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HomeMy WebLinkAboutNC0023884_Industrial User_20240830 Saffsburjr-R4wan August 27, 2024 Mr. Michael Montebello NC Division of Water Resources RECEIVED Water Quality Permitting Municipal Unit-Permitting AUG 30 2024 1617 Mail Service Center Raleigh,NC 27699-1617 NCDEQ/DWR/NPDES Re: Transmittal of Permit: 0036-Teijin Automotive Technologies Dear Mr. Montebello: Please find enclosed the following permit and their reason for renewal: IUP Reason for Reissuing 0036-Teijin Automotive Technologies Permit Renewal If you need any additional information, or have any questions, you may contact me at(704) 216- 2729. Sincerely, 447 4/46,..1 Je ry Greer Pretreatment Program Coordinator cc: PT Files ENCLOSURES 1915 Grubb Ferry Road Salisbury-Rowan Utilities Telephone(704)638-5375 Salisbury,NC 28144 Environmental Services Division Fax (704)638-8476 Salishiryawan August 26,2024 Mr. Rodney Hopper RECEIVED Teijin Automotive Technologies 6701 Statesville Blvd AUG 30 2024 Salisbury,N.C. 28147 Subject: Renewal of Pretreatment Discharge Permit,#0036 NCDEQ/DWR/NPDES Teijin Automotive Technologies Dear Mr. Hopper: You will find enclosed a renewal pretreatment discharge permit #0036 for Teijin Automotive Technologies located in Salisbury, Rowan County. The permit renewal includes the following changes: 1. Updated contact information. 2. Added pH, and Temperature to footnote statement on Effluent Limits Table to reflect "Record effluent flow meter,pH, and temperature daily any day in which a wastewater discharge occurs". 3. Removed parameter Styrene as a self-monitoring parameter. 4. Part III Special Conditions Section 6 Wastewater Batch Discharge Frequency was updated to reflect current company name. Please read this permit carefully so that you will be fully aware of these changes. It is the permittee's responsibility to do so, and to fully comply with all of the permit's requirements. If any requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. Unless such demand is made, the provisions of the enclosed permit shall be final and binding. If you have questions regarding this permit or related matters, please do not hesitate to contact me at 704-216- 2729 or Shannon Bryne at(704)216-7539. incerely, „t, Pretreatment Program Coordinator Enclosure cc: TJN file 1915 Grubb Ferry Road Salisbury-Rowan Utilities Telephone(704)638-5375 Salisbury,NC 28144 Environmental Services Division Fax (704)638-8541 _� RECEIVED SaiigfffpRlwan AUG 30 2024 (/T/L/T/ES NCDEQ/DWR/NPDES PERMIT INDUSTRIAL USER PRETREATMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE CITY OF SALISBURY INDUSTRIAL PRETREATMENT PROGRAM In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable Federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Salisbury Code of Ordinances, the following industry, hereafter referred to by name or as the permittee: Permittee: Teijin Automotive Technologies North Carolina Composites, LLC SIC Code: 3089 40 CFR Category: N/A Facility Location: 6701 Statesville Blvd.,Salisbury,N.C.28147 Mailing Address: 6701 Statesville Blvd. Salisbury.N.C.28147 Contact&Phone: Dina Graham-VP of Environmental Safety and Sustainability(704)797-8744 Eddie Fischer-Regional Director EHS(704)645-4657 On-Site Contact& Phone: Rodney Hopper—Plant EHS Manager-Salisbury Facility(704)645-4677 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the Grant Creek and Town Creek Wastewater Treatment Trains of the City of Salisbury listed below: Name of City Facility: City of Salisbury WWTP Name of Treatment Train Grant Creek Treatment Train NPDES Number: NC0023884 Treatment Facility Location 1915 Grubb Ferry Rd. Salisbury(Spencer),N.C.28144-1248 This permit and the authorization to discharge shall become effective at midnight on: September 29, 2024 This permit and the authorization to discharge shall expire at midnight on: September 28, 2029 Date: tic( 1ze Z e e A Greer / 4 Pretreatment Program Coordinator SIU CODE: TJN Permit#0036 Page 1 of 18 Specific Conditions Section 1. IUP Basic Information: General information on the discharger, the receiving POTW, the POTW's NPDES permit number, the effective date and expiration date of this permit and the SIU's SIC code and Federal category,if applicable,can be found on the cover page of this document. Section 2. IUP Modification History: Effective Date Renewal or Modification Description of changes over previous IUP 02/01/05 Renewal New permit issued 08/01/05 Modification Increased pH limit 6.00—9.00 on interim basis,August 1—December 31,2005.Included final pH limit 6.00—8.00 that will take effect January 1S1,2006. 02/10/06 Modification Increased pH limit 6.00—9.00.Added discharge from cooling tower to the effluent. 08/07/06 Modification Increased daily flow 0.013 MGD and removed monthly average flow. Added effluent discharge from 3-stage washer.Requirement for daily calibration of pH meter and a daily log of pH results on all wastewater requiring adjustment. 02/12/07 Renewal Issued new permit and increased TSS limit to 500 mg/I. 03/14/08 Modification New permit format 11/07/08 Modification New state permit format,primary and alternate contact change. 06/26/09 Modification Name change,alternate contact change and added ammonia nitrogen monitoring added. 02/05/10 Modification Name change and primary contact changed.Added copper&zinc Monitoring. 02/01/11 Renewal Changes include expiration date of April 30,201 land Primary Contact 05/01/11 Modification Added 3000 gallon holding tank for pH adjustment to SIU's pretreatment system description. Added state language for Part II General Cond.(2)Reporting;decreased due date for permit renewal applications and notification of process changes from 180 to 90 days; added Slug/Spill chart to Special Conditions;decreased POTW monitoring frequency from 1/6 to 1/12,Added TP monitoring;Added Cu,Ammonia nitrogen,and Zn monitoring with limits and other POCs in lbs/day;added Special Condition language for flow measurement. 02/20/12 Modification Permit is being modified due to the relocation of Pipe 01 to a manhole approximately 160'downstream of the discharge flow meter. The reason for the relocation is due to the fact that the SIU has domestic waste discharging through the wastewater flume. The paper and other solids from the domestic line is causing interference with flow measurement during sampling events. Description of Pipe 01 Discharge Point and Schematic of Monitoring Locations have been updated to reflect the new changes;Primary and secondary contacts have also been updated. 06/29/13 Modification Primary and Alternate contacts changed;revised permit language in Part I,Section 3;Part II,Sections 4,5, 16,and 17. 1/07/14 Modification Updated receiving wastewater treatment plant from Second Creek WWTP to Grant Creek WWTT due to the elimination of Second Creek WWTP.Revised limits on all permitted parameters based on new permit application and approved request for flow limit increase to 0.025 MGD.Expanded pH range to 6 s.u.to 10 s.u. Added additional approved wastestreams in Part I,Section 3(a)(I)based on new IUP application.Changed NPDES permittee from Salisbury-Rowan Utilities to City of Salisbury based on name change request on file with NCDENR. Removed Part III,Section 5(c).Updated federal categorical classification to 463 based on IUP application-no federal categorical discharge standards.Changed all references of"Division of Water Quality"to"Division of Water Resources". 10/29/14 Renewal Ownership Change.Updated primary and alternate contact information. SIU CODE: TJN Permit#0036 Page 2 of 18 Section 2. IUP Modification History(Continued): Effective Date Renewal or Modification Description of changes over previous IUP 01/22/16 Modification Updated primary contact information;increased flow from 0.025 to 0.035 MGD;added the press pit water discharge and 2,000-gallon oil&water separator as a treatment unit;added special conditions for oil&water separator maintenance and wastewater discharge frequency;changed flow reports due date to postmarked by the Th. 09/30/2019 Renewal Updated contact information.Added Oil and Water separator for treating air compressor condensate as a pretreatment unit.Changed pH&Temperature IU monitoring frequency from 3/6 to Daily;and Oil and Grease from 3/6 to 1/6.Added laboratory detection level requirements for Cu,Zn, &Hg.Removed Evaporator as a pretreatment unit.Changed all references to"NCDENR"to"NCDEQ".Changed 40 CFR Category from 463 to N/A per State request. 10/1/2020 Modification Increased permitted flow from.035mgd to.0638 mgd.Added Discharge wastewater sources to include Fresh Air House;Hot Water generator;reverse Osmosis Unit.Removed 4-stage parts washer and added 5-stage parts washer. 11/10/2020 Modification Authorized Contact name changed to Robin Tolliver in place of Eddie Fischer;Updated Schematic under Specific Conditions Section 5 which reflects new flow meter and compliance sampling point locations;Changed language in Part III Specific Conditions Section 2.Total Mercury to reflect test Method EPA 1631E will be used for mercury monitoring and changed the minimum quantitation detection level to 1 ng/L. Authorized Contact name changedfrom Robin Tolliver to Martha Pope-Brown July 14,2021. 1/18/2022 Modification Company name changedfrom Continental Structural Plastics to Teijin Automotive Technologies. 5/9/2022 Modification Removed Martha Pope-Brown as a contact.Added Mike Bishop and Eddie Fischer as contacts.Updated and changed the following Laboratory Detection Levels:COD 10 mg/1 to 20 mg/1;Ammonia Nitrogen 0.1 mg/1 to 0.5 mg/1; TKN 1.0 mg/I to 1.5 mg/I;Phosphorus 0.01 mg/1 to.02 mg/1, Oil and Grease 5 mg/I to 10 mg/1;Styrene 5 pg/1 to 1.0 pg/l. Removed Mercury parameter from Effluent Limits Table under Section 6:Effluent Limits and Monitoring Requirements;Removed all language Part III Special Conditions pertaining to Total Mercury. 10/22/2022 Modification Increased the followingpounds per day permitted parameters to adjust to the permitted flow of.0638 mgd. Increased the following:BOD from 102 to 213;COD from 248 to 639;TSS from 106 to 213;Ammonia from 8.6 to 15.7;TKN from 33 to 60;Copper from.0521 to.0950;and Zinc from 0.1043 to.1900. 9/29/2024 Renewal Added Dina Graham as contact and Rodney Hopper as On-site contact.Added pH and Temperature to footnote statement on effluent limits table to reflect"Record effluent flow meter,pH and Temperature daily any day in which a wastewater discharge occurs".Removed Styrene as a self-monitoring parameter.Part III Special Conditions Sec.6 Wastewater Batch Discharge Frequency was updated to reflect current company name. SIU CODE: TJN Permit#0036 Page 3 of 18 Section 3. Authorization to Discharge: a)The permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations,monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) and the City of Salisbury's Code of Ordinances into the sewer collection system and Grant Creek Wastewater Treatment Train Facility identified on the cover page of this permit. I.The permittee is hereby authorized to discharge wastewater consisting of: 1)Domestic sewage 2)Waterjet discharge that has been clarified and adjusted to a pH of 6.0 to 10.0 std.units 3)Cooling water,process non-contact 4)Effluent from 5-stage parts washer with pH adjustment of 6.0 to 10.0 std.units. 5)Boiler/Cooling tower blowdown 6)Cooling water,HVAC 7)Press Pit water discharge that has been processed through the oil recovery centrifuge and adjusted to a pH of 6.0 to 10.0 std.units 8)Air compressor condensate 9)Fresh Air House-cooling coil condensation 10)Hot water generator—exhaust stack condensation 11)Reverse Osmosis Unit—Softener regeneration and carbon filter regeneration Note: All wastewater goes thru the oil & water separator, except for the paint booth wash line and domestic. The water from the floor scrubber, incidental water and water from the wash pad are not allowed to be discharged to the POTW. b)The permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the units listed on both the application and inspection forms. The following treatment or pretreatment facilities as described in the permittee's application for this discharge permit: DESCRIPTION OF SIU's PRETREATMENT SYSTEM UNITS 1. Clarifier with pH adjustment 5. 2,000-gallon oil&water separator 2. 5-stage parts washer 6. Oil and water separator unit for air 3. 3,000 gallon holding tank with pH compressor condensate adjustment 4. Oil recovery centrifuge(press pit Water) c) The permittee is hereby authorized to, if required by the Environmental Services Division of Salisbury-Rowan Utilities,and after receiving an Authorization to Construct(A to C),construct and operate additional pretreatment units as needed to meet the effluent limitations described in this permit. Section 4. Description of IUP Discharges: Pipe 01 Discharge Point Upon entering the plant site,the manhole is located along the entrance driveway approximately 160'downstream of the effluent discharge meter. Discharge also includes domestic waste. SIU CODE: TIN Permit#0036 Page 4 of 18 Section 5. Schematic of Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. The location) of the above discharge point(s) is shown in the diagram below: FACILITY I I I I I I I I I I I I I I I I Manhole I I PARKING I I LOT I FLOW I METER I I Pipe 01 r 1 Sampling y tocotMn Q TRUCK DOCK Statesville LOT Analytical Manhole ) Pipe 01 I Sampling location Second Creek ♦ ____ 7 SRU WWTP 70 rwst wrsr SIU CODE: TJN Permit#0036 Page 5 of 18 Section 6: Effluent Limits and Monitoring Requirements: EFFLUENT LIMITS TABLE - Pipe #01 WWTP Treatment Train: Grant Creek Treatment Train SIU Name: Teijin Automotive Technologies POTW: City of Salisbury POTW NPDES#: NC0023884 Permit#: 0036 Effective Date: September 29, 2024 Pipe#: #01 Expiration Date : September 28, 2029 40 CFR#: N/A THE LIMITS IN THIS TABLE ARE: DISCHARGE FLOW LIMITS Limits for the Entire Permit Period. X Daily Maximum Maximum Monthly Avg. Interim Limits for Period#1: Interim Limits for Period#2: 0.0638 MGD Final Limits 1. pH Limit-The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 to 10.00 standard units at all times. 