HomeMy WebLinkAboutNC0023884_Transmittal Of Permit_0002_Nouryon Surface Chemistry_20240729Sa/isburyR�wan
July 19, 2024
Mr. Michael Montebello
NC Division of Water Resources
Water Quality Permitting
Municipal Unit -Permitting
1617 Mail Service Center
Raleigh, NC 27699-1617
Re: Transmittal of Permit:
0002- Nouryon Surface Chemistry
Dear Mr. Montebello:
RECEIVED
JUL 2 9 2024
NCDEQ/DWR/NPDES
Please find enclosed the following permit and the reason for reissuing.
IUP Reason for Reissuing
0002-Nouryon Surface Chemistry Permit Renewal
If you need any additional information, or have any questions, you may contact me at (704) 63 8-
5375.
Sincerely,
)�;J'ffeAyvl Greer
Pretreatment Program Coordinator
ENCLOSURES
CC: PT files
1915 Grubb Ferry Road Salisbury -Rowan Utilities Telephone (704) 638-5375
Salisbury, NC 28144 Environmental Services Division Fax (704) 638-8476
WOO
Sa/isb�ryrMiwas►
July 19, 2024
Mr. Chris Fleming
Nouryon Surface Chemistry, LLC
485 Cedar Springs Road
Salisbury, NC 28147
Subject: Pretreatment Permit Renewal
Dear Mr. Fleming,
You will find enclosed a new discharge permit #0002 for Nouryon Surface Chemistry, LLC located in
Salisbury, Rowan County, NC.
The permit renewal includes the following changes:
0 Updated primary and alternate contacts.
Revised organic parameter limits.
Added pH and Temperature to footnote in Effluent Limits Table I to read "* Record flow, PH,
and Temperature Daily".
Please read this permit carefully so that you will be fully aware of all changes. It is the permittee's
responsibility to do so, and to fully comply with all of the permit's requirements. If any requirements
contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written
request within thirty (30) days following receipt of this letter. Unless such demand is made, the
provisions of the enclosed permit shall be final and binding.
If you have questions regarding this permit or related matters, please do not hesitate to contact me at
(704)638-5375.
Sincerely,
Jeffery Greer
Pretreatment Program Coordinator
Enclosure
cc: NRN file
DEQ-DWR- PERCS
1915 Grubb Ferry Road Salisbury -Rowan Utilities Telephone (704) 638-5375
Salisbury, NC 28144 Environmental Services Division Fax (704) 638-8476
sa/isbury-R`wan
PERMIT
INDUSTRIAL USER PRETREATMENT PERMIT TO DISCHARGE WASTEWATER
UNDER THE CITY OF SALISBURY INDUSTRIAL PRETREATMENT PROGRAM
In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable Federal categorical pretreatment regulations,
all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and
the City of Salisbury Utilities Ordinance, the following industry, hereafter referred to by name or as the permittee:
Permittee:
Nouryon Surface Chemistry, LLC
SIC Code:
2869
40 CFR Category:
Part 414, Subpart H: Specialty Organic Chemical Manufacturing
Facility Location:
485 Cedar SpringsSpTings Road
Mailing Address:
485 Cedar Springs Road
Salisbury, N.C.
North Carolina 2 147
Contact & Phone:
Mr. William Teasdale 704-431-6006
Mr. Chris Fleming 704-642-6279
Alternate Contact & Phone:
Mr. Lyyn White 704-633-1731 Ext. 6453
is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system
and the Grant Creek and Town Creek Wastewater Treatment Trains of the Salisbury -Rowan Utilities listed below:
Name of City Facility:
City of Salisbury WWTP
Name of Treatment Train
Grant Creek Treatment Train
NPDES Number:
NCO023884
Treatment Facility Location
1915 Grubb Ferry Road
Salisbury N.C.28144-1248
This permit and the authorization to discharge shall become effective at midnight on:
August 31, 2024
This permit and the authorization to discharge shall a ire at midnight on:
Date: ` d''
SIU CODE: NRN
August 30, 2029
Je ry Greer
Interim Environmental Services Manager
Permit #0002
Page 1 of 18
PART I
Specific Conditions
Section 1. IUP Basic Information:
General information on the discharger, the receiving POTW, the POTW's NPDES permit number, the effective date and expiration date
of this permit, and the SIU's SIC code and Federal category, if applicable, can be found on the cover page of this document.
