Loading...
HomeMy WebLinkAbout310086_Application - Digester Gen Permit_2024062841MI* AFO Permit Application FWNEFM • VANUrAC:TiSEM • LX]FtSTMX T0M June 28, 2024 Christine Lawson NCDEQ Division of Water Resources 1601 Mail Service Center Raleigh, NC 27699-1601 Subject: Paradise Hill Farm Facility # AWS310086 State Digester General Permit Dear Ms. Lawson, Roeslein & Associates, on behalf of the farm owner, hereby submits the following application to NCDEQ Division of Water Resources for review of the State Digester General Permit application package for PARADISE HILL FARM. The subject project is located in Duplin County, North Carolina. The digester constructed on this property will meet setback parameters as required per the Swine Farm Siting Act. The digester is beyond 1500 ft from any occupied residence, 2500 ft. from any public building, and beyond 500 ft. from any public water source. The farm owner has obtained a signed waiver from George Olsen as the digester is approximately 420 ft. from his property line. Digester influent and effluent will be sampled from wet wells on site per the Sampling Protocol and Schedule document in this package. The digester water level will be monitored by a level gauge installed in the digester -lagoon transfer wet well. The digester will generate approximately 29,000 SCF of gas per day. This biogas is intended to be used within 6 months of beginning to collect gas. A portable flare unit will be provided as needed. See plans for location. Spares for the gas upgrading systems will be kept on the shelf so readily available as needed. The digester cover will be provided with emergency vents which are strategically located away from barns/public but still provide access for operators. Safety procedures for venting covers are called out in the 0&M document. Off -spec product gas from the upgrading skid is recycled to the digester for reprocessing. See narrative for more information. Per the Air Permit Applicability Request for Register 1 cluster of farms, submitted to NCDEQ Division of Air Quality, the annual emission rates from the gas upgrading system associated with this farm are below the thresholds indicated in 15A NCAC 02Q.0102(d) and therefore does not require an air permit. To facilitate your review of the enclosed documentation, the following is an itemized breakdown: 1. One (1) original "State Digester General Permit Application" application form. 2. One (1) copy of the signed George Olsen setback waiver. 3. One (1) copy of the engineering calculations. 4. One (1) copy of a detailed narrative of the Swine Digester Animal Waste Management System. 5. One (1) copy of Digester 0&M Procedures, Sampling Protocol, and Emergency Action Plan. 6. One (1) copy of the FEMA FIRM map labeled with the "proposed Digester Site". 7. One (1) copy of the revised WUP. 8. One (1) copy of the permit form Section 3.6 components. 9. One (1) full-size set of the engineering plans. Page 1 of 2 Please note that the Surface Water Classification (Section 7 of the application) has been submitted to the appropriate regional DWR office (or will be in the near future), and we expect to forward that approval to you in the next few weeks. Please do not hesitate to contact me or my office if you have any questions, comments or require any additional information. Thank you, 6 Christopher Fey Manager, Building Design & Construction Roeslein & Associates Attachments Cc: Farm Owner Page 2 of 2 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Feeding Operations Permit Application Form (THIS FORMMAYBE PHOTOCOPIED FOR USE AS AN ORIGINAL) State Digester General Permit — Farm Digester System 1. GENERAL INFORMATION: 1.1 Facility name: Paradise Hill Farm 1.2 Print Owner's name: Earth Right Farms, Inc. 1.3 Mailing address: 127 Circle Dr. City, State: Kenansville, NC Zip: 23849 Telephone (include area code): ( 910 ) 296 — 1513 Fax: (_) - Email: stephen.williamson.) k mail.com 1.4 Physical address: 1645 S NC HWY 50 City, State: Magnolia, NC Zip: 28453 Telephone number (include area code): ( ) - Latitude 34.898' Longitude-77.909' (Decimal Degrees from Google Earth) 1.5 County where facility is located: Duplin 1.6 Facility location (directions from nearest major highway, using SR numbers for state roads): On NC Hwy 50 Wrox. 0.2 miles south of intersection with SR 1737 1.8 Lessee's / Integrator's name (if applicable; circle which type is listed): Smithfield Hog Production 1.9 Facility's original start-up date: prior to 1993 Date(s) of facility expansion(s) (if applicable): 1.10 Design Contact name: Mike Kotovsky Phone (314) 270- 8836 Email: mkotovskykroeslein.com f 03 911.7V Y [I]ew, 0[1311,10 Vy 1 [110 2.1 Facility number: AWS310086 2.2 Operation Description: Please enter the Design Capacity of the system. The "No. of Animals" should be the maximum number for which the current swine waste management system is permitted. Type of Swine ❑ Wean to Feeder ❑ Feeder to Finish ❑ Farrow to Wean (# sow) ❑ Farrow to Feeder (# sow) No. of Animals Type of Poultry No. of Animals Type of Cattle No. of Animals ❑ Layer ❑ Beef Brood Cow ❑ Farrow to Finish (# sow) ® Wean to Finish (# sow) 5,587 ❑ Gilts ❑ Boar/Stud ❑ Other Type of Livestock on the farm: ❑ Non -Layer ❑ Turkey ❑ Turkey Poults ❑ Beef Feeder ❑ Beef Stocker Calf ❑ Dairy Calf ❑ Dairy Heifer ❑ Dry Cow ❑ Milk Cow No. of Animals: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 1 of 6 2.3 Acreage cleared and available for application (excluding all required buffers and areas not covered by the application system): See attached Waste Utilization Plan Acres Required Acreage (as listed in the CAWMP): See attached Waste Utilization Plan Acres Existing Application Area (pre -construction): See attached Waste Utilization Plan Acres Proposed Application Area (post -construction): Same as existing (see attached Waste Utilization Plan) Acres Is there a change to the existing WUP? YES or NO (circle one) Is the Existing WUP attached? YES or NO (circle one) Is the New (if applicable) WUP attached? YES or NO (circle one) 2.4 List and Describe all Storage/Treatment Structures Below: a. DIGESTER or other PRIMARY TREATMENT: (double click on "Select" for drop -down menu box) Treatment Existing? Name of Treatment Type of Liner Surface Type of Cover Ttl Capacity Req'd Capacity Unit Type (Y/N) Unit Material Area Material (cu. Ft.) (cu.ft.) Digester N Lagoon 27003 Synthetic 45,000 Synthetic (80 mil) 366,336 309,392 Select Select Select Select Select Select a.l Are engineering designs, drawings, specifications, and details attached? YES or NO (circle one) b. SECONDARY TREATMENT/STORAGE: (double click on "Select" for drop -down menu box) Name of Storage Unit Existing? (Y/N) Type of Liner Material Surface Area Ttl Capacity (cu. Ft.) Req'd Capacity (cu.ft.) Lagoon 27503A Y Select 91,650 707,460 701,990 Lagoon 27503B Y Select 35,860 256,275 251,820 Select Select 2.5 Are KNOWN subsurface drains present within 100' of any application fields? 2.6 Are KNOWN subsurface drains in the vicinity or under the waste management system? YES or NO (circle one) YES or NO (circle one) 2.7 Does this facility meet all applicable siting requirements? YES or NO (circle one) 2.8 Describe Water Movement between Barns, Digesters, and Storage Ponds (double click on "Select" for drop -down menu box) Location Pump Station or Gravity Pipe Size Minimum Pump Ca acit Plan Sheet Reference GPM TDH Barns to Digester Pump Station 6" 612.1 35.39 RA270-00-27003-5 Digester to Secondary Gravity 12" RA270-00-27003-5 Secondary to Tertiary Gravity 12" RA270-00-27003-5 Select Select Select Select Select FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 2 of 6 3. REQUIRED ITEMS CHECKLIST: Please indicate that you have included the following required items by signing your initials in the space provided next to each item. Applicant's Initials 3.1 One completed and signed original of the application for Digester Animal Waste Management System Application Form. CF 3.2 A general location map indicating the location of the animal waste facilities and field locations where animal waste is land applied and a county road map with the location of the facility indicated. CF 3.3 Documentation that new digester structure(s) meets the Swine Farm Siting Act, for swine operations. CF 3.3.1 Site Map. The scale of this map shall not exceed 1 inch = 400 feet. 3.3.2 All proposed digesters to occupied residences > 1500 feet OR no closer than existing setback. Existing setback = 1,500 feet 3.3.3 All proposed digesters to schools, hospitals, churches, outdoor recreational facilities, national parks, state parks, historic properties, or childcare centers > 2500 feet OR no closer than existing setback. Existing setback = 2,500 feet 3.3.4 All proposed digesters to property boundaries > 500 feet OR no closer than existing setback. Existing setback = 500 feet 3.3.5 All proposed digesters to Public Water supply wells > 500 feet. 3.3.6 The map shall show the location of any property boundaries and perennial streams, or rivers located within 75 feet of waste application areas. 3.4 One copy of all engineering documents, including, but not limited to, calculations, CF equipment specifications, plan and profile drawings to scale, construction materials, supporting equations or justifications. 3.5 A detailed narrative of the Farm Digester Animal Waste Management System. CF 3.6 A copy of the CAWMP which must include the following components. Some of these components may not have been required at the time the facility was initially certified but must be added to the CAWMP for permitting purposes: CF 3.6.1 The Waste Utilization Plan (WUP) must include the amount of Plant Available Nitrogen (PAN) produced and utilized by the facility 3.6.2 The method by which waste is applied to the disposal fields (e.g., irrigation, injection, etc.) 3.6.3 A map of every field used for land application 3.6.4 The soil series present on every land application field 3.6.5 The crops grown on every land application field 3.6.6 The Realistic Yield Expectation (RYE) for every crop shown in the WUP 3.6.7 The PAN applied to every application field 3.6.8 The waste application windows for every crop utilized in the WUP 3.6.9 The required NRCS Standard Specifications 3.6.10 A site schematic 3.6.11 Emergency Action Plan 3.6.12 Insect Control Checklist with chosen best management practices noted 3.6.13 Odor Control Checklist with chosen best management practices noted 3.6.14 Mortality Control Checklist with the selected method noted 3.6.15 Lagoon/storage pond capacity documentation (design, calculations, etc.); please be sure to include any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility 3.6.16 Site Specific Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (Composting, waste transfers, etc.) FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 3 of 6 4. ENGINEER'S CERTIFICATION: 1, Patrick L. Kullberg (P.E. mpresenting Owner's name listed in question 1.2), attest that this application for Paradise Hill Farm I (Facility name listed in question 1. t) has been reviewed by vie and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package w.41 be returned to m_9 as incomplete. Signature' L . Engineer's Seat I Date 6/28/2024 5. FARM OWNERIPERAHTTEE CERTIFICATION: 1, Stephen Williamson (Ownert?ermittee name listed in question 1.2), attest that this application for Paradise Hill Farm (Facility name listed in question 1.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returnees incoWlete.' A Signature b. MANAGER'S CERTIFICATION: ( I, Date - Z 7 etc only if different from the Farm Owner) (Manager's name listed in question 1.7), attest that this application for (Facilityname listed in question I.l) has beenn reviewed by Erie and is accurate and complete to the best of my knowledge, I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned as incomplete. Signature Date THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT'rwm1: T'OI.I..OWING ADDRESS: NORTH CAROLINA DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION ANIMAL FEEDING OPERATIONS PROGRAM 1636 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 707-9129 ELECTRONIC SUBMISSION IS ENCOURAGED. EMAIL TO: RAMESH.RAVFLLA@NCULNR.GOV FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 4 of 6 7. SURFACE WATER CLASSIFICATION: This form must be completed by the appropriate DWR regional office and included as a part of the project submittal information. INSTRUCTIONS TO NC PROFESSIONALS: The classification of the downslope surface waters (the surface waters that any overflow from the facility would flow toward) in which this animal waste management system will be operated must be determined by the appropriate DWR regional office. Therefore, you are required, prior to submittal of the application package, to submit this form, with items 1 through 6 completed, to the appropriate Division of Water Resources Regional Operations Supervisor (see page 6 of 6). At a minimum, you must include an 8.5" by 11" copy of the portion of a 7.5-minute USGS Topographic Map which shows the location of this animal waste application system and the downslope surface waters in which they will be located. Identify the closest downslope surface waters on the attached map copy. Once the regional office has completed the classification, reincorporate this completed page and the topographic map into the complete application form and submit the application package. 7.1 Facility Name & Number: 7.2 Name & complete address of engineering firm: Telephone: ( ) Email: 7.3 Name of closest downslope surface waters: Fax: ( ) 7.4 County(ies) where the animal waste management system and surface waters are 7.5 Map name and date: 7.6 NC Professional's Seal (If appropriate), Signature, and Date: TO: REGIONAL OPERATIONS SUPERVISOR Please provide me with the classification of the watershed where this animal waste management facility will be or has been constructed or field located, as identified on the attached map segment(s): Name of surface waters: Classification (as established by the Environmental Management Commission): Proposed classification, if applicable: Signature of regional office personnel: (All attachments must be signed) Date: FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 5 of 6 DIVISION OF WATER RESOURCES REGIONAL OFFICES (4/2020) Asheville Regional WQROS Supervisor Washington Regional WQROS Supervisor Raleigh Regional WQROS Supervisor 2090 U.S. Highway 70 943 Washington Square Mall 1628 Mail Service Center Swannanoa, NC 28778 Washington, NC 27889 Raleigh, NC 27699-1628 (828)296-4500 (252)946-6481 (919)791-4200 Fax (828) 299-7043 Fax (252) 946-9215 Fax (919) 571-4718 Avery Macon Beaufort Jones Chatham Nash Buncombe Madison Bertie Lenoir Durham Northampton Burke McDowell Camden Martin Edgecombe Orange Caldwell Mitchell Chowan Pamlico Franklin Person Cherokee Polk Craven Pasquotank Granville Vance Clay Rutherford Currituck Perquimans Halifax Wake Graham Swain Dare Pitt Johnston Warren Haywood Transylvania Gates Tyrell Lee Wilson Henderson Yancey Greene Washington Jackson Hertford Wayne Hyde Fayetteville Regional WQROS SupervisorMooresville Regional WQROS Supervisor Wilmington Region WQROS Supervisor 225 Green Street, Suite 714 610 East Center Avenue 127 Cardinal Drive Extension Fayetteville, NC 28301-5094 Mooresville, NC 28115 Wilmington, NC 28405-3845 (910)433-4300 (704)663-1699 (910)796-7215 Fax (910) 486-0707 Fax (704) 663-6040 Fax (910) 350-2004 Anson Moore Alexander Lincoln Brunswick New Hanover Bladen Richmond Cabarrus Mecklenburg Carteret Onslow Cumberland Robeson Catawba Rowan Columbus Pender Harnett Sampson Cleveland Stanly Duplin Hoke Scotland Gaston Union Montgomery Iredell Winston-Salem Regional WQROS Supervisor 450 Hanes Mill Road, Suite 300 Winston-Salem, NC 27105 Phone (336) 776-9800 Fax (336) 776-9797 Alamance Rockingham Alleghany Randolph Ashe Stokes Caswell Surry Davidson Watauga Davie Wilkes Forsyth Yadkin Guilford FORM: AWO-STATE-G-DIGESTER-7/15/2022 Page 6 of 6 R�LSLEIN ems • hViS.FAMPE:-s . caWpucrON 27003 - PARADISE HILL FARM Digester Narrative Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Digester Narrative R&A Project RA270-23 Issued 240624 Farm will utilize existing barns with slotted floors over flushing pits to collect manure. The farm operators use pull plug system and recycle water for flushing to manage the animal manure. As part of this current project, a new anaerobic lagoon digester will be installed, and the animal manure will be redirected to the new digester. After treatment in the in anaerobic digester, the effluent will flow into the existing lagoon. There is no change to the existing farm operations, nor the volume of wastes generated. The effluent water will be recycled back to the barn for pit recharge or irrigated in accordance with the existing Waste Utilization Plan (WUP). Upon flushing, the wastewater from the barns will be directed through a 12-inch diameter gravity pipe header directly to the digester. The approximate dimensions of the new anaerobic lagoon digester are 300 feet by 150 feet with a total volume of 366,336 cubic feet and a treatment capacity of 281,640 cubic feet at operating level. Before the excavation, the project area is stripped approximately 6 inches of topsoil and will be stockpiled. Embankment material will be free of sod, roots, and other objectionable material. The maximum thickness of each compacted layer will be 6-inches and compacted to 95% of Standard Proctor at -1 to +3 percent of optimum moisture content per ASTM D698. Each lift shall be tested for moisture and density. The stockpiled topsoil will be spread on the outside bank. After the construction the lagoon, and all required pipe penetrations, the inside walls of the lagoon will be smooth rolled prior to the installation of the baseliner. The baseliner will be 60-mil think HDPE synthetic liner. After the liner is installed, it will be tested for leaks prior to filling the lagoon with wastewater. There will be an outlet structure with a transfer pump (level control) that keeps the water level inside the digester at a constant level. The effluent will gravity flow through a 12-inch diameter digester outlet pipe to the level control wet well and be transferred by pump into the existing lagoon through a 6-inch diameter pipe. Digester effluent will be pumped to Lagoon 27503B and water will be transferred from Lagoon 27503B to 27503A via an existing transfer pipe. The transfer pump will be 10 HP GEA pump, designed for a flow of 487 gallons/minute, through 6-inch diameter, HDPE SDR 17 force -main to existing lagoon. Once the lagoon is within in 2 feet of the normal operating level, a floating cover will be installed to capture the biogas produced by the anaerobic digestion of the organic wastes in the wastewater. The captured biogas will be treated to produce renewable natural gas (RNG) by a micro -gas cleaning skid (micro-GUS). Tail gas from micro-GUS will be vented to atmosphere, with levels documented in PAD letter. ROESLEIN 27003 - PARADISE HILL FARM Puma Calc " wwwbaff n n.� r svYer OGM e ur.r a� Monarch Bioenergy LLC — Register, NC Swine RNG Project A1000 Pump Calc R&A Project RA270-23 Issued 240626 Digester to PARADISE HILL FARM 27503B Water Transfer Lagoon rum a nsso f vpr n O.Ln �'My hN 7!/7 L tf, ar►M Aw710P w� 1?R 4 vat ,moIV[ iar,►w1I LiY tin Iw:aslslfR IN 9.f No"I A*11 I�a�1711 r rM reel 1w o& s s[�swra�N1 sPA[ IAMpd q �� .� nrwrsnrwrysl ce a acr„ R 84S R on rMV00vsa W:5,s•q , Y+ra2W N: tos.n Pt r aft ROESLEIN Digester - Volume Calculations Project:DISE HILL FARM Project No: 270 Date: 2024-04-29 Rev: 0 Existing Configuration (For Reference) Farm Information: Farm Population: PARADISE HILL FARM Total: 5587 Storm and Rainfall: Storm (25-yr, 24-hr): 7.5 in. "Heavy Rain": 7.5 in. Proposed Configuration (Proposed Digester) Flow Path: Barns -> Digester (Proposed) -> Existing Lagoon Location: Design By: Checked By: *Note: Roeslein Digesters are designed regarding Hydraulic Retention Time, not Minimum Treatment Volume for hog farms *Note: New digester lagoon is not providing additional evaporative treatment storage capacity, but instead serves as a steady-state reservoir, diverting additional water volume to existing evaporative treatment lagoons *Note: Existing PARADISE HILL FARM lagoons designed by Murphy -Brown, LLC Engineering 3-31-2021 (Kraig Westerbeek) Volumes: Total Capacity 5587 Capacity cf/head J=Total Treatment Volume=1 55871 501 279350 cf Capacity I Retention Time (days) = Total Volume for Retention Time=1 55871 40.001 cf Volume Required (cf) Volume Provided (cf) Lagoon Calculations Lagoon Volumes Desired Digester Treatment Volume*3239708 281640 Sludge Storage 39336 Storm Storage 0 "Heavy Rain" 0 Total 320976 Note: "Heavy Rain" and "Storm Storage" are shown as 0 cf for the digester because the HDPE cover prevents rain from entering the wastewater system and therefore doesn't need to be accounted for in these volume calculations. The rain water that falls on the cover is pumped off the cover with rain water pumps. Total Temorary Storage Proposed Configuration (Proposed Digester) Vol. (cf) High Pump Elev. 291656 Low Pump Elev. 271784 Temorary Storage 19872 Digester (Proposed) Volume Digester (Proposed) Berm Length (FT): Digester (Proposed) Berm Width (FT): Digester (Proposed) Berm Slope: Digester(Proposed)Stage-Storage Elevation (ft) Area (sf) Incr. Vol. (cf) Cumul. Vol. (cf) 138 17784 - 0 139 19656 18714 18714 140 21600 20622 39336 141 23616 22602 61938 142 25704 24654 86592 143 27864 26778 113370 144 30096 28974 142344 145 32400 31242 173586 146 34776 33582 207168 147 37224 35994 243162 148 39744 38478 281640 149 42336 41034 322674 MMMMIL150 45000 43662 366336 Digester Treatment Volume: at High Pump Elevation of: at Operating Elevation of: at Low Pump Elevation of: Elevation (ft) CUM-1. Vol. (cf) 148.25 291656 148 281640 147.75 271784 Elevation Vol. (cf) Top of Dike Elev. = 150 366336 Top of Storm Elev. = 148.93 319781 High Pump Elev. = 148.25 291656 Operating Elev. = 148 281640 Low Pump Elev. = 147.75 271784 Planned Sludge Elev. = 140 39336 Finished Bottom Elev. = 138 0 Historic Rainfall Event Lagoon Req'd Capacity* Lagoon 27503A 701966 Lagoon 27503E 251730 Total 953696 Lagoon Rainfall Volume (cuft) Lagoon 27003 28125 Lagoon Total Capacity* Lagoon 27003 322674 Lagoon27503A 707685 Lagoon 27503B 256493 Total 1286852 Volume (cult) Required 953696 Rainfall 28125 Total Capacity 1286852 Remaining 305031 Usage 76% *Existing lagoon capacities gathered from previous farm permit documentation - designed and signed by Murphy -Brown, LLC Engineering 3-31-2021(Kraig Westerbeek) *Req'd Capacity from previous farm permit docs already includes volume from historic rainfall events *Note: A 25-year storm creates 28125 cuft of water. Added to the High Pump Elevation, this raises the water elevation to 148.93 ft. This provides 12.82 in. of freeboard, meeting the standard 12 in. required per the NRCS Anaerobic Digester standard. ROESLEIN. ENGINEERS • MANUFACTURERS • CONSTRUCTORS Anaerobic Digester System O&M Table of Contents Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions............................................................................................................................................. Introduction........................................................................................................................................... Description of the Operational Components......................................................................................... GravityCollection Pipe..................................................................................................................... Lift Pump Station (where necessary)................................................................................................ AnaerobicDigester........................................................................................................................... MixingPump.................................................................................................................................... SecondaryLagoon............................................................................................................................ TransferPump................................................................................................................................... RainwaterCover Pump..................................................................................................................... OxygenInjection System.................................................................................................................. Description of Anticipated Maintenance............................................................................................... Routine System Maintenance Instructions........................................................................................ Troubleshooting................................................................................................................................ Emergency Protocols, Repair, and Replacement.............................................................................. Safety.................................................................................................................................................... BiogasHazards................................................................................................................................. EquipmentSupplies.......................................................................................................................... Proper Protective Equipment (PPE).................................................................................................. Provisions for Safety Measures......................................................................................................... Restrictionof Access..................................................................................................................... EmergencyContacts..................................................................................................................... Equipment Safety Guards, Warning Labels, & Alarms................................................................. Clearances..................................................................................................................................... Open Flames & Combustion Sources........................................................................................... Spill Prevention & Control Provisions.................................................................................................. Response to Upsets and Bypasses Including Control Containment and Remediation ...................... Contact Information for Emergency Responders and Regulatory Agencies ..................................... FacilityControl Valves...................................................................................................................... Warranty............................................................................................................................................... . Appendix A: Inflation Rating Guide..................................................................................................... Appendix B: Digester Operation SOP.................................................................................................. .2 .2 .2 .2 .3 .3 .5 .5 .5 .5 .5 .6 .6 .7 .7 .7 .7 .7 .7 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 .8 10 12 Page 1 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Definitions Anerobic Digestion — The process of decomposing organic waste material through the use of bacteria in the absence of oxygen to produce Biogas and Digestate. Anerobic Digester- A sealed basin or tank designed contain the waste and capture the Biogas during anerobic digestion. Biogas- A product of Anerobic Digestion, produced by fermentation of organic materials. It typically has a composition of mainly methane and carbon dioxide, with traces of nitrogen, oxygen, hydrogen sulfide, and water. Digestate — liquid/solid digester effluent. Introduction The Project uses anerobic digestion of swine waste to produce biogas. The biogas is captured, upgraded to RNG, and combined with other swine site RNG before being ultimately injected into a utility's natural gas pipeline. The Project includes manure influent piping from the swine barns, an anerobic digester, biogas take -off pipe going to the Micro Gas Cleaning System (µGCS), and digestate transfer system to open storage lagoon. The barn waste stream contains two types of solids: organic and inorganic. A portion of the organic solids are broken down (digested) to produce biogas. The digestion of organic solids occurs as a result of several "types" of microbes, which exist in a symbiotic relationship. The naturally occurring microbes are one of nature's ways of breaking down organic material. The digester provides an ideal environment for the microbes to thrive. The inorganic solids either settle at the bottom of the digester or exit in the digestate stream as a dissolved solids or suspended solids. In addition to the information provided in the document, the operator should familiarize themselves with the local, state, and federal laws that may apply to operation of this site. Description of the Operational Components Below are listed the major component operations. Gravity Collection Pipe The gravity collection pipe receives waste from the hog barns and directs that waste to either an influent lift station or directly to the earthen lagoon digester. Typically, the diameter of the pipe is 8" (min) to 12 inches (max). The gravity collection pipe includes several clean -outs that provide access to the gravity collection pipe for removal of a clogs or blockage via use of a sewer snake or similar apparatus as needed. Typically, there will be at least one cleanout every 200 feet. During normal operation, the pipe should be free flowing, without obstructions, to transport waste to the lift pump station or directly to the anaerobic digester. Page 2 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The barn operator is responsible for sending barn waste to the gravity collection pipe. The digester/biogas operator should check weekly, each hog barn waste outlet to ensure that there are no overflows, clogs, etc. Lift Pump Station (where necessary) The lift pump station receives wastewater from the gravity collection pipe and pumps that wastewater to the anaerobic digester via buried forced main. The waste enters the digester at the opposite end of the digester outlet. During normal operation, the pump station will automatically cycle on and off based on the liquid level in the wet well, which is triggered by float switches. The pipe from each of the two pumps goes through a check valve (which only allows the liquid to travel in one direction) and a plug valve (normally open, but can be closed when needed, such as when servicing the upstream pump). The two pipes join via a tee, and the downstream pipe leads to the inlet of the digester. During normal operation, the pumps may run several times an hour to pump waste to the anaerobic digester. Only one pump will run at any given time, normally, where the pumps will alternate between cycles (Pump 1 will run while Pump 2 is off, and in the next cycle Pump 2 will run while Pump 1 is off, and so on). It is not uncommon, for both pumps to operate during higher inlet flows. The pumps can also be controlled manually, if desired, or in times of troubleshooting, etc. The control panel next to the pump station includes toggle switches for each pump, which can be set to either (1) Auto (for normal float -based operation), (2) Off, or (3) "Hand" (i.e., manual operation). In the event of a pipe clog or lift pump failure, the waste will flow through the gravity "digester bypass" pipe connecting the interior of the pump station to the existing lagoon at an elevation below the top of the wet well, which will avoid overflow of the pump station. Note: Some farms do not have Influent Pump Stations; rather than using a Lift Pump Station, the waste flows from the barns directly to the anaerobic digesters. Anaerobic Di eg ster The anaerobic lagoon is constructed outside of the 100-year flood plain and any wetlands. The treatment volume is designed utilizing a minimum volume of 50 cubic feet/head and with a minimum HRT of 40 days. The construction approach will be a cut and fill balance. The excavated material will be utilized to build the embankments. The berm fill material for the lagoon will be placed in 6-inch-thick lifts to a minimum of 95% of standard proctor at -1% to +3% of optimum moisture. Each lift fill be tested for moisture and density. The excavated material used for the lagoon berm construction will be free of sod, roots, and other objectionable materials. The minimum top width of the lagoon digester will be 15 feet with a minimum inside and outside slope of 3:1. After the construction of the embankment and after the installation of all pipes penetrating the berms, the inside of the lagoon will be smooth rolled and a 60-mil thick HDPE liner will be installed as the baseliner. Edges of the baseliner will be secured in an anchor trench at the top of the berm. Page 3 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The anaerobic digester receives all raw waste from the hog barns. The complex organic wastes are broken down to simpler compounds by the anaerobic digestion process. As a part of the anaerobic process, biogases (including methane, carbon dioxide, and hydrogen sulfide) are produced. These gases are captured under an impermeable cover (80-mil thick HDPE liner) and then directed to the biogas cleaning system. biogas blower or biogas dehydration system. Biogas captured and stored under the cover supplies the biogas draw off piping. All berm penetrations (gravity sewer, forced main, effluent to wet well, sludge removal piping must always remain submerged to create a liquid seal to prevent biogas from escaping. Perforated piping underneath the cover connects all sections of the lagoon to the draw off connection. The liquid waste is digested for a minimum of 40 days. The digester liquid effluent is either pumped or gravity fed to an existing storage lagoon. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Any settleable solids and microbes (i.e. "Sludge") build up slowly over months/years at the bottom of the digester. These solids can be periodically removed by connecting portable pipes and pumps to the sludge removal pipes in the digester and disposed of through permitted means on the farm or by a contract sludge hauler. There will be a total of eight 6-inch diameter sludge removal pipes installed near the bottom elevation the lagoon and terminated near the top of the berm. Four installed on each side of the central ballast pipe, staggered every other lateral. These pipes will be utilized for the periodic removal from the lagoon. Ballast piping on top of the cover control the cover inflation and direct rainwater to center rainwater trenches to be pumped to natural water shed (if uncontaminated). The cover should be free of excessive accumulation of rainwater and should not show signs of any damage or leaks. The effluent of the anaerobic digester flows from the anaerobic digester through an outlet structure and flows by gravity into the secondary lagoon. The outlet structure is equipped with a level gauge with 1-foot markings. The outlet structure has an overflow weir to keep a constant freeboard of 2' inside the lagoon digester. The effluent overflowing the weir will be directed to the secondary lagoon by gravity. During normal operation, the digester cover will inflate like a balloon from the biogas trapped beneath, an inflation guide can be found in Appendix A. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. The pressure under the cover will typically range from 0-0.3" w.c., a pressure of 0.4" w.c. can be dangerous. Page 4 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Typical digester operation can be found in Appendix B. Mixing Pump A dry well will house a mixing pump which draws the water from the lagoon near the bottom elevation and discharges the water near the influent side of the digester. This pump will be operated on a regular interval. This pump is typically operated for approximately 4 hours a day, five days a week. Secondary Lagoon The effluent of the anaerobic digester flows from the anaerobic digester outlet pipe to the secondary lagoon. The secondary lagoon is used to store the treated effluent after anaerobic digestion until it can be land applied. There is an ammonia reduction unit installed on these secondary lagoons. The farm operator is responsible for the operation and maintenance of the secondary lagoons. Digestate liquid stored in the secondary lagoon is used for pit pre -charge and flush tank recharge. The secondary lagoon is a critical part of the integrated system, the Digester/Biogas Operator should note any abnormal operation of the storage basin, such as leaks or excessive liquid level, and communicate such observations to the farm owner. During normal operation, the storage basin will most often appear to be inactive. Waste will periodically flow from the anaerobic digester outlet pipe into the storage basin via gravity or pump. The outlet pipe from the anaerobic digester into the storage lagoon must remain submerged in the digester to provide a liquid seal and prevent biogas from escaping from beneath the digester cover. As such, it is not uncommon for the pipe to turn down and follow the direction of the inner slope of the lagoon to ensure submergence during times when the lagoon liquid level may be low due to normal pumping and irrigation activities. Transfer Pump The transfer pump transfers accumulated effluent among available secondary lagoons as the farm owner desires to optimize effluent storage. The transfer pumps are manually operated through the local disconnect. Under normal circumstances, the transfer pump will only be used periodically by the farm owner. Typically, the transfer pump is used to draw down the digester liquid level in the fall to make room in the digester to store lagoon liquid during the colder winter months. Rainwater Cover Pump Two rainwater cover pumps are installed on end of the digester to remove accumulated rainwater from the digester cover. There will be a 3-inch suction line to each of these stormwater removal pumps. Erosion control measures, such as rip rap will be placed at the discharge point. Oxygen Injection System An oxygen injection system will be installed to limit the amount of hydrogen sulfide in the biogas. The oxygen injection system consists of an oxygen generation unit which produces 95% purity oxygen from air, and it will be injected under the cover at two locations. Calibrated Oxygen Page 5 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 monitoring instrument continuously monitors the concentration of oxygen in the head space under the cover. The maximum allowable oxygen concentration in the biogas will be 0.5%. Description of Anticipated Maintenance The system is designed to require as little maintenance as possible once it has been started up and is in operation. Sample tests should be performed periodically and to permitting requirements, to allow evaluation of the composition of the wastewater. System components should be visually inspected regularly and as recommended by the equipment manufacturer. If the system is well operated, it will display the following signs of being maintained properly: • All pipes should be intact and watertight. • The pumps should operate with little to no vibration and without excessive noise. • The anaerobic digester should be free of excessive accumulation of rainwater on the cover. The accumulated rainwater will be pumped off the cover via the Rainwater Pumps. The rainwater must be tested to determine the discharge location for the pumps. If contaminated the rainwater must be discharged back into the digester, otherwise it may be discharged safely on nearby vegetated areas. • The anaerobic digester cover should be free of any tears, punctures, or failures. • There should be no strong odors coming from the digester. • The secondary lagoon should be clean and free of floating debris. The liquid should be clean an clear. Routine System Maintenance Instructions For optimum operation and maximum efficiency maintenance should be performed daily. mechanical equipment should be cleaned weekly and lubricated as required. Equipment cleaning and lubrication should be done as specified in the O&M manuals provided by each equipment's manufacturer. Periodically, the sludge accumulated at the bottom of the digester will need to be removed, this will be done by following the existing Waste Utilization Plan (WUP). The sludge may be removed through the use of the sludge removal pipes utilizing a temporary pump. All application of the removed sludge should be done in accordance with the farms approved WUP & Nutrient Management Plan. Typically, a portion of sludge will be removed from the digester every other year. Sludge accumulation can be monitored by the site's operator through the use of inspections ports installed on the top of the digester cover and should be assessed annually. When assessing the sludge accumulation, the operator should aim to have as much biogas removed as possible prior to opening the inspection port to limit release of biogas into the atmosphere. Due to biogas production declining in cold weather, it is recommended to take sludge measurements during winter. To get a measurement of the sludge depth, the site operator will use the inspection ports and insert a pipe or gauge with graduated markings will be used to assess the depth of the sludge in the digester. When inserting the pipe or gauge caution should be used to avoid applying excessive pressure or even puncturing the liner of the digester. After sludge removal has been concluded, the operator should reconnect all fittings from the sludge removal pipes and piping as it was prior to the sludge removal. Page 6 of 17 y� Register, NC RA270-22 RO E S L E I N Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 ENGINEERS • MANUFACTURERS • CONSTRUCTORS Safe Troubleshooting Refer to equipment O&M manuals as necessary, summarized below: Emergency Protocols, Repair, and Replacement The O&M Manuals provided by the equipment manufacturers should be kept onsite in a centralized location, known to all who work around the equipment. The O&M manuals should provide instructions for possible field repairs or how to secure a piece of equipment until qualified repair personnel are able to arrive. Biogas Hazards Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. In addition to being primarily comprised of methane (55 — 60%), biogas is also comprised of carbon dioxide (35 — 40%), and trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%) which are hazardous. Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate unconsciousness and death through respiratory paralysis. Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non -toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Equipment Supplies All equipment used around the digesters should be qualified to be used in Class Div2 areas. Proper Protective Equipment (PPE) All personel working around anerobic digesters should refer to local HSE officer for job specific PPE requirements and need. At a minimum, the following PPE should be used whenever in the vicinity of biogas. 0 4-gas personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. Page 7 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Provisions for Safety Measures Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Restriction of Access No one should enter any section of the wastewater treatment system unless accompanied by another person who is able to perform live -saving techniques and should only be done to perform routine maintenance or a required repair. Before entering a waste collection pit, lift station well, or any section of the anaerobic digester, all biogas should be removed and sufficient airflow has been directed into the workplace. Proper airflow can be directed into the workspace through fans, blowers, or other means. The responsibility of personal safety is on the person or organization performing the work, and not on the farm owner, associated equipment providers, or construction contractors. Emergency Contacts Emergency contact information is required to be posted at any gates and in the operation control room. Equipment Safety Guards, Warning Labels, & Alarms All safety guards, warning labels, safeties, and alarms for all the equipment shall always be operational and maintain their location. Clearances Keep and maintain all clearances as required by law and as recommended by the equipment's manufacturers. Open Flames & Combustion Sources Ensure that all open flames and combustion sources are kept away from any location where gas can accumulate. A minimum separation distance of 50 ft is recommended to keep between any ignition point and the cover of the anaerobic digester. There will be no smoking near any of the gas treatment systems. Spill Prevention & Control Provisions Response to Upsets and Bypasses Including Control Containment and Remediation All control stations will be equipped with audible alarms. Remote alarms will be provided by a control system to alert the operator of any problems should they occur. Contact Information for Emergency Responders and RegulatoryAgencies All phone numbers for Emergency Responders and Remediation Agencies will be located in an unobstructed centralized location in the control room. Facility Control Valves Control valves installed will allow for operators to isolate sections of the system if a problem were to occur. Waffanjy All Roeslein and its subcontractor/vendor-supplied equipment or parts are warranted to be free from defective material and workmanship, under normal use and service. Roeslein is responsible for the operation and maintenance of the treatment system. In the event of any defects developing during the Page 8 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 normal operation of the system, Roeslein will notify the supplier/vendor in writing, and upon receipt of their written consent, the parts will be returned promptly to vendor's factory. Page 9 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Appendix A: Inflation Rating Guide Inflation Rating - Lagoon cover inflation should be rated on a scale from 0 to 10. The purpose of this guide is to provide advice when grading inflation level. Levels that fall in between these defined ratings should be interpolated. 0: Cover is completely flat, resting on the water. 1: Cover is mostly flat, with pillows around the outside or in some areas. 3: Cover is inflated but center rain trench and laterals are still on water. Page 10 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 5: Center rain trench is on water but laterals on one side are off the water. w 7: Center rain trench is on water but all laterals are off the water. 9: All laterals and some parts of the center rain trench are off the water. r r Page 11 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Appendix B: Digester Operation SOP 1. Overview: Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 A Standard Operating Procedure (SOP) is a set of written instructions that document a routine or repetitive activity followed by an organization. The development and use of SOPS are an integral part of a successful quality system as it provides individuals with the information to perform a job properly and facilitates consistency in the quality and integrity of a product or end -result. The Operations Team should follow the Digester Operation Procedure when operating equipment at the digester and managing liquid level. For additional information refer to Cover Installer's Operations and Maintenance Manual. 2. Purpose The Digester Operation Procedure provides guidance on how to manage digester water level seasonally, manage cover inflation, and perform surveillance of cover integrity. 3. Scope and Applicability This procedure is applicable to the Digester Transfer pumps, Mixing Pumps, and digester covers installed by Roeslein and Associates. 4. Procedure Summary Transfer Pump Operation Digester Cover Operation Daily Checks Weekly Checks 5. Guidelines/Authority The Procedure does not strictly fall under any regulated authority. 6. Health/Safety Refer to Site owners' safety requirements regarding PPE assessment for additional details. OOF Biogas and oxygen in air can potentially form a flammable mixture. Methane (CH4) is an odorless, flammable gas. CH4 is lighter than air and tends to rise and dissipate quickly outdoors. <+epw'+ Biogas contains primarily methane (55 — 60%), and carbon dioxide (35 — 40%). However, biogas also contains hazardous trace amounts of hydrogen sulfide (H2S), nitrogen (< 2%), oxygen (< 1%), and water vapor (<8%). Hydrogen Sulfide (H2S) has a distinct "rotten egg" odor at low concentrations. However, at higher concentrations, it overwhelms the sense of smell and cannot be detected. At concentrations > 1000 ppm, it can cause immediate 8A> e unconsciousness and death through respiratory paralysis. . Page 12 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Hydrogen Sulfide compositions in the biogas feed supply can be at 1500 to 2500 ppm/vol, however the tail gas/permeate from the membrane routing to the thermal oxidizer can be in the 10,000 ppm/vol range. Carbon Dioxide (CO2) is a colorless, odorless, tasteless, non -irritating, non- 4 toxic gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. Nitrogen (N2) gas is a colorless, odorless, tasteless, non -irritating, non -toxic, MBHBMHKW inert gas. However, it can act as a simple asphyxiant by displacing oxygen present in air to levels below that required to support life. In environments with low concentrations of oxygen, confusion and reduced mental capacities can lead to poor judgement and increase the risk of safety events. 7. Equipment/Supplies • Adjustable wrench (standard metal okay to use in Class 1 Div2 areas) • (PPE) proper protective equipment 0 4-2as personal monitor should be worn when in the vicinity of biogas o Safety glasses, safety shoes, gloves. o Personal Floatation Devices — when working on the cover. • Refer to local HSE officer for job specific PPE requirements and needs. 8. Procedure No. Procedural Step Description Transfer Pump Operation 8.0.1 Transfer pumps transfer water from the covered lagoon digester to evaporative lagoons to maintain the desired liquid level in the digester. Lagoon digesters high level is limited to two (2) feet below top of berm (or freeboard). Lagoon digester low pump level is limited to one (1) foot above the sewer inlet pipe exit to maintain gas seal. All pipe -berm penetrations must remain sealed with liquid to avoid allowing biogas escaping through unsealed headers. The low pump level is — 9 ft below top of berm. The lagoon digester cover should be supported by the lagoon liquid when not inflated. Dropping the lagoon liquid level too low may lead to an unsupported cover and possible cover stretching and cover damage. Recommended operation level is 3-4 ft below top of berm to ensure adequate digester biomethane production and ensure that the level does not exceed 2 ft below top of berm at any time during operational deviances. The digester liquid level should be monitored daily. Transfer pumps can be operated manually or in timer mode. Normally, timer mode should be used as the pumps will not normally run continuously. During the biogas production season, the liquid level should be maintained at a higher level. As the production season slows down in the fall, Page 13 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 the digester liquid level should be pumped down slowly to low pump level. This will allow the maximum amount of manure to be stored during the off season and should be allowed to fill back up to high level, before starting the transfer pump and discharging liquid to evaporative lagoons. Digester Cover Operation 8.1.1 The digester covers are a fully welded system that is integral with the lagoon liners. Because of soil permeability, the 60-mil liner is utilized and fully welded to the 80-mil lagoon cover at the perimeter. All cover, liner, and anchor trench sheet material is HDPE which provides material toughness, flexibility, UV resistance, and water/gas impermeability. The cover uses 6" grout filled HDPE piping at both the laterals and center anchor trench. The Laterals are spaced on the order of 42-44 ft apart along the entire length of the cover and are used to restrain gas movement from one side of the cover to the other and avoid fast movement of the cover. Laterals are only effective when they are substantially laying on the digester water operating level. The center trench is comprised of two parallel pipes that run the center axis along the length. The center trench is used to both restrain the cover upward movement and to provide an area in which incident rainwater collects for easier pumping. An 8" corrugated perimeter biogas collection header is installed around the entire circumference of the digester cover to ensure generally equal gas inflation around the perimeter during low gas production and low cover inflation. The digester cover is a volumetric storage vessel, not a pressure vessel. The cover is designed to contain the biogas emanating from the digester surface for collection into the perimeter biogas header. The pressure under the cover operates at 0.0" w.c. (Water column) to approximately 0.3" w.c. Pressure is not measured as it is immaterial to operations. In the event of power outage or emergency, there are two (2) 6" flanged emergency vent ports directly on the cover, opposite of the swine barns. These ports have lug butterfly valves and should be used with proper venting apparatus to ensure that the biogas is vented at an elevation high enough to support safe operator opening and closure of the valves. Proper inflation of the digesters is critical to the reliable operation of the plant. A low level of inflation ensures that ingress of air doesn't occur into the biogas which would contaminate the gas with nitrogen and oxygen. 