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310358_Application - Digester Gen Permit_20240905
41MI* AFO Permit Application August 15, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Hot Dog Farm #2 Facility # AWS310358 State Digester General Permit Dear Ms. Lawson, Roeslein & Associates, on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Hot Dog Farm #2. The subject project is located in Duplin County, North Carolina. The digester constructed on this property will meet setback parameters as required per the Swine Farm Siting Act. The digester is beyond 1500 ft from any occupied residence, beyond 2500 ft. from any public building, and beyond 500 ft. from any public water source. The current property line setback is approximately 150 ft. based on the existing eastern lagoon; the digester is 300' from this property line. An existing well on the property, which has been disconnected, will be removed to coordinate with the digester installation. Digester influent and effluent will be sampled from wet wells on site per the Sampling Protocol and Schedule document in this package. The digester water level will be monitored by a level gauge installed in the digester -lagoon transfer wet well. The digester will generate approximately 24,000 SCF of gas per day. This biogas is intended to be used within 6 months of beginning to collect gas. A portable flare unit will be connected to an emergency vent at the digester if needed. Spare parts for the gas upgrading systems will be kept on the shelf so readily available as needed. The digester cover will be provided with emergency vents which are strategically located away from barns/public but still provide access for operators. Safety procedures for venting covers are called out in the 0&M document. See Narrative for more information. Per the Air Permit Applicability Request for Register 1 cluster of farms, submitted to NCDEQ Division of Air Quality, the annual emission rates from the gas upgrading system associated with this farm are below the thresholds indicated in 15A NCAC 02Q.0102(d) and therefore does not require an air permit. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original "State Digester General Permit Application" application form. 2. One (1) copy of the engineering calculations. 3. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 4. One (1) copy of Digester 0&M Procedures, Sampling Protocol, and Emergency Action Plan. 5. One (1) copy of the FEMA FIRM map labeled with the "proposed Digester Site". 6. One (1) copy of the permit form Section 3.6 components. 7. One (1) full-size set of the engineering plans, as well as one (1) 11x17" set. Page 1 of 2 Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Thank you, 6 Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 2 of 2 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: HOT DOG FARM 2 1.2 Print Owner's name: HOT DOG FARMS LLC 1.3 Mailing address: PO Box 2107 City, State: Elizabethtown, NC Zip: 28337-0535 Telephone (include area code): ( 910 ) 862 - 7400 Fax: (_) Email: ALLISON(c�11133FARMS.COM 1.4 Physical address: 430 STOCKING HEAD RD City, State: ROSE HILL, NC Telephone number (include area code): ( 910 ) 385 - 5617 Zip: 28458 Latitude 34.86' Longitude-77.945' (Decimal Degrees from Google Earth) 1.5 County where facility is located: DUPLIN 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): I-40 E. Take exit 373 for NC- 24 E. Turn right onto NC-903 S. Left onto Tract Brown Rd. Left onto Blind Bridge Rd. Right onto NC -I I S. Left onto Stockine Head Rd. 1.7 Farm Manager's name (if different from Landowner): Brandon Lee Norris 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: MIKE KOTOVSKY Phone (314) 270- 8836 Email: MKotovsky(a),ROESLEIN.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310358 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine No. of Animals Tyne of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow M Feeder to Finish 4,248 ❑ Non -Layer ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): Same as existing (see attached Waste Utilization Plan) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Lagoon Synthetic 40,476 Synthetic (80 mil) 237,916 200,798 27009 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? Y/N Type of Liner Material Surface Area Ttl Capacity cu. Ft. Req'd Capacity (cu.ft.) Lagoon 27509A Y Other 78,750 593,075 559,360 Lagoon 27509C Y Other 31,942 184,843 130,363 Lagoon 27509B Y Other 40,476 237,916 200,798 Select 2.5 Are KNOWN subsurface drains present within 100' of any application fields? 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) YES or NO (circle one) YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca acit Plan Sheet Reference GPM TDIJ Barns to Digester Gravity 12" N/A N/A RA270-00-27009-5 Barns to Digester Pump Station 6" 759.8 28 RA270-00-27009-5 Digester to Secondary Pump Station 4" 497 26.59 RA270-00-27009-5 Secondary to Tertiary Pump Station 6" 483 14.02 RA270-00-27009-5 Select Select Select Select FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 2 of 6 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. CF 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. CF 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. CF 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 568 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 150 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, CF equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. CF 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: CF 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 3 of 6 4. ENGINEER'S CERTIFICATION: I, Patrick L. Kullberg (P.E. representing Owner's name listed in question 1.2), attest that this application for Hot Dog Farm 2 (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application packago)will be returned tryme a� incomplete. Signature Engineer's Seal 5. FARM OWNER/PERMITTEE CERTIFICATION: I, that this application for Date 8/9/2024 (Owner/Permittee name listed in question 1.2), attest (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date 6. MANAGER'S CERTIFICATION: (complete only if different from the Farm Owner) I, (Manager's name listed in question 1.7), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVELLA@NCDENR.GOV FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 4 of 6 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: 7.2 Name & complete address of engineering firm: Telephone: ( ) Email: 7.3 Name of closest downslope surface waters: Fax: ( ) 7.4 County(ies) where the animal waste management system and surface waters are 7.5 Map name and date: 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Date: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 5 of 6 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 6 of 6 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS 27009 - HOT DOG FARM 2 Puma Call: Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Pump Calc R&A Project RA270-23 Issued 240806 HOT DOG FARM 2 A Flush - Existing Lift Station WeWe,-&&28 Lift Station Digester El: 75ft P Surface: 0 psi g Level: 7 R u P Total: 9.051 psi g P Total: 10. 18 psi g 3 Y ►(�� N ? H _n Pressure Boundary 46 Rpe 405 0:8in 4' Hlgh Pressure Pump ISHP-12 0e6 in406 0e269 Pipe 270 OP: ft Total@Opsig L' 1 ft OP: FIX Speed 0 1800 rpm L• 3 k L: 15 ft 0: 6in flow: 759.8 gpm lhl: 5.445 ft/s HL 0.01143 k Fbw: 7s9.s gpm TX: 27A1 R Vel: 9.233 ft/s yel; g,2;; (Us L 600 ft P Statc: -0.5743 psi g 6.5743 NPSHa: 39.5 R HL: 1.119 ft K: 2.506 ft HL 24 47 ft P Dynamic: psi P slct Total: 3.03 pe g P disch Total: 9.536 psig Power In: -- Eff: -- NPSHr: -- Wet W4IF&&69 El: 78.4 ft P Surface: 0 p9 g level: 7 ft Pipe 505 r/ 0: 6in LIft 4'Xog Purry IOIP-4 Vel: 6.039 ft/s OD: FaZ Speed ® 1800 rpm HL: 0.01892ft Fbw: 497gpm TH: 25.21 R N PSX a: 39.49 ft P srct Total: 3.026 pe g P dach Total: 9.62 ps g Power In: -- Eff: -- NPSXr.-- Wet WeIFSz&50 El: 76 ft P Surface: 0 pal g Level: 7 R Digester to HOT DOG FARM 2 B Water Transfer Lagoon P Total: 8.517 ps g _ P Total: 8.624 psi 9 Pipe 506 Pipe 503 0:4n 0.4n L:3ft L: 15ft Vel: 13.09 ft/s Vel: 13.09 ft/s HL: 2.546 ft HL: 5.753 ft Poe 504 0: 4in L• 1511 ft Vel: 13.09 ft/s HL: 18.29 @ HOT DOG FARM 2 B to HOT DOG FARM 2 A Water Transfer P Total: 8.483 psi g PTotal: 10.22 psi 9 u 3 Pipe 449 0: 6 n ;" Hgh presw P3 Pipe 450 . Pipe 365 Ppe 366 L: 1 ft O Fhted S p: peed 0 1" rpm 6 n 0: 6in 0: 6in Vel: 5.869 Fbw: 483 gpm TH; 19.04 R L:3ft Val: 5.869 ft/s L: 15k ft/s L: 700 ft 6 ft HL: 0.01796 k HL: 0.4566 k HL HL 0.9993 k Val: 5.869 ft/s P suct Total: 3, P wct Total: 3027 psg .994 HL 12.57ft P disch Total: 8.681 psi g Power In: -- EfF. -- NPSHr. -- Pressure Boundary 88 El; 84 ft Op: P Total @ 0 psi g Fbw: 497 gpm P Static: -1. 155 psi g P Dynamic 1. 155 psi Lagoon P 06 Pressure Boundary 78 El: 88 ft Op: P Total @ 0 psi g Flow: 483 gpm P Static:-0.2321 psi g P Dynernic: 0.2321 psi ROESLEIN Digester - Volume Calculations Project: DOG FARM 2 No: 27 Project 0 Date: 2024-04-29 Rev: Existing Configuration (For Reference) Farm Information: Farm Population: PARADISE HILL FARM Total: 4248 Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. "Heavy Rain": 7.5 in. Proposed Configuration (Proposed Digester) Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon Location: Design By: Checked By: *Note: Roeslein Digesters are designed regarding Hydraulic Retention Time, not Minimum Treatment Volume for hog farms *Note: New digester lagoon is not providing additional evaporative treatment storage capacity, but instead serves as a steady-state reservoir, diverting additional water volume to existing evaporative treatment lagoons *Note: Existing HOT DOG FARM 2 lagoons designed by David Elkin 12-17-2008, 12-29-2008 Volumes: Total Capacity . 4248 Capacity cf/head J=Total Treatment Volume=1 42481 501 212400 cf Capacity I Retention Time (days) J=Total Volume for Retention Time=1 42481 cf Volume Required (cf) Volume Provided (cf) Lagoon Calculations Lagoon Volumes Desired Digester Treatment Volume 212400 212440 Sludge Storage 3 3893 25016 Storm Storage 0 0 "Heavy Rain" 0 0 Total 246293 237456 Note: "Heavy Rain" and "Storm Storage" are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations. The rainwater that falls on the cover is pumped off the cover with rain water pumps. Total Temorary Storage Proposed Configuration (Proposed Digester) Vol. (cf) High Pump Elev. 220803 Low Pump Elev. 204241 Temorary Storage 16562 Digester (Proposed) Volume Digester (Proposed) Berm Length (FT): Digester (Proposed) Berm Width (FT): Digester (Proposed) Berm Slope: Digester(Proposed)Stage-Storage Elevation (ft) Area (sf) Incr. Vol. (cf) Cumul. Vol. (cf) 98 10564 0 99 12496 11524 11524 100 14500 13492 25016 101 16576 15532 40548 102 18724 17644 58192 103 20944 19828 78020 104 23236 22084 100104 105 25600 24412 124516 106 28036 26812 151328 107 30544 29284 180612 108 33124 31828 212440 109 35776 34444 246884 385001 371321 284016 Digester Treatment Volume: at High Pump Elevation of: at Operating Elevation of: at Low Pump Elevation of: Elevation (ft) Cumul. Vol. (cf) 108.25 220803 108 212440 107.75 204241 Elevation Vol. Top of Dike Elev. = 110 284016 Top of Storm Elev. = 108.94 244865 High Pump Elev. = 108.25 220803 Operating Elev. = 108 212440 Low Pump Elev. = 107.75 204241 Planned Sludge Elev. = 100 25016 Finished Bottom Elev. = 98 0 Historic Rainfall Event Lagoon Req'd Capacity* Lagoon 27509A 559360 Lagoon 27509B 200798 Lagoon 27509C 130363 Total 890521 Lagoon Rainfall Volume (cuft) Lagoon 27009 24062.5 Lagoon Total Capacity* Lagoon 27009 246884 Lagoon 27509A 593075 Lagoon 27509E 237916 Lagoon 27509C 84843 Total 1262718 Volume (cult) Required 890521 Rainfall 24062.5 Total Capacity 1262718 Remaining 348134.5 Usage *Existing lagoon capacities gathered from previous farm permit documentation - designed and signed by David Elkin 12-17-2008, 12-29-2008 *Req'd Capacity from previous farm permit docs already includes volume from historic rainfall events *Note: A 25-year storm creates 24062.5 cuft of water. Added to the High Pump Elevation, this raises the water elevation to 108.94 ft. This provides 12.68 in. of freeboard, meeting the standard 12 in. required per the NRCS Anaerobic Digester standard. ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS 27009 - HOT DOG FARM 2 Digester Narrative Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240806 Farm will utilize existing barns with slotted floors over flushing pits to collect manure. The farm operators use pull plug system and recycle water for flushing to manage the animal manure. As part of this current project, a new anaerobic lagoon digester will be installed, and the animal manure will be redirected to the new digester. After treatment in the in anaerobic digester, the effluent will flow into the existing lagoon. There is no change to the existing farm operations, nor the volume of wastes generated. The effluent water will be recycled back to the barn for pit recharge or irrigated in accordance with the existing Waste Utilization Plan (WUP). Upon flushing, the wastewater from the barns will be directed into a properly designed lift station through a 12-inch diameter gravity pipe header. There will be two pumps in the lift station wet well and each pump is designed for 100% of the design flow. The lift station pump at Hot Dog 2 Barns 1-2 will be 15 HP GEA pump, designed for a flow of 760 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main into the new anaerobic lagoon digester. Hot Dog 2 Barns 3-4 will gravity flow waste through a 12" pipe header into the anaerobic digester. The approximate dimensions of the new anaerobic lagoon digester are 350 feet by 110 feet with a total volume of 284,016 cubic feet and a treatment capacity of 212,440 cubic feet at operating level. Before the excavation, the project area is stripped approximately 6 inches of topsoil and will be stockpiled. Embankment material will be free of sod, roots, and other objectionable material. The maximum thickness of each compacted layer will be 6-inches and compacted to 95% of Standard Proctor at -1 to +3 percent of optimum moisture content per ASTM D698. Each lift shall be tested for moisture and density. The stockpiled topsoil will be spread on the outside bank. After the construction the lagoon, and all required pipe penetrations, the inside walls of the lagoon will be smooth rolled prior to the installation of the baseliner. The baseliner will be 60-mil think HDPE synthetic liner. After the liner is installed, it will be tested for leaks prior to filling the lagoon with wastewater. There will be an outlet structure with a transfer pump (level control) that keeps the water level inside the digester at a constant level. The effluent will gravity flow through a 12-inch diameter digester outlet pipe to the level control wet well and be transferred by pumped into the existing lagoon at Hot Dog 2 Barns 3-4 through a 4-inch diameter pipe. The transfer pump will be 10 HP GEA pump, designed for a flow of 497 gallons/minute, through 4-inch diameter, HDPE SDR 17 force -main to existing lagoon. Water will be transferred back to the existing lagoon at Hot Dog 2 Barns 1-2 by floating transfer pump in existing lagoon at Hot Dog 2 Barns 3-4. The transfer pump at Hot Dog 2 Barns 3-4 will be 10 HP GEA Monarch Bioenergy LLC — Register, NC ROESLEIN Swine RNG Project — A1000 Digester Narrative ENGINEERS • MANUFACTURERS • CONSTRUCTORS R&A Project RA270-23 Issued 240806 pump, designed for a flow of 483 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main into the existing lagoon at Hot Dog 2 Barns 1-2. Once the lagoon is within in 2 feet of the normal operating level, a floating cover will be installed to capture the biogas produced by the anaerobic digestion of the organic wastes in the wastewater. The captured biogas will be treated to produce renewable natural gas (RNG) by a micro -gas cleaning skid (micro-GUS). Tail gas from micro-GUS will be vented to atmosphere, with levels documented in PAD letter. The existing lagoon on the east side of the property will be disconnected from the existing waste system. Existing piping will be cut, capped and sealed. This lagoon will no longer receive waste. It will remain in the Waste Utilization Plan. ROESLEIN. ENGINEERS • MANUFACTURERS • CONSTRUCTORS Anaerobic Digester System O&M Table of Contents Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions............................................................................................................................................. Introduction........................................................................................................................................... Description of the Operational Components......................................................................................... GravityCollection Pipe..................................................................................................................... Lift Pump Station (where necessary)................................................................................................ AnaerobicDigester........................................................................................................................... MixingPump.................................................................................................................................... SecondaryLagoon............................................................................................................................ TransferPump................................................................................................................................... RainwaterCover Pump..................................................................................................................... OxygenInjection System.................................................................................................................. Description of Anticipated Maintenance............................................................................................... Routine System Maintenance Instructions........................................................................................ Troubleshooting................................................................................................................................ Emergency Protocols, Repair, and Replacement.............................................................................. Safety.................................................................................................................................................... BiogasHazards................................................................................................................................. EquipmentSupplies.......................................................................................................................... Proper Protective Equipment (PPE).................................................................................................. Provisions for Safety Measures......................................................................................................... Restrictionof Access..................................................................................................................... EmergencyContacts..................................................................................................................... Equipment Safety Guards, Warning Labels, & Alarms................................................................. Clearances..................................................................................................................................... Open Flames & Combustion Sources........................................................................................... Spill Prevention & Control Provisions.................................................................................................. Response to Upsets and Bypasses Including Control Containment and Remediation ...................... Contact Information for Emergency Responders and Regulatory Agencies ..................................... FacilityControl Valves...................................................................................................................... Warranty............................................................................................................................................... . Appendix A: Inflation Rating Guide..................................................................................................... Appendix B: Digester Operation SOP.................................................................................................. .2 .2 .2 .2 .3 .3 .5 .5 .5 .5 .5 .6 .6 .7 .7 .7 .7 .7 .7 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 10 12 Page 1 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions Anerobic Digestion — The process of decomposing organic waste material through the use of bacteria in the absence of oxygen to produce Biogas and Digestate. Anerobic Digester- A sealed basin or tank designed contain the waste and capture the Biogas during anerobic digestion. Biogas- A product of Anerobic Digestion, produced by fermentation of organic materials. It typically has a composition of mainly methane and carbon dioxide, with traces of nitrogen, oxygen, hydrogen sulfide, and water. Digestate — liquid/solid digester effluent. Introduction The Project uses anerobic digestion of swine waste to produce biogas. The biogas is captured, upgraded to RNG, and combined with other swine site RNG before being ultimately injected into a utility's natural gas pipeline. The Project includes manure influent piping from the swine barns, an anerobic digester, biogas take -off pipe going to the Micro Gas Cleaning System (µGCS), and digestate transfer system to open storage lagoon. The barn waste stream contains two types of solids: organic and inorganic. A portion of the organic solids are broken down (digested) to produce biogas. The digestion of organic solids occurs as a result of several "types" of microbes, which exist in a symbiotic relationship. The naturally occurring microbes are one of nature's ways of breaking down organic material. The digester provides an ideal environment for the microbes to thrive. The inorganic solids either settle at the bottom of the digester or exit in the digestate stream as a dissolved solids or suspended solids. In addition to the information provided in the document, the operator should familiarize themselves with the local, state, and federal laws that may apply to operation of this site. Description of the Operational Components Below are listed the major component operations. Gravity Collection Pipe The gravity collection pipe receives waste from the hog barns and directs that waste to either an influent lift station or directly to the earthen lagoon digester. Typically, the diameter of the pipe is 8" (min) to 12 inches (max). The gravity collection pipe includes several clean -outs that provide access to the gravity collection pipe for removal of a clogs or blockage via use of a sewer snake or similar apparatus as needed. Typically, there will be at least one cleanout every 200 feet. During normal operation, the pipe should be free flowing, without obstructions, to transport waste to the lift pump station or directly to the anaerobic digester. Page 2 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The barn operator is responsible for sending barn waste to the gravity collection pipe. The digester/biogas operator should check weekly, each hog barn waste outlet to ensure that there are no overflows, clogs, etc. Lift Pump Station (where necessary) The lift pump station receives wastewater from the gravity collection pipe and pumps that wastewater to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet. During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by float switches. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join via a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). In the event of a pipe clog or lift pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using a Lift Pump Station, the waste flows from the barns directly to the anaerobic digesters. Anaerobic Di eg ster The anaerobic lagoon is constructed outside of the 100-year flood plain and any wetlands. The treatment volume is designed utilizing a minimum volume of 50 cubic feet/head and with a minimum HRT of 40 days. The construction approach will be a cut and fill balance. The excavated material will be utilized to build the embankments. The berm fill material for the lagoon will be placed in 6-inch-thick lifts to a minimum of 95% of standard proctor at -1% to +3% of optimum moisture. Each lift fill be tested for moisture and density. The excavated material used for the lagoon berm construction will be free of sod, roots, and other objectionable materials. The minimum top width of the lagoon digester will be 15 feet with a minimum inside and outside slope of 3:1. After the construction of the embankment and after the installation of all pipes penetrating the berms, the inside of the lagoon will be smooth rolled and a 60-mil thick HDPE liner will be installed as the baseliner. Edges of the baseliner will be secured in an anchor trench at the top of the berm. Page 3 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The anaerobic digester receives all raw waste from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, biogases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured under an impermeable cover (80-mil thick HDPE liner) and then directed to the biogas cleaning system. biogas blower or biogas dehydration system. Biogas captured and stored under the cover supplies the biogas draw off piping. All berm penetrations (gravity sewer, forced main, effluent to wet well, sludge removal piping must always remain submerged to create a liquid seal to prevent biogas from escaping. Perforated piping underneath the cover connects all sections of the lagoon to the draw off connection. The liquid waste is digested for a minimum of 40 days. The digester liquid effluent is either pumped or gravity fed to an existing storage lagoon. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Any settleable solids and microbes (i.e. "Sludge") build up slowly over months/years at the bottom of the digester. These solids can be periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester and disposed of through permitted means on the farm or by a contract sludge hauler. There will be a total of eight 6-inch diameter sludge removal pipes installed near the bottom elevation the lagoon and terminated near the top of the berm. Four installed on each side of the central ballast pipe, staggered every other lateral. These pipes will be utilized for the periodic removal from the lagoon. Ballast piping on top of the cover control the cover inflation and direct rainwater to center rainwater trenches to be pumped to natural water shed (if uncontaminated). The cover should be free of excessive accumulation of rainwater and should not show signs of any damage or leaks. The effluent of the anaerobic digester flows from the anaerobic digester through an outlet structure and flows by gravity into the secondary lagoon. The outlet structure is equipped with a level gauge with 1-foot markings. The outlet structure has an overflow weir to keep a constant freeboard of 2' inside the lagoon digester. The effluent overflowing the weir will be directed to the secondary lagoon by gravity. During normal operation, the digester cover will inflate like a balloon from the biogas trapped beneath, an inflation guide can be found in Appendix A. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. The pressure under the cover will typically range from 0-0.3" w.c., a pressure of 0.4" w.c. can be dangerous. Page 4 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Typical digester operation can be found in Appendix B. Mixing Pump A dry well will house a mixing pump which draws the water from the lagoon near the bottom elevation and discharges the water near the influent side of the digester. This pump will be operated on a regular interval. This pump is typically operated for approximately 4 hours a day, five days a week. Secondary Lagoon The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the secondary lagoon. The secondary lagoon is used to store the treated effluent after anaerobic digestion until it can be land applied. There is an ammonia reduction unit installed on these secondary lagoons. The farm operator is responsible for the operation and maintenance of the secondary lagoons. Digestate liquid stored in the secondary lagoon is used for pit pre -charge and flush tank recharge. The secondary lagoon is a critical part of the integrated system, the Digester/Biogas Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity or pump. The outlet pipe from the anaerobic digester into the storage lagoon must remain submerged in the digester to provide a liquid seal and prevent biogas from escaping from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. Transfer Pump The transfer pump transfers accumulated effluent among available secondary lagoons as the farm owner desires to optimize effluent storage. The transfer pumps are manually operated through the local disconnect. Under normal circumstances, the transfer pump will only be used periodically by the farm owner. Typically, the transfer pump is used to draw down the digester liquid level in the fall to make room in the digester to store lagoon liquid during the colder winter months. Rainwater Cover Pump Two rainwater cover pumps are installed on end of the digester to remove accumulated rainwater from the digester cover. There will be a 3-inch suction line to each of these stormwater removal pumps. Erosion control measures, such as rip rap will be placed at the discharge point. Oxygen Injection System An oxygen injection system will be installed to limit the amount of hydrogen sulfide in the biogas. The oxygen injection system consists of an oxygen generation unit which produces 95% purity oxygen from air, and it will be injected under the cover at two locations. Calibrated Oxygen Page 5 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 monitoring instrument continuously monitors the concentration of oxygen in the head space under the cover. The maximum allowable oxygen concentration in the biogas will be 0.5%. Description of Anticipated Maintenance The system is designed to require as little maintenance as possible once it has been started up and is in operation. Sample tests should be performed periodically and to permitting requirements, to allow evaluation of the composition of the wastewater. System components should be visually inspected regularly and as recommended by the equipment manufacturer. If the system is well operated, it will display the following signs of being maintained properly: • All pipes should be intact and watertight. • The pumps should operate with little to no vibration and without excessive noise. • The anaerobic digester should be free of excessive accumulation of rainwater on the cover. The accumulated rainwater will be pumped off the cover via the Rainwater Pumps. The rainwater must be tested to determine the discharge location for the pumps. If contaminated the rainwater must be discharged back into the digester, otherwise it may be discharged safely on nearby vegetated areas. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester. • The secondary lagoon should be clean and free of floating debris. The liquid should be clean an clear. Routine System Maintenance Instructions For optimum operation and maximum efficiency maintenance should be performed daily. mechanical equipment should be cleaned weekly and lubricated as required. Equipment cleaning and lubrication should be done as specified in the O&M manuals provided by each equipment's manufacturer. Periodically, the sludge accumulated at the bottom of the digester will need to be removed, this will be done by following the existing Waste Utilization Plan (WUP). The sludge may be removed through the use of the sludge removal pipes utilizing a temporary pump. All application of the removed sludge should be done in accordance with the farms approved WUP & Nutrient Management Plan. Typically, a portion of sludge will be removed from the digester every other year. Sludge accumulation can be monitored by the site's operator through the use of inspections ports installed on the top of the digester cover and should be assessed annually. When assessing the sludge accumulation, the operator should aim to have as much biogas removed as possible prior to opening the inspection port to limit release of biogas into the atmosphere. Due to biogas production declining in cold weather, it is recommended to take sludge measurements during winter. To get a measurement of the sludge depth, the site operator will use the inspection ports and insert a pipe or gauge with graduated markings will be used to assess the depth of the sludge in the digester. When inserting the pipe or gauge caution should be used to avoid applying excessive pressure or even puncturing the liner of the digester. After sludge removal has been concluded, the operator should reconnect all fittings from the sludge removal pipes and piping as it was prior to the sludge removal. Page 6 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Safe Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: Emergency Protocols, Repair, and Replacement The O&M Manuals provided by the equipment manufacturers should be kept onsite in a centralized location, known to all who work around the equipment. The O&M manuals should provide instructions for possible field repairs or how to secure a piece of equipment until qualified repair personnel are able to arrive. Biogas Hazards Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. In addition to being primarily comprised of methane (55 — 60%), biogas is also comprised of carbon dioxide (35 — 40%), and trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%) which are hazardous. Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate unconsciousness and death through respiratory paralysis. Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non -toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Equipment Supplies All equipment used around the digesters should be qualified to be used in Class Div2 areas. Proper Protective Equipment (PPE) All personel working around anerobic digesters should refer to local HSE officer for job specific PPE requirements and need. At a minimum, the following PPE should be used whenever in the vicinity of biogas. 0 4-gas personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. Page 7 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Provisions for Safety Measures Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Restriction of Access No one should enter any section of the wastewater treatment system unless accompanied by another person who is able to perform live -saving techniques and should only be done to perform routine maintenance or a required repair. Before entering a waste collection pit, lift station well, or any section of the anaerobic digester, all biogas should be removed and sufficient airflow has been directed into the workplace. Proper airflow can be directed into the workspace through fans, blowers, or other means. The responsibility of personal safety is on the person or organization performing the work, and not on the farm owner, associated equipment providers, or construction contractors. Emergency Contacts Emergency contact information is required to be posted at any gates and in the operation control room. Equipment Safety Guards, Warning Labels, & Alarms All safety guards, warning labels, safeties, and alarms for all the equipment shall always be operational and maintain their location. Clearances Keep and maintain all clearances as required by law and as recommended by the equipment's manufacturers. Open Flames & Combustion Sources Ensure that all open flames and combustion sources are kept away from any location where gas can accumulate. A minimum separation distance of 50 ft is recommended to keep between any ignition point and the cover of the anaerobic digester. There will be no smoking near any of the gas treatment systems. Spill Prevention & Control Provisions Response to Upsets and Bypasses Including Control Containment and Remediation All control stations will be equipped with audible alarms. Remote alarms will be provided by a control system to alert the operator of any problems should they occur. Contact Information for Emergency Responders and RegulatoryAgencies All phone numbers for Emergency Responders and Remediation Agencies will be located in an unobstructed centralized location in the control room. Facility Control Valves Control valves installed will allow for operators to isolate sections of the system if a problem were to occur. Waffanjy All Roeslein and its subcontractor/vendor-supplied equipment or parts are warranted to be free from defective material and workmanship, under normal use and service. Roeslein is responsible for the operation and maintenance of the treatment system. In the event of any defects developing during the Page 8 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 normal operation of the system, Roeslein will notify the supplier/vendor in writing, and upon receipt of their written consent, the parts will be returned promptly to vendor's factory. Page 9 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Appendix A: Inflation Rating Guide Inflation Rating - Lagoon cover inflation should be rated on a scale from 0 to 10. The purpose of this guide is to provide advice when grading inflation level. Levels that fall in between these defined ratings should be interpolated. 0: Cover is completely flat, resting on the water. 1: Cover is mostly flat, with pillows around the outside or in some areas. 3: Cover is inflated but center rain trench and laterals are still on water. Page 10 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 5: Center rain trench is on water but laterals on one side are off the water. w 7: Center rain trench is on water but all laterals are off the water. 9: All laterals and some parts of the center rain trench are off the water. r r Page 11 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Appendix B: Digester Operation SOP 1. Overview: Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 A Standard Operating Procedure (SOP) is a set of written instructions that document a routine or repetitive activity followed by an organization. The development and use of SOPS are an integral part of a successful quality system as it provides individuals with the information to perform a job properly and facilitates consistency in the quality and integrity of a product or end -result. The Operations Team should follow the Digester Operation Procedure when operating equipment at the digester and managing liquid level. For additional information refer to Cover Installer's Operations and Maintenance Manual. 2. Purpose The Digester Operation Procedure provides guidance on how to manage digester water level seasonally, manage cover inflation, and perform surveillance of cover integrity. 3. Scope and Applicability This procedure is applicable to the Digester Transfer pumps, Mixing Pumps, and digester covers installed by Roeslein and Associates. 4. Procedure Summary Transfer Pump Operation Digester Cover Operation Daily Checks Weekly Checks 5. Guidelines/Authority The Procedure does not strictly fall under any regulated authority. 6. Health/Safety Refer to Site owners' safety requirements regarding PPE assessment for additional details. OOF Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. <+epw'+ Biogas contains primarily methane (55 — 60%), and carbon dioxide (35 — 40%). However, biogas also contains hazardous trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%). Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate 8A> e unconsciousness and death through respiratory paralysis. . Page 12 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol, however the tail gas/permeate from the membrane routing to the thermal oxidizer can be in the 10,000 ppm/vol range. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non- 4 toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, MBHBMHKW inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. 7. Equipment/Supplies • Adjustable wrench (standard metal okay to use in Class 1 Div2 areas) • (PPE) proper protective equipment 0 4-2as personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. • Refer to local HSE officer for job specific PPE requirements and needs. 8. Procedure No. Procedural Step Description Transfer Pump Operation 8.0.1 Transfer pumps transfer water from the covered lagoon digester to evaporative lagoons to maintain the desired liquid level in the digester. Lagoon digesters high level is limited to two (2) feet below top of berm (or freeboard). Lagoon digester low pump level is limited to one (1) foot above the sewer inlet pipe exit to maintain gas seal. All pipe -berm penetrations must remain sealed with liquid to avoid allowing biogas escaping through unsealed headers. The low pump level is — 9 ft below top of berm. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Transfer pumps can be operated manually or in timer mode. Normally, timer mode should be used as the pumps will not normally run continuously. During the biogas production season, the liquid level should be maintained at a higher level. As the production season slows down in the fall, Page 13 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 the digester liquid level should be pumped down slowly to low pump level. This will allow the maximum amount of manure to be stored during the off season and should be allowed to fill back up to high level, before starting the transfer pump and discharging liquid to evaporative lagoons. Digester Cover Operation 8.1.1 The digester covers are a fully welded system that is integral with the lagoon liners. Because of soil permeability, the 60-mil liner is utilized and fully welded to the 80-mil lagoon cover at the perimeter. All cover, liner, and anchor trench sheet material is HDPE which provides material toughness, flexibility, UV resistance, and water/gas impermeability. The cover uses 6" grout filled HDPE piping at both the laterals and center anchor trench. The Laterals are spaced on the order of 42-44 ft apart along the entire length of the cover and are used to restrain gas movement from one side of the cover to the other and avoid fast movement of the cover. Laterals are only effective when they are substantially laying on the digester water operating level. The center trench is comprised of two parallel pipes that run the center axis along the length. The center trench is used to both restrain the cover upward movement and to provide an area in which incident rainwater collects for easier pumping. An 8" corrugated perimeter biogas collection header is installed around the entire circumference of the digester cover to ensure generally equal gas inflation around the perimeter during low gas production and low cover inflation. The digester cover is a volumetric storage vessel, not a pressure vessel. The cover is designed to contain the biogas emanating from the digester surface for collection into the perimeter biogas header. The pressure under the cover operates at 0.0" w.c. (Water column) to approximately 0.3" w.c. Pressure is not measured as it is immaterial to operations. In the event of power outage or emergency, there are two (2) 6" flanged emergency vent ports directly on the cover, opposite of the swine barns. These ports have lug butterfly valves and should be used with proper venting apparatus to ensure that the biogas is vented at an elevation high enough to support safe operator opening and closure of the valves. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. This site has an annual hurricane season which will involve strong storms and large amounts of rain. The direction below, addresses normal, winter season, and hurricane season that are predicted. It is ultimately important to continually monitor weather forecasts at least 5 days out and make any adjustments in cover inflation in advance. Page 14 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The operations group should keep in mind the following items that affect the performance of the cover. • Laterals and center anchor trench piping is designed to control the movement of the cover in all wind conditions. The grid of piping reinforces the cover in both directions and also acts as a labyrinth in which gas has to pass when moving during wind conditions, thus slowing the gas velocity and cover movement. • More cover contact with the water allows the cover to survive high wind conditions due to the fact that water surface tension anchors the cover and there is less volume of gas to move around the cover. Taut cover material also allows the cover to withstand higher wind conditions. • Less cover rise above the top of berm reduces the area of cover that wind exerts force on. Less cover rise around the perimeter also reduces the cover profile which in turn reduces the Bernoulli lifting mechanism on the cover in high wind conditions (similar to a plane wing profile) • HDPE has a relatively large coefficient of thermal expansion. The cover will be much hotter during the day with sunlight exposure than at nighttime. Also, radiant heat loss at night will condense water in the biogas space under the cover, also reducing the total volume of gas under the cover. Methane, Carbon Dioxide, and Hydrogen Sulfide do not condense but do decrease in volume as an ideal gas. The volumetric difference in gas over a 24-hour period day to night is due to the molar water volume in the biogas and biogas temperature under the cover. The cover and laterals are designed for expansion and contraction over all biogas ambient dry bulb temperatures between high and low pump digester levels. • As the perimeter of the digester is inflated less, less water will run off the cover around the perimeter. This is beneficial to reduce the possibility of erosion of the digester berms. Covers are easily pumped off with the Mixing Pumps to a location several hundred feet from the berm. The following digester cover operating guidance should be followed by plant operations group: 1. In all operating conditions, the center rain trench piping shall be fully, 100%, laying on the digester water surface. 2. In all operating conditions, the laterals shall be at minimum, substantially laying on the digester water surface. Per operating modes below, maximum 15' of lateral at either end shall be suspended above the surface of the cover. 3. Digesters will produce gas at different rates. The blowers and A2000 piping is designed to transfer gas between covers to maintain cover inflations within the cover operating modes below while conserving biogas. 4. Anemometers are installed on the plant and accessible through Ignition. Each Anemometer indicates wind speed up to 90mph and wind direction. Data is recorded in the historian. Operators will monitor wind speed and use as Page 15 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 necessary to refine operations compared with predicted winds at remote towns based on the actual farm surrounding geography. 5. With A3000 fully operational, there is no reason to inventory biogas under the covers beyond the operating modes detailed below. Operating Modes: 1. Normal Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will generally vary between 3' to 6' based on wind speed and direction. b. Laterals are substantially on the digester water surface with end 10-15' suspended and end cap at —2' off of liquid surface. c. Gas cover between laterals is pillowed at nominal 2-4' above water surface at peaks between the laterals. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 50 mph from all directions. 2. Winter Season Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will be generally 3' to 5' based on wind speed and direction. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 65 mph from all directions. 3. Hurricane / High Wind / Intense Storm Predicted: a. Cover inflation around the perimeter is no higher than 3' above top of berm. Nominal inflation above top of berm is 1.5' to 2'. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with local rolling effect. e. Cover will be flat extending from the ends of the laterals towards the anchor trench for at least 20'. f. This mode is applicable for winds sustained and gusts above 65 mph from all directions. If winds are expected to exceed 75 mph, the blowers (preferentially) and or emergency vents (if required) should be used to evacuate substantially all gas. Page 16 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Daily Checks 8.2.1 • Visually inspect the digester water operation level to ensure 3-4 ft of freeboard. Work with the farm to adjust timers if required to bring the level back into target range. • Visually inspect the digester cover and quantify inflation level and laterals position. • Visually inspect and quantify area of digester cover occupied by water. Utilize pumping systems to remove surface water from the center anchor trench. Weekly Checks 8.3.1 Walk perimeter of digester checking for: • Leaks via a gas monitor or methane detection device around the base of the cover and the anchor trench. Use of soapy water from an orchard sprayer may also be used to detect leaks during cool cover conditions and still wind. • Torn ballast straps or laterals that are not aligned straight. • Settling or erosion around berm • Any running equipment for an uncharacteristic operating state (noise/vibration) • Sample cover rainwater to determine if it is "hot" aka contains dissolved ammonia because contaminated cover water is an indication of a possible digester cover leak and will need to be pumped under the cover. • Trash and foreign matter on the cover can cause problems with normal operation. If debris becomes wedged between the ballast weight and cover it is possible for punctures to occur. Additionally, foreign matter can cause the rain collection channels to become blocked and disrupt flow of the rainwater. All operators and contractors working on top of the digester should be cognizant of the perimeter rock and make sure not to kick the rock into the digester. Furthermore, a yearly pre -season inspection should occur to inspect for and remove any debris along the entire length of ballasts. Page 17 of 17 Sampling protocol and schedule for Monarch sites Date: 04/09/2024 Sample collection at all sites should be done using the sampling protocol outlined below. A submittal sheet will be sent to the person in charge of sampling prior to sampling. The respective person is responsible for print submittal forms, conducting sampling, label samples as per submittal form, safely storing (refrigerated containers during storage) and shipping samples to the respective lab (instructions on submittal form) Required accessories: 1. Telescopic sampler extendable to 18 feet and the pendulum beaker 2. Gloves and sampling containers 3. Ice packs. 4. Sampling submittal forms 5. Safety supplies During sampling event two people should be responsible while supporting tasks (shipping etc.) can be conducted by the person in charge alone. Sampling protocol for digester samples 1. Effluent samples are intended to be collected for all sites from shortlisted digesters on a quarterly basis. Sampling to be conducted by two persons at the site. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the crossover pipe/wet well using the telescopic sampler and 5-gallon bucket while following all site - specific safety policies, including Lagoon Access Safety Procedure 4. Sampling from a Cross over pipe a. On opening the valve on cross over pipe it is recommended to allow enough time to pass such that the standing debris in the pipe is flushed out and a good representative sample can be collected. b. Collect 3 x 500 mL samples using the sampler into a clean 5-gallon bucket. c. Repeat this procedure 2 more times, while collecting all the samples into the same 5-gallon bucket. d. Allow sufficient time between two collection events such that pipe contents are flushed. e. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 5. Sampling from a wet well a. Using the telescopic sampler (beaker attached to the rod) gently homogenize contents of the wet well. b. Collect 6-8 beakers of sample into a 5-gallon bucket from different areas of the wet well to get a representative sample. c. Gently homogenize the contents of the bucket. 6. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a watertight seal. 7. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower. 8. If refrigeration is not available use frozen icepacks to cool the samples and replace icepacks at regular intervals., store the samples in a well -ventilated space. 9. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 10. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sampling protocol for lagoon liquid samples (EVAPI 1. Lagoon liquid samples are intended to be collected from all the open lagoons at every site on a quarterly basis. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the multiple spots (6-8) in the open lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. Use the 18 feet telescopic sampler to reach lagoon water surface from the berm, it is needed that the sampling in charge is accompanied by another operator onsite for this sampling for ease of equipment handling and safety. 5. Collect 2 x 500 mL samples at each spot, using the sampler into a clean 5-gallon bucket. 6. Repeat this procedure at all 6-8 randomly chosen spots along with periphery of the lagoon, collect all the samples into the same 5-gallon bucket. 7. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 8. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a water/airtight seal. 9. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower or use frozen icepacks to cool the samples in a small container and replace icepacks at regular intervals, store the samples is a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sludge survey and sampling from secondary lagoon 1. The secondary lagoon, source of sludge, will be sampled for sludge levels once every year. 2. The sludge sampling will be conducted once every four years to determine sludge composition especially Nitrogen, Phosphorus, potassium, and other micronutrients. 3. This sampling protocol is intended to help evaluate progression of sludge level in the secondary lagoon and its composition for its agronomic management. 4. Sludge sampling will be conducted using a sludge judge, while sludge surveys will be conducted using sonar devices that can be remotely controlled from the berm following all site -specific safety policies, including Lagoon Access Safety Procedure Recommended analysis Table 1 Recommended tests for lagoon/digester effluent sampling Digester effluent, secondary lagoon effluent and sludge testing Manure package Eff-MMDDYY Inff-MMDDYY Nitrogen, Ammonium Nitrogen, Organic Nitrogen, Phosphate, Potash, Calcium, Copper, Iron, Magnesium, Manganese, Sodium, Sulfur, Zinc, Moisture/Total Solids, Total Salts, pH VS Alkalinity Volatile organic acids COD BOD5 Total testing cost Amongst the manure package TS, Ammonium nitrogen, pH are mandatory tests and if done separately cost more than the package. Table 2 Optional tests for lagoon/digester effluent sampling Orthophosphate Sulfate Sulfide EC Carbon Policy ROESLE Location — Monarch Bioenergy — Farm Name, City, State In the event of an environmental release, there are four critical steps to follow: 1. Stop the flow— attempt to stop the source of the release. Spill Response —Policy Revision: 1 Effective Date: 11/21/2023 • Try to keep the spill from becoming worse. If there is a way to stop the spill or minimize it becoming worse, take those actions. These may be actions such as closing valves or shutting down a system, depending on the source. 2. Contain the release. 3. 4 • Take steps to keep the spill from spreading to other areas or entering ditches or freshwater. • Depending on the situation, this may mean using equipment to create a barrier/berm; putting down some type of absorbent material or neutralizer; or other materials to create a perimeter. Report the release immediately to the following: Name Title Phone Number - Owner Operator —Farm Name - Seth Renfro Director of Operations 660-654-1656 TBD On -site Operations Manager TBD Jerri Ann Garrett EHS Manager 660-425-4861 Be prepared to provide the following information when you call: • Where is the release located (be specific)? • What kind of release is it (be specific)? • Approximately how much was released. • Has the release left the property? • Has the release encountered surface water, ground water, a drainage tile or intake, or other potentially freshwater areas? • Has the source of the release been stopped? • Is the release contained? An environmental spill is a discharge of one or more hazardous substances that adversely impact, or threaten to adversely impact human health, welfare, or the environment and requires and immediate response. Ensure all discovered environmental releases are reported immediately to Roeslein and Conine Farms. Hazardous substance releases in which will reach waters of the state must be reported to the state within 8 hours, therefore, it's important to ensure Roeslein and Conine Farms are notified immediately. Clean up the spill — If the spill was not caused by Roeslein, Conine Farms will be responsible forcleanup. *Note: There is a passive overflow line from the water management wet well to the evaporation lagoon at 1.5' freeboard. If the water management pumps are not working, the lagoon effluent will overflow into the evaporation lagoon. S. ALL ON -SITE EMPLOYEES SHALL FOLLOW APPLICABLE SECTIONS OF 'COMMON SITE PRACTICES FOR ON FARM ANAEROBIC DIGESTION SYSTEM'— SEE ATTACHED Page 1 of 1 https://prideconveymcesys.sharepoint.com/sites/RAESafetyGroup/Shaved Documents/Envim cntal/Milford SFLocations Spill Response Procedures 091423.docx Printed: 9/15/20237:23 AM Common Safety Practices for On -Farm Anaerobic Digestion Systems December 2011 Safety Practices for On -Farm Anaerobic Digestion Systems TABLE OF CONTENTS 1.0 INTRODUCTION.......................................................................................................................... I 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION...........................................................1 2.1 GENERAL SAFETY PRECAUTIONS............................................................................. 2 2.1.1 Drowning............................................................................................................... 2 2.1.2 Fall protection........................................................................................................ 2 2.1.3 Burns...................................................................................................................... 3 2.1.4 Entanglement hazard.............................................................................................. 3 2.1.5 Feedstock and digestate spills................................................................................ 4 2.1.6 Mechanical failures................................................................................................ 4 2.1.7 Lockout/Tagout......................................................................................................5 2.1.8 Ignition sources...................................................................................................... 5 2.1.9 Noise levels............................................................................................................6 2.2 CONFINED SPACE ENTRY............................................................................................. 7 2.2.1 Definition............................................................................................................... 8 2.2.2 Confined space training, certification, and rescue plan ......................................... 8 2.2.3 Inspect atmosphere prior to entry........................................................................... 9 2.2.4 Safety equipment.................................................................................................... 9 2.3 HAZARDS ASSOCIATED WITH BIOGAS...................................................................10 2.3.1 Asphyxiants ........................................... 10 2.3.2 Immediately dangerous to life and health............................................................11 2.3.3 Explosion potential.............................................................................................. 11 2.4 ELECTRICAL SYSTEM HAZARDS..............................................................................12 2.4.1 High voltage.........................................................................................................12 2.4.2 Low voltage.........................................................................................................12 2.4.3 Electrical fires...................................................................................................... 13 Safety Practices for On -Farm Anaerobic Digestion Systems 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT.......................................................13 3.1 EMERGENCY ACTION PLAN......................................................................................13 3.1.1 Directions to AD facility......................................................................................14 3.1.2 Contact information.............................................................................................14 3.1.3 Site map...............................................................................................................15 3.1.4 State and local health and safety requirements....................................................15 3.1.5 Equipment vendor manuals..................................................................................15 3.2 SAFETY AND EMERGENCY EQUIPMENT................................................................15 3.2.1 Anaerobic digester facility(onsite)......................................................................15 3.2.2 Locally (able to be onsite within a few hours) ..................................................... 16 3.2.3 Baseline environmental conditions......................................................................16 3.3 ELECTRICAL.................................................................................................................. 17 3.3.1 Daily inspections.................................................................................................. 17 3.3.2 Switches, controllers, fuses, and breaker panels..................................................17 3.3.3 Roles of operators................................................................................................18 3.3.4 Visitors on site..................................................................................................... 18 3.4 PERSONAL PROTECTIVE EQUIPMENT.....................................................................18 3.5 ACCIDENT PREVENTION SIGNS AND TAGS...........................................................18 3.6 PERSONNEL TRAINING REQUIREMENTS...............................................................19 4.0 CONCLUSION.............................................................................................................................19 5.0 REFERENCES.............................................................................................................................20 Safety Practices for On -Farm Anaerobic Digestion Systems 1.0 INTRODUCTION Several safety hazards exist when converting manure and organic residuals (non -farm feedstock) into energy using anaerobic digestion (AD) technology. These hazards can cause serious bodily harm and in some circumstances, can be fatal. Common hazards associated with AD systems include drowning, electric shock, and noise exposure. However, biogas and its constituents, many of which are colorless and odorless, can unknowingly expose operators and visitors to hazards such as asphyxiation and burns due the flammable nature of methane. Workers must take proper precautions when handling and storing organic material and managing the production of electricity and combustible gases. The purpose of this document is to identify the major hazards associated with an AD facility and outline basic practices that will help maintain a safe and successful working environment. The intended audience for this guide is owners and operators, and the guide is not intended to replace safety training or instruction, but rather enhance it. 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION Figure 1: Safety signage on AD feed system M ti00 The following sections identify major hazards that can exist with an AD facility. These include: • General safety precautions • Hazards associated with biogas • Confined space entry • Electrical system hazards Figure 1 shows a feed hopper for an anaerobic digester with a dozen warning signs, including fall, entanglement, and explosion potential. 1 Safety Practices for On -Farm Anaerobic Digestion Systems 2.1 GENERAL SAFETY PRECAUTIONS The following sections describe general safety concerns associated with AD facilities. 2.1.1 Drowning Liquid tanks and ponds for storage pose a drowning threat. Whenever a drowning potential exists, ring buoys, ropes, or ladders should be readily available for rescue purposes (Occupational Safety and Health Administration [OSHA], 2002). The drowning risk is highest when employees are servicing equipment located in digester or storage tanks. Accidental drowning can occur when people unfamiliar with the farm and manure handling system mistakenly enter storage structures. Slipping on a synthetic liner or walking on crusted manure storage are examples of situations that can lead to accidental drowning. OSHA suggests posting signs similar to the one shown in Figure 2 and erecting fences around manure storage structures to reduce the potential of an individual or animal unknowingly entering one. Figure 2: Manure storage warning sign in English and Spanish LIQUID MANURE STORAGE ALMAEMR DE ESTItRCOL dQUI If an individual is drowning, the first step should be to call 911, followed by a rescue attempt using a life preserver, rope, or ladder. The presence of biogas—an asphyxiant that can cause a person to pass out —can increase the potential of manure storage drowning. (Biogas hazards are discussed in greater detail in Section 2.3.) Individuals attempting to rescue a drowning individual should never enter a manure storage structure because they could also be overcome by the poor air quality. 2.1.2 Fall protection Serious injuries can result from falls of any distance. When possible, employees should perform maintenance work from the ground. At most AD facilities, however, multiple elevated locations are present. For example, equipment on the top of aboveground AD tanks are 10 to 25 feet off the ground. According to the OSHA general industry standard any "time a worker is at a height of four feet or more, the worker is at risk and needs to be protected" (OSHA, 2008A). Fall protection, such as guardrails, a safety harness (also discussed in Section 2.2.4), and self - retracting lifelines, should be used when an employee is above the 4-foot threshold (API, 2006). The enclosed fixed ladder and guardrail system on the feedstock storage tank shown in Figure 3 complies with OSHA fall protection standards. Safety Practices for On -Farm Anaerobic Digestion Systems Another common example of a fall risk is shown in Figure 4, where a ladder is leaned against a feedstock storage tank. The two concerns with the situation presented in Figure 4 are: (1) the tank height is approximately 10 feet and (2) there are no securing devices or slip resistant feet on the ladder, nor is there a rope to secure the top. When ladders are used to access elevated equipment, they should be secured and supervised at all times. Once the ladder is no longer needed, it should be removed. 2.1.3 Burns Throughout an AD facility, pipes containing hot fluids or exhaust gas can pose potential burn hazards. Other potential sources of burns are heat exchangers, boilers, pumps, or engine generators, where temperatures can exceed 160°F. Simply rubbing up against a heat exchanger or accidently placing a hand on a hot pipe can result in serious burns. All Figure 3: Permanent ladder and guardrail on feedstock storage tank employees and visitors to the AD facility should be cautioned not to touch any equipment or pipelines. When possible, hot surfaces should be identified as burn hazards, and all pipes should be clearly labeled to indicate the contents, Figure 4: Ladder leaning on feedstock storage tank Vo km flow direction, temperature, and pressure. Insulation should be used to encase the pipe and reduce the potential for accidental burns. Figures 5 and 6 provide examples of pipeline insulation and labeling. 2.1.4 Entanglement hazard Pumps, augers, impeller mixers, chains, drive shafts, and other machinery pose entanglement hazards due to pinch points and other moving parts. In most AD systems, the primary exposure to entanglement is the unguarded driveshaft 3 Safety Practices for On -Farm Anaerobic Digestion Systems of a pump. To reduce the entanglement risk, all equipment safety guards should be in place and individuals should tie back long hair and avoid wearing loose -fitting clothing and jewelry. 2.1.5 Feedstock and digestate spills Figure 5: Insulated and labeled hot water pipes Feedstock (any organic material entering the digester) and digestate (any material exiting the digester) should be carefully transferred ' and contained. In the event of a major feedstock or digestate spill, workers should I exercise caution when containing the material. The first step should be to control f the source causing the spill. Once this is achieved, workers should contain the spill by ��- constructing temporary containment structures around the affected area. Excavation equipment such as bulldozers and backhoes should be readily available for this purpose. Isolating the spill reduces potential damage to nearby buildings and contamination of surface Figure 6: Biogas pipeline indicating waters and sensitive areas. After containing the temperature and flow direction spill, the facility should notify the proper authorities (as defined by state -specific permits), to comply with all applicable local, state, and federal regulations. For non -farm feedstocks, such as food waste, the spill -reporting agency should be clearly identified on all records related to the material, including material safety data sheets (MSDS) and manifest logs indicating the date, quantity, and material (feedstock) brought onto the farm. The final step in spill response is site cleanup and restoration. 2.1.6 Mechanical failures In the event of a mechanical failure, workers should reference the vendor manuals to troubleshoot the issue. Vendor manuals for mechanical machinery should be organized and included in the emergency action plan, which is discussed in Section 3.1. Only trained staff 4 Safety Practices for On -Farm Anaerobic Digestion Systems should be permitted to repair digester equipment. Operators should use lockout/tagout procedures (see Section 2.1.7) during all mechanical equipment repairs. To avoid mechanical failures, the system operator, with support from the technology provider, should develop a preventative maintenance manual for the site. 2.1.7 Lockout/ragout According to OSHA standard 29 CFR 1910.147, lockout/tagout refers to the specific "practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities" (OSHA, 2007A). Simply stated, before an employee services a piece of electrical equipment, the power supply should be turned off and the employee should place a padlock on the power supply. The padlock serves to prevent someone else from accidently re -energizing the equipment being serviced. The lock should have a tag on it identifying the individual who locked out the Figure 7: Electrical panel turned off and locked out kL equipment. In Figure 7, one of the four electrical breakers shown is turned off (disengaged) and locked out. Once a piece of equipment has been locked out, the only individual with the authority to unlock that piece of equipment is the person who initially locked it out. Employees should follow this practice every time they service any electrical or electrically powered equipment. OSHA estimates that compliance with lockout/tagout procedures prevents an estimated 120 fatalities and 50,000 injuries each year in the United States (2007A). 2.1.8 Ignition sources Biogas generated during anaerobic digestion is flammable. Over the past couple of years, several AD systems have been damaged or destroyed by fires fueled with biogas. While no specific setbacks or standards have been established for biogas, facilities should observe standards for similar systems. The National Fire Protection Association (NFPA) has established a range of setback distances for liquid propane (LP) fuel based on storage capacity (2009). For LP gas, the setback ranges from 10 feet for small storage devices (<500 gal water capacity) to 100 feet for large storage systems (>70,000 gal water capacity). Safety Practices for On -Farm Anaerobic Digestion Systems Smoking and open flames should be prohibited in the general vicinity of the digester and a setback distance of 25 to 50 feet is suggested for all possible ignition sources to reduce the potential for fire or explosion. Ignition sources can include (but are not limited to) light switches, electric motors, pilot flames, and cell phones. Facilities should designate smoking areas at least 50 feet from the digester system to ensure that visitors and employees do not inadvertently create an ignition source. Signs, like the one shown in Figure 8, should also be used to warn all individuals of the explosion or fire risk associated with AD systems. The National Electric Code (NEC, 2005) dictates that electrical wiring near combustible gas must conform with the Class 1, Division 1 hazardous location standard. Biogas is combustible, so the Figure 8: Explosion potential sign hazardous location standard should be applied to AD systems' electrical wiring. For repairs requiring open flames or electric spark, ventilation should be provided such that methane levels are maintained below a safe level, as discussed in Section 2.3.3. Figure 9: Gen set enclosure with hearing 2.1.9 Noise levels Exposure to high levels of noise can result in discomfort or short-term hearing loss. In extreme cases, or if the noise exposure occurs over a long period of time, permanent hearing loss can occur. The main source of high noise levels is the engine generator set (gen set). Actual decibel (dB) levels produced at an AD facility will differ due to varying acoustical settings, but a gen set can produce between 100 —140 dB (Fenton, 2011). The facility is required to supply noise protection devices, such N. Safety Practices for On -Farm Anaerobic Digestion Systems as earplugs, to employees and visitors who are exposed to high noise levels (OSHA, 200813) (See Table 1). Handheld decibel meters are widely available and provide an inexpensive method to quickly determine the noise level. Also, OSHA encourages posting signs indicating "hearing protection is required in this area." (See Figure 9). Table 1: Safe maximum allowable decibel level (OSHA, 2008B) Duration per day (hours) Sound level (dB) (as measured with a sound level meter set on slow response 8 90 6 92 4 95 3 97 2 100 1.5 102 1 105 0.5 110 0.25 115 2.2 CONFINED SPACE ENTRY Constituents of biogas, including carbon dioxide, methane, and hydrogen sulfide, present the potential for both asphyxiation and fire or explosion in confined spaces. It is important to remember that even a few gallons of manure or other organic material in a tank or confined space can pose a serious health risk under Figure 10: Basic confined space warning sign the right conditions. A recent example of confined space entry fatality occurred in July of 2010 when two farm employees died while cleaning a storage tank similar to the one shown in Figure 4 (Michigan Department of Energy, Labor and Economic Growth [MEDLEG]). Signs should be used to alert employees and visitors when confined space entry risks exist. Figure 10 shows an example of a standard confined space warning sign. The following background DANGER/PELIGRO CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.1 Definition "Confined space" is defined by OSHA as "having a limited or restricted means of entry or exit; large enough to bodily enter and perform tasks; and lastly, not designed for continuous occupancy." Currently, state -by -state standards vary for permit -required confined spaces training for agriculture; however, confined spaces are widely recognized as a common hazard. Confined spaces include, but are not limited to, tanks, pits, silos, underground vaults, storage bins, and manholes (MDELEG, 2010). 2.2.2 Confined space training, certification, and rescue plan Employees associated with AD systems or who manage organic residuals MUST be trained in confined space entry to maintain a safe working environment (Gould, 2010). Several cases have resulted in fatalities due to a lack of understanding of the hazards associated with confined spaces. As discussed earlier, two farm employees died when they were overcome by a lack of oxygen while cleaning a feedstock storage tank (MDELEG, 2010). The employees were power washing a tank that contained only 6 to 8 inches of molasses residue, which had sat unused for five to six months. By conducting basic employee education and strictly adhering to OSHA confined space entry guidelines, facilities can provide a safe working environment for farm employees. Currently, OSHA does not require farms to offer specific training for confined space entry; however, it is the employer's responsibility to educate employees in order to maintain a safe working environment. When entering a confined space, the "buddy system" should be used, in which any person entering a confined space is monitored from a safe distance by a second person. The employee entering the confined space must wear a harness attached to a retraction device that the second employee can activate to pull the individual to safety in an emergency. The facility should develop a rescue plan for emergency confined space entry situations. This plan should describe the use of the safety Figure 11: Handheld multi -gas detectors Ima�rs from Goode 4na�es equipment in emergency situations, the actions to be taken, and the personnel responsible for each action. The plan may also include training and certification information. RI Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.3 Inspect atmosphere prior to entry Before entering a confined space, a worker must test the atmosphere inside the space, as required by OSHA general industry standard 1910.146 (1998). The person can perform this testing using a handheld multi -gas detector capable of detecting oxygen, carbon monoxide, hydrogen sulfide, and lower explosive limits (LEL) levels. Several models of multi -gas detectors are shown in Figure 11. When testing the atmosphere within a confined space, the employee should remain outside in a safe location. Many multi -gas detectors are equipped with an extension hose for this purpose. In compliance with standards (OSHA, 1998), the employee should test for the following: 1. Oxygen level: above 19.5 percent by volume air 2. Methane: below 5 percent by volume of air 3. Hydrogen sulfide level: below 20 parts per million (ppm) If any of the above conditions are not met, the atmosphere is deemed hazardous and should not be entered by any personnel until forced ventilation has eliminated the hazardous conditions. During entry, continuous ventilation with an explosion -proof blower will ensure that fresh air is displacing any hazardous air that may be trapped in the confined space. Workers must maintain and calibrate this equipment according to the manufacturer's recommendation in order to effectively monitor atmospheric conditions. 