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310239_Add-Info Response_20240710
...... - w . ENGINEERS • MANUFACTURERS • CONSTRUCTORS Ms. Christine Lawson Engineer III Animal Feeding Operations NCDEQ Department of Water Resources SUBJECT: Additional Information Request Application No. ADS310239 Melvin Bostic Farm Duplin County Dear Ms. Lawson, 9200 Watson Rd. Suite 200, St. Louis, MO 63126 0 (314) 729 - 0055 t, www.roestein.com : r 08 July 2024 Melvin Bostic Farm Application No. ADS310239 Please see below for responses to the request for additional information, dated June 18, 2024, in relation to the digester permit application for Melvin Bostic Farm. The original Additional Information Request is attached. o Mailing Address • The mailing address in the application has been revised to the correct location. Please reference revised Digester Volume Calculations issued as part of these responses. o Setbacks • The digester setback markings have been revised to better reflect the shape of the digester and provide accurate measurement from the perimeter of the top of the embankment. Please reference revised drawing RA270-27000-2 issued as part of these responses. The landowner has obtained a signed waiver from Janice Bland regarding the 1500 foot setback requirement. This document has been included in the application. Please reference waiver letter issued as part of these responses. o Waste Level Gauge • The waste levels in the digester will be measured by a level gauge in the digester wet well. Detail RA-STD-274-2 WET WELL LEVEL INDICATOR has been revised to better convey this information. Please reference revised detail drawing issued as part of these responses. • A gravity transfer line will be installed between existing lagoon 27500A and 27500B. The following verbiage has been added to the Digester Volume Calculations page in the permit application: To avoid over -filling Lagoon 27500B in the event of a historic rainfall, it is the recommendation of Roeslein that pumping begins at 460,667 cuft. This would reduce the operating height of Lagoon 27500B from 10.65 ft. to 10.13 ft. (44.63 ft. elevation). This modification will ensure the 12 in. of freeboard required (per the NRCS Anaerobic Digester standard) in Lagoon 27500B after the historic rainfall event. Please reference revised Digester Volume Calculations issued as part of these responses. o Liner Thickness • The new digester will be lined with 60-mil HDPE material. The Digester Narrative has been revised to state that a 60-mil thick HDPE liner will be installed (not 80-mil). Please reference revised Narrative issued as part of these responses. Page 1 of 2 ENCINEERS • MANUFACTURERS • CONSTRUCTORS o Irrigation Map • The irrigation map has been included in the Waster Utilization Plan (WUP). It has been marked up to note the removal of two existing pulls 6A, 6B, & 7. Please reference revised WUP plan issued as part of these responses. o Emergency Action Plan • An Emergency Action Plan specific to anaerobic digesters has been included in the application. Please reference Environmental Spill Response and Common Safety Practices for On -Farm Anaerobic Digestion Systems documents issued as part of these responses. o Operation and Maintenance Plan • The Anaerobic Digester System 0&M states that, "Sample tests should be performed periodically and to permitting requirements, to allow evaluation of the wastewater."; pg. 6 of 17. A daily and weekly inspection checklist is provided on pg. 17 of 17. Sampling schedule and protocol is included with recordkeeping data tables provided on pg. 5 of 5. o Stormwater Outlet • The drawings have been revised to indicate both sets stormwater (cover rainwater) outlet locations on site. Detail RA- STD-277 RAINWATER OUTLET has been added to the drawing set. Please reference revised drawing RA270-27000-3 and detail drawing RA-STD-277 issued as part of these responses. o Biogas Use as a Renewable Energy Resource • Session Law 2023-63 — We intended to be using the generated gas as a renewable energy source within 6 months of gas production. We will provide a portable, temporary flare as needed while commissioning the digester if we are not able to use the gas within this timeframe. The digester permit application cover letter and digester narrative have been revised to state this. Please reference these revised documents issued as part of these responses. • The location of the temporary flare has been indicated on the GENERAL ARRANGEMENT drawings. Please reference revised drawing RA270-27000-3 issued as part of these responses. o Air Quality Permitting • A copy of the Air Permit Applicability request letter issued to the NCDEQ on May 31, 2024 has been attached to the comment responses. This letter is referenced in the digester permit application cover letter. Please let us know if you have any further comments or need any further information. Thank you. Sincerely, Roeslein & Associates, Inc. G- Chris Fey Manager, Building Design & Construction Page 2 of 2 ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director William M. Bostic Melvin Bostic Farm 1200 S Dobson Chapel Rd Magnolia, NC 28453-8676 Dear William M. Bostic: NORTH CAROLINA Environmental Quality June 18, 2024 Subject: Additional Information Request Application No. ADS310239 Melvin Bostic Farm Duplin County The Animal Feeding Operations Program of the Division of Water Resources (Division) has completed a preliminary review of the subject application received on May 10, 2024, for permit coverage under Swine Farm Digester Waste Management System General Permit AWG400000 for the construction of an anaerobic digester to capture biogas as a part of the proposed farm digester system at the Melvin Bostic Farm. Additional information is required before we may continue our review. Please address and submit the following item(s) within 30 (thirty) days of receipt of this letter. ❑ Mailing Address —The Mailing Address shown on the application appears to be the site location and differs from the Mailing Address of Record for owner William M. Bostic. Please confirm the correct Mailing Address. ❑ Setbacks — Sheet C.2.1.3 shows that the location of the proposed digester does not meet the Siting Act requirements for: o The setbacks shown on the Setback Plan View are circular from the center of the digester. The setbacks are to be measured from the perimeter of the top of embankment. o distance from setback from the nearest residence not owned by the producer, which is 1,500 feet, G.S. § 106-803(a)(1). As shown, the digester top of embankment is less than 1500 feet from the nearest residence, owned by Janice Bland. Please provide a copy of signed waiver filed with Registrar of Deeds. ❑ Waste Level Gauge — O Please indicate location/method for measuring waste levels in the digester. O The design shows that waste will gravity flow from the secondary lagoon 27500A to the tertiary lagoon 27500B. If this overflow is to be installed as part of the digester system, please provide and updated lagoon storage waste level gauge information/storage volume calculations for Lagoon 27500B. ❑ Liner thickness — The application (page 12) states that the baseliner will be 80-mil thick HDPE. Elsewhere in the documents and drawings, it's shown as 60-mil thick HDPE. Please clarify. ❑ Irrigation Map — Please provide a current irrigation/land application map. North Carolina Department of Environmental Quality I Division of Water Resources 512 North Salisbury Street 1 1636 Mail Service Center I Raleigh, North Carolina 27699-1636 NORTH CARCLINA 919.707.9129 William M. Bostic ADS310239 Additional Information Letter June 18, 2024 Page 2 of 2 ❑ Emergency Action Plan — The Emergency Action Plan should be updated to address additional issues, concerns, potential emergencies related to the Farm Digester System. ❑ Operation & Maintenance Plan — It is recommended that the O&M Plan also include the inspections and recordkeeping as required by the permit. ❑ Stormwater Outlet — Please provide a typical detail for outlet for stormwater removed from digester covers. Please also indicate both stormwater outlet locations for the digester. ❑ Biogas Use as a Renewable Energy Resource — Session Law 2023-63 (2023 Farm Act) requires that the gases collected by a farm digester system begin to be used as a renewable energy resource as quickly as feasible, but no later than within six months of the collection of gases. Until the gases are being used as a renewable energy resource the gas shall be flared rather than vented. o Your application indicated that no emergency flare will be provided. Please verify a flare would be available and used if necessary for compliance with Session Law 2023-63, as venting is prohibited during this time. o Please indicate location of the flare/flare connection. ❑ Air Quality Permitting — Please provide a copy of the Air Permit Applicability Request for Register 1 cluster of farms. If available, please provide a copy of the response from Division of Air Quality or the application/reference number. Please be aware that you are responsible for meeting all requirements set forth in North Carolina rules and regulations. Any oversights that occurred in the review of the subject application package are still the responsibility of the applicant. In addition, any omissions made in responding to the above items shall result in future requests for additional information. Please reference the subject application number when providing the requested information. All revised and/or additional documentation shall be signed, sealed and dated, submitted to my attention at the address below. Failure to provide this additional information on or before the above requested date may result in your application being returned as incomplete. If you have any questions regarding this letter, please feel free to contact me at (919) 707-3664 or Christine.Lawson@deq.nc.gov. Sincerely, Docu Siigned by: I @tSt flat, Jj. (AWW , 715598463EA94B7... Christine B. Lawson Engineer Animal Feeding Operations cc: Wilmington Regional Office, Water Quality Regional Operations Section — via email Roeslein & Associates, Inc. — Chris Fey Laserfiche — File No. 310239 REQ5 North Carolina Department ofEnvironmental Quality I Division ofWater Resources 512 North Salisbury Street 1 1636 Mail Service Center I Raleigh, North Carolina 27699-1636 NORTH CAROLINA 919.707.9129 naparMeM of EmironmanW 9uallly w ENGINEERS • MANUFACTURERS • CCNSTRUCTCRS May 10, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Melvin Bostic Farm Facility # AWS310239 State Digester General Permit Dear Ms. Lawson, AFO Permit Application Roeslein & Associates, on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for Melvin Bostic Farm. The subject project is located in Duplin County, North Carolina. The digester constructed on this property will meet setback parameters as required per the Swine Farm Siting Act with the exception of the 1500 ft. residence setback. The farm owner has obtained a signed waiver from Janice Bland as the digester is approximately 1400 ft. from her residence. The digester is beyond 2500 ft. from any public building, beyond 500 ft. from property lines, and beyond 500 ft. from any public water source. Subsurface drain tile in the area of the new digester will be relocated according to NRCS standard to a minimum distance of 15 feet beyond the embankment toe. Digester influent and effluent will be sampled from wet wells on site per the Sampling Protocol and Schedule document in this package. The digester water level will be monitored by a level gauge installed in the digester -lagoon transfer wet well. The digester will generate approximately 27,000 SCF of gas per day. This biogas is intended to be used within 6 months of beginning to collect gas. A portable flare unit will be connected to an emergency vent at the digester if needed. Spare parts for the gas upgrading systems will be kept on the shelf so readily available as needed. The digester cover will be provided with emergency vents which are strategically located away from barns/public but still provide access for operators. Safety procedures for venting covers are called out in the 0&M document. See Narrative for more information. Per the Air Permit Applicability Request for Register 1 cluster of farms, submitted to NCDEQ Division of Air Quality, the annual emission rates from the gas upgrading system associated with this farm are below the thresholds indicated in 15A NCAC 02Q.0102(d) and therefore does not require an air permit. