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HomeMy WebLinkAboutNCS000093_Fact sheet binder_20240823 DEQ / DEMLR FACT SHEET FOR NPDES INDUSTRIAL INDIVIDUAL STORMWATER PERMIT DEVELOPMENT Basic Information for Permit Issuance and Renewals: Permit Writer/Date Brianna Young 8/21/2024 Permit Number NCS000093 Owner/Facility Name BRP US,Inc. /BRP US, Inc. 3365 (331524)/Aluminum foundries(except die SIC(NAICS)Code/Category casting) 3471 (332813)/Electroplating,Plating,Polishing, Anodizing, and Coloring Basin Name/Sub-basin number French Broad/04-03-06 Receiving Stream/I UC UT to English Creek/060101080106 Stream Classification/Stream Segment C; Tr/7-2-42 Is the stream impaired on 303 d list]? No Any TMDLs? No Any threatened and/or endangered species? See Section 2 below Any compliance concerns? See Section 2 below Any permit mods since lastpermit? No New expiration date 9/30/2029 Comments on Draft Permit? See Section 6(below) Section 1. Facility Activities and Process: BRP US, Inc. is a lost foam aluminum casting foundry that manufactures aluminum castings used as components for the manufacture of various finished products including outboard engine parts, fuel filter housings, tamping devices, etc. Molten aluminum is cast into foam molds and surrounded by sand, then the foam burned off. The aluminum castings are then cleaned. High pressure blasting is used to remove burrs and to shape the parts to requisite tolerances. On certain machines, the grinding process is aided with the use of a surfactant material. Finishing operations include impregnation, chrome conversion coating, and limited wet machining. Chrome conversion coating occurs in a series of process tanks in which aluminum castings are exposed to an alkaline wash, a deoxidizing bath, a chromic acid bath, and a polymer seal bath. Minimal machining is performed using a soluble oil cutting fluid and high speed tooling that is mounted in CNC machines. Two hydraulic oil aboveground storage tanks (ASTs) are located under roof outside the production building and totes and drums are stored inside buildings or inside storage containment buildings. The site also contains a loading dock, shipping/receiving area, six(6) dust collectors (one for the aluminum casting lines; one associated with sand storage for each casting line [two lines]; one for the regenerative thermal oxidizer [RTO]; one for the sand reclamation system; and one for shot blast machines and sand blast units). The facility has an open trash roll-off, an enclosed trash compactor, an open scrap metal dumpster, a spent sand roll-off under canopy, and a metal chip dumpster under canopy. Outfall SW001: Drainage area consists of a 500-gallon hydraulic oil tank, a 250-gallon hydraulic oil tank, two (2) 288- gallon diesel tanks, storage area, loading dock, shipping/receiving dock, cooling tower/main stack, sand hopper, regenerative thermal oxidizer(RTO) stack and baghouse, dust collectors and sand pretreatment area, scrap tubing/sheet metal, metal parts, empty drum storage, water storage tank,propane bottle fill Page 1 of 6 area, electric substation, two (2)water bath vaporizers, scrap metal roll-off, trash compactor, trash roll- off, spent sand roll-off, metal chip dumpster,pallets, containment buildings for hazardous waste, oil, and coolants, storage area for equipment, empty drums, aluminum chips, and spent sand, and a detention pond. Discharge is from the detention pond. Additional Outfalls Outfall SWO02: Drainage area consists of a propane unloading area. No analytical monitoring is needed for this outfall, however, qualitative monitoring is required. Outfall SWO03: Drainage area consists of three (3) 30,000-gallon propane tanks. No analytical monitoring is needed for this outfall, however, qualitative monitoring is required. Outfall SWO04: Drainage area consists of a parking lot. Outfall SWO05: Drainage area consists of a parking lot. Outfall SWO06: Drainage area consists of roof drains. Why Industrial Sites with Stormwater are Subject to a Permit: Federal NPDES regulations define stormwater discharge associated with industrial activity in 40 CFR §122.26 (b)(14) as: "the discharge from any conveyance that is used for collecting and conveying storm water and that is directly related to manufacturing,processing or raw materials storage areas at an industrial plant. The term does not include discharges from facilities or activities excluded from the NPDES program under this part 122. For the categories of industries identified in this section, the term includes, but is not limited to, storm water [sic] discharges from industrial plant yards; immediate access roads and rail lines used or traveled by carriers of raw materials, manufactured products, waste material, or byproducts used or created by the facility; material handling sites; refuse sites; sites used for the application or disposal of process waste waters (as defined at part 401 of this chapter); sites used for the storage and maintenance of material handling equipment; sites used for residual treatment, storage, or disposal; shipping and receiving areas; manufacturing buildings; storage areas (including tank farms) for raw materials, and intermediate and final products; and areas where industrial activity has taken place in the past and significant materials remain and are exposed to storm water. For the purposes of this paragraph, material handling activities include storage, loading and unloading, transportation, or conveyance of any raw material, intermediate product, final product, byproduct or waste product. The term excludes areas located on plant lands separate from the plant's industrial activities, such as office buildings and accompanying parking lots as long as the drainage from the excluded areas is not mixed with storm water [sic] drained from the above described areas." Page 2 of 6 Section 2. Monitoring Information and Compliance History: • December 2018 to June 2023, benchmarks exceeded for: o SW001: pH min not reached Ix o Analytical data only provided for SW001 • No visual monitoring data provided for any outfalls • Inspection not completed by DEMLR ARO before permit issuance Threatened/Endangered Species: There is a threatened species in the nearby vicinity of the discharge: Sharphead Darter(Etheostoma acuticeps; NC status: T). Additional species of concern in the nearby vicinity include the Superb Jewelwing (Calopteryx amata; NC status: SR), Timber Rattlesnake (Crotalus horridus; NC status: SC), and Eastern Hellbender(Cryptobranchus alleganiensis alleganiensis; NC status: SC). Section 3. Proposed Monitoring for Stormwater Discharges: The Division considered potential pollutants from past and present industrial activities and data was submitted for December 2018 to June 2023. Quantitative sampling included pH, TSS, and aluminum. Parameters are based on potential pollutants in the drainage area, sampling results, and in some cases, dependent upon future activities (e.g., ash removal through the drainage area). Below is a table of the proposed monitoring for each outfall at the BRP US, Inc. site. Outfall SWO01 Quarterly monitoring Total Suspended Solids BASIS: Potential pollutant from drainage area and BMP effectiveness (TSS) indicator. Quarterly monitoring H BASIS: Pollutant indicator and important to interpreting toxicity potential p of metals. Quarterly monitoring Total Rainfall BASIS: Discharge potential indicator Quarterly monitoring Non-Polar Oil &Grease BASIS: Standard monitoring parameter; Potential pollutant from lubricants; Method 1664 SGT-HEM targets petroleum-based O&G Quarterly monitoring Monthly Oil Usage BASIS: Standard monitoring parameter; Potential pollutant from drainage area Quarterly monitoring COD BASIS: Discharge potential indicator Total Aluminum Quarterly monitoring BASIS: Potential pollutant from drainage area Page 3 of 6 Stormwater Benchmarks and Tiered Response: Rather than limits,North Carolina NPDES Stormwater permits contain benchmark concentrations. Stormwater benchmarks are numerical action levels for stormwater monitoring. Benchmarks are not effluent limits, and benchmark exceedances are not permit violations. Benchmarks provide facilities a tool for assessing the significance of pollutants in stormwater discharges and the effectiveness of best management practices (BMPs). Benchmark concentrations are intended as guidelines for the facility's development and implementation of the Stormwater Pollution Prevention Plan (SWPPP). Benchmark exceedances require the permittee to increase monitoring, increase management actions, increase record keeping, and/or install stormwater BMPs in a tiered program. The permit establishes a tiered approach to specify actions the permittee must take in response to analytical results above benchmark concentrations. The tiered structure of the permit provides the permittee and DEMLR wide flexibility to address issues that may arise with one or more parameters and/or outfalls. Metals benchmarks are calculated to mimic acute water quality standards and with the guidance of DWR. NC DWR follows established federal procedures for calculating acute standards when developing the benchmarks. Just like the acute standards, metals benchmarks normally reflect one half of the calculated Final Acute Value (the "1/2 FAV"). In most cases, translation into total recoverable values is based on an assumed hardness of 25 mg/L and a total suspended solids (TSS) concentration of 10 mg/L. Acute standards protect aquatic life from negative impacts of short-term exposure to higher levels of chemicals where the discharge enters a waterbody. The Stormwater Permitting Program applies this approach because of the ephemeral nature of rainfall events. The Division may evaluate results to determine if a smaller suite of parameters for some outfalls is adequate to characterize potential pollution or BMP effectiveness. For example, one or more metals or other parameters may serve as an adequate tracer for the presence of ash pollution during disturbance or ash removal in specific drainage areas at this site. For parameters that do not have a stormwater benchmark, the Division may develop a benchmark value if appropriate toxicity data become available or if rising trends in concentrations suggest a persistent source. A summary of the benchmarks in the draft permit, and their basis, is below: Parameter Benchmark Basis Total Suspended 50 mg/L National Urban Runoff Program(NURP) Study, 1983; Solids TSS Discharge to trout waters H 6 s.u. —9 s.u. NC Water Quality Standard(Range) Non-Polar Oil & Review of other state's daily maximum benchmark Grease 15 mg/L concentration for this more targeted O&G;NC WQS that EPA Method 1664 does not allow oil sheen in waters SGT-HEM COD 120 mg/L BPJ; Generally found at levels 4x BOD5 in domestic wastewaters Total Aluminum 750 /L '/2 FAV Stormwater Pollution Prevention Plan: The proposed permit conditions reflect the EPA and NC's pollution prevention approach to stormwater permitting. The Division's maintains that implementation of Best Management Practices (BMPs) and traditional stormwater management practices that control the source of pollutants meets the definition of Best Available Technology(BAT) and Best Conventional Page 4 of 6 Pollutant Control Technology(BCT). The permit conditions are not numeric effluent limitations but are designed to be flexible requirements for implementing site-specific plans to minimize and control pollutants in stormwater discharges associated with the industrial activity. Title 40 Code of Federal Regulations (CFR) §122.44(k)(2) authorizes the use of BMPs in lieu of numeric effluent limitations in NPDES permits when the agency finds numeric effluent limitations to be infeasible. The agency may also impose BMP requirements which are "reasonably necessary" to carry out the purposes of the Act under the authority of 40 CFR 122.44(k)(3). The conditions proposed in this draft permit are included under the authority of both of these regulatory provisions. In essence, the pollution prevention and BMP requirements operate as limitations on effluent discharges that reflect the application of BAT/BCT. Flexibility in Tier Responses: Tier Two actions provide an opportunity for the permittee to propose an alternative monitoring plan for approval by the Region: • Alternatively, in lieu of steps 2 and 3, the permittee may, after two consecutive exceedances, exercise the option of contacting the DEMLR Regional Engineer as provided below in Tier Three. The Regional Engineer may direct the response actions on the part of the permittee as provided in Tier Three, including reduced or additional sampling parameters or frequency. • If pursuing the alternative above after two consecutive exceedances, the permittee may propose an alternative monitoring plan for approval by the Regional Engineer. The permit therefore allows the permittee to petition the Regional Office for monitoring changes sooner than Tier Three (upon any four benchmark exceedances) and gives guidance on one option to take. For example, the permittee may request that mercury only be monitored semi-annually under the tiers, or that only parameters over the benchmark be monitored more frequently. In this way, changes to the monitoring scheme for any outfall could be handled outside of a permit modification. Other Proposed Requirements: • It is standard for Stormwater Pollution Prevention Plan(SWPPP)requirements to include an annual certification that stormwater outfalls have been evaluated for the presence of non- stormwater discharges, and if any are identified, how those discharges are permitted or otherwise authorized. • Requirement to submit a request for permit modification if the facility identifies or creates any new outfalls, removes outfalls, or alters any drainage area that changes potential pollutants. • The Division expects the permittee to apply best professional judgment and consider the safety of its personnel in fulfilling sampling obligations under the permit. • Federal regulations require electronic submittal of all discharge monitoring reports (DMRs). If a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the EPA. • Quarterly QualitativeNisual Monitoring to assure regular observation of outfalls throughout year. Section 4. Changes from previous permit to draft: • Regulatory citations added • Monitoring increased from semi-annually to quarterly for all parameters (qualitative and quantitative) • "No discharge" clarifications made • Feasibility study requirement removed per updated stormwater program requirements Page 5 of 6 • Annual online SWPPP certification requirement removed per updated stormwater program requirements • eDMR requirement updated • Boilerplate language moved into body of the permit; boilerplate no longer attached • Outfall-specific monitoring been implemented to reflect industrial activity and potential pollutants specific to each discharge area • Monitoring for COD added due to presence of chemicals onsite • Benchmarks updated for parameters per guidance from DWR Standards group on stormwater benchmarks Section 5. Changes from draft to final: • None Section 6. Discussions with the Facility and Regional Office: • Initial contact with facility: 1/4/2024 • Initial contact with Regional Office: 1/4/2024 • Draft sent to CO peer review: N/A • Draft sent to Regional Office: 4/10/2024 • Final permit sent for supervisor signature: N/A Section 7. Comments received on draft permit: • None Page 6 of 6 LocaliQ Georgia/North Carolina PO Box 631697 Cincinnati, OH 4.5263-1697 South Carolina GANNETT AFFIDAVIT OF PUBLICATION NORTH CAROLINA ENVIRONMENTAL MANAGEMENT COMMISSION INTENT TO ISSUE NPDES STORMWATER DISCHARGE PERMITS Joyce Sanford The North Carolina Environmental Management Commis- Brianna Young sion proposes to issue NPDES stormwater discharge NCDEQ/P�EMLIL permit(s) to the persort(s) listed below. Public comment or abjection to the draft permits is invited. Written comments 1612 Mail Service Center regarding the proposed permit wil3 be accepted until 30 days Raleigh NC 27699-1612 otter the publish date of this notice and considered in the final delermi not foil regarding permit issuance and permit Provisions. The director of the NC Division of Energy, Mimral, and Lond Resources (DFML.R) may hold a Public SPATE