Section
P41
Effective Date Renewal or Modification Description of chanties over previous IUP
06/30/91 Prior Issue Date
07/09/92
07/09/93
10/07/99
11/26/99
01/12/01
01/16/04
10/07/04
09/06/05
03/07/08
06/12/08
03/11/09
10/09/09
03/20/12
11/23/13
9/24/14
11/13/14
9/1/2019
Modified
Removed monitoring requirement for Manganese
Modified
New permit format and new mercury requirement
Renewal
New permit issued
Modified
A typographical error on sample collection method for cyanide stating
"composite" rather than "grab" was corrected
Modified
New permit format, changed mercury limit and changed 4-day sampling
event to 3-day sampling event
Modified
Ownership and name changed in April 2008
Modified
Name changed
Renewal
Issued new five-year permit, added ammonia nitrogen limit and reduced
monitoring frequency for Antimony, Mercury, Silver, and O & G.
Modified
New permit format. Added state language for Part 11 General Cond. (2)
Reporting; decreased due date for permit renewal applications and
notification of process changes from 180 to 90 days; added Slug/Spill chart
to Part III Special Cond.(1); decreased POTW monitoring frequency from
1/6 to 1/12; updated Part III Special Cond. (4); added Part IH Special
Cond. (5) Certified Laboratory Analysis; changed Part I Specific Cond.
(10)(A)(3) from 0.5 hours to 1.0 hour; changed Part I Specific Cond.
(8)(e&f) Definitions and (9)(a) Monitoring by the Permittee (Self -
Monitoring); increased pH range from 6-9 s.u. to 6-10 s.u.; removed Part
III Special Conditions (5) Priority Pollutants and (6) Special Flow
Notification Requirement; calculated limits for organic parameters, using
(1) concentration limits listed in 40 CFR 414.111(a) multiplied by 0.192
MGD (average process flow plus 10% of average process flow - average
process flow was obtained from monthly flow monitoring reports
submitted by SIU for 2011 calendar year) and (2) 5% MAHL per the
Organics Headworks Analysis; removed daily maximum concentration
limits for all organics; removed monitoring for Antimony and monitoring
and limit for Cadmium; added chlorodibromomethane and
dichlorobromomethane monitoring due to the presence of these compounds
in the receiving WWTP effluent; changed frequency of all self -monitoring
to 3/6 except for Oil & Grease, TTO, and Silver; removed self -monitoring
requirements for pH and Temperature.
Modified
Added self -monitoring requirements for pH and Temperature.
Changed all references of "Division of Water Quality" to "Division
of Water Resources".
Renewal
Issued new five-year permit. Removed permit limit and self -
monitoring requirements for oil and grease. Updated primary
contact per permit application.
Modified
Revised organics limits per NCDENR-PERCS request. Calculated limits
for organic parameters using (1) concentration limits listed in 40 CFR
414.111(s) multiplied by 0.176 MGD (average process flow plus 10% of
average process flow - average process flow was obtained from monthly
flow monitoring reports submitted by SIU for period 2010-2014) and (2)
5% MAHL per the Organics Headworks Analysis. See organics limits
pages for details on Hexachlorobenzene calculations.
Renewal
Issued new five-year permit. Updated primary & alternate contact
information. Updated legal entity name change from AkzoNobel to
Nouryon. Changed flow report due date to postmarked by the 7m.
Revised organics limits. Calculated limits for organic parameters using (1)
concentration limits listed in 40 CFR 414.111(s) multiplied by 0.188535
MGD (average process flow plus 10% of average process flow - average
process flow was obtained from monthly flow monitoring reports
submitted by SIU for period 2014-2019) and (2) 5% MAHL per the
Organics Headworks Analysis. See organics limits pages for details on
Hexachlorobenzene calculations. Decreased IU monitoring frequency for
Hg and Selenium from 3/6 to 1/6. Added laboratory detection level
requirements for parameter POC's. Changed all references to "NCDENR"
to "NCDEQ"
SIU CODE: NRN Permit #0002
Page 2 of 18
Section
Effective Date Renewal or Modification Description of changes over previous IUP
11/9/20 Modified Increased Daily Max. Flow/Monthly Average Flow limits from .325
mgd to .383 mgd; Increased COD Daily Max. limits from 3,000
lbs./day to 3,532 lbs./day; Added the Groundwater Extraction
Pretreatment System Unit; Updated Diagram of Pretreatment
System , found in Part I Specific Conditions Section 5, to reflect
addition of the Groundwater Pretreatment System Unit; Changed
language in Part III Specific Conditions Section 2. Total Mercury to
reflect test method EPA 1631E will be used for mercury monitoring
and changed the minimum quantitation detection level to I ng/L.
Removed IU self -monitoring 1/6 frequency for mercury.
