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HomeMy WebLinkAboutNC0035211_Renewal (Application)_20241002ROY COOPER Governor MARY PENNY KELLEY Smrrcry RICHARD E. ROGERS, JR. D&w w Pamela Perkins, Director EHS of Shuford Yarns LLC 2815 1st Ave Sw Hickory, NC 28602 Subject: Permit Renewal Application No. NCO035211 Dudley Shoals Plant Caldwell County Dear Applicant: NORTH CAROLINA Environmental Quality October 02, 2024 The Water Quality Permitting Section acknowledges the October 2, 2024 receipt of your permit renewal application and supporting documentation. Your application will be assigned to a permit writer within the Section's NPDES WW permitting branch. Per G.S. 150E-3 your current permit does not expire until permit decision on the application is made. Continuation of the current permit is contingent on timely and sufficient application for renewal of the current permit. The permit writer will contact you if additional information is required to complete your permit renewal. Please respond in a timely manner to requests for additional information necessary to allow a complete review of the application and renewal of the permit. Information regarding the status of your renewal application can be found online using the Department of Environmental Quality's Environmental Application Tracker at: https://www.deg.nc.gov/permits-rules/environmental-application-tracker If you have any additional questions about the permit, please contact the primary reviewer of the application using the links available within the Application Tracker. ec: WQPS Laserfiche File w/application Sincerely, Cynthia Demery Administrative Assistant Water Quality Permitting Section E No M1Urvlhyp pmme 4o(Envbo mmo Q ally I DWI.bnd W..r Remurtes _ .W *RggIwWOMtt13090 US NgliweY l015waneuma VortM1 Urdlm}BT'E ry SW.M.4500 September 25, 2024 NC DENR / DWR / NPDES Unit 1617 Mail Service Center RECEIVED OCT 02 2024 Raleigh, NC 27699-1617 NCpEQ1®WR/NPDES Subject: Renewal Request for NPDES No. NCO035211 Shuford Yarns, LLC Caldwell County See Attached: Please find attached a completed renewal application for the subject facility. By submittal of this application, Shuford Yams, LLC is formally requesting to renew NPDES Permit No. NCO035211 with a flow of 5,400 GPD. Please be advised that Shuford Yams wishes to maintain the current permitted levels of flow in order to respond to future manufacturing opportunities that would require an increase in employment. Upon review of this renewal application, should your or your staff have any questions or concerns, please contact me at (828) 781-4827 or via email at pperkins@shufordyams.com. Sincerely, OLPO- Wrml-d Pamela Perkins Director of Environment and Safety Attachments Sludge Management Plan Shuford Yarns, Dudley Shoals Facility Sanitary Wastewater Treatment System The Sanitary Wastewater Treatment System at the referenced facility, consisting of septic tank, dosing facilities, distribution box, and surface sand filter treatment, generates a minimal amountofsludge. When necessary, a contract sanitary waste hauler will be contacted to pump out the solids, and dispose of them at a permitted waste treatment facility. Q.-O, U4� Q -4 � _a Name Date ' .. _ wr`• Y: + tip` a 2y'+i eee r ^ � I• ' Px �k. I f i r t y SJ.l1 ����� �.••�� � { 4 S ` • tax' a+rr"r `i-r'Ta x yr r, x P' .+. r n ''� i. f N^7f a. x x y' ♦3F� ryMl �..v � ! vt � , I � i 4 l�` t ' x '.? Shuford Yams IDudIE Earth ,l 4 bir Vl<1wt + i t �'1 dry5 f T y , { Jt +fit fay" ri rd Yarns` ,DischE � a S i J b N b r � gam^ �$•.�� Rtl 4xt Qy Fj y ��p• :r.. } 4 Date BOD TSS NH3 Temp PH's Flow 1/7/2022 21.0 7.1 0.001 1/11/2022 2 4.4 1 21.0 7.2 0.001 1/21/2022 21.0 7.0 0.001 1/26/2022 2 3.1 21.0 7.1 0.001 2/4/2022 20.0 7.2 0.001 2/9/2022 2 2.5 1 19.0 7.0 0.001 2/18/2022 20.0 7.1 0.001 2/23/2022 2 2.5 20.0 7.1 0.001 3/4/2022 21.0 7.1 0.001 3/11/2022 22.0 7.2 0.001 3/15/2022 2 2.5 1 22.0 7.0 0.001 3/25/2022 21.0 7.2 0.001 3/30/2022 27.1 3.1 21.0 7.1 0.001 4/8/2022 21.0 7.1 0.001 4/13/2022 2 2.5 1.57 21.0 7.0 0.001 4/22/2022 22.0 7.2 0.001 4/27/2022 2 2.5 22.0 7.1 0.001 5/6/2022 22.0 7.1 0.001 5/11/2022 2 2.5 1.45 21.0 6.9 0.001 5/20/2022 21.0 7.0 0.001 5/25/2022 2 2.5 21.0 7.2 0.001 6/3/2022 22.0 7.1 0.001 6/10/2022 21.0 7.2 0.001 6/15/2022 2 11.5 1 21.0 7.0 0.001 6/24/2022 20.0 7.4 0.001 6/29/2022 2 2.5 21.0 7.2 0.001 7/8/2022 20.0 7.0 0.001 7/14/2022 2 2.5 1 21.0 7.2 0.001 7/22/2022 21.0 7.1 0.001 7/28/2022 2 2.5 21.0 7.3 0.001 8/5/2022 20.0 7.2 0.001 8/12/2022 21.0 7.1 0.001 