OF WISCOIVSIN,COUNTY OF BROWN hearing should there be a significant degree of public inter- est. Please mail comments ondlor information requests to DEMLR at 1412 Mail Service Center, Raleigh, NC 27699• 1612. Before the undersigned,a Notary Public,duly 8RP US, Inc. [1211 Greenwood Road, Spruce Pine, NC commissioned, qualified and authorized by law to 287771 has requested renewal of permit SO 093 for the administer oaths,personally eared said legal clerk who BRP US, Inc. facility in Mitchell coup lacility P Y appeared g , discharges to an unnamed tributary to English Creek in the being first duly sworn, deposes and says: that he/she is the French Broad River Basin, legal clerk of The Asheville Citizen-Times,engaged in Interested persons may visit DEMLR at 512 N. Salisbury Street, Raleigh, NC 27604 to review information on file. publication of a newspaper known as The Asheville Citizen- Additional information on NPDES permits and this notice may be found on our website: Times, published, issued and entered as first class mail in htfps:ftdeq.nc.gov/abauf/divisions)energy-minerol-and-land the city of Asheville, in Buncombe County,State of North resources/stormwater/slormwater-Progromistarmwater- pubtic$notices, or by contacting Brionno Young Carolina;that he/she is authorized to make this affidavit at brionna.youn9_Qgeq.nc g.Qv or 919-707-3647. S/29/2024 410213182 and sworn statement;that the notice or other legal advertisement, a true copy of which is attached here to, was published in said newspaper in the issues dated: 05/29/2024 That said newspaper in which said notice,paper, document or legal advertisement was published was,at the time of each and every publication, a newspaper meeting all the requirements and qualifications of Section 1-597 of the General Statutes of North Carolina. Sworn to and subscribed before on 05/29/2024 \—// &� J Legal Clerk Notary,State of Wl,County of Brown My commission expires Publication Cost: $167.48 'Pax Amount: $0.00 Payment Cost: $167.48 Order No: 10213182 #of Copies: Customer No: 948986 2 PO#: THIS IS NOT AN INVOICE! Please do not use this form for paymenr rcnivance. DENISE ROBERTS Pagel of 1 Notary Public State of Wisconsin BRP US Inc. 1211 Greenwood Road Spruce Pine,North Carolina USA 28777 T 828.766.1100 F 828.765.2391 4 www.brp.com Bombardier Recreational Products February 7,2024 Ms.Brianna Young,Individual Permit Coordinator NCDEQ-Division of Energy,Mineral,and Land Resources Raleigh Central Office 1612 Mail Service Center Raleigh,NC 27699-1612 919.707.3647 Brianna.Young@ncdeq.gov RE: BRP US,Inc.-Spruce Pine,Mitchell County,NC NPDES Permit NCS000093 Renewal Application-Supplemental Information Dear Ms.Young: BRP US,Inc. (BRP) operates a lost foam aluminum casting facility in Spruce Pine,Mitchell County, North Carolina under the NPDES(National Pollutant Discharge Elimination System)Industrial Stormwater Program,Permit Number NCS000093. A permit renewal application was submitted previously,and as you requested,supplemental information is included with this letter as follows: • Updated Tables B and D-see Attachment; • Description of chemicals stored onsite-Expandable polystyrene,foam coatings,metal finishing chemicals,lubricating oils,nitric acid,and sulfuric acid in batteries. Note that paints and solvents are no longer used in the manufacturing process; • Confirmation of the type of scrap metal kept onsite-Scrap metal includes aluminum and steel; • An electronic spreadsheet summarizing all of the monitoring data that has been collected since the effective date of the current permit-See Excel file provided via e-mail; • Verification that the information in the renewal application is still complete and correct-The renewal application submitted on 8/24/23 and in this supplemental package is complete and correct;and • An explanation of any operational changes since the renewal application was submitted- There have been no operational changes since the renewal application was submitted on 8/24/23. This submission certifies the truth,accuracy and completeness of the content of this report. If you have any questions or need additional information,please contact Aaron Jenkins,EHS&S Coordinator,at 828.766.1185 or aaron.jenkins@brp.com or Judy Hoff of ERM NC,Inc.at 615.319.4284. Sincerely, Curtis Taylor Site Leader Ski-Doo Lynx Sea-Doo Attachment Evinrude cc w Attachment: Aaron Jenkins,BRP Johnson / J Rotax Bombardier ATV EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Analytical Analytical Analytical Results Results Results Greater than Discharge Discharge Discharge Discharge Measurement Sample Discharge Benchmark Date Characteristic Characteristic Characteristic Characteristic Frequency Type Characteristic Values? TSS 50 Stormwater Total Total Non-Polar Oil& pH 6-9 Discharge Outfall Suspended Recoverable Grease(SGT- AI None Location Solids(TSS) pH Aluminum(AI) Total Rainfall HEM) SGT-HEM 15 mg/L Standard ug/L inches mg/L Year 1 Period 1,July 1-December 31,2018 12/14/2018 Outfall1 3.6 6.7 181 1.22 Semiannual Grab No Year 1 Period 2,January 1-June 30,2019 5/2/2019 OutfallI ND 6.5 ND 1.36 Semiannual Grab No Year 2 Period 1,July 1-December 31,2019 Not available in Not available in Not available in Not available in Not available in facility files Outfall 1 facility files facility files facility files facility files Semiannual Grab Unknown Year 2 Period 2,January 1-June 30,2020 6/4/2020 Outfall1 3.2 6.4 ND 0.26 Semiannual Grab No Year 3 Period 1,July 1-December 31,2020 10/24/2020 Outfall1 3.0 6.5 ND 0.52 Semiannual Grab No Year 3 Period 2,January 1-June 30,2021 5/25/2021 Outfall1 5.8 5.4 ND 0.17 Semiannual Grab No Year 4 Period 1,July 1-December 31,2021 11/11/2021 Outfall1 7.3 6.8 213 0.83 Semiannual Grab No Year 4 Period 2,January 1-June 30,2022 6/8/2022 Outfall 1 6.2 6.2 116 Not available Semiannual Grab No Year 5 Period 1,July 1-December 31,2022 Not available in Not available in Not available in Not available in Not available in facility files Outfall 1 facility files facility files facility files facility files Semiannual Grab Unknown Year 5 Period 2 January 1-June 30,2023 6/20/2023 Outfall1 13.6 6.6 328 1.81 Semiannual Grab No Year 6 Period 1,July 1-December 31,2023 1/9/2024 Outfall4 8.3 6.7 233 0.78 Semiannual Grab ND No AVERAGE 6.38 6.4 214.2 0.87 Semiannual Grab ND MAXIMUM 13.6 6.8 328 1.81 Semiannual Grab ND MINIMUM 3.0 5.4 116 0.17 Semiannual Grab ND BENCHMARK 50 6-9 None Semiannual Grab 15 Notes: ND=Not detected Rainfall amounts available from facility rain gauge or from NCDC Daily Summaries for Spruce Pine,NC,climate stations. Records of samples for Year 2 Period 1 and Year 5 Period 1 have not been found in facility files,perhaps due to employee turnover. Samples for Year 6 Period 1 are included based on sample collected 1/9/2024. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Results Results Results Results Results Results Results Results Results Results Results Discharge Discharge Discharge Discharge Discharge Discharge Discharge Discharge Discharge Monitoring Date Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Frequency Sample Type Other obvious Erosion or indicators of Stormwater Discharge Outfall Suspended deposition at stormwater Location Color Odor Clarity Floating Solids Solids Foam Oil Sheen the outfall pollution Year 1 Period 1,July 1-December 31,2018 12/14/2018 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 1 Period 2,January 1-June 30,2019 5/2/2019 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 2 Period 1,July 1-December 31,2019 Not available in facility files SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 2 Period 2,January 1-June 30,2020 6/4/2020 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 3 Period 1,July 1-December 31,2020 10/24/2020 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 3 Period 2,January 1-June 30,2021 5/25/2021 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 4 Period 1,July 1-December 31,2021 11/11/2021 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 4 Period 2,January 1-June 30,2022 6/8/2022 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 5 Period 1,July 1-December 31,2022 Not available in facility files SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 5 Period 2,January 1-June 30,2023 6/20/2023 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 6 Period 1 July 1-December 31,2023 No visible suspended 1/9/2024 SDO 1-6 No color No odor Clear None solids No foam None None None Semiannual Grab Notes: Records of samples for Year 2 Period 1 through Year 5 Period 2 have not been found in facility files,perhaps due to employee turnover. Samples for Year 6 Period 1 are included based on sample collected 1/9/2024. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Stormwater Discharge Outfall Location Stormwater Exposure Item Location Best Management Practices(BMPs) Additional BMPs SDO 1 500-gal Hydraulic oil tank SE of Production Bldg Tank located under roof;secondary containment 250-gal Hydraulic oil tank SE of Production Bldg Tank located under roof;secondary containment Scrap tubing/sheet metal SE of Production Bldg Stored outside Store inside building Miscellaneous storage SE of Production Bldg Stored outside Store inside building Loading dock E side of Production Bldg Covered Scrap metal roll-off E side of Production Bldg Sweep around roll-off on a frequent basis Cover the roll-off Trash compactor E side of Production Bldg Enclosed 30-Cubic yard trash roll-off E side of Production Bldg Sweep around roll-off on a frequent basis Cover the roll-off Two 288-gal Diesel tanks E side of Production Bldg Tanks located inside Pump House Bldg Spent sand roll-off E side of Production Bldg Covered by a canopy and equipped with curbing Metal chip dumpster E side of Production Bldg Covered by a canopy and equipped with curbing Equipment storage E side of Production Bldg Covered by canopy and equipped with curbing Containment Bldgs for storage of waste,oil,coolants NE of Production Bldg Enclosed Pallets NE of Production Bldg Stored outside Limit number of pallets stored outside Metal parts NE of Production Bldg Stored outside Store inside building Monitor use of chemicals in cooling tower water Cooling tower NE of Production Bldg and monitor containment for leaks Dust collectors and sand Routinely sweep and properly dispose of dust pretreatment area NE side of Production Bldg (particulates) Regenerative thermal oxidizer Routinely sweep and properly dispose of dust (RTO)stack and baghouse NE side of Production Bldg (particulates) Shipping/Receiving Dock NE side of Production Bldg Monitor by BRP employee Sand hopper E side of Production Bldg Sweep around hopper on a frequent basis SDO 2 Propane unloading area NE side of Production Bldg Pressurized unloading SDO 3 Propane tanks NE side of Production Bldg Pressurized tanks SDO 4 Employee parking area SW of Production Bldg SPPP,training,etc. SDO 5 Employee parking area SW of Production Bldg SPPP,training,etc. SDO 6 Roof SE of Production Bldg Use of control equipment(dust collectors,RTC) Notes: Best Management Practices(BMPs)are described in the BRP Stormwater Pollution Prevention Plan(SPPP)in facility files. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Changes Since Previous Permit Issuance Description of Changes Location Best Management Practices(BMPs) Suggested Improvements to BM Ps No changes related to stormwater have occurred None None None None Notes: No changes related to stormwater have occurred at the facility since the previous NPDES permit was issued. Minor modifications to operations(more related to air quality)have included or will include the following: Replaced the CD-1 bagfilter because the existing bagfilter was underrated and at the end of its service life.The replacement bagfilter is a Donaldson DFE 4-32 Dust Collector,which contains 32 ultra-web cartridge filters with a filter area of 8,128 square feet,a differential pressure meter,and an effective cleaning system. Venting the following insignificant natural gas-fired ovens through the building roof rather than exhausting inside the manufacturing building,both to meet National Fire Protection Association(NFPA)requirements and to improve indoor air quality: *ES-17,Heat Treat No.1 Solution Oven for Cast Line No.1,3.0 MMBtu/hr capacity; *ES-18,Heat Treat No.3 Solution Oven for Cast Line No.2,3.0 MMBtu/hr capacity; *ES-30,Age Oven No.1(AO-01),1.0 MMBtu/hr capacity; *ES-31,Age Oven No.2(AO-02),1.0 MMBtu/hr capacity;and *ES-38,Age Oven No.3(AO-03),1.0 MMBtu/hr capacity. Removed ES-47,Paint Spray Booth and Associated Bake Oven(3.0 MMBtu/hr capacity),since painting is done off-site by a vendor.As a result,this source has been removed from the facility. Added Dehumidifiers#1 and#2 for the Styrofoam Drying ovens. Replaced the Emergency Generator. Replaced the CD-16 bagfilter because the existing bagfilter was underrated and at the end of its service life. Removed ES-44,Boiler#2(14.7 MMBtu/hr capacity),since Boiler#1 is larger and sufficient for plant operation. EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 Form U.S Environmental Protection Agency 2F 1W. �� Application for NPDES Permit to Discharge Wastewater NPDES STORMWATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY SECTIONOUTFALL LOCATIONt 1.1 Provide information on each of the facilit 's outfalls in the table below Outfall Receiving Water Name Latitude Longitude Number SDO 1 English Creek 35* 54' 38.88" 82° 5' 25.8" c 0 SDO 2 English Creek 35° 54' 39.6" 82° 5' 30.84" 0 J SDO 3 English Creek 35° 54' 41.76" 82' 5' 27.96" 0 SDO 4 English Creek 35' 54' 32.4" 82' 5' 32.28" SDO 5 English Creek 35' 54 32.4" 82' S 30.84" SDO 6 English Creek 35' 54 30.96" 82' 5' 28.68" SECTION '• I 2.1 Are you presently required by any federal,state,or local authority to meet an implementation schedule for constructing, upgrading,or operating wastewater treatment equipment or practices or any other environmental programs that could affect the discharges described in this application? ❑ Yes ❑✓ No 4 SKIP to Section 3. 2.2 Briefly identify each applicable project in the table below. Brief Identification and Affected Outfalls Source(s)of Discharge Final Compliance Dates Description of Project (list outfall numbers) Required Projected Not applicable,N/A c m E a� 0 L Q E 2.3 Have you attached sheets describing any additional water pollution control programs(or other environmental projects that may affect your discharges)that you now have underway or planned?(Optional Item) ❑ Yes ❑✓ No EPA Form 3510-2F(Revised 3-19) Pagel EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTIOND' I a� 3.1 Have you attached a site drainage map containing all required information to this application?(See instructions for .2 _ CL R specific guidance.) N iE M In ® Yes ❑ No SECTIONPOLLUTANT SOURCESI 4.1 Provide information on the facility's pollutant sources in the table below. Outfall Impervious Surface Area Total Surface Area Drained Number (within a mile radius of the facility) (within a mile radius of the facility) specify units specify units SDO 1 244,000 sq ft 306,000 sq ft specify units specify units SDO 2 25,200(road,undeveloped) sq ft 50,400 sq ft specify units specify units SDO 3 9,500(undeveloped) sq ft 189,000 sq ft specify units specify units SDO 4 17,200(parking area) sq ft 28,700 sq ft specify units specify units SDO 5 22,300(parking area) sq ft 44,600 sq ft specify units specify units SDO 6 33,300(roof drainage) sq ft 111,100 sq ft 4.2 Provide a narrative description of the facility's significant material in the space below. (See instructions for content requirements.) Two hydraulic oil aboveground storage tanks(ASTs)are located under roof outside the production building. Totes and drums are stored inside buildings or inside storage containment buildings located east of the production building. A cloading dock is located at the southeastern building wall,and a shipping/receiving area is located at the northeastern N building wall. Six(6)dust collectors are located along the northeastern building wall: one for the aluminum casting lines;one associated with sand storage for each casting line(two lines);one for the regenerative thermal oxidizer 0 (RTO);one for the sand reclamation system;and one for shot blast machines and sand blast units. The facility has an a open trash roll-off,an enclosed trash compactor,an open scrap metal dumpster,a spent sand roll-off under canopy, and a metal chip dumpster under canopy. Fertilizers,pesticides,herbicides are used by knowledgable landscapers. 