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HomeMy WebLinkAboutNC0026441_Application_20241024 Hazen Hazen and Sawyer 4011 Westchase Boulevard,Suite 500 Raleigh,NC 27607•919 833 7152 October 24,2024 Mr.Nick Coco,PE APRA Environmental Program Supervisor II via email: nick.coco(a,deq.nc.gov NC Department of Environmental Quality Division of Water Resources/Water Quality Permitting na(0(4L\ 2-. 1617 Mail Service Center Raleigh,NC 27699-1617 Re: Siler City WWTP 6.0 MGD Wastewater Treatment Plant Improvements ATC No.026441A01 NPDES Permit No.NC0026441 Request for Amended Authorization to Construct 4.0 MGD Biological Nutrient Removal Process Upgrades Dear Mr. Coco: The Town of Siler City(Town)previously received an Authorization to Construct(ATC) dated August 22,2023 for the 6.0 MGD Wastewater Treatment Plant Improvements(WWTP Improvements)project designed by McGill Associates. This project includes the completion of a new 2.0 MGD treatment train and conversion of the existing 4.0 MGD biological process. The project is currently under construction with an anticipated completion date of March 29,2027. These process improvements will not be in service in time for the Siler City WWTP to meet its Total Nitrogen(TN) limit in 2025-2026 or comply with NPDES permit requirements that the 2.0 MGD treatment train be in service by August 31,2024 and the entire 6.0 MGD improvements project operational by December 31,2024. As a result,the Town is requesting approval of an Amended ATC to construct a proposed 4.0 MGD Biological Nutrient Removal Process Upgrade(4.0 MGD BNR Process Upgrade)project that will convert the biological process to a 4-stage Bardenpho process to improve treatment performance and reliability until the 6.0 MGD WWTP Improvements project is operational. The proposed 4.0 MGD BNR Process Upgrade project,designed by Hazen and Sawyer(Hazen),will be constructed by Shook Construction as a Change Order to the 6.0 MGD WWTP Improvements project. The proposed 4.0 MGD BNR Process Upgrade project has been designed to not adversely impact the construction of the permanent improvements and will allow the Town to meet its annual TN limit between 2025 and completion of the 6.0 MGD WWTP Improvements project. We anticipate completing negotiations and issuing an executed Change Order with DWI concurrence by December 31, 2024. After procuring supplies and equipment,we anticipate an active three-month construction period that will be completed by May 30,2025. hazenandsawyer.com Hazen Mr. Nick Coco,PE October 24, 2024 In accordance with ATC Form 10-23 instructions,the following items are enclosed for your review as a single electronic PDF and hard copy: • Tab A—Completed ATC Form 10-23,signed by authorized representatives from the Town and Hazen • Tab B—Siler City NPDES Permit No.NC0026441 • Tab C—Sider City Special Order of Consent WQ S22-033 • Tab D—Construction Sequence Plan • Tab E—Engineering Calculations • Tab F—Copy of Engineering Plans suitable for Change Order development • Tab G—Copy of Supplemental Technical Specifications suitable for Change Order development As this is an Amendment to the previously issued ATC,we have not included a check made payable to NC DEQ for$1,000.00 as part of this submittal. The enclosed process design calculations assume a 5.0 MGD maximum month condition for conservatism. Estimates of historical monthly average flows between April 2022 and April 2024, future domestic allocations with 2%annual growth,reserve domestic capacity of 190,000 gallons per day, unused significant industrial permitted allocations,and committed future industrial allocation for Wolfspeed through 2027 were all considered for a worst case scenario. In practice,we anticipate monthly average flows to be at or below 4.0 MGD based on historical usage patterns and Wolfspeed's actual monthly flow projections. As this project will be constructed by Change Order to the original 6.0 MGD WWTP Improvements project,the Supplemental Technical Specifications included in Tab G were prepared by Hazen and reflect additional requirements that were not addressed in the technical specifications prepared by McGill Associates. The Contract Documents prepared by McGill Associates will be utilized by the contractor for contract requirements,general requirements, and any technical elements that are not expressly included in the Supplemental Technical