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Home My WebLink AboutWQ0016376_Annual Report_20240405Initial Review Reviewer nathaniel.thorn burg Is this submittal an application? (Excluding additional information.) * Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Annual Report Year* 2023 Permit Number (IR)* WQ0016376 Applicant/Permittee S & J Villari Livestock LLC Email Notifications Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ................................................................................................................................................................................................................................................................................................................... Name* S&J VILLARI LIVESTOCK PROCESSING FACILITY - WARSAW Email Address* gerald.m@vfgmail.com Project Information ......................... Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 19102932157 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edoes.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number:* WQ0016376 Has Current Existing permit number Applicant/Permittee Address* 892 Penny Branch Rd., Warsaw, NC 28398 Facility Name* S & J Villari Livestock WWTF Please provide comments/notes on your current submittal below. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) March Report 2023.pdf 2.05MB Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non -Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 4/5/2024 S & J Villari Livestock 892 Penny Branch Rd. Warsaw, NC 28398 910-293-2157 phone gerald.m@vfgmail.com 4/04/2024 r 44 Wilmington Regional Office 127 Cardinal Drive Extension Wilmington, NC 28405-2845 The maintenance techniques used this year to prevent nuisance complaints 1. Irrigate during the day, never at night, to keep odor down. We installed an Odor Control System on zones 1- 13, 15,16,17,14E and 14W. 2. Do not irrigate when wind is blowing toward residences. 3. We had five complaint in odor but not wastewater system 4. All reports has been added the PM system ORC now has 5. Once a month the pivot system is greased and main filter cleaned. 6. Keep daily check for leaks when irrigating. All sprinklers are checked to ensure that they are working properly on PM's 7. In 2023 -replaced 6 sprinkler heads and 10 spray head on pivot. 8. Soil analysis attached 9. No lime used in 2023. We are applying, in area that need it in May 2024 10. Crop Yield Record attached 11. Meter calibration attached Gerald Matthe ORC Cell 1-910-289-7500 Gerald.m@vfgmail.com Farm Owner Operator Date (mmldd/yyyy) 5/12/2023 5/10/2023 6/28/2023 6/29/2023 9/13/2023 9/15/2023 Joseph Villari Gerald Matthews Field/Pull ID Crop ZONES 1-13,15-17 ZONES 14E AND 14W ZONES 1-13,15-17 ZONES 14E AND 14W ZONES 1-13,15-17 ZONES 14E AND 14W OATS OATS Coastal BC1111u(ia Coastal Bermuda Coastal Bermuda Coastal Bernnlda Facility NumberlWQ0016376 I - (�) (2) (3} Yield Bale Size Field/Pull Size *Yield per Acre (Bales or Bushels) applicabl (wetted acres) (Bale or Bushel/Ac) 38 21.46 1.77 32 20.56 1.56 41 21.46 1.91 44 20.56 2.14 61 21.46 2.84 67 20.56 3.26 * (3) Yield/Acre = (1) Yield divided by (2) Field/Pull Size. (3)=(1)/(2) DATE 3/11 /2024 TIME 10:30 am WEATHER CONDITIONS Clear FLOW METER SN Dynasonics Ultrasonic Flow Meter 18197 SYS. TYPE Solid Set System (Outside of Pump House #2) IRR. SYS. # SYS- #2 OWNER S&J Varlari Pork Packing Co. ADDRESS 892 Pennybranch Rd. Warsaw, NC 28398 PHONE (910) 293-2157 MAKE 6 0" MODEL Sch 40 TYPE PVC LENGTH NIA INSIDE DIA 6.065 in. OUTSIDE DIA 6.625 in. WALL THICKNESS 0.280 in. TRANSDUCER SPACING 5.33 in. (V Mount) 14.5% MAKE Senninqer MODEL 8025 RD NOZZLE TYPE #30 MFR NOZZLE SIZE 0.469" (15132") MSR NOZZLE SIZE 0.469" NOZZLE SIZE VARIANCE 0.000" .