2. Temperature Limit- The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees Celsius at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Industry POTW Sample Laboratory and Maximum Monthly Monitoring Monitoring Collection Detection Units Limit Average Frequency Frequency Method Level Limit Flow,MGD 0.0638 --- *Daily 1/12 Discharge flow meter pH,s.u.(1)(3) --- *Daily 1/12 Grab Temperature,Celsius(2)(3) --- *Daily 1/12 Grab BOD, lbs/day 213 --- 3/6 1/12 Composite 2 mg/L COD, lbs/day 639 --- 3/6 1/12 Composite 20 mg/L TSS, lbs/day 213 --- 3/6 1/12 Composite 2.5 mg/L Ammonia nitrogen, lbs/day 15.7 --- 3/6 1/12 Composite 0.5 mg/L TKN, lbs/day 60 --- 3/6 1/12 Composite 1.5 mg/L Copper,lbs/day 0.0950 --- 3/6 1/12 Composite 2.0 pg/I Zinc, lbs/day 0.1900 3/6 1/12 Composite 10.0 pg/I Oil&Grease,mg/L 100 ---- 1/6 1/12 Grab 10 mg/L Total Phosphorus,mg/1 Monitor --- 1/6 1/12 Composite 0.2 mg/L * Record effluent flow meter, pH,and Temperature any day in which a wastewater discharge occurs. **There shall be no discharge of floating solids or visible foam in other than trace amounts. SIU CODE: TJN Permit#0036 Page 6 of 18 Section 7. Semi-Annual Reports-Requirements for Industrial Dischargers: The permittee,whether subject to Federal categorical standards or not[40 CFR 403.12(e)&40 CFR 403.12(h)],shall submit Semi-Annual Reports covering the months of January through June,and the months of July through December. The report for the period of January through June shall be postmarked no later than July 10th. The report for July through December shall be postmarked no later than January 10th, and must contain the following information listed below. A. Non-Categorical Dischargers shall submit: (1)A description of the nature,concentration,and flow rate for any new or previously unreported discharge containing any substance limited by this permit or prohibited by the City of Salisbury Sewer Use Ordinance. (2)The results of any monitoring in excess of that required by this permit, if the results were determined by a North Carolina certified laboratory. (See paragraph 6, "Additional Monitoring by Permittee," below.) Monitoring results obtained from a laboratory not certified by the state of North Carolina must also be reported, but the wording "Non- certified results"must be clearly indicated on each page of data submitted. (3)A written description of any change or modification to the permittee's pretreatment process equipment that has not previously been submitted in writing. (4) A report of any increase or decrease in average water consumption of more than ten percent of the amount consumed during the previous semi-annual report period. (5) A report of any change in production rate that amounted to more than ten percent of the rate during the previous semi-annual report period. (6)A report containing a description of any unreported modification of manufacturing facilities that has occurred since the last semi-annual report, if that modification had the potential of affecting any wastewater discharged by the permittee.(See also the requirements of Part II,General Conditions number 25 "Reports of Changed Conditions.") (7) Copies of Material Safety Data Sheets not previously submitted for any substance present on the permittee's premises during the period covered by the report, if that substance contains pollutants limited by this permit or prohibited by the Sewer Use Ordinance. (8) At least once during the six-month period covered by each semi-annual report, a letter, calibration certificate, or similar documentation signed by a qualified professional who has the ability to calibrate the permittee's discharge flow monitoring equipment to design accuracy specifications. The documentation submitted shall also indicate whether any adjustment was required to bring the flow measurement system within specifications. If adjustments were required> 10 %of design specifications and/or meter repairs and/or installation of a new flow meter, the permittee has 72 hours to return to compliance. B.Categorical Dischargers: In addition to the above reporting requirements for non-categorical dischargers,the permittee whose process is subject to Federal categorical production-based limits shall keep records of average daily production rates for that categorical process. The permittee shall include a summary of average production rates in each semi-annual report. The average production rate that is reported shall be based on the past two six-month compliance periods.The months on which the permittee bases the average production rates must be clearly noted on the production report. SIU CODE: TJN Permit#0036 Page 7 of'18 Section 8. General Definitions In addition to the definitions in the City of Salisbury Sewer Use Ordinance the following definitions and requirements apply: a.The"City"when referred to in the text of this permit shall mean the City of Salisbury. b. "Daily" shall mean any day or any part of a day during which the permittee's process operates or on which a wastewater discharge occurs. c. A "grab sample," for monitoring requirements, shall mean a single "dip and take" sample, not exceeding fifteen minutes total collection time,taken at a representative point in the discharge stream. d. A "composite sample," for monitoring requirements, shall mean the daily collection of a minimum of one grab sample(not less than 100 ml)collected per hour for each hour during the entire discharge period of 24 hours. e.A"daily average"shall mean the sum of all values obtained for a parameter in any twenty-four-hour period ending at midnight local time, divided by the number of results for that parameter from analysis of samples collected during that twenty-four-hour period. f. A "daily maximum" shall mean the largest numerical result obtained for a parameter in any twenty-four-hour period ending at midnight local time,from analysis of samples collected during that twenty-four-hour period. g.A"four-day average"for a parameter shall mean the average value obtained for a parameter from a minimum of four individual composite samples collected within the same calendar month. h. A "monthly average" shall mean the sum of all values obtained for a parameter in a calendar month,divided by the number of results for that parameter in that calendar month. i. A "sampling event" shall mean the collection of a grab or composite sample at the discharge point(s) described in Part I.A.of this permit and the proper preservation of those samples during and after collection. j. A "monitoring event" shall mean a sampling event, followed by proper analysis of the samples collected within the regulated holding time, completion of required chain-of-custody, IDMR forms, and other documentation, and filing with the Environmental Services Division the required analytical reports by the applicable deadline Reference General Conditions Part 2b. k. "TTO"or"Total Toxic Organics"shall mean the sum of the concentrations of the toxic organic compounds listed in 40 CFR 433.11 (e)that apply to the permittee's process discharge. 1. "Toxicity" shall mean the qualitative characteristic of a discharge which is measured by the bioassay procedure currently approved by the State of North Carolina which uses live Ceriodaphnia to indicate the presence or absence of toxic substances in wastewater discharges. m. "Priority Pollutants" shall mean those organic chemicals, metals, and other substances defined in the Federal Register 40 CFR Part 122,Appendix D. n.The"Semi-Annual Report Periods" shall mean the intervals of January through June,and July through December of each year. o. The term "Sewer Use Ordinance" shall mean the most recent revision of those parts of the City of Salisbury's Code of Ordinances which regulate discharges to the City of Salisbury's collection system,particularly Chapter 25, Article VIII, Sewer Use Regulations. p. A "slug" or "slug discharge" is any discharge of a non-routine, episodic nature, including but not limited to an accidental spill or a non-customary batch discharge. q. A "three-day average" for a parameter shall mean the average value obtained for a parameter from a minimum of three individual composite samples collected within the same calendar month. SIU CODE: TJN Permit#0036 Page 8 of 18 Monitoring frequency of 1/12 when applied to monitoring of SIU's by Environmental Services shall mean a minimum of one monitoring event during the months of January through December. Monitoring frequency for industrial dischargers is designated as a fraction of each semi-annual report period. The fractional designations used in this permit shall have the following meanings when applied to self-monitoring by SIU's. 1. 1/6 Shall mean one monitoring event during January or February and one monitoring event during July or August. 2.2/6 Shall mean one monitoring event during each calendar month of January,February,July,and August. 3.3/6 Shall mean one monitoring event during each calendar month of January,February,March,July,August, and September. 4.4/6 Shall mean one monitoring event during each calendar month of January,February,March,April,July, August,September,and October. 5.5/6 Shall mean one monitoring event during every calendar month except the months of June and December. 6.6/6 Shall mean one monitoring event during every calendar month. 7. 1/12 Shall mean one monitoring event during each calendar year,with that monitoring event being completed during one of the following months:January,February,March,July,August,or September. * Section 9. Monitoring by the Permittee(Self-Monitoring) Each permittee shall monitor its discharge(s) at the frequency stated earlier in this permit's "Effluent Limits Table," except that the permittee may elect to monitor more often than required herein. (a) To determine compliance with the Daily Maximum limits of this permit, the permittee shall conduct at least one monitoring event for each limited parameter during each calendar month as indicated by the required monitoring frequency. (b)The permittee,if so required by 40 CFR 433.10 et. seq.,or if required by any other Federal,State,or City regulation or requirement, shall monitor for Total Toxic Organics. If required to monitor, the permittee shall monitor or shall submit certification for TTO as required in the applicable Federal regulation. Section 10. Flow Measurement and Reporting Requirements Dischargers subject to Federal categorical mass-based effluent limits, production-based effluent limits, or Combined Wastestream Formula effluent limits must install and maintain appropriate discharge flow measurement devices utilizing methods consistent with approved scientific practices to insure the accuracy and reliability of measurements of the volume of all discharges which are required to be monitored by this permit. Dischargers not otherwise required to install such discharge flow measurement devices,may be required by the Environmental Services Division to install the devices if, in their judgment,such devices are necessary. A. Measurement Frequency and Reporting 1.The flow measurement frequency for each discharge point regulated by this permit is continuous. 2.The total discharge volume from the beginning to the end of each composite sampling event shall be recorded in gallons per day or million gallons per day and shall be reported to Environmental Services in those units along with the analytical data from the sampling event.A State-approved Indirect Discharge Monitoring Report(IDMR)form shall also be submitted for each sampling event.The flow recorded during the sampling event shall be converted to thousands of gallons per day,and shall be indicated in those units on the IDMR form. 3.During every calendar month,the permittee shall maintain a log of readings from the totalizer of each discharge flowmeter.The permittee shall record a totalizer entry for each day of the month that a discharge occurred.For any day during which a totalizer reading did not increase,a notation shall be made on the log indicating the reason there was no change.Daily totalizer readings shall be recorded at 24-hour intervals,within+/- 1 hour of a regular time established by the permitee. SIU CODE: TIN Permit#0036 Page 9 of 18 4. The permittee shall submit to Environmental Services postmarked no later than the 7th of each month, copies of all totalizer logs compiled during the previous month. Each monthly log submitted must clearly show the meter manufacturer's name, the serial number of the device, the original date of installation, the units of flow(gallons, cubic feet, etc.), and the factor by which the difference in consecutive totalizer readings must be multiplied to obtain the actual volume discharged. Logs may be faxed (704-797-4025), mailed or emailed to the Pretreatment Coordinator. 