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HomeMy WebLinkAboutWQ0045809_Application - Dist of Animal Residuals_20240604Q M-'r NTAUK To: Christine Lawson Ref: Distribution of Animal Waste Residual Solids Permit Date: 6 _ v- 7 y Dear Christine, Montauk Ag Renewables is seeking a permit to operate a pilot facility in Turkey NC. This permit is for the operation of an animal waste residual facility to be located at 7401 Hwy 24 Turkey, NC 28393. This facility will be developed in stages. Stage one is going to be the pilot portion as described in the application attached. Foranswers to sections 3 - 5 please see the attached sheets. Stage two will be to add a digester to handle any leachate that comes from the process. Stage three will be to add equipment to process the leachate from the digester into hydrogen. We look forward to working with the Division at all stages of the development of this new facility. As the company transitions into each stage the Division will be notified, and the correct applications submitted for approval. For further information or questions please contact me at 919-750-1791 or by email at alinton montaukr newabl s com Sincerely, AJ Linton CONFIDENTIAL INFORMATION IN ITALIC State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) Distribution of Animal Waste Residual Solids This application is intended for facilities which distribute materials which have been processed with animal waste solids with no domestic sewage contribution. 1. GENERAL INFORMATION 1.1 Application date: 1.2 Applicant's name (please specify the name of the corporation, individual, etc.): 1.3 Print owner's or signing official's name and title (the person legally responsible for the facility and its compliance): 1.4 Mailing address: City: Telephone number: E-mail: State: Fax: ( Zip: 1.5 Fee submitted: $ [Major, $180 if>3,000 dry ton/year; Minor, $60 if < 3,000 dry ton/year] 1.6 Specify the process facility's owner classification: ❑ private ❑ federal ❑ state ❑ local government 1.7 Specify the source of the animal waste product: ❑ poultry ❑ swine ❑ cattle ❑ other (explain) 1.8 Specify how these residuals will be distributed: ❑ sold or given away in bags or other containers ❑ lawn (bulk) ❑ home garden (bulk) ❑ other (explain) 1.9 Estimated volume of waste product to be processed annually 1.1 OPhysical address of animal waste generating facility: City: State: 1.11 Physical address of animal waste process facility: City: State: dry tons/year 1.12 County where animal waste process facility is located (if in North Carolina): 1.13 Latitude: Longitude: of animal waste process facility Zip: Zip: 1.14 Are new facilities to be constructed in North Carolina? ❑ yes ❑ no. If "yes", please include three (3) sets of plans and specifications with the application for approval. 2. PERMIT INFORMATION 2.1 Application No. (to be completed by DWR): 2.2 Specify the application type: ❑ new ❑ renewal ❑ modification renewal ❑ with modification For renewals, complete all sections included in the application. The engineering signature and seal are not required for renewals, or if there is not any construction involved with the subject project. 2.3 If this application is being submitted as a renewal or modification of an existing permit, list the existing permit number: and its issue date: FORM: DARS 04/2020 Page 1 of 5 3. CHEMICAL POLLUTANT INFORMATION 3.1 Please complete a chemical analysis of each residual material. Each analysis must include the parameters listed in the table below as well as any other known or suspected contaminants of concern. Animal waste residuals cannot be sold or given away if the concentration of any pollutant in the residuals exceeds any of the Ceiling Concentrations specified in the table below on a dry -weight basis (mg/kg). Fill out the pollutant concentrations of the residuals in the table below (attach all lab analyses): Pollutant Concentration Pollutant Ceiling Concentration Pollutant dry weight (mg/kg) dry weight (mg/kg) Copper 1500 Zinc 2800 3.2 Were any pilot or bench -scale studies performed on the residual material? ❑ yes ❑ no. If "yes", please provide the results of those studies, including the approximate fertilizer equivalent of the material. 