100% full inflation ensures that the covers are in an optimal state for 24-hour net heat gain by the digester and prepared for normal atmospheric wind conditions. This site has an annual hurricane season which will involve strong storms and large amounts of rain. The direction below, addresses normal, winter season, and hurricane season that are predicted. It is ultimately important to continually monitor weather forecasts at least 5 days out and make any adjustments in cover inflation in advance. Page 14 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 The operations group should keep in mind the following items that affect the performance of the cover. • Laterals and center anchor trench piping is designed to control the movement of the cover in all wind conditions. The grid of piping reinforces the cover in both directions and also acts as a labyrinth in which gas has to pass when moving during wind conditions, thus slowing the gas velocity and cover movement. • More cover contact with the water allows the cover to survive high wind conditions due to the fact that water surface tension anchors the cover and there is less volume of gas to move around the cover. Taut cover material also allows the cover to withstand higher wind conditions. • Less cover rise above the top of berm reduces the area of cover that wind exerts force on. Less cover rise around the perimeter also reduces the cover profile which in turn reduces the Bernoulli lifting mechanism on the cover in high wind conditions (similar to a plane wing profile) • HDPE has a relatively large coefficient of thermal expansion. The cover will be much hotter during the day with sunlight exposure than at nighttime. Also, radiant heat loss at night will condense water in the biogas space under the cover, also reducing the total volume of gas under the cover. Methane, Carbon Dioxide, and Hydrogen Sulfide do not condense but do decrease in volume as an ideal gas. The volumetric difference in gas over a 24-hour period day to night is due to the molar water volume in the biogas and biogas temperature under the cover. The cover and laterals are designed for expansion and contraction over all biogas ambient dry bulb temperatures between high and low pump digester levels. • As the perimeter of the digester is inflated less, less water will run off the cover around the perimeter. This is beneficial to reduce the possibility of erosion of the digester berms. Covers are easily pumped off with the Mixing Pumps to a location several hundred feet from the berm. The following digester cover operating guidance should be followed by plant operations group: 1. In all operating conditions, the center rain trench piping shall be fully, 100%, laying on the digester water surface. 2. In all operating conditions, the laterals shall be at minimum, substantially laying on the digester water surface. Per operating modes below, maximum 15' of lateral at either end shall be suspended above the surface of the cover. 3. Digesters will produce gas at different rates. The blowers and A2000 piping is designed to transfer gas between covers to maintain cover inflations within the cover operating modes below while conserving biogas. 4. Anemometers are installed on the plant and accessible through Ignition. Each Anemometer indicates wind speed up to 90mph and wind direction. Data is recorded in the historian. Operators will monitor wind speed and use as Page 15 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 necessary to refine operations compared with predicted winds at remote towns based on the actual farm surrounding geography. 5. With A3000 fully operational, there is no reason to inventory biogas under the covers beyond the operating modes detailed below. Operating Modes: 1. Normal Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will generally vary between 3' to 6' based on wind speed and direction. b. Laterals are substantially on the digester water surface with end 10-15' suspended and end cap at —2' off of liquid surface. c. Gas cover between laterals is pillowed at nominal 2-4' above water surface at peaks between the laterals. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 50 mph from all directions. 2. Winter Season Operation: a. Cover inflation around the perimeter is no higher than 6' above top of berm. Inflation will be generally 3' to 5' based on wind speed and direction. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with gentle local rolling effect. e. This mode is applicable for winds sustained and gusts up to 65 mph from all directions. 3. Hurricane / High Wind / Intense Storm Predicted: a. Cover inflation around the perimeter is no higher than 3' above top of berm. Nominal inflation above top of berm is 1.5' to 2'. b. Laterals are fully on the digester water surface, including end cap. c. Gas cover between laterals is not pillowed and flat on the water with the exception of naturally occurring and sporadic cover rolls/channels. d. Cover is tensioned but not tight. The cover will incrementally move in the wind but with local rolling effect. e. Cover will be flat extending from the ends of the laterals towards the anchor trench for at least 20'. f. This mode is applicable for winds sustained and gusts above 65 mph from all directions. If winds are expected to exceed 75 mph, the blowers (preferentially) and or emergency vents (if required) should be used to evacuate substantially all gas. Page 16 of 17 s1 ROESLEIN ENGINEERS • MANUFACTURERS • CONSTRUCTORS Register, NC RA270-22 Anaerobic Digester O&M Revision: 0 Effective Date: 4/15/2024 Daily Checks 8.2.1 • Visually inspect the digester water operation level to ensure 3-4 ft of freeboard. Work with the farm to adjust timers if required to bring the level back into target range. • Visually inspect the digester cover and quantify inflation level and laterals position. • Visually inspect and quantify area of digester cover occupied by water. Utilize pumping systems to remove surface water from the center anchor trench. Weekly Checks 8.3.1 Walk perimeter of digester checking for: • Leaks via a gas monitor or methane detection device around the base of the cover and the anchor trench. Use of soapy water from an orchard sprayer may also be used to detect leaks during cool cover conditions and still wind. • Torn ballast straps or laterals that are not aligned straight. • Settling or erosion around berm • Any running equipment for an uncharacteristic operating state (noise/vibration) • Sample cover rainwater to determine if it is "hot" aka contains dissolved ammonia because contaminated cover water is an indication of a possible digester cover leak and will need to be pumped under the cover. • Trash and foreign matter on the cover can cause problems with normal operation. If debris becomes wedged between the ballast weight and cover it is possible for punctures to occur. Additionally, foreign matter can cause the rain collection channels to become blocked and disrupt flow of the rainwater. All operators and contractors working on top of the digester should be cognizant of the perimeter rock and make sure not to kick the rock into the digester. Furthermore, a yearly pre -season inspection should occur to inspect for and remove any debris along the entire length of ballasts. Page 17 of 17 Sampling protocol and schedule for Monarch sites Date: 04/09/2024 Sample collection at all sites should be done using the sampling protocol outlined below. A submittal sheet will be sent to the person in charge of sampling prior to sampling. The respective person is responsible for print submittal forms, conducting sampling, label samples as per submittal form, safely storing (refrigerated containers during storage) and shipping samples to the respective lab (instructions on submittal form) Required accessories: 1. Telescopic sampler extendable to 18 feet and the pendulum beaker 2. Gloves and sampling containers 3. Ice packs. 4. Sampling submittal forms 5. Safety supplies During sampling event two people should be responsible while supporting tasks (shipping etc.) can be conducted by the person in charge alone. Sampling protocol for digester samples 1. Influent and effluent samples are intended to be collected for all sites from shortlisted digesters on a quarterly basis. Sampling to be conducted by two persons at the site. 2. Label all sampling containers with respective sampling ids. 3. The influent sample must be collected from a wet well just prior to entering the lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. The effluent sample must be collected from the crossover pipe/wet well using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 5. Sampling from a Cross over pipe a. On opening the valve on crossover pipe it is recommended to allow enough time to pass such that the standing debris in the pipe is flushed out and a good representative sample can be collected. b. Collect 3 x 500 mL samples using the sampler into a clean 5-gallon bucket. c. Repeat this procedure 2 more times, while collecting all the samples into the same 5-gallon bucket. d. Allow sufficient time between two collection events such that pipe contents are flushed. e. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 6. Sampling from a wet well a. Using the telescopic sampler (beaker attached to the rod) gently homogenize contents of the wet well. b. Collect 6-8 beakers of sample into a 5-gallon bucket from different areas of the wet well to get a representative sample. c. Gently homogenize the contents of the bucket. 7. Grab a sample from the homogenized mixture to fill the labeled sampling container (influent or effluent) and put the container cap tightly ensuring a watertight seal. 8. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4°C or lower. 9. If refrigeration is not available use frozen icepacks to cool the samples and replace icepacks at regular intervals, store the samples in a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sampling protocol for lagoon liquid samples (Secondary lagoon 1. Lagoon liquid samples are intended to be collected from all the open lagoons at every site on a quarterly basis. 2. Label all sampling containers with respective sampling ids. (Refer sample list for Sample IDs) 3. The sample must be collected from the multiple spots (6-8) in the open lagoon using the telescopic sampler and 5-gallon bucket while following all site -specific safety policies, including Lagoon Access Safety Procedure 4. Use the 18 feet telescopic sampler to reach lagoon water surface from the berm, it is needed that the sampling in charge is accompanied by another operator onsite for this sampling for ease of equipment handling and safety. 5. Collect 2 x 500 mL samples at each spot, using the sampler into a clean 5-gallon bucket. 6. Repeat this procedure at all 6-8 randomly chosen spots along with periphery of the lagoon, collect all the samples into the same 5-gallon bucket. 7. At the end of the sampling event, you may have — 1.3-1.5-gallon sample, homogenize the contents of the bucket gently mixing using the sampler and the pendulum beaker on the sampler. 8. Grab a sample from the homogenized mixture to fill the labeled sampling container and put the container cap tightly ensuring a water/airtight seal. 9. If the samples are to be stored for more than 2 hours before shipping, store them in a refrigerator preferably 4C or lower or use frozen icepacks to cool the samples in a small container and replace icepacks at regular intervals, store the samples is a well -ventilated space. 10. DO NOT STORE SAMPLES IN REFRIGERATORS MEANT FOR FOOD STORAGE 11. Ship samples to the lab (details in the submittal form) to deliver overnight. Include ice packs in the shipping box to keep samples cool during transit. Sludge survey and sampling from secondary lagoon 1. The secondary lagoon, source of sludge, will be examined for sludge levels once every four years. 2. Sludge levels in the covered digesters will be examined once every four years appropriate sludge management plans will be put in place to keep sludge levels in the digester under control. 3. Sludge sampling, from the secondary lagoon, will be conducted during sludge management events to determine sludge composition especially Nitrogen, Phosphorus, potassium, and other micronutrients. 4. This sampling protocol is intended to help evaluate progression of sludge level in the secondary lagoon and covered digeste and ensure agronomic land application. 5. Sludge sampling will be conducted using a sludge judge, while sludge surveys will be conducted using sonar devices that can be remotely controlled from the berm following all site -specific safety policies, including Lagoon Access Safety Procedure. Recommended analysis Table 1 Recommended tests for lagoon/digester effluent sampling Digester effluent, secondary lagoon effluent and sludge testing Manure package Eff-MMDDYY Inff-MMDDYY Nitrogen, Ammonium Nitrogen, Organic Nitrogen, Phosphate, Potash, Calcium, Copper, Iron, Magnesium, Manganese, Sodium, Sulfur, Zinc, Moisture/Total Solids, Total Salts, pH VS Alkalinity Volatile organic acids COD BOD5 Total testing cost Amongst the manure package TS, Ammonium nitrogen, pH are mandatory tests and if done separately cost more than the package. Table 2 Optional tests for lagoon/digester effluent sampling Orthophosphate Sulfate Sulfide EC Carbon DOCUMENT WILL BE FILLED OUT AS PART OF AS -BUILT SUBMISSION ROESLE Location — Monarch Bioenergy — Farm Name, City, State In the event of an environmental release, there are four critical steps to follow: 1. Stop the flow— attempt to stop the source of the release. Policy Spill Response —Policy Revision: 1 Effective Date: 11/21/2023 • Try to keep the spill from becoming worse. If there is a way to stop the spill or minimize it becoming worse, take those actions. These may be actions such as closing valves or shutting down a system, depending on the source. 2. Contain the release. 3. 4 • Take steps to keep the spill from spreading to other areas or entering ditches or freshwater. • Depending on the situation, this may mean using equipment to create a barrier/berm; putting down some type of absorbent material or neutralizer; or other materials to create a perimeter. Report the release immediately to the following: Name Title Phone Number - Owner Operator —Farm Name - Seth Renfro Director of Operations 660-654-1656 TBD On -site Operations Manager TBD Jerri Ann Garrett EHS Manager 660-425-4861 Be prepared to provide the following information when you call: • Where is the release located (be specific)? • What kind of release is it (be specific)? • Approximately how much was released. • Has the release left the property? • Has the release encountered surface water, ground water, a drainage tile or intake, or other potentially freshwater areas? • Has the source of the release been stopped? • Is the release contained? An environmental spill is a discharge of one or more hazardous substances that adversely impact, or threaten to adversely impact human health, welfare, or the environment and requires and immediate response. Ensure all discovered environmental releases are reported immediately to Roeslein and Conine Farms. Hazardous substance releases in which will reach waters of the state must be reported to the state within 8 hours, therefore, it's important to ensure Roeslein and Conine Farms are notified immediately. Clean up the spill — If the spill was not caused by Roeslein, Conine Farms will be responsible forcleanup. *Note: There is a passive overflow line from the water management wet well to the evaporation lagoon at 1.5' freeboard. If the water management pumps are not working, the lagoon effluent will overflow into the evaporation lagoon. S. ALL ON -SITE EMPLOYEES SHALL FOLLOW APPLICABLE SECTIONS OF 'COMMON SITE PRACTICES FOR ON FARM ANAEROBIC DIGESTION SYSTEM'— SEE ATTACHED Page 1 of 1 https://prideconveymcesys.sharepoint.com/sites/RAESafetyGroup/Shaved Documents/Envim cntal/Milford SFLocations Spill Response Procedures 091423.docx Printed: 9/15/20237:23 AM Common Safety Practices for On -Farm Anaerobic Digestion Systems December 2011 Safety Practices for On -Farm Anaerobic Digestion Systems TABLE OF CONTENTS 1.0 INTRODUCTION.......................................................................................................................... I 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION...........................................................1 2.1 GENERAL SAFETY PRECAUTIONS............................................................................. 2 2.1.1 Drowning............................................................................................................... 2 2.1.2 Fall protection........................................................................................................ 2 2.1.3 Burns...................................................................................................................... 3 2.1.4 Entanglement hazard.............................................................................................. 3 2.1.5 Feedstock and digestate spills................................................................................ 4 2.1.6 Mechanical failures................................................................................................ 4 2.1.7 Lockout/Tagout......................................................................................................5 2.1.8 Ignition sources...................................................................................................... 5 2.1.9 Noise levels............................................................................................................6 2.2 CONFINED SPACE ENTRY............................................................................................. 7 2.2.1 Definition............................................................................................................... 8 2.2.2 Confined space training, certification, and rescue plan ......................................... 8 2.2.3 Inspect atmosphere prior to entry........................................................................... 9 2.2.4 Safety equipment.................................................................................................... 9 2.3 HAZARDS ASSOCIATED WITH BIOGAS...................................................................10 2.3.1 Asphyxiants ........................................... 10 2.3.2 Immediately dangerous to life and health............................................................11 2.3.3 Explosion potential.............................................................................................. 11 2.4 ELECTRICAL SYSTEM HAZARDS..............................................................................12 2.4.1 High voltage.........................................................................................................12 2.4.2 Low voltage.........................................................................................................12 2.4.3 Electrical fires...................................................................................................... 13 Safety Practices for On -Farm Anaerobic Digestion Systems 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT.......................................................13 3.1 EMERGENCY ACTION PLAN......................................................................................13 3.1.1 Directions to AD facility......................................................................................14 3.1.2 Contact information.............................................................................................14 3.1.3 Site map...............................................................................................................15 3.1.4 State and local health and safety requirements....................................................15 3.1.5 Equipment vendor manuals..................................................................................15 3.2 SAFETY AND EMERGENCY EQUIPMENT................................................................15 3.2.1 Anaerobic digester facility(onsite)......................................................................15 3.2.2 Locally (able to be onsite within a few hours) ..................................................... 16 3.2.3 Baseline environmental conditions......................................................................16 3.3 ELECTRICAL.................................................................................................................. 17 3.3.1 Daily inspections.................................................................................................. 17 3.3.2 Switches, controllers, fuses, and breaker panels..................................................17 3.3.3 Roles of operators................................................................................................18 3.3.4 Visitors on site..................................................................................................... 18 3.4 PERSONAL PROTECTIVE EQUIPMENT.....................................................................18 3.5 ACCIDENT PREVENTION SIGNS AND TAGS...........................................................18 3.6 PERSONNEL TRAINING REQUIREMENTS...............................................................19 4.0 CONCLUSION.............................................................................................................................19 5.0 REFERENCES.............................................................................................................................20 Safety Practices for On -Farm Anaerobic Digestion Systems 1.0 INTRODUCTION Several safety hazards exist when converting manure and organic residuals (non -farm feedstock) into energy using anaerobic digestion (AD) technology. These hazards can cause serious bodily harm and in some circumstances, can be fatal. Common hazards associated with AD systems include drowning, electric shock, and noise exposure. However, biogas and its constituents, many of which are colorless and odorless, can unknowingly expose operators and visitors to hazards such as asphyxiation and burns due the flammable nature of methane. Workers must take proper precautions when handling and storing organic material and managing the production of electricity and combustible gases. The purpose of this document is to identify the major hazards associated with an AD facility and outline basic practices that will help maintain a safe and successful working environment. The intended audience for this guide is owners and operators, and the guide is not intended to replace safety training or instruction, but rather enhance it. 2.0 SAFETY HAZARDS FOR ANAEROBIC DIGESTION Figure 1: Safety signage on AD feed system M ti00 The following sections identify major hazards that can exist with an AD facility. These include: • General safety precautions • Hazards associated with biogas • Confined space entry • Electrical system hazards Figure 1 shows a feed hopper for an anaerobic digester with a dozen warning signs, including fall, entanglement, and explosion potential. 1 Safety Practices for On -Farm Anaerobic Digestion Systems 2.1 GENERAL SAFETY PRECAUTIONS The following sections describe general safety concerns associated with AD facilities. 2.1.1 Drowning Liquid tanks and ponds for storage pose a drowning threat. Whenever a drowning potential exists, ring buoys, ropes, or ladders should be readily available for rescue purposes (Occupational Safety and Health Administration [OSHA], 2002). The drowning risk is highest when employees are servicing equipment located in digester or storage tanks. Accidental drowning can occur when people unfamiliar with the farm and manure handling system mistakenly enter storage structures. Slipping on a synthetic liner or walking on crusted manure storage are examples of situations that can lead to accidental drowning. OSHA suggests posting signs similar to the one shown in Figure 2 and erecting fences around manure storage structures to reduce the potential of an individual or animal unknowingly entering one. Figure 2: Manure storage warning sign in English and Spanish LIQUID MANURE STORAGE ALMAEMR DE ESTItRCOL dQUI If an individual is drowning, the first step should be to call 911, followed by a rescue attempt using a life preserver, rope, or ladder. The presence of biogas—an asphyxiant that can cause a person to pass out —can increase the potential of manure storage drowning. (Biogas hazards are discussed in greater detail in Section 2.3.) Individuals attempting to rescue a drowning individual should never enter a manure storage structure because they could also be overcome by the poor air quality. 2.1.2 Fall protection Serious injuries can result from falls of any distance. When possible, employees should perform maintenance work from the ground. At most AD facilities, however, multiple elevated locations are present. For example, equipment on the top of aboveground AD tanks are 10 to 25 feet off the ground. According to the OSHA general industry standard any "time a worker is at a height of four feet or more, the worker is at risk and needs to be protected" (OSHA, 2008A). Fall protection, such as guardrails, a safety harness (also discussed in Section 2.2.4), and self - retracting lifelines, should be used when an employee is above the 4-foot threshold (API, 2006). The enclosed fixed ladder and guardrail system on the feedstock storage tank shown in Figure 3 complies with OSHA fall protection standards. Safety Practices for On -Farm Anaerobic Digestion Systems Another common example of a fall risk is shown in Figure 4, where a ladder is leaned against a feedstock storage tank. The two concerns with the situation presented in Figure 4 are: (1) the tank height is approximately 10 feet and (2) there are no securing devices or slip resistant feet on the ladder, nor is there a rope to secure the top. When ladders are used to access elevated equipment, they should be secured and supervised at all times. Once the ladder is no longer needed, it should be removed. 2.1.3 Burns Throughout an AD facility, pipes containing hot fluids or exhaust gas can pose potential burn hazards. Other potential sources of burns are heat exchangers, boilers, pumps, or engine generators, where temperatures can exceed 160°F. Simply rubbing up against a heat exchanger or accidently placing a hand on a hot pipe can result in serious burns. All Figure 3: Permanent ladder and guardrail on feedstock storage tank employees and visitors to the AD facility should be cautioned not to touch any equipment or pipelines. When possible, hot surfaces should be identified as burn hazards, and all pipes should be clearly labeled to indicate the contents, Figure 4: Ladder leaning on feedstock storage tank Vo km flow direction, temperature, and pressure. Insulation should be used to encase the pipe and reduce the potential for accidental burns. Figures 5 and 6 provide examples of pipeline insulation and labeling. 2.1.4 Entanglement hazard Pumps, augers, impeller mixers, chains, drive shafts, and other machinery pose entanglement hazards due to pinch points and other moving parts. In most AD systems, the primary exposure to entanglement is the unguarded driveshaft 3 Safety Practices for On -Farm Anaerobic Digestion Systems of a pump. To reduce the entanglement risk, all equipment safety guards should be in place and individuals should tie back long hair and avoid wearing loose -fitting clothing and jewelry. 2.1.5 Feedstock and digestate spills Figure 5: Insulated and labeled hot water pipes Feedstock (any organic material entering the digester) and digestate (any material exiting the digester) should be carefully transferred ' and contained. In the event of a major feedstock or digestate spill, workers should I exercise caution when containing the material. The first step should be to control f the source causing the spill. Once this is achieved, workers should contain the spill by ��- constructing temporary containment structures around the affected area. Excavation equipment such as bulldozers and backhoes should be readily available for this purpose. Isolating the spill reduces potential damage to nearby buildings and contamination of surface Figure 6: Biogas pipeline indicating waters and sensitive areas. After containing the temperature and flow direction spill, the facility should notify the proper authorities (as defined by state -specific permits), to comply with all applicable local, state, and federal regulations. For non -farm feedstocks, such as food waste, the spill -reporting agency should be clearly identified on all records related to the material, including material safety data sheets (MSDS) and manifest logs indicating the date, quantity, and material (feedstock) brought onto the farm. The final step in spill response is site cleanup and restoration. 