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NC0087084_Permit Issuance_20011115
ATFR --i Mr. Charles R. Summey II P.O. Box 728 Forest City, North Carolina 28043 Dear Mr. Summey: Michael F. Easley, Governor William G. Ross Jr., Secretary North Carolina Department of Environment and Natural Resources Gregory J. Thorpe, Ph.D. Acting Director November 15, 2001 Subject: Issuance of NPDES Permit NCO087084 Riverstone Industrial Park WWTP Rutherford County Division staff have reviewed and approved your NPDES discharge permit application. Accordingly, the Division is forwarding the subject NPDES permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended). Please note the following changes from the draft permit: ❖ The sampling type for the Acute Toxicity test shall be composite instead of grab. 4 Limits for fecal coliform and total residual chlorine have been included in the final permit. Division guidelines require total residual chlorine and fecal coliform limits for new discharges. If any parts, measurement frequencies, or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the office of Administrative Hearings, 6714 Mail Service Center, Raleigh, North Carolina 27699-6714. Unless such a demand is made, this permit shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain other permits which may be required by the Division of Water Quality, the Division of Land Resources, the Coastal Area Management Act, or any other federal or local governmental permit. If you have any questions concerning this permit, please contact Teresa Rodriguez at telephone number (919) 733- 5083, ext. 595. Sincerely, Original Signed By David A. Goodrich GregoryJ. Thorpe, Ph.D. cc: Central Files Asheville Regional Office, Water Quality Point Source Compliance Enforcement Unit NPDES Unit Aquatic Toxicology Unit Pre -Treatment Unit Technical Assistance & Certification Unit Dlichael Apke, EIT— McGill Associates, P. A. P.O. Box 2259, Asheville, North Carolina 28802 N. C. Division of Water Quality / NPDES Unit Phone: (919) 733.5083 1617 Mail Service Center, Raleigh, NC 27699.1617 fax: (919) 733-0719 Internet: h2o.enr.state.nc.us DENR Customer Service Center. 1 800 623.7748 d Permit No. NCO087084 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Town of Forest City is hereby authorized to discharge wastewater from a facility located at Riverstone Industrial Park WWTP US Highway 221 Rutherford County to receiving waters designated as the Broad River in the Broad River Basin in accordance with effluent -limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective December 1, 2001. This permit and the authorization to discharge shall expire at midnight on July 31, 2003. Signed this day November 15, 2001. Original Signed By David k Goodrich Gregory J. 'Thorpe, Ph.D. Acting Director Division of Water Quality By Authority of the Environmental Management Commission 0 Permit No. NCO087084 SUPPLEMENT TO PERMIT COVER SHEET Town of Forest City Riverstone Wastewater Treatment Plant is hereby authorized to: 1. After receiving an Authorization to Construct from the Division of Water. Quality, construct and operate a wastewater treatment facility with an ultimate design capacity of 0.10 MGD, located at US Hwy 221, Rutherford County. 2. Discharge from said treatment works through outfall 001 into Broad River, a Class C water in the Broad River Basin, at the location specified on the attached map. n IE f it ?e Y A_ L "1 Riverstone Industrial Par _T y Proposed WWTP road Ni 1 _"•`� Facility Intormation State Grid: G 11 NE Riverstone Industrial Park USGSQuad: Chesnee Broad.shp NCO087084 Subbasin: 03-08-02 County Boundary Rutherford County Highways Municipal boundary 2 0 2 N A Permit No. NCO087084 SECTION A(1). EFFLUENT LDOTATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the Permittee as specified below: EFFLUENT CHARACTERISTICS EFFLUENT LU IITATIONS MONITORING REQUIREMENTS Monthly Average Weekly Average Daily Maximum Measurement Frequency Sample Type Sample Location) Flow 0.10 MGD Continuous Recording I or E BOD, 5-day, 20°C 2 30.0 mg/1 45.0 mg/1 Weekly Composite E,I Total Suspended Residue2 30.0 mg/1 45.0 mg/1 Weekly Composite E,I NH3 as N 2/month Composite E Total Residual Chlorine3 28 µg/1 Weekly Grab E Fecal Coliform (geometric mean) 200/ 100 ml 400/ 100 ml Weekly Grab E pHa Weekly Grab E Temperature oC Weekly Grab E Total Nitrogen (NO2+NO3+TM Semi-annually Composite E Total Phosphorus Semi-annually Composite E Acute t0xicity5 Quarterly Composite E Notes: 1. Sample locations: E- Effluent, I- Influent 2. The monthly average effluent BOD5 and TSS concentrations shall not exceed 15% of the respective influent value (85% removal). 3. Total Residual Chlorine monitoring only applies if the facility uses chlorine for disinfection. 4. The pH shall not be less than 6.0 standard units nor greater than 9.0 standard units. 5. Acute Toxicity Pass/Fail Limit (Fathead minnow); March, June, September, December; refer to Special Condition A(2). There shall be no discharge of floating solids or visible foam in other than trace amounts. Permit No. NCO087084 SECTION A(2).ACUTE TOXICITY PASS/FAIL PERMIT LDGT (QRTRLY) The permittee shall conduct acute toxicity tests on a quarterly basis using protocols defined in the North Carolina Procedure Document entitled "Pass/Fail Methodology For Determining Acute Toxicity In A Single Effluent Concentration" (Revised -July, 1992 or subsequent versions). The monitoring shall be performed as a Fathead Minnow (PiTnephales promeias) 24 hour static test. The effluent concentration at which there may be at no time significant acute mortality is 90% (defined as treatment two in the procedure document). Effluent samples for self -monitoring purposes must be obtained during representative effluent discharge below all waste treatment. The tests will be performed during the months of March, June, September and December. All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge Monitoring Form (MR 1) for the month in which it was performed, using the parameter code TGE6C. Additionally, DWQ Form AT-2 (original) is to be sent to the following address: Attention: North Carolina Division of Water Quality Environmental Sciences Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Completed Aquatic Toxicity Test Forms shall be filed with the Environmental Sciences Branch no later than 30 days after the end of the reporting period for which the report is made. Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity sample must be measured and reported if chlorine is employed for disinfection of the waste stream. Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the permittee will complete the information located at the top of the aquatic toxicity (Al) test form indicating the facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the address cited above. Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will revert to quarterly in the months specified above. Should any test data from either these monitoring requirements or tests performed by the North Carolina Division of Water Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include alternate monitoring requirements or limits. NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism survival and appropriate environmental controls, shall constitute an invalid test and will require immediate follow-up testing to be completed no later than the last day of the month following the month of the initial monitoring. w .. c i • 'ENVIRONMENTAL %PUBLIC ATE OF:NCRTH CA MANAGEMENT ,CC 17 MAIL SERVICE _ALEIGH;i'NA_ 27f° }rNOTIFICATION OI aT,•� SSUEAIPDES ,WAS1 Oche bastTough s spa ft reW an Statute 143.21,iEl Pubilc Law'92 00.and' regulations,' -+-the : North 1, Carolina •`,pn Commissicri FIDAVIT OF PUBLICATION MMISSION/NPDES UNIT :ENTER r�v�..AA3�Cwpier� lerSOR{S�� St@d b@�IOW,@ BC jye �}$ daye this notice �; _� -� ! , v ,..•, , �.. ; •_,•66 �• .. -l...M >. a 6 <..rs �'Pa . ,. �3.i_Y. rA[t - . - i..-. a,.�:_:a � Y- u , ,..;'�:.:..��(t ;'r Zn v:.� -z.. Ufa t-i �•w:� wl:v,ri Written ,�� ... �,:. Y, �• f: = corr}ments regarding tFteq proposedrpsrmi will .be accepted uritl 30 days after ttie polish ,date of this notice All bbffi tints received prior to th t date;,are considered jn;: jholfinal dete`rniinatio 's re ardi tte In proposed permit. he Director �of the ,NC Division 'of .1Nate�'Oual , a: , •' decide to hold �a'.pi�blic fineetin 'for"..tie .0-r ' '- �' �Y may 9 'p `posed' ermIt should -the Division recen►e a significant degree `of public Copies of the draft:petmit-and other su c I~ ppoiting nformation o die determine conditions present In the draft ` ermit areavaita"�fer'pon� request and'paynient of the costs of reproduction:`Mal y�''e�s$ndlor; requests for,information to the � C Oi rision.of Water Qu tl a '> 8 :._ �... . adds ra ess or call Ms. YCtiristie`�ackson' t "{919j733-�5083 `t PI ash include • e NP a communication. Interes a persons may al� sithe hOouis of 8.Q0 aN. �Saiisbury" ;Street,?�aleighC27� '� tw e e m and 5:00 p.m. to reviewrido :On •I TOWN OF 1,"rt•;♦ '�+a_P— RM!\ M ER �FoQL• r FOREST CITY, Post Office Boz?28"Forest has ,applied for *a new perrrtif for :a >taclloc r County discharging •.treated Wastewater,K a'. broad ,,R! • r' in the'Broad River Basin.Currently`no parameters+are<water q 8[ity limited. This discharge.:may affect future allocations In•this of the receivingstrM. : -, Portion ea� • :.,..�.,, :,3.-.;�;;:;�',;• • ::;i '� 1 - _ - aTl.it Spar•e�.�..aa�rL.rae..Yn.it.lwa�w. -. _ F NORTH CAROLINA ERFORD COUNTY a Notary Public of said County and State, ified, and authorized by law to administer Betty Brooks m, deposes and says: that they are 11 Advertising Manager - !�ier, or other officer or employee authorized of THE DAILY COURIER, a newspaper :ntered as second class mail In the town of County and State; that they are authorized id sworn statement; that the notice or other true copy of which is attached hereto, was LY COURIER on the following dates: u g u st 24, 2001 �er in which such notice, paper, document, was published was, at the time of each and ion, a newspaper meeting all of the lifications of Section 1-597 of the General Mina and was a qualified newspaper within in 1-597 of the General Statutes of North This the 24th day of August, 2001. Betty Brooks, Cl ified Advertising Manager Sworn to and subscribed before me this the 24th day of August, 2001. ol I/ (Elisa Flynn, Notary flublic) My commission expires: November 12, 2002 11 09/05/2001 11:18 4 PAGE 02 PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: August 22, 2001 Permit Scheduled to Issue: October 5, 2001 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, Nl•.u,,•, %owe T4,,%L4 S noos,iquvt at (010) i 00 G000 ow. GOO. NAME: DATE: Regional office Comments NAME: 4 DATE! l NPDES SUPIEavISOR. DATE: Attachanients: Level B model results Fact Shost Renewal -- NPDES N00057054 Page 3 A DENR / DWQ / NPDES Unit FACT SHEET FOR NPDES PERMIT DEVELOPMENT NPDES Permit No. NCO087084 Facility Information Applicant/FacilityApplicant/Facility Name Town of Forest City Applicant Address P.O. Box 728, Forest City, NC 0028043 Facility Address Hwy 221, Forest City, NC Permitted Flow MGD 0.10 Type of Waste Domestic/Commercial/Industrial Facility Class 11 County Rutherford Facility Status I New Regional Office ARO Stream Characteristics Receiving Stream Broad River Stream Classification C Drainage Area (sq. mi.) 575 Drainage basin Broad River Summer 7Q10 (cfs) 195 Subbasin 030802 Winter 7Q10 (cfs) 299 Use Support 30Q2 cfs 475 303 d Listed No Average Flow cfs 989 State Grid G 11 N E IWC % .08 USGS To o Quad Chesnee Summary The Town of Forest City is proposing to build a wastewater treatment system to serve the Riverstone Industrial Park, Chase High School and 200 homes in the vicinity of the industrial park which have septic systems. The industrial park is actually under construction. The design of the industrial park contains 48 individual lots on 1,152 acres. The developer projects that the industrial park will eventually employ 5,000 workers. The original permit application requested a total flow of 0.450 MGD. A modification was latter submitted to reduce the flow to 0.10 MGD. This flow will cover the industrial park only. Engineering Alternative Analysis (EAA) An EAA was submitted with the permit application. The project is divided in two phases, the first one providing waste treatment facilities for 100,000 GPD and the second one, ten years later providing facilities to bring the total wastewater flow to 450,000 GPD. ' The proposed flow of 450,000 gpd was estimated based on 5,000 employees at 25 gpd/employee, 15,000 gpd from Chase High School, 200 homes at 360 gpd/home and 238,000 gpd from general industrial process flow. The first phase will provide a treatment system for the initial facilities that locate at the industrial park. It is not known how many industries will comprise this first phase and what amount and kind of flows they will have. The developer has a commitment from one industry that intends to relocate to the industrial park in the near future. The flow from this facility will be domestic only. It is uncertain if the industrial park will develop to full capacity. In view of these issues, the Town agreed to modify the request to get a permit for 0.10 MGD. The permit will be issued for 0.10 MGD. Fact Sheet Renewal -- NPDES Permit NCO087084 Page 1 Future expansions may be considered after the facility submits a speculative limit request and an Engineering Alternatives Analysis. The following alternatives were considered by the Town: • Connection to the Town of Forest City WWTP — This alternative consists of a force main and several pump stations. The Town's WWTP is more than 8 miles from the industrial park and the plant will have to be upgraded. • Connection to the Town of Chesnee, SC — This alternative consists of a force main and several pump stations. This town is about 4 miles form the industrial park and the WWTP will have to be upgraded. • Discharge to Broad River — This alternative consists of a WWTP at the industrial park. • Drip irrigation I Spray irrigation — This alternative consists of a WWTP at the industrial park and additional acquisition of land for irrigation. • Reuse — Since there are no tenants yet at the industrial park there are no options open for reuse. The feasible economical alternative is the discharge to the Broad River with a present worth cost of $2,288,500, followed by the connection to Chesnee with a cost of $3,019,720. Basinwide Plan The basinwide plan rates this section of the Broad River as good based on benthic microinvertebrate information. Proposed Permit Limits A level B model was run for the proposed discharge to the Broad River. The results of the model are attached. The proposed limits and monitoring frequencies are based on a Class II domestic facility and the results of the Level B model. Secondary limits will protect for summer and winter conditions. Since there are no industries located at the industrial park yet, no limits can be established for pollutants that could be present in industrial effluents, for this reason toxicity monitoring is proposed. The permit will include the boilerplate language for Pretreatment. Parameter Limit Monitor BOD, 5-day, 20oC 2 X Total Suspended Residue X NH3 as N X Total Residual Chlorine X Fecal Coliform (geometric mean) X PH X Total Nitrogen (NO2+NO3+TKN) X Total Phosphorus X Temperature CO X Acute toxicity X Fact Sheet Renewal -- NPDES NCO087084 Page 2 PROPOSED SCHEDULE OF ISSUANCE Draft Permit to Public Notice: August 22, 2001 Permit Scheduled to Issue: October 5, 2001 NPDES UNIT CONTACT If you have questions regarding any of the above information or on the attached permit, please contact Teresa Rodriguez at (919) 733-5083 ext. 595. NAME: �S� DATE: O�Lol Regional Office Comments NAME: DATE: NPDES SUPERVISOR: DA Attachaments: Level B model results Fact Sheet Renewal -- NPDES NCO087084 Page 3 r r. SUMMER MODEL RESULTS Discharger : RIVERSTONE INDUSTRIAL PARK Receiving Stream : BROAD RIVER ---------------------------------------------------------------------- The End D.O. is 7.62 mg/l. The End CBOD is 1.89 mg/l. The End NBOD ---------------------------------------------------------------------- is 0.94 mg/l. WLA WLA WLA DO Min CBOD NBOD DO Waste Flow (mg/1) Milepoint Reach # --------- (mg/1) (mg/1) (mg/1) (mgd) Segment 1 ------ 7.44 ------- 0.00 1 ---- ---- -- ---------- Reach 1 60.00 90.00 5.00 0.10000 Reach 2 0.00 0.00 0.00 0.00000 Reach 3 0.00 0.00 0.00 0.00000 Reach 4 0.00 0.00 0.00 0.00000 7 *** MODEL SUMMARY DATA *** Discharger : RIVERSTONE INDUSTRIAL PARK Subbasin : 030802 Receiving Stream : BROAD RIVER Stream Class: C Summer 7Q10 : 195.0 Winter 7Q10 : 299.0 Design Temperature: 25.0 LENGTH SLOPE VELOCITY DEPTH Kd Kd Ka Ka KN ------------ mile ------------------------------------------------------------------- ft/mi fps I ft design I @200 I design I @200 I design Segment 1 0.05 2.86 0.786 4.07 0.28 0.22 2.20 1.98 0.44 Reach 1 -------------------------------------------------------------------------------- Segment 1 0.75 2.86 0.793 4.11 0.28 0.22 2.22 1.99 0.44 Reach 2 -------------------------------------------------------------------------------- Segment 1 1.10 2.86 0.796 4.13 0.28 0.22 2.23 2.00 0.44 Reach 3 ------------------- : 1 1 1.90 2.86 0.797 1 4.14 1 0.28 1 0.22 1 2.24 1 2.01 0.44 Reach 4 T Flow CBOD NBOD D.O. cfs mg/l mg/l mg/l Segment 1 Reach 1 Waste 0.155 60.000 90.000 5.000 Headwaters 195.000 2.000 1.000 7.440 Tributary 0.000 2.000 1.000 7.440 * Runoff 2.200 2.000 1.000 7.440 Segment 1 Reach 2 Waste 0.000 0.000 0.000 0.000 Tributary 6.000 2.000 1.000 7.440 * Runoff 0.000 2.000 1.000 7.440 Segment 1 Reach 3 Waste 0.000 0.000 0.000 0.000 Tributary 2.400 2.000 1.000 7.440 * Runoff 0.000 2.000 1.000 7.440 Segment 1 Reach 4 Waste 0.000 0.000 0.000 0.000 Tributary 0.980 2.000 1.000 7.440 * Runoff 0.000 2.000 1.000 7.440 LEVEL B MODEL ANALYSIS Facility Information Facility Name Riverstone Industrial Park D, 1 v MUD NPDES No. NCO087084 Type of wastewater Industrial/Domestic Facility status New Receiving stream Broad River Stream classification C Subbasin 030802 County Rutheford Regional Office ARO To o Quad IG11NE Flow Informaiton USGS # Date of flow estimate 6/6/01 Drainage Area (mil) 575 Summer7Q10 (cfs) 195 Winter7Q10 cfs 299 Average flow (cfs) 989 30Q2 cfs 457 IWC at discharge % 0.08 Cummulative IWC Model Input Information Reach 1 2 3 4 Length of reach mi 0.05 0.75 1.1 1.9 Incremental length 0.005 0.05 0.1 0.1 Waste characteristics Flow MGD 0.1 CBOD m /l 60 NBOD m /1) 90 DO m /I 5 Runoff charactericstics s7Q10 cfs/mi 2.2 QA cfs/m i 7.1 CBOD m /I NBOD m /l DO m /I Tributary characteristics Stream Flo ds Cr. Biq Horse Cr. Goodes Cr. s7Q10 cfs/mi 6 2.4 0.98 QA cfs/mi 41 15 6 CBOD m /l NBOD m /I DO m /I Sloe 2.861 2.861 2.861 2.86 File name: rvrin rk rOAa5co)"` us 2zi 14 aA= . 1, R mi z s7glo = 6 C--s J.5 Ck 41 eds - --+� I_ Rz Pff 75 m; _ _ i ZDA= 575 rmiz 5ss7g mo 195 cis �a sw7glo= A9 cfs 30ga = g57,7 CfS Q Aue. Q g4 e43 Quxi4�_C'_ce2cs . s'7Qlo_ run off- _ 610. Horse, Creek lo4,daf-s_- lam: - �Sc4s_-�11zeF5 -_Q6K1 7. 1 - !mI 3• mi 3 •�r Fo un ©f - 4OAtzo - Ri ttsfOX-e- �n duo (n cJ fO Pa - hd winincQ `' `fso, ( — yd D?a x a r Z< iom -- USGs e��d Ze-� Eivad �u �-e,, a;. I -a roo- /! - e ss.c:n_CE- - - C,JD" U // �`o y d� —d t.ce•K- --eon -/" ee Q JA = 575 Y»} 2 l� ifLlo�S Seom--- u565 aja- iona,+- Broo-J k i JQ r - #>= al l_DJ 2 75 Str~4isx� ----- Q_A = I `f lo0_C�r- s qp ��Jd = l4�0 cis - k�9 m�Z - /. %a e sllni 2 woo Saeend S7-910-= aFS7 efs s7gto .field= cF�/sYC.nr'L_ = Q. _cis/r»Z- - iz,vw 107Qro- 444 e(s 7 �9/0 y;�d =- - v4g-z- - °-0 5�q— (Duk _e 3oaa 6:eld = 64of b7Plfyg m,l = 0, 79<� Ctk. 61' 5 h. •z . �� jml-Z) — 91*9 CAS s7Q/O- _S�Smi2(0. 5v Cis/in;) - %9.5 -c� . 0299 - ll _s00-0*2 = 57.5 tni 2-0, 2 n, e 957,_7 Qk u622i A DA = 627 n,I z _ (QA '_ Coa? m(� ( I.7a Ck/ml`) = 1079 CkS _S7gr0 = (oa7 m,i (0.-34 13 ck W7g io = („ai M;' .( 0. 52 32(o ch% 3�q� _ (o -_m1''-_(0. -7 q-(Jy 1) 4R9. _cf-s NC DENR - DIVISON OF WATER QUALITY Alphabetic List of NC Waterbodies BROAD RIVER BASIN Name of Stream Subbasin Stream Index Number Map Number Class Aaron Creek BRD03 9-29-8 G08NE6 B Tr HQW Adams Branch BRD04 9-50-19-2 E12SEB C Allen Branch BRD04 9-50-5-1 El1SE8 C Tr Arrowood Branch BRD02 9-36-1 G11NW6 C Ashworth Creek BRD04 9-44 G12NW4 C BROAD RIVER BRD01 9-(1) E09SE6 C Tr BROAD RIVER BRD01 9-(22) F10NW5 C BROAD RIVER BRD02 9-(22) FlONW5 C BROAD RIVER BRD02 9-(24.3) F10SE2 WS-IV BROAD RIVER BRD02 9-(24.5) FlOSE6 WS-IV CA BROAD RIVER BRD02 9-(25.5) F11SW4 C BROAD RIVER BRD04 9-(25.5) F11SW4 C BROAD RIVER (Lake Lure below elevation 991) BRD01 9-(17) F10NW4 B Tr Bailey Creek BRD01 9-23-14-3-4 ElOSW8 C Tr Bakers Creek BRD02 9-41-7 EllSW5 WS-V Bald Knob Creek BRD04 9-50-19-3-1 E12SE7 C Beams Lake BRD04 9-50-30-1 F12SE9 C Bear Creek BRD04 9-50-31-1 G12NE2 C Bear Creek BRD06 9-55-1-7 G09NE2 C Tr Bear Creek BRD06 9-55-1-17 GlONE5 C Bear Wallow Creek BRD03 9-29-7 G08NE6 B Tr HQW Beason Creek BRD05 9-53-8 G13NW1 C Beaverdam Branch BRD02 9-41-4 ElOSE6 WS-V Beaverdam Creek BRD04 9-50-7 E12SW7 C Tr Beaverdam Creek BRD04 9-50-32 F12SW6 C Beck Creek BRD03 9-29-27 F09SW9 C Tr Bell Creek BRD03 9-29-14-2 G08NE3 B Tr Big Branch BRD04 9-50-6 E11SE9 C Tr Big Branch BRD04 9-50-14 F12NW3 C Big Camp Creek (Camp Creek) BRD02 9-41-11-(0.3) EllSW9 WS-V Big Camp Creek (Camp Creek) BRD02 9-41-11-(2.5) F11NW2 WS-IV Big Falls Creek BRD06 9-55-1-8-(2) G09NE2 WS-II Tr CA Big Falls Creek BRD06 9-55-1-8-(3) G09NE2 C Tr Big Falls Creek (Town Lake) BRD06 9-55-1-8-(1) G09NE2 WS-II Tr Big Harris Creek BRD04 9-50-25 F12NE7 WS-IV Big Horse Creek BRD02 9-38 G11NE4 C Big Laurel Creek BRD03 9-29-5 G08NE5 B Tr HQW Big Spring Branch BRD02 9-41-17 F11SE1 WS-V Big Springs Branch BRD04 9-50-15-3 F12NW5 C Bills Creek BRD01 9-23-15 FlONW6 C Bobs Creek BRD03 9-29-15 G09NW4 B Tr Boween Branch BRD04 9-46-1 F12NW8 C Boween River BRD04 9-52 G12NE9 C Box Creek BRD02 9-41-10 EllSW8 WS-V Bracketts Creek BRD02 9-37-2 FllSW3 C Bracketts Creek BRD04 9-50-21 F12NE8 WS-IV Bridge Branch BRD01 9-23-5-1 ElOSE5 C Tr Brier Creek BRD04 9-50-8 E12SW8 C Tr Bright Branch BRD01 9-23-2-2 ElOSE2 C Tr Brights Creek BRD03 9-29-38-1 F09NE9 C Tr Britten Creek BRD02 9-29-43 F10SW1 C Page 1 of 8 IWC Calculations Riverstone Industrial Park NC0087084 Prepared By: Teresa Rodriguez, NPDES Unit Enter Design Flow (MGD): 0.1 Enter s7Q10(cfs): 195 Enter w7Q10 (cfs): 299 Residual Chlorine Ammonia (NH3 as N) (summer) 7010(CFS) 195 7Q10(CFS) 195 DESIGN FLOW (MGD) 0.1 DESIGN FLOW (MGD) 0.1 DESIGN FLOW (CFS) 0.155 DESIGN FLOW (CFS) 0.155 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL (1 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 0.08 IWC (%) 0.08 Allowable Conc. (ug/1) 21404 Allowable Conc. (mg/1) 982.3 Ammonia (NH3 as N) (winter) 7Q10(CFS) 299 Fecal Limit Not Required DESIGN FLOW (MGD) 0.1 (If DF >331; Monitor) DESIGN FLOW (CFS) 0.155 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 1259.06 UPS BACKGROUND LEVEL 0.22 IWC (%) 0.05 Allowable Conc. (mg/1) 3049.7 INPDES Servor/Current Versions/IWC 8/3/01 6000 SUMMER / �/q MODEL RESULTS Discharger : RIVERSTONE INDUSTRIAL PARK Receiving Stream : BROAD RIVER ---------------------------------------------------------------------- The End D.O. is 7.59 mg/1. The End CBOD is 2.03 mg/l. The End NBOD ---------------------------------------------------------------------- is 1.15 mg/l. WLA WLA WLA DO Min CBOD NBOD DO Waste Flow (mg/1) Milepoint Reach # (mg/1) (mg/1) (mg/1) (mgd) Segment 1 ------ 7.43 ---------------- 0.00 1 ---- ---- -- ---------- Reach 1 60.00 90.00 5.00 0.45000 Reach 2 0.00 0.00 0.00 0.00000 Reach 3 0.00 0.00 0.00 0.00000 Reach 4 0.00 0.00 0.00 0.00000 *** MODEL SUMMARY DATA *** Discharger : RIVERSTONE INDUSTRIAL PARKSubbasin : 030802 Receiving Stream : BROAD RIVER Stream Class: C Summer 7Q10 : 195.0 Winter 7Q10 299.0- Design Temperature: 25.0 LENGTH SLOPE VELOCITY DEPTH Kd Kd Ka Ka KN ------------ mile ------------------------------------------------------------------- ft/mi fps I ft design I @200 I design I @200 I design Segment 1 0.05 2.86 0.787 4.07 0.28 0.22 2.21 1.98 0.44 Reach 1 -------------------------------------------------------------------------------- Segment 1 0.75 2.86 0.794 4.12 0.28 0.22 2.23 2.00 0.44 Reach 2 -------------------------------------------------------------------------------- Segment 1 1.10 2.86 0.797 4.13 0.28 0.22 2.24 2.01 0.44 Reach 3 -------------------------------------------------------------------------------- Segment 1 1 1.90 2.86 0.798 1 4.14 1 0.28 1 0.22 1 2.24 1 2.01 0.44 Reach 4 t Flow CBOD NBOD D.O. cf s mg/l mg/l mg/1 Segment 1 Reach 1 Waste 0.698 60.000 90.000 5.000 Headwaters 195.000 2.000 1.000 7.440 Tributary 0.000 2.000 1.000 7.440 * Runoff 2.200 2.000 1.000 7.440 Segment 1 Reach 2 Waste 0.000 0.000 0.000 0.000 Tributary 6.000 2.000 1.000 7.440 * Runoff 0.000 2.000 1.000 7.440 Segment 1 Reach 3 Waste 0.000 0.000 0.000 0.000 Tributary 2.400 2.000 1.000 7.440 * Runoff 0.000 2.000 1.000 7.440 Segment 1 Reach 4 Waste 0.000 0.000 0.000 0.000 Tributary 0.980 2.000 1.000 7.440 * Runoff 0.000 2.000 1.000 7.440 LEVEL B MODEL ANALYSIS Facility Information Facility Name Riverstone Industrial Park NPDES No. NC0087084 Type of wastewater Industrial/Domestic Facility status New Receiving stream Broad River Stream classification C Subbasin 030802 County Rutheford Regional Office ARO To o Quad G11 NE Flow Informaiton USGS # Date of flow estimate 6/6/01 Drainage Area (mil) 575 Summer7Q10 cfs 195 Winter7010 cfs 299 Average flow cfs 989 30Q2 cfs - 457 IWC at discharge % 0.36 Cummulative IWC Model Input Information Reach 1 2 3 4 Length of reach mi 0.05 0.75 1.1 1.9 Incremental length 0.005 0.05 0.1 0.1 Waste characteristics Flow MGD 0.45 CBOD m /1 60 NBOD m /I 90 DO m /I 5 Runoff charactericstics s7Q10 cfs/mi 2.2 QA cfs/mi 7.1 CBOD m /1) NBOD m /I DO m /I Tributary characteristics Stream Flo ds Cr. Big Horse Cr. Goodes Cr. s7Q10 cfs/mi) 6 2.4 0.98 QA cfs/mi 41 15 6 CBOD m /l) NBOD m /l) DO m /I Sloe 2.861 2.86 2.86 2.86 File name qol Ef�dist' disc 7m;_ (Un Ste-M . e 'a -, Gh C4lcu lation S d ist A n c- C. IWC Calculations Riverstone Industrial Park NCO087084 Prepared By: Teresa Rodriguez, NPDES Unit Enter Design Flow (MGD): 0.45 Enter s7Q10(cfs): 195 Enter w7Q10 cfs : 299 Residual Chlorine Ammonia (NH3 as N) (summer) 7Q10 (CFS) 195 7Q10 (CFS) 195 DESIGN FLOW (MGD) 0.45 DESIGN FLOW (MGD) 0.45 DESIGN FLOW (CFS) 0.6975 DESIGN FLOW (CFS) 0.6975 STREAM STD (UG/L) 17.0 STREAM STD (MG/L) 1.0 UPS BACKGROUND LEVEL (1 0 UPS BACKGROUND LEVEL 0.22 IWC (%) 0.36 IWC (%) 0.36 Allowable Conc. (ug/1) 4770 Allowable Conc. (mg/1) 219.1 Ammonia (NH3 as N) (winter) 7Q10 (CFS) 299 Fecal Limit 200/100ml DESIGN FLOW (MGD) 0.45 (If DF >331; Monitor) DESIGN FLOW (CFS) 0.6975 (If DF <331; Limit) STREAM STD (MG/L) 1.8 Dilution Factor (DF) 280.57 UPS BACKGROUND LEVEL 0.22 IWC (%) 0.23 Allowable Conc. (mg/1) 679.1 INPDES Servor/Current Versions/IWC 6/7/01 Facility: riverstone industrial park NPDES#: nc0087084 Receiving Stream: broad river Comment(s): Low Flow Record Station Number: Hydrologic Area Number: Drainage Area Low Flow Record Station: Qave Low Flow Record Station: s7Q10 Low Flow Record Station: w7Q10 Low Flow Record Station: 30Q2 Low Flow Record Station: gage number not available 02.1502.6000 HA10 27.00 miles squared 40.50 cfs 5.80 cfs 9.00 cfs 18.00 cfs must be < 400 sq. miles Drainage Area New Site: 27.90 sq. miles MAR New Site: 1.48 Qave per Report Equation: 41 cfs s7Q10 per Report Equation: 6.64 cfs w7Q10 per Report Equation: 10.03 cfs 30Q2 per Report Equation: 14.20 cfs Continue Drainage Area Ratio: 1.03 : 1 [ new DA / Da at gage Continue Weighted Ratio: 0.99 : 1 Over -ride Inappropriate Site ( y ): Drainage Area New Site: 11 MAR New Site: Weighted Qave per Report Equation: Weighted s7Q10 per Report Equation: Weighted w7Q10 per Report Equation: Weighted 30Q2 per Report Equation: 27.90 miles squared 1.48 41 cfs 6.00 cfs 9.31 cfs 18.55 cfs r f� O Date: TELEPHONE RECORD f� / 9 / -o il v - Time: ❑ Return [mall to ❑ Call from MrJ Mrs. lu- Ai-alce-, Representing: 177C G.( /l Address Telephone: FAX: Subject: NOTES/ SUMr_MARY !/i ). ti_A �;t' iii TL, , ,-&zcl -(k� doi 4 - hcu-Lk�, c1, . ,6uLde_ A -4 yo., /a, IF" J r i� 11 ii ii�,o NEEDED FOLLOW-UP ACTION(S) 3. 4. 5. BY WHOM/WHEN 1. 2. 3. 4. 5. 0) cc: Signed ® North Carolina Wildlife Resources Commission 9 Charles R. Fullwood, Executive Director lul_ $�A01 TO: Melba McGee, Environmental Coordinator Office of Legislative end Irggverftmental irs FROM: Owen F. AndersonLK4ount 1n Region Coordinator Habitat Conservation Program DATE: March 9, 2001 SUBJECT: Environmental Review at the Community Level, Town of Forest City, Water and WWTP for Industrial Park, Rutherford County, NC, Broad River, DENR No. 01- E-0472 Biologists with the North Carolina Wildlife Resources Commission have reviewed the subject project. Our comments are provided in accordance with provisions of the North Carolina Environmental Policy Act (G.S. 113A-1 et seq., as amended; 1 NCAC 25) and the National Environmental Policy Act (42 U.S.C. 4332(2)(c)). The proposed project involves the extension of 7,500 linear feet of water line and the construction of a wastewater treatment plant and outfall line. The infrastructure will serve an unspecified manufacturing site to locate on the 1,100-acre industrial park. This first manufacturing site consists of 14 acres. The document states that the greatest impact to the environment will result in the discharge of effluent from the WWTP to the Broad River. We do not disagree with this assessment; however, we do not believe it is the only adverse impact associated with this project. Our greatest concern from projects such as this are the secondary and cumulative impacts of development. Stormwater runoff from the many hundreds of acres of impervious surface that could eventually be facilitated by this publicly funded infrastructure is of concern. There is no discussion in the document of if or how stromwater will be managed to minimize adverse impacts to area streams. We recommend that stormwater management be required for roads and each industrial site to treat stormwater from impervious surfaces to maintain quality and quantity to the preconstruction conditions. We are also concerned about the discharge of effluent to the Broad River. The Broad River provides habitat for important game and nongame fish, including the significantly rare Mailing Address: Division of Inland Fisheries • 1721 Mail Service Center • Raleigh, NC 27699-1721 Telephone: (919) 733-3633 ext. 281 • Fax: (919) 715-7643-_ Town of Forest City -Industrial Park Rutherford County March 9, 2001 Santee Chub (Cyprinella zanema). We are especially concerned about the impact of toxic substances associated with effluent, especially residual chlorine. We recommend that ultraviolet light be used for disinfection instead of chlorine and that the WWTP be equipped with an emergency power supply to prevent discharge of untreated wastewater during power outages. This project will facilitate the development of a 1,100-acre site: however, there was -no habitat characterization of the overall industrial site that we understand will be served by this infrastructure. The information provided is not sufficient for our agency to make a definitive conclusion concerning the impacts from this project. Thank you for the opportunity to provide input during the planning stages of this project. If we can provide further assistanceorclarification of these comments; please contact me at (828) 452-2546. cc: Dave Goodrich, Division of Water Quality, NPDES Section Steve Hall, Zoologist, Natural Heritage Program Mark Cantrell, Biologist, USFWS, Asheville i LJ MAR 14 2001 CENR - WIAR QUALITY POINT SOURCE BRANCH 07/09/01 Permit Number WQ0020152 Permit Tracking Slip Program Category Status Project Type Ivor -discharge In review New Project f Permit Type Version Permit Classification Gravity Sewer EY=ension, Pump Stations, & Individual Pressure Sewer Extensions Primary Reviewer Permit Contact forrest.westall Permitted Flow Facility Facility Name Major/Minor Region Riverstone industrial Park Sewer Asheville System Location Address County Rutherford Owner Owner Name Owner Type Forest City Town Government Dates/Events Draft Scheduled Public Orig Issue App Received Initiated Issuance Notice Issue Effective Expiration 06/26/01 Regulated Activities Requested/Received Events Domestic, other RO staff report received RO staff report requested Additional information requested Additional information received Groundwater comments requested Groundwater comments received Outfall T_- waterbody Name stream Index Number current class Subbasin .- 33711 M:GILL ASSOCIATES. P.A. P.O- BOX 25 " Mmut• kc Wit2w ASHEVIUL NC n= PH: U=25 -Mn DATE AMUMN 1 Exaz-__ .._....=ed a::_ :1: ' :3C Dc:ia=s si=;ici PAY TO THE OPERATING ACCOUNT ORDER I,. _ -_. f ce IJ McG• ll AIS S O C 1 A T E S June 25, 2001 _ Mr. Kim Colson, P.E. State Engineering Review Group Division of Water Quality North Carolina Department of Environment, and Natural Resources 512 North Salisbury Street, Suite 1219 Raleigh, North Carolina 27604 Re: Dear Mr. Colson: RECEIVE U`JA? R 011ALI Y SFCTI()N 6 ; NM-Disyharg, permitvrs0 Riverstone Industrial Park Sewer System Town of Forest City, North Carolina Please find enclosed one (1) original and one (1) copy of the signed Fast Track Application for Gravity Sewers, Pump Stations, and Force Mains for the above referenced project along with a check for the permit processing fee in the amount of $400.00. A previous application for this project was submitted to your office dated May 31, 2001, but was returned with a letter from Ms. Kristin Miguez requesting that the application be resubmitted with an updated application form. The project generally consists of the installation of approximately 3,600 lineal feet of 8- inch and 12-inch ductile iron and PVC gravity sewer line, including all manholes and related appurtenances to provide sewer service to the new Riverstone Industrial Park. The project complies with the Gravity Sewer Minimum Design Criteria issued by NCDENR. Please review the enclosed information and contact our office if there are any questions or if additional information is required. Sincerely, McGILL ASSOCIATES, P.A. MICHAEL S. APKE, E.I.T. Enclosures cc: Chuck Summey Scott Hoyle Projects/2000/00524/003/letters/kc25junl.doc E nZ. i n e e r i n g • P l a n n i n g F i n a n c e McGill Associates, P.A. • P.O. Box 2259. Asheville. NC 28802 • SS Broad Street, Asheville. NC 28801 r1r -)Cl) AC9C - rr.ILI n•,n - -- State of North Carolina Department of Environment and Natural Resources Division of Water Quality FAST -TRACK APPLICATION' R E C E l V E p ' tNtiTE 1 for GRAVITY SEWERS, PUMP STATIONS, AND FORCE MAID IN,SFCT/ON (Pressure sewers systems are not to be included as part of this application package) Jt f N THIS FORM MAY BE PHOTOCOPIED FOR USE AS AN ORIGINAL. Na,)-DischaT. Perini!,n. INSTRUCTIONS: Indicate that you have included the following list of required application package items by signing your initials in the space provided next to each item. Failure to submit all required items will lead to additional processing and review time f9r the permit application. 010S ` A. Application Form - Submit one original and one copy of the completed and appropriately executed application form. Any changes to this form will result in the application being returned. The Division of Water Quality (Division) will only accept application packages that have been fully completed with all applicable -items addressed. You do not need .t to submit detailed plans and specifications unless you respond NO to item IV 6 and/or item IV 10 B. Attachment - Submit the completed and properly executed Form WSCA 10199 for each watershed within the project location. NOT APPLICABLE — NO PUMP STATION W a C. Application Fee - Submit a check in the amount of $400 made payable to: North Carolina Department of Environment and Natural Resources (NCDENR). tt, (fcac D. Certificates of Public Convenience and Necessity — If the application is being submitted in the name of a privately - owned public utility, submit two copies of the Certificate of Public Convenience and Necessity, which demonstrates that the public utility is authorized t6 hold the utility franchise for the area to be served by the sewer extension. If a Certificate of Public Convenience and Necessity has not been issued, provide two copies of a letter from the NC Utilities Commission's Public Staff that states that an application for a franchise has been received, that the service area tL is contiguous to an existing franchised area, and/or that franchise approval is expected. E. Operational Agreements — Submit one original and two copies of a properly executed operational agreement if the sewer extension will be serving residential or commercial lots (e.g., houses, condominiums, townhomes, outparcels, etc.) that will be owned by a homeowners' association or developer. If the applicant is a homeowners' association, use Form HOA 10/99. If the applicant is a developer, use Form DEV 10/99. F. Flow Acceptance Letters — If the owner of the downstream sewers and/or WWTF is different from the applicant, submit two copies of a flow acceptance letter from the owner of the downstream sewers and WWTF. Flow acceptance letters must contain the following minimum information: applicant and project name, amount of flow accepted, and name and permit number of the receiving sewersf VWTF. The flow acceptance must not expire prior to permit issuance and must be dated less than a year prior to the application date. Intergovernmental agreements or other contracts will not be accepted in lieu of a project -specific flow acceptance letter. THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT .OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER QUALITY NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: By Courier/Special Delivery: 1617 MAIL SERVICE CENTER 512 NORTH SALISBURY STREET, SUITE 1219 RALEIGH, NORTH CAROLINA 27699-1617 RALEIGH, NORTH CAROLINA 27604 TELEPHONE NUMBER: (919) 733-5083 FACSUMLE NUMBER: (919) 715-6048 For more information, visit our web site at.- h2o.enr stcte.naus/ndpu/ FORM: FTA 06/00 Pagel of 5 ` J �,� �,� 1 % lam• (to be completed by DWQ) Application Number: L INFORMATION: individual, etc.): I, GENERAL corporation, • p licanfs name (name of the municipality, rP l • PP Carolina . North Town of Forest Ci 0206(b))� •offcial's name and title (15A NCAC 2H 2. Owner s or signing g II Town Mana er Charles R. Summe 128 North Powell Street 3 mp fete address of applicant: Name and co State: North Carolina Zip: 28043 Forest Ci 245-6143 City: 248-5202 Facsimile number: ( 828 Telephone number: (a=) en etc.): 4. project name (name of the subdivision, facility or establishm >y Riverstone Rutherford 5, County where project is located: 6, Fee submitted: $ 400.00 (See instruction C•) fen engineering fu-m- McGill Associates. P.A. 7. Name and comPlete address o g 55 Broad Street 29801 State: North Carolina Zip: 252-2518 Asheville 828 City: Facsimile Facsimile number: ( ) 828 252-OS lication: Telephone number. ( ) who can answer questions about app erson g. Name and affiliation of contact p r T l PERMIT �.ORI�TION: . U. modification X new; existing P ermit, provide: ect is: ` 1 • Pr°� ed as a result of a modification to an is being submttt If this application and the issuance date existing permit number NIA X public `Private sold 3. APPU�t is. —r'r e: leased (Skip to item III•); If private, units (lots, townhomeS, etc.) ar See Instruction D.); facilities owned by a: r� public utility sold, fa ociation/developer (See Instruction E) If d' home0wners ass ec ON WASTEWATER' origin of the wastewater (school, - .. �. INFOR�TION i mg the a one- or two-word description sP fY• 1, please provideartment subdivision, s, condominiums, etc.)* - 'vision, hospital, commercial facility, industry, industry, P water from in gallons per &Y Domestic wastewater ro a 7.500 water generated by this p j I,�e to serve a _ 2, Volume of waste determined (15A NCAC 214.0219(l)): lanation of how wastewater flow w� d/em . = 7.500 Fallons er day 3. Exp - - ... em to ees. 300 en, to ees X 25 0 .�. new facili that antici ates 300 /o Industn , DomesticlCommercial; 4• Nature of wastewater: l OJ Other waste 'specify: page 2 of 5 :. FORM: FTA 06/00 5. If wastewater is industrial in nature: a. Level of pretreatment that has been provided to ensure protection of the receiving collection system and wastewater treatment facility: N/A b. If a pretreatment permit is required, has one been issued? N/A Yes; No. If yes, please attach a copy of the pretreatment permit. If no, provide date application was submitted: IV. DESIGN INFORMATION: 1. Brief project description: _ Installation of approximately 3.630 Iineal feet of 8-inch and 12-inch sewer line to provide sewer service for new industrial park. 2. Owner and name of wastewater treatment facility (WWTF) receiving wastewater (See Instruction F.): _ Town of Forest Citv WWTP 3. WWTF permit number (NC00***** or WQ00*****): NCO025984 4. List the owner(s) of any intermediate sewers if different from applicant or owner of WWTF (See Instruction F.): N/A 5. Summary of GRAVITY SEWER to be permitted: Diameter (inches) Length (linear feet) 8 2,355 12 19275 6. Does the subject gravity sewer collection system comply with the most recent version of the Gravity Sewer Minimum Design Criteria and 15A NCAC 2H .0200? X Yes; No. If no, please identify criteria and explain: 7. Summary of PUMP STATIONS to be permitted: No. or Name Design Flow (MGD) Pump Operational Points GPM @ feet TDH Reliability Option Selected N/A FORM: FTA 06/00 Page 3 of 5 MMcGill A S S O C I A T E S July 25, 2001 Mr. David A. Goodrich, P.E. NPDES Unit Supervisor North Carolina Department of Environment, and Natural Resources Division of Water Quality/NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Mr. Goodrich: ,,,, JUL 3 1 2 )! OFNR - Vd ^;HR OUALIIY POINT SOURCE -- RE: Amendment to NPDES Application Riverstone Industrial Park Town of Forest City, North Carolina On behalf of the Town of Forest City, we are hereby amending our request for an NPDES Permit for a new wastewater treatment plant to serve the Riverstone Industrial Park from 450,000 gallons per day (GPD) to 100,000 GPD. This request is being submitted in order to expedite the issuance of the NPDES permit and construction on the new wastewater treatment facility. The Town of Forest City reserves the right to request a modification to their permit to increase the discharge to the river as the industrial park continues to develop. The new wastewater treatment plant is currently planned to treat the domestic wastewater that is generated at the industrial park. The developer of the property does not have any commitments from "wet" industries that will contribute industrial process flow to the plant at this time. Therefore, the wastewater that is treated at the new facility is anticipated to have characteristics similar to typical domestic wastewater. Should you have any additional questions or need any additional information, please do not hesitate to contact us. We appreciate your assistance with the issuance of the NPDES permit. Sincerely, McGILL ASSOCIATES, P.A. #jw J- MICHAEL S. APKE, E.I.T. cc: Chuck Summey Scott Hoyle John Orsillo, P.E. Projects/2000/00524/letters/dg25j u I I . doc Engineering 0 Planning • Finance McGill Associates, P.A. • P.O. Box 2259. Asheville, NC 28802 • 55 Broad Street. Asheville. NC 28801 828-252-0575 • FAX 828-252-2518 McGill A S S O C I A T li ti June 26, 2001 Ms. Teresa Rodriguez North Carolina Department of Environment, and Natural Resources Division of Water Quality/NPDES Unit 1617 Mail Service Center Raleigh, North Carolina 27699-1617 Dear Ms. Rodriguez: JUL i 0 uul OENR - WATER OU::LITy POINT SOURCE EtZA %CH RE: Riverstone Industrial Park NPDES Permit Application and Engineering Alternatives Analysis Town of Forest City, North Carolina This letter is in response to the comments and questions that we discussed during our telephone conversation on June 19, 2001 concerning the NPDES Permit Application and Engineering Alternatives Analysis that were submitted for the above referenced project. The following sections describe our understanding of your questions and comments, and provide responses to each comment. 1. You inquired about the total anticipated flow 450,000 gallons per day (GPD) that is being requested in the NPDES permit application, and was calculated on Page 3 of the Alternatives Analysis. Specifically, you asked us to clarify the source of the 5,000 employees that are used in the calculation and the 238,000 GPD of industrial process flow that was included in the flow projections. The developer of the property currently has a preliminary design completed to construct facilities on approximately forty-eight (48) lots on the 1,152 acre site. Several buildings within the industrial park area are already under construction. The developer ultimately projects that 5,000 people will be employed at the park. Therefore, the developer's projections were used in the Alternatives Analysis to calculate the total flow to the new wastewater treatment facility. The 238,000 GPD of industrial process flow is an estimated amount. The number was determined based on an estimated average process flow from each facility of 5,000 GPD (48 facilities X 5,000 GPD = 240,000 GPD). The estimated process flow was reduced to 238,000 GPD in order to make the total anticipated flow to the wastewater treatment plant a round number (450,000 GPD). The developer currently does not have any commitments from "wet" industries to locate to the industrial park. Therefore, it is unknown at this time how many industries that use a significant amount of water for their process will locate to the park. 2. You commented that you have been informed that the Town's existing wastewater treatment plant is currently treating an average daily flow that is in excess of 80% of the E n g i n e e r i n g 0 P l a n n i n g • F i n a n c e McGill Associates, P.A. • P.O. Box 22.59, Asheville, NC 28802 • 55 Broad Street, Asheville, NC 28801 828-252-0575 • FAX 828-252-2518 Ms. Teresa Rodriguez June 26, 2001 Page 2 of 3 plant's design capacity. Therefore, the Town is required to be in the planning stages of an expansion to the facility. You specifically inquired as to how this affects our cost estimate for Phase 2 of Alternative 2-A, which includes a $1,005,000 upgrade to the existing Forest City wastewater plant. The wastewater treatment plant is currently operating at greater than 80% capacity, and the Town is currently in the planning stages of an expansion to the facility. The Town does not have immediate plans to expand the plant. It is our opinion that this information further substantiates the need to upgrade the facility if the flow from the Riverstone Industrial Park is pumped to the Town's treatment plant. Therefore, this information does not affect the cost estimate that was included in the Alternatives Analysis. 3. You commented that you have been informed that the Town's existing wastewater treatment plant does not have the capacity to treat and dewater the biosolids generated at a new plant on the Broad River. The Alternatives Analysis assumes that the biosolids would be hauled from the new plant to the existing Forest City plant for treatment, dewatering, and disposal. Upon further discussion with the Town, it appears that you have been misinformed on this issue. The Town's existing wastewater treatment plant does have additional capacity in the sludge digesters, thickener, and dryer to accept the biosolids from the new plant. The sludge dryer is currently in operation approximately 20% of the time, and production can be increased as necessary to dewater the additional sludge from the new plant. 4. You faxed me a memo from Mr. Owen Anderson, Mountain Region Coordinator of the North Carolina Wildlife Resources Commission that included concerns about the discharge of effluent to the Broad River, particularly the impact of residual chlorine on the river. Mr. Anderson recommended that ultraviolet light be used for disinfection and that the new treatment plant be equipped with an emergency power supply to prevent discharge of untreated wastewater during power outages. The Alternatives Analysis includes costs for a standby generator at the new plant to provide emergency power in the course of a power outage and to prevent the discharge of untreated wastewater during these power outages. It is currently planned to provide disinfection at the new plant using chlorine gas. In addition, it is also planned to dechlorinate the plant effluent using sulfur dioxide prior to discharging into the Broad River to reduce the chlorine residual. We anticipate that chlorine residual limits will be included in the NPDES permit that is issued by NCDENR. If the limits are similar to those that have been issued in the past, the maximum effluent chlorine limit will be extremely low to protect fish and wildlife in the river. Ultraviolet light disinfection facilities have a poor track record at municipal wastewater treatment plants in the region, and several ultraviolet light facilities have been replaced with chlorination/dechlorination facilities. Based on this information, we request that u Ms. Teresa Rodriguez June 26, 2001 Page 3 of 3 chlorination be approved as the method of disinfection at the new plant, with dechlorination provided through the use of sulfur dioxide to reduce the chlorine level prior to discharge. 5. You requested the permit numbers for the existing Town of Forest City lift stations that would need to be upgraded if the option of pumping to the Town's wastewater treatment plant (Alternative 2-A) is implemented. Per my telephone conversation with Mr. Roger Edwards of the NCDWQ Regional Office, Mr. Edwards provided you with the necessary permit numbers on June 25, 2001. Therefore, we are not providing additional information on the lift stations at this time. 6. You asked for a clarification of the items that will be necessary to upgrade the existing four (4) Town of Forest City lift stations if the alternative of pumping the flow to the Town of Forest City (Alternative 2-A) is implemented. The cost estimates included in the Alternatives Analysis include a lump sump estimate for each pump station upgrade. It is assumed for Phase 1 of the project that all four (4) lift stations would need to be completely replaced, due to the large increase in capacity of the lift stations. Therefore, the lump sum costs included on Page 9 of the Alternatives Analysis for each pump station in Phase 1 include all excavation and sitework, a new concrete wetwell and valve vault, two (2) pumps, and all related piping, valves, and electrical work to complete the construction of a new duplex lift station. We have also assumed that the new wetwells that would be constructed during Phase 1 would be sized so that the wetwell could also be utilized during Phase 2. Therefore, the lump sum costs included on Page 11 of the Alternatives Analysis for Phase 2 include an upgrade without needing to replace the entire lift station. The estimated cost includes replacement of the pumps, upgrading the necessary piping and valves, electrical upgrades, and all miscellaneous appurtenances necessary to complete the upgrade. We hope that this letter addresses your comments in a satisfactory manner. If you have any additional questions or comments, please feel free to give me a call. cc: Chuck Summey Scott Hoyle Projects/2000/00524/letters/tr26jun l .doc Sincerely, McGILL ASSOCIATES, P.A. MICHAEL S. APKE, E.I.T. C Y� @McGill A S S O C I A T E S January 11, 2001 Mr. David A. Goodrich, P.E. NPDES Unit Supervisor North Carolina Department of Environn and Natural Resources Division of Water Quality/NPDES Unit 512 North Salisbury Street Raleigh, North Carolina 27604 Dear Mr. Goodrich: 1paonogy 43 Z 7Z'� �L JAN 18 2001 OENR - WAiER QUALITY POINT 5_ OURCE EBANCH RE: Riverstone Industrial Park NPDES Permit Application and Engineering Alternatives Analysis Town of Forest City, North Carolina '1715-D0 On behalf of the Town of Forest City, please find enclosed for your review the following items relating to the above referenced project: • Three (3) copies of a signed Application For Permit To Discharge —Short Form A • Three (3) copies of a Wastewater Treatment Alternatives Evaluation • The required permit application fee of $715 The purpose of this application is to obtain an NPDES permit to construct a wastewater treatment facility to serve the Riverstone Industrial Park that would ultimately discharge 450,000 gallons per day to the Broad River. Should you have any questions regarding this application, please do not hesitate to contact us. We look forward to your review and approval of this important application. Sincerely, McGILL ASSOCIATES, P.A. ,) J. MICHAEL S. APKE, E.I.T. Enclosures cc: Chuck Summey Scott Hoyle Projects/2000/00524/letters/dg 1 I janI .doc E n g i n e e r i n g • P l a n n i n g • F i n a n c e McGill Associates, P.A. • P.O. Box 2259, Asheville. NC 28802 - 55 Broad Street. Asheville, NC 28801 828-252-0575 • FAX 828-2.52-2.518