Specifications provided in Tab G. This arrangement is defined in Hazen's package. In accordance with 15A NCAC 02H.0124,multiple components of key process equipment are generally required for redundancy. Due to the urgent nature and constructability considerations of the proposed project,fully redundant equipment will not be installed for the following elements: • Repurposed surface mixers • Nitrate recycle(NRCY)pumps • Positive displacement(PD)blowers Page2of hazenandsawyer.com Hazen Mr. Nick Coco,PE October 24, 2024 To address the intent of the requirement,a shelf spare NRCY pump and surface mixer will be purchased by the contractor and stored onsite for immediate replacement,if necessary. Construction of the 6.0 MGD WWTP Improvements project will be occurring onsite during the operational period of the 4.0 MGD BNR process upgrades. If failure of a NRCY pump or mixer were to occur,the contractor will have onsite the means necessary to replace the failed piece of equipment. Two rental PD blowers will be provided for each of two oxidation ditches.Under annual average operating conditions, only one operational PD blower is required to maintain the design dissolved oxygen concentration of 2 mg/L. The operation of the second PD blower is only required during maximum month or peak day conditions. As part of the PD blower rental agreement,regular preventive maintenance and repairs will be covered and performed by the vendor. In the event of equipment failure,the vendor will be responsible for providing a replacement rental PD blower. In addition,the existing SC WWTP does not currently have access to standby power or a redundant power supply serving the portion of the treatment process that will be modified as part of the proposed 4.0 MGD BNR Process Upgrade project. The 6.0 MGD WWTP Improvements project does include new standby power,but it will not be available to support the equipment installed as part of the 4.0 MGD BNR Process Upgrade project due to long lead times for equipment manufacturing and shipping. Hazen originally planned to source previously used standby power units in the local market to meet the short- term needs of the 4.0 MGD BNR Process Upgrade project,but recent severe weather events including Hurricane Helene are expected to limit availability of used units and result in lead times of 50 to 130 weeks for new units. As a result,we would like to discuss the need to meet the requirements of 15A NCAC 2T .0505(1)for the 4.0 MGD BNR Process Upgrade project. Please do not hesitate to contact me if you have any questions as you review this request. I may be reached at 919.412.8356 and jbbuckley(ahazenandsawyer.com. Very truly yours, HAZEN AND SAWYER J. Brenan Buckley, ' , B E Associate Vice Pres Enclosures cc: Jack Meadows,Town of Siler City Michael Montebello,NC DEQ Chris McCorquodale, Town of Siler City David Honeycutt,McGill Associates Brittany York,Town of Siler City TJ Lynch,Hazen Vic Czar, City of Sanford Paul Weeks,City of Sanford/Tri River Water David Lambert,NC DEQ Page 3 of 3 hazenandsawyer.com Tab A Application for Authorization to Construct Permit State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 1: INSTRUCTIONS AND INFORMATION A. The Division of Water Resources will accept this application package for review only if all of the items are provided and the application is complete.Failure to submit all of the required items will result in the application package being returned as incomplete per 15A NCAC 02T.0105(b). B. A check or money order must be submitted in the amount of$1000.00 (except minor modifications) dated within 90 days of application submittal and made payable to North Carolina Department of Environmental Quality(NCDEQ). C. Plans and specifications must be prepared in accordance with 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities. D. The plans and specifications submitted must represent a completed final design that is ready to advertise for bid. E. Any content changes made to this Form ATC 10-23 shall result in the application package being returned. F. The Applicant shall submit ONE ORIGINAL and ONE DIGITAL COPY (CD) of the application, all supporting documentation and attachments. All information must be submitted bound or in a 3-ring binder,with a Section tab for each Section, except the Engineering Plans. G. Check the boxes below to indicate that the information