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original "State Digester General Permit Application" application form. 2. One (1) copy of signed Janice Bland setback waiver. 3. One (1) copy of the engineering calculations. 4. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 5. One (1) copy of Digester 0&M Procedures, Sampling Protocol, and Emergency Action Plan. 6. One (1) copy of the FEMA FIRM map labeled with the "proposed Digester Site". 7. One (1) copy of the new Waste Utilization Plan 8. One (1) copy of the permit form Section 3.6 components. 9. One (1) full-size set of the engineering plans, as well as one (1) 11x17" set. Page 1 of 2 ENGINEERS MANUFACTURERS • CONSTRUCTORS Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Thank you, G . i� Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 2 of 2 3/4/24 To Whom It May Concern: This letter of acknowledgement and agreement is hereby given to the William Bostic, Jr. Farm as it relates to their installation of a farm digester. I have been informed of the desire of the William Bostic Jr. Farm to add a digester to their farm, increasingthe treatment of manure on the farm and capturingthe emissionsfrom the breakdown of the manurefor use as a renewable fuel. I understand thatthiswill reduce emissionsf rom the farm, and that no more animals will be added to the site or current waste treatment system. I hereby approve the digester structure being closer to my property line than the existing lagoon on the farm by approximately 420'. This waiver applies to parcel PIN number 342200233149 of the Duptin County Tax office. owner ��1Ni'GE �✓���1� Date: Y!2?�%Z`f State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORM MAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Melvin Bostic Farm 1.2 Print Owner's name: Melvin Bostic 1.3 Mailing address: 1200 S Dobson Chapel Rd City, State: Magnolia, NC Zip: 28453 Telephone (include area code): (910) 271 - 9101 Fax: (_) - Email: melbostic@cen!iUlink.net 1.4 Physical address: 163 Bostic Farm Lane City, State: Magnolia, NC Zip: 28453 Telephone number (include area code): ( ) - Latitude 34.909' Longitude-77.927' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): From Exit 373 on I-40, head east on NC-24 E for 4 miles, turn right onto D S Williamson Rd and go 0.9 miles, turn right onto NC-50 S and go 2.8 miles, turn right on Bostic Farm Ln and follow ,gravel road to farm. 1.7 Farm Manager's name (if different from Landowner): 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): 1.9 Facility's original start-up date: Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Mike Kotovsky Phone (314) 270 - 8836 Email: mkotovsky@roeslein.com 2. OPERATION INFORMATION: 2.1 Facility number: AWS310239 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Tyne of Swine No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Wean to Feeder ❑ Layer ❑ Beef Brood Cow ® Feeder to Finish 4800 ❑ Non -Layer ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) ❑ Farrow to Finish (# sow) ❑ Wean to Finish (# sow) ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Existing Application Area (pre -construction): See attached Waste Utilization Plan Proposed Application Area (post -construction): See attached Waste Utilization Plan) Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Lagoon Synthetic 39900 Synthetic (80 mil) 315,956 240,000 27000 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 27500A Y Full clay 77,000 sqft. 586,160 576,789 Lagoon 27500B Y Full clay 67,600 sqft. 575,472 562,092 Select Select 2.5 Are KNOWN subsurface drains present within 100' of any application fields? YES or NO (circle one) 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca acit Plan Sheet Reference GPM TDH Barns to Digester Pump Station 6" 690 40.5 270-00-27000-5 Digester to Secondary Gravity 12" 270-00-27000-5 Secondary to Tertiary Gravity 12" 270-00-27000-5 Select Select Select Select Select FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 2 of 6 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. CF 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. CF 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. CF 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 1,500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 106 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, CF equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. CF 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: CF 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 3 of 6 4. ENGINEER'S CERTIFICATION: 1, Patrick L. Kullberg (P.E. representing Owner's name listed in question 1.2), attest that this application for William Bostic Jr. jFacility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not ' laded, this applic lion package will be returned to me as incomplete. Signature � L • �W Date 4-26-2024 Engineer's Seal 5. FARM ffOWNER/PERMITTEE CERTIFICATION: E �i�!# AAA M ROfs G �J 9 . (Owner/Permittee name listed in question l .2), attest that this application for William. Bostic Jr. Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature �( /�' t Bate �3 ��1' `r 6. MANAGER'S CERTIFICATION: (complete oxily if different from the Farm Owner) I, (Manager's name listed in question 1,7), attest that this application for (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO THE FOLLOWING ADDRESS, - NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-I636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED_ EMAIL TO: RAMESH.RAVELLArre:NCDENR.GUV FORM: AWO-STATE-G-DIGESTER-71I512022 Page 4 of 6 DocuSign Envelope ID: 5CAF283E-A303-425E-B571-8EEA568310A5 This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by I V copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: Melvin Bostic Farm AWS310239 7.2 Name & complete address of engineering firm: McClure 2001 W. Broadway, Columbia, MO 65203 Telephone: ( 573 1 814 _ 1568 Fax: ( ) Email: 7.3 Name of closest downslope surface waters: Stocking Head Creek 7.4 County(ies) where the animal waste management system and surface waters are located Duplin 7.5 Map name and date: Kenansville, NC 2022 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: stocki nghead Creek Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Class C; 5w Date: 6/11/2024 FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 5 of 6 DocuSign Envelope ID: 5CAF283E-A303-425E-B571-8EEA568310A5 i" Wr�ra. (1) STOCKING HEAD CREEK EXISTING LAGOON (TYP. ) PROPOSED NEW COVERED DIGESTER FOR MELVIN BOSTIC FARM I NAME OF STREAM STREAM CLASS STREAM INDEX 1 STOCKING HEAD C;SW 18-74-24 LATITUDE: 34.90500000 LONGITUDE:-077.92888890 BASIN: CAPE FEAR MAP NAME & NO: KENANSVILLE, NC 2022 WATERSHED CLASSIFICATION MAP ON -FARM BIOGAS SYSTEM MELVIN BOSTIC FARM OWNER: MELVIN BOSTIC ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS ROESLEIN & ASSOCIATES 9200 WATSON RD, SUITE 220 ST. LOUIS, MO 63126 (314)729-0055 DUPLIN COUNTY NORTH CAROLINA IZ LOCATION NOT TO SCALE PROJECT: REGISTER CLUSTER: 1 SCALE: 1 "=700' DATE: 2024-04-26 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 6 of 6 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS 27000—BOSTIC, MELVIN Digester Narrative Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240425 Farm will utilize existing barns with slotted floors over flushing pits to collect manure. The farm operators use pull plug system and recycle water for flushing to manage the animal manure. As part of this current project, a new anaerobic lagoon digester will be installed, and the animal manure will be redirected to the new digester. After treatment in the in anaerobic digester, the effluent will flow into the existing lagoon. There is no change to the existing farm operations, nor the volume of wastes generated. The effluent water will be recycled back to the barn for pit recharge or irrigated in accordance with the existing Waste Utilization Plan (WUP). Upon flushing, the wastewater from the barns will be directed into a properly designed lift station through a 12-inch diameter gravity pipe header. There will be two pumps in the lift station wet well and each pump is designed for 100% of the design flow. The lift station pump will be 20 HP GEA pump, designed for a flow of 689 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main into the new anaerobic lagoon digester. The approximate dimensions of the new anaerobic lagoon digester are 285 feet by 140 feet with a total volume of 315,936 cubic feet and a treatment capacity of 241,140 cubic feet at operating level. Before the excavation, the project area is stripped approximately 6 inches of topsoil and will be stockpiled. Embankment material will be free of sod, roots, and other objectionable material. The maximum thickness of each compacted layer will be 6-inches and compacted to 95% of Standard Proctor at -1 to +3 percent of optimum moisture content per ASTM D698. Each lift shall be tested for moisture and density. The stockpiled topsoil will be spread on the outside bank. After the construction the lagoon, and all required pipe penetrations, the inside walls of the lagoon will be smooth rolled prior to the installation of the baseliner. The baseliner will be 60-mil think HDPE synthetic liner. After the liner is installed, it will be tested for leaks prior to filling the lagoon with wastewater. There will be an outlet structure with a