upload a PDF Filing • Order a Document Online • Add Entity to My Email Notification List • View Filings • Print a Pre -Populated Annual Report form • Print an Amended a Annual Report form Business Corporation Legal Name JACKSON PAPER MANUFACTURING COMPANY Information Sosld: 0351551 Status: Current -Active O Date Formed: 9/9/1994 Citizenship: Foreign State of Incorporation: DE Fiscal Month: December Annual Report Due Date: April 15th Currentgnnual Report Status: Registered Agent: CT Corporation System Addresses https://www.sosnc.gov/online_services/search/Business_Registration_ResuIts 1 /2 8/9/24, 8:26 AM North Carolina Secretary of State Search Results Mailing 152 West Main Street Sylva, NC 28779-2928 Off icers Principal Office 152 West Main Street Sylva, NC 28779-2928 Chief Financial Officer President Tammy Francis 152 West Main Street Sylva NC 28779 Stock Lemuel Carr Tyndall 152 West Main Street Sylva NC 28779 Reg Office 160 Mine Lake Ct Ste 200 Raleigh, NC 27615 Reg Mailing 160 Mine Lake Ct Ste 200 Raleigh, NC 27615 https://www.sosnc.gov/online_services/search/Business_Registration_ResuIts 2/2 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director L. CARR TYNDALL — PRESIDENT NORTH CAROLINA Environmental Quality March 18, 2024 JACKSON PAPER MANUFACTURING COMPANY 152 WEST MAIN STREET SYLVA, NORTH CAROLINA 28779 Subject: Permit No. WQ0005207 Jackson Paper Manufacturing — Sylva CLRS Closed -Loop Recycle System Jackson County Dear Mr. Tyndall, In response to your permit minor modification and renewal request received on October 5, 2023, and subsequent additional information received on January 29, 2024, we are forwarding herewith Permit No. WQ0005207 dated March 18, 2024, to Jackson Paper Manufacturing Company for the continued operation of the subject closed -loop recycle facilities. Modifications to the subject permit are as follows: ➢ Removal of a 12,400 gallon anaerobic selector tank. ➢ Replacement of a 500 gallon polymer mixing tank and a one horsepower (hp) chemical feed pump with a 330 gallon tote of concentrated polymer fed through a ready to use make -down unit used in conjunction with a small metering pump. ➢ Replacement of two 500 gallon polymer mixing tanks with two 200 gallon polymer tanks for the Advanced Polymer Activation system and a one hp pump and spare 0.75 hp pump. This permit is effective from the date of issuance through April 30, 2030, shall replace Permit No. WQ0005207 issued on March 12, 2019, and is subject to the conditions and limitations therein. The Permittee shall submit a renewal application no later than November 1, 2029. Please pay attention to the monitoring requirements listed in Section IV for they may differ from the previous permit issuance. Failure to establish an adequate system for collecting and maintaining the required operational information may result in non-compliance. The Division has removed the following permit condition since the last permit issuance dated March 12, 2019: ➢ Old Condition IV.2 — The Division removed this condition because it is not applicable to this facility. EQ7> North Carolina Department of Environmental Quality j Division of Water Resources 512 North Salisbury Street 11617 Mail Service Center I Raleigh, North Carolina 27699-1617 mo NORTH GAROLINI �awm�mm F nrom�r.i m 919.707.9000 Mr. L. Carr Tyndall March 18, 2024 Page 2 of 2 The following permit conditions are new or modified since the last permit issuance dated March 12, 2019: ➢ Condition IIL5 — This condition requires the Permittee prevent direct cross -connections between the closed -loop system and potable water systems, unless the Division has approved the connection. ➢ Condition IIL6 — This condition requires the Permittee stop the production of effluent and return the effluent to the treatment facility, store the effluent, or discharge the effluent to another permitted wastewater treatment facility when recycling cannot occur. ➢ Condition IV.3 — The Division has modified the record keeping duration for this condition from five years to eight years because this permit renewal shall be for eight years per 15A NCAC 02T .01I I(e). ➢ Condition IVA — The Division has modified the record keeping duration for this condition from five years to eight years because this permit renewal shall be for eight years per 15A NCAC 02T .0111(e). ➢ Condition V.2 — The Division has modified the record keeping duration for this condition from five years to eight years because this permit renewal shall be for eight years per 15A NCAC 02T .0111(e). ➢ Condition V1.10 —This condition requires the Permittee pay an annual fee for each year of the term of this permit. This permit can be contested as provided in Chanter 150B of the North Carolina General Statutes by filing a Petition for a Contested Case Hearing (Petition) with the North Carolina Office of Administrative Hearings (OAH) within 30 calendar days. Requirements for filing a Petition are set forth in Chanter 150B of the North Carolina General Statutes and Title 26 of the North Carolina Administrative Code. Those interested in filing may access additional information regarding the requirements for filing a Petition and Petition forms at the OAH website or by calling the OAH Clerk's