2.2.4 Safety equipment When entering a confined space, an employee should wear a safety harness attached to a winch or pulley outside of the pit. Examples of safety harnesses and a winch are shown in Figure 12. This safety precaution, allows a coworker to assist a trapped employee without having to enter the space in the event of an emergency. A self-contained breathing apparatus (SCBA) should be used only in emergency situations. Figure 12: Safety harnesses, ropes, and a chain fall at an AD facility A Safety Practices for On -Farm Anaerobic Digestion Systems Figure 13 shows a basic backpack -style SCBA with fitted facemask. Any employee using a SCBA must be properly trained and fitted for using the equipment. For an individual to become certified in confined space entry, they should consult the State approved OSHA administration. 2.3 HAZARDS ASSOCIATED WITH BIOGAS AD biogas is composed of three main constituents: methane, hydrogen sulfide, and carbon dioxide. Each of these gases can be dangerous under certain circumstances. Common hazards associated with biogas include asphyxiation and fire or explosion potential. Overall, it is always a good idea to test the atmosphere when biogas may be present as well as maintain proper ventilation. Workers can use a handheld multi -gas detector, similar to one of those shown in Figure 11, to determine if hazardous levels of biogas are present. Low-cost detectors will simply identify dangerous level of biogas, while higher end detectors can report specific concentrations of the primary biogas components. 2.3.1 Asphyxiants Gases that prevent the uptake of oxygen into human cells Figure 13: Self-contained breathing apparatus AN I—V tram h1tp:/Av".awY#cyppty.c*nV are referred to as asphyxiants. There are two categories of asphyxiants: simple and chemical. A simple asphyxiant displaces oxygen, and chemical asphyxiants "reduce the body's ability to absorb, transport, or utilize inhaled oxygen. Asphyxiants are often active at very low concentrations (a few ppm)" (Lawrence Berkeley National Laboratory, 2008). Asphyxiant gases are present wherever there is storage of an organic material; therefore, manure pits or any other areas for organic material storage become potentially dangerous. Following are the various asphyxiants that are typical constituents of biogas. • Simple asphyxiants —carbon dioxide and methane • Chemical asphyxiants — ammonia and hydrogen sulfide 10 Safety Practices for On -Farm Anaerobic Digestion Systems 2.3.2 Immediately dangerous to life and health Within confined spaces and other covered areas, the potential exists for atmospheric concentrations to develop that become immediately dangerous to life and health (IDLH). An IDLH condition can be defined as an atmospheric concentration of any toxic, corrosive, or asphyxiant substance (simple or chemical) that "poses an immediate threat to life or would cause irreversible or delayed adverse health effects or would interfere with an individual's ability to escape from a dangerous atmosphere" (OSHA, 2008C). Following are the main IDLH concerns when handling the production of biogas (Center for Disease Control and Prevention, 1995). • Oxygen deficiency — less than 19.5 percent by volume air • Hydrogen sulfide — more than 100 ppm • Ammonia — more than 300 ppm • Carbon dioxide — more than 40,000 ppm Signs similar to the one shown in Figure 14 should be used to alert employees and visitors of the potential for IDLH conditions. Areas prone to these conditions include structures housing the gen set or boiler, below grade pump chambers, and biogas storage devices. Figure 14: Sign indicating IDLH potential I DEADLY MANURE GASES POSS19LE DEATH MAY 8E INVWF.DLATE! OtA EN'MR PriONLY WITH; SELF -CON TANED AIR SUPPLY YEN TUI TKA RESCUE HARNESS. NE"ANICAL LFT. STAND-BY PERSON A simple and convenient way to ensure the safety of an area's atmosphere is by installing a wall -mounted sensor that can detect hazardous gases (e.g., methane, LEL, hydrogen sulfide, carbon monoxide). In the event that a hazardous gas sensor is triggered, the emergency action plan (see Section 3) should be implemented. 2.3.3 Explosion potential Methane, the main component of biogas, is flammable when it mixes with air. Upper and lower explosive limits (LEL) are established to provide an identifiable range of concentrations that will produce a flash fire when an ignition source is presented. The LEL is often referred to as a flammable limit. For methane, the lower and upper explosive limit is 5 percent and 15 percent by volume of air, respectively (Linde Gas LLC, 1995). Figure 1S: Safety signs posted at AD facility 0ra I 11 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4 ELECTRICAL SYSTEM HAZARDS The generation of large quantities of electricity at an AD facility creates electrical hazards, most of which can be found near the gen set, transformer, and electrical panels. The only personnel with the authority to service and repair electrical systems are licensed electricians. In addition, the facility should post signs identifying general electrical hazards near the electrical generation system (see Figure 15 for an example of basic signage). 2.4.1 High voltage Any electrical source above 600 volts is considered high voltage (NEC, 2005). Typically, transmission lines from the transformer are the source of the highest voltage on a farm. A transformer is a piece of machinery used to increase the voltage, allowing for more efficient transport of the electricity. When dealing with such high voltage, the main hazard is contact with exposed leads, which could be fatal. Figure 16 shows exposed lead transformers commonly used on utility poles. Ground -mounted transformers used on farms and at AD facilities are typically enclosed like the one shown in Figure 17: Enclosed electrical transformer Figure 16: Standard electrical transformer with exposed leads Figure 17. Enclosed transformers should remain sealed and locked at all times, and only a licensed electrician should perform transformer maintenance. 2.4.2 Low voltage All electrical sources less than 600 volts are considered low voltage (NEC, 2005). Typically, switches, controllers, fuses, breakers, wall outlets, and electrical panels are considered low -voltage devices. One major hazard associated with electrical panels is arcing, which occurs when electricity from an energized source jumps a gap of air and discharges into an adjacent conductive surface, typically metal. If an individual happens to be in the pathway of the arc, they can be seriously burned or killed. Cover plates are used to contain arcing by shielding the employee from any potential harm. Therefore, the facility should ensure that the proper cover plates are intact and correctly in place on the panel or outlet. 12 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4.3 Electrical fires In the event of an electrical fire, the person fighting the fire should use an ABC classified multi- purpose fire extinguisher rather than a water -based fire extinguisher, which could result in electrocution. If possible, the electricity should be shut off to the facility before fighting the fire. The facility should train operators to identify the difference between electrical fires and ordinary combustible fires (Wallenwine, 2011). 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT AD facilities can provide a safe working environment, as long as proper safety measures are taken. The following sections present recommended steps for maintaining a safe working environment at AD facilities, adapted from the self -assessment guide prepared by Nellie Brown (2007), titled "Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System" and the emergency action plan requirements of the National Pollution Discharge Elimination System (NPDES) program. 3.1 EMERGENCY ACTION PLAN In most states, AD facilities are required to have emergency action plans (EAP) as part of their NPDES permits. A major objective of an EAP is to develop response protocols to specific emergencies so that if an accident occurs the facility will conduct the appropriate actions in the correct sequence. As a general recommendation, each situation should be broken down into the following components. Assess the extent of damage in the following order: a. Human health b. Environmental health C. Mechanical integrity 2. Correct the problem immediately if possible. 3. Contact the appropriate agencies and personnel to resolve the problem. The contents of an EAP should be well organized in a binder or an electronic file and distributed to all employees so that they are informed of the proper safety protocols. The facility should provide local emergency departments with a copy of the EAP and invite them for a tour of the operation so they can become familiar with the facility. Also, the facility should post a copy in a highly visible area where visitors enter the facility. 13 Safety Practices for On -Farm Anaerobic Digestion Systems To maintain an effective EAP, the facility should perform an annual review of the document to keep it up to date. Conducting annual training sessions will ensure that employees have a basic understanding of the EAP. The following sections present the recommended content to be included in an EAP. 3.1.1 Directions to AD facility Often, the AD facility is not clearly visible from the main road, especially if it is located in an agricultural setting. Therefore, detailed driving directions from the closest major road, intersection, or town to the physical location of the AD facility should be included in the EAP. 3.1.2 Contact information The EAP should provide a list of emergency and non -emergency contacts, including the job title and cell phone number of each person. Recommended contacts are: • Farm or AD owner • AD operators • Emergency and nonemergency responders o Fire department o Poison control o Law enforcement o Hospital • Electric and gas utilities • Contractors o Electrical o Excavation o Mechanical • State health and safety officials Contact information should identify the appropriate after-hours emergency contact information as well. The contact list should be posted in multiple locations throughout the AD facility and farm so that in the event of an emergency, there is quick and easy access to this information. It is important that the contact list be updated routinely to make sure all information is current. 14 Safety Practices for On -Farm Anaerobic Digestion Systems In many rural locations, calling 911 may not be the best method for reaching emergency responders. On an annual basis, the AD operator or owner should host a site tour with the local fire, ambulance, and sheriff departments. The purpose of this tour would be to familiarize emergency responders with the site and system, as well as identify the most direct contact method in the event of an emergency. 3.1.3 Site map The EAP should include a detailed site map that identifies and labels relevant structures and major equipment (e.g., flare, gen set, boiler) at the AD facility, as well as the location of emergency equipment. It should also clearly identify the locations of biogas supply shutoff valves and the primary electrical disconnect and control panel. 3.1.4 State and local health and safety requirements The EAP should include the federal and state health and safety regulations for the facility, as well as all OSHA documents, guidelines, and certifications, including confined space entry training documents. In addition, MSDS for non -farm feedstock and any chemical or biological additives should be included in the EAP and posted at the facility so that employees can have quick access to the information. 3.1.5 Equipment vendor manuals The EAP should include the vendor manuals for all equipment at the AD facility. These materials should be well organized so that in the case of a mechanical failure, an operator can locate and reference a specific vendor manual quickly and easily. 3.2 SAFETY AND EMERGENCY EQUIPMENT The following sections list recommended supplies and equipment an AD facility should have available for normal daily operation or in the event of an emergency. The list is divided into supplies and equipment to be maintained on site, so employees can access it within minutes, and equipment that should be locally available and could be delivered to the site within a few hours. A logbook of equipment inspections and expiration dates and the equipment manuals should be located with the safety equipment. 3.2.1 Anaerobic digester facility (onsite) • Personal protective equipment o Gloves o Safety glasses 15 Safety Practices for On -Farm Anaerobic Digestion Systems o Hearing protection o SCBA (provided employees are properly trained and fitted for using the equipment). • First aid kit • Fire extinguishers (ABC) • Explosion -proof instruments (e.g., flashlight, ventilation blower, hand tools) • Rigging equipment for rescue of a person o Hoist, winch, or pulley o Safety harness • Multi -gas detector with extension hose • Ring buoy • Shovel 3.2.2 Locally (able to be onsite within a few hours) • Excavation equipment (e.g., bull dozer, backhoe, excavator) • SCBA and trained individual 3.2.3 Baseline environmental conditions During startup and for the first 6 to 12 months of use, operators should collect operational parameters and air quality measurements around the AD facility on a weekly basis to establish baseline/normal operating conditions. Basic operational parameters should include pressure and temperature readings on pipelines where gauges are installed. Using a handheld multi -gas meter, employees should check the air quality inside all structures or rooms, along with the conditions in below -grade pump chambers, near the base of digester tanks, and along biogas pipelines. At a minimum, the concentration levels of hydrogen sulfide, carbon monoxide, and methane should be measured and recorded. By establishing baseline operating conditions, the AD operator has a point of reference for troubleshooting operational problems and determining when hazardous conditions are developing or already exist. 16 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3 ELECTRICAL The following section provides common practices to help maintain safety by reducing the potential for electrical hazards that may occur at an AD facility. 3.3.1 Daily inspections The AD facility should instruct operators to perform daily inspections of the electrical system. This inspection should include, but not be limited to, the following: • Conduit connections to panels • Panel cover integrity • Conduit integrity • Exposed and damaged wires • Corrosion of wires • Signs of electrical overheating If there is any sign of the aforementioned problems, operators should contact the site manager or a licensed electrician to resolve the issue. Figure 18 shows a corroded electrical control panel that an Figure 18: Corrosion on an electrical control panel operator should identify for repair during daily inspections. The operator should not attempt to fix the problem unless he or she is the appointed licensed electrician for the facility. 3.3.2 Switches, controllers, fuses, and breaker panels Electrical panels should not be obstructed by any object that would impede the accessibility of the panel itself. For example, temporarily placing a 55-gallon drum below a circuit breaker or installing a pump below a control panel would impede accessibility. Moreover, electrical panels should always be visible so that emergency responders can locate them easily. This becomes imperative when an electrician unfamiliar with the facility needs to turn off the power quickly in an emergency situation. All electrical panels should be well labeled and include an accurate, up-to-date copy of the wiring diagram (Wallenwine, 2011). Additional copies of the wiring diagram should be maintained off site and digitally in the event that a copy is lost, damaged, or destroyed. The facility should check the local electrical code to determine the clearance required around the electrical panel. 17 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3.3 Roles of operators An operator inspects and observes any defective electrical problems but does not perform any electrical maintenance. A licensed electrical engineer appointed by the AD facility is responsible for maintenance and repair of electrical problems. 3.3.4 Visitors on site Unattended facilities associated with the AD system should be locked to limit risk to individuals unfamiliar with the surroundings and to ensure that the system continues to operate efficiently. Employees familiar with the AD system should escort visitors at all times. Visitors to an AD facility are not to operate any switches, controllers, or other electrical functions, including light switches. 3.4 PERSONAL PROTECTIVE EQUIPMENT Personnel at an AD facility should be provided with proper -fitting personal protective equipment (PPE). The employer is responsible for communicating and educating the employees on the proper use of PPE (OSHA, 20076). At a minimum, OSHA recommends protective gloves, splash -proof goggles, hearing protection, and steel toe shoes for employees associated with the digester system. For visitors to the facility, safety glasses and hearing protection should be available and worn while on site. 3.5 ACCIDENT PREVENTION SIGNS AND TAGS Accident prevention signs and tags should be visible at all times when work is being performed where a hazard may be present and should be removed or covered promptly when the hazards no longer exist. Also, caution signs should be designed to be understood by non-English speakers. The EAP should include resources documenting where proper signs or tags can be obtained for potential facility hazards. A variety of OSHA -approved accident prevention signs are shown in Figure 19. Figure 19: OSHA accident prevention signs mm KEEP WDS r *o SMOKI*Q AUTHORIZED EYE PROTECTION REQUIRED [��1i CLEAR FLAMES OPtN N�*0 PEWMIL PERSONNEL ONLY SPAAKS 18 Safety Practices for On -Farm Anaerobic Digestion Systems 3.6 PERSONNEL TRAINING REQUIREMENTS Annually, the facility should review the EAP with all employees associated with the AD system and new hires should go through safety and system operation training before being permitted to work at the AD facility. In addition, owners of systems should be aware of OSHA requirements and comply with employee training requirements. 4.0 CONCLUSION Anaerobic digestion provides a real opportunity to address farm -related environmental concerns, generate renewable energy, and diversify farm products. It is important to realize, however, that AD systems pose unique challenges and safety risks not experienced on typical farms. These risks can be mitigated by practical measures, including educating employees about the risks associated with the system, implementing strict safety procedures, and having a detailed and up to date EAP that employees are familiar with. Ensuring a safe environment around the AD facility will protect employees and visitors while enhancing the overall performance of the digester. 19 Safety Practices for On -Farm Anaerobic Digestion Systems 5.0 REFERENCES American Petroleum Institute (API). 2008. "Fall Protection for Above Ground Storage Tanks". http://www.api.org/ehs/health/safetank/Ioader.cfm?urI=/commonspot/security/getfile.cf m&Pagel D=31330. Date accessed: May 19, 2011. 2. Brown, Nellie. 2007. Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System (A Self -Assessment Guideline for Farmers). Cornell University. Manuals and Users Guides. Paper 13. http://digitalcommons.ilr.cornell.edu/cgi/viewcontent.cgi?article=1012&context=manuals . Date accessed: May 10th, 2011. 3. Center for Disease Control and Prevention. 1995. "Documentation for Immediately Dangerous To Life or Health Concentrations (IDLHs), Chemical Listing and Documentation of Revised IDLH Values." http://www.cdc.gov/niosh/idIh/intrid14.htm1. Date accessed: May 16, 2011. 4. Fenton, Mike. Email correspondence. Michigan Caterpillar Power Systems. May 18, 2011. 5. Gould, C. and M. Crook. 2010. "Michigan On -farm Anaerobic Digester Operator Handbook." Michigan State University Extension. Pages 75-77. 6. Lawrence Berkeley National Laboratory. 2008. "Chemical Toxicology Overview." http://www.lbl.gov/ehs/chsp/html/toxicology.shtml. Date accessed: May 16, 2011. 7. Linde Gas LLC. "Methane, Compressed Material Safety Data Sheet." Date accessed: May 12, 2011. http://www.orcbs.msu.edu/msds/linde_msds/pdf/040.pdf 8. Michigan Department of Energy, Labor and Economic Growth (MEDLEG). 2010. MIOSHA Inspection #308878636: General Industry Safety and Health Division Yankee Springs Dairy Inc. (Double Fatalities 7/12/10). 9. Michigan State University Extension. Emergency Action Planning for Michigan For -Hire Manure Applicators. 10. National Electric Code (NEC). 2005. National Electric Code Handbook. 11. National Fire Protection Association (NFPA). 2009. Fire Safety Analysis Manual for LP -Gas Storage Facilities. Based on the 2008 Edition of NFPA 58 Liquefied Petroleum Gas Code 12. Occupational Safety and Health Administration (OSHA). 2008A. "Fall Protection." http://www.osha.gov/SLTC/fallprotection/index.html. 13. Occupational Safety and Health Administration (OSHA). 2008B. "Occupational Noise Exposure." Standard 1910.95. http://www.osha.gov/pIs/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id =9735. 20 Safety Practices for On -Farm Anaerobic Digestion Systems 14. Occupational Safety and Health Administration (OSHA). 2008C. "Respiratory Protection". Standard 1910.134. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =12716. 15. Occupational Safety and Health Administration (OSHA). 2007A. "Control of Hazardous Energy." Standard 1910.147. http://www.osha.gov/SLTC/controlhazardousenergy/index.html. 16. Occupational Safety and Health Administration (OSHA). 2007B. "Personal Protective Equipment." Standard 1910.132. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9777. 17. Occupational Safety and Health Administration (OSHA). 2002. "Accident Prevention Signs and Tags." Standard 1926.200. http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=10681&p_table=STA N DARDS. 18. Occupational Safety and Health Administration (OSHA). 1998. "Permit -Required Confined Spaces." Standard 1910.146. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9797. 19. Wallenwine, Steve. Personal correspondence. Consumers Energy. May 20, 2011. 21 AwUriStates '�► Enwiroronntiantal Protection 0 E F: Agency Office of Air and Radiation, Mail Cade 6207J www.epa.gov EPA-xxx-x-xx-xxx December 2011 STATE OF NORTH CAROLINA FIRM PANEL LOCATOR DIAGRAM DATUM INFORMATION The projection used in the preparation of this map was the North Carolina State Plane (FIPSZONE 3200)• The horizontal datum was the North American Datum of 1983, GRS80 ellipsoid. Differences in datum, ellipsoid, projection, or Universal Transverse Mercator zones used in the production of FIRMS for adjacent jurisdictions may result in slight positional differences in map features across jurisdictional boundaries. These differoncos do not affoct the accuracy of this FIRM. All coordinates on this map are in U.S. Survey Feet. where 1 J.S. Survey Foot - 1200/3937 Meters. Flood elevations on this map are referenced to the North American Vertical Datum of 1988 (•NAVD 88)- These flood elevations must be compared to structure and ground elevations referenced to the same vertical datum. An average offset between NAVD 88 and the National Geodetic Vertical Datum of 1929 (NGVD 29) has been computed for each North Carolina county. This offset was then applied to the NGVD 29 flood elevations that were not revised during the creation of this statewide format FIRM. The offsets for each county shown on this FIRM panel are shown in the vertical datum offset table below. Where a county boundary and a flooding source with unrevised NGVD 29 flood elevations are coincident, an individual offset has been calculated and applied during the creation of this statewide formal FIRM. See Section 6.1 of the accompanying Flood Insurance Study report to obtain further information on the conversion of olevations between NAVD 88 and NGVD 29. To obtain current elevation, description, and/or location information for bench marks shown on this map, please contact the North Carolina Geodetic Survey at the address shown below. You may also contact the Information Services Branch of the National Geodetic Survey at (301) 713.3242, or visit its website at wvw.ngs.noaa_gov. North Carolina Geodetic Survey County Average Vertical Datum Offset Table 121 West Jones Street County vertical Datum Offset (ft) Raleigh, NC 27601 Uuplin - 0.94 (919) 733-3836 'ArNw- 2_g2.Statd.n(k•US a':11,Ic: NAVD 88 - NGVD 29 f 1-0.941 All streams listed in tho Flood Hazard Data Table bolo%v woro studied by detailed methods using field survey. Other flood hazard data shown on this map may have been derived using either a coastal analysis or limited detailed riverine analysis. More information on the flooding sources studied by these analyses is contained in the Flood Insurance Study report. Idl .