weir (level control) that keeps the water level inside the digester at a constant level. The effluent will gravity flow through a 12-inch diameter digester outlet pipe to the level control wet well and gravity feed into the existing lagoon through a 12-inch diameter pipe. Once the lagoon is within in 2 feet of the normal operating level, a floating cover will be installed to capture the biogas produced by the anaerobic digestion of the organic wastes in the wastewater. The captured biogas will be blown to a micro -gas cleaning skid at an adjacent farm where it will be treated to produce renewable natural gas (RNG). ROESLEIPC Digester - Volume Calculations Project: Location: �uplin County, INC Project No: 70 Design By: WK Date: Checked By: Rev: Existing Configuration (For Reference) Farm Information: Farm Population: BOSTIC, MELVIN Total: 4800 Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. "Heavy Rain": 7.5 in. Proposed Configuration (Proposed Digester) Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon *Note: Roeslein Digesters are designed regarding Hydraulic Retention Time, not Minimum Treatment Volume for hog farms *Note: New digester lagoon is not providing additional evaporative treatment storage capacity, but instead serves as a steady-state reservoir, diverting additional water volume to existing evaporative treatment lagoons *Note: Existing Melvin Bostic lagoons designed by Jimmy Vinson 4-11-1997 Volumes: Total Capacity 4800 Capacity cf/head =Total Treatment Volume=1 48001 240000 cf Capacity Retention Time (days) =Total Volume for Retention Time= 480E 40.0E cf Volume Required (cf) Volume Provided (cf) Lagoon Calculations Lagoon Volumes Desired Digester Treatment Volume 240000 241140 Sludge Storage 25752 32436 Storm Storage 0 0 "Heavy Rain" 0 0 Total 265752 273576 Note: "Heavy Rain" and "Storm Storage" are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations. The rain water that falls on the cover is pumped off the cover with rain water pumps. Total Temorary Storage Proposed Configuration (Proposed Digester) Vol. (cf) High Pump Elev. 249951 Low Pump Elev. 232479 Temorary Storage 17472 Digester (Proposed) Volume Digester (Proposed) Berm Length (FT): Digester (Proposed) Berm Width (FT): Digester (Proposed) Berm Slope: Digester (Proposed) Stage -Storage Elevation (ft) Area (sf) Incr. Vol. (cf) Cumul. Vol. (cf) 81.9 14484 0 82.9 16206 15339 15339 83.9 18000 17097 32436 84.9 19866 18927 51363 85.9 21804 20829 72192 86.9 23814 22803 94995 87.9 25896 24849 119844 88.9 28050 269671 146811 89.9 30276 29157 175968 90.9 32574 31419 207387 91.9 34944 33753 241140 92.9 37386 36159 277299 39900 38637 315936 Digester Treatment Volume: at High Pump Elevation of: at Operating Elevation of: at Low Pump Elevation of: Elevation (ft) Cumul. Vol. (cf) 92.15 249951 91.91 24114E 91.651 232479 Elevation Vol. (cf) Top of Dike Elev. = 93.9 315936 Top of Storm Elev. = 92.84 274889 High Pump Elev. = 92.15 249951 Operating Elev. = 91.9 241140 Low Pump Elev. = 91.65 232479 Planned Sludge Elev. = 83.9 32436 Finished Bottom Elev. = 81.9 0 Historic Rainfall Event Lagoon Req'd Capacity* Lagoon 27500A 576789 Lagoon 27500E 562092 Totall 1138881 Lagoon Rainfall Volume (cult) Lagoon 27000 24938 Lagoon Total Capacity* Lagoon 27000 Lagoon 27500A Lagoon 27500E g1435849371 Total Volume (cuftl Total Required 1138881 Digester Rainfall 24938 Total Capacity 1438931 Remaining 275112.5 Usage 81% Per Roeslein design and modifications, all lagoons will gravity effluent to Lagoon 27500E Lagoon Lagoon Area (sqft.) Rainfall Volume (cuft) Lagoon 27000 39900 24938 Lagoon 27500A Lagoon 27500E 48125 42250 Total 115313 Total Capacity I Pre -Rainfall Volume Lagoon 275006 1 5754721 46016E To avoid over -filling Lagoon 27500E in the event of a historic rainfall, it is the recommendation of Roeslein that pumping begins at 460,667 cuft. This would reduce the operating height of Lagoon 27500E from 10.65 ft. to 10.13 ft. (44.63 ft. elevation). This modification will ensure the 12 in. of freeboard required (per the NRCS Anaerobic Digester standard) in Lagoon 27500E after the historic rainfall event. *Existing lagoon capacities gathered from previous farm permit documentation - designed and signed by Jimmy Vinson 4-11-1997 *Req'd Capacity from previous farm permit docs already includes volume from historic rainfall events *Note: A 25-year storm creates 24937.5 cuft of water. Added to the High Pump Elevation of the new Digester, this raises the water elevation to 92.84 ft. This provides 12.78 in. of freeboard, meeting the standard 12 in. required per the NRCS Anaerobic Digester standard. Murphy -Brown, LLC Grower(s): Farm Name: c;oun€5 Permit 4/16/2024 NUTRIENT UTILIZATION PLAN 2822 Hwy 24 West P.O. Box 856 Warsaw, NC 28398 William Melvin Bostic Melvin Bostice Farm Facility Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish 4800 Gilts Boars Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1 of 11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, ft3, tons, etc.): Capacity Type Waste Produced per Animal Total Farrow to Wean 3203 gal/yr gal/yr Farrow to Feeder 3861 gal/yr gal/yr Farrow to Finish 10478 gal/yr gal/yr Wean to Feeder 191 gal/yr gal/yr Wean to Finish 776 gal/yr gal/yr 4800 Feeder to Finish 927 gal/yr 4,449,600 gal/yr Gilts 1015 gal/yr gal/yr Boars 2959 gal/yr gal/yr Total 4,449,600 gal/yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced perAnimal Total Farrow to Wean 3.84 Ibs/yr Ibs/yr Farrow to Feeder 6.95 Ibs/yr Ibs/yr Farrow to Finish 18.86 Ibs/yr Ibs/yr Wean to Feeder 0.34 Ibs/yr Ibs/yr Wean to Finish 1.4 Ibs/yr Ibs/yr 4800 Feeder to Finish 1.67 Ibs/yr 8,016 Ibs/yr Gilts 1.83 Ibs/yr Ibs/yr Boars 5.33 Ibs/yr Ibs/yr Total 8,016 Ibs/yr Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 62.1 Total N Required 1st Year: 14965.48 Total N Required 2nd Year: 9226.82 Average Annual Nitrogen Requirement of Crops: 12,096.15 Total Nitrogen Produced by Farm: 8,016.00 Nitrogen Balance for Crops: (4,080.15) The following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced on this facility. This chart describes the size, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2of11 SpecificationsReception Area Tract Field Irrigated SoU I st Crop Timeto 1stCrop 1stCrop LbsN/Ac Lbs N Total IbsT4 Acreage Type Code APPly Yield lbs N/Unit Residual /Ac Utilized 2nd Crop Time to 2nd Crop 2nd Crop Lbs N/Ac Lbs N Total lb� N Code Apkly Yield lbs N/Unit Residual /Ac Utilized ,.,: 3(a) of 11 ReceptionSpecifications 3(b) of 11 3(b) of 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Description -Harvested As A Barley Grain Crop B Grazed Hybrid Bermudagrass Pasture/Grazed C Hybrid Bermudagrass Hay Hay B/C Comb. Hybrid Bermudagrass Graze/Hay Combination D Corn - Grain Grain Crop E Corn - Silage Silage F Cotton Cotton Lint G Grazed Fescue Pasture/Grazed H Fescue Hay Hay I Oats Grain Crop J Rye Grain Crop K Grazed Overseed Pasture/Grazed (Seeded in Bermudagrass) L Overseed Hay Hay (Seeded in Bermudagrass) M Grain Sorghum Grain Crop N Wheat Grain Crop O Soybean Grain Crop P Pine Trees Pine Trees S Small Grain Grain Crop/ Hay (After Grain Crop) CC Cover Crop Not Harvested; Bumed/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/yr/animal Farm Total/yr Farrow to Wean 0.8 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 Wean to Finish 0.27 4800 Feeder to Finish 0.34 1632 Gilts 0.39 Boars 0.55 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 1632 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 8160 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 27 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 65.28 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. *This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop in/hr * inches 3957 Pivot 1 NbA D 0.4 1 6 of 11 Additional Comments: 7of11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm Owner: Manager: Owner/Manager Agreement: Melvin Bostice Farm Facility 31-239 William Melvin Bostic I/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. I/we know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new animals are stocked. I/we understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWR upon request. Name of Facility Owner: Signature: William Melvin Bostic Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Signature: Address f P-. M. Kevin Weston Murphy -Brown, LLC. 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910) 293-3434 V Date Date Date ZY 8of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See "Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. 8 Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 9 Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 9of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. Animal waste can be used in _ _.taboo that Wtelt des-vege F ereps feF difect human _ consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets North Carolina regulations. 9of11 Third Pole PULLS 6A,6B AND 7 HAVE BEEN REMOVED FROM THE WUP `\ f Policy Spill Response —Policy Revision: 1 Effective Date: 11/21/2023 Location — Monarch Bioenergy — Farm Name, City, State In the event of an environmental release, there are four critical steps to follow: 1. Stop the flow— attempt to stop the source of the release. • Try to keep the spill from becoming worse. If there is a way to stop the spill or minimize it becoming worse, take those actions. These may be actions such as closing valves or shutting down a system, depending on the source. 2. Contain the release. 3. 4 • Take steps to keep the spill from spreading to other areas or entering ditches or freshwater. • Depending on the situation, this may mean using equipment to create a barrier/berm; putting down some type of absorbent material or neutralizer; or other materials to create a perimeter. Report the release immediately to the following: Name Title Phone Number - Owner Operator —Farm Name - Seth Renfro Director of Operations 660-654-1656 TBD On -site Operations Manager TBD Jerri Ann Garrett EHS Manager 660-425-4861 Be prepared to provide the following information when you call: • Where is the release located (be specific)? • What kind of release is it (be specific)? • Approximately how much was released. • Has the release left the property? • Has the release encountered surface water, ground water, a drainage tile or intake, or other potentially freshwater areas? • Has the source of the release been stopped? • Is the release contained? An environmental spill is a discharge of one or more hazardous substances that adversely impact, or threaten to adversely impact human health, welfare, or the environment and requires and immediate response. Ensure all discovered environmental releases are reported immediately to Roeslein and Conine Farms. Hazardous substance releases in which will reach waters of the state must be reported to the state within 8 hours, therefore, it's important to ensure Roeslein and Conine Farms are notified immediately. Clean up the spill — If the spill was not caused by Roeslein, Conine Farms will be responsible forcleanup. *Note: There is a passive overflow line from the water management wet well to the evaporation lagoon at 1.5' freeboard. If the water management pumps are not working, the lagoon effluent will overflow into the evaporation lagoon. S. ALL ON -SITE EMPLOYEES SHALL FOLLOW APPLICABLE SECTIONS OF 'COMMON SITE PRACTICES FOR ON FARM ANAEROBIC DIGESTION SYSTEM'— SEE ATTACHED Page 1 of 1 https://prideconveymcesys.sharepoint.com/sites/RAESafetyGroup/Shaved Documents/Envim cntal/Milford SFLocations Spill Response Procedures 091423.docx Printed: 9/15/20237:23 AM Common Safety Practices for On -Farm Anaerobic Digestion Systems December 2011 Safety Practices for On -Farm Anaerobic Digestion Systems TABLE OF CONTENTS 1.0 INTRODUCTION.......................................................................................................................... I 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION...........................................................1 2.1 GENERAL SAFETY PRECAUTIONS............................................................................. 