2.1.6 Mechanical failures In the event of a mechanical failure, workers should reference the vendor manuals to troubleshoot the issue. Vendor manuals for mechanical machinery should be organized and included in the emergency action plan, which is discussed in Section 3.1. Only trained staff 4 Safety Practices for On -Farm Anaerobic Digestion Systems should be permitted to repair digester equipment. Operators should use lockout/tagout procedures (see Section 2.1.7) during all mechanical equipment repairs. To avoid mechanical failures, the system operator, with support from the technology provider, should develop a preventative maintenance manual for the site. 2.1.7 Lockout/ragout According to OSHA standard 29 CFR 1910.147, lockout/tagout refers to the specific "practices and procedures to safeguard employees from the unexpected energization or startup of machinery and equipment, or the release of hazardous energy during service or maintenance activities" (OSHA, 2007A). Simply stated, before an employee services a piece of electrical equipment, the power supply should be turned off and the employee should place a padlock on the power supply. The padlock serves to prevent someone else from accidently re -energizing the equipment being serviced. The lock should have a tag on it identifying the individual who locked out the Figure 7: Electrical panel turned off and locked out kL equipment. In Figure 7, one of the four electrical breakers shown is turned off (disengaged) and locked out. Once a piece of equipment has been locked out, the only individual with the authority to unlock that piece of equipment is the person who initially locked it out. Employees should follow this practice every time they service any electrical or electrically powered equipment. OSHA estimates that compliance with lockout/tagout procedures prevents an estimated 120 fatalities and 50,000 injuries each year in the United States (2007A). 2.1.8 Ignition sources Biogas generated during anaerobic digestion is flammable. Over the past couple of years, several AD systems have been damaged or destroyed by fires fueled with biogas. While no specific setbacks or standards have been established for biogas, facilities should observe standards for similar systems. The National Fire Protection Association (NFPA) has established a range of setback distances for liquid propane (LP) fuel based on storage capacity (2009). For LP gas, the setback ranges from 10 feet for small storage devices (<500 gal water capacity) to 100 feet for large storage systems (>70,000 gal water capacity). Safety Practices for On -Farm Anaerobic Digestion Systems Smoking and open flames should be prohibited in the general vicinity of the digester and a setback distance of 25 to 50 feet is suggested for all possible ignition sources to reduce the potential for fire or explosion. Ignition sources can include (but are not limited to) light switches, electric motors, pilot flames, and cell phones. Facilities should designate smoking areas at least 50 feet from the digester system to ensure that visitors and employees do not inadvertently create an ignition source. Signs, like the one shown in Figure 8, should also be used to warn all individuals of the explosion or fire risk associated with AD systems. The National Electric Code (NEC, 2005) dictates that electrical wiring near combustible gas must conform with the Class 1, Division 1 hazardous location standard. Biogas is combustible, so the Figure 8: Explosion potential sign hazardous location standard should be applied to AD systems' electrical wiring. For repairs requiring open flames or electric spark, ventilation should be provided such that methane levels are maintained below a safe level, as discussed in Section 2.3.3. Figure 9: Gen set enclosure with hearing 2.1.9 Noise levels Exposure to high levels of noise can result in discomfort or short-term hearing loss. In extreme cases, or if the noise exposure occurs over a long period of time, permanent hearing loss can occur. The main source of high noise levels is the engine generator set (gen set). Actual decibel (dB) levels produced at an AD facility will differ due to varying acoustical settings, but a gen set can produce between 100 —140 dB (Fenton, 2011). The facility is required to supply noise protection devices, such N. Safety Practices for On -Farm Anaerobic Digestion Systems as earplugs, to employees and visitors who are exposed to high noise levels (OSHA, 200813) (See Table 1). Handheld decibel meters are widely available and provide an inexpensive method to quickly determine the noise level. Also, OSHA encourages posting signs indicating "hearing protection is required in this area." (See Figure 9). Table 1: Safe maximum allowable decibel level (OSHA, 2008B) Duration per day (hours) Sound level (dB) (as measured with a sound level meter set on slow response 8 90 6 92 4 95 3 97 2 100 1.5 102 1 105 0.5 110 0.25 115 2.2 CONFINED SPACE ENTRY Constituents of biogas, including carbon dioxide, methane, and hydrogen sulfide, present the potential for both asphyxiation and fire or explosion in confined spaces. It is important to remember that even a few gallons of manure or other organic material in a tank or confined space can pose a serious health risk under Figure 10: Basic confined space warning sign the right conditions. A recent example of confined space entry fatality occurred in July of 2010 when two farm employees died while cleaning a storage tank similar to the one shown in Figure 4 (Michigan Department of Energy, Labor and Economic Growth [MEDLEG]). Signs should be used to alert employees and visitors when confined space entry risks exist. Figure 10 shows an example of a standard confined space warning sign. The following background DANGER/PELIGRO CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 CONFINED SPACE ESPACIO LIMATADO information and guidelines are intended to promote a safe working environment when confined space is involved. 7 Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.1 Definition "Confined space" is defined by OSHA as "having a limited or restricted means of entry or exit; large enough to bodily enter and perform tasks; and lastly, not designed for continuous occupancy." Currently, state -by -state standards vary for permit -required confined spaces training for agriculture; however, confined spaces are widely recognized as a common hazard. Confined spaces include, but are not limited to, tanks, pits, silos, underground vaults, storage bins, and manholes (MDELEG, 2010). 2.2.2 Confined space training, certification, and rescue plan Employees associated with AD systems or who manage organic residuals MUST be trained in confined space entry to maintain a safe working environment (Gould, 2010). Several cases have resulted in fatalities due to a lack of understanding of the hazards associated with confined spaces. As discussed earlier, two farm employees died when they were overcome by a lack of oxygen while cleaning a feedstock storage tank (MDELEG, 2010). The employees were power washing a tank that contained only 6 to 8 inches of molasses residue, which had sat unused for five to six months. By conducting basic employee education and strictly adhering to OSHA confined space entry guidelines, facilities can provide a safe working environment for farm employees. Currently, OSHA does not require farms to offer specific training for confined space entry; however, it is the employer's responsibility to educate employees in order to maintain a safe working environment. When entering a confined space, the "buddy system" should be used, in which any person entering a confined space is monitored from a safe distance by a second person. The employee entering the confined space must wear a harness attached to a retraction device that the second employee can activate to pull the individual to safety in an emergency. The facility should develop a rescue plan for emergency confined space entry situations. This plan should describe the use of the safety Figure 11: Handheld multi -gas detectors Ima�rs from Goode 4na�es equipment in emergency situations, the actions to be taken, and the personnel responsible for each action. The plan may also include training and certification information. RI Safety Practices for On -Farm Anaerobic Digestion Systems 2.2.3 Inspect atmosphere prior to entry Before entering a confined space, a worker must test the atmosphere inside the space, as required by OSHA general industry standard 1910.146 (1998). The person can perform this testing using a handheld multi -gas detector capable of detecting oxygen, carbon monoxide, hydrogen sulfide, and lower explosive limits (LEL) levels. Several models of multi -gas detectors are shown in Figure 11. When testing the atmosphere within a confined space, the employee should remain outside in a safe location. Many multi -gas detectors are equipped with an extension hose for this purpose. In compliance with standards (OSHA, 1998), the employee should test for the following: 1. Oxygen level: above 19.5 percent by volume air 2. Methane: below 5 percent by volume of air 3. Hydrogen sulfide level: below 20 parts per million (ppm) If any of the above conditions are not met, the atmosphere is deemed hazardous and should not be entered by any personnel until forced ventilation has eliminated the hazardous conditions. During entry, continuous ventilation with an explosion -proof blower will ensure that fresh air is displacing any hazardous air that may be trapped in the confined space. Workers must maintain and calibrate this equipment according to the manufacturer's recommendation in order to effectively monitor atmospheric conditions. 2.2.4 Safety equipment When entering a confined space, an employee should wear a safety harness attached to a winch or pulley outside of the pit. Examples of safety harnesses and a winch are shown in Figure 12. This safety precaution, allows a coworker to assist a trapped employee without having to enter the space in the event of an emergency. A self-contained breathing apparatus (SCBA) should be used only in emergency situations. Figure 12: Safety harnesses, ropes, and a chain fall at an AD facility A Safety Practices for On -Farm Anaerobic Digestion Systems Figure 13 shows a basic backpack -style SCBA with fitted facemask. Any employee using a SCBA must be properly trained and fitted for using the equipment. For an individual to become certified in confined space entry, they should consult the State approved OSHA administration. 2.3 HAZARDS ASSOCIATED WITH BIOGAS AD biogas is composed of three main constituents: methane, hydrogen sulfide, and carbon dioxide. Each of these gases can be dangerous under certain circumstances. Common hazards associated with biogas include asphyxiation and fire or explosion potential. Overall, it is always a good idea to test the atmosphere when biogas may be present as well as maintain proper ventilation. Workers can use a handheld multi -gas detector, similar to one of those shown in Figure 11, to determine if hazardous levels of biogas are present. Low-cost detectors will simply identify dangerous level of biogas, while higher end detectors can report specific concentrations of the primary biogas components. 2.3.1 Asphyxiants Gases that prevent the uptake of oxygen into human cells Figure 13: Self-contained breathing apparatus AN I—V tram h1tp:/Av".awY#cyppty.c*nV are referred to as asphyxiants. There are two categories of asphyxiants: simple and chemical. A simple asphyxiant displaces oxygen, and chemical asphyxiants "reduce the body's ability to absorb, transport, or utilize inhaled oxygen. Asphyxiants are often active at very low concentrations (a few ppm)" (Lawrence Berkeley National Laboratory, 2008). Asphyxiant gases are present wherever there is storage of an organic material; therefore, manure pits or any other areas for organic material storage become potentially dangerous. Following are the various asphyxiants that are typical constituents of biogas. • Simple asphyxiants —carbon dioxide and methane • Chemical asphyxiants — ammonia and hydrogen sulfide 10 Safety Practices for On -Farm Anaerobic Digestion Systems 2.3.2 Immediately dangerous to life and health Within confined spaces and other covered areas, the potential exists for atmospheric concentrations to develop that become immediately dangerous to life and health (IDLH). An IDLH condition can be defined as an atmospheric concentration of any toxic, corrosive, or asphyxiant substance (simple or chemical) that "poses an immediate threat to life or would cause irreversible or delayed adverse health effects or would interfere with an individual's ability to escape from a dangerous atmosphere" (OSHA, 2008C). Following are the main IDLH concerns when handling the production of biogas (Center for Disease Control and Prevention, 1995). • Oxygen deficiency — less than 19.5 percent by volume air • Hydrogen sulfide — more than 100 ppm • Ammonia — more than 300 ppm • Carbon dioxide — more than 40,000 ppm Signs similar to the one shown in Figure 14 should be used to alert employees and visitors of the potential for IDLH conditions. Areas prone to these conditions include structures housing the gen set or boiler, below grade pump chambers, and biogas storage devices. Figure 14: Sign indicating IDLH potential I DEADLY MANURE GASES POSS19LE DEATH MAY 8E INVWF.DLATE! OtA EN'MR PriONLY WITH; SELF -CON TANED AIR SUPPLY YEN TUI TKA RESCUE HARNESS. NE"ANICAL LFT. STAND-BY PERSON A simple and convenient way to ensure the safety of an area's atmosphere is by installing a wall -mounted sensor that can detect hazardous gases (e.g., methane, LEL, hydrogen sulfide, carbon monoxide). In the event that a hazardous gas sensor is triggered, the emergency action plan (see Section 3) should be implemented. 2.3.3 Explosion potential Methane, the main component of biogas, is flammable when it mixes with air. Upper and lower explosive limits (LEL) are established to provide an identifiable range of concentrations that will produce a flash fire when an ignition source is presented. The LEL is often referred to as a flammable limit. For methane, the lower and upper explosive limit is 5 percent and 15 percent by volume of air, respectively (Linde Gas LLC, 1995). Figure 1S: Safety signs posted at AD facility 0ra I 11 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4 ELECTRICAL SYSTEM HAZARDS The generation of large quantities of electricity at an AD facility creates electrical hazards, most of which can be found near the gen set, transformer, and electrical panels. The only personnel with the authority to service and repair electrical systems are licensed electricians. In addition, the facility should post signs identifying general electrical hazards near the electrical generation system (see Figure 15 for an example of basic signage). 2.4.1 High voltage Any electrical source above 600 volts is considered high voltage (NEC, 2005). Typically, transmission lines from the transformer are the source of the highest voltage on a farm. A transformer is a piece of machinery used to increase the voltage, allowing for more efficient transport of the electricity. When dealing with such high voltage, the main hazard is contact with exposed leads, which could be fatal. Figure 16 shows exposed lead transformers commonly used on utility poles. Ground -mounted transformers used on farms and at AD facilities are typically enclosed like the one shown in Figure 17: Enclosed electrical transformer Figure 16: Standard electrical transformer with exposed leads Figure 17. Enclosed transformers should remain sealed and locked at all times, and only a licensed electrician should perform transformer maintenance. 2.4.2 Low voltage All electrical sources less than 600 volts are considered low voltage (NEC, 2005). Typically, switches, controllers, fuses, breakers, wall outlets, and electrical panels are considered low -voltage devices. One major hazard associated with electrical panels is arcing, which occurs when electricity from an energized source jumps a gap of air and discharges into an adjacent conductive surface, typically metal. If an individual happens to be in the pathway of the arc, they can be seriously burned or killed. Cover plates are used to contain arcing by shielding the employee from any potential harm. Therefore, the facility should ensure that the proper cover plates are intact and correctly in place on the panel or outlet. 12 Safety Practices for On -Farm Anaerobic Digestion Systems 2.4.3 Electrical fires In the event of an electrical fire, the person fighting the fire should use an ABC classified multi- purpose fire extinguisher rather than a water -based fire extinguisher, which could result in electrocution. If possible, the electricity should be shut off to the facility before fighting the fire. The facility should train operators to identify the difference between electrical fires and ordinary combustible fires (Wallenwine, 2011). 3.0 MAINTAINING A SAFE WORKING ENVIRONMENT AD facilities can provide a safe working environment, as long as proper safety measures are taken. The following sections present recommended steps for maintaining a safe working environment at AD facilities, adapted from the self -assessment guide prepared by Nellie Brown (2007), titled "Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System" and the emergency action plan requirements of the National Pollution Discharge Elimination System (NPDES) program. 3.1 EMERGENCY ACTION PLAN In most states, AD facilities are required to have emergency action plans (EAP) as part of their NPDES permits. A major objective of an EAP is to develop response protocols to specific emergencies so that if an accident occurs the facility will conduct the appropriate actions in the correct sequence. As a general recommendation, each situation should be broken down into the following components. Assess the extent of damage in the following order: a. Human health b. Environmental health C. Mechanical integrity 2. Correct the problem immediately if possible. 3. Contact the appropriate agencies and personnel to resolve the problem. The contents of an EAP should be well organized in a binder or an electronic file and distributed to all employees so that they are informed of the proper safety protocols. The facility should provide local emergency departments with a copy of the EAP and invite them for a tour of the operation so they can become familiar with the facility. Also, the facility should post a copy in a highly visible area where visitors enter the facility. 13 Safety Practices for On -Farm Anaerobic Digestion Systems To maintain an effective EAP, the facility should perform an annual review of the document to keep it up to date. Conducting annual training sessions will ensure that employees have a basic understanding of the EAP. The following sections present the recommended content to be included in an EAP. 3.1.1 Directions to AD facility Often, the AD facility is not clearly visible from the main road, especially if it is located in an agricultural setting. Therefore, detailed driving directions from the closest major road, intersection, or town to the physical location of the AD facility should be included in the EAP. 3.1.2 Contact information The EAP should provide a list of emergency and non -emergency contacts, including the job title and cell phone number of each person. Recommended contacts are: • Farm or AD owner • AD operators • Emergency and nonemergency responders o Fire department o Poison control o Law enforcement o Hospital • Electric and gas utilities • Contractors o Electrical o Excavation o Mechanical • State health and safety officials Contact information should identify the appropriate after-hours emergency contact information as well. The contact list should be posted in multiple locations throughout the AD facility and farm so that in the event of an emergency, there is quick and easy access to this information. It is important that the contact list be updated routinely to make sure all information is current. 14 Safety Practices for On -Farm Anaerobic Digestion Systems In many rural locations, calling 911 may not be the best method for reaching emergency responders. On an annual basis, the AD operator or owner should host a site tour with the local fire, ambulance, and sheriff departments. The purpose of this tour would be to familiarize emergency responders with the site and system, as well as identify the most direct contact method in the event of an emergency. 3.1.3 Site map The EAP should include a detailed site map that identifies and labels relevant structures and major equipment (e.g., flare, gen set, boiler) at the AD facility, as well as the location of emergency equipment. It should also clearly identify the locations of biogas supply shutoff valves and the primary electrical disconnect and control panel. 3.1.4 State and local health and safety requirements The EAP should include the federal and state health and safety regulations for the facility, as well as all OSHA documents, guidelines, and certifications, including confined space entry training documents. In addition, MSDS for non -farm feedstock and any chemical or biological additives should be included in the EAP and posted at the facility so that employees can have quick access to the information. 3.1.5 Equipment vendor manuals The EAP should include the vendor manuals for all equipment at the AD facility. These materials should be well organized so that in the case of a mechanical failure, an operator can locate and reference a specific vendor manual quickly and easily. 3.2 SAFETY AND EMERGENCY EQUIPMENT The following sections list recommended supplies and equipment an AD facility should have available for normal daily operation or in the event of an emergency. The list is divided into supplies and equipment to be maintained on site, so employees can access it within minutes, and equipment that should be locally available and could be delivered to the site within a few hours. A logbook of equipment inspections and expiration dates and the equipment manuals should be located with the safety equipment. 3.2.1 Anaerobic digester facility (onsite) • Personal protective equipment o Gloves o Safety glasses 15 Safety Practices for On -Farm Anaerobic Digestion Systems o Hearing protection o SCBA (provided employees are properly trained and fitted for using the equipment). • First aid kit • Fire extinguishers (ABC) • Explosion -proof instruments (e.g., flashlight, ventilation blower, hand tools) • Rigging equipment for rescue of a person o Hoist, winch, or pulley o Safety harness • Multi -gas detector with extension hose • Ring buoy • Shovel 3.2.2 Locally (able to be onsite within a few hours) • Excavation equipment (e.g., bull dozer, backhoe, excavator) • SCBA and trained individual 3.2.3 Baseline environmental conditions During startup and for the first 6 to 12 months of use, operators should collect operational parameters and air quality measurements around the AD facility on a weekly basis to establish baseline/normal operating conditions. Basic operational parameters should include pressure and temperature readings on pipelines where gauges are installed. Using a handheld multi -gas meter, employees should check the air quality inside all structures or rooms, along with the conditions in below -grade pump chambers, near the base of digester tanks, and along biogas pipelines. At a minimum, the concentration levels of hydrogen sulfide, carbon monoxide, and methane should be measured and recorded. By establishing baseline operating conditions, the AD operator has a point of reference for troubleshooting operational problems and determining when hazardous conditions are developing or already exist. 16 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3 ELECTRICAL The following section provides common practices to help maintain safety by reducing the potential for electrical hazards that may occur at an AD facility. 3.3.1 Daily inspections The AD facility should instruct operators to perform daily inspections of the electrical system. This inspection should include, but not be limited to, the following: • Conduit connections to panels • Panel cover integrity • Conduit integrity • Exposed and damaged wires • Corrosion of wires • Signs of electrical overheating If there is any sign of the aforementioned problems, operators should contact the site manager or a licensed electrician to resolve the issue. Figure 18 shows a corroded electrical control panel that an Figure 18: Corrosion on an electrical control panel operator should identify for repair during daily inspections. The operator should not attempt to fix the problem unless he or she is the appointed licensed electrician for the facility. 3.3.2 Switches, controllers, fuses, and breaker panels Electrical panels should not be obstructed by any object that would impede the accessibility of the panel itself. For example, temporarily placing a 55-gallon drum below a circuit breaker or installing a pump below a control panel would impede accessibility. Moreover, electrical panels should always be visible so that emergency responders can locate them easily. This becomes imperative when an electrician unfamiliar with the facility needs to turn off the power quickly in an emergency situation. All electrical panels should be well labeled and include an accurate, up-to-date copy of the wiring diagram (Wallenwine, 2011). Additional copies of the wiring diagram should be maintained off site and digitally in the event that a copy is lost, damaged, or destroyed. The facility should check the local electrical code to determine the clearance required around the electrical panel. 17 Safety Practices for On -Farm Anaerobic Digestion Systems 3.3.3 Roles of operators An operator inspects and observes any defective electrical problems but does not perform any electrical maintenance. A licensed electrical engineer appointed by the AD facility is responsible for maintenance and repair of electrical problems. 3.3.4 Visitors on site Unattended facilities associated with the AD system should be locked to limit risk to individuals unfamiliar with the surroundings and to ensure that the system continues to operate efficiently. Employees familiar with the AD system should escort visitors at all times. Visitors to an AD facility are not to operate any switches, controllers, or other electrical functions, including light switches. 3.4 PERSONAL PROTECTIVE EQUIPMENT Personnel at an AD facility should be provided with proper -fitting personal protective equipment (PPE). The employer is responsible for communicating and educating the employees on the proper use of PPE (OSHA, 20076). At a minimum, OSHA recommends protective gloves, splash -proof goggles, hearing protection, and steel toe shoes for employees associated with the digester system. For visitors to the facility, safety glasses and hearing protection should be available and worn while on site. 3.5 ACCIDENT PREVENTION SIGNS AND TAGS Accident prevention signs and tags should be visible at all times when work is being performed where a hazard may be present and should be removed or covered promptly when the hazards no longer exist. Also, caution signs should be designed to be understood by non-English speakers. The EAP should include resources documenting where proper signs or tags can be obtained for potential facility hazards. A variety of OSHA -approved accident prevention signs are shown in Figure 19. Figure 19: OSHA accident prevention signs mm KEEP WDS r *o SMOKI*Q AUTHORIZED EYE PROTECTION REQUIRED [��1i CLEAR FLAMES OPtN N�*0 PEWMIL PERSONNEL ONLY SPAAKS 18 Safety Practices for On -Farm Anaerobic Digestion Systems 3.6 PERSONNEL TRAINING REQUIREMENTS Annually, the facility should review the EAP with all employees associated with the AD system and new hires should go through safety and system operation training before being permitted to work at the AD facility. In addition, owners of systems should be aware of OSHA requirements and comply with employee training requirements. 