5. Permittee shall also show on each monthly log,a calculation of:(a)the total flow from the first day of each month through the first day of the following month,and(b)the total flow for each 24-hour period.The calculated flow must be converted by the permittee to units of gallons or million gallons as appropriate. B.Alternate Flow Measurement Method The flow discharged by any permittee not required to maintain a discharge flow metering system shall be considered equal to 100% of the permittee's total water consumption if measured by devices maintained by Salisbury-Rowan Utilities,except that: 1. If permittee demonstrates that a constant ratio exists between total wastewater volume discharged and total water consumed,the Environmental Services Division of Salisbury-Rowan Utilities may,at its discretion,allow the permittee to calculate total discharge flow from total consumption based on the that ratio,which must be periodically re-established to the satisfaction of Environmental Services. 2.If the permittee demonstrates to the satisfaction of Environmental Services that a significant fraction of water consumption is routinely retained in a product and is not discharged to the sewer system,then the Environmental Services Division of Salisbury-Rowan Utilities may,at its discretion,allow for the fraction of water consumption, which is retained in the product. 3. If an allowance is made for discharge flow as described in paragraph 1 or 2,above,the resulting adjusted discharge flow shall be used only for compliance with mass limits of this permit,if present herein. C.Calibration of Flow Measurement Devices Each permittee required to measure discharge flow must consistently maintain such equipment in operating condition and within design accuracy specifications. Calibration shall be performed at least once during each semi-annual report period as stated in section 7.A.(8),preceding. SIU CODE: TJN Permit#0036 Page l0 of 18 PART II General Conditions Section 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream,body of water,or substance. Monitoring points shall not be changed without notification to,and approval by,the permit issuing authority. Section 2. Reporting a)Monitoring results obtained by the permittee shall be summarized and reported on Indirect Discharge Monitoring Report Forms(IDMR),postmarked no later than the last calendar day following the month in which the samples were taken. If no discharge occurs during a calendar month in which a sampling event was to have occurred,an IDMR form with the phrase"no discharge"shall be submitted for that month.Copies of these and all other reports required herein shall be submitted to the following address: Salisbury-Rowan Utilities Environmental Services Division Pretreatment Program Coordinator 1915 Grubb Ferry Road Salisbury,N.C.28144-1248 b)If the sampling performed by the permittee indicates a violation,the permittee shall notify Environmental Services within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to Environmental Services within 30 days after becoming aware of the violation. Section 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR Part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. In addition,the test procedure shall be conducted utilizing recognized techniques that will produce the lowest practical detection limit for each analyte and sample matrix. Section 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s)designated herein(Pipe 01)more frequently than required by this permit,using approved analytical methods as specified above,the results of such monitoring shall be submitted to the Environmental Services Division. The Environmental Services Division may require more frequent monitoring,or the monitoring of other pollutants not required in this permit by written notification. Section 5. Duty to Comply The permittee must comply with all conditions of this permit and all requirements and provisions of the City of Salisbury Code of Ordinances. Any permit noncompliance constitutes a violation of the City of Salisbury Code of Ordinances and is grounds for possible enforcement action. Section 6. Duty to Mitigate-Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit which has a reasonable likelihood of adversely affecting human health,the POTW,the waters receiving the POTW's discharge,or the environment. SIU CODE: TJN Permit#0036 Page 11 of 18 Section 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible,all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Environmental Services Division of Salisbury-Rowan Utilities. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. Section 8. Removed Substances Solids,sludges,filter backwash,or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment,storage,and/or disposal of"Hazardous waste"as defined under the Federal Resource Conservation and Recovery Act. Section 9. Upset Conditions An "upset"means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee.An upset does not include noncompliance to the extent caused by operational error,improperly designed or inadequate treatment facilities, lack of preventative maintenance,or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance.The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Section 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality,Division of Water Resources,the Regional Administrator of the Environmental Protection Agency,the Environmental Services Division of Salisbury-Rowan Utilities and/or their authorized representatives,upon the presentation of credentials: a)To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit;and b)At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit;to inspect any monitoring equipment or monitoring method required in this permit;and to sample any discharge of pollutants. Section 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. These,and any other records and data maintained by the permittee which provide information related to the operation of the permittee's pretreatment system or which may influence the quality of the permittee's discharge, shall be made available by the permittee during inspections by the Environmental Services Division;the Department of Environmental Quality,and by the Environmental Protection Agency. Except for data determined to be confidential under the Sewer Use Ordinance,all reports prepared in accordance with the terms of this permit shall be available for public inspection at the Environmental Services Division.As required by the Sewer Use Ordinance,effluent data shall not be considered confidential. SIU CODE: TJN Permit#0036 Page 12 of 18 Section 12. Duty to Provide Information The permittee shall furnish to the Director or his designees,within a reasonable time,any information which the Director,or his designee,or the Division of Water Resources may request to determine whether cause exists for modifying,revoking and reissuing,or terminating this permit or to determine compliance with this permit.The permittee shall also furnish,upon request,copies of records that are required to be kept by this permit. Section 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility,or overall responsibility for environmental matters for the company,a new authorization satisfying the requirements of this section must be submitted to Environmental Services Division prior to or together with any reports to be signed by an authorized representative. Section 14. Toxic Pollutants If a toxic effluent standard or prohibition(including any schedule of compliance specified in such effluent standard or prohibition)is established under Section 307(a)of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit,this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. Section 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. Section 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities,or penalties established pursuant to any applicable Federal and/or State law or regulation,which includes the Salisbury Code of Ordinances. Section 17. Penalties The SalisburyCode of Ordinancesprovides that anyperson who violates a permit condition is subject to a civil J penalty. Under state law,(NCGS 143-215.6B),under certain circumstances it is a crime to violate terms,conditions,or requirements of pretreatment permits. It is a crime to knowingly make any false statement,representation,or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. Section 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. Section 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner,new user,different premises,or a new or changed operation without approval of the Environmental Services Division of Salisbury-Rowan Utilities. SIU CODE: TJN Permit#0036 Page 13 of 18 Section 20. Property Rights This permit does not convey any property rights in either real or personal property,or any exclusive privileges,nor does it authorize any injury to private property or any invasion of personal rights,nor any infringement of Federal, State or local laws or regulations. Section 21. Severability The provisions of this permit are severable and,if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid,the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. Section 22. Permit Modification,Revocation,Termination This permit may be modified,revoked and reissued or terminated with cause in accordance to the requirements of the City of Salisbury's Sewer Use Ordinance and North Carolina General Statute or implementing regulations. Section 23. Re-Application for Permit Renewal The permittee is responsible for filing an application for re-issuance of this permit at least 90 days prior to its expiration date. Section 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. Section 25. Reports of Changed Conditions The permittee shall give notice to the Environmental Services Division of any planned significant changes to the permittee's operations or system,which might alter the nature,quality,or volume of its wastewater at least 90 days before the change.The permittee shall not begin the changes until receiving written approval from Environmental Services Division.Also see Part Ill(I),Special Conditions below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to: (a) increases or decrease to production (b) increases in discharge of previously reported pollutants; (c) discharge of pollutants not previously reported to the Environmental Services Division; (d) new or changed product lines (e) new or changed manufacturing processes and/or chemicals;or (f) new or changed customers. Section 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Environmental Services Division and written approval and an Authorization to Construct (A to C)have been issued. Section 27. Reopener This permit shall be modified or,alternatively,revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit.The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. SIU CODE: TJN Permit#0036 Page 14 of 18 Section 28. Categorical Reopener This permit shall be modified,or alternatively,revoked and reissued,to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C)and(D),304(b)(2),and 307(aX2)of the Clean Water Act,if the effluent standard or limitation so issued or approved: a)contains different conditions or is otherwise more stringent than any effluent limitation in this permit;or b)controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. Section 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5(a)and(b)of the Federal pretreatment regulations. Section 30. Reports of Potential Problems The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit.The permittee shall also notify the POTW which it's facility discharges to and Environmental Services Division immediately of any changes at its facility affecting the potential for spills and other accidental discharge,discharge of a non-routine,episodic nature,a non-customary batch discharge,or a slug load as defined in the Sewer Use Ordinance. The permittee shall notify the Environmental Services Division immediately by telephone of all discharges that could cause problems to the POTW including any slug loadings as defined by 40 CFR 403.5(b)and the Sewer Use Ordinance. If the permittee experiences such a discharge,the permittee shall inform the Environmental Services Division immediately upon the first awareness of the commencement of the discharge.Notification shall include location of the discharge,type of waste,concentration,and volume-if known-and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five(5)days,unless waived by the Environmental Services Division. Additionally,the permittee in the event of the release of a slug discharge which may present a hazard to the public, to municipal employees,or which may do harm to the collection system,treatment facilities or the treatment process,the discharger must notify by telephone immediately the following persons or agencies until the accidental spill has been reported: o City of Salisbury Fire Department(704)638-5351 o Environmental Services Division,Pretreatment Department,704-638-5375,(8:OOam-4:30pm) o Water/Sewer Maintenance& Construction Division (Emergencies affecting water or sewer service.)704-638-5339 o Grant Creek Treatment Train*(24 hr.-7 days/wk)704-638-5374 o Town Creek Treatment Train * (24 hr.