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HomeMy WebLinkAbout310086_Application Attachment - Design Revision_20240910w ENGINEERS • MANUFACTURERS CONSTRUCTORS September 10, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 AFO Permit Application Subject: Paradise Hill Farm Facility # AWS310086 State Digester General Permit — Design Revision Dear Ms. Lawson, Roeslein & Associates, on behalf of the farm owner, hereby submits the following revision for digester design at Paradise Hill Farm. As discussed, we are revising the design to eliminate the mixing well at the digester. This mixing pump pulled water from the digester and discharged water back into the digester. Influent into the digester will either come from a wet well lift station between the barns and digester or directly from the barns via gravity pipe. The sampling protocol document verbiage has been updated to clarify that all digester influent sampling will be taken via cleanout in the influent piping prior to entering the lagoon. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) revised copy Sampling Protocol and Schedule 2. One (1) copy of revised General Arrangement Plan to reflect eliminated mixing pump 3. One (1) copy of revised Hydraulic Profile Plan to reflect eliminated mixing pump Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Thank you, G . i� Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 1 of 1 Sampling protocol and schedule for Monarch sites Date: 08/23/2024 R08.23.24 Sample collection at all sites should be done using the sampling protocol outlined below. A submittal sheet will be sent to the person in charge of sampling prior to sampling. The respective person is responsible for print submittal forms, conducting sampling, label samples as per submittal form, safely storing (refrigerated containers during storage) and shipping samples to the respective lab (instructions on submittal form) Required accessories: 1. Telescopic sampler extendable to 18 feet and the pendulum beaker 2. Gloves and sampling containers 3. Ice packs. 4. Sampling submittal forms 5. Safety supplies During sampling event two people should be responsible while supporting tasks (shipping etc.) can be conducted by the person in charge alone. Sampling protocol for digester samples 1. Influent and effluent samples are intended to be collected for all sites from shortlisted digesters on a quarterly basis. Sampling to be conducted by two persons at the site. 2. Label all sampling containers with respective sampling ids. 3. The influent sample must be collected from a "cleanout" just prior to entering the lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. The effluent sample must be collected from the crossover pipe/wet well using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 5. Procedure for sample collection from a Cross over pipe a. On opening the valve on crossover pipe it is recommended to allow enough time to pass such that the standing debris in the pipe is flushed out and a good representative sample can be collected. b. Collect 3 x 500 mL samples using the sampler into a clean 5-gallon bucket. c. Repeat this procedure 2 more times, while collecting all the samples into the same 5-gallon bucket. d. Allow sufficient time between two collection events such that pipe contents are flushed. e. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 6. Sampling for sample collection from a wet well or cleanout. a. Using the telescopic sampler (beaker attached to the rod) gently homogenize contents of the wet well. b. Collect 6-8 beakers of sample into a 5-gallon bucket from different areas of the wet well/cleanout to get a representative sample. c. Gently homogenize the contents of the bucket. 7. Grab a sample from the homogenized mixture to fill the labeled sampling container (influent or effluent) and put the container cap tightly ensuring a watertight seal. 8. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4°C or lower. 9. If refrigeration is not available use frozen icepacks to cool the samples and replace icepacks at regular intervals, store the samples in a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sampling protocol for lagoon liquid samples (Secondary lagoon 1. Lagoon liquid samples are intended to be collected from all the open lagoons at every site on a quarterly basis. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the multiple spots (6-8) in the open lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. Use the 18 feet telescopic sampler to reach lagoon water surface from the berm, it is needed that the sampling in charge is accompanied by another operator onsite for this sampling for ease of equipment handling and safety. 5. Collect 2 x 500 mL samples at each spot, using the sampler into a clean 5-gallon bucket. 6. Repeat this procedure at all 6-8 randomly chosen spots along with periphery of the lagoon, collect all the samples into the same 5-gallon bucket. 7. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 8. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a water/airtight seal. 9. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower or use frozen icepacks to cool the samples in a small container and replace icepacks at regular intervals, store the samples is a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sludge survey and sampling from secondary lagoon 1. The secondary lagoon, source of sludge, will be examined for sludge levels once every four years. 2. Sludge levels in the covered digesters will be examined once every four years appropriate sludge management plans will be put in place to keep sludge levels in the digester under control. 3. Sludge sampling, from the secondary lagoon, will be conducted during sludge management events to determine sludge composition especially Nitrogen, Phosphorus, potassium, and other micronutrients. 4. This sampling protocol is intended to help evaluate progression of sludge level in the secondary lagoon and covered digeste and ensure agronomic land application. 5. Sludge sampling will be conducted using a sludge judge, while sludge surveys will be conducted using sonar devices that can be remotely controlled from the berm following all site -specific safety policies, including Lagoon Access Safety Procedure. Recommended analysis Table 1 Recommended tests for lagoon/digester effluent sampling Digester effluent, secondary lagoon effluent and sludge testing Manure package Eff-MMDDYY Inff-MMDDYY Nitrogen, Ammonium Nitrogen, Organic Nitrogen, Phosphate, Potash, Calcium, Copper, Iron, Magnesium, Manganese, Sodium, Sulfur, Zinc, Moisture/Total Solids, Total Salts, pH VS Alkalinity Volatile organic acids COD BOD5 Total testing cost Amongst the manure package TS, Ammonium nitrogen, pH are mandatory tests and if done separately cost more than the package. Table 2 Optional tests for lagoon/digester effluent sampling Orthophosphate Sulfate Sulfide EC Carbon FARM LAGOON 27003 - S4 RA-STD-271 11/ RAINWATER LINE 0 S-6 RA-STD-266,. (S-7) RA-STD-264 DIGESTER r EFFLUENT - - TEMPORARY FLARE MIN. 50' AWAY FROM EDGE OF DIGESTER (S-8) RA-STD-255 r woo 4 1 L. domes � ------------- - - ------------- -------------------- --------------- --- -------------- --- --------------- ----------- ----- --- -- - - - r -� _ 70.00 -- �_ ------ �-- - ------------ ---- --- -__=------ - - _--_---_--- -- __-- - -- -- _---____---------- ------------- --- ---- 300� � PF, WELL 100' OFFSET 82.000 DIGESTER INFLUENT RAINWATER LINE AAL S4 S9 = RA-STD-271, RA-STD-261 GRAVITY TRANSFER WITH AOVERFLOW STRUCTURE �g.000 0 0 DIGESTER EFFLUENT 2000 Wown. J 27503A r - (S-2) RA-STD-295 27503B I� 0 0 ;:�i f 0 44 GRAVITY TRANSFER LINE (REPLACE EXISTING) 6 SEWER INFLUENT LINE MODIFICATIONS NEEDED PROPOSED 0 AREA 1000 PARADISE HILL FARM 27003 LOCATION DETAIL HARY STEWART 9/5/2024 9:33:33 AM C:\VAULT\PROJECTS\MONARCH 1310 ENERGY\REGISTER, NC\CADD\01 RA270\ORTHOS\DWGS\00 GENERAL ARRANGEMENTS\RA270-00-27003.DWG 09/05/2� PRODUCTION INFORMATION CITY AVG AN N UAL AN I MAL POPU LATI ON 5587 ESTIMATED RNG I NJ DTH/YR 6867 AN I MAL TYPE W F BARN OPERATION TYPE Flush SYSTEMS SYSTEM OPTION SELECTED CITY EXISTING BARN EFFLUENT GRAVITY SEWER 6 S-1 DIGESTER INFLUENT LIFT STATION 2 S-2 DIGESTER EFFLUENT FORCED WATER TRANSFER 2 S-3 WET WELL YES 1 S-4 COVER/RAIN WATER REMOVAL YES 2 S-5 