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HomeMy WebLinkAboutNC0045993_Compliance Evaluation Inspection_20211118United States Environmental Protection Agency Form Approved. EPA Washington, D.C. 20460 OMB No. 2040-0057 Water Compliance Inspection Report Approval expires 8-31-98 Section A: National Data System Coding (i.e., PCS) Transaction Code NPDES yr/mo/day Inspection Type Inspector Fac Type 1 IN 1 2 u 3 I NC0045993 111 121 21/10/20 I17 18 LC] I 19 I G I 20L] 211III I I I I I III I I I I I I I I I I I I I I I I I I I I I I III I I I I 1166 Inspection Work Days Facility Self -Monitoring Evaluation Rating 131 QA ---------------------- Reserved ------------------- 67 701� I I 71I tyI 72 I Ln, I 73�I74 79 I I I I I I I80 �J Section B: Facility Data Name and Location of Facility Inspected (For Industrial Users discharging to POTW, also include Entry Time/Date Permit Effective Date POTW name and NPDES Dermit Number) 10:08AM 21/10/20 14/06/01 ATI Specialty Materials - Monroe Plant 2020 Ashcraft Ave Exit Time/Date Permit Expiration Date Monroe NC 28110 01:10PM 21/10/20 19/01/31 Name(s) of Onsite Representative(s)/Titles(s)/Phone and Fax Number(s) Other Facility Data James L Moser/ORC/704-219-7200/ Name, Address of Responsible Official/Title/Phone and Fax Number Contacted Danny Caudle,2020 Ashcraft Ave Monroe NC 28110//704-289-4511/ No Section C: Areas Evaluated During Inspection (Check only those areas evaluated) Permit 0 Flow Measurement Records/Reports Self -Monitoring Progran Facility Site Review 0 Effluent/Receiving Wate Laboratory Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) (See attachment summary) Name(s) and Sig nat�jqt j%,,p@Wr(s) Agency/Office/Phone and Fax Numbers Date 10/22/2021 �--+ Roberto SchellerL DWR/MRO WQ/707-235-2204/ 91C2A007838943E... Signature of Management Q A Reviewer Agency/Office/Phone and Fax Numbers Date W. Corey Basinger DWR/Division of Water Quality/704-235-2194/ EPA Form 3560-3 (Rev 9-94) Previous editions are obsolete. EDocuSigned by: �¢6 10/22/2021 A14CC681 AF27425... Page# NPDES yr/mo/day Inspection Type NCO045993 I11 12I 21/10/20 117 18 ICI (Cont.) Section D: Summary of Finding/Comments (Attach additional sheets of narrative and checklists as necessary) The current permit became effective on June 1, 2014 and expired on January 31, 2019. The permit renewal application was received by the Division on August 2, 2018. Permit is curently under review for renewal. The subject permit is for the continued operation of two (2) cooling ponds with oil skimming baffles that discharge into Richardson Creek which is Class C waters in the Yadkin -Pee Dee River Basin. Permit modification was issued (May 8, 2015) to reduce Chronic Toxicity testing from effluent concentration of 58% for all quarterly test to effluent concentration of 52% for May and August tests and 40% for February and November tests. A 12-month review of compliance history, September 2020 through August 2021, found one reported violation for toxicity testing due to lab error for the month of May 2021. At time of inspection effluent was clear with no visible suspended solids. Page# Permit: NCO045993 Owner -Facility: ATI Specialty Materials -Monroe Plant Inspection Date: 10/20/2021 Inspection Type: Compliance Evaluation Permit Yes No NA NE (If the present permit expires in 6 months or less). Has the permittee submitted a new 0 ❑ ❑ ❑ application? Is the facility as described in the permit? 0 ❑ ❑ ❑ # Are there any special conditions for the permit? 0 ❑ ❑ ❑ Is access to the plant site restricted to the general public? 0 ❑ ❑ ❑ Is the inspector granted access to all areas for inspection? 0 ❑ ❑ ❑ Comment: Record Keeping Yes No NA NE Are records kept and maintained as required by the permit? 0 ❑ ❑ ❑ Is all required information readily available, complete and current? 0 ❑ ❑ ❑ Are all records maintained for 3 years (lab. reg. required 5 years)? ■ ❑ ❑ ❑ Are analytical results consistent with data reported on DMRs? E ❑ ❑ ❑ Is the chain -of -custody complete? E ❑ ❑ ❑ Dates, times and location of sampling Name of individual performing the sampling Results of analysis and calibration Dates of analysis Name of person performing analyses Transported COCs Are DMRs complete: do they include all permit parameters? 0 ❑ ❑ ❑ Has the facility submitted its annual compliance report to users and DWQ? ❑ ❑ 0 ❑ (If the facility is = or > 5 MGD permitted flow) Do they operate 24/7 with a certified ❑ ❑ 0 ❑ operator on each shift? Is the ORC visitation log available and current? ❑ ❑ ❑ Is the ORC certified at grade equal to or higher than the facility classification? 0 ❑ ❑ ❑ Is the backup operator certified at one grade less or greater than the facility ❑ ❑ ❑ classification? Is a copy of the current NPDES permit available on site? 0 ❑ ❑ ❑ Facility has copy of previous year's Annual Report on file for review? ❑ ❑ ❑ Comment: Flow Measurement - Influent Yes No NA NE # Is flow meter used for reporting? 0 ❑ ❑ ❑ Page# 3 Permit: NC0045993 Inspection Date: 10/20/2021 Flow Measurement - Influent Is flow meter calibrated annually? Owner -Facility: ATI Specialty Materials -Monroe Plant Inspection Type: Compliance Evaluation Is the flow meter operational? (If units are separated) Does the chart recorder match the flow meter? Comment: Effluent Pipe Is right of way to the outfall properly maintained? Are the receiving water free of foam other than trace amounts and other debris? If effluent (diffuser pipes are required) are they operating properly? Comment: Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ Yes No NA NE ■ ❑ ❑ ❑ ■ ❑ ❑ ❑ ❑ ❑ ■ ❑ Page# 4