is provided and the requirements are met. H. If attachments are necessary for clarity or due to space limitations,such attachments are considered part of the application package and must be numbered to correspond to the item referenced. I. For any project that requires review under the State Environmental Policy Act(SEPA), an Authorization to Construct cannot be issued prior to the completion of a State Clearinghouse advertisement period for a FONSI,EIS,etc.unless the project qualifies for a Determination of Minor Construction Activity or the funding entity specifies that this requirement does not apply. For more information,visit the Division of Water Resources web site at:http://portal.ncdenr.org/web/wq/swp/ps/npdes. K. In addition to this Authorization to Construct,the Applicant should be aware that other permits may be required from other Sections of the Division of Water Resources(for example:reclaimed water facilities permits;Class A or B biosolids residuals permit). SECTION 2: APPLICANT INFORMATION AND PROJECT DESCRIPTION A. APPLICANT Applicant's name Town of Siler City Signature authority's name per 15A NCAC 02T.0106(b) Jack Meadows Signature authority's title Town Manager Complete mailing address P.O.Box 769,Siler City,NC 27344 Telephone number 919-726-8627 Email address jmeadows@silercity.gov B. PROFESSIONAL ENGINEER Professional Engineer's name J. Brenan Buckley Professional Engineer's title Associate Vice President North Carolina Professional Engineer's License No. 025481 Firm name Hazen and Sawyer,P.C. Firm License number C-0381 Complete mailing address 4011 Westchase Blvd.,Suite 500,Raleigh,NC 27606 Telephone number (919)833-7152 Email address jbbuckley@hazenandsawyer.com APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 1 State of North Carolina DW R Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 C. NPDES PERMIT NPDES Permit number NC0026441 Current Permitted flow(MGD)—include permit Current:4.0 MGD,After future expansion:6.0 MGD flow phases if applicable D. PROJECT DESCRIPTION Provide a brief description of the project: The Siler City WWTP 4 mgd BNR Process Upgrades are required in order to maintain compliance with the 54,800 lb/year TN limit from 2025 through completion of the 6 mgd expasion.Process upgrades include the conversion of both oxidation ditches to the 4-stage Bardenpho process. Each oxidation ditch will be converted into a plug flow operation with baffle walls to form a pre-anoxic,aerobic,post-anoxic,and reaeration zones.The 4-stage Bardenpho process is a proven technology that allows Siler City to denitrify wastewater and meet TN limits.Process upgrades also include updated polyaluminum chloride(PACT)dosing pumps and instrumentation and controls to effectively and consistantly meet total phosphorus limitations. SECTION 3: APPLICATION ITEMS REQUIRED FOR SUBMITTAL FOR ALL PROJECTS A. Cover Letter ® The letter must include a request for the Authorization to Construct; the facility NPDES Number; a brief project description that indicates whether the project is a new facility,facility modification,treatment process modification,or facility expansion; the construction timeline;and a list of all items and attachments included in the application package. 0 If any of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T, North Carolina General Statute 133-3,North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities are not met by the proposed design,the letter must include an itemized list of the requirements that are not met. ❑ If the project is funded by American Rescue Plan Act(ARPA) funds, please include the ARPA project number in the cover letter and here B. NPDES Permit ® Submit Part I of the Final NPDES permit for this facility that includes Part A (Effluent Limitations and Monitoring Requirements)for the monthly average flow limit that corresponds to the work that is requested for this project. C. Special Order by Consent ® If the facility is subject to any Special Orders by Consent(SOC),submit the applicable SOC. ❑ Not Applicable. D. Finding of No Significant Impact or Record of Decision O Submit a copy of the Finding of No Significant Impact or Record of Decision for this project. ❑ Provide a brief description of any of the mitigating factors or activities included in the approved Environmental Document that impact any aspect of design of this project,if not specified in