4/25/2022 Modification Updated and changed the following Laboratory Detection Levels:
COD 10 mg/l to 20 mg/l; TKN 1 mg/l to 1.5 mg/I; Chloride 10 mg/1
to 1.0 mg/l; Total Phosphorus 0.01 mg/l to 0.2 mg/l; Sulfate 200 mg/l
to 2 mg/I; Ammonia Nitrogen 0.1 mg/1 to 0.5 mg/l; Nickel 5 pg/1 to
2.0 Ng/l; Nitrate + Nitrite 0.05 mg/l to 0.5 mg/1; Selenium 5.0
pg/l to 1.0 pg/l; Chromium 10 pg/1 to 5 pg/l; Cyanide 10.0 Ng/l
to 5.0 pg/l. Removed parameter Mercury from the Effluent
Table under Section 6: Effluent Limits and Monitoring
Requirements. Removed all language from Part III Special
Conditions pertaining to Total Mercury.
8/31/2024 Renewal Issued new 5-year permit. Updated Chris Fleming's facility contact
telephone number. Added Lyyn White as alternate contact. Revised
organics limits. Added pH and Temperature to footnote in Effluent
Limits Table I to read "* Record flow, PH, and Temperature
Daily". Calculated limits for organic parameters using (1)
concentration limits listed in 40 CFR 414.111(a) multiplied by
0.1771444 MGD (average process flow plus 20% of average process
flow - average process flow was obtained from monthly flow
monitoring reports submitted by SIU for period 2019-2024) and (2)
5% MAHL per the Organics Headworks Analysis. See organics
limits pages for details on Hexachlorobenzene calculations.
Section 3. Authorization to Discharge:
a) The permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and
all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and Grant Creek or
Town Creek Wastewater Treatment Train Facility identified on the cover page of this permit.
b) The permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment
facilities. These facilities must correspond to the units listed on both the application and inspection forms. The following treatment or
pretreatment facilities as described in the permittee's application for this discharge permit:
II DESCRIPTION OF SIU's PRETREATMENT SYSTEM UNITS II
1. Groundwater extraction and Ground 5. Sedimentation
Water Pretreatment System Unit* * 6. Spill protection and containment
2. Flow measurement and equalization
3. Neutralization
4. pH adjustment
** The Ground Water Pretreatment System Unit consists of the following equipment:
• Groundwater extraction wells IWB-1, EW-12, EW-13, EW-14, EW-15, and EW-16 transfer station
• Air Oxidation Tank
• Metals Clarifier
• Aeration Basin. Secondary Clarifier
• Sludge Storage Tank
• Plate and Frame Dewatering Filter Press
• On -Line Groundwater Monitoring Station
SIU CODE: NRN Permit #0002
Page 3 of 18
c) The permittee is hereby authorized to, if required by the Environmental Services Division of Salisbury -Rowan Utilities, and after
receiving Authorization to Construct (A to C), construct and operate additional pretreatment units as needed to meet the effluent
limitations described in this permit.
Section 4. Description of IUP Discharges:
11 Pipe 01 Discharge Point 11
The sampling point for Pipe 01 shall be the Parshall flume at equalization basin #3, which
is located approximately 500 feet southwest of the rear of the main plant. Contains
discharge from lagoon #4. Pipe 01 also includes discharge from Henkel processes.
Section 5. Schematic of Monitoring Locations:
The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar
with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all
regulated pipes. The location) of the above discharge point(s) is shown in the diagram below:
Diagram of Pretreatment System
Areaq3&4
ComLagoon 1 Lagoon 2
Su, Hil
Henke
fi5,000 gal
Storage
Tank
Area I
Sum
P - -
15 000 gal - —
Smpping Spill Tank - -
Sump
._ _ _. Oxitlrtion
Area 2
Sump
LWOW
amw► Pnmary process now
seCowl y prouss fbw
Aft"AWe prooess Oar
Primary groundwater flow
Secondary groundwater Sour
--- -. Alternative groundwater Row
IWO-1
Tank
Transfer
Station
Gn ndwater
Emao o Weds
(EW-12 m EW-16)
Lagoon 3
Lagoon 4
Ream Acbvafed Skxlge
Dewaterinq
a 6�
To Landfill
Fi— Salisbury
Clarifier = 1..w.►Ra"
Defoanw 1
�e
PovR l
PROCESS^.AND
GROUNDWATER
TREATMENT
I
CCnEMATIC
i
i
I
f
OrA_
� GnwMWaMr
Metals
Secondary
MONSOON Station
CWrtfier
Basin
Clarifier
�•..