�:fir 1 1 I -J FUN.' T=CtINICJL�dFiNEK f�e� .1 \ D This digital Flood Insurance Rate Map (FIRM) was produced through a unique cooperative partnership between the State of North Carolina and the Fedora Emergency Management Agency (FEMA). The State of North Carolina ha:: implemented a long term approach of floodplain management to decrease the costs associated with flooding. This is demonstrated by the State's corn- mi co nt to map floodplain areas at the local level. As it Par' f this effort, rt. the State of North Carolina has joined in a Cooperating Technical State agreement with FEMA to produce and maintain this digital FIRM. www.ncfloodmaps.com 2 300 000 FEET 226 , 420 000 FEET F—_ 38M coo "A t ram!' r J � JJ �` .41rtr:rl•:,� ('-re.<: ' 1 ZONE X ,JJ 1 ,t 34.52' 00- 3P.82 +' t 1 1 t ZONE X I I j � "� � Yam' •,'�. ". sa•_i' Co •T 38f)0 ow 400 D00 FEET - n 1 7T•59. DO- 2db k :7' \J J r T ZONE AE . 'z:r;,-, •tip:. l \�- � � \ - - 119 1: r toe Jon&+ t #' `! Jai r ranch JOINS PANEL 3409 77.58'00- ZONE X - Ae Sf i f! r 1J /� : r-J .1 1 -C� ZONE AE o:J T7.57- 00„ 2315000FCET 14, r ,• 'Of i S� L �k8 ZONE r. � 0,Sdor. LEGEND 2 320 000 FEET ZONE X 77'56' 00- 232 00 m SPECIAL FLOOD HAZARD AREAS (SFIJA_S) SLBJECT TO ' ri' ZONE X '120 (W ILLi INLJNI)AIION BY IHE 1 % ANNUAL CHAN(:h FI-(7(71) \.. / The 7 % annual chance flood (100-year flood), also known as the base flood, is the flood Owl. has a I% chance of brio • equaled or exceed"] in any liven year. The Special Flood Hazard Area is flooding by 1% chance flood. Areas the area su to the annual of Spacial Flood Hazard include Zones A, AE, N I, AO, AR, A99, V, and VE. The Bknr Flood Flevation is the water surface alevatinn of the 1% annual dance flood. ZONE A No Banc Flood Elevations determined. r .1 ZONE AE Base Flood Elevations determined. �.. 70NE AH Flood depths of 1 to i feet (usually areas of ponding); Base Flood Elevations determined. ray 70NF AO Flood depths of 1 to 3 feet (usually sheet flow on sloping terrain); averagge depths determined. For areas of alluvial fan flooding, velocities alzo ciptermined. ZONE AR Special Flood Hazard Area formerly protected from tive 1% annual chance flood by a flood control system that was subseciuently decertified, Zone AR Indicates that the former flood control system Is being restored to provide protection from the 1% annual chance or ZONE X greater floc -id. ZONE A99 Area to be protected from 1 % annual chance flood by a Federal flood protection system under construction; no Base Flood Elevations < determined. ZONE VE Coastal flood zone with velocity hazard (wave action); Base Flood Elrvation-; determined. ® FLOODWAY AREAS IN ZONE AE The floodway is the channel of a stream plus any adiaoent floodplain areas that must be kept free of encroachment so that the 1 % annual chance flood can be carried without substantial increases in flood heights. . OTHER FLOOD AREAS ZONEX Arras of 0.2% annual chance flood; areas of 1% annual c}aance flood with average depths of less than 1 foot or with drainage areas less than mile; and areas protected by levees from 1 % annual chance. Flare 415 000 FEET OTIILR AKI:AS ZONE X :Xrcas determined to be outside the 0.2 % annual chance floodptain. ZONE D Areas in which flood hazards are undetermined, but possible. 34053.00" 3804 o0o u ® COASTAL BARRIER RESOURCES SYSTEM (CM) AREAS \� \ OTHERWISE PROTECTED AREAS (OPAs) CBRS arans and OPAs era normally booted within or adineent to Spacial Float Hazard Arnz- 1% annual dance floodplain boundary 0.2% annual chance foodpWn boundary — — — — Floodway boundary - - Zone D Boundary •••••••••••••••••••• CBRS and OPA boundary Boundary dividing Special Flood I Lazard Area Zorxss and �— boundary dividing Spacial Flood Hazard Areas of different Base Flood Elevations, flood depths or flood velocities. yJ3 Bat Flood Elevation line and value; elevation in (Let* ,•;'- (EL 987) Base Flood Elevation value where uniform within zone; elevation in feet* *Referenced to the North American Vertical Datum of 19aA •� Cross seWo n line 23 — — — — — — 23 Tramecd line y� 97.OT' 30'. Geographic cxwrdinates referenced to the. North American 32'22'30" Datum of 1983 (NA0 83) CD cli r• � 4278=1V 20DD-meter Universal 'Transverse Mercator grid ticks, zone 18 J S(XX)U foot grid values: North Carolina State Plane coordina:l• t 477 500 FEET system (TIPSZ0NE 3M), Slate Plane NAD 63 feet) Zw y r"" r -"�: a n ' BM5510 North Carolina Geodetic Survey bench mark (see explanation x in the Datum Inkumatiun section of this FIRM lmnel). aw RM5510 National C.rcxietic Survey bench mark (sere explanation in _Z {�„_ p 0 the Datum Information section of this FIRM FIRM panc4l. e M1.5 River Mile GRID NORTH '.c lAAP SCALE 1" = 1000 ' (1 12,000) - l 50F01.4 OD U I00:; 200:: r u 1` r >` FEET h1ETERS 900 a J00 60:: 34'51'00" 3M OLIO M Sias 400 0D0 FEET 2 300 000 FEET I 7;G '» " 2 305 000 FFFT 1778 0�, •a 73D Le) I+ 2 320 000 FEET 78'00' 00• 77.59, 00- 77.58' 00" 7 " 5 ' :i,' JOINS PANEL 3308 NOTES TO USERS Tnis map is -or use in admir'sterirg the National Flood Insurance Program. It does not Certain areas not in Special Flood Hazard Areas may be protecteo by flood control This map reflects more eetailed and up-to-date stream channel configurations :ra-) MAP REPOSITORY necessarily identify all areas subject to flooding, oarticularly from local drainage sources structures. Refer to Section 4.4 "Flood Protection Measures" of the Flood Insuranc� those shown on the previous FIRM for this jurisdiction. The r1oodplains and floodways Refer to rating of Map Repositories on Map Index or visit wv►w.ncfloodmsps.carr of small size. The community map repository should be consulted for possible Study report for information on flood control structures in this jurisdiction. that were transferred from the previous FIRM may have been adjusted to conform to updated or additional flood hazard information these new stream channel configurations. As a result, the Flood Profiles and Floodway To obtain more detailed information in areas where Bas• Flood Elevations (BFEs) Base map information and geospatial data used to develop this FIRM were obtained lrom Data tables In the Flood Insurance Study report (which contains authoritative hydraulic EFFECTIVE DATE OF FLOOD INSURANCE RATE MAP PANEL and/or floodways have been determined, users are encouraged to consult the Flood various organizations, including the participating local communityfies), state and federal datal may reflect stream channel distances that differ from what is shown on this map, FEBRUARY 16, 2006 Floodway Data, Limited Detailed Flood Hazard Data, and/or Summary Stillwater agencies, and/or other sources. The primary basis for this FIRM is aerial imagery acquired by ElevProfiles, c tables contained within the Flood Insurance Study (FI$) report that accompanies Dup'm County. The time period of collection for the imagery is 1999. Information and Please refer to the separately printed Map Index for an overview map of the county EFFECTIVE DATE(S►OF REVISION(S)TO THIS PANEL this F+ons this FIRM. Users should be aware that BFEs shown the FIRM represent rounded geospatialdata supplied by the local community(iss) that met FEMA base map specifications showing the layout of map panels, community map repository addresses. and a Listing of are intended for flood insurance rating purposes whole -foot elevations. These flood were considered the preferred source for development of the base map. See geospatial Communities table containing National Flood Insurance Program dates for each community the only and should not be used as the sole source of flood elevation information. Accordingly, metadata for the associated digital FIRM for additional information about base map as well as a listing of the panels on which each community is located. flood elevation data presented in the FIS report should. be utilized in conjunction with preparation If you have questions about this map, or questions concerning the National Flood the FIRM for purposes or construction and/or floodplain management. Base map features shown on this map, such as corporate limits, are based on the Insurance Program in general, please call 1-877-FEMA RAP (1-877-336-2627)or visit the Boundaries of regulatory floodways shown on the FIRM for flooding sources studied most up-to-date data available at the time of publication Changes in the corporate FEMA website at www.fema.gov. For community map revision history prior to statewide mapping, refer to the Community Map by detailed methods were computed at cross sections and interpolated between cross limits may have occurred since this map was published. Map users snould History table located in the Flood Insurance Study report for this jurisdiction. sections. The floodways were based on hYdr .c consxerali0ns withre9ard to requirements consult the appropriate communitY official or websi e to verifV current ntconditions ns of Anaccompanying Flood Insurance Study report, of Map Revision ( er LOMR1 or Letter of the National Flood Insurance Program. Floodway widths and other pertinent floodway jurisdictional boundaries and base map features. This map may contain roads that were of Map Amendment (LOMAI revising portions of this panel, and digital versions of this To d0t—rmire if flood insurance is available in this cnmmunity, contact )•naur insurance agent, the data for flooding sources studied by detailed methods as well as non -encroachment widths not considered in the hydraulic analysis of streams where no new hydraulic model was FIRM maybe available. Visit the North Carolina Floodplain Mapping Program website North Caridira Division of Emergency Management or the National Flood Insurance Program►, at the for flooding sources studied by limited detailed methods are provided in the FIS report created during the production of this stalevAde format FIRM. at www.ncfloodmaps.com, or contact Lhc FEMA Nap Service Center at 1-804-358-9616 folluwing phLme numbers or %%vL»ites: for this jurisdiction. The FIS report also provides instructions for determining a Floodway for information on all rCtated products associated %nth this FIRM. The FEMA Map Service NC Division of Emergency Management National Flood Insurance Program using non -encroachment widths for flooding sources studied by limited detailed methods. Center may also be reached by Fax at 14800-358-9620 and its website at www_msc.fema.gov. (919) 715 8000 www.nccrimecorool.org/nri 1 800 638 6620 www.fcma.Rovitfip PANEL 3400J FIRM FLOOD INSURANCE RATE MAP NORTH CAROLINA PANEL 3400 [SEE LOCATOR D AC414M OR MAP INDEX FOR FiRM PANEL LAY04JT1 ODWAffi& MMMUMN CID No. PANEL SUFFIX OUPJN 00(,+M 37010183 34DD J Noce to Uw- The sap Number "-cvvn s,,-+;'d Do uvm wAen placing rape ordws: the CoanYnity NYnber 9h;rwr WOVA &-odd be used or i%urarrr. apNi >a';rra 'n• .,in 5ut;or:: canmum y. EFFECTIVE DATE MAP NUMBER FEBRUARY 16, 2006 3720340000J r , s f•' I �r - t r � Q State of North Carolina Federal Emergency Management Agency ROY COOPER GOVIV r MICHAEL S. REGAN secretory UNDA CULPEPPER prmcrnr Hot Dog Farms LLC Hot Dog Farm #2 PO Box 2107 Elizabethtown, NC 28337 Dear Hot Dog Farms LLC: NORTH CAROLINA Environmental Qualify September 23, 2019 Subject: Certificate of Coverage No. AWS310358 Hot Dog Farm #2 Swine Waste Collection, Treatment. Storage and Application System Duplin County In accordance with your renewal request, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Hot Dog Farms LLC, authorizing the operation of the subject animal waste management system in accordance ►%ith General Permit AWG 100000. Pie:asc read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this system including, but not limited to, tic management and land application of animal waste as specified in the facility's Certified Animal Waste Management Plan (CAWMP) for Hot Dog Farm 42, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: Feeder to Finish: 4248 Boar/Stud: Wean to Feeder: Farrow to Wean; Gilts: Farrow to Finish: Farrow to Feeder: Othcr: If this is a Farrow to Wean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars arc unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be effective from October 1, 2019 until September 30, 2024 and shall hereby void Certificate of Coverage Number AWS310358 that was previously issued to this Facility. Pursuant to this COC, you are authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CAWNIP. and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any increase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as provided above) will requirc a modification to the CAWMP and this COC and must be completed prior to actual increase in either wastewater flow or number of animals. Yl_are encouraged to updates your Swine Odor Control Checklist -q%Ag the enclosed farm. If you do s+a. you must send a poly of'the updated form to tie Animal Feeding_ Operations Program at the address below. Please pay carcfiil attention to the record keeping and monitoring conditions in this permit. Stocking and Mortality Form (STOCK-1) has been updated; all other record keeping forms are tlnchangcd ►with this General Permit. Please use tie most current record keepin fg orms. Not Cantina Department of Environmental Quality I Dhwon of Maer Rcsomecx E � 512 North Salisbury Street 1 16361NAi 5erviceGerner . Raleigh North Canoiinst 2r16R1 106 ...zl� 919307.9000 If your Waste Utilization Plan (WUP) has bccn dcvclopcd based on site -specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have: a new WUP developed. The issuance of this COC does not excuse the Permittee from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 02T .1304 and MRCS standards a 100-foot separation shall be maintained between water supply wells and any lagoon, storage pond, or any land application of waste. Please be advised that any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in the revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall be final and binding. In accordance with Condition 11.23 of the General Permit, waste application shall cease within twelve (12) hours of the time that the National Weather Service issues a Hurricane Warning, Tropical Storm Warning, or a Flood WatchrFlash Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the NewporAtorehead City, NC National Weather Service office at (252) 223-5737, or by visiting their website at: www.weathergovlmhxl This facility is located in a county covered by our Wilmington Regional Office. The Regional Office staff may be reached at 910-796-7215. If you need additional information concerning this COC or the General Permit, please contact the Animal Fccding Operations Program staff at (919) 707-9129. Sincerely, for Linda Culpepper Ditcctor. Division of Water Resources Enclosums (General Permit AWG 100000) cc: (Certificate of Coverage only for all ccs) Wilmington Regional Ofiiec, Watcr Quality Regional Operations Section Duplin County Health Department Duplin County Soil and Water Conservation District Central Files (Permit No. AWS310358) Murphy -Brown LLC WASTE UTILIZATION PLAN Friday, May 01, 2020 Producer: Hot Dog Farms, LLC Farm Name: Telephone # : Type of operation Hot Dog #2 31-35$ PO Box 2107 rJwat;eth:own,NC 20237 (910; OU-4549 Fodder to Finish bwne Number of Animate: 424.0 hogs deign caaecs y Application Method: rrnGation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface andlor groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commerctal fertilizer required for the crops in the fields where waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner. Always apply waste based on the needs of the crop to be grown and the nutrient contents of the waste. no not apply more nitrogen than the crop can utilize. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and avaialable water holding capacities. Normally waste shall not be applied to land eroding at greater than 5 tons per acre per year. With special pre -cautions, waste may be applied to land eroding at up to 14 tons per acre per year. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen_ Either of these conditions may result in runoff to surface waters which is not allowed under DEM regulations. Wind conditions should also be considered to avoid drift and downwind odor problems. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied to bare ground not more than 30 days prior to planting. Injecting the waste ur dibhinq will consorve nutrients +and reduce odor problems. This plan is based on waste application through irrigation for this is the manner in which you have chosen to apply your waste. if you choose to inject the waste in the future, you need to revise this plan. Nutrient levels for injecting vraste and irrigating waste are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your waste management facility. Attached you ►vilI find information on proper sampling techniques, preparation, and transfer of waste samples to the lab for ananlysis. This waste utilization plan, if carried out, meets the requirements for cornpl:ance with 15A NCAC 2H,4217 adopted by the Environmental Management Commission. Page i of 9 AMOUNT OF VVASTE PRODUCED PER YEAR (gallons, 0, tons, etc.) 4248 hogs X 1.9 tons wastelhogslyear = 8071.2 tons AMOUNT OF PLANT AVAILABLE NITROGEN (PAN) PRODUCED PER YEAR 4248 hags X 1.7 Ibs PAN/hogs/year = 7221.6 PAN/year Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. The following acreage will be needed for waste application based on the crop to be grown, soil type and suface application. TABLE 11: ACRES OWNED BY PRODUCER TRACT FIELD SOIL TYPE &CLASS• CROP YIELD LBS AW COMM ACRES LSS AW APPLIC. DETERMINING PHASE CODE WACRE NIACRE USED TIME 34C6 1 NCROCO 0-2% C 166 131 :)i 3 4.85 635 544 FES 15,JJN 34C8 1 NCC*C0 6-2% W 105 124.95 3 t85 606008 SEP•APR 34CE 1 NCWXO 0.25E 53 38 148,58 0 4.8 720-613 APR-SEP 15 34C8 1 NOBOCO 0-2% SG 1 30� 0 4.85 145.$ SEP-MAY 34W 10 8LAN7CN C_5% C 96 96 0 1.01 i 96.96 FES 15,1uN 34C8 10 BLANTON 0-5% W 51.3 116.451 1-01I 117.618 SEP•APR 34C8 10 BLANTCN 0. % 53 22 87.34, 3 1-01� 88.2134 APR-SEP 15 2408 10 BLANTON 0.5% SG 1 30 0 1,01 3C-3 SEP•1AAY 3408 11 BLANTON 0-5% C 96. 96, 0 1,$1 173.76 =EB 15-JUN - $ 11 BLAWON 0.5% W 513, 116,451 0 1.61 210.775 SEP-APR 3408 11 PIANTON M% se 22 87-34 0 1.81 158.085 APR-SEP 15 3408 11 BLANTON 0-5% SG 1 3C 0 1.81 1-4 $ SEP-IMY V48 2 -AUTRYVILLE ALL C 132 t02 9E 0 413 42C.225 rE6 154UN We 2 AUTRYVILLE ALL W 90 104.4 0 1.13 431,172 SEP•APR 3408 2 AUTRYVILLE ALL Se 25 100 0 4.1 413 APR-SEP 15 3408 2 ArJTRYVILLEALL SG 1 30 0 4-13� 123.9 St:P-AIAY 3006 3 NOSOCO 9-2% C 168 131,C4 C 4A 545-126 FEB lb-JUN -- 3400 3 NOBOCO 3-2% W 105 124,96 C 4.16' 519 792 SEP-APR 340e 3 NOSOCO 3-2% so 36 148.C8 0 4.16. 618.093 APR-SEP 15 3406 3 NO8000 3v2% SC 30 0 4.16 12d.8 SFP-MAY 3408 A AUTRYVILLE ALL C 132 102.96 C 3-33 342.857 FES 15-JUN 3400 A AUTRYVILLE ALL w 90' '044' C s:3:5 A1_5w StY-w•ei 3408 4 AL"TRYVILLE ALL se 25 1C0 C 3,33 333 APR•S1P 16 3408 4 ALTRYVILLE ALL SG 1 30 C 3 33 99-9 SEPWAY 340$ 5 ALITRYVILLE ALL C 132 102.95 0 2.24 220.6W FEB i5•JVN 3408 5 AtSTRYVILLE ALL W 90. 1044 0 2.24 233.856 SEP-APR 3408 5 �AUTRY VILLE ALL se 25 100 0 2.24 224 APR.SCP 15 3408 5 AUTRYVILLE ALL SG 1 30 0, 2.24 67.2 SE54W1Y 3408 7 BLANTON 0-5% C 96 96 0* IS 172A FEB 15-JUN 3406 7 BLANTON 0-5% W 51.3 11645 0 18 209.61 SEP-APR 3400 7 BLANTON 0-5% SIB22 $7 34 0 1 $ 157.212 APR-SEP 15 U08 7 BLANTON 0-S% so 1 30 0 11411 54 SEP-MAY 340$ 8 BLANTON 0.50E C 96 96 0 08! 76.8 FES 15•rUN 3408 8 BLANTON 0-5% 16V 51.3 110451 0 0.8' 93.16CS SEP-APR 3406 8 BLANTON 0-5% SIB 22 87.34 0 0.8 69872.APR-SEP 15 3406 8 BLANTON 0-5% SG 1 30 0 0.6 2a SEP-MAY 3408 9 BLANTON 0.5% C 9696. 0 285 283.2 FES 15-JU-4 3408 9 3LANTON04% W 61.3 116451 0 295 343.530, SEP-APR 3408 9 BLANTON 0.69E 58 22 87.34 0 20 257-$C3 APR-SEP 15 3406 3408 - 9 AW1 BLANTON 0.5% 409000 C-2% SG C 1 168 30 131.04, 0 0 2961 0 761 885 SEP-MAY 102-211 FES 15-JUN Page 2of12 3408 AW1 ;NOBOCO0.2:b IN 1_05 124.95 0� 6.78 97.461 $EP•APR 3.4C8 AW1 NOBOCO0.2% se 38 14856 0 0.78 115,802 APR-SEP 15 34C Awl NOB0000.2% SG 1 30 0 ()101 23.4 SE -MAY 3 ce Awl AUTRYVILLE ALL C 132 102.95 0 C.391 39.'248 FED 15-JUN 34C8 AW2 AUTRYVILLE ALL w 9C 10+.4 0 0.38 33.672 5EP•APR 34CO AIM AUTRYVILLE ALL sa 25 Im 0 0-3 38 A-R•SFP 15 34C8 AW2 AU IRYVILL.E ALL SG 1 30 0 C-39i 11.4 SEP MAY 34C6 NAM BLANTON 0-5% C 86 06. 0 3.14. 301.44 FE81t,-JUN 34C6 X014 BLANTCN Q 5°ro w $1.3 116 451 0 3.14 365,65E SEP-APR 3406 ReM BLANTCN 0.5% S3 22 87.34 0 3.14 274.248,APR SEP 15 3408 AV14 SLANTCN 0.6% so 1 30 0 3-14, 94 2 SFP.IAAY WrALS. 5725.46 Indicates that this field is being overseeded (i a interplanted) or winter annuals follow summer annuals. I Indicates a Crop Rotation NOTE-. The applicator Is cautioned that P and K may be over applied while meeting the N requirments. Beginning in 1996 the Coastal Zone Management Act will require farmers in some eastern counties of NC to have a nutrient management plan that addresses all nutrients. This plan only addresses Nitrogen. Page 3 of 12 TABLE 2: ACRES WITH AGREEMENT OR LONG TERM LEASE (Agreement with adjacent landowners must be attache,) (Requ.red or'ily if operator does not awn adequate lard. See required soecificat-ons 2.) TRACT FIELD SOIL TYPE &CLASS- CROP YIELD LOS AW COMM ACRES LBS AW APPLIC_ DETERMINING PHASE CODE WACRE NIACRE USED TIME 7024 '.2 B1 ANTON C 98 96 0 3.241 311.04 FEB 15-JUN M4 12 BLANTCN 0.5% W 51.3 116.451 0 3.24 377.301 SEP•APR V24 12 BLANTCN 0.5% SO 22 87.34 0 3.24 11111 APR•SEP 15 7024 12 BLANTON C-5% SG 1 30 0. 3.24 972 SEP-AIAY 7024 13 BLANTON C-5% C 9E 96 0 _ _3.4 379 78 FEB I WUN 7C24 13 BLAN-ON C-N% IU 51.3 1 le 451 0 3.4 399-A27 SEP•APR 7024 13 BLANTCN C S% S3 22 87 34 3 3.433 299-576 AP14-SEFj 1!) 7024 13 BLANTCN Ci-S% SG 1 30 3 3,43 102.9 SEP-IAAY 7204 14 BLANTCN 0-5% C 5e6 96 D 4.01 384.96' FEB 15 JUN 72N - 14 BLANTCN 0.6% W 51.3 116,4511 D 4-01 466.969 SEP-APR 7204 • 14 BLANTCN 0.5% $3 22 67.34 0 4,01 350.233 APR•SEP 15 - 7204 14 BLANTCN 656% SG 1 3C 0 4.D1 120 3 SLPdAAY 702A 15 BLANTCN 0.6% C 95 0 3.62 347,52 ^EB 16-JUN 702e a 15 BLANTCN 0_5% vi 51 3 116+451 0 3.62 421.653 SEP-APR 7021. 7" --is BLANTON 0-5% so 22 87.34 0 3.8.2 316.171 APR-SEP iS 7024 �• i5 BIANiUN Q-b% SG 1 3C 0 3.02 1065 8CP4+WY 7024 16 BiANTON 9-5 % C 08 96 0• .4.15 304 FEB 15•JUM 7024 16 BLANTCN 0-5% W $1.3 116.451 0 4.15, 443.272 SEP-APR 7024 t1i IS LA 0-5% $B 22 87.34 0 4.15 382-461 APR•SEP 15 7024 16 BANTCN 0-5% SIS '• 30 0 4.15 124.5 SI P-MAY 7005 17 A JTRYVII,LE ALL C 132 102.96 O• 113 17e 121 FE-01WUN TM 17 AUTRYVILLE ALL W 90 304.4 C 113.18C_612 SEa•APR -7006 �• 17 AUTRYVILLE ALL SO 25 ICa 0 1.73, 173 APR-SEP 16 70D5 11 ALITRYVII I F ALL SO 20 0 1.73 51.0; SEP MAY 7006 1B AUTRYVILLE ALL C 132 102.96• C 3.5 360.38 FEB 15-JUN 7005 16 AUTRYVILLE ALL W 90 ' 04 4 C 3.5 365A SEP-APR 7005 IB ALTRYVILLE ALL $5 25 1CQ C 3+5 350 APR-SEP 15 7065 18 AUTRYVILLE ALL SG 1 30 C 35 105 SEP•IAAY 70" 19 AU I RYVII 1 F ALL C 132 102.98 0 4 23! 425.521 FEB 16-JUN 7005 19 AUTRYVILLE ALL W 90 1044 0 4,23 441.612 SEP-APR 7005 19 AUTRYVILLE ALL SB 25 100 0 4.23 423 APRSEP 15 7005 19 yAU111.YVILLtALL SU 1 7Q 0 4.20 1209 CCO-MAY 7005 20 !AU7RYv1LLEALL C "•37 •.029!S 0; 3.82 393.307 FEB 16-JUN 7006 20 All T RYVILLE ALL W 90 104A 0 3.92 398.808 SEP-APR 7005 20 AUTRYViLLE ALL SB 25 100 U 3.62- 3B2 APR-SEP 15 7005 20 AU-RYVILLI: AL: Sfi 1 30 0 3.82 1.4.E SEP•AX&Y 7005 21 AUT RYVILLE ALL C 132 10296 0 3.681 395-496 FEB 15-,UN T006 21 AUTRYVrLLE ALL W 90 104.4 0 3.38. 405 072 SEP•APR -1005 • 21 AUTRYV.LLE ALL 5B 25 100 0 3.8B- 386 APR-SEP 15 - - 7006 • 21 AUTRYVILLE ALL SG 1 30 0 380 ' 11i 4 SEP-MAY 7024 AW5 BLANTON 0-$% C 96 46 4 2.75 26a FEB 15-JUN. 7024 A%V!5 BLANTON 0.5% W 61.3 116 A51 0 276 320 �40. SEF%APR 7024 A%VS BLANTCN 04% SS 22 87.34 U 2 A> 240 165APR-SEP 15 7024 A%VS BLANTCN O-b% SG 1 30 0 275 82.5 SEP-MAY 7005 AW6 AUTRYVILLEA.L C 132 102.96 0 62' 536.422 FEB11S-JUN 7005 A►YIS AUTRYVILLE A.L W 90 104.4' 0 5 2' 543.e24 SEP-APR 7006 • A%V6 AUTRYVILLE ALL SO 25 100 0 62, I 521 APR-SEP 15 TM • A►YQ AUTRY-JtLLC ALL sc 1 30 0 5 2' 156 3 SFP•ITAY TOTALS: 7269.16 -- Indicates that this field is being overseeded (i.e. interplanted) or winter annuals follow summer annuals. Page 4 of 12 Indicates a Crap Rotation Acreage figures may exceed total acreage in field due to overse-ding- "1Lbs AW N (animal waste nitrogen) equals total required nitrogen less any commercial nitrogen (COMM N) supplied. The following legend explains the crop Codes used in TABLES 1 and 2 above CROP COOE CROP UNITS Las NNNIT C. CORN BUSHELS 10 5G I SMALL GRAINpVERSEEDED - ... - -- t-- 33---SOY8EANS W - - 1 WHEAT BUSHELS 2A W WHEAT _-- -- Page 5 Of 9 TOTALS FROM TABLES 1 AND 2 ACRES LBS AW N USED STABLE 1 31. 5,�25 TABLE 2 TOTALS. 74.96 12,995 AMOUNT OF N PRODUCED: 7,222 ••• BALANCE -6.773 "'• This number must be less than or equal to D in order to fully utilize the animal waste N produced. Acres show in each of the preceeding tables are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. NOTE: The Waste Utilization Plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nurturient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1571.76 pounds of plant available nitrogen (PAN) per year in the sludge that will need to be removed on a periodic basis. This figure is PAN when broadcasting the sludge. Please be aware that additional acres of land, as well special equipment, may be needed when you remove this sludge. See the attached map showing the fields to be used for the utilization of waste water. APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the average of once every 5.92 months. In no instance should the volume of waste being stored in your structure be within 1.6 feet of the top of the dike. If surface irrigation is the method of sand application for this plan, it is tree responsivoty of tile producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in Tables 1 and 2. Failure to apply the recommended rates and amounts of Nitrogen shown in the tables may matte this plan invalid. The following table is provided as a guide for establishing application rates and amounts. TRACT FIELD SOIL TYPE Me • i. •3. 4AW1 rNOSOCO 0.2% 341Z8 42, .4, •S. •AV67 AUTRYVtLLE ALL 3408 :, +,-S,-Aw7 AUTRYVILLE ALL 3405 '2.'t.'S.'AW2 - VMYVILLE ALL 34104 BLANTON 0.5% 3408 •i0..13. •1,'8, •9. •hu't BLANTON 0-6% 3408 — — +10, d r, -7, -S. -9. -AW4 BLANTON 0 "% 3408 f no. •ri. •1. •&'4.