the Finding of No Significant Impact or Record of Decision. O Not Applicable. Engineering Plans ® Per 15A NCAC 02T.0504(c)(1),submit one set of detailed plans that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 2 State of North Carolina DW R Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 ® Per 21 NCAC 56.1103(a)(6),the name,address and License number of the Licensee's firm shall be included on each sheet of the engineering drawings. ® Plans must be labeled as follows:FINAL DRAWING—FOR REVIEW PURPOSES ONLY—NOT RELEASED FOR CONSTRUCTION. El 15A NCAC 02H .0124 requires multiple (dual at a minimum) components such as pumps, chemical feed systems, aeration equipment and disinfection equipment.Is this requirement met by the design?❑Yes or®No. If no,provide an explanation: Due to the urgent and temporary nature of the BNR Process Upgrades.redundant NRCY pumps and surface mixers will not be installed in the basins.A shelf spare of each piece of equipment will be purchased by the contractor and stored onsite for immediate replacement,in the case of equipment failure. Construction of the 6 mgd expansion will be occuring onsite during the operational period of the BNR Process Upgrades.If failure of a NRCY pump or mixer were to occur,the contractor will have onsite the means necessary to replace the failed piece of equipment.Two rental blowers will be provided for each basin.Under annual average operating conditions,only one operational blower is required to maintain the design dissolved oxygen concentration of 2 mg„/L.The operation of the second blower is only required during maximum month or peak day conditions.As part of the blower rental agreement with Aerzen,regular preventaive maintance and repairs will be covered and performed by Aerzen.In the event of equipment failure,Aerzen will be responsible for providing a replacement rental blower. Dual pumps will be provided for chemical feed systems. Plans shall include: ® Plans for all applicable disciplines needed for bidding and construction of the proposed project(check as appropriate): • Civil 0 Not Applicable El Process Mechanical ❑Not Applicable ® Structural 0 Not Applicable E) Electrical ❑Not Applicable El Instrumentation/Controls ❑Not Applicable ❑ Architectural ®Not Applicable ❑ Building Mechanical ®Not Applicable ❑ Building Plumbing ®Not Applicable El Plan and profile views and associated details of all modified treatment units including piping,valves,and equipment(pumps, blowers,mixers,diffusers,etc.) El Are any modifications proposed that impact the hydraulic profile of the treatment facility?®Yes or❑No. If yes,provide a hydraulic profile drawing on one sheet that includes all impacted upstream and downstream units. The profile shall include the top of wall elevations of each impacted treatment unit and the water surface elevations within each impacted treatment unit for two flow conditions:(1)the NPDES permitted flow with all trains in service and(2)the peak hourly flow with one treatment train removed from service. El Are any modifications proposed that impact the process flow diagram or process flow schematic of the treatment facility? El Yes or❑No. If yes,provide the process flow diagram or process flow schematic showing all modified flow paths including aeration,recycle/return,wasting,and chemical feed,with the location of all monitoring and control instruments noted. F. E Engineering Specifications ® Per 15A NCAC 02T.0504(c)(2),submit one set of specifications that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer. ® Specifications must be labeled as follows: FINAL SPECIFICATIONS — FOR REVIEW PURPOSES ONLY — NOT RELEASED FOR CONSTRUCTION. Specifications shall include: ® Specifications for all applicable disciplines needed for bidding and construction of the proposed project(check as appropriate): ❑ Civil ❑Not Applicable El Process Mechanical Applicable ec ani 1 ca ❑Not pp El Structural ❑Not Applicable APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 3 State of North Carolina DWRDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 El Electrical ❑ Not Applicable ® Instrumentation/Controls ❑Not Applicable ❑ Architectural ®Not Applicable ❑ Building Mechanical El Not Applicable ❑ Building Plumbing El Not Applicable ® Detailed specifications for all treatment units and processes including piping, valves, equipment (pumps, blowers, mixers, diffusers,etc.),and