4.0 CONCLUSION Anaerobic digestion provides a real opportunity to address farm -related environmental concerns, generate renewable energy, and diversify farm products. It is important to realize, however, that AD systems pose unique challenges and safety risks not experienced on typical farms. These risks can be mitigated by practical measures, including educating employees about the risks associated with the system, implementing strict safety procedures, and having a detailed and up to date EAP that employees are familiar with. Ensuring a safe environment around the AD facility will protect employees and visitors while enhancing the overall performance of the digester. 19 Safety Practices for On -Farm Anaerobic Digestion Systems 5.0 REFERENCES American Petroleum Institute (API). 2008. "Fall Protection for Above Ground Storage Tanks". http://www.api.org/ehs/health/safetank/Ioader.cfm?urI=/commonspot/security/getfile.cf m&amp;Pagel D=31330. Date accessed: May 19, 2011. 2. Brown, Nellie. 2007. Conducting a Safety Walk-through on a Farm: Hazards of the Manure Handling System, Anaerobic Digester, and Biogas Handling System (A Self -Assessment Guideline for Farmers). Cornell University. Manuals and Users Guides. Paper 13. http://digitalcommons.ilr.cornell.edu/cgi/viewcontent.cgi?article=1012&context=manuals . Date accessed: May 10th, 2011. 3. Center for Disease Control and Prevention. 1995. "Documentation for Immediately Dangerous To Life or Health Concentrations (IDLHs), Chemical Listing and Documentation of Revised IDLH Values." http://www.cdc.gov/niosh/idIh/intrid14.htm1. Date accessed: May 16, 2011. 4. Fenton, Mike. Email correspondence. Michigan Caterpillar Power Systems. May 18, 2011. 5. Gould, C. and M. Crook. 2010. "Michigan On -farm Anaerobic Digester Operator Handbook." Michigan State University Extension. Pages 75-77. 6. Lawrence Berkeley National Laboratory. 2008. "Chemical Toxicology Overview." http://www.lbl.gov/ehs/chsp/html/toxicology.shtml. Date accessed: May 16, 2011. 7. Linde Gas LLC. "Methane, Compressed Material Safety Data Sheet." Date accessed: May 12, 2011. http://www.orcbs.msu.edu/msds/linde_msds/pdf/040.pdf 8. Michigan Department of Energy, Labor and Economic Growth (MEDLEG). 2010. MIOSHA Inspection #308878636: General Industry Safety and Health Division Yankee Springs Dairy Inc. (Double Fatalities 7/12/10). 9. Michigan State University Extension. Emergency Action Planning for Michigan For -Hire Manure Applicators. 10. National Electric Code (NEC). 2005. National Electric Code Handbook. 11. National Fire Protection Association (NFPA). 2009. Fire Safety Analysis Manual for LP -Gas Storage Facilities. Based on the 2008 Edition of NFPA 58 Liquefied Petroleum Gas Code 12. Occupational Safety and Health Administration (OSHA). 2008A. "Fall Protection." http://www.osha.gov/SLTC/fallprotection/index.html. 13. Occupational Safety and Health Administration (OSHA). 2008B. "Occupational Noise Exposure." Standard 1910.95. http://www.osha.gov/pIs/oshaweb/owadisp.show_document?p_table=STANDARDS&p_id =9735. 20 Safety Practices for On -Farm Anaerobic Digestion Systems 14. Occupational Safety and Health Administration (OSHA). 2008C. "Respiratory Protection". Standard 1910.134. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =12716. 15. Occupational Safety and Health Administration (OSHA). 2007A. "Control of Hazardous Energy." Standard 1910.147. http://www.osha.gov/SLTC/controlhazardousenergy/index.html. 16. Occupational Safety and Health Administration (OSHA). 2007B. "Personal Protective Equipment." Standard 1910.132. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9777. 17. Occupational Safety and Health Administration (OSHA). 2002. "Accident Prevention Signs and Tags." Standard 1926.200. http://www.osha.gov/pls/oshaweb/owadisp.show_document?p_id=10681&p_table=STA N DARDS. 18. Occupational Safety and Health Administration (OSHA). 1998. "Permit -Required Confined Spaces." Standard 1910.146. http://www.osha.gov/pIs/oshaweb/owadisp.show document?p table=STANDARDS&p id =9797. 19. Wallenwine, Steve. Personal correspondence. Consumers Energy. May 20, 2011. 21 AwUriStates '�► Enwiroronntiantal Protection 0 E F: Agency Office of Air and Radiation, Mail Cade 6207J www.epa.gov EPA-xxx-x-xx-xxx December 2011 STATE OF NORTH CAROLINA FIRM PANEL LOCATOR DIAGRAM 7 C 5 DATUM INFORMATION The projection used in the preparation of this map was the North Carolina State Plane (FIPSZONE 3200)• The horizontal datum was ;he North American Datum of 1983, GRS80 ellipsoid. Differences in datum, ellipsoid, projection, or Universal Transverse Mercator zones used in the production of FIRMS for adjacent jurisdictions may result in slight positional differences in map features across jurisdictional boundaries. These differoncos do not affect the accuracy of this FIRM. All coordinates on this map are in U.S. Surrey Feet. where t J.S. Survey Foot = 1200/3937 Meters. Flood elevations on this trap are referenced to the North American Vertical Datum of 1988 (NAVD 88). These flood elevations must be compared to structure and ground elevations referenced to the same vertical datum. An average offse: between NAVD 88 and the National Geodetic Vertical Datum of 1929 (NGVD 29) has been computed for each North Carolina county. This offset was then applied to the NGVD 29 flood elevations the: were not revised during the creation of this statewide format FIRM. The offsets for each county shown on this FIRM panel are shown in the vertical datum offset table below. Where a county boundary and a flooding source with unrevised NGVD 29 flood elevations are coincident, an individual offset has been calculated and applied during the creation of this statewide formal FIRM. See Section 6.1 of the accompanying Flood Insurance Study report to obtain further information on the conversion of elevations between NAVD 86 and NGVD 29. To obtain current elevation, description, and/or location information for bench marks shown on this reap, please contact the North Carolina Geodetic Survey at the address shown below. You may also contact the Information Services Branch of the National Geodetic Survey at (301) 713.3242, or visit its website at w,,vw.ngs.noaa_gov. North Carolina Geodetic Survey County Average Vertical Datum Offset Table 121 'Nest Jones Street County vertical Datum Offset IM Raleigh, NC 27601 Duplin - 0.94 (919) 733-3836 •MNw.nCa3-State. n(:•US a al,Ic: NAVD 88 - NGVD 29 4 1-0.94) All streams listed in the Flood Hazard Data Table below were studied by detailed methods using field survey. Other flood hazard data shown on this map may have been derived using either a coastal analysis or limited detailed riverine analysis. More information on the flooding sources studied by these analyses is contained in the Flood Insurance Study report. '15TArZ4 M ,._tit kkri, I. �I •�.�i 1 r 1 -J FUN.' T=CtINICJ�'dFiNEK f�ei e,n ct� This digital Flood Insurance Rate Map (FIRM) was produced through a unique cooperative partnership between the State of North Carolina and the Fedora Emergency Management Agency (FEMA). The State of North Carolina ha:: implemented a long term approach of floodplain management to decrease the costs associated with flooding. This is demonstrated by the State's corn- mitm nt to map floodplain areas at the local level. As it Par' f this effort, rt. the Sate of North Carolina hasjoined in a Cooperating tin9 Technical State agreement with FEMA to produce and maintain this digital FIRM. www.ncfloodmaps.com 77.55' 00- T21t., 1 r �' -� • 1 — �� `W-1;1 S4- "►.tic f` ?j1w_ �. .,• !•- ,k�Y;�l=; T tilt r ;;•;�+Atfi . t : 4, , t�-�c ' fi n ' • •, 4 .1•+ ,w. ..t } J f• rF ,���',.. at �:�F�ty;r' • �1'' ,r + �',�91 „rl `Tail► �:. r. ,`• , l • • ^g� ' „r ��,�* .i7r• F'.!'it 4.-Ir .f 'Y}y��.� t , e. i � y',��• _ . -- ,•i .�' .: �„• "r' A, •',� r � ` 'b f r �•".• 41 IE i. -,�S•�..F:ti�Xa •C•,fir.*�i1��4:r�r'=g�i1?tlit' �r �,.�,. �.'.:}.•: f '',7'•c ZONE X 34.5b' CU" �— JOINS PANEL 3424 r•sd' oo` 7T•53' DO" ZONE X 77.52' 00" '' 2 335 000 FEET 238 y 2 340 000 FEET yt •. •b+ r_ 44D 000 FELT f 4 ,; . �<:.. ZONE AE W. ZONE AE - ZONE X LONE X ZONE X 34.57.00" F T,ti-: ZONE X 1S• L•��: J - l>::- 9 ZONE X �. r. MIA- 34.55' 00 ~ y�. r Z 'X T -^ i � l �, � �-• -� rill ZONE AE ��. � y f-, r�t'rr7Jr�r7I Nmn,,il PROPOSED DIGESTER SITE { , 4 n i ZONE `X __ ZONE AE '7Ir•.���r'O �"�• " , ;e 436 000 FEET 38M 000 M 34' 56.00" LU , i •� c 2 a • •.�nrr=r;rr.':��7' c,,tt'�•: �•h•.tFr Rlz'r:;r o N ZONE AE 'r^;ivinzor: fir<ir,;-h 3866 MOMZONE 7• .-., ,i ,L'-. ) ZONE X 34.54' 00" 14� _ _.. � � yam} / 1% �� � � � �� ��_ - _�� � - .. . •I � - 420 000 FEET _ - - -- ✓ _t __ i� 420 00o FEET 2 320 000 FEET 2 325 000 FEET 734 CCO "' 77•SS'00` 77•54'00' TT•52.00" JOINS PANEL 3420 2 340 00o FrFT NOTES TO USERS This reap is -or use in adrr.in'sterirg the National Flood Insurance Program. It does not Certain areas not in Special Flood Hazard Areas may be protecteo by flood control This map reflects more eetailed and up-to-date stream channel configurations than MAP REPOSIiORY necessarily identify all areas subject to flooding, oarticularly from local drainage sources structures. Refer to Section 4.4 "Flood Protection Measures" of the Flood Insuranc� those shown on the previous FIRM for this Jurisdiction. The `loo'dplains and floodways Refer to listing of Map Repositories on Map Index or visit wv►w.nefloodmaps.onn, of small size. The community map repository should be consulted for possible Study report for information on flood control structures in this jurisdiction. that were transferred from the previous FIRM may have been adjusted to conform to updated or additional flood hazard information these new Stream channel configurations. As a result, the Flood Profiles and Floodway To obtain rrore detailed information in areas where Base Flood Elevations (BFEs) Base map information and geospatial data used to develop this FIRM were obtained from Data tables In the Flood Insurance Study report (which contains authoritative hydraulic EFFECTIVE DATE OF FLOOD INSURANCE RATE MAP PANEL and/or floodways have been determined, users are encouraged to consult the Flood various organizations, including the participating local communitylies), state and federal data) may reflect stream channel distances that differ from what is shown on this map, FEBRUARY 16, 2006 agencies, and/or other sources. The primary basis for this FIRM is aerial imagery acquired by Profiles, Elevations tables Data, Limited Detailed Flood Hazard Oata, and/or Summary of Stillwater Dup'in County. The time period of collection for the imagery is 1999. Information and Please refer to the separately printed Map Index for an overview map of the county thisFtables contained within the Flood Insurance Study (FI$) report that sccom rounded geospatialdata supplied by the local community(iss) that met FEMA base map specifications showing the layout of map panels, community map repository addresses. and a Listing of EFFECITVE DATE(S)OF RttiIS10N(S)TO THIS PANEL this FIRM. Users should be aware that inteBFEsnded shown flood the FIRM represent rounded were considered the preferred source for development of the base map. See geospatial Communities table containing National Flood Insurance Program dates for each community whole -foot elevations. These the are intended for flood insurance rating purposes metadata for the associated digital FIRM for additional information about base map as well as a listing of the panels on which each community is located. only and should not be used as the sole source of flood elevation information. Accordingly, preparation flood elevation data presented in the FIS report should . be utilized in conjunction with If you have questions about this map, or questions concerning the National Flood the FIRM for purposes or construction and/or floodplain management. Base map features shown on this map, such as corporate limits, are based on the Insurance Program in general, please call 1-877-FEMA RAP (1-877-336-2627)or visit the Boundaries of regulatory floodways shown on the FIRM for flooding sources studied most up-to-date data available at the time of publication Changes in the corporate FEMA website at www_fema.gov. For community map revision history prior to statewide mapping, refer to the Community Map by detailed methods were computed at cross sections and interpolated between cross limits may have occurred since this map was published. Map users snould History table located in the Flood Insurance Study report for this jurisdiction. sections. The floodways were based on hydraulic consxeralions withr regard to requirements consult the appropriate communitY official or websi e to verify current ntconditions ns of Anaccompanying Flood Insurance Study report, of Map Revision ( LOMR1 or Letter er f To datcrmirc i "n o o •n f flood insurance. ' available t this community, n r the ' r' 'n r in portions h panel. i f nsura a ova ale c un contact u insurance i I n m f This contain w f M Amendment r o rtio o i n I versions i n i •nL u sd>ctiona boundaries and base a eatures s t'na may co to cads that were o a e ducat LOfv1A rev!sing s this a e .add to e s o s o this of the National Flood Insurance Program. Floodway widths and other pertinent floodway I P P Y p ( 1 9 p digital Y ) �' data for flooding sources studied by detailed methods as well as non -encroachment widths not considered in the hydraulic analysis of streams where no new hydraulic model was FIRM maybe available. Visit the North Carolina Floodplain Mapping Program website North Car„lira Division of Emergency Managemwrit or the National Flood Insurance Program at the for flooding sources studied by limited detailed methods are provided in the FIS report created during the production of this statewide format FIRM. at www.ncfloedmaps.com, or contact Lhc FEMA Nap Service Center at 1-80D-358-9616 folluwing phLme nurnbea or wtiL»ites: for this jurisdiction. The FIS report also provides instructions for determining a floodway for information on all rCtBtod products associated vnth this FIRM. The FEMA Map Service NC Division of Emergency Management National Flood Insurance Program using non -encroachment widths for flooding sources studied by limited detailed methods. Center may also be reached by Fax at 14800-358-9620 and its website at www_msc.fema.gov. (919) 715 8000 www.nccrimecorool.org/nri 1 800 638 6620 wwwAcma.Rowitfip LEGEND SPECIAI. FLOOD HAZARD AREAS (SFH.As) SUBJECT TO INUNDAHON BY IHE 1% ANNLJAI_ CHANCh FLOOD The 1 % annual chance food flee -year floodl, also known as the base flood, is the flood that has a 1 % chancre of bein • equaled ur exceeded in any given year. The Special Flood Hazard Area is the area su to flooding by the 1%, annualchance hinge flood. Areas of Spacial Flood I'hm-ird include Zones A, AE, Al I, AO, AR, A99, V, and VE. The Bane Flond Elevation is the water surface elevation of the 1% annual dance flood. ZONE A No Base Flood Ekcvaitions determined. ZONE AE Base Flood Elevations determined. 70NE AH Flood depths of 1 to 3 feet (usually areas of ponding); Base Flood Elevations determined. 70NF AO Flood depth,- of 1 to 3 feet (usually sheet flow on sloping terrain); averagge depths determined. For areas of alluvial fan flooding, velocities :�Nn determinpd. ZONE AR Special flood Hazard Area formerly protected from d►e 1% annual chance flood by a flood control system that wax subsequently decertified. Zone AR Indicates that the former flood control system Is being restored to provide protection from the 1% annual chance or greater flood. ZONE A99 Area to be protected from 1 % annual chance flood by a Federal flood protection system under construction; no Base F Elevations determined. ZONE VE Coaslil food 7onc, with velocity ha7ird (wave action); Base Flood F.Ic%vation: determined. ® FLOODWAY AREAS IN ZONE AE The floodway is the channel of a stream plus any adjacent floodplain areas that must be kept free of encroachment so that the 1% annual chance food can be carried without substantial increases in fkxA heights. OTHER FLOOD AREAS ZONE X Arras of 0.2% annual chance flond; areas of 1% annual chance food with average depths of less than 1 foot or with drainage areas less than 1 square mile: and areas protected by levies from 1 % annual chance flood. OTHER AREAS ZONE x Arm determined to be outside the 0.214 annual chine flood0ain. ZONE D Areas in which flood hazards are undetermined, but possible. ® COASTAL BARRIER RESOURCES SYSTEM (CBRS) AREAS \\ \ OTHERWISL PRUI'ECIrED AREAS (OPAs) CBRS waaA and OPAs nra ncxmslty beefed avrthin or adincant to Special Flood Hnzard Arn:: 1% annual chance floodplain boundary 0.2% annual chance floodplain boundary Floodway boundary Zone D Boundary •••••••••••••••••••• CBRS and OPA boundary BO,trndary dividing Special Flood I Lizard Are-•t Zones arxi - � ( boundary dividing Special Flood Ha7ard Areas of different Base Flood Elevations, flood depths or fk xl velocitie!. bJ3 Base Flood Elevation line and value; elevatiun in feet• (CL 987) Base Flood Elevation value where uniform within zone; elevation in feet* *Referenced to the North American Vertical Datum of 19aA e'h ; Goes section line 23 - - - - - - 43 Tramedfne 97'OT' 30'. 32'22' 30` Geographic cxwrdinate•,s refe•,renc.�ed to the North Ame•ric-cn Datum of 1983 (NA0 83) 4278=m 200D-meter Universal 'Transverse Mercator grid tides, zone 18 1 477 500 FEET 5000-(eat grid values: North Carolina State PLne coordin:r:r• system (FIPST,ONE 32"), State Plane NAD 83 feet) Bi✓5510 North Carolina Geodetic Survey bench mark (see explanation X in the Datum Information %rdion of this FIRM lmnel). RMFi510 National Ce•.cxk4ic Survey bench mark isre explanation in ® the Datum Information section of this FIRM parKAJ. e MI.5 River Mile Z& GRID NORTH MAP SCALE 1" = 1000' (1 : 12,000) 500 0 IOU:: 200:: r ;_4 1_4 I— _ FEET GI[TERS 0o 3a :Iao su PANEL 3422J FIRM FLOOD INSURANCE RATE MAP NORTH CAROI,INA PANEL 3422 (SEE LOCATOR OIAGRAM OR MAP INDEX FOR FIRM PANEL LAYouTI ODYTAINS: WMMUMN CID No. PANEL SUFFIX DUP,IN OOt,ArT1r 3701083 3422 J NMce to Usw- The slap Number -•r,vn tw&-,,,• s,,:+:•d art ut^o wAen plaCing crop or;Ws: the Conaunity NYnber `t uvvr Wd•e &-odd be used or hwrarrr. ap:ii N';rra '�• :�r. a^;rr.: community. EFFECTIVE DATE MAP NUMBER FEBRUARY 16, 2006 3720342200J !h , i State of North Carolina Federal Emergency Management Agency Murphy -Brown, LLC Grower(s): Farm Name: 5131 /2024 2822 Hwy 24 West P.O. Box 656 Warsaw, NC 28398 NUTRIENT UTILIZATION PLAN Earth Right, Inc Paradise HE Farm ADS310086 Farrow to Wean Farrmv to Feeder Farrow to Finish Wean to Feeder Wean to Finish 5587 Feeder to Finish Gilts Boars Storage Structure: Storage Period: Application Method: Anaerobic Lagoon >180 days Irrigation The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as (lie limiting nutrient. Waste should be analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than ttte crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more torts per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when i(is raining, or when the surface is frozen. Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems. 6. To maximize the value of ttte nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. 1of11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different applicafion methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. In some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shalt be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance wish 15A NCAC 2H .0217 adopted by the Environmental Management Commission. AMOUNT OF WASTE PRODUCED PER YEAR ( gal€ons, t13, tons, etc.): capacity Type Waste produced Rer Animat Total Farrow to Wean 3203 gallyr gall/yr Farrow to Feeder 3861 gallyr gallyr Farrow to Finish 10478 gallyr gallyr Wean to Feeder 191 gallyr gallyr 5587 Wean to Finish 776 gallyr 4,335.512 gallyr Feeder to Finish 927 gallyr gallyr Gilts 1015 gallyr gallyr Soars 2959 gallyr gallyr Total 4,335,512 ga yr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR Jlbs)- Capacity Type Nitrogen Produced ger Animal Total Farrow to Wean 3.84 lbslyr lbslyr Farrow to Feeder 6.95 lbslyr lbslyr Farrow to Finish 18.86 lbslyr lbslyr Wean to Feeder 0.34 lbslyr lbslyr 5587 Wean to Finish 1.40 lbslyr 7,804 lbslyr Feeder to Finish 1.67 lbslyr lbslyr Gilts 1.83 lbslyr lbslyr Boars 5.33 lbslyr lbslyr Total 7,8{i4 lbslyr Appiying the at�oue amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The fallowing table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Crops indicates the ratio of the amount of nitrogen produced on this fa0ity to the amount of nitrogen that the crops under Irrigation may uptake and uNize in the normal growing season. Total Irrigated Acreage: 87,54 Total N Required 1st Year: 22€170,52 Total N Required Znd Year: 0.00 Average Annual Nitrogen Requirement of Crops: 22,070,52 Total Nitrogen Produced by Farm: 7,803.92 Nitrogen Balance for Crops: {14,266.64} Tlie following table describes the specifications of the hydrants and fields that contain the crops designated for utilization of the nitrogen produced or) this facility. This chart describes the size, soil characteristics. and uptake rate for each Crop in the specified crop rotation schedule For this Facility. 2 of 11 9����1i��6��196�llllllllllllllllllll IIIII ������I�9�I�����IIIIIIIIIIIIII IIIIIIIIIII��IIIIIII�I���II�I��I��I�II ���IB00 eeBee�eevee�������������������� 0' �0000111111111111111��111 IN11111 lull This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the craps listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine Inches. Cattle should be removed when plants are grazed to a height of four Inches. in fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and thiswill definitely interfere with stand of Bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage jList before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. frilling is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop A Barley B Grazed Hybrid Bermudagrass C Hybrid Bermudagrass Hay BIC Comb. Hybrid Bermudagrass D Corn - Grain E Corn - Silage F Cotton G Grazed Fescue H Fescue Hay l Oats J Rye K Grazed Overseed L Overseed Hay M Grain Sorghum N Wheat O Soybean P Pine Trees S Small Grain CC Cover Crop Description -Harvested As Grain Crop PasturelGrazed Hay Graze/Hay Combination Grain Crap Silage Cotton Lint PasturelGrazed Hay Grain Crop Grain Crop PasturelGrazed (Seeded in Bermudagrass) Hay (Seeded in Bermudagrass) Grain Crop Grain Crop Grain Crop Pine Trees Grain Crop/ Hay (After Grain Crop) Not Harvested; Burned/Disked In Acres shown in the preceding table are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of11 SLUDGE APPLICATION: The foifowing table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PANl rlanimat Farm Totallyr Farrow to Wean 0.8 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 5587 Wean to Finish 0.27 1508.49 Feeder to Finish 0.34 Gilts 0.39 Boars 0.55 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevetit over application of nutrients or other elements. Your production facility will produce approximately 1508.49 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. if you remove the sludge every 5 years, you will have approximately 7542.45 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid bermuda grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 25 acreas of land. If you apply the sludge to corn at a rate of 125 pounds per acre, you will need 60.3396 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soif at the time of irrigation such that runoff or ponding occurs. This rate is limited by Initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this {plan, it is the responsibility of tine producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may snake this plan Invalid. "This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum sail conditions. Your facility is designed for >180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may snake this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5 of 11 Application Rate Guide The fo#lowing is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr * inches T3976 F1-1 Autryville 6 0.6 1 T3976 F1-2 Autryville 6 0.6 1 T3976 171-3 Autryville 6 0.6 1 T3976 F1-4 Autryville 6 0.6 1 T3976 F1-5 Autryville 6 0.6 1 T3976 171-6 Autryville B 0.6 1 T3976 F1-7 Autryville B 0.6 1 T3976 FI-8 Autryville 6 0.6 1 T3976 F1-9 Autryville 6 0.6 1 T397£ F1-10 Autryville a 0.6 1 T3976 F7-11 Autryville B 0.6 1 T3976 F1-12 Autryville B 0.6 1 T3976 172-7 Autryville B M 1 T3976 fi2-P1 Autryville B 0.6 1 T3976 Sub 1 Autryvllle B 0.6 1 T3976 Sub 2 Autryvilie B 0.6 1 6 of 1 I Additional Comments: This plan revised to reflect the addition of a center pivot, a crop change to all bermuda and overseed, and to update the production and application rates to the current rates as listed on the NCSU Nutrient Management website. The subfields are optional. NOTE: Field 2 is made up of the previous fields 2, AW1, AW2 and AW3. Fields AW1, AW2 and AW3 are currently in row crops and are planned to be converted to hybrid Bermuda in 2017. These fields and crops may be applied to according to the previous N U P throughout the current Cr2k season. A map showing the fields and acreages is included to aid in calculatin amounts applied to each crop. 3/30/2021 This revision changes the farm ownership from Dale Atkinson to Earth Right Farm, Inc. This also changes the farm from a 4760 feeder to finish to 55V wean to finish. No other chap es have been made. 513112024-This plan revised to reflect the removal of pulls 1 & 2 and the recalculation of the pivot acreage due to the proposed location of a digester. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm Owner: Manager: Owner/Manager Agreement: Paradise Hill Farm ADS3`10086 Earth Right, Inc i/we understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Uwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new animals are stocked. 1/ore understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the focal Soil and Water Conservation District and will be available for review by NCDWR upon request. Name of Facility Owr Signature: Name of Manager (if different from owner): Signature: Name of Technical Specialist: Affiliation: Address: Telephone: M. Kevin Weston Smithfield Hag Production Division 2822 Hwy 24 West, PO Drawer 856 Warsaw. NC 28398 293-3434 Dale Signature: A / Z Date 8 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not owns adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application, it is the responsibility of the owner of the waste production facility to secure an update of the nutrient Utilization flan when there is a change in the operation, increase in the number of animals, method of application, recieving crop type, or available land. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. Animal waste shall be applied to land eroding less than 5 ions per acre per year. Waste ►nay be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. When animal waste is to be applied on acres subject to flooding, waste will be soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding tSee "Weather and Climate in north Carolina" for guidance). Liquid waste shall be applied at Cates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and flies. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS g Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fail or winter for spring planted craps on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the foltowing: The outer perimeter of the land area Onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14 Waste shall be applied in a manner riot to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not he applied on grasser{ waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly For evidence of erosion, leakage, or discharge. 