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310160_Application - Digester Gen Permit_20240910
4imwAFO Permit Application ENGNEEM • VA04 lFA{ MET6 • [x]Ft M rTOM September 9, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Carter & Sons Hog Farm 1&2 Facility # AWS310160 State Digester General Permit Dear Ms. Lawson, Roeslein & Associates, on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Carter & Sons Hog Farm 1&2. The subject project is located in Duplin County, North Carolina. The digester constructed on this property will meet setback parameters as required per the Swine Farm Siting Act with the exception of the 500 ft. property line setback. The farm owner has obtained a signed waiver from David Wallace and John Kilpatrick as the digester is withing 500' of their respective property lines. The digester is beyond 2500 ft. from any public building beyond 500 ft. from any public water source. Digester influent and effluent will be sampled from wet wells on site per the Sampling Protocol and Schedule document in this package. The digester water level will be monitored by a level gauge installed in the digester -lagoon transfer wet well. The digester will generate approximately 51,700 SCF of gas per day. This biogas is intended to be used within 6 months of beginning to collect gas. A portable flare unit will be connected to an emergency vent at the digester if needed. Spare parts for the gas upgrading systems will be kept on the shelf so readily available as needed. The digester cover will be provided with emergency vents which are strategically located away from barns/public but still provide access for operators. Safety procedures for venting covers are called out in the 0&M document. See Narrative for more information. Per the Air Permit Applicability Request for Register 1 cluster of farms, submitted to NCDEQ Division of Air Quality, the annual emission rates from the gas upgrading system associated with this farm are below the thresholds indicated in 15A NCAC 02Q.0102(d) and therefore does not require an air permit. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original "State Digester General Permit Application" application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System 4. One (1) copy of Digester 0&M Procedures, Sampling Protocol, and Emergency Action Plan. 5. One (1) copy of the FEMA FIRM map labeled with the "proposed Digester Site". 6. One (1) copy of the signed setback waivers from David Wallace & John Kilpatrick 7. One (1) copy of the revised WUP. 8. One (1) copy of the permit form Section 3.6 components. 9. One (1) full-size set of the engineering plans, as well as one (1) 11x17" set. Page 1 of 2 Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Thank you, f Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 2 of 2 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Carter & Sons Hog Farm 1&2 1.2 Print Owner's name: Coy Carter 1.3 Mailing address: 668 Rivenbank Town Rd City, State: Wallace, NC Zip: 28466 Telephone (include area code): ( 910 ) 285- 4456 Fax: (_) - Email: cartertaxes(a)embargmail.com 1.4 Physical address: 112 Dobson Chapel Rd City, State: Magnolia, NC Zip: 28453 Telephone number (include area code): ( 910 ) 296 - 8340 Latitude 34.902' Longitude-77.9320 (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin County 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 373 on 1-40, head east on NC-24 E for 4 miles, turn right onto D S Williamson Rd and go 0.9 miles, turn right onto NC-50 S and go 3.2 miles, turn right onto S Dobson Chapel Rd. Travel 0.8 miles and the farm is on the left 1.7 Farm Manager's name (if different from Landowner): Clay K. Carter 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Murphy -Brown LLC 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Mike Kotovsky Phone (314) 270- 8836 Email: mkotovsky(&roeslien.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310160 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine No. of Animals Tyne of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow M Feeder to Finish 8,568 ❑ Non -Layer ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): Same as existing (see attached Waste Utilization Plan) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Digeesste r Synthetic 64,800 Synthetic (80 mil) 565,056 480,088 271 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? Y/N Type of Liner Material Surface Area Ttl Capacity cu. Ft. Req'd Capacity (cu.ft.) Lagoon 27501A Y Select 86,400 663,960 663,617 Lagoon 27501B Y Select 42,253 479,250 468,610 Lagoon 27502 Y Select 85,500 729,792 720,090 Select 2.5 Are KNOWN subsurface drains present within 100' of any application fields? 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) YES or NO (circle one) YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca acit Plan Sheet Reference GPM TDIJ Barns to Digester Gravity 12" N/A N/A RA270-00-27004-5 Barns to Digester Pump Station 6" 430.3 30.33 RA270-00-27004-5 Digester to Secondary Pump Station 6" 636.2 26.41 RA270-00-27004-5 Secondary to Tertiary Pump Station 6" 487.9 23.43 RA270-00-27004-5 Select Select Select Select FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 2 of 6 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Applicant's Initials 6F Existing setback = 830 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 355 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: 6 6F 6F 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 3 of 6 4. ENGLNEER'S cwrIFICATION: I, Patrick L. Kullberg (P.E. representing Owner's name listed in question. 1.2), attest that this application for Carter & Sons Hog Farm 1 &2 (Facility name listed in parts of this application are not completed and that if all required supporting information and attachments are not included, this application package -ill be returned to as i complete. Signature � pate 9/6/2024 Engineer's Seal 1, that this app NIICq 'Roof/' � . ,...."s . C �yi J�� �•� OF EPZA-�l s oo ,S; 056059 :0� '0 'l41111 1111110;`V``` 09/06/2024 og Farm (Owner.Termittee name listed in question 1.2), attest (Facility naive listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will belreturned as incompt . >� L�-' <1-1� Date 6/24/24 .............................. 6. MANAGER'S.GYRTIFICATION: (complete only if different froEn the Farm Owner) I, .._4-dV! e/ ri A ' (Manager's xtame listed in question 1.7), attest that this applicatio�fa, Carter & Sons Hog Farm 1 &2 (Facility name fisted in question 1.1) has been reviewe ,� nd is accurate and complete to the best of my knowledge. I understand that if all required parts of this application acompleted and that if all required supporting information and attachments are not included, this application packageFSENT as m omptete. Signature Date 6/24/24 THE PLICATION PACKAGE, 1NCLUD1NG ALL SUPPOR NG INFORMATION AND MATERIALS, SH4 LTHE FOT..T...OWING ADDRESS: NORTH CAROLLNA DIVISION OF WATER RESOURCES WATER QUALITY PERMIT Z ING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESI-I,RAVELLA cr NCDENR-.GOV FORM: AWO-STATE-G-DIGESTERM7/15/2022 Page 4 of 6 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by I V copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: 7.2 Name & complete address of engineering firm: Telephone: ( ) Email: 7.3 Name of closest downslope surface waters: Fax: ( ) 7.4 County(ies) where the animal waste management system and surface waters are 7.5 Map name and date: 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Date: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 5 of 6 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910) 433-4300 (704) 663-1699 (910) 796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 6 of 6 5/4/24 To Whom it ill Concern: ` his.let'tet'..C}is.acki gvvledg.erye.nt ain.d.;i�re'.ement is h ercb.y.given:to...the:C.arter a n d S .n.s:.FaF -as Jt relates to th,-irl.nstwlliD.ofigJarrn:dig�5ter. f i,ave been informed of 1he desire of the Carter and Sons Farm to add a dig steito their farm, increasing. t hetreatment:of ma#lure on the fora. and:wapturing the:emission s from she ,--akdO n of the manure. -f v use;�is.a ren�ma ble duel1 #: understand that.t h i5.. wiH reduce emissions lfro the farE-n, an d t}gat no mo�� Aa.thesite p}: curreint err s�tQtreatnj t ys:�err3.. ! hereby Ap prove.the digester stru c"we.b-in & dos er to my pro.pe)ly iinet.ha n. the ex3s.tir,g.lagoo n on :the fans by approxima-tely:25 '. -rhis waiver applies to parcel PIN number 342200002430 of the Dupiin Countytax. of cep /;.' OWriLIr 9/5/2024 To Whom it May Concern: This letter of acknowledgement and agreement is hereby given to the Carter and Sons Farm as it relates to their installation of a farm digester. I have been informed of the desire of the Carter and Sons Farm to add a digester to their farm, increasing the treatment of manure on the farm and capturing the emissions from the breakdown of the manure for use as a renewable fuel. I understand that this will reduce emissions from the farm, and that no more animals will be added to the site or current waste treatment system. I hereby approve the digester structure being closer to my property line than the existing lagoon on the farm by approximately 275'. This waiver applies to parcel PIN number 341100977627 of the Duplin County tax office. Owner RaESLEIN ENGINEERS - MANUFACTURERS - CONSTRUCTORS 27001 - CARTER & SONS 1&2 Puma Calc Monarch Bioenergy LLC - Register, NC Swine RNG Project A1000 Pump Calc R&A Project RA270-23 Issued 240909 CARTER & SONS 2 Flush Lift Station Digester W-Cw4.0au19 El: ee L P Surface: 0 Palg L": 7 R P Totak 11.O6 psi g P Tdal: 12-88 p-) L u - p 3 N {.;-�a � Pressure Boundary 34 � 387 0; 8 n �J Pipe 3B8 pipe 233 Plpe 234 El; 74.55 ft L•lft 4 Hog Puny 1oiP4 41: 6 h 0: 6 n 0; 6 n Op; P Tolaf @ 0 psi g Vet: 3,084 fth np: Fhoed Spaad 0 liMrpm Flow: 4x0. qvm U3Ft Ll5k Val; 5.229ftis Val: 5, 229 ftls L•2000 It No.! 430-3 porn PSimlic:-D. 1842 pug FL• 9103E-03 k TH: 29.W R 0.3534 It Ft Val; 5.229 ftls P Dynarrc; 0. 1842loaf MISR.- 39.5h FL: 0.7941 FL: 29.17 Ft P mt Talst MW psi q P dixh Tom; 1L72 psi g Pgww in: -- EN: - NPSHr - Digester to CARTER & SONS 1 27501A Water Transfer Lagoon WeW.9-mluel El: 675 R P surlaoe: 0pap lavaR 7R PTotoi: 12.18 7 PTatcl : • 61 png u � 474 DID 3 C, b4 vressure Boirldary 90 0: S it P Ng11 PreMu+F Pymp iINv -25 Pie 473 Plpo 471 Poo 472 �9: 91.25 f[ L 1 ft Op: Piaed speed O 1m rpm 0: 6 in 0: 5 h 0: 61n ❑p: P Teal �!1.0 psi g rhk 7.731 k!s Flew: SSf.-7 qPm L: 12 ft L: i3 }< L: 800 R Plow: 636.2 gpm' HL: 0.02957 k TH. 33.19ft Vd: 7-731 Ftfs y�{; 7.731 Vd: 7-731 k!s P 7 pal sl ryvSHa: 39.49 R HL 1. I5 ft P. TOW; 3. pvq HL• 1.70I ft ML: 23.65 ft DfnarStatic.; U.4 P 0ynerrir. 0.4027 psl P d1wh iolaL 12M pug Power N: -• NPSHr: - CARTER & SONS 1 to CARTER & SONS 2 Water Transfer Lagoon Wei WdF6»47 El. rsn P Surf e:Up99 Lev d: 7 R P Tol 6.223 psi 9 P Tntah 9-951 per g V •{ fn H 3 C, be � Pms" Boundary 40 Pip 443 3' Hgh pr�re Pump MpI PO4 444 Pipe 251 P 252 R 77 ft P1;6t L: 1 k Ov: Fhud Spew 0 I= rP m 0; 6in a 0;6ti � In 0 6In Op: P Total 00041q Val: 5-929 fys FL1w; 467,9 qvm L: 3 ft rn; 16:6 11 VW: 5.929 WS T ft W! 5-929 RA R Flow; 487.9 qpn P 9tatc: -0.2368 psl q HL• 0.01629 It 11PS7: Z" FL: 0.4658 ft hU 1-014 ft Val: 5,929 RJs HLr 21.95 R P Dyranic: 0. 2366 pii Pa Loll: 3A27 p9q P dl�r Toil: &425 p9p ppsra !n: -- 7,- f1PSHIn •• 0� ENGINEERS • MPNl1RA URERS • CANSTRLI-S Digester- Volume Calculations Project: CARTERS & SONS 1 & 2 Project No: RA270 Date: 2024-09-05 Rev: 0 Existing Configuration (For Reference) Farm Information: Farm Population: CARTER & SONS 1 4,896 GF CARTER & SONS 2 3,672 GF Total: 8,568 Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. "Heavy Rain": 7.5 in. Proposed Configuration (Proposed Digester) Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon Location: Duplin County, NC Design By: JRE Checked By: MWK *Note: Roeslein Digesters are designed regarding Hydraulic Retention Time, not NCDEQ Minimum Treatment Volume for hog farms *Note: New digester is NOT providing additional treatment storage capacity in accordance with NCDEQ standards (135 cuft/lb*lb/hog), but instead serves as a steady-state reservoir, diverting additional water volume to existing treatment lagoons for storage and land application. *Note: Existing CARTERS & SONS 1 & 2 lagoons designed by Johnny Lanier 10-10-1989, Herbert Fox, Jr 5/10/97, Kraig Westerbeek 12-14-1993 Volumes: Total Capacity 8,568 Capacity I cf/head J=Total Treatment Volume=1 8,568 1 501 428,400 cf Capacity I Retention Time (days) J= Total Volume for Retention Time=1 8,568 1 40.001 159,957 cf Volume (cf) I Days of HRT Storage Provided Retention Time (days)=1 441,840 1 153.24 Volume Required (cf) Volume Provided (cf) Lagoon Calculations Lagoon Volumes Desired Digester Treatment Volume 428,400 441,840 Sludge Storage 0 0 Storm Storage 0 0 "Heavy Rain" 0 0 Total 428,400 441,840 Note: Sludge storage value is shown as 0 because seed sludge volume is negligible and influent sludge volume is accounted for in the 50 cuft/hd and 40 days HRT values. Note: Both Rainfall values set to 0 because no rainfall will enter the sealed digester. Excess will be pumped off of cover. Note: Per Conservation Practice Standard Waste Treatment Lagoon (Code 359) "General Criteria for All Lagoons", the digester storage volume does not need to account for rainfall for completely covered digesters. Total Temorary Storage Proposed Configuration (Proposed Digester) Digester (Proposed) Volume Vol. (cf) High Pump Elev. 456,553 Low Pump Elev. 427,321 Temorary Storage 29,232 Digester (Proposed) Berm Length (FT): 360 Digester (Proposed) Berm Width (FT): 180 Digester (Proposed) Berm Slope: 3 Digester(Proposed)Stage-Storage Elevation (ft) Area (sf) Incr. Vol. (cf) Cumul. Vol. (cf) 64.6 31,104 - 65.6 33,516 32,304 32,304 66.6 36,000 34,752 67,056 67.6 38,556 37,272 104,328 68.61 41,184 39,864 144,192 69.6 43,884 42,528 186,720 70.6 46,656 45,264 231,984 71.6 49,500 48,072 280,056 72.6 52,416 50,952 331,008 73.6 55,404 53,904 384,912 74.6 58,464 56,928 441,840 75.61 61,596 60,024 501,864 76.61 64,800 63,192 565,056 Digester Treatment Volume: at High Pump Elevation of: at Start Pumping Elevation of: at Low Pump Elevation of: Elevation (ft) Cumul. Vol. (cf) 74.85 456,553 74.60 441,840 74.35 427,321 Elevation Vol. (cf) Top of Dike Elev. = 76.6 565,056 High Pump Elev. = 74.85 456,553 Start Pumping Elev. = 74.60 441,840 Low Pump Elev. = 74.35 427,321 Min. Operating Elev. = 72.6 331,008 Planned Sludge Elev. = 66.6 67,056 Finished Bottom Elev. = 64.6 - RQESL_ EIN avn+Es • &MLfAMAM • OD46TALOWS 27001- CARTER & SONS 1&2 D Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240909 r Narrative Farm will utilize existing barns with slotted floors over flushing pits to collect manure. The farm operators use pull plug system and recycle water for flushing to manage the animal manure. As part of this current project, a new anaerobic lagoon digester will be installed, and the animal manure will be redirected to the new digester. After treatment in the in anaerobic digester, the effluent will flow into the existing lagoon. There is no change to the existing farm operations, nor the volume of wastes generated. The effluent water will be recycled back to the barn for pit recharge or irrigated in accordance with the existing Waste Utilization Plan (WUP). Upon flushing, the wastewater from the barns at Carter & Sons 1 will be directed through a 12-inch diameter gravity pipe header directly to the digester. Upon flushing, the wastewater from the barns at Carter & Sons 2 will be directed into a properly designed lift station through a 12-inch diameter gravity pipe header. There will be two pumps in the lift station wet well and each pump is designed for 100% of the design flow. The lift station pump at Carter & Sons 2 will be 10 HP GEA pump, designed for a flow of 430 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main into the new anaerobic lagoon digester. The approximate dimensions of the new anaerobic lagoon digester are 360 feet by 180 feet with a total volume of 565,056 cubic feet and a treatment capacity of 441,840 cubic feet at operating level. Before the excavation, the project area is stripped approximately 6 inches of topsoil and will be stockpiled. Embankment material will be free of sod, roots, and other objectionable material. The maximum thickness of each compacted layer will be 6-inches and compacted to 95% of Standard Proctor at -1 to +3 percent of optimum moisture content per ASTM D698. Each lift shall be tested for moisture and density. The stockpiled topsoil will be spread on the outside bank. After the construction of the digester, and all required pipe penetrations, the inside walls of the lagoon will be smooth rolled prior to the installation of the baseliner. The baseliner will be 60-mil thick HDPE synthetic liner. After the liner is installed, it will be tested for leaks prior to filling the lagoon with wastewater. There will be an outlet structure with a weir (level control) that keeps the water level inside the digester at a constant level. The effluent will gravity flow through a 12-inch diameter digester outlet pipe to the level control wet well and be transferred by pump into the existing lagoons through a 6-inch diameter pipe. Valve station at transfer pump will determine which lagoon will get transfer water. The transfer pump will be 15 HP GEA pump, designed for a flow of 636 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main and valve station to each existing lagoon. Water will be transferred back to existing lagoon 27502 by floating transfer pump in existing lagoon 27501B. The transfer pump to lagoon 27502 will be 10 HP GEA pump, designed for a flow of 488 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main. RaESLEIN a%GrJELs - UWkA. A" - C0%6TRMTC% Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240909 Once the digester is within in 2 feet of the normal operating level, a floating cover will be installed to capture the biogas produced by the anaerobic digestion of the organic wastes in the wastewater. The captured biogas will be treated to produce renewable natural gas (RNG) by a micro -gas cleaning skid (micro-GUS). Tail gas from micro-GUS will be vented to atmosphere, with levels documented in PAD letter. ROESLEIN. ENGINEERS • MANUFACTURERS • CONSTRUCTORS Anaerobic Digester System O&M Table of Contents Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions............................................................................................................................................. Introduction........................................................................................................................................... Description of the Operational Components......................................................................................... GravityCollection Pipe..................................................................................................................... Lift Pump Station (where necessary)................................................................................................ AnaerobicDigester........................................................................................................................... MixingPump.................................................................................................................................... SecondaryLagoon............................................................................................................................ TransferPump................................................................................................................................... RainwaterCover Pump..................................................................................................................... OxygenInjection System.................................................................................................................. Description of Anticipated Maintenance............................................................................................... Routine System Maintenance Instructions........................................................................................ Troubleshooting................................................................................................................................ Emergency Protocols, Repair, and Replacement.............................................................................. Safety.................................................................................................................................................... BiogasHazards................................................................................................................................. EquipmentSupplies.......................................................................................................................... Proper Protective Equipment (PPE).................................................................................................. Provisions for Safety Measures......................................................................................................... Restrictionof Access..................................................................................................................... EmergencyContacts..................................................................................................................... Equipment Safety Guards, Warning Labels, & Alarms................................................................. Clearances..................................................................................................................................... Open Flames & Combustion Sources........................................................................................... Spill Prevention & Control Provisions.................................................................................................. Response to Upsets and Bypasses Including Control Containment and Remediation ...................... Contact Information for Emergency Responders and Regulatory Agencies ..................................... FacilityControl Valves...................................................................................................................... Warranty............................................................................................................................................... . Appendix A: Inflation Rating Guide..................................................................................................... Appendix B: Digester Operation SOP.................................................................................................. .2 .2 .2 .2 .3 .3 .5 .5 .5 .5 .5 .6 .6 .7 .7 .7 .7 .7 .7 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 10 12 Page 1 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions Anerobic Digestion — The process of decomposing organic waste material through the use of bacteria in the absence of oxygen to produce Biogas and Digestate. Anerobic Digester- A sealed basin or tank designed contain the waste and capture the Biogas during anerobic digestion. Biogas- A product of Anerobic Digestion, produced by fermentation of organic materials. It typically has a composition of mainly methane and carbon dioxide, with traces of nitrogen, oxygen, hydrogen sulfide, and water. Digestate — liquid/solid digester effluent. Introduction The Project uses anerobic digestion of swine waste to produce biogas. The biogas is captured, upgraded to RNG, and combined with other swine site RNG before being ultimately injected into a utility's natural gas pipeline. The Project includes manure influent piping from the swine barns, an anerobic digester, biogas take -off pipe going to the Micro Gas Cleaning System (µGCS), and digestate transfer system to open storage lagoon. The barn waste stream contains two types of solids: organic and inorganic. A portion of the organic solids are broken down (digested) to produce biogas. The digestion of organic solids occurs as a result of several "types" of microbes, which exist in a symbiotic relationship. The naturally occurring microbes are one of nature's ways of breaking down organic material. The digester provides an ideal environment for the microbes to thrive. The inorganic solids either settle at the bottom of the digester or exit in the digestate stream as a dissolved solids or suspended solids. In addition to the information provided in the document, the operator should familiarize themselves with the local, state, and federal laws that may apply to operation of this site. Description of the Operational Components Below are listed the major component operations. Gravity Collection Pipe The gravity collection pipe receives waste from the hog barns and directs that waste to either an influent lift station or directly to the earthen lagoon digester. Typically, the diameter of the pipe is 8" (min) to 12 inches (max). The gravity collection pipe includes several clean -outs that provide access to the gravity collection pipe for removal of a clogs or blockage via use of a sewer snake or similar apparatus as needed. Typically, there will be at least one cleanout every 200 feet. During normal operation, the pipe should be free flowing, without obstructions, to transport waste to the lift pump station or directly to the anaerobic digester. Page 2 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The barn operator is responsible for sending barn waste to the gravity collection pipe. The digester/biogas operator should check weekly, each hog barn waste outlet to ensure that there are no overflows, clogs, etc. Lift Pump Station (where necessary) The lift pump station receives wastewater from the gravity collection pipe and pumps that wastewater to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet. During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by float switches. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join via a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). In the event of a pipe clog or lift pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using a Lift Pump Station, the waste flows from the barns directly to the anaerobic digesters. Anaerobic Di eg ster The anaerobic lagoon is constructed outside of the 100-year flood plain and any wetlands. The treatment volume is designed utilizing a minimum volume of 50 cubic feet/head and with a minimum HRT of 40 days. The construction approach will be a cut and fill balance. The excavated material will be utilized to build the embankments. The berm fill material for the lagoon will be placed in 6-inch-thick lifts to a minimum of 95% of standard proctor at -1% to +3% of optimum moisture. Each lift fill be tested for moisture and density. The excavated material used for the lagoon berm construction will be free of sod, roots, and other objectionable materials. The minimum top width of the lagoon digester will be 15 feet with a minimum inside and outside slope of 3:1. After the construction of the embankment and after the installation of all pipes penetrating the berms, the inside of the lagoon will be smooth rolled and a 60-mil thick HDPE liner will be installed as the baseliner. Edges of the baseliner will be secured in an anchor trench at the top of the berm. Page 3 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The anaerobic digester receives all raw waste from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, biogases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured under an impermeable cover (80-mil thick HDPE liner) and then directed to the biogas cleaning system. biogas blower or biogas dehydration system. Biogas captured and stored under the cover supplies the biogas draw off piping. All berm penetrations (gravity sewer, forced main, effluent to wet well, sludge removal piping must always remain submerged to create a liquid seal to prevent biogas from escaping. Perforated piping underneath the cover connects all sections of the lagoon to the draw off connection. The liquid waste is digested for a minimum of 40 days. The digester liquid effluent is either pumped or gravity fed to an existing storage lagoon. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Any settleable solids and microbes (i.e. "Sludge") build up slowly over months/years at the bottom of the digester. These solids can be periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester and disposed of through permitted means on the farm or by a contract sludge hauler. There will be a total of eight 6-inch diameter sludge removal pipes installed near the bottom elevation the lagoon and terminated near the top of the berm. Four installed on each side of the central ballast pipe, staggered every other lateral. These pipes will be utilized for the periodic removal from the lagoon. Ballast piping on top of the cover control the cover inflation and direct rainwater to center rainwater trenches to be pumped to natural water shed (if uncontaminated). The cover should be free of excessive accumulation of rainwater and should not show signs of any damage or leaks. The effluent of the anaerobic digester flows from the anaerobic digester through an outlet structure and flows by gravity into the secondary lagoon. The outlet structure is equipped with a level gauge with 1-foot markings. The outlet structure has an overflow weir to keep a constant freeboard of 2' inside the lagoon digester. The effluent overflowing the weir will be directed to the secondary lagoon by gravity. During normal operation, the digester cover will inflate like a balloon from the biogas trapped beneath, an inflation guide can be found in Appendix A. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. The pressure under the cover will typically range from 0-0.3" w.c., a pressure of 0.4" w.c. can be dangerous. Page 4 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Typical digester operation can be found in Appendix B. Mixing Pump A dry well will house a mixing pump which draws the water from the lagoon near the bottom elevation and discharges the water near the influent side of the digester. This pump will be operated on a regular interval. This pump is typically operated for approximately 4 hours a day, five days a week. Secondary Lagoon The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the secondary lagoon. The secondary lagoon is used to store the treated effluent after anaerobic digestion until it can be land applied. There is an ammonia reduction unit installed on these secondary lagoons. The farm operator is responsible for the operation and maintenance of the secondary lagoons. Digestate liquid stored in the secondary lagoon is used for pit pre -charge and flush tank recharge. The secondary lagoon is a critical part of the integrated system, the Digester/Biogas Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity or pump. The outlet pipe from the anaerobic digester into the storage lagoon must remain submerged in the digester to provide a liquid seal and prevent biogas from escaping from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. Transfer Pump The transfer pump transfers accumulated effluent among available secondary lagoons as the farm owner desires to optimize effluent storage. The transfer pumps are manually operated through the local disconnect. Under normal circumstances, the transfer pump will only be used periodically by the farm owner. Typically, the transfer pump is used to draw down the digester liquid level in the fall to make room in the digester to store lagoon liquid during the colder winter months. Rainwater Cover Pump Two rainwater cover pumps are installed on end of the digester to remove accumulated rainwater from the digester cover. There will be a 3-inch suction line to each of these stormwater removal pumps. Erosion control measures, such as rip rap will be placed at the discharge point. Oxygen Injection System An oxygen injection system will be installed to limit the amount of hydrogen sulfide in the biogas. The oxygen injection system consists of an oxygen generation unit which produces 95% purity oxygen from air, and it will be injected under the cover at two locations. Calibrated Oxygen Page 5 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 monitoring instrument continuously monitors the concentration of oxygen in the head space under the cover. The maximum allowable oxygen concentration in the biogas will be 0.5%. Description of Anticipated Maintenance The system is designed to require as little maintenance as possible once it has been started up and is in operation. Sample tests should be performed periodically and to permitting requirements, to allow evaluation of the composition of the wastewater. System components should be visually inspected regularly and as recommended by the equipment manufacturer. If the system is well operated, it will display the following signs of being maintained properly: • All pipes should be intact and watertight. • The pumps should operate with little to no vibration and without excessive noise. • The anaerobic digester should be free of excessive accumulation of rainwater on the cover. The accumulated rainwater will be pumped off the cover via the Rainwater Pumps. The rainwater must be tested to determine the discharge location for the pumps. If contaminated the rainwater must be discharged back into the digester, otherwise it may be discharged safely on nearby vegetated areas. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester. • The secondary lagoon should be clean and free of floating debris. The liquid should be clean an clear. Routine System Maintenance Instructions For optimum operation and maximum efficiency maintenance should be performed daily. mechanical equipment should be cleaned weekly and lubricated as required. Equipment cleaning and lubrication should be done as specified in the O&M manuals provided by each equipment's manufacturer. Periodically, the sludge accumulated at the bottom of the digester will need to be removed, this will be done by following the existing Waste Utilization Plan (WUP). The sludge may be removed through the use of the sludge removal pipes utilizing a temporary pump. All application of the removed sludge should be done in accordance with the farms approved WUP & Nutrient Management Plan. Typically, a portion of sludge will be removed from the digester every other year. Sludge accumulation can be monitored by the site's operator through the use of inspections ports installed on the top of the digester cover and should be assessed annually. When assessing the sludge accumulation, the operator should aim to have as much biogas removed as possible prior to opening the inspection port to limit release of biogas into the atmosphere. Due to biogas production declining in cold weather, it is recommended to take sludge measurements during winter. To get a measurement of the sludge depth, the site operator will use the inspection ports and insert a pipe or gauge with graduated markings will be used to assess the depth of the sludge in the digester. When inserting the pipe or gauge caution should be used to avoid applying excessive pressure or even puncturing the liner of the digester. After sludge removal has been concluded, the operator should reconnect all fittings from the sludge removal pipes and piping as it was prior to the sludge removal. Page 6 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Safe Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: Emergency Protocols, Repair, and Replacement The O&M Manuals provided by the equipment manufacturers should be kept onsite in a centralized location, known to all who work around the equipment. The O&M manuals should provide instructions for possible field repairs or how to secure a piece of equipment until qualified repair personnel are able to arrive. Biogas Hazards Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. In addition to being primarily comprised of methane (55 — 60%), biogas is also comprised of carbon dioxide (35 — 40%), and trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%) which are hazardous. Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate unconsciousness and death through respiratory paralysis. Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non -toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Equipment Supplies All equipment used around the digesters should be qualified to be used in Class Div2 areas. Proper Protective Equipment (PPE) All personel working around anerobic digesters should refer to local HSE officer for job specific PPE requirements and need. At a minimum, the following PPE should be used whenever in the vicinity of biogas. 0 4-gas personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. Page 7 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Provisions for Safety Measures Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Restriction of Access No one should enter any section of the wastewater treatment system unless accompanied by another person who is able to perform live -saving techniques and should only be done to perform routine maintenance or a required repair. Before entering a waste collection pit, lift station well, or any section of the anaerobic digester, all biogas should be removed and sufficient airflow has been directed into the workplace. Proper airflow can be directed into the workspace through fans, blowers, or other means. The responsibility of personal safety is on the person or organization performing the work, and not on the farm owner, associated equipment providers, or construction contractors. Emergency Contacts Emergency contact information is required to be posted at any gates and in the operation control room. Equipment Safety Guards, Warning Labels, & Alarms All safety guards, warning labels, safeties, and alarms for all the equipment shall always be operational and maintain their location. Clearances Keep and maintain all clearances as required by law and as recommended by the equipment's manufacturers. Open Flames & Combustion Sources Ensure that all open flames and combustion sources are kept away from any location where gas can accumulate. A minimum separation distance of 50 ft is recommended to keep between any ignition point and the cover of the anaerobic digester. There will be no smoking near any of the gas treatment systems. Spill Prevention & Control Provisions Response to Upsets and Bypasses Including Control Containment and Remediation All control stations will be equipped with audible alarms. Remote alarms will be provided by a control system to alert the operator of any problems should they occur. Contact Information for Emergency Responders and RegulatoryAgencies All phone numbers for Emergency Responders and Remediation Agencies will be located in an unobstructed centralized location in the control room. Facility Control Valves Control valves installed will allow for operators to isolate sections of the system if a problem were to occur. Waffanjy All Roeslein and its subcontractor/vendor-supplied equipment or parts are warranted to be free from defective material and workmanship, under normal use and service. Roeslein is responsible for the operation and maintenance of the treatment system. In the event of any defects developing during the Page 8 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 normal operation of the system, Roeslein will notify the supplier/vendor in writing, and upon receipt of their written consent, the parts will be returned promptly to vendor's factory. Page 9 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Appendix A: Inflation Rating Guide Inflation Rating - Lagoon cover inflation should be rated on a scale from 0 to 10. The purpose of this guide is to provide advice when grading inflation level. Levels that fall in between these defined ratings should be interpolated. 0: Cover is completely flat, resting on the water. 1: Cover is mostly flat, with pillows around the outside or in some areas. 3: Cover is inflated but center rain trench and laterals are still on water. Page 10 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 5: Center rain trench is on water but laterals on one side are off the water. Y . 7: Center rain trench is on water but all laterals are off the water. 9: All laterals and some parts of the center rain trench are off the water. Page 11 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Appendix B: Digester Operation SOP 1. Overview: Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 A Standard Operating Procedure (SOP) is a set of written instructions that document a routine or repetitive activity followed by an organization. The development and use of SOPS are an integral part of a successful quality system as it provides individuals with the information to perform a job properly and facilitates consistency in the quality and integrity of a product or end -result. The Operations Team should follow the Digester Operation Procedure when operating equipment at the digester and managing liquid level. For additional information refer to Cover Installer's Operations and Maintenance Manual. 2. Purpose The Digester Operation Procedure provides guidance on how to manage digester water level seasonally, manage cover inflation, and perform surveillance of cover integrity. 3. Scope and Applicability This procedure is applicable to the Digester Transfer pumps, Mixing Pumps, and digester covers installed by Roeslein and Associates. 4. Procedure Summary Transfer Pump Operation Digester Cover Operation Daily Checks Weekly Checks 5. Guidelines/Authority The Procedure does not strictly fall under any regulated authority. 6. Health/Safety Refer to Site owners' safety requirements regarding PPE assessment for additional details. OF Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. a -GM nu,ydbe Biogas contains primarily methane (55 — 60%), and carbon dioxide (35 — 40%). However, biogas also contains hazardous trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%). Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. e However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate lsk> unconsciousness and death through respiratory paralysis. Page 12 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol, however the tail gas/permeate from the membrane routing to the thermal oxidizer can be in the 10,000 ppm/vol range. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non- 4 toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, xeHW%hWxe inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. 7. Equipment/Supplies • Adjustable wrench (standard metal okay to use in Class 1 Div2 areas) • (PPE) proper protective equipment 0 4-2as personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. • Refer to local HSE officer for job specific PPE requirements and needs. 8. Procedure No. Procedural Step Description Transfer Pump Operation 8.0.1 Transfer pumps transfer water from the covered lagoon digester to evaporative lagoons to maintain the desired liquid level in the digester. Lagoon digesters high level is limited to two (2) feet below top of berm (or freeboard). Lagoon digester low pump level is limited to one (1) foot above the sewer inlet pipe exit to maintain gas seal. All pipe -berm penetrations must remain sealed with liquid to avoid allowing biogas escaping through unsealed headers. The low pump level is — 9 ft below top of berm. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Transfer pumps can be operated manually or in timer mode. Normally, timer mode should be used as the pumps will not normally run continuously. During the biogas production season, the liquid level should be maintained at a higher level. As the production season slows down in the fall, Page 13 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 the digester liquid level should be pumped down slowly to low pump level. This will allow the maximum amount of manure to be stored during the off season and should be allowed to fill back up to high level, before starting the transfer pump and discharging liquid to evaporative lagoons. Digester Cover Operation 8.1.1 The digester covers are a fully welded system that is integral with the lagoon liners. Because of soil permeability, the 60-mil liner is utilized and fully welded to the 80-mil lagoon cover at the perimeter. All cover, liner, and anchor trench sheet material is HDPE which provides material toughness, flexibility, UV resistance, and water/gas impermeability. The cover uses 6" grout filled HDPE piping at both the laterals and center anchor trench. The Laterals are spaced on the order of 42-44 ft apart along the entire length of the cover and are used to restrain gas movement from one side of the cover to the other and avoid fast movement of the cover. Laterals are only effective when they are substantially laying on the digester water operating level. The center trench is comprised of two parallel pipes that run the center axis along the length. The center trench is used to both restrain the cover upward movement and to provide an area in which incident rainwater collects for easier pumping. An 8" corrugated perimeter biogas collection header is installed around the entire circumference of the digester cover to ensure generally equal gas inflation around the perimeter during low gas production and low cover inflation. The digester cover is a volumetric storage vessel, not a pressure vessel. The cover is designed to contain the biogas emanating from the digester surface for collection into the perimeter biogas header. The pressure under the cover operates at 0.0" w.c. (Water column) to approximately 0.3" w.c. Pressure is not measured as it is immaterial to operations. In the event of power outage or emergency, there are two (2) 6" flanged emergency vent ports directly on the cover, opposite of the swine barns. These ports have lug butterfly valves and should be used with proper venting apparatus to ensure that the biogas is vented at an elevation high enough to support safe operator opening and closure of the valves. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. This site has an annual hurricane season which will involve strong storms and large amounts of rain. The direction below, addresses normal, winter season, and hurricane season that are predicted. It is ultimately important to continually monitor weather forecasts at least 5 days out and make any adjustments in cover inflation in advance. Page 14 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The operations group should keep in mind the following items that affect the performance of the cover. • Laterals and center anchor trench piping is designed to control the movement of the cover in all wind conditions. The grid of piping reinforces the cover in both directions and also acts as a labyrinth in which gas has to pass when moving during wind conditions, thus slowing the gas velocity and cover movement. • More cover contact with the water allows the cover to survive high wind conditions due to the fact that water surface tension anchors the cover and there is less volume of gas to move around the cover. Taut cover material also allows the cover to withstand higher wind conditions. • Less cover rise above the top of berm reduces the area of cover that wind exerts force on. Less cover rise around the perimeter also reduces the cover profile which in turn reduces the Bernoulli lifting mechanism on the cover in high wind conditions (similar to a plane wing profile) • HDPE has a relatively large coefficient of thermal expansion. The cover will be much hotter during the day with sunlight exposure than at nighttime. Also, radiant heat loss at night will condense water in the biogas space under the cover, also reducing the total volume of gas under the cover. Methane, Carbon Dioxide, and Hydrogen Sulfide do not condense but do decrease in volume as an ideal gas. The volumetric difference in gas over a 24-hour period day to night is due to the molar water volume in the biogas and biogas temperature under the cover. The cover and laterals are designed for expansion and contraction over all biogas ambient dry bulb temperatures between high and low pump digester levels. • As the perimeter of the digester is inflated less, less water will run off the cover around the perimeter. This is beneficial to reduce the possibility of erosion of the digester berms. Covers are easily pumped off with the Mixing Pumps to a location several hundred feet from the berm. The following digester cover operating guidance should be followed by plant operations group: 1. In all operating conditions, the center rain trench piping shall be fully, 100%, laying on the digester water surface. 2. In all operating conditions, the laterals shall be at minimum, substantially laying on the digester water surface. Per operating modes below, maximum 15' of lateral at either end shall be suspended above the surface of the cover. 3. Digesters will produce gas at different rates. The blowers and A2000 piping is designed to transfer gas between covers to maintain cover inflations within the cover operating modes below while conserving biogas. 4. Anemometers are installed on the plant and accessible through Ignition. Each Anemometer indicates wind speed up to 90mph and wind direction. Data is recorded in the historian. Operators will monitor wind speed and use as Page 15 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 necessary to refine operations compared with predicted winds at remote towns based on the actual farm surrounding geography. 5. With A3000 fully operational, there is no reason to inventory biogas under the covers beyond the operating modes detailed below. Operating Modes: 1. Normal Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will generally vary between 3' to 6' based on wind speed and direction. b. Laterals are substantially on the digester water surface with end 10-15' suspended and end cap at —2' off of liquid surface. c. Gas cover between laterals is pillowed at nominal 2-4' above water surface at peaks between the laterals. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 50 mph from all directions. 2. Winter Season Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will be generally 3' to 5' based on wind speed and direction. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 65 mph from all directions. 3. Hurricane / High Wind / Intense Storm Predicted: a. Cover inflation around the perimeter is no higher than 3' above top of berm. Nominal inflation above top of berm is 1.5' to 2'. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with local rolling effect. e. Cover will be flat extending from the ends of the laterals towards the anchor trench for at least 20'. f. This mode is applicable for winds sustained and gusts above 65 mph from all directions. If winds are expected to exceed 75 mph, the blowers (preferentially) and or emergency vents (if required) should be used to evacuate substantially all gas. Page 16 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Daily Checks 8.2.1 • Visually inspect the digester water operation level to ensure 3-4 ft of freeboard. Work with the farm to adjust timers if required to bring the level back into target range. • Visually inspect the digester cover and quantify inflation level and laterals position. • Visually inspect and quantify area of digester cover occupied by water. Utilize pumping systems to remove surface water from the center anchor trench. Weekly Checks 8.3.1 Walk perimeter of digester checking for: • Leaks via a gas monitor or methane detection device around the base of the cover and the anchor trench. Use of soapy water from an orchard sprayer may also be used to detect leaks during cool cover conditions and still wind. • Torn ballast straps or laterals that are not aligned straight. • Settling or erosion around berm • Any running equipment for an uncharacteristic operating state (noise/vibration) • Sample cover rainwater to determine if it is "hot" aka contains dissolved ammonia because contaminated cover water is an indication of a possible digester cover leak and will need to be pumped under the cover. • Trash and foreign matter on the cover can cause problems with normal operation. If debris becomes wedged between the ballast weight and cover it is possible for punctures to occur. Additionally, foreign matter can cause the rain collection channels to become blocked and disrupt flow of the rainwater. All operators and contractors working on top of the digester should be cognizant of the perimeter rock and make sure not to kick the rock into the digester. Furthermore, a yearly pre -season inspection should occur to inspect for and remove any debris along the entire length of ballasts. Page 17 of 17 Sampling protocol and schedule for Monarch sites Date: 08/23/2024 R08.23.24 Sample collection at all sites should be done using the sampling protocol outlined below. A submittal sheet will be sent to the person in charge of sampling prior to sampling. The respective person is responsible for print submittal forms, conducting sampling, label samples as per submittal form, safely storing (refrigerated containers during storage) and shipping samples to the respective lab (instructions on submittal form) Required accessories: 1. Telescopic sampler extendable to 18 feet and the pendulum beaker 2. Gloves and sampling containers 3. Ice packs. 4. Sampling submittal forms 5. Safety supplies During sampling event two people should be responsible while supporting tasks (shipping etc.) can be conducted by the person in charge alone. Sampling protocol for digester samples 1. Influent and effluent samples are intended to be collected for all sites from shortlisted digesters on a quarterly basis. Sampling to be conducted by two persons at the site. 2. Label all sampling containers with respective sampling ids. 3. The influent sample must be collected from a "cleanout" just prior to entering the lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. The effluent sample must be collected from the crossover pipe/wet well using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 5. Procedure for sample collection from a Cross over pipe a. On opening the valve on crossover pipe it is recommended to allow enough time to pass such that the standing debris in the pipe is flushed out and a good representative sample can be collected. b. Collect 3 x 500 mL samples using the sampler into a clean 5-gallon bucket. c. Repeat this procedure 2 more times, while collecting all the samples into the same 5-gallon bucket. d. Allow sufficient time between two collection events such that pipe contents are flushed. e. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 6. Sampling for sample collection from a wet well or cleanout. a. Using the telescopic sampler (beaker attached to the rod) gently homogenize contents of the wet well. b. Collect 6-8 beakers of sample into a 5-gallon bucket from different areas of the wet well/cleanout to get a representative sample. c. Gently homogenize the contents of the bucket. 7. Grab a sample from the homogenized mixture to fill the labeled sampling container (influent or effluent) and put the container cap tightly ensuring a watertight seal. 8. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4°C or lower. 9. If refrigeration is not available use frozen icepacks to cool the samples and replace icepacks at regular intervals, store the samples in a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sampling protocol for lagoon liquid samples (Secondary lagoon 1. Lagoon liquid samples are intended to be collected from all the open lagoons at every site on a quarterly basis. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the multiple spots (6-8) in the open lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. Use the 18 feet telescopic sampler to reach lagoon water surface from the berm, it is needed that the sampling in charge is accompanied by another operator onsite for this sampling for ease of equipment handling and safety. 5. Collect 2 x 500 mL samples at each spot, using the sampler into a clean 5-gallon bucket. 6. Repeat this procedure at all 6-8 randomly chosen spots along with periphery of the lagoon, collect all the samples into the same 5-gallon bucket. 7. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 8. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a water/airtight seal. 9. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower or use frozen icepacks to cool the samples in a small container and replace icepacks at regular intervals, store the samples is a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sludge survey and sampling from secondary lagoon 1. The secondary lagoon, source of sludge, will be examined for sludge levels once every four years. 2. Sludge levels in the covered digesters will be examined once every four years appropriate sludge management plans will be put in place to keep sludge levels in the digester under control. 3. Sludge sampling, from the secondary lagoon, will be conducted during sludge management events to determine sludge composition especially Nitrogen, Phosphorus, potassium, and other micronutrients. 4. This sampling protocol is intended to help evaluate progression of sludge level in the secondary lagoon and covered digeste and ensure agronomic land application. 5. Sludge sampling will be conducted using a sludge judge, while sludge surveys will be conducted using sonar devices that can be remotely controlled from the berm following all site -specific safety policies, including Lagoon Access Safety Procedure. Recommended analysis Table 1 Recommended tests for lagoon/digester effluent sampling Digester effluent, secondary lagoon effluent and sludge testing Manure package Eff-MMDDYY Inff-MMDDYY Nitrogen, Ammonium Nitrogen, Organic Nitrogen, Phosphate, Potash, Calcium, Copper, Iron, Magnesium, Manganese, Sodium, Sulfur, Zinc, Moisture/Total Solids, Total Salts, pH VS Alkalinity Volatile organic acids COD BOD5 Total testing cost Amongst the manure package TS, Ammonium nitrogen, pH are mandatory tests and if done separately cost more than the package. Table 2 Optional tests for lagoon/digester effluent sampling Orthophosphate Sulfate Sulfide EC Carbon ROE L_E_ IN Location — Monarch Bioenergy — Farm Name, City, State In the event of an environmental release, there are four critical steps to follow: 1. Stop the flow— attempt to stop the source of the release. DOCUMENT WILL BE FILLED OUT AS PART OF AS -BUILT SUBMISSION Policy Spill Response —Policy Revision: 1 Effective Date: 11/21/2023 • Try to keep the spill from becoming worse. If there is a way to stop the spill or minimize it becoming worse, take those actions. These may be actions such as closing valves or shutting down a system, depending on the source. 2. Contain the release. • Take steps to keep the spill from spreading to other areas or entering ditches or freshwater. • Depending on the situation, this may mean using equipment to create a barrier/berm; putting down some type of absorbent material or neutralizer; or other materials to create a perimeter. 3. Report the release immediately to the following: Name Title Phone Number - Owner Operator —Farm Name - Seth Renfro Director of Operations 660-654-1656 TBD On -site Operations Manager TBD Jerri Ann Garrett EHS Manager 660-425-4861 Be prepared to provide the following information when you call: • Where is the release located (be specific)? • What kind of release is it (be specific)? • Approximately how much was released. • Has the release left the property? • Has the release encountered surface water, ground water, a drainage tile or intake, or other potentially freshwater areas? • Has the source of the release been stopped? • Is the release contained? An environmental spill is a discharge of one or more hazardous substances that adversely impact, or threaten to adversely impact human health, welfare, or the environment and requires and immediate response. Ensure all discovered environmental releases are reported immediately to Roeslein and Conine Farms. Hazardous substance releases in which will reach waters of the state must be reported to the state within 8 hours, therefore, it's important to ensure Roeslein and Conine Farms are notified immediately. 4. Cleanup the spill —if the spill was not caused by Roeslein, Conine Farms will be responsible forcleanup. *Note: There is a passive overflow line from the water management wet well to the evaporation lagoon at 1.5' freeboard. If the water management pumps are not working, the lagoon effluent will overflow into the evaporation lagoon. S. ALL ON -SITE EMPLOYEES SHALL FOLLOW APPLICABLE SECTIONS OF 'COMMON SITE PRACTICES FOR ON FARM ANAEROBIC DIGESTION SYSTEM'— SEE ATTACHED Page 1 of 1 https://prideconveymcesys.sharepoint.com/sites/RAESafetyGroup/Shaved Documents/Envim cntal/Milford SFLocations Spill Response Procedures 091423.docx Printed: 9/15/20237:23 AM Common Safety Practices for On -Farm Anaerobic Digestion Systems December 2011 Safety Practices for On -Farm Anaerobic Digestion Systems TABLE OF CONTENTS 1.0 INTRODUCTION.......................................................................................................................... I 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION...........................................................1 2.1 GENERAL SAFETY PRECAUTIONS............................................................................. 2 2.1.1 Drowning............................................................................................................... 2 2.1.2 Fall protection........................................................................................................ 2 2.1.3 Burns...................................................................................................................... 3 2.1.4 Entanglement hazard.............................................................................................. 3 2.1.5 Feedstock and digestate spills................................................................................ 4 2.1.6 Mechanical failures................................................................................................ 4 2.1.7 Lockout/Tagout......................................................................................................5 2.1.8 Ignition sources...................................................................................................... 5 2.1.9 Noise levels............................................................................................................6 2.2 CONFINED SPACE ENTRY............................................................................................. 7 2.2.1 Definition............................................................................................................... 8 2.2.2 Confined space training, certification, and rescue plan ......................................... 8 2.2.3 Inspect atmosphere prior to entry........................................................................... 9 2.2.4 Safety equipment.................................................................................................... 9 2.3 HAZARDS ASSOCIATED WITH BIOGAS...................................................................10 2.3.1 Asphyxiants ........................................... 10 2.3.2 Immediately dangerous to life and health............................................................11 2.3.3 Explosion potential.............................................................................................. 11 2.4 ELECTRICAL SYSTEM HAZARDS..............................................................................12 2.4.1 High voltage.........................................................................................................12 2.4.2 Low voltage.........................................................................................................12 2.4.3 Electrical fires...................................................................................................... 13 Safety Practices for On -Farm Anaerobic Digestion Systems 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT.......................................................13 3.1 EMERGENCY ACTION PLAN......................................................................................13 3.1.1 Directions to AD facility......................................................................................14 3.1.2 Contact information.............................................................................................14 3.1.3 Site map...............................................................................................................15 3.1.4 State and local health and safety requirements....................................................15 3.1.5 Equipment vendor manuals..................................................................................15 3.2 SAFETY AND EMERGENCY EQUIPMENT................................................................15 3.2.1 Anaerobic digester facility(onsite)......................................................................15 3.2.2 Locally (able to be onsite within a few hours) ..................................................... 16 3.2.3 Baseline environmental conditions......................................................................16 3.3 ELECTRICAL.................................................................................................................. 17 3.3.1 Daily inspections.................................................................................................. 