8/17/2022 2 2.5 1 20.0 7.1 0.001 8/26/2022 20.0 7.0 0.001 8/30/2022 2 2.5 21.0 7.3 0.001 9/2/2022 20.0 7.2 0.001 9/7/2022 21.0 7 0.001 9/15/2022 2 2.5 1 21.0 6.9 0.001 9/29/2022 2 2.5 10/5/2022 20.0 7.2 0.001 10/12/2022 19.0 7.0 0.001 10/18/2022 2 2.5 1 20.0 7.1 0.001 10/27/2022 2 2.5 20.0 7.1 0.001 11/2/2022 21.0 7.1 0.001 11/9/2022 20.0 7.2 0.001 11/17/2022 2 2.5 1 21.0 7.0 0.001 11/23/2022 21.0 7.1 0.001 11/29/2022 2 2.5 20.0 7.2 0.001 12/7/2022 19.0 7.2 0.001 12/15/2022 2 3.1 1 18.0 7.0 0.001 12/22/2022 19.0 7.0 0.001 12/29/2022 2 2.5 18.0 7.1 0.001 1/4/2023 19.0 7.2 0.001 1/12/2023 2 2.5 1 19.0 7.3 0.001 1/18/2022 19.0 7.1 0.001 1/26/2023 2 2.5 20.0 7.1 0.001 2/1/2023 20.0 6.9 0.001 2/8/2023 20.0 7.0 0.001 2/16/2023 2 2.5 1 20.0 7.1 0.001 2/23/2022 2 2.5 21.0 7.2 0.001 3/1/2023 20.0 7.1 0.001 3/8/2023 19.0 7.3 0.001 3/16/2023 2 2.5 1 19.0 7.0 0.001 3/23/2023 20.0 6.9 0.001 3/30/2023 2 2.5 20.0 7.1 0.001 4/5/2023 21.0 7.4 0.001 4/12/2023 21.0 7.2 0.001 4/17/2023 2 3.0 1 22.0 7.2 0.001 4/27/2023 2 2.5 22.0 7.1 0.001 5/3/2023 20.0 7.3 0.001 5/10/2023 19.0 7.1 0.001 5/15/2023 2 2.5 1 21.0 6.9 0.001 5/24/2023 20.0 7.2 0.001 5/30/2023 2 2.5 19.0 7.1 0.001 6/29/2023 2 2.5 1 20.0 7.1 0.001 6/30/2023 2 2.5 21.0 7.2 0.001 7/5/2023 21.0 7.2 0.001 7/12/2023 22.0 7.0 0.001 7/17/2023 2 2.5 1 21.0 7.0 0.001 7/26/2023 22.0 7.3 0.001 7/31/2023 2 2.5 21.0 7.2 0.001 8/2/2023 22.0 7.1 0.001 8/9/2023 21.0 7.2 0.001 8/16/2023 2 2.5 1 22.0 7.3 0.001 8/23/2023 22.0 7.0 0.001 8/31/2023 2 2.5 22.0 7.1 0.001 9/5/2023 21.0 7.1 0.001 9/13/2023 2 2.5 1 21.0 7.1 0.001 9/19/2023 22.0 7.2 0:001 9/27/2023 2 2.5 22.0 7.0 0.001 10/3/2023 22.0 7.0 0.001 10/10/2023 21.0 7.2 0.001 10/16/2023 2 2.5 1 21.0 7.3 0.001 10/24/2023 21.0 7.1 0.001 10/30/2023 2 2.5 22.0 7.0 0.001 11/7/2023 20.0 7.2 0.001 11/15/2023 2 2.5 1 19.0 7.3 0.001 11/21/2023 18.0 7.1 0.001 11/29/2023 2 2.5 19.0 7.2 0.001 12/5/2023 19.0 7.1 0.001 12/13/2023 2 2.5 1 20.0 7.2 0.001 12/20/2023 19.0 7.1 0.001 12/29/2023 2 2.5 19.0 7.0 0.001 1/2/2024 20.0 7.2 0.001 1/9/2024 2 2.5 1 19.0 7.0 0.001 1/16/2024 20.0 7.3 0.001 1/23/2024 2 2.5 21.0 7.1 0.001 2/6/2024 19.0 7.0 0.001 2/13/2024 2 2.5 1 20.0 7.2 0.001 2/20/2024 20.0 7.3 0.001 2/27/2024 2 2.5 21.0 7.1 0.001 3/5/2024 20.0 7.2 0.001 3/12/2024 2 2.5 1 21.0 7.1 0.001 3/20/2024 21.0 7.0 0.001 3/26/2024 2 2.5 20.0 7.1 0.001 4/2/2024 20.0 7.1 0.001 4/9/2024 2 2.5 1 20.0 7.3 0.001 4/16/2024 21.0 7.0 0.001 4/23/2024 2 2.5 21.0 7.2 0.001 4/30/2024 20.0 6.9 0.001 5/8/2024 2 2.5 1 5/21/2024 2 2.5 21.0 7.1 0.001 5/28/2024 21.0 7.1 0.001 6/4/2024 2 2.5 1 21.0 7.2 0.001 6/11/2024 22.0 7.0 0.001 6/18/2024 2 2.5 21.0 6.9 0:001 6/25/2024 22.0 7.0 0.001 7/2/2024 2 2.5 1 7/16/2024 2 2.5 8/13/2024 2.5 1 BOD T55 NH3 Temp PH's Flow Average 2.40 2.71 1.03 20.52 7.12 0.0010 Max 27.1 11.5 1.57 22 7.4 0.001 Min 2 2.5 1 18 6.9 0.0010 Count 62 63 32 125 125 125 Removal based upon influent loading of 250 mg/I for BODS & TSS and average data 99% 99% % Removal based upon influent loading of 25 mg/I for NH3 and average data 96% Date BOD TSS NH3 Temp PH's Flow 1/7/2022 21.0 7.1 0.001 1/11/2022 2 4.4 1 21.0 7.2 0.001 1/21/2022 21.0 7.0 0.001 1/26/2022 2 3.1 21.0 7.1 0.001 2/4/2022 20.0 7.2 0.001 2/9/2022 2 2.5 1 19.0 7.0 0.001 2/18/2022 20.0 7.1 0.001 2/23/2022 2 2.5 20.0 7.1 0.001 3/4/2022 21.0 7.1 0.001 3/11/2022 22.0 7.2 0.001 3/15/2022 2 2.5 1 22.0 7.0 0.001 3/25/2022 21.0 7.2 0.001 3/30/2022 27.1 3.1 21.0 7.1 0.001 11/2/2022 21.0 7.1 0.001 11/9/2022 20.0 7.2 0.001 11/17/2022 2 2.5 1 21.0 7.0 0.001 11/23/2022 21.0 7.1 0.001 11/29/2022 2 2.5 20.0 7.2 0.001 12/7/2022 19.0 7.2 0.001 12/15/2022 2 3.1 1 18.0 7.0 0.001 12/22/2022 19.0 7.0 0.001 12/29/2022 2 2.5 18.0 7.1 0.001 1/4/2023 19.0 7.2 0.001 1/12/2023 2 2.5 1 19.0 7.3 0.001 1/18/2022 19.0 7.1 0.001 1/26/2023 2 2.5 20.0 7.1 0.001 2/1/2023 20.0 6.9 0.001 2/8/2023 20.0 7.0 0.001 2/16/2023 2 2.5 1 20.0 7.1 0.001 2/23/2022 2 2.5 21.0 7.2 0.001 3/1/2023 20.0 7.1 0.001 3/8/2023 19.0 7.3 0.001 3/16/2023 2 2.5 1 19.0 7.0 0.001 3/23/2023 20.0 6.9 0.001 3/30/2023 2 2.5 20.0 7.1 0.001 11/7/2023 20.0 7.2 0.001 11/15/2023 2 2.5 1 19.0 7.3 0.001 11/21/2023 18.0 7.1 0.001 11/29/2023 2 2.5 19.0 7.2 0.001 12/5/2023 19.0 7.1 0.001 12/13/2023 2 2.5 1 20.0 7.2 0.001 12/20/2023 19.0 7.1 0.001 12/29/2023 2 2.5 19.0 7.0 0.001 1/2/2024 20.0 7.2 0.001 1/9/2024 2 2.5 1 19.0 7.0 0.001 1/16/2024 20.0 7.3 0.001 1/23/2024 2 2.5 21.0 7.1 0.001 2/6/2024 19.0 7.0 0.001 2/13/2024 2 2.5 1 20,0 7.2 0.001 2/20/2024 20.0 7.3 0.001 2/27/2024 2 2.5 21.0 7.1 0.001 3/5/2024 20.0 