18 If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the passibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre-p€ant with no further applications of animal waste during the crop season, 21 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22 Waste shall be tested within 60 days of utilization and sail shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall be used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a m€1111mum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste small be maintained for a minimum of five years. 23 Dead animals will be disposed of in a manner that meets north Carolina regulations. 11 Of 11 p t OOOOotippgOC !�e q 'is Z_1 p o c v c � � n R � 0 3 q 1b -cl, ix Ogg rza N ,v'£ �dS .. E-ya g d�M1�q s.-4A k * i- cnXP5?oa DocuS+gn Envesope M ED56287C-82E5-40AC•AFF7-0E989F4C2A61 ROY COOPER Gowrnor ELIZABETH S. BISER 3t MWY RICHARD E. ROGERS, JR. Dfrrcw Earth Right Fames, Inc Paradise Hill Farm 295 Pettifoot Road Nit. Oli►•c. NC 28453 Dear Earth Right Farms, Inc: NORTH CAROLINA E'nvironmenral Qualify May 23, 2022 Subject: Certificate of Coverage No. AtWS310086 Paradise Hill Farm Swine Waste Collection, Treatment, Storage and Application System Duplin County In accordance with your request for change of operation type without cxcccding the permitted steady state live weight, we are hereby forwarding to you this Certificate of Coverage (COC) issued to Earth Right Farms, Inc, authorizing the operation of the subject animal waste management system in accordance: with General Permit AWG 100000. Please read this COC and the enclosed State General Permit carefully. This approval shall consist of the operation of this systcm including, but not limited to. the management and land application ofanunal ►sastc asspccificd in the facility's Certified Animal Waste Management Plan (CAWMP) for Paradise Hill Farm, located in Duplin County, with a swine animal capacity of no greater than the following annual averages: Wean to Finish: 5587 Fccdcr to Finish: Boar/Stud: Weary to Feeder: Farrow to Wean: Gilts: Farrow to Finish: Farrow to Feeder: Other: If this is a Farrow to Alean or Farrow to Feeder operation, there may be one boar for each 15 sows. Where boars are unnecessary, they may be replaced by an equivalent number of sows. Any of the sows may be replaced by gilts at a rate of 4 gilts for every 3 sows. This COC shall be cf%ctive from the date of issue until September 30, 2024 and shall hereby %roid Certificate of Coverage Number AWS310086 that was previously issued to this facility. Pursuant to this COC, you arc authorized and required to operate the system in conformity with the conditions and limitations as specified in the General Permit, the facility's CA%V?%4P, and this COC. An adequate system for collecting and maintaining the required monitoring data and operational information must be established for this facility. Any incrcase in waste production greater than the certified design capacity or increase in number of animals authorized by this COC (as pro►•idcd above) will require a modification to dre CAWNIP and this COC and must be completed prior to actual increase in either wastewater flow or number ofanimals. You are encoura get. •d to update your Swine Odor Control Checklist using the enclosed form_ If you do so. v i mu.,,-t,-cnd acoa of th • upLatcd f nn to the Animal Fccdingins m at the • s below, E ��: �� Zinr�h Cunliax is.-lsu�mcnt aF intiiraeem�eil Qu lip} I rkvi•ion a! Waw R0iM"r. ,-�D�l 511 %x* urt SAbb y Sp1 106 Slid stnetc Cuts I Pakith t+t! Cw&Mkna _76"-16-% r 919.707.91.19 DocuSign Env0ope 10: ED562670VE540AC-AFF74MI'40201 Pluww pay careful attention to the record keeping, and monitoring conditions in this permit. Stacking, and NIQn,-ility F rm t5TQ!CK-Ij hM tqqn Up4,110, gil h r ToTd kj&pias f QTM •rr• rn h with this General 11crinit. Please use the most current record keeping forms. There is also an unpaid annual Mrmit fee with Invoice included. If your Waste Utilization Plan (WUP) has been developed based on sitc-specific information, careful evaluation of future samples is necessary. Should your records show that the current WUP is inaccurate you will need to have a new WUP developed. The issuance of this COC does not excuse the Permittec from the obligation to comply with all applicable laws, rules, standards, and ordinances (local, state, and federal), nor does issuance of a COC to operate under this permit convey any property rights in either real or personal property. Per 15A NCAC 02T .1304 and MRCS standards a 100400t separation shall be maintained between water supply wells and any lagoon, storage pond, or any land application of waste. Please be advised dial any violation of the terms and conditions specified in this COC, the General Permit or the CAWMP may result in die revocation of this COC, or penalties in accordance with NCGS 143- 215.6A through 143-215.6C including civil penalties, criminal penalties, and injunctive relief If any parts, requirements, or limitations contained in this COC are unacceptable, you have the right to apply for an individual permit by contacting the Animal Feeding Operations Program for information on this process. Unless such a request is made within 30 days, this COC shall lx final and binding. In accordance with Condition 11.23 of the General Permit, waste application shall cease within twelve (12) hours of the: time that the National lVeather Service: issues a Hurricane Warning, Tropical Storm Warning, or a Flood Watch(Flash Flood Watch associated with a tropical system for the county in which the facility is located. You may find detailed watch/warning information for your county by calling the Ncwport/Niorchcad City, NC National Weather Service office at (252) 223-5737. or by visiting their website at: ww►r•.►r•eather,ggv/mhxl This facility is located in a county covered by our Wilmington Regional Office. The Regional Office staff may be reached at 910-7%-7215. If you need additional infonnation concerning this COC or the General Permit, please contact the Animal Feeding Operations Program staff at (919) 707-9129. Sincerely, 4xcuftmd "'. t.SL & ew Richard E. Rogers. JR. Director. Di►vision of Water Resources Enclosures (General Permit AWG 100DO l) cc: (Certificate of Coverage only for all ccs) Duplin County Health De:partmcnt Duplin County Soil and Water Conservation District Laserfiche File No: 310086 Murphy -Brown, LLC North CM Ash DcrLw t CM o1 tnAuaanmwl owltt+ I thvwrn of Wxw Resowts I Z 'k4fi SA htnv :wets I t616 3,13d senior Comes I Rak 1L \aeek Vamtins:769D-1616 Animal Waste Management Plan Certification (Please type or print all information that does not require a signature) General Information: Name of Farm: Paradise Hill Farm Facility No: 31-86 Owner(s) Name: Earth Right Farms, Inc. Phone No: 910-2W1652 Mailing Address: 295 Pettifoot Rd Mt. Olive, NC 28365 Farm Location: County Farm is located in: Duplin Latitude and Longitude: 34 54' W' 1 77 54' 34" Integrator: Murphy Brown Please attach a copy of a county road map with location identified and described below (Be specific: road names, directions, milepost, etc.): On NC Hwy 50 approx. south of the junction witty SR 1737. 4neration Description: Type of Swine No. of ArruvmO 7ype ofPouwy Ab of ArWnals Type of Cafrle A&x of Animwft 0 Wean to Feeder ❑ toyer ❑ Dairy ❑ Feeder to Finish ❑ Puliets ❑ Beef ❑ Farrow to Wean ❑ Farrow to Feeder [ED Farrow to Finish c2 V&an to Finish 6587' 0 Gifts El Boars Acreage Available for Application: 85.82 Required Acreage: 85.82 Number of Lagoons 1 Storage Ponds: 2 Total Capacity:A64 Inn Cubic Feet (ft3) Are subsurface drains present on the farm_ Yes or I No (please circle one) If YES: are subsurface drains present in the area of the LAGOON or SPRAY FIELD (please circle one) •k�����4������������r•������Raaafaraarraaai+#►+r►►►rrr*►ir**wwR�w�ww�������a�����������k��►►rrr►►► r+ir*�ir������■ Owner 1 Manager Agreement I (we) verify that all the above information is correct and will be updated upon changing. I (we) understand the operation and maintenance procedures established in the approved animal waste management plan for the farm named above and will implement these procedures. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the Division of Environmental Management before the new animals are stocked. I (we) understand that there must be no disdtarge of animal waste from the storage or application system to surface waters of the state either directly through a man-made conveyance or from a storm event less severe than the 25 - year, 24 - hour storm and there must not the run-off from the application of animal waste. I (we) understand that run-off of pollutants from lounging and heavy use areas must be minimized using technical standards developed by the Natural Resources Conservation Service. The approved plan will be filed at the farm and at the office of the local Soil and Water Conservation Distract. I (we) know that any modification must be approved by a technical specialist and submitted to the Soil and Water Conservation District prior to implementation. A change in land ownership requires written notification to DEM or a new certification tit the approved plan is changed) within 60 days of a title transfer. Name of land r. arth Right Farms Inc. Signature: Name of Ma ger (if different from owner): Date: Signature: Date 3 2ft AWC -- August 1, 1997 Technical Specialist Certification I. As a technical specialist designated by the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 6F .0005, 1 certify that the animal waste management system for this farm named above has an animal waste management plan that meets or exceeds standards and specifications of the Division of Environmental Management (DEM) as specified in 15A NCAC 2H.201 and the USDA -Natural Resources Conservation Service (NRCS) andlor the North Carolina Soil and Water Conservation Commission pursuant to 15A NCAC 2H.0217 and 15A NCAC 6F .0001.0005. The following elements are included in the plan as applicable. While each category designates a technical specialist who may sign each certification (SD. SI, WUP, RC, 1), the technical specialist should only certify parts for which they are technically competent. R. Certification of Design A) Collection. Storage Treatment System Check f ppmpnate box Existing facility without retrofit (SD or WUP) Storage volume is adequate for operation capacity: storage capability consistent with waste utilization requirements. O New, expanded or retrofitted facility (SD) Animal waste storage and treatment structures, such as but not limited to collection systems, lagoons and ponds, have been designed to meet or exceed the minimum standards and specifications. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agenc ): P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434 Signature o,,,;1. _ ., Date: B) Land Application Site (WUP) The plan provides for minimum separations (buffers); adequate amount of land for waste utilization{ chosen crop is suitable forwaste management hydraulic and nutrient loading rates. Name of Technical Specialist (Please Print). Toni King Affiliation Murphy -Brown, LLC Date Work Completed Address (Agenf P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434 Signature: yip ;�tl Date: 3-30 - Z!, C) Runoff Controls from Exterior Lots Checktheappropriate box Oa' FaciliN without exterior lots (SD or WUP or RC) This facility does not contain any exterior lots. Facility with exterior lots (RC) Methods to minimize the run off of pollutants from lounging and heavy use areas have been designed in accordance with technical standards developed by NRCS. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brow, LLC Date Work Completed: Address (Agency). P.O. Box 856 Warsaw, NC 2839E Phone No.: (910) 293-3434 Signature:�ti_ w- Date: 3��1 AWC -- August 1, 1997 2 D). Application and Handling Equipment Check XapplopuMe hox Existing o exnantlina faciliN_with existing waste application equipment (WUP or I) Animal waste application equipment specified in the plan has been either field calibrated or evaluated in accordance with existing design charts and tables and is able to apply waste as necessary to accommodate the waste management plan: (existing application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates. A schedule for timing of applications has been established; required buffers can be maintained and calibration and adjustment guidance are contained as part of the plan). ❑ New,. expanded or existing facility without existing waste application equipment for spray irrigation (1) Animal waste application equipment specified in the plan has been designed to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specified hydraulic or nutrient loading rates; a schedule for liming of applications has been established: required buffers can be maintained: calibration and adjustment guidance are contained as part of the plan). New. emended or existing facility without existing waste applicalion equipment for land spreading not using spray irrigation (WUP or 1) Animal waste application equipment specified in the plan has been selected to apply waste as necessary to accommodate the waste management plan: (proposed application equipment can cover the area required by the plan at rates not to exceed either the specked hydraulic or nutrient loading rates: a schedule for timing of applications has been established, required buffers can be maintained: calibration and adjustment guidance are contained as a part of the plan). Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agency) P.O. Box 856, Warsaw, NC 2839E Phone No.: (910) 293-3434 Signature: ,��,,;_.. t,1� a.-e Date: 3-3q-ZI E) Odor Control Insect Control Mortality Madlutement and Emergency Action Plan (SD SI WUP RC or I) The waste management plan for this facility includes a Waste Management Odor Control Checklist, an Insect Control Checklist, a Mortality Management Checklist and an Emergency Action Plan. Sources of both odors and insects have been evaluated with respect to this site and Best Management Practices to Minimize Odors and Best Management Practices to Control Insects have been selected and included in the waste management plan. Both the Mortality Management Plan and the Emergency Action Plan are complete and can be implemented by this facility. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed. Address (Ager ): P.O. Box 856, Warsaw, NC 2839E Phone No.'. 910 293-3434 Signature: r ') t ,j r Date: q- 3 a -Z. P) Written Notice of New or Exoandina S e Farm The following signature block is only to be used for new or expanding swine farms that begin construction after June 21, 1996, If the facility was built before dune 21, 1996, when was it constructed or last expanded I (we) certify that I (we) have attempted to contact by certified mail all adjoining property owners and all property owners who own property located across a public road, street or highway from this new or expanding swine farm. The notice was in compliance with the requirements of NCGS 106-805. A copy of the notice and a list of property owners notified is attached. Name of Land Owner Signature: Date: Name of Manager (if different from owner). Signature: Date AWC --August 1, 1997 3 lit. Certification of Installation A) Collection Storage Treatment Installation New, expanded or retrofitted facility (SI) Animal waste storage and treatment structures, such as but not limited to lagoons and ponds, have been installed in accordance with the approved plan to meet or exceed the minimum standards and specifications. For existing facilities without retrofits, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature: Date: B) Land Application Site (WUP) Check thhee/agpropdate box C_J✓ The cropping system is in place on all land as specified In the animal waste management plan 17:1 Conditional Approval: all required land as specified in the plan is cleared for planting: the cropping system as specified in the waste utilization plan has not been established and the owner has committed to establish the vegetation as specified in the plan by (month/daylyear); the proposed cover crop is appropriate for compliance with the waste utilization plan. 17 Also check this box if appropriate If the cropping system as specified in the plan can not be established on newly cleared land within 30 days of this certification, the owner has committed to establish an interim crop for erosion control: Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agency�� P.O. Box 8. Warsaw, NC 2839E Phone No.: (910) 293-3434 Signature: L� z Date: 3 - 30 -_?_ This following signature block is only to be used when the box for conditional approval In III. B I (we) certify that I (we) have committed to establish the cropping system as specified in my (our) waste utilization plan, and 9 appropriate to establish the interim crop for erosion control, and will submit to DEM a verification of completion from a Technical Specialist within 15 calendar days following the date specified in the conditional cedlfication. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner Signature: Date: Name of Manager (if different from owner): Signature: Date AWC-- August 1, 1997 4 C) Runoff Controls from Exterior Lots (RC) Facility with exterior lots Methods to minimize the run off of pollutants from lounging and heavy use area have been installed as specified in the plan. For facilities without exterior lots, no certification is necessary. Name of Technical Specialist (Please Print): Affiliation Date Work Completed: Address (Agency): Phone No.: Signature. Date: D) Application and Handling Equipment Installation (WUP or 1) "hock""' appropdate ock Animal waste application and handling equipment specified in the plan is on site and ready for use; calibration and adjustment materials have been provided to the owners and are contained as part of the plan. ED Animal waste application and handling equipment specified in the plan has not been installed but the owner has produced leasing or third party application and has provided a signed contract: equipment specified in the contract agrees with the requirements of the plan: required buffers can be maintained: calibration and adjustment guidance have been provided to the owners and are continued as part of the plan. Conditional approval Animal waste application and handling equipment specified in the plan has been purchased and will be on site and installed by (month/day/year); there is adequate storage to hold the waste until the equipment is installed and until the waste can be land applied in accordance with the cropping system contained in the plan; and calibration and adjustment guidance have been provided to the owners and are contained as part of the plan. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agent j: P.O. Box 855, Warsaw, NC 2839£ Phone No.:(910)293-3434 Signature:; - t y \ r Date: 3 -3 a- ZI The following signature block Is only use hen the box for conditional approval in III D above has been checked. I (we) certify that I (we) have committed to purchase the animal waste application and handling equipment as specified in my (our) waste management plan and will submit to DEM a verification of delivery and installation from a Technical Specialist within 15 days following the date specified in the conditional certification. I (we) realize that failure to submit this verification is a violation of the waste management plan and will subject me (us) to an enforcement action from DEM. Name of Land Owner Signature. Date: Name of Manager (if different from owner): Signature. Date E) Odor Control, Insect Control and Mortality Management (SD SI WUP RC or I) Methods to control odors and insects as specified in the Plan have been installed and are operational. The mortality management system in the Plan has also been installed and is operational. Name of Technical Specialist (Please Print): Toni W. King Affiliation Murphy -Brown, LLC Date Work Completed: Address (Agency) P.O. Box 85 ,Warsaw, NC 2839f Phone No.:(910)293-3434 Signature: �(\,�, ,y, a-, Date: - 30-7.1 AWC-- August 1, 1997 5 Please return the completed form to the Division of Water Quality at the following Address: Department of Environment Health and Natural Resources Division of Water 4uality Water Quality Section, Compliance Group P.O. Box 29535 Raleigh, NC 27626-0635 Please remember to submit a copy of this form along with the complete Animal Waste Management Plan to the local Soil and Water Conservation District Office and to keep a copy In your files with your Animal Waste Management Plan. AWC --August 1, 1997 6 Murphy -Brawn, LLC G rowe r(s) Farm Name: 3r30I2021 NUTRIENT UTILIZATION PLAN Earth Right. Iru; Paradise Hill Farm County: Du Irn Permit Capacity: Farrow to Wean Farrow to Feeder Farrow to Finish Wean to Feeder Wean to Finish Feeder to Finish Gilts Boars Storage Structure: Storage Period- Application Method. Anaerobic Lagoon -180 days Irrigation 2622 Hstiy 24 west P, 0, Box 856 Warsaw, NC 28398 Facility AWS310086 The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water andror groundwater. The plant nutrients in the animal waste should be used to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied_ This waste utilization plan uses nitrogen as the limiting nutrient 'Haste should be analyzed before each application cycle Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste Do not apply more nitrogen than the crop can utilize. 2 Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. I Normally waste shall be applied to land eroding at less than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen Either of these conditions may result in runoff to surface waters which is not allowed under DWR regulations. 5. Wind conditions should also be considered to avoid drift and downwind odor problems 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or lorages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems 1of11 This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same - The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facilityin some cases you may want to have plant analysis made, which could allow additional waste to be applied. Provisions shag be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilo ation plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission AMOUNT OF WASTE PRODUCED PER YEAR ( gallons, Na, tons, etc.): rual Type Waste Produced rer Animal Total Farrow to Wean 3203 gaVyr gallyr Farrow to Feeder 3861 gaily, gaVyr Farrow to Finish 10478 gaVyr gallyr Wean to Feeder 191 gaVyr gallyr 5587 Wean to Finish 776 gaVyr 4.335.512 gallyr Feeder to Finish 927 gaVyr gallyr Gills 1015 gaVyr gallyr Boars 2959 gaVyr gallyr Total 4,335,512 ga tyr AMOUNT OF PLANT AVAILABLE NITROGEN PRODUCED PER YEAR (Ibs): Capacity Type Nitrogen Produced Per Animal Total Farrow to Wean 3.84 lbslyr Ibslyr Farrow to Feeder 6.95 Ibslyr Ibslyr Farrow to Finish 16.86 Ibslyr Ibslyr Wean to Feeder 0.34 Ibslyr Ibslyr 5587 Wean to Finish 1.40 Ibslyr 7,804 Ibslyr Feeder to Finish 1.671bslyr Ibslyr Gilts 1.83 Ibslyr Ibslyr Boars 5.33 Ibs/ r Ibslyr Total 7,804 Hai Applying the above amount of waste is a big lob. You should plan time and have appropriate equipment to apply the waste in a timely manner. LAND UTILIZATION SUMMARY The following table describes the nutrient balance and land utilization rate for this facility Note that the Nitrogen Balance for Chains indicates the ratio of the amount of nitrogen produced on this facility to the amount of nitrogen that the crops under irrigation may uptake and utilize in the normal growing season. Total Irrigated Acreage: 85.818 Total N Required let Year: 21636.86 Total N Required Zed Year: 0.00 Average Annual Nitrogen Requirement of Crops: 21,636.06 Total Nitrogen Produced by Farm: 7,803.92 Nitrogen Balance for Crops: (13,832.94) The following table describes the specifications of the hydrants and Fields that contain the crops designated for utilization of the nitrogen produced on His facility_ This chars describes the We, soil characteristics, and uptake rate for each crop in the specified crop rotation schedule for this facility. 2 of 11 .� NIB n 9(/3 or 11 9(b)M 11 This plan does not include commercial fertilizer. The farm should produce adequate plant available nitrogen to satisfy the requirements of the crops listed above. The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields ( i.e. small grain, etc, interseeded in bermuda), forage must be removed through grazing, hay, and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain, etc, is to be removed for hay or silage, care should be exercised not to let small grain reach maturity, especially Tale in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on the time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling Is recommended over broadcasting. Bermudagrass should be grazed or cut to a height of about two inches before drilling for best results. CROP CODE LEGEND Crop Code Crop Description -Harvested As A .Barley Grain Crop B Grazed Hybrid Bermudagrass Pasture/Grazed C Hybrid Bermudagrass Hay Hay BIC Comb. Hybrid Bermudagrass Graze/Hay Combination D Corn - Grain Grain Crop E Corn - Silage Silage F Cohen Cotton Lint G Grazed Fescue PasturelGrazed H Fescue Hay Hay I Oats Grain Crop J Rye Grain Crop K Grazed Overseed Pasture/Grazed (Seeded in Bermudagrass) L Overseed Hay Hay (Seeded in Bermudagrass) M Grain Sorghum Grain Crop N Wheat Grain Crop O Soybean Grain Crop P Pine Trees Pine Trees S Small Grain Grain Crop/ Hay (After Grain Crop) CC Cover Crop Not Harvested; BumedlDisked In Acres shown in the preceding (able are considered to be the usable acres excluding required buffers, filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the fields listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. 4of 11 SLUDGE APPLICATION The following table describes the annual nitrogen accumulation rate per animal in the lagoon sludge Farm Specifications PAN/ r/animal Farm Totallyr Farrow to Wean 0.8 Farrow to Feeder 0.96 Farrow to Finish 3.9 Wean to Feeder 0.07 5587 Wean to Finish 0.27 1508,49 Feeder to Finish 0.34 Gilts 0.39 Boars 055 The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 150849 pounds of plant available nitrogen per year and will accumulate in the lagoon sludge based on the rates of accumulation listed above. If you remove the sludge every 5 years, you will have approximately 7542 45 pounds of plant available nitrogen to utilize. Assuming you apply this PAN to hybrid beatitude grass hayland at the rate of 300 pounds of nitrogen per acre, you will need 25 acreas of land. If you apply the sludge to cam at a rate of 125 pounds per acre, you will need 50.3396 acres of land. Please note that these are only estimates of the PAN produced and the land required to utilize that PAN. Actual values may only be determined by sampling the sludge for plant available nitrogen content prior to application Actual utilization rates will vary with soil type, crop, and realistic yield expectations for the specific application fields designated for sludge application at time of removal. APPLICATION OF WASTE BY IRRIGATION: The irrigation application rate should not exceed the intake rate of the soil at the time of Irrigation such that runoff or pending occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigated system is installed to properly irrigate the acres shown in the preceding table. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. 'This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations, the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. Your facility is designed for>180 days of temporary storage and the temporary storage must be removed on the average of once every 6 months. In no instance should the volume of the waste stored in your structure be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application prior to applying the waste. 