Ream ArlivWd Skrge
..,.�.,..
WaW amaW sludge
Storage - Dewateling
Tank
To Landfill
SIU CODE: NRN Permit #0002
Page 4 of 18
"Otte. WA�TE'AATER
, ORWND%'AM
ITIA T =C ATTG
Section 6: Effluent Limits and Monitoring Requirements:
EFFLUENT LINIITS TABLE I - Pipe #01
WWTP Treatment Train:
POTW:
Grant Creek Treatment Train
City of Salisbury
SIU Name:
Nouryon Surface Chemistry, LLC
POTW NPDES # :
NCO023884
Permit #:
0002
Effective Date:
Au ust 31, 2024
Pipe # :
#01
Expiration Date:
jAugust 30, 2029
40 CFR #:
Part 414, Subpart H: Organic Chemical Manufacturing
THE LIMITS IN THIS TABLE ARE:
1 )Limits for the Entire Permit Period. X
)Interim Limits for Period #1:
3)Interim Limits for Period #2:
)Final Limits
DISCHARGE
FLOW LIMITS
Daily Maximum
Monthly Avg.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t
10.00 standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5
degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediate)
upon collection of the grab sample.
Limited Parameter
and
Units
Daily
Maximum
Limit
Monthly
Average
Limit
Industry
Monitoring
Frequency
POTW
Monitoring
Frequency
Sample
Collection
Method
Laboratory
Detection
Level
Flow, MGD
0.383
0.383
*Daily
1/12
Discharge Flow Meter
pH, s.u. (1,3)
*Daily
1/12
Grab
Temperature, Celsius (2,3)
*Daily
1/12
Grab
BOD, lb/day
300
3/6
1/12
Composite
2 mg/L
COD, lb/day
3,532
3/6
1/12
Composite
20 mg/L
TSS, lb/day
500
3/6
1/12
Composite
2.5 mg/L
TKN, lb/day
500
3/6
1/12
Composite
1.5 mg/L
Total Phosphorus, lb/day
130
3/6
1/12
Composite
0.2 mg/L
Ammonia Nitrogen, mg/l
219
3/6
1/12
Composite
0.5 mg/L
Total Nickel, lb/day
0.160
3/6
1/12
Composite
2.0 pg/1
Total Chromium, lb/day
0.150
3/6
1/12
Composite
5 pg/I
Total Copper, lb/day
0.080
3/6
1/12
Composite
2.0 pg/l
Nitrate + Nitrite, mg/l
Monitor
3/6
1/12
Composite
0.5 mg/L
Chloride, lb/day
Monitor
3/6
1/12
Composite
1.0 mg/L
Sulfate, lb/day
Monitor
3/6
1/12
Composite
2.0 mg/l
Total Silver, mg/1
Monitor
1/6
1/12
Composite
1.0 Ng/l
Total Selenium, mg/l
Monitor
1/6
1/12
Composite
1.0 Ng/l
Total Cyanide, lb/day
0.420
0.420
3/6
1/12
Grab
5.0 Ng/1
Total Lead, lb/day
0.100
0.100
3/6
1/12
Composite
2.0 pg/1
Total Zinc, lb/day
0.425
0.425
3/6
1/12
Composite
Flow Ng/1
*Record flow, pH, and Temperature daily.
**There shall be no discharge of floating solids or visible foam in other than trace amounts.
SIU CODE: NRN Permit #0002
Page 5 of 18
OCPSF EFFLUENT LIMITS TABLE II - Page 1 - Pipe #01
WWTP Treatment Train:
POTW:
Grant Creek Treatment Train
City of Salisbury
SW Name:
Nouryon Surface Chemistry, LLC
POTW NPDES # :
NCO023884
Permit #:
0002
Effective Date:
August 31, 2024
Pipe # :
#01
Expiration Date :.August
30, 2029
40 CFR #:
Part 414, Subpart H: Organic Chemical Manufacturing
THE LIMITS IN THIS TABLE ARE:
1)Limits for the Entire Permit Period. X
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
)Final Limits
DISCHARGE
FLOW LIMITS
Daily Maximum
Monthly Avg.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t
10.00 standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5
degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately
upon collection of the grab sample.
