NCGNE1691_Application_20240918

:-IRP
HOVE.OV9 EnvrgOMnENE EOPw�pO
HRP ASSOCIATES ENGINEERING&ENVIRONMENTAL MANAGEMENT,PLLC
September 6, 2024 RECEIVED
ZF Chassis Components, LLC SFP 18 2024
William Edens
1570 East P Street Ext DEMLR-STORMWATER PROGRAM
Newton, NC 28658
[phone]
RE: STORMWATER NO EXPOSURE CERTIFICATION FOR ZF CHASSIS COMPONENTS,
LLC, IN NEWTON, NORTH CAROLINA LOCATION
(HRP#: ZFG0112.WM)
Dear Mr. Edens,
Enclosed please find the fallowing No Exposure Certification for ZF Chassis Components, LLC,
(ZF) located in Newton, North Carolina.
• Attachment A: No Exposure Certification for you to review and finalize.
• Enclosure to Attachment A: All required supporting documentation for the submittal of the
No Exposure Certification.
• Attachment B: The Annual Sefl-Recertification form that needs to be completed moving
forward.
Please keep in mind that the preparation of this Certification alone does not ensure compliance
with all SCDHEC stormwater regulations. As such, ZF will continue to be responsible for all
actions, procedures, and implementations within this Certification as outlined herein.
If you have any questions or require additional information, please feel free to contact HRP at
[phone].
Sincerely,
HRP ASSOCIATES, INC.
) , -r-- w-T-_�
Kathlynn Majors Jason W. Davis, PE
Senior Consultant Senior Project Manager
Npassoaa[es.com

ATTACH M ENT A
NO EXPOSURE CERTIFICATION
0 H:WEGSCVWM-IF ffDU)W 11M FASTR SRifff W.NEW=,WW+MI1 -�-WP WLLmYE1l 1EfIE1

1. Owner/Operator(to whom all permit correspondence will be mailed):
Name of legal organizational entity: Legally responsible person (as signed in Item 7 below):
ZF Chassis Components, LLC George Roesner
Street address: City: State: Zip Code:
1S70 E. P Street Extension Newton NC 28658
Telephone number: Email address:
[phone] [e-mail]
Type of Ownership:
Government
❑ County ❑ Federal ❑ Municipal ❑ State
Non-government
K Business(If ownership is business,a copy of NCSOS report must be included with this application)
❑ Individual
2. Industrial Facility (facility requesting exclusion):
Facility name: Facility environmental contact:
ZF Chassis Components, LLC William Edens
Street address: Telephone number:
1570 E. P Street Extension [phone]
Email address:
[e-mail]
City: County: State: Zip Code:
Newton Catawba NC 28658
Latitude of entrance:35.646790
Longitude of entrance:-81.202856
Parcel Identification Number(PIN):364907572719
Date operation began: Standard Industrial Classification(SIC)Code:
November 8, 2005 3714
Brief description of the types of industrial activities and products produced at this facility:
Manufacture of vehicle parts.
3. Consultant(if applicable):
Name of consultant: Kathlynn Majors Consulting firm:HRP Associates, LLC
Street address:701 Easley Bridge Rd,Suite 4130 City:Greenville State and zip code:SC,29611
Telephone number: Email address: [e-mail]
[phone]
4. Exposure Checklists
Are any of the following materials or activities exposed to precipitation, now or in the foreseeable future? If you
answer"Yes"to any of these items,you are not eligible for the no exposure exclusion.
Using,storing,or cleaning industrial machinery or equipment,and areas where residuals from
using,storing,or cleaning industrial machinery or equipment remain and are exposed to ❑ Yes R) No ❑ N/A
stormwater
Materials or residuals on the ground or in stormwater inlets from spills/leaks ❑ Yes % No ❑ N/A
Materials or products from past industrial activity ❑ Yes K No ❑ N/A
Material handling equipment(except adequately maintained vehicles) ❑ Yes k No❑ N/A
Page 3 of 6