-7 days/wk)704-638-5377 *[Notify the municipal treatment train plant Operator in Charge at the facility into which you are permitted to discharge.That information is available on the cover page of this permit.] Such notification will not relieve the permittee from any liability,which may be incurred as a result of the discharge, but failure to notify shall be a violation of this permit and subject to enforcement action, including revocation or termination of this permit. S1U CODE: TN Permit#0036 Page 15 of 18 • Section 31. Signatory Requirements All reports or information submitted to fulfill the requirements of this permit must be signed and certified by a ranking and duly-authorized agent of the permittee. The following certification statement must be included as an integral part of each report listed above under "Signatory Requirements"and must be signed by the permittee's authorized agent: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons directly responsible for gathering the information,the information submitted is,to the best of my knowledge and belief,true,accurate,and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. (Signature) (Date) (Title) SIU CODE: TJN Permit#0036 Page 16 of 18 PART III Special Conditions Section 1. Required Slug/Spill Control Plan The permittee shall provide protection from accidental discharges of prohibited materials or other substances regulated by this permit. The permittee is hereby notified that he shall develop,submit,obtain Environmental Services Division approval of,and implement a written Slug/Spill Control Plan within 90 days of the effective date of this permit. Description of Measure,Activity,Plan,etc. Required Completion/Implementation Date 1. Implementation of current and updated Slug/Spill Continuous Control Plan upon POTW approval 2. Review and update Slug/Spill Control Plan to assure Annual update(based on calendar year) continuous effectiveness To be submitted to POTW for approval within 30 days of revision date. The plan submitted shall include the following measures as necessary to assure protection of the POTW from slug loads:the construction of containment dikes around pretreatment units,around process units containing liquids,and chemical storage areas;the rerouting of floor drains in manufacturing areas to a holding area located upstream of the discharge to the pretreatment unit;and the plugging of floor drains in chemical storage areas,and in other areas as needed to protect the POTW. The permittee shall provide updates to the Environmental Services Division as required by Part II(30)of this permit. Modifications to the measures shall be approved by Environmental Services prior to installation/ implementation. If a measure fails, Environmental Services shall be notified within 24 hours. Section 2. Conditions Affecting WWTP Performance Should pollutants discharged by the permittee contribute to a degradation of the performance of the POTW,then Environmental Services may require the permittee to conduct a treatability study for the suspect pollutant(s). In addition, Environmental Services may reopen and modify this permit as necessary to further regulate any pollutants causing such degradation of performance. Section 3. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. Section 4. Flow Measurement Requirements a. The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes based on water consumption. The devices (and associated flow channels) shall be installed, calibrated, and maintained to ensure accuracy. The meter shall be calibrated at a minimum of once every six months. Modifications to the flow metering equipment shall be approved by Environmental Services prior to installation. If a required flow measurement device fails, Environmental Services shall be notified within 24 hours. The permittee has 72 hours to return to compliance (and report total water consumption in the interim). b. The sampling point and associated sampling equipment(including sampling tubing)shall be properly maintained at all times. c. Daily calibration of pH meter and daily result log is required for all wastewater needing pH adjustment.pH must be compliant with effluent limts prior to discharge into City sewer. Record of the initial pH and the adjusted pH shall be documented in log. SIU CODE: TJN Permit#0036 Page 17 of 18 Section 5. Oil&Water Separator Maintenance a. The oil&water separator shall be maintained at the permittee's expense so as to be in continuously effective operation. Pumping/cleaning of the device shall include the complete removal of all contents, including floatable materials and solids and must comply with the requirements and procedures administered by the North Carolina Division of Waste Management and all other applicable requirements. b. The oil&water separator shall be pumped and cleaned anytime the total volume of captured Fats,Oils,Grease and Wax(FOG)and solid material displaces more than 25 percent of the capacity of the device as calculated using an approved dipping method;and anytime the device is not retaining/capturing FOG. Section 6. Wastewater Batch Discharge Frequency Due to the capacity of the City's Second Creek lift station(in which Teijin Automotive Technologies[TJN] discharges into),and in order to prevent a sanitary sewer overflow(SSO), it is recommended that TJN discharge its wastewater batches during the hours of 6 pm and 6 am. If TIN must discharge during the hours of 6 am and 6 pm,it is recommended to discharge its wastewater batches over a period of one hour. SIU CODE: TJN Permit#0036 Page 18 of 18 Sa/isburphwan TILITIES IUP SYNOPSIS CITY OF SALISBURY- INDUSTRIAL PRETREATMENT PROGRAM August 27,2024 A. IUP Basic Information Name of City Facility: City of Salisbury WWTP POTW NPDES # : NC0023884 Name of Treatment: Grant Creek Treatment Train IUP Name: Teijin Automotive Technologies IUP Number: 0036 IUP Effective Date: September 29,2024 Pipe Numbers of 01 all regulated pipes: IUP Expiration Date: September 28,2029 IUP 40 CFR N/A Category, If Applicable: B. IU Survey/Application Form Copy attached. C. IUP-Inspection Form: Latest copy attached. D. Rationale for Limitations RATIONALE#1 -Review of IU Monitoring Data with no Over-Allocation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what range of concentrations are currently being discharged. Based on the City's 2017 headworks analysis currently on file with PERCS, the following limits do not result in over-allocation for any pollutant(the revised allocation table for Grant Creek WWTP is attached): SIU CODE: TJN PERMIT #0036 Page 1 EFFLUENT LIMITS TABLE - Pipe #01 WWTP Treatment Grant Creek Treatment Train SIU Name: CSP Composites Train: City of Salisbury POTW NPDES # : NC0023884 Permit #: 0036 Effective Date: September 29, 2024 Pipe # : #01 Expiration Date : September 28, 2029 40 CFR #: N/A THE LIMITS IN THIS TABLE ARE: DISCHARGE FLOW LIMITS Limits for the Entire Permit Period. Daily Maximum Maximum Monthly Avg. Interim Limits for Period #1: Interim Limits for Period #2: 0.0638 MGD Final Limits 1. pH Limit - The pH of this discharge. identified by the pipe number indicated above, shall be within the range of 6.00 to 10.00 standard units at all times. 2. Temperature Limit-The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees Celsius at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Industry POTW Sample Laboratory and Maximum Monthly Monitoring Monitoring Collection Detection Units Limit Average Frequency Frequency Method Level Limit Flow, MGD 0.0638 *Daily 1/12 Discharge flow meter pH, s.u. (1) (3) *Daily 1/12 Grab Temperature, --- *Daily 1/12 Grab Celsius (2) (3) BOD, lbs./day 213 3/6 1/12 Composite 2 mg/L COD, lbs./day 639 3/6 1/12 Composite 10 mg/L TSS, lbs./day 213 3/6 1/12 Composite 2.5 mg/L Ammonia nitrogen, 15.7 3/6 1/12 Composite 0.5 mg/L lbs./day TKN, lbs./day 60 --- 3/6 1/12 Composite 1.5 mg/L Copper, lbs./day 0.0950 - 3/6 1/12 Composite 2.0pg/1 Zinc, lbs./day 0.1900 3/6 1/12 Composite 10.0pg/1 Oil & Grease, mg/L 100 1/6 1/12 Grab 10 mg/L Total Phosphorus, Monitor 1/6 1/12 Composite .2 mg/L mg/1 * Record effluent flow meter, pH, and Temperature any day in which a wastewater discharge occurs. **There shall be no discharge of floating solids or visible foam in other than trace amounts. SIU CODE: TJN PERMIT #0036 Page 2 RATIONALE#2-Categorical Industrial Limits,with no Over-Allocation: N/A RATIONALE#3a-Over Allocation Prevention,with IU Pollutant Reduction: N/A RATIONALE#3b-Interim Limits for IU Pollutant Reduction: N/A RATIONALE#4-Other Rationale for IUP Limits: N/A RATIONALE#5-No IUP Limit Needed or Assigned: Total Phosphorus is a monitored parameter,not assigned an IUP limit. E.General Comments by POTW: Added Dina Graham as contact and Rodney Hopper as On-site contact. Added pH and Temperature to footnote statement on effluent limits table to reflect "Record effluent flow meter, pH and Temperature daily any day in which a wastewater discharge occurs". Removed Styrene as a self-monitoring parameter due to 5 years of non-detect analysis results—will continue to City- monitor for styrene during annual sampling. Part III Special Conditions Sec.6 Wastewater Batch Discharge Frequency was updated to reflect current company name. SIU CODE: TJN PERMIT #0036 Page 3 ( Sa/iskrphwa [ -19-ateie'lD UTILIT/ES/ SALISBURY-ROWAN UTILITIES ENVIRONMENTAL SERVICES DIVISION INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION The information provided on this questionnaire serves two functions: 1. To determine if your facility is in need of a Significant Industrial User(SIU) Industrial User Pretreatment Permit(IUP)for the discharge of wastewater to the City of Salisbury's Publicly Owned Treatment Works (POT\) sanitary sewer system. 2. If a SIU IUP is required,this survey shall serve as the application for that IUP and the information will be used to issue the IUP. PLEASE REFER TO THE GUIDANCE FOR COMPLETING THE INDUSTRIAL USER SURVEY/APPLICATION INSTRUCTIONS, INCLUDED WITH THIS APPLICATION. Submit this application along with a non-refundable application fee of$250.00 to: Salisbury-Rowan Utilities Environmental Services Division 1915 Grubb Ferry Road Salisbury, N.C. 28144-1248 Attn.: Pretreatment Program Coordinator Your permit application cannot be processed until all analytical results from a North Carolina certified laboratory are submitted. A respresentative list of N.C.certified laboratories may be obtained from the Pretreatment Program Coordinator if not supplied with this application.The applicant is responsible for verifying that the laboratory's North Carolina certification is current before contracting for analytical work. Unless instructed otherwise, each applicant must submit the results of the following effluent analyses: BOD Nitrate+Nitrite Total Zinc pH* Total Arsenic Temperature* Total Cadmium Total Phosphorus Total Chromium Total Suspended Solids Total Copper Total Kjeldahl Nitrogen Total Lead Chemical Oxygen Demand Total Mercury Cyanide Total Nickel Ammonia Total Silver Analyses indicated by"*"must be performed on grab samples. The remaining analyses listed above must be performed on a 1 hr. x 24 hr. composite sample preserved according to EPA protocols.Analytical reports must be accompanied by sample preservation and chain-of-custody documentation. Additional sampling and analysis may be required,depending on the characteristics of the discharge,the nature of the process, and whether your facility's discharge is subject to Federal Categorical Standards. INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION STATUS of APPLICANT/APPLICATION - PLEASE CHECK ONE [ ] New Permit for Proposed Discharge Anticipated Date of initial process wastewater discharge [ ] Existing Unpermitted Discharge [X] Permit Renewal for Existing SIU Permit, existing non-SIU permit, or other written permission from POTW. Note If this application requests a greater amount of wastewater discharge[flow], a greater amount of pollutant discharge or a discharge of different pollutants than specified in the last wastewater permit application for this facility,or any other significant changes, please indicate this as needed in the applicable Questions, especially Questions A8 and E7. Note to Signing Official: In accordance with Title 40 of the Code of Federal Regulations Part 403.14, information and data provided in this questionnaire which identifies the content, volume, and frequency of discharge shall be available to the public without restriction. Requests for confidential treatment of other Information shall be governed by procedures specified in 40 CFR Part 2. This is to be signed by the Authorized Representative of your firm, as defined in 40 CFR Part 403.12 (I) and Section 25-1 of the Code of the City of Salisbury after adequate completion of this form and review of the information by the signing representative. I, TRACY BREEDING (print name), Plant Manager (print title), certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information submitted is, to the best of my knowledge and belief, accurate and complete. I am an authorized representative of the user and am authorized to execute this certification on behalf of the user. I am aware that there are significant penalties for submitting false information in violation of this certification, including the possibility of fines and/or imprisonment. I also certify that I have completed the necessary notification as required by the POTW to document my qualification as an Authorized Representative as set forth in 40 CFR Part 403.12 (I) and Section 25-1 of the Code of the City of Salisbury. 