Office at (919) 431-3000. A party filing a Petition shall serve a copy of the Petition on the Department of Environmental Quality's Office of General Counsel at 1601 Mail Service Center, Raleigh, NC 27699-1601. If the party filing the Petition is not the Permittee, then the party shall also serve the Permittee pursuant to G.S. 15013-23(a). Included with this permit are Division -approved plans and specifications. If you need additional information concerning this permit, please contact Leah Parente at (919) 707-3656 or le ah.narente (a,deu .nc. aov. Sincerely, DocuSigned by: D1043082680C483... Richard E. Rogers, Jr., Director Division of Water Resources cc: Jackson County Health Department (Electronic Copy) Asheville Regional Office, Water Quality Regional Operations Section (Electronic Copy) Laserfiche File (Electronic Copy) Digital Permit Archive (Electronic Copy) NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DEPARTMENT OF ENVIRONMENTAL QUALITY RALEIGH CLOSED -LOOP RECYCLE SYSTEM PERMIT Pursuant to the provisions of Article 21 of Chapter 143, General Statutes of North Carolina as amended, and other applicable Laws, Rules, and Regulations PERMISSION IS HEREBY GRANTED TO Jackson Paper Manufacturing Company Jackson County FOR THE continued operation of a closed -loop recycle facility consisting of: a 2,015 gallon supply tank with a 50 horsepower (hp) primary clarifier supply pump and a 30 hp pump conveying excess water to the South basin; a I10,000 gallon primary clarifier with a 7.5 hp underflow pump and a top mounted skimmer; a 500,000 gallon aeration basin with four 25 hp surface aerators and two 7.5 hp lift pumps; a 500 gallon tri- sodium phosphate tank with a 1 hp chemical feed pump; a 13,500 gallon secondary clarifier with a 7.5 hp underflow pump; a top mounted skimmer; a 330 gallon tote of concentrated polymer fed through a ready to use make -down unit used in conjunction with a small metering pump; a 400 gallon scum tank with a 7.5 hp underflow pump; two 25,000 gallon sludge tanks with a 7.5 hp pump; a belt dewatering press with a 7.5 hp pump; two 200 gallon polymer tanks for the Advanced Polymer Activation System with a one hp pump and a spare 0.75 hp pump; a 2,630 gallon seal water supply tank with two 25 hp discharge pumps; a 2,300 gallon belt press shower tank with one 10 hp motor; a 300,000 gallon basin with two 25 hp surface aerators and two 75 hp water supply pumps; two 36,900 gallon boiler scrubber settling basins with two 30 hp scrubber supply pumps; and all associated piping, valves, controls, and appurtenances; and the continued operation of a sand filter basin recycle system consisting of. sand filters; a 30 hp pump; a 23,500 gallon basin with a 15 hp pump; a 300,000 gallon basin; and all associated piping, valves, controls, and appurtenances to serve the Jackson Paper Manufacturing — Sylva CLRS, with no discharge of wastes to surface waters, pursuant to the application received on October 5, 2023, subsequent additional information received on January 29, 2024, and in conformity with the Division -approved plans and specifications considered a part of this permit. This permit is effective from the date of issuance through April 30, 2030, shall replace Permit No. WQ0005207 issued on March 12, 2019, and is subject to the following conditions and limitations: WQ0005207 Version 5.0 Shell Version 230725 Page 1 of 7 I. SCHEDULES II. 1. If the permitted facilities change ownership or the Permittee changes its name, the Permittee shall submit a permit modification request on Division -approved forms within 90 days of the change of ownership. The Permittee shall comply with all terms and conditions of this permit until the Division transfers the permit to the successor -owner. [G.S. 143-215.1(d3)1 2. The Permittee shall request renewal of this permit on Division -approved forms no later than November 1, 2029. [ 15A NCAC 02T .0105(b), 02T .0109. 02U .0105, 02U .0109] PERFORMANCE STANDARDS The Permittee shall operate and maintain the subject closed -loop recycle facilities so there is no discharge to surface waters, nor any contravention of groundwater or surface water standards. In the event the facilities do not perform as designed, including the creation of nuisance conditions due to improper operation and maintenance, the Permittee shall take immediate corrective actions, including Division -required actions, such as the construction of additional or replacement closed -loop recycle facilities. [15A NCAC 02T .0108(b)(1)(A). 02U .0108] 2. This permit shall not relieve the Permittee of its responsibility for contravention of groundwater or surface water standards resulting from the operation of this facility. [15A NCAC 02T .0108(b)(1)(A). 