17 3.3.2 Switches, controllers, fuses, and breaker panels..................................................17 3.3.3 Roles of operators................................................................................................18 3.3.4 Visitors on site..................................................................................................... 18 3.4 PERSONAL PROTECTIVE EQUIPMENT.....................................................................18 3.5 ACCIDENT PREVENTION SIGNS AND TAGS...........................................................18 3.6 PERSONNEL TRAINING REQUIREMENTS...............................................................19 4.0 CONCLUSION.............................................................................................................................19 5.0 REFERENCES.............................................................................................................................20 Safety Practices for On -Farm Anaerobic Digestion Systems 1.0 INTRODUCTION Several safety hazards exist when converting manure and organic residuals (non -farm feedstock) into energy using anaerobic digestion (AD) technology. These hazards can cause serious bodily harm and in some circumstances, can be fatal. Common hazards associated with AD systems include drowning, electric shock, and noise exposure. However, biogas and its constituents, many of which are colorless and odorless, can unknowingly expose operators and visitors to hazards such as asphyxiation and burns due the flammable nature of methane. Workers must take proper precautions when handling and storing organic material and managing the production of electricity and combustible gases. The purpose of this document is to identify the major hazards associated with an AD facility and outline basic practices that will help maintain a safe and successful working environment. The intended audience for this guide is owners and operators, and the guide is not intended to replace safety training or instruction, but rather enhance it. 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION Figure 1: Safety signage on AD feed system The following sections identify major hazards that can exist with an AD facility. These include: • General safety precautions • Hazards associated with biogas • Confined space entry • Electrical system hazards Figure 1 shows a feed hopper for an anaerobic digester with a dozen warning signs, including fall, entanglement, and explosion potential. 1 Safety Practices for On -Farm Anaerobic Digestion Systems 2.1 GENERAL SAFETY PRECAUTIONS The following sections describe general safety concerns associated with AD facilities. 2.1.1 Drowning Liquid tanks and ponds for storage pose a drowning threat. Whenever a drowning potential exists, ring buoys, ropes, or ladders should be readily available for rescue purposes (Occupational Safety and Health Administration [OSHA], 2002). The drowning risk is highest when employees are servicing equipment located in digester or storage tanks. Accidental drowning can occur when people unfamiliar with the farm and manure handling system mistakenly enter storage structures. Slipping on a synthetic liner or walking on crusted manure storage are examples of situations that can lead to accidental drowning. OSHA suggests posting signs similar to the one shown in Figure 2 and erecting fences around manure storage structures to reduce the potential of an individual or animal unknowingly entering one. Figure 2: Manure storage warning sign in English and Spanish LIQUID MANURE TRAS ALMEME DE ESTIEROL OQUI If an individual is drowning, the first step should be to call 911, followed by a rescue attempt using a life preserver, rope, or ladder. The presence of biogas—an asphyxiant that can cause a person to pass out —can increase the potential of manure storage drowning. (Biogas hazards are discussed in greater detail in Section 2.3.) Individuals attempting to rescue a drowning individual should never enter a manure storage structure because they could also be overcome by the poor air quality. 2.1.2 Fall protection Serious injuries can result from falls of any distance. When possible, employees should perform maintenance work from the ground. At most AD facilities, however, multiple elevated locations are present. For example, equipment on the top of aboveground AD tanks are 10 to 25 feet off the ground. According to the OSHA general industry standard any "time a worker is at a height of four feet or more, the worker is at risk and needs to be protected" (OSHA, 2008A). Fall protection, such as guardrails, a safety harness (also discussed in Section 2.2.4), and self - retracting lifelines, should be used when an employee is above the 4-foot threshold (API, 2006). The enclosed fixed ladder and guardrail system on the feedstock storage tank shown in Figure 3 complies with OSHA fall protection standards. Safety Practices for On -Farm Anaerobic Digestion Systems Another common example of a fall risk is shown in Figure 4, where a ladder is leaned against a feedstock storage tank. The two concerns with the situation presented in Figure 4 are: (1) the tank height is approximately 10 feet and (2) there are no securing devices or slip resistant feet on the ladder, nor is there a rope to secure the top. When ladders are used to access elevated equipment, they should be secured and supervised at all times. Once the ladder is no longer needed, it should be removed. 2.1.3 Burns Throughout an AD facility, pipes containing hot fluids or exhaust gas can pose potential burn hazards. Other potential sources of burns are heat exchangers, boilers, pumps, or engine generators, where temperatures can exceed 160°F. Simply rubbing up against a heat exchanger or accidently placing a hand on a hot pipe can result in serious burns. All employees and visitors to the AD facility should be cautioned not to touch any equipment or pipelines. Figure 3: Permanent ladder and guardrail on feedstock storage tank When possible, hot surfaces should be identified as burn hazards, and all pipes should be clearly labeled to indicate the contents, Figure 4: Ladder leaning on feedstock storage flow direction, temperature, and pressure. tank Insulation should be used to encase the pipe and reduce the potential for accidental burns. Figures 5 and 6 provide examples of pipeline insulation and labeling. 2.1.4 Entanglement hazard Pumps, augers, impeller mixers, chains, drive shafts, and other machinery pose entanglement hazards due to pinch points and other moving parts. In most AD systems, the primary exposure to entanglement is the unguarded driveshaft 3 Safety Practices for On -Farm Anaerobic Digestion Systems of a pump. To reduce the entanglement risk, all equipment safety guards should be in place and individuals should tie back long hair and avoid wearing loose -fitting clothing and jewelry. 2.1.5 Feedstock and digestate spills Figure 5: Insulated and labeled hot water pipes Feedstock (any organic material entering the digester) and digestate (any material exiting the digester) should be carefully transferred M, I and contained. In the event of a major 1 T t feedstock or digestate spill, workers should h exercise caution when containing the material. The first step should be to control I j the source causing the spill. Once this is achieved, workers should contain the spill by constructing temporary containment structures around the affected area. Excavation equipment such as bulldozers and backhoes should be readily available for this purpose. Isolating the spill reduces potential damage to nearby buildings and contamination of surface Figure 6: Biogas pipeline indicating waters and sensitive areas. After containing the temperature and flow direction spill, the facility should notify the proper authorities (as defined by state -specific permits), to comply with all applicable local, state, and federal regulations. For non -farm feedstocks, such as food waste, the spill -reporting agency should be clearly identified on all records related to the material, including material safety data sheets (MSDS) and manifest logs indicating the date, quantity, and material (feedstock) brought onto the farm. The final step in spill response is site cleanup and restoration. 2.1.6 Mechanical failures In the event of a mechanical failure, workers should reference the vendor manuals to troubleshoot the issue. Vendor manuals for mechanical machinery should be organized and included in the emergency action plan, which is discussed in Section 3.1. Only trained staff 4 Safety Practices for On -Farm Anaerobic Digestion Systems should be permitted to repair digester equipment. Operators should use lockout/tagout procedures (see Section 2.1.7) during all mechanical equipment repairs. To avoid mechanical failures, the system operator, with support from the technology provider, should develop a preventative maintenance manual for the site. 2.1.7 Lockout/ragout According to OSHA standard 29 CFR 1910.147, lockout/tagout refers to the specific "practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities" (OSHA, 2007A). Simply stated, before an employee services a piece of electrical equipment, the power supply should be turned off and the employee should place a padlock on the power supply. The padlock serves to prevent someone else from accidently re -energizing the equipment being serviced. The lock should have a tag on it identifying the individual who locked out the Figure 7: Electrical panel turned off and locked out equipment. In Figure 7, one of the four electrical breakers shown is turned off (disengaged) and locked out. Once a piece of equipment has been locked out, the only individual with the authority to unlock that piece of equipment is the person who initially locked it out. Employees should follow this practice every time they service any electrical or electrically powered equipment. OSHA estimates that compliance with lockout/tagout procedures prevents an estimated 120 fatalities and 50,000 injuries each year in the United States (2007A). 2.1.8 Ignition sources Biogas generated during anaerobic digestion is flammable. Over the past couple of years, several AD systems have been damaged or destroyed by fires fueled with biogas. While no specific setbacks or standards have been established for biogas, facilities should observe standards for similar systems. The National Fire Protection Association (NFPA) has established a range of setback distances for liquid propane (LP) fuel based on storage capacity (2009). For LP gas, the setback ranges from 10 feet for small storage devices (<500 gal water capacity) to 100 feet for large storage systems (>70,000 gal water capacity). Safety Practices for On -Farm Anaerobic Digestion Systems Smoking and open flames should be prohibited in the general vicinity of the digester and a setback distance of 25 to 50 feet is suggested for all possible ignition sources to reduce the potential for fire or explosion. Ignition sources can include (but are not limited to) light switches, electric motors, pilot flames, and cell phones. Facilities should designate smoking areas at least 50 feet from the digester system to ensure that visitors and employees do not inadvertently create an ignition source. Signs, like the one shown in Figure 8, should also be used to warn all individuals of the explosion or fire risk associated with AD systems. The National Electric Code (NEC, 2005) dictates that electrical wiring near combustible gas must conform with the Class 1, Division 1 hazardous location standard. Biogas is combustible, so the Figure 8: Explosion potential sign hazardous location standard should be applied to AD systems' electrical wiring. For repairs requiring open flames or electric spark, ventilation should be provided such that methane levels are maintained below a safe level, as discussed in Section 2.3.3. Figure 9: Gen set enclosure with hearing protection warning sign 2.1.9 Noise levels Exposure to high levels of noise can result in discomfort or short-term hearing loss. In extreme cases, or if the noise exposure occurs over a long period of time, permanent hearing loss can occur. The main source of high noise levels is the engine generator set (gen set). Actual decibel (dB) levels produced at an AD facility will differ due to varying acoustical settings, but a gen set can produce between 100 —140 dB (Fenton, 2011). The facility is required to supply noise protection devices, such N. Safety Practices for On -Farm Anaerobic Digestion Systems as earplugs, to employees and visitors who are exposed to high noise levels (OSHA, 200813) (See Table 1). Handheld decibel meters are widely available and provide an inexpensive method to quickly determine the noise level. Also, OSHA encourages posting signs indicating "hearing protection is required in this area." (See Figure 9). Table 1: Safe maximum allowable decibel level (OSHA, 2008B) Duration per day (hours) Sound level (dB) (as measured with a sound level meter set on slow response 8 90 6 92 4 95 3 97 2 100 1.5 102 1 105 0.5 110 0.25 115 2.2 CONFINED SPACE ENTRY Constituents of biogas, including carbon dioxide, methane, and hydrogen sulfide, present the potential for both asphyxiation and fire or explosion in confined spaces. It is important to remember that even a few gallons of manure or other organic material in a tank or confined space can pose a serious health risk under Figure 10: Basic confined space warning sign the right conditions. A recent example of confined space entry fatality occurred in July of 2010 when two farm employees died while cleaning a storage tank similar to the one shown in Figure 4 (Michigan Department of Energy, Labor and Economic Growth [MEDLEG]). Signs should be used to alert employees and visitors when confined space entry risks exist. Figure 10 shows an example of a standard confined space CONFINED SPACE ESPACIO LIMATADO warning sign. The following background information and guidelines are intended to promote a safe working environment when confined space is involved. 7 Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.1 Definition "Confined space" is defined by OSHA as "having a limited or restricted means of entry or exit; large enough to bodily enter and perform tasks; and lastly, not designed for continuous occupancy." Currently, state -by -state standards vary for permit -required confined spaces training for agriculture; however, confined spaces are widely recognized as a common hazard. Confined spaces include, but are not limited to, tanks, pits, silos, underground vaults, storage bins, and manholes (MDELEG, 2010). 2.2.2 Confined space training, certification, and rescue plan Employees associated with AD systems or who manage organic residuals MUST be trained in confined space entry to maintain a safe working environment (Gould, 2010). Several cases have resulted in fatalities due to a lack of understanding of the hazards associated with confined spaces. As discussed earlier, two farm employees died when they were overcome by a lack of oxygen while cleaning a feedstock storage tank (MDELEG, 2010). The employees were power washing a tank that contained only 6 to 8 inches of molasses residue, which had sat unused for five to six months. By conducting basic employee education and strictly adhering to OSHA confined space entry guidelines, facilities can provide a safe working environment for farm employees. Currently, OSHA does not require farms to offer specific training for confined space entry; however, it is the employer's responsibility to educate employees in order to maintain a safe working environment. When entering a confined space, the "buddy system" should be used, in which any person entering a confined space is monitored from a safe distance by a second person. The employee entering the confined space must wear a harness attached to a retraction device that the second employee can activate to pull the individual to safety in an emergency. The facility should develop a rescue plan for emergency confined space entry situations. This plan should describe the use of the safety Figure 11: Handheld multi -gas detectors Ima�¢s from Goode 4r+a�es equipment in emergency situations, the actions to be taken, and the personnel responsible for each action. The plan may also include training and certification information. RI Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.3 Inspect atmosphere prior to entry Before entering a confined space, a worker must test the atmosphere inside the space, as required by OSHA general industry standard 1910.146 (1998). The person can perform this testing using a handheld multi -gas detector capable of detecting oxygen, carbon monoxide, hydrogen sulfide, and lower explosive limits (LEL) levels. Several models of multi -gas detectors are shown in Figure 11. When testing the atmosphere within a confined space, the employee should remain outside in a safe location. Many multi -gas detectors are equipped with an extension hose for this purpose. In compliance with standards (OSHA, 1998), the employee should test for the following: 1. Oxygen level: above 19.5 percent by volume air 2. Methane: below 5 percent by volume of air 3. Hydrogen sulfide level: below 20 parts per million (ppm) If any of the above conditions are not met, the atmosphere is deemed hazardous and should not be entered by any personnel until forced ventilation has eliminated the hazardous conditions. During entry, continuous ventilation with an explosion -proof blower will ensure that fresh air is displacing any hazardous air that may be trapped in the confined space. Workers must maintain and calibrate this equipment according to the manufacturer's recommendation in order to effectively monitor atmospheric conditions. 2.2.4 Safety equipment When entering a confined space, an employee should wear a safety harness attached to a winch or pulley outside of the pit. Examples of safety harnesses and a winch are shown in Figure 12. This safety precaution, allows a coworker to assist a trapped employee without having to enter the space in the event of an emergency. A self-contained breathing apparatus (SCBA) should be used only in emergency situations. Figure 12: Safety harnesses, ropes, and a chain fall at an AD facility Safety Practices for On -Farm Anaerobic Digestion Systems Figure 13 shows a basic backpack -style SCBA with fitted facemask. Any employee using a SCBA must be properly trained and fitted for using the equipment. For an individual to become certified in confined space entry, they should consult the State approved OSHA administration. 2.3 HAZARDS ASSOCIATED WITH BIOGAS AD biogas is composed of three main constituents: methane, hydrogen sulfide, and carbon dioxide. Each of these gases can be dangerous under certain circumstances. Common hazards associated with biogas include asphyxiation and fire or explosion potential. Overall, it is always a good idea to test the atmosphere when biogas may be present as well as maintain proper ventilation. Workers can use a handheld multi -gas detector, similar to one of those shown in Figure 11, to determine if hazardous levels of biogas are present. Low-cost detectors will simply identify dangerous level of biogas, while higher end detectors can report specific concentrations of the primary biogas components. 2.3.1 Asphyxiants Gases that prevent the uptake of oxygen into human cells are referred to as asphyxiants. There are two categories of Figure 13: Self-contained breathing apparatus f 1:, lk_.. 1, -t - Imam kamtMVV.j4rwrr.eMlaappy.c*nV asphyxiants: simple and chemical. A simple asphyxiant displaces oxygen, and chemical asphyxiants "reduce the body's ability to absorb, transport, or utilize inhaled oxygen. Asphyxiants are often active at very low concentrations (a few ppm)" (Lawrence Berkeley National Laboratory, 2008). Asphyxiant gases are present wherever there is storage of an organic material; therefore, manure pits or any other areas for organic material storage become potentially dangerous. Following are the various asphyxiants that are typical constituents of biogas. • Simple asphyxiants —carbon dioxide and methane • Chemical asphyxiants — ammonia and hydrogen sulfide 10 Safety Practices for On -Farm Anaerobic Digestion Systems 2.3.2 Immediately dangerous to life and health Within confined spaces and other covered areas, the potential exists for atmospheric concentrations to develop that become immediately dangerous to life and health (IDLH). An IDLH condition can be defined as an atmospheric concentration of any toxic, corrosive, or asphyxiant substance (simple or chemical) that "poses an immediate threat to life or would cause irreversible or delayed adverse health effects or would interfere with an individual's ability to escape from a dangerous atmosphere" (OSHA, 2008C). Following are the main IDLH concerns when handling the production of biogas (Center for Disease Control and Prevention, 1995). • Oxygen deficiency — less than 19.5 percent by volume air • Hydrogen sulfide — more than 100 ppm • Ammonia — more than 300 ppm • Carbon dioxide — more than 40,000 ppm Signs similar to the one shown in Figure 14 should be used to alert employees and visitors of the potential for IDLH conditions. Areas prone to these conditions include structures housing the gen set or boiler, below grade pump chambers, and biogas storage devices. Figure 14: Sign indicating IDLH potential I DEADLY MANURE GASES PDSSIBLE DEATH MAY BE IMMEDIATE! a ENTER PITY WITH: 'SELF-CONTAINED AIR SVRPLY VEN TLA TKA 'RESCUE HARNESS, MECHANICAL LFT. STAND-BY PERSON A simple and convenient way to ensure the safety of an area's atmosphere is by installing a wall -mounted sensor that can detect hazardous gases (e.g., methane, LEL, hydrogen sulfide, carbon monoxide). In the event that a hazardous gas sensor is triggered, the emergency action plan (see Section 3) should be implemented. 2.3.3 Explosion potential Methane, the main component of biogas, is flammable when it mixes with air. Upper and lower explosive limits (LEL) are established to provide an identifiable range of concentrations that will produce a flash fire when an ignition source is presented. The LEL is often referred to as a flammable limit. For methane, the lower and upper explosive limit is 5 percent and 15 percent by volume of air, respectively (Linde Gas LLC, 1995). Figure 1S: Safety signs posted at AD facility 11 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4 ELECTRICAL SYSTEM HAZARDS The generation of large quantities of electricity at an AD facility creates electrical hazards, most of which can be found near the gen set, transformer, and electrical panels. The only personnel with the authority to service and repair electrical systems are licensed electricians. In addition, the facility should post signs identifying general electrical hazards near the electrical generation system (see Figure 15 for an example of basic signage). 2.4.1 High voltage Any electrical source above 600 volts is considered high voltage (NEC, 2005). Typically, transmission lines from the transformer are the source of the highest voltage on a farm. A transformer is a piece of machinery used to increase the voltage, allowing for more efficient transport of the electricity. When dealing with such high voltage, the main hazard is contact with exposed leads, which could be fatal. Figure 16 shows exposed lead transformers commonly used on utility poles. Ground -mounted transformers used on farms and at AD facilities are typically enclosed like the one shown in Figure 16: Standard electrical transformer with exposed leads Figure 17. Enclosed transformers should remain sealed Figure 17: Enclosed electrical and locked at all times, and only a licensed electrician transformer should perform transformer maintenance. { �� ■ s }. }" 2.4.2 Low voltage All electrical sources less than 600 volts are considered low voltage (NEC, 2005). Typically, switches, controllers, fuses, breakers, wall outlets, and electrical panels are considered low -voltage devices. One major hazard associated with electrical panels is arcing, which occurs when electricity from an energized source jumps a gap of air and discharges into an adjacent conductive surface, typically metal. If an individual happens to be in the pathway of the arc, they can be seriously burned or killed. Cover plates are used to contain arcing by shielding the employee from any potential harm. Therefore, the facility should ensure that the proper cover plates are intact and correctly in place on the panel or outlet. 12 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4.3 Electrical fires In the event of an electrical fire, the person fighting the fire should use an ABC classified multi- purpose fire extinguisher rather than a water -based fire extinguisher, which could result in electrocution. If possible, the electricity should be shut off to the facility before fighting the fire. The facility should train operators to identify the difference between electrical fires and ordinary combustible fires (Wallenwine, 2011). 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT AD facilities can provide a safe working environment, as long as proper safety measures are taken. The following sections present recommended steps for maintaining a safe working environment at AD facilities, adapted from the self -assessment guide prepared by Nellie Brown (2007), titled "Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System" and the emergency action plan requirements of the National Pollution Discharge Elimination System (NPDES) program. 3.1 EMERGENCY ACTION PLAN In most states, AD facilities are required to have emergency action plans (EAP) as part of their NPDES permits. A major objective of an EAP is to develop response protocols to specific emergencies so that if an accident occurs the facility will conduct the appropriate actions in the correct sequence. As a general recommendation, each situation should be broken down into the following components. Assess the extent of damage in the following order: a. Human health b. Environmental health C. Mechanical integrity 2. Correct the problem immediately if possible. 3. Contact the appropriate agencies and personnel to resolve the problem. The contents of an EAP should be well organized in a binder or an electronic file and distributed to all employees so that they are informed of the proper safety protocols. The facility should provide local emergency departments with a copy of the EAP and invite them for a tour of the operation so they can become familiar with the facility. Also, the facility should post a copy in a highly visible area where visitors enter the facility. 13 Safety Practices for On -Farm Anaerobic Digestion Systems To maintain an effective EAP, the facility should perform an annual review of the document to keep it up to date. Conducting annual training sessions will ensure that employees have a basic understanding of the EAP. The following sections present the recommended content to be included in an EAP. 3.1.1 Directions to AD facility Often, the AD facility is not clearly visible from the main road, especially if it is located in an agricultural setting. Therefore, detailed driving directions from the closest major road, intersection, or town to the physical location of the AD facility should be included in the EAP. 3.1.2 Contact information The EAP should provide a list of emergency and non -emergency contacts, including the job title and cell phone number of each person. Recommended contacts are: • Farm or AD owner • AD operators • Emergency and nonemergency responders o Fire department o Poison control o Law enforcement o Hospital • Electric and gas utilities • Contractors o Electrical o Excavation o Mechanical • State health and safety officials Contact information should identify the appropriate after-hours emergency contact information as well. The contact list should be posted in multiple locations throughout the AD facility and farm so that in the event of an emergency, there is quick and easy access to this information. It is important that the contact list be updated routinely to make sure all information is current. 14 Safety Practices for On -Farm Anaerobic Digestion Systems In many rural locations, calling 911 may not be the best method for reaching emergency responders. On an annual basis, the AD operator or owner should host a site tour with the local fire, ambulance, and sheriff departments. The purpose of this tour would be to familiarize emergency responders with the site and system, as well as identify the most direct contact method in the event of an emergency. 3.1.3 Site map The EAP should include a detailed site map that identifies and labels relevant structures and major equipment (e.g., flare, gen set, boiler) at the AD facility, as well as the location of emergency equipment. It should also clearly identify the locations of biogas supply shutoff valves and the primary electrical disconnect and control panel. 3.1.4 State and local health and safety requirements The EAP should include the federal and state health and safety regulations for the facility, as well as all OSHA documents, guidelines, and certifications, including confined space entry training documents. In addition, MSDS for non -farm feedstock and any chemical or biological additives should be included in the EAP and posted at the facility so that employees can have quick access to the information. 3.1.5 Equipment vendor manuals The EAP should include the vendor manuals for all equipment at the AD facility. These materials should be well organized so that in the case of a mechanical failure, an operator can locate and reference a specific vendor manual quickly and easily. 3.2 SAFETY AND EMERGENCY EQUIPMENT The following sections list recommended supplies and equipment an AD facility should have available for normal daily operation or in the event of an emergency. The list is divided into supplies and equipment to be maintained on site, so employees can access it within minutes, and equipment that should be locally available and could be delivered to the site within a few hours. A logbook of equipment inspections and expiration dates and the equipment manuals should be located with the safety equipment. 3.2.1 Anaerobic digester facility (onsite) • Personal protective equipment o Gloves o Safety glasses 15 Safety Practices for On -Farm Anaerobic Digestion Systems o Hearing protection o SCBA (provided employees are properly trained and fitted for using the equipment). • First aid kit • Fire extinguishers (ABC) • Explosion -proof instruments (e.g., flashlight, ventilation blower, hand tools) • Rigging equipment for rescue of a person o Hoist, winch, or pulley o Safety harness • Multi -gas detector with extension hose • Ring buoy • Shovel 3.2.2 Locally (able to be onsite within a few hours) • Excavation equipment (e.g., bull dozer, backhoe, excavator) • SCBA and trained individual 3.2.3 Baseline environmental conditions During startup and for the first 6 to 12 months of use, operators should collect operational parameters and air quality measurements around the AD facility on a weekly basis to establish baseline/normal operating conditions. Basic operational parameters should include pressure and temperature readings on pipelines where gauges are installed. Using a handheld multi -gas meter, employees should check the air quality inside all structures or rooms, along with the conditions in below -grade pump chambers, near the base of digester tanks, and along biogas pipelines. At a minimum, the concentration levels of hydrogen sulfide, carbon monoxide, and methane should be measured and recorded. By establishing baseline operating conditions, the AD operator has a point of reference for troubleshooting operational problems and determining when hazardous conditions are developing or already exist. 16 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3 ELECTRICAL The following section provides common practices to help maintain safety by reducing the potential for electrical hazards that may occur at an AD facility. 3.3.1 Daily inspections The AD facility should instruct operators to perform daily inspections of the electrical system. This inspection should include, but not be limited to, the following: • Conduit connections to panels • Panel cover integrity • Conduit integrity • Exposed and damaged wires • Corrosion of wires • Signs of electrical overheating If there is any sign of the aforementioned problems, operators should contact the site manager or a licensed electrician to resolve the issue. Figure 18 shows a corroded electrical control panel that an Figure 18: Corrosion on an electrical control panel U operator should identify for repair during daily inspections. The operator should not attempt to fix the problem unless he or she is the appointed licensed electrician for the facility. 3.3.2 Switches, controllers, fuses, and breaker panels Electrical panels should not be obstructed by any object that would impede the accessibility of the panel itself. For example, temporarily placing a 55-gallon drum below a circuit breaker or installing a pump below a control panel would impede accessibility. Moreover, electrical panels should always be visible so that emergency responders can locate them easily. This becomes imperative when an electrician unfamiliar with the facility needs to turn off the power quickly in an emergency situation. All electrical panels should be well labeled and include an accurate, up-to-date copy of the wiring diagram (Wallenwine, 2011). Additional copies of the wiring diagram should be maintained off site and digitally in the event that a copy is lost, damaged, or destroyed. The facility should check the local electrical code to determine the clearance required around the electrical panel. 