7.2 0.001 3/12/2024 2 2.5 1 21.0 7.1 0.001 3/20/2024 21.0 7.0 0.001 3/26/2024 2 2.5 20.0 7.1 0.001 BOD TSS NH3 Temp PH's Flow Average 2.97 2.64 1.00 19.96 7.12 0.00 Max 27.1 4.4 1 22 7.3 0.001 Min 2 2.5 1 18 6.9 0.001 Count 26 26 13 55 55 55 Date BOD TSS NH3 Temp PH's Flow 4/8/2022 21.0 7.1 0.001 4/13/2022 2 2.5 1.57 21.0 7.0 0.001 4/22/2022 22.0 7.2 0.001 4/27/2022 2 2.5 22.0 7.1 0.001 5/6/2022 22.0 7.1 0.001 5/11/2022 2 2.5 1.45 21.0 6.9 0.001 5/20/2022 21.0 7.0 0.001 5/25/2022 2 2.5 21.0 7.2 0.001 6/3/2022 22.0 7.1 0.001 6/10/2022 21.0 7.2 0.001 6/15/2022 2 11.5 1 21.0 7.0 0.001 6/24/2022 20.0 7.4 0.001 6/29/2022 2 2.5 21.0 7.2 0.001 7/8/2022 20.0 7.0 0.001 7/14/2022 2 2.5 1 21.0 7.2 0.001 7/22/2022 21.0 7.1 0.001 7/28/2022 2 2.5 21.0 7.3 0.001 8/5/2022 20.0 7.2 0.001 8/12/2022 21.0 7.1 0.001 8/17/2022 2 2.5 1 20.0 7.1 0.001 8/26/2022 20.0 7.0 0.001 8/30/2022 2 2.5 21.0 7.3 0.001 9/2/2022 20.0 7.2 0.001 9/7/2022 21.0 7 0.001 9/15/2022 2 2.5 1 21.0 6.9 0.001 9/29/2022 2 2.5 10/5/2022 20.0 7.2 0.001 10/12/2022 19.0 7.0 0.001 10/18/2022 2 2.5 1 20.0 7.1 0.001 10/27/2022 2 2.5 20.0 7.1 0.001 4/5/2023 21.0 7.4 0.001 4/12/2023 21.0 7.2 0.001 4/17/2023 2 3.0 1 22.0 7.2 0.001 4/27/2023 2 2.5 22.0 7.1 0.001 5/3/2023 20.0 7.3 0.001 5/10/2023 19.0 7.1 0.001 5/15/2023 2 2.5 1 21.0 6.9 0.001 5/24/2023 20.0 7.2 0.001 5/30/2023 2 2.5 19.0 7.1 0.001 6/29/2023 2 2.5 1 20.0 7.1 0.001 6/30/2023 2 2.5 21.0 7.2 0.001 7/5/2023 21.0 7.2 0.001 7/12/2023 22.0 7.0 0.001 7/17/2023 2 2.5 1 21.0 7.0 0.001 7/26/2023 22.0 7.3 0.001 7/31/2023 2 2.5 21.0 7.2 0.001 8/2/2023 22.0 7.1 0.001 8/9/2023 21.0 7.2 0.001 8/16/2023 2 2.5 1 22.0 7.3 0.001 8/23/2023 22.0 7.0 0.001 8/31/2023 2 2.5 22.0 7.1 0.001 9/5/2023 21.0 7.1 0.001 9/13/2023 2 2.5 1 21.0 7.1 0.001 9/19/2023 22.0 7.2 0.001 9/27/2023 2 2.5 22.0 7.0 0.001 10/3/2023 22.0 7.0 0.001 10/10/2023 21.0 7.2 0.001 10/16/2023 2 2.5 1 21.0 7.3 0.001 10/24/2023 21.0 7.1 0.001 10/30/2023 2 2.5 22.0 7.0 0.001 4/2/2024 20.0 7.1 0.001 4/9/2024 2 2.5 1 20.0 7.3 0.001 4/16/2024 21.0 7.0 0.001 4/23/2024 2 2.5 21.0 7.2 0.001 4/30/2024 20.0 6.9 0.001 5/8/2024 2 2.5 1 5/21/2024 2 2.5 21.0 7.1 0.001 5/28/2024 21.0 7.1 0.001 6/4/2024 2 2.5 1 21.0 7.2 0.001 6/11/2024 22.0 7.0 0.001 6/18/2024 2 2.5 21.0 6.9 0.001 6/25/2024 22.0 7.0 0.001 7/2/2024 2 2.5 1 7/16/2024 2 2.5 8/13/2024 2.5 1 BOD TSS NH3 Temp PH's Flow Average 2.00 2.76 1.05 20.96 7.12 0.00 Max 2 11.5 1.57 22 7.4 0.001 Min 2 2.5 1 19 6.9 0.001 Count 36 37 19 70 70 70 North Carolina Department of Environmental Quality Division of Water Resources Modified Application Form 2A Revised March 2021 Modified Application Form 2A Minor Sewage Facilities < o.1 MG® and No Pretreatment Program NP®ES Permitting Program Note: Complete this form if your facility is a MINOR new or existing publicly owned treatment works. NPDES Permit Number Facility Name Modified Application Fan 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 Form NC Department of Environmental Quality -Application for NPDES Permit to Discharge Wastewater MINOR SEWAGE FACILITIES (Before completing this form, please read the Instructions. Failure to follow NPDES the instructions may result in denial of the application.) Facility name 1.1 Shuford Yarns, LLC- Dudley Shoals Mailing address (street or P.O. box) 28151st Ave SW City or town State ZIP code Hickory NC 28602 E',.: Contact name (first and last) Title Phone number Email address -2 Pamela Perkins EHS Director (828) 781-4827 pperkins@shufordyarns.com c Location address (street, route number, or other specific identifier) ❑ Same as mailing address 5100 Burns Rd LL City or town State ZIP code � Granite Falls NC 28630 1.2 Is this application for a facility that has yet to commence discharge? ❑ Yes 4 See instructions on data submission 0 No =., requirements for new dischargers. 1.3 Is applicant different from entity listed under Item 1.1 above? ❑ Yes ✓❑ No 4 SKIP to Item 1.4. Applicant name Applicant address (street or P.O. box) i..2 City or town State ZIP code 0 Contact name (first and last) Title Phone number Email address 1.4 Is the applicant the facilitys owner, operator, or both? (Check only one response.) ❑ Owner ❑ Operator ❑ Both 1.5 To which entity should the NPDES permitting authority send correspondence? (Check only one response.) El Facility El Applicant p] Facility and applicant (they are one and the same) 1.6 Indicate below any existing environmental permits. (Check all that apply and print or type the corresponding permit number for each. . Extsftng Environmental Permits ❑ NPDES (discharges to surface ❑ RCRA (hazardous waste) ❑ UIC (underground injection water) control) 'E NCG500321,NCG170225 0 ❑ PSD (air emissions) ❑ Nonattainment program (CAA) ❑ NESHAPs (CAA) c w of ❑ Ocean dumping (MPRSA) ❑ Dredge or fill (CWA Section ❑ Other (specify) 404) Page 1 NPDES Permit Number Facility Name Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 1.7 Provide the collections stem information requested below for the treatment works. Munlclpality;- Population C0ffeetiort System Type Served' Served indicate ercenta`e Owtiershlp Status ::. ._ 100 % separate sanitary sewer 0 Own l7 Maintain <.