---. . MAKE Berk MODEL 32 - 12 Sprinklers 20 349.2 gpm 331 gpm 4% 132 ft. 119 ft. 10 % House Meter vs. Calibrator Meter 3za gpm 33bgpmCalrator 2% 1 If GPM variance is greater than 10% and/or wetted dia. variance is greater the 150/b, then contact a technical specialist or irrigation specialist for assistance. Jonathan Miller Calibrator: v - - (Print) (Signature) S&J Varlari Pork Packing Co. Calibration (Solid Set System) 202424 DATE 3111 /2024 TIME 11:00 am WEATHER CONDITIONS Clear FLOW METER SN Dynasonics Ultrasonic Flow Meter 18197 SYS. TYPE Waste Meter IRR. SYS. # OWNER S&J Varlari Pork Packing Co. ADDRESS 892 Pennybranch Rd. Warsaw, NC 28398 PHONE (910) 293-2157 MAKE 3" MODEL Sch 40 TYPE PVC LENGTH NIA INSIDE DIA 3.068 in. OUTSIDE DIA 3.500 in. WALL THICKNESS 0.216 in. TRANSDUCER SPACING 2.84 in. (V Mount) 11 % j MAKE MODEL SERIAL NUMBER *If GPM variance is greater than 40%, then contact a technical specialist or irrigation specialist for assistance. Calibrator: Jonathan Miller u (Print) (Signature) S&J Variari Pork -Packing Co. Calibration (Waste Meter) 2024 i DATE 3/11 /2024 TIME 10:00 am WEATHER CONDITIONS Clear J FLOW METER SN Dynasonics Ultrasonic Flaw Meter 18197 SYS. TYPE Reinke Center Pivot System (Outside of Pump House #2) IRR. SYS. # SYS. #1 J OWNER S&J Varlari Pork Packing Co. J ADDRESS 892 Pennybranch Rd. Warsaw, NC 28398 J f PHONE (910) 293-2157 PIPE INFO. MAKE 6.0" MODEL Sch 40 TYPE PVC LENGTH NIA INSIDE DIA 6.065 in. OUTSIDE DIA 6.625 in. WALL THICKNESS 0.280 in. TRANSDUCER SPACING 5.33 in. (V Mount) 15.4 % MAKE NIA MODEL NIA NOZZLE TYPE NIA J MFR NOZZLE SIZE NIA ' C MSR NOZZLE SIZE NIA ! NOZZLE SIZE VARIANCE NIA I MAKE Berkeley MODEL 32 — 1 /2 1 Measured With Gun "On" If GPM variance is greater than 10% and/or wetted dia. variance is greater the 15%, then contact a technical specialist or irrigation specialist for assistance. Calibrator: Jonathan Miller (Print) �(Siignature) S&J Varlari Pork Packing Co. Calibration (Center Pivot) 20242024 NCDA&CS Agronomic Division Phone: (919) 664-1600 Website: www,ncagr.gov/Divisions/Agronoric-Services Client: Joe Villari Predictive The Pork Company 892 Penny Branch Rd. x' -3Extraction Soil Report MehlichWarsaw, NC 28398 Soil sestina Section Sampled County : Duplin Client ID: 243681 Sampled: Received: 04/30/2021 completed: 0510712021 Farm: Sample ID: Z-1 Recommendations: Lime Crop (tonslacre) N Lime History: 1 -Bermuda hay/past., E 0.0 60-80 2- 0.0 Test Results [units - WIV in glcm3; CEC and Na in mey1100 cm3; NO3-N in mgldm3]: HM% WIV CEC BS% Ac pH P-1 K-1 Ca% Mg° 0.51 1.09 12.5 99 0.1 7.1 93 28 92 7 Sample ID: Z-2 Recommendations: Lime Crop (tonslacre) N Lime history: 1 -Bermuda hay/past., E 0.0 60-80 2- 0.0 Test Results [units - WIV in glcm3; CEC and Na in meq/100 cm3; NO3-N in mg1dm3]: HM% WIV CEC BS% Ac pH P-1 K-1 Ca% Mg°/ 0.51 1.11 12.0 100 0.0 7.2 112 19 93 6 _ worth (_E11-o 111;1 Report No. FY21-SL031514 Advisor: Gerald Matthews 952 US Flwy 117 S. Warsaw, NC 28398 Advisor ID: 519571 Nutrients (lb/acre) More P2O5 K2O Mg S Mn Zn Cu B Information 0 80 0 0 $ 0 0 0 Nate: 12 Note: Soil Class: Mineral /o S-1 Mn-1 Mn-All Mn-AI2 Zn-I Zn-Al Cu-I Na ESP SS-1 NO3-N 36 41 25 176 176 158 0.2 2 P2O5 K2O 0 100 Nutrients (lb/acre) Mg S Mn 0 0 $ Zn 0 Cu B 0 0 More Information Note: 12 Note: soil Class: Mineral S-1 Mn-I Mn-All Mn-AI2 Z11-1 Zn-AI Cu-1 Na ESP SS -I NO3-N 42 34 19 123 123 103 0.2 2 Reprogramming of the laboratory -information -management system that makes this report possible is being funded through a grant from the North Carolina Tobacco Trust Fund Commission. Thank you for using agronomic services to manage nutrients and safeguard environmental quality. - Steve Troxier• Commissioner of Aviculture NCDA&CS Agronomic Division Phone: (919) 