instrumentation. ® Means of ensuring quality and integrity of the finished product including leakage testing requirements for structures and pipelines,and performance testing requirements for equipment. ❑ Bid Form for publicly bid projects. G. Construction Sequence Plan • Construction Sequence Plan such that construction activities will not result in overflows or bypasses to waters of the State. The Plan must not imply that the Contractor is responsible for operation of treatment facilities.List the location of the Construction Sequence Plan as in the Engineering Plans or in the Engineering Specifications or in both:The Construction Sequence Plan is located in specification 01 11 00 Summary of Work and any specification referenced within. H. Engineering Calculations El Per 15A NCAC 02T.0504(c)(3),submit one set of engineering calculations that have been signed,sealed and dated by a North Carolina Licensed Professional Engineer;the seal,signature and date shall be placed on the cover sheet of the calculations. For new or expanding facilities and for treatment process modifications that are included in Section 4.C,the calculations shall include at a minimum: El Demonstration of how peak hour design flow was determined with a justification of the selected peaking factor. • Influent pollutant loading demonstrating how the design influent characteristics in Section 4.B.2 of this form were determined. El Pollutant loading for each treatment unit demonstrating how the design effluent concentrations in Section 4.B.2 of this form were determined. ® Hydraulic loading for each treatment unit. El Sizing criteria for each treatment unit and associated equipment(blowers,mixers,pumps,etc.) E1 Total dynamic head(TDH)calculations and system curve analysis for each pump specified that is included in Section 4.C.6. ❑ Buoyancy calculations for all below grade structures. ® Supporting documentation that the specified auxiliary power source is capable of powering all essential treatment units. I. Permits ® Provide the following information for each permit and/or certification required for this project: Permit/ If Not Issued Provide Not Date Date Certification Status and Expected Permit/Certification Applicable Submitted Approved Number Issuance Date Dam Safety N/A Soil Erosion and Sediment Control 11/14/22 CHATH- 2023-004 USCOE /Section 404 Permit N/A Water Quality Certification (401) N/A USCOE/Section 10 N/A Stormwater Management Plan N/A CAMA N/A APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 4 State of North Carolina DW R Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 NCDOT Encroachment Agreement N/A Railroad Encroachment Agreement N/A Other: J. Residuals Management Plan ❑ For all new facilities,expanding facilities,or modifications that result in a change to sludge production and/or sludge processes, provide a Residuals Management Plan meeting the requirements of 15A NCAC 02T.0504(j)and.0508;the Plan must include: ❑ A detailed explanation as to how the generated residuals (including trash, sediment and grit) will be collected,handled, processed,stored,treated,and disposed. ❑ An evaluation of the treatment facility's residuals storage requirements based upon the maximum anticipated residuals production rate and ability to remove residuals. ❑ A permit for residuals utilization or a written commitment to the Applicant from a Permittee of a Department approved residuals disposal/utilization program that has adequate permitted capacity to accept the residuals or has submitted a residuals/utilization program application. ❑ If oil,grease,grit or screenings removal and collection is a designated unit process, a detailed explanation as to how the oil/grease will be collected,handled,processed,stored and disposed. ® Not Applicable. SECTION 4: PROJECT INFORMATION A. WASTEWATER TREATMENT PLANT FLOW INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES 1. Provide the following flow information: Plant Flows Existing Plant Design 4 MGD Current NPDES Permit Limit 4 MGD Current Annual Average 2.6 MGD (past 12 months) For Past 12 Months: For Past 24 Months: Start Date: 08/2023 Start Date:08/2022 End Date: 07/2024 End Date:07/2024 Maximum Month 3.5 MGD 3.5 MGD Maximum Day 7.7 MGD 8.7 MGD Peak Hour Not Available MGD Not Available MGD APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 5 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 B. WASTEWATER TREATMENT FACILITY DESIGN INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR TREATMENT PROCESS MODIFICATIONS 1. Have all of the requirements of 15 NCAC 02H. 0100, 15A NCAC 02T,North Carolina General Statute 133-3,North Carolina General Statute 143-215.1,and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities been met by the proposed design and specifications?