• Shuford Yarns, %combined storm and sanitary sewer ❑ Own ❑ Maintain sd- LLC- Dudley ❑ Unknown ❑ Own ❑ Maintain Ap - % separate sanitary sewer ❑ Own ❑ Maintain %combined storm and sanitary sewer ❑ Own ❑ Maintain ❑ Unknown ❑ Own ❑ Maintain % separate sanitarysewer ❑ Own El Maintain >. %combined storm and sanitary sewer ❑ Own ❑ Maintain ❑ Unknown ❑ Own ❑ Maintain 'm % separate sanitary sewer ❑Own ❑ Maintain %combined storm and sanitary sewer ❑ Own ❑ Maintain „F ❑ Unknown ❑ Own ❑ Maintain Total Population ci Served"-' Com6 irted Storm:and Sanitary Sewer System Separate 1 • Total percentage of each type of sewer line in miles °' 100 /0 ° /0 z 1.8 Is the treatment works located in Indian Country? c ;'o ❑ Yes - 0 No U 1.9 Does the facility discharge to a receiving water that flows through Indian Country? c ❑ Yes 0 No 1.10 Provide design and actual flow rates in the designated spaces. Desi o Flow Rate 0.0054 mgd Ann6al Avera'e Flow Rates Adtual ¢°;� Two Years Ago L'astYear This Year,y,r a o 0.001 mgd 0.001 mgd 0.001 mgd" iFg ..N Maximum Dad Ftow Rates. Actual y' Two Years Ago _',,LastYear, 0.001 mgd 0.001 mgd 0.001 mgd 1.11 Provide the total number of effluent discharge points to waters of the State of North Carolina by type. 5 .. .- Total NamberofEffluent Discharge PointsbiT e Canstructeil F Treated Effluent Untreated Effluent , Combined Sewer Bypasses , Emergency •.c `a " .- Overflows'Overflows.__. - ..-. . 1 O 0 0 O Page 2 NPDES Permit Number FadlityName Modified Application Fan 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 Outfalls Olher than toiVlfaters of tFie State of Norltt Csmfine ` ' 1.12 Does the POTW discharge wastewater to basins, ponds, or other surface impoundments that do not have outlets for discharge to waters of the State of North Carolina? ❑ Yes ❑✓ No 4 SKIP to Item 1.14. i, 1.13 Provide the location of each surface impoundment and associated discharge information in the table below. Surface lm' t dcati6n aridDrscliar" a Data ? untlmenf , - s Average`DailyWlume Location Discharged to Surface ConUnuou......at ertn¢ieat �cfieck 1, oundment one) - ❑ Continuous gpd ❑ Intermittent ._- ❑ Continuous gpd ❑ Intermittent ❑ Continuous gpd •;'S'-; ❑ Intermittent 1.14 Is wastewater applied to land? ❑ Yes 0 No 4 SKIP to Item 1.16, °j 1.15 Provide the land application site and discharge data requested below. o; y _ Land A Ircatton Siteand Discharge Data o , e� A4erageDeilyVolume Continuous or D Location Sae Applied Inlermit4ent ;rQr, chackdne acres gpd ❑ Continuous ❑ Intermittent acres gpd ❑ Continuous ❑ Intermittent ' acres ❑ Continuous gpd ❑ Intermittent 1.16 Is effluent transported to another facility for treatment prior to discharge? ❑ Yes ❑✓ No 4 SKIP to Item 1.21. 1.17 Describe the means by which the effluent is transported (e.g., tank truck, pipe). .Sice'y 1.18 Is the effluent transported by a party other than the applicant? ❑ Yes r❑ No 4 SKIP to Item 1.20. 1.19 Provide information on the transporter below. 7 Trans orterData Entity name Mailing address (street or P.O. box) ` City or town State ZIP code �a - Contact name (first and last) Title Phone number Email address Page 3 NPDES Permit Number Facility Name Modified Application Form 2A NCO035211 Shuford Yarns, LLC Dud ley Shoals Modified March 2021 1.20 In the table below, indicate the name, address, contact information, NPDES number, and average daily Flow rate of the receiving facility. Receivin` Facili "Data Facility name Mailing address (street or P.O. box) City or town State ZIP code U; Contact name (first and last) Title Phone number Email address m * y NPDES number of receiving facility (if any) El None Average daily Flow rate mgd 1.21 Is the wastewater disposed of in a manner other than those already mentioned in Items 1.14 through 1.21 that do P Y 9 not have outlets to waters of the State of North Carolina (e.g., underground percolation, underground injection)? >LL,_r ❑ Yes ❑✓ No 4 SKIP to Item 1.23. 