2 2.1.1 Drowning............................................................................................................... 2 2.1.2 Fall protection........................................................................................................ 2 2.1.3 Burns...................................................................................................................... 3 2.1.4 Entanglement hazard.............................................................................................. 3 2.1.5 Feedstock and digestate spills................................................................................ 4 2.1.6 Mechanical failures................................................................................................ 4 2.1.7 Lockout/Tagout......................................................................................................5 2.1.8 Ignition sources...................................................................................................... 5 2.1.9 Noise levels............................................................................................................6 2.2 CONFINED SPACE ENTRY............................................................................................. 7 2.2.1 Definition............................................................................................................... 8 2.2.2 Confined space training, certification, and rescue plan ......................................... 8 2.2.3 Inspect atmosphere prior to entry........................................................................... 9 2.2.4 Safety equipment.................................................................................................... 9 2.3 HAZARDS ASSOCIATED WITH BIOGAS...................................................................10 2.3.1 Asphyxiants ........................................... 10 2.3.2 Immediately dangerous to life and health............................................................11 2.3.3 Explosion potential.............................................................................................. 11 2.4 ELECTRICAL SYSTEM HAZARDS..............................................................................12 2.4.1 High voltage.........................................................................................................12 2.4.2 Low voltage.........................................................................................................12 2.4.3 Electrical fires...................................................................................................... 13 Safety Practices for On -Farm Anaerobic Digestion Systems 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT.......................................................13 3.1 EMERGENCY ACTION PLAN......................................................................................13 3.1.1 Directions to AD facility......................................................................................14 3.1.2 Contact information.............................................................................................14 3.1.3 Site map...............................................................................................................15 3.1.4 State and local health and safety requirements....................................................15 3.1.5 Equipment vendor manuals..................................................................................15 3.2 SAFETY AND EMERGENCY EQUIPMENT................................................................15 3.2.1 Anaerobic digester facility(onsite)......................................................................15 3.2.2 Locally (able to be onsite within a few hours) ..................................................... 16 3.2.3 Baseline environmental conditions......................................................................16 3.3 ELECTRICAL.................................................................................................................. 17 3.3.1 Daily inspections.................................................................................................. 17 3.3.2 Switches, controllers, fuses, and breaker panels..................................................17 3.3.3 Roles of operators................................................................................................18 3.3.4 Visitors on site..................................................................................................... 18 3.4 PERSONAL PROTECTIVE EQUIPMENT.....................................................................18 3.5 ACCIDENT PREVENTION SIGNS AND TAGS...........................................................18 3.6 PERSONNEL TRAINING REQUIREMENTS...............................................................19 4.0 CONCLUSION.............................................................................................................................19 5.0 REFERENCES.............................................................................................................................20 Safety Practices for On -Farm Anaerobic Digestion Systems 1.0 INTRODUCTION Several safety hazards exist when converting manure and organic residuals (non -farm feedstock) into energy using anaerobic digestion (AD) technology. These hazards can cause serious bodily harm and in some circumstances, can be fatal. Common hazards I Figure 1: Safety signage on AD feed system associated with AD systems include drowning, electric shock, and noise exposure. However, biogas and its constituents, many of which are colorless and odorless, can unknowingly expose operators and visitors to hazards such as asphyxiation and burns due the flammable nature of methane. Workers must take proper precautions when handling and storing organic material and managing the production of electricity and combustible gases. The purpose of this document is to identify the major hazards associated with an AD facility and outline basic practices that will help maintain a safe and successful working environment. The intended audience for this guide is owners and operators, and the guide is not intended to replace safety training or instruction, but rather enhance it. 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION The following sections identify major hazards that can exist with an AD facility. These include: • General safety precautions • Hazards associated with biogas • Confined space entry • Electrical system hazards Figure 1 shows a feed hopper for an anaerobic digester with a dozen warning signs, including fall, entanglement, and explosion potential. 1 Safety Practices for On -Farm Anaerobic Digestion Systems 2.1 GENERAL SAFETY PRECAUTIONS The following sections describe general safety concerns associated with AD facilities. 2.1.1 Drowning Liquid tanks and ponds for storage pose a drowning threat. Whenever a drowning potential exists, ring buoys, ropes, or ladders should be readily available for rescue purposes (Occupational Safety and Health Administration [OSHA], 2002). The drowning risk is highest when employees are servicing equipment located in digester or storage tanks. Accidental drowning can occur when people unfamiliar with the farm and manure handling system mistakenly enter storage structures. Slipping on a synthetic liner or walking on crusted manure storage are examples of situations that can lead to accidental drowning. OSHA suggests posting signs similar to the one shown in Figure 2 and erecting fences around manure storage structures to reduce the potential of an individual or animal unknowingly entering one. Figure 2: Manure storage warning sign in English and Spanish LIQUID MANURE STORAGE ALMACEMAJ E DE ETIt-ROL 00U.111120 Jrs_ If an individual is drowning, the first step should be to call 911, followed by a rescue attempt using a life preserver, rope, or ladder. The presence of biogas—an asphyxiant that can cause a person to pass out —can increase the potential of manure storage drowning. (Biogas hazards are discussed in greater detail in Section 2.3.) Individuals attempting to rescue a drowning individual should never enter a manure storage structure because they could also be overcome by the poor air quality. 2.1.2 Fall protection Serious injuries can result from falls of any distance. When possible, employees should perform maintenance work from the ground. At most AD facilities, however, multiple elevated locations are present. For example, equipment on the top of aboveground AD tanks are 10 to 25 feet off the ground. According to the OSHA general industry standard any "time a worker is at a height of four feet or more, the worker is at risk and needs to be protected" (OSHA, 2008A). Fall protection, such as guardrails, a safety harness (also discussed in Section 2.2.4), and self - retracting lifelines, should be used when an employee is above the 4-foot threshold (API, 2006). The enclosed fixed ladder and guardrail system on the feedstock storage tank shown in Figure 3 complies with OSHA fall protection standards. Safety Practices for On -Farm Anaerobic Digestion Systems Another common example of a fall risk is shown in Figure 4, where a ladder is leaned against a feedstock storage tank. The two concerns with the situation presented in Figure 4 are: (1) the tank height is approximately 10 feet and (2) there are no securing devices or slip resistant feet on the ladder, nor is there a rope to secure the top. When ladders are used to access elevated equipment, they should be secured and supervised at all times. Once the ladder is no longer needed, it should be removed. 