4. PATHOGEN REDUCTION INFORMATION In accordance with 15A NCAC 02T .1310, animal waste residuals shall be monitored for the density of fecal coliform or Salmonella sp. Bacteria at the time the residuals are used or disposed, or at the time they are prepared for sale or giving away for land application. Sampling results must demonstrate compliance with pathogen limit in either Part A or Part B below (please submit all lab analyses, test results, and calculations). Please check which of the following applies to the subject residual: Part A ❑ A fecal coliform density less than 1000 Most Probable Number per gram of total dry solids Part B ❑ A Salmonella sp. density less than 3 Most Probable Number per 4 grams of total dry solids Part C Please select the method used to achieve compliance with respect to pathogen limit requirements. ❑ Alkaline treatment — the pH of the residuals is raised to greater than 12 for at least 72 hours. During this time, the temperature of the residuals should be greater than 521 C for at least 12 hours. In addition, after the 72-hour period, the residuals shall; be air-dried to greater than 50% total solids. ❑ Composting — using either the within -vessel or static aerated pile composting methods, the temperature of the residuals are raised to 551 C or higher for three days. Using the windrow composting method, the residuals are raised to 551 C or higher for fifteen days. During the high temperature period, there will be a minimum of five turnings of the windrow. ❑ Heat Drying — residuals are dried by direct or indirect contact with hot gases to reduce the moisture content of the residuals to 10% or lower. Either the temperature of the gas in contact with the residuals exceeds 801 C or the wet bulb temperature of the gas in contact with the residuals, when the residuals leave the dryer, exceeds 800 C. ❑ Heat Treatment — liquid residuals are heated to a temperature of 1800 C or higher for thirty minutes. ❑ Pasteurization — the temperature of the residuals is maintained at 700 C or higher for at least thirty minutes. ❑ Other — please describe in detail. FORM: DARS 04/2020 Page 2 of 5 5. PROCESS INFORMATION 5.1 Please provide a brief narrative concerning materials handling and processing, including the following: a. How will the animal waste product be handled and transported from where they are produced to where they will be treated? b. Where will the animal waste residuals be stored until processing? c. How will the animal waste be treated and what will be the duration of treatment of the animal waste product? Provide detailed description and all necessary calculations, designs, site maps, and supporting documentation d. Where will the final product be stored? e. How will leachate collection from the raw product storage, treatment facility, and finished product storage be handled? f. How long will the final product be stored before being distributed? g. How will the final product be distributed (packaging), if applicable? 5.2 Please provide a sampling and monitoring plan that describes how the animal waste residuals will comply with Sections 3 and 4 of this application. [15A NCAC 02T .1310 (b)] 5.3 Please attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed. [15A NCAC 02T .1310 (b)] 5.4 Please provide either a label, which shall be affixed to the bagged processed animal waste residual, or an information sheet, which shall be provided to the person who receives the processed animal waste residual. The label or information sheet shall contain, at a minimum, the following information [ 15A NCAC 02T . 13 10 (b)] : a. The name and address of the person who prepared the animal waste residual that is sold or given away in a bag or other container for application to the land. b. A statement that application of the animal waste residual to the land is prohibited except in accordance with the instructions on the label or information sheet. c. A statement that animal waste residuals must be applied at agronomic rates and recommended rates for intended uses. d. A statement that the animal waste residuals shall not be applied to any site that is flooded, frozen, or snow-covered. e. A statement that adequate procedures shall be provided to prevent surface runoff from carrying any disposed or stored animal waste residuals into any surface waters. f. A statement which identifies that this material shall be prevented from entering any public or private water supply source (including wells) and any stream, lake, or river. g. The pollutant concentrations for the pollutants listed in Section 3 above measured to be in the animal waste residual. h. The nitrogen and phosphorus concentration in the animal waste residual. FORM: DARS 04/2020 Page 3 of 5 6. PROFFESSIONAL ENGINEER'S CERTIFICATION NOTE: Engineer's Certification is required only for construction of new treatment and/or storage facilities to be located in North Carolina. Name of engineering firm: �` r 'S c�<< L 1� C Y Mailing address: a a •5 t , Y^e:v' Z, ,, City, It) i 1 +tic o, o < t ... State: NC. - Telephone: (�) _,% ./ ~ Ji7 / Fax: E-mail: W v 6F ,- k / CA> A-t t j Zip: zg y"" attest that this application for ►Q„ r4 - pp y.GI n has been rey yyPAh- &e and is accurate and complete to the best of my knowledge. I farther attest that, to the best of my knowle+ '�#tiOro&,'gn has been prepared in accordance with the applicable regulations. Although certain portions of this sttb��yl a�� m" $e been developed by other professionals in of these materials under �n signature a� j y signature and sea)�i`' Tat I hava� the material and have judged it to be consistent with the approved design. North trarolinalA5��sional lyr�ii�er's seal, signature, and date: "%7�- 90 '4-R✓ 16415 S CG Ore- :.p', f ��, •� �i `�� � .ALL-.