1.22 Provide information in the table below on these other disposal methods. Information on Other Disposal Methods, o Disposal �7ettigd Location of Size of S Anpoat Average Continuous or Intermittent Disposal Site Disposal Site Dafly Discharge (check one) Descni Lion Volume ❑ Continuous 'Jo acres 9P d ❑ Intermittent ❑ Continuous acres gpd ❑ Intermittent acres 1-1Continuous gPd ❑Intermittent 1.23 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(n)? (Check all that apply. Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) "; R :� ❑ Discharges into marine waters (CWA ❑ Water quality related effluent limitation (CWA Section Section 301(h)) 302(b)(2)) ❑✓ Not applicable 1.24 Are any operational or maintenance aspects (related to wastewater treatment and effluent quality) of the treatment works the responsibility of a contractor? ✓❑ Yes ❑ No 4SKIP to Section 2. 1.25 Provide location and contact information for each contractor in addition to a description of the contractor's operational and maintenance responsibilities. Contractor Information Contractoirl Contiactoi2 Contractor o Contractor name Water Tech Labs (company name o Mailing address 5 Pinewood Plaza Dr street or P.O. box City, state, and ZIP Granite Falls NC 28630 code Contact name (first and Josh Greene U last) Phone number (828) 396-4444 - Email address josh.greene121190@gmail.con Operational and collects and reports effluent maintenance data responsibilities of contractor Page 4 NPDES Permit Number Facility Name Modified Applicafion Form 2A NC0035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 ..... 2.1 Does the treatment works have a design Flow greater than or equal to 0.1 mgd? rn; u ` ❑ Yes ❑✓ No 4 SKIP to Section 3. 2.2 Provide the treatment works' current average daily volume of inflow . '- Average DailyVolume of Inflow and InfilUation°' and infiltration. gpd jr =F '-; Indicate the steps the facility is taking to minimize inflow and infiltration. ayN 2.3 Have you attached a topographic map to this application that contains all the required information? (See instructions for _a specific requirements.) o❑ Yes ❑ No 2.4 Have you attached a process flow diagram or schematic to this application that contains all the required information? 7,02 (See instructions for specific requirements.) ;LLrm n ❑ Yes 0 No 2.5 Are improvements to the facility scheduled? ❑ Yes r❑ No 4 SKIP to Section 3. Briefly list and describe the scheduled improvements. "o ".m ,E d 2. (.E .o 3. A 3: 0 4. 2.6 Provide scheduled or actual dates of completion for improvements. Scheduled or Actuatbates of Gom fetion for lm rovements Affected! Attainment of d > Scheduled Outfalls Begin End Begin Operational o Improvement Construction Constructiop Discharge a E (from above) (list ouffall {MMlDDIYYY n (MM/DD/ h^(Y) (MMIDDIYYYY) Level. _ number) MM/DD ,ate 1. N 2. 3. 4. 2.7 Have appropriate permits/clearances concerning other federal/state requirements been obtained? Briefly explain your response. ❑ Yes ❑ No ❑� None required or applicable Explanation: Page 5 NPOES Permit Number Facility Name Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 SECTION a r 3.1 Provide the following information for each outfall. (Attach additional sheets if you have more than three outfalls.) "Outfall'Ndmber > Ouffall Number Outfall Numbibr State NC �'- County Caldwell City or town Granite Falls 0 Distance from shore —2 ft. ft. ft. Depth below surface _+2 ft. ft. ft. 0 Average daily Flow rate 0.0054 mgd mgd mgd Latitude 35' 5P SLY N " Longitude 81 22' 21.9Y' W " 3.2 Do any of the outfalls described under Item 3.1 have seasonal or periodic discharges? o ❑ Yes ❑� No 4 SKIP to Item 3.4. 3.3 If so, provide the following information for each applicable cutfall. o OuffallNumbdr Outfall Number Outfall Number— Number of times per year s discharge occurs ''la•, Average duration of each 0 discharge specify units Average flow of each mgd mgd mgd „R dischar a Months in which discharge occurs 3.4 Are any of the outfalls listed under Item 3.1 equipped with a diffuser? ❑ Yes ❑✓ No SKIP to Item 3.6. 3.5 Briefly describe the diffuser type at each applicable outfall. 