Limited
Parameter
Daily
Maximum
Limit
(lb/day)
Monthly
Average
Limit
(lb/day)
Industry
Monitoring
Frequency
(In Jan - Jun)
POTW
Monitoring
Frequency
(In Jul - Dec)
Sample
Collection
Method
Acenaphthene
0.0694
0.0281
Annual
Annual
**
Acenaphthylene
Monitor
Monitor
Annual
Annual
**
Acrylonitrile
Monitor
Monitor
Annual
Annual
**
Anthracene
0.0694
0.0281
Annual
Annual
**
Benzene
0.1980
0.0842
Annual
Annual
**
Benzo(a)anthracene
Monitor
Monitor
Annual
Annual
**
3,4-Benzofluoranthene
Monitor
Monitor
Annual
Annual
**
Benzo(k)fluoranthene
Monitor
Monitor
Annual
Annual
**
Benzo(a)pyrene
Monitor
Monitor
Annual
Annual
**
Bis (2-ethylhexyl) phthalate
0.0707
0.0707
Annual
Annual
**
Carbon Tetrachloride
0.5614
0.2098
Annual
Annual
**
Chlorobenzene
0.5614
0.2098
Annual
Annual
**
Chloroethane
0.4358
0.1625
Annual
Annual
**
Chloroform
0.4801
0.1640
Annual
Annual
**
2-Chlorophenol
Monitor
Monitor
Annual
Annual
**
Chrysene
Monitor
Monitor
Annual
Annual
**
Di-n-butyl phthalate
0.0635
0.0295
Annual
Annual
**
1,2-Dichlorobenzene
1.1730
0.2896
Annual
Annual
**
1,3-Dichlorobenzene
0.5614
0.2098
Annual
Annual
**
1,4-Dichlorobenzene
0.5614
0.2098
Annual
Annual
**
1,1-Dichloroethane
0.0872
0.0325
Annual
Annual
**
1,2-Dichloroethane
0.8480
0.2659
Annual
Annual
**
** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable
Federal analytical protocols.
Calculated limits for all organic parameters using (1) concentration limits listed in 40 CFR 414.111(a) multiplied by 0.1771444 MGD
(average process flow plus 20% of average process flow - average process flow was obtained from monthly flow monitoring reports
submitted by SIU for period (2019-2024) and (2) 5% MAHL per the Organics Headworks Analysis for Bis(2-ethylhexyl) phthalate and
1,2-Dichloropropane. Hexachlorobenzene limits were calculated using''/z MAHL per the Organics Headworks Analysis.
SIU CODE: NRN Permit #0002
Page 6 of 18
OCPSF EFFLUENT LIMITS TABLE II - Page 2 - Pipe #01
WWTP Treatment Train:
POTW:
Grant Creek Treatment Train
City of Salisbury
STU Name:
Nouryon Surface Chemistry, LLC
POTW NPDES # :
NCO023884
Permit #:
0002
Effective Date:
August 31, 2024
Pipe # :
#01
Expiration Date:
jAugust 30, 2029
40 CFR #:
Part 414, Subpart H: Organic Chemical Manufacturing
THE LIMITS IN THIS TABLE ARE:
1)Limits for the Entire Permit Period.
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
)Final Limits
X
DISCHARGE
FLOW LIMITS
Daily Maximum
Monthly Avg.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t
10.00 standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5
degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediate)
upon collection of the grab sample.
Limited
Parameter
Daily
Maximum
Limit
(lb/day)
Monthly
Average
Limit
(lb/day)
Industry
Monitoring
Frequency
(In Jan - Jun)
POTW
Monitoring
Frequency
(In Jul - Dec)
Sample
Collection
Method
1,1- Dichloroethylene
0.0886
0.0325
Annual
Annual
**
1,2 - trans-Dichloroethylene
0.0975
0.0369
Annual
Annual
2,4-Dichlorophenol
Monitor
Monitor
Annual
Annual
**
1,2-Dichloropropane
0.1776
0.1776
Annual
Annual
**
1,3-Dichloropropylene
1.1730
0.2896
Annual
Annual
**
Diethyl phthalate
0.1669
0.0680
Annual
Annual
**
2,4-Dimethylphenol
Monitor
Monitor
Annual
Annual
**
Dimethyl phthalate
0.0694
0.0281
Annual
Annual
**
4,6-Dinitro-o-cresol
0.4092
0.1152
Annual
Annual
**
2,4-Dinitrophenol
Monitor
Monitor
Annual
Annual
**
2,4-Dinitrotoluene
Monitor
Monitor
Annual
Annual
**
2,6-Dinitrotoluene
Monitor
Monitor
Annual
Annual
**
Ethylbenzene
0.5614
0.2098
Annual
Annual
**
Fluoranthene
0.0798
0.0325
Annual
Annual
**
Fluorene
0.0694
0.0281
Annual
Annual
**
Hexachlorobenzene
0.1000
0.1000
Annual
Annual
**
Hexachlorobutadiene
0.5614
0.2098
Annual
Annual
**
Hexachloroethane
1.1730
0.2896
Annual
Annual
**
Methyl Chloride
0.4358
0.1625
Annual
Annual
**
Methylene Chloride
0.2512
0.0532
Annual
Annual
**
Naphthalene
0.0694
1 0.0281
1 Annual
I Annu
I**
Nitrobenzene
9.4582
1 3.3049
1 Annual
I Annual
I**
** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable Federal analytical
protocols.