4.3 Provide the location and a description of existing structural and non-structural control measures to reduce pollutants in stormwater runoff. See instructions for specificguidance.) Stormwater Treatment Codes Outfall from Number Control Measures and Treatment Exhibit 2F-1 list SDO 1 Plant activities-docks and equipment storage-covered,retention pond(structural) N/A SDO 2 Undeveloped area with propane unloading-pressurized propane(non-structural) N/A SDO 3 Undeveloped area with propane tanks-pressurized tanks(non-structural) N/A SDO 4 Parking areas-SPPP,training,housekeeping(non-structural) N/A SDO 5 Parking areas-SPPP,training,housekeeping(non-structural) N/A SDO 6 Building roof-SPPP,training,housekeeping(non-structural) N/A EPA Form 3510-2F(Revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTION •N STORMWATER 1 I 5.1 I certify under penalty of law that the outfall(s) covered by this application have been tested or evaluated for the presence of non-stormwater discharges. Moreover, I certify that the outfalls identified as having non-stormwater discharges are described in either an accompanying NPDES Form 2C, 2D, or 2E application. Name(print or type first and last name) Official title Curtis Taylor Plant Manager Signature Date signed tp tM 5.2 Provide the testing information requested in the table below. Onsite Drainage Points Outfall A Description of Testing Method Used Date(s)of Testing Directly Observed o Number L During Test d R SDO 1 Visual evaluation 07/26/2023 Outfall 1 E O N c SDO 2 Visual evaluation 07/26/2023 Outfall 2 0 z SDO 3 Visual evaluation 07/26/2023 Outfall 3 SDO 4 Visual evaluation 07/26/2023 Outfall 4 SDO 5 Visual evaluation 07/26/2023 Outfall 5 SDO 6 Visual evaluation 07/26/2023 Outfall 6 SECTIONOR I 6.1 Describe any significant leaks or spills of toxic or hazardous pollutants in the last three years. tp .Q No leaks or spills have occurred during the last three(3)years. Cn 0 a m J C !Q V w a1 co SECTIONDISCHARGE INFORMATIONI See the instructions to determine the pollutants and parameters you are required to monitor and,in turn,the tables you must 0 complete. Not all applicants need to complete each table. 7.1 Is this a new source or new discharge? ❑ Yes 4 See instructions regarding submission of ❑ No 4 See instructions regarding submission of d estimated data. actual data. Tables A,B,C,and D y 7.2 Have you completed Table A for each outfall? ❑✓ Yes ❑ No EPA Form 3510-2F(Revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 7.3 Is the facility subject to an effluent limitation guideline(ELG)or effluent limitations in an NPDES permit for its process wastewater? ❑✓ Yes ❑ No + SKIP to Item 7.5. 7.4 Have you completed Table B by providing quantitative data for those pollutants that are(1)limited either directly or indirectly in an ELG and/or(2)subject to effluent limitations in an NPDES permit for the facility's process wastewater? ❑J Yes ❑ No 7.5 Do you know or have reason to believe any pollutants in Exhibit 2F-2 are present in the discharge? ❑✓ Yes ❑ No-+ SKIP to Item 7.7. 7.6 Have you listed all pollutants in Exhibit 2F-2 that you know or have reason to believe are present in the discharge and provided quantitative data or an explanation for those pollutants in Table C? ✓❑ Yes ❑ No 7.7 Do you qualify for a small business exemption under the criteria specified in the Instructions? ❑ Yes 4SKIP to Item 7.18. ❑✓ No 7.8 Do you know or have reason to believe any pollutants in Exhibit 2F-3 are present in the discharge? ❑ Yes ❑✓ No-+ SKIP to Item 7.10. 7.9 Have you listed all pollutants in Exhibit 2F-3 that you know or have reason to believe are present in the discharge in Table C? ❑ Yes ❑ No 0 7.10 Do you expect any of the pollutants in Exhibit 2F-3 to be discharged in concentrations of 10 ppb or greater? E ❑ Yes ❑✓ No-* SKIP to Item 7.12. 0 7.11 Have you provided quantitative data in Table C for those pollutants in Exhibit 2F-3 that you expect to be discharged in concentrations of 10 ppb or greater? ❑ Yes ❑ No 7.12 Do you expect acrolein,acrylonitrile,2,4-dinitrophenol,or 2-m ethyl-4,6-dinitrophenol to be discharged in concentrations of 100 ppb or greater? ❑ Yes ❑✓ No-+ SKIP to Item 7.14. 7.13 Have you provided quantitative data in Table C for the pollutants identified in Item 7.12 that you expect to be discharged in concentrations of 100 ppb or greater? ❑ Yes ❑ No 7.14 Have you provided quantitative data or an explanation in Table C for pollutants you expect to be present in the discharge at concentrations less than 10 ppb(or less than 100 ppb for the pollutants identified in Item 7.12)? ❑ Yes ❑✓ No 7.15 Do you know or have reason to believe any pollutants in Exhibit 2F-4 are present in the discharge? ❑ Yes ❑✓ No-+ SKIP to Item 7.17. 7.16 Have you listed pollutants in Exhibit 2F-4 that you know or believe to be present in the discharge and provided an explanation in Table C? ❑ Yes ❑ No 7.17 Have you provided information for the storm event(s)sampled in Table D? ❑ Yes ✓❑ No EPA Form 3510-2F(Revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 Used or Manufactured Toxics 7.18 Is any pollutant listed on Exhibits 2F-2 through 2F-4 a substance or a component of a substance used or C manufactured as an intermediate or final product or byproduct? 0 ❑✓ Yes ❑ No SKIP to Section 8. 0 7.19 List the pollutants below,including TCDD if applicable. E O 5 1.Total Recoverable Aluminum 4. 7. m 2. 5. 8. 0 3. 6. 9. SECTION • • • i 8.1 Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in relation to your discharge within the last three years? 0 .N ❑ Yes ❑✓ No 4 SKIP to Section 9. 8.2 Identify the tests and their purposes below. Submitted to NPDES Tests) Purpose of Test(s) Date Submitted ,� PermittingAuthority? 0 ~ ❑ Yes ❑ No R V M 0 El Yes El No m ❑ Yes ❑ No SECTION • •- • i 9.1 Were any of the analyses reported in Section 7(on Tables A through C)performed by a contract laboratory or consulting firm? ❑✓ Yes ❑ No 4 SKIP to Section 10. 9.2 Provide information for each contract laboratory or consulting firm below. Laboratory Number 1 Laboratory Number 2 Laboratory Number 3 Name of laboratory/firm Pace Analytical Services,LLC Pace Analytical Services,LLC Pace Analytical o Services,LLC E L O Laboratory address M 110 Technology Parkway 2225 Riverside Drive 9800 Kincey Avenue, Peachtree Corners,GA 30092 Asheville,NC 28804 Suite 100 �a Q Huntersville,NC 28078 i� R L o Phone number v (770)734-7420 (828)254-7176 (704)875-9092 Pollutant(s)analyzed Total Recoverable Aluminum Total Suspended Solids Oil and Grease pH Total Nitrogen Total Kjeldahl Nitrogen Nitrogen,NO2 plus NO3 Phosphorus EPA Form 3510-2F(Revised 3-19) Page 5 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTION I I 10.1 In Column 1 below,mark the sections of Form 2F that you have completed and are submitting with your application. For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority. Note that not all applicants are required to complete all sections or provide attachments. Column 1 Column 2 ❑' Section 1 ❑ wl attachments(e.g.,responses for additional outfalls) ❑� Section 2 ❑ wl attachments ❑' Section 3 ❑ wl site drainage map ❑' Section 4 ❑ wl attachments ❑' Section 5 ❑ wl attachments ❑' Section 6 ❑ wl attachments E ❑� Section 7 ❑✓ Table A ❑ wl small business exemption request R N c ✓❑ Table B ❑ wl analytical results as an attachment ✓❑ Table C ✓❑ Table D ❑� Section 8 ❑ wlattachments ti ❑� Section 9 ❑ wlattachments(e.g., responses for additional contact laboratories or firms) Y L ❑� Section 10 ❑ U 10.2 Certification Statement I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Curtis Taylor Plant Manager Signature Date signed EPA Form 3510-2F(Revised 3-19) Page 6 EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 110012281627 NCS000093 BRP US Inc. SDO 1(Representative) OMB No.2040-0004 TABLE A.CONVENTIONAL AND NON CONVENTIONALI You must provide the results of at least one anal sis for every pollutant in this table. Complete one table for each outfall.See instructions for additional details and requirements. Maximum Daily Discharge Average Daily Discharge Source of (specify units) (specify units) Number of Storm Information Pollutant or Parameter Grab Sample Taken Grab Sample Taken (new source/new During First Flow-Weighted During First Flow-Weighted Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes Composite ) codes in instructions 1. Oil and grease ND ND 1 5-Actual data 2. Biochemical oxygen demand(BOD5) Not applicable Comp.not reqd. Not applicable Comp.not reqd. None N/A 3. Chemical oxygen demand(COD) Not applicable Comp.not reqd. Not applicable Comp.not reqd. None N/A 4. Total suspended solids(TSS) 13.6 mg/L Comp.not reqd. 6.4 mg/L Comp.not reqd. 9 5-Actual data 5. Total phosphorus ND Comp.not reqd. ND Comp.not reqd. 1 5-Actual data 6. Total Kjeldahl nitrogen(TKN) 0.60 mg/L Comp.not reqd. 0.60 mg/L Comp.not reqd. 1 5-Actual data 7. Total nitrogen(as N) 0.63 mg/L Comp.not regd. 0.63 mg/L Comp.not reqd. 1 5-Actual data pH(minimum) 5.4 6.4 9 5-Actual data 8. pH(maximum) 6.8 6.4 9 5-Actual data Sampling shall be conducted according to sufficiently sensitive test procedures(i.e., methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-21F(Revised 3-19) Page 7 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 110012281627 NCS000093 BRP US Inc. SDO 1(Representative) OMB No.2040-0004 TABLE B.CERTAIN CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS(40 CFR 122.26(c)(1)(i)(E)(4)and 40 CIFIR 1122.211(g)(7)(vi)(A))' List each pollutant that is limited in an effluent limitation guideline(ELG)that the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater(if the facility is operating under an existing NPDES permit).Complete one table for each outfall.See the instructions for additional details and requirements. Maximum Daily Discharge Average Daily Discharge Source of (specify units) (specify units) Number of Storm Information Pollutant and CAS Number(if available) Grab Sample Taken Grab Sample Taken (new source/new During First Flow-Weighted During First Flow-Weighted Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes Composite codes in instructions) Oil and Grease ND Comp.not reqd. ND Comp.not reqd. 1 5-Actual data Total Suspended Solids(TSS) 13.6 Comp.not reqd. 6.38 Comp.not reqd. 9 5-Actual data Total Recoverable Aluminum(AI) 328 Comp.not reqd. 214.2 Comp.not reqd. 9 5-Actual data Phosphorus ND Comp.not reqd. ND Comp.not reqd. 1 5-Actual data Nitrogen,Kjeldahl,Total 0.60 Comp.not reqd. 0.60 Comp.not reqd. 1 5-Actual data Total Nitrogen 0.63 Comp.not reqd. 0.63 Comp.not reqd. 1 5-Actual data Nitrogen,NO2 plus NO3 ND Comp.not reqd. ND Comp.not reqd. 1 5-Actual data pH(minimum) 5.4 Comp.not reqd. 6.4 Comp.not reqd. 9 5-Actual data pH(maximum) 6.8 Comp.not reqd. 6.4 Comp.not reqd. 9 5-Actual data Sampling shall be conducted according to sufficiently sensitive test procedures(i.e., methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-21F(Revised 3-19) Page 9 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 110012281627 NCS000093 BRP US Inc. SDO 1(Representative) OMB No.2040-0004 TABLE C.TOXIC POLLUTANTS,CERTAIN HAZARDOUS SUBSTANCES,AND ASBESTOS(40 CFR 122.26(c)(1)(l)(E)(4)and 40 CFR 122.21(g)(7)(vi)(B)and(vil))' List each pollutant shown in Exhibits 2F-2,2F-3,and 2F-4 that you know or have reason to believe is present.Complete one table for each outfall.See the instructions for additional details and requirements. Maximum Daily Discharge Average Daily Discharge Source of s ecify units) s ecify units) Number of Storm Information Pollutant and CAS Number(if available) Grab Sample Taken Grab Sample Taken (new source/new Comosite During First Flow-Weighted During First Flow-Weighted Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes p codes in instructions) Total Recoverable Aluminum 328 ug/L Comp.not reqd. 214.2 ug/L Comp.not reqd. 9 5-Actual data Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-21F(Revised 3-19) Page 11 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility name Outfall Number Form Approved 03/05/19 110012281627 NCS000093 BRP US Inc. SDO 1(Representative) OMB No.2040-0004 STORMTABLE D. • ' • I Provide data for the storm event(s)that resulted in the maximum daily discharges for the flow-weighted composite sample. Number of Hours Between Total Rainfall During Maximum Flow Rate Duration of Storm Event (in inches) Beginning of Storm Measured and (in gpm or specify units) Total Flow from Rain Event Date of Storm Event (in hours) Storm Event End of Previous Measurable Rain During Rain Event (in gallons or specify units) Event 06/20/2023 3 hrs(estimated) 1.81 193 hrs(estimated) 1,530 gpm 275,308 gal Provide a description of the method of flow measurement or estimate. Flow rate is estimated from 1.81 inches during rainfall event,estimated to continue for 3 hrs. Impervious area of SDO 1 is estimated to be 244,000 sq ft. So,to calculate flow see below: 1.81 inches/12 inches/ft=0.150833 ft depth of rainfall 0.150833 ft x 244,000 sq ft=36,803.33 cu ft rainfall 36,803.33 cu ft x 7.48052 gal/cu ft=275,308 gal for rainfall event 275,308 gal/3 hrs x 1 hr/60 min=1,539.5 gal/min=1,540 gpm Click to go back to the beginning of Form EPA Form 3510-21F(Revised 3-19) Page 13 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 January 23, 2024 Aaron Jenkins BRP US INC.- Spruce Pine 1211 Greenwood Rd. Spruce Pine, NC 28777 RE: Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 Dear Aaron Jenkins: Enclosed are the analytical results for sample(s)received by the laboratory on January 09, 2024. The results relate only to the samples included in this report. Results reported herein conform to the applicable TNI/NELAC Standards and the laboratory's Quality Manual,where applicable, unless otherwise noted in the body of the report. The test results provided in this final report were generated by each of the following laboratories within the Pace Network: • Pace Analytical Services-Asheville • Pace Analytical Services-Charlotte • Pace Analytical Services- Peachtree Corners, GA If you have any questions concerning this report, please feel free to contact me. Sincerely, Tyriek Hooks tyriek.hooks@pacelabs.com 704-977-0947 Project Manager Enclosures �pQ ACcr?FO REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, 9eU without the written consent of Pace Analytical Services,LLC. Page 1 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. (-� ace Asheville,NC 28804 (828)254-7176 CERTIFICATIONS Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 Pace Analytical Services Charlotte South Carolina Laboratory ID:99006 South Carolina Certification#:99006001 9800 Kincey Ave.Ste 100,Huntersville,NC 28078 South Carolina Drinking Water Cert.