Materials or products during loading/unloading or transporting activities ❑Yes X No❑ N/A
Materials or products stored outdoors(except final products intended for outside use[e.g.,new ❑ Yes ® No ❑ N/A
cars]where exposure to stormwater does not result in the discharge of pollutants)
Materials contained in open,deteriorated, non-sealed',or leaking storage drums barrels,tanks, ❑ Yes Z No ❑ N/A
and similar containers
Materials or products handled/stored on roads or railways owned or maintained by the discharger ❑ Yes E No ❑ N/A
Final products that would be mobilized in stormwater discharges(e.g.,rock salt) ❑ Yes Rl No ❑ N/A
Waste material(except waste in covered, non-leaking containers[e.g.,dumpsters]) ❑ Yes X No ❑ N/A
Application or disposal of process wastewater(unless otherwise permitted) ❑ Yes Z No ❑ N/A
Particulate matter or visible deposits of residuals from roof stacks and/or vents not otherwise ❑ Yes Z No ❑ N/A
regulated(i.e. under an air quality control permit)and evident in the stormwater outflow
Empty containers that previously contained materials that are not properly stored(i.e.,not closed ❑ Yes X No ❑ N/A
and stored upside down to prevent precipitation accumulation)
For any exterior ASTs,as well as drums, barrels,tanks and similar containers stored outside,has ❑ yes X No ❑ N/A
the facility had any releases in the past three(3)years?
'Sealed means banded or otherwise secured and with locked or non-operational taps or valves.
Above Ground Storage Tanks(ASTs)and Secondary Containment
If you answer"No" to any of the following items,you are not eligible for the no exposure exclusion.
Are exterior ASTs or piping free of rust,damaged or weathered coating, pits,or deterioration,or p Yes® No ❑ N/A
evidence of leaks?
Is secondary containment provided for all exterior ASTs?If so,is it free of any cracks,holes,or p yes® No ❑ N/A
evidence of leaks,and are drain valves maintained locked shut?
Is secondary containment provided for single above ground storage containers(including drums, p Yes® No ❑ N/A
barrels,etc.)with a capacity of more than 660-gallons?
Is secondary containment provided for above ground storage containers stored in close proximity ❑Yes I No ❑ N/A
to each other with a combined capacity of more than 1,320 gallons?
Is secondary containment provided for Title III Section 313 Superfund Amendments and ❑Yes® No ❑ N/A
Reauthorization Act(SARA)water priority chemicals?
Is secondary containment provided for hazardous substances designated in 40 CFR §116? ❑Yes® No ❑ N/A
Are release valves on all secondary containment structures locked? ❑ Yes & No ❑ N/A
Other information
If you answer"Yes"to any of the following items,you might not be eligible for the no exposure exclusion.A more
in-depth evaluation of the site circumstances may be required.
Are vehicles used in material handling in disrepair and/or leaking fluid? ❑ Yes %I No ❑ N/A
Does this facility store used, recycled,or otherwise reclaimed pallets outside? ❑ Yes® No ❑ N/A
Does this facility have coal piles on site? ❑ Yes® No ❑ N/A
Does this facility store other fuel sources outside in piles,such as wood chips,sawdust,etc.? ❑Yes® No ❑ N/A
Page 4 of 6

Does this facility have air emissions associated with industrial activity(e.g.,degreasing operations, ❑ Yes ® No ❑ N/A
plating, painting, or metal finishing)?
If yes:
Describe the industrial activity:
Are those emissions permitted by an Air Quality Permit? ❑ Yes ❑ No
Please specify:
S. Other Facility Conditions (check all that apply and explain accordingly):
❑This facility has other NPDES permits.
If checked, list the permit numbers for all current NPDES permits:
❑ This facility has Non-Discharge permits(e.g. recycle permit).
If checked,list the permit numbers for all current Non-Discharge permits:
❑ This facility stores hazardous waste in the 100-year floodplain.
If checked,describe how the area is protected from flooding:
❑This facility is a(mark all that apply)
® Hazardous Waste Generation Facility
❑ Hazardous Waste Treatment Facility
❑ Hazardous Waste Storage Facility
❑ Hazardous Waste Disposal Facility
If checked,indicate:
• Kilograms of waste generated each month:less than 3kg on average/month
• Type(s)of waste:Misc.lab chemicals.
• How material is stored: In the Lab Flammable Cabinet
• Where material is stored:Inside facility building,lab area.
• Number of waste shipments per year:1-2 times/year.
• Name of transport/disposal vendor: HazMAT Environmental Services
• Transport/disposal vendor EPA ID:NCD048461370
• Vendor address:221 Dalton Ave,Charlotte NC,28206
>Nsr iwb:Ths sits mslnbins Sm+ll Qwntity rwnsnlor SM1tw,howaysr,Cws nn[rynsMs hsnrlow wVsb M ywnlTa sss«htsd with tMn currsM ryrnnbrsM1tw.
❑This facility is located on a Brownfield or SUPERFUND site.
If checked,briefly describe the site conditions:
❑ This facility is located on Native American Lands.
6. Required Items (Application will be returned unless all of the following items have been included):
® Copy of most recent Annual Report to the NC Secretary of State(if applicable)
Z This completed application and any supporting documentation
KI Copy of county map or USGS quad sheet with the location of the facility clearly marked
Page 5 of 6