17 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3.3 Roles of operators An operator inspects and observes any defective electrical problems but does not perform any electrical maintenance. A licensed electrical engineer appointed by the AD facility is responsible for maintenance and repair of electrical problems. 3.3.4 Visitors on site Unattended facilities associated with the AD system should be locked to limit risk to individuals unfamiliar with the surroundings and to ensure that the system continues to operate efficiently. Employees familiar with the AD system should escort visitors at all times. Visitors to an AD facility are not to operate any switches, controllers, or other electrical functions, including light switches. 3.4 PERSONAL PROTECTIVE EQUIPMENT Personnel at an AD facility should be provided with proper -fitting personal protective equipment (PPE). The employer is responsible for communicating and educating the employees on the proper use of PPE (OSHA, 20076). At a minimum, OSHA recommends protective gloves, splash -proof goggles, hearing protection, and steel toe shoes for employees associated with the digester system. For visitors to the facility, safety glasses and hearing protection should be available and worn while on site. 3.5 ACCIDENT PREVENTION SIGNS AND TAGS Accident prevention signs and tags should be visible at all times when work is being performed where a hazard may be present and should be removed or covered promptly when the hazards no longer exist. Also, caution signs should be designed to be understood by non-English speakers. The EAP should include resources documenting where proper signs or tags can be obtained for potential facility hazards. A variety of OSHA -approved accident prevention signs are shown in Figure 19. Figure 19: OSHA accident prevention signs valro*wrEr' ALFTHORIZED %HCH POlgi KEEP HANDS 1� NO SMOKING EYE PROTECTION AUtHREQUIRED CLEAR No OPEN FLAMES pERsOewOEiOinr�,p► PERSONNEL ONLY NO SPARKS 18 Safety Practices for On -Farm Anaerobic Digestion Systems 3.6 PERSONNEL TRAINING REQUIREMENTS Annually, the facility should review the EAP with all employees associated with the AD system and new hires should go through safety and system operation training before being permitted to work at the AD facility. In addition, owners of systems should be aware of OSHA requirements and comply with employee training requirements. 4.0 CONCLUSION Anaerobic digestion provides a real opportunity to address farm -related environmental concerns, generate renewable energy, and diversify farm products. It is important to realize, however, that AD systems pose unique challenges and safety risks not experienced on typical farms. These risks can be mitigated by practical measures, including educating employees about the risks associated with the system, implementing strict safety procedures, and having a detailed and up to date EAP that employees are familiar with. Ensuring a safe environment around the AD facility will protect employees and visitors while enhancing the overall performance of the digester. 19 Safety Practices for On -Farm Anaerobic Digestion Systems 5.0 REFERENCES American Petroleum Institute (API). 2008. "Fall Protection for Above Ground Storage Tanks". http://www.api.org/ehs/health/safetank/Ioader.cfm?urI=/commonspot/security/getfile.cf m&Pagel D=31330. Date accessed: May 19, 2011. 2. Brown, Nellie. 2007. Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System (A Self -Assessment Guideline for Farmers). Cornell University. Manuals and Users Guides. Paper 13. http://digitalcommons.ilr.cornell.edu/cgi/viewcontent.cgi?article=1012&context=manuals . Date accessed: May 10th, 2011. 3. Center for Disease Control and Prevention. 1995. "Documentation for Immediately Dangerous To Life or Health Concentrations (IDLHs), Chemical Listing and Documentation of Revised IDLH Values." http://www.cdc.gov/niosh/idIh/intrid14.htm1. Date accessed: May 16, 2011. 4. Fenton, Mike. Email correspondence. Michigan Caterpillar Power Systems. May 18, 2011. 5. Gould, C. and M. Crook. 2010. "Michigan On -farm Anaerobic Digester Operator Handbook." Michigan State University Extension. Pages 75-77. 6. Lawrence Berkeley National Laboratory. 2008. "Chemical Toxicology Overview." http://www.lbl.gov/ehs/chsp/html/toxicology.shtml. Date accessed: May 16, 2011. 7. Linde Gas LLC. "Methane, Compressed Material Safety Data Sheet." Date accessed: May 12, 2011. http://www.orcbs.msu.edu/msds/linde_msds/pdf/040.pdf 8. Michigan Department of Energy, Labor and Economic Growth (MEDLEG). 2010. MIOSHA Inspection #308878636: General Industry Safety and Health Division Yankee Springs Dairy Inc. (Double Fatalities 7/12/10). 9. Michigan State University Extension. Emergency Action Planning for Michigan For -Hire Manure Applicators. 10. National Electric Code (NEC). 2005. National Electric Code Handbook. 11. National Fire Protection Association (NFPA). 2009. Fire Safety Analysis Manual for LP -Gas Storage Facilities. Based on the 2008 Edition of NFPA 58 Liquefied Petroleum Gas Code 12. Occupational Safety and Health Administration (OSHA). 2008A. "Fall Protection." http://www.osha.gov/SLTC/fallprotection/index.html. 13. Occupational Safety and Health Administration (OSHA). 2008B. "Occupational Noise Exposure." Standard 1910.95. http://www.osha.gov/pIs/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id =9735. 20 Safety Practices for On -Farm Anaerobic Digestion Systems 14. Occupational Safety and Health Administration (OSHA). 2008C. "Respiratory Protection". Standard 1910.134. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =12716. 15. Occupational Safety and Health Administration (OSHA). 2007A. "Control of Hazardous Energy." Standard 1910.147. http://www.osha.gov/SLTC/controlhazardousenergy/index.html. 16. Occupational Safety and Health Administration (OSHA). 2007B. "Personal Protective Equipment." Standard 1910.132. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9777. 17. Occupational Safety and Health Administration (OSHA). 2002. "Accident Prevention Signs and Tags." Standard 1926.200. http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=10681&p_table=STA N DARDS. 18. Occupational Safety and Health Administration (OSHA). 1998. "Permit -Required Confined Spaces." Standard 1910.146. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9797. 19. Wallenwine, Steve. Personal correspondence. Consumers Energy. May 20, 2011. 21 A United States PA Environmental Protection E Agency Office of Air and Radiation, Mail Code 6207J www.epa.gov EPA-xxx-x-xx-xxx December 2011 STATE OF NORTH CAROLINA FIRM PANEL LOCATOR DIAGRAM s DATUM INFORMATION The projection used in the preparation of this map was the North Carolina State Plane (FIPSZONE 3200)• The horizontal datum was ;he North American Datum of 1983. GRS80 ellipsoid. Differences in datum, ellipsoid, projection, or Universal Transverse Mercator zones used in the production of FIRMS for adjacent jurisdictions may result in slight positional differences in map features across jurisdictional boundaries, These differences do not affect the accuracy of this FIRM. All coordinates on this map are in U.S. Surrey Feet. where 1 U.S. Survey Foot - 1200/3937 Meters. Flood elevations on this map are referenced to the North American Vertical Datum of 1988 (NAVD 881. These flood elevations must be compared to structure and ground elevations referenced to the same vertical datum. An average offset between NAVD 88 and the National Geodetic Vertical Datum of 1929 (NGVD 29) has been computed for each North Carolina county. This offset was then applied to the NGVD 29 flood elevations that were not revised during the creation of this statewide format FIRM. The offsets for each county shown on this FIRM panel are shown in the vertical datum offset table below. Where a county boundary and a flooding source with unrevised NGVD 29 flood elevations are coincident, an individual offset has been calculated and applied during the creation of this statewide format FIRM, See Section 6.1 of the accompanying Flood Insurance Study report to obtain further information on the conversion of olevations between NAVD 88 and NGVD 29. To obtain current elevation, description, and/or location information for bench marks shown on this map, please contact the North Carolina Geodetic Survey at the address shown below. You may also contact the Information Services Branch of the National Geodetic Survey at (301) 713-3242, or visit its website at www_nos.noaa.aov. North Carolina Geodetic Survey County Average Vertical Datum Offset Table 121 West Jones Street County Vertical Datum Offset ftt} Raleigh, NC 27601 Duplin - 0.94 (919) 733-3836 •nr.vw-ncas.state, nc.us Example: NAVD 88 - NGVD 29 i 1-0341 All streams listed in the Flood Hazard Data Table below were studied by detailed methods using field survey. Other flood hazard data shown on this map may have been derived using either a coastal analysis or limited detailed riverine analysis. More information on the flooding sources studied by these analyses is contained in the Flood Insurance Study report. r tTArr n r +k'(.tr / 1 .y hhld .'6 •_ _ tK•.I r:_, Tci Hr♦lCil_4PAit1ER This digital Flood Insurance Rate Map (FIRM) was produced through a unique: cooperative partnership between the State of North Carolina and the Fedora Emergency Management Agency (FEMA). The State of North Carolina ha:: implemented a long term approach of floodplain management to decrease the costs associated with flooding. This is demonstrated by the State's com- mitment to map floodplain areas at the local level. As a Par' f this effort. . the State of North Carolina hasjoined in a Cooperating TtichnicaIState agreement with FEMA to produce and maintain this digital FIRM. www.ncfloodmaps.com JOINS PANEL 3424 :•," c;o 7T•53' Do- ZONE X T7'52' 00" 2 335 000 FEET ' 2:39 2 340 000 FEET :•si ', _ . 44D WO FELT 1 •� }. • 1 • ,��; '� i I �'yy 1 .. - - ZONE AE 4 �~ L r�iY17 •t ` , .�1 r ZONE AE ZONE X- `r. LONE ,X; , ZONE X y 9c�r i T. A. ZONE X • t + - - • �;'• : � 1 , ® ZONE X ;' Wit• ', Y - _ - .. k. ZONEX ZONE AE ZONE X - o•F ; 1) "'' k.: E C a� f .r.- a -w, �.; 435 000 FEET ZONE.,A . - ♦ J .. t ,,<"•�lt..•Y ...r ., , 311700" M 1 ZONE,-'X ' .,•,T^ 't` �� -'' �• 4.1'�.. Ulll):121 C.l)1t11[�' r, = ft Unincorpora[cd _'�rcas }, �. s i NnC`•, ?i :1, �� r v ':;i: :r} �r� ` � v. 3 5 00" 34•`b'G'0' v. N. 1 �Lj .l `�.y Jr.l .r , :.., iV„ F :a'ir.a.".S,? 370083 � \ l wl Y ✓ �, �� _ tom: ��I t j •c F� i~ { ,;y e� rr�V,�' �• ^-i. .,�'.. � ,•;:' i -� � 'l.• r'' ,yy •:7 A cat •• ��,,��.t,'.•' .}-. f':tPE . W�w �t 'LIMsT U) -0 I , 3M "M-- 34.55' 00 `',=: r 1 70\NE A 1 I ZONE X ZONE X 1 ' r CM >., c CL T C,•Lbk F'b.Afe Mr, AN ,a�l� �r y' I , ZONE AE 1~1� 0. (ill. •J :". - f ZONE X i�►'" .:�° j ZONE AE b. ' - "0 _ � •••777 •r, Ir;rrirj ZONE AE 3>i66 °0° M �� `. / T 1 ` - ZONE X :) PROPOSED 34.54' 00" a2o3ooa FEET" DIGESTER SITE `' I __-- _ — !__-- G —_�� 1 — 1 FEET .-- _-. _ _ -. _ - _ a 420 000 2 320 000 FEET 2 325 000 FEET 734 00o w 238 NO M 77.55' 00- 77.54' 00' 77.53' 00" TT'52' 00" JOINS PANEL 3420 2 340 000 FEET NOTES TO USERS Tnis map is for use in admin"stedrg the National Flood Insurance Program. It does not Certain areas not in Special Flood Hazard Areas may be protected by flood control This map reflects more detailed and up-to-date stream channel configurations than MAP REPOSITORY necessarily identify all areas subject to flooding, particularly from local drainage sources structures. Refer to Section 4-4 "Flood Protection Measures" of the Flood Insufanc� those shown on the previous FIRM for this jurisdiction. The floodplains and floodways Refer to Wing of Map Repositories on Map Index or visit www.ncfloodmaps•oom of small size. The community map repository should be consulted for possible Study report for information on flood control structures in this jurisdiction. that were transferred from the previous FIRM may have been adjusted to conform to updated or additional flood hazard information. these new stream channel configurations. As a result, the Flood Profiles and Floodway Base map information and geospatial data used to develop this FIRM were obtained from Data tables In the Flood Insurance Study report (which contains authoritative hydraulic EFFECTIVE DATE OF FLOOD INSURANCE RATE MAP PANEL To obtain more detailed information areas where Base Flood Elevations (BFEs} various organizations, including the participating local communityfies), state and federal data) may reflect stream channel distar"s that differ from what is shown on this map, FEBRUARY 16, 2006 and/or floodways have been determined, users are encouraged to consult the Flood agencies. and/or other sources. The primary basis for this FIRM is aerial imagery acquired by Profiles, Data, Limited Detailed Flood Hazard Data, and/or Summary Stillwater Dup.in County. The time period of collection for the imagery is 1999. Information and Please refer to the separately printed Map Index for an overview map of the county Elevationss tables ables contained within the Flood Insurance Study (FIST report that accompanies flood the FIRM represent rounded sdgeospatialdata supplied by the local oommunity(iss) that met FEMA base map specifications showing the layout of map panels, community map repository addresses, and a Listing of EFFECTIVE DATF(S)OF REVISIONIS)TO THIS PANEL this FIRM. Users should be aware that BFEs shown were conered the preferred source for development of the base map. See goospatial Communities table containing National Flood Insurance Program dates for each community whole -toot elevations. These BFEs are intended for flood insurance rating purposes oily and should not be used as the sole source of flood elevation information. Accordingly, metadata for the associated digital FIRM for additional information about base map as well as a listing of the panels on which each community is located. preparation. flood elevation data presented in the FIS report should be utilized in conjunction with If you have questions about this nap, or questions concerning the National Flood the FIRM for purposes of construction and/or floodplain management. Base map features shown on this map, such as corporate limits, are based on the Insurance Program in general, please call 1-877-FEMA MAP(1-877-336-2627) or visit the Boundaries of regulatory floodrays shown on the FIRM for flooding sources studied most up-to-date data available at the time of publication. Changes in the corporate FEMA webslte at www_ferna.gov. For community map revision history prior to statewide mapping, refer to the Community Map by detailed methods were computed at cross sections and interpolated between cross limits may have occurred since this map was published. Map users should Historytable located in the Flood Insurance re for this jurisdiction. p � P� sections. The 1 bedwa s were basso on hydrayhe cons' ier li ns with o torequirementsconsult the appropriate community official etal or webslte to verify current conditions of An accompanying Rood Insurance Study r o Letter, of Map Revision LOMR or Letter er Tn determine if i available in omm on Yn r i m i f d t fond insurance is ova abl this c unit c tact u insurance the ' ri I n m f This contain r w M Amendment revising n h n n digital versions m f i of the National Flood Insurance Program. Floodway widths and other pertinent floodway lu sdictlona boundaries and base map coronas s map may co to cads that were of Map a dment (LOMAI ev sl g portions o this panel, and dig to e s o s o this y. ) age L data for flooding sources studied by detailed methods as well as non -encroachment widths not considered in the hydraulic analysis of streams where no new hydraulic model was FIRM may be available. Visit the North Carolina Floodplain Napping Program webslte North Carulina Division of Emergency Management or the National Fkxxi Insurance Program at the for flooding sources studied by limited detailed methods are provided in the FIS report created during the production of this statewide format FIRM. at www.ncfloodmaps.com, or contact the FEitiA Map Service Center at 1-80D-358-9616 following phone numbers or websites: for this jurisdiction. The FIS report also provides instructions for determining a floodway for information on all related products associated with this FIRM. The FEMA Map Service NC Division of Emergency Management National Flood kuuranae Program using non -encroachment widths for flooding sources studied by limited detailed methods. Center may also be reached by Fax at 1-M-356--9620 and its website at www_msc.fema.Qcv. (919) 71S 8000 www.nccrimecortrol.org/nrip 1 800 638 6620 www.fcma.goyh ip sl'.... LONE X *40 425 030 rccT 7� d r t • sa.:. r .. , ' ,v!i' Art•„ l . LEGEND -SPECIAI. FLOOD HAZARD AREAS (SFHAs) SUBJECT TO INLJNUAI ION BY f HE 1% ANNUAL CHANCE Fl_0(71) The T % annual chance flood (IOD-year flood), also known as the base flood, is the flood that has a 1 % chance of bein - equaled ur exceeded in any given year. The Special Flood Hazard Area is the area subjetx to fk)oding by the 1% annual dunce flood. Areas of Spacial Flood I l,•tzard include Zones A, AE, Al 1, AO, AR, A99, V, and VE. The Base Flood Eksvatinn is the water surface akwatkm of the 1% annual chancc fkxxl. ZONE A No Banc Flood Ekvations determined. ZONE AE Base Flood Elevation determined. ZONE AH Flood depths of 1 to 3 feet (usually areas of ponding); Base Flood Elevations determined. ZONE AO Flood depths of 1 to 3 feet (usually sheet flow on sloping terrain); averagge depths determined. For areas of alluvial fan flooding, velodUes also dr+tprminpd. ZONE AR Special flood Hazard Area formerly protected from d►e 1% annual chance flood by a flood control system that was sub"uently decertified, Zone AR Indicates that the former food control system Is being restored to provide protection from the 1% annual chance or grcuiter fltxxi. ZONE A" Area to be protected from 1 % annual chance flood by a Federal flood protection system under construction; no Base Flood Elevations determined. ZONE VE Coastal flood zone with velocity hared heave action); B.w. Flood Elevation: determined. FLOODWAY AREAS IN ZONE AE The floodway is the channel of a stream plus any adyacent floodplain areas that must be kept free of encroachment so that the 1 % annual rice food can be carried without substantial increases in Hooch heights. OTHER FLOOD AREAS ZONE X Areas of 0.2% annual chance find; areas of 1% annual chance food with average depths of less than 1 foot or with drainage areas less than �� viti are mile: and areas protected by lees from 1 %annual chance OTHER AREAS ZONE X Areas determined to be outside the 0.2 % annual chine floodpiain. ZONE D Areas in which flood hazards are undetermined, but pobsible. ® COASTAL BARRIER RESOURCES SYSTEM (CBRS) AREAS OTHERWISE• PROTECTED AREAS (OPAs) CBRS anwa and OPAs are normstly boated vAtm or adjacent to Spacial Flood Hazard Am,.- 1% annual dance floodplain boundary 0.2% annual chance floodpWn boundary Floodway boundary .................... Zone D Boundary CBRS and OPA bnundary Boundary dividing Special Flood Hazard Ares Zones and 4 boundary dividing Special Flood Hazard Areas of different - - - - J Base Flood Elevations, flood depths or flood velocities. 513 Base Flood Ekwation line and value; elevation in feet* (CL 987) Base Flood Elevation value where uniform within zone; elevation in feet* 'Referenced to the Ncwth Amcriran Vertical Datum of 1988 •� Cross section line 0------- 23 •fralbed line 9T•OT'30'r 32'22'30" Ce+cw ographic erdinatmreferencvd to the. North Americin f)atum of 1983 (NA0 83) 4278=w ZODD-meter Universal •rransverse Mercator grid ticks, zone 18 1 477 500 FEET 5000-fuc1tgqerld values: North Pl h Carolina Stale ant: coordinir t• system (TIPSZONE 32(X), Slate Plane NAD 83 foot) BM5510 North Carolina Geodet.c Survey bench marl (see explanation X in the Dalum Inforrnaliun section of this FIRM panel). BM5510 National C.rcxk4ic Survey bench mark (see explanation in ® the Datum Information section of this FIRM panet). e M1.5 River Mile zqb�l GRID NORTH MAP SCALE 111 = 1000' (1 : 12,000) SOD 0 1000 2000 FEET METERS No 0 Soo 600 PANEL 3422J FIRM FLOOD INSURANCE RATE MAP NORTH CAROLINA PANEL 3422 (SEE LOCATOR OIAGRAM OR MAP INDEX FOR FiRM PANEL LAYOQJTI COWAINS: MMMUN" CID No. PANEL SUFFIX OUPJN OOI,NTY 370M 3422 Notce to User: The ttap Xwber s•cwn below shmW be used when placing map orders: the Con+lunity No Wr *s*%w sbms vAid be used or &%urrr::(: ..I 6.,A wa !OrOft autritic: cornmunry. EFFECTIVE DATE MAP NUMBER FEBRUARY 16, 2006 3720342200J �., SLtt • � v r• K r.ya r •r - 1Q '�•r'..I• tA.�D yt �. State of North Carolina Federal Emergency Management Agency �; Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: Carter & Sons Hog Farm (31-160) Coy Carter 668 Rivenbark Town Rd. Wallace, NC 28466 (910) 285-8720 08-15-2024 This plan has been developed by: Ronnie G. Kennedy Jr. Agrirnent Services, Inc. PO Box 1096 Beulaville, NC 28518 25 - 6 0 eloper nature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand and agree to the specifications and the operation and maintenance procedures established in this nutrient management plan which includes an animal waste utilization plan for the farm named above. I have read and understand the Required Specifications concerning animal waste management that are included with this plan. (I;f 61, C Signature (o%vner) Date Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agriculture -Natural Resources Consery 'on Service or the standard of practices adopted by the Sail and Water Conser 14toA Commission. Plan Approved By: �A/e?'-' 4-! Date 306306 Database Version 4.1 Date Printed: 08-15-2024 Caner Page l Nutrients applied in accordance with this plan will be supplied from the following sources): Commercial fertilizer is not included in this plan. S7 Swine Feeder -Finish Lagoon Liquid waste generated 7,942,536 pislyear by a 8,568 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage capacities of appmximateiy 180 days. Estimated Pounds of Plant Available Nitrogen Generated per Year Broadcast 14317 Incorporated Injected 17180 17180 Irrigated 14317 Max. Avail. PAN (ibs)* Actual PAN Applied (lbs) PAN Surplus/ Deficit (lbs) Actual'Volwne Applied (Gallons) Volume Surplus/ Deficit (Gallons) Year 1 14,317 14987 -670 8,314,676 -3721141 Note: In source ID. S means standard source. U means user defined source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source. 306306 Database Version 4.1 Date Printed: 08- 15-2024 Source Page I of I Narrative 8/15/2024 - This plan has been updated to remove the area that will be used for the digester. With the removal of this location (pull 12) from the farm Nutrient Management Plan this farm still has sufficient remaining pumping wettable acres. All crops have been changed to Bermuda Pasture/Small Grain Overseed. This plan will replace last plan dated 12/26/2016 when the new digester permit has been received. Grower also has the option bale the bermuda as he desires. All pumping areas that are baled may use the Bermuda Hay rate of the following: p 1-2, p4-6, p 11, p 13-15, and Sub 1-5 (194 Ibs/ac), p3 (240 Ibs/ac), and p16 (293 lbs/ac). Preview Database Version 4.1 Date Printed: 08-15-2024 Narrative Page I of The table shown below provides a summary of the crops or rotations included in this plan for each field. Realistic Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where avai lable. Planned Crops Summary Tract Field Total Acres Useable Acres Leaching lndex (LI) Soil Series Crop Sequence RYE 3972 (1) p1 3.84 3.94 N/A Lumbcc Small Grain Overseed 1.0 Tons I lybrid Bermudagrass Pasture 4.5 Tons 3972 (1) p2 2.90 2.90 NIA Lumbcc Small Grain Overseed 1.0 "Cons Ilybrid Bcrmudagrass Pasture 4.5 Tons 3972 (1) Sub 4.40 4.40 N/A Lumbcc Small Grain Overseed 1.0 Tons I lybrid Bcrmudagrass Pasture 4.5 Tons 3972 (2) p3 3.32 3.32 N/A Pactolus Small Grain Overseed 1.0 Tons I lybrid Bcrrnudagrass Pasture 5.0 Tonsil 3972 (2) p4 2.87 2.87 N/A Lumbcc Small Grain Ovcrsced 1.0 Tons l lybrid Bermudagrass Pasture 4.5 Tons 3972 (2) Sub 4.12 4.12 NIA Lumbcc Small Grain Overseed 1.0 Tons l lybrid Bermudagrass Pasture 4.5 Tons 3972 (3) PVT 26.30 26.30 N/A Lumbcc Small Grain Overseed 1.0 Tans Ilybrid Bermudagrass Pasture 4.5 'Pons 3972 (3) Sub 2.08 2.08 N/A Lumbcc Small Grain Ovcrseed 1.0 Tons Hybrid Bermudagrass Pasture 4.5 Tons 3972 (4) pi 1 1.07 1.07 N/A Lumbcc Small Grain Overseed 1.0 Tons l lybrid Bermudagrass Pasture 4.5 Tons 3972 (4) p13 1.33 1.33 N/A Lumbcc Small Grain Overseed 1.0 Tons I lybrid Bermudagrass Pasture 4.5 Tons 3972 (4) p14 2.57 2.57 NIA Lumbcc Small Grain Ovcrsccd 1.0'rons I lybrid Bermudagrass Pasture 4.5 Tons 3972 (4) p15 0.83 0.83 NIA Lumbcc Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Pasture 4.5 Tons 3972 (4) p16 1.05 1.05 N/A Noboco Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Pasture 6.5 Tons 3972 (4) Sub 9.16 9.16 N/A Lumbee Small Grain Ovcrsccd 1.0 Tons I lybrid Bermudagrass Pasture 4.5 Tons 3972 (5) p5 2.97 2.97 NIA Lumbcc Small Grain Overseed 1.0 Tons Hybrid Bermudagrass Pasture 4.5 Tons 3972 (5) p6 2.89 2.89 NIA Lumbee Small Grain Overseed 1.0 Tons 306306 Database Version 4.1 Date Printed 8/152024 PCs Page 1 of 2 NOTE: Symbol * means user entered data. Planned Crops Summary Total Useable Leaching Tract Field Armes Acres Index (Ll) Sail Series Crap Sequence RYE Hybrid 8crmudagrass #'assure 4.5 roes 3972 (5) Sub 3.901 310 N/A t.umbcc Small Grain Ovc=d 10 Tons Hybrid Bennudagrass Pasture 4.5 Tnn PLAN TOTALS: 73.50 75.50 LI Potential Leaching Technical Guidance t 2 Low potential to contribute to soluble None nutrient leaching below the root zone. 2 & Mode potential to contribute to Nutrient Managctnen€ (590) should be planned. r= 10 soluble nutrient leaching below the root Me. High potential to contribute to soluble Nutrient Management (590) should be planned. Other conservation practices that improve utrient leaching below the root zone. the soils available water holding capacity and improve nutrient use effLiency should be > 14 considered. Examples are Cover Crops (340) to scavenge nutrients, Sod -Based Rotations (328) Long -Terra No-Ttll (778), and edge -of -field practices such as Filter Strips (393) and Riparian Forest Buffers (391). 306306 Dalabase Version 4.1 Daic Printed 81192024 PCS rage 2 of 2 NOTE: Symbol * means user entered data. The Waste Utilization table shown below summarizes the waste utilization plan for this operation. This plan provides an estimate of the number of acres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements, and proper timing of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate of the quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. Waste Utilization Table Year 1 Tract Field Source ID Soil Series Total Acres Use. Acres Crop RYE App6c. Period Nitrogen PA Nutrient Rcqd (lbs/A) Cann Fert. Nutrient Applied (lbs/A) Res. (lbs/A) Applic. Method Manure PA NutricntA pplied (lbs/A) Liquid Manure pphod (acre) Solid Manure Applied (acre) Liquid Manure Applied (Field) Solid Mane Applied (Field) N N N ` 1000 I gal/A Tons 1000 gals tons 3972 (1) pl S7 Lumbec 3.84 3.84 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 106.52 0.00 3972 (1) pl S7 Lumbce 3.84 3.84 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 Irrig. 146 81.00 0.00 311.03 0.00 3972 (1) p2 S7 Lumbec 2.90 2.90 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 80.44 0.00 3972 (1) p2 S7 Lumbce 2.90 2.90 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 Irrig. 146 81.00 0.00 234.89 0.00 3972 (1) Sub S7 Lumbec 4.40 4.40 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 122.05 0.00 3972 (1) Sub S7 Lumbee 4.40 4.40 Hybrid Bermudagrass Pasture 4.5 'Pons 3/1-9/30 146 0 0 brig. 146 81.00 0.00 356.39 0.00 3972 (2) p3 S7 Pactolus 3.32 3.32 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 92.09 0.00 3972 (2) p3 S7 Pactolus 3.32 3.32 Hybrid Bermudagrass Pasture 5.0 Tons 3/1-9/30 179 0 0 brig. 179 99.31 0.00 329.69 0.00 3972 (2) p4 S7 Lumbec 2.87 2.87 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 79.61 0.00 3972 (2) p4 S7 Lumbee 2.87 2.87 Hybrid Bcrmudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 Irrig. 146 81.00 0.00 232.46 0.00 3972 (2) Sub S7 Lumbce 4.12 4.12 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 114.29 0.00 3972 (2) Sub S7 Lumbee 4.12 4.12 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 Irrig. 146 81.00 0.00 333.71 0.00 3972 (3) PVT S7 Lumbee 26.30 26.30 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 729.54 0.00 3972 (3) PVT S7 Lumbee 26.30 26.30 IHybrid Bcrmudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 Irrig. 146 81.001 0.00 2,130.24 0.00 3972 (3) Sub S7 Lumbec 2.08 2.08 Small Grain Overseed 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 57.70 0.00 3972 (3) Sub S7 Lumbec 2.08 2.08 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 brig. 146 81.00 0.00 168.48 0.00 306306 Database Version 4.1 Date Printed: 8/15/2024 WUT Page 1 of 3 Waste Utili7.ation Table Tract Field Source ID Soil Series Total Acres Use. Acres Crop RYE APPtic• Period Nitrogen PA Nutrient Road (lbs/A) Comm Fert. Nutrient Appeal (lbs/A) Res. (lbs/A) Appae. Method Manure PA NutrientA PPBcd (lbs/A) Liquid Manuw.A pplied (acre) Solid Manure Applied (acre) Liquid Manure Appeal (Field) Solid Mants Applied (Field) N N N N 1000 gal/A Tons 1000 gals tons 3972 (4) pl 1 S7 Lumbec 1.07 1.07 Small Grain Oversced 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 29.69 0.00 3972 (4) pl1 S7 Lumber 1.07 1.07 1lybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 brig. 146 91.00 0.00 96.67 0.00 3972 (4) p13 S7 Lumbcc 1.33 1.33 Small Grain Ovcrsccd 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 36.89 0.00 3972 (4) p13 S7 Lumbcc 1.33 1.33 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 brig. 146 Sim 0.00 107.73 0.00 3972 (4) pl4 S7 Lumbec 2.57 2.57 Small Grain Ovcrsccd 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 71.29 0.00 3972 (4) p14 S7 Lumbee 2.57 2.57 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 brig. 146 91.00 0.001 208.16 0.00 3972 (4) p15 S7 Lumbee 0.93 0.93 Small Grain Ovcrsccd 1.0 Tons 10/1-3/31 50 0 0 ltrig. 50 27.74 0.00 23.02 0.00 3972 (4) p15 S7 Lumbee 0.93 0.93 Hybrid Bcnnudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 brig. 146 91.00 0.00 67.23 0.00 3972 (4) p16 S7 Noboco 1.05 1.05 Small Grain Ovcrsced 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 29.13 0.00 3972 (4) p16 S7 Noboco 1.05 1.05 Hybrid Bermudagrass Pasture 6.5 Tons 3/1-9/30 222 0 0 Irrig. 222 123.16 0.00 129.32 0.00 3972 (4) Sub S7 Lumbee 9.16 9.16 Small Grain Ovcrsccd 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 254.09 0.00 3972 (4) Sub S7 Lumbee 9.16 9.16 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 brig. 146 81.00 0.00 741.94 0.00 3972 (5) p5 S7 Lumbee 2.97 2.97 Small Grain Ovcrsccd 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 82.39 0.00 3972 (5) p5 S7 Lumbee 2.97 2.97 Hybrid Bermudagrass Pasture 4.5 Tons 3/1-9/30 146 0 0 Irrig. 146 91.00 0.00 240.56 0.00 3972 (5) p6 S7 Lumbcc 2.99 2.99 Small Grain Ovcrsced 1.0 Tons 10/1-3/31 50 0 0 brig. 50 27.74 0.00 90.17 0.00 3972 (5) p6 S7 Lumbcc 2.99 2.99 Hybrid Bermudagrass Pasture 4.5 Tons 3/I-9/30 146 0 0 Irrig. 146 81.00 0.00 234.08 0.00 3972 (5) Sub S7 Lumbex 3.80 3.80 Small Grain Ovcrseed 1.0 Tons 10/1-3/31 50 0 0 Irrig. 50 27.74 0.00 105.41 0.00 3972 (5) Sub S7 Lumbcc 3.90 3.90 Hybrid Bcrmudagrass Pasture 4.5 Tons 3/1-9/30 1 146 0 0 brig. 146 91.00 0.00 307.79 0.00 306306 Database Version 4.1 Date Printed: 8/15/2024 WUT Page 2 of 3 Waste Utilization Table Year 1 Tract Field Source ID Soil Series Total Ames use. Aces Crop RYU Applic. Period Nitrogen PA Nutrient Roq'd (IWA) Comm. Fert. Nutricnt Apphod (1bs/A) Res. (lbs/A) Applic. Mound Manure AA NutricmA pplied (IWA) Liquid ManuW pplied (acre) Solid Manure Applied (acre) Liquid Manure Applied (F icid) Solid Manut App&ad (Fiew) N 1 N 1 tow ga11A Tons 1000 Cats tons Total Applied, 1000 gallom 9.314.68 Total Produced, I 000 l allom 7,942.54 Balanec, 1000 gallons •372.14 'Cotal Applied, totes 0.00 Toted Produced, torts O.Oa Manse, tons Notes: 1. In the tract column, -W symbol means teased, otherwise, owned. 