SIU CODE: NRN Permit #0002
Page 7 of 18
OCPSF EFFLUENT LIMITS TABLE II — Page 3 - Pipe 401
WWTP Treatment Train:
POTW:
Grant Creek Treatment Train
City of Salisbury
SIU Name:
Nouryon Surface Chemistry, LLC
POTW NPDES # :
NCO023884
Permit #:
0002
Effective Date:
August 31, 2024
Pipe # :
#01
Expiration Date:
jAugust 30, 2029
40 CFR #:
Part 414, Subpart H: Organic Chemical Manufacturing
THE LIMITS IN THIS TABLE ARE:
1)Limits for the Entire Permit Period.
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
)Final Limits
X
DISCHARGE
FLOW LIMITS
Daily Maximum
Monthly Avg.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t
10.00 standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5
degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately
upon collection of the grab sample.
Limited
Parameter
Daily
Maximum
Limit
(lb/day)
Monthly
Average
Limit
(lb/day)
Industry
Monitoring
Frequency
(In Jan - Jun)
POTW
Monitoring
Frequency
(In Jul - Dec)
Sample
Collection
Method
2-Nitrophenol
0.3413
0.0960
Annual
Annual
**
4-Nitrophenol
0.8510
0.2393
Annual
Annual
**
Phenanthrene
0.0694
0.0281
Annual
Annual
**
Phenol
Monitor
Monitor
Annual
Annual
**
Pyrene
0.0709
0.0295
Annual
Annual
**
Tetrachloroethylene
0.2423
0.0768
Annual
Annual
**
Toluene
0.1093
0.0414
Annual
Annual
**
1,2,4-Trichlorobenzene
1.1730
0.2896
Annual
Annual
**
1, 1, 1 -Trichloroethane
0.0872
0.0325
Annual
Annual
**
1,1,2-Trichloroethane
0.1876
0.0473
Annual
Annual
**
Trichloroethylene
0.1019
0.0384
Annual
Annual
**
Vinyl Chloride
0.2541
0.1433
Annual
Annual
**
Chlorodibromomethane
Monitor
Monitor
Annual
Annual
**
Dichlorobromomethane
Monitor
Monitor
Annual
Annual
**
** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable
Federal analytical protocols.
SIU CODE: NRN Permit #0002
Page 8 of 18
Section 7. Semi -Annual Reports - Requirements for Industrial Dischargers:
The permittee, whether subject to Federal categorical standards or not [40 CFR 403.12 (e) & 40 CFR 403.12 (h)], shall submit Semi -
Annual Reports covering the months of January through June, and the months of July through December. The report for the period of
January through June shall be postmarked no later than July loth. The report for July through December shall be postmarked no later
than January l Oth, and must contain the following information listed below.
A. Non -Categorical Dischargers shall submit:
(1) A description of the nature, concentration, and flow rate for any new or previously unreported discharge containing any substance
limited by this permit or prohibited by the Salisbury Utilities Ordinance.
(2) The results of any monitoring in excess of that required by this permit, if the results were determined by a North Carolina certified
laboratory. (See paragraph 6, "Additional Monitoring by Permittee," below.) Monitoring results obtained from a laboratory not certified
by the state of North Carolina must also be reported, but the wording "Non -certified results" must be clearly indicated on each page of
data submitted.
(3) A written description of Any change or modification to the permittee's pretreatment process equipment that has not previously been
submitted in writing.
(4) A report of any increase or decrease in average water consumption of more than ten percent of the amount consumed during the
previous semi-annual report period.
(5) A report of any change in production rate that amounted to more than ten percent of the rate during the previous semi-annual report
period.
(6) A report containing a description of any unreported modification of manufacturing facilities that has occurred since the last semi-
annual report, if that modification had the potential of affecting any wastewater discharged by the permittee. (See also the requirements
of Part II., General Conditions, Paragraph #25, "Reports of Changed Conditions.")
(7) Copies of Material Safety Data Sheets not previously submitted for any substance present on the permittee's premises during the
period covered by the report, if that substance contains pollutants limited by this permit or prohibited by the Salisbury Utilities
Ordinance.