#:99006003 North Carolina Drinking Water Certification#:37706 Florida/NELAP Certification#: E87627 North Carolina Field Services Certification#:5342 Kentucky UST Certification#:84 North Carolina Wastewater Certification#: 12 Louisiana DoH Drinking Water#:LA029 South Carolina Laboratory ID:99006 Virginia/VELAP Certification#:460221 Pace Analytical Services Asheville 2225 Riverside Drive,Asheville,NC 28804 South Carolina Laboratory ID:99030 Florida/NELAP Certification#: E87648 South Carolina Certification#:99030001 North Carolina Drinking Water Certification#:37712 Virginia/VELAP Certification#:460222 North Carolina Wastewater Certification#:40 Pace Analytical Services Peachtree Corners 110 Technology Pkwy, Peachtree Corners,GA 30092 North Carolina Certification#:381 Florida DOH Certification#:E87315 South Carolina Certification#:98011001 Georgia DW Inorganics Certification#:812 Virginia Certification#:460204 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,LLC. Page 2 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 SAMPLE ANALYTE COUNT Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 Analytes Lab lD Sample ID Method Analysts Reported Laboratory 92707469001 OUTFALL 4 EPA 1664E DVR 1 PASI-C EPA200.8 MT1 1 PASI-GA SM 2540D-2015 RVS 1 PASI-A EPA 9040C YEG 1 PASI-A TKN+NO3+NO2 Calculation MDW 1 PASI-A EPA 351.2 Rev 2.0 1993 MFO 1 PASI-A EPA 353.2 Rev 2.0 1993 NCF 1 PASI-A EPA 365.1 Rev 2.0 1993 EGC 1 PASI-A PASI-A=Pace Analytical Services-Asheville PASI-C=Pace Analytical Services-Charlotte PASI-GA=Pace Analytical Services-Peachtree Corners,GA REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, without the written consent of Pace Analytical Services,LLC. Page 3 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 ANALYTICAL RESULTS Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 Sample: OUTFALL4 Lab ID: 92707469001 Collected: 01/09/2412:05 Received: 01/09/2412:25 Matrix: Water Parameters Results Units Report Limit DF Prepared Analyzed CAS No. Qual Field Data Analytical Method: Pace Analytical Services-Charlotte Performed by Pace 1 01/10/24 10:45 Collected By Sarah 1 01/10/24 10:45 Kline Collected Date 1/9/24 1 01/10/24 10:45 Collected Time 12:05 1 01/10/24 10:45 pH 6.87 Std.Units 1 01/10/24 10:45 Temperature 2.8 deg C 1 01/10/24 10:45 HEM,Oil and Grease Analytical Method: EPA 1664E Pace Analytical Services-Charlotte Oil and Grease ND mg/L 5.3 1 01/23/24 10:43 200.8 ATL ICPMS Analytical Method: EPA 200.8 Preparation Method: EPA 200.8 Pace Analytical Services-Peachtree Corners,GA Aluminum 233 ug/L 100 1 01/11/24 09:29 01/11/24 17:26 7429-90-5 2540D Total Suspended Solids Analytical Method:SM 2540D-2015 Pace Analytical Services-Asheville Total Suspended Solids 8.3 mg/L 2.8 1 01/09/24 20:10 9040 pH Analytical Method: EPA 9040C Pace Analytical Services-Asheville pH at 25 Degrees C 6.7 Std.Units 0.10 1 01/13/24 15:04 H3 Total Nitrogen Calculation Analytical Method:TKN+NO3+NO2 Calculation Pace Analytical Services-Asheville Total Nitrogen 0.63 mg/L 0.040 1 01/21/24 12:51 351.2 Total Kjeldahl Nitrogen Analytical Method: EPA 351.2 Rev 2.0 1993 Preparation Method: EPA 351.2 Rev 2.0 1993 Pace Analytical Services-Asheville Nitrogen, Kjeldahl,Total 0.60 mg/L 0.50 1 01/17/24 18:07 01/18/24 06:02 7727-37-9 353.2 Nitrogen,NO2/NO3 pres. Analytical Method: EPA 353.2 Rev 2.0 1993 Pace Analytical Services-Asheville Nitrogen, NO2 plus NO3 ND mg/L 0.040 1 01/20/24 03:04 365.1 Phosphorus,Total Analytical Method: EPA 365.1 Rev 2.0 1993 Preparation Method: EPA 365.1 Rev 2.0 1993 Pace Analytical Services-Asheville Phosphorus ND mg/L 0.050 1 01/17/2417:14 01/18/2411:33 7723-14-0 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 4 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 826985 Analysis Method: EPA 1664B QC Batch Method: EPA 1664E Analysis Description: 1664 HEM,Oil and Grease Laboratory: Pace Analytical Services-Charlotte Associated Lab Samples: 92707469001 METHOD BLANK: 4276277 Matrix: Water Associated Lab Samples: 92707469001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Oil and Grease mg/L ND 5.0 01/23/24 10:43 LABORATORY CONTROL SAMPLE: 4276278 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Oil and Grease mg/L 40 32.9 82 78-114 MATRIX SPIKE SAMPLE: 4276279 92707469001 Spike MS MS %Rec Parameter Units Result Conc. Result %Rec Limits Qualifiers Oil and Grease mg/L ND 40 32.7 80 78-114 SAMPLE DUPLICATE: 4276280 92708005002 Dup Parameter Units Result Result RPD Qualifiers Oil and Grease mg/L ND ND Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 5 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 824592 Analysis Method: EPA 200.8 QC Batch Method: EPA 200.8 Analysis Description: 200.8 ATL Laboratory: Pace Analytical Services-Peachtree Corners,GA Associated Lab Samples: 92707469001 METHOD BLANK: 4265148 Matrix: Water Associated Lab Samples: 92707469001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Aluminum ug/L ND 100 01/11/2414:33 LABORATORY CONTROL SAMPLE: 4265149 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Aluminum ug/L 1000 1030 103 85-115 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4265559 4265560 MS MSD 92707291001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Aluminum ug/L ND 1000 1000 1120 1140 105 107 70-130 2 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4265561 4265562 MS MSD 92707291007 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Aluminum ug/L ND 1000 1000 1120 1100 108 107 70-130 1 Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 6 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 824396 Analysis Method: SM 2540D-2015 QC Batch Method: SM 2540D-2015 Analysis Description: 2540D Total Suspended Solids Laboratory: Pace Analytical Services-Asheville Associated Lab Samples: 92707469001 METHOD BLANK: 4264267 Matrix: Water Associated Lab Samples: 92707469001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Total Suspended Solids mg/L ND 2.5 01/09/24 20:03 LABORATORY CONTROL SAMPLE: 4264268 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Total Suspended Solids mg/L 250 244 98 90-110 SAMPLE DUPLICATE: 4264269 92707278001 Dup Parameter Units Result Result RPD Qualifiers Total Suspended Solids mg/L 297 229 26 D6 SAMPLE DUPLICATE: 4264274 92707357001 Dup Parameter Units Result Result RPD Qualifiers Total Suspended Solids mg/L 765 745 3 Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 7 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 825371 Analysis Method: EPA 9040C QC Batch Method: EPA 9040C Analysis Description: 9040 pH Laboratory: Pace Analytical Services-Asheville Associated Lab Samples: 92707469001 SAMPLE DUPLICATE: 4269212 92708014003 Dup Parameter Units Result Result RPD Qualifiers pH at 25 Degrees C Std. Units 8.0 7.9 0 H3 SAMPLE DUPLICATE: 4269213 92708063001 Dup Parameter Units Result Result RPD Qualifiers pH at 25 Degrees C Std. Units 7.9 7.9 0 H3 Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 8 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 826061 Analysis Method: EPA 351.2 Rev 2.0 1993 QC Batch Method: EPA 351.2 Rev 2.0 1993 Analysis Description: 351.2 TKN Laboratory: Pace Analytical Services-Asheville Associated Lab Samples: 92707469001 METHOD BLANK: 4271948 Matrix: Water Associated Lab Samples: 92707469001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Nitrogen, Kjeldahl,Total mg/L ND 0.50 01/18/24 05:51 LABORATORY CONTROL SAMPLE: 4271949 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Nitrogen, Kjeldahl,Total mg/L 10 10.6 106 90-110 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4271950 4271951 MS MSD 92707381001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Nitrogen, Kjeldahl,Total mg/L 27.1 10 10 41.6 43.7 145 167 90-110 5 M1 Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 9 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 826462 Analysis Method: EPA 353.2 Rev 2.0 1993 QC Batch Method: EPA 353.2 Rev 2.0 1993 Analysis Description: 353.2 Nitrate+Nitrite,preserved Laboratory: Pace Analytical Services-Asheville Associated Lab Samples: 92707469001 METHOD BLANK: 4273791 Matrix: Water Associated Lab Samples: 92707469001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Nitrogen, NO2 plus NO3 mg/L ND 0.040 01/20/24 02:49 LABORATORY CONTROL SAMPLE: 4273792 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Nitrogen, NO2 plus NO3 mg/L 2.5 2.5 100 90-110 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4273793 4273794 MS MSD 92707383001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Nitrogen, NO2 plus NO3 mg/L 46.6 2.5 2.5 50.0 51.0 139 179 90-110 2 M1 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4273795 4273796 MS MSD 92707387001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Nitrogen, NO2 plus NO3 mg/L 62.1 2.5 2.5 62.5 63.7 17 65 90-110 2 M1 Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 10 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 QC Batch: 825983 Analysis Method: EPA 365.1 Rev 2.0 1993 QC Batch Method: EPA 365.1 Rev 2.0 1993 Analysis Description: 365.1 Phosphorus,Total Laboratory: Pace Analytical Services-Asheville Associated Lab Samples: 92707469001 METHOD BLANK: 4271434 Matrix: Water Associated Lab Samples: 92707469001 Blank Reporting Parameter Units Result Limit Analyzed Qualifiers Phosphorus mg/L ND 0.050 01/18/2411:10 LABORATORY CONTROL SAMPLE: 4271435 Spike LCS LCS %Rec Parameter Units Conc. Result %Rec Limits Qualifiers Phosphorus mg/L 2.5 2.6 103 90-110 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4271436 4271437 MS MSD 92707380001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Phosphorus mg/L 3.0 2.5 2.5 5.5 5.6 99 102 90-110 1 MATRIX SPIKE&MATRIX SPIKE DUPLICATE: 4271438 4271439 MS MSD 92707381001 Spike Spike MS MSD MS MSD %Rec Parameter Units Result Conc. Conc. Result Result %Rec %Rec Limits RPD Qual Phosphorus mg/L 5.9 2.5 2.5 8.2 8.3 91 98 90-110 2 Results presented on this page are in the units indicated by the"Units"column except where an alternate unit is presented to the right of the result. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 11 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALIFIERS Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 DEFINITIONS DF-Dilution Factor,if reported,represents the factor applied to the reported data due to dilution of the sample aliquot. ND-Not Detected at or above adjusted reporting limit. TNTC-Too Numerous To Count J-Estimated concentration above the adjusted method detection limit and below the adjusted reporting limit. MDL-Adjusted Method Detection Limit. PQL-Practical Quantitation Limit. RL-Reporting Limit-The lowest concentration value that meets project requirements for quantitative data with known precision and bias for a specific analyte in a specific matrix. S-Surrogate 1,2-Diphenylhydrazine decomposes to and cannot be separated from Azobenzene using Method 8270.The result for each analyte is a combined concentration. Consistent with EPA guidelines,unrounded data are displayed and have been used to calculate%recovery and RPD values. LCS(D)-Laboratory Control Sample(Duplicate) MS(D)-Matrix Spike(Duplicate) DUP-Sample Duplicate RPD-Relative Percent Difference NC-Not Calculable. SG-Silica Gel-Clean-Up U-Indicates the compound was analyzed for,but not detected. Acid preservation may not be appropriate for 2 Chloroethylvinyl ether. A separate vial preserved to a pH of 4-5 is recommended in SW846 Chapter 4 for the analysis of Acrolein and Acrylonitrile by EPA Method 8260. N-Nitrosodiphenylamine decomposes and cannot be separated from Diphenylamine using Method 8270. The result reported for each analyte is a combined concentration. Reported results are not rounded until the final step prior to reporting.Therefore,calculated parameters that are typically reported as "Total"may vary slightly from the sum of the reported component parameters. Pace Analytical is TNI accredited.Contact your Pace PM for the current list of accredited analytes. TN -The NELAC Institute. ANALYTE QUALIFIERS D6 The precision between the sample and sample duplicate exceeded laboratory control limits. H3 Sample was received or analysis requested beyond the recognized method holding time. M1 Matrix spike recovery exceeded QC limits. Batch accepted based on laboratory control sample(LCS)recovery. REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 12 of 15 Pace Analytical Services,LLC 2225 Riverside Dr. aceo Asheville,NC 28804 (828)254-7176 QUALITY CONTROL DATA CROSS REFERENCE TABLE Project: Stormwater Outfall 1/9/24 Pace Project No.: 92707469 Analytical Lab ID Sample ID QC Batch Method QC Batch Analytical Method Batch 92707469001 OUTFALL 4 92707469001 OUTFALL 4 EPA 1664B 826985 92707469001 OUTFALL 4 EPA 200.8 824592 EPA 200.8 824930 92707469001 OUTFALL 4 SM 254OD-2015 824396 92707469001 OUTFALL 4 EPA 9040C 825371 92707469001 OUTFALL 4 TKN+NO3+NO2 826804 Calculation 92707469001 OUTFALL 4 EPA 351.2 Rev 2.0 1993 826061 EPA 351.2 Rev 2.0 1993 826163 92707469001 OUTFALL 4 EPA 353.2 Rev 2.0 1993 826462 92707469001 OUTFALL 4 EPA 365.1 Rev 2.0 1993 825983 EPA 365.1 Rev 2.0 1993 826101 REPORT OF LABORATORY ANALYSIS This report shall not be reproduced,except in full, Date:01/23/2024 03:47 PM without the written consent of Pace Analytical Services,LLC. Page 13 of 15 i CHAIN-OF-CUSTODY Analytical Request Document LAB USE ONLY-Affix Workorder/Li WO# : 92707469 PaceAnalytical MT,[ Chain-of-Custody is a LEGAL DOCUMENT-Complete all relevant fields Comppy:n Biking Information: ff II it UU 6` ALL SHADED Al' 92707469 _ Address: Container Preservative Type Report To: ��yy Email To: ••Preservative Types:(1)nitric acid,(2)sulfuric arid,(3)hydrochloric acid,(4)sodium hydroxide,(5)zinc acetate, JT�0"� J�^�L�' J (6)methanol,(7)sodium bisulfate,(8)sodium thiosulfate,(9)hexane,(A)ascorbic acid,(B)ammonium sulfate, Copy To: Site Collection Info/Address: (C)ammonium hydroxide,(0)TSP,(U)Unpreserved,(0)Other Analyses Lab ProNe/Line: Customer Project Name/Number. State: un9/city! Time Zone Collected: Lab Sample Receipt Checklist: .c' 1~/!I Y L I QL /�c t< /Vc / /kr ,I/ [ ]PT[ ]MT[ ]CT ET Custody Seals Present/Intact Y®NA Phone: Site/Facility ID#; Compliance Monitoring? Custody Signatures Present N NA Email: [ ] Yes [ ]No .0,J Collector Signature Present N NA Bottles Intact 11 NA Collected By(print]: } Purchase Order#: DW PWS ID#: 4 Correct Bottles N NA !�'- r. 14 Sufficient Volume N NA } n _! 1•' Quote : DWLocationCode: S Samples Received on ice N NA Coll ted By{sig ature: Turnaround Date Required: Immediately Packed on Ice: r" VOA - Headspace Acceptable N USDA Regulated Soils Y N [ ] [ No No s Samples in Holding Time N Sample Disposal: Rush: Field Filtered(if applicable): ,_ Residual Chlo ine.,gre nt Y &NA { ]Dispose as appropriate { ]Return [ ]Same Day [ ]Next Day [ ]Yes [ ]No y C1 Strips: .i [ ]Archive: [ ]2 Day [ ]3 Day [ ]4 Day [ ]5 Day C Sample pH A ty _ l N NA Analysis: to -� PH Strips: / V [ ]Hold: (Expedite ChargesAppfy) 1_ Sulfide Present Y N& Lead Acetate Strips: Matrix Codes(insert in Matrix box below):Drinking Water(DW),Ground Water(GW),wastewater(WW), L` Product(P),Soil/Solid(SL),Oil(OL),Wipe(WP),Air(AR),Tissue(TS),Bioassay{B),Vapor(V),Other(OT) LAB USE ONLY: Comp/ Collected(or Res #of �_) ]� Lab sample # / Comments: Customer Sample ID Matrix` Grab Composite Start} Composite End Cl Ctns - �` Date Time Date Time "j ppa�y sue" ��� X V Customer Remarks/Spec!al Conditions/Passible Hazards: Type of Ice Used: a Blue Dry None SHORT HOLDS PRESENT{<72 hours): Y IN /A Lab Sample Temperature Info; }y �� Packing Material Used: Lab Tracking q: 2 -7 2 5 3 7 �{ Temp Blank Received: A Fi r�rn C ! C 1 ThermfDif: fc�Tn r A) !/[Y� 5 Cooler 1 Temp Upon Receipt:5._&oc Samples received Via: Cooler 1 Therm Corr.Factor: oC Radchem sample NA s)screened(<Soo cpm): Y N FEDEX UPS Client Courier ce Cour' Cooler 1 Corrected Temp: oC Relinquished by/Company:(Signature) Date/Time: , MidCompany;{Signature] Date/Time: � � MT3L LAB USE ONLY Comments: va-6 -kA Mh t 1/'j'� Table#: I I Acctnum: ]MCo UPa :(Signature) Da7�me: j Receive h /Company:(Si tureJ Date/Time: Template: Trip Blank Received: Y N NA `�' ,� 5 Prelogin: HCL McOH TSP PdOW4 of 15 Relinquished by/co pany:(Signature) Date/Time: Received y/Company:(Signature) Date/Time: PM: Nan C°nformance(s): Page: IPB: I YES / NO I of: N (y/N)slelA paAJasaJdun Jaquty lw Ob-n69ra cu (V/N)SlelA uoimoulas iw OZ-n9SA O u ` J Q CD o (-ID)(d/N)paAJasaJdun JaquJviw oor-nmv o (4'6-E'6)bOSZ(ZHN)allseld lw OSZ-aEd9 v o ' u zzzzzzzZJeJ1 Z. o _ 3a O U) (qel-V/N)allSeldalHJalSlw 0SZ-1ZdS G N _ (gel-VIN)o!lseldalualSlwSZT-15dS = a GJ 04) pf Cl y . . (v/N)]! se9/HdA(11s1 Jad sle+n£}M9/A q tf n r ' Z (V/N)paAJasaJdun:)QSeldlu•+OS-nLd31 Y a o WCL �-• ?