664-1600 Website: www,ncagr.gov/Divisions/Agronomic-Services Report No. FY21-SL031514 Joe Villari Page 2 of 5 Sample ID: 2-3 Recommendations: Lime Nutrients (lb/acre) More Crop (tonslacre) N P2O5 K2O Mg S Mn Zn Cu B Information Lime History; 1- Bermuda hay/past., E 0.5 60-80 0 110 0 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units - WN in g1cm3; CEC and Na in meg1100 cm3; NO3-N in mgldm3]: Soil Class: Mineral HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% S-1 Mn-I Mn-AN Mn-AI2 Zn-I Zn-Al Cu-I Na ESP SS -I NO3-N 0.60 1.10 5.5 75 1.4 5.7 83 14 60 13 28 20 29 56 56 40 0.2 4 Sample ID: Z-4 Recommendations: Lime Nutrients (lb/acre) More Crop (tons/acre) N P2O5 K2O Mg S Mn Zn Cu B Information Lime History: 1 - Bermuda hay/past., E 0.8 60-80 0 120 25 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units - WN in glcm3; CEC and Na in meg1100 cm3; NO3-N in mgldm3]: Sail Class: Mineral HM% WIV CEC BS% Ac pH P-1 K-1 Ca% Mg% S-1 MIA Mn-Ali Mn-AI2 Zn-1 Zn-AI Cu-I Na ESP SS -I NO3-N 0.81 1.16 4.8 64 1.7 5.5 143 13 54 9 30 25 32 65 65 64 0.2 4 Sample ID: Z-5 Recommendations: Lime Nutrients (Iblacre) More Crop (tonslacre) N P2O5 K2O Mg S Mn Zn Cu B Information Lime History: 1-Benrnuda haylpast., E 0.9 60-80 0 110 25 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units - WN in g1cm3; CEC and Na in meg1100 cm3; NO3-N in mgldm3]; Soil Class: Mineral HM% W!V CEC BS% Ac pH P-1 K-1 Ca% Mg% S-1 Mn-1 Mn-All Mn-AI2 Zn-I Zn-AI Cu-1 Na ESP SS -I NO3-N 0.81 1.14 4.7 64 1.7 5.4 193 16 55 7 31 26 33 62 62 61 0.2 4 NCDA&CS Agronomic Division Phone: (919) 664-1600 Website: www.ncagr.gov/Divisions/Agronomic-Services Report No. FY21-SL031514 Joe Villari Page 3 of 5 Sample ID: Z-6 Recommendations: Lime Nutrients (Iblacre) More Crop (tonslacre) N P2O5 K2O Mg S Mn Zn Cu B Information Lime History: 1 -Bermuda hay/past., E 0.9 60-80 0 110 25 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units - WIV in glcm3; CEC and Na in megI100 cm3; NO3-N in mgldm3]: Soil Class: Mineral FIM% W1V CEC BS% Ae pH P-1 K-1 Ca% Mg% S-1 Mn-I Mn-All Mn-AI2 Zn-1 Zn-AI Cu-1 Na ESP SS -I NO3-N 0.92 1.10 5.3 66 1.8 5.4 216 17 57 7 34 23 31 66 66 51 0.2 4 Sample ID: Z14E Recommendations: Lime Nutrients (lb/acre) More Crop (tonslacre) N P2O5 K2O Mg S Mn Zn Cu B Information Lime History: 1-Bermuda haylpast., E 0.7 60-80 0 100 0 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units - WIV in gled; CEC and Na in meg1100 cm3; NO3-N in mgldm3]: Soil Class: Mineral HM% WIV CEC BS% Ac pH P-1 K-1 Ca% Mg% S-1 Mn-1 Mn-All Mn-AI2 Z11-1 Zn-AI Cu-1 Na ESP SS-1 NO3-N 1.14 1.08 6.0 71 1.7 5.6 142 18 60 10 36 43 43 119 119 82 0.2 3 Sample ID: Z-14W Recommendations: Lime Nutrients (lb/acre) More Crop (tons/acre) N P2O5 K2O Mg S Mn Zn Cu B Information Lime History: 1- Bermuda hay/past,, E 0.9 60-80 0 110 0 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units - WIV in g1cm3; CEC and Na in megI100 cm3; NO3-N in mgldm3]: Soil Class: Mineral HM% WN CEC BS% Ac pH P-1 K-1 Ca% Mg% S-1 Mn-I Mn-All Mn-AI2 Zn-I Zn-AI Cu-I Na ESP SS-1 NO3-N 0,92 1.08 5.1 67 1.7 5.4 155 14 54 11 36 50 47 139 139 85 0.2 4 NCDA&CS Agronomic Division Phone: (919) 664-1600 Website: www.ncagr.gov/Divisions/Agronomic-Services Report No. FY21-SL031514 Joe Villari Page 4 of 5 Sample ID: Z 16 Recommendations: Lime Nutrients (lb/acre) More Crop (tonslacre) N P205 K20 Mg S Mn Zn Cu B Information Lime History: 1 - Bermuda hay/past., E 1.4 60-80 0 100 25 0 0 0 0 0 Note: 12 2 - 0.0 Test Results [units -WIV in g1cm3; CEC and Na in meq/100 cm3; NO3-N in mg/dm3]: Soil Class: Mineral HM% W/V CEC BS% Ac pH P-1 K-I Ca% Mg% S-1 Mn-I Mn-All Mn-Al2 Zn-I Zn-AI Cu-I Na ESP SS-1 NO3-N 0.71 1.10 3.9 46 2.1 4.8 167 19 36 8 33 19 28 110 110 56 0.2 5 Sample ID: Z-17 Recommendations: Lime Nutrients (lb/acre) Crop (tonslacre) N P205 K20 Mg S Mn Zn Cu Lime History: 1-Bermuda hay/past., E 1.1 60-80 0 110 25 0 0 0 0 2 - 0.0 Test Results [units - W[V in g/cm3; CEC and Na in meq/100 cm3; NO3-N in mg/dm3]: Soil Class: Mineral HM% WIV CEC BS% Ac pH P-1 K-1 Ca% Mg% S-1 Mn-I Mn-All Mn-AI2 Z11-1 Zn-AI Cu-I Na 0.46 1.15 3.9 55 1.8 5.0 93 16 44 9 44 18 28 68 68 38 0.2 More B Information 0 Note: 12 ESP SS -I NO3-N 5 NCDA&CS Agronomic Division phone: (919) 664-1600 Websito: www.ncagi,.gov/Divisions/Agronomic-Services Joe Villari Understanding the Soil Report: explanation of measurements, abbreviations and units Recommendations Lime If testing finds that soil pH is too low for the crop(s) indicated, a lime recommendation will be given in units of either tonlacre or Ib11000 sq ft. For best results, mix the lime into the top 6 to 8 inches of soil several months before planting. For no -till or established plantings where this is not possible, apply no more than 1 to 1.5 ton/acre (50 to 75 Ib11000 sq ft) at one time, even if the report recommends more. You can apply the rest in similar increments every six months until the full rate is applied. If Mg is recommended and lime is needed, use dolomitic lime. Fertilizer Each nutrient recommendation for field crops or other large areas are listed separately in units of lb/acre unless otherwise specified. Recommendations for N (and sometimes for B) are based on researchifield studies for the crop being grown, not on soil test results. Recommendations for K and P will depend on K-1 and P-1 soil test results and the crop to be grown. Generally, at K-1 and P-1 values > 50, recommendations will be minimal. If Mg is needed and no lime is recommended, 0-0-22 (11.5% Mg) is an excellent source; 175 to 250 lb/acre alone or in a fertilizer blend will usually satisfy crop needs. Soluble salt levels (SS-1) appear only on reports for diagnostic/problem samples. Farmers and other commercial producers should pay special attention to micronutrient levels, If $, pH$, $pH, C or Z notations appear on the soil report in the recommendation section, refer to NCDA&CS $Note: Secondary Nutrients and Micronutrients, Various NCDA&CS crop notes also address lime and fertilizer needs. Recommendations for small areas, such as home lawnslgardens, are listed in units of Ib11000 sq ft. If you cannot find the exact fertilizer grade recommended on the report, visit NCDA&CS Fertilizer Substitutions_ to find information that may help you choose a comparable alternate. For more information, read NCSU publication, A Homeowner's Guide to Fertilizer. In general, homeowners do not need to be concerned about micronutrients. Test Results The first seven parameters [soil class, HM%, WIV, CEC, BS%, Ac and pH] describe the soil and its degree of acidity. The remaining 16 parameters [P-I, K-I, Ca%, Mg%, Mn-I, Mn-All, Mn-Al2, Zn-I, Zn-Al, Cud, S-I, SS -I, Na, ESP, SS -I, NO3-N (not routinely available)] indicate levels of plant nutrients or other fertility measurement. Visit NCDA&CS Understand Your Report for more information. Report No. FY21-SLO31514 Page 5 of 5 Report Abbreviations Ac exchangeable acidity. S boron BS% % CEC occupied by basic cations Ca% % CEC occupied by calcium CEC cation exchange capacity Cu-1 copper index ESP exchangeable sodium percent HM% percent humic matter K-1 potassium index K20 potash Mg% % CEC occupied by magnesium MIN mineral soil class Mn manganese Mn-All Mn-availability index for crop 1 Mn-Al2 Mn-availability index for crop 2 Mn-I manganese index M-0 mineral -organic soil class N nitrogen Na sodium NO3-N nitrate nitrogen ORG organic soil class PH current soil pH P-1 phosphorus index P205 phosphate S-1 sulfur index SS-1 soluble salt index W1V weight per volume Zn-AI zinc availability index