2.1.3 Burns Throughout an AD facility, pipes containing hot fluids or exhaust gas can pose potential burn hazards. Other potential sources of burns are heat exchangers, boilers, pumps, or engine generators, where temperatures can exceed 160°F. Simply rubbing up against a heat exchanger or accidently placing a hand on a hot pipe can result in serious burns. All Figure 3: Permanent ladder and guardrail on feedstock storage tank employees and visitors to the AD facility should be cautioned not to touch any equipment or pipelines. When possible, hot surfaces should be identified as burn hazards, and all pipes should be clearly labeled to indicate the contents, Figure 4: Ladder leaning on feedstock storage tank flow direction, temperature, and pressure. Insulation should be used to encase the pipe and reduce the potential for accidental burns. Figures 5 and 6 provide examples of pipeline insulation and labeling. 2.1.4 Entanglement hazard Pumps, augers, impeller mixers, chains, drive shafts, and other machinery pose entanglement hazards due to pinch points and other moving parts. In most AD systems, the primary exposure to entanglement is the unguarded driveshaft 3 Safety Practices for On -Farm Anaerobic Digestion Systems of a pump. To reduce the entanglement risk, all equipment safety guards should be in place and individuals should tie back long hair and avoid wearing loose -fitting clothing and jewelry. 2.1.5 Feedstock and digestate spills Figure 5: Insulated and labeled hot water pipes Feedstock (any organic material entering the eYi URN digester) and digestate (any material exiting E the digester) should be carefully transferred and contained. In the event of a major ` I feedstock or digestate spill, workers should exercise caution when containing the f -- material. The first step should be to control pp�� the source causing the spill. Once this is'55'°`U° achieved, workers should contain the spill by V constructing temporary containment structures around the affected area. Excavation equipment such as bulldozers and backhoes should be readily available for this purpose. Isolating the spill reduces potential damage to nearby buildings and contamination of surface Figure 6: Biogas pipeline indicating waters and sensitive areas. After containing the temperature and flow direction spill, the facility should notify the proper authorities (as defined by state -specific permits), to comply with all applicable local, state, and federal regulations. For non -farm feedstocks, such as food waste, the spill -reporting agency should be clearly identified on all records related to the material, including material safety data sheets (MSDS) and manifest logs indicating the date, quantity, and material (feedstock) brought onto the farm. The final step in spill response is site cleanup and restoration. 2.1.6 Mechanical failures In the event of a mechanical failure, workers should reference the vendor manuals to troubleshoot the issue. Vendor manuals for mechanical machinery should be organized and included in the emergency action plan, which is discussed in Section 3.1. Only trained staff 4 Safety Practices for On -Farm Anaerobic Digestion Systems should be permitted to repair digester equipment. Operators should use lockout/tagout procedures (see Section 2.1.7) during all mechanical equipment repairs. To avoid mechanical failures, the system operator, with support from the technology provider, should develop a preventative maintenance manual for the site. 2.1.7 Lockout/ragout According to OSHA standard 29 CFR 1910.147, lockout/tagout refers to the specific "practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities" (OSHA, 2007A). Simply stated, before an employee services a piece of electrical equipment, the power supply should be turned off and the employee should place a padlock on the power supply. The padlock serves to prevent someone else from accidently re -energizing the equipment being serviced. The lock should have a tag on it identifying the individual who locked out the Figure 7: Electrical panel turned off and locked out equipment. In Figure 7, one of the four electrical breakers shown is turned off (disengaged) and locked out. Once a piece of equipment has been locked out, the only individual with the authority to unlock that piece of equipment is the person who initially locked it out. Employees should follow this practice every time they service any electrical or electrically powered equipment. OSHA estimates that compliance with lockout/tagout procedures prevents an estimated 120 fatalities and 50,000 injuries each year in the United States (2007A). 2.1.8 Ignition sources Biogas generated during anaerobic digestion is flammable. Over the past couple of years, several AD systems have been damaged or destroyed by fires fueled with biogas. While no specific setbacks or standards have been established for biogas, facilities should observe standards for similar systems. The National Fire Protection Association (NFPA) has established a range of setback distances for liquid propane (LP) fuel based on storage capacity (2009). For LP gas, the setback ranges from 10 feet for small storage devices (<500 gal water capacity) to 100 feet for large storage systems (>70,000 gal water capacity). Safety Practices for On -Farm Anaerobic Digestion Systems Smoking and open flames should be prohibited in the general vicinity of the digester and a setback distance of 25 to 50 feet is suggested for all possible ignition sources to reduce the potential for fire or explosion. Ignition sources can include (but are not limited to) light switches, electric motors, pilot flames, and cell phones. Facilities should designate smoking areas at least 50 feet from the digester system to ensure that visitors and employees do not inadvertently create an ignition source. Signs, like the one shown in Figure 8, should also be used to warn all individuals of the explosion or fire risk associated with AD systems. The National Electric Code (NEC, 2005) dictates that electrical wiring near combustible gas must conform with the Class 1, Division 1 hazardous location standard. Biogas is combustible, so the Figure 8: Explosion potential sign hazardous location standard should be applied to AD systems' electrical wiring. For repairs requiring open flames or electric spark, ventilation should be provided such that methane levels are maintained below a safe level, as discussed in Section 2.3.3. Figure 9: Gen set enclosure with hearing protection warning sign 2.1.9 Noise levels Exposure to high levels of noise can result in discomfort or short-term hearing loss. In extreme cases, or if the noise exposure occurs over a long period of time, permanent hearing loss can occur. The main source of high noise levels is the engine generator set (gen set). Actual decibel (dB) levels produced at an AD facility will differ due to varying acoustical settings, but a gen set can produce between 100 —140 dB (Fenton, 2011). The facility is required to supply noise protection devices, such N. Safety Practices for On -Farm Anaerobic Digestion Systems as earplugs, to employees and visitors who are exposed to high noise levels (OSHA, 200813) (See Table 1). Handheld decibel meters are widely available and provide an inexpensive method to quickly determine the noise level. Also, OSHA encourages posting signs indicating "hearing protection is required in this area." (See Figure 9). Table 1: Safe maximum allowable decibel level (OSHA, 2008B) Duration per day (hours) Sound level (dB) (as measured with a sound level meter set on slow response 8 90 6 92 4 95 3 97 2 100 1.5 102 1 105 0.5 110 0.25 115 2.2 CONFINED SPACE ENTRY Constituents of biogas, including carbon dioxide, methane, and hydrogen sulfide, present the potential for both asphyxiation and fire or explosion in confined spaces. It is important to remember that even a few gallons of manure or other organic material in a tank or confined space can pose a serious health risk under Figure 10: Basic confined space warning sign the right conditions. A recent example of confined space entry fatality occurred in July of 2010 when two farm employees died while cleaning a storage tank similar to the one shown in Figure 4 (Michigan Department of Energy, Labor and Economic Growth [MEDLEG]). Signs should be used to alert employees and visitors when confined space entry risks exist. Figure 10 shows an example of a standard confined space warning sign. The following background PELIGR "Elm: CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.1 Definition "Confined space" is defined by OSHA as "having a limited or restricted means of entry or exit; large enough to bodily enter and perform tasks; and lastly, not designed for continuous occupancy." Currently, state -by -state standards vary for permit -required confined spaces training for agriculture; however, confined spaces are widely recognized as a common hazard. Confined spaces include, but are not limited to, tanks, pits, silos, underground vaults, storage bins, and manholes (MDELEG, 2010). 2.2.2 Confined space training, certification, and rescue plan Employees associated with AD systems or who manage organic residuals MUST be trained in confined space entry to maintain a safe working environment (Gould, 2010). Several cases have resulted in fatalities due to a lack of understanding of the hazards associated with confined spaces. As discussed earlier, two farm employees died when they were overcome by a lack of oxygen while cleaning a feedstock storage tank (MDELEG, 2010). The employees were power washing a tank that contained only 6 to 8 inches of molasses residue, which had sat unused for five to six months. By conducting basic employee education and strictly adhering to OSHA confined space entry guidelines, facilities can provide a safe working environment for farm employees. Currently, OSHA does not require farms to offer specific training for confined space entry; however, it is the employer's responsibility to educate employees in order to maintain a safe working environment. When entering a confined space, the "buddy system" should be used, in which any person entering a confined space is monitored from a safe distance by a second person. The employee entering the confined space must wear a harness attached to a retraction device that the second employee can activate to pull the individual to safety in an emergency. The facility should develop a rescue plan for emergency confined space entry situations. This plan should describe the use of the safety Figure 11: Handheld multi -gas detectors a pq Images fro m Goo gle images equipment in emergency situations, the actions to be taken, and the personnel responsible for each action. The plan may also include training and certification information. RI Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.3 Inspect atmosphere prior to entry Before entering a confined space, a worker must test the atmosphere inside the space, as required by OSHA general industry standard 1910.146 (1998). The person can perform this testing using a handheld multi -gas detector capable of detecting oxygen, carbon monoxide, hydrogen sulfide, and lower explosive limits (LEL) levels. Several models of multi -gas detectors are shown in Figure 11. When testing the atmosphere within a confined space, the employee should remain outside in a safe location. Many multi -gas detectors are equipped with an extension hose for this purpose. In compliance with standards (OSHA, 1998), the employee should test for the following: Oxygen level: above 19.5 percent by volume air 2. Methane: below 5 percent by volume of air 3. Hydrogen sulfide level: below 20 parts per million (ppm) If any of the above conditions are not met, the atmosphere is deemed hazardous and should not be entered by any personnel until forced ventilation has eliminated the hazardous conditions. During entry, continuous ventilation with an explosion -proof blower will ensure that fresh air is displacing any hazardous air that may be trapped in the confined space. Workers must maintain and calibrate this equipment according to the manufacturer's recommendation in order to effectively monitor atmospheric conditions. 