� o 3 -J (b/N)bOdEH VOA lw Oa-AOCI CL N E z G (V/N)paAJasaJdun IVOA lw Ot*n6E)A m V :w xt a a 3 _ (V/N)£OZSZeN VOA lw O>r169A ; EQJ o () a (d/N)QH VOA lw Oh-H69O w 41 ` m o Q, (-I])(v/N)!]bHN Jagwv lw O1Y469Q d � Yn o `o ro (Z>Hd)t CSZH Jagwy lw OSZ-SE!)V 4- m o a p( (Z>Hd)VOSZH Jagwy jal!I I-STDV - E lz z m y 00 (-IJ)(d/N)paAJasaJdun Jagwv 1w OSZ-nEsv a c d E a•- G '" " (Z>Hd)lDH JagLUV Jal!l I-H19VZ Z ZZZZZ N o c rt a 3 3 a m o c a c M o m �2 (-D)(V/N)paAJasaJdun Jaqu3y jai!1 T-nrDv Q a o m = N L � m +�, m = •� �j a ' NN oo d ,5 panjasaidun je[sselg paglnow-ap!M-nj9M CLCD a L N O O C G a 1 8 cu a cLJ (-D)(ZT<Hd)HOM allseld lw SZT-6bd9 CL m Li. £ M a a Cl q Z m a w E N (6<)HOeN'SalelB:)VNZallseldlwSZL-Zbd9 a y o C- ,2 C. c m aj D I (Z>Hd)EONH apseid lw 0SZ-N£d8 Z Z a } H j J2 L p k G ( I7)(Z>Hd}bOSZH a€lseld lw 5Zi 5Frd9 v b I ••. r H a W = u E X `m (y/N)paAJasaJdun allseld Jal!I i-nid8 �+ o W .G am+ .O -Q L N d CL w 0 o a (y/N)paAJasaJdun a!lseld lw 0os-nZdB F c[ > (y/N)paAJasaJdun allseld lw oSZ-nsd9 61 - U s a: Y O C +� C O V d t O (b/N)paAJasaJdun allseld lw SZi nbd8zzzzzzzzzz C age �c 15 a 61 a O U E Y 4u LO ,, o n •� uL M !t ywall ,.., N m C Ln Lo r� oo M .ry-i Z 0 t C 1/3/24, 1:08 PM North Carolina Secretary of State Search Results • File an Annual Report/Amend an Annual Report • Upload a PDF Filing • Order a Document Online - Add Entity to My Email Notification List • View Filings • Print a Pre-Populated Annual Report form • Print an Amended a Annual Report form Business Corporation Legal Name BRP US Inc. Prev Legal Name Bombardier Motor Corporation of America Information Sosld: 0598415 Status: Current-Active O Date Formed: 7/23/2001 Citizenship: Foreign State of Incorporation: DE Fiscal Month: January Annual Report Due Date: May 15th CurrentAnnuaL Report Status: Registered Agent: CT Corporation System Addresses https://www.sosnc.gov/onIine_services/search/Business_Registration_ResuIts 1/2 1/3/24, 1:08 PM North Carolina Secretary of State Search Results Principal Office Reg Office Reg Mailing 10101 Science Dr. 160 Mine Lake Ct Ste 200 160 Mine Lake Ct Ste 200 Sturtevant, WI 53177 Raleigh, NC 27615 Raleigh, NC 27615 Mailing 726 St-Joseph Valcourt, XX JOE21_0 Off icers President Assistant Treasurer Vice President Jose Boisjoli Benoit Chevrier Karim Donnez 726 St-Joseph 1292 Blvd. Rene-Levesque, Suite 200 10101 Science Dr. Valcourt, QC, JOE 2LO XX 53177 Montreal XX H3GOC4 Sturtevant WI 53177 Treasurer Secretary Pascal Gauthier Martin Langelier 726 St-joseph 726 St-Joseph Valcourt, QC, JOE 2LO XX 00000 Valcourt, QC, JOE 2LO QC JOE 21-0 Assistant Secretary Chief Accounting Officer Assistant Treasurer Tara Mandjee Sebastien Martel Frederic Rosa-Matton 1292, boul. Rene-Levesque W. Suite 200 726 St-Joseph 10101 SCIENCE DR Montreal XX H3GOC4 Valcourt QC JOE 2LO STURTEVANT WI 53177 Stock https://www.sosnc.gov/online_services/search/Business_Registration_ResuIts 2/2 Bombardier Recreational Products BRP Us Inc. 1211 Greenwood Road Spruce Pine,North Carolina USA 28777 7 828,766.1100 P 828.765.2391 www.brp.com August 23, 2023 Ms. Brianna Young, Individual Permit Coordinator NCDEQ -Division of Energy,Mineral,and Land.Resources G�V �Raleigh Central Office , G 1612 Mail Service Center Raleigh,NC 27699-1612 f, 919.707.3647 brianna.young@ncdenr.gov SUBJECT: BRP US Inc. - Spruce Pine,NC NPDES Individual Stormwater Permit NCS000093 NPDES Permit Renewal Application Dear Ms. Young: BRP US Inc. (BRP) operates a lost foam aluminum casting facility in Spruce Pine, Mitchell County,North Carolina under the NPDES (National Pollutant Discharge Elimination System) Industrial Stormwater Program,Permit Number NCS000093. Part III,Section B, General Condition 1 requires that the NPDES permit renewal application be submitted no later than 180 days prior to the expiration date; however, this renewal application is being submitted less than 180 days prior to the permit expiration of 8/31/23. We apologize for the late submittal, and any missing data noted in the application will be submitted as soon as additional Stormwater samples can be collected and analyzed. As outlined in the NPDES Permitting Program application forms, this renewal includes the following information: • Application Form 1 "General Information," including Sections 1 through 11 and related attachments as noted on page 4 of Application Form 1; • Application Form 2F "Stormwater Discharges Associated with Industrial Activity," including Sections 1 through 10 and related attachments as noted on page 6 of Application Form 2F; • Two copies of the completed"Supplemental Information Required for Renewal of Individual NPDES Stormwater Permit" Form; and • A signed "Stormwater Pollution Prevention Plan Development and Implementation Certification" Form. With this renewal application, BRP requests authorization to discharge after the permit expiration date such that the BRP facility can continue to operate under the terms of our existing permit. If you have any questions regarding this renewal request, please contact Aaron Jenkins, EHS Manager,at (828) 766-1185 or Judy Hoff of ERM NC, Inc. at (615) 319-4284. ZurtsTaylor Plant Manager ski-000 Lynx Enclosures: Enclosure 1,Application Form 1 including Attachments Sea-Dae Enclosure 2,Application Form 2F including Attachments Johnson Enclosure 3,AdditionaI Copy of Supplemental Information Rosax Bombardier AN i Enclosure 1 Application Form 1 including Attachments ,, 1. EPA Identification Number NPOES Permit Number Facility Name Form Approved 03105119 EPA Registry Id:110012281627 NC5000093 BRP US Inc. OMB No.2040-0004 Form U.S.Environmental Protection Agency 1 •vEPA Application for NPDES Permit to Discharge Wastewater NPDES GENERAL INFORMATION SECTION • •D I 1.1 Applicants Not Required to Submit Form 1 1 1 1 Is the facility a new or existing publicly owned 1 1 2 Is the facility a new or existing treatment works treatment works? treating domestic sewage? If yes,STOP.Do NOT complete No If yes,STOP.Do NOT 0 No Form 1.Complete Form 2A, complete Form 1.Complete Form 2S. 1.2 Applicants Required to Submit Form 1 1.2.1 Is the facility a concentrated animal feeding 122 Is the facility an existing manufacturing, operation or a concentrated aquatic animal commercial,mining,or silvicultural facility that is a production facility? currently discharging process wastewater? LU ❑ Yes 4 Complete Form 1 No Yes 4 Complete Form 0 No n and Form 2B. 1 and Form 2C. z 1.2.3 is the facility a new manufacturing,commercial, 1.2.4 Is the facility a new or existing manufacturing, mining,or silvicultural facility that has not yet commercial, mining,or silvicultural facility that commenced to discharge? discharges only nonprocess wastewater? a Yes 4 Complete Form 1 0 No ❑ Yes 4 Complete Form 0✓ No and Form 2D. 1 and Form 2E. 1.2.5 Is the facility a new or existing facility whose : discharge is composed entirely of stormwater associated with industrial activity or whose discharge is composed of both stormwater and non-stormwater? 0 Yes 4 Complete Form 1 ❑ No and Form 2F unless exempted by 40 CFR 122.26(b)(14)(x)or SECTION DD• • • i 2.1 Facility Name BRP US Inc. 0 2.2 EPA Identification Number U J EPA Registry ID:110012281627(from FRS database) cu 2.3 Facility Contact Name(first and last) Title Phone number Aaron Jenkins EFTS Manager (828)766-1185 Email address aaron.jenkins@brp.com 2.4 Facility Mailing Address Street or P.O.box 1211 Greenwood Road City or town State ZIP code Spruce Pine NC 28777 EPA Form 3510-1(revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 EPA Registry Id:110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 2.5 Facility Location .� Street,route number,or other specific identifier 0 1211 Greenwood Road �U 0 County name County code(if known) Mitchell 0 E --' City or town State ZIP code z 0 Spruce Pine NC 28777 SECTION • 1 I 3.1 SIC Code(s) Description(optional) 3365 Aluminum Foundries 3471 Electroplating,Plating,Polishing,Anodizing,and Coloring di m 0 U U Z 3.2 NAICS Code(s) Description(optional) 331524 Aluminum Foundries(except Die-Casting) U W 332813 Electroplating,Plating,Polishing,Anodizing,and Coloring SECTIONOPERATOR INFORMATION1 4.1 Name of Operator BRP US Inc. 0 4.2 Is the name you listed in Item 4.1 also the owner? 0 0 Yes ❑ No = 4.3 Operator Status ro ❑ Public—federal ❑ Public—state ❑ Other public(specify) 0 0 Private ❑ Other(specify) 4.4 Phone Number of Operator (828)766-1100 C 4.5 Operator Address Street or P.O.Box 1211 Greenwood Road City or town State ZIP code 0 c0 Spruce Pine NC 28777 Q Email address of operator curtis.taylor@brp.com SECTION1 1 I Is the facility located on Indian Land? C " ❑ Yes No EPA Form 3510.1 (revised 3-19) Page 2 EPA Identification Number NPOES Permit Number Facility Name Form Approved 03105119 EPA Registry Id:110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTION 'f I ro 6.1 Existing Environmental Permits(check all that apply and print or type the corresponding permit number for each) ❑✓ NPDES(discharges to surface ❑✓ RCRA(hazardous wastes) ❑ UIC(underground injection of a water) fluids) o ��— NCS000093 NCR0001371SS .5: E w K ❑� PSD(air emissions) ❑ Nonattainment program(CAA) ❑ NESHAPs(CAA) CM 05331T25 ❑ Ocean dumping(MPRSA) ❑ Dredge or fill(CWA Section 404) ❑ Other(specify) JUP Number 002 SECTION1 T1 Have you attached a topographic map containing all required information to this application?(See instructions for C specific requirements.) ❑ Yes ❑ No ❑ CAFO—Not Applicable(See requirements in Form 213.) SECTION 8.NATURE OF BUSINESS i 8.1 Describe the nature of your business. BRP is a last foam foundry,which manufactures aluminum castings used as components for the manufacture of various finished products including outboard engine parts,fuel filter housings,tamping devices,etc. Molten aluminum is cast into foam molds,which are fabricated on-site from polystyrene beads,surrounded by sand. Z Aluminum castings are cleaned in a series of grinding and cleaning steps. High pressure blasting is used to remove m burrs and to shape the parts to requisite tolerances. On certain machines,the grinding process is aided with the use of a surfactant material. Finishing operations include impregnation,chrome conversion coating,and limited wet g Pg� machining. During impregnation,critical parts are exposed to pressure and porosity sealing compounds to seal z porous areas of some castings. Chrome conversion coating occurs in a series of process tanks in which aluminum castings are exposed to an alkaline wash,a deoxidizing bath,a chromic acid bath,and a polymer seal bath. Minimal machining is performed using a soluble oil cutting fluid and high speed tooling that is mounted in CNC machines. SECTION • • I 9.1 Does your facility use cooling water? L d 0 Yes El No 3 SKIP to Item 10.1. ti; a 9.2 Identify the source of cooling water.(Note that facilities that use a cooling water intake structure as described at 40 CFR 125,Subparts I and J may have additional application requirements at 40 CFR 122.21(r).Consult with your Q Y NPDES permitting authority to determine what specif c information needs to be submitted and when.) c07 c Town of Spruce Pine Public Works 11050 South 226 Highway,Spruce Pine,NC 28777 (828)765-3000 SECTION t I 1 10.1 Do you intend to request or renew one or more of the variances authorized at 40 CFR 122.21(m)?(Check all that N apply.Consult with your NPDES permitting authority to determine what information needs to be submitted and when.) ❑ Fundamentally different factors(CWA ❑ Water quality related effluent limitations(CWA Section Section 301(n)) 302(b)(2)) ❑ Non-conventional pollutants(CWA ❑ Thermal discharges(CWA Section 316(a)) Section 301(c)and(g)) Not applicable EPA Form 3510-1(revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 EPA Registry Id:110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTION • 1 11 A In Column 1 below, mark the sections of Form 1 that you have completed and are submitting with your application. For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority.Note that not all applicants are required to provide attachments. Column 1 Column 2 0 Section 1:Activities Requiring an NPDES Permit ❑ wl attachments Section 2: Name, Mailing Address,and Location ❑ wl attachments ❑✓ Section 3: SIC Codes ❑ wl attachments ✓❑ Section 4:Operator Information ❑ wl attachments 0 Section 5: Indian Land ❑ wl attachments 0 Section 6:Existing Environmental Permits ❑ wl attachments d [D Section 7: Map ❑ atopographic 0 wl additional attachments 0 0 Section 8:Nature of Business ❑ wl attachments 0 Section 9:Cooling Water Intake Structures ❑ wl attachments w ❑ Section 10:Variance Requests ❑ wl attachments ❑ Section 11:Checklist and Certification Statement wl attachments 11.2 Certification Statement U I certify under penalty of late that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,or those persons directly responsible for gathering the information, the information submitted is,to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Curtis Taylor Plant Manager Signature Date signed EPA Form 3510-1 (revised 3-19) Page 4 BS�r$���-:syy'"`"'.s7 I• �l � �_� �� ` ..�.\�y r4`.� ��* '• M1� i . . ".1' _' �+� _ �J^•�t��J �. ...r_!4F �,1�'•! r. .' - �r�r 'r��•. . I �, 11�' �5�1 lY'f � II• }k� y:��, p Y 41 J. �5\ `.._,``-._�J '1r Ir 'I: •-f 5�� L� -Up r', 4bn wE�Jy - jiCtCG r/ a --� _ � •.r r r•_ 5Y. 1u�__�;r —'i/-� `rl w����`\r.I ��I rt I T1 Ir PU..MTn It • •kr ' 'l �3 •t A;! n Sch r * �1 rt• '� i 3 'Ip .-�■ ram♦ I ,^ "'.'ter` ,.v - r ':• - �'� • ' .• - -. SITE - .� I\ •JalLc �,� I. if �lA aJ 4�!A ' - .'" I -�1• .- _�-- �• . lam' I ` ' _ ' ; I f 1 l.. ` '"4� KK - �..+ _ f i" 1 ♦i �` r t, • �� ��_ _-I I M1. \ I� �}. 1����Mi�'J I l c •4� _ - I �' I "� �;a'���" 7 I ti I y;/ ` �-__ � --�Y _ .�. I II �� ',` �� ` ' ` •.� - :H wline ChplkI`Mo�an iin _"'��' - ` '' r ; bMG+�(t{�� erl•.tiS + -f +�e/�! ,''i. �* �'.�:i 4^tti' r 1 1f, � klr 1�� 'i �i If. r � •-1 'i •�-{ �� � ti�-� LAT LONG t`."' Jr �_R'.I' '"i 1�43 • ` �' OF1 35.9108 82.0905 �etf ♦ O F2 35.9110 82.0919 e, -�� I{ �' �. �- ' - - - -= "-•, "�.� �� _�`_• � J OF3 35.9116 82.0911 �`-_ _ :: +a t-- OF4 35.9090 82.0923 + OF5 35.9090 82.0919 ',gip:uCd F'i R"i n-3noir r 'OF6 35.9086 82.0913 1_ N 0 0.3 o.6 0.9 1.2 1.5 km C 0.2 0.4 0.6 0.8 1 mi Map center is 351 54' 30"N, 82" 05' 30"W (WGS84/NAD83) Projection is UTM Zone 17 NAD83 Datum Source:TopoZone Spruce Pine,NC USGS Quadrangle Map FIGUi k SITE LOCATION MAP ERM NC, PC BRP US Inc. ERM SPRUCE PINE,NC BRPSrrE.DWG 5/7/10 1=90 LRM/LRM METAL STORAGE CANOPY I EQUIPMENT, EMPTY DRUMS, \ OOTFALL NO. 1 ALUMINUM CHIPS, SPENT SAND (2) WATER 300,000—GAL `!L / BATH VAPORIZERS WATER STORAGE PROPANE BOTTLE FILL 30 CU YD TRASH i ROLL—OFF FIR 20 CU YD SAND PU P OU ROLL—OFF DETENTION OUTFALL NO. 3 POND _+ O ELECTRIC SUBSTATION TRASH COMPACTOR OUTFACE N0. 6 0 O OUTFALL 140. 2 GHOUS OFFICE PROPANE DDMODTRON TANK FARM I .(3) 30,000—GAL TANKS DUST C01_[.ECTORS do SAND PRIJTREATMENT BULK PROPANE UNLOAD AREA MAIN STACK PARKING AREAS RTO NOTES: SHIPPING & 1. OUTFALL NO. 1 RUNOFF AREA ~ RECEMNG OUTFALL NO. 5 TOTAL AREA : 305,045 SQ FT IMPERVIOUS 24-4.418 SQ FT ~ PERVIOUS - 61,427 SQ FT RUNOFF COEF = 0.503 OUTFALL 2. DETENTION POND WILL HOLD A ONE INCH RAINFALL NO. 4 ti 3. OUTFALLS NO. 2 & 3 RUNOFF IS FROM UNDEVELOPED AREAS. SCALE !N FEET 4. OUTFALLS NO. 4 & 5 ARE PART OF EMPLOYEE PARKING AREA � 0 90 180 SITE PLAN AND DRAINAGE PATTERN FIGURE ERM NC, PC IIRP GIs INC. 2 ERM SPRUCE PINE, NORTH CAROLNA SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials l. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas,process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, parameters sampled, lab results, date sampled, and storm event data. 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned,please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility(Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) BRP-SPPP.DWG 10/23/14 1=90 LRM/LRM \ STORMWATER EXPOWK I 1, 500-GAL HYD. OIL TANK (UNDER ROOF) 2, 250-GAL HYD. OIL TANK (UNDER ROOF) \ 3. SCRAP TUBING/SHEET METAL 4. MISC, STORAGE 5. LOADING DOCK 6, TRASH COMPACTOR (ENCLOSED? I 7. 30 CU YARD TRASH ROLL-OFF (DPEN) \ OUTFALL NO. 1 y B. ( 28$-GAL DIESEL YANKS IN IN PUMP HOUSE 9. COVERED CANOPY AREA -FLUOR SWEEPER/20 YD SPENT SAND WATER STORMS ROLL OFF -METAL CHIP DUMPSTER AND Raj \� COOLANT RECYCLING PROCESS �� (2)yuTM -EMPTY DRUM STORAGE 09 Q ni vAaoagF3s _ 10, MAX, HAZ WASTE, CILS, COOLANTS, 6WNTENMCEe N. PAM cmB 11. MI SC, PALLET STORAGE GE CONTAINMENT SLUGS C f Q 12, METAL PARTS IN WIRE BASKETS LxJ LJ 13. COOLING TOWER ( 114.RPPOND ON 0 15. RTOTSTACKECTORS, SAND PRETREAT. OUTFALL NO. 3 16' RTO DAGHOUSE ELECTRIC f -O f 17. SHIPPING AND RECEIVING �/ SUBSTATION OUTF NO. 6 0 4 o0 OUTFALL NO. ,1 OFFICE PROPANE DDTTION TANK FARM 1 (3) 30,000—GAL. TANKS BULK PROPANE UNLOAD AREA PARKING f AREAS \ NOTES: 1. OLI FALL NO. 1 RUNOFF AREA OUTFALL NO, 5 TOTAL AREA = 305,845 SO FT IMPERVIOUS — 244,418 SO FT PERVIOUS = 61,427 SO FT - RUNOFF COEF = 0.603 OUTFALL NO. 4 2. DETENTION POND WILL HOLD A ONE INCH RAINFALL - 3. OUTFALLS NO. 2 & 3 RUNOFF IS FROM UNDEVELOPED AREAS. ~ ' ~ SCALE IN FEET 4. OUTFALS NO. 4 & 5 ARE PART OF EMPLOYEE PARKING AREA 5. OUTFALL NO. 6 CONSISTS OF ROOF DRAINAGE. 