7. Applicant Certification
North Carolina General Statute 143-215.6E(i)provides that: Any person who knowingly makes any false statement,
representation,or certification in any application, record,report, plan,or other document filed or required to be maintained
under this Article or a rule implementing this Article . . .shall be guilty of a Class 2 misdemeanor which may include a fine not
to exceed ten thousand dollars($10,000). 1 hereby request exclusion from NPDES stormwater permitting.
Under penalty of law, I certify that:
I am the person responsible for the industrial activity,for satisfying the requirements of this exclusion, and for any civil
or criminal penalties incurred due to violations of this exclusion.
I have read and understand the eligibility requirements for claiming a condition of"no exposure"and obtaining an
exclusion from NPDES stormwater permitting.
AN There are no discharges of stormwater contaminated by exposure to industrial activities or materials from the industrial
facility or site identified in this document(except as allowed under 40 CFR 122.26(g)(2)).
I understand that I am obligated to maintain no exposure conditions and complete a Self-Recertification form at least
once each year and, if requested, provide this certification to the operator of the local municipal separate storm sewer
system(MS4)into which the facility discharges(where applicable). I understand that I must allow the North Carolina
Division of Energy, Mineral,and Land Resources,or MS4 operator where applicable,to perform inspections to confirm
the condition of no exposure and to make such inspection reports publicly available upon request. 1 understand I must
keep a copy of annual recertifications on file at the facility.
I understand that in the event that the site no longer qualifies for a No Exposure Exclusion that I must obtain coverage
under an NPDES permit prior to any point source discharge of stormwater from the facility.
The information submitted in this NOI is,to the best of my knowledge and belief,true,accurate, and complete based on
my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the
information.
Printed Name of Person Signing:
Title: b/ C� ��'A ►�r'� R r{� "'t
�-- 9 ZWZA
S nature of Applicant Date Signed
Mail the entire package to: DEMLR—Stormwater Program
Department of Environmental Quality
1612 Mail Service Center
Raleigh, NC 27699-1612
Page 6 of 6

ENCLOSURE
REQUIRED DOCUMENTATION. FOR
SUBMITTAL
WHRI —_ — _ -_ N:Wara XZWc UGW MUSIOFIST Y SfPEETIXf,11<WION,KWW112"-NC{-WK�0O IETIMd=

A
...ft
TP,
<
,21
7� �Av
YJ
L
TU
7 7 1,--,
ZF Chassis Components,LLC
.44
N-
Figure I b
ZF Chassis Components, LLC
1570 E. P Street Ext
Newton, NC 28658
H RP #: ZFG01 12.WM R P
COMPILED: 08/08/24 MOVE YOUR ENVIRONMENT FORWARD

� A
F5T 1N' E N.S'T & GS�OF
ST- �Y
iT
E ALE St
G4E
P
y� 1
�0
�o
a
m
0
>`z
ZF Chassis Components,LLC
County GIS PIN:364907572719
Figure 1a
ZF Chassis Components, LLC
1570 E. P Street Ext
Newton, NC 28658 �w
HRP #: ZFG0112.WM N3RP
MOVE YOUR ENVIRONMENT FORWARD
COMPILED: 08/8/24