2.2.4 Safety equipment When entering a confined space, an employee should wear a safety harness attached to a winch or pulley outside of the pit. Examples of safety harnesses and a winch are shown in Figure 12. This safety precaution, allows a coworker to assist a trapped employee without having to enter the space in the event of an emergency. A self-contained breathing apparatus (SCBA) should be used only in emergency situations. Figure 12: Safety harnesses, ropes, and a chain fall at an AD facility Safety Practices for On -Farm Anaerobic Digestion Systems Figure 13 shows a basic backpack -style SCBA with fitted facemask. Any employee using a SCBA must be properly trained and fitted for using the equipment. For an individual to become certified in confined space entry, they should consult the State approved OSHA administration. 2.3 HAZARDS ASSOCIATED WITH BIOGAS AD biogas is composed of three main constituents: methane, hydrogen sulfide, and carbon dioxide. Each of these gases can be dangerous under certain circumstances. Common hazards associated with biogas include asphyxiation and fire or explosion potential. Overall, it is always a good idea to test the atmosphere when biogas may be present as well as maintain proper ventilation. Workers can use a handheld multi -gas detector, similar to one of those shown in Figure 11, to determine if hazardous levels of biogas are present. Low-cost detectors will simply identify dangerous level of biogas, while higher end detectors can report specific concentrations of the primary biogas components. 2.3.1 Asphyxiants Gases that prevent the uptake of oxygen into human cells Figure 13: Self-contained breathing apparatus Irnage fro rnhttlX;' ,-r::::.enriSUPPI .corn/ are referred to as asphyxiants. There are two categories of asphyxiants: simple and chemical. A simple asphyxiant displaces oxygen, and chemical asphyxiants "reduce the body's ability to absorb, transport, or utilize inhaled oxygen. Asphyxiants are often active at very low concentrations (a few ppm)" (Lawrence Berkeley National Laboratory, 2008). Asphyxiant gases are present wherever there is storage of an organic material; therefore, manure pits or any other areas for organic material storage become potentially dangerous. Following are the various asphyxiants that are typical constituents of biogas. • Simple asphyxiants —carbon dioxide and methane • Chemical asphyxiants — ammonia and hydrogen sulfide 10 Safety Practices for On -Farm Anaerobic Digestion Systems 2.3.2 Immediately dangerous to life and health Within confined spaces and other covered areas, the potential exists for atmospheric concentrations to develop that become immediately dangerous to life and health (IDLH). An IDLH condition can be defined as an atmospheric concentration of any toxic, corrosive, or asphyxiant substance (simple or chemical) that "poses an immediate threat to life or would cause irreversible or delayed adverse health effects or would interfere with an individual's ability to escape from a dangerous atmosphere" (OSHA, 2008C). Following are the main IDLH concerns when handling the production of biogas (Center for Disease Control and Prevention, 1995). • Oxygen deficiency — less than 19.5 percent by volume air • Hydrogen sulfide — more than 100 ppm • Ammonia — more than 300 ppm • Carbon dioxide — more than 40,000 ppm Signs similar to the one shown in Figure 14 should be used to alert employees and visitors of the potential for IDLH conditions. Areas prone to these conditions include structures housing the gen set or boiler, below grade pump chambers, and biogas storage devices. Figure 14: Sign indicating IDLH potential DEADLY MANURE GASES POSSIBLE DEATH MAY BE IMMEDIATE! ENTER PITONLY WITH: • SELF-CONTAINED AIR SUPPLY • VENTILATION • RESCUE HARNESS, MECHANICAL LIFT, STAND-BY PERSON A simple and convenient way to ensure the safety of an area's atmosphere is by installing a wall -mounted sensor that can detect hazardous gases (e.g., methane, LEL, hydrogen sulfide, carbon monoxide). In the event that a hazardous gas sensor is triggered, the emergency action plan (see Section 3) should be implemented. 2.3.3 Explosion potential Methane, the main component of biogas, is flammable when it mixes with air. Upper and lower explosive limits (LEL) are established to provide an identifiable range of concentrations that will produce a flash fire when an ignition source is presented. The LEL is often referred to as a flammable limit. For methane, the lower and upper explosive limit is 5 percent and 15 percent by volume of air, respectively (Linde Gas LLC, 1995). Figure 1S: Safety signs posted at AD facility 11 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4 ELECTRICAL SYSTEM HAZARDS The generation of large quantities of electricity at an AD facility creates electrical hazards, most of which can be found near the gen set, transformer, and electrical panels. The only personnel with the authority to service and repair electrical systems are licensed electricians. In addition, the facility should post signs identifying general electrical hazards near the electrical generation system (see Figure 15 for an example of basic signage). 2.4.1 High voltage Any electrical source above 600 volts is considered high voltage (NEC, 2005). Typically, transmission lines from the transformer are the source of the highest voltage on a farm. A transformer is a piece of machinery used to increase the voltage, allowing for more efficient transport of the electricity. When dealing with such high voltage, the main hazard is contact with exposed leads, which could be fatal. Figure 16 shows exposed lead transformers commonly used on utility poles. Ground -mounted transformers used on farms and at AD facilities are typically enclosed like the one shown in Figure 16: Standard electrical transformer with exposed leads Figure 17. Enclosed transformers should remain sealed Figure 17: Enclosed electrical and locked at all times, and only a licensed electrician transformer should perform transformer maintenance. V; 2.4.2 Low voltage All electrical sources less than 600 volts are considered -----E n low voltage (NEC, 2005). Typically, switches, - controllers, fuses, breakers, wall outlets, and electrical panels are considered low -voltage devices. One major hazard associated with electrical panels is arcing, which " occurs when electricity from an energized source jumps a gap of air and discharges into an adjacent conductive surface, typically metal. If an individual happens to be in the pathway of the arc, they can be seriously burned or killed. Cover plates are used to contain arcing by shielding the employee from any potential harm. Therefore, the facility should ensure that the proper cover plates are intact and correctly in place on the panel or outlet. 12 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4.3 Electrical fires In the event of an electrical fire, the person fighting the fire should use an ABC classified multi- purpose fire extinguisher rather than a water -based fire extinguisher, which could result in electrocution. If possible, the electricity should be shut off to the facility before fighting the fire. The facility should train operators to identify the difference between electrical fires and ordinary combustible fires (Wallenwine, 2011). 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT AD facilities can provide a safe working environment, as long as proper safety measures are taken. The following sections present recommended steps for maintaining a safe working environment at AD facilities, adapted from the self -assessment guide prepared by Nellie Brown (2007), titled "Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System" and the emergency action plan requirements of the National Pollution Discharge Elimination System (NPDES) program. 3.1 EMERGENCY ACTION PLAN In most states, AD facilities are required to have emergency action plans (EAP) as part of their NPDES permits. A major objective of an EAP is to develop response protocols to specific emergencies so that if an accident occurs the facility will conduct the appropriate actions in the correct sequence. As a general recommendation, each situation should be broken down into the following components. Assess the extent of damage in the following order: a. Human health b. Environmental health C. Mechanical integrity 2. Correct the problem immediately if possible. 3. Contact the appropriate agencies and personnel to resolve the problem. The contents of an EAP should be well organized in a binder or an electronic file and distributed to all employees so that they are informed of the proper safety protocols. The facility should provide local emergency departments with a copy of the EAP and invite them for a tour of the operation so they can become familiar with the facility. Also, the facility should post a copy in a highly visible area where visitors enter the facility. 13 Safety Practices for On -Farm Anaerobic Digestion Systems To maintain an effective EAP, the facility should perform an annual review of the document to keep it up to date. Conducting annual training sessions will ensure that employees have a basic understanding of the EAP. The following sections present the recommended content to be included in an EAP. 3.1.1 Directions to AD facility Often, the AD facility is not clearly visible from the main road, especially if it is located in an agricultural setting. Therefore, detailed driving directions from the closest major road, intersection, or town to the physical location of the AD facility should be included in the EAP. 3.1.2 Contact information The EAP should provide a list of emergency and non -emergency contacts, including the job title and cell phone number of each person. Recommended contacts are: • Farm or AD owner • AD operators • Emergency and nonemergency responders o Fire department o Poison control o Law enforcement o Hospital • Electric and gas utilities • Contractors o Electrical o Excavation o Mechanical • State health and safety officials Contact information should identify the appropriate after-hours emergency contact information as well. The contact list should be posted in multiple locations throughout the AD facility and farm so that in the event of an emergency, there is quick and easy access to this information. It is important that the contact list be updated routinely to make sure all information is current. 