2. Symbol * means user entered data. 306306 Database Version 4.1 Date Printed: 8/15/2024 'V UT Page 3 of 3 The Irrigation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils. If applying waste nutrients through an irrigation system, you must apply at a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application Rate (inches/hour) Application Amount (inches) 3972 (1) p 1 Lumbee 0.40 1.0 3972 (1) p2 Lumbee 0.40 1.0 3972 (1) Sub Lumbee 0.40 1.0 3972 (2) p3 Pactolus 0.75 1.0 3972 (2) p4 Lumbee 0.40 1.0 3972 (2) Sub Lumbee 0.40 1.0 3972 (3) PVT Lumbee 0.40 1.0 3972 (3) Sub Lumbee 0.40 1.0 3972 (4) p 11 Lumbee 0.40 1.0 3972 (4) pi 3 Lumbee 0.40 1.0 3972 (4) p 14 Lumbee 0.40 1.0 3972 (4) p 15 Lumbee 0.40 1.0 3972 (4) p 16 Noboco 0.50 1.0 3972 (4) Sub Lumbee 0.40 1.0 3972 (5) p5 Lumbee 0.40 1.0 3972 (5) p6 Lumbee 0.40 1.0 3972 (5) Sub Lumbee 0.40 1.0 306306 Database Version 4.1 Date Printed 8/15/2024 IAF Page I of 1 NOTE: Symbol' means user entered data. The following Lagoon Sludge Nitrogen Utilization table provides an estimate of the number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number of animals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application of the effluent. At clean out, this material must be utilized for crop production and applied at agronomic rates. In most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application of sludge must be carefully applied. Sites must first be evaluated for their suitability for sludge application. Ideally, effluent spray fields should not be used for sludge application. If this is not possible, care should be taken not to load effluent application fields with high amounts of copper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Soils containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Crop Maximum PA-N Rate lb/ac Maximum Sludge Application Rate 1000 gal/ac Minimum Acres 5 Years Accumulation Minimum Acres 10 Years Accumulation Minimum Acres 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard Corn 120 bu 150 14.69 96.25 192.49 288.74 flay 6 ton R.Y.E. 300 29.38 48.12 96.25 144.37 Soybean 40 bu 160 15.67 90.23 180.46 270.69 306306 Database Version 4.1 Date Printed: 08-15-2024 Sludge Page 1 of 1 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is defined as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity of the facility. If the available storage capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. If available storage capacity is negative, the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure's temporary storage capacity. Source Name Swine Feeder -Finish Lagoon Liquid Design Stora a Capacity (Days) Start Date 9/1 180 Plan Year Month Available Storage Capacity (Days) I 1 90 1 2 81 1 3 93 1 4 106 1 5 118 1 6 145 1 7 157 1 8 169 I 9 168 1 10 151 1 11 140 1 12 123 * Available Storage Capacity is calculated as of the end of each month. 306306 Database Version 4.1 Date Printed: 08-15-2024 Capacity Page 1 of 1 Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, MRCS Field Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). 306306 Database Version 4.1 Date Printed: 8/15/2024 Specification Page 1 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 306306 Database Version 4.1 Date Printed: 8/15/2024 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 306306 Database Version 4.1 Date Printed: 8/15/2024 Specification Page 3 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. 306306 Database Version 4.1 Date Printed: 8/15/2024 Specification Page 4 Crop Notes The following crop note applies to field(s): (1) pl, (1) p2, (1) Sub, (2) p4, (2) Sub, (3) PVT, (3) Sub, (4) p 11, (4) p 13, (4) p 14, (4) p 15, (4) Small Grain: CP, Mineral Soil, low -leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 Ibs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): (2) p3 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at l-1 1/2 bushelstacre. Plant all these small grains at 1-1 I/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 Ibs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. 306306 Database Version 4.1 Date Printed: 08-15-2024 Crop Note Page I of 3 The following crop note applies to field(s): (4) p 16 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 Ibs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): (1) p 1, (1) p2, (1) Sub, (2) p4, (2) Sub, (3) PVT, (3) Sub, (4) p 11, (4) p 13,(4) p 14,(4) p 15,(4) Bermudagrass CP, Mineral Soil, Poorly Drained to Somewhat Poorly Drained. Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations provided for these soils. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. I to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced V to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 Ib/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 Ib/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. 306306 Database Version 4.1 Date Printed: 08-15-2024 Crop Note Page 2 of 3 The following crop note applies to field(s): (2) p3 Bermudagrass: CP, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 Ib/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): (4) pl6 Bermudagrass: CP, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs I" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. 306306 Database Version 4.1 Date Printed: 08-15-2024 Crop Note Page 3 of 3 Carter and Sons Hog Form Coy Carter _P Fac. No.:31-160 1e�ll_# s AcAcrere Scale: 1', =500 2 2.90 Updated: 8--16----2024 _ 3 3.32 4 2.87 5 2.97 Total eld6.01 Ae. � 1.$9 Total Field 8 a 1.79 Ac. 11 .{37 Wetted 585 A� Sub 4 • 9.15 Ac. 13 1.33 [Fans 11--183 15 14 2.57 t Total Field 3 a 28.3E Ac. 1 0.$3 Log o0" •• 1Aa Sub 3 15 1.05 Sub=13.72 .72Ae. Pulls 7-103 PVT 25.3 Sub 1 4.40 Df 39 Sub 2 4.12 fatal Fletd 2 - 10.31 Ac Sub 3 2.08 Wetted = 6.19 AC. Sub 4 9A 6 14 Subt 2 412 Ac. Sub 5 3.80 4 (FUNS 3--4) Total 75.50 a 0 i0wake* TOW Field Leased - 15.00 Ac. Wetted - 11.40 As. Sub Leased - 3.80 At. (Puns 17-19) 5 ecifications: Ag Rain 27A 2.7 x820 hose) Ag Rain 25A (2.5"x800` hose) Nelson SR100 w/0.85" nozzle 0 50 PSI; 240' WD; 115 GPM Wetted - 5.86 Ac. Saab 5 ,. 3.80 At. (Pulls 5-6) Total Field 1 - 11.14 Air - Wetted - 5.74 AC. Sub 1 4.40 Ac. (Pull* 1-2) i" Wit.-:� ,�fy r- - - ;1 '`i •f ' 4 .�'��'�..�'.,�'. OAP �ft aw '�]1 _ ' ��"' of �f' " _ 1 , �•i-4:�' IK TI. ;.:'_• ''; .. -. _ . i; y cif;•- _ yi irk _ -�i f � � f • .. � �ry r,: ��.`.l• tiv�'J::L.: ,r:.'.:' y�r'� lY;Lr : _ _^..: � "����� ef 'r -; ..���'`•'�•:•'� `mil �r tip ! , .' •.. •?�,,r:� •[�Ai ;:.�.`;�, i•�". _ '3•A� �, i Sri. •rl _ •js _r r :C �,JI �:' y' •V • 1. �'s y �.' i'.1SN . 1.1 ' �J r ,�.•'i.�w • �. f, +: T1' j' . d .b I 1' 33 .. f •.• E . �4 i'r J Yi`� , „ice :Y,�;�_ :i:• .tl. .:'L"•': - ; i ��i,. . r- r , . �''�,:3:. r�; • � �ci � .vim- , O. TIP t' " sy� •�.. ' far' r?5 c-r ? �fI � r � .. i` •. "" .. • y it • • 'r b: 'x . � 5 . � fix:. � •.%3l; � .. .��",r' �.._. ,, .;� [ •�, ni !+ �,, � � -, ;gip,'..' :1['•,>��ti :; .'.�'".;�. t �' �. �ti r.� ". - •f —,sae-'+ � _ — >•"t..ti. �M � }�y.7 [ ���� .� '�r''Fij' �!�•g,� -+``sr.c•/, 1. ••!.. ! y � J.�: �:'j,J'S,��P';t,' :� •i•i,'�S: `} ."�f - `R'• � ,;'� h:'r.: •,i ^ r<:; '�..�r• ,._ 'via 2 r4 -T OF- r" N, 4:1 - o �K ........... '21 . .. . ........ the aln: 7itif2278g4 Rimed: t1?Jl3ti{}� 12,,06.53 FM Fee Amt S26.00 'age 1 of Exdse Tax: $0.00 Din County Noft Carona dwre H. Har9gme, Reqlster at i7eeds ex1915 PG497-4"I3I SPRAY EASEMENT THIS INSTRUMENT PREPARED BY BURRO1lVS & HALL, ATTORNEYS AT LAW, P.O. BOX 816,11VALLACE, NORTH CAROLINA 28466 STATE OF NORTH CAROLINA COUNTY OF DUPLIN THIS DEED OF EASEMENT, is made and entered into this the ( day of February, 2020, by and between CRAIG KING FARMS, LLC, of Duplin County, North Carolina, party of the first part; and COY D. CARTER AND WIFE, MARIE B. CARTER, of Duplin County, North Carolina, parties of the second part; WITNESSETH: WHEREAS, party of the first part are the owners of that certain tract of land located in Kenansville Township, Duplin County, North Carolina, containing 82.39 acres, described in a deed recorded in Book J q 1 '5 , Page , of the Duplin County Registry; AND WHEREAS, parties of the second part are the owners of the remainder of certain tracts of land located in Kenansville Township, Duplin County, North Carolina, described in a deeds recorded in Book 1120, Page 404, and Book 1662, Page 838 of the Duplin County Registry; AND WHEREAS, parties of the second part desire to be permitted perpetually to scatter and otherwise disseminate swine sewage, manure and effluent over the cropland located on Book 1915 Page 498 the tract of land of party of the first part above described, said sewage, manure and effluent to derive from the swine production operation upon the real property of the parties of the second part above described. Designated sprayfield areas are shown on map recorded in Map Book 31 Page aQ5 of the Duplin County Registry. NOW, THEREFORE, said party of the first part, for and in consideration of the sum of Ten Dollars to them in hand paid, the receipt of which is hereby acknowledged, do hereby give, grant and convey unto the said parties of the second part a perpetual right and easement to scatter and otherwise disseminate swine sewage, manure and effluent in an agriculturally sound manner upon the cropland located on the land of the party of the first part above described; together with a perpetual right and easement of ingress, egress and regress over and upon said tract of land for the purposes of scattering and otherwise disseminating such swine sewage, manure and effluent. TO HAVE AND TO HOLD said rights and easements to the said parties of the second part and their successors in title; it being agreed that the land now owned by the party of the first part and hereinabove referred to is appurtenant to and runs with the tracts of land owned by the party of the second part. IN TESTIMONY WHEREOF, the said parties of the first part have hereunto set their hands and affixed their seals the day and year first above written. CRAIG KING FARMS, LLC gy; 'j�- (SEAL) Vincent Craig Kin TSr, ember/Manager By: (SEAL) a by P. lGag, Member/Manager By: (SEAL) Vincent Craq K' ., Member/Manager Uok 1915 Page 499 STATE OF NORTH CAROLINA COUNTY OF DUPLIN I, V- S kanna N L,n)i r , a Notary Public, herby certify that Vincent Craig King, Sr., Kathy P. King and Vincent Craig King, Jr. personally came before me this day and acknowledged that they are Member/Managers of Craig Kings Farms, LLC, and that by authority duly given and as the act of the limited liability company, the foregoing instrument was signed in its name by its Member/Managers for the purposes therein set out. Witness my hand and official seal, this the � �� day of February, 2020. My Commission Expires:I �1- 1 r-11-.-V-a k 4�v� dmulzti Notary Public "alley Dealer Benchmark Bldgs. & I[rrig. 165 S Kenansville Bypass Kenansville, NC 28349 UNITED STATES Dealer No. 88815458 Parent Order No. 11187177 Sprinkler Order No.11187181 III Plant McCook Manufacturing III Customer, Carter and Sons 668 Rivenbark Town Rd Wallace, NC 28466-6160 USA Field Name Dealer PO 33450 Order Date 01/27/2016 Load Date 02/19/2016 Method Of Shipment W/SYS (11188692) 3 Span "Valley Standard Pivot 7000 Machine Flow 500 (GpM) Pivot Pressure 50 (PSI) Cover Sheet - 02/15/2016 Page I Parent Order No I1187177 Dealer Benchmark Bldg. & i'rAm. Sprinkler Order No Ills7l$I Customer Curter and Sons Field Name i ftlLeY t QAgrd Pivot 7000 MaShjRS_j E rnnrV Span and Overhang Field Aron Flow Pipe Coupler r-------------- - --,,----. ---- _r r.--------------------------- D. U. E Model Qty Length o.n. Spacing p g �r 26.3(AC) Total 500 (GPM) Et Qty Profile Tire (en) (an) (in) � 20.4 (Ac) Pivot 2700 EE 1737 (GPM per Acre) 7000 3 180.0 6 108 a 6.0 (Ac) EG on 80% 0.95 (in per day) App Rate 20 Standard 14.9 x 24 Hi Flout t � 7000 1 73.0 6 II0 613.5 € f t) Ma chine Len th 1I i g If 0.I03 (in) App Depth @ I00% E 103.6 (ft)End Gun Radius ii 133.9 (GPM) End Gun Messages _____...._..-------------------. Pressure LRDUDrive'irain �r __W.— _____ _ »I —..-.—_68 Caution: 50 (PSI)— Pivot Pressure..— iRPM Center Drive_@60 Hz freq.._--- E None i € 45 (PSI) - End Pres sure j i 14.9 x 24 High Float Tare F t3aaler: E 0.0 (ftl Highest Elevation EE 52-lWheel r.B Ratio, LRDU Dist 540.6 (ft) i H na = 0.0 (ft) Lowest Elevation It 2.6 tirs/270" @ 100% 16.50 (Ft. per Min) i Sprinkler -. Available d3:Ftlets Sprinkler -» Available Outlets p fieturation Sprinkler Ran a (_ft) Valley U-Pipe 60n) Galvanized 314 M TNPT x 314 F NW Outlets 4,18,1 j Black hose drop Variable Length 60(in) Ground ,(3r 24,38,1 44,58,I Valley Slip Weight 26(in) 2(16) Poly 64,66,1 69,71,1 Nelson Tit300 D4 - Green 314 M NPT 295M (ft) Total Drop Hose Length Valley U-Pipe 6[in) Galvanized 314 M NPT x 314 F NPT Outlets l: '—�• Valley Drop "in) Galvanized 314 M NPT x 314 M NPT 20,22,I 40,42,1 Nelson PC - D3000 Part Circle Spray 314 M NPT 60,62,1 im Cover Sheet - 02115120I6 Page 2 Parent Order No 11187177 Dealer Benchmark Rich!. & Irria. Customer Carter and Sons Field Name Valley n 7000 Machin Pipe Pape ripe Loss Leith (ft) I.D. [inl Finish C-Factor (PST) 586.1 5.79 Galvanized 15t1 3.9 27A 3.79 Gnivaahmd ISO 0.6 Total = 4.5 Span Flow Sprinkler Order No 11187181 End Gun(s) & Booster Pump Information 1'rintgry 1�.nd Gun Nelson SIt100 End Gun , : f 0.85 Nozzle Booster Pump Span Irrigated Atea Rqd Act YRgd Act Number Length (ft) (Ac) (GPY) (GPM) (GPM per Acre) (-GPM per Acxe) Deviation 156.7 1.7 30.3 35.4 17.43 20.42 17.1 190.1 5.3 91.9 92.€l 17.43 17.44 0.1 179.8 8.8 152.8 MS 17.43 17.44 0.1 7Z 9 4 Cs 8€l.5 8fl.i# 17.69 17.57 -0.6 L 1€i3.6 6.0 134.1 133.9 17.97 17.95 -0.1 26A 4941 Drsi'n Sprinkiar 10.7 10.6 Total Machine Flog 5044 Advanced Options iDsain Sprinkler - Senninger Directional i jLast Sprinkler Coverage = 1 ft E ESprinkler Coverage Length = 614.5 ft i !Use Last Coupler= YES t IMinimum Mainline Pressure - 6 PSI -------------------------------------- Skipping Options iShip�i]top Hardware -....................,..,,,...,...,...,...,.....,...,._.....,...,...- IShip Endgun Nozzle #Ship Endgun & Hardware i IDO not: ship Endgun Valve / Nozzle Valve Hardware E jDo not ship Boostezpump Hardware------------------------------- 1 Cover Shtet - 0211512016 Page 3 Parent Order NO 11187177 Sprinkler order 11187181 Dealer BenchmarkBldgs. & IrrIX. Customer Carter and Suns Field Name a llev tandard Pivot 7[l#1 sse # I #r:ic ns R nrt Bill of Material was not changed From its original list Sprinkler Package created by bbi. Assembly instrueiions - 02/15/2016 ' •1 Dealer Benchmark Bldgs. & Irrig. `' Sprinkler Order No 11187181 Customer Carter and Sons VAV -CHART, Field Name w Parent Order No 11187177 Valley Standard Pivot 7000 Percent Timer Data Setup Information - Valley Computer Control Panel Water Application Constants: Minimum Application = 0.103 (in) Hours Per Revolution - 2.6 Based on IN Based on % Timer IN Per Pivot Hours Per 270 degrees 1 Timer 270 degrees 0.103 100.0 2.6 0.20 51.6 5.0 0.30 34.4 7.6 0.40 25.8 10.1 0.50 20.7 12.6 0.60 17.2 15.1 0.70 14.8 17.6 0.:80 12.9 20.2 0.90 11.5 22.6 1.00 10.3 25.2 1.25 8.3 31.3 1.50 6.9 37.7 1.75 5.9 44.1 2.00 5.2 50.0 Pivot IN Per Hours Per $ Timer 270 degrees 270 degrees 100.0 0.103 2.6 90.0 0.11 2.9 80.0 0.13 3.3 70.0 0.15 3.7 60.0 0.17 4.3 50.0 0.21 5.2 45.0 0.23 5.8 40.0 0.26 6.5 35.0 0.30 7.4 . 30.0 0.34 8.7 25.0 0.41 10.4 20.0 0.52 13.0 17.5 0.59 14.9 15.0 0.69 17.3 12.5 0.83 20.8 10.0 1.03 26.0 7.5 1.38 34.7 5.0 2.07 52.0 Field Area Flow Pressure LRDU Drive Train ---------- ------------------- ---------------- ------------------------------ 263{Ac) Total i1 500 (GPM) 11� 50 (PSI) Pivot Pressure 68 RPM Center Drive.@ 60 Hz freq. 20.4 (AC) Pivot 2700 i i 17.97 (GPM per Acre) 1� 45 (PSI)=End Pressure i� i� 14.9 x 24 High Float Tire 6.0 (Ac) EG on 80% i i 0.95 (in per day) App Rate ii 0.0(ft) Highest Elevation �,' 52:1Wheel GB Ratio, LRDU Dist 540.6(ft) 613.5(ft)Machine Length i 0.103 (in) App Depth @ 100% 0.0(ft) Lowest Elevation „ 2.6Hrs/270 @ 1001.1 ( 16.50 ) (Ft per Min) I103.6(ft)End Gun Radius I�--------- 1339{GPM) End Gun -- II .I------------------��--------------------------------------- ------------------------------II I Disclaimer The information presented in the attached Percent Timer Report is based on variables which cannot be totally controlled by Valmont (including, but not limited to; pivot pressure, inside pipeline surface, end gun throw, end gun arc setting, tire slippage, tire pressure, field slopes, soil. variations, sprinkler package installation, well capacity, center drive motor voltage, center drive motor frequency, climatic conditions and other elements and circumstances beyond Valmont's reasonable control). Valmont recommends monitoring the machine for at least one pass through field to obtain an accurate rotation time. Percent Timer - 02/15/2016 Page 1 pal aa£ = LPU! t l IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Clay Carter - Carter & .Sons Hog Farm; Fac. No:: 31.160 Address: Telephone: (910) 289.1564 Table 1 - Field Specifications Approximate Maximum Maximum Useable Size Application Field of Field 0q"- County: Duplln Date: 9/1 PJ2012 Maximum Application Per Irrigation Cycle inches} Comments 1 Pulls 1-2 - 1 Pulls 3-4 1 fulls 7-10 1 Pulls 11-16 1 Pulls 5-E3 7 Pulls 17-19 et2 TABLE 2 - Travelling Irrigation Gun Settings Make, Model and Type of Equipment: Ag Rain 27A (2.7"x820') & Ag Rain 25A (2.5°x800') w/Nelson SR100 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating and Speed Rate Effective Effective Diameter Diameter Pressure Pressure Arc Hydrant No. ft/min in/hr.) Width ft. Len th ft(feet) Inches at Gun si at reelfpsil Pattern Comments - A I 1 2.24 0.33 210 613 240 0.86 50 80 330 cres ewl u I3,84 t 2 2.24 0.33 210 418 240 0.86 50 80 330 2.90 3 2.24 0.33 216 585 240 0.86 50 80 330 3.32 4 2.24 0.33 210 509 240 0.86 50 80 330 2.87 5 2.24M.28 0.33/0.49 187/187 385/201 240 0.86 50 80 .330/220 2.97 6 2.24/3.28 0.3310.49 187/182 178/450 240 0.86 50 80 3301220 2.89 `• 7 2.24 0.33 216 542 240 0.86 50 80 330 3.46 8 2.24 0.33 216 39a 240 0.86 50 80 330 2.72 -� 9 2.24 0.33 216 700 240 0.86 50 80 330 4.24 10 2.24 0.33 216 700 240 0.86 50 60 330 4.24 l r, 11 2.24 0.33 218 61 240 0.86 50 80 330 1.07 12 2.24 0.33 218 385 240 0.86 50 80 330 2.68 13 2.24 0.33 216 113 240 0.86 50 80 330 1.33 14 2.24 0.33 216 364 240 0.88 50 80 330 2.57 15 2.24 0.33 154 125 240 0.86 50 80 180 0.83 16 2.24 0.33 141 205 240 0.86 50 80 180 1.05 t 17 2.51 0.33 200 700 240 0.86 50 80 330 4.05 18 2.51 0.33 160 700 240 0.86 50 80 330 3.30 " 19 2.51 0.33 200 700 240 0.88 50 80 330 1 4.05 TOTAL 54.38 . ``et5 IRRIGATION SYSTEM DESIGNER ���►�'�� '� � �9 Name: Micah Kevin Weston, CI© Company. Murphy -Brown, LLC Address: 2M Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 0 � Phone: (910) 293-3434 Required Documentation The following details of design and materials must accompany all irrigation designs: 1. A scale drawing of the proposed irrigation system which includes hydrant locations, pipelines, thrust b€nck locations and buffer areas where appOcable. 2. Assumptions and computations for determining total dynamlc head and horsepower requirements. 3: Computations used to determine all mainline and lateral pipe sixes. 4. Sources and/or cautions used for determining application rates. 5. Computations used to determine the size of thrust blocks and lliustratfnns of all thrust block con€fgumtions required In the system B. Manufacturer's specifications for the irrigation pump, traveler and sprinkler(s). 7. Manufacturer`s specifications for the Irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE & The information required by this form are the rninimum requirements. It Is the respossibli€ty of the designer to consider all relevant factors at a particular site and address them as appropriate. 8. Irrigation Pies show not be Installed in lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of W or wider rust be malr rained between the bits of the irrigation system and all perennial streams and surface waters per NO Statutes. Narrative of Irrigation System Operation design is for a "wetted acreage" determination for an existing facility. The acres were calculated based ,quipment specified and the charts created by NCSU for calculating Area Allowances for Hard Hose eler Systems. Refer to owner's manual and irrigation dealer for information on maintenance, winterization, and operation of system. Sheet? CALCULATIONS Sprinkler Specifications Sprinkler Type: Nelson SR100 Nozzle Size: 0.86 inches Sprinkler Pressure: 50 psi Flowrate(GPM): 115 gpm Wetted Diameter: 240 feet Lane Spacings Desired Spacing (%): 70 % Design Spacing(feet): 168 "PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 160 feet Actual Spacing (%): 67 % Application Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.30 in/hr 300 degree arc = 0.36 in/hr 330 degree arc = 0.33 in/hr 220 degree arc = 0.49 in/hr 180 degree arc = 0.60 in/hr Traveller Speed Travel speed =1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 2.31 ft/min 300 degree arc = 2.77 ft/min 330 degree arc = 2.51 ft/min 220 degree arc = 3.69 ft/min 180 degree arc = 4.61 ft/min Mainline Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec." "For buried pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity= #DIV/01 ft/sec. Page 1 I Sheet? CALCULA71ONS Sprinkler Specifications Sprinkler Type: Nelson SR100 Nozzle Size: 0.86 inches Sprinkler Pressure: 50 psi Flowrate(GPM): 115 gpm Wetted Diameter: 240 feet Lane Spacings Desired Spacing (0/o): 70 Design Spacing(feet): 168 'PVC irrigation pipe normally comes in 20' pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 180 feet Actual Spacing (%): 75 % Appilcation Rate Application Rate =(96.3xFlowrate)/(3.1415x(.9xradius)squared) Design App. Rate = 0.30 in/hr 300 degree arc = 0.36 Mir 330 degree arc = 0.33 Mir 220 degree arc = 0.49 in/hr 180 degree arc = 0.60 in/hr Traveller Speed Travel speed =1.605 x Flowrate / Desired application amount x Lane Spacing Desired app. (in.) = 0.5 inches 360 degree arc = 2.05 ft/min 300 degree arc = 2.46 ft/min 330 degree arc = 2.24 ft/min 220 degree arc = 3.28 ftlm in 180 degree arc = 4.10 ft/min Mainllne Velocity Velocity = .408 x Flowrate / pipe diameter squared feet/sec."* "For buried pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity= #DIV/OI ft/sec. Page 1 S. (2) Carter & Sons Hog Farm; Fac. No.: 31-160 Acreage Calculations 9/12/2012 Width Length Acres Total Acres Start End Stop End Total Pull # u M.(midsection) (midsection) ac, ac. I Pull Acres 1 210 613 2.955 2.955 0.480 0.400 3.84 2 210 418 2.015 2.015 0.480 0.400 2.90 3 216 585 2.901 2.901 0.420 0.000 3.32 4 210 509 2.454 2.454 0.420 0.000 2.87 5 187 385 1.653 2.516 0.320 0.130 2.97 187- 201 0.863 0.000 0.000 0.000 0.00 6 187 178 0.764 2.438 0.320 0.130 2.89 162 450 1.674 0.000 0.000 0.000 0.00 -:r- 216 542 2.688 2.688 0.420 0.350 -8- 216 393 1.949 1.949 0.420 0.350 -9- 216 700 3.471 3.471 0.420 0.350 4-24 40- 216 700 3.471 3.471 0.420 0.350 4„U 11 216 61 0.302 0.302 0.420 0.350 1.07 12 216 385 1.909 1.909 0.420 0.350 2.68 13 216 113 0.560 0.560 0.420 0.350 1.33 14 216 364 1.805 1.805 0.420 0.350 2.57 15 154 1'25 0.442 6.442 0.210 0.175 0.83 16 141 205 0.664 0.664 0.210 0.175 1.05 17 200 700 3.214 3.214 0.464 0.374 4.05 18 160 700 2.571 2.571 0.408 0.322 3.30 19 200 700 3.214 3.214 0.464 0.374 4.05 total Acres Page 1 pvt At.,3A,- 66•0z IZO)' COOPER Gow?nex MICHAEL S. REGAN srv-rtory UNDA CULPEPPER, Dfrcfw Coy Caner Carter & Sons Hog Farm l &2 668 Rivenbank Town Rd Wallace, NC 2F466 Dcar Coy Carter: NORTH CAROLINA En*tNtrlt W0i Qsralttr September 23, 2019 Subject: Certificate of Coverage No. AWS310160 Carter & Sons Hog Farm l&2 Swine Waste Collection. Treatment, Storage and Application System Duplin County In accordance with your renewal request, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Coy Carter, authorizing the operation of the subject animal waste management system in accordance with General Permit AWG 100000. Please read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this system including, but not limited to. the management and land application of animal waste as specified in the facility's Cerlified Animal Waste Management Plan (CAWMP) for Caner & Sons Hog Farm 1&2. located in Duplin County. with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 8568 DoariStud: Wean to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Wean or Farrow to Feeder operation. them may be one boar for each 15 sows. Where boars arc unnecessary, they may be rerplaccd by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effsvtive from October 1, 2019 until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS310160 that was previously issued to this facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWNIP. and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production pater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will require a modification to the CAWI►4P and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Ypu_are cncour lgcd to uudatc YqmLkyinc Oder Control Chocklis using_thc enclosed form_ if y_ou do sp, you must send a cagy of the updated form to the Animal Feeding Operations Program at the address below. Please pay carcfiil attention to the record keeping ;find monitoring conditions in this permit. Stocking and N-lonality Form (STOC'K-I) has been updatcd, all other rccord keeping forms are unchanged �601 this General Permit. Please use the most current record keeping forms. North Cwdlna Department of Environmental Quatty I DMVbn off 1M1raaer Rrwurc^ Q ,,-DE 512 North salisbwy 3trt-m 1 1636 Mri srnSce Center � kek8� North Carolina 276"-1636 It your waste Utilization Plan (WUP) has been developed based on sitc-spceific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 02T .1304 and NRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any land application of waste. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil pe-naltics, criminal penalties, and injunctive relief If any parts, rquirernents, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.23 of the General Permit, waste application shall cease within twelve (12) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood WatchrFlash Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watchfwarning information for your county by calling the Newport/Morehead City, NC National Weather Service Office at (252) 223-5737, or by visiting their website at: www.weather.gov/mhxl This facility is located in a county covered by our Wilmington Regional Office. The Regional Office staff may be reached at 910-7%-7215. If you need additional information concerning this COC or the General Permit, please contact the Animal Feed in��. {operations Program staff at (919) 707-9129. Sincerely, '40r, 4;;� for Linda Culpepper Director, Division of Water Resources Enclosures (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Wilmington Regional Office, Watcr Quality Regional Operations Section Duplin County Health Department Duplin County Soil and Water Conservation District Central Files (Permit No. AWS310160) Murphy -Brown LLC State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates ofCoverage to operate under these State Nan -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of R'ater Resources by no later than April 3, 2024. Please do not leave any question unanswered. Please verify all inforneation and make any necessary corrections below. Application must be signed and dated by the Per►►:ittee. 1. Certificate Of Coverage Number; AWS310160 2. Facility Name: Carter & Sons I-[og Fanm 1 &2 3. Perinittee's Name (same as on the Waste Management Plan): Coy Carter 4. Permittee's Mailing Address: 668 Rivenbank Town Rd City: Wallace State: NC Telephone Number: 910-285-4456 Ext. E-mail: 5. Facilfty's Physical Address: 112 Dobson Chapel Rd City: Magnolia State: NC 6. County where Facility is located: jLUPIin 7. Farm Manager's Nance (if different front Landowner): Clay K Carter 8• Farr Manager's telephone number (include area code): 910-2296-8340 Ext. 9. Integrator`s Nance (if there is not an Integrator, write "None"): l LuiT3y-Brown-LLC 10. Operator Name (OIC): Jacob Weldon Harrell Phone No.: 910-271-5040 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number. - Current permit: Operations Type Allowable Count Swine - Feeder to Finish 8,568 Operation Tvpcs: Swine Cattle Dry Puultry Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Pullets Feeder to Finish Dry Cow Turkeys Farrow to Wear; Beef Stacker Calf Turkey Pallet Farrow to feeder Beef Feeder Boar/Stud Beef Broad Co W'et PonitrV Gilts Other Non Laying Pullet Other- Layers Zip: 28466 Zip: 28453 OIC -#: 1005256 Other_Tvnes Horses - Horses Horses - Other Sheep - Sheep Sheep - Other 13, Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): f Fill/Nlerify the following inforination. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estitnated Liner Type Date (Clay, Synthetic, Built UnLnown) Capacity (Cultic Feet) Estimated Surface Area (Square Feet) Design Freeboard "Redline" (Inches) 1-3064 Lagoon 5/ 101/1997 lull, clay 663,96000 82,764.00 27.00 2-3064 Lagoon 10 10A989 Full, clay 479,25(Wo 42,253..00 19.50 3-3065 Lagoon 12/ 14, 1993 Full, clay 729,792.00 81,893,00 19,50 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by INC General Statutes 143-215.IOC(d), either by mailing to the address below or sending it via email to the entail address below. The CAVVMP must include the following components: 1. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigatiot snap) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required MRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen hest tttanagement practices noted 6, Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and c€}rnplctc. Also provide any site evaluations, wetland delenninations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan ff your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc. 1 attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note. In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishinent by a fine of not more than $10,000 or imprisonment of trot snore than 5 years, or loth for a similar offense.) Print the Maine of the PermitteeiLandowner/Signing Official and Sign below. (If inultiple Landowners exist, all landowners should sign. 1fLandowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): Signature: Name (Print): Signature: _ Name (Print): Signature: _ Title Date Title Date Title: Dale: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: anitr>al.operations[.deq.nc.gov N CDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, forth Carolina 27699-1636 Mar 29 2019 01:05PM HP Fax page 2 State of North Carolina DepartmentofEnviro maltal Quality Divisdon of water Resources Animal Waste Management Systems Request for Cerliftcation of Coverage Facility Currently covered by an Expiring Sate Non-17lacttarge General permit On 5eMwdw 30, 2019, the North Caroline stets Nun -discharge amral penTr ws for Anima! Waste Mgnapmetnt Systew will expire. As regtrsred by these Vcmtits, facilities that have been issued Ccrdfx*W of Coverage to operate ender these state Non -Dim Getserad Permits must apply f'or renewal at least 190 days prior to their CViration date. Therefore, all aWications must be mcoived by the Division of water Resources by no isles than April 3, 2019. Please do net %arse mV quessiox unnnawered Pleats wo- ON 14rema ion and ► wke any treemery cmra om hddan. AMPAcadow nttrar he signed and daredlby the PerviWxe& L Farm Number: at-oju 2. Facility Natter: QMA SM H2g FM 1 I LamloiwnWs Nam (same as on the Wine Management Plan): 4, Landow ees Ma Jiling Address: City: wellog State: Teleghmm Nutttber: '31[1-285-4sst5 f xt. E-mail 5. FaidW6 s Pbraied Addrm- IL2 DkRG �'i MILM City: M1813dia Slate: 6. County vctucrc Faailitq is located: QMIM 7. Farm Manager's Name (itdifRerent from Landowner): g_ Farm Manager's telephone numb= (includc areu code): S. InteS mat's Name (if there is not an Integrator, write "None): 10. owator Nettle (©10., pay Lcm" 11. Lemeda Nettle (if there 16 not a Lessee, write "None): Certificdc OrCnvmp b+hirnber: 0 0 12, indscate animal operation type and number: curmal Puma: C reboots Ty Allowable Courst %vine - Feeder to Finish 8.569 Bain Cm pz!v b Wean to Fw5h Dairy Cali Non L*"goicke w Weanto Feeft €)airy Hofer LayingChWwrra Farrow to F'wlsh Mills Cow pullets Feeder to Finisb Ury Cow Tut#egs Fanow to Wean beef Stocker Calf Turkey Pallet Farrow to Fwdex Ow Feeder I ountmd Heef broad Car► NA goukry Gills Othex Non L.aft Pultot t?tlter Layers Zip: 2M DIC #: 994541 max= Horses -Hon a Harswa - 00w Shov - Sty Sheets - Other Mar 29 209 01:05PM FOP Fax page 3 13, Waite Treatrneat and Storage Lagoons [Verify the inliowing informauon is accurate and complete. Make all necessary corrections mA provide nusshlg data) Strticturc Name F.stirneted Dot Suitt Line' Type (clay, Symheric, Unknown) Capacity (Cubic Peer) EslimaW Swli= Area (Sghi cFaet) Desigp Freeboard "RiWirze" (3ncheal 1-3064 Id (e 3 `IGO 92;7(a.00 27,00 2-.so6a 4V74 2Sa 42,253.00 19.50 3-3065 91-993.4(l M50 Mail one (1) copy or the Certified Atilmal Wader Mtatagetaeat Plant (CAWMP) with this completed mW sagged application as r"aired by NC General Statutes 143-21S.1i)C(d) to the addren bellow. The CAWMP least inc€uda the fellcm ng componcrits: €, Im remi Waste Utilization Plan tWUP), signed b"he g2mer udit axM jubmied containing: a. The inethod by which waste is applied to the disposal fields (e.g. irrigalitut, i 4ection, etc.) b. A trap of every field used for land application [for example: irrigation rnV) c. The soil series present an t%Try land application field d. The crops grewr►an even land application Field e. The R=5stic Yield Expectation (RYE) for every crap shown in the WUP f The maximum PAN to be applied eb every land application field S. The waste application windows for every craft utilized in the W`UP h. The required NRCS Standard specifications 2. A site miVsebtttiatic 3. Emergency Action Plan 4. Insect Control Cbcckliat with chosen best management practices noted S. Odor Coutrd Checklist with chosen best maiaVoent practices noted 6. Mortality Control Cheek€ist with selected method noted - Ulse the enclosed updated Mortality Control Checklist 7. LagoomAlorttge pond capacity documentaiton (design, calculations, etc.) Please be sure the above table is accurate aped complete. Also provide any site evaluatintis, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenaecc Plan If your CAWM@ includes any compotiMs not shown on this list, please include site additional oompaaents wide your submittal. (e.g. ownposting,digesters. Waste nanslers. etc.) As a sa"md opftn to mailing paper caPies of the application Package, you can was and email age $Wad COPY Of the agplieatian and all the CAWMP items above to, 1019PertnftRenmW@nodcmr.gov Mar 29 2019 01:05PM HP Fax page 4 i attest that this application has been reviewed by size and is accurox and oompleta to dw host of my lmawledr_ i uatdor Mmd that, if ail required parts of this application are not completed tad that if all ragtzimd supporting irz#bu:ma9on and attubments ate r'M incltrded, tills appikalka pukage will be mttmwd to me as incomplete. ;dote: in accordance with NC General Statutcs 143 215.6A and 143.213.6B, any per on who knowingly mmkcs any Take su anent rgx*swMi^ or cerdfiicadon in azty application may be subject to civil pensdties up to S2$,000 per violaSon. (18 U.S.C. Sectiva }ppl provides a punishment by a titze of not mare than $10,000 or imprisonment of not more then! 5 years, or both for a simila offense.) MOW Naaze of Signing ❑1Ftclal (1.andawwr, nr if multiple Landowners all )aa&w=s should sign. if Landowner is a corporation, signatum should be by a principal executive offlt er of the corporation)• ltfarue: C40 -�r _1) _[ .A+ — ....... Title: Silk ' r- Date: Nattte: Title: Sig�ture: Bate: Larne~ We. THE COWLETM APPIACATION SHOULD BE SENT TO THEFOLLOWING G ADDRESS: NiCDEO-DWR Aelmer Feeffitg Operw*= Progrmm 1636 Mall Sovloe Qmter Rslofgh, North Carolhw I76W16M Tetwhone nambere (9M 707-9100 E-maE: 7.0l9Permt(Re nt*il@sW ecr:gnr FORM; REN7>sWAL-6TATE GENERAL OW019 Nutrient Management Plan For Animal Waste Utilization This plan has been prepared for: Carter & Soar Clay Carter 648 Rivenharktou n Rd tf"allace, jVC 28466 910-285-8720 I2-26-2016 14. This plan has been developed by: Billy, Houston DulVin Soil & Water 165 Agrtrc u11 w-e Dr Suite B Kenansville, JVC 28349 91 U-296- 212U .0 Dcvcloper Signature Type of Plan: Nitrogen Only with Manure Only Owner/Manager/Producer Agreement I (we) understand :and a;ree to the specifications :and the operation and maintenance procedures estabUshed in this nutrient management plan which includes an .aninial waste utilization plan for the farm named above. t have read and widerstand the Required Specifications concerning animal waste management that are included with this plan. 102L, r'-:2L Lb" — Signa (owner) tkIte 11 Signature (manager or producer) Date This plan meets the minimum standards and specifications of the U.S. Department of Agrieulture - Natural R sources Coll sem ation Service or the standard of practices adopted by the Soil and Water Conservation Commission. Plan Approved By: '1'cciiniral Specialist Signature 'Orate ...