�-. ��'�L.t rG6C t?IL�li2[��iiy�� fir ..5'y .S '�fr� �Jac„y L?a L'fed'INEE�`'`��1��0*' ORY .5 7. APPLICANT'S CERTIFICATION (includea. designation letter if signing for the Permittee) l Sh Cr r to !7 Fra rl attest that this application for ba U F Af r WG � rn nohas been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts o this application are not completed and that, if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Signature. Date: � 02 L PLEASE SUBMIT THE COMPLETED APPLICATION PACKAGE, ALL SUPPORTING INFORMATION AND MATERIALS, AND ANY PLANS AND SPECIFICATIONS TO THE FOLLOWING ADDRESS:. NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO RAMESH_RAVELLAQNCDENR.GOV FORM- DARS 04/2020 page 4 of 5 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: DARS 04/2020 Page 5 of 5 3. Chemical Pollutant Information 3.1 There is no chemical analysis of the residual material currently. There will be samples taken once the pilot plant is up and running. The results will be available for review at that time. 4. Pathogen reduction Information There will be samples taken once the pilot plant is up and running. The results will be available for review at that time. 5. Process Information 5.1 Please provide a brief narrative concerning materials handling and processing, including the following: a. How will the animal waste products be handled and transported from where they are produced to where they will be treated? The waste will be transported from each permitted farm via roll off containers. b. Where will the animal waste residuals be stored until processing? The waste will be transported to the facility located at 7401 Turkey Hwy, Turkey NC. The waste will run through a screwpress to reduce the moisture content. The waste will then be transported into the facility via a receiving bin and auger system. This process is continuous, and the waste material will not be stored for any length of time. c. How will the animal waste be treated and what will be the duration of treatment of the animal waste product? Provide detailed description and all necessary calculations, designs, site maps, and supporting documentation. Please see the proprietary information packet attached to this application. d. Where will the final product be stored? The final product will be stored in the facility until transport. e. How will leachate collection from the raw product storage, treatment facility, and finished product storage be handled? Any leachate collection will be transported back to the permitted farm during the pilot process or land applied on fields in the farms Nutrient Management Plan. All waste will be applied at agronomic rates as described in the Nutrient Management Plan. There will be samples taken and provided to the farmers for their records. f. How long will the final product be stored before being distributed? During the pilot project the final material maybe stored for up to a year. The intent is to remove the material sooner. g. I sent in your invoice for payment. Would you be able to send me the signed documents? How will the final product be distributed (packaging), if applicable? The final product will be packaged in super sacks for storage and future transportation. 5.2 Please provide a sampling and monitoring plan that describes how the animal waste residuals will comply with Sections 3 and 4 of this application. [15A NCAC 02T .1310 (b)] Due to the nature of the process the residual will be a biochar that is inert. There will be samples taken and the results made available for review. 5.3 Please attach a marketability statement detailing destinations and approximate amounts of the final product to be distributed. [15A NCAC 02T .1310 (b)] The company is still in the process of developing a marketability plan. The current plan is to ship the product out of state. The pilot will produce approximately 4.5 tons per day of dry material. 5.4 Please provide a label. The company will make available a label or information sheet with the required information once the pilot has been proven to produce the amounts predicted.