02U .0108] 3. The Permittee shall operate and maintain the permitted facilities pursuant to the following setbacks: a. The Division permitted modifications to the treatment, storage, and recycle units on January 16, 1998, with an application received on December 1, 1997. The setbacks for treatment, storage, and recycle units originally permitted or modified with an application received from February 1, 1993, through August 31, 2006, are as follows (all distances in feet): i. Each private or public water supply source: 100 ii. Surface waters: 50 In. Each well with exception of monitoring wells: 100 iv. Each property line: 50' v. Nitrification field: 20 ' Setbacks to property lines are not applicable when the Permittee, or the entity from which the Permittee is leasing, owns both parcels separated by the property line. [ 15A NCAC 02H .0219(i)(5)] WQ0005207 Version 5.0 Shell Version 230725 Page 2 of 7 III. OPERATION AND MAINTENANCE 1. The Permittee shall operate and maintain the subject facilities as anon -discharge system. [15A NCAC 02U .0101] 2. The Permittee shall maintain an Operation and Maintenance Plan, which shall include: a. A description of the operation of the system in sufficient detail to show what operations are necessary for the system to function and who shall conduct the operations. b. A description of the anticipated maintenance of the system. c. Provisions for safety measures, including restriction of access to the site and equipment. d. Spill control provisions that include response to upsets and bypasses, including control, containment, and remediation; and contact information for personnel, emergency responders, and regulatory agencies. [15A NCAC 02U .0801(a)] 3. Upon the Water Pollution Control System Operators Certification Commission's (WPCSOCC) classification of the subject non -discharge facilities, the Permittee shall designate and employ a certified Operator in Responsible Charge (ORC), and one or more certified operators as Back-up ORCs. The ORC or its Back-up shall operate and visit the facilities as required pursuant to 15A NCAC 08G .0204 and 08G .0205. At the time of this permit issuance, the WPCSOCC does not require an ORC and Back-up ORC for Closed -Loop Recycle Systems. [ 15A NCAC 02T .0117. 02U .0117] 4. The Permittee shall prohibit public access to the treatment, storage, and recycle facilities. [15A NCAC 02U .0404(b)(1)] 5. If the Permittee uses potable water to supplement a closed -loop recycle water system, there shall be no direct cross -connections between the closed -loop system and potable water systems, unless the Division has approved the connection pursuant to 15A NCAC 18C .0406. [15A NCAC 02U .0404(b)(2)] 6. The Permittee shall stop the production of effluent and return the effluent to the treatment facility, store the effluent, or discharge the effluent to another permitted wastewater treatment facility when recycling cannot occur. [15A NCAC 02U .0404(c)(1)] 7. The Permittee shall dispose of or utilize generated residuals in a Division -approved manner. [15A NCAC 02T .1101. 02U .08021 8. The Permittee shall not divert or bypass untreated or partially treated recycle water from the subject facilities. [15A NCAC 02T .0108(b)(1)(A). 02U .0108] 9. The Permittee shall provide a water -tight seal on all treatment, storage, and recycle units or provide two feet of protection from the 100-year floodplain elevation. [ 15A NCAC 02U .0404(c)(5)] 10. The Permittee shall maintain a freeboard greater than two feet in the 300,000 gallon South basin and the 300,000 gallon North basin. [15A NCAC 02U .0404(c)(6)] 11. The Permittee shall provide gauges to monitor freeboard levels in the 300,000 gallon South basin and the 300,000 gallon North basin. These gauges shall have readily visible permanent markings, at inch or tenth of foot increments, indicating the following elevations: the maximum liquid level at the top of the temporary liquid storage volume, the minimum liquid level at the bottom of the temporary liquid storage volume, and the lowest point on top of the dam. [15A NCAC 02U .0801(f)] WQ0005207 Version 5.0 Shell Version 230725 Page 3 of 7 12. The Permittee shall establish and maintain a protective vegetative cover on all berms, pipe runs, erosion control areas, surface water diversions, and earthen embankments (i.e., the outside toe of the embankment to the maximum allowable temporary storage elevation on the inside of the embankment). The Permittee shall remove all trees, shrubs, and other woody vegetation from earthen dikes and embankments. The Permittee shall keep all earthen embankments mowed or otherwise controlled and accessible. [15A NCAC 02U .0801(R)] 13. The Permittee shall test and calibrate metering equipment annually. [15A NCAC 02U .0801(d)] IV. MONITORING AND REPORTING 1. The Permittee shall conduct and report any Division -required monitoring, including the monitoring of groundwater, surface water or wetlands, waste, wastewater, residuals, soil, treatment processes, lagoon or storage ponds, and plant tissue, if necessary to evaluate this facility's impact on groundwater and surface water. [ 15A NCAC 02T .0108(c), 02U .0108] 2. The Permittee shall measure and record weekly to the nearest inch or tenth of a foot of freeboard (Le., the waste level to the lowest embankment elevation) in the 300,000 gallon South basin and the 300,000 gallon North basin. The Permittee shall maintain the weekly freeboard records for eight years and shall make them available to the Division upon request. [ 15A NCAC 02T .0108(c), 02U .0108] 3. The Permittee shall maintain records of all residuals removed from this facility. The Permittee shall maintain these records for eight years and shall make them available