6 Outfalf Number - Outfall Number OutfallNumber d N ai 3.6 Does the treatment works discharge or plan to discharge wastewater to waters of the State of North Carolina from one or more discharge points? �r ❑� Yes ElNo 4SKIP to Section 6. Page 6 NPDES Permit Number Facility Name Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 3.7 Provide the receivingwater and related information if known for each outfall. Outfall Number ne± OutfaII Number_ OuHall Number Receiving water name Upper Little River Name of watershed, river, Catawba River or stream system "Q U.S. Sail Conservation Service 14-digit watershed 030501010901 code Name of state management/riverbosin Catawba U.S. Geological Survey 8-digit hydrologic W- catalociing unit code Critical low flow (acute) cfs cfs cfs Critical low flow (chronic) cfs cfs cfs Total hardness at critical mg/L of mg/L of mg/L of low flow CaCO3 CaCO3 CaCO3 3.8 Provide the following information describing the treatment provided for discharges from each outfall. ^. Outfall Number eo± :i ' Outfall Number Outfall Number_ Highest Level of El Primary ❑ Primary ❑ Primary Treatment (check all that ID Equivalent to ❑ Equivalent to ❑ Equivalent to apply per outfall) secondary secondary secondary ❑ Secondary ❑ Secondary ❑ Secondary ❑ Advanced ❑ Advanced ❑ Advanced ❑ Other (specify) ❑ Other (specify) ❑ Other (specify) c QDesign Removal Rates by Outfall N' N ` BOD5 or CBOD5 99 % % % m -'w TSS 99 % % % r=. ® Not applicable ❑ Not applicable ❑ Not applicable Phosphorus % % % 0 Not applicable ❑ Not applicable ❑ Not applicable Nitrogen % % % Other (specify) ❑ Not applicable ❑ Not applicable ❑ Not applicable Ammonia 96 % % % Page 7 NPDES Permit Number Facility Name Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified Mardi 2021 3.9 Describe the type of disinfection used forth a effluent from each outfall in the table below. If disinfection varies by season, describe below. `a- The current permit does not require disinfection and the facility is not equipped with disinfection capabilities. Shuford Yarns requests the permit be renewed with the current effluent limitations and no additional requirements. rGy. c- Outfall Number 001, Outfall Number__ Outfall Number_ o. a" Disinfection type i y , Seasons used °E Dechlorination used? ❑r Not applicable ❑ Not applicable ❑ Not applicable ❑ Yes ❑ Yes ❑ Yes ❑ No ❑ No ❑ No 3.10 Have you completed monitoring for all Table A parameters and attached the results to the application package? ❑✓ Yes ❑ No 3.11 Have you conducted any WET tests during the 4.5 years prior to the date of the application on any of the facility's discharges or on any receiving water near the discharge points? El Yes ❑✓ No 4 SKIP to Item 3.13. 3.12 Indicate the number of acute and chronic WET tests conducted since the last permit reissuance of the facility's discharges by outfall number or of the receivvinq water near the dischar a points. OutfallNumber_ OutfallNumber_ OutfallNumber_ Acute Chronic Acute Chronic Acute Chronic �- Number of tests of discharge s water d Number of tests of receiving 17, water d 0 3.14 Does the POTW use chlorine for disinfection, use chlorine elsewhere in the treatment process, or otherwise have reasonable potential to discharge chlorine in its effluent? ❑ Yes 4 Complete Table B, including chlorine. ❑✓ No 4 Complete Table B, omitting chlorine. 3.15 Have you completed monitoring for all applicable Table B pollutants and attached the results to this application package? 0 Yes ❑ No Have you completed monitoring for all applicable Table D pollutants required by your NPDES permitting authority and 3.18 attached the results to this application package? additional sampling required by NPDES El Yes El permitting authority. Page 8 NPDES Permit Number Facility Name Modified Applig6on Fenn 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 3.19 Has the POTW conducted either (1) minimum of four quarterly WET tests for one year preceding this permit application or (2) at least four annual WET tests in the past 4.5 years? ❑ No + Complete tests and Table E and SKIP to Yes ❑ _- Item 3.26. 3.20 Have you previously submitted the results of the above tests to your NPDES permitting authority? ❑ Yes ❑ No + Provide results in Table E and SKIP to Item 3.26. 3.21 Indicate the dates the data were submitted to our NPDES permitting authority and provide a summary of the results. Dot (p bmltted Summary of Results r �t 0 3.22 Regardless of how you provided your WET testing data to the NPDES permitting authority, did any of the tests result in n' toxicity? '?:„ ❑ Yes ❑✓ No 4 SKIP to Item 3.26. 3.23 Describe the cause(s) of the toxicity: G W, 3.24 Has the treatment works conducted a toxicity reduction evaluation? ❑ Yes ❑✓ No 4 SKIP to Item 3,26. 