®Yes or®No. If no,provide justification as to why the requirements are not met,consistent with 15A NCAC 02T.0105(n): See Section E for discussion reguarding provisions of redundant NRCY pumps and Mixers 2. Provide the design influent and effluent characteristics that are used as the basis for the project design,and the NPDES permit limits for the following parameters: Project Basis of Design Influent Design Influent Design Influent Concentration Concentration Load -Current (Must be (Must be Annual supported by supported by Design Effluent Average(past Engineering Engineering Concentration and/or NPDES Permit Limits 12 months)if Calculations Calculations Parameter Available [Section 3.H]) [Section 3.H]) Load (monthly average) <1 mg/L Summer 1 mg/L Summer Ammonia Nitrogen 24.8 mg/L 30 mg/L 1001 lb/day NH3-N) <2 mg/L Winter 2 mg/L Winter Biochemical <5 mg/L Summer 5 mg/L Summer Oxygen Demand 236 mg/L 350 mg/L 11,676 lb/day (BOD5) <10 mg/L Winter 10 mg/L Winter Fecal Coliform <200 per 100 mL 200 per 100 mL Nitrate+Nitrite Nitrogen(NO3-N+ N/A mg/L N/A mg/L NO2-N) Total Kjeldahl 46 mg/L Nitrogen <4.5 mg/L N/A mg/L Total Nitrogen <54,800 lb/year 54,800(2025)lb/year <0.5 (Summer) 0.5 (Summer) Total Phosphorus 2.4 mg/L 7 mg/L 234 lb/day <2.0(Winter)mg/L 2.0(Winter)mg/L N/A lb/year N/A lb/year Total Suspended 126 mg/L 200 mg/L 6,672 lb/day <30.0 mg/L 30.0 mg/L Solids(TSS) 3. Based on the"Project Basis of Design"parameters listed above,will the proposed design allow the treatment facility to meet the NPDES Permit Limits listed above?®Yes or❑No. If no,describe how and why the Permit Limits will not be met : APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 6 State of North Carolina DW R Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 4. Per 15A NCAC 02T.0505(j),by-pass and overflow lines are prohibited. Is this condition met by the design?®Yes or❑ No If no,describe the treatment units bypassed,why this is necessary,and where the bypass discharges: 5. Per 15A NCAC 02T.0505(k),multiple pumps shall be provided wherever pumps are used. Is this condition met by the design?❑Yes or®No. If no,provide an explanation: Due to the urgent and temporary nature of the BNR Process Upgrades,redundant NRCY pumps will not be installed in the basins.A shelf spare will be purchased by the contractor and stored onsite for immediate replacement,in the case of equipment failure. Construction of the 6 mgd expansion will be occuring onsite during the operational period of the BNR Process Upgrades.If failure of a NRCY pump were to occur,the contractor will have onsite the means necessary to replace the failed piece of equipment. Redundant pumps will be provided for chemical feed systems. 6. Per 15A NCAC 02T.0505(1),power reliability shall be provided consisting of automatically activated standby power supply onsite capable of powering all essential treatment units under design conditions,or dual power supply shall be provided per 15A NCAC 02H.0124(2)(a). Is this condition met by the design? ®Yes or❑No. If no,provide(as an attachment to this Application)written approval from the Director that the facility: > Has a private water supply that automatically shuts off during power failures and does not contain elevated water storage tanks,and ➢ Has sufficient storage capacity that no potential for overflow exists,and > Can tolerate septic wastewater due to prolonged detention. 7. Per 15A NCAC 02T.0505(o),a minimum of 30 days of residual storage shall be provided. Is this condition met by the design? ®Yes or❑No. If no,explain the alternative design criteria proposed for this project in accordance 15A NCAC 02T.105(n): Project does not result in changes to solids production. 8. Per 15A NCAC 02T.0505(q),the public shall be prohibited from access to the wastewater treatment facilities.Explain how the design complies with this requirement: Project does not modify existing public access. 