to the Division upon request. These records shall include: a. Name of the residuals hauler. b. Non -Discharge permit number authorizing the residuals disposal, or a letter from a municipality agreeing to accept the residuals. c. Residuals hauling date. d. Volume of residuals removed. [ 15A NCAC 02U .0802(b)] 4. The Permittee shall keep a log of all maintenance done at this facility. The Permittee shall maintain this log for eight years and shall make it available to the Division upon request. This log shall include: a. Visual observations of the plant and plant site. b. Record of preventative maintenance (e.g., changing of equipment, adjustments, testing, inspections, cleanings, etc.). [ 15A NCAC 02U .0801(h)] WQ0005207 Version 5.0 Shell Version 230725 Page 4 of 7 5. Noncompliance Notification: The Permittee shall report to the Asheville Regional Office, telephone number (828) 296-4500, within 24 hours of first knowledge of the following: a. Treatment of wastes abnormal in quantity or characteristic, including the known passage of a hazardous substance. b. Any process unit failure (e.g., mechanical, electrical, structural, etc.) that makes the facility incapable of adequate wastewater treatment. c. Any facility failure resulting in a discharge to surface waters. d. Any time self -monitoring indicates the facility has gone out of compliance with its permit limitations. Emergencies requiring reporting outside normal business hours shall call the Division's Emergency Response personnel at the telephone number (800) 858-0368. All noncompliance notifications shall file a written report to the Asheville Regional Office within five days of first knowledge of the occurrence, and this report shall outline the actions proposed or taken to ensure the problem does not recur. [15A NCAC 02T .0108(b)(1)(A). 02U .0108] V. INSPECTIONS 1. The Permittee shall perform inspections and maintenance to ensure proper operation of the closed -loop recycle facilities. [15A NCAC 02U .0801(i)] 2. The Permittee shall inspect the closed -loop recycle facilities to prevent malfunctions, facility deterioration, and operator errors that may result in discharges of wastes to the environment, threats to human health, or public nuisances. The Permittee shall maintain an inspection log that includes the date and time of inspection, observations made, and maintenance, repairs, or corrective actions taken. The Permittee shall maintain this inspection log for eight years from the date of the inspection and shall make this log available to the Division upon request. [15A NCAC 02U .0801(h), 02U .0801(i)] Division -authorized representatives may, upon presentation of credentials, enter and inspect any property, premises, or place related to the permitted closed -loop recycle facilities at any reasonable time for determining compliance with this permit. Division -authorized representatives may inspect or copy records maintained under the terms and conditions of this permit and may collect influent, treatment process water, effluent, residual, soil, plant tissue, groundwater, or surface water samples. [G. S. 143-215.3(a)(2)] WQ0005207 Version 5.0 Shell Version 230725 Page 5 of 7 VL GENERAL 1. The Permittee's failure to comply with this permit's conditions and limitations may subject the Permittee to a Division enforcement action. [G.S. 143-215.6A, 143-215.613, 143-215.6C] 2. This permit is effective only for the nature and volume of wastes described in the permit application and Division -approved plans and specifications. [G.S. 143-215.1(d)] 3. There are no variances to administrative codes or general statutes governing the construction or operation of the permitted facilities unless the Permittee specifically requested a variance in the application and the Division approved the variance as noted in this permit's facility description. [15A NCAC 02T .0105(b), 02U .0105] 4. This permit does not exempt the Permittee from complying with all statutes, rules, regulations, or ordinances that other jurisdictional government agencies (e.g., local, state, and federal) may require. [15A NCAC 02T .0108(b)(1)(A). 02U .0108] 5. The Permittee shall retain this permit and the Division -approved plans and specifications for the life of the permitted facilities. [15A NCAC 02T .0105(o), 02T .0116(d). 02U .0105, 02U .0116] 6. The Permittee shall comply with all permit conditions and requirements until the proper closure of the permitted facilities, or until another appropriate authority permits the facilities. [15A NCAC 02T .0105(1), 02U .0105] 7. This permit is subject to revocation or modification upon 60-day notice from the Division Director in whole or part for: a. Violation of any terms or conditions of this permit or 15A NCAC 02U. b. Obtaining a permit by misrepresentation or failure to disclose all relevant facts. c. The Permittee's refusal to allow authorized Department employees upon presentation of credentials: I. To enter the Permittee's premises where a system is located or where the Permittee keeps any Division -required records under the terms and conditions of this permit. ii. To have access to any permit -required documents and records. iii. To inspect any monitoring equipment or method as required in this permit. iv. To sample any pollutants. d. The Permittee's failure to pay the annual fee for administering and compliance monitoring. e. A Division determination that the conditions of this permit conflict with the North Carolina Administrative Code or General Statutes. [ 15A NCAC 02T .0110, 02U .0110] WQ0005207 Version 5.0 Shell Version 230725 Page 6 of 7 8. Unless the Division determines that the Permittee needs a permit modification for the construction of facilities to resolve non-compliance with any environmental statute or rule, or the Division Director grants a variance, expansion of the permitted facilities shall not occur if any of the following apply: a. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has been convicted of environmental crimes under G.S. 143-215.6B or under Federal law that would otherwise be prosecuted under G.S. 143-215.6B, and the Permittee or any parent, subsidiary, or other affiliate of the Permittee has abandoned or exhausted all appeals of this conviction. b. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has previously abandoned a wastewater treatment facility without properly closing the facility in accordance with its permit or 15A NCAC 02U. c. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid a civil penalty, and the Permittee or any parent, subsidiary, or other affiliate of the Permittee has abandoned or exhausted all appeals of this penalty. d. The Permittee or any parent, subsidiary, or other affiliate of the Permittee is currently not compliant with any compliance schedule in a permit, settlement agreement, or order. e. The Permittee or any parent, subsidiary, or other affiliate of the Permittee has not paid an annual fee pursuant to 15A NCAC 02T .0105(e)(2). [ 15A NCAC 02T .0120(b). 02T .0120(d), 02U .0120] 9. Unless the Division Director grants a variance, the Division shall not renew this permit if the Permittee or any affiliation has not paid an annual fee pursuant to 15A NCAC 02T .0105(e)(2). [15A NCAC 02T .0120(c), 02T .0120(d), 02U .0120] 10. The Permittee shall pay an annual fee for each year of the term of this permit pursuant to the schedule in G.S. 143-215.31)(a). The Permittee shall continue to pay annual fees for any facility operating on an expired permit that the Division has not rescinded or revoked. [15A NCAC 02T .0105(e)(2). 02U .0105] Permit issued this the 18t1i day of March 2024 NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION DocuSigned by: �J7 %7.�� / h02lt.�ct�L� D1043082680C483... O" Richard E. Rogers, Jr., Director Division of Water Resources By Authority of the Environmental Management Commission Permit Number WQ0005207 WQ0005207 Version 5.0 Shell Version 230725 Page 7 of 7 FIGURE 1 — SITE MAP Jackson Paper Manufacturing — Sylva CLRS 152 West Main Street? Sylva, North Carolina 28779 z At t Wastewater Treatment Facility >i Recycle Building �,�'�•- %- � - ? '# 4 -�' r► � V fr ice+ y # jl fR North and South Basins Permit Number: WQ0005207 Version 5.0 CONSTRUCTION PLANS CLOSED LOOP RECYCLE SYSTEM MINOR PROCESS MODIFICATIONS BASIN LIFT PUMPS SITE g � 4k y }M.oles. y L F �y can ce s a . n s• — � min s. PROJECT LOCATION S . CONTACT LIST: PREPARED BY: WithersRavenel N{JT pWAAOVF�D B {�® Bw"h'ers.-1 I/ c 11AWaM5®VJIiNEFSIaVENELCOM dY��y �Er� �N Limnsep Fl4]95e 02011 2550313 mm Sheet List Table snee<P—, snee<TL, COVER —A GENERALNOTE, LEGEND AND ABBREVIATIONS C100 SITE PLAN AND BASIN LIFT PUMP PLAN OWNER: JACKSON PAPER MANUFACTURING COMPANY A,TENEoN" AaarNosA�LE -IENE I now o <o$n"o���6 oAoo�u000Aoan o Ri�Ao�R�.�oSBaR�a_"o ena�AaoA�° °>fr'_ '°Eua .70 _ onn-�o8g��o g oR'H n ages 'ofr o: "o Uzi &m 8£og➢ noon nor: "a gR 0:8 �86dn o�po�A oBS�"oo oyoR;S €0000$o� oan- E- o go"goo ' fin no o5�n i4, o�"szR no 08' FOR - 5z o$n - fin_om o$0 8 _o fin �� A�Aoo 83n & - o ngg8" � os oR➢y � .................... Ae° m8o_s�ao�Raa���Rae� - =RooEo 8�888e�°loll$°Ioo�o➢III°oo nc�z".8g�omo"n z0000a4'o0��°o°ooBE":&oo�i°onfi <fr83;oArgg3o800 m S`s $0 Vo 6 n8 FS 3 m8 A3„ O " s " n m m A CNsraURIoNPw� CLOSED LOOP RECYCLE SYSTEM JACKSON PAPER p <o n am 0 z 1'®p '' _-,_ �'��' ��:n° MINOR PROCESS MODIFICATIONS MANUFACTURING COMPANY y z Ooo� m o o o BASIN LIFT PUMPS M"'T 3g SVLVA,NC 28JJ9JAO60N COUNTY I! WithersRavenel our people • your success BE PPEowT �ETE 66PE ToRwa IIEMEll CROSS SECTION AT SUMP E BIIN IT NIIEI— ExuT 6INWffEI-E1.�ExnEPP o�ICELINTlIPLN—EL—TO Exna PPE ��� P<PaasE Ll1116za-ao� —E<INT-11 �M�IBoT11P-1 <T�N �P<MP� �6 TEE,vE���TN� �E �PT�« B.1 �E. mPa°oE 1P A sNILE LEI�T m o, _PEoINOEaNE4T,="MP <N � � — E ELIN— = w,6.6- UILEME=l o�CECToIN 'o" EAT<oC RAT,Eo� BNolLT,�E14N141NEEOE4 PLAN VIEW Se TE PLAN BASIN LIFE PUMP PLAN VIEW A -A w� a�z.F Ga 0LLE3; 0 r :ZU Z U I E����YI�TI9�lRY NPT A649AOVqD FO(l SITE PLAN AND o BASIN LIFT PUMP PLAN C1.00 Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 I WithersRavenel Our People. Your Success. Jackson Paper Manufacturing Co. Basin lift Pumps Specification October 29, 2024 WithersRavenel Project No. 24-0444 RO/%^; Signed by: �o oFESS/4C1AW�IIitS SEAL 054923 = C-D` V°°NPR Carolyn Hawkins, P.E. WithersRavene' 84 Coxe Avenue, Suite 260 Asheville NC 28801 1 Office: 828.255.0313 Direct: 919.238.0325 1 Fax: 919.467.6008 www.withersravenel.com I License No. F-1479 Asheville I Cary I Charlotte I Greensboro Pittsboro I Raleigh I Southern Pines I Wilmington Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 October 29, 2024 4323 13.27 BASIN LIFT PUMPS PART1 GENERAL 1.01. SCOPE OF WORK A. CONTRACTOR shall furnish two (2) Summit 2196 ANSI 3 pumps, as shown on the Drawings and as described in these specifications. PART 2 PRODUCTS 2.01. BASIN LIFT PUMPS A. 2196 ANSI 3 Pump Characteristics 1. Design Operating Point: 132 gpm flow, 39 feet head, 60.5 percent efficiency. 