ROY COOPER
Governor
ELIZABETH S. BISERSecretary go
WILLIAM E. TOBY VINSON, JR NORTH CAROLINA
Interim Director awkwu m"
August 12, 2024
Zf Chassis Components, LLC
Attention: George Roesner
1570 E P St Extension
Newton, North Carolina 28658
Subject: Stormwater Inspection Report
NPDES Stormwater Permit Number or Certificate of Coverage Number NCG030535
Catawba County, North Carolina
Dear Mr. Roesner:
Enclosed please find a copy of the Compliance Inspection Report for the inspection conducted at the Zf
Chassis Components facility located at 1570 E P St Extension on July 22, 2024. The report should be self-
explanatory, however, should you have any questions concerning these reports, please do not hesitate to
contact Kathryn Peterson at [phone] or by email at [e-mail].
Sincerely,
Kathryn Nterson
Assistant Regional Engineer
Land Quality Section
KP
Enclosure: Inspection Report
cc: Stormwater Laserfiche, Certificate of Coverage NCG030535
MRO-Land Quality Section, Stormwater Files
William Edens, Senior EHS Manager, 1570 E P St Extension,Newton, North Carolina 28658
North Carolim Department of Environmental Quality Division of Energy.Mineral,and land Resanccs
Mcoreavillc Regional ice 610 Ei Center Avenue,Suite 301 Moormvillc,Nomh Carolma 28I I5
700-235-2100

Compliance Inspection Report
Permit:NCG030535 Effective: 07/01/21 Expiration: 06/30/26 Owner: Zf Chassis Components LLC -
SOC: Effective: - - Expiration:- Facility: Z.F. Chassis Components,LLC
' County: Catawba 1570 E P St Ext
Region: Mooresville
Newton NC 28658
Contact Person:William Edens Title: EHS Specialist Phone:[phone]
Directions to Facility:
System Classifications: SWNC,
Primary ORC: Certification: Phone:
Secondary ORC(s):
On-Site Representative(s):
Related Permits:
Inspection Date: 07/22/2024 Entry Time 12:45PM Exit Time: 02:15PM
Primary Inspector:Kathryn S Peterson Phone: [phone]
Secondary Inspector(s):
Reason for Inspection: Routine Inspection Type: Compliance Evaluation
Permit Inspection Type: Metal Fabrication Stormwater Discharge COC
Facility Status: Compliant Not Compliant
Question Areas:
E Storm Water
(See attachment summary)
Page 1 of 3

Permit: NCGW0535 Owner-Facility:Zf Chassis Components LLC
Inspection Date: 07/22/2024 Inspection Type:Compliance Evaluation Reason for Visit Routine
Inspection Summary:
Kathryn Peterson and Mike Maclntyre Inspected Zf Chassis Components on July 22,2024.
The facility was found to be compliant.The following are areas of improvemnt that the facility should take note of to fix:
-Ensure the SWPPP is reviewed annually. Document these reviews within the SWPPP.
-Ensure to specify If there was not a significant rainfall event in a sampling quarter as"no flow"
Page 2 of 3