6/17/2024 Date Signature of Representativk (Seal, if applicable) IUP Application/Industrial Waste Survey 2012 Page 2 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A -GENERAL INFORMATION 1. For the production or manufacturing facility for which this application is being completed: Facility name Teen Automotive Technologies North Carolina Composites, LLC _ Physical address 6701 Statesville Boulevard, Salisbury_NC 28147 Mailing address(if different) General Telephone Number 704-645-4657 General Fax Number 704-645-2158 _ Website 2. If applicable, general information about the corporate office, parent company, etc. [ ] N/A Company name Teijin Automotive Technologies, Inc. Physical address 255 Rex Boulevard Mailing address(if different) General Telephone Number 248-823-5664 General Fax Number Website 3. Primary Authorized Representative authorized to represent this firm in official dealings with the Publicly Owned Treatment Works (POTW). Name Dina Graham _ _ _ _ Title VP of Environmental Health Safety&Sustainability _ Telephone/Cell/Fax 248-237-7879 Email Dina.Graham@teijinautomotive.com Primary work _Facility X Corporate Office Other-List address here: location: 4. Alternate Authorized Contact for when the Primary Authorized Representative is not available. Name Eddie Fischer Title Regional Director EHS Telephone/Cell/Fax 704-645-4657 Email Eddie.Fischer@teijinautomotive.com Primary work X Facility _Corporate Office Other-List address here: location: 5. On-Site Contact. If neither person identified in items 3 and 4 above are located at the production or manufacturing facility for which this application is being completed provide an on-site contact person available to answer questions regarding statements made on this survey as well as conduct a walkthrough of the facility: Name Rodney Hopper Title _ Plant EHS Manager Telephone/Cell/Fax 704-645-4677 Email Rodney.Hopper@teijinautomotive.com IUP Application/Industrial Waste Survey 2012 Page 3 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A—GENERAL INFORMATION -continued 6. Identify the general type of manufacturing, production and/or service(s)conducted at the site(i.e. electroplating, printing, painting,food processing,warehousing, meat packing, machine shop, etc.). Greater detail to be provided in question A. 7. An OEM supplier of compression and IMC injection molding parts and assemblies to the heavy truck,automotive, heavy machinery, marine and various other equipment manufacturers. 7. Provide a detailed narrative description of the manufacturing/production process(es)and/or service activities identified in question A.6. and conducted at the facility identified in question A. 1. Teijin Automotive Technologies North Carolina Composites, LLC operates compression molds and injects IMC (in mold coating)as applicable, into the mold; bonds molded parts utilizing adhesives and assembles; applies primer paint as applicable; racks and ships parts to heavy truck, automotive and other equipment manufacturers. 8. Are any process changes or expansions planned during the next five years? [ ]Yes [X] No If yes, describe the nature of the planned changes or expansions. As needed, clarify if answers to other application questions are for before or after the change/expansion. If the facility has an existing permit, indicate if these changes could or will result in the facility requesting changes to their existing permit. 9. List the Standard Industrial Classification Number(s) (SIC#)or North American Industry Classification System (NAICS)codes for your facility. If listing more than one code, indicate the percentage of production. SIC/NAICS code: 3089/326199 Percentage of production 100% 10. In what month and year were the facility's operation(s)at this location (as specified in A. 7. above) established and under what name? Facility Name Month Year CSP Composites, LLC August 2014 11. Has your facility undergone any changes in licensed ownership since the date noted in question A. 10? [X]Yes [] No If yes, complete table. Facility Name Month Year Teijin Automotive Technologies North Carolina October 2022 Composites, LLC Section B—Flow Diagram/Schematics, Site Layout,and Pretreatment System Flow Diagram IUP Application/Industrial Waste Survey 2012 Page 4 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. PRODUCTION/PROCESS SCHEMATIC FLOW DIAGRAM (REQUIRED) IUP Application/Industrial Waste Survey 2012 Page 5 of 70 Form No: F6.1.2-2 Process Flow Diagram No: PI-01 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Process Interactions - Molding Issue Date: 3/1/2017 Approved by: EMR Revision Date: 2/13/2019 Maintained by: EMR #PI-01 Stack air ,styrene, .Sr,tack_ tZ a,r ampOunafl -CO.0 storage Dust to asndf:i! and at :ne r Bakehouse -- _ jZnc Fugitive ;Styrenel Compounds; Air-drum .^ set up (Styrene) Sanding Pro„ .,. Molded s•rts,to ;• d,t h'.J.: other processes, DBE Sheet Mo:dne aa- and;Styree —--------- tvlC tate SIB.n nce Zinc Compaundsl i .CBE Fats..ashe MC DBE Sh.ppne Conte.ner '"-- - Scrap Fo.ystyrene Neste ee to D.sposa -eturned to Supp.,er. andt..i12nc an.rent1 _,.mpoundsl Soap un-reacted SW to an&i i. n_ ect.on"o Sao-ding -- • .Sty ene Compound =cmpountlsl rec reed and .,sad aasses <-- enel Conta.m nated Water - =up t.e drum ',end.nu :ush.ng T Wastewater to aOTSv kSRU, Used drum • dksoosa= Dram Waste to aecyc,ng - > me.caste to Tsposa• The computer file of this document in the"ISO 14001"directory of the Salisbury network is the controlled"Master"document. Once this document is printed,it is for reference only,and the user has the responsibility to verify it's the latest level before using. CAUsers\cmauneyW ppData\Local\INlicrosoft\Windows\INetCache\Content.Outlook\45N21 LG6\FORM_2024_0614_SRU_IndustrialPerm itApplication_W asteSurvey_Rev03.docx Date and 1 ime Printed 116,14/24-11:19 k\I Form No: F6.1.2-2 TEIJIIAI Process Flow Diagram No: PI-02 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Process Interactions - Assembly Issue Date: 3/1/2017 Approved by: EMR Revision Date: 2/13/2019 Maintained by: EMR # PI-02 Fugitive Air Molded Parts Fugitive Air drum set Adhered Parts to up Assembly Customer (MDI/pMDI) Process • • Scrap polyurethane purge to landfill Pliogripa Part A • (MDI/pMDI) • Fugitive [Part B has n0 y Scrap on-reacted Air Pliogrip TRI listed Adhesive to Chemicals] Disposal Fac ity • Mix-head/ line Cleaning Fugitive Air— solvent drum handling /crushing Waste Cleaning (MDI/pMDI) Solvent Used drum disposal ------4- Drums Returned to Ashland Chemical (MDI/pMDI) The computer file of this document in the"ISO 14001"directory of the Salisbury network is the controlled"Master"document. Once this document is printed,it is for reference only,and the user has the responsibility to verify it's the latest level before using. C:\Users\cmauney\AppData\Local\Microsoft\Windows\I NetCache\Content.Outlook\d5N 21 LG6\FORM_2024_0614_SRU_I ndustrialPerm itA pplication_WasteSurvey_Rev03.docx Date and lime Printed 06/I4/24-11:19 All Form No: F6.1.2-2 TE/f//V Process Flow Diagram No: PI-03 Title: Process Interactions -Assembly TEIJIN AUTOMOTIVE TECHNOLOGIES Issue Date: 3/1/2017 Approved by: EMR Revision Date: 2/13/2019 Maintained by: EMR #P1-03 molded 1 i Stack Air >cil rred Parts [No listed Water Chemicals] Fugitive Air— drum set up Painting[No listed Painted Parts Chemicals] Process (to Customer) Scrap Paint gun/line parts to Cleaning solvents landfill &reducers [Acetone, p- chlorobenzotriflo uride Not TRI Waste RedSpot Paint Water to Fugitive listed] [Neither Paint poTw Air has TRI listed Chemicals] 1' Waste Paint/ Fugitive Air— " drum handling/ Cleaning Solvent to crushing[No Disposal listed Chemicals] I _ Drum Waste Used drum (No listed Waste Paint Related disposal Chemicals] Solvent Wipes to Disposal The computer file of this document in the"ISO 14001"directory of the Salisbury network is the controlled"Master"document. Once this document is printed,it is for reference only,and the user has the responsibility to verify it's the latest level before using. C:\Users\cmauney\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\45N 21 LG6\FOR:NI_2024_0614_SRU_lndustria[Perm itApplication_W asteSurvey_Rev03.docx [)ate and lime Printed 4P 14,24-I 1:1') t%I !Form No: F6.1.2-2 TE/J/N Process Flow Diagram No: P0-01 7 Title: Process Interactions - Assembly TEIJIN AUTOMOTIVE TECHNOLOGIES Issue Date: 3/1/2017 Approved by: EMR Revision Date: 2/13/2019 Maintained by: EMR #PO-01 t 1 1 t RAW Material Utilities Production [05.[07].[10]. [01].[02],[03]. Support Facility [24],[26] [04],[06],[09). [12B],[14].[23] [12A].[12C],[28] [11] Custome 4 • Manufacturing Secondary Ops Assembly Paint Finish [15] [16).[29] [17] Ho" [18].[19],[25]. [20].[21].[22]. - [30] [27) 1 1 1 - l ' Storage 1 Air Waste Hazardous Waste Emissions [08] 1 1 Waste Water Stormwater Non-Regulated [13] 'Jr Wastewater The computer file of this document in the"ISO 14001"directory of the Salisbury network is the controlled"Master"document. Once this document is printed,it is for reference only,and the user has the responsibility to verify it's the latest level before using. C:\l secs\cmauney\AppData\Local\Microsoft\Windows\INetCache\Content.Outlook\15N21 LG6\FORM_202d_0614_SRL'_IndustrialPermitApplication_WasteSurvey_Rev03.docx Date and 1 line Printed(lb 14 24 -I I:19 \\I INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics, Site Layout,and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. 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I --.....-..„...--,......,..... • ' :Aq peu!eluielAi 6 1.0Z/£1./Z :elea uo!s!Aaj :11/13 :Aq paAaiddv Ll•OZ/1./£ :elea enssl S319010NHD3/3Ailowoinv N I fI31 AICILUeSSV - suoi;oeJalui sseowd :ailLL 1.0-0d :0N weJbe!C] ^^0Id sse00-Id Z-Z'L'9d :ON W-I0J ___1 FACILITY (;)' I I I I I I 1 1 1 I I 1 I I Manhole I I PARKING 1 1 LOT FLOW METER I I I I I Pipe 01 Sampling • Location Y TRUCK DOCK Statesville LOT Analytical / Manhole • 4 Pipe 01 Sampling Location Second Creek4- a SRU WWTP rami 41> INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B—Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram [See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. WASTEWATER PRETREATMENT SYSTEM FLOW DIAGRAM (IF APPLICABLE) IUP Application/Industrial Waste Survey 2012 Page 13 of 70 TEi��,ty Process Flow Diagram No: 01 Title: Boiler Room TEIJIN AUTOMOTIVE TECHNOLOGIES Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #01 NOx & PM Air Noise Emissions [01-05] [01-04] ♦ ♦ Energy/Natural Gas [01-03] Return Condensate ► Steam for [01a02] • Boilers (2)ter ► Operations Boiler Water Treatment Chemicals [01-01] Testing w + Spill or Release ► To POTW (during use) [01-06] [01-07] IUP Application/Industrial Waste Survey 2012 Page 14 of 70 TE/J/N Process Flow Diagram No: 04 • Title: Cooling Tower TEIJIN AUTOMOTIVE TECHNOLOGIES Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #03 Cooling Energy tower drift Noise [03-03] [03-04] [03-05] A Supply ► Cooling of Equipment Make Up Water Cooling Tower [03-02] (2) ERetn Treatment Chemicals [03-01] • Blow Down to ► POTW [03-06] ► Spill or Release [03-07] IUP Application/Industrial Waste Survey 2012 Page 15 of 70 TE/J/N Process Flow Diagram No: 04 TEUIN AUTOMOTIVE TECHNOLOGIES Title: Compressed Air System (CA) Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #04 Accidental Release Noise of HCFCs [04-03] Energy [04-04] [04-05] Energy • [04-02] Air Compressors DRYERS Outside Air ► F51 ► [31 Compressed Air Lubricating Oil & Filters [04-01] Spill or Release from material Oil Water Waste Oil to handling Separator ► Disposal [04-09] [04-11] [04-10] 7, • • Used Oil to Outside Recycler Filters to [04-08] Landfill [04-07] Water to POTW [04-06] IUP Application/Industrial Waste Survey 2012 Page 16 of 70 TEIJ/N Process Flow Diagram No: 12B TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Maintenance Operations Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #12B Equipment to be repaired or Installed Metal to Noise Recycler [12B-04] [12B-05] Energy £ � [12B-02] Maintenance Supplies . Maintenance Operations Equipment to [12B-01] Equipment Repair, Installation & Removal ► be Repaired or Welding Removed Water [12B-10] Misc. Inert Waste Used fluorescent, • to Landfill [PPE, other light bulbs, Sanitary to packaging, floor batteries, & Safety POTW sweepings] monitors, etc. to Eyewash [12B-09] [12B-08] [12B-07] recycler [12B-06] IUP Application/Industrial Waste Survey 2012 Page 17 of 70 TE/J1N Process Flow Diagram No: 12C TEUIN AUTOMOTIVE TECHNOLOGIES Title: Janitorial Operations Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #12C Cleaning Supplies Energy [12C-02] [12C-03] 1 1 Jons m Water Off iceanit Areas rial andOperatio Restroo [12C-01] Cleaning / Maintenance Misc. Inert Waste • to Landfill Sanitary to [packaging, POTW Paper towels, [12C-05] floor sweepings] [12C-04] IUP Application/Industrial Waste Survey 2012 Page 18 of 70 TE/J/N Process Row Diagram No: 14 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Office Administration Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #14 Water Energy [14-03] [14-04] Cafeteria Supplies • • [14-02] ► Accounting/Information Systems, E-Waste Administration, Human Resources ► to Recycle & Cafeteria [14-09] General Supplies ► [14-01] • - Recycle ink cartridges [14-08] T • Inert Waste (paper, POTW cardboard, printer [14 OS] cartridges, cafeteria wastes) to Landfill [14-07] IUP Application/Industrial Waste Survey 2012 Page 19 of 70 TE/J/N Process Flow Diagram No: 15 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: SMC Molding