2. Impeller: 96M101G 3. Rotation Direction: Clockwise. 4. Operating Speed: 1200 rpm (maximum). 5. Electrical Characteristics: 230 volts ac, 3 phase, 60 Hz. 3 HP 6. Size: Within rated load driving pump at specified rpm. 7. Suction: 3 inch 8. Discharge: 2 inch 9. Motor frame: 213T 10. Motor enclosure: TEFC PART 3 EXECUTION 3.01. EQUIPMENT INSTALLATION A. Pump Installation 1. Pumping equipment and appurtenances shall be installed in the position indicated and in accordance with the manufacturer's written instructions. 3.02. CONCRETE A. Concrete shall be as specified on the Drawings. 3.03. PAINTING A. Pumps and motors shall be thoroughly cleaned, primed, and given at least one finish coat of high-grade paint for wet humid environmental conditions at the factory in accordance with the recommendations of the manufacturer. 3.04. FIELD TESTING AND ADJUSTING EQUIPMENT A. Operational Test 1. Prior to acceptance, an operational test of all pumps, drivers, and control system shall be performed to determine if the installed equipment meets the purpose and intent of the specifications. Tests will demonstrate that the equipment is not electrically, Jackson Paper Manufacturing Company 24-0444 Section Number - Page 1 of 2 Closed Loop Recycle System Minor Modification - Basin Lift Pumps Horizontal Centrifugal Pumps Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 October 29, 2024 mechanically, structurally, or otherwise defective; is in safe and satisfactory operating characteristics. Prior to applying electrical power to any motor driven equipment, the drive train shall be rotated by hand to demonstrate free operation of all mechanical parts. Tests shall include checks for excessive vibration, leaks in all piping and seals, correct operation of control systems and equipment, proper alignment, excessive noise levels, and power consumption. B. Retesting 1. If any deficiencies are revealed during any test, such deficiencies shall be corrected, and the tests shall be reconducted. END OF SECTION Jackson Paper Manufacturing Company 24-0444 Section Number - Page 2 of 2 Closed Loop Recycle System Minor Modification - Basin Lift Pumps Horizontal Centrifugal Pumps Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 _vVi thersRavenel 14 0 Our People. Your Success. Design Calculations Jackson Paper Pump Station Jackson Paper Closed Loop Recycle System Permit Modification Sylva, NC Jackson Paper Manufacturing Company 152 West Main Street Sylva, NC 28779 ATTN: Carr Tyndall Signed by: Cam- CARG�i�, r,AVb�IA �/. �aln/I�il� S Prepared By: a oFESSion 9 b9Ij72 214469 . WithersRavenel _ a`Q� -Y %I 84 Coxe Avenue, Suite 260 = SEAL = Asheville, NC 28801 = 054923 = Phone: 919.469.3340 -; °° ° °° c License #: F-1479 24-0444 0�°yN V. October 14, 2024 Carolvn V. Hawkins. P.E. Docuslgn Envelope ID AOOA3945-0511-4922-BD7B-59E3B3950937 %0 WithersRavenel 1/ D ..- Headlass Jackson Paper Pump Station Jackson Paper Closed Loop Recycle System Permit Modification Sylva, NC Carolyn V Hawkins, P E October 14, 2024 J \24\0444-Jackson Paper closed loop non -discharge wastewater permit\Utilities\02- Permitting -Applications and Submissions\0203-DWQ\[Jackson Paper- Pump Station Design xlsm]Headloss Design pumping rate 133 gpm Total dynamic head 39ft Pumps off elevation 2,04800 ft Static head 9 ft Lead pump on elevato 2,04800ft Force main length 250ft Additional system head In general this is used when a force main is tying into a pressurized main However, if this is the case you should probably be using modeling software to analyze the effects the pumping systems have on one another New Pipe Old Pipe Large Large Small Small New Old % Cumulative Cumulative Low High Additional New Pipe Old Pipe Item Material Nominal Internal Nominal Internal Beginning Ending Pipe Reducer Pipe Pipe K Total Velocity New Old Friction Friction Static Static System Minimum Maximum Minimum Maximum Diameter Diameter Diameter Diameter Station Station Length Length Quantity C Factor C Factor Value Flow Flow Velocity Head Headless Headless Loss 1 Loss 2 Elevation Head Head Head TDH 1 TDH 1 TDH 2 TDH 2 Pipe Entrance Pipe goo Bend ,Pipe Tee(thou branch) Pipe 190°Bend Pipe 190°Bend ,Pipe Tee(thou branch)�SUirless Pipe 1225°Bend Pipe 1225°Bend 1Pipe 1225°Bend Pipe 190°Bend ,Pipe 190°Bend ,Pipe 190°Bend Pipe 1225°Bend ,Pipe I90°Bend Pipe 190°Bend 1Pipe Pipe Exit Stainless SCH80 2 00 in 2 16 in NA NA NA 216 in1 NA NA 0+00 216inl NA NA NA 216ini NA NA k.0+00 216 in� NA NA NA 216 inj NA NA 0+01 216inl NA NA NA 216 in1 NA NA 0+01 216 inj NA NA NA 216 inj NA NA 0+03 216 inj NA NA NA 320 inj NA NA 0+04 320 inj NA NA NA 320 inj NA NA 1+30 320 inj NA NA NA 320 inj NA NA 1+43 320ini NA NA NA 320 in � NA NA 1+61 320 