•AW4 BLANTON08 O b°7o 01. ►3,1AWI NOBOCO 0.2% 08 - n,14,+i, •Awz LITRYVILLE= ALL ;3A06 �i, -3, -nw I NOBOCO 0.2% 34pe •I. •3. ■AW1 NOB000 0-2% APPLICATION APPLICATION CROP RATC (inlhrt AMT (inchasi W 0.00 •7 _ SB 0.W 0.50 '1 - w 0.60 ' 1 C 0.75 88 0.75 •i so w 0.75 c 0.00 •1 C 0.00 SG 0.00 '1 ss 0.00 j •t Page 6 of 12 7006 1 r •18,'IS, 070.'21, •Aw AU7RYVILLF ALL C 0.60 '1 7005 IV.*18.•19.'20.•21.'AK ALITRYVILLEALL - sa 0.60 7005 -21.-AWfALTRYVILLE ALL S - U W 7005 121.'AW'6AL'TRYVILLE ALL w 0.W 1l7024 •17,•IS,•IS, :G,•A7A'S 6LANTONO.5% C 0.75 '1 IT024 ■12, •13,•Is, •76. •nws 'BLANTON 0.5-o - ss 0.75 •1 7024 tL-13.-M-1G.-AWS'BLANTON O.5% so 0.75 '1 '7024 •17, •1s,•IS. •:G, •nws BLANTON 0.6% w 0.75 '1 7204 414 BLANTON 0.5% W _ 0.75 '1 7204 114 BLANTON_0.5% C 0.75 _ '1 :7204 -- 4114 BLANTON 0.5% $8 075 '1 �2p4 = fa BLANTON 0.5"6 _ - SQ- 0.75 * This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Page 7 of 12 NARRATIVE OF OPERATION RYE and acreages teased on a Waste Utilization Plan deve"d by Kevin Weston on 211116 and based on historical yield records_ Fields 1 8 2, tract 3408 and field 1, tract 7005 use the latest RYE tables. The latest nitrogen coefficient was used. Aerway may be used on this farm including the AW designated acres for each field. Page 8 of 12 PLANS S SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances. direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. Illegal discharges are subs ect to assessment of civil penalties of $10,000 per day by the Division of Water Quality for every day the discharge continues. 2, The Field Office must have documentation in the design folder that the producer either owns or has long term access to adequate ;and to properly dispose of waste. If the producer does not own adequate land to property dispose of waste, he shall provide NRCS with a copy of a written agreement with a landotivner who is within a reasonable proximity, allowing himther the use of the land for waste application for the fife expectancy of the production facility. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3_ Animal waste shall be applied to meet. but not exceed, the Nitrogen needs for realistic crop yields based on soil type, available moisture, historical data. climate conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. 4. Animal waste may be applied to land that has a Resource Management System (RMS) or an Alternative Conservation System (ACS). if an ACS is used the soil loss shall be no greater than 10 tons per acre per year and appropriate filter strips will be used where runoff leaves the field. These filter strips will be in addition to "Buffers" required by OEM. (See FOTG Standard 393 - Filter Strips and Standard 390 Interim Riparian Forest Buffers). 5.Odors can be reduced by injecting the waste or disking after waste application, Waste shmiki not be applied when there is danger of drift from the irrigation field. 5. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland. the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" in the NRCS Technical Reference - Environment file for guidance.) `7. Liquid waste shall be applied at rates not to exceed the soil 1"Fittration rate sure Mat runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control conditions conducive to odor or flies and to provide uniformity of application_ 8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential For leaching_ Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients_ Waste shall not be applied more than 34 days prior to planting of a crop on bare soil. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: the outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any oerennial stream or river (other that an irritation ditch or canal. Animal waste Page 9 of 9 other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips) 12. Animal waste shall not be applied closer than 100 feet to wells_ f 3. Animal Waste shall not be applied closer than 200 feet of dwellings other than those owned by the landownwer. 14. Waste shall be applied in a manner not to reach other property and public right - of ways. 15, Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted croplands provided they have been approved as a land application site by a "technical specialist". Animal waste should not be applied on grassed waterways that discharge directly into water courses, except when applied at agronomic rates and the application causes no runoff or drift from the site. *16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks. etc., small not be discharged into the animal waste management system. *17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, t)ei ms, pipe runs, etc.). If needed, special vegetation shall be provided for these areas and shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc. are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Lagoon berms and structures should be inspected regularly for evidence of erosion. leakage or discharge. •18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan' which will eliminate the possibility of an illegal discharge. pollution and erosion. 119. Waste handling structures. piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops For direct human con^.umption. HQw-aver, if animal waste is used on crops for direct human consumption, it should only be applied as a preemergence with no other applications of animal waste during the crop season. 1121. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume fpr waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted for optimum crop production amd maintained Soil and waste analysis records shall be kept for five (5) years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina Department of Agriculture regulations. * Liquid Systems Page 10 of 9 NAME OF FARM: Hot Dog #2 31-358 OWNER 1 MANAGER AGREEMENT I (we) understand and will follow and implement the specifications and the operation and maintenance prcoedures estalished in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and/or storage system or construction of new facilities will require a new utilization plan and a new certification to be submitted to DEN1 before the new animals are stocked. I (we) understand that I must own or have awes to equipment, primarily Irrigation equipment, to land apply the animal waste described in this waste utilization plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in a 25-year 1-day storm event. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates that no runoff occurs. NAME OF FACILITY OWNER: Hot Dog Farms, LLC 1 SIGNATURE: DATE: + mot^ NAME OF M NAG (if different from owner): ouch J •ix0 pleas pri t SIGNATURE: � DATE: NAME OF TECHNICAL SPECIALIST: Curtis Barwick AFFILIATION: Barwick Ag Services ADDRESS (AGENCY): 103 Country Club Circle Clinton, NC 28328 (910) 385-1+Ot)0 SIGNATURE: DATE:_ Page 12 of 9 Murphy -Brown, Li' C NUTRIENT UTILIZATION PLAN Grower(s): LLCj� j-� �f GEC Farm Name: BAZ/Bland Farm; 31-358 Storage Structure: Anaerobic Lagoon Storage Period: 180 days Application Method: irrigation The waste from your an€maI facility rnust bo land appi€ed at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the yields where the waste... is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application, cycle. Annual sail tests are strongly encouraged so that all plant nutrients Can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. Z. Soil types are important as they have different Infiltration rates, leaching potentials, cation exchange capacities, and avallab€e water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to lard eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established_ 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result In runoff to surface waters which is not allowed under DWR regulations, 5, Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or dishing will conserve nutrients and reduce odor problems. ................................ ........... of 11 ............ ......................................................... ". This plan is based on the waste application method shown above. if you chooso to change methods in the future, you need to revise this plan. Nutrient 18VEIS for different application methods are not the same. The estimated acres needed to apply Ehe anima[ waste is baseo on typical nutrient content for ibis type of facility, In some cases you may want to have plant analysis made, which could allow additional waste to be applied- Provis!on s sha 11 be made for the area receiving waste to be flexible so a$ to accommodate ganging waste analysis content and crop type. Lima must be applied to maintain pH in the optimum range #or specific crop production- This waste utilization plan, if carried out, meets the requirements for compliance with 15A.NCAC 2H .0217 adopted by the Environmental Management Commission. AMOURT OF WASTE PRODUCED PER YEAR ( gallons, fts, tons, etc.): capacl T. Waste Produced rer Animal Total Farrow to Wean 3203 gallyr I galfyr Farrow to Feeder 3861 gaVyr gallyr Farrow to Finish .10478 gaUyr gallyr Wean to Feeder ?91 gallyr i gallyr Vtraan to Finish F 776 gaflyr gallyr 4248 Feeder to Finish 927 galyr 3,937.8126 gallyr Gilts 1015 gailyr gallyr sears 2959 aVvr get r Total 3,937,896 gallyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (lbs): { Nitrogen Produced per Anfrna! Total -- Farrow to Wean 3.84 Itzslyr lbslyr Farrow to Feeder 6.95 lbslyr €bslyr Farrow to Finish 18.86 IbslyrLlyr lyr Wear: to Feeder 0.34 lbstyrlyr Wean to Finish � 1.4 fbslyrlyr 4248 Feeder to Finish � 1.67 lbelyr Gilts 1.83 lbslyrlyr 5.33 lbslyr r ---Total 7,094 lbsl - Applying the above amount of waste is a bigjob. You should plan time and have appropriate equipment to apply the waste in a tine€y manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops ind#cater the ratio of the amount of nitrogen produced on this facility to the amount of nitroglen that the crops under irrigation may uptake and 6ltllize in the normal growing season. Tots! Irrigated Acreage: 7+4.94 Total N Required 1st Year: 1680s.15 Total N Required 2nd Year: 10741.34 Average Arinual Nitrogen Requirement of Crops: 13,773.24 Total Nitrogen Produced by Farris: 7,094.16 N€trogen Sala nee for Crops. (6,67%08) The following table describes the specifications of the hydrants and fields that contain the crops ................... . designated for utilization of the nitrogen produced on this :`acuity. This chart describes the size, soil characteristics, and uptake rate for each Crop in the specified Crop rotation schedule for this facility. ................................................ 2 of 19 .................................................................. 3ta3 of 91 3(h) of i 1 This plan does not include commercial fertilizer, € he farm should produce adequate plant available nitrogen to satisfy the requirements of the Crops listed shove. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future;, regulat'sons may require, farmers in same parts of North Carolina to have a nutriant management plays that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields i.e. small grain, etc, Interseeded in bermuda), forage roust be removed through grazing, hay, and/or silage. Where, grazing, plants should be grazed when they reach a height of sixto nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where srnal# grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). shading may result if small grain gets too high and this wilt def€nitety interfere with stand of berm ud ag ra ss. T his loss of stand wiIi result in reduced yields and lass nitrogen being utilized, ;`father than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to out the small grain eaerier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early Octoberg is recommended over Broadcasting. Rermuclagrass should be graxpd or cut to a height of about two inches before ddifng for best results. CROP CODE LEGEND Crap Cade : rop Description -Harvested As A Barley Grain Crap 6 Grazed Hybrid Bermudagrass Pasture/Grazed C Hybrid Bermudagrass Flay Hay B/C Comm. Hybrid Bermudagrass .. Graze/Hay Combination . D Corn - Grain Grain Crop F Corn - Silage Silage F Cotton Calton Lint G Grazed Fescue Pasture/Gmzed H Fescue Hay Nay l ❑at$ Grain Crop J Rye Grain Crop K Grazed Overseed Pasture/Grazed (Seeded in Bermudagrass) L Qverseed Flay Hay (Seeded in Bermudagrass) M Grain Sorghum Grain Crisp N Wheat . Grain Crop Q Soybean Grain Crop P Pine Trees Pine Trees 5 Small Grain Grains Crop] Hay (After Grain Crop) CC Cover Crop Not Harvested; Burned0sked. In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, add areas unable to be irrigated, and perimeter areas not receiving full applications rates due to equipment limitations. Actual total acres in the fields......... . listed may, and most likely wit] be, more than the acres shown in the tables. ......................... See attached map showing the fields to be used for the utilization of animal waste. ................................................. ............................................ 4oflt ............................................................... SLUDGE APPLICATION, 'the following table describes the annual nitrogen accumu:at:on rate per animal in the lagoon sludge Farm Si-�eclftcations PI N/Jfanirna� Farm Tntai/yri ......._T.�....._ __. ,. __ Farrow to Wean 2 Farrow to Feeder t;.g Farrow to Finish W n Wean to Feeder Wean to Finish 0.27 4248 Feeder to Finish U.34 1444.32 Gilts 0.39 Boars -.55 The waste utilization plat must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutdiants or other elements- Your production facility will produce approximately 1444.32 pounds of plant available nitrogen? per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 7221.6 pounds of plant aval€able nitrogen to utilize_ Assuming you apply tl <is PAN to hybrid bamnuds grass hayiand at the rate of 3DO pounds of nitrogen per acre, you until need 24 acreas of land, if you apply the sludge to corm at a rate of 125 pounds per acre: you will need 57.7728 acres of land. Please note that these are only estimates of he PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the s;udga for plant available naroger content prior to application Actual utilization rates will vary with sail type, crop, and reaHa6c: yield expectations for the spealf, application fields designated for siudge application at time of removal. APPLICATION OF WASTE BY RRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or pending Occurs. This rate is limited by initial so if moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. if surface Irrigation is the method of lane application For this pian, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *Thls is the maximumapplication amount allowed for the soil assuming the smoUnt of nitrogen allowed for the crop is not over applied. in marry situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximums application amount shown can be applied Linderoptim:um so=.I conditions. Your facility is designed For 7180 days of temporary storage and the temporary storage roust be removed on the average of once every B months- In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one toot a freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated property to apply the correct rates to trie acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown n the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in ............... determIning the amount of waste per acre and the proper application prior to applying the waste. .................................................. 5of11 ............................................................... Application Rate Guide The fallowing is provided as a guide for estab.l;shing application rates and a unts- Soil Application Rate Application Amount Traci Hydrant k y p� a Crap _ Whr W ° inches BAZ/Bland -- 1 .......... -�bB BC .J. .0.4 1 BAZIBland 2 AuB BC 0.6 1 BAZIBland 3 NbB BC ii.4 1 BAZfBland 4 AuB BC .0.6 1 BAZIBland 5 AuB BC 0.6 1 BAZJBland 7 BnB D 0.75 1 BAZIBland B BnB D 0.75 1 BAZiBland 9 BnB fl 0.75 1 BAZJBland 10 BnB B V5 1 BAZIBIand 11 BnB fl 0.75 1 T7024 12 BnB D 0.75 1 T7024 13 BnB D 0.75 1 T7024 14 Bn8 fl 0.75 1 T7024 15 BnB D 0.75 1 T7024 16 BrB l7 .0.75 T7005 17 AuB fl 0.6 1 T7005 18 A€S fl .0.6 1 T7006 19 Aug fl 0.6 1 T70+05 20 AuB l3 0.6 1 T7005 21 AuB D 0- 1 BAZJBland sulal NbB BC 0.4 1 BAZ1Bland sub2 AuB BC 0.0 1 BAZIBland sub4 Bn8 D 0.75 1 T7024 subs BnB fl 0.75 1 T7005 sub6 AuB ................................................ ... ............................................................... 6 Of 11 Additional Comments, This NUP revision is based on on actual farm crop ;,yield records using e best o 3 aui ti e rs of rar ' €eld data. AMal data is on site for review. 3 years of data was not available !of ; rain sorb hum, so the wie hied average _ was used is this plan for consistencf. _. field 3,_.puil 6 is no inn er used in this ian. NUTRIENT UTILMATION PLAN CERTIFICATION Name of Farm: SAZiBland Farm; 31-368 Owner: M4rphy Brown, LL. Manager, ownar/Manager Agreement: Ilwe understand and will follow and implement the specifications and the r�perattar} and maintenance procedures established in the approved animal waste nutrient management plan for the same named above. llwe know that any expansion to the existing design capacity of the waste treatment andlor storage system, ar construction of new facilities, will require a new nutrient management plan and a newcartification to be subrstted to i31 Before the new animals are stocked, €;we understand that € must own or have access to equipment, pr1mar'sly irrigation equipment, to laud apply the animal waste described in this nutrient management plan. ih{s equipment must be available at the appropriate pumping tine such that no discharge occurs from the lagoon. in the event of a 25 year 24 hour storm. 1 also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Sal! and Water Conservation District and will available for review by NCDWR upon request. Name of (Facility Owner: Mur-. hy. Brown, L-L-C r: Bate Marne of Manager (if different from yawner): Signature: ._._................... T--_..._--....._.._. Date Name of Technical pkial€st; Tani V. King Affiliation; iu-,° hy-Brawn, l_t.C. T. .. ... Address: 252 i vfy 24 West, PO Drawer 85fi Warsaw, NC 28398 Telephone: _ -_ t91 D} 293.3434 Fr Y t 4 •+ Signature: Date `!• . 8of11 ............................... NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shot, nat rsach surface waters of the state by runoff, drift, manmade ccnveyarces, direct applicaton- or direct discnarge during operaton or land application. Any discharge of waste which reaches surface water is prohiaited. 2 Tnere must be dccumentabc the dcs,,gn folder that the prod Li�r ei#her owns or has an agreement for use of adequate and on which to property apply the waste. "the producer does not own adequais land to property dispose of the waste, hefshe shall prnulde eviden= of an agreerner't 'wyth a landowner, hto IS w,thin a reasonable prox rn ity, atawing himiher the use of the land for waste application. It is tie responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan %then there is a change in We operatian. increase in the number of anirrrals. rnethod of applica'lion, recieving crop type. or available lanes. Animal waste shall be applied to meet. but not exceed. the n.trcgen needs for realistic crop yields based upon so type. available mostura. h`sto-rcal data, climatic conditilors, and level of management, unless there are Pegulations that restrict the rate of applications for other nutrients. 4 Animal waste shall oe applied to land eroding ess than 5 tons per acre Per year. Waste rray be applied to land eroding at rnvre ih-9r 5 tons par acro per yea, but less than 10 tons per acre per year Praviced grass Cite" sthPs are nstalled where runoff leaves the field (See USDA, MRCS Field Office Technical Guide Stancard 393 - Filter Strips)- 5 Odors Can be reduced by lnjectir-g the waste or disking atter waste application. Waste should r-ot be applied when there 3s darger of crift from We land aaphcation field. 6 When animal waste is to Ira applied on acres sub;ect to flooding, waste will be $Oil -ncofporated on oonvenJoral!y tiled Cropland. When waste ts applied to oonservation untied crops or grassland, the waste may be oroadcast provided the application does not occur during a season prone to good ng (Se-- 'weather and Climate in North Caronna" For guidance) 7 Uouid waste shall be app5ed at rates not t0 exceed tla soil infilVation rato such that runoff does not occur cffsiie or to surface waters and n a method which does not cause drift fromm the site during app ication. No ponotng should occu-' in order to control odor and f ies. Animal waste shah not t>e applied to saturateci so Is, during rainfall events. or when the surface is frozen 9ofI1 APR 412DI° yrt wpm" NUTRIENT UTILIZATION PLAN F EQUII EC SPECIFICATIONS 9 Animal waste shall be applied on activeiy growing crops in such a manner that the crop is not covered with waste to a depth that Ls 4S1 i iniblt grov�th. The potential for salt damage. from . animal waste should also be considered. 10 Nutrients from Waste shall not be applied in fail or winter for spring planted crops on sa)€s with a high potential for leaching. waste/nutrient loading rates on these soils should be held to a minimum and a suitable minter cover crop planted to take up released nutrients. Waste shaft... not be applied more than 30 days prior to punting of the crop or forages breakipg dormapcy. 17 Any new swine facility sited on or after October 1, 1995 shall comply with the following, The outerperimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or .after October 1, 1.995, .shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 1-00 feet to wells. 13 Animal waste shall not be applied closer than 200 feet or dwelling: other. than these owned by the landowner, 14 Waste shall be applied in a manner not to reach other property and public right of -Ways. 15 Animal waste shall not be discharged into surface waters, d rai nageways, or wetlands by discharge or by over-sprayling. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronorn]c rates in a manner that causes no runoff or drift from the site. 1fi Domestic and industrial waste from waslldown fac=.litles, showers, toilets, sinks, etc,, shall not be .......................................... discharged into the animal waste management system 10cif1i ............................................................... Nf T SENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 97 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, e,c.}. Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge• 18 if animal production at the facility is to be suspended or terminated, the owner is responsible for attaining and implementinga "closure plan' Wh:cl: Will eliminate the possibility of an illegal discharge. pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. Hnv}ever, if animai waste M used on crops for direct human 0nsumption, it should only be applied pre -plant with no further a0ications of anirnal waste during the crop season. 21 Highly visible markers shall be installed to mark the Icp and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. pumping shall be managed to maintain the liquid level between the markers, A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optirrun, crop production. Soil and waste analysis records shall be kept For a minimurn of five years. Poultry dry waste application records shall be maintained for a rninlmum of three years. waste application records for all other waste shall be maintained for. a minimum of five years. 23 Dead animals will be disposed of in a inannu that meets. North Carolina regulations. ..• . if at1� Farm; . Bland Permit No-: 31559 Total Row Mp Acres. . 55.07 Sovbeans sorghum Corn Wheat lbsNiac Yield - bu N-fortor IbSN/ac Yield bu N - factor Ibs N/ac Ylaid - bu ill -factor lbs R/at Yield N-facw 21 3.96 83.16 25 1,89 4715 Solis Acres --ii.7 59A 71 0.99 M29 34 2.24 76-16 25 3.98 99.5 4;Q 1.94 77.5 BnR .7 22.37 40.6 102 J.gZ 104.04 45 2.32 JD4.4 0 0 0 AuB 0.0 0 0 0 0.0 0 0 0 0 ............................................................ 0.0 . ... ...... . . . ....... ....... .. ...................................... . . . ..... ........ ..... . . ...... .... .......... . .. .. ............................................ .. 55.07 .................. ....076.. .......... .. . ...... II�.... ............. .................. .......... .... ... ...% .... I I : I SCOO I ............... .................. .............................................. AVG. ......................................... AVGibs N)AC/yr-. . ........................................................... SAy ........................................... -fi:,Icwr �b,, Nfac yi"-Id - bu ..... .... fvl-facto�, :-.1:11:.', .. . .... }as ...... ......... ............. b"i ...... kar ...... ..... 3.97 ..... ................. .................................................................... S7.30 . . . . . . ................... - --- ----------- .................. :.I',%..,.%%%- '66 " -, .. ... . " 1.00 ...... ..... ...... ... 9G.21 ............ ::,% ............... 5 1.3 2.27 116.58 22 3 of 5 Year AVG- . .................................................................................................................................................................................................................... AV.1a IW N/Aq/Vr . ......................................................................................................................................................................................................................................................................... ...................................................................................................................................................................................................................................... .............................................................................................................................................................................................................. ............................................................................................................................................................................................................................................... I5ik.Q4 ............................................................................................................................................................................................ Ta#ai held 4 - M50 M. WOW = 8.36 Aa. Sub 4 n 3.14 AC. • its t :.......... �4 Tntdl Pied 1 W .. ... ... .. ... Wetted :, 8.01 Ac. � � .. � '.'