3.25 Provide details of any toxicity reduction evaluations conducted. i 3.26 Have you completed Table E for all applicable outfalls and attached the results to the application package? ❑ Yes 0 Not applicable because previously submitted information to the NPDES permitring authority. Page9 NPDES Permit Number Facility Name Modified Application Form2A NCo035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 � 1 / •1 6.1 In Column 1 below, mark the sections of Form 2A that you have completed and are submitting with your application. For ' each section, specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to provide attachments. + Cblumn.1 Calumd2 .. _ O Section 1: Application ❑ wlvanance request(s) ❑ w/additional attachments for All Information forAll Applicants ❑✓ Section 2: Additional 0 w/ topographic map ❑ w/ process flow diagram Information ❑ wl additional attachments 0 w/ Table A ❑ w/ Table D O Section 3: Information on ✓❑ w/ Table B w/ additional attachments Effluent Discharges „ ❑ wl Table C Section 4: Not Applicable Section 5: Not Applicable .r y' Section 6: Checklist and ❑ El wl attachments ' ` Certification Statement s g,2 Certification Statement I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person orpersons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment forknowin violations. Name (print or type first and last name) Official title Ricky Link Plant manager Date signed 7d,U L/ v Page 10 NPDES Permit Number Facility Name Oulfsll Number NC0035211 Shuford Yarns,LLC Dudley Shoals 1 Modified Application Form 2A Modified March 2021 • •• IT MaximumAaly Dlscha�ge : ° . ;Average,D'ailycDlsclia_ rge ';A " Pollutant Value Units Numberof •. 'Value Uh1ts+ r al r Methods L` (IncludeMDY) . Sain les• Biochemical oxygen demand BODs or ❑ CBODs 27.1 mg/I 2.40 mg/I 62 SM521OB-2016 mg/I MDL e port one ecal coliform N/A ❑ ML ❑ MDL esign flow rate Ip 0.001 MGD 0.001 MGD 125 H (minimum) 6.9 Su H (maximum) 7.4 Su emperature (winter) 19.96 C 55 emperature (summer) 20.96 C 70 otal suspended solids (TSS) 11.5 mg/I 2.71 mg/I 63 SM254OD-2021 mg/IO MDL I Samplingshallbe conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). Page 11 NCO035211 I Shuford YarnS,LLC Dudley Shoals Modified Application Farm 2A Modified March 2021 ;Maziiilum^D'ailyDisefia�ge ,:Avelage;D`ailyDisch`arge Analytical ML orMDL Value units, Nuiriberof Pollutant Value Units Method' (include units)' . Samples Ammonia (as N) 1.57 mg/I 1.03 mg/I 32 SM4500NH3S-2011 mg/I 21 11 ML DL Chlorine N/A ❑ ML total residual, TRC 2 ❑ MDL Dissolved oxygen N/A 11 ML ❑ MDL Nitrate/nitrite N/A ❑ ML ❑ MDL Kjeldahl nitrogen N/A 0 ML ❑ MDL Oil and grease N/A OML ❑ MDL Phosphorus NIA .. 1:1 ML ❑ MDL Total dissolved solids N/A ❑ ML ❑ MDL 1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). 2 Facilities that do not use chlorine for disinfection, do not use chlorine elsewhere in the treatment process, and have no reasonable potential to discharge chlorine in their effluent are not required to report data for chlorine. EPA Form 3510-2A (Revised 3-19) Page 12 EPA Identification Number NPDES Permit Number Facility Name Outfall Number - Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 Max lmum°baily Dlscha�ge ` •Average Dally Discharge `, ` of Pollutant. Analytical ML MDL Numberwc Methods` +;'(incl`ude umts) ' Value Units 'Value Units Sam les: - Metals;;Cyanide;-and-Total Phenols Hardness (as CaCO3) N/A ❑ ML ❑ MDL Antimony, total recoverable N/A ❑ ML ❑ MDL Arsenic, total recoverable N/A ❑ ML ❑ MDL Beryllium, total recoverable N/A ❑ ML ❑ MDL Cadmium, total recoverable N/A ❑ ML ❑ MDL Chromium, total recoverable N/A ❑ ML ❑ MDL Copper, total recoverable N/A 0 ML ❑ MDL Lead, total recoverable N/A ❑ ML ❑ MDL Mercury, total recoverable N/A ❑ ML ❑ MDL Nickel, total recoverable N/A ❑ ML ❑ MDL Selenium, total recoverable N/A ❑ ML ❑ MDL Silver, total recoverable N/A ❑ ML ❑ MDL Thallium, total recoverable N/A ❑ ML ❑ MDL Zinc, total recoverable N/A ❑ ML ❑ MDL Cyanide N/A 13 0 MDL Total phenolic compounds N/A 11 ML ❑ MDL Volatildt,Or`ganic Compounds';; Cl ML' Acrolein N/A ❑ MDL Acrylonitrile N/A 0 ML ❑ MDL Benzene N/A ❑ ML ❑ MDL Bromoform N/A ❑ ML ❑ MDL EPA Form 3510-2A (Revised 3-19) Page 13 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 iMaxlmumiDa-iily Dlscha�ge Average Daily Dlscin ge na ytica, or DL A IH Pollutant Value- 'Units. Value Units Number;of Methods-_' (Includeunits) samples, Carbon tetrachloride N/A ❑ ML ❑ MDL Chlorobenzene N/A ❑ ML ❑ MDL Chlorodibromomethane N/A ❑ ML ❑ MDL Chloroethane N/A ❑ ML ❑ MDL 2-chloroethylvinyl ether N/A ❑ ML ❑ MDL Chloroform N/A ❑ ML ❑ MDL