9. Is the treatment facility located within the 100-year flood plain? ❑Yes or®No. If yes,describe how the facility is protected from the 100-year flood: C. WASTEWATER TREATMENT UNIT AND MECHANICAL EQUIPMENT INFORMATION—COMPLETE FOR NEW OR EXPANDING FACILITIES AND FOR MODIFIED TREATMENT UNITS 1. PRELIMINARY AND PRIMARY TREATMENT(i.e.,physical removal operations and flow equalization): No.of Plan Sheet Specification Calculatios Treatment Unit Units Type Size per Unit Reference Reference Provided? (Yes or No) Manual Bar Screen MGD at peak hourly flow Mechanical Bar MGD at peak hourly flow Screen Grit Removal MGD at peak hourly flow Flow Equalization -- gallons Primary Clarifier Circular ft diameter; ft side water depth Primary Clarifier Rectangular square feet; ft side water depth Other APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 7 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 2. SECONDARY TREATMENT(BIOLOGICAL REACTORS AND CLARIFIERS) (i.e.,biological and chemical processes to remove orzanics and nutrients) No.of Plan Sheet Specification Calculation s Treatment Unit Units Type Size per Unit Reference Reference Provided. (Yes or No) 1 Aeration and Aeration(per basin): Aerobic Zones/ 4 1 Re-aeration 1,381,000 gallons,re-aeration: M103 N/A Yes Tanks zone per basin 273,000 gallons M 104 1 Pre-anoxic Pre-anoxic(per basin): Anoxic Zones/ and 1 Post- M 103 Tanks 4 anoxic zone 273,000 gal,post-anoxic(per M 104 N/A Yes per basin basin): 136,000 gallons Anaerobic gallons Zones/Tanks Sequencing Batch Reactor(SBR) -- gallons Membrane Bioreactor(MBR) -- gallons Secondary Circular ft diameter; ft Clarifier side water depth Secondary Rectangular square feet; ft Clarifier side water depth Other 3. TERTIARY TREATMENT No.of Plan Sheet Specification Calculations Treatment Unit Provided? Type Size per Unit Reference Reference Units - (Yes or No) Tertiary Clarifier Circular ft diameter; ft side water depth Tertiary Clarifier Rectangular square feet; ft side water depth Tertiary Filter square feet Tertiary Membrane square feet Filtration Post-Treatment gallons Flow Equalization Post-Aeration gallons Other 4. DISINFECTION No.of Plan Sheet Specification Calculations Treatment Unit Provided? Units Type Size per Unit Reference Reference (Yes or No) gal/day per bank at peak Ultraviolet Light (Parallel;in hourly flow; number of banks; number of series) lamps/bank Chlorination (Gas; gallons of contact tablet;liquid) tank/unit APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 9 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 L APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 1 1 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 8. BLOWERS No.of Capacity of Plan Sheet Specification Location Purpose Type each Blower Blowers (CFM) Reference Reference Adjacent to basins 4(2 per Supply air to the Positive displacement 3,200 M104 43 11 33.13 basin) diffuser panels 9. ODOR CONTROL Location No.of Purpose Type Plan Sheet Specification Units Reference Reference u. SETBACKS—COMPLETE FOR NEW WASTEWATER TREATMENT STRUCTURES 1. The minimum distance for each setback parameter to the wastewater treatment/storage units per 15A NCAC 02T.0506(b)are as follows: Minimum Distance Is Minimum Distance Required from Nearest Requirement met by the Setback Parameter Design?If"No",identify Treatment/Storage Setback Waivers in Item D.2 Unit Below Any habitable residence or place of assembly under separate 100 ft ®Yes ❑ No ownership or not to be maintained as part of the project site Any private or public water supply source 100 ft ®Yes ❑No Surface waters(streams—intermittent and perennial,perennial 50 ft ®Yes ❑No waterbodies,and wetlands) Any well with exception of monitoring wells 100 ft ®Yes ❑No Any property line 50 ft ®Yes ❑ No 2. Have any setback waivers been obtained per 15A NCAC 02T .0506(d)? ❑ Yes or® No. If yes, have these waivers been written,notarized and signed by all parties involved and recorded with the County Register of Deeds?