------- .....................------------ 935864 D:uabase Vcrsion 4.IDate Printed: 12-26-2016 Cover Page t -••-------- ----- Nutrients applied in acc©rdance with this plan will be supplied from the following sources): Commercial Fertilizer is not included in this plan. S7 Swine Feeder -Finish Lagoon Liquid waste generated 7,942,536 gaWyear by a 8,568 animal Swine Finishing Lagoon Liquid operation. This production facility has waste storage a capacities. of approximately 180 clays_ Estimated Founds of Plant Available Nitrogen Generated per Year Broadcast 14317 Incorporated 17180 Injected 17180 Irrigated 14317 Max. Avail. PAN (Ibs) * Actual PAN Applied obs) PAN Sutplusl Deficit Obs; Actual Volume Applied (Gallons) Volume Surplus{ Deficit (Gallons) Year 1 14,317 15734 -1,417 8,728,919 -786,383 Year 2 14,317 16004 -1,687 8,878,709 -936,173 - --- .................. . ....--- .......................--------- s Note: 1n source ID, S means standard source. U mews user deizned source. * Max. Available PAN is calculated on the basis of the actual application method(s) identified in the plan for this source. 935864 Database Version 4.1 Date Printed: 12-26-2016 source Page 3 of i Narrative 'VV UP has been revised to reflect installation of a center pivot in field number 3 (removed pulls 7-10) see attached spec sheet and layout sketch. ......................................•-•-----...... 935864 Database Version 4.1 Date Printed: 12 26-2016 Narrative Page 1 of 1 The table shown below provides a summary ofthe crops or rotations included in this plan for each field. Realistic rN Yield estimates are also provided for each crop in the plan. In addition, the Leaching Index for each field is shown, where available. Planned Crops Summary Total Useable Leaching Tract Field Acres ACTS Index" Soil Series Crop Sequence RYE 3972 1 11.14 11.14 NIA iumbee Fescue Page 4.0 Tans 3972 1 2 10.31 ` 10.31 NIA Luwmn Small Grain Oversced 1.0 Tans Hybrid Bermudagrass Pasture 4.5 Tons 3972 3 2838 28.38 NIA Nobnoa Fescue Pasture . 3.5 Teas 3972 4 18.69 18.69 NIA Na6ow 5mW1 Grain Overseed 1.0 Toss Hybrid Bermudegtass Pasture 6.S Taos 3972 5 9,66 9.66 NIA Lumbee Fescue Pasture 4.0 Tons 73389 15.00 15.00 NIA johns Com, Grain 120 bu. why. Grain 55 bu. Soybeans, Martured, Double Crap 38 bu. rx.t iN 1L11 tUla: 77.10 77.10 LI Potential Leach j2g w potential to contribute to soluble nutrient leaching below the mot zone. 2Moderate potential to contribute to C= 10 ! luble nutrient leaching below the root Guidance Management (59€1) should be planned. High potential to contribute to soluble Nutrient Maitagenternt (59€1) should be planned. utter conservation practices that improve nutrient lead-ing below the root zone. the sails available water holding capacity and improve nutrient use efficiency should be > 10 considered. Examples are Cover Crops (340) to scavengenutrien% Sad -Based Rotations (328), Long Term WTrll (778), and edge -of -field practices such as Falter Strips (393) and Riparian Forest Buffers (391). 935864 t]atabase Version 4.1 NOTE: Symbol * means user entered data. Date Printed 12r26J2016 PCs Page 1 of 1 The V Jb Utilization table shown below summarizes the waste utilization k. for this operation. This plan provides an estimate of the number �.facres of cropland needed to use the nutrients being produced. The plan requires consideration of the realistic yields of the crops to be grown, their nutrient requirements; and proper tuning of applications to maximize nutrient uptake. This table provides an estimate of the amount of nitrogen required by the crop being grown and an estimate of the nitrogen amount being supplied by manure or other by-products, commercial fertilizer and residual from previous crops. An estimate ofthe quantity of solid and liquid waste that will be applied on each field in order to supply the indicated quantity of nitrogen from each source is also included. A balance of the total manure produced and the total manure applied is included in the table to ensure that the plan adequately provides for the utilization of the manure generated by the operation. {Xrevin i€fiti.afi..w •r., i.1. ..... �.....�.,.,...�.,.� Year 1 Nitrogen Carnm lies. Manure Ligitt Solid L*1d Solid PA Fert. Obs/A) PA ManureA Ma ure Manure Manure Nutrient Nutrient Nutrient pplied Applied Applied Applied Req'd Applied Applied (acre) (acre) (Field) (Field) Obs&) (lbs1A) 0bs/A) Tract Field 5aunr:e iQ Soil Series Total Acres Use. Acres crap RYE Appiic. Period Applies Method N N N K 1000 gal1A Tons 1000 gals tunes 3972 € S7 Lumbee I L 14 11.14 Fescue Pasture 4.0 Tons 811-7131 130 0 0 Irrig 130 72.12 0.00 803.43 0.00 3972 2 57 Lumbee 10.31 10.31 Sma11 Grin averseed 1.0 Tuns 1011-3131 50 0 0 img 50 27.74 0.00 285.99 0.0 3972 2 S7 Lumbee 10.31 10.31 Hybrid $ermudagrass Pasture 4.5 Tons 311-9130 146 0 0 brig. 146 81.00 0.00 835.09 0.00 3972 3 S7 laoboao 28.38 28.38 Fescurr Pasture 3.5 Tams 811-7131 120 0 0 irz•te. 120 66.57 U0 1,88936 0.00 3972 4 S7 oboco 18.69 18.69 Small Grain OversW 1.0 Tuns 10A-3131 50 0 0 lrrlg. 50 27.74 0.00 518.44 0.00 3972 4 S7 Noboeo 18.69 18.69 Hybrid Hermudagrass Pasture 6.5 Tans 311-9130 222 0 0 brig. 222 123.16 0.00 2,301.88 0.0 3972 5 S7 Lumbee 9,66 9.66 Feseue Pasture 4.0 Tans 811-7131 130 0 0 brig. 130 72.12 0.00 696.69 0.00 73389 S7 pohns 15.00 15.00 Corn, Grain 120 bu. 2113-00 130 0 !p 5 brig. 115 610.00 956.99 0.00 73389 S7 ohns 15,001 15.00 Wheat, Grain 55 bu, 9/1-4/30 106 0 0 brig 53 29.40 0.00 441.05 0.00 Tote) Applied, 1000 gallons 8.728-92 Total Produocd.1000 gaiinns 7,942.54 Balance, 1000 gallons -78638 Total Applied, tons 0.00 Total Produced. tons 0.00 Balance, tons 0.00 )Votes: 1. In the tract column, - symbol means leased, otherwise, owned 2. Symbol * means user entered data. 935864 Database Version 4.1 Date Printed: 12126f2016 WUT Page i of 2 Notes: I . in the tract column, -- symbol means leased, otherwise, owned. Year i W Api�� Nilrcgen Cann PA Fort. Nutrient Nutrient Rod Applied (lUs1A) (1bs1A] Res, OWN Applic. Manure L*d Solid PA MaaumA Manure Nutrient ppEed Applied Applied (acre) (acre) {ibslR) f000 LEQtlId Manure Applied (Field) Solid Manure Applied (Field) RYE Parfcd N N N Method N gai1A 'torts 1000 gals tans 4.0 Taws 81€4l31 130 0 0 brig. 130 . 72.12 0.00 803.43 0.00 1.0 Tons 1011-3131 50 0 0 brig. 50 27.74 0.00 285.99 0.00 4.5 Tons 311-9/30 I46 0 0 brig. 146 81.00 0.00 835.09 0.00 3.5 Torts 811-7l31 i20 0 0 brig. 120 66.57 0.0 1,889.36 0100 1.0 Tams IO11-3131 50 0 0 inig. 50 27.74 0.00 518.44 0.00 6.5 Tans 31€-9130 222 0 0 Irrig. 222 123.15 0.00 2,301.88 0.00 4.0 Tons 811-781 130 0 0 Wig, 130 72.12 0.00 695.69 0.00 55 bu. I 9/1-4/30 106 0 a Irrig. 53 29.40 0.0 441.05 0.00 386u. 4l13115 *133 0 0 brig 133 73.79 0.00 1,106.78 0,00 Told Appliod, 1000 gallons 8,878.71 Total Produced, 1000 gallons 7,942.54 Balance, 1000 gallons -936.17 Total Applied, tors 0.00 Total Produoed, toms 0.00 Balance, tons 0.00 2. Symbol * means user entered data. 935864 Database Version 4.1 Date Printed: 12/26/2016 WUT Page 2 of 2 The ligation Application Factors for each field in this plan are shown in the following table. Infiltration rate varies with soils, If applying waste nutrients through an irrigation system, you must applyat a rate that will not result in runoff. This table provides the maximum application rate per hour that may be applied to each field selected to receive wastewater. It also lists the maximum application amount that each field may receive in any one application event. Irrigation Application Factors Tract Field Soil Series Application state (inches&our) Application Amount (inches) 3972 1 Lumbee 0.40 1.0 3972 2 Lumbee 0.40 1.0 3972 3 Noboco 0.50 1.0 3972 4 oboco 0.50 1.0 3972 5 Lumbee 0.40 1.0 73389 ]ohns 0.50 1.0 935864 Database Version 4.1 Date Printed 12)26/2016 OF Page 1 0£ 1 NOTE: Symbol * means user entered data. The following Lagoon Sludge Nitrogen Utilization table provides an estimate ofthe number of acres needed for sludge utilization for the indicated accumulation period. These estimates are based on average nitrogen concentrations for each source, the number ofanimals in the facility and the plant available nitrogen application rates shown in the second column. Lagoon sludge contains nutrients and organic matter remaining after treatment and application ofthe effluent. At clean out, this material must be utilized for crap production and applied at agronomic rates. fn most cases, the priority nutrient is nitrogen but other nutrients including phosphorous, copper and zinc can also be limiting. Since nutrient levels are generally very high, application ofsludge .must be carefully applied. Sites must first be evaluated for their suitability for sludge application. ideally, effluent spray fields should not be used for sludge application. Wthis is not possible, care should betaken not to load effluent application fields with high amounts of capper and zinc so that additional effluent cannot be applied. On sites vulnerable to surface water moving to streams and lakes, phosphorous is a concern. Sails containing very high phosphorous levels may also be a concern. Lagoon Sludge Nitrogen Utilization Table Maximum Maximum Sledge Crop PA-N Rate Application Rate Minimum Acres Minimum Acres Minimum Acres lblac 1000 gavac 5 Years Accumulation 10 Years Accumulation 15 Years Accumulation Swine Feeder -Finish Lagoon Sludge - Standard rn €20 bu t54 14.69 96.25 €92.49 288.74 y s ton RY.E. 300 29.39 48. t2 96.25 €44.37 rbm 40 bu rso 15.67 90.23 €80.46 270.69 ...-..--•-------------------------------------•---------•-..-----.........-------••---•---_---.------..-----•-- -- .Mudge Page 1 of 1 f 335864 Database Version 4.1 Date Printed: 12»26-2016 The Available Waste Storage Capacity table provides an estimate of the number of days of storage capacity available at the end of each month of the plan. Available storage capacity is calculated as the design storage capacity in days minus the number of days of net storage volume accumulated. The start date is a value entered by the user and is definers as the date prior to applying nutrients to the first crop in the plan at which storage volume in the lagoon or holding pond is equal to zero. Available storage capacity should be greater than or equal to zero and less than or equal to the design storage capacity ofthe facility. lfthe available stone capacity is greater than the design storage capacity, this indicates that the plan calls for the application of nutrients that have not yet accumulated. Ifavailable storage capacity is negative the estimated volume of accumulated waste exceeds the design storage volume of the structure. Either of these situations indicates that the planned application interval in the waste utilization plan is inconsistent with the structure`s temporary storage capacity. Available Waste Storage Canacitv Soiree Name I Swine Feeder Finish Lagoon Liquid Design Storage Ca ci s Start Date 9/1 180 Puri Year Month Available Storage Capacity (Days) # 1 1 115 1 2 117 1 3 137 1 4 152 1 5 166 1 6 180 1 7 180 1 8 180 1 9 180 1 10 177 ( I 173 1 12 152 2 I 131 2 2 129 2 3 146 2 4 168 2 5 180 2 6 180 2 7 180 2 8 180 2 9 180 2 10 171 2 11 162 2 12 137 * Available Storage Capacity is calculated as of the end of each month. ............................ .------- --------............................. ........... ___ ............ .......... --................. ......... .................. 935864 Database Version 4.1 Date Printed: 12-26-2016 Capacity Page i of i Required Specifications For Animal Waste Management 1. Animal waste shall not reach surface watets of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during , operation or land application. Any discharge of waste that reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Management Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crop type, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (see USDA, NRCS held Office Technical Guide Standard 393 - Filter Strips). 5. Odors can be reduced by injecting the waste or by disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (see "Weather and Climate in North Carolina" for guidance). .............................................................................................................................__..... 935864 Database Version 4.1 Date Printed: 12/26/2016 Specification Page 1 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. g. Animal waste shall not be applied to saturated soils, during rainfall events, or when the soil surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10. Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Wastelnutrient loading rates on these -soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1,1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1,1995, shall not be applied closer that 25 feet to perennial waters. 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. -----------------------------------------•------.....--------------------- .. . 935864 Database Version 4.1 Date Printed: 12/26/2016 Specification Page 2 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been , approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed, areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution, and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. ------------------------------------------------------------------------------------------------------------------------------------------------------------- 935864 Database Version 4.1 Date Printed: 12/26/2016 Svecification Pajze 3 22. Waste shall be tested within 50 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application gate than a nitrogen based rate. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina regulations. ----------••---------•----------•-- --------------.---- ........ --.. .-- 935864 Database Version 4.1 Date Printed: 12/26/2016 Specification Page 4 Crop Notes The following crop note applies to field(s): Corn 1: CP, Mineral Soil, low -leachable In the Coastal Plain, corn is normally planted when soil temperatures reach 52 to 55 degrees fahrenheit. Review the Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Plant 1-2" deep. Plant populations should be determined by the hybrid being planted. Increase the seeding rate by 10% when planting no -till. Phosphorus and potassium, recommended by a soil test can be broadcast or banded at planting. When planting early in cool, wet soil, banded.phosphorus will be more available to the young plants. An accepted practice is to apply 20-30 lbs/acre N and 20-30 lbs/acre phosphorus banded as a starter and one-half the remaining N behind the planter. The rest of the N should be applied about 30-40 days after emergence. The total amount of N is dependent on soil type. When including a starter in the fertilizer program, the recommended potassium and any additional phosphorus is normally broadcast at planting. Plant samples can be analyzed during the growing season to monitor the overall nutrient status of the corn. Timely management of weeds and insects are essential for corn production. The following crop note applies to field(s): 1, 5 Fescue: Coastal Plain, Mineral Soil, Poorly Drained to Somewhat Poorly Drained. Adaptation: Moderate to Marginal. In the Coastal Plain, tall fescue can be planted Sept. 1 to Oct 15 (best) and Feb. 15 to Mar. 20. For pure -stand broadcast seedings use 20 to 301b/ac., for drilled use 15 to 20 lb/ac. seed. Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25" to 0.5" deep for pure stands, 0.25" in mixture with clovers. Tall fescue will tolerate soil wetness but not flooding or prolonged saturation; use ladino clover for mixtures on these soils. Soil test for preplant and maintenance lime, phosphorus, and potassium recommendations. Apply 40 to 60 lb/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure -stand fescue for hay production; reduce N rates by 25% for grazing. Apply N Feb. 1 to Mar. 20 and Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. ----•--------------------------------------------------------- -------------------------------------------------------------------------------------- 935864 Database Version 4.1 - Date Printed: 12-26-2016 Crop Note Page 1 of 4 The following crop note applies to field(s): 3 Fescue: Coastal Plain, Mineral Soil, Moderately Well Drained Adaptation: Marginal. In the Coastal Plain, tall fescue can be planted Sept. 1 to Oct. 15 (best) and Feb. 15 to Mar. 20. For -pure-stand broadcast seedings use 20 to 30 lb/ac., for drilled use 15 to 20 lb/ac. seed. Use certified seed to avoid introducing weeds or annual ryegrass. Plant seed 0.25" to 0.5" deep for pure stands, 0.25" in mixture with clovers. Tall fescue requires adequate soil moisture for persistence and production. Soil test for preplant and maintenance lime, phosphorus, and potassium recommendations. Apply 40 to 60 lb/ac nitrogen at planting for pure stands only. Do not apply N for mixtures with clovers but use proper legume inoculation techniques. Apply 150 to 200 lb/ac. N to pure -stand fescue for hay production; reduce N rates by 25% for grazing. Apply N Feb. 1 to Mar. 20 and Aug. 20 to Sept. 30, with equal amounts in each window. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for additional information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 2 Small Grain: CP, Mineral Soil, low -leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushelstacre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The following crop note applies to field(s): 4 Small Grain: CP, Mineral Soil, medium leachable In the Coastal Plain, oats and barley should be planted from October 15-October 30; and rye from October 15-November 20. For barley, plant 22 seed/drill row foot and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, increase the initial seeding rate by at least 10% when planting no -till. Oats should be planted at 2 bushels/acre and rye at 1-1 1/2 bushels/acre. Plant all these small grains at 1-1 1/2" deep. Adequate depth control is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. ----------------------------------------------------------------------------------------------------------------------------------------------- 935864 Database Version 4.1 Date Printed: 12-26-2016 Crop Note Page 2 of 4 The following crop note applies to field(s): 2 Bermudagrass CP, Mineral Soil, Poorly Drained to Somewhat Poorly Drained. Adaptation: Effective artificial drainage MUST be in place to achieve Realistic Yield Expectations provided for these soils. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For, Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. The following crop note applies to field(s): 4 Bermudagrass: CP, Mineral Soil, Moderately Well Drained. Adaptation: Well -adapted. In the Coastal Plain, hybrid bermudagrass sprigs can be planted Mar. 1 to Mar. 31. Cover sprigs 1" to 3" deep (1.5" optimal). Sprigs should be planted quickly after digging and not allowed to dry in sun and wind. For Coastal and Tifton 78 plant at least 10 bu/ac in 3' rows, spaced 2' to 3' in the row. Generally a rate of 30 bu/ac is satisfactory to produce full groundcover in one or two years under good growing conditions. Tifton 44 spreads slowly, so use at least 40 bu/ac in 1.5' to 2' rows spaced 1' to 1.5' in row. For broadcast/disked-in sprigs use about 60 bu/ac. Soil test for the amounts of lime, phosphorus, potassium and micronutrients to apply preplant and for annual maintenance. Apply 60 to 100 lb/ac N in the establishment year in split applications in April and July. For established stands apply 180 to 240 lb/ac N annually in split applications, usually in April and following the first and second hay cuts. Reduce N rates by 25% for grazing. Refer to NCSU Technical Bulletin 305 Production and Utilization of Pastures and Forages in North Carolina for more information or consult your regional agronomist or extension agent for assistance. ----------------------------------------------------------------------------------------------------------------------------------------------- 935864 Database Version 4.1 Date Printed: 12-26-2016 Crop Note Page 3 of 4 The following crop note applies to field(s): Wheat: Coastal Plain, Mineral Soil, low -leachable In the Coastal Plain, wheat should be planted from October 20-November 25. Plant 22 seed/drill row foot at 1-1 1/2" deep and increase the seeding rate by 5% for each week seeding is delayed beyond the optimum time. See the seeding rates table for applicable seeding rate modifications in the current NCSU "Small Grain Production Guide". Also, .increase the initial seeding rate by at least 10% when planting no -till. Adequate depth control when planting the wheat is essential. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Apply no more than 30 lbs/acre N at planting. Phosphorus and potash recommended by a soil test can also be applied at this time. The remaining N should be applied during the months of February -March. The total N is dependent on the soil type. Plant samples can be analyzed during the growing season to monitor the nutrient status of the wheat. Timely management of diseases, insects and weeds are essential for profitable wheat production. The following crop note applies to field(s): Double -Crop Soybeans, Coastal Plain: Mineral Soil, low -leachable Double -crop soybeans should be planted as early in June as possible with planting completed by July 4tti. When no -tilling soybeans in small grain straw, it is essential to manage the straw to achieve adequate plant populations. Review the NCSU Official Variety "green book" and information from private companies to select a high yielding variety with the characteristics needed for your area and conditions. Plant 2-4 seed/row foot for 7-8" drills; 4-6 seed/row foot for 15" rows; 6-8 seed/row foot for 30" rows and 8-10 seed/row foot for 36" rows. Increase the seeding rate by at least 10% for no -till planting. Seeding depth should be 1-1 1/2" and adequate depth control is essential. Phosphorus and potash recommended for the soybeans can be applied to the wheat in the Fall. Soybeans produce their own nitrogen and are normally grown without additions of nitrogen. However, applications of 20-30 lbs/acre N are sometimes made at planting to promote early growth and vigor. Tissue samples can be analyzed during the growing season to monitor the overall nutrient status of the soybeans. Timely management of weeds and insects is essential for profitable double crop soybean production. ................•.....................................................................................�............. 935864 Database Version 4.1 Date Printed: 12 26-2016 CropNote Page 4 of 4 Valla Dealer Benchmark Bldgs. & Indg. 165 S Kenansville Bypass Kenansville, NC 28349 UNITED STATES Dealer No. 88815458 Parent Order No. 11187177 Sprinkler Order No.11187181 Plant McCook manufacturing Customer Carter and Sans 668 Rivenbark Town Rd Wallace, NC 28466-6160 USA Field Name Dealer PO 33450 Order Date 01/27/2015 Load Date 02/19/2016 Method Of Shipment W/SYS (11188592) FValley Standard Pivot 7000 ne Flow 5pp (Gp�ressure 50 (PSI) Cover Sheet - 02/ 15/2016 . page I I Parent Order go 111g7177 SImn and Uwcrhung Pipe Coisp.er .0dgI Oty Length O.p, Spacing (ft) fin) [in) 700fi 3 180A 6 103 7000 1 73.0 6 ] 10 A&scages Caution mcne D^_alar- iar SPIirlidrr -- AvailaNc OuCc., Valley i3-1'lpe 6(fn) Gafvanired 3I4 At N.P x314 F RPT Black Ilose Drap Variable I.cn,lla 60(fii) Cto11aIt CI Valley Slip 11'ei�ht 26(in) 2(lb) ?,Iy Ncl►oa T1130001)4 - Graan 314 ,+►I Np'1' 29r ,-0 (R) TOW Drop l fosc LcaSth COm Shaer - 07J13',f1,0I G I t*aler Wnrilsraark Hldtn. cl• Uric. Sprinkler Order Ho I1187ISI CuaCcsicr Curtcr:lnli Sors► Field Uamc alley 5 andard Pivot 7000 I4lrlch+atc Sum ary 0. U. QtY Profile Tire 20 Standard 14.9 z U ffigh Roat II EdLn eft) 1l Field Arca r----------- ----------------- ll�s► -Ir-------'- -� i 26J (Ac) Total I+ _ ---- I! Soo 1G�m) I 20.4 (AC) Pivot 2700 �i 17.97 [GPM par Acre) I I I + 6.0 (Ac) EG or. So► II of 0,95 (in Per Clay) App Rate i 613.5 l r.MAChi.ne Length 9 ii 0.103 (in) APR Doptl= 0 loot j 103-6 (ft)End Gun Radius I i i 133.9 MPH) I Sod Gun I L------ --------------------- III r 1 ----------------------------- RDU vivc r------ PSI3- --- Pre--ur -----I i -----I --- ---Troia -------------__, II 68 S Certifier Oriva 869 Hz _roq. t i 45 (PSI) Ere! Pressure i I e I r Z4.4 2S High Float Tire I 0.0 fit) Highest Elevation i i a2;1 Gael 1 GB Ratio, L4t3U Dist I + 540,G fPty I 0.0 (ft) Lowest Elevation 11 7-6 Ura17.701 C 1oat 16.50 [Lt per Sin) r �_-__--_-Spsulkitr - Available Cutlets "~-_-------------..------------- -----j Outlets rfi ti 4,18,1 ! ; 24,38.1 44,Sg, I 64,66,1 69,71,1 Sarin Uer Cane# uratien Vacp U-Pipe 6(in) GuIvalnfxed 314 bf NPT x 314 F.NW Palley Drop 840n) Galvanixtd 314 NI NPT x 314 AI NPT Nelson 1'C- D3000 par! Curie Spray 314,IU YPT ?tanueftt) Outlets 20,22,1 40,42,1 60,62,1 Pap 2 Parent Order No 11187177 Pressure Loss Dealer Benchmark Bldxs. & Irrig Sprinkler order No 11187181 Customer Carter and Sons Field Name YWjeydarMachine ma Pipe Pipe Pipe Loss Length JftL 1. F. jLn Finish C-Factor PSI S86.1 5.79 Galvanized 150 3.9 27.4 3.79 Calvanized I50 0.6 Total= 4.5 Span Flow End Gun(s) & Booster Pump Ln£n;mit�nn primaryy End Gnn Nelson SIt100 End Gun fy�iro 0.85 Nozzle Booster Pump Span Irrigated Area Rqd Act Rqd Act Number Length (ft) (Ac) {GPM) (GPW (GPM per Acre) {GPM per Acre) 8 Deviation 1 156.7 1.7 303 35.4 17.43 2&42 17.1 2 180.1 5.3 91.9 92.0 17.43 17.44 0.1 3 179.8 &8 1S2.8 152.9 17A3 17.44 0.1 G/H 72.9 4.6 805 80.0 17.69 1757 -0.6 EG 103.6 6.0 134.1 133.9 17.97 17.95 -6.1 Totals 2" 494.2 Drarn Sprinkler 10.7 10.6 Total Machine Flow 504.8 Cover Sheet - 02/15/2016 Advanced Options IDrain Sprinkler Benninger Directional-----______� Last Sprinkler Coverage = 1 ft fSprinkler Coverage Length 614.5 ft i ,Use Last Coupler-- YES i IMinimum Mainline Pressure 6 Psi i Shipping Options rShiP-13rop hardware ..._ ..___-.,_....------------------'- i IShip Endgun Nozzle Ship Endgun a Hardware i iDo not ship Endgun Valve 1 Nozzle Valve Hardware jDo not ship Boosterpump Hardware Page 3 Parent Order No 11187177 sPri.nkler order 111871$1 I Dealer Benchmark BIdgs. C[Istomer Carter and Sags Field }Name _ Xaft Standard jLo 7@oQ Asombly IngMggans Report Bill, of Material, was not changed from its original list sprinkler Package created by bbi. r Asseanbly bstmctfons - o2q5/2426 Dealer Benchmark BMXL & Irrie.Sprinkler Order too 11187181 Customer cartrarasu3sans - VCHART Field Name Parent Order No 11187177 Y_g 5tae and Pitd70l30„fereerit linter Data Setup Information - Valley Carnputar Control Panel Water Application Constants: Minimum Aliplication - 0.103 (in) Hours Per Revolution = 2.6 Based an IN IN Per Pivot Hours Per 270 degrees $ Timer 270 �}^des 0.103 100.0 2.6 0.20 S1.6 5.0 0.30 34.4 7.6 0.40 25.8 10.1 0.50 20.7 12.6 0.60 17.2 15.1 0.70 14.8 17.6 0.20 12.9 20.2 0.90 11.5 22.6 ' 1.00 10.3 25.2 1.25 6.3 31.3 1.50 6.9 37.7 1.75 5.9 44.1 2.00 5.2 50.0 Field Area 263 (Ac) Total 20.4 (Ac) Pivot 2700 SA (Ac) EG on 80% 613.5 (ft) Machine Length 103.E ( f t) End Gun Radius Flaw Soo (GPM) 17.97 ( GPM per Acre) 0.95 tin per day) App Rate 0.103 ( in) App Depth 0 100% 133.9 (GPM) End Gun Based on °/q rimer Pivot IN Per Hours Per $ Timer 271_q tees 27D de tees 100.0 0.103 2.6 90.0 0.11 2.9 80.0 0.13 3,3 70.0 0.15 3.7 60.0 0.17 4.3 50.0 0.21 5.2 45.0 0.23 5.8 40.0 0.26 6.5 35.0 0.30 7.4 30.0 0.34 8.7 25.0 0.41 10.4 2010 0.52 13.0', 17.5 0.59 14.9 25.0 0.69 17.3 12.5 0.83 20.8 10.0 1.03 26.0' 7.5 1.38 34.7 5.0 2.07 52.0 Pressure _ 50 (PSI)PivotPressure - 45 (PSI) -End Pressure 0.0(ft) Highest Elevation 0.0(ft) Lowest Elevation LRDU Drive Train r.-_-------- a;-------7-----------_ t 68 RPM Center Drive. 8 60 Hz freq. i 14.9 x 24 High Float Tire 52:lWheal G8 Ratio, LRDU Dist 540.6(ft) � 2.6 Hrs/270 0 IDO% ( 16.50 ) (Ft per Min) ------------^--- -----------� T of rmation presented in the attached Percent Timer Report is based on variables which cannot be totally controlled by Valmont (including, but not limited to; pivot preasure, inside pipeline surfaco, and gun throw, end gun arc setting, ti sprinkler package inataYlation, well capacity, canter drive ts slippage, Lire pressure, field slopes, soil variations, motor voltage, center drive motor frequency, climatic conditions and other elments and circumatances beyond Valmont's reasonable control). Valmont recommends zonitoring the machine for at least one pass through field to obtain an accurate rotation time. Percent T'i= - 02/15/2016 Page I +4 . IRRIGATION SYSTEM DESIGN PARAMETERS Landowner/Operator Name: Clay Carter - Carter &,Sans Hag Farm; Fac. No:: 81-1So Address: County: Dupfin TeIOPhane: (910) 289-1564 Pate: 9/12/2012 Table 1- Field Specifications Approximate Maximum Maximum Useable Size Maximum Application Field of Field Application oer lrriaat€nn IL TABLE 2 - Travelling Irrigation farm 5et41ncgs 2.5"x8C30' w/Nelson 98100 Field No. Travel Application TRAVEL LANE Wetted Nozzle Operating Operating anti Speed Rate Effective Effective [71avrfalar nInmA+nr et5 , IRRIGATION SYSTEM DESIGNER Name: iVllca#t Kevin Weston, CID Company: Murphy -Brown, LLC Address: 2822 Hwy 24 West, P.O. Box 856 Warsaw, NC 28398 Phone: (910) 293-3434 o SIG Required Documeftitelilon SIG °�� The following details of design and materials must accompany all Irrigation designs: fiN 1. A scale drawing of the proposed irrigation system which Includes hydrant locations, pipellnes, thrust block locations and buffer areas whom applicable. 2. Assumptions and cornputa ms for determining total dynamic head and horsepower requirements. 3. Computations used to datenrtlne all mafnilne and lateral pipe sizes. 4. Sources and/or calculations tmed for determining application rates. S. Computations used to determine the size of thrust blocks and illustratlons of all thrust block cOnfiguretlons required In the system 6. Manufacturefe specifications for the RTIgation pump, traveler and sprinlder(s). 