(8) At least once during the six-month period covered by each semi-annual report, a letter, calibration certificate, or similar
documentation signed by a qualified professional who has the ability to calibrate the permittee's discharge flow monitoring equipment
to design accuracy specifications. The documentation submitted shall also indicate whether any adjustment was required to bring the
flow measurement system within specifications.
B. Categorical Dischargers: In addition to the above reporting requirements for non -categorical dischargers, the permittee whose process is
subject to Federal categorical production -based limits shall keep records of average daily production rates for that categorical process.
The permittee shall include a summary of average production rates in each semi-annual M9 . The average production rate that is
reported shall be based on the past two six-month compliance periods. The months on which the permittee bases the average production
rates must be clearly noted on the production report.
SIU CODE: NRN Permit #0002
Page 9 of 18
Section 8. Definitions
In accordance with the City of Salisbury Utilities Ordinance and other authority, the following definitions apply:
- General Definitions —
In addition to the definitions in the City of Salisbuiy Sewer Use Ordinance the following definitions and requirements apply:
a. The "C" when referred to in the text of this permit shall mean the Environmental Services Division of Salisbury -Rowan Utilities.
b. "Daily" shall mean any day or any part of a day during which the permittee's process operates or on which a wastewater discharge
occurs.
c. A "grab sample," for monitoring requirements, shall mean a single "dip and take" sample, not exceeding fifteen minutes total
collection time, taken at a representative point in the discharge stream.
d. A "composite sample," for monitoring requirements, shall mean the daily collection of a minimum of one grab sample per hour for
each hour of discharge during the entire discharge period of 24 hours.
e. A "daily average" shall mean the sum of all values obtained for a parameter in any twenty -four-hour period divided by the number of
results for that parameter from analysis of samples collected during that twenty -four-hour period.
f. A "daily maximum" shall mean the largest numerical result obtained for a parameter in any twenty -four-hour period from analysis of
samples collected during that twenty -four-hour period.
g. A "four -day average" for a parameter shall mean the average value obtained for a parameter from a minimum of four individual
composite samples collected within the same calendar month.
h. A "monthly average" shall mean the sum of all values obtained for a parameter in a calendar month, divided by the number of results
for that parameter in that calendar month.
i. A "samplin event" vent„ shall mean the collection of a grab or composite sample at the discharge point(s) described in Part I. A. of this
permit and the proper preservation of those samples during and after collection.
j. A "monitoringevent" vent„ shall mean a sampling event, followed by proper analysis of the samples collected within the regulated holding
time, completion of required chain -of -custody, IDMR forms, and other documentation, and filing with the Environmental Services
Division the required analytical reports by the applicable deadline Reference General Conditions Part 2b.
k. "TTO" or "Total Toxic Organics" shall mean the sum of the concentrations of the toxic organic compounds listed in 40 CFR 433.11
(e) that apply to the permittee's process discharge.
1. "Toxicity" shall mean the qualitative characteristic of a discharge which is measured by the bioassay procedure currently approved by
the State of North Carolina which uses live Ceriodaphnia to indicate the presence or absence of toxic substances in wastewater
discharges.
m. "Priority Pollutants" shall mean those organic chemicals, metals, and other substances defined in the Federal Register 40 CFR Part
122, Appendix D.
n. The "Semi -Annual Report Periods" shall mean the intervals of January through June, and July through December of each year.
o. The terms "Sewer Use Ordinance" or "Utilities Ordinance" shall mean the most recent revision of those parts of the City of
Salisbury's Utilities Ordinance which regulate discharges to the City of Salisbury collection system, particularly Chapter 25, Article
VII, Sewer Use Regulations.
p. A "slug„ or "slug discharge" is any discharge of a non -routine, episodic nature, including but not limited to an accidental spill or a
non -customary batch discharge.
q. A "three-day average" for a parameter shall mean the average value obtained for a parameter from a minimum of three individual
composite samples collected within the same calendar month.
SIU CODE: NRN Permit #0002
Page 10 of 18
- Definitions of Monitoring Frequency -
A. A monitoring frequency of 1/12 when applied to monitoring of SIU's by the Environmental Services Division shall mean a
minimum of one monitoring event during a calendar year.
B. Monitoring frequency for industrial dischargers is designated as a fraction of each semi-annual report period. The fractional
designations used in this permit shall have the following meanings when applied to self -monitoring by SIU's.
1. 1/6 Shall mean one monitoring event during January or February and one monitoring event during July or August.