0 90 180 ERM NC, INC. SITE PLAN AND DRAINAGE PATTERNS FIGURE BRP US INC. 2 ERM SPRUCE PINE, NORTH CAROLINA EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Analytical Analytical Analytical Results Results Results Greater than Discharge Discharge Discharge Discharge Measurement Sample Benchmark Date Characteristic Characteristic Characteristic Characteristic Frequency Type Values? Stormwater Total Total TSS 50 Discharge Outfall Suspended Recoverable pH 6-9 Location Solids(TSS) pH Aluminum(Al) Total Rainfall AI None mg/L Standard ug/L inches Year 5 Period 2,January 1-June 30,2018 6/13/2018 Outfall1 13.7 7.2 373 0.64 Semiannual Grab No Year 1 Period 1,July 1-December 31,2018 12/14/2018 Outfall1 3.6 6.7 181 1.22 Semiannual Grab No Year 1 Period 2,January 1-June 30,2019 5/2/2019 Outfall1 ND 6.5 ND 1.36 Semiannual Grab No Year 2 Period 1,July 1-December 31,2019 Not available in facility files Outfall 1 Not available Not available Not available Not available Semiannual Grab Unknown Year 2 Period 2,January 1-June 30,2020 6/4/2020 Outfall1 3.2 6.4 ND 0.26 Semiannual Grab No Year 3 Period 1,July 1-December 31,2020 10/24/2020 Outfall1 3.0 6.5 ND 0.52 Semiannual Grab No Year 3 Period 2,January 1-June 30,2021 5/25/2021 Outfall1 5.8 5.4 ND 0.17 Semiannual Grab No Year 4 Period 1,July 1-December 31,2021 11/11/2021 Outfall1 7.3 6.8 213 0.83 Semiannual Grab No Year 4 Period 2,January 1-June 30,2022 6/8/2022 Outfall 1 6.2 6.2 116 Not available Semiannual Grab No Year 5 Period 1,July 1-December 31,2022 Not available in facility files Outfall 1 Not available Not available Not available Not available Semiannual Grab Unknown Year 5 Period 2 January 1-June 30,2023 6/20/2023 Outfall1 13.6 6.6 328 1.81 Semiannual Grab No Year 6 Period 1,July 1-December 31,2023 Not yet Not yet Not yet Not yet Not yet Not yet available Outfall1 available available available available Semiannual Grab available AVERAGE 6.1 6.4 209.5 MAXIMUM 13.6 6.8 328 Notes: ND=Not detected Rainfall amounts available from facility rain gauge or from NCDC Daily Summaries for Spruce Pine,NC,climate station. Records of samples for Year 2 Period 1 and Year 5 Period 1 have not been found in facility files,perhaps due to employee turnover. Samples for Year 6 Period 1 have not been collected yet. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 SRP US Inc. NPDES Permit Renewal Application Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Results Results Results Results Results Results Results Results Results Results Results Discharge Discharge Discharge Discharge Discharge Discharge Discharge Discharge Discharge Monitoring Date Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Frequency Sample Type Other obvious Erosion or indicators of Stormwater Discharge Outfall Suspended deposition at stormwater Location Color Odor Clarity Floating Solids Solids Foam Oil Sheen the outfall pollution Year 5 Period 2,January 1-June 30,2018 6/13/2018 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 1 Period 1,July 1-December 31,2018 12/14/2018 SOO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 1 Period 2,January 1-June 30,2029 5/2/2019 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 2 Period 1,July 1-December 32,2019 Not available in facility files SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 2 Period 2,January 1-June 30,2020 6/4/2020 SOO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 3 Period 1,July 1-December 31,2020 10/24/2020 SOO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 3 Period 2,January 1-June 30,2021 5/25/2D21 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 4 Period 1,July 1-December 31,2021 11/11/2021 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 4 Period 2,January 1-June 30,2022 6/8/2022 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 5 Period 1,July 1-December 32,2022 Not available in facility files SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 5 Period 2,January 1-June 30,2023 6/20/2023 SDO 1.6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 6 Period 1 July 1-December 32,2023 Not yet Nat yet Not yet Not yet Not yet Not yet Not yet Not yet available SDO 1-6 available available available Not yet available available available available available Not yet available Semiannual Grab Notes: Records of visual samples have not been found in facility files,perhaps due to employee turnover. Samples for Year 6 Period 1 have not been collected yet. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Stormwater Discharge Outfall Location Stormwater Exposure Item Location Best Management Practices(BMPs) Additional BMPs SDO 1 500-gal Hydraulic oil tank SE of Production Bldg Tank located under roof,secondary containment - 250-gal Hydraulic oil tank SE of Production Bldg Tank located under roof,secondary containment Scrap tubing/sheet metal SE of Production Bldg Stored outside Store inside building Miscellaneous storage SE of Production Bldg Stored outside Store inside building Loading dock E side of Production Bldg Covered Scrap metal roll-off E side of Production Bldg Sweep around roll-off on a frequent basis Cover the roll-off Trash compactor E side of Production Bldg Enclosed 30-Cubic yard trash roll-off E side of Production Bldg Sweep around roll-off on a frequent basis Cover the roll-off Two 288-gal Diesel tanks E side of Production Bldg Tanks located inside Pump House Bldg - Spent sand roll-off E side of Production Bldg Covered by a canopy and equipped with curbing Metal chip dumpster E side of Production Bldg Covered by a canopy and equipped with curbing Equipment storage E side of Production Bldg Covered by canopy and equipped with curbing Containment Bldgs for storage of waste,oil,coolants NE of Production Bldg Enclosed Pallets NE of Production Bldg Stored outside Limit number of pallets stored outside Metal parts NE of Production Bldg Stored outside Store inside building Monitor use of chemicals in cooling tower water Cooling tower NE of Production Bldg and monitor containment for leaks Dust collectors and sand Routinely sweep and properly dispose of dust pretreatment area NE side of Production Bldg (particulates) Regenerative thermal oxidizer Routinely sweep and properly dispose of dust (RTO)stack and baghouse NE side of Production Bldg (particulates) Shipping/Receiving Dock NE side of Production Bldg Monitor by BRP employee Sand hopper E side of Production Bldg Sweep around hopper on a frequent basis SDO 2 Propane unloading area NE side of Production Bldg Pressurized unloading SDO 3 Propane tanks NE side of Production Bldg Pressurized tanks SDO 4 Employee parking area SW of Production Bldg SPPP,training,etc. SDO 5 Employee parking area SW of Production Bldg SPPP,training,etc. SDO 6 Roof SE of Production Bldg Use of control equipment(dust collectors,RTO) Notes: Best Management Practices(BMPs)are described in the BRP Stormwater Pollution Prevention Plan(SPPP)in facility files. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Changes Since Previous Permit Issuance Description of Changes Location Best Management Practices(BMPs) Suggested Improvements to BMPs No changes related to stormwater have occurred None None None None Notes: No changes related to stormwater have occurred at the facility since the previous NPDES permit was issued. Minor modifications to operations(more related to air quality)have included or will include the following: Replaced the CD-1 bagfilter because the existing bagfilter was underrated and at the end of its service life.The replacement bagfilter is a Donaldson DFE 4-32 Dust Collector,which contains 32 ultra-web cartridge filters with a filter area of 8,128 square feet,a differential pressure meter,and an effective cleaning system. Venting the following insignificant natural gas-fired ovens through the building roof rather than exhausting inside the manufacturing building,both to meet National Fire Protection Association(NFPA)requirements and to improve indoor air quality: *ES-17,Heat Treat No.1 Solution Oven for Cast Line No.1,3.0 MMBtu/hr capacity; *ES-18,Heat Treat No.3 Solution Oven for Cast Line No.2,3.0 MMBtu/hr capacity; *ES-30,Age Oven No.1(AO-01),1.0 MMBtu/hr capacity; *ES-31,Age Oven No.2(AO-02),1.0 MMBtu/hr capacity;and *ES-38,Age Oven No.3(AO-03),1.0 MMBtu/hr capacity. Removed ES-47,Paint Spray Booth and Associated Bake Oven(3.0 MMBtu/hr capacity),since painting is done off-site by a vendor.As a result,this source has been removed from the facility. Added Dehumidifiers#1 and#2 for the Styrofoam Drying ovens. Replaced the Emergency Generator. Replaced the CD-16 bagfilter because the existing bagfilter was underrated and at the end of its service life. Removed ES-44,Boiler#2(14.7 MMBtu/hr capacity),since Boiler#1 is larger and sufficient for plant operation. STORMWATER POLLUTION PREVENTION PLAN DEVELOPMENT AND IMPLEMENTATION CERTIFICATION North Carolina Division of Energy, Mineral, and Land Resources— Stormwafer Program Facility Name: BRPUSInc. Permit Number: NGSOODO93 Location Address: 1211 Greenwood Road Spruce Pine,NC 28777 County: Mitchell "I certify, under penalty of law, that the Stormwater Pollution Prevention Plan (SPPP) document and all attachments were developed and implemented under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information required by the SPPP. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information gathered is, to the best of my knowledge and belief, true, accurate and complete." And "I certify that the SPPP has been developed, signed and retained at the named facility location, and the SPPP has been fully implemented at this facility location in accordance with the terms and conditions of the stormwater discharge permit." And "I am aware that there are significant penalties for falsifying information, including the possibility of fines and imprisonment for knowing violations." Sign (according to permit signatory requirements) and return this Certification. DO NOT SEND STORMWATER POLLUTION PREVENTION PLAN WITH THIS CERTIFICATION. Signature Date N26CZ, Curtis Taylor Plant Manager Print or type name of person signing above Title SPPP Certification 10/13 Enclosure 2 Application Form 2F including Attachments EPA Identification Number NPDES Permit Number Facility Name Farm Approved 03105119 EPA Registry Id:110012281627 NC5000093 BRP US Inc. OMB No.2040-0004 Form U.S Environmental Protection Agency 2F \.EPA Application for NPDES Permit to Discharge Wastewater NPDES STORMWATER DISCHARGES ASSOCIATED WITH INDUSTRIAL ACTIVITY SECTIONOUTFALL LOCATION 1.1 Provide information on each of the facTty's outfalls in the table below Outfall Receiving Water Name Latitude Longitude Number SDO 1 English Creek 35' 54' 38.88" 82° 5' 25.8" 0 SDO 2 English Creek 35' 54' 39.6" 82° 5' 30.84" 0 m SDO3 English Creek 350 54' 41.76" 82' 5' 27.96" SDO4 English Creek 35' 54' 32.4" 82* 5' 32.28" SDO 5 English Creek 35' 54' 32.4" 82' 5' 30.34" SDO 6 English Creek 3S' 54' 30.96" 82' 5' 28 68" SECTION " • I 2.1 Are you presently required by any federal, state,or local authority to meet an implementation schedule for constructing, upgrading,or operating wastewater treatment equipment or practices or any other environmental programs that could affect the discharges described in this application? ❑ Yes El No 4 SKIP to Section 3. 2.2 Briefly identify each applicable project in the table below. Brief Identification and Affected Outfalis Source(s)of Discharge Final Compliance Dates Description of Project (list cutfall numbers) Required Projected Not applicable, N/A a E m a 0 E 2.3 Have you attached sheets describing any additional water pollution control programs(or other environmental projects that may affect your ftcharges)that you now have underway or planned?(Optional Item) ❑ Yes El No EPA Form 3510-2F(Revised 3-19) Page 1 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05/19 EPA Registry Id:110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTION 3.SITE D- ! m 3 1 Have you attached a site drainage map containing all required information to this application?(See instructions for Q specific guidance.) o ® Yes ❑ No SECTION 4.POLLUTANT SOURCES ! 4.1 Provide information on the facility's pollutant sources in the table below. Outfall Impervious Surface Area Total Surface Area Drained Number (vAthin a mile radius of the facility) (within a mile radius of the facility) specify units specify units SDO 1 244,000 sq ft 306,000 sq ft specify units specify units SDO 2 25,200(road,undeveloped) sq ft S0,400 sq ft specify units specify units SDO 3 9,500(undeveloped) sq ft 189,000 sq ft specify units specify units SDO 4 17,200(parking area) sq ft 28,700 sq ft specify units specify units SDO 5 22,300(parking area) sq ft 44,600 sq ft specify units specify units SDO 6 33,300(roof drainage) sq ft 111,10o sq ft 4.2 Provide a narrative description of the facility's significant material in the space below.(See instructions for content requirements.) Two hydraulic oil aboveground storage tanks(ASTs)are located under roof outside the production building. Totes and drums are stored inside buildings or inside storage containment buildings located east of the production building. A oloading dock is located at the southeastern building wall,and a shipping/receiving area is located at the northeastern building wall. Six(6)dust collectors are located along the northeastern building wall: one for the aluminum casting lines;one associated with sand storage for each casting line(two lines);one for the regenerative thermal oxidizer (RTO);one for the sand reclamation system;and one for shot blast machines and sand blast units. The facility has an a open trash roll-off,an enclosed trash compactor,an open scrap metal dumpster,a spent sand roll-off under canopy, and a metal chip dumpster under canopy. Fertilizers,pesticides,herbicides are used by knowledgable landscapers. 4.3 Provide the location and a description of existing structural and non-structural control measures to reduce pollutants in stormwater runoff. See instructions forspecificguidance.) Stormwater Treatment Codes Outfall from Number Control Measures and Treatment Exhibit 2F-1 list SDO 1 Plant activities-docks and equipment storage-covered, retention pond(structural) N/A 5130 2 Undeveloped area with propane unloading-pressurized propane(non-structural) N/A SDO 3 Undeveloped area with propane tanks-pressurized tanks(non-structural) N/A SDO 4 Parking areas-SPPP,training,housekeeping(non-structural) N/A SDO 5 Parking areas-SPPP,training,housekeeping(non-structural) N/A SDO 6 Building roof-SPPP,training,housekeeping(non-structural) N/A EPA Form 3510.217(Revised 3-19) Page 2 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 EPA Registry Id:110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTIONiN STORMWATER 1 r 5.1 1 certify under penalty of law that the outfall(s) covered by this application have been tested or evaluated for the presence of non-stormwater discharges. Moreover, l certify that the outfalls identified as having non-stormwater discharges are described in either an accompanying NPDES Form 2C, 2D, or 2E application. Name(print or type first and last name) Official title Curtis Taylor Plant Manager Signature Date signed a7 5.2 Provide the testing information requested in the table below. Onsite Drainage Points Outfall Description of Testing Method Used Date(s)of Testing Directly Observed Number During Test ca ca � SDO 1 Visual evaluation 07/26/2023 Outfall 1 `o c SDO 2 Visual evaluation 07/26/2023 Outfall 2 0 Z SDO 3 Visual evaluation 07/26/2023 Outfall 3 SDO4 Visual evaluation 07/26/2023 Outfal14 SDO 5 Visual evaluation 07/26/2023 Outfall 5 SDO 6 Visual evaluation 07/26/2023 Outfall 6 SECTION 6.SIGNIFICANT LEAKS OR r 6.1 Describe any significant leaks or spills of toxic or hazardous pollutants in the last three years. m No leaks or spills have occurred during the last three(3)years. `o W Y SECTION 7. f9 07 J C fC U .0 O1 DISCHARGE INFORMATION See the instructions to determine the pollutants and parameters you are required to monitor and,in turn,the tables you must o com fete,Not all applicants need to complete each table. 7.1 Is this a new source or new discharge? o El estimated 4 See instructions regarding submission of ID actual 4 See instructions regarding submission of estimated data. actual data. Tables A, B,C,and D 7.2 Have you completed Table A for each outfall? is ❑ Yes ❑ No EPA Form 3510-2F(Revised 3-19) Page 3 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03/05119 EPA Registry Id:1100122111627 NCS000093 BRP US Inc. OMB No.2040-0004 7.3 Is the facility subject to an effluent limitation guideline(ELG)or effluent limitations in an NPDES permit for its process wastewater? 0 Yes ❑ No 4 SKIP to Item 7.5. 7.4 Have you completed Table B by providing quantitative data for those pollutants that are(1)limited either directly or indirectly in an ELG and/or(2)subject to effluent limitations in an NPDES permit for the facility's process wastewater? ❑✓ Yes [:1 No 7.5 Do you know or have reason to believe any pollutants in Exhibit 2F-2 are present in the discharge? 0 Yes ❑ No 4 SKIP to Item 7.7. 7.6 Have you listed all pollutants in Exhibit 2F-2 that you know or have reason to believe are present in the discharge and provided quantitative data or an explanation for those pollutants in Table C? R] Yes ❑ No 7.7 Do you qualify for a small business exemption under the criteria specified in the Instructions? ❑ Yes 4SKIP to Item 7.18. 0 No 7.8 Do you know or have reason to believe any pollutants in Exhibit 2F-3 are present in the discharge? ❑ Yes ❑ No 4 SKIP to Item 7.10. 7.9 Have you listed all pollutants in Exhibit 2F-3 that you know or have reason to believe are present in the discharge in c Table C? C ❑ Yes ❑ No c) 0 7.10 Do you expect any of the pollutants in Exhibit 2F-3 to be discharged in concentrations of 10 ppb or greater? CU € ❑ Yes ❑ No 4 SKIP to Item 7.12. = 7.11 Have you provided quantitative data in Table C for those pollutants in Exhibit 2F-3 that you expect to be discharged in rn concentrations of 10 ppb or greater? _ ❑ Yes ❑ No 7.12 Do you expect acrolein,acrylonitrile,2,4-dinitrophenol,or 2-methyl4,6-dinitrophenol to be discharged in concentrations of 100 ppb or greater? ❑ Yes ❑✓ No 4 SKIP to Item 7.14. 7.13 Have you provided quantitative data in Table C for the pollutants identified in Item 7.12 that you expect to be discharged in concentrations of 100 ppb or greater? ❑ Yes ❑ No 7.14 Have you provided quantitative data or an explanation in Table C for pollutants you expect to be present in the discharge at concentrations less than 10 ppb(or less than 100 ppb for the pollutants identified in Item 7.12)? ❑ Yes ❑✓ No 7.15 Do you know or have reason to believe any pollutants in Exhibit 2F-4 are present in the discharge? ❑ Yes ❑✓ No 4 SKIP to Item 7.17. 7.16 Have you listed pollutants in Exhibit 2F-4 that you know or believe to be present in the discharge and provided an explanation in Table C? ❑ Yes ❑ No 7.17 Have you provided information for the storm event(s)sampled in Table D? ❑ Yes No EPA Form 3510-2F(Revised 3-19) Page 4 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 EPA Registry Id:1100122$1627 NCS000093 BRP US Inc. OMB No.2040-0004 Used or Manufactured Toxics 7.18 Is any pollutant listed on Exhibits 2F-2 through 2F-4 a substance or a component of a substance used or manufactured as an intermediate or final product or byproduct? a S Yes ❑ No 4 SKIP to Section 8. 0 7.19 List the pollutants below,including TCDD if applicable. 1= L O 1'Total Recoverable Aluminum 4. 7. a 2. 5. 8. U 0 L31 6. 9. SECTIONBIOLOGICAL T• DATA 8.1 Do you have any knowledge or reason to believe that any biological test for acute or chronic toxicity has been made on any of your discharges or on a receiving water in relation to your discharge within the last three years? a ❑ Yes 0 No 4 SKIP to Section 9. 8.2 Identify the tests and their purposes below. Test(s) Purpose of Test(s) Submitted to NPDES Date Submitted x _ Permitting Authori 0 1- ❑ Yes ❑ No ca o ❑ Yes ❑ No 0 m ❑ Yes ❑ No SECTION • ANALYSIS INFORMATION1 9.1 Were any of the analyses reported in Section 7(on Tables A through C)performed by a contract laboratory or consulting firm? ❑ Yes ❑ No 4 SKIP to Section 10. 9.2 Provide information for each contract laboratory or consulting firm below. Laboratory Number 1 Laboratory Number 2 Laboratory Number 3 Name of laboratory/firm Pace Analytical Services,LLC N/A N/A c 0 0 Laboratory address 110 Technology Parkway Peachtree Corners,GA 30092 U i0 o Phone number U (770)734-7420 Pollutant(s)analyzed Total Recoverable Aluminum EPA Form 3510-2F(Revised 3-19) Page 5 EPA Identification Number NPDES Permit Number Facility Name Form Approved 03105119 EPA Registry Id: 110012281627 NCS000093 BRP US Inc. OMB No.2040-0004 SECTIONI CHECKLIST AND CERTIFICATION STATEMENT(40 10.1 In Column 1 below,mark the sections of Form 2F that you have completed and are submitting with your application.For each section,specify in Column 2 any attachments that you are enclosing to alert the permitting authority.Note that not all applicants are required to complete all sections or provide attachments. Column 1 Column 2 0 Section 1 ❑ wl attachments(e.g.,responses for additional outfa[Is) Section 2 ❑ wl attachments 0 Section 3 ❑ wl site drainage map 0 Section 4 ❑ wl attachments ❑ Section 5 ❑ wl attachments ;r 0 Section 6 ❑ wl attachments d ❑ Section 7 0 Table A ❑ wl small business exemption request [l Table B ❑ wl analytical results as an attachment 0 [�] Table C 0 Table D L) ❑✓ Section 8 ❑ wlattachments 0 Section 9 ❑ wlattachments(e.g.,responses for additional contact laboratories or firms) x s 0 Section 10 ❑ ca 10.2 Certification Statement 1 certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. 1 am aware that thero are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. Name(print or type first and last name) Official title Curtis Taylor Plant Manager Signatur� Date signed EPA Form 3510-2F(Revised 3-19) Page B EPA Identification Number NPDES Permit.Number Facility Name Ouifall Number Farm Approved 03105/19 EPA Registry Id:110012281627 NCS000093 BRP U5 Inc. SDO 1(Representative) OMB No.2040-0004 TABLE A.CONVENTIONAL AND NON • • ! You must provide the results of at least one anal sis for every pollutant in this table.Complete one table for each outfall,See instructions for additional details and re uirements, Maximum Daily Discharge Average Daily Discharge Source of (specify units) (specify units) Number of Storm Information Pollutant or Parameter Grab Sample Taken Grab Sample Taken (new sourcelnew During First Flow-Weighted ed During First Flow-Weighted Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes Composite codes in instructions) 1. Oil and grease Not yet available Nat yet available None To Be Determined 2. Biochemical oxygen demand(BOD5) Not applicable Comp.not regd. Not applicable Comp.not regd. None N/A 1Chemical oxygen demand(COD) Not aooFcable Comp.not regd. Not applicable Comp.not regd. None N/A 4, Total suspended solids(TSS) 13.6 mg/L Comp.not reqd. 6.1 mg/L Comp.not reqd, 8 5-Actual data 5. Total phosphorus Not yet available Comp.not reqd. Not yet available Comp.not reqd. None To Be Determined 6. Total Kjeldahl nitrogen(TKN) Not yet available Comp.not reqd. Not yet available Comp.not regd. None To Be Determined 7. Total nitrogen (as N) Not yet available Comp.not regd. Not yet available Camp.not reqd. None To Be Determined pit(minimum) 5.4 6.4 8 5-Actual data B. pH(maximum) 7.2 6.4 8 5-Actual data Sampling shall be conducted according to sufficiently sensitive test procedures(i.e.,methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F(Revised 3-19) Page 7 This page intentionally left blank. t EPA Identification Number NPDES Permit Number Facility Name Outfall Number Form Approved 03/05/19 EPA Registry Id:110012281627 NCS000093 BRP US Inc. SDO 1(Representative) OMB No.2040-0004 TABLE B.CERTAIN CONVENTIONAL AND NON CONVENTIONAL POLLUTANTS(40 CF R 122.26(c)(1)(1)(E)(4)and 40 CFR 122.21(g)(7)(vi)(A))' List each pollutant that is limited in an effluent limitation guideline (ELG)that the facility is subject to or any pollutant listed in the facility's NPDES permit for its process wastewater(if the facility is operating under an existing NPDES permit). Complete one table for each eutfall. See the instructions for additional details and requirements. Maximum Daily Discharge Average Daily Discharge Source of (specify units) (specify units) Number of Storm Information Pollutant and CAS Number(if available) Grab Sample Taken Grab Sample Taken (new sourcelnew During First Flo Composite Flow-Weighted During First Flo Composite Events Sampled dischargers only;use 30 Minutes Composite 30 Minutes Composite codes in Instruc?ions) Total Suspended Solids(TSS) No permit limitation Comp,riot regd. No permit limitation Comp.not reqd. Semiannually N/A pH 6-9 Comp,not reqd. 6-9 Comp. not reqd. Semiannually N/A Total Recoverable Aluminum(AI) No permit limitation Comp,not reqd. No permit limitation Comp,not reqd. Semiannually N/A Sampling shall be conducted according to sufficiently sensitive test procedures(i.e., methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter N or 0.See instructions and 40 CFR 122.21(e)(3). EPA Form 3510.2F(Revised 3-19) Page 9 This page intentionally left blank. EPA Identification Number NPOES Permit Number Facility Name outfall Number Form Approved 03/05/19 EPA Registry Id: 110012281627 NCS000093 BRP US Inc. Si 1(Representative)7 OMB No.204NO04 TABLE C.TOXIC POLLUTANTS,CERTAIN HAZARDOUS SUBSTANCES,AND ASBESTOS(40 CFR 1122.26(c)(1)(1)(11i and 40 CFR 122.21[g)(7)(vii)(B)and(viii))' List each pollutant shown in Exhibits 2F--2,2F-3,and 2F-4 that you know or have reason to believe is present. Complete one table for each outfall. See the instructions for additional details and requirements. Maximum Daily Discharge Average Daily Discharge Source of s eci units s eci units Number of Storm Information Pollutant and CAS Number(if available) Grab Sample Taken Flow-Weighted Grab Sample Taken new sourcelnew DuringFirst DuringFirst Flow-Weighted Events Sampled ( Composite Composite dischargers only;use 30 Minutes 30 Minutes codes in instructions) Total Recoverable Aluminum 328 ug/L Comp. not read. 209.5 ug/L Comp.not recid. 8 5-Actual data Sampling shall be conducted according to sufficiently sensitive test procedures(i.e., methods)approved under 40 CFR 136 for the analysis of pollutants or pollutant parameters or required under 40 CFR chapter I,subchapter IN or D. See instructions and 40 CFR 122.21(e)(3). EPA Form 3510-2F(Revised 3-19) Page 11 This page intentionally left blank. EPA Identification Number NPDES Permit Number Facility name Outfall Number Form Approved 03105/19 EPA Registry to:110012211127 NC5000093 BRP US Inc. SDO 1(Representative) OMB No.2040-0004 STORMTABLE D. • ` • i Provide data for the storm event(s)that resulted in the maximum daily discharges for the flow-weighted composite sample. Number of Hours Between Total Rainfall During Maximum Flow Rate Duration of Storm Event Beginning of Storm Measured and Total Flow from Rain Event Date of Storm Event tin hou (in Inches) (in gpm or specify units)hours} (in Event End of Previous Measurable Rain During Rain Even) (in gallons orspecify units) Event 08/23/2023 N/A composite not regd. N/A composite not regd. N/A composite not regd. N/A comp,not reqd. N/A comp. not reqd. Provide a description of the method of flow measurement or estimate. Flow-weighted composite samples are not required. EPA Form 3510-2F(Revised 3-19) Page 13 Enclosure 3 Additional Copy of Supplemental Information SUPPLEMENTAL INFORMATION REQUIRED FOR RENEWAL OF INDIVIDUAL NPDES STORMWATER PERMIT Two copies of each of the following shall accompany this submittal in order for the application to be considered complete: (Do not submit the site Stormwater Pollution Prevention Plan) Initials 1. A current Site Map from the Stormwater Pollution Prevention Plan. The location of industrial activities (including storage of materials, disposal areas, process areas and loading and unloading areas), drainage structures, drainage areas for each outfall, building locations and impervious surfaces should be clearly noted. 2. A summary of Analytical Monitoring results during the term of the existing permit (if your permit required analytical sampling). Do not submit individual lab reports. The summary can consist of a table including such items as outfall number, a parameters sampled, lab results, date sampled, and storm event data. f 3. A summary of the Visual Monitoring results. Do not submit individual monitoring reports. The summary can consist of a table including such items as outfall number, parameters surveyed, observations, and date monitoring conducted. 4. A summary of the Best Management Practices utilized at the permitted facility. Summary should consist of a short narrative description of each BMP's in place at the facility. If the implementation of any BMP's is planned,please include information on these BMP's. 5. A short narrative describing any significant changes in industrial activities at the permitted facility. Significant changes could include the addition or deletion of work processes, changes in material handling practices, changes in material storage practices, and/or changes in the raw materials used by the facility. 6. Certification of the development and implementation of a Stormwater Pollution Prevention Plan for the permitted facility (Sign and return attached form). If the final year analytical monitoring of the existing permit term has not been completed prior to filing the renewal submittal, then the last years monitoring results should be submitted within 30 days of receipt of the laboratory reports. (i.e. do not withhold renewal submittal waiting on lab results) BRP-SPPP.DWG 10/23/14 1=90 LRM/LRM \ STORMWATER EXPOSURE I 1, 500-GAL HYD, OIL TANK (UNDER ROOF) 2, 250-5AL HYD, UIL TANK (UNDER ROOF) \ 3. SCRAP TUBING/SHEET METAL 4. MISC. STORAGE 5. LOADING DOCK 6. TRASH COMPACTOR (ENCLOSED) \ I OUTFALL N0. I 7. 30 CU YARD TRASH ROLL-OFF (OPEN)y y B. ( PUB-GAL DIESEL TANKS IN L IN PUMP HOUSE 9, COVERED CANOPY AREA / -FLOOR SWEEPER/20 YD SPENT SAND WATER SMR�E ROLL OFF -METAL CHIP DUMPSTER AND COOLANT RECYCLING PROCESS (21 wAme / -EMPTY DRUM STORAGE m VAPIII s 10. MAK, HAZ WASTE, OILS. COOLANTS, WJ QQ NTENANCE SHOP STORAGE CONTAINMENT DLDGS / Q(� & LWN. PARTS CRIB 11. MISC. PALLET STORAGE 0O 12. METAL PARTS IN WIRE BASKETS 13. COOLING TOWER RETENTION I 14, DUST COLLECTORS, SAND PRETREAT. OUTFALL NO. 3 POND 15, RTO STACK 16. RTO BAGHCUSE ELECTRIC 17. SHIPPING AND RECEIVING SUBSTATION DO OUTFALL NO. 6 4 OUTFACE N0. 2 1 f O OFFICE PROPANE L DDMDN TANK FARM 1 .(3) 30,000--GAL TANKS 1 BULK PROPANE UNLOAD AREA PARKING % AREAS NOTES: 1 1. OUTFALL NO. 1 RUNOFF AREA OUTFALL NO. 5 TOTAL AREA - 305,845 SO FT _ IMPERV10US m 244.418 SO FT PERNOUS - 61,427 SO FT RUNOFF COEF = 0.603 4 Il 2. DETENTION POND WILL HOLD A ONE INCH RAINFALLOUTFALL NO. 4� 3. OUTFALLS NO. 2 & 3 RUNOFF IS FROM UNDEVELOPED AREAS. ~ SCALE IN FEET 4. OUTFALLS NO. 4 & 5 ARE PART OF EMPLOYEE PARKING AREA iiiia ~ 5. OUTFALL NO. 6 CONSISTS OF ROOF DRAINAGE. 0 90 ISO ERM NC, INC. SITE PLAN AND DRAINAGE PATTERNS FIGURE BRP US INC. 2 ERM SPRUCE PINE, NORTH CAROLINA EPA Identification Number NPDES Permit Number Facility Name 110012281627 NC5000093 BRP US Inc. NPDES Permit Renewal Application Analytical Analytical Analytical Results Results Results Greater than Discharge Discharge Discharge Discharge Measurement Sample Benchmark Date Characteristic Characteristic Characteristic Characteristic Frequency Type Values? Stormwater Total Total TSS 50 Discharge Outfall Suspended Recoverable pH 6-9 Location Solids(TSS) pH Aluminum(AI) Total Rainfall AI None mg/L Standard ug/L inches Year 5 Period 2,January 1-June 30,2018 6/13/2018 Outfall1 13.7 7.2 373 0.64 Semiannual Grab No Year 1 Period 1,July 1-December 31,2018 12/14/2018 Outfall1 3.6 6.7 181 1.22 Semiannual Grab No Year 1 Period 2,January 1-June 30,2019 5/2/2019 Outfalll ND 6.5 ND 1.36 Semiannual Grab No Year 2 Period 1,July 1-December 31,2019 Not available in facility files Outfall 1 Not available Not available Not available Not available Semiannual Grab Unknown Year 2 Period 2,January 1-June 30,2020 6/4/2020 Outfall1 3.2 6.4 ND 0.26 Semiannual Grab No Year 3 Period 1,July 1-December 31,2020 10/24/2020 Outfall1 3.0 6.5 ND 0.52 Semiannual Grab No Year 3 Period 2,January 1-June 30,2021 5/25/2021 Outfall1 5.8 5.4 ND 0.17 Semiannual Grab No Year 4 Period 1,July 1-December 31,2021 11/11/2021 Outfail1 7.3 6.8 213 0.83 Semiannual Grab No Year 4 Period 2,January 1-June 30,2022 6/8/2022 Outfall 1 6.2 6.2 116 Not available Semiannual Grab No Year 5 Period 1,July 1-December 31,2022 Not available in facility files Outfall 1 Not available Not available Not available Not available Semiannual Grab Unknown Year 5 Period 2 January 1-June 30,2023 6/20/2023 Outfall1 13.6 6.6 328 1.81 Semiannual Grab No Year 6 Period 1,July i-December 31,2023 Not yet Not yet Not yet Not yet Not yet Not yet available OutfallI available available available available Semiannual Grab available AVERAGE 6.1 6.4 209.5 MAXIMUM 13.6 6.8 328 Notes: ND=Not detected Rainfall amounts available from facility rain gauge or from NCDC Daily Summaries for Spruce Pine,NC,climate station. Records of samples for Year 2 Period 1 and Year 5 Period 1 have not been found in facility files,perhaps due to employee turnover. Samples for Year 6 Period 1 have not been collected yet. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCSO00093 8RP US Inc. NPDES Permit Renewal Application Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Qualitative Results Results Results Results Results Results Results Results Results Results Results Discharge Discharge Discharge Discharge Discharge Discharge Discharge Discharge Discharge Monitoring Date Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Characteristic Frequency Sample Type Other obvious Erosion or indicators of Stormwater Discharge Outfall Suspended deposition at stormwater Location Color Odor Clarity Floating Solids Solids Foam Oil Sheen the outfall pollution Year 5 Period 2,January 1-June 30,2018 6/13/2018 5001-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 1 Period 1,July 1-December 31,2018 12/14/2018 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 1 Period 2,January 1-June 30,2019 5/2/2019 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available- Not available Not available Semiannual Grab Year 2 Period 1,July 1-December 31,2019 Not available in facility files SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 2 Period 2,January 1-June 30,2020 6/4/2020 SDO 1•6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 3 Period 1,July 1-December 32,2020 10/24/2020 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 3 Period 2,January 1-June 30,2021 5/25/2021 SD0 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 4 Period 1,July 1-December 32,2021 11/11/2021 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 4 Period 2,January 1-June 30,2022 6/8/2D22 SOO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 5 Period 1,July 1-December 31,2022 Not available in facility files SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 5 Period 2,January 1-June 30,2023 6/20/2023 SDO 1-6 Not available Not available Not available Not available Not available Not available Not available Not available Not available Semiannual Grab Year 6 Period 1 July 1-December 31,2023 Not yet Not yet Not yet Not yet Not yet No[yet Not yet Not yet available SDO 1-6 available available available Not yet available available available available available Not yet available Semiannual Grab Notes: Records of visual samples have not been found in facility files,perhaps due to employee turnover. Samples for Year 6 Period 1 have not been collected yet. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Stormwater Discharge Outfall Location Stormwater Exposure Item Location Best Management Practices(BMPs) Additional BMPs SDO 1 500-gal Hydraulic oil tank SE of Production Bldg Tank located under roof,secondary containment - 250-gal Hydraulic oil tank SE of Production Bldg Tank located under roof,secondary containment - Scrap tubing/sheet metal SE of Production Bldg Stored outside Store inside building Miscellaneous storage SE of Production Bldg Stored outside Store inside building Loading dock E side of Production Bldg Covered - Scrap metal roll-off E side of Production Bldg Sweep around roll-off on a frequent basis Cover the roll-off Trash compactor E side of Production Bldg Enclosed - 30-Cubic yard trash roll-off E side of Production Bldg Sweep around roll-off on a frequent basis Cover the roll-off Two 288-gal Diesel tanks E side of Production Bldg Tanks located inside Pump House Bldg - Spent sand roll-off E side of Production Bldg Covered by a canopy and equipped with curbing - Metal chip dumpster E side of Production Bldg Covered by a canopy and equipped with curbing - Equipment storage E side of Production Bldg Covered by canopy and equipped with curbing - Containment Bldgs for storage of waste,oil,coolants NE of Production Bldg Enclosed Pallets NE of Production Bldg Stored outside Limit number of pallets stored outside Metal parts NE of Production Bldg Stored outside Store inside building Monitor use of chemicals in cooling tower water Cooling tower NE of Production Bldg and monitor containment for leaks Dust collectors and sand Routinely sweep and properly dispose of dust pretreatment area NE side of Production Bldg (particulates) Regenerative thermal oxidizer Routinely sweep and properly dispose of dust (RTO)stack and baghouse NE side of Production Bldg (particulates) Shipping/Receiving Dock NE side of Production Bldg Monitor by BRP employee Sand hopper E side of Production Bldg Sweep around hopper on a frequent basis SDO 2 Propane unloading area NE side of Production Bldg Pressurized unloading SDO 3 Propane tanks NE side of Production Bldg Pressurized tanks SDO 4 Employee parking area SW of Production Bldg SPPP,training,etc. SDO 5 Employee parking area SW of Production Bldg SPPP,training,etc. - SDO 6 Roof SE of Production Bldg Use of control equipment(dust collectors,RTO) Notes: Best Management Practices(BMPs)are described in the BRP Stormwater Pollution Prevention Plan(SPPP)in facility files. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. NPDES Permit Renewal Application Changes Since Previous Permit Issuance Description of Changes Location Best Management Practices(BMPs) Suggested Improvements to BMPs No changes related to stormwater have occurred None None None None Notes: No changes related to stormwater have occurred at the facility since the previous NPDES permit was issued. Minor modifications to operations(more related to air quality)have included or will include the following: Replaced the CD-1 bagfilter because the existing bagfilter was underrated and at the end of its service life.The replacement bagfilter is a Donaldson DFE 4-32 Dust Collector,which contains 32 ultra-web cartridge filters with a filter area of 8,128 square feet,a differential pressure meter,and an effective cleaning system. Venting the following insignificant natural gas-fired ovens through the building roof rather than exhausting inside the manufacturing building,both to meet National Fire Protection Association(NFPA)requirements and to improve indoor air quality: "ES-17,Heat Treat No.1 Solution Oven for Cast Line No.1,3.0 MMBtu/hr capacity; 'ES-18,Heat Treat No.3 Solution Oven for Cast Line No.2,3.0 MMBtu/hr capacity; *ES-30,Age Oven No.1(A0-01),1.0 MMBtu/hr capacity; •ES-31,Age Oven No.2(AO-02),1.0 MMBtu/hr capacity;and 'ES-38,Age Oven No.3(AO-03),1.0 MMBtu/hr capacity. Removed ES-47,Paint Spray Booth and Associated Bake Oven(3.0 MMBtu/hr capacity),since painting is done off-site by a vendor.As a result,this source has been removed from the facility. Added Dehumidifiers#1 and#2 for the Styrofoam Drying ovens. Replaced the Emergency Generator. Replaced the CD-16 bagfilter because the existing bagfilter was underrated and at the end of its service life. Removed ES-44,Boiler#2(14.7 MMBtu/hr capacity),since Boiler#1 is larger and sufficient for plant operation. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. Summary of Best Management Practices (BMPs) utilized at BRP US Inc. The facility has provided structural and non-structural measures or practices to reduce the amount of pollution entering surface waters. Structural best management practices employed at the BRP facility include providing covers over bulk storage areas and secondary containment features. Catch basins are provided to improve stormwater flow throughout the facility. Non- structural best management practices include drainage ditches, semi-annual stormwater inspections,monitoring loading/unloading operations,sweeping,and good housekeeping procedures and inspections. A listing of the BMPs for the site is provided in the narratives and table below. Description of Storage, Loading, Dust Generating,and Waste Disposal Practices Bulk Storage All of the bulk above ground storage tanks (AST),totes, drums,and other storage containers are compatible with the products stored and the conditions of storage such as pressure and temperature. Totes and drums are stored either inside the buildings or inside the storage containment buildings located east of the production building. Three (3) 30,000-gallon propane tanks will not impact stormwater since the tanks are pressurized. Loading and Unloading The facility has a loading dock at the southeastern building wall and a shipping/receiving area at the northeastern building wall. The loading dock area is paved, and spill control equipment is located nearby. Facility personnel are equipped with internal communication equipment during all bulk or drum transfers. A propane unloading area will not impact stormwater since propane is a pressurized gas. Dust or Particulate Generation The facility has a total of six (6) dust collectors located along the northeastern building wall. One dust collector is associated with the aluminum casting lines;one associated with sand storage for each casting line (two lines); one for the regenerative thermal oxidizer (RTO);one for the sand reclamation system; and one is associated with the shot blast machines and sand blast units. The facility also uses an RTO,which utilizes its own baghouse for the pouring,cooling, shakeout, and quench process. The area is routinely swept and inspected for particulates entering the stormwater system. Dust collectors and control of particulate emissions limit the particulates on the facility roof. The cooling tower,chemicals used,and containment area are monitored. Waste Disposal Practices All waste generated at this facility is segregated into non-hazardous or hazardous waste containers. All hazardous waste is collected into appropriate containers (drums are labeled and stored in the containment units). Non-hazardous waste is separated according to type and collected in approved containers located throughout the facility before disposal or recycling. The facility has one open trash roll-off,one enclosed trash compactor,one open scrap metal dumpster, one spent sand roll-off (under canopy),and one metal chip dumpster (under canopy). Miscellaneous Storage and Other Areas Miscellaneous items are stored under the canopy area and south of the production building. BMPs for employee parking areas include preparation and implementation of the Stormwater Pollution Prevention Plan(SPPP) and training. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. A summary of the facility's stormwater exposure items and associated BMPs is listed in the table below. Table 1. Summary of Stormwater Exposure Item,Location,and Best Mana ement Practices (BMPs) Stormwater Exposure Item Location BMPs 500-Gallon Hydraulic Oil Tank Southeast of The tank is located under roof Production Building and is equipped with concrete secondary containment. 250-Gallon Hydraulic Oil Tank Southeast of The tank is located under roof Production Building and is equipped with concrete secondary containment. Scrap Tubing/Sheet Metal Southeast of Scrap tubing and sheet metal Production Building are located on racks and on the ground. Some items are stored these items inside the building. Miscellaneous Storage Southeast of Miscellaneous items are stored Production Building on the ground east of the production building. Some items are stored under canopy or inside the building. Loading Dock East Side of The loading dock is covered. Production Building Scrap Metal Roll-Off(Open) East Side of The roll-off is open. The Production Building facility sweeps around the roll- off on a frequent basis. Trash Compactor(Enclosed) East Side of The trash compactor is Production Building enclosed. The facility sweeps around the trash compactor on a frequent basis. 30 Cubic Yard Trash Roll-Off(Open) East Side of The roll-off is open. The Production Building facility sweeps around the roll- off on a frequent basis. (2)288-Gallon Diesel Tanks inside East Side of The tanks are single-walled Pump House Production Building tanks but are located within the Pump House Building. The tanks are inspected on a monthly basis. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. Stormwater Exposure Item Location Comments and BMPs Covered Canopy Area Containing: East Side of The area is covered and is - Floor Sweeper Production Building equipped with curbing. - 20 Yd.Spent Sand Roll-Off The facility frequently monitors - Metal Chip Dumpster the area. - Cutting Fluid Recycling Process (Includes 300- Gallon Recycled Cutting Fluid Tote) - Empty Drum Storage Containment Buildings containing Northeast of The containment buildings are MAK,Hazardous Waste,Oils, Production Building enclosed and secondarily Coolants contained,which prevents materials from entering the stormwater system. Pallets Northeast of Pallets are stored on the ground. Production Building The facility limits the number of pallets stored outside. Metal Parts Northeast of Metal parts are stored in wire Production Building baskets northeast of the production building. Some parts are stored inside. Cooling Tower Northeast Side of The facility monitors the use of Production Building chemicals in the cooling tower and monitors the containment for leaks. Dust Collectors and Sand Northeast Side of The facility has four dust Pretreatment Area Production Building collectors and a sand pretreatment area. The facility routinely sweeps and properly disposes of particulates. Regenerative Thermal Oxidizer Northeast Side of The facility has an RTO to reduce (RTO)Stack and Baghouse Production Building toxins in the air emissions from the pouring,cooling,shakeout, and quench processes. The facility routinely sweeps this area and properly disposes of articulates. Shipping and Receiving Dock Northeast Side of Shipping and receiving is Production monitored by a BRP employee. Building Propane Tanks Northeast Side of Small propane tanks are stored Production Building at the rear of the facility. Three and Plant 30,000-gallon propane tanks are Drive located near the plant drive. Releases from propane tanks would not reach stormwater. Sand Hopper(Open) East Side of The hopper is open. The Production Building facility sweeps around the hopper on a frequent basis. EPA Identification Number NPDES Permit Number Facility Name 110012281627 NCS000093 BRP US Inc. Changes Since Previous Permit Issuance No changes related to stormwater have occurred at the facility since the previous NPDES permit was issued. Minor modifications to operations that are more related to air quality have included or will include the following: • Replaced the CD-1 bagfilter because the existing bagfilter was underrated and at the end of its service life. The replacement bagfilter is a Donaldson DFE 4-32 Dust Collector,which contains 32 ultra-web cartridge filters with a filter area of 8,128 square feet, a differential pressure meter, and an effective cleaning system. • Venting the following insignificant natural gas-fired ovens through the building roof rather than exhausting inside the manufacturing building,both to meet National Fire Protection Association(NFPA) requirements and to improve indoor air quality: o ES-17,Heat Treat No. 1 Solution Oven for Cast Line No. 1,3.0 MMBtu/hr capacity; o ES-18,Heat Treat No. 3 Solution Oven for Cast Line No. 2,3.0 MMBtu/hr capacity; o ES-30,Age Oven No. 1 (AO-01), 1.0 MMBtu/hr capacity; o ES-31,Age Oven No. 2 (AO-02),1.0 MMBtu/hr capacity;and o ES-38,Age Oven No. 3 (AO-03), 1.0 MMBtu/hr capacity. • Removed ES-47,Paint Spray Booth and Associated Bake Oven (3.0 MMBtu/hr capacity), since painting is done off-site by a vendor. As a result,this source has been removed from the facility. This reduces the amount of hazardous waste generated at the facility. • Added Dehumidifiers #1 and #2 for the Styrofoam Drying ovens. • Replaced the Emergency Generator. • Replaced the CD-16 bagfilter because the existing bagfilter was underrated and at the end of its service life. • Removed ES-44,Boiler#2 (14.7 MMBtu/hr capacity),since Boiler#1 is larger and sufficient for plant operation.