in1 NA NA NA 320 in NA NA 1+71 320 inj NA NA NA 320 inj NA NA 1+71 320 inj NA NA NA 320 inNA NA 1+81 320 inj NA NA NA 3Kin 1 NA NA 1+91 320inl NA NA NA 320 in� NA NA k.2+17 320 in NA NA NA 320 inj NA NA 2+29 320 inl NA NA NA 0+00 NA NA 1 NA NA 050 100% 133 gpm 1168 ft/s 2 12 ft 106 ft 106 ft 106 ft 1 06 ft 2,048 00 ft 0 00 ft 0 00 ft 0 00 ft 106 ft 106 ft 106 ft 106 ft Stainless SCH80 200 in 0+00 1ft NA NA NA NA 1 110 100 NA 100% 133 gpm 1168 ft/s 212 ft 047ft 056 ft 153ft 162 ft 2'04933 ft 133 ft 133 ft 000ft 286 ft 286ft 295 ft 295ft Stainless SCH80 200 in 0+00 NA NA 057 100% 133 gpm 1168 ft/s 212 ft 121 ft 121 ft 274ft 283 ft 2,04933 ft 133ft 133 ft 000ft 407 ft 407ft 416 ft 416ft Stainless SCH80 200m 0+01 0+01 1ft NA NA NA NA 1 110 100 NA 100% 133 gpm 1168 ft/s 212 ft 047ft 056 ft 321ft 339 ft 2,04933 ft 133 ft 133 ft 000ft 454 ft 454ft 472 ft 472ft Stainless SCH80 200 in NA NA 114 100% 133 gpm 1168 ft/s 212 ft 241ft 241 ft 562ft 580 ft 2,04933 ft 133ft 133 ft 000ft 695 ft 695ft 713 ft 713ft Stainless SCH80 200 in 0+01 0+01 1ft NA NA NA NA 1 110 100 NA 100% 133 gpm 1168 ft/s 212 ft 047ft 056 ft 609ft 636 ft 2,05067 ft 267ft 267ft 000ft 876 ft 876ft 903 ft 903ft Stainless SCH80 200in NA NA 057 100% 133 gpm 1168 ft/s 212 ft 121 ft 121 ft 730ft 757 ft 2,05067 ft 267ft 267ft 000ft 996 ft 996ft 1023 ft 1023ft Stainless SCH80 200 in 0+03 0+03 2ft NA NA NA NA 1 110 100 NA 100% 133 gpm 1168 ft/s 212 ft 070ft 084 ft 800ft 841 ft 2,05067 ft 267ft 267ft 000ft 1067 ft 1067ft 1108 ft 1108ft Stainless SCH80 200 in NA NA 057 100% 133 gpm 1168 ft/s 212 ft 121 ft 121 ft 921ft, 962 ft 2,05067 ft 267ft 267ft, OOOft, 1187 ft 1187ft 1228 ft 1228ft, Stainless SCH80 200 in 0+04 0+04 1ft NA NA NA NA 1 110 100 NA 100% 133 gpm 1168 ft/s 212 ft 035ft 042 ft 956ft 1004 ft 2,05067 ft 267ft 267ft 000ft 1223 ft 1223ft 1270 ft 1270ft 200 in NA NA 114 100% 133 gpm 1168 ft/s 212 ft 241ft 241 ft 1197ft 1245 ft 2,05067 ft 267ft 26711 000ft 1464 ft 1464ft 1512 ft 1512ft 300 in 1+30 126 ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 651ft 777 ft 1849ft 2022 ft 2,05067 ft 267ft 267ft 000ft 2115 ft 2115 ft 2289 ft 2289ft 300 in 1+30 NA NA 029 100% 133 gpm 531 ft/s 044 ft 013ft 013 ft 1861ft 2035 ft 2,05067 ft 267ft 267ft OOOft 2128 ft 2128ft 2301 ft 2301ft Stainless SCH80 300 in 1+43 1+43 13 ft NA NA Ni NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 067ft 080 ft 1929ft 2115 ft 2,05067 ft 267ft 267ft 000ft 2195 ft 2195ft 2381 ft 2381ft Stainless SCH80 300 in NA NA 029 100% 133 gpm 531 ft/s 044 ft 013ft 013 ft 1941ft 2127 ft 2,05067 ft 267ft 267ft 000ft 2208 ft 2208ft 2394 ft 2394ft Stainless SCH80 300 in 1+61 1+61 18 ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 093ft 111 ft 2034ft 2238 ft 2,05067 ft 267ft 267ft 000ft 2301 ft 2301ft 2505 ft 2505ft Stainless SCH80 300m NA NA 029 100% 133 gpm 531 ft/s 044 ft 013ft 013 ft 2047ft 2251 ft 2,05067 ft 267ft 267ft 000ft 2314 ft 2314ft 2518 ft 2518ft Stainless SCH80 300 in 1+71 1+71 10 ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 052ft 062 ft 2099ft 2313 ft 2,05067 ft 267ft 267ft OOOft 2365 ft 2365ft 2579 ft 2579ft Stainless SCH80 300 in NA NA 054 100% 133 gpm 531 ft/s 044 ft 024ft, 024 ft 2122ft 2336 ft 2,05067 ft 267ft, 267ft 000ft 2389 ft 2389ft 2603 ft 2603ft Stainless SCH80 300 in 1+71 1+71 3ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 016ft 018 ft 2138ft 2355 ft 2,05367 ft 567ft 567 ft OOOft 2705 ft 2705ft 2922 ft 2922ft Stainless SCH80 300 in NA NA 054 100% 133 gpm 531 ft/s 044 ft 024ft 024 ft 2161ft 2378 ft 2,05667 ft 867ft 867ft 000ft 3028 ft 3028ft 3245 ft 3245ft Stainless SCH80 300 in 1+81 1+81 10 ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 052ft 062 ft 2213ft 2440 ft 2,05667 ft 867ft 867ft 000ft 3080 ft 3080ft 3307 ft 3307ft Stainless SCH80 300 in NA NA 054 100% 133 gpm 531 ft/s 044 ft 024ft 024 ft 2237ft 2464 ft 2,05667 ft 867ft 867ft 000ft 3103 ft 3103ft 3330 ft 3330ft Stainless SCH80 300 in 1+91 1+91 10 ftj NA I NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 052ft 062 ft 2288ft 2525 ft 2,05667 ft 867ft 867ft 000ft 3155 ft 3155ft 3392 ft 3392ft Stainless SCH80 300 in NA NA 029 100% 133 gpm 531 ft/s 044 ft 013ft 013 ft 2301ft. 2538 ft 2,05667 ft 867ft 867ft 000ft 3168 ft 3168ft 3405 ft 3405ft Stainless SCH80 300m 2+17 26 ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 134ft 160 ft 2436ft 2698 ft 2,05667 ft 867ft 867ft 000ft 3302 ft 3302ft 3565 ft 3565ft Stainless SCH80 300in 2+17 NA NA 054 100% 133 gpm 531 ft/s 044 ft 024ft. 024 ft 2459ft 2722 ft 2,05667 ft 867ft 867ft 000ft 3326 ft 3326ft 3589 ft 3589ft Stainless SCH80 300m 2+29 2+29 12 ft NA NA NA NA 1 110 100 NA 100% 133 gpm 531 ft/s 044 ft 062ft 074 ft 2521ft 2796 ft 2,05667 ft 867ft 867ft 000ft 3388 ft 3388ft 3663 ft 3663ft Stainless SCH80 300 in NA NA 054 100% 133 gpm 531 ft/s 044 ft 024ft 024 ft 2545ft 2820 ft 2,05667 ft 867ft 867ft OOOft 3411 ft 3411ft 3686 ft 3686ft Stainless SCH80 300 in 2+44 2+44 15 ft NA NA NA NA 110 100 NA 100% 133 gpm 531 ft/s 044ft 078ft 092 ft 2622ft 2912 ft 2,05667 ft 867ft 867ft OOOft 3489 ft 3489ft 3779 ft 3779ft Stainless SCH80 300m NA NA 100 100% 133 gpm 531 ft/s 044 ft 044ft 044 ft 2666ft 2956 ft 2,05667 ft 867ft 867ft OOOft 3533 ft 3533ft 3822 ft 