5of 11 Application Rate Guide The following is provided as a guide for establishing application rates and amounts. Soil Application Rate Application Amount Tract Hydrant Type Crop inlhr ' inches T3976 F1-1 Autryville B 0.6 1 T3976 F1-2 Autryville B 0.6 1 T3976 F1-3 Autryville B 0.6 1 T3976 F1-4 Autryville B 0.6 1 T3976 F1-5 Autryville B 0.6 1 T3976 F1-6 Autryville B 0.6 1 T3976 1`1-7 Autryville B 0.6 1 T3976 F1-8 Autryville B 0.6 1 T3976 F1-9 Autryville B 0.6 1 T3976 F1-10 Autryville B 0.6 1 T3976 F1-11 Autryville B 0.6 1 T3976 F1-12 Autryville B 0.6 1 T3976 F2-1 Autryville B 0.6 1 T3976 F2-2 Autryville B 0.6 1 T3976 F2-7 Autryville B 0.6 1 T3976 F2-P1 Autryville B 0.6 1 T3976 Sub 1 Autryville B 0.6 1 T3976 Sub 2 Autryville B 0.6 1 6of11 Additional Cornmetlts: This plan revised to reflect tfie addition ❑f a center pivot, a crop change to all bermtida and overseed, and to update the production and application rates to the current rates as listed cn the NCSU Nutrient Management website_ The subfields are optional. NOTE: Field 2 is made up of the previous fields 2, AW1, AW2 and AW3 Fields AIN1, AW2 and AW3 are currently in row crops and are planned to be converted to hybrid bermuda in 2017 These fields and crops may be applied to according to the previous NUP throughout the current crop season. A map shmOng the fields and acreages is included to aid in calculating amounts appl:ed to each crop. 3/30/2021 This revision changes the farm ownershT from Dale Atkinson to Earth Right Farm, Inc. This also changes the farm from a 4760 feeder to finish to 5587 wean to finish. No other changes have been made. 7 of 11 NUTRIENT UTILIZATION PLAN CERTIFICATION Name of Farm: Paradise Hill Farm Facility AWS310086 Owner: Earth Right, Inc Manager: Owner/Manager Agreement Uwe understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste nutrient management plan for the farm named above. Ilwe know that any expansion to the existing design capacity of the waste treatment and/or storage system, or construction of new facilities, will require a new nutrient management plan and a new certification to be submitted to DWR before the new animals are stocked Uwe understand that I must own or have access to equipment, primarily irrigation equipment, to land apply the animal waste described in this nutrient management plan. This equipment must be available at the appropriate pumping time such that no discharge occurs from the lagoon in the event of a 25 year 24 hour storm. I also certify that the waste will be applied on the land according to this plan at the appropriate times and at rates which produce no runoff. This plan will be filed on site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWR upon request. Name of Facility Owner: ,Earth Right, Inc Signature: Name of Manager (if different from owner): Signature: Date Name of Technical Specialist: Toni W. King Affiliation: Smithfield Hog Production Division Address: 2822 Hwy 24 West, PO Drawer 856 Warsaw, NC 28398 Telephone: (910)t2/933434 Signature: t )QJy.._� )A� . 'tivn.._c 3'-:�o'Zl Date 8of11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 1 Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyancesdirect application, or direct discharge during operation or land application Any discharge of waste which reaches surface water is prohibited. 2 There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to property apply the waste. If the producer does not own adequate land to properly dispose of the waste, he/she shall provide evidence of an agreement with a landowner, who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the waste production facility to secure an update of the Nutrient Utilization Plan when there is a change in the operation, increase in the number of animals, method of application, receiving crap type, or available land. 3 Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based upon soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of applications for other nutrients. 4 Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land eroding at more than 5 tons per acre per year but less than 10 tons per acre per year provided grass filter strips are installed where runoff leaves the field (See USDA, NRCS Field Office Technical Guide Standard 393 - Filter Strips). 5 Odors can be reduced by injecting the waste or disking after waste application. Waste should not be applied when there is danger of drift from the land application field. 6 When animal waste is to be applied on acres subject to flooding, waste will he soil incorporated on conventionally tilled cropland. When waste is applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding (See 'Weather and Climate in North Carolina" for guidance). 7 Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor and Flies. B Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 9 Animal waste shall be applied on actively growing crops In such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. 10 Nutrients from waste shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste/nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11 Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and canal. Animal waste, other than swine waste from facilities sited on or after October 1, 1995, shall not be applied closer than 25 feet to perennial waters. 12 Animal waste shall not be applied closer than 100 feet to wells. 13 Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner, 14 Waste shall be applied in a manner not to reach other property and public right-of-ways. 15 Animal waste shall not be discharged into surface waters, drainageways, or wetlands by discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided the fields have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharge directly into water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16 Domestic and industrial waste from washdown facilities, showers, toilets, sinks, eta, shall not be discharged into the animal waste management system. 10 of 11 NUTRIENT UTILIZATION PLAN REQUIRED SPECIFICATIONS 17 A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected regularly for evidence of erosion, leakage, or discharge. is If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan' which will eliminate the possibility of an illegal discharge, pollution and erosion. 19 Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be kept on site. 20 Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption, it should only be applied pre -plant with no further applications of animal waste during the crop season. 21 22 23 Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. Waste shall be tested within 66 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate -determining nutrient, unless other restrictions require waste to be applied based on other nutrients, resulting in a lower application rate than a nitrogen based rate. Zinc and copper levels in the soil shall be monitored and alternative crop sites shall he used when these metals approach excessive levels. pH shall be adjusted and maintained for optimum crop production. Soil and waste analysis records shall be kept for a minimum of five years. Poultry dry waste application records shall be maintained for a minimum of three years. Waste application records for all other waste shall be maintained for a minimum of five years. Dead animals will be disposed of in a manner that meets North Carolina regulations :11 of 11 AWS310086 1%ow 5 mflcatbna: Sal seta moon toe P arms a wa . l r wam. O 50 MI 1//11A 00 O . 23d M ci o(na Pulls rcL r/wtiIW BB n Oea • m P 1W ( ; 3W W P'1?4 kmegi&l 72a71 Malt lonplb t0E.7 EnJ Out Ram- 0 31 pst SW C{+/A (3]9.3 (FM NoabFe + 120.) GPN 61E bun) U� �4,V1v�5 t 2 3 UPA + M9 3 0.m4 6 aY2 ) 0.am a osm 9 0.2m 1 0.3a2 11 0.801 �u,_595 Po11. 1 2.23 2 201 2.03 Piwt PW 1 + 12 %tw . /aT / M Total Fle10 1 0 (saw se1n1 Wm vim 5.1b 1.e Z17 AC mt�m � System Calibration Information presented in manufacturer's charts are based on average operation conditions with relatively new equipment. Discharge rates and application rates change over time as equipment gets older and components wear. In particular, pump wear tends to reduce operating pressure and flow. With continued use, nozzle wear results in an increase in the nozzle opening which will increase the discharge rate while decreasing the wetted diameter. You should be aware that operating the system differently than assumed in the design will after the application rate, diameter of coverage, and subsequently the application uniformity. For example, operating the system with excessive pressure results in smaller droplets, greater potential for drift, and accelerates wear of the sprinkler nozzle. Clogging of nozzles can result in pressure increase. Plugged intakes or crystallization of mainlines will reduce operating pressure. Operating below design pressure greatly reduces the coverage diameter and application uniformity. For the above reason, you should calibrate your equipment on a regular basis to ensure proper application rates and uniformity. Calibration at least once every three years is recommended. Calibration involves collecting and measuring flow at several locations in the application area. Any number of containers can be used to collect flow and determine the application rate. Rain gauges work best because they already have a graduated scale from which to read the application amount without having to perform additional calculations. However, pans, plastic buckets, jars, or anything with a uniform opening and cross-section can be used provided the liquid collected can be easily transferred to a scaled container for measuring. For stationary sprinklers, collection containers should be located randomly throughout the application area at several distances from sprinklers. For traveling guns, sprinklers should be located along a transact perpendicular to the direction of pull. Set out collection containers 25 feet apart along the transact on both sides of the gun cart. You should compute the average application rate for all nonuniformity of the application. On a windless day, variation between containers of more than 30 percent is cause for concern. You should contact your irrigation dealer or technical specialist for assistance. 'Reprinted for Cedlficalipn Training for Operations ofAnimal Waste Management Systems Manual OPERATION & MAINTENANCE PLAN Proper lagoon management should be a year-round priority. It is especially important to manage levels so that you do not have problems during extended rainy and wet periods. Maximum storage capacity should be available in the lagoon for periods when the receiving crop is dormant (such as wintertime for bermudagrass) or when there are extended rainy spells such as a thunderstorm season in the summertime. This means that at the first sign of plant growth in the later winter / early spring, irrigation according to a farm waste management plan should be done whenever the land in dry enough to receive lagoon liquid. This will make storage space available in the lagoon for future wet periods. In the late summer / early fall the lagoon should be pumped down to the low marker (see Figure 2-1) to allow for winter storage, Every effort should be made to maintain the lagoon close to the minimum liquid level as long as the weather and waste utilization plan will allow it Waiting until the lagoon has reached its maximum storage capacity before starting to irrigated does not leave room for storing excess water during extended wet periods. Overflow from the lagoon for any reason except a 25-year, 24-hour storm is a violation of state law and subject to penally action. The routine maintenance of a lagoon involves the following: • Maintenance of a vegetative cover for the dam, Fescue or common bermudagrass are the most common vegetative covers. The vegetation should be fertilized each year, if needed, to maintain a vigorous stand, The amount of fertilized applied should be based on a soils test, but in the event that It is not practical to obtain a soils test each year, the lagoon embankment and surrounding areas should be fertilized with $00 pounds per acre of 10-10-10, or equivalent, • Brush and trees on the embankment must be controlled. This may be done by mowing, spraying, grazing, chopping, or a wmbmation of these practices. This should be done at least once a year and possibly twice in years that weather conditions are favorable for heavy vegetative growth. NOTE: if vegetation is controlled by spraying, the herbicide must not be allowed to enter the lagoon water. Such chemicals could harm the bacteria In the lagoon that are treating the waste. Maintenance inspections of the entire lagoon should be made during the initial filling of the lagoon and at least monthly and after major rainfall and storm events. Items to be checked should include, as a minimum, the following: Waste Inlet Pipes, Recycling Pipes, and Overflow Pipes — took for: 1. separation of Joints 2. cracks or breaks 3. accumulation of salts or minerals 4, overall condition of pipes 2 Lagoon surface -- look for: 1. undesirable vegetative growth 2. floating or lodged debris Embankment -- look for: 1. settlement, cracking, or "jug" holes 2. side slope stability -- slumps or bulges 3. wet or damp areas on the back slope 4. erosion due to lack or vegetation or as a result of wave action 5. rodent damage Larger lagoons may be subject to liner damage due to wave action caused by strong winds. These waves can erode the lagoon sidewalls, thereby weakening the lagoon dam. A good stand of vegetation will reduce the potential damage caused by wave action. If wave action causes serious damage to a lagoon sidewall, baffles in the lagoon may be used to reduce the wave impacts. Any of these features could lead to erosion and weakening of the dam. If your lagoon has any of these features, you should call an appropriate expert familiar with design and construction of waste lagoons. You may need to provide a temporary fix if there is a threat of a waste discharge. However, a permanent solution should be reviewed by the technical expert. Any digging into a lagoon dam with heavy equipment is a serious undertaking with potentially serious consequences and should not be conducted unless recommended by an appropriate technical expert. Transfer Pumps —check for proper operation of: 1. recycling pumps 2. irrigation pumps Check for leaks, loose fittings, and overall pump operation. An unusually loud or grinding noise, or a large amount of vibration, may indicate that the pump is in need of repair or replacement. NOTE: Pumping systems should be inspected and operated frequently enough so that you are not completely "surprised" by equipment failure. You should perform your pumping system maintenance at a time when your lagoon is at its low level. This will allow some safety time should major repairs be required. Having a nearly full lagoon is not the time to think about switching, repairing, or borrowing pumps. Probably, if your lagoon is full, your neighbor's lagoon is full also. You should consider maintaining an inventory of spare parts or pumps. • Surface water diversion features are designed to carry all surface drainage waters (such as rainfall runoff, roof drainage, gutter outlets, and parking lot runoff) away from your lagoon and other waste treatment or storage structures. The only water that should be coming from your lagoon is that which comes from your flushing (washing) system pipes and the rainfall that hits the lagoon directly. You should inspect your diversion system for the following: 1. adequate vegetation 2. diversion capacity 3. ridge berm height g Identified problems should be corrected promptly. It is advisable to inspect your system during or Immediately following a heavy rain. If technical assistance is needed to determine proper solutions, consult with appropriate experts. You should record the level of the lagoon just prior to when rain is predicted, and then record the level again 4 to 6 hours after the rain (assumes there is no pumping). This will give you an idea of how much your lagoon level will rise with a certain rainfall amount (you must also be recording your rainfall for this to work). Knowing this should help in planning irrigation applications and storage. If your lagoon rises excessively, you may have an overflow problem from a surface water diversion or there may be seepage into the lagoon from the surrounding land. Lagoon Operation Startup: 1. Immediately after construction establish a complete sod cover on bare soil surfaces to avoid erosion. 2. Fill new lagoon design treatment volume at least half full of water before waste loading begins, taking care not to erode lining or bank slopes. 3. Drainpipes into the lagoon should have a flexible pipe extender on the end of the pipe to discharge near the bottom of the lagoon during initial filling or another means of slowing the incoming water to avoid erosion of the lining. 4, When possible, begin loading new lagoons in the spring to maximize bacterial establishment (due to warmerweather). 5. It is recommended that a new lagoon be seeded with sludge from a healthy working swine lagoon in the amount of 0.25 percent of the full lagoon liquid volume. This seeding should occur at least two weeks prior to the addition of wastewater. 6. Maintain a periodic check on the lagoon liquid pH. If the pH falls below 7.0, add agricultural lime at the rate of 1 pound per 1000 cubic feet of lagoon liquid volume until the pH rises above 7.0. Optimum lagoon liquid pH is between 7.5 and 8.0. 7. A dark color, lack of bubbling, and excessive odor signals inadequate biological activity. Consultation with a technical specialist is recommended if these conditions occur for prolonged periods, especially during the warm season. Loading The mare frequently and regularly that wastewater is added to a lagoon, the better the lagoon will function. Flush systems that wash waste into the lagoon several times daily are optimum for treatment. pit recharge systems, in which one or more buildings are drained and recharged each day, also work well 4 • Practice water conservation - -- minimize building water usage and spillage from leaking waterers, broken pipes and washdown through proper maintenance and water conservation • Minimize feed wastage and spillage by keeping feeders adjusted. This. will, reduce the amount of solids entering the lagoon. Management: • Maintain lagoon liquid level between the permwient storage level and the full temporary storage level. Place visible markers or stakes on the lagoon bank to show the minnnum liquid level and the maximum liquid level- (Figure 2-1 ). • Start irrigating at the earlies' possible date in the spring based on nutrient requirements and soil moisture so that temporary storage will be maximized for the summer thunderstorm season. Similarty, irrigate in the late summer 1 early fall to provide maximum lagoon storage for the winter The lagoon liquid level should never be closer than 1 foot to the lowest point of the dam or embankment ■ Don not pump the lagoon liquid level lower than the permanent storage level unless you are removing sludge. • Locate float pump intakes approximately 18 inches underneath the liquid surface and as far away from the drainpipe inlets as possible. • Prevent additions of bedding materials, long-stemmed forage or vegetation, molded feed, plastic syringes, or other foreign materials into the lagoon. • Frequently remove solids from catch basins at end of confinement houses or wherever they are installed • Maintain strict vegetation, rodent, and varmint control near lagoon edges. • Do not allow trees or large bushes to grovr on lagoon darn or embankment. • Remove sludge from the lagoon either when the sludge storage capacity is full or before it fil:s 50 percent of the permanert storage volume- • If an mal production is to be terminated, the owner is responsible for obtaining and implementing a closure plan to eliminate the possiNlity of a pollutant discharge Sludge Removal: Rate of lagoon sludge buildup can be reduced by S • proper lagoon sizing, • mechanical solids separation of flushed waste, • gravity settling of flushed waste solids in an appropriately designed basin, or • minimizing feed wastage and spillage. Lagoon sludge that is removed annually rather than stored long term will • have more nutrients, • have more odor, and • require more land to property use the nutrients. Removal techniques: • Hire a custom applicator. • Mix the sludge and lagoon liquid with a chopper - agitator impeller pump through large - bore sprinkler irrigation system onto nearby cropland; and soil incorporate. • Dewater the upper part of lagoon by irrigation onto nearby cropland or forageland; mix remaining sludge; pump into liquid sludge applicator, haul and spread onto cropland or forageland; and soil incorporate. • Dewater the upper pad of lagoon by irrigation onto nearby cropland or forageland; dredge sludge from lagoon with dragline or sludge barge, berm an area beside lagoon to receive the sludge so that liquids can drain back into lagoon; allow sludge to dewaler, haul and spread with manure spreader onto cropland or forageland; and soil incorporate. Regardless of the method, you must have the sludge material analyzed for waste constituents just as you would your lagoon water. The sludge will contain different nutrient and metal values from the liquid. The application of the sludge to fields will be limited by these nutrients as well as any previous waste applications to that field and crop requirement. Waste application rates will be discussed in detail in Chapter 3. When removing sludge, you must also pay attention to the liner to prevent damage. Close attention by the pumper or drag -line operator will ensure that the lagoon liner remains intact. If you see soil material or the synthetic liner material being disturbed, you should stop the activity immediately and not resume until you are sure that the sludge can be removed without liner injury. If the liner is damaged it must be repaired as soon as possible. Sludge removed from the lagoon has a much higher phosphorus and heavy metal content than liquid. Because of this it should probably be applied to land with low phosphorus and metal levels, as indicated by a soil test, and incorporated to reduce the chance of erosion. Note that if the sludge is applied to fields with very high soil -test phosphors, it should be applied only at rates equal to the crop removal of phosphorus, As with other wastes, always have your lagoon sludge analyzed for its nutrient value. 6 The application of sludge will increase the amount of odor at the waste application site. Extra precaution should be used to observe the wind direction and other conditions which could increase the concern of neighbors. Possible Causes of Lagoon Failure Lagoon failures result in the unplanned discharge of wastewater from the structure. Types of failures include leakage through the bottom or sides, overtopping, and breach of the dam. Assuming proper design and construction, the owner has the responsibility for ensuring structure safely. Items which may lead to lagoon failures include: • Modification of the lagoon structure — an example is the placement of a pipe in the dam without proper design and construction. (Consult an expert in lagoon design before placing any pipes in dams.) • Lagoon liquid levels —high levels are a safety risk. • Failure to inspect and maintain the dam. • Excess surface water flowing into the lagoon. • Liner integrity — protect from inlet pipe scouring, damage during sludge removal, or rupture from lowering lagoon liquid level below groundwater table. NOTE: If lagoon water is allowed to overtop the dam, the moving water will soon cause gullies to form in the dam. Once this damage starts, it can quickly cause a large discharge of wastewater and possible dam failure, 7 EMERGENCY ACTION PLAN PHONE NUMBERS DIVISION OF WATER QUALITY (DWQ) IC--)q tp= EMERGENCY MANAGEMENT SERVICES(EMS) Ib-ZQ 1(pD SOIL AND WATER CONSERVATION DISTRICT (SWCD) OUO- a.Rlo- a.1:.p NATURAL RESOURCES CONSERVATION SERVICE (NRCS) h0 COOPERATIVE EXTENSION SERVICE (CES) a.143 This plan will be implemented in the event that wastes from your operation are leaking, overflowing or running off site. You should not waft until wastes reach surface waters or leave your properly to consider that you have a problem. You should make every effort to ensure that this does not happen. This plan should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on the situation. this may or may not be possible. Suggested responses to some possible problems are listed below. A. Lagoon overflow- possible solutions are: a) Add soil to berm to increase elevation of dam. lot Pump wastes to fields at an acceptable rate. 0 Stop all flow to the lagoon immediately. d) Call a pumping contractor. e) Make sure no surface water is entering lagoon. n. Runoff from waste application field -actions Include: a) Immediately stop waste application. b) Create a temporary diversion to contain waste- c) Incorporate waste to reduce runoff. d) Evaluate and eliminate the reasons) that cause the runoff. a) Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinklers - action Include: a) Stop recycle pump. b) Stop irrigation pump. c) Close valves to eliminate further discharge. d) Repair all leaks prior to restarting pumps. D. Leakage from flush systems, houses, solid separators - actlon include a) Stop recycle pump. b) Stop irrigation pump. c) Make sure siphon occurs. d) Stop all flow in the house, flush systems, or solid separators. E. Leakage from base or s'alewall of lagoon. Often this is seepage as opposed to flowing leaks - possible action: e) Dig a small sump or ditch from the embankment to catch all seepage, put in a submersible pump, and pump back to lagoon. b) If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a Gay type soil. c) Have a professional evaluate the condition of the side walls and the lagoon bottom as soon as possible. 8 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach surface waters? b. Approximately how much was released and for what duration? c. Any damage notes, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours call your DWQ regional office; Phone #, After hours, emergency number: (919) 733-3942. Your phone call should include: your name, facility number, telephone number, the details of the incident from item 2 above, the exact location of the facility, the location or direction of the movement of the spill, weather and wind conditions. The corrective measures that have been under taken, and the seriousness of the situation. b. If the spill leaves property or enters surface waters, call local EMS phone number, c Instruct EMS to contact local Health Department. d. Contact CE's phone number, local SWCD office phone number and the local NRCS office for advice ) technical assistance phone number. 4. If none of the above works call 911 or the Sheriffs Department and explain your problem to them and ask the person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair or problem to minimize offsite damage. a. Contractors Name, Murohv Brown LLC b. Contractors Address: P.O. Box $56 Warsaw NC 28398 c. Contractors Phone: 010)293-3434 8. Contact the technical specialist who certified the lagoon (NRCS, Consulting Engineer, etc.) a. Name: KraigWestemeek b. Phone: (910) 293 - 5330 ?. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again_ INSECT CONTROL CHECKLIST FOR ANIMAL OPERATIONS Source Cause NMP's to Minimize Char Sea Specific Practices sufficiently to remove accumulated "lid. from gutters as designed. O Remove bridging of accumulated sold. at discharge pits where pest minimize the cn of no more then $0%of surface. Vegetative Growth lagoons and other Impoundment's to prevent accumulation of decaying vegetative mader aong water's edge on impoundment's perimeter. feeders Feed $pBage O 0esgn, operate and maintain feed systems (e.g.. bunkers and troughs) to minimize the accumulation of decaying wastage. O Clean up spillage on a routine basis big. 7.10 day interval during summer; 15-30 day interval during winter). Feed Storage Accumulation of feed (3 Reduce moisture accumulation within and around residues immediate perimeter f feed storage areas by insurira3 drainage away from site and/or providing adequate containment (e g., covered bin for brewer's grain and similar high moisture grain products), O Inspect for and remove or break up accumulated solids in filet stops around feed storage as needed. Animal Nokprlg Accumulation of animal Q Eliminate tow was that Van moisture along fences Areas Wastes and feed wastage and other locations where waste accumulates and disturbance by animals is minimal. O Maintain fence tows and filler stops around animal holding areas to minimire accumulation of wastes li.e, inspect for and remove at break up accumulated 60lde ae needed). MIC— November 11, 1996 10 Dry Manure [running Accumulations of animal O Remove spillage on a routine basis (e.g. 7-10 day Systems wastes interval during summer 15-M days mtemal during winter) where manure is loaded for land application or disposal, O Provide for sclerosis drainage around manure stockpiles (J Inspect for and remove or break up anulmulated wastes in filler strips around sto&plies and manure handling areas as needed. The issues checked () pertain to this operation. The landowner / integrator agrees to use sound judgment in applying insect control measures as practical. I certify the aforementioned insect control Best Management Practices have been reviewed with me. (Landowner Signal For more information contact the Cooperative Extension Service, Department of Entomology, Box 7613, North Carolina State University, Raleigh, NC 27695-7613. AMIC -- November 11, 1996 It Swine Farm Waste Management -Odor Contmf Checklist Permlt No.: `^g( O�te: - a IN STRUCTIONS fog USE Owner Signatur ♦Odor C..ftri heckllstncegW11d by General Statute 143215IXJe)11i ♦ Check any/all the ships you will hnpl0reent on this facility. -Beres checked(sele[tsd become a reouirement of the CAW MP ♦ bems In bold Or pre seleced are required. ♦ Add any site -spectre details related 10 the selected amps ♦ Include any ibrer odor mnt.1 taeaauce, Pat listed . NOTE: Not all amps may be A. Weill, for every facility. Evaluate each IMP prior to all f0ryocr facility. Cause/sour[. BMP Option fee Mlnimltt Od0r CpmnwtRs Site S"Ifi[ P... twee FARMSTEA0 a Swine Production ❑ Maintain vegetirivc or wooded buffe rs at or •Tube; dust and gases, provides dihAlon near ... parts boundary and vlwat screening • May require third party Inpugapprowd ♦I mproperdrainage ❑ carearof landscape so water draitss away - Reduce Odors and yectore lhstoccor seem faullUee and prevent'ading with stagnant cOPditlom ❑Maintain farm a¢ess roads and prevent saNlc •Prew,cts spillage during transport and in wa sit appli[ation area tracking ofwaste on to Wbto r.ad, ❑Other amps -plea se detttibe MORTALITY MANAGEMENT .Carcass ® Olapose of mortality using me0wd approved • Required 1,11OWt. and,,mit Decomposition by NCOA66 state Veterinarian. Manage • May require third party input/approval According W CAW MP disumldy M..S.Anent Checkllstl and RamuleL ❑ Put [anuses in rebigermad for heeaer] dead boxes within 24 hours for short-term mortality storage. ♦ Incomplete Incineration [2 Use indneratoss with secondary burners for •Reduce Odors by complete inaineratioP c0 ellete combustion ❑ Other amps - please finadue APPROVED - 7/25/2019 Swine AMOC Page 1 of s Swine farm Waste Management —Odor Control Checklist Permit No.: 31- cause/SAurte RMP Cholan lO Mlnlmlm Odor Comments site Specific Practices HOUSE / BARN — WASTE HANDLING ♦Flush tanks ❑ install flush tank GO yen$ . PILDush systems ♦Odorous Gases ❑ Flush PIU al case A times per day . Pit flush systems in Partial mlcrobia l El EmPly pits at least once eve ry V days .Pit -recharge or"pulbpill systems declmpOSition ❑ Underfloor Rush with pH ve nti latlon • Agiistlan of wastes 0 rutall/Anord fill lines to near bottom of tanks with anh-nphon vents O Install covers on Outside waste colitttion er junatian bur ❑ Install sump tank covers foe lift stations ♦Aname a 0 Flush/recharge with Ueated rnuent Treatwasle In phswieh proven upleSaalor . McMtpr for any solids accumulation in pit fhemlWl acted" ❑ Other Ill — please describe HOUSE/BARN— FLOOR AND INDOOR SURFACES ♦ Manure covered floors ❑ Scrape manure from alleys into pens daily a Will move with Other manure via pits ❑ Install fully studied floor system ❑ Install waterers over nil Roor area ❑ install feeders at high a nd of solid floors . Where applicable • Oil orous Gases ❑ Scrape manure buildup from no.,, and.11, . Aids in animal cleanliness [I Keep floor, all . Aids re animal dcanfiness ❑ Install underfloor Yeah from for drying ❑Replace bedding/ncrape al fre9uemy to .Solid floor/bedding systems keep bedding dry Other 6M Ps —please describe Swine Abel Page 2 of 6 APPROVED— 712SI2019 Swine Farm Waste Management — Odor Control Checklist Permit No.: .3 1 - � b Cause/Source BMP Otani to Minimize odor Comments Site Spedfs Practlm, HOUSE f BARN —VENTILATION •!lust ❑Clean Fans regularM—zpedlyfregeenry e Volatile/Odorous gases ❑ Effmient alrmovement ❑ Install temperature and humidity sensors to eontrolveniilation ❑ Treat ban exhaust .Examates: blathers, wet scrubbing windbreaks • May reduce vemila!ion rate depending on method ❑ Other BMPs —please describe HOUSE/BARN — FEED .Dug ❑ Install feed [OVem a Adswbed Gases ®Beep putdoor Feed Swage covered except v Regplred by orle lSA NCAC 02D.1ago when rweessxry to add/remove feed ❑ Minimize had -fall height of dry feed Q losta 11 feed delivery downspout extenders m the feed to.,, p Remove spoiled/unusable feed on regular basis O Seed pellets instead of dry meal • May require third party input)approval ❑ Use feed additives • May require third Party Input/approval ♦Ammonia ❑ Use feebredwed aUdepretsm diet • May fensure third early input/approval ❑Other BMP, — please describe HOUSE/BARN—GENERA] e Oust ❑ Install temperature and hudiditysensors e Maintain relative humidity at W to 65% •Odorous Gases to coetml ventlletion ❑ Use ultraviolet light to treat Indoor air ❑ U se indoor or avid.relectrostatic space • Can be used to treat exhaust air charge system ❑ Other Ill — please describe Swine AMOC Page 3 of 6 APPROVED—712512019 Swine Farm WasteManagement— Odor Control Checklist Permit No.: \- goo cause/Source River Option W Minimize Odor Comments Site Specific Practices LAGOON / WASTE STORAGE STRUCTURE a Volatile Gases ® Maintain proper lagoon volume • Sufficient liquid volume/depth is required for Proper anaerobic treatment ❑ Minimize free -fall height of waste frpm discharge pipe to lagoon surface ❑ blend discharge point of pipe to below lagoon •Use caution not to scour or damage lagoon Mar liquid level ❑ Malread proper surface area to-voWme ratio ❑ Use correct lagoon shift up promdures ❑ Aerate for Odor control ® Manage sludge levels based on annual studge vervey as required by permit ❑ Keep spilled feed or foreign debris out of lagoon In prevent excess sludge acvermil on ❑ Mstap/use solids separation system ❑Use proven 1A01011wl Or Chemical additives • Monitor for any Increase Or rate of solids accumulation ❑ Use permeable lagoon covers Iry l a digefied ❑ Use impermeable lagoon cover or a Methane can be flared if not ullllzetl anaerobic digester ❑Other gMFs— please describe • Odorous gases ® Perform land applicatlan In accordance with CAWMP ♦Wind drift 0 pump Intake Oearlagreen surface a Muni by rule ISA Ni 030.190E 0 Pump from sew" stage lagoon Cl Follow good neighbor polity . Asid appllcatlon on known weekends, special days, or holidays/eves if possible ❑ Operate at minimum recgm mended pressure ❑ Increase setbacks beyond those required by statute, rule, or permit Swine AMOC Page Aof 6 APP MOVED— 7/25/2019 Swine Farm Waste Management -Odor Control Checklist permit No.: Sk-�i Cause(Sourm aMP Option to Minimiee Odor Comments site Specific Provinces LANDAPPLICATIOrt(OOmenjunm ❑ Apply during favorable windconditions, • Recommend chickin,predicted average hourly (especially for t avellogguns w impact wind speed within 2e M1oss no, to sprinklers) anticipated start ❑When pracical, aWlywaste on sunny days • Allows for vertical dissipation of odor rather than cool, overcast days ❑ When posiblc, apply waste mid -morning to •Allow, for better vertical dissipation of odor late -afternoon Cl For travelingguns, use lapearirg or [apervbore • Less odorand driftchan Mg nozzles Ponies ❑ For traveling guns, use llu,rat avaluabk rand, that products aaelatable ppp@atbn undemin, ❑ Replace impact sprinklers with tow -drift Parties On center Pivots 811d 11near mOVe wstemS ❑ Use W,e4rag system 0 Use'm}ectmo method for waste applic.lion ❑ Other Philips - please drocube SEVDOE DISPOSAL •Odorousg.r, ❑ Transport sludge in covered vehicles or tankers ❑ Apply in thin, minim layers . Sp,eds drying and prevents pond., ❑Inmrpolate land- applied sludge as soon as • Required within U hours or prior to nemrain event, practical after apinliatum, arelm accordance whichever 4 IT rat, for convewl.only tilled with Dporml. bare Polls ❑ Use injection method for sludge application ❑ Dewater sludge prier to application ❑ Use aRecnatives to land applicatlon, such as compost, gasificalton, energy generation. eta )] Other aMP,-please describe Swine AMC Page 5 016 APPROVED - 7/2512019 ADOIll INFORMATION AVAILABLE FROM AI, M.Dagelnenl Flutter A5SPS5m ,m Tell lAMPARI .eXtenSion.iaStdtCftlO/dlnpal/ AM 538 A Certification Training for Animal Waste Management Systems: Type A NC Dimien of water Rcio urces EBAE tD3.83- Lagoon Design and Management for LNenock Manure Tredtmen, and Storage www.bae.ncsu.edu EBAE 128 88 - Swine Peoductlen Facility M anure Management: Pit Recharge Lagoon Treatment Www.beenaaedu EBAE 129AB- Swine Production Facility Manure Manage menb Underfloor Flush -Lagoon Treatment www.bae.nesu.edu EBAE Fact Sheet- Calibrdien Of Manure and wastewater Application Equipment wwx.b.a.Oc..Od. EBAE Fad Sheet -Swine Production Farm Petemlal Odor sources and Remedies www bae.ncsu.edV NC NRCS Standard 359- Waste Treatment lagoon www.nres.udsa.gov NC NRCS Standard 380'- Windbreak/Shelterbert Establishment www.nrts.udsa.gov NC NRCS Standard 422- Hedgerow Planting www.an s. W sa gov NC NRCS Standard A42-Sprinkler SVStem vrww.nres.utlsagov Nuisance Concerns in Anbnal Manure Management Odors and Flies; PRO107199S Conferentt Precool Florida Cooperative Extension Service Options for Managing Odor; A Report from the Swine Odor Task Force NC State university Swine AMOC page 6 of APPROVED- . 2/25k019 Wrfon-November26,20I8 Mortality Management Methods Indicate which method(s) will be implemented When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Vetennarian. Primary secondary Routine Mortality Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal _1 death. The burial must beat least 300 feet from any flowing stream or public body of water (GS.106403). The bottom of the burial pit should beat least one toot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NC DIED under GS 15A NCAC 13B.0200. 1 D Rendering at a rendering plant licensed under G.S. 106-168.7 Complete incineration according to 02 NCAC 52C .0102, O A composting system approved and permitted by the NC Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of pemtit). tf compost is distributed off -tarn, additional requirements must be met and a permit is required from NC DEQ. a O In the case of dead poultry only, placing in a disposal pit of a sae and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). ❑ ❑ Any method which, in the professional opinion of the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Writlen approval by the State Veterinarian must be attached). ❑ Mass Mortality Plan Mass modality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options, contact the Division for guidance. A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal modality rates as specified by the State Veterinarian. • Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). In the event of imminent threat of a disease emergency, the State Veterinarian may enact additional temporary procedures or measures for disposal according to G.S. 106-399.4. Signature of Farm Owner/Manager ate Te 3 Viaz l Signature of Technical Specialist Date =+; g o+ dise Hill Wba INC �I ;Lagoon 2 r , 4� .YI 11' 1 i r z Paradise Hill &Lagaon � a Gaogie Earth N 20211C�ocgt�403 ft rower: Paradise Hill Lagoon 1 Address: 1645 South NC Hwy 50 Magnolia NC 28453 Cailnty: Duplin Designedy: KBW Checked By: JEO Date- Sheet 1 of 7 03131 /21 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population- Nursery: ------------------- 0 Wean to Finish: ------------------- 1455 Hd. Finishing: ....... ........ 0 Farrow to weanling:---------- ----- - 0 Farrow to feeder: ---------------- -- 0 Farrow to finish: -- - ----- - -- - - 0 Boars: .----- --.- ------ 0 Storage Period: ---------- 180 Days 25 Yr. 124 Hr Storm Event ------------------- 7.5 In. "Heavy Rain" Factor Not Applicable Rainfall in Excess of Evaporation ------------------- 7.0 In. Additional Water Usage: ------- 0 Additional Drainage Area -------- —__-- 0 LAGOON INFORMATION Is Lagoon Designed as an Irregular Shape? (YIN) ---- N Does Operator Want Emergency Spillway? (YIN) ------------ N Was This Design Built Prior to Sept. 1996? (YIN) Y Is Drain Tile Req'd to Lower SHWT? (YIN) - - --- N Seasonal High Water Table Elev: ------- 41.00 Ft. Freeboard: -- ---- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Side Slopes: 2.5 :1 (H.V) Inside Top Length: ------------------- 220.0 Ft. Inside Top Width: - ------------- 163.8 Ft. Top of Dike Elevation: ------- Depth 51.80 Ft, Finished Bottom Elevation: -------- 11.00 Ft 40.80 Ft. Start Pump Elevation: -- 20.4 In. $0.10 Ft. Stop Pump Elevation: •----- 45.6 In. 48.00 Ft, LAGOON VOLUME BEgUIRED VOL. DESIGN VOLUMES % REQ'D. Storan Stor 22523 (Cu.Ft.) 23,513 (Cu.Ft.) IG4.40% Temporary = 61883 (Cu.Ft.) 65,102 (Cu.Ft.) 105.20% Permanent = 167325 (Cu.Ft.) 167,878 (Cu.Ft.) 100.33% Total Volume 251,730 (Cu.Ft.) 256,493 (Cu.Ft.) 101.89% 112 Treatment Volume � 83,663 (Cu.Ft.) 1/2 Treatment Volume Elevation = 44.83 Ft. 90 Temporary Storage Volume Elevation 48.82 Ft. Min. Required Liner Thickness Lagoon Surface Area: (Inside TOD) - -- - ----- ---- 83.60 In. 35.74 In. 1.6 Ft. 36,036 S.F. Wix0y-Brown. LLC EWneenng P.O. Box 856,warsam, NC 2830 (910) 293-3434 �wwei. raiawsu nm Laguun i L)esignea by: rlbvv Address: 1645 South NC Hwy 50 Checked By: JED Magnolia NC 28453 Date: 03/31/21 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 40.80 17,952 0 41.00 18,227 3,618 3,618 42.00 19,631 18,929 22,547 43.00 21,085 20,358 42,904 44.00 '22,589 21,837 64,741 45.00 24,143 23,366 88,107 46.00 '25,747 24,945 113,052 47.00 27,401 26,574 13%626 48,00 29,105 28,253 167,878 49.00 30,859 29,982 197,860 %00 32,663 31,761 229,621 51.00 34,517 33,590 263,211 51.80 36,036 28,221 291,432 These volumes were calculated using the vertical averaae end area method. END PUMP = = = = 48.00 FT 167,878 CIF TR'MT 167,878 100,33% START PUMP = =: 50.10 FT 232,980 CIF TEMP 65,102 105.20% MAX STORAGE = 50.80 FT 256,493 CIF STORMI 23,513 104,40% Murphy-Bmwn, LLC Eaginoanng P 0, Box 856, Warsaw, NC 28396 (940) 293-3434 Brower. varacise Hill Lagoon 1 Ueslgnea By: KBW Address'. 1645 South NC Hwy 50 Checked By JED Magnolia INC 28453 Date. 03/31/21 County: Duplin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storaae: Required Treatment Volume: Vknurnal I ype Capacity ALW— cu. t./I) = Total Nursery 0 30 1.00 0 _ Wean to Finish 1,455 115 1.00 167,325 Finishing 0 135 1.00 0 Farrow to weanling 0 433 1.00 0 Farrow to feeder 0 522 1.00 0 Farrow to finish 0 1,417 1,00 0 Boars 0 400 1.00 D Total Required Treatment Volume (cu. ft.)= 167,326 Sludge Storage Volume: nimal Type "Capacity ALW--(cu. t. = o a'.. Nursery 0 ...-30 0,00 0 Wean to Finish 1,455 115 0,00 0 Finishing 0 135 0,00 0 Farrow to weanling 0 433 0,00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 I otal Kegwrea sluage storage Volume (cu. ri 0 Temporary Storage Volume: Manure Production: jAnimal _Type_ Capacity toPuna aY='Total Nursery 0 180 0.30 0 Wean to Finish 1,455 180 1.17 305.647 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 I otal Manure Production (gals.)= 305,647 Total Manure Production (cuff.)= 40,862 Excess Fresh Water nimal Type Capacity to. Period dJday) = Total Nursery 0 160 0.00 0 Wean to Finish 1,465 180 0.00 0 Finishing 0 180 0.00 0 Farrow to weanling 0 180 0.00 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 Total Fresh Water Excess (gals.)= Total Fresh Water Excess (tuft.)= 0 0 Address: 1645 South NC Hwy 50 Checked By: JED Magnolia NC 28453 Date: 03/31/21 Cnunty rlunlin RMcI d of 7 Temnon ry Storage V01mi (Cunt ) Rainfall in Excess of Evaporation: Vol?(Lagoon Surface Area +Additional Drainage Area) " Rainfall 112in.lft Vol.= (36036 sq.ft. + 0 sq.ft.) ' 7 in. 112 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= 21,021 Storm Storage: Vol =(Lagoon Surf. Area + Addfl Drainage Area)' 25Yc/241dr. Storm(in) / 12in./ft. Vol.= (36036 sq.ft + 0 sq.ft.) ` 7.5 in. /12 ii TO al Required Volume for 25Yo124Hr. Storm Event (cu.ft)= 2.^ "Heavy Rain" Storage Vol,=(Lagoon Surf. Area + Addfl Drainage Area) "'Heavy Rain" Factor (in) / 12in./ft. Vol.= (36036 sq.ft + 0 sq.ft.) ` 0.0 in. /12 in /ft. Total Required Volume for "Heavy Rain" (cu.ft.} (for Extended Periods of Chronic Rainfall) Additional Water Storage: No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr./24Hr. Storm +'Heavy Rain')= 22,523 (CU.FT) Total Required Temporary Storage (Manure Prod. +Excess Fr. Water + Rainfall Excess+ Additional Water Storage) = 61,883 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 167,325 (CU.FT) TOTAL REQUIRED VOLUME = 261730 (CU.FT.) of oI Ucbiyllruoy. 1o1� Address: 1645 South NC Hwy 50 Checked By. JED Magnolia NC 28453 Date. 03/31/21 County: Duplin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation -------- 51,80 FT. Emergency Spillway Crest Elevation --------------- '. Not AFApplicable Top of 25Yr. I24Hr. Storm Storage ------- '. %80 FT. Top of "Heavy Raid' Storage ------------------ Not Applicable Start Pump Elevation ------------------- 50.10 FT. End Pump Elevation '------------------ 48.00 FT. Tap of Sludge Storage ---------- Not Applicable Seasonal High Watertable Elev. ----- 41.00 FT. Finished Bottom Elevation ---------_ 40.80 FT. Inside Top Length ------ 220,00 FT. Inside Top Width -------- 163.80 FT. Side Slopes ---- ---- 31 H:V Lagoon Surface Area -------- 36,036 SF Min. Liner Thickness (if required) --------------- 1.6 FT. Freeboard Depth --------- 1.00 FT. Temporary Storage Period ------------ 180 Days Zone Depths: TOTAL DESIGN VOLUME = 256493 (CU.FT.) Treatment / Sludge Storage Zone Depth ----- 7,2 FT. Temporary Storage Zone Depth ----- 2.1 FT. Freeboard / Storm Storage Zone Depth --- ------- 1.7 FT, Total Lagoon Depth ----------- 11.0 FT. Address: 1645 South NC Hwy 50 Checker JEO Magnolia NC 28453 Date: 03/31/21 ZONE ELEVATIONS TOP OF DIKE ELEV = 51.80 / 1 TOP OF STORM ELEV = 50.80 / \ STRT PMP EL.= 50.10 - t TOP OF TEMP STORAGE ELEV = 50.10 / END PUP EL. = 48.00 \ TOP OF TREAT ELEV = 48.00 SHWT 41.00 FINISHED BOTTOM ELEV = 40.80 Co'Uu`nnLy': ra�aoue nw �aywn i uesigneo by: Rtivv ddrs: 1645 South NC Hwy 50 Checked By: JEO Magnolia NC 28453 Date: 03/31/21 Duplin Sheet 7 of 7 This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway. An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE: COMMENTS: This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supercede the original certification of the farm. Elevations are based on an assumed benchmark and do not represent mean sea level datum, I certify, to the best of my professional knowledge, judgement and behof this design calculation is in accordance with the appficable NRCS standards. Grower: Paradise Hill Lagoon 2 Address: 1645 South NC Hwy 50 Magnolia NC 28453 COunt : Duplin Designed -By: Checked By: JEO Date: Sheet 1 of 7 03/31/21 ANAEROBIC WASTE LAGOON DESIGN FARM INFORMATION Farm Population Nursery: - »»------------ 0 Wean to Finish: ----------------- 4132 Hd. Finishing: ------------- 0 Farrow to weanling:---................ 0 Farrow to feeder. ------- ----- 0 Farrow to finish-, ------------------- 0 Boars: --- ------- 0 Storage Period: --_----.----------- 180 Days 25 Yr. 124 Hr Storm Event -- --------»- 7.5 In. "Heavy Rain" Factor Not Appi cable Rainfall in Excess of Evaporation ---------- TO In. Additional Water Usage: -- ----------- 0 Additional Drainage Area; ------------ ----- 0 LAGOON INFORMATION Is lagoon Designed as an Irregular Shape? (YIN) N Does Operator Want Emergency Spillway? (YIN) --- --- N Was This Design Built Prior to Sept. 19967 (YIN) ------------ Y Is Drain Tile Req'd to Lower SHWT? (YIN) — N Seasonal High Water Table Elev:------_._.----- — 36.OD Ft. Freeboard: -------- ---- 1.0 Ft. Emergency Spillway Flow Depth: Not Applicable Side Slopes: 3 :1 (H:V) Inside Top Length: ----- -- -.----- 390.0 R. Inside Tap Width: -----------------•- 235.0 Ft. Top of Dike Elevation: -- Depth 47.10 Ft. Finished Bottom Elevation: -----»------ 11.00 Ft. 36.10 Ft. Start Pump Elevation: — ------ 20.04 In. 45.43 Ft. Stop Pump Elevation: --- 45.6 In. 43.30 Ft. LAGOON VOLUME REQUIRED VOL. DESIGN VOLUMES % REQ'D. Storm Stor = 57281 (Cu.Ft.) 57,820 (Cu.Ft.) 100.94% Temporary 169505 (Cu.Ft-) 174,063 (Cu.Ft.) 102,69% Permanent W 475180 (Cu.Ft.) 475.802 JCu.Ft.) 100.13% Total Volume = 701,966 (Cu.Ft.) 707,685 (Cu.Ft.) IDO.81% 237,590 (Cu.Ft.) 112 Treatment Volume = 112 Treatment Volume Elevation - 40.02 Ft. 84.95 In, 90 Temporary Storage Volume Elevation = 44.10 Ft. 36.02 In. Min. Required liner Thickness Lagoon Surface Area: (Inside TOD) 1.6 Ft, 91.650 S.F. +uimphy-Grown. LLC rrnoneer: u P.O. Box 556 .Warsaw. NC 28398 (910) 293-3434 �aywu c Icu uy. r�uvv Address: 1645 South NC Hwy 50 Checked 6y: JEO Magnolia NC 28453 Date: 03/31121 Countv' Dublin Sheet 2 of 7 ACTUAL DESIGN VOLUME CALCULATIONS BASE VOLUME: Cu. Ft. LAGOON STAGE -AREA VOLUMES Contour Elevation (FT.) Area SF Incr. Vol. (Cu. FT) Cumul. Vol. (Cu. FT) 36.10 54,756 0 37.00 67,447 50,492 50,492 38.00 60,506 58,977 109,468 39.00 63,637 62,072 171,540 40.00 66,840 65,238 236,778 41.00 70,115 68,477 305,255 42.00 73,461 71,788 377,043 43.00 76,880 75,171 452,214 44.00 80,371 78,626 530,840 45.00 83,934 82,152 612,992 46.00 87,569 85,751 698,743 47.00 91,275 89,422 788,165 47.10 91,650 9,146 797,311 These volumes were calculated usina the vertical averaae end area method. ■ END PUMP = _ _ = 43.30 FT 475,802 CIF TR'MT 475,802 100 13% START PUMP = _' 45.43 FT 649,865 CIF TEMP 174,063 102.69% MAX STORAGE = 46.10 FT 707,685 CIF STORM 57,820 100.94% Murphy -Brown LLC Engineering PO, S. 856, Warsaw, NC 28396 (910) 293-3434 uruwer raragrse Hill Lagoon t ueslgnea uy: Kbw Address: 1645 South NC Hwy 50 Checked By: JEO Magnolia NC 28453 Date. 03/31/21 County: Duplin Sheet 3 of 7 MINIMUM REQUIRED VOLUME CALCULATIONS Permanent Storage: Required Treatment Volume nimal Type Capacity A W ' (cu../lb) - o a Nursery 0 30 1.00 0 _ Wean to Finish 4,132 116 1.00 475,180 Finishing 0 135 1.00 0 Farrow to weaning 1 0 433 1.00 0 Farrow to feeder 0 522 1.00 a Farrow to finish 0 1,417 1.00 0 Boars 0 400 1.00 0 total Requiretl Treatment Volume (cu. ft.)= 475,180 Sludge Storage Volume: [Animal ype apacity cu. .hb) I oral Nursery 0 30 0.00 0 Wean to Finish 4,132 115 0,00 0 Finishing 0 11 0.00 0 Farrow to weanling 0 433 0,00 0 Farrow to feeder 0 522 0.00 0 Farrow to finish 0 1,417 0.00 0 Boars 0 400 0.000 0 Total Required Sludge Storage Volume (cu. ft.)= 0 Temporary Storage Volume: Manure Production, nimal'iypeCapacity Sto. Panotl tl./ ay) = Total Nursery 0 180 0.30 0 Wean to Finish 4,132 180 1.17 867,995 Finishing 0 180 1.37 0 Farrow to weanling 0 180 4.39 0 Farrow to feeder 0 180 5.30 0 Farrow to finish 0 180 14.38 0 Boars 0 180 4.06 0 total manure Ynlg Uctlon lgaul aur,996 Total Manure Production (curb) 116,042 Excess Fresh Water mma lype - apacity" �o. Period /day)= I otal Nursery 0 180 0.00 0 Wean to Finish 4,132 180 0.00 0 Finishing 0 180 D.00 0 Farrow to weaning 0 180 fi 0 Farrow to feeder 0 180 0.00 0 Farrow to finish 0 180 0.00 0 Boars 0 180 0.00 0 total rresn water hxcess (gais.)= 0 Total Fresh Water Excess (cu.ft.)= 0 Address: 1645 South NC Hwy 50 Checked By: JEO Magnolia NC 28453 Date: 03/31/21 Countv'. Duolin 1 Sheet 4 of 7 Tamporary Stoaae Volume: (font 1 Rainfall in Excess of Evaporation: Vol.=(Lagoon Surface Area+ Additional Drainage Area) " Rainfall /12in./ft Vol.= (91650 sq ft. + 0 sq.ft.) ' 7 in. 112 in./ft. Total Required Volume for Rainfall in Excess of Evap. (cu.ft.)= Storm Storage: Vol.=(Lagoon Surf. Area +Adi fl Drainage Area) `25YrJ24Hr. Stonn(in) / 12in./ft. Vol. (91650 sq.ft + 0 sq.ft.) ' T5 in. 112 in.M. Total Required Volume for 25Yr.124Hr. Storm Event (cu.ft)= "Heavy Rain" Storage: Vol =(Lagoon Surf. Area +Addfl Drainage Area) * "Heavy Rain" Factor (in) / 12in fit. Vol.= (91650 sq.ft + 0 sq.ft.) 0.0 in. 112 inAt 53,463 57,281 Total Required Volume for Heavy Ram (cu.ft.) _ (for Extended Periods of Chronic Rainfall) Additional Water Storage No Additional Water Storage is Required 0 Total Required Storm Storage (25Yr. I24Hr. Storm +'Heavy Rain')= 57,281 (CU.FT) Total Required Temporary Storage (Manure Prod .+Excess Fr. Water + Rainfall Excess+ Additional Water Storage) 169,506 (CU.FT) Total Required Permanent Storage (Treatment + Sludge) = 475,180 (CU.FT) TOTAL REQUIRED VOLUME = 701966 (CU.FT.) 01 0 orower raramse nm Lagoon Z Uesugneo by: KBW Address: 1645 South NC Hwy 50 Checked By: JED Magnolia NC 28453 Date: 03/11/21 County: Duplin Sheet 5 of 7 LAGOON DESIGN SUMMARY Top of Dike Elevation ------•-- 47.10 FT. Emergency Spillway Crest Elevation ------ Not Al Applicable Top of 25Yr. f 241-r. Storm Storage -------------- 46,10 FT. Top of "Heavy Rain" Storage ------------------- Not Applicable Start Pump Elevation ------------------- 45,43 FT. End Pump Elevation ---------------- 43.30 FT. Top of Sludge Storage ---------- Not Applicable Seasonal High Watertable Elev.--••—.-__—_ 36,00 FT. Finished Bottom Elevation ----- ---- ------ 36,10 FT. Inside Top Length ---- 390.00 FT. Inside Top Width ------ ' 235.00 FT. Side Slopes ------------------ 31 HV Lagoon Surface Area -------------- 91,650 SF Min. Liner Thickness (if required) ----------- 1.6 FT, Freeboard Depth ---------- 1.00 FT. Temporary Storage Period ---------- 180 Days TOTAL DESIGN VOLUME = 707685 (CU.FT.) Zone Depths: Treatment I Sludge Storage Zone Depth -- 7.2 FT, Temporary Storage Zone Depth ------ 2.1 FT, Freeboard I Storm Storage Zone Depth --- ------- 1.7 FT. Total Lagoon Depth ----------- 11.0 FT. Mumhv_Rrnum IICFnninoannn Pn P—RSa IAl--nlp'Plop iolm voa_anve Address: 1645 South NC Hwy 50 Magnolia NC 28453 ZONE ELEVATIONS Checker J EO Date: 03/31/21 Sheet 6 of 7 TOP OF DIKE ELEV = 47.10 ! 1 TOP OF STORM ELEV = 46.10 / \ ! 1 7 1 STRT PMP EL.= 45.43 l TOP OF TEMP STORAGE ELEV = 45.43 / END PMP EL. =43.30 1 TOP OF TREAT ELEV =43.30 SHWT = 36.00 l ! \ FINISHED BOTTOM ELEV = 36.10 - Address. 1645 South NC Hwy 50 Checked By'. Magnolia NC 28453 Date: Countv: Duolin Shea This livestock waste treatment lagoon is designed in accordance with the United States Natural Resources Conservation Service PRACTICE STANDARD 359- WASTE TREATMENT LAGOON, revised prior to June, 1996. Emergency Spillway: An Emergency Spillway is not required. NOTE: See attached Waste Utilization Plan DESIGNED: DATE COMMENTS: Based on original design by D. Butler, MESugg 8/93 This design is update of start and stop pump elevations and to show the 1/2 treatment volume level for sludge storage. This design does not supersede the original certification of the farm. JEO 03/31121 Elevations are based on an assumed benchmark and do not represent mean sea level datum, I certify, to the best of my professional knowledge, judgement, and belief, this design calculation is in accordance with the applicable NRCS standards.