7. ManuWftrer's specifications for the Irrigation pipe and/or USDA-NRCS standard for IRRIGATION WATER CONVEYANCE 8 The Information I rOqu red by this farm are the minimum requirements. it Is the respanslbllity of the designer to consider all relevant factors at a particular Otte and address them as approprfate. S. irrigation pipes should not be Installed In lagoon or storage pond embankments without the approval of the designer. NOTE: A buffer strip of w or wider must be malnbVned between the limfts of the InIgatlon system and all pemnnlal streams and surface +ryaters per NO Statutes. 1E eet6 11 Narrat've *f irrigation 5y8tem OPeratiion 'This design is far a "wetted acreage' determination for an existing facility. The acres were Calculated used on the equipment specified and the charts created by NCSU for calculating Area Allowances for Hard Hose Traveler Systems. Refer to owner's manual and Irrigation dealer for information on maintenance; winterization, and operation of system. Sheet? CALCULATIONS . s rinlder So"Mcations Sprinkler Type: Nelson SR100 Nozzle Size: 0.86 Inches Sprinkler Pressure: 50 psi Flowrate(GPM): 115 gpm Wetted Diameter. 240 feet s cl Desired Spacing%j: 70 % Design Spacing(feet): 168 *PVC Irrigation pipe normally comes in W pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 160 feet Actual Spacing 87 % Aypftwon� APPIcation Rate =(96.3xFlowrate)1(3.1415x(.9xradius)squared) Design App. Rate = 0.30 ln/hr 300 degree arc = 0.36 in/hr 330 degree arc - 0.33 lnlhr 220 degree are = 0.49 inlhr 180 degree arc = 0.60 inlhr TWelter Sneed Travel speed =1.605 x Fiowrate 1 Desired application amount x Lane Spacing Desired app. (in.) = 0.6 inches 360 degree arc = 2.31 ftlmin 300 degree arc = 2.77 fVmin 330 degree are = 2.51 ft/min 220 degree are = 3.69 ftfmin 180 degree are = 4.61 ftlmin IMainligg 11 acity Velocity = .408 x Flowrate 1 pipe diameter squared feet/sec." "Far burled pipelines, velocity should be below 5 feet per second Pipe size: inches Velocity-- #DIV/01 ft/sec. Page 1 Sheet? CALCULA710114B fimma-spr one SPrinMer Type: Nelson SR100 Nozzle Sipe: 0.86 Inches SPrinlder Pressure: 50 psi Fiowratef pm): 115 gprn Wetted Diameter. 240 feet LiMe §g!L� s Desired Spacing {96}: 70 % Design Spacincg(feet): 168 *PVC Irrigation pipe normallycames In W pieces, so round to the nearest multiple of 20. Actual Spacing (feet): 180 feet Actual wing (%). 75 % ll�tlo� R Application Rate =(86.3xRowratey(3.1416xx4.Sxra(jus*uamd) Design Apap,Rate = 0.30 Whr 300 degree arc = 0.36 inlhr 330 degree arc = 0.33 inlhr 220 degree arc W 0.49 inft 180 degree arc = 0.60 #Nhr ftLeft SIM Travel speed = 1.605 x Flowrate f Desired application amount x Lane Spacing Desired app. (in.) = 0.5 Inches 300 degree arc = 2.46 f hnin 220 degree arc = 3.28 ftlmin 180 degree arc = 4.10 ftlrrmin 360 degree are : 2.05 fflmin 330 degree arc = 2.24 ft/min Malnllne ygoeity Velocity = .408 x Flnwrate / Pipe diameter squared feetlsec." "Far buried plPellnes, velocity should be below 5 feet Per second Pipe size: inches Veiecity-- #DIVl01 ftlsec. Page 1 ft Sane Nag Form FIE, Eo i5malwhiv— SWIM 112 YOU FWd 4 • 19.98 Ae. %ttted a a s3 AC. Sub 4 A A.1e [RWa 11-1a3 Total ndd Laasod m 15.ea Ae. Wdtad a 11.4Q Aa. Sub teased - &SO Ae. S328cifiCotions: Ag Raln •27A 2.7 x82) hose Ag Rain 25R 2.5"x$0(Y hose Mulson 5R10q w/A.W' nozda 0 5k Psi; 240' WD; 115, Cpm Told FWd 6 m 4.79 A4 ToW Field 3 - 2830 Ac. WISttaa - KOS A®. xb 4 Sub 3 � J 77 Ae (hula a_10) z.AP Total Field 2 a t0.3t A4 wattad +a a -to Ae. Sul2 4.12 Ac. {Polio 3-4) T&W Add 5 R 9.Sti Am ftuad m &SO Ac. Sab 5 = 3.6e Ar. (Pella ") PUP 6 Acres 43.84 2 2.90 3 3.32 4 Z87 5 2.97 6 2a9 7 21 q6 10 4,e4 11 1.07 12 ZS8 13 1.33 14 2.57 15 0.83 18 1.05 17 4.05 18 3.30 19 4. Totak 54. 5 pur .2bdf1� Tatal Field 1 n t134 Ae. wetted 874 Aa Soh 1 MO Ae. (Adle 1-2) F"V8 (2) er ;.16.3A- yz Page 1 I u COY CARTER 2448 EXPANSION SWINE FARM APPROVED ANAEROBIC LAGOON DESIGN GRID SURVEY WN, WASTE MANAGEMENT PLAN RELATED MAPS IRRIGATION DESIGN DESIGNED BY: AGRIMENT SERVICES INC. P.O. BOX 1096 BEULAViLLE, NC 28518 (919)858-0787, (919)588-2420 NARRA�'.�VE QF OPERA T`ION THIS OPERATION WAS SITED ACCORDING TO SENATE BILL 1217 ON 812196 BY TECHNICAL SPECIALIST, KEVIN WESTON OF MURPHY FAMILY FARMS. THE FARM WAS SITED FOR A 2448 ADDITION TO THE 6120 EXISTING ANIMALS ON THE FARM.. ALL THE LAND THAT WAS 1N PLACE ON THE FARM HAS BEEN EVALUATED FOR WASTE APPLICATION. AN UPDATED, CERTIFIED, WASTE MANAGEMENT PLAN HAS BEEN CREATED IN CONJUNCTION WITH THE CERTIFIED IRRIGATION DESIGN FOR THE NEW TOTAL, 8568 ANIMALS. PLEASE NOTE THE CHANGE OF OWNERSHIP FORM THAT IS ATTACHED TO THE APPLICATION PACKET. DURING THE PROCESS OF GETTING THE PACKAGE TOGETHER I NOTICED THAT THIS FARM (31-344) HAD NEVER BEEN PLACED IN MR. COY CARTER'S NAME ACCORDING TO YOUR RECORDS . IN EARLY 1994 WHEN THIS FARM CHANGE HANDS THE PROCEDURE FOR NOTIFYING DWQ WAS NOT BEING ENFORCED AND WAS RATHER VAGUE AT THAT PARTICULAR TIME. I TOOK IT UPON MYSELF TO DO THE HOUSE KEEPING ON THIS ISSUE BY ASSISTING MR. CARTER WITH THE CURRENT CHANGE OF OWNERSHIP FORM IN ORDER TO UPDATE THE RECORDS IN ACCORDANCE WITH CURRENT STANDARDS. Ronnie G . Kennedy Jr. Vice -President of Operations Agriment Services Inc. Operator:CLAY CARTER County: DUPLIN Distance to nearest residence (other than owner): Date: 05/10/97 0.0 feet 1AVERAGE LIVE WEIGHT (ALW) r0 sows (farrow to fini sh) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. - 0 lbs 2448 head (finishing only) x 135 lbs. = 330480 lbs 0 sows (farrow to wean) x 433 lbs. - 0 lbs 0 head (wean to feeder) x 30 lbs. - 0 lbs Describe other : 0 Total Average Live,Weight = 330480 lbs 2. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 330480 lbs. ALW x Treatment Volume(CF)/lb. ALW Treatment Volume(CF)/lb. ALW = 1 CF/lb. ALW Volume = 330480 cubic feet 3. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 83232.0 cubic feet 4. TOTAL DESIGNED VOLUME Inside top length (feet)--------------------- 360.0 Inside top width (feet)---------------------- 240.0 Top of dike elevation (feet)----------------- 50.0 Bottom of lagoon elevation (feet)------------ 39.0 Freeboard (feet)----------------------------- 1.0 Side slopes (inside lagoon)------------------ 3.0 : 1 Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 354.0 234.0 10.0 AREA OF TOP LENGTH * WIDTH = 354.0 234.0 82836 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 294.0 174.0 51156 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 324.0 204.0 264384 (AREA OF MIDSECTION * 4) CU. FT. _ [AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 82836.0 264384.0 51156.0 1.7 Total -Designed Volume Available = 663960 CU. FT. 5. TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 360.0 240.0 86400.0 square feet Buildings (roof and lot water) 0.0 square feet Describe this area. TOTAL DA 86400.0 square feet Design temporary storage period to be 180 days. 5A. Volume of waste produced Feces & urine production in gal./day per 135 lb. ALW 1.37 Volume = 330480 lbs. ALW/135 lbs. ALW * 1.37 gal/day 180 days Volume = 603677 gals. or 80705.5 cubic feet 5B. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * Volume = 0.0 cubic feet 180 days storage/7.48 gallons per CF 5C. Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount, 180 days excess rainfall - 8.5 inches Volume = 8.5 in * DA / 12 inches per foot Volume = 61200.0 cubic feet 5D. Volume of 25 year - 24 hour storm Volume = 15.0 inches / 12 inches per foot * DA Volume = 108000.0 cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. 80705 cubic feet 5B. 0 cubic feet 5C. 61200 cubic feet 5D. 108000 cubic feet TOTAL 249905 cubic feet 6. SUt*4ARY Temporary storage period="=----- -=- ==___-__=> 180 Rainfall in excess of evaporation=�=====--> rz 8..j 25 year - 24 hour rainfall===- Freeboard===-======================--=======> 15.0 1.0 Side 3.0 Inside top 360.0 Inside top 240.0 Top of dike elevation=======================7 550.0 Bottom of lagoon elevation====--==-=--=-=—> 39.0 Total required volume=======================a 663617 Actual design volume=======-==-=--===-======> 663960 Seasonal high watertable elevation (SHWT)===a 42.8 Stop pumping 45.0 Must be 7 or = to the SHWT elev-=—= —==7 42.8 Must be > or = to min. req. treatment el.=> 45.0 Required minimum treatment volume====-__-=-=> 413712 Volume at stop pumping elevation=======-=s==> 360072 Start pumping 48.8 Must be at bottom of freeboard & 25 yr. rainfall Actual. volume less 25 yr.- 24 hr. rainfall==> 555960 Volume at start pumping elevation====-=_====> 643361 Required volume to be pumped= —===mow=======> 141905 Actual volume planned to be pumped==========> 283289 Min. thickness of soil liner when required==> 1.6 DESIGNED BY: DATE APPROVED BY: �.C HATE: NOTE: SEE ATTACHED WASTE UTILIZATION PLAN COMMENTS: days inches inches feet . 1 feet feet feet feet cu. ft. cu. ft. feet feet feet feet cu. ft. cu. ft. f e e t cu. ft. cu. ft. cu. ft. cu. ft. feet �"Q- 100,N k) COY CARTER - DUPLIN COUNTY HOG WASTE LAGOON EARTH WORK SECTION EXCAVATION FILL VOL EXCV VOL FILL 50 0 0 0 0 100 34.4 456.5 31.9 422.7 200 40.3 -111.4 170.2 1474.4 300 420.6 0 1023.7 1680.6 315 11.6 421.3 1143.8 1797.7 330 11.6 421.3 1150.2 2031.7 363 1751.6 102.2 2227.7 2351.6 400 1751.6 102.2 4628.1 2491.7 500 1378.2 178.7 10424.0 3011.9 600 1254.3 193.3 15299.0 3700.8 657 1254.3 193.3 17946.9 4108.9 690 1394.7 0 19565.8 4227.0 705 1394.7 0 20340.6 4227.0 730 0 0 20986.3 4227.0 RATIO CUT TO FILL 20986.3 / 4227 : 4.96 f1 i s1a7 j L 1 1 L_ 40.1.7 _ _ �. - ._._.J _ -1+00 0+00 H00 2+00 3+00 4.00 5+00 f,4(0) SEC t ION ALL: NG L INL A I � iiiVi flf 4P,8 49 n 1 1 1 -1+00 0*00 1+00 2+0r3 3400 4400 5+00 6+08 M) 9 TYPICAL 'SECTION :A i ION ALONG L INL D 60 1... A'0.7 Y Y r alfoo 3+00 a +00 5+00 '•.�'�,�CCr•�!..E�'4d,o'~�� SECTION ALONG LINE C_ C,Lj, y (',kP TER - DUPIAN COUNTY -- 'WINE V����TIJ ,! ON ^ w 3> n v I w [ ru l rya tv f o * } r,--4 'l3 --4 a 7 rj rn t� 4 r, CDoil i} C3 L�] CI r-I' : Fl lu V Z f? ,� TI -M t: v La .J -.-. --_' _-. ... _- �...-. .�, n T. ....._ - L'• ji ',+r_... ._f� r� w-' u Win«-• .� t7) Yj -F Q in j Ll r y r•'r.., 1'+ L'1 Imo+ ru Ll Z V 4. � rn Y I.', Ll IE' t L� , I 77 f'=1 F� r •7 I �, p l n M w t d fry t-1 tra) r^� � �� � La+ ` Tj S 1 J. �?lf� ij r- r+l r- I C• y. �' G In l%+ 77 'X+ }' � re. -. s7• �• r_9 .� � 4�J .y; fs1 . r, • G c...r ,[. c,.� I - M I p •..... •• L� ,yam ' C LY #0+r1+111610% ------------- _..-.. VA I AY CARTER - DUPLIN COUNTS SWINE WASTE JAMON"r ACRIMENT SERVICES, INC. HERBERT C. FOX, P.El - .. .. J k BEAULAVILLE N.C. WILMINGTON N.C. I Jet -,E,-T. AT 3-:13 61-0 50-0 40.0 41}1 ICA) I .,rto :Ecy AT 2.00 60 v 30.0 - -100 0. OP 1.00 2•OC 3400 SZCT. AT --r.kO 1 II . ..... ..... . t0all So 0 40.0 3D9' L too 6-00 1.00 2.0", t ,E:T AT 2.00 09-V 50io 40-1) LOG 9 • a 0 1400 AT *I-ft w R s d Ar,RI4ENi SERVIM, INC. I'll 1A121 IiERIiER'I' C. Fox, JR., P. E P. 0. ROX 1086 2448 FiNIS�15`�IN£ I�C06N P. 0. BOX 10162 BEMAVILLE, N. C_ M18 13UPUN COUNTY N. C. II€jilNGTON, N. C. 28405-0162 112 169, AGRIMENT SERVICES INC. Soils investigation NAME C/ ark �a �cfir DATE �I-2 � 9 7 ADDRESS LOCATION VIAttell SKETCH OF PROJECT SITE WATER TABLE = * BORINGS 0-1 SM 51`t 1-2 �c 2-3 -_--_ 3-4 4-5 5-6 d-7 sG 7-88-9 9-10 �2 10 -11 11-12 12--13 13-14 14-15 Borings made by Agriment Technician .sY Remarks • LAGOON SITE SOILS INVESTIGATION 5TQJ ECT: L ........... (19 C ra x �rl4f t Ic1•r YQ[grt' i iNVESTIGA'nON BY: ,, c.) gtTP <ZVP I r:W COUNTY: " ,-c ,,, DATE: 8/z / i �- • �r7OG'o �r a ! .€ r•r I f !; n [ E1 BORING 4 i DEPTH WT BORING NUMBER AND PROFILE SCALE -�— (y � I I`r Li /Ji�lk«•ae fr �+�•... j �•,,, rf Q �n•,�,' .G�A�-r �.-•ip ;L•ya E,+.,+� r'�//�.s�'¢ I• f/r �•r.��, U Gear f�r� • � jl�rr�r {� /•'1i Y• 7i( La�'W'rC=d }:�'r7 I ' %d • rrLrr `7/�i.'�>vCr! f97f.•Cu f.+w7 r _ %] ,�x,,. a i;',r..:r li�.r•e.r.��,�sr.o �tr, %W .�:.��! F¢rrr!' �r• f d'e, -6 e h PIS' v . f" +, r ,Qq r el rgrrC ` r �r "i [ %Ar'11 Cr. r+' � r i9r C�/.�,�Irt �.Kh •t�v r Jfdrr7 r .yrsr a f� y y /'r .. far ell", -,RING/ SAMPLING METHOD: 7rf�•r� C�r3.HE SIGNATURE: MURPHY FAMILY FARMS r WASTE MANAGEMENT FACILITY sm EVALUATION r r / Telephone Location Data Distance from nearest residence not owned by producer: Size Operation It x y 000'r 76, -.2,`!,YS ZAc 5rrre4 rLal-wc )n '. "f V - Is site within I00 year flood plain? yes Is site at least I00 feet from a "Blue Linc" perenniA stream? If no, site must be relocated, Ls site within I mile zoning judsdicfion of a municipality? If yes, site must -be relocated. Are there utilities in the construction area? Wetlands Will site involve clearing woodlands or any non -cropland? If wetlands are involved, it is the responsibility of the producer to obtain all necessary permits before any clearing is done. Other Environmental Fadors Is endangered and/or threatened species habitat present? Is a designated natural scenic area included in the planning area or will planned actions impact on an adjacent natural scenic area? Is an archaeological or historical site located in the platuted area? Are cultural resources present? No Waste Management Ycs No .Does producer Own enough land to properly land apply waste? If na, doss producer have accsse to more land? If land is not awned by producer, can producer get agreement for land on which to apply waste? Soil Investigation Is soil suitable for lagoon? Is a clay liner requircW If yes, is clay available On site? Questionable Is a care trench required? Test holes will be dug initially in the general area of proposed lagoon. If ' the ition Of the nn is c e tO an area where no test of a r, uri l d additional test holes VMLL be rcauired Comments r Ta A-1'ReA4r ry Ar efzIrilf A A rf Ss•�• � � CJtr. k This site investigation is valid as long as the design and construction of lagoon continues in a reasonable time period. Undue delays or hesitancy in construction may require that site be re-evaluated. Evaluator z4, IK .: Z,/L (MFF Engineering) Signature t—f(Pr user}'11Q�- Date r F/96 Date G MURPRY FAMILY FARMS ` WASTE MANAGEMENT FACILITY SITE EVALUATION Nannc G.i• C,*R-roz. Telephone s Location Data Distance from nearest residence not owned by producer: Sixc Operation / z z y ^to r risos* ra fry !N 7/•$e, G 1� " Yes No Is site within 100 year flood plain? _W-1� Is site at least 100 feet from a "Blue Line" pero nial stream? If no, site must be relocated. Is site within 1 mile zoning jurisdiction of a municipality? If yes, site must'be relocated. Are there utilities in the construction area? .� Wetlands Will, site involve clearing woodlands or any non -cropland? V111, If wetlands are involved, it is the responsibility of the producer to obtain all necessary permits before any clearing is done. Other Environmental Factors Is endangered and/or threatened species habitat present? ✓ Is a designated natural scenic area included in the planning area or will planned, actions impact on an adjacent natural scenic area? ./ Is an archaeological or historical site located in the planned area? ./ Are cWtural resources present? ✓ waste Manageniet:t 00P, Yes No Does producer own c"Ough land to propcfly land apply waste? If rio, door Producer `�- P ucer havo access to more hu►d? If land is not owned by producer, can roduccr et a for land oil whicl2 to apply waste? p 8 gr tnent Soil InveStigation Is soil suitable for LVoon? Is a clay finer required? If yes, is claY available on site? - �Wk Questionable 1's a core trench rcgwired? --- Test holes will be dug initially in the general area of ra oscsf si 'on of t ie 1 n i c :an cd p P Lagoon. If during desig�y [ttc test talcs area whc a ti test ioks w rc c 'C d additi Ue rc aired. Comments , T� Ttiis site investigation is valid as long as Uie design and Construction of Iagootl continue in a reasonable time period. Undue delays or hesitancy in car►sirttction "lay require !Rues be re-evaluated. R t site Evaluator! (m T Engineering) Signature (Pr ducer) Date arc PG r r Agriculture Service NC-ENG-34 September 1980 File Code: 210 HAZARD CLASSIFICATION DATA SHEET FOR DAMS LandoWnL. � o f 6���� w County Community or Group No. cpolK i v 7o5ooConservation Alan No.� Estimated Depth of Water to Top of Dam Ft. Length of Flood Pool Ft. Date of Field Hazard Investigation 5 d f7 Evaluation by reach of flood plain downstream to the point of estimated minor effect from sudden dam failure. Es-t. Elev.:-Fs-t-. Elevation Kind of :Improvements: of Breach Reach: Length: Width: Slope: Land Use Improvements Above :Floodwater Above Flood Plain: Flood Plain t• Ft. % Ft. t• 2 . 3 Describe potential for loss of life and damage to existing or probable future downstream improvements from a sudden breach F4 Je A4,*Iced I oa ''' r 1 � 1 r Hazard Classification of Dam a b, cj (see NEM-Part 520.21)_ A - Dam Classification 6) II, III , IV, V) M Concurred By -mo t - -'e e, name t i t e r NOTE: 1. Instructions on reverse side. 2. Attach additional sheets as needed. Date S 9� Date44� L MA7 -06MI-I Notification of Change of Owr irship Animat Waste Management Facil,y (Please type or print ail information that does not require a signature) In accordance with the requirements of 15A NCAC 2H .02I7(a)(1)(H)(xii) chi s farm is official notification to the Division of Environmental Management (DEM) of the transfer of ownership of an Animal Waste Management Facility. This form must be submitted to DEM no later than 60 days following the transfer of ownership. Name of Fawt Previous Owner(s) Name: New Owner(s) Name:----- . Facility No: a Phone No:_¢08 q3 Phone No: Mailing Address: �w b Fare: Location: Fourteen Digit Hydrologic Unit:_ ao 0 0 Latitude and Longitude: _,may * s� �g �_, � j �4_&E r' County: Please attach a copy of a county road reap with location identified and describe below (Be specific: mad names, directions, milepost, etc,): a 012eratl, =rifi0: Type of Swine No. of Animals Z) W n to Feeder er to Finish y Z) Fanow to Wean D Farrow to Feeder 0 Farrow to Finish Type of Poultry O Layer * Pullets No. of Animals Type of Cottle No. of Animals Dairy © Beet' Oder Type of Livestock: {Number of Animals:� Acreage Available for Application: 9S Required Acreage: 7a?, Number of Lagoons I Storage Ponds Total Capacity: ****6 ZS^8D* Cubic ***t (fE*) atv:ter I Manager Agreement l (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. 1 (we) know that any expansion to the existing design capacity of Elie waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no discharge of animal waste from the storage or application system to surface waters of the state either directly through a mare -made conveyance or from a slor€n event less severe than the 25-year, 24-hour storm and there must not be run-off from Elie application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and ai the office of the local Soil and Water Conservation District. i (we) know that any modification must be approved by a technical Specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification (if the approved plan is changed) within 60 days of a title transfer. Name of New Lard Owner: CoZ (f;,, /C* signature:`- 40 Name of Mani r(if fferent from Signature: Please sign and return this Form to: NCO -- May 3, 1996 Date: S Date: N. C. Division Of Environmental Management Water Quali€y Section, Conipliance Group Raleigh, NC 27626-0535 !E .SS �_ EEC ..�... i' 'm .�,.�•:. � s s � • i AM ICY rff f rr rig �y OU 1 —ram � ' �• - G�' � •� M1 � � O�Y'" ;� '' _I '•ter •+i. ft S, lOd• pdr4y -rQ �1 �'�--� •'�. 1r48 — r y� w •►: � f � �-'c+ i"' — ,' �r' 3 ,. yA,v�i���j (..\,, •` '�i � .�,; �ix6K t''' . 16 10, aft 4. ot ' �.```V � �• h r -.fir. , � •s F■■ .s 4S.t4 1 ••�'•: "S ■ ■■• �•` 1 i NAR,RA TI VE Off' OPERATION THIS WASTE PLAN WAS CREATED IN CON.IUNTION WITH THE CERTIFIED IRRIGATION PLAN INCLUDED. HYDRAULIC LOADINGS OF SOILS WERE TAKEN IN ACCOUNT WHEN THE IRRIGATION DESIGN WAS CREATED. THESE PLANS WERE DESIGNED NOT TO EXCEED THE HYDRAALIC CAPACITY OF THESE SOILS. MR. CARTER PLANS TO APPLY HIS WASTE NOT TO EXCEED AGRONOMIC LOADING OF THE CROPS BY APPLYING ACCORDING TO HIS SPECIFIC WASTE ANALYSIS. NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC_NMP Field Background Information Field Name: T3972 FIELD 1,3 Soil Map Unit: LUMBEE DRAINED 0-8 Total ASCS Acres: Total Useable Acres: 22.29 Soil Sampling Date <ENTER> Soil Test Class Soil Test Results: pH Acid CEC %BS P-I K-I Cad Mgt Mn-I Zn-I Cu-I Field Irrigation Information Average Soil Depth : 3.0+ Available Water Holding Capacity - 1.5 feet 2.0 Maximum Irrigation Rate - inches per hour 0.40 Maximum Amount per Irrigation Event - inches: 0.96 LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Cooperative Extension Service is not resposible for any losses incurred from the use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :5/12/1997 NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC_NMP Field Background Information Field Name: Soil Map Unit: NORFOLK 0-8 Total ASCS Acres: Total Useable Acres: 32.99 Soil Sampling Date : <ENTER> Soil Test Class Soil Test Results: pH Acid CEC %BS P-I K-I Cad Mgt Mn-I Zn-I Cu-I Field Irrigation Information Average Soil Depth : 3.0+ Available Water Holding Capacity - 1.5 feet 1.7 Maximum Irrigation Rate - inches per hour 0.50 Maximum Amount per Irrigation Event - inches: 0.96 LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Cooperative Extension Service is not resposible for any losses incurred from the use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :5/12/1997 NORTH CAROLINA COOPERATIVE EXTENSION SERVICE - NC_NMP Field Background Information Field Name: Soil Map Unit: PACTOLUS 0-8 Total ASCS Acres: Total Useable Acres: 17.27 Soil Sampling Date <ENTER> Soil Test Class Soil Test Results: pH Acid CEC %BS P-I K-I Cad Mgt Mn-I Zn-I Cu-I Field Irrigation Information Average Soil Depth : 3.0+ Available Water Holding Capacity - 1.5 feet 1.0 Maximum Irrigation Rate - inches per hour : 0.75 Maximum Amount per Irrigation Event - inches: 0.48 LIMITATIONS: This program is based on the best available data. Since many uncontrollable variables can affect plant growth and nutrient requirements, North Carolina State University Cooperative Extension Service is not resposible for any losses incurred from the use of this program. The software is provided 'AS IS' and without warranty as to performance. Printed :5/12/1997 System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will alter the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated sca!e from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provideo the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transect perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transect on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. `Reprinted for Certification Training for Operations of Animal Waste Management Systems Manual W OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year=round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes —look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface —look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment —look for: 1. settlement, cracking, or "jug" holes 2. side slope stability —slumps or bulges . 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps —check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by'equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Management: Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator. Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the darn, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure. E■■■■■■m■■■■■■■■■■ ■■■■/n■■■■■■■■ ■■■/o■■■■■■■■om■■■ Mono■■■/ ■■■■■■/■■ ■■■ MISDI■ ■ ININIrM�■ MoonmilLitil �'E■■xtc:[4141 ■/■ oil" ■■ �Nl .31 30 A .0 t►-'a, 'n 's lo rm� v e 3?, 0 WDRESS : Rt e . 1 Bo � 163B o'; i o I i a, NC: Z4 53 YFE AND SIZE Tct F' 1 ng 2--1224 OPERATION _)F !_Arras )ESIGNED BY Johnny Lanier, 7A FE �PF'Fi€ VED UY MTE STORAGE 24 . ,:3 135 I G5 per hog 1 Cu Ft per lb. Ibs Of 'Ar,ir>>a.I x 1.35 cu. ft. of waste filet- day per WOO lbs of animal wt. 180 days LESS' E`IAF,0RAT I ON - p1 -j•7:.--:?54?,gh, ft. p surf ace i:Lr•'ea pe'-i" LZ��par f'b 25 YR. ¢ C" s 4'7f^ 'i i; i '`a=' cr�.:f , . �r'r i11' c a. et r.� , I Z,, p r t TOTAL STORAGE NEEDED TOTAL r) ; f"'? =;AGE AVA It_; BILE AMICUNT OF Flt-L DIKE PAP, _' F,TA j 5 :3E T TLE ME-f`•.IT 1 (.'j% !TA_ r�l �,I �..�u;`�I E �r.�i' F:#.;_. L 330480 Cu Ft ZT9151 Cu Ft. 17356 Cu YdF,, 4 7',-02 "_0 Cu Ft 244904 Cu Ft C. F, 3 7 8 f -,4 Cu t 1. i 0�:;7• r Y 4AMEn Roy Heath .' GPERAT I ESN AND MA I NTEAANCE C lagoon is designed for waste treatment with m i n imuf€r odor ro I . The time required for the ' p; t anried fluid level to be `eached may vary due to so i t conditions, f 1 ush i ng operations, and whe amount of fresh water added to the system. -arid app i i cat i pan of waste water is recognized as an acceptable thod of d i s p o s a I . I r- i gat i €gin by us ir,g center p! ivot, Burlr ,rav # er" i s the preferred and most of f i c i ent ,;"lethvd to di sp cise G,f ,he- P f t' i I_te nt frur,i t:-je lagoon. Care should be taker, wheri applying to priaverrt carnage 4r_€ the cr"apls arid to prevent runoff -Fr,--m e ie;ds. z F ioai rig i.LeFris are to be carried c!utn £ eg i rl pump -out of the 1 a;z1 ,ln wh ern f i u i d ; eve; reaches invert P %1'!? o:,i'ttet Pipes or at a p!re"..d.tterroined E'1L�vation. :. Stop pump -out before the ! i.ac„gin depth in i ess th ,--In t. f E4et P the! . s of la,v grab i e bacteria] reC :•Firiended ar' oIun.' .t._- a;.!1~! 1y per" ii'r" I:;=3+C€ i S. nnC' 1 C cl ,r, i : i of tar!: r a c arpm a n d':l �d a p 1 i c at i on r- :. 4-e i s 0-55 i nr_h: per nour-. ` i' z�rocll:lond-?c: tr-e . meii't ;]:a = ! br'i �rf?G €c%i'`• »Ca to is ::ap-t= i ty 'ti+ pi"s Brit et.cess i ve :; d o r e : ur- I n:3 be -- I rin I i1��}' tI"Ir- r,Per"c tx- I $; n P r e : h -a ra I n9 r e d u c e = ti'ie C;"'ncerntra.t i on Vf r{ i t i a i =aas to entrn,- i rFg th€c-? i agct,.tn th-L-reby redur- i n3 odor's . C. .` I :i f:i bke co! r"ed y,it;". :J-.µ9r at a 3 isi:i!2s. '?i?,:, Ve c•tat i+-+n Onhe embai"ti-:filer-; ar'€ri a!"i^::i.� the t �.•Ryq}.dri we- ' _ S ci Sr' -. "'.+ �' � +� r? ; � [E �- Ci � .. .. �...- �s .. �{ 13 � 'I tw `� S: i; J.., _• {'� ri wt ,t''s t €F IJr€ - i» ». C- .a4-1w_ . T Fjn ;i,r t-Fi 7n I .,:?!s'i I " �iS C,.;t 7."Id Ck:- ci:i:I�-Ti I Y .3i' _. ;1' :;")"•'''':'i ti;.i^ . - w t "t 'r �: • ' ? i" + Y t " C? a p o ra 4 i G S e1-IV . HAUL 4 SPHORUS THA WILL BE 'PRODL PER GEN AND kPPRdXIMATE NITRO 'EAR 11TRi.-iGEN (N) 57900. JOLDS TONS OF WASTE STORED PHOR`US. (P) 16887.b:3LBS 81.42TON5 IS ESTIMATED THAT -APPROXIMATELY Z5 X. OF THE NITROGEN WILL BE .VA ILABLE FOR USE AS FERTILIZER FO! -LOWING AMOUNT CAN 1-:,'E APPLIED ON THE LAND A-r "rHE RATE Or" Zf)() LM PER ACRE 1-IN CROPLAND 0"R FESCUE ACRES WILL BE' NEEDED TO -TAKE CARE OF TIFIE EFFLUENIT. AT THE RATE 400 LDS PE---, AiCRE- ck! COASTAL D-Ef,-iVIUDA AC'RES WILL. 7)";:_7 NEEDED 'If'O TA�K.E CAIRE f.)F THIE EFFLUENT. ' v:�'FFL.-JErlf--'� API"'LlEf) T!--� rHE LAND 11- SHOULD uE AlIALY-Z'E-E) ANY ..- I I` TIE EXACT NU"fRIENT CONTEN",", N"DA I A r RA A T 0 RY 1, S IY'f cl S E C-3 T OIN A 1-1 tl I T E r, 1� A S I S � Y C! U S H F., Li L r) C7 AGROIYOMIC SERVIC'E-S DI"1112101"i PLUE RIDGE ROAD C--'NTER N.C. Z7611 PI-10NE: THE EFFLUENT TO CROPLAIKID u SHOULD DTS!-�' AND A -0 F- S D 05 r EED-. � A ROW C,-.JP PLANTED I :'�EVENT EROSION EFf--L.U-l-:EN- C0-T-D BE USED FOR IRRI'CiATICi-q p!iRpo3E-:s 1;111 -� SEASON. I.NT A" 01" L.A,:D ADI E 1:"I" A I C. AT CY.'a,� ,I C (l,.e.tFL I- , .ZE LIT t 27-, C. "L" �---UDA "I i I__ I.. N]3 T THE R-11.',-D PINY DiDe Eipe-v. L AR-7 �-ql- -"''lS1•- j"Et A A7-TvWJLL N--CAU 1_ TI POC rr��C-N) S A4rr-,�ouNn i -TR �—. �Yl, '. .I -'PP " I -1 3 0'rClHE2 P-ER HOUR tdND HEIA'IC.A C, R Cil I NINED A; -.1CATfDNiCq-,A- IiI ClERR-1-NulIAv,sIN�PF: IGA110. .z E—EDVOS SPEC IFIGAT-$ONS SEA TO BE SEEDED 's THE FOLLQWING 3'E a THE. iyy'N�EED MIXTURE XT�. RE f TIE (! 1 ) (Y) i ) 2.5 AGK` 2500 LPS . 8-8-8 FERTILIZER 5 TONS DOL011 I T i G LIMESTONE 50 BALES SMALL GRAIN STRAW ^^1 ':.'_5'' L29.. 'FESCUE Sf-:ASS t f .. I LIDS. rj A*. I v :I Z-15 L. PS . BAHIA GRASS r ) ' a_a .]{S ., HULLEDI"�.';�MIJD � C14%A'S �. 50 1-26. Ur,,tiULL":.D Bi—::Ri iUDA GRASS FFII i'i».I !rIATEFZ 1s A S— A.tE*-Li I -UTLE_ T i-� R.'"[ w"1 Imo. fw• ,1. Lf �.:'�i +i :.-i.:. -7-1750 F F .. c .L' 6 070 • 5. ,. L.,�._ '�'� . A .A ,',..`:;r.,hi,7 •'! --lE s".I_°a is"I�iS' :... I'�i'...':a . 1.L�. _ �i= T H �.ly �..ICi 3''�.''is• i+l .._i+i i :aiif•�......• y �i�".:.3"� ' I`• .. a `•��;,•, I": :`�i �i''i 1�-'.. T . . ..... ..,•ii^ '; �t h' D '" i s f_ tM -'" • y: �•,: i. � "s _'..� �, h • ..` :` �. .,......:c�7 r�i��s,, i'S>_.. 1� i • �I � L.1• --'^ ,. � ,� ��. 'i7�.i..l.t. .r'A.I`.. ti � t�:. .r �:i •� ::ti r�.':i:.r•s y :J .. � .-i. L.. )"S.:} ..». 1... �,.» 7'M1 •..� S ��. '' SLOPES Ii�:i::. �':1, i;:sE �::L;;=.;7 lam#' t ::r. �1 i-� .4; •`TEEf`•r t .; :t; l i? IS r'�F �' w�i G���s\l�� i f-::,.�.:"f' I�•�i , s � E SOIL WILL !jr-lH IF P4TTHIN 7',-irS TTi`ri:: FRA111;-�- WILL L,iI...T 01 ; MUCH ��:Ei" i"C I i }TAr,;T} L = zr--; ' KSw . ) . 1EA TOP' + AREA. AREA GF I GN, ,k'GT7YCAPTH3C ;"75EGT c• E= . DEPTH L L X W+ 4 M L X W. 6 z-t 10.0 f tea: 5 X 130 + 265 X 70 + , 4 X Z 9 5 X 1003 6nO 'l Y Zi 10.0 c 1788001 6.0 Z7 2:9c-.:oclo.0 Chi. FT. • }=' 3,.1.1E+! E -• .,.._ .» ..., ,....,. _. 11037.0 CLi yr)s . ,1'7854 ., ire s _, . f t . SLOPES 3-..l f_ ARf-.- A ,:_ 1" -t- P. + A;a:r A Ci F L�"_# T T t_:: + -1 is AREA 0 F 111 UE CT i 01\1 I i • r r: 27 + ��^^,, qq ���� l 0 L .�, ti -75 i ti 145 +1 2. 5. y R`,� w� •{~ "'� \X I C% i . �..f. •ems f3 27 27O 4 r w:uG CU„YD S. o4) Cu 'f'1rn rleedk;w f... 4............. ......... Yw ..• . • /.w.....uf. u..yti�......w...a..q• }.w.w.w....■ Hk /NiRR/ ■k f p.m /■:0a::� :: La. k><=R.lf�{M R..•ill■.klfi.rafYk.iiY..aR■!'wl...iin l.iNli...if Rl■k.R.}i ■...a1Nf Nk• } iFMUN f� IMMI'Iq�^R/ Ni l{pS:j R. N� !/RR/f iFyij;AyX�f �Ai�iRFiRI//iRiif.s ul{l.isR/f//C1i/■N.{� �f.X �N�..ii/!i i.ak..aRi.i.......... NONE Ab'Nal"l:/...... ifLRl;aF.f i...Nf■ I ■`aFFN• 6FM.ws.. �RKt�.F FF■.. .i.1< .Mw.......Y l..■■��lN }.fR �� if }N.���✓+r>K.Riliif"INrRF.��.qqm•WFtK./IF1�.s�ilFifliu+IlN1111 �111��� kfiY■■■Nif�liMski"ryry ■.R.Nal.kef..1:1Far Rif/Riff�yi.i.. Yk r...NM:i. Ri ■ RfMR ■ / EEkaf k/fllt.ilYlii ��ellaa■iFi.l•� `Mi a�RRsf a�`Hilt .FR.iYillFl:2.1.1 i�." R .R! R F;iiia iC ! i'inisir.. ... f/R■ i RlM •f •.Yi wi i ,xi�r�i�z=:. R1 E�rif. �. � �- � � � �,. ii��� ■6 � ma�y-- .-- , � � ' .w, Ll }• t J !r :• J r a Um uc l !.1 L ilr l�l t un r r •r •i Slra = - u "vr slr - tar Lar - V y .. �. on t� ar :su u saw •.— , yw ; p a~ uil nail / W fr tau ' J rn.y* ! ill ,a � = AIR Will, tm tw Nk tin Sit + * t.t '� �•� at a Slat th Lust �jp r u ipr�.i 1. � ills Sr lINS� .00 r y P. :Au w � S3 • a , UK a sltl *,-, cm µ IL law r awi wti 4 itn pt tyw V �' is i 4 sw M t lln • � � 1L t?n zim r IW un �� '+ • w a �/ It i 'V.,• 'Na Upt 1� i i a ru 4 lilt slew ry► ti _ a a we u'°"'",,,a t., •s . � � .� r' _ + ",� •a 4, fal '�, -' ti LUL Y slla CD"Pg ^u r I� at i1 tj i371 t . lm as tm sb'S r rx sll[ � +� v� ps y„ .. s:M - r.dcw � t� u:a Slit - t� ,. rat -: sw - MA um {o ZUa tin Ifll ' , lILL rr V till! Slay yt lW r isst uY u2L ►! , IIR . •ri to 1. Yu a� YY MA r tlli •+ f UK aC� T mi � ISIa • H lw - • tm %" ML d 6i'� The )perator:Carter & Son FarmsCounty: Duplin )istance to nearest residence (other than owner): . STEADY STATE LIVE WEIGHT Date: 12/13/93 900.0 feet 0 sows (farrow to finish) x 1417 lbs. = 0 lbs 0 sows (farrow to feeder) x 522 lbs. = 0 lbs 3672 head (finishing only) x 135 lbs. = 495720 lbs 0 sows (farrow to wean) x 433 lbs. = 0 lbs 0 head (wean to feeder) x 30 lbs. = 0 lbs TOTAL STEADY STATE LIVE WEIGHT (SSLW) = 495720 lbs !. MINIMUM REQUIRED TREATMENT VOLUME OF LAGOON Volume = 495720 lbs. SSLW x Treatment Volume(CF)/lb. SSLW Treatment Volume(CF)/lb. SSLW= 1 CF/lb. SSLW Volume = 495720 cubic feet ;. STORAGE VOLUME FOR SLUDGE ACCUMULATION Volume = 0.0 cubic feet ; "Owner requests no sludge storage. Sludge will be removed as needed." TOTAL DESIGN VOLUME Inside top length 450.0 feet ; Inside top width 190.0 feet Top of dike at elevation 53.5 feet Freeboard 1.0 feet ; Side slopes 3.0 : 1 (Inside lagoon) Total design lagoon liquid level at elevation 52.5 feet Bottom of lagoon elevation 40.5 feet Seasonal high water table elevation 49.0 feet Total design volume using prismoidal formula SS/END1 SS/END2 SS/SIDE1 SS/SIDE2 LENGTH WIDTH DEPTH 3.0 3.0 3.0 3.0 444.0 184.0 12.0 AREA OF TOP LENGTH * WIDTH = 444.0 184.0 81696.0 (AREA OF TOP) AREA OF BOTTOM LENGTH * WIDTH = 372.0 112.0 41664.0 (AREA OF BOTTOM) AREA OF MIDSECTION LENGTH * WIDTH * 4 A8.0 148.0 241536.0 (AREA OF MIDSECTION * 4) • = (AREA TOP + (4*AREA MIDSECTION) + AREA BOTTOM] * DEPTH/6 81696.0 241536.0: 41664.0 2.0 .ME OF LAGOON AT TOTAL DESIGN'LIQUID LEVEL = 729792 CU. FT. . TEMPORARY STORAGE REQUIRED DRAINAGE AREA: Lagoon (top of dike) Length * Width = 450.0 190.0 85500.0 square feet Buildings (roof and lot water) Length * Width = 0.0 0.0 0.0 square feet TOTAL DA 85500.0 square feet Design temporary storage period to be 180 days. k. Volume of waste produced Approximate daily production of manure in CF/LB SSLW 0.00136 Volume = 495720 Lbs. SSLW * CF of Waste/Lb./Day * 180 days Volume = 121058 cubic feet 3. Volume of wash water This is the amount of fresh water used for washing floors or volume of fresh water used for a flush system. Flush systems that recirculate the lagoon water are accounted for in 5A. Volume = 0.0 gallons/day * 180 days storage/7.48 gallons Volume = 0.0 cubic feet per CF Volume of rainfall in excess of evaporation Use period of time when rainfall exceeds evaporation by largest amount. 