...... .. .. m a Sub .._ ..?6 do , ToUA 006 2 10,05 f. f •S Wntitid = 9.70 Ae_ r ;.y Suh 2 t7.38 Ac.. TDtai Field 5 W 21.2U At. AsAi3 R�sdS ... Wetted = 1&45 Ac, i � ss Sub z.�s Ac'. 4.13 3 4A6 4 -5.33 5 Z24 9 0.75 9 2.95 S �, lffcntigpx: 1i 1.65 A5' 3 Traveler 12 3.24 wmeltim 150 Big Gpn 33 3.4,3 1.48 NO=Ie a 60 PSI 14 ¢.{fl 3til}' WD. 182 Qum 15 s.62 16 4-15 17 1.73 18 L58 is 4.23 20 5.82 21 3.88 Totof µ SZ68 'into} Field 6 — 22.37 Pau, wotlad r 17.16 Aw Sub 5 M 5.21 At, �.` f Swine Farm Waste Management Odor Control Checklist u.._._..- ._._Source Cause — B-MiPs to Minimize Odor bSpecific Practices t ......_....._'--'------------------------ ---------...... ite ----- -- ._. ._._.- Farmstead ■ Swine production Vegetative or wooded buffers .... ---------------------- ..... L Recommended best management practices j 1 Good judgment and common sense ------------- - _ ----- ... ... - Animal 13Qd surfaces tym --- Y - Dig manure -covered animals m ] D floor, floor surfaces * Wetmanure-covered floors Slotted floors x Ulaterers located over slotted floors Feeders at high end of solid floors Scrape manure buildup from floors n Underfloor ventilation for drying -- ---- -- ._......... ------ - i1_...__..--— - _ ----------------- Nman(lae ct3liection pies a Wine �--; Frequent manure removal by flush, pit recliarge, x I or scrape a l}2inial rmcrobial decolnposiljon I----" 1. Underfloor Ventilation ventilation exhaust Volatile gases Fans El Fan maintenance [Just .......... .... ....._..-------------------------------- ------------------------------- _w._.-_. ,l' Efficient air movement _ Indoor surfaces 1b Dust j _ _-.-..-.._ _. Washdown between groups of animals 5 ..1 ]Feed additives �J Feeder covers EE ---1 Deed delivery downspout extenders to feeder E�y (rovers ------------------------- ..-.-........-....... _ —' - -- -- .. li luslr tanks s Agitation of recycled lagoon . _ .. _._.._ _ -_---- - - _...-...-------- _-------------------------------------------------- -----• — --- Flush tank covers liquid while tanks are filling Extend trill lines to near bottom of tanks with anti -siphon vents ...._..._ _..-- ---- - - '— ------------- F lusll, alleys a Agitation during wastewater - El - - - flush with underfloor ventilation convey ance rA.N40C — Nc)vember 11, 1996, gage 1 Swine Farah Waste Management Odor Control Checklist - - ......... .....................:- Source Cause ii31VIPs to Minimize Odor Site Specific Practices ....._..._.......... ... _ _. .. ._.._.u........ - w _�. ----.................. _........---- Pii recharge points Agitation of recycled lagoon Extend recharge lines to near bottom of pits with li uid whips are filling µ anti -siphon vents _----.....__..._. _... Lift stations � —.—..rr.._......_------.�.—��.....�_...._.u.._. Agitation during sump tank Sump tank covers s~illinr and drawdown Outside drain $ Agitation during; wastewater � Sox covers collection or junction conveyance boxes End of drainpipes at Agitation during wastewater Lagoon surfaues @ Volatile gas emissions ' Extend discharge point of pipes underneath lagoon liquid level • Biological mixing F1 m Agitation x X Proper lagoon liquid capacity Correct lagoon startup procedures Minimum surface area -to -volume ratio Minimum agitation when pumping Mechanical aeration -L Proven biological additives ------•—•------------------------------------------------------------------------------------- • Irrigation sprinkler a High pressure agitation F1Irrigate ....-.•.......................................... on dry days with little a no wind nozzles a Wind drift x Minimum recommended operating pressure ❑ Pump intake near lagoon liquid surface f { Pump from second -stage lagoon Storage tank or basin + Partial microbial decomposition Bottom or midlevel loading surface El * Mixing while filling F1 Tank wvcrs s Agitation when emptying ❑ Basin surface mats of solids Proven biological additives or oxidants AMO — November 1 l , 1996, page 2 Swine .Fate Waste Management Odor Control Checklist - v._.-.._....-.___........._... Source Cause BMPs to Minimize -- Site Specific Practices -- - --- ..... ................ ............ ........................ . --- - ----- _..w -- - Settling basin sur#'acc a Partial microbial decomposition Extend drainpipe outlets underneath liquid level a Mixing while filling Remove settled solids regularly " -AS tatian vyhen em it in -- --------------------------------------------------------------------------------------------...._. --- -- Manure, slurry, or Agitation when spreading ❑ Soil injection of slurry/sludges sludge spreader outlets Volatile gas emissions ❑ Wash residual manure from spreader after use Proven biological additives or oxidants ------------- --------------------------- ------------------------------- --••--------..........................................-. Uncovered manurc, Volatile gas emissions while ❑ Soil injection of slurry/sludges slurry, or sludge on drying field surfaces Soil incorporation within 98 hours F1Spread in thin uniform layers for rapid drying ...................................................................................................................... •-............... ....-.-.. ------------ f L i Proven biological additives or oxidants _-- __---••----------- Dead animals e Carcass decomposition X� Proper disposition of carcasses ------------------------------------------._.._._._...._._. head animal disposal .. _._._••.------------------------------------------ ..--..--...-.............. p Carcass decomposition ..-.-..-.-..---.-....-----------..-..-..------- ------------.-.....-------------------------------- Complete covering of carcasses in burial pits pits ❑ ------- �._ n I €------- Proper locationtconmction of disposal pits Incinerators W Incomplete combustion Secondary stack burners - ^� _, • --- __... _..-------_-• ........... _..• ---- Standing water around _.__.-_._------..._.__._....---------•---•--------------------------_�...... ._. e improper drainage ....................................................... ........... -..... .---------------------------.....— Grade and landscape such that water drains away facilities from facilities Microbial decomposition of or�rric n- alter llianure traciccd onto Poorly maintained access roads Farm access road inaintenance public roads from farm access AMOC -- November 11, 1996,- page 3 Additional Information: �._... w..._r.._............M.u..._._---------------------------------------------------------------------------- __ - Swine Manure Management; .0200 RuIc/BMP Packet Swine Production farm Potential Odor Sources and Remedies; EBAF Fact Sheet Swine Production Facility Manure Management; Pit Reeharge•--Lagoon Treatment; EBAF; 128.88 Swine Production Facility Manure Management: Underfloor Flush— Lagoon Treatment; EBAF 129-88 Lagoon Resign and Management for Livestock Manure Treatment and Storage; EBAE 103-83 Calibration of Manure and Wastewater Application Equipment; F.13AF. Fact Sheet Controlling Odors from Swine Buildings; P1I-1-33 Environmental Assurance Ptogratn; NPPC Manual Options for Managing Odor; a report from the Swine Odor Task Force Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO 107, 1995 Conference Proceedings AM DC —November 11, 1996, page 4 Available From: NCSU, County Extension Center — NC:SU`..W BAE NCSU--- BA E NCSU-- BA I3 NCSU •••• SAE NCSU— BAR NCSU-- Seine Extension N.C. Pork Producers Assoc. NCSU Agricultural Communications Florida Cooperative Extension Feed storage Animal holding areas Insect Control Checklist for Animal Operations r Accumulations of feed residues f 1 Reduce moisture accumulation within and l— - around immediate perimeter of feed storage areas by ensuring drainage is away from site and/or providing adequate containment (e.g., covered bin fi)r brewer's grain and similar high moisture grain products] Inspect for and remove or break up accumulated solids in Ater strips around feed storage as Accumulations of animal wastes ❑ and feed wastage Eliininate 1o►v areas that trap moisture along fences and other locations where waste accumulates and disturbance by animals is minimal 'Maintain fence rows and filter strips around animal holding areas to minimize accumulations of wastes (i.e., inspect for and remove or break up as Dry manure handling o Accumulations of animal wastes Remove spillage on a routine basis (e.g., 7- to 10- systems day interval during summer; 15- to 30-day interval during winter) where manure is loaded For land application cr disposal Provide for adequate drainage around manure stockpiles Inspect for and remove or break up accumulated wastes in filter strips around stockpiles and manure handling areas as needed For more information contact, Cooperative Extension Service, Department of Entomology, Box 7513, North Carolina State University, Raleigh, NC 27645-7613. AMIC—November 11, 1996, page 2 Insect Control Checklist for Animal Operations ------------------•Source---._....._.........._-•------------- Cause.............--------------------......----------------...................�M s to-Cantrni-Insec#s.... ---------------- -Site-Specific Practices ........................ Flush gutters o Accumulation of solids IT Flush system is designed and operated sufficiently to remove accumulated solids from ❑gutters as designod Remove bridging of accumulated solids at discharf�es ................--------------- ___.. Lagoons and pits Crusted solids Maintain lagoons, settling basins and pits where pest breeding is apparent to minimize the crusting of solids to a depth of no more than 6 to _ ._..._----.___... 8 inches over more than 30 ptrpcnt of soriace------------------- .................................................... . 1 xcessive vegetative a Decaying vegetation � Maintain vegetative control along banks o growth lagoons and other impoundments to prevent aecu}nuIation of decaying vegetative matter along water's ed:p on irrToundmenfs INrimeter. ---- �.. „.a..... Feeders e l eed spillage Design, operate, and maintain feed systems (e.g., bunkers and troughs) to minimize the accurnula.tion of decaying wastage Clean up spillage on a routine has is (e.g., 7- to 10•day interval during summer, 15- to 30-day interval during, winter) AMIC —November 11, 1996, page 1 PHONE -NUMBERS DIVISION OF WATER QUALITY (DWO) r910)796-7295 EMERGENCY MANAGEMENT SERVICES (EMS) i 910)296-2160 SOIL AND WATER CONSERVATION DISTRICT (SWCD) f 91 a),298-216Q NATURAL RESOURCES CONSERVATION SERVICE (NRCS) f910)296-Zjj6Q COOPERATIVE EXTENSION SERVICE (CES) f 9 1 O)296- 144 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not wait until wastes reach surface waters or leave your property to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible iooation for all employees at the facility. The following are some action [terns you should take. 1. Stop the release of wastes. Depending an the siwation, this may or may not lie possible. Suggested responses to some passible problems are listed below - Lagoon overflow - possible solutions are: a) Add soil to berm to increase elevation of darn, b) Pump wastes to SElds at art acceptable rate. c} Stop all flow to the lagoon Immediately. d3 Call a pumping contractor. e) Make sure no surface water is entering agvon. B. Runoff from waste application field -actions Include: a} immediately stop waste application. b) Create a temp©rary diversion w contain waste. c) incorporate waste to reduce runoff, d} Evaluate and eliminate the reasons) that cause tha runoff. e) Evaluate thu application rates for the gelds whore runoff occurred. C. Leakage from the waste pipes and sprinklers - action includa: a) Stop recycle purnp. b} Stop irrigation pump. C) Close valves to eliminate further discharg0. d) Repair all leaks prior to restarting pumps. p. Leakage from flush systems, houses, solid separators - action include: a) Stop recycle purnp, b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flaw in the House, flush systems, or solid separators. E_ Leakage from rase or sidawall of lagoon, diten this is seepage as opposed to flowing leaks - posslble action: a) pig a srnall surnp or ditch from the eml)anknient to Catch ail seepage. put in a submersibi0 pump, and pump back to lagoon, b) If ho[as are caused by burrowing animals. trap or remove am mats and fill holes and compact with a clay type sail. c) Rave a professional evaluate the condition of the side waits and the Iagoon botlom as soon as possible. 121l 2/2abT 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the split leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain: evert cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DVVQ regional office; Phone #, after hours, emergency number: (919) 733-3942. Your phone call should Include: your name, facility number, and telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been undertaken and the seriousness of the situation. b. if the spill leaves property or enters surface waters, call local EMS phone number. c. Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local MRCS office for advice ! technical assistance phone number. 4. If none of the above works cat] 911 or the Sheriff's Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name: Mun)hv.3rowrt LLC b. Contractors Address. FI.t3. 8Qx 856. Wars? fJC 2839$ c, Contractors Phone: {9iU'�-34_ G. Contact the technical specialist who certified the lagoon (MRCS, Cons utting Engineer, etc,) a. Fame: Kraia,Wesi eek b. Phone: (9,1�._293T533� 7. implement procedures as advised by €?WQ and technical assistance agencies to rectify the damage, repair 113e system, and reassess the waste management plan to keep prob]ems with release of wastes from happening again. 17/ 12/2007 Version—Navember 26, 2018 Morittality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicafe a primary versus secondary option. Methods other then those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality ❑� ❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death_ The burial must be at least 300 feet from any flowing stream or public body of water (G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. ❑ ❑ Landfill at munic'spal solid waste Facility permitted by NC DEQ under GS 15A NCAC 13B .0200. ❑ ❑ Rendering at a rendering plant licensed under G.S. 106-168.7. ❑ ❑ Complete incineration according to 02 NCAC 52C .0102. ❑ ❑ A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). if compost is distributed off -farm, additional requirements must be mat and a permit is required from NC DEQ. ❑ In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department o€ Agriculture & Consumer Services (G.S. 106-549.70). ❑ ❑ Any method which, in the professional opinion of the State Veterinarian, would ;Hake possible the aalvage of part of a dead animat's value without endangering Duman or animal health. (Writtan approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- pors a variety of emergency mortality disposal options; contact the division for guidance. ® A catastrophic mortality disposal plan is par, of the facility's CAWMP and is activated when numbers o; dead animals exceed normal mortality rates as specified by the State Veterinarian. Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. ti Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). y In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signatu a of rarm owner/Manager Signature of Technical Specialist Date Date Version —November 26, 2018 Mortality Management Methods 3 � Indicate which method(s) will be implemented When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. primary Secondary Routine Mortality ❑ Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.906-403). The bottom of the burial pit should beat least one foot above the seasonal high water table. Attach burial location reap and plan, ❑ ❑ Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC t 3B .0200. ❑ Rendering at a rendering plant licensed under G.S. 106-168.7- ❑ ❑ Complete incineration according to-02 NCAC 52C ,0102. D ❑ A composting system approved and permitted lay the NC Department of Agriculture & Con- sumer Services Veterinary Division {attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NC DEQ. ❑ j "" In the case of dead poultry only, placing in a disposal pit of a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-649,70), ❑ ❑ Any method which, in the professional opinionepf the State Veterinarian, would make possible the salvage of part of a dead animal's value ;without endangering human or animal health. (Written approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the Division for guidance. r A. catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. ■ Burial must be=done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. V Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. 1/! Signatufe of Farm Owner/Manager _... Signature of Technical Spedatist 3 Date . Date Address: PO Box 759 Checked By: DSE Rose Hill, NC 28458 Date; 12l17108 County: ©w in .. Sheet 1 of 7 ANAEROBIC WASTE LAGOON DESIGN FA—P,M— INFORMATION Nursery: ------------------ 0 Wean to F€nish: ...-_.,......,,.__.. 0 Flnlshing: __..___._. 2448 Hd. Farrow to weaniirig: ------- 0 Farrow to feeder: ............ 0 Farrow to finish: -------------------- 0 Boars: -._.._____---------- a Statage period: --------------- _.. 180 Days 25 Yr.124 Hr Storm Even; ..._.___._...._..-- 7,5 In. "Heavy Rain" Factor Rainfall In Excess of Evaporation ---------- 7.0 In. Additiona€ Water Usage: 0 Additional Drainage Area: --------__.__......_._.. 0 t A Uri ,I{!tFORM1�TiflN Is Lagoon resigned as an Irregular Shape? Goes Operator Want Emergency Sp€livmy? Was This Design But€t Prior to Sept. 10,,0? Is Drain Tile Req`d to Louver SHWT? Seasonal high Water Table E€ev: __.... Freeboard: ------ Emergency spit#way now Depth: Side Slopes: Inside Tap Length: Inside tap Width: T f ni'i l EI t€ ap ❑ e eva uri, Finishes! Bottom Elevation: Start Pump Elevation: .... Stop Pump Elevation: LAGC1DN--YOLW_REG1t31RE 3 Vt7L. Depth 11.00 Ft. 20.04 In, 57.6 In. g§IGN VOLUMES 0.00 1.0 Ft. 375,0 Ft, 210.0 Ft. 110-10 Ft, 9gA0 Ft. 103,43 Ft. 05.30 Ft. °/a R MP. Storm Star= 49219 (Cu,Ft,) 49,411 (Guy Ft.j 100.39% Temporary = 179661 (Cu.Ft.) 212,319 �Cu.Ft.) 118.18% Permanent = _ 3304UO tCu.FL) __..._. 331,145 (Gu,Ft,) - 100.26% Total Volume = 659,360 (Ci.t.Ft.} 593,075 (Cu.Ft.) 106.63% 112 Treatment Volume = 112 Treatment Volume Elevation 90 Temporary Storaqa Volume Elevotion Min. Required Liner Thickness ,...,......_..._.___ Lagoon Surface Area: (inside TOO) •••_.... ----- . ___.--- 166,240 {Cu,Ft.) 102.47 Ft. 91,59In, 106.03 Ft. 38.23In. Murphy-Dmwr, LLC 0igfneanng P.0 Box 856, Warsr�w, NC 2.33176 1.6 F-1. 76,750 S.F. (9Yo) 293-3434 Address: PO Box 759 Rose Hill, NC 28458 Checked By, DSE Date: 12117108 Sheet 2 of 7 ACTLLA-L i]ES1GN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -A it 11Qt UMES Contour Ewabon-fETJ Area SF Iar-r. _Vol. !Q4�-FT) Gu-MU f,._ a1 l"..[.CtL-Eil 99.10 44,496 0 100.00 46,971 41,160 41,160 101,00 49,790 48,381 89,541 102.00 52,681 S1,236 140,777 103,00 55,644 54,162 194,939 104.00 5S,579 57,161 252,100 105.00 61,785 60,2;32 312,332 108,00 64,964 63,375 375.707 107,00 68,216 66,590 442,296 108.00 71,638 69,876 512,173 109.00 74,933 73,235 585,408 110,00 78,399 76,666 662,074 110.10 78,750 7,857 669,931 These volumes were calculated using the Verticai average and area Method TOTAL REED VOL 559r 360 _ CF SCUMULATIVE _ - L. ...... .�C�NE VOL. 1130.03% END PUMP = - 106.30 FT331.345 Cl" TR'MT 331,345 T _ # 00.2s�7a START PUMP = 108.43 FT 543,664 CF TEMP 212,319 118.18% MAX STCRAGF 109.10 FT 1 593,075 Cr- STORMj 49,411 100.39% Utirphy-Brown, LLC P.O. Sax 656,mvgaiv, h'C 2II398 070) M-1.434 Grower: Bland Finisher 20081 Designed By: KSW Address: PO Box 759 Chucked By: DSi Rose Hill, NC 28458 Bate: 12/ 17108 county: DuOin Sheet 3 of 7 Mihlif�E7N1._?REQUIRED VOLUME CALOt ,ATls<}�t3 p ernra n ant _St Ot @q e' Required Treatment Volume: ..._... _.. I,Anima Tvpe - -T Capamy.___... -- AL "f cu t.flb3 mm _-..._� i�afa Nursery 0 3 30 1.00 � Wean to Finish 0 i 115 1.00 0 Finishing Farrow to wean llnA� f _._.-. 2.448 0 135 433 1.OWO . 1100 . 33D,480 0 _ Farrow to feeder 522 i.� 0 Farrow to finish 4 1,417 - i.40 ; G --.. .................................._--...--__--__-----..------........_-._-_. Boars ._- 0 -.- 401) --_- -.--__F+^�- 1.00 ---^�_--_-....- 0 Total Required Treatment Volume (cu. ft.)= 330,480 Sludge storage Volume: nimai i" -..^"Ca gait -i Nursery - M- . 0 _ r� " coif�ilb - inter• 30 _ ~W Wean to Finish Finishing Farrow is weaniing Farrow to feeder_ Farrow to finish _ €? 795_ 01 433 0)_ 522 _- f f 1,417- i_- F i3 ti0 0.00 ! 0 0 = 0 00 [ � f1,f30 Q f _ 0 0 Total Required Sludge Storage Volume (cu, ft.)= Temorary Storage Vofumw Manure Production: q Total Manure Product#an (gals.)w 603,677 Total Manure Production (cu.fQ- 80,705 EXQUIS5 lAnrmaE vna M _ T WCan�ciiv ` 5to. Fgriar:` day = Total 180 Wean to Finish 0 IN C 00 .__... 1 2,448 180 ; 0.90 396,576 rrow toweanting Errow 0 180 U _�. .. :— to feeder . 0 _ 180 0.00 U- marrow to finish 0~ 180 0,00 [Boars _ a i itib I......... ...._ 0..� Total Fresh Water Excess 396,574 Total Fresh Water Bxccss IGu.ft.)» 53'm Mtr:1) )Y-Brown. L L C Fnr7oefiririg R O� Box 056. Warsaw NC' 283€38 (910) 293-,3434 Grower: Aland Finisher 20081 Desigr)ed by: K&W Address: PO Box 759 Checked By: i3SE Rose H111, AEC 25458 Gate: 1211710B County: l'uplin Shoet 4 of 7 Temporary Sfarage_Volume: (Conf,) Rainfall in Excess o, Evaporst#on: Val.=(Lagoon Sur%ca Area + Addltlor{aI Drairiago Area) " Reinfa111 121nflI Vol.= (78750 sq.ft. + 0 sq.ft.) • 7 in. 112 in-N, Total Required Volume for Rainfall in Excess of Evap. (au,ft.)= 45,938 Storm Storage: Vol.=(Lagoon Surf. Area + Addt'l Drainage Area) ' 25Yr.124Hr. Storm(in)1 12in.fft. Vol.= (78780 sq.ft + 0 sq.ft.) " 7.5 In, 112 Indi". Total Required Volume for 2SYrJ24Hr. Storm Event [cu.ft)= 49,219 "Heavy Rain" Storage: Vol.={Lagoon Surf. Area +AddN Drainage Area) ''Heavy Rain" Factor (in) f'IZin ft Val.= (78750 sq.ft + 0 sq,ft.) ' 0.0 in- 112 indh, Total Required Volume for "Heavy Rain" (cu.ft.) = a (for Extended Periods of Chronic Rainfall) Additional Waler Storage, No Additional Water, Storage Is Required 4 Q Total Required Storm Storage (25Yn ! 24Hr. Storm + Tleavy Rain')- Total Required Temporary Storage (Manure Prod. + Excess Fr. We ter + Rainfall Excess + Additional Water Storage) Total Required Permanent Storage (Treatment + Sludge) = TOTAL REQUIRED VOLUME z 559360 (CU.FT.) Murphy Browr3. L L 0 Enghiveri}ig P.0. fat}x 556, Wws a w NC 28396 49,219 (CU.FT) 179,661 (CU.M 330,480 (CU.FT) rower: Bland Finisher 20081 Designed BY. K61N Address: PO Box 759 Chocked By. DSE Base Hill, NO 28458 Date-, 12117108 county, Doplin Sheet 5 of 7 �A SSG QN—DESIGN 5t1f1+lMARY Tap of hike Elevation ._.........,.._.._... 110,10 F1', Emergency Spillway Crest Elevation _.. ....... Not Al Applicable "fop of 2SYr. i 24Hr. Storm Storage _--------- 109,10 FT. Tap of "Heavy Hain" Storage ---------- Not Applicable Start Pump Elevation .__........_-_-__-•-_ 108.43 FT. End Bump Elava{Ion-------------------- 145,34 FT. Top of Sludge Storag© Not Applicable Sarasonal High Walartable Eiev,------------------- 0.00 Finished Bottom Elevation ..•.,............. 99,10 FT. Inside Top Length ----- -------------- 375.00 FT. Inside "top Width ------- ...__.._--.-. 210.00 FT. Side Slopes ................... 3:1 H:V Lagoor: Surface Area ...-------------- 78,760 SF Miry. Liner Thickness (if required] 1.6 FT. Freaboard Depth ---- --------- 1.00 FT, Temporary Storage Period -•-....... ...._--. 180 pays Zone Depths: TOTAL DESIGN VOLUME m 593075 (CU-FT-) Treatment I Sludge Storage Zone Depth --- -•---- 6.2 FT, Temporary Storage Zone Depth -------•--- 3.1 f7. Fmcbpard I Storm Sinr8go 7.onr: Depth 1.7 FT. Total €.agorae LfEpih...��.,._.T_._._...�........_........V.....,.,.�._....�.w.�___..__....................19.i1M FT. LLG imnginearing P.C. Box 856, Warsaw NC: 283.116 {910; 233-3434 AMtess: PO Box 759 Rose Hill, NC 28458 ZONE ELEVATIONS Cheoket DSE Date: 12117/08 TOP OF DIKE ELEV = 110A0 l 11 ! ` TOP OF STORM ELEV = 109.10 i 1 STRT PMP EL.= 108 43 TOP OF TEMP STORAGE ELEV = 108.43 _ / , END PMP EL.=105.30 TOP OF TREAT ELEV=105.30 SHWT=0.00 FIYISHED BOl TOM ELEV = �9 10 (�pgyrpr: Bland Finishor 2MI D&3ired 6yr: KS%V Address. PO Box 759 Checked By. DSE Rose Hitt, NC 28458 Cale; 12/17M coup : DuPlin Shoat 7 of 7 � This fiv"tcck wartc Usatmerlt lagoon is dotgnad In accordance v►Ilh ma United States Natural Re*,cmrc@s Conservation Servfca PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prier to June, I M. Emergency SP0108y: An Emergency SPII#way is not Mquif0d, �+►►,►I�f1,r•l NOTE: Sea attached waste l►tilization Flan DESIGNED: •+ Jl' 'r� •Ffikiq, rG4`: �,`1. ti DATE: •r+�., I ►1 N►, Co7r4 meNTS --- rnis dez�n is :rodate of alert and ato�pump olovaliona snd to show i(eavwt vobume level for sluop Aw82!- This dasi n dvas not supercada ML - ariinet cerGF,catzcn of the farm • n nnean Murp)7-BrOWR, LLGrJVSneweny r.v. M V� ..a...�...Y n P R 0 1 4o w> 1oil1V 2n?-3d3A u- rCri er., bfrano t-8riil L agOOn Address: PO Box 769 Rase Hill, NC 2845E County: DU liiin — ANAEROBIC W, FARM INFORMATION Nursery, Wean to Finish: Finishing: Farrow to weaniir:g. Farrow to feeder: Farrow to finish: Boars: Storage Period: 25 Yr. 124 Fir Storm Event "Heavy Rain" Factor Rainfal? in Excess of Evapwatiwi Additional Water Usage: Additional Drainage Area: LAG0QqjMF RMATIO Checked BY: DSE Date: 12123/08 Sheet I of 12 Is Lagoon Designed as an Irregular Shape? (YJN) ------------ Y Does Oparator Went Emergency Spillway? ±Y/N) ------------ N Was Thss Design Built Prior to 9I96? (YIN) ------------ Y Is Drain Tile Req'd to Lower SHWT? (YIN) ------------ N Seasonal High 'Water Table Elev; Freeboard: _.......... Emergency Spillway Flow Depth: Side Slopes: _..................._... , Top of Dike Elevation: Dep#h Finished Bottom Elevation: 9.88 Ft. Start Pump Elevation., .... ----_...... 20-E4 In - Stop Pump Elevation: __..... 33.84 In. 0 0 1300 Hd. 0 4 0 0 190 Lays 1.5 In. 7.0 in, 0 0 C.t)4 i .0 Ft. 3 1 (l-i:V) U-0 p.lD 102.86 FL 03.00 Ft. 101.141. Ft. 100.04 Ft. LAGOON VOLUME REQUIRED VqL.