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HomeMy WebLinkAboutNC0024244_Compliance Report_20240909Office of now Mailing Address Public Utilities P. O. Box 190 Administration L B E L E Albemarle, C. (704) 984-9605 28002-0190 NORTH CAROLINA Ala e'. A;. land' 09/06/2024 Mr. Gary Perlmutter NCDEQ, Division of Water Resources 512 North Salisbury Street Raleigh, NC 27604 Re: City of Albemarle Wastewater Treatment Plant NPDES Permit No NC0024244. Cadmium and Copper Compliance Schedule Dear Mr. Perlmutter: Please accept this letter as Albemarle's response to NPDES Permit No NC0024244, Item A. (8.) of the permit at the top of Page 12, Schedule of Compliance for Cadmium and Copper Limits. Albemarle has been tracking effluent concentrations of Cadmium and Copper as required by the permit since its issuance (and as required by previous permits). In general, the City's wastewater plant has no issue obtaining the effluent compliance limits set for Cadmium. The Long Creek Wastewater Treatment Plant does have a challenge meeting the effluent limits set for copper, and roughly half the months the plant would be in violation of the planned Sept 2025 limits. Albemarle's treatment plant has experienced prolonged periods of low influent BOD, with many months over the past 5 years the average BOD of the influent measured below 100 mg/L. Furthermore, the aeration process uses floating aerators that are not effective at maintaining proper mixing inside the aeration process. The result is that very little solids are developed by the biological process, the plant has a difficult time maintaining proper MLSS concentration, and it is suspected that what solids are developed settle in the aeration basin and cannot be resuspended by the floating aerators. As such, most months dating back to 2018 the Long Creek Wastewater Treatment Plant has wasted zero sludge from the aeration/clarification process. Since the only way to remove Copper from the wastewater flow stream is by capturing the metal in the sludge, Albemarle has had no method of effectively removing Copper. Albemarle is currently under design of CWSRF Project No. CS370522-08 consisting of an extensive rehabilitation effort at the facility. A key component of the project is transitioning the aeration process from floating aerators to fine bubble diffused aeration. The project is currently scheduled for completion in early 2028, and once the project is finished, the MLSS in the aeration basins will remain fully mixed and the plant will regularly produce a waste sludge product. Albemarle and our engineer for the project, LKC, are confident that after completion of CS370522-08 the plant will either (1) comfortably meet the Copper effluent limits, or (2) the corrective action to achieve Copper compliance will be minor and inexpensive in nature featuring periodic chemical feed. In recent email conversations you mentioned Albemarle has the option of conducting a Water Effect Ratio study for Copper and the WER study could result in noticeably higher limits for copper. Presently, Albemarle is considering which of the two pathways is most appropriate: 1. Conduct the Water Effect Ratio study to see if higher (less stringent) Copper limits are appropriate for the discharge location; or 2. Request a modification to the NPDES Permit, specifically changing the milestones in A.(8.) to reflect the expected completion date of CS370522-08. The City of Albemarle will notify you of our intentions before the end of calendar year 2024. The City of Albemarle thanks you for the opportunity in the consideration of our request. If you need any additional information or have any questions, please feel free to contact us. I look forward to your response. Sincerely, City of Albemarle Public Utilities Assistant Director Collections System ORC Phone:704-961-6149 CC: Brandon Plyler LCWWTP ORC/ M:704-438-5973 Jay Voyles Director od PU/ 0:704-984-9609 M: 704-438-3178