❑Yes or❑No. If no, provide an explanation: APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 12 State of North Carolina DW RDepartment of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 5: APPLICATION CERTIFICATION BY PROFESSIONAL ENGINEER Professional Engineer's Certification per 15A NCAC 02T .0105: I,J. Brenan Buckley ,attest that this application package for an Authorization to Construct (Typed Name of Professional Engineer) for the Siler City Wastewater Treatment Plant 4 mgd BNR Process Upgrades (Facility and Project Name) was prepared under my direct supervisory control and to the best of my knowledge is accurate, complete and consistent with the information supplied in the engineering plans, specifications,calculations,and all other supporting documentation for this project. I further attest that to the best of my knowledge the proposed design has been prepared in accordance with all applicable regulations and statutes, 15 NCAC 02H. 0100, 15A NCAC 02T,North Carolina General Statute 133-3,North Carolina General Statute 143-215.1, and Division of Water Resources Minimum Design Criteria for NPDES Wastewater Treatment Facilities,and this Authorization to Construct Permit Application, except as provided for and explained in Section 4.B.1 of this Application. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon this Certification and that the Division may waive the technical review of the plans,specifications,calculations and other supporting documentation provided in this application ickage. I further understand that the application package may be subject to a future audit by the Division.Although :rtain portions of this submittal package may have been prepared, signed and sealed by other professionals licensed in North Carolina,inclusion of these materials under my signature and seal signifies that I have reviewed the materials and have determined that the materials are consistent with the project design. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B,any person who knowingly makes any false statement,representation,or certification in any application package shall be guilty of a Class 2 misdemeanor,which may include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation. North Carolina Professional Engineer's seal with written signature placed over or adjacent to the seal and dated: coo Q SEAL 025481 e')fNAN 6\C' Jon Brenan Buckley 2024.10.23 14.39.14-04'00' APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 13 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Division of Water Resources APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT FORM ATC 10-23 SECTION 6: APPLICATION CERTIFICATION BY APPLICANT Applicant's Certification per 1SA NCAC 02T .0106(b): I, Jack Meadows _,attest that this application package for an Authorization to Construct (Typed Name of Signature Authority and Title) for the Siler City Wastewater Treatment Plant 4 mgd BNR Process Upgrades (Facility and Project Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I also understand that if all required parts of this application package are not completed and that if all required supporting information and attachments are not included,this application package will be returned to me as incomplete. I further certify that in accordance with i 5A NCAC 02T .0120(b',the Applicant or any affiliate has not been convicted of environmental crimes,has not abandoned a wastewater facility without proper closure,does not have an outstanding civil penalty where all appeals have been abandoned or exhausted, are compliant with any active compliance schedule,and does not have any overdue annual fees. I understand that the Division of Water Resources' issuance of the Authorization to Construct Permit may be based solely upon acceptance of the Licensed Professional Engineer's Certification contained in Section 5,and that the Division may waive the technical review of the plans, specifications, calculations and other supporting documentation provided in this application package. 1 further understand that the application package may be subject to a future audit. I understand that in accordance with General Statutes 143-215.6A and 143-215.6B any person who knowingly makes any false statement,representation,or certification in any application package shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed$10,000,as well as civil penalties up to$25,000 per violation. Signature: Date: /6 ///THE COMPLETED APPLICATION AND SUPPORTING INFORMATION SHALL BE SUBMITTED TO: NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES/NPDES By U.S. Postal Service By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 N. SALISBURY STREET, 9TH FLOOR RALEIGH, NORTH CAROLINA 27699-1617, RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919)807-6396 APPLICATION FOR AUTHORIZATION TO CONSTRUCT PERMIT(FORM ATC 10-23) Page 14