Issue Date: 7/1/2017 Approved by: EMR Revision Date: 8/1/2019 Maintained by: EMR #15 OC Air Emissions OC Air Material to from Emissions Landfill from charging [15-04] 15-02 clean-up of a [15-02] Energy 1 Noise[15-05] spill ♦ [15-03] [15-11] Vacuum pumps t Misc. Supplies ► SMC from [15-13] SMC Molding To SMC storage Presses [21] ► secondary [15-01] operations o OC Air Emissions ♦ [15-10] Steam • ♦ Condensate to POTW Molded Oil & Oil/Water Oil to ♦ SMC Condensate Reclamation [15-07] P. Separator ► Raw SMC scrap to Water Press Pit System Wastes to ♦ Landfill [15-12] [15-14] [5-15] Landfill Wastes [15-06] [15-09] (poly wrap, it PPE, knife blades, etc.) Waste Water to landfill to POTW [15-08] [15-16] IUP Application/Industrial Waste Survey 2012 Page 20 of 70 TE/JlN Process Flow Diagram No: 18 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Wash Stage Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR _ #18 Rinse aid, additives, Energy NOx & PM Air NOx & PM Air caustic, acid, [18-02] Energy emissions [18-03] emissions filters, [18-12] [18-13] & softener • [18-01] Parts to be ► Washed 6 STAGE WASH ► DRY r To Paint Water - ► [18-11] • Safety Shower& Clean up [18-10] ♦ To landfill (filters, Demineralized Water cleaning Water Process Neutralization materials & Safety/ ► misc.) [18-08] [18-06]. Empty totes to [18-04] Accidental supplier Release. [18-05] [18-09] • To POTW [18-07] IUP Application/Industrial Waste Survey 2012 Page 21 of 70 TE/J/N Process Flow Diagram No: 19 TEIIINAUTOMOTIVE TECHNOLOGIES Title: Painting of Parts Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #19 Hazardous Paint Dry Fire OC Air Waste to OC Air Energy Energy Emissions Suppression Emissions Paint & Solvent Outside [19-05] [19-07] [19-08] [19-09] Vendor [ 19-06] (See Process [19 04] A NOx & PM Air Flow 1 Emissions Diagram # 29 I Noise RTO [19-16] Paint Mix RTO [19-17] Room) • 'IT w/if Parts to be painted ► PAINT SPRAY BOOTH —► BAKE OVEN ► Painted Filters & Misc. Parts supplies I. [19-02] _ Water w Safety / [19-01] Accidental Odor Release. [19-03] Safety Shower [19-12] & Clean-up[19-15] ► Waste to landfill (filters, Paint sludge cleaning materials, dried ► f19-131 paint, scrap parts, & �.... miscellaneous). Additives [19-10] Spill or [19-14] Release. during delivery [19-11] IUP Application/Industrial Waste Survey 2012 Page 22 of 70 TE/J/N Process Flow Diagram No: 21 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Quality Control Laboratory Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #21 OC Air Emissions Water Energy [21-04] Noise during [21-02] [21-03] destruct testing [21-05] Parts Parts return ► Quality Control ► to Samples & Laboratory Production Inert Waste (PPE, Wastewater to sample parts, cleaning POTW & etc.) to Landfill [21-06] [21-07] IUP Application/Industrial Waste Survey 2012 Page 23 of 70 TE/J/N Process Flow Diagram No: 25 TEIJIN AUTOMOTIVE TECHNOLOGIES Title: Paint Mixing Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR #25 Hazardous Paint OC Air Waste to Outside Energy Emissions Energy Vendor [25-05] [25-06] [25-07] [25-04] Paint totes1[25-03] . lk To Painting Solvent Drums (see Robots/ Bells Flow Diagram#30) PAINT MIX ROOM PAINT TEMPERATUREo. (See Process CONTROL Flow Diagram Filters # 25— Painting of Parts) [25-02] Water Waste to landfill [25-01] (filters, cleaning ♦ Safety /Accidental materials, dried paint, Safety Shower Release to Pit (see & miscellaneous). & up. Process Flow [25-08] [Cleane Diagram# 25) [25-10] • Empty totes & drums to suppliers [25-09] IUP Application/Industrial Waste Survey 2012 Page 24 of 70 TE/J/N Process Flow Diagram No: 28 Title: First Aid Room TEIJIN AUTOMOTIVE TECHNOLOGIES Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR # 28 Energy [28-02] Water [28-03] • i General Supplies ► First Aid Room [28-01] Medical Inert To Waste waste to POTW (outside Landfill [28-04] disposal) [28-05] [28-06] IUP Application/Industrial Waste Survey 2012 Page 25 of 70 TEIJIN Process Flow Diagram No: 29 TEUINAUTOMOTIVE TECHNOLOGIES Title: Waterjet Operation Issue Date: 3/1/2017 Approved by: EMR Revision Date: 3/1/2017 Maintained by: EMR # 29 Water Energy Noise [29-01] [29-02] [29-03] 1 I WATERJET SMC Parts OPERATION ► To Bonding ( 2 ) i i Separator . Wastes (Scrap, PPE, 1 filters, etc.) to Landfill f29-041 WasteWater to POTW [29-05] IUP Application/Industrial Waste Survey 2012 Page 26 of 70 TE/J/N Process Flow Diagram No: 31 TEIIIN AUTOMOTIVE TECHNOLOGIES Title: Wastewater Discharge _ Issue Date: 8/1/2019 Approved by: EMR Revision Date: 8/1/2019 Maintained by: EMR # 31 Wastewater Boiler Blow Condensate General Press Line Boiler Down to Water Air Maintenance Oil/Water Test POTW Compressors Operations Separator Water rm-nai rna-nAi ri 7O no, rA 10 . ., i i i i i Sanitary Janitorial Wastewater Office, Wastewater Discharged to POTW 4 Cleaning Breakroom, Wastewater restrooms 112C-051 !� • Art . Press Line pH Neutral Paint Booth QA Laboratory First Aid Waterjet Steam Water Paint Safety Wastewater Room Wastewate Condensat Wash Shower 121-061 Wastewat r System & Clean-up - or roa ng, IUP Application/Industrial Waste Survey 2012 Page 27 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION C — FACILITY OPERATION CHARACTERISTICS Office/Administrative Staff Monday Tuesday Wednesday Thursday Friday Saturday Sunday #Employees 30-35 30-35 30-35 30-35 30-35 0-5 Start/End Time 8a—5p 8a—5p 8a—5p 8a—5p 8a—5p 8a—12p Production Staff Monday Tuesday Wednesday Thursday Friday Saturday Sunday 1 S' Shift #Employees 270 265 265 265 265 _ Start Time 6:00am 6:00am 6:00am 6:00am 6:00am End Time 4:00pm 4:00pm 4:00pm 4:00pm 4:00pm 2nd Shift #Employees 120 120 120 _ 120 120 Start Time 4:30pm 4:30pm 4:30pm 4:30pm 4:30pm End Time 2:30am 2:30am 2:30am 2:30am 2:30am 3rd Shift #Employees 40 40 40 40 - _ 40 Start Time 10:00pm 10:00pm 10:00pm 10:00pm 10:00pm EndTime 6:30am 6:30am 6:30am 6:30am 6:30am Shift Activities SHIFT DESCRIPTION OF SHIFT ACTIVITIES Monday 1st Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm) 2nd Molding, bonding & assembly, and paint as applicable(2:OOam-12:30pm)- 3rd Molding, bonding & assembly Tuesday 1st Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm) 2nd Molding, bonding &assembly, and paint as applicable(2:00am-12 30pm) 3rd Molding, bonding & assembly Wednesday 1st Molding, bonding &assembly, and paint as applicable(2:OOam-12:30pm) 2nd Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm)_ 3rd Molding, bonding &assembly Thursday 1st Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm) 2nd Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm)_ 3rd Molding, bonding &assembly Friday 1st Molding, bonding &assembly, and paint as applicable(2:00am-12:30pm) 2nd Molding, bonding &assembly _ 3rd Saturday 1st Maintenance activities occur on weekends and/or off hours. 2nd 3rd Sunday 1st, Maintenance activities occur on weekends and/or off hours. 2nd 3rd Molding, bonding & assembly IUP Application/Industrial Waste Survey 2012 Page 28 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E —WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued) 4. The facility generates wastewater from the following areas and that water is discharged where If the source of wastewater discharged does not exist at your facility record"n/a". If there is no discharge from the applicable source, record "no discharge". Wastewater is Source of Wastewater Discharged Pretreated? Volume Estimated (E) or To Where Discharged Measured (M) (gallons/day) a. Process Paint System [X] yes [ ] no 3,000— [ I E [X] M 30,000 b.Water Into Product N/A [ ] yes [ ] no 0 [ ]E [ ] M c. Process Related N/A [ ] yes [ ] no 0 [ ]E [ ] M Facility/Equipment Washdown* d.Process Contact Cooling N/A [ ] yes [ ] no 0 [ ]E [ ] M or Warming Water e.Process Related Air- N/A [ ] yes [ ] no 0 [ ] E [ ] M Pollution Control Unit _ f. Process Related N/A [ ] yes [ ] no 0 [ ]E [ ] M Employee Showers g.Lab N/A [ ] yes [ ] no 0 _ [ ]E [ ] M h.Maintenance Shop N/A [ ] yes [ ] no 0 I ]E [ ] M i. Backwash Water N/A [ ] yes [ ] no 0 [ ]E [ ] M j. Pump Sealant Water N/A [ ] yes [ ] no 0 [ ]E [ ] M k.General Floor Sweeper [ ] yes [X] no 100-300 [X]E [ ] M Facility/Equipment Washdown* I. Other non-contact water HVAC Cooling Water [X] yes [ ] no 0-1,000 [X]E [ ] M uses: boilers; non-contact Boilers [X] yes [ ] no 1,000 [X] E [ ] M cooling/warming water, HVAC Condensate [ ] yes [X] no 0-20,000 [X] E [ ] M general air conditioning, cooling towers,chillers, HVAC,etc. m. Domestic(e.g. Restrooms [ ] yes [X] no 5,400-7,000 [X]E [ ] M restroom(s), non- process related employee showers, cafeteria, kitchen, breakroom etc.) n.Groundwater/Remediated N/A [ ] yes [ ] no 0 [ ]E [ ] M Groundwater ,_ o.Storm Water Runoff N/A [ ] yes [ ] no 0 [ ]E [ ] M p.Tank Bottoms N/A [ ] yes [ ] no 0 [ ]E [ ] M q.Other, please specify WaterJet [X] yes [ ] no 1,000-2,400 [X]E [ I M r. Total Discharged to POTW 1,000-61,700 *Please document clean up schedules in Shift activities in Section C. 5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow limit and actual flows listed in E. 4. Requested Daily Maximum Flow Limit, gpd: 64,000 Requested Monthly Average Flow Limit,gpd: 64,000 Explanation: Flows reported E4 are estimates, rounded up to add "buffer" IUP Application/Industrial Waste Survey 2012 Page 31 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS, WASTES 1. Complete Checklist for Priority, Conventional, Non-Conventional, and Other Pollutants. All chemicals require that TWO columns are checked ' Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I) Acid Extractable Organic Compounds (EPA Method 625) 2-Chlorophenol 95-57-8 X X 2,4-Dichlorophenol 120-83-2 X X 2,4-Dimethylphenol 105-67-9 X X 2,4-Dinitrophenol 51-28-5 X X 2-Methyl-4,6-dinitrophenol 534-52-1 X X 4-Chloro-3-methylphenol 59-50-7 X X 2-Nitrophenol 88-75-5 X X 4-Nitrophenol 100-02-7 X X Pentachlorophenol 87-86-5 X X Phenol 108-95-2 X X 2,4,6-Trichlorophenol 88-06-2 X x Base Neutral Organic Corn pounds(EPA Method 625) 1,2,4-Trichoorobenzene 120-82-1 X X 1,2-Dichlorobenzene 95-50-1 X X 1,2-Diphenylhydrazine 122-66-7 X X 1,3-Dichlorobenzene 541-73-1 X X 1,4-Dichlorobenzene 106-46-7 X X 2,4-Dinitrotoluene 121-14-2 X X 2,6-Dinitrotoluene 606-20-2 X X 2-Chloronaphthalene 91-58-7 X X 3,3-Dichlorobenzidine 91-94-1 X X 4-Bromophenyl phenyl ether 101-55-3 X X 4-Chlorophenyl phenyl ether 7005-72-3 X X Acenaphthene 83-32-9 X X Acenaphthylene 208-96-8 X X Anthracene 120-12-7 X X Benzidine 92-87-5 X X Benzo(a)anthracene 56-55-3 X X Benzo(a) pyrene 50-32-8 X X Benzo(b)fluoranthene 205-99-2 X X Benzo(ghi) perylene 191-24-2 X X Benzo(k)fluoranthene 207-08-9 X X Bis(2-chloroethoxy) methane 111-91-1 X X Bis(2-chloroethyl)ether 111-44-4 X X Bis (2-chloroisopropyl)ether 102-60-1 X X Bis(2-ethylhexyl) phthalate 117-81-7 X X [DEHP] Butyl benzyl phthalate[BBP] 85-68-7 X X Chrysene 218-01-9 X X Di-n-butyl phthalate[DBP] 84-74-2 X X Di-n-octyl phthalate[DOP] 117-84-0 x X IUP Application/Industrial Waste Survey 2012 Page 32 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F -CHEMICALS, POLLUTANTS, WASTES (continued) All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility POTW 1 POTW (mg/I) Base Neutral Organic Compounds (continued) Dibenzo (a,h) anthracene 53-70-3 X X Diethyl phthalate[DEP] 84-66-2 X X Dimethyl phthalate[DMP] 131-11-3 X X Fluoranthene 206-44-0 X X Fluorene 86-73-7 X X Hexachlorobenzene 118-74-1 X X Hexachlorobutadiene 87-68-3 X X Hexachlorocyclopentadiene 77-47-4 X X Hexachloroethane 67-72-1 X X Indeno (1,2,3-cd) pyrene 193-39-5 X X lsophorone 78-59-1 X X N-nitroso-di-n-propylamine 621-64-7 X X N-nitrosodimethylamine 62-75-9 X X N-nitrosodiphenylamine 86-30-6 X X Naphthalene 91-20-3 X X 0 Nitrobenzene 98-95-3 X X Phenanthrene 85-01-8 X X Pyrene 129-00-0 X X Metals Aluminum X X 0 Antimony 7440-36-0 X X Arsenic 7440-38-2 X X Beryllium 7440-41-7 X X Cadmium 7440-43-9 X X Chromium 7440-47-3 X X Copper 7440-50-8 X X Lead 7439-92-1 X X Mercury 7439-97-6 X X 0 Molybdenum 7439-98-7 X X Nickel 7440-02-0 X X Selenium 7782-49-2 X X Silver 7440-22-4 X X Thallium 7440-28-0 X X Zinc 7440-66-6 X X Other Inorganic Pollutants Barium 7440-39-3 X X Chloride X X Cyanide 57-12-5 X X Fluoride X X IUP Application/Industrial Waste Survey 2012 Page 33 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E—SECTION F—CHEMICALS, POLLUTANTS, WASTES (continued) All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#] at Facility at Facility POTW POTW (mg/I) Purgeable Volatile Organic Compounds [VOCs](EPA Method 624) 1,1,1-Trichloroethane 71-55-6 X X 1,1,2,2-Tetrachloroethane 79-34-5 X X 1,1,2-Trichloroethane 79-00-5 X X 1,1-Dichloroethane 75-34-3 X X 1,1-Dichloroethylene 75-35-4 X X 1,2-Dichloroethane 107-06-2 X X 1,2-Dichloropropane 78-87-5 X X 2-Chloroethyl vinyl ether 110-75-8 X X Acrolein 107-02-8 X X Acrylonitrile 107-13-1 X X Benzene 71-43-2 X X Bromodichloromethane 75-27-4 X X Bromoform 75-25-2 X X Bromomethane 74-83-9 X X Carbon tetrachloride 56-23-5 X X Chlorobenzene 108-90-7 X X Chloroethane 75-00-3 X X Chloroform 67-66-3 X X Chloromethane 74-87-3 X X Cis 1,3-Dichloropropene X X Dibromochloromethane 594-18-3 X X Ethylbenzene 100-41-4 X X 0 Methylene chloride 75-09-2 X X Tetrachloroethylene 127-18-4 X X Toluene 108-88-3 X X Trans 1,3-Dichloropropene X X Trans-1,2-Dichloroethylene 156-60-5 X X Trichloroethylene 79-01-6 X X Trichlorofluoromethane X X Vinyl chloride 75-01-4 X X Other Pollutants of Concern Xylene 1330-20-7 X X 0 BOD X X 313 TSS X X 40 Ammonia X X 17.02 Total Phosphorus X X 2.7 Total Nitrogen X X 24.42 Oil&Grease X X 57 range of Ph X X 8.1 Styrene X X 0.005 IUP Application/Industrial Waste Survey 2012 Page 34 of 70 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION D— PROCESS INFORMATION NOTE: The following information must be completed for each product line. Please make copies of this page if necessary. Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of the initial submission of the application. Should such a request be made and accepted in compliance with Section 25-207 of the Code of the City of Salisbury these page(s)will be removed before review by any non- regulatory personnel. 1. Principal product(s) produced: An OEM supplier of compression and IMC injection molding parts and assemblies to the heavy truck, automotive, heavy machinery, marine and various other equipment manufacturers. 2. Raw materials and process additives used: SMC (Sheet Molding Compound), DLFT(Direct Long Fiber Technology), IMC (In Mold Coating)for molded parts.Adhesives in the bonding process. Primer Paint and various bath additives for the spray wash in the Paint Process. 3. Maximum and average production rate of this particular product line(please specify units being reported): Average Production Rate - Maximum Production Rate Units 3,000—4,000 6,000—7,000 Day 4. The production process is[ ] Batch [ X]Continuous If batch, please enter the average number of batches per 24 hours. [ ] If both, please enter%or production [ %] Batch [ %] Continuous 5. Days and Hours of operation for this product line: From: Mon 6am to Fri 1030pm 6. Days and Hours of discharge for this product line: From: Mon 6am to Mon 6am 7. Is production subject to seasonal variation? [ ] Yes [X] No If yes, briefly describe the seasonal production cycles: IUP Application/Industrial Waste Survey 2012 Page 29 of 70 SECTION E-WATER USE AND WASTEWATER DISCHARGE INFORMATION =1= se r i cate sources::of _Ter used at your facility Source Type Cneck One If saR el e_ I No How many are there/ How many are in use aijlAtime" City r'es ( j No List all Account numbers: 15213490-9281001:6213491-9281002 Surface v/ate- Yes [X I No Identify the source Other : j Yes [X]Nc Explain: 2 Does:I-ra 'act ty provide any treatment tc the incoming water to improve the water quality prior tc its use n the fscrit . ceicnizaticn.reverse osmosis. ultra filtration,pH adiu_tment.etc;? (M Yes [ ]No res. complete to:de Treatment Process Chemicals Used Wastewa:er Generated and Volume(Cpd: Reverse Osmosis Irene g 432 gpc 3 Tnis fac Iity uses water for the following: Please record-nits' if the application,use coca not apply to the operations at your facility,) Detailed Description of Maximum Average IElet]mated Type of Application/Use Applicable Operation(si Volume Volume or and/or Equipment Used Used IM]egsl 1nallonsJdav) (nallonsldav' Process Paint System 5 5CC 3 OCC IX]E4 ]M Water Into Product NIA 0 0 I-1E I ]ht Process Related Facildy?Equipment NIA 3 3 [ E [ PO Wash°ow'r" Process Contact Ooolirg or..rvarrmng N A 0 0 [1 E [ IAA Water Process Related A.r-Pollution Control Paint booth air scrubber 500 30C :X]E. ]fv1 Unit (wet) Process Relateo Employee Showers NIA 0 [4 E ] 3 M Lab NIA 0 0 I--1 E I ]M Maintenance Shop NIA 0 0 • 1 E 1 1 M Boilers:Please specify if live andlor dry Boiler:Cooling:rive steam) 3 OCC 1 OCC 1 F_] ]M steam is used. Backwash Water NIA 0 0 E j ]M Pump Sealant Water NIA 0 I,.4 E I ]fvt General=acility;Equipment Washdown' Floor Sweeper 300 10C M Other lon-con tact water ll e boilers; H'I/AC Cooling Water. 7 OCC 3 5CC IX]E4 ]M1.1 non-contact cooiing,warming water, Process codling water. general air conditioning, cooling tower, DLFT,Tgggraolgar chillers. HVAC,etc Domestic(e.g.restroon-ds) non-process Restrocros - 5 4CC IX]E4 ]M related employee showers,cafeteria Kitchen.br akrdom etc Other,plerse ies:ride ltyatFCJzG parts cutting 2 4CC 1 OCC IX]E_4 ]M -ctal 25.7C0 14,300 'Please cccumert clean up schedules in Shift acti•:d•es in Section C. Rodney Hopper, REM Plant EHS Manager(Salisbury) TEIJIN AUTOMOTIVE TECHNOLOGIES 2 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F—CHEMICALS, POLLUTANTS, WASTES (continued) 2. If any wastewater analyses have been performed on the wastewater discharge(s)from your facilities, please attach to this survey a copy of the lab report, chain of custodies and location of where the samples were taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical data already delivered to the POTW. 3. Does your facility complete a Toxic Release Inventory? [X]Yes [ ] No If yes, most recent copy attached X OR POTW already has 4. Please list boiler and cooling tower treatment additives or MSD sheets and dosage rates for each. Type of Boiler or Treatment Additive Name Purpose of Additive Dosage,with units Cooling Unit Cooling Tower United 308 Closed Loop Treatment 6 Gallons Summer Season Cooling Tower United 316 Cooling Tower 35 Gallons/4 months Treatment Cooling Tower United 400 Cooling Tower Mud& 20 Gallons/2 months I Silt Boiler United 418 Oxygen Scavenger 20 Gallons/2 months Boiler E322 Scale Preventer 35 Gallons/2 month_s Cooling Tower 336 Biocide 6 Gallons/1 month 5. Do you have any storage tank(s) at your facility? [X] Yes [ J No If yes, complete the chart below. i Associated with o v 0 3 -o [P]rocess; - y > � ; [W]astewater = m a Volume treatment; Spill O Q O (in [G]roundwater Containment Tank ID gallons) Contents remediation; Devices Paint WW I A 3000 Wash Water P None DI Water I A 2000 Wash Water P None I Boiler WW 0 A 5000 Boiler Blow Down P Containment ST 1-4 I A 500-2000 Oil P Containment 6. Are any liquid wastes or sludges (i.e. acids, alkalies, heavy metal sludges, inks, dyes, oil,grease, organic compounds, paints, pesticides, plating wastes, pretreatment sludges, solvents, thinners, waste product, etc.) from this firm disposed of by means other than discharge to the sewer system? [X] Yes [ ] No If yes , please complete the followin : Nature of Waste hauler's Treatment Facility's Disposal facility's Est. Gallons or hauled name, Name, EPA ID#and Name, EPA ID#and Pounds per Waste and date EPA ID#and address Address Year hauled off Last hauled address Paint Waste Care Environmental Giant Resource Recovery 7000 lbs. NJR96651743 SCD036275626 Flammable Care Environmental Giant Resource Recovery 300 lbs. Waste NJR96651743 SCD036275626 Oily Waste Care Environmental Lee County Solid Waste 36,000 lbs. NJR96651743 312640-2001 Universal Waste Care Environmental Cleanlites Recycling 2000 lbs. NJR96651743 7. Is this facility a small quantity, large quantity, or conditionally exempt Hazardous Waste Generator? [ ] Small Quantity [X] Large Quantity [ ] Conditionally Exempt [ ] Not Applicable Facility's EPA Hazardous Waste Generator ID#: NCR000136788 Waste Codes: D001, F003, F005 IUP Application/Industrial Waste Survey 2012 Page 35 of 70 i' File Copy Only: Do Not Submit Paper Form to EPA' Form Status: Available for Editing-return to TRI-MEweb to edit the form. Validation Status: Passed with No Errors Form Approved OMB Number:2070-0212 Approval Expires:2025-06-30 Page 1 of 6 TRI Facility ID Number EPA FORM R United States Section 313 of the Emergency Planning and 28144MRDNT6701S Environmental Community Right-to-know Act of 1986, Protection also known as Title III of the Superfund Amendments Toxic Chemical,Category,or Generic Name Agency and Reauthorization Act. Diisocyanates Complete form online via TRI-MEweb.For a trade secret submission,send completed forms to TRI Reporting Center,P.O.Box 10163,Fairfax,VA 22038.The annual public burden related to the Form R is estimated to average 35.71 hours per response for a facility filing a report on one chemical. See the Reporting Forms and Instructions for more information on submissions and the Paperwork Reduction Act. This section only applies if you are revising Revision(Enter up to two code(s)) Withdrawal(Enter up to two code(s)) or withdrawing a previously submitted form, otherwise leave blank: [ I[ I [ ][ ] Important:See Instructions to determine when"Not Applicable(NA)"boxes should be checked. Part I.FACILITY IDENTIFICATION INFORMATION SECTION 1.REPORTING YEAR:2023 SECTION 2.TRADE SECRET INFORMATION Are you claiming the toxic chemical identified on page 2 trade secret? 2.1 []Yes(Answer question 2.2;attach substantiation forms) [X]NO(Do not answer 2.2;go to Section 3) Is this copy 2.2 []Sanitized[]Unsanitized (Answer only if"Yes"in 2.1) SECTION 3.CERTIFICATION(Important:Read and sign after completing all form sections.) I hereby certify that I have reviewed the attached documents and that,to the best of my knowledge and belief,the submitted information is true and complete and that the amounts and values in this report are accurate based on reasonable estimates using data available to the preparers of this report. _ Name and official title of owner/operator or senior management official: Signature: Date Signed: Draft Form Only: Do Not Submit to EPA �f)raft Form Only: Do Not Submit to EPA 1XX/XX/XXXX �' SECTION 4.FACILITY IDENTIFICATION Facility or Establishment Name TEIJIN AUTOMOTIVE TECHNOLOGIES NORTH CAROLINA TRI Facility ID Number BIACode COMPOSITES,LL 28144MRDNT6701 S 4.1 Street Facility or Establishment Mailino Address(if different from physical street 6701 STATESVILLE BLVD address( City/County/State/ZIP Code City/State/ZIP Code Country(Non-US) SALISBURY /Rowan /NC /28147 / / Ill( This report contains information for: Pp —.[-- ] ty [] facility E.[]_—__ ty Id.[] 4.2 (Important:check a or b;check c or d if a licable) a. X An Entire facili b. Part of a facili c. A Federal facili GOCO 4.3 Technical Contact name .RODNEY.HOPPER Email Address Telephone Number(include area code and ext.)t' RODNEY.HOPPER@TEIJINAUTOMOTIVE.COM 704-645-4677 1; 4.4 Public Contact name CHRIS TWINING Email Address Telephone Number(include area code and ext.) CHRIS.TWINING@TEIJINAUTOMOTIVE.COM 248-823-5693 a.326199 4.5 NAICS Code(s)(6 digits) (Primary) b. c. d. e. f. IUP Application/Industrial Waste Survey 2012 Page 36 of 70 ;Sr INDUSTRIAL PRETREATMENT INSPECTION FORM Name of Industry: Teijin Automotive Technologies NC Composites,LLC IUP# 0036 Address of Industry: 6701 Statesville Blvd. IUP Expiration Date: September 29, 2024 Salisbury,N.C.28147 Industry Representatives: Title Rodney Hopper EHS Manager-Salisbury POTW Representatives: Title Jeff Greer Pretreatment Program Coordinator/ Interim Environmental Services Manager Johnny Rogers FOG Program Coordinator Date of Inspection: February 26, 2024 Time of Inspection: 10:00 am Purpose of Inspection: Annual PT Inspection P P P POTW to which IU discharges: Grant Creek WWTP NPDES#: NC0023884 Is SIU currently in SNC? No If yes,for what? PART I-INITIAL INTERVIEW Has anything changed since the last inspection or IUP application in the following: COMMENTS Product NO Raw Materials Used NO Manufacturing processes NO. Categorical,if applicable N/A Production Rate NO #Employees: Approx. 430-450 total(temp. &full-time) #Shifts:3:First and Second and a partial Third shift; Is'shift has approx. 200 employees;2id shift has approx. 150 employees; &Third shift has the remainder. 50 employees in molding department work 10pm-6:30 am Sun-Thur. #Days/Week: Monday-Friday(Saturday is makeup day). Maintenance works Mon-Fri(Sat. &Sun. ifnecessary).Paint and Bonding work 2 shifts 4 (Is'shift 2am-10am;2"d shift 1 pm-10:30pm) PART II-PLANT TOUR-Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A-PRODUCTION AND STORAGE AREAS 1.Are there floor drains in the production area? NO Where do they go? There are large pits under the presses that capture waste hydraulic oil and water(condensate).All pit water that is disposed of is filtered to remove oil and pumped to pit#1 where it is measured by a flow meter and sent to oil water centrifuge. Oil is captured and wastewater sent to POTW. 2.Are production areas diked,contained,or otherwise constructd in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES Comments: There is no direct connection to sanitary sewer from production area. Floor drain in boiler room remains sealed. 3.Are there floor drains in the storage area? NO 4.Are storage tanks and areas diked,contained,or otherwise constructd in such a way as to prevent harm to the WWTP, especially from spills or slugs? YES Comments: Used oil storage and processing area is diked. Chemical storage for paint is located outside main building. Incoming chemicals in the receiving department are moved into this storage area. This storage area is diked. The paint kitchen area,for paint mixing, is located inside main building. The paint kitchen concrete floor is slope graded in such a way to provide adequate spill containment. Page 1 M AU. t l) 2 /27/yy` 5.Are process and storage tanks and pipes labeled? YES Storage tanks and piping are labeled using a color-coded system. 6.How are off-spec raw materials,and products disposed of? Most used oil is reclaimed and reused New oil is added to the reclaimed oil depending on viscosity.As needed--Terra Nova, Greenville,SC hauls all regulated hazardous waste including mineral spirits;IMC paint waste—which is waste from an injected paint process;and IPA (Flammables).Some non-regulated waste is also hauled off-site.Non-hazardous solid waste is sent to the landfill. 7.When is the production area cleaned?Daily, including weekends, during last 15 minutes at end of shifts. 