Dichlorobromomethane N/A ❑ ML ❑ MDL 1,1-dichloroethane N/A ❑ ML ❑ MDL 1,2-dichloroethane N/A ❑ ML ❑ MDL trans-1,2-dichloroethylene N/A ❑ ML ❑ MDL 1,1-dichloroethylene N/A ❑ML ❑ MDL 1,2-dichloropropane N/A ❑ ML ❑ MDL 1,3-dichloropropylene N/A ❑ML ❑ MDL Ethylbenzene N/A ❑ ML ❑ MDL Methyl bromide N/A ❑ ML ❑ MDL Methyl chloride N/A 0 ML ❑ MDL Methylene chloride N/A 0 ML ❑ MDL 1,1,2,2-tetrachloroethane N/A ❑ML ❑ MDL Tetrachloroethylene N/A o ML Toluene N/A ❑ ML ❑ MDL 1,1,1-tichloroethane N/A ❑ ML ❑ MDL 1,1,2-tichloroethane N/A ❑ ML ❑ MDL EPA Form 3510-2A (Revised 3-19) Page 14 EPA Identification Number NPDES Permit Number I Facility Name Outfall Number Modified Application Form 2A NCO035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 a. 1 ndgie 1nv.L i a.� Maximum, ally Discharge Ave�ag"e Daily Discharge s 7 r Analytical ML or MDL' Pollutant Methods (include units) Numberof Value' Units Value Units" Samples. Tdchloroethylene N/A ❑ ML ❑ MDL Vinyl chloride N/A ❑ ML ❑ MDL Acid-Extracfal le-Corrpounds', p-chloro-m-cresol N/A ❑ ML ❑ MOL 2-chlorophenol N/A ❑ ML ❑ MDL 2,4-dichlorophenol N/A ❑ ML ❑ MDL 2,4-dimethylphenol N/A ❑ ML ❑ MDL 4,6-dlnitro-o-cresol N/A ❑ ML ❑ MDL 2,4-dinitrophenol N/A 0 ML ❑ MDL 2-nitrophenol N/A El ML ❑ MDL 4-nitrophenol N/A 11 ML ❑ MDL Pentachlomphenol N/A ❑ MDL Phenol N/A ❑ ML ❑ MDL 2,4,6-trichlorophenol NIA 0 ML ❑ MDL BaselNeutial Cornpounds- ACenaphthene N/A 11 ML 0 MDL Acenaphthylene N/A E3 ML Anthracene N/A ❑ ML ❑ MDL Benzidine N/A ❑ ML ❑ MDL Benzo(a)anthracene N/A 0 ML ❑ MDL Benzo(a)pyrene N/A 11 ML ❑ MDL 3,4-benzofluoranthene N/A ❑ ML ❑ MDL EPA Form 3510-2A (Revised 3-19) Page 15 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Modified Application Form 2A NC0035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 j weMaximum Daily Discharge '- " AVera' e, ai y,;' Isc aFgO D: tPoWtant -�F or MDL - Analytical "n'cl6d46 ValueUfiits � Value Units:, Number.Of �11 :Aietfiod"'�� '- nits), Samples Benzo(ghi)perylene N/A 0 ML 0 MDL Benzo(k)fiuoranthene NIA 0 A 0 MDL Bis (2-chloroethoxy) methane N/A 0 ML 0 MDL Bis (2-chloroethyl) ether N/A 0 ML 0 MDL Bis (2-chloroisopropyl) ether N/A 0 ML 0 MDL Bis (2-ethylhexyl) phthalate N/A 0 ML 0 MDL 4-bromophenyl phenyl ether N/A 0 MIL 13 MDL Butyl benzyl phthalate N/A El MIL ElMDL 2-chloronaphthalene N/A 0 ML 0 MDL 4-chlorophenyl phenyl ether N/A 0 ML 11 MDL Chrysene N/A EIML 0 MDL di-n-butyl phthalate N/A 1-3 ML 0 MDL di-n-octyl phthalate N/A 11 ML 0 MDL Dibenzo(a,h)anthracene N/A 0 ML 0 MDL 1,2-dichlorobenzene N/A 0 ML 0 MDL 1,3-dichlorobenzene N/A 0 ML 0 MDL 1,4-dichlorobenzene N/A 0 ML 0 MDL 3,3-dichlorobenzidine N/A 0 ML 0 MDL Diethyl phthalate N/A 0 ML 13 MDL Dimethyl phthalate NIA 0 MIL OMDL 2,4-dinitrotoluene N/A 11 ML 0 MDL 2,6-dinitrotoluene N/A 11 ML 0 MDL EPA Form 3510-2A (Revised 3-19) Page 16 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Modified Application Form 2A NC0035211 Shuford Yarns,LLC Dudley Shoals Modified March 2021 MaxlmumD'aily Dlscharglb Average'Dally Discharge fi Anal Icar- M66r-OL Pollu4ant Yt Numberof Methods:, (mcldde,units) r; Value Units Value Units Samples 1,2-diphenylhydrazine N/A ONIL ❑MDL Fluoranthene N/A ❑ MIL ❑ MDL Fluorene N/A ❑ ML ❑ MDL Hexachlorobenzene N/A ❑ ML ❑ MDL Hexachlorobutadiene N/A ❑ ML ❑ MDL Hexachlorocyclo-pentadiene N/A ❑ ML ❑ MDL Hexachloroelhane N/A ❑ MIL ❑ MDL Indeno(1,2,3-cd)pyrene N/A 11 MIL ❑ MDL Isophorone N/A 11 MIL ❑ MDL Naphthalene N/A ❑ MDL Nitrobenzene N/A ❑ MIL ❑ MDL N-nitrosodi-n-propylamine N/A ❑ MIL ❑ MDL N-nitrosodimethylamine N/A ❑ ML ❑ MDL N-nitrosodiphenylamine N/A ❑ MDL Phenanthrene N/A ❑ ML ❑ MDL Pyrene N/A ❑ MDL 1,2,4-trichlorobenzene N/A ❑ ML ❑ MDL 1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR Chapter[, Subchapter Nor 0. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2A (Revised 3-19) Page 17 ES Permit Num Fac NPDNCO035211 her I Shuford yarnsilityC Dudley Shoals I Outfall Numher ModifedMoodifiedlMarch 021 �� '•Il qO to I IN =1 Wrid k, IN99 r'MaxlmuthiDail Discha' e , °' r %''Avers eiDall Dlscbar e; "Pollutant" ' , 'Analyticall, MG:orMDL''. " (list) Value' bnits Value Units Numberpf Method*• (inclUdeunit§) " 'Sam les ❑� No additional sampling is required by NPDES permitting authority. ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL ❑ ML ❑ MDL 1 Sampling shall be conducted according to sufficiently sensitive test procedures (i.e., methods) approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I, subchapter N or 0. See instructions and 40 CFR 122.21(e)(3). Page 18