14 Safety Practices for On -Farm Anaerobic Digestion Systems In many rural locations, calling 911 may not be the best method for reaching emergency responders. On an annual basis, the AD operator or owner should host a site tour with the local fire, ambulance, and sheriff departments. The purpose of this tour would be to familiarize emergency responders with the site and system, as well as identify the most direct contact method in the event of an emergency. 3.1.3 Site map The EAP should include a detailed site map that identifies and labels relevant structures and major equipment (e.g., flare, gen set, boiler) at the AD facility, as well as the location of emergency equipment. It should also clearly identify the locations of biogas supply shutoff valves and the primary electrical disconnect and control panel. 3.1.4 State and local health and safety requirements The EAP should include the federal and state health and safety regulations for the facility, as well as all OSHA documents, guidelines, and certifications, including confined space entry training documents. In addition, MSDS for non -farm feedstock and any chemical or biological additives should be included in the EAP and posted at the facility so that employees can have quick access to the information. 3.1.5 Equipment vendor manuals The EAP should include the vendor manuals for all equipment at the AD facility. These materials should be well organized so that in the case of a mechanical failure, an operator can locate and reference a specific vendor manual quickly and easily. 3.2 SAFETY AND EMERGENCY EQUIPMENT The following sections list recommended supplies and equipment an AD facility should have available for normal daily operation or in the event of an emergency. The list is divided into supplies and equipment to be maintained on site, so employees can access it within minutes, and equipment that should be locally available and could be delivered to the site within a few hours. A logbook of equipment inspections and expiration dates and the equipment manuals should be located with the safety equipment. 3.2.1 Anaerobic digester facility (onsite) • Personal protective equipment o Gloves o Safety glasses 15 Safety Practices for On -Farm Anaerobic Digestion Systems o Hearing protection o SCBA (provided employees are properly trained and fitted for using the equipment). • First aid kit • Fire extinguishers (ABC) • Explosion -proof instruments (e.g., flashlight, ventilation blower, hand tools) • Rigging equipment for rescue of a person o Hoist, winch, or pulley o Safety harness • Multi -gas detector with extension hose • Ring buoy • Shovel 3.2.2 Locally (able to be onsite within a few hours) • Excavation equipment (e.g., bull dozer, backhoe, excavator) • SCBA and trained individual 3.2.3 Baseline environmental conditions During startup and for the first 6 to 12 months of use, operators should collect operational parameters and air quality measurements around the AD facility on a weekly basis to establish baseline/normal operating conditions. Basic operational parameters should include pressure and temperature readings on pipelines where gauges are installed. Using a handheld multi -gas meter, employees should check the air quality inside all structures or rooms, along with the conditions in below -grade pump chambers, near the base of digester tanks, and along biogas pipelines. At a minimum, the concentration levels of hydrogen sulfide, carbon monoxide, and methane should be measured and recorded. By establishing baseline operating conditions, the AD operator has a point of reference for troubleshooting operational problems and determining when hazardous conditions are developing or already exist. 16 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3 ELECTRICAL The following section provides common practices to help maintain safety by reducing the potential for electrical hazards that may occur at an AD facility. 3.3.1 Daily inspections The AD facility should instruct operators to perform daily inspections of the electrical system. This inspection should include, but not be limited to, the following: • Conduit connections to panels • Panel cover integrity • Conduit integrity • Exposed and damaged wires • Corrosion of wires • Signs of electrical overheating If there is any sign of the aforementioned problems, operators should contact the site manager or a licensed electrician to resolve the issue. Figure 18 shows a corroded electrical control panel that an Figure 18: Corrosion on an electrical control panel operator should identify for repair during daily inspections. The operator should not attempt to fix the problem unless he or she is the appointed licensed electrician for the facility. 3.3.2 Switches, controllers, fuses, and breaker panels Electrical panels should not be obstructed by any object that would impede the accessibility of the panel itself. For example, temporarily placing a 55-gallon drum below a circuit breaker or installing a pump below a control panel would impede accessibility. Moreover, electrical panels should always be visible so that emergency responders can locate them easily. This becomes imperative when an electrician unfamiliar with the facility needs to turn off the power quickly in an emergency situation. All electrical panels should be well labeled and include an accurate, up-to-date copy of the wiring diagram (Wallenwine, 2011). Additional copies of the wiring diagram should be maintained off site and digitally in the event that a copy is lost, damaged, or destroyed. The facility should check the local electrical code to determine the clearance required around the electrical panel. 17 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3.3 Roles of operators An operator inspects and observes any defective electrical problems but does not perform any electrical maintenance. A licensed electrical engineer appointed by the AD facility is responsible for maintenance and repair of electrical problems. 3.3.4 Visitors on site Unattended facilities associated with the AD system should be locked to limit risk to individuals unfamiliar with the surroundings and to ensure that the system continues to operate efficiently. Employees familiar with the AD system should escort visitors at all times. Visitors to an AD facility are not to operate any switches, controllers, or other electrical functions, including light switches. 3.4 PERSONAL PROTECTIVE EQUIPMENT Personnel at an AD facility should be provided with proper -fitting personal protective equipment (PPE). The employer is responsible for communicating and educating the employees on the proper use of PPE (OSHA, 20076). At a minimum, OSHA recommends protective gloves, splash -proof goggles, hearing protection, and steel toe shoes for employees associated with the digester system. For visitors to the facility, safety glasses and hearing protection should be available and worn while on site. 3.5 ACCIDENT PREVENTION SIGNS AND TAGS Accident prevention signs and tags should be visible at all times when work is being performed where a hazard may be present and should be removed or covered promptly when the hazards no longer exist. Also, caution signs should be designed to be understood by non-English speakers. The EAP should include resources documenting where proper signs or tags can be obtained for potential facility hazards. A variety of OSHA -approved accident prevention signs are shown in Figure 19. Figure 19: OSHA accident prevention signs i i R AUTHORIZED Mrice aarrr KEEP HANDS NO SMOKING EYE PROTECTION REQUIRED D0HHaoE CLEAR OP N FLAMES NONO PERSONNEL ONLY PERSONNEL ONLY SPARKS 18 Safety Practices for On -Farm Anaerobic Digestion Systems 3.6 PERSONNEL TRAINING REQUIREMENTS Annually, the facility should review the EAP with all employees associated with the AD system and new hires should go through safety and system operation training before being permitted to work at the AD facility. In addition, owners of systems should be aware of OSHA requirements and comply with employee training requirements. 4.0 CONCLUSION Anaerobic digestion provides a real opportunity to address farm -related environmental concerns, generate renewable energy, and diversify farm products. It is important to realize, however, that AD systems pose unique challenges and safety risks not experienced on typical farms. These risks can be mitigated by practical measures, including educating employees about the risks associated with the system, implementing strict safety procedures, and having a detailed and up to date EAP that employees are familiar with. Ensuring a safe environment around the AD facility will protect employees and visitors while enhancing the overall performance of the digester. 19 Safety Practices for On -Farm Anaerobic Digestion Systems 5.0 REFERENCES American Petroleum Institute (API). 2008. "Fall Protection for Above Ground Storage Tanks". http://www.api.org/ehs/health/safetank/Ioader.cfm?urI=/commonspot/security/getfile.cf m&Pagel D=31330. Date accessed: May 19, 2011. 2. Brown, Nellie. 2007. Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System (A Self -Assessment Guideline for Farmers). Cornell University. Manuals and Users Guides. Paper 13. http://digitalcommons.ilr.cornell.edu/cgi/viewcontent.cgi?article=1012&context=manuals . Date accessed: May 10th, 2011. 3. Center for Disease Control and Prevention. 1995. "Documentation for Immediately Dangerous To Life or Health Concentrations (IDLHs), Chemical Listing and Documentation of Revised IDLH Values." http://www.cdc.gov/niosh/idIh/intrid14.htm1. Date accessed: May 16, 2011. 4. Fenton, Mike. Email correspondence. Michigan Caterpillar Power Systems. May 18, 2011. 5. Gould, C. and M. Crook. 2010. "Michigan On -farm Anaerobic Digester Operator Handbook." Michigan State University Extension. Pages 75-77. 6. Lawrence Berkeley National Laboratory. 2008. "Chemical Toxicology Overview." http://www.lbl.gov/ehs/chsp/html/toxicology.shtml. Date accessed: May 16, 2011. 7. Linde Gas LLC. "Methane, Compressed Material Safety Data Sheet." Date accessed: May 12, 2011. http://www.orcbs.msu.edu/msds/linde_msds/pdf/040.pdf 8. Michigan Department of Energy, Labor and Economic Growth (MEDLEG). 