8.Is the wastewater from cleaning the production area discharged to the POTW? YES Sweepers are used for floor cleaning;sweeper wastewater is emptied into an outside containment pit;the wastewater is then filtered, capturing solids,prior to being discharged to POTW. Wastewater and paint collected in paint booth, and filtered solids from sweepers, are hauled off as non-hazardous waste by Monarch every 6 months. 9.What non-process wastewaters are discharged to POTW? Domestic wastewater, boiler blowdown, air compressor condensate,press pit centrifuge decant, cooling tower and HVAC condensate. Note: Cooling towers and HVAC condensate discharges are monitored by IU for heavy flow and diverts these non-process wastewaters to the storm water system, when needed. Section Comments: Hand dryers have been installed in all restrooms. Water jet discharge is sent to the clarifier for pH adjustment—if needed--and settling and then discharged to the POTW. The sludge dewatering from the clarifier is filtered through a filter bag and the water is discharged to the POTW. Paint line rinse wastewater is also discharged to POTW. Process chemicals are stored throughout the production area without secondary containment. According to the IU, a spill on the production floor could not reach the POTW directly because there are no floor drains in the production area. Secondary containment for these chemicals will not be required at this time however, if oil slugs to the POTW occur, secondary containment will be required IU continues to add palletized spill containment systems for some of their materials. PART II-Plant Tour Section B-PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1.Does operator seem knowledgeable about the system? YES Comments: There is one primary shift operator(Is'shift). Discharge from the water jet is sent to a holding tank, it then goes to the clarifier where pH is adjusted and settling occurs. The sludge is pumped off bottom of clarifier into a sediment bag. The wastewater from the clarifier is discharged to the POTW. Boiler blowdown is pumped to the 5,000-gallon tank located adjacent to the outside containment pit(known previously as the evaporator)for cooling and pH check and then discharged to POTW. This flow is measured The overflow from the 3-stage wash was replumbed to reduce the amount of water wasted. In addition, there are 3 oil water separators:One for the pit water centrifuge line; one for capturing condensate from 5 air compressors, and one(cleaned every 6 months)located underground near front entrance serves the main wastewater discharge line. 2.Are all units operational? YES 3.How often does operator/maintenance person check system? Daily Holding tank, located at 3-stage wash paint booth, is checked for pH daily before discharge. Clarifier in boiler room is also checked daily. Primary check is Is'shift. This check is documented. Walk thru checks are done 2id shift. The Daily compliance pH and Temperature readings are analyzed at the designated permitted sampling site from Pipe#O1 4.Is there an operator for each shift? YES Paint System Operator on P'shift checks and adjusts ph.A daily calibration of pH probe is done when plant is discharging. If pH is within acceptable range, the holding tank is discharged to POTW. The discharge from this tank is controlled by a gate valve. There is a flow meter on the tank discharge line and readings are recorded with each discharge. Note:No operator for 3'd shift—only 2 shifts have paint system operators. 5.How and when is sludge disposed of? Sludge on bottom of clarifier is pumped as needed to a sediment tote. Sediment totes, containing fiberglass dust(non- hazardous), are hauled off to the landfill as needed.Paint waste sludge is collected and hauled off by Monarch via vacuum truck 6.Is there schedule for preventative maintenance? YES Entire paint system is cleaned at least every 6 months;last cleaned during the January 2024 week facility shutdown.System is completely drained and tanks are pressure washed.At drain down, the water is sent to wastewater tank and not to POTW. Cleaning water is then hauled offsite as needed Section Comments: Second Creek Wastewater Lift Station serves both TJN and West Rowan Middle School.Due to limited capacity for handling flow from both sites at the same time, TJN, if possible, is not discharging during school hours. This is to reduce potential of a Sanitary Sewer Overflow. 3-stage wash:4000 to 5000 gallons are discharged at the end of the day by I"shift operator.A fixed pH meter and chemical feed pump can automatically add chemical as necessary if pH falls below permit limit. The IU normally uses caustic soda for pH adjustment.Some of It 's clients require pH verifications of the wash water. Page 2 PART II-Plant Tour Section C-SAMPLING POINT(S)AND FLOW MEASUREMENT (Collect a sample if desired.) 1.Does an outside lab complete sampling? YES If yes,name of lab. Statesville Analytical completes all sampling and analysis. 2.If industry completes sampling,ask the industry representative to describe sampling procedures. N/A 3.Is flow measurement equipment operational?Meter:#038627300 YES 4.Is there a calibration log for the flow meter? YES Clearwater performs calibration offlowmeter(Last calibration 2/22/2024) PART III-EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1.Are files well organized? YES TJN utilizes an electronic computer filing system to maintain records. 2.Are sample collection/chain-of-custody forms filled out properly? YES 3.Do results in files agree with reports sent to POTW? YES 4.Who has authority to shut down production should a spill or slug discharge occur? Plant Manager;EHS Manager;Maintenance Manager, &any manager or supervisor. 5.How does SIU inform employees of whom to call at POTW in case of spill/slug? New hire orientation and Annual training---last annual training conducted November 2023 6.Slug/Spill Control Plan Required? YES Last update submitted: 4/26/2023 7.Is SIU implementing slug/spill plan? YES Review procedures. In general, SIU implements spill kits.SIU is required to implement a RCRA Contingency Plan. INSPECTION RESULTS Comments,Required or Recommended Actions: • An Authorization to Construct Approval was granted by the City on October 21,2020 for the construction of an Automated Paint Line to be housed in a new 40,000 square foot facility.Construction was completed January 2022. Observed during this inspection the facility is operating in a pre-production trial testing phase.Start-up of the new automated painting equipment has begun.Trials are nearing completion with full paint production planned in the near future.UPDATE 2024 Inspection:The new paint line is currently running product at 40%capacity. • Monarch and/or Terra Nova haul off all collected hazardous waste that is stored for a 90-day timeframe. • Slug/Spill Plan update is due April 2024. • Oil/Water separator is maintained/cleaned every 3 months. • Semi-annual report for July-December 2023 reporting period will be corrected(via e-mail correspondence submittal) to include the following information per TJN's PT Permit #0036 Section 7(A)(4)4"A report of any increase or decrease in average water consumption of more than 10 percent of the amount consumed during the previous semi- annual report peorid." P • TJN's Pretreatment permit renewal application is due to this office June 30,2024. • City-monitoring analytical results,analyitcal fee invoices and surcharge invoices are being amailed to Teijin Corporate office/Accounts Payable.Note that the Teijin Salisbury facitily will also be postal mailed,a hard copy of the same results and invoices that were emailed to corporate AP. Signature of Inspector(s): 147. Date: e2-t2 v ZZ/ Date: /Z4/Zv4Z Page 3 Workbook Name : Grant Creek_HWA AT 2018_Approved.Updated 7.15.2024 draft, Worksheet a?7 24, 7:55 AM Page 1 of 4 Allocation Table Spreadsheet Instructions: Headworks last approved: 02/22/18 1)Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected,password is"2". 2)Formulas are discussed in the Comprehensive Guidance,Chapter 6,Section C. Allocation Table updated: 08/12/24 3)HWA and AT worksheets in this workbook are linked. Pollutant Names,MAHLs,Basis,and Uncontrollable load in Permits last modified: 10/22/22 this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. POTW=>Grant Creek WWTT NPDESik>NC0023884 FLOW BOD TSS Industry Type Renewal Modification Date Permit Limits Permit Limits Permit Limits 1UP INDUSTRY NAMES Permit Pipe of Effective Effective Permit Conc. Load Conc. Load Count (please list s1phabeGcIy) number number Industry Date Date Expires MGD gal/day mg/I lbs/day mg/I lbs/day 1 Nouryon 0002 01 2869-414 08/31/24 08/30/29 0.3830 383,000 300.00 i 500.00 2 Tiejin Automotive Technologies 0036 01 3089-463 09/29/24 09/28/29 0.0638 63,800_ 213.00. 213.00 3 Freirich Foods 0007 01 2013 03/30/21 04/25/22 03/29/26 0.1500 150,000 1 . 1520.00. 500.00 4 Innospec Active Chemicals 0038 01 2843 10/01/22 09/30/27 0.0800 80,000 943.004 86.00 5 _ 6 , 7 8 9 10 Column Totals=> 0.6768 676,800 2976 1299 Basis=> NPDES Design Design MAHL from HWA(lbs/day)=> NPDES Permitted Flow=> 7.5000 20829 20204 Uncontrollable Loading(lbs/day)_> 5.2390 10923 10923 Total Allowable for Industry(MAIL)(lbs/day)_> 2.2610 9905.8 9280, Total Permitted to Industry(lbs/day)_> 0.6768 2976 1299 MAIL left(lbs/day)_> 1.5842 6930 7981 Percent Allow.Ind.(MAIL)still available(%)_> 70.1 % 70.0% 86.0% Percent MARL still available(%)_> 21.1 % 33.3% 39.5% 5 Percent MARL(lbs/day)_> 0.3750 1041 1010 HWA.AT Revised:November 2005 Workbook Name : Grant Creek_HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheefRgFhV4, 7:55 AM Page 2 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 08/12/24 Permits last modified: 10/22/22 Pores=>Grant Creek WWTT NPDESC>NC0023884 Ammonia Arsenic Cadmium Chromium Copper Cyanide Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please listalphabetich) number number mg/1 lbs/day mg/I lbs/day mg/I lbs/day mg/I lbs/day mg/1 lbs/day mg/I lbs/day 1 Nouryon 0002 01 219.00 699.53 0.1500 0.0800 0.4200 2 Tiejin Automotive Technologies 0036 01 15.70 0.0950 3 Freirich Foods 0007 01 4 Innospec Active Chemicals 0038 01 0.0050 0.0080 0.0250 0.0100 0.0067 5 6 7 8 9 r -� I 10 r Column Totals=> 715 , 0.00001 0.00501 0.15801 0.2000 0.4267 AS/Nit/TF Stream AS/Nit/TF AS/Nit/TF AS/Nit/TF Basis=> NPDES inhibition Std inhibition inhibition inhibition MAHL from HWA(Ibs/day)_> 6946.28 4.6193 2.1293 18.1999 22.1725 4.6193 Uncontrollable Loading(lbs/day)=> 1243.07 0.1879 0.1311 2.1847 3.0192 1.7914 Total Allowable for Industry(MAIL)(lbs/day)=> 5703.21 4.4314 1.9982 16.0153 19.1533 2.8279 Total Permitted to Industry(lbs/day)_> 715.23 0.0000 0.0050 0.1580 0.2000 0.4267 MAIL left(lbs/day)_> 4987.97 4.4314 1.9932 15.8573 18.9533 2.4012 Percent Allow.Ind.(MAIL)still available(%)=> 87.5% 100.0% 99.7% 99.0% 99.0% 84.9% Percent MAHL still available(%)_> 71.8% 95.9% 93.6% 87.1 % 85.5% 52.0% 5 Percent MARL(lbs/day)_> 347.31 0.2310 0.1065 0.9100 1.1086 0.2310 HWA.AT Revised:November 2005 • Workbook Name : Grant Creek_HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheefNkfh W?7ia, 7:55 AM Page 3 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 08/12/24 Permits last modified: 10/22/22 POTW=>Grant Creek WWTT NPDESifi>NC0023884 Lead Mercury Molybdenum Nickel Selenium Silver Industry Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Conc. Load Count (please list alphabetick) number number mg/I lbs/day mg/1 lbs/day mg/1 lbs/day mg/I lbs/day mg/1 lbs/day mg/1 lbs/day 1 Nouryon 0002 01 0.1000 0.1600 11 2 Tieejin Automotive Technologies 0036 01 3 Freirich Foods 0007 01 4 Innospec Active Chemicals 0038 01 0.0050 0.0150 5 I 7 1 il f--_ it 8 10 I r Column Totals=> 0.1050 0.000000 0.00001 0.17501 0.00001 0.0000 Stream Sludge AS/Nit/TF Sludge Stream Basis=> Std Stream Std Ceiling inhibition Ceiling Std MAHL from HWA(lbs/day)_> 9.3087 0.035133 35.1949 11.5482 8.4280 0.2811 Uncontrollable Loading(lbs/day)_> 2.1410 0.013108 4.6053 0.9176 0.1879 0.2185 Total Allowable for Industry(MAIL)(lbs/day)=> 7.1677 0.022025 30.5896 10.6306 8.2401 0.0626 Total Permitted to Industry(lbs/day)=> 0.1050 0.000000 0.0000 0.1750 0.0000 0.0000 MAIL left(lbs/day)_> 7.0627 0.022025 30.5896 10.4556 8.2401 0.0626 Percent Allow.Ind.(MAIL)still available(%)=> 98.5% 100.0% 100.0% 98.4% 100.0% 100.0% Percent MAHL still available(%)=> 75.9% 62.7% 86.9% 90.5% 97.8% 22.3% 5 Percent MAHL(lbs/day)_> 0.4654 0.001757 1.7597 0.5774 0.4214 0.0141 HWA.AT Revised:November 2005 Workbook Name : Grant Creek_HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheeffethW27M24, 7:55 AM Page 4 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 08/12/24 Permits last modified: 10/22/22 POTW=>Grant Creek WWTT NPDESt >NC0023884 Zinc Total Nitrogen Total Phos. Industry Permit Limits Permit Limits Permit Limits IUP INDUSTRY NAMES Permit Pipe Conc. Load Conc. Load Conc. Load Count (please list alphabclich) number number mg/1 lbs/day mg/1 lbs/day mg/1 lbs/day 1 Nouryon 0002 01 0.4250_ 130.00 2 Tiejin Automotive Technologies 0036 01 0.1900 3 Freirich Foods 0007 01 _ 4 Innospec Active Chemicals 0038 01 0.5000 • 5 6 7 8 9 10 Column Totals=> 1.11501 0.00 130.00 AS/Nit/TF Basis=> inhibition MAHL from HWA(lbs/day)_> 46.1928 Uncontrollable Loading(Ibs/day)=> 9.0969 ## 334.25 Total Allowable for Industry(MAIL)(Ibs/day)_> 37.0958 Total Permitted to Industry(Ibs/day)_> 1.1150 0.00 130.00 MAIL left(lbs/day)_> 35.9808 Percent Allow.Ind.(MAIL)still available(%)=> 97.0% ####### ####### Percent MAHL still available(%)=> 77.9% ####### ####### 5 Percent MARL(lbs/day)_> 2.3096 HWA.AT Revised:November 2005