• PE_S1PN V0 0M, EA RECtg. Storm -stor = 25298 (Cu.Ft.) 25,484 (Cu.Ft.) 100,74% Temporary = 0 (Cu,Ft.) 36,752 (Cu,Ft.) - Permanent = 7755Ufl �260,798f (Cu,t L�_ #78,679 (Cu.Ft.j 100,10% Tatai Volume w {Cu.F't.) 237,916 (Cu.Ft.) 118,49% 112iroatrnflnt Volume _ m 7 75A (Cu,Ft.) .._ ilk Treatment Volume Elevation = 98.19 Ft, Min. Required L. ner Thickness Lagoon Surface Area: (inside TOD) 1.5 Ft, 40,47E S.F. Murphy -Grown, IJC EnglnoDiing P D. relax 8 ,s,Warsaw, NC 2&398 f010} 2173.3434 (3rower: Tana I -arm Lagoon Address: PO Box 759 Rase Hill, NG 28458 .)esrgnea tiy: KbVV Chacked By: DSE Date: 12123108 Sheet 2 of 12 VICTUAL DESIGN VOiw.UMFE CALCULATION ES BASE VOLUME, � Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour E�evati [FT. Area LS Incr,_VQ1 Tl G imui_V�1. Cu. FT 93.00 15,434 0 94.00 20,052 17,743 17,743 95,00 22,378 21,215 38,958 96.00 24,170 23,274 62,232 97,00 26,036 25,104 87,336 9&00 27,982 27,010 114,346 99,00 29,989 28,986 143,332 100.00 32,057 31,023 174,355 101.00 34,1,56 33,122 207,476 102.00 36,604 35,395 242,871 102.86 40,476 33,144 276,015 These volumes were calculated using the vertical average end area method -- -- TOTAL R------...-..-------..-_...-._.-..-- E'OD VOL --_---`C�.Ilv1ULATfVE 200,798 CF Vt7L.�� BONE UOL ENE) PUMP = = = = 100.04 FT 175,679 CF TRW 176,675 START PUMP = = 101.14 w i 212.431 CF TEMP 36,752 MAX sTO � STORAGE 101.8-__- FT f - ._ .237,916 S � STa 23,484 118,49% 100.10% 100.7 Murphy-& mn. LLC ingirv&mg P 0. Bax 856 ,worsavr. """ 26a96 {9]6) 293-343d Urower: mesa i-arm t_agoon z.z� & Feu L:esignea rriy. rrbvy �Y. Address: PO Box 759 Checked By: ❑S Rose Hill, NC 28458 ©ate', /2123108 CoUniy: C3Lilaiil� � Sheet 3 of 12 .. ANAEROBIC AASTE LAGOON DEStGN grid STAGE E8iRM INFORMATION farm Pv�ulatiUrs: Nursery: --- .._....__........ Wean to Finish: ......_..__.__._ Finishing: ___.._._ _............. Farrow to weanling: Farrow to feeder; .,_.�.,_...._ Farrow to firilsh: ___._ _.......,.._ Boars: _...__.________.__-_ Slot -age Perlod: 25 Yr. / 24 tir Storm Event ---- ._.______..._._- "Heavy Rain" Factor Rainfall in Excess of Evaporation---------- Additiona€ Water Usage: ._....__..,,_---------- Addi#ional Drainage Area: --- -.----------- —. LAGCQN 1N[E.Q Is Lagoon Designed as an Irregular Shape? (Y/N)------------ Y Does 0parator Want Ernergenny Spillway? (YIN) -- ------ N Was This Design Built Prior to 9196? tYjm----------- Y Is Draln Tile Req'd to Lower SIIWT? (Y1N)-.._..___-.___ N Seasona; Hiyh W2ter'rable Elev:---............._. FreehDard. .-.__.......,,.,.-..._. _ Emergency Spillway Flow Depth: 5#rie slopes: ....... Top or Dike Elevation: ----__._..__. Depth Finished Bottom Elevation: _-_.-._._........ 10.62 Ft. Start Pump Elevation: --- 31.68 in. Stop Pu3np Elevation: ___....-,__ 75.36 In. LAGOON lf(3L#Jtu1E Qsl NK_Igz+ts�s- 0 0 1300 Hd- 0 0 0 0 180 Days 7.5 In. 4 7 in. 0 40,475 S.F. 0,00 1.0 Ft. D3 Ft. 3 :1 (H:V) 0.0 0.0 1€ 0.62 Ft, 90,00 A. 97.98 Ft. 94.34 Ft. °ig-Ega- StormStor= 45261 (Cu-Ft-) 46,470 €CuYl,j 100.46% Temporary $5102 (C%Ft.) 85,287 (CuXl,} 10012% Permanent = 0 =Cu.Ft.)__...__ 54,4$0 .tCu .F't,).-_. _ _ _ -Total Volume= 130,363 {Cu,Fi.} - u.Ft.] i41.79°ls 90 7emporary Storarj. a Volume Elevation = _ m� 85.36 Ft. 63.11 In. MIR. Regis#ratio Liner thickness --------- ___ 1.6 Ft. Lagoon SLurfaca Area: (Inside TOD) _._.___.._-_--•---- 31.942 S.F, murphy-Frown, ZLC Frfonearing Y 0 Box 856.Vftsar-,, NG 28396 (910) 2.4.3-3da'Q urower: b3ano i-a►m t_agoon :2Fk & zF- Designed By: KBVV Address; PO Box 750 Checked By, ❑SE Rose Hill, NC 28455 Date, 1212=8 Cou tY...i_..... Dualin Sheet 4 of 12 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME, Cu. Ft. LAGOON STAGE -AREA VOLUME Contour Elevation LEI.,) Area SF Incr. Vol. Qu, FT? Cumul. Vol. CttT FTC 90. t3Q 1,737 0 91.00 6,675 4,206 4,206 92.00 12,890 9,783 13,989 93.00 113,761 14,826 28,814 94.00 19,680 18,221 47,035 95.00 21,7977 20,739 67,773 96,00 23,292 22,545 90,318 97,00 24,740 24,016 114,334 98,00 26,361 25,551 139,884 WOO 27,945 27,153 167,037 100.00 29,494 28,720 196,767 1 OW52 31,942 19,045 214,802 These volimes were calculated using the :pert#cal average end area method TOTAL REOD VOL 296,422 .-94,34 ._. CF ._�.... CUMULATIVE VOL, _ _ �54,086 ZONE VOL� 141.7G% . � . PUMP w _'�..^.w_ FT F CF' TR'MT 54,086 START PUMP = = : 97.98 FT j 139,373 CF TEMP 85,287 100.22% MAX STORAGE = 99.62 FT 184,843 CF STORNIII 45.470 100,46% Murphy -Brown, LLC Eieglneering P.G Box 4966,NVars4a, NC 28298 (91Oj M-3434 Grower: Bland Farm Lagoon 2A & 20 Designed By: KBW Address: PO Box 759 Chocked By! DSE Rose Hill, NO 26458 Date: 1223/08 County: Duplln Sheet 6 of 12 MINIMUM Ri QUIRED VOLUME CAI,;,CEQLAIJOI S 1st S. Pgrmanq& Storage: Requ:rec Treatment Volume: �n ma7� Y e Capacity (cu, t.ii ota Nurser - -- , _ Wean to finish W.._.... _�. _- i. 115 _ 1.9D �.. Finistung Farrow to wean ing - Parrow to feeder Farroly to finIsti 1 3CO i 135 0� 433 0 r --� 522_ w O 1 mm-,�.417 1,40 1.00 .. 1.00 175,300 ; ' - - � 0 Total Required Treatment Volume (cu. ft)pa 175,500 Sludge Stora�ja Volume: lii3int T � --= . — Cepaa{ly A(.W CU.if.i2 Total iNursery W 0,00 0 Wonn to FirtWl i# 115 0-00 01 Firisiuta{t 300 €35 {3.OQ U Farrow to_weanli» _....... _...-.. 0 D : i$3 � 0.00 __.._.._. 0 farrow to (eerier Farrow to finish fl : 4 ' 522 11417 0 ME 0 0 Soars -....._...._..-___-G40 ! O,pO f I otal Required Mudge Storage Volurne (cu. ft.) Storrr Storage: Vol, =(Lagoon S1irf- Area t AddN Ora inage Area) ' 25Yr.124Hr. 8tor m(iA) f t?in.tfi. Vol.- (110476 sq.lt + 0 sq,ft.) " 7.5 in. 112 im lt. Total Required Voluma for 25*J24Hr. Storm Event (cu.ft)= "Heavy Ra]n" Starage- Vol.-(Lagoon Surf, Area + Addi'l f)rainage Area) "'Leavy Hain" t�:[aclor (in)1 12imM Vol.= (40476 sq.ft r O sq.fl.) " 0.0 in. ;12 inJft, Total Required Volume for "Heavy fain" (cu.ft.) (for Extended Periods of Chronic Rainfall) Total Required Storm Storage 0 25,298 {25Yr. ' 24Hf, Sfcrrrri + `Heavy Rain')- 25,298 (CU.FT) Total Required Parmnnent Storage (Tri;atirient -- Sludge) = 175.500 (CU.FT) TOTAL REQUIRED ist STAGE VOLUME = 200798 (GU.FT.) (910) 293-3434 0 Grcwer: Bland Farm Lagoon 2R & Address: PO Box 759 Rosa Hjil, IBC 28458 County: Duptin i'efrlx�2fgnt %%rage Volume: - Manure Production: Checked By: DSE Date: 3 2123148 Sheet 6 of 12 E_----_--_-- sery n to Finish _....- !u_,_,. f? 18i1 j 1.17 0 ` Finishing f____ t 3bp l 18Q 1.3i _ 320.58p Farrow to weanlEr�e, 7 OMi— 180 4A� 0 ...._., Farrow to fender Farrow io finis#, .1$Q 1 0 •; 0 180 5.3p 1 180 114 , 38 4,6 ; _ tJ 0 0 Total Manure Production (gals.}= 320,580 Total Manure Production (cu.ft.)= 42,858 Excess Fresh Water: Total Fresh Water Excess {gals.}= 0 "fatal Fresh Water Excess (cu.ft.)= 0 iA'Airphy-arown, Grower: Bland 1=arm Lagoon 2A & 2B Designed By: KSW Address: PO Box 769 Checked By: DSl Rose Hili, NC 28458 Date: 12/23/08 Pni inhi. r7,ttzi;n Sheet 7 of 12 Tem orary Store a Vo# t!e: Cont. Rainfall in Excess of Evaporatkon. VoL=(Lagoon Surface Area Ist + Lagoon Area 2nd + Additional Drainage Area) " Rainfall t 12inAt Vol.= (44476 sq.ft. + 31942 scr.ft. + 0 sq.ft,) ° 7.0 in, 112 in./ft. Total Required Volume for Rainfall In Excess of Eva} . (r-uJt-)= 4€2,244 Storm Storage: f Vol.=(Lagoon SUrfac* Area 1 Ft + Lagoon Area 2nd •F Additional Drainage Area ` 25Yr.124Hr Storrn(in.)1121n1 Vol. (40476 sq.ft -+ 31042 sq,ft. -+ 0 sq.ft-) " ft,0 in. Total Requ#red Volume for 25*44Hr. Storm Event (cu.ft)ul 45,261 "Heavy Rain" SbDFM90: Val.=(Lagoon Surface Area 1 st + Lauver.• Area 2nd + Additional Drainage Area) " Heavy Rain Factor(in) f 121n. Vol = (40475 sq.ft + 31942 sy.ft. + 0 sq.ft.) * 0.0 irt. 112 in./ft. Total Required Volume for "Heavy Rain- (cu.fi,) = U (for Extended Periods of Chronic Ralnfatf) Additional Water Storage: No Additioral Water Storage is Req;t?red a Total Required Storm Storage (25Yr. Y 241-1r. Siorrra = 4Heavy Rain`)- 45,201 (GU.FT) 'fatal Required Temporary Storage (Pjanure Prod, + Excess Fr, Water + Rainfall Excess +- Additional Water Store< 05,102 (CU.FT) Total Required Permanent Storage (Treatment + Sludgo) = 9 (CU.FT; TOTAL REQUIRED 2nd STAGE VOLUME = 1310363 (CU_l=T.) Grower: 131and Farm Lagoon Address: PO Box 758 Rose hiitl, NO 28458 County: Dup'in Designed By: KBW Checked BY: DSE Date: 12/23108 Sheet 8 of 12 'fop of Dike Elevation ------- -_._. Emergency SpOway Crest Elevation -_.__._,._,-.-.._____ Top of 25Yr. I24Hr, Storm Storage ___....------- -_.._ Top of "Heavy Raln" Storage ..--------- .._.........- Start Pump Elevation .___._-------- End Pump Einvatinn -------- ---------- Top of Sludge Storage ...____._ ......_..._. Seasonal High Waterlable Elev. ........... _. Finished Bottom E:evatiorr ....__._.............. Inside Top Length ............. Inside Top Width ....--_----..._.. Side Slopes _......__..._....... Lagoon Surface Area Min. Liner Thickness (if required) ............. Fre0card Depth Temporary Storage Period ..__..__._.._,_.._,,. TOTAL DESIGN VOL l MF-237916 (CU FT.) Zong 0-apths_; Treatrrvent f Sludge Storage Zone: Depot Temporary $tarage ZGne Depth __..--- Freeboard I Storm -Storage Zone Depth ....._ Tvta1 Lat7oo�fIj713 _.,. w ........_.___ _ .. si tifphy43mvin. LLC Enpineerlrrg.—.____, P.C3. f3ox 856, Warsaw NC 2098 102.88 FT. loot AF Applicabla 101.85 FT. Not Applicable 101.14 FT, 100.04 FT. Not Appllcable 0.00 93.00 FT. Not Applicable Not Applicable 3.0,1 HIV 40,475 SF 1.5 FT. 1.00 i-T. 1 t34 Days 7.0 FT, 1.I FT. 1.7 FT. 9A FT f910f 793-3434 Grower: Bland Farm Lagoon 2A & 2B resigned By: KBW Address: PO Sax 759 Checker! By: DSE Ross Hill, NC 28458 pate: 92f23108 Coun€v: Duplln Sheet 9 of 12 LAGOON DESIGN SUMMARY 2nd STAGE Top a`.' Dike Elevation Emergency Spillway Crest E€evatlon Top of 25Yr. 124Hr. Storm storage Top of "Hoavy Rain" Storage Sian Pump Elevations End Pump Elevation Top of Sludge Storage Seasonal 1-119h Watertabla Elev. FinNhad Bottom Elevation Inside Top Length inside .rop Width SWO Slopes Lstgoon Surface Area lAn. Liner Thickness (I required) Freeboard Depth Temporary Stor-age Period Zones.:. TOTAL_ DESIGN VOLUME = 984a43 (CU.FT.) Treatment 1 Sludge S orage Zane D-epih ----------- Temporary Storage Zone Depth -----_-_-. Freaboard ! Storm Storage Zane 1)epth - Tc�fal rCe�iR3 P. C3. 100.62 FT. Not Applicable 99,62 FT. Not Applicable 0,98 FT. 94.34 FT. Not Applicable €= 9€ ,00 FT. Not Applicable Not Applicable 3.U:rt Kv 3t,942 5F 1,6 FT. `,00 FT. 180 Days 4,3 FT, 3.6 FT. 2.6 F71% 10,6 FT. Y 3-70 Gro et: Bland Farm Lagoon 2A & 2B Address: PO Box 759 Rose Hiil, NC 28458 STRT PPP EL = 101.14 ENID PUP EL. = 100,04 C w ZONE ELEVATIONS Isf STAGE TOP OF DIKE ELEV = 102.86 TOP OF STORM ELEV = ; 01 _$6 TOP OF TEMP STORAGE ELEV = 101.14 TOP OF TREAT ELEV = 100,04 FINISHED BOTTOM ELEV = 93_00 Checkei DSE Date: 12J23108 Sheet 10 of 12 31 r � 1 I SHWT = 0.00 Grower: Bland Farm Lagoon ?-A & 28 7esione B- A,ddress: PO Box 759 Checker DSE Rase Hill, NC 28458 Date: 12i23108 Couniy. Cuolin Sheet 11 of 12 ZONE ELEVATIONS 2nd STAG TOP OF 0I KE ELEV = 100-62 _.W— _..�........_..._......__Y _._...-..._-._------- _-... - ..... ................ -- . ...... -- — _ -- - OFSTORM ELEV = 99.62i.....--._.... ..........._...........--.................. --------..-- .... - ii --- - i L _....... .--- --------- .__................. - ........---- ----------- --------._....._ f S i ITT PMP EL.= 97.933 TOP' OF TEMP STORAGE ELEV m 9--IT98 1 ---------_.-.-.... - - - - ......I-------------- r END PW= EL. = 94.34 TOP OF TREAT ELEV = 94.34 SHVVI' = 4.00 _..._. --------- -------- .................. ........ .... i F i FINISHED BOTTOM ELEV = 90-00 U C Engrnoe ing P, J. Sox 856, Warsaw NC 28396 (910) Grower: i3land §rm ! agaan 2A & 2B Designed By: KBW Address; PO Sox 758 Checked By: OSE Rase €-I€li, NO 28458 Bate: 12MI08 ( County: Dupiin Sheet 12 of 12 This fNestvtk waste treatment lagoon is des€gned in uocordance with the North GaroFna Natural Rescxrrcos Consefvatlan Service PRACTICE STANDARD 359- WASTE TREATMEN r LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spl€€way is not regerlred. 1.11EsSl liI Fl.flf, NOTE: See attached \Nasta'Jtilization Alan ' •'i;,, �' DATE] COMMENTS: Tho lagoon has t>f�,en designed as an irregular shape. This design is update ❑l .dart and stop pump elevations and to show ttie 1/2 trealment volume :eve! `or sly dge storage, This design cc�us rani suaarcecie the originel certification of the farm. Murphy -Brown. LL(, F_ngineerh7g P.O. Box 856, Warsaev N" 28390 (910) 293-3434 FARM NAME; # OF ANIMALS FINISHER NURSERY sows ®AZ LAGOON # 1 DATE: 9 213{3J97 DOME BY: WGS 7Q15 OF STORAGE VOL REOU€RED ACTUAL REQUIRED DEPTH TREATMENT = 137025 1$7025 100,00% _._.�--6.43 _------------- STORM= 25291 2529/ 1 09/. r _ O, 74 TEMPORARY = 57073 57789 ; 101.26,% � 1,88 TOTAL USEABLE VOL = 219395 - - 220111 100,83% 9,04 DAYS OF TEMPORARY STORAGE: DEPTH OF SLUDGE 182 NOTE: THE ACTUAL VOLUMES DiSPLAVED ON THIS SHEET ARE CALCULATED USING THE AREAS OF THE CONTOURS CREATED ON ONE FOOT INTERVALS. THE TOTAL VOLUME CALCULATED USING DCA 220671 mo'D8ologo5's'5 FARM NAME: a OF ANIMAL$ FINISHER NURSERY sows STORAGE VOL TREATMENT STORM TEMPORARY = TOTAL USEABLE VOL BAZ LAGOON #2 DONE BY: WGS n� OF REQUIRED ACTUAL REQUiR.EQ DEPTH 100170 10017o ' lOv. vy. 9�J64 19964 : 100, t70% 0,71 43095 432961 . _._.......................... 100,47% 1.67 163229 163430 100.12% B,39 DAYS OF TEMPORARY STORAGE: 181 DEPTH OF SLUDGE NOTE, THE ACTUAL VOLUMES DISPLAYED ON THIS SHEET ARE CALCULATED USING THE AREAS OF THE CONTOURS CREATED ON ONE FOOT INTERVALS, THE TOTAL VOLUME CALCULATED USING DCA M 163944 M0 D801090556 2 I - 3 -5-9 OPERATION & MAINTENANCE PLAN PrQpT-x lagoW--, 1:1quid Managerrent should be a ,year-round priority. It is especially !Mt TW-'1t tr) mallag_ levels so teat you do not have problems during extended rainy and w6t periods. Maximum storage capacity should be available in the lagoon for periods when the r�ivin crop is dormant (such as wintertime for bermudagrass) or when there am extended rainy spells such as the thundsrstorm season in the surnmertime, This means that at fire first signs of plant growth in the later winterlearly spring, irrigation a=riling to a farm wash zrrangament plain should by done whenever the lard is dry enough to receive lagoon Liquid. This will make storage space available in the Lagoon f'or fixture wet periods, 1n the late surntr erlearly fill the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for whiter storage, Every effort should be made to maintain the lagoon ease to the minimurn liquid level as long as the weather and waste utilization playa will allow it. Waiting until the lagoon has reached its maximum storage capacity before starting to irrigate rflodoes not leave roorn for staring excess water during extended wet periods, ©vew fron, the lagoon for My, reason except a 25-year, 24-hour storm is a violation of stag law and subje,.ct to peralt; action. The routine mLntenarace of a lagoon involves the following; lvLainten=a of a vegetative cover for the dam, Fescue or common bermudagrass are the most comrnon vegetative oovers, The vegetation should be ferlalized each year, if needed, to maintain a vigorous star:d. The amount of fertilizer applied should be based on a soils test, but in the event that it is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilizedd with 900 pounds per acre cf 10-10-1.0, or N,uivalent. Brush wnd trees on the embankment must be controlled, This may be done by mowing, spraying, grazing, chopping, or a combination of These practices, This should be done at least once a year and possibly twice in yeax's that weather conditions are favorable for heavy vegetative growth, NOTE; if vegetation is controlled by spraying, the herbicide must not be allowed to eater the lagoon water. Such chemicaJ.s could harm the bacteria in the lagoon that are treating the waste. Maartenance inspections & the entrre'lagoon should be made during the initial filling of ;he lagoon and at least Monthly and after major rainfall and storm events. Items to be checked should include, as a minimum,, the following; Taste Inlet Pipes, RCeC)Ichng P'Des, aaad OvernOw Pipes ---bolt far; 1 separation of joints araoks or breaks 3, af'-cUrnulation of salts or 'Minerals 4, overall condition of pipes - k .goon surface ---look for! undesirable wegeWive growth floating or lodged dabris BmbanLment --- look for, 1. settlement, cracking, or "jug" holes side sloes stability ---slumps or bulges wet or cla sp areas on the back slope erosion cue to Pack of vegetation or as a result of wave action rodent damage Larger lagoons may be subject to liner damage due to wave ac;aan caused by strong winds. These waves.= erode the lagoon s?dewalls, thereby weakening the lagoon dam, A good sta.�.d of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be us0d to reduce the wave impacts, Any of these features would lead to erosion and weLkening of the dam. If y= lagoon has any of these fea%- ,res, you should call an appropriate expert familiar with design and construction of waste lagoons. You may n to provide a teampora7 fix if thm is a threat of a waste discharge, However, a pernwient solution should be reviewed by the techn.ic�d exper�, ,-"any di4ging auto a lagoon dam with heavy equipment is a Serious undertalsing with tend y se -zoos wanse uences and should not be oonducte4 unless recommended by V appropriate technical expert. T : an sf'er Pumps ---check for proper operation of, 1 recycling pumps 2.1 irrigation pumps Check for lekg, loose fittings, and overall primp operation. An unusually loud or grinding ':oise, o, a lax°ge amount of vibration, may indicate that the pump is in need or repair or repiaowtnent. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised` by equipment failwe. You should. perform your purnping systerr, maintenance at a time when your la&Don is at its low level, This will allow some safety tame should major repairs be requaraa. Having a nearly full lagoon is not the time to think about switching, rdpai, ng , or borrowing pumps. Prot ezbly, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps, Surface water diversion features a -re designed to curry all surface drainage waters {such as r?3nfal: runoff, roof drainage, gutter outlets, and parking lot runof0 away from your lagoon and other waste treatment or storage structures. The only water that Should be coming from your lagoon is that which comes from your flushing (wasMng) systen pipes and the raanfa l that hits the 'lagoon directly. You should in=t your diversion system for the followinz� ad;xluate vegeWlon 2. diversion rapacity 3, ridge berrn height Identified problems should be corrected promptly. It is advisable to inspect your system dtlftng or it mmWlatf�ly following a heavy rain. If tect,nicai assistaxtCe is needed to determine proper sOIutiuns, c-Onsa t with appropriate experts, You should nerd the level of tilt lagoon just prior to when rain is predicted, and then record &,e level again 4 tL 6 hours after tale m," (assumes there is no purnpin ), This will give you an ids of how much your' lagoon revel will rise with a certain rain h1l amount (Y0" must a:sc' be recording your rainfall for this to work), Knowing this should help in plaxiriing la�igadon applicsdons and storage, If your lagoon rises excessively, you may have gut inflow problem from: a surface water diversion or there may be seepage into the I agoon from the surrounding !and. gooaa operat=an Startup. I. imrpe iateiy after oonstriction establish a complete sod cover on bare soil s°ur fa;'es to avoid eros on. 2. Fill new lagoori design treatment volurne at '.east half full of water before waste loading becins, tzk=ng care not to erode lining or bank slopes. y7rair: ipes into the. lagoon should have a flexible pipe extender on the end a the pipe to discharge new fhe bottom of the lagoon during initial: Ellin-9 or ancthtr mc-ans of slowing the incoming water to avoid erosion of the lining. 4, 'Tien wssible, begin loading new lagoons in the spring to maximize bacterial establish-ment (due to warmer weather). at is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon hcuid volume. This seeding should occour at least two weeks prior to the a 0-ion of wasxwater. 6. Maintain a periodic cheek on the lagoon liquid pH, If the pH falls below 0, add agtcultural im--e at the rate of I pound per 1000 cubic feet of lagoon Iiquid volume until the pH rises above 7,0. Optimum lagoon liquid PH is between ?.5 and 8.0. 7 A dark co)or, lack of bubbling, and excessive odor signals inadequate bit>lcgical acti.v:ty, Consultation with 2 technical spiecialist is xecornmended if flies-- conditions occur for prolonged periods, especially during the warm sZscn. The more frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function Flush systems that wash waste into the lagoon several times daily axe opthmurn for trmtment, pit r=her g� systems, in which one or more buildings axe drained and recharged each day, 4so WQ!-k wf'll praoti water 0�0r:s&rvaticn---minimize building water usage and sp l?age from leak.ng waterers, broken pipes and washdown through proper rnzin;e^a„„1r. and water rnnse vation. Mir:iF fi wastage and spillage by keeping feeders adjusted. This x du une amount of solids erntenng the lagoon Moan �.zi #lagoon hQuid level between the permanent storage level and the, FI-111 Storage level. a la 'visible tra leers Or stakes on the lagoon bank to straw the M':rA' Mrarn liquid revel and the maximum liquid lever Tigurc 2-1), Starr itngadng at the earliest possible date in the spring based can nu" sent requirements and soil moisture so that temporary storage will be maximized for the summ&r thunderstorm season. Similarly, 41-ri.gat-- in the :ate summerle ,-1, fall to provide maximum lagoon Storage for the winter. TYnt lagoon liquid level should never be closer than l foot to the lowest aikn.4: o► the dam ter embankment. D« nos pump the lagoon liquid level lower that the permanent storage level unless you are removing sludge, LOcalte float pump intakes approximately 18 inches underneath the liquid sews d`aoe and as liar away from the drainpipe inlets as passible. Prevent additions of ve ding materials, long-stetnrned forage or vegetation, molder feed, plastic syringes, or other foreign materials into the lagoon. a recuwRUV rffslove sollds from catch basins at end of confinement houses or wherever they are install ed , Vavntair strict vegetation, rodent, and varmint control near lagoon edges. Do not allow tress or :axge bushes to grow on lagoon darn or embankn-nent. Rmrnova sludge from the lagoon either when the nudge storage capacity is fu'l or before ,_ fills 54 percent of the permanent storage volume. If animal produwtiar is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possibility of a pollutant discharge. lttdp Remoyal,, `late l goon dale c bui 6iip can be reduce-d by' L f3 U ag,00n. Sizing, rim Iani- solids aeparation o: flushed waste, �Mty settling of flushed waste solids in ar: appropriately designed basin, or M!"imiz"ng few wastage and spills.ge. Lagoon sludge Q:- a' i+sq /rernOved &11n:_all� rather than stored long term will: ° •.... it��iv �iJre�S'sd �tpp rj�p �i�}�.. pry �e wy more 1a:: tL prope.ly iI$e ille ii ld Ll L411tJ. Removal techrLj,!! ,es. /�,, Hire custor-r, =i Pp jicfor i t ze sludge grid lagoon hou:d with a chopper -agitator impeller pump tnr ough large -bore sprinkler irrigation system onto nearby cropland; and soil incomarate, Devwaeer the upper part of lagoon by irrisation onto nearby cropland or "Oragulard; mix sludge; pump into li uid sludge applicator; maul a3td Spread Onto or fora eland; and so! incorporate. Dewater the tipper part of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with doagline or sludge barge; berm ?.n arm beside lagoon to rive the sludge so that liquids can drain back into lagoon: allow slucfge to dewater; haul and spread with manure spreader onto crop aid or forageland; end soil incorporate, RegardRess of the method, you must have the sludge. material analyzed for waste constituents just as y oa would yo,sr lagoon water. The sludge will contain different nuent and Met;_-" from the liquid, The application: of the sludge to fields will be Iirr?dt ei by thes .. nutrients as well as any previous waste a.pplicador,s to that field and crap r6gvi�=;,mentt. Wast,w application rams will be disc=assed in detail in Chapter 3, `When removing sludge, you rnust also pay attention to the liner to prevent damage. Close attention by the pumper or drab -line operator will ensure that the lagoon liner remains intact, if yot; ale soil material or the synthetic liner material being disturbed, you should sto,o the a "'VI'Lty irn me4lately and not resume until you are sure that the sludge can be Mraoved wfthosu; liner ;Mjury. Tf the :finer is damaged it must be repaired as soon as ccasii�le. Sltiadg-, removed f om the lagoon has a much higher phosphorus and heavy metal content than liquid. Bwactse or This it should probably bW applied to land with lore phosphorus and metal lcYel& as ir,dlcwedd by a aril test, and incorporated to reduce the chance of erosion. 'Note that if the sludge is applied to fields with very high soil -test phosphores, it should be nplir-,d only at rites Pqi aL to the crop removal of phosphorus. As with other wastes, always have your lagoon sludge analyzed for its rstitrient value, The application of sludge will increase the amount of odor at the waste application site. EXtn precaution should be Use to observe the wind direction and other conditions which could increase the corfcern of neighbors, Pomlble Cain Lagoon Failure Lagoon fM7ures ruua t in, the .onpla. n discharge of wastewater from the structure, Types of ft.iures include leakage U�raugh the bot= or sues, overtopping, and breach of the darn, Assumlmg proper design ar,�i const.+�ucaon, the owner has the responsibiHty for ensling Structure safety, Iterns wh ob. may lead to lagoon failuTes include: Modification of the lagoon structure ---an exaxnr)le is the piarement of a pipe in the darn without proper design and construction. (Consult an expert in lagoon design lbefora placing any pipes in dams,} Lagoon liquid levels --- high levels are a safety risk, Failure to inspe; t and mafnWn the dam, Excess Surface water flowing into the lagoon, Linar from :islet pipe scouring, damage during sludge removal., or s-pture froirn lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to Qnwrtop the dam, the moving water will soon cause gullies 110 form in the dam. Once this damage stools, it can quickly cause a large discharge 01 wastewater and possible darn failure.