POWER FLUSH YES 1 S-6 SLUDGE REMOVAL YES 1 S-7 EMERGENCY VENT YES 2 S-8 BIOGAS INTERFACE NO 0 DIGESTER PARAMETER VALUE UNITS LENGTH 300 FT WI DTH 150 FT TOP OF DIKE ELEVATION 81.6 FT DEPTH 12 FT BOTTOM ELEVATION 69.6 FT DIKE WIDTH 15 FT INTERIOR SLOPE 3:1 EXTERIOR SLOPE 3:1 OPERATING HEIGHT 10 FT OPERATING ELEVATION 79.6 FT LOW DIGESTER OPERATING HEIGHT N/A FT LOW DIGESTER OPERATING ELEVATION N/A FT OPERATING VOLUME 2106949 GAL TOTAL VO LU ME 2740560 GAL CUT 7317 CY FI LL 7005 CY NET 312 CY PIPE SERVICE SIZE SPECIFICATION CITY UNITS BARN EFFLUENT (GRAVITY) 1211 PL01 600 FT BARN EFFLUENT (GRAVITY) 1211 HP01 50 FT LIFT STATION OVERFLOW 1211 HP01 N/A FT DIGESTER INFLUENT (FORCED) 611 HP02 N/A FT DIGESTER INFLUENT (FORCED) X" PL01 N/A FT DIGESTER INFLUENT CLEANOUT X11 PL01 N/A EA DIGESTER EFFLUENT (FORCED) 611 HP02 700 FT WATER TRANSFER WET WELL LATERAL 1211 HP01 50 FT DIGESTER EFFLUENT (GRAVITY) 1211 HP01 N/A FT WET WELL LATERAL N/A N/A N/A FT COVER WATER SUCTION 311 HP01 80 FT COVER WATER DISCHARGE 311 HP02 200 FT POWER FLUSH 611 HP02 100 FT SLUDGE REMOVAL 1211 HP02 50 FT MIXING SUCTION 811 HP02 50 FT MIXING DISCHARGE 611 HP02 325 FT NOTES: 1. NOT WETLAND ISSUES. FIELD VERIFY N TRUE NORTH SCALE 1 " = 60' SIZE E MILLIMETERS: D 16JULY24 ISSUED FOR PERMITTING ZTS JE MVK C 21SEP23 ISSUED FOR GROWERS MEETING ZTS MVK MVK 0.5 XX=+_0.1 0 XXX=±0.010 ANGLES =±0.5° B 08SEP23 ISSUED FOR GROWERS MEETING ZTS MVK MVK DIMENSION TOLERANCE (UNLESS OTHERWISE SPECIFIED) A 11AUG23 ISSUED FOR REVIEW ZTS MVK MVK REV DATE REVISION DESCRIPTION DRWN CHK'D APP'D FRACTIONS: MACHINED PARTS -±1/64 INCHES: # By I By I By THIS DOCUMENT, ALONG WITH ITS DESIGNS, KNOW-HOW AND DRAWINGS, CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION THAT IS THE PROPERTY OF ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC AND IS PROTECTED UNDER STATE HOLE LOCATIONS ON .X =±.020 AND FEDERAL LAW, INCLUDING 18 USC SECTION 1836 AND 17 USC SECTION 101 et seq. ROESLEIN & ASSOCIATES, INC. AND ROESLEIN =±1 /32 —+.010 ALTERNATIVE ENERGYLLC RESERVES ALL PATENT, COPYRIGHT AND OTHER PROPRIETARY RIGHTS TO THIS DOCUMENT, INCLUDING ALL WELDED ASSEMBLIES .XX =±.005 DESIGN, MANUFACTURING, REPRODUCTION, USE, AND SALES RIGHTS THERETO, EXCEPT TO THE EXTENT SAID RIGHTS ARE EXPRESSLY LINEAR DIMENSIONS ON .XXX = 0002 GRANTED TO OTHERS. THIS DOCUMENT MUST NOT BE DUPLICATED OR DISCLOSED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS STRUCTURAL WELDMENTS -±1/16 .XXXX WRITTEN PERMISSION OF ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC. ANY USE OF THE INFORMATION ANGLES =±.OS° CONTAINED IN THIS DOCUMENT OTHER THAN BY THE AUTHORIZED RECIPIENT FOR THE EXPRESS PURPOSE FOR WHICH IT HAS BEEN ANGLES =±1 ° PROVIDED IS STRICTLY PROHIBITED. UPON THE REQUEST OF ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC THE HOLDER OF THIS DOCUMENT AGREES TO IMMEDIATELY RETURN OR DESTROY THIS DOCUMENT AND ALL COPIES THEREOF IN ITS POSSESSION. C2023 ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC D O NOT SCALE PRINT MONARCH BIO ENEGRY REGISTER, NC AREA 1000 PARADISE HILL FARM NEW DIGESTER LAYOUT ENGINEERS • MANUFACTURERS • CONSTRUCTORS DWG. SHEET REV NO. RA270-00-27003 4OF6 D 110 100 nut mol of TOB: 85.00 TOB: 84.50 1 FF:87.00 FF:87.00 FF:87.00 FF:84.5 FF:84.5 FF:84.5 FF:84.5 EXISTING PIT:84.00 PIT:84.00 PIT:84.00 PIT:84.00 PIT:84.00 PIT:84.00 PIT:84.00 12" MIN TOB: 80.00 HDPE COVER EXISTING LAGOON FB: 84.00 LAGOON FB: 83.50 ABOVE EX (27503B) GRADE (27503A) _ I I PROPOSED L 1 - - ` - - - - - - L - - - DIGESTER GRAVITY OVERFLOW _ 80 L---------------------------- OL:78.00 -------NEW ------------------------- LL- HEADER BOTTOM: 74.00 BOTTOM: 73.50 SHWT: 74.20 SHWT: 73.40 70 BOTTOM: 68.00 50 NOTE: INVERTS OF EXISTING GRAVITY PIPING ARE APPROXIMATED BASED ON BEST AVAILABLE SURVEY INFORMATION. LEGEND: TOB: TOP OF BANK ELEVATION FF-. FINISHED FLOOR ELEVATION FB: FREEBOARD ELEVATION EG: EXISTING GRADE ELEVATION OL: OPERATING LEVEL ELEVATION INV: INVERT ELEVATION SHWT: SEASONAL HIGH WATER TABLE - LIQUID FLOW DIRECTION 70 50 CHAMILTON 8/22/2024 9:32:12 AM R:\200599\06-DRAWINGS\CIVIL\AlK\REGISTER-CLUSTER 1\AFO PERMIT DRAWINGS\27003 PARADISE HILL AFO PERMIT.DWG