2010. MIOSHA Inspection #308878636: General Industry Safety and Health Division Yankee Springs Dairy Inc. (Double Fatalities 7/12/10). 9. Michigan State University Extension. Emergency Action Planning for Michigan For -Hire Manure Applicators. 10. National Electric Code (NEC). 2005. National Electric Code Handbook. 11. National Fire Protection Association (NFPA). 2009. Fire Safety Analysis Manual for LP -Gas Storage Facilities. Based on the 2008 Edition of NFPA 58 Liquefied Petroleum Gas Code 12. Occupational Safety and Health Administration (OSHA). 2008A. "Fall Protection." http://www.osha.gov/SLTC/fallprotection/index.html. 13. Occupational Safety and Health Administration (OSHA). 2008B. "Occupational Noise Exposure." Standard 1910.95. http://www.osha.gov/pIs/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id =9735. 20 Safety Practices for On -Farm Anaerobic Digestion Systems 14. Occupational Safety and Health Administration (OSHA). 2008C. "Respiratory Protection". Standard 1910.134. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =12716. 15. Occupational Safety and Health Administration (OSHA). 2007A. "Control of Hazardous Energy." Standard 1910.147. http://www.osha.gov/SLTC/controlhazardousenergy/index.html. 16. Occupational Safety and Health Administration (OSHA). 2007B. "Personal Protective Equipment." Standard 1910.132. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9777. 17. Occupational Safety and Health Administration (OSHA). 2002. "Accident Prevention Signs and Tags." Standard 1926.200. http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=10681&p_table=STA N DARDS. 18. Occupational Safety and Health Administration (OSHA). 1998. "Permit -Required Confined Spaces." Standard 1910.146. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9797. 19. Wallenwine, Steve. Personal correspondence. Consumers Energy. May 20, 2011. 21 EPA United States Bf Environmental Protection Agency Office of Air and Radiation, Mail Code 6207J www.epa.gov EPA-xxx-x-xx-xxx December 2011 00 oe 11 40000' -1 M -10 , P� PL P�000000 < Q� 1 �00 1.500 p< 2500' LAGOON SET BACK (TYP.) loo / CD CD CDQ� Oo Lo '.50 � 0 Q� �A A _� 20 `4 Q� 1� A� � Nh ► P DSO 2.500 '°� / `4 > P it Q r I > P, 2 500 I Q O ,o` o Q o PROPERTY OWNER Q� O o PL o 5 i )N, ,� � DOBSON, C. GRAHAM HRS. O PROPERTY OWNER P �, -' �o Q A< A Q�' A o ° C/O NETTIE DOBSON Q� -off -off BOSTIC, WILLIAM MELVIN, JR. i PL o P� r ;0000000 I 00 PL V 2• Q o cc:)) r A� A� o PL c5` ` O O O oo A� h0 c3� Q� o Q r .✓ / N�\ / � A� Q� A� p O O� ` O �, - - -- O Q A� v Q o #' i Q A� PROPERTY OWNER / BOSTIC, WILLIAM MELVIN, JR. cr 0 Q� Qv ho / A Q� A PROPERTY OWNER BLAND, JANICE B O RESIDENCE SETBACK WAIVER OBTAINED 7600 00 500 ��' �o A� 1500' LAGOON OFFSET � ` o � 1.500 1.500 � � o o Q� A� O A� A Lo ,7 s Q� � < � O o 0 1.500 O o ` 1.50 O �Q�. - O h low ip IV z NO CLOSER THAN 81' SET � > Q p Q� ., BACK PROPERTY LINE A A A o too �/ O� PROPERTY OWNER Q o 500' LAGOON OFFSET "iN. �00 BOSTIC WILLIAM MELVIN JR. A� a SO 00 Q 500 �p0 1 N J 11 _ 1.500 \ 1.500 40 + EXISTING WELL 100' 1 PROPERTY OWNER O o a 7500 00 Q� 50o SETBACK REQUIRED BOSTIC, WILLIAM MELVIN, JR. 1.500 1.500 LINE SETBACK o 'si � PROPERTY � �o '� 1 S PL �� Q cy PROPERTY OWNER DOBSON CHAPEL 0 a 10 ' 50� �� 4„60T--i1.*So w RESIDENCE SETBACK WAIVER OBTAINED a 1.50 1.550�0100 100' LAGOON OFFSET a m-.0100 oo c P V � ) o P A 000 100 WETLAND SET BACK PROPERTY LINE ` DSO NO CLOSER THAN 81�SET O r BACK PROPERTY LINE / O 1o N o0 0 A� ` < a N IL mom � �000000 a IRRIGATION PIVOT A� o / P PROPERTY OWNER / GPS�� o A� �O Q� BROWN, KENNETHQ�- -� t, R. & WIFE BROWN, 40 r P�- PATRICIA G. a� DATA FROM FISH AND a m ` C Q WILDLIFE NATIONAL P�- t ` o WETLANDS INVENTORY P�- PL o r (TYP.) a'' PROPOSED GAS LINE � PROPERTY OWNER > �, PL � PL ,o > BOSTIC, WILLIAM MELVIN, JR. V � � a PL � � I p PL � � � oo -0� ` pl O P� PL GAS P PL � it A • �- �As ftftftftft � a p PL NO CLOSER THAN 52' SET Ag�GA LPL PL PL Gq , L BACK PROPERTY LINE sP, r' L P a 41 + PROPERTY OWNER Q� PL _ p0o BROWN, KENNETH 1 o R. & WIFE BROWN, Q� p Q PATRICIA G. v a� PROPERTY' 00 Q PROPERTY OWNER Ar ail OWNER �o CARTER, COY 1100 A� CARTER, COY DEWEY &WIFE 7 DEWEY & WIFE a CARTER, ROSA SO0 CARTER, ROSA MARIE BROWN ° MARIE BROWN r?s00 `A 1. S00 a Q _ 1.500 Q �SOO ` A� V a `A AC Qv Qv � `SOO � 5 0 a IRRIGATION PIVOT 2� soo \ A� A< Q� Qv 2.500 < 150o A� � 2.51 2.50q IV N A� /` Qv Q � TRUE NORTH A SET BACK PLAN VIEW ZACHARY STEWART 6/26/2024 9:25:10 PM C:\VAULT\PROJECTS\MONARCH B10 ENERGY\REGISTER, NC\CADD\01 RA270\ORTHOS\DWGS\00 GENERAL ARRANGEMENTS\RA270-00-27000.DWG o PROPERTY LINES 0 100' WELL OFFSET mmi 27500A W i 6 SEWER INFLUENT LINE MODIFICATIONS NEEDED N �9�_oolmppl\ PROPOSED METER DROP N 70" I _- N DIGESTER INFLUENT N N � N 11 EXISTING POWER POLE _ I 50' OFFSET r N D C\ N LS _ LS GO GO ° LS LO G GO , n O ° ` ' 64 , � I _ _ 5 RA—STD-289 �'Ot — ° I ° b D G N 00 S2 I I ° GRAVITY TRANSFER LINE FROM 27500A TO °' o � o 27500B DIGESTER EFFLUENT RA—STD-279 S 2 a RA—STD-279 g 27500B PROPOSED GAS LINE o 0 0 oD 00 1 A 401 S-6 RA—STD-266 S-4 RA—STD-256 RIP —RAP AT DISCHARGE LAGOON 27000 RA—STD-271 SOL TEMPORARY FLARE MIN. 50' AWAY FROM EDGE OF DIGESTER RA RA—STD-255 IRRIGATION PIVOT 93.90 W 0 p _ o R S-7 RA—STD-264 RIP —RAP AT DISCHARGE r ' S-4 ° \ RA—STD-256 S-9 RA—STD-256 & RA—STD-271 AREA 1000 MELVIN BOSTIC FARM 27000 LOCATION DETA ZACHARY STEWART 6/26/2024 9:25:14 PM C:\VAULT\PROJECTS\MONARCH BIO ENERGY\REGISTER NC\CADD\01 RA270\ORTHOS\DWGS\00 GENERAL ARRANGEMENTS\RA270-00-27000.DWG / � I HEREBY CERTIFY THAT THIS I I / ENGINEERING DOCUMENT WAS PREPARED BY ME OR UNDER MY McC L U R E TM DIRECT PERSONAL SUPERVISION AND AT I AM A DULY LICENSED PROFESS ONAL ENGINEER UNDER m a k i n lives better g THE LAWS OF THE STATE OF NORTH CAROLINA. 2001 W. BROADWAY, COLUMBIA MO 65203 573-814-1568 MY LICENSE NUMBER IS NC CERTIFICATE OF AUTHORITY C-4628 LICENSE —NO IL N TRUE NORTH FARM PRODUCTION INFORMATION CITY AVG ANNUAL ANIMAL POPULATION 11200 ESTIMATED RNG INJ DTH/YR 13195 AN I MAL TYPE GF BARN OPERATION TYPE Flush SYSTEM OPTION SELECTED CITY EXISTING BARN EFFLUENT GRAVITY SEWER 14 S-1 DIGESTER INFLUENT LIFT STATION 2 S-2 DIGESTER EFFLUENT GRAVITY & FORCED WATER TRANSFER 1 each S-3 WET WELL YES 2 S-4 COVER/RAIN WATER REMOVAL YES 2 S-5 MIXING YES 1 S-6 POWER FLUSH YES 1 S-7 SLUDGE REMOVAL YES 1 S-8 EMERGENCY VENT YES 2 S-9 BIOGAS INTERFACE YES 1 DIGESTER PARAMETER VALUE UNITS LENGTH 285 FT WIDTH 140 FT TOP OF DIKE ELEVATION 93.9 FT DEPTH 12 FT BOTTOM ELEVATION 81.9 FT DIKE WIDTH 15 FT INTERIOR SLOPE 3:1 EXTERIOR SLOPE 3:1 OPERATING HEIGHT 10 FT OPERATING ELEVATION 91.9 FT LOW DIGESTER OPERATING HEIGHT N/A FT LOW DIGESTER OPERATING ELEVATION N/A FT OPERATING VOLUME 1803968 GAL TOTAL VOLUME 2363517 GAL CUT 5960 CY FI LL 5746 CY NET 215 CY PIPE SERVICE SIZE SPECIFICATION CITY UNITS BARN EFFLUENT (GRAVITY) 1211 PL01 950 FT EXISTING BARN EFFLUENT (FORCED) N/A N/A N/A N/A LIFT STATION OVERFLOW 12" HP01 100 FT DIGESTER INFLUENT (FORCED) 811 HP02 2000 FT DIGESTER INFLUENT (FORCED) N/A N/A N/A FT DIGESTER INFLUENT CLEANOUT X11 PL01 N/A EA DIGESTER EFFLUENT (FORCED) 6'1, HP02 1000 FT WATER TRANSFER WET WELL LATERAL 1211 HP01 50 FT DIGESTER EFFLUENT (GRAVITY) 12 HP01 200 FT WET WELL LATERAL N/A N/A N/A FT COVER WATER SUCTION 311 HP01 80 FT COVER WATER DISCHARGE 311 HP02 200 FT POWER FLUSH 611 HP02 100 FT SLUDGE REMOVAL 12" HP02 50 FT MIXING SUCTION 811 HP02 50 FT MIXING DISCHARGE 611 HP02 400 FT \P \ w ILL# Z \� -Q Z C) Q \ \ IL G scA1�� _ 75' SIZE E MILLIMETERS: 2 20JUN24 UPDATED LAGOON CALCULATION INFORMATION ZTS CF MK xx xxx ANGLES =±o.io =10.010 =±0.5' 1 19APR24 ISSUED FOR PERMITTING ZTS CF KPL DIMENSION TOLERANCE (UNLESOTHRWISE SPECIFIED) 0 15APR24 ISSUED FOR PERMITTING ZTS CF KPL REV DATE DRWN REVISION DESCRIPTION BY CHK'D I BY APP'D BY FRACTIONS: MACHINED PARTS =±1/64 HOLE LOCATIONS ON -±1/32 WELDED ASSEMBLIES LINEAR DIMENSIONS ON =±1/16 STRUCTURAL WELDMENTS INCHES: .X =±.020 .XX =±.010 .XXXX=±.0002 ANGLES =±.05' THIS DOCUMENT ALONG WITH ITS DESIGNS KNOW-HOW AND DRAWINGS CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION THAT IS THE PROPERTY OF ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC AND IS PROTECTED UNDER STATE AND FEDERAL LAW, INCLUDING 18 USC SECTION 1836 AND 17 USC SECTION 101 et seq. ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC RESERVES ALL PATENT, COPYRIGHT AND OTHER PROPRIETARY RIGHTS TO THIS DOCUMENT, INCLUDING ALL DESIGN, MANUFACTURING, REPRODUCTION, USE, AND SALES RIGHTS THERETO, EXCEPT TO THE EXTENT SAID RIGHTS ARE EXPRESSLY GRANTED TO OTHERS. THIS DOCUMENT MUST NOT BE DUPLICATED OR DISCLOSED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS WRITTEN PERMISSION OF ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC. ANY USE OF THE INFORMATION CONTAINED IN THIS DOCUMENT OTHER THAN BY THE AUTHORIZED RECIPIENT FOR THE EXPRESS PURPOSE FOR WHICH IT HAS BEEN PROVIDED IS STRICTLY PROHIBITED. UPON THE REQUEST OF ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC ANGLES =±1' THE HOLDER OF THIS DOCUMENT AGREES TO IMMEDIATELY RETURN OR DESTROY THIS DOCUMENT AND ALL COPIES THEREOF IN ITS POSSESSION. ©2023 ROESLEIN & ASSOCIATES, INC. AND ROESLEIN ALTERNATIVE ENERGY, LLC D O NOT SCALE PRINT MONARCH BIOENERGY REGISTER, NC AREA 1000 MELVIN BOSTIC FARM GENERAL ARRANGEMENTS ENGINEERS • MANUFACTURERS • CONSTRUCTORS DWG. SHEET REV NO. RA270-00-27000 4OF6 2 NOTFS- SPIROS1623 6/25/2024 1:50:41 PM S:\PROCESS & ENERGY\RNG STANDARD DOCUMENTS\06 DRAWINGS & DETAILS\01 AREA 1000\MECHANICAL DETAIL DRAWINGS\DWG FILES\RA-STD-262-3.DWG FRONT VIEW NOTES: SPIROS1623 6/25/2024 2:19:20 PM S:\PROCESS & ENERGY\RNG STANDARD DOCUMENTS\06 DRAWINGS & DETAILS\01 AREA 1000\MECHANICAL DETAIL DRAWINGS\DWG FILES\RA-STD-274-2.DWG NOTES: NOTES: SPIROS1623 6/26/2024 9:56:24 AM Ed REV DATE REVISION DESCRIPTION BY D BYN ` BYD A BY THIS DOCUMENT, ALONG WITH ITS DESIGNS, KNOW-HOW AND DRAWINGS, CONTAINS CONFIDENTIAL AND PROPRIETARY INFORMATION THAT IS THE PROPERTY OF ROESLEIN & ASSOCIATES, INC. AND IS PROTECTED UNDER STATE AND FEDERAL LAW, INCLUDING 18 USC SECTION 1836 AND 17 USC SECTION 101 et seq. ROESLEIN & ASSOCIATES, INC. RESERVES ALL PATIENT, COPYRIGHT AND OTHER PROPRIETARY RIGHTS TO THIS DOCUMENT, INCLUDING ALL DESIGN, MANUFACTURING, REPRODUCTION, USE, AND SALES RIGHTS THERETO, EXCEPT TO THE EXTENT SAID RIGHTS ARE EXPRESSLY GRANTED TO OTHERS. THIS DOCUMENT MUST NOT BE DUPLICATED OR DISCLOSED, IN WHOLE OR IN PART, WITHOUT THE EXPRESS WRITTEN PERMISSION OF ROESLEIN & ASSOCIATES, INC.. ANY USE OF THE INFORMATION CONTAINED IN THIS DOCUMENT OTHER THAN BY THE AUTHORIZED RECIPIENT FOR THE EXPRESS PURPOSE FOR WHICH IT HAS BEEN PROVIDED IS STRICTLY PROHIBITED. UPON THE REQUEST OF ROESLEIN & ASSOCIATES, INC., THE HOLDER OF THIS DOCUMENT AGREES TO IMMEDIATELY RETURN OR DESTROY THIS DOCUMENT AND ALL COPIES THEREOF IN ITS POSSESSION. ©2019 ROESLEIN & ASSOCIATES, INC. ROESLEIN & ASSOCIATES, INC. RNG PIPING STANDARD AREA 1000 RAINWATER OUTLET PIPING DETAIL ENGINEERS • MANUFACTURERS • CONSTRUCTORS DWG. SHEET REV NO. RA —STD —277 1 OF