Permit: NCG030535 Owner-Facility:2f Chassis Components LLC
Inspection Date: 07.1=024 Inspection Type:Compliance Evaluation Reason for Visit: Routine
Stormwater Pollution Prevention Plan Yes No NA NE
Does the site have a Stormwater Pollution Prevention Plan? 0 ❑ ❑ ❑
#Does the Plan include a General Location(USGS)map? E ❑ ❑ ❑
#Does the Plan include a"Narrative Description of Practices"? 0 ❑ ❑ ❑
#Does the Plan include a detailed site map including outfall locations and drainage areas? ❑ ❑ ❑
#Does the Plan Include a list of significant spills occurring during the past 3 years? ❑ ❑ ❑
#Has the facility.evaluated feasible alternatives to current practices? ❑ ❑ ❑
#Does the facility provide all necessary secondary containment? N ❑ ❑ ❑
#Does the Plan include a BMP summary? 0 ❑ ❑ ❑
#Does the Plan include a Spill Prevention and Response Plan(SPRP)? ❑ ❑ ❑
#Does the Plan include a Preventative Maintenance and Good Housekeeping Plan? N ❑ ❑ ❑
#Does the facility provide and document Employee Training? E ❑ ❑ ❑
#Does the Plan include a list of Responsible Party(s)? ❑ ❑ ❑
#Is the Plan reviewed and updated annually? ❑ E ❑ ❑
#Does the Plan,include a Stormwater Facility Inspection Program? N ❑ ❑ ❑
Has the Stormwater Pollution Prevention Plan been implemented? E ❑ ❑ ❑
Comment: Ensure the SWPPP is reviewed annually for correctness.
Qualitative Monitorina
Yes No NA NE
Has the facility conducted its Qualitative Monitoring? ❑ ❑ ❑
Comment:
AnalVtical Monitorina Yes No NA NE
Has the facility conducted its Analytical monitoring? N ❑ ❑ ❑
#Has the facility conducted its Analytical monitoring from Vehicle Maintenance areas? ❑ ❑ N ❑.
Comment:
Permit and Outfalls Yes No NA NE
#Is a copy of the Permit and the Certificate of Coverage available at the site? ❑ ❑ ❑
#Were all outfalls observed during the inspection? ❑ ❑ ❑
#If the facility has representative outfall status,is it property documented by the Division? ❑ ❑ ❑
#Has the facility evaluated all illicit(hon stoimwater)discharges? ❑ ❑ ❑
Comment:
ti
--- Page 3 of 3

a
LIMITED LIABILITY COMPANY ANNUAL REPORT
` ou
NAME OF LIMITED LIABILITY COMPANY: ZF Chassis Components, LLC
Fling Offlo,Use Ortly
SECRETARY OF STATE ID NUMBER: 1158638 STATE OF FORMATION: DE E-Filed Annual Report
1158638
REPORT FOR THE CALENDAR YEAR: CA202301327119
2023 1/13n023 09:45
SECTION A: REGISTERED AGENTS INFORMATION Changes
1. NAME OF REGISTERED AGENT: Corporation Service Company
2.SIGNATURE OF THE NEW REGISTERED AGENT:
SIGNATURE CONSTITUTES CONSENT TO THE APPOINTMENT
3. REGISTERED AGENT OFFICE STREET ADDRESS&COUNTY 4.REGISTERED AGENT OFFICE MAILING ADDRESS
2626 Glenwood Avenue Suite 550 2626 Glenwood Avenue Suite 550
Raleigh,NC 27608 Wake County Raleigh,NC 27608
SECTION B: PRINCIPAL OFFICE INFORMATION
1.DESCRIPTION OF NATURE OF BUSINESS: Manufacturing
2.PRINCIPAL OFFICE PHONE NUMBER: [phone] 3.PRINCIPAL OFFICE EMAIL: Privacy Redaction
4. PRINCIPAL OFFICE STREET ADDRESS 5.PRINCIPAL OFFICE MAILING ADDRESS
15811 Centennial Drive 15811 Centennial Drive
Northville,MN 48168 Northville,MN 48168
6.Select one of the following If applicable.(Optional see Instructions)
❑ The company is a veteran-owned small business
❑ The company is a service-disabled veteran-owned small business
SECTION C:COMPANY OFFICIALS(Enter additional company officials In Section E.)
NAME: Zf North America, Inc. NAME: Zf North America, Inc. NAME:
TITLE: Manager TITLE: Member TITLE:
ADDRESS: ADDRESS: ADDRESS:
15811 Centennial Drive 15811 Centennial Drive
Northville,MN 48168 Northville,MN 48168
SECTION D:CERTIFICATION OF ANNUAL REPORT. Section D must be completed in its entirety by a person/business entity.
Zf North America,Inc.,by Michael J.Way Authorized Representative 1/13/2023
SIGNATURE DATE
Form must be signed by a Company Official listed under Section C of This form.
Zf North America,Inc.,by Michael J.Way Authorized Representative Member
Print or Type Name of Company Official Print or Type Title of Company Official
This Annual Report has been filed electronically.
MAIL TO:Secretary of State, Business Registration Division,Post Office Box 29625.Raleigh,NC 27626-0525