3822ft Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 Company: Name: Date: 08/14/2024 SUMMIT, PUMP, Inc Size: 2x3-10 Dimensions: Type: 2196 ANSI Suction: Synch Speed: 1200 rpm Discharge: Dia: 10 in Curve: --- Impeller: 96M 101 G Flow: Head None 132 US gpm Near Miss: 39 ft Static Head Flow: 133 US gpm Head: 39.6 ft Eff: 60.5% Power: 2.2 hp NPSHr: 2.17 ft Speed: 1150 rpm ur Shutoff Head: 47.3 ft Shutoff dP: 20.5 psi Min Flow: 59.2 US gpm BEP: 60.6% @ 132 US gpm NOL Power: 3 hp @ 191 US gpm Curve --- Max Power: 3 hp @ 191 US gpm 10 in 40 30 m x 20 bin 45 Name: Water 3 in SG: 1 Vapor Pressure: 0.256 psi a 2 in Density: 62.4 Ib/ft3 Atm Pressure: 14.7 psi a Viscosity: 1.1 cP Temperature: 60 °F Margin Ratio: 1 Pump Limits: Temperature: --- Sphere Size: --- Wkg Pressure: --- --- Motor: 0 ft Standard: NEMA Size: 3 hp Enclosure: TEFC Speed: 1200 rpm Frame: 213T Sizing Criteria: Max Power on Design Curve 45 - 10 56 \ ►0 60.6V \ / Ou ` 55 \ \ \ 3 hp \ ` / 2 Ilp 1.51ip 50 \ � \ sn�� \ 1 hp 0.76 hp P U 2 i 40 0 8 i 160 120 1a0 10b 180 US gpm Flow Speed Head Efficiency Power NPSHr US gpm rpm ft % hp ft 158 1150 35.9 57.3 2.5 3.68 132 1150 39.7 60.6 2.19 2.13 106 1150 42.7 57.6 1.98 2.76 79.2 1150 45.3 51.4 1.76 3 52.8 1150 --- --- --- --- Selected from catalog: Summit 2196 ANSI.60, Vers 24.2 Docusign Envelope ID AOOA3945-0511-4922-BD7B-59E3B3950937 10 WithersRavenel Our people. Yaur Suaess. Pump Jackson Paper Pump Station Jackson Paper Closed Loop Recycle System Permit Modification Sylva, INC Carolyn V. Hawkins, P.E. October 14, 2024 J:\24\0444-Jackson Paper closed loop non -discharge wastewater permit\Utilities\02-Permitting - Applications and Submissions\02.03-DWQ\[Jackson Paper - Pump Station Design.xlsm]Pump PUMP CURVE(S). # Series Resulting Resulting % Reduced Reduced Calculated Calculated Flow Head RPM Units Parallel Flow Head RPM Flow Head Variables Flow Head Difference 0 gpm 47.2 ft 3,535 2 Parallel 0 gpm 47.2 ft 100% 0 gpm 47.2 ft A= -5.53E-09 0 gpm 47.21 ft 0.0 40 gpm 47.0 ft 3,535 2 Parallel 80 gpm 47.0 ft 100% 80 gpm 47.0 ft B= -1.40E-04 80 gpm 47.05 ft -0.1 80 gpm 45.2 ft 3,535 2 Parallel 160 gpm 45.2 ft 100% 160 gpm 45.2 ft C= 9.32E-03 160 gpm 45.08 ft 0.1 120 gpm 41.2 ft 3,535 2 Parallel 240 gpm 41.2 ft 100% 240 gpm 41.2 ft D= 4.72E+01 240 gpm 41.28 ft -0.1 160 gpm 35.6 ft 3,535 2 Parallel 321 gpm 35.6 ft 100% 321 gpm 35.6 ft 321 gpm 35.61 ft 0.0 192 gpm 29.9 ft 3,535 2 Parallel 383 gpm 29.9 ft 100% 383 gpm 29.9 ft 383 gpm 29.89 ft 0.0 Input Values PU M P CU RV E TABLE Calculated Values Manufacturer Manufacturer Check Values Model Model Impeller Dia Impeller Dia Motor HP Motor HP 500ft 450ft 400ft 350ft 300ft 250ft 200ft 150ft 100ft 50ft OOft y = -5 53E-09x3 - 1 40E-04x2 + 9 32E-03x + 4 72E+01 R2 = 1 00E+00 NO 0 gpm 50 gpm 100 gpm 150 gpm 200 gpm 250 gpm 300 gpm 350 gpm 400 gpm 450 gpm A= -5.53E-09 -5.53E-09 B= -1.40E-04 -1.40E-04 C= 9.32E-03 9.32E-03 D= 4.72E+01 4.72E+01 1 Pump 2 Pumps in Parallel PUMP CURVE TABLE gn pumping rate 133 gpm I dynamic head 39 ft c head 9 ft Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 40 WithersRavenel Our People. Your Success. System Curve - Head Curve Jackson Paper Pump Station Jackson Paper Closed Loop Recycle System Permit Modification Sylva, NC Carolyn V. Hawkins, P.E. October 14, 2024 J:\24\0444-Jackson Paper closed loop non -discharge wastewater permit\ Util ities\02- Permitting - Applications and Submissions\02.03- DWQ\[Jackson Paper - Pump Station Design.xlsm]System Curve - Head Curve Flow Range - Lowl 0 gpm Flow Range - Highl 192 gpm Flow Low Static Head High Static Head New Pipe Minimum Maximum TDH TDH Old Pipe Minimum Maximum TDH TDH 0 gpm 9 ft 9 ft 9 ft 9 ft 9 ft 9 ft 19 gpm 9 ft 9 ft 9 ft 9 ft 9 ft 9 ft 38 gpm 9 ft 9 ft 11 ft 11 ft 11 ft 11 ft 57 gpm 9 ft 9 ft 14 ft 14 ft 15 ft 15 ft 77 gpm 9 ft 9 ft 18 ft 18 ft 19 ft 19 ft 96 gpm 9 ft 9 ft 23 ft 23 ft 24 ft 24 ft 115 gpm 9 ft 9 ft 29 ft 29 ft 31 ft 31 ft 134 gpm 9 ft 9 ft 36 ft 36 ft 39 ft 39 ft 153 gpm 9 ft 9 ft 44 ft 44 ft 47 ft 47 ft 172 gpm 9 ft 9 ft 53 ft 53 ft 57 ft 57 ft 192 gpm 9 ft 9 ft 62 ft 62 ft 68 ft 68 ft Flow Manufacturer Model Impeller Dia Motor HP Manufacturer Model Impeller Dia Motor HP 1 Pump 2 Pumps in Parallel 0 gpm 47 ft 47 ft 19 gpm 47 ft 47 ft 38 gpm 47 ft 47 ft 57 gpm 47 ft 47 ft 77 gpm 47 ft 47 ft 96 gpm 47 ft 47 ft 115 gpm 46 ft 46 ft 134 gpm 46 ft 46 ft 153 gpm 45 ft 45 ft 172 gpm 45 ft 45 ft 192 gpm 1 44 ftj 44 ft Docusign Envelope ID: AOOA3945-0511-4922-BD7B-59E3B3950937 40 WithersRavenel Our People. Your Success. System Curve - Head Curve Jackson Paper Pump Station Jackson Paper Closed Loop Recycle System Permit Modification Sylva, NC Carolyn V. Hawkins, P.E. October 14, 2024 J:\24\0444-Jackson Paper closed loop non -discharge wastewater permit\ Util ities\02- Permitting - Applications and Submissions\02.03- DWQ\[Jackson Paper - Pump Station Design.xlsm]System Curve - Head Curve System Curve V/S Pump Curve so 70 OL 60 t' 50 / 1 x A 40 / r 30 /i/ 20 / 10 0 0 gpm 50 gpm 100 gpm 150 gpm Flowrate (gpm) --* — New Pipe Mrmmum TDH ♦ Old Pipe M-- TDH t Manufacturer Model Impeller Dia Motor HP 1 Pump ♦ Design Condition — �,— — New Pipe M--- TDH 200 gpm 250 gpm t Old Pipe Maxanum TDH —� Manufacturer Model Impeller Dia Motor HP 2 Pumps in Parallel