180 days excess rainfall = 7.0 inches Volume = 7.0 in * DA / 12 inches per foot Volume = 49875.0 cubic feet 11 ..i�� !N, ` ....� �.F •. .r : ��;�'ra;: � .�: �u�,. ��••YY ,� 3: Fri•" -f`•� yF�...:. �:. !.',t7-�'. rJ �.'i ! d .-':�{ :r . Y 5+,, c.,.• ..3�i=3:,rs .' is i-::5:�';;..y;': '.f :'.r�:.'n.; ^ �; '� - ::.'`': ...{•�` ,A_ V/•� r2�._ e...�l�.a'Ev `�:�Yy h 4?:�3.\�.J..��ly�r 'r ; i.'s y`. � {r-♦ 'S= . ._�;.•i•..- ,. �`; -:�"•-:..3; fin.. {�iv,3�; ': �•.'� , �D•1•y�s._RV�����=Q✓' 'F►•{ .a. �t .:r .:1. 1.'�-wx .:.f�l.y• Ci j.� .e�•:��:5 .. ?sto rm 1�•�' �':1��. �3t �'�:. i ;4-<'�i.'��7.F.: j,..�ff�!��" awi. s.iirt �,:•:, r - 1`x. �' q �* • ' . y; .� . r : r?'�}r,- • 'si?{'.!3�rk:�s"•: _ .}. . �.lr.`.�;.,::� :� s� .;�y�'. •. - i•:r��.. .y ... -�'i%{i'�`�; -� ;:."�:,r.. 3y •.a _ ate; x s: �a'-�3. ... ... '{; �'�::.;: .:. .. • ': .: Vvlthie 5 >�nches"I-:r3 2 .x riches fir. foot D v.[7537.5. Cubic feet TOTAL REQUIRED TEMPORARY STORAGE 5A. .121058 cubic feet .5B. 0 cubic feet 5G, 49875 cubic feet 5D. 53438 cubic feet TOTAL 224.370 cubic feet SUMMARY Total required volume. 720090 cubic feet Total design volume avail. 729792 cubic feet Min. req, tre.atment.:volume plus sludge. accumulation 495720 cubic fe At elev. 49.5 feet ; Volume is 497805 cubic feet (end pumping) Total design volume less 25yr-24hr storm is 676355 cubic feet At elev. 51.8 feet ; Volume is 573.524 cubic feet (start pumping) Seasonal high..wa er table Alevation 49.0 feet ,� ' • DESIGNED BY: � APPROVED BY. i�ATE: ]a'i`I"q DATE. Q E;.'SU ATTACHED WASTE UTILIZATION PLAN OPERATION AND MAINTENANCE PLAN ------------------------------ This lagoon is designed for waste treatment with minimum odor control. The time required for the planned fluid level to be reached may vary due to soil conditions,flushing operations, and the amount of fresh water added to the system. Land application of waste water is recognized as an acceptable method of disposal. Methods of application include solid set, center pivot, guns, and traveling gun irrigation. Care should be taken when applying waste to prevent runoff from the field or damage to crops. The following items are to be carried out: 1. It is strongly recommended that the treatment lagoon be pre - charged to 1I2 its capacity to prevent excessive odors during start-up. Pre -charging reduces the concentration of the initial waste entering the lagoon thereby reducing odors. Solids should be covered with effluent at all times. 2. The attached waste utilization plan shall be followed. This plan recommends sampling and testing of waste (see Attachment B) before land application. 3. $egin pump -out of the lagoon when fluid level reaches eleva- tion .-51.8 as marked by permanent markers. Stop pump -out when the fluid level reaches elevation .49..5 or before fluid depth is less than 6 feet deep (this prevents the loss of favorable bacteria) . 4. The recommended maximum amount to apply per irrigation is one (1) inch and the recommended maximum application rate is 0.4 inch per hour. 5. Keep vegetation on the embankment and areas adjacent to the lagoon mowed annually. Vegetation should be fertilized as needed to maintain a vigorous stand. 6. Repair any eroded areas or areas damaged by rodents and establish in vegetation. 7. All surface runoff is to be diverted from the lagoon to stable outlets. 8. The Clean Water Act of 1977 prohibits the discharge of pollutants into waters of the United States. The Department of Environment, Health,_ and Natural Resources, Division of Environ- mental Management, has the responsibility for enforcing this law. 0 SPECIFICATIONS FOR CONSTRUCTION OF WASTE TREATMENT LAGOONS ---------------------------------------------------------- Clearing: All trees and brush shall be removed from the construction area before any excavating or fill is started. Stumps will be removed within the area of the foundation of the embankment and fill areas and all excavated areas. All stumps and roots exceeding one (1) inch in diameter shall be removed to a minimum depth of one (1) foot. Satisfactory disposition will be made of all debris. The foundation area shall be loosened thoroughly before placement of embankment material. Cut-off Trench: --------------- A cut-off trench (when specified) shall be installed as shown in the plans. Construction_ Construction of excavated and earthfill areas shall be performed to the neat lines and grades as planned. Deviations from this will require prior approval of the SCS. Earthfill shall not be placed in standing water and reasonable compaction of the fills shall be performed by the construction equipment or sheeps-foot roller during placement. The embankment of the lagoon shall be installed using the more impervious materials. Construction of fill heights shall include ten (10) percent for settlement. To protect against seepage, when areas of unsuitable material -are encountered, they will need to be excavated a minimum of one (1) foot below grade and backfilled and compacted with a suitable material (ie-CL,SC,CH). Refer to the soils investigation information in the plans for special considerations. Precautions should be taken during construction to prevent excessive erosion and sedimentation. Vegetation: All exposed embankment and other bare constructed seeded to the planned type of vegetation as soon construction. areas shall be as possible after SEEDING RECOMMENDATIONS ----------------------- AREA TO BE SEEDED: 4.0 ACRES USE THE SEED MIXTURE INDICATED: 240 LBS. FESCUE GRASS @ 60 LBS./ACRE SEEDINGUITED DATES NCLAYEY SEPTEMBERR15WET TOSOIL NOVEMBERCONDITIONS) 0 LBS. 'PENSACOLA' BAHIA GRASS @ 60 LBS./ACRE (SEE FOOTNOTE NO. 1) SEEDING DATES: MARCH 15 TO JUNE 30 0 LBS. HULLED BERMUDA GRASS @ 8 LBS./AC. (SUITED FOR MOST SOIL CONDITIONS) SEEDING DATES: APRIL 1 TO JULY 31 120 LBS. RYE GRAIN @ 30 LBS./ACRE (NURSERY FOR FESCUE) 0 LBS. RYE GRASS @ 40 LBS./ACRE (TEMPORARY VEGETATION) SEEDING DATES: DECEMBER 1 TO MARCH 30 LBS. APPLY THE FOLLOWING: 4000 LBS. OF 10-10-10 FERTILIZER (1000 LBS./ACRE) 8 TONS OF DOLOMITIC LIME (2 TONS/ACRE) 400 BALES OF SMALL GRAIN STRAW (100 BALES/ACRE) ALL SURFACE DRAINS SHOULD BE INSTALLED PRIOR TO SEEDING. SHAPE ALL DISTURBED AREA.IMMEDIATELY AFTER EARTH MOVING IS COMPLETED. APPLY LIME AND FERTILIZER THEN DISK TO PREPARE A 3 TO 4 INCH OROOTH SIMILARDBED. APPLY SEED EQUIPMENT. APPLYAND MULCHRANDEEDBED WITH SECURE WITHAACACKER MULCH ANCHORING TOOL OR NETTING. 1. PENSACOLA BAHIAGRASS IS SLOWER TO ESTABLISH THAN COMMON BERMUDA GRASS. WHEN USING BAHIA, IT IS RECOMMENDED THAT 8 LBS./ACRE OF COMMON BERMUDA BE INCLUDED TO PROVIDE COVER UNTIL BAHIAGRASS IS ESTABLISHED. Jar'; . yax� �s isw�..i� 4.+isvi 1 iV iJ CSCGFii iii iC7 t7 Lll LLilJEf]E,}I L,]i E'"E C]�,]L7St3 (,� Lagoon-j ne A total of four (4) soil borings were taken on this site by Billy Houston, SCS, to determine if the existing soils would be suitable for embankment material for the lagoon. Two of the borings were made in the vicinity of the proposed lagoon. The benchmark elevation of 50.00 feet is located on the top of a nail @ Sta. G15+00. The estimated high water table elevation = 49.0 Feet, +/ - Using the Unified Classification System, the results of the borings are as follows: Boring #1 : 0 Ft. -- 2 Ft. — SM material (silty sand) 2 Ft. -- 5 Ft. — SM,SC materials (silty sands; clayey sands) 5 Ft. — E Ft. -- SC material (clayey sands; sand —clay mixtures) 6 Ft. -- I f Ft. -- SC,SM materials (clayey sands; silty sands) Boring #2: 0 Ft. -- 2 Ft. — SM material (silty sand) 2 Ft. — 4 Ft. — SM,SC materials (silty sands; clayey sands) 4 Ft. — 8 Ft. --- SC material (clayey sands; sand -clay mixtures) 8 Ft. -- 1 t Ft. -- SUM materials (clayey sands; silty sands) Boring #3: 0 Ft. — t Ft. 1 Ft. -- 2 Ft. 2 Ft. — 3 Ft. 3 Ft. -- 7 Ft. 7 Ft. — 8 Ft. S Ft. — I I Ft. — SM material (silty sand) — SC material (clayey sands; sand —clay mixtures) -- SM material (silty sand) — SC,SM materials (clayey sands; silty sands) -- SM material (silty sand) -- SM,SC materials (silty sands; clayey sands) Boring #4: 0 Ft. — 2 Ft. --- SM material (silty sand) 2 Ft. -- 4 Ft. — SM,SC materials (silty sands; clayey sands) 4 Ft. — 11 Ft. — SC,SM materials (clayey sands; silty sands) Based on the results of these borings, SOME of the soils available an this site'are suitable to be used as embankment material for the lagoon site, A suitable clay material .(SC,Cl ,etc.) for the liner will be requ€red. .414 •�6 ��w '�"��"• :. �<'" w� .' •: y.: �....�c 3 : j- ��I:'S :: •:i?; : �.a•:: �:v i'�� _ �rKY.:,.-... x.a':.y �"x�' �:! � � ..��..r..� . . i`. `.bi•'i.� {'1�-:'t<:G7'� .��a. 'i;�i�• .h c'..4`: i:.., �,.P�.f. �i'P.C��'����-i ui:i• I i F . Dupll.n. Q.m.4aty, North Carglina Designer Checker Date 12/13/93. Date SLOPE INTERCEPT PROFILE.. TEMPLATE DATA: Beginning Elevation = 40.5 Beginning Station =.Q+0.0. 0+00 to 0+00 0.000.00 ft1ft F-17TION NUMBER Centerline Station 0+00 ORIGINAL DATA: 0.0 1 52.8 100.0 l 52.7 200.Q I 50.0 300 0 I 48..4 4.0Q.0 1 48,2. 500.0 1 50.4 6.0.0.. 0 I 5.0 , 6 ... . Gw 1Department of Agriculture Soil Conservation Service CROSS-SECTION DATA QUANTITY CALCULATIONS prepared for Ca rtter & Svn Farms is Duplin County, North Carolina Designer : Checker Date : 12/13/93 Date t * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * * TEMPLATE DATA: Beginning Elevation = 40.5 Beginning Station = 70+.6 70+.6 to 1+00 1+00 to 2+00 ' 2+00 to 3+00 3+00 to 4+00 4+00 to 475+.5 ;ECTION NUMBER 1 Centerline Station 70+.6 ORIGINAL DATA: EXCAVATION VOLUMES c13c111213 c13c1112/3 c13cl112/3 c13c1112/3 c13cl112/3 0.00000 ftlft 0.00000 ft/ft 0.00000 ft/ft 0.00000 ft/ft 0.00000 ft/ft 0.0 1 50.6 100.0 / 52.2 200.0 I 53.4 300.0 I 54.4 'ECTION NUMBER 2 Centerline Station 1+00 ORIGINAL DATA: 0.0 I 50.3 100.0 I 52.1 200.0 I 53.3 300.0 I 54.0 'ECTION NUMBER 3 Centerline Station 2+00 ORIGINAL DATA: 0.0 I 49.0 100.0 I 49.5 200.0 1 50.5 300.0 I 51.1 ;'"ION NUMBER 4 Centerline Station 3+00 DRIGINAL;DATA: 47.3 100.0 !; -'48.2 200.0 I 48.6- 300.0 I 49.1 EXCAVATION VOLUMES (continued) .12/13/93 Fv.CTION NUMBER 5 Centerline Station 4+00 ORIGINAL DATA: 0.0 1 47.4 100.0 I 47.7 200.0 I 48.6 300.0 I 49.0 SECTION NUMBER 6 Centerline Station 475+.5 ORIGINAL DATA: 0.0 I. 47.3 100.0 I 49.1 200.0 I 50.5 300.0 1 49.7 page 2 US Department of Agriculture Soil Conservation Service PLANNED QUANTITY CALCULATIONS prepared for Cal rtftr & Svri FaX7M-a in Duplin County, North Carolina Designer Checker Date : 12/13/93 Date ******************************************************************************* EXCAVATION Sot Left Right Off-CL ; CL Dist Width SS SS (ft) Sta (ft) 3:1 3:1 79.0 ; 70+.6 29 ..12 3:1 3:1 79.0 1+00 100 112 3:1 3:1 79.0 2+00 100 112 3:1 3:1 79.0 ; 3+00 100 112 3:1 3:1 79.0 ; 4+00 76 112 3:1 3:1 79.0 ; 475+.5 VOLUMES ** EXCAVATION ** ; ** FILL ** Area Volume Area Volume (SgFt) (Cu..Yds) ; (SgFt) (Cu.Yds) 1795.1 ; 0.0 1942.3 ; 0.0 1772.5 ; 0.0 7662.1 0.0 1316.2 ; 0.0 12059.1 0.0 1058.2 ; 0.0 15902.6 ; 0.0 1017.3 ; 0.0 19088.1 ; 0.0 1261.1 ; 0.0 '�fl-I8� Ifl�fflfl Department of Agriculture Soil. Conservation Service CROSS-SECTION DATA QUANTITY CALCULATIONS prepared for Car tar & 5CDrx Farms in Duplin County, North Carolina Designer : Checker Date : 12/13/93 Hate DIKE FILL VOLUME TEMPLATE DATA: Beginning Elevation = 53.5 Beginning Station = 0+00 0+00 to 13+28 d13cll213 0.00000 ftlft 'ECTION NUMBER I Centerline Station 0+00 ORIGINAL DATA: 0.0 I 52.1 100.0 I 50.3 ;ECTION NUMBER 2 Centerline Station 1+22 ORIGINAL DATA: 0.0 I 52.1 100.0 I 51.9 'ECTION NUMBER 3 Centerline Station 2+22 ORIGINAL DATA: 0.0 I 53.3 100.0 I 53.3 ;ECTION NUMBER 4 Centerline Station 3+14 ORIGINAL DATA: - 0.0 I 52.1. 100.0 I 53.3 200.0 I 53.3 ;ECTI0N NUMBER 5 , .: . '- Centerline SCaCian' ORIGINAL' DATA:: lIKE FILL VOLUME (continued) 12/13/93 page 2 rr 0.0 / 49.5 100.0 / 50.5 200.0 / 57.1 ECTION NUMBER 6 Centerline Station 5+14 ORIGINAL DATA: 0.0 / 48.2 100.0 / 48.6 200.0 / 49.1 ECTION NUMBER 7 Centerline Station 6+14 ORIGINAL DATA: 0.0 / 47.7 100.0 / 48.6 200.0 / 49.0 ECTION NUMBER 8 Centerline Station 7+56 ORIGINAL DATA: 0.0 / 48.6 100.0 / 51.4 200.0 / 51.3 ECTION NUMBER 9 Centerline Station 8+56 AIGINAL DATA: 0.0 / 47.7 100.0 / 49.6 200.0 / 49.8 ECTION NUMBER 10 Centerline Station 10+28 ORIGINAL DATA: 0.0 / 47.7 100.0 / 47.4 ECTION NUMBER 11 Centerline Station 11+28 ORIGINAL DATA: 0.0 / 48.2 100.0 / 47.3 ECTION NUMBER 12 Centerline Station 12+28 ORIGINAL DATA: 0.0 / 49.5 100.0 ! 49.0 '.ION NUMBER 13 ;.Centerline Station 13+28 ORIGINAL DATA: )IKE FILL VOLUME (continued) 12/13/93 page 3 0.0 I 52.1, 100.0 I 50.3 . d-11K 2/15/88 U5 Department of Agriculture Soil Conservation Service PLANNER QUANTITY CALCULATIONS prepared for Carter & Svc-. Farmf5 in Duplin County, North Carolina Designer : Checker Date : 12/13/93 Date t****************************************************************************** DIKE FILL VOLUME ** EXCAVATION ** ; ** FILL ** Top Left Right Off--CL ; CL Dist ; Area Volume ; Area Volume didth SS SS (ft) ; Sta (ft) (SgFt) (Cu.Yds) ; (SgFt) (Cu.Yds) • ! I E ! i t AK 3:1 3:1 60.0 ; 0+00 ; 0.0 ; 51.3 122 ; 0.0 ; 172.5 _2 3:1 3:1 50.0 ; 1+22 ; 0.0 ; 25.0 100 ; 0.0 ; 223.4 12 3:1 3:1 50.0 ; 2+22 ; 0.0 ; 2.5 92 ; 0.0 ; 232.0 12 3:1 3:1 130.0 ; 3+14 ; 0.0 ; 2.5 E 100 ; 0.0 ; 254.3 12 3:1 3:1 130.0 ; 4+14 ; 0.0 ; 9.5 100 ; 0.0 ; 500.6 12 3:1 3:1 130.0 ; 5+14 ; 0.0 ; 123.5 100 ; 0.0 ; 960.7 12 3:1 3:1 130.0 ; 6+14 ; 0.0 ; 125.0 142 ; 0.0 ; 1392.4 12 3:1 3:1 100.0 ; 7+56 ; 0.0 ; 39.2 100 ; 0.0 ; 1637.6 12 3:1 3:1 100.0 ; 8+56 ; 0.0 ; 93.3 172 ; 0.0 ; 2507.7 12 3:1 3:1 60.0 ; 10+28 ; 0.0 ; 179.9 100 ; 0.0 ; 3165.2 12 3:1 3:1 60.0 ; 11+28 ; 0.0 ; 175.1 i 100 i 0.0 3689.8 12 3:1 3:1 60.0 ; 12+28 ; 0.0 ; 108.2 I 100 ; 0.0 , 3985.3 12 3:1 3:1 60.0 ; 13+28 ; 0.0 , 51.3 w . ... .. `'� � eParCm u of Agri cuIture • 7, SaiIYGous�ir�a:iion Service Wei _ t .F .•,�r;,eitii'r�r^V�'':i::•`"�.�..�',:',.-x ... .. '.... 1�7 .f .?� 3 R ECTTD ;D A TA 56 '�iYC:6yN:S:,•r�]! 6 i.. Y ;fir'•-1 }�.. `.•y�.�k r. �.l:".�? �,�"i ?.5� s - XAL 'PION �i: :: (.rr iz�•:.i�'_': rf�.j�" w''.:a1-``+., ... •'- �' � � �i" e'• ,„+ _ _ .�uL...: k �rkF^,:�.. -�:=.1.•t� •% �.3 X''k�r.U,.:�.":'�. i'i: �.. .S:..F.i., ri..'�':!1�}',. �S l.i�._.��.....�.i� av� :,>'•'•' j'+,"�14i•.?��.p��:5:0i ;"'. ;; :. �•:.:w .r' : `:....•..;A: .e; �_ e�J.•'':-� r. Z _� .. .. .... 431 Dupl in. County, North. C.a ro 1. i na. Designer : Checker Date : 12/13./93 Date PAD FILL VOLUME TEMPLATE DATA: Beginning Elevation = 54.5.. Beginning..Station = .0+00 0+.00 to +15 d15cl275\5 0.00000 ft/ft +15 to +4.5 d/5cl275\5 0.01500 ftlft +45 to 1+45 d/5cl275\5 0.01500 ft/ft 1+45 to 2+45 d/5c1275\5 0•.01.500 ft/ft 2+45 to 2.+55 d/5c127515. 0-0.0000 ft/ft SECTION NUMBER 1 Centerline Station. 0+00 ORIGINAL DATA: 0. 1 55.5 100.0 I 53.7 200.0 I 5 .9 300.0 1 4.8,9 400.0 1 48.8 SECTION NUMBER 2 Centerline Station +15 ORIGINAL DATA: 0.0 1 55.5 100.0 ! 53.7 200.0 I a4,9 300,4 / 4.8..9 400.0 1 48,8 ID -ILL VOLUME (continued) 12I13I93 0.0 1 53.7 100.0 I 54.2 200.0 I 51.3 page 2 300.0 ! 50.2 400.0 I 49.7 ECTION NUMBER 5 Centerline Station 2+45 ORIGINAL DATA: 0.0 I 58.2 104.0 1 54.5 200.0 I 52.4 300.0 ! 51.0 400.0 I 50.6 ECTION NUMBER 6 Centerline Station 2+55 ORIGINAL DATA: 0.0 I 58.2 100.0 1 54.5 200.0 f 52.4 300.0 1 51.0 400.0 I 50.6 QUARTER M FARMS P.O. Box 759 Rose Hill, NC 28458 Phone: 919-289-2111 Calculations By: Date: Kraig westerbeek 12/14/93 Farm Operator: garbs(`& S-on? County: Duplin Distance to nearest residence (other than owner): INPUT DATA: Sows (farrow to finish)= 0 Sows(farrow / feeder) = 0 Head (finishing only) = 3,672 Sows (farrow to wean) = 0 Head (wean to feeder)= 0 Seasonal High Water Table Elevation = Storage Volume for Sludge Accumulation = Treatment Volume (Min. = 1 CF/Lb) _ Inside Top Length of Dike = Inside Top Width of Dike = Top of Dike Elevation = Bottom of Lagoon Elevation = Thickness of Clay Liner = Side Slopes on Dike = 25 Year — 24 Hour Rainfall = Rainfall in Excess of Evaporation = Minimum Permanent Storage Depth = CALCULATED DATA: Minimum treatment volume — livestock = Waste Produced #1 = 121,352 Cu. Ft Wash Water #1 = 0 Cu. Ft. Rainfall Excess Evap. = 49,875 Cu. Ft. Rainfall / 25 Yr. Storm = 53,438 Cu. Ft Minimum temp. storage volume of lagoon = Total minimum required treatment volume = Total design volume available = Lagoon 49.00 0.0 1.0 450.00 190.00 53.50 40.50 l 1 900.0 Feet Feet Cu. Ft. CF/Lb Feet Feet Feet Feet 3.0 : 1 7.50 Inches 7.00 Inches 9.00 Feet 495,720 Cu. Ft. 224,665 Cu. Ft. 720,385 Cu. Ft. 813,384 Cu. Ft #2 = #2 = #2 = #2 = #2 = #2 = #2 = Clay Liner 49.00 Feet CF CF/Lb Feet Feet Feet Feet Feet 0.0 1.0 459.00 199.00 53.50 39.00 1.50 3.0 : 1 7.50 In. 7.00 In. 9.00 Feet 121,352 0 49,875 53,438 224,665 720, 385 945,995 Volume of Clay Liner = Design Volume of Clay Liner — Design Volume of Lagoon Volume of Clay Liner = 945,995 Cu. Ft — 813,384 Cu. Ft Volume of Clay Liner = 13Z611 Cu. Ft :Volume of Clay Liner = 4,912 Cubic Yards Cu. Ft Cu. Ft. Cu. Ft. Cu. Ft. Cu. Ft Cu. Ft. Cu. Ft. EMERGENCY ACTION PLAN PROW NT IMRFR S ❑WQ 910-- 395-- 394v EMERGENCY MANAGEMENT' SYSTEM 910 - a9b - AI6 a SWCD 9la- aqG-,2/,aO MRCS Wo--a96 - Aral This plan will be implemented in the event that wastes from your operation are leaking, overflowing, or running offsite. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. 'This plan should be pasted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation, this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow -passible solutions are: a. Add soil to berm to increase elevation of clam. b. Pump wastes to fields at an acceptable rate. c. Stop all flows to the lagoon immediately. d. Call a pumping contractor. e. Make sure no surface water is entering lagoon. B. Runoff from waste application field -actions include: a Immediately stop waste application. b. Create a temporary diversion to contain waste. c. Incorporate waste to reduce runoff. d. Evaluate and eliminate the reason(s) that caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers -action include: a Stop recycle pump. b. Stop irrigation pump. c. Close valves to eliminate further discharge. d. Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators -action include: December 18, 1996 S. Contact the contractor of your choice to begin repair of problem to minimize off site damage. a. Contractors Name: A S CX- - '. b. Contractors Address: ( I W- -141 ►-two c. Contractors Phone: 2-9Z - J51-19 - 2-16fi5' d. Contact the technical specialist who certified the lagoon {MRCS, Consulting Engineer, etc. a. Name: ► �'^ S e rV ltr. S -►.�.. w ; p - J 4 b. Phone: Z !;'z- - r4t - 2-4 9 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. December 1 S, 1996 Insect Control Checklist for Animal Operations Source Cause SMPs to Minimize Insects Site Specific Practices Flush Gutters • Accumulation of Solids uid Flush system is designed and operated sufficiently to remove accumulated solids from gutters as designed; id Remove of accumulated solids at Lagoons and Pits w Crusted Solids D"' Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting ofsoM to a depth of no more than 6 - 8 inches over more than 30% of surface. Excessive Vegetative ■ Decaying vegetation Q""Maintain vegetative control along banks of lagoons Growth and other impoundments to prevent accumulation of decaying vegetative matter along waters edge on impoundment's perimeter. Feeders Feed Spillage © Design, operate and maintain feed systems(e,g., bunkers and troughs) to minimize the accumulation C can P pitlageb'n a routine basis (e.g., 7 - 1 0 day interval during summer; 15-30 day interval during winter). Feed Storage • Accumulation of feed residues AMIC - November 1 l , 1996, Pane € 0 Reduce moisture accumulation within and around immediate perimeter of feed storage areas by insuring drainage away from site and/or providing adequate containment (e.g., covered bin for brewer's in and similar high moisture grain © �rr and remove or break up accumulated solids in filter strips around feed storage as needed. Source Cause BNIPs to Minimize Insects Site Specific Practices Animal Holding Areas ■ Accumulations of animal wastes ❑ Eliminate low areas. that trap moisture along fences and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. © Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.c inspect for and remove or break:up accumulated solids as needed. Dry Manure Hang • Accumulations of animal wastes ❑ Remove spil lage on a routine basis (e.g., 7-10 day Systems interval during summer; 15-30day interval during winter) where manure is loaded for land application Cl MW16 adequate drainage around manure stockpiles. ❑ inspect for an remove or break up ace umulated wastes in filter strips around stockpiles and manure handling areas as needed. For more information contact the Cooperative Extension Service, Department of Entomology, Sox 7613, North Carolina State University, Raleigh, NC 27695-7613 AMIC - November 11,1996. Page 2 Swine Farm Waste Management Odor Control Checklist Source Cause BMPs to Minimize Odor Site Specific Practices Farmstead ■ Swine Production ff/Vegetative or wooded buffers; C ecommendcd best management practices; ©/ Good judgement and common sense Animal body surfaces • Dirty manure -covered animals 3'*�Dry floors Floor surfaces ■ Wet manure -covered floors lK Slotted floors; 0"'Waterers located over slotted floors; ❑ Feeders at high end of solid floors; C3'�'Scrape manure buildup from floors; 2'�Underfloor ventilation for drying Manure collection pits • Urine: a' Frequent manure removal by flush, pit recharge, or • Partial microbial decomposition ape; 0�' Underfloor ventilation Ventilation exhaust fans ■ Volatile gases; Fan maintenance; • Dust C"Efficient air movement Indoor surfaces ! Dust 0Washdown between groups of animals; ❑ Feed additives; ❑ Feed covers; ❑ Feed delivery downspout extenders to feeder covers Flush tanks ■ Agitation of recycled lagoon liquid ❑ Flush tank covers; white tanks are filling ❑ Extend fill to near bottom of tanks with anti -siphon vents Flush alleys ! Agitation during wastewater ❑ Underfloor flush with underfloor ventilation conveyance Pit recharge points • Agitation of recycled lagoon liquid ❑ Extend recharge lines to near bottom of pits with while pits are filling anti -siphon vents Lift stations Agitation during sump tank filling ❑ Sump tank covers and drawdown AMOC - November 11, 1996, Page 3 Source Cause BMPs to Minimize Odor Site Specific Practices Outside drain coilec€ion or • Agitation during wastewater ❑ Box covers junction boxes conveyance End of drainpipes at lagoon ■ Agitation during wastewater ❑ Extend discharge point of pipes underneath conveyance lagoon liquid level Lagoon surfaces ■ Volatile gas emission; Er"' Proper lagoon liquid capacity: • Biological mixing; 2% Correct lagoon startup procedures; 0 Agitation © Minimum surface area -to -volume ratio; k"Zir#um agitation when pumpine: ❑ Mechanical aeration; ❑ Proven biological ad4itives Irrigation sprinkler nozzles ■ High pressure agitation; E;'*'Irrieate on dry days with little or no wind: • Wind drift Or" -Minimum recommended operatini7 pressure: Gr""Pumo intake near lap-oon liquid surface: ❑ P2ao ftm second stage lagoon Storage tank or basin ■ Partial microbial decomposition; ❑ Bottom or midlevel loadinu: sutr'fhce 0 Mixing while filling; ❑ Tank covers: • Agitation when emptying ❑ Basin surface mats of solids: r.1 Proven hiolopinal Settling basin surface s Partial microbial decomposition; additives at oxidants ❑ Extend drainpipe outlets underneath liquid level; 0 Mixing while filling„ n Remove settled solids regularly • A 'cation when em in Manure, slurry or sludge i Agitation when spreading; M'*'�'Soil injection of slurry/sludges; spreader outlets ■ Volatile gas emissions M" Wash residual manure from spreader after use; P9 Proven biolo 'cal additives or oxidants Uncovered manure, slurry • Volatile gas emissions while W� Soil injection of slurry/sludges; or sludge on field surfaces drying Pr" Soil incorporation within 48 hrs.; PT" Spread in thin uniform lavers for rapid drvina: Dead animals ■ Carcass decomposition 11 Proper disposition of carcasses AMOC - November 11, 1996, Page 4 Source Cause BMPs to Minimize Odor Site Specific Practices Dead animal disposal pits ■ Carcass decomposition rl Complete covering of carcasses in burial pits; rl Pro er location/construction of disposal pits Incinerators ■ Incomplete combustion rl burners Standing water around ■ Improper drainage; Se""'Grade and landscape such that water drains away facilities ■ Microbial decomposition of from facilities organic matter Mud tracked onto public ■ Poorly maintained access roads Farm access road maintenance roads from farm access Additional Information: Available From: Swine Manure Management; .0200 Rule/BMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 129-88 Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88 Lagoon Design and Management for Livestock Manure Treatment and Storage; EBAE 103-88 Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings; PIH-33 Environmental Assurance Program: NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings AMOC - November 11, 1996, Page 5 NCSU, County Extension Center NCSU - BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - BAE NCSU - Swine Extension NC Pork Producers Assoc. NCSU - Agri Communications Florida Cooperative Extension Mar 29 2019 01:05PM HP Fax page 5 version^-*OVQn Or26.20a Mortality Management Methods 10ftete which meliro<i[s) Wei be knp► wwted. When Ssteoting mOft# a methods indkete a prfmary versus serondwy OpUm. A+fetlrods other Man these listed must be app►uved by the State Vaterinarian• Primary SWAMdary Routine Mortality ❑ ❑ Burial three feel beneath the surface of the ground Within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any towing stt:3 m or WC body of water (G.S.106403), The bottom of the burial Pt should beat least one fool above V* mtaonal high valor table. Attach burial lotxtion Wrap and ptgn. ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC 138-0200. �❑ Rendering at a rendering plant licensed under G.S. 1t36-188.7.' (� Complete lndoeration according to 02 NCAC 62C .0102. L J ElA composting system approved and peftt tad by the NC Depertrnent of Awicuttum & Corr. Sumer Services Veterinary iDivision (a4tach copy of permit). If txrrrtpost IS ftbbftd off -farm, additional requirements must be met and a pears# Is regWred froth NC pEQ. ❑ ❑ In the case of dead POU Y anly, placing In a diWposW-pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). ❑ ❑ Any method which, In the pmlessional opinlon:of the State Veterinarian, would make possible the salvage of part of a dead animal's value withotd endangering human or animal tealth. (Wrftn appraval by the State Veterinarian must be attached). ❑ Mass Idorwityy Alan Mass mortality plans are required far farms covered by an NPDES Permit. These plans are also recommended for all 8MM81 oparaVOM This plat outihtes lam-Speclflc mortality mar. agemont methods to be used for mass mortality. The NCDA&CS Veterinary Olviston sup- ports a variety of emergency rrrcrtallty disposal options: contact the Division fbr guktance. • A catastrophic rnortardisposal plan is part of the facility's CAWMA and is activated when numbers of dead animals excabd normal mart k rates as speckled by tits stab Veterinarian. • Burial must be4one In accordance ► 4th IBC General Statutes and NCDA&CS Veterinary €3ivision regulations and guidance. • Mass burial sites are subject to additional permit oortditlons treier to facility's animal waste management system permit). • In the event of lmminerttthreat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106.398.4. r�.�j�taawfp we ff.]yfff tiLOl �ir/Qylpllay Dote Date C• OPERATION & MAINTENANCE PLAN Proper lagoon liquid management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as the thunderstorm season in the summertime. This means that at the first signs of plant growth in the later winter/early spring, irrigation according to a farm waste management plan should be done whenever the land is dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer/early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage. Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penalty action. The routine maintenance of a lagoon involves the following: Maintenance of a vegetative cover for the dam. Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with 800 pounds per acre of 10-10-10, or equivalent. Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a combination of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: If vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria in the lagoon that are treating - AM - the waste. , Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes ---look for: 1. separation of joints 2. cracks or breaks 3. accumulation of salts or minerals 4. overall condition of pipes Lagoon surface ---look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment ---look for: 1. settlement, cracking, or "jug" holes 2. side slope stability --slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack of vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps ---check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of.vibration, may indicate that the pump is in need or repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing , or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: l . adequate vegetation 2. diversion capacity 3. ridge berm height Identified problems should be corrected promptly. It is advisable to inspect your system during or immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an inflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: I. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4. When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmer weather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occour at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading: The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. Pit recharge systems, in which one or more buildings are drained and recharged each day, also work well. Practice water conservation ---minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation. Minimize feed wastage and spillage by keeping feeders adjusted. This will reduce the amount of solids entering the lagoon Management: Maintain lagoon liquid level between the permanent storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minimum liquid level and the maximum liquid lever (Figure 2-1). Start irrigating at the earliest possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarly, irrigate in the late summer/early fall to provide maximum lagoon storage for the winter. The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment. Do not pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge. Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. Frequently remove solids from catch basins at end of confinement houses or wherever they are installed. Maintain strict vegetation, rodent, and varmint control near lagoon edges. Do not allow trees or large bushes to grow on lagoon dam or embankment. Remove sludge from the lagoon either when the sludge storage capacity is ;full or before it fills 50 percent of the permanent storage volume. If animal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. Sludge Removal: Rate of lagoon sludge buildup can be reduced by: proper lagoon sizing, mechanical solids separation of flushed waste, gravity settling of flushed waste solids in an appropriately designed basin, or minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will: have more nutrients, have more odor, and require more land to properly use the nutrients. Removal techniques: Hire a custom applicator Mix the sludge and lagoon liquid with a chopper -agitator impeller pump through large -bore sprinkler irrigation system onto nearby cropland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator; haul and spread onto cropland or forageland; and soil incorporate. Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge; berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewater; haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and. metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphores, it should be applied only at rates equal to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its nutrient value. The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safety. Items which may lead to lagoon failures include: Modification of the lagoon structure ---an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) Lagoon liquid levels ---high levels are a safety risk. Failure to inspect and maintain the dam. Excess surface water flowing into the lagoon. Liner integrity ---protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure.