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HomeMy WebLinkAboutNC0087076_Permit Issuance_20141212A"' NCDENR North Carolina Department of Environment and Natural Resources Pat McCrory Governor Mr. Jeffery Wakefield Columbia Forest Products 369 Columbia Carolina Rd Old Fort, NC 28762 Dear Mr. Wakefield: John E. Skvarla III Secretary December 12, 2014 Subject: Issuance of NPDES Permit NC0087076 Columbia Forest Products McDowell County Division personnel have reviewed and approved your application for renewal of the subject permit. Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North Carolina and the U.S. Environmental Protection Agency dated October 15, 2007 (or as subsequently amended). This final permit has no major changes from the draft permit sent to you on October 22, 2014. If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North Carolina 27699-6714). Unless such demand is made, this decision shall be final and binding. Please note that this permit is not transferable except after notice to the Division. The Division may require modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain any other Federal, State, or Local governmental permit that may be required. If you have any questions concerning this permit, please contact Charles Weaver at telephone number (919) 807- 6391. amcerely, Thomas A. Reeder, Dire Division of Water Resources cc: Central Files Asheville Regional Office NPDES Unit 1617 Mail Service Center, Raleigh, North Carolina 27699.1617 512 North Salisbury Street, Raleigh, North Carolina 27604 Phone: 919 807-6300 / FAX 919 807-6489 / http://podal.ncdenr.org/web/wq An Equal Opportunity/Affirmative Action Employer -50% Recycled/10°h Post Consumer Paper Permit NCO087076 STATE OF NORTH CAROLINA DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES DIVISION OF WATER RESOURCES PERMIT TO DISCHARGE WASTEWATER UNDER THE NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and regulations promulgated and. adopted by the North Carolina Environmental Management Commission, and the Federal Water Pollution Control Act, as amended, Columbia Forest Products is hereby authorized to discharge wastewater from a facility located at Columbia Forest Products 369 Columbia Carolina Old Fort McDowell County to receiving waters designated as the Catawba River in subbasin 03-08-30 of the Catawba River Basin in accordance with effluent limitations, monitoring requirements, and ,other conditions set forth in Parts I, II, III, and IV hereof. The permit shall become effective January 1, 2015. This permit and the authorization to discharge shall expire at midnight on December 31, 2019. Signed this day December 12, 2014 G Th as A. Reeder, Direc _ Division of Water Resources By Authority of the Environmental Management Commission Page 1 of 5 Permit NCO087076 SUPPLEMENT TO PERMIT COVER SHEET All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and provisions included herein. Columbia Forest Products is hereby authorized to: 1. Continue to operate an existing wet decking facility consisting of a settling pond and an overflow pond. This permitted facility is located at 369 Columbia Carolina Road, near Old Fort in McDowell County. 2. Discharge from said treatment works (via outfa11001) at the location specified on the attached map into the Catawba River, currently a Class C water in hydrologic unit 03050101 of the Catawba River Basin,. Page 2 of 5 Permit NCO087076 Part I A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS Beginning on the effective date of the permit and lasting until expiration, the Permittee is authorized to discharge treated wastewater from outfall 001. Such discharges shall be limited and monitored** by the Permittee as specified below: PARAMETER :EFFL'tTENT LIMITATIONS' M011T_LTORIN,IM E q ' - , ENTS . Monthly Daily l Measurement ' - 'Sample- [PCS Code] Average Maximum Frequency ; 'Sample -*'Type . Location ' Flow Monitor and Report (MGD) Each event Instantaneous Effluent [50050] Total Suspended Solids 30.0 mg/L 45.0 mg/L Each event Grab Effluent [00530] Settleable Solids 0.1 ml/L 0.2 ml/L Each event Grab Effluent [00545] pH > 6.0 and < 9.0 standard units Each event Grab Effluent [00400] — — ** No later than 270 days from the effective date of this permit, the permittee shall begin submitting discharge monitoring reports electronically using the Division's eDMR system [see A. (3)]. There shall be no discharge of floating solids or visible foam in other than trace amounts. There shall be no debris discharged from the facility. A. (2) BIOCIDE CONDITION There shall be no chromium, zinc or copper added to the treatment system except as pre -approved additives to biocidal compounds. The permittee shall obtain approval from the Division's Aquatic Toxicology Branch prior to the use of any biocide (not previously approved by the Division) in the effluent discharged under this permit. Approval for use of any biocide not previously approved should be requested at least 90 days in advance of any planned usage. Contact the Aquatic Toxicology Unit for detailed instructions on requesting approval of biocides: NC DENR / DWR / Aquatic Toxicology Branch 1621 Mail Service Center Raleigh, North Carolina 27699-1621 Page 3 of 5 Permit NCO087076 A. (3) ELECTRONIC REPORTING OF DISCHARGE MONITORING REPORTS Proposed federal regulations require electronic submittal of all discharge monitoring reports (DMRs) and specify that, if a state does not establish a system to receive such submittals, then permittees must submit DMRs electronically to the Environmental Protection Agency (EPA). The Division anticipates that these regulations will be adopted and is beginning implementation. NOTE: This special condition supplements or supersedes the following sections within Part II of this permit (Standard Conditions for NPDES Permits): • Section B. (11.) Signatory Requirements • Section D. (2.) Reporting • Section D. (6.) Records Retention • Section E. (5.) Monitoring Reports 1. Reportinix [Supersedes Section D. (2.1 and Section E. (5.) (all Beginning no later than 270 days from the effective date of this permit, the permittee shall begin reporting discharge monitoring data electronically using the NC DWR's Electronic Discharge Monitoring Report (eDMR) internet application. Monitoring results obtained during the previous month(s) shall be summarized for each month and submitted electronically using eDMR. The eDMR system allows permitted facilities to enter monitoring data and submit DMRs electronically using the internet. Until such time that the state's eDMR application is compliant with EPA's Cross -Media Electronic Reporting Regulation (CROMERR), permittees will be required to submit all discharge monitoring data to the state electronically using eDMR and will be required to complete the eDMR submission by printing, signing, and submitting one signed original and a copy of the computer -printed eDMR to the following address: NC DENR / Division of Water Resources / Information Processing Unit ATTENTION: Central Files / eDMR 1617 Mail Service Center Raleigh, NC 27699-1617 If a permittee is unable to use the eDMR system due to a demonstrated hardship or due to the facility being physically located in an area where less than 10 percent of the households have broadband access, then a temporary waiver from the NPDES electronic reporting requirements may be granted and discharge monitoring data may be submitted on paper DMR forms (MR 1, 1. 1, 2, 3) or alternative forms approved by the Director. Duplicate signed copies shall be submitted to the mailing address above. Requests for temporary waivers from the NPDES electronic reporting requirements must be submitted in writing to the Division for written approval at least sixty (60) days prior to the date the facility would be required under this permit to begin using eDMR. Temporary waivers shall be valid for twelve (12) months and shall thereupon expire. At such time, DMRs shall be submitted electronically to the Division unless the permittee re- applies for and is granted a new temporary waiver by the Division. Page 4 of 5 Permit NC0087076 Information on eDMR and application for a temporary waiver from the NPDES electronic reporting requirements is found on the following web page: http: / / portal. ncdenr. org/ web /wq / admin / bog / ipu / edmr Regardless of the submission method, the first DMR is due on the last day of the month following the issuance of the permit or in the case of a new facility, on the last day of the month following the commencement of discharge. 2. Signatory Requirements [Supplements Section B. (11.1 (b) and supersedes Section B. i1. d All eDMRs submitted to the permit issuing authority shall be signed by a person described in Part II, Section B. (11.) (a) or by a duly authorized representative of that person as described in Part II, Section B. (11.)(b). A person, and not a position, must be delegated signatory authority for eDMR reporting purposes. For eDMR submissions, the person signing and submitting the DMR must obtain an eDMR user account and login credentials to access the eDMR system. For more information on North Carolina's eDMR system, registering for eDMR and obtaining an eDMR user account, please visit the following web page: http://portal.ncdenr.org/web/wq/admin/bog/ipu/edmr Certification. Any person submitting an electronic DMR using the state's eDMR system shall make the following certification [40 CFR 122.22]. NO OTHER STATEMENTS OF CERTIFICATION WILL BE ACCEPTED: "I certify, under penalty of law, that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fines and imprisonment for knowing violations." 3. Records Retention SSupplements Section D. (6.11 The permittee shall retain records of all Discharge Monitoring Reports, including eDMR submissions. These records or copies shall be maintained for a period of at least 3 years from the date of the report. This period may be extended by request of the Director at any time [40 CFR 122.411. Page 5 of 5 Latitude: 35°40'07" Longitude: 82°06'36" Quad: Marion, N.C. Stream Class: C Hydrologic Unit Code: 03050101 Receiving Stream: Catawba River NCO087076 Columbia Forest Products Facility Location L McDowell County [map not to scale] ASHEVIL CITIZEN T N ES VOICE OF THE MOUNTAINS • CTrIZEIUTAfES.com AFFIDAVIT OF PUBLICATION BUNCOMBE COUNTY SS. NORTH CAROLINA Before the undersigned, a Notary Public of said County and State, duly commissioned, qualified and authorized by law to administer oaths, personally appeared Vicki Harrison, who, being first duly sworn, deposes and says: that she is the Finance Manager of The Asheville Citizen -Times, engaged in publication of a newspaper known as The Asheville Citizen -Times, published, issued, and entered as first class mail in the City of Asheville, in said County and State; that she is authorized to make this affidavit and sworn statement; that the notice or other legal advertisement, a true copy of which is attached hereto, was published in The Asheville Citizen -Times on the following date: October 24'h 2014. And that the. said newspaper in which said notice, paper, document or legal advertisement was published was, at the time of each and every publication, a newspaper meeting all of the requirements and qualifications of Section 1-597 of the General Statues of North Carolina and was a qualified newspaper within the meaning of Section 1-597 of the General Statutes of North Carolina. Signed this 2411 day of October, 2014 Sworn to and subscribed before me the 24`h day of October, 2014. My Comnlission expires the 5'1' day of October, 201 (828) 232-5830 1 (828) 253-5092 FAX if 1� N OI A`t�y 1 14 0. HENRY AVE. I P.O. BOX 2090 1 ASHEVILLE, NC 28802 1 (800) 800-4204 C) GANC7f PUBLIC G bAAoc FACT SHEET FOR EXPEDITED PERMIT RENEWALS This form must be completed by Permit Writers for all expedited permits which do not require full Fact Sheets. Expedited permits are generally simple 100% domestics (e.g., schools, mobile home parks, etc) that can be administratively renewed with minor changes, but can include facilities with more complex issues (Special Conditions, 303(d) listed water, toxicity testing, instream monitoring, compliance concerns). Basic Information for Egoedited Permit Renewals Permit Writer/Date Charles H. Weaver 10/20/2014 Eermit Number NC0087076_ F ' ' Name Columbia `Forest Products Basin Name/Sub-basin number 03-08-30 Receiving Stream Catawba.River Stream Classification in Permit C Does permit need Dail Max NH3 limits? N / A - no domestic waste Does permit need. TRC. limi e? N / A - no domestic waste Does permit have toxi ' lestin 9 No Does permit have Special Conditions? Biocide condition Does permit have instream.monito ' ? No Is the stream impaired -(on 303(d) list)? For whatparameter? No Any obvious compliance concerns? No. No enforcements since 2007. Two limit violations since 2009.- Any permit modifications since lastpermit?- None. New expiration date 12/31/2019 Comments on Draft Permit ➢ Added parameter cafes ➢ Added eDMR requirements ➢ U dated biocide condition Most Commonly Used Expedited Language: • 303(d) language for Draft/Final Cover Letters: "Please note that the receiving stream is listed as an impaired waterbody on the North Carolina 303(d) Impaired Waters List. Addressing impaired waters is a high priority with the Division, and instream data will continue to be evaluated. If there is noncompliance with permitted effluent limits and stream impairment can be attributed to your facility, then mitigative measures may be required". TRC language for Compliance Level for Cover Letters/Effluent Sheet Footnote: "The facility shall report all effluent TRC values reported by a NC certified laboratory including field certified. However, effluent values < 50 µg/L will be treated as zero for compliance purposes." This page has been printed on scrap paper to save money and reduce our program's environmental Impact. Disregard any content on the back of this page. columbia FOREST PRODUCTS - November 12, 2013. North Carolina DENR Division of Water Quality Water Quality Section ATTENTION: Central Files 1617 Mail Service Center Raleigh, North Carolina 27699-1617 RE: Duly Authorized Representative Request Columbia Forest Products, Old Fort, North Carolina NPDES Permit No.: NCO087076 To Whom It May Concern: NOV 18 2013 This letter is to inform you that I, Jeffery Wakefield, Plant Manager of Columbia Forest Products located in Old Fort, North Carolina, give authorization to Mr. Larry Hartman, Maintenance Manager, to have duly authorized signatory authority under Section B — General Condition #11.b of NPDES Permit #NC0087076. If you have any questions regarding this matter, please feel free to contact me at (828) 724-4191. Sincerely, Jeffery Wakefield L Plant Manager Innovating Responsibly.'" PO Box 1148 369 Columbia Carolina Road Old Fort, NC 28762 [PJ 828,724.4191 [F1 828.724.4066 [T1 800.438.6069 Opwood.com NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. Mail the complete application to: N. C. Department of Environment and Natural Resources Division of Water Quality / NPDES Unit 1617 Mail Service Center, Raleigh, NC 27699-1617 NPDES Permit Number INCO087076 1. Contact Information: Owner Name Facility Name Mailing Address City State / Zip Code Telephone Number Fax Number e-mail Address Please print or type. Columbia Forest Products Columbia Forest Products 369 Columbia Carolina Road Old Fort North Carolina / 28762 (828) 724-4191 ext 2324 (828) 724-4302 lhartman@a,cfpwood.com 2. Location of facility producing discharge: Check here if same as above Street Address or State Road City State / Zip Code County 3. Operator Information: Name of the firm, consultant or other entity that operates the facility. (Note that this is not referring to the Operator in Responsible Charge or ORC) Name Columbia Forest Products Mailing Address 369 Columbia Carolina Road City Old Fort RECEIVED State / Zip Code North Carolina / 28762 ly 7 2014 Telephone Number (828) 724-4191 ext 2324 t'il lai Fax Number (828) 724-4302 perrtfan9 4. Ownership Status: Federal ❑ State ❑ Private ® Public ❑ Page 1 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. S. Standard Industrial Classification (SIC) code(s): 2435 6. Number of employees: 300 7. Describe the treatment system List all installed waste treatment components with capacities, describe the processes that generate wastewaters. If the space provided is not sufficient attach a separate sheet of paper with the system description. Columbia Forest Products practices wet decking where the ends of untreated logs are sprayed to prevent splitting. Beginning in March or April and continuing through October or November, the logs are sprayed with water in the log yard. Water is pumped from the log pond and sprayed within the spray basin. No chemicals are added to the water. The water is sprayed on the logs at a maximum flow rate of 800 gallons/minute and is then diverted back into the log pond by drainage ditches. During storm events resulting in approximately 2 inches or more of rain, the log pond will overflow into an overflow pond. When full, the overflow pond and log pond are both at capacity, the log pond discharges to the Catawba River. 8. Is facility covered under federal effluent limitation guidelines? No ❑ Yes If yes, specify the category? Part 249, Subpart I - Discharges resulting from wet decking 9. Principal product(s) produced: Hardwood Plywood Principal raw material(s) consumed: Poplar Veneer Briefly describe the manufacturing process(es): Logs are brought to the site by trucks and are unloaded in the log yard where they are stored prior to debarking. After debarking, the logs are cut to length and loaded into one of six log soaking vats, to increase the temperature of the logs to slightly above peeling temperatures. The logs are removed from the vats and are fed to one of two lathes inside the lathe building. The resulting green veneer is clipped, sorted, and stacked. The green veneer is then transported to a veneer dryer to reduce the moisture content of the wood. The veneer is then sorted and stacked. The veneer is transported to one of four spreaders, where plywood sheets are manually assembled by alternating layers of veneer and glue. The Site purchases the hardwood veneer faces that are transported to the Site by railcar. Stacks of glued sheets are conveyed to one of three hot presses. During the press cycle, heat and pressure are applied to the sheets until the individual pieces of veneer within the sheets are permanently bonded together. After pressing, the sheets are moved to finishing where they are individually trimmed to size, patched, sanded, and packaged for transport. t r Page 2 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 10. Amount of principal product produced or raw material consumed fUst snecifcc amounts consumed and/or units of nroduction over the last three uears) Product Produced or Raw Material Consumed AVERAGE Product Produced or Raw Material Consumed PEAK per Day 10,500 panels 11,000 panels per Month 210,000 panels 220,000 panels per Year 2,520,000 panels 2,640,000 panels 11. Frequency of discharge: Continuous ❑ Intermittent If intermittent: Days per week discharge occurs: < 1 Duration: 12. Types of wastewater discharged to surface waters only NA Discharge Flow GALLONS PER DAY Sanitary - monthly average 0 Utility water, etc. - monthly average 0 Process water - monthly average NA - discharge only during large storm events (see cover letter) Stormwater - monthly average 93,000 Other - monthly average Explain: 0 Monthly Average 93,000 total discharge (all types) 13. Number of separate discharge points: 1 Outfall Identification number(s) 001 14. Name of receiving stream(s) (Provide a map showing the exact location of each outfall, including latitude and longitude): Catawba River (see Site Location map included as Figgre 1) Page 3 of 5 C-MI 10108 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 15. Effluent Data [for new or proposed discharges] Provide data for the parameters listed. Temperature and pH shall be grab samples, for all otherparameters 24-hour composite sampling shall be used. V more than one analysis is reported, report daily maximum and monthly average. ff only one analysis is reported, report as daily maximum. NOTE. Permittees requesting renewal should complete the table ONLY for the parameters currently monitored. Summarize the ast 3 years of e uent data. Parameter Daily. Maximum Monthly Average Units of Measurement Biochemical Oxygen Demand (BOD5) See Cover Letter Chemical Oxygen Demand (COD) Total Organic Carbon Total Suspended Solids Ammonia as N Temperature (Summer) Temperature (Winter) pH Fecal Coliform (If sanitary waste is present) Total Residual Chlorine (if chlorine is used) 16. List all permits, construction approvals and/or applications (check all that apply and provide permit numbers or check none if not applicable): Type Permit Number Type Permit Number Hazardous Waste (RCRA) CESQG NESHAPS (CAA) UIC (SDWA) Ocean Dumping (MPRSA) NPDES NGC210136 Dredge or fill (Section 404 or CWA) PSD (CAA) Other: Synthetic Minor Air Permit 04637R09 Non -attainment program (CAA) 17. List any chemicals that may be discharged (Please list and explain source and potential amounts.) None I Page 4 of 5 C-MI 10/08 NPDES PERMIT APPLICATION - SHORT FORM C - Minor Industrial Minor industrial, manufacturing and commercial facilities. 18. Is this facility located on Indian country? (check one) Yes ❑ No 19. Applicant Certification I certify that I am familiar with the information contained in the application and that to the best of my knowledge and belief such information is true, complete, and accurate. Jeffery Wakefield Plant Manager Printed name of Person Signing Title North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be guilty of a misdemeanor punishable by a fine not to exceed $25,000, or by imprisonment not to exceed six months, or by both. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $25,000 or imprisonment not more than 5 years, or both, for a similar offense.) Page 5 of 5 C-MI 10108