2.2/6 Shall mean one monitoring event during each calendar month of January, February, July, and August.
3.3/6 Shall mean one monitoring event during each calendar month of January, February, March, July, August, and September.
4. 4/6 Shall mean one monitoring event during each calendar month of January, February, March, April, July, August, September, and
October.
5. 5/6 Shall mean one monitoring event during every calendar month except the months of June and December.
6.6/6 Shall mean one monitoring event during every calendar month.
7. 1/12 Shall mean one monitoring event during each calendar year, with that monitoring event being completed during one of the
following months: January, February, March, July, August, or September.
Section 9. Monitoring by the Permittee (Self -Monitoring)
Each permittee shall monitor its discharge(s) at the frequency stated earlier in this permit's "TABLE OF DISCHARGE LIMITS,"
except that the permittee may elect to monitor more often than required herein.
(a) To determine compliance with the Daily Maximum limits and/or the Monthly Average Limits of this permit, the permittee shall
conduct at least one monitoring event for each limited parameter during each calendar month as indicated by the required monitoring
frequency.
(b) The permittee, if so required by 40 CFR 433.10 et. seq., or if required by any other Federal, State, or City regulation or requirement,
shall monitor for Total Toxic Organics. If required to monitor, the permittee shall monitor or shall submit certification for TTO as
required in the applicable Federal regulation.
Section 10. Flow Measurement and Reaortine Requirements:
Dischargers subject to Federal categorical mass -based effluent limits, production -based effluent limits, or Combined Wastestream
Formula effluent limits must install and maintain appropriate discharge flow measurement devices utilizing methods consistent with
approved scientific practices to insure the accuracy and reliability of measurements of the volume of all discharges which are required
to be monitored by this permit. Dischargers not otherwise required to install such discharge flow measurement devices, may be
required by the Environmental Services Division to install the devices if, in their judgment, such devices are necessary.
A. Measurement Frequency and Reporting
1. The flow measurement frequency for each discharge point regulated by this permit is continuous.
2. The total discharge volume from the beginning to the end of each composite sampling event shall be recorded in
gallons per day or million gallons per day and shall be reported to Environmental Services in those units along with
the analytical data from the sampling event. A State -approved Indirect Discharge Monitoring Report (IDMR) form
shall also be submitted for each sampling event. The flow recorded during the sampling event shall be converted to
thousands of gallons per day, and shall be indicated in those units on the IDMR form.
3. During every calendar month, the permittee shall maintain a log of readings from the totalizer of each discharge
flowmeter. The permittee shall record a totalizer entry for each day of the month that a discharge occurred. For any
day during which a totalizer reading did not increase, a notation shall be made on the log indicating the reason there
was no change. Daily totalizer readings shall be recorded at 24-hour intervals, within +/- 1.0 hour of a regular time
established by the permittee.
SIU CODE: NRN Permit #0002
Page 11 of 18
4. The permittee shall submit to Environmental Services postmarked no later than the 7th of each month, copies of all totalizer logs
compiled during the previous month. Each monthly log submitted must clearly show the meter manufacturer's name,
the serial number of the device, the original date of installation, the units of flow (gallons, cubic feet, etc.), and the
factor by which the difference in consecutive totalizer readings must be multiplied to obtain the actual volume
discharged. Logs may be faxed or emailed to the Pretreatment Program Coordinator.
5. Permittee shall also show on each monthly log, a calculation of: (a) The total flow from the first day of each month
through the first day of the following month, and (b) The total flow for each 24-hour period. The calculated flow
must be converted by the permittee to units of gallons or million gallons as appropriate.
B. Alternate Flow Measurement Method
The flow discharged by any permittee not required to maintain a discharge flow metering system shall be considered equal to 100% of
the permittee's total water consumption if measured by devices maintained by the Salisbury -Rowan Utilities, except that:
1. If permittee demonstrates that a constant ratio exists between total wastewater volume discharged and total water
consumed, the Environmental Services Division of Salisbury -Rowan Utilities may, at its discretion, allow the
permittee to calculate total discharge flow from total consumption based on the that ratio, which must be periodically
re-established to the satisfaction of Environmental Services.
2. If the permittee demonstrates to the satisfaction of the Environmental Services that a significant fraction of water
consumption is routinely retained in a product and is not discharged to the sewer system, then the Environmental
Services Division of Salisbury -Rowan Utilities may, at its discretion, allow for the fraction of water consumption,
which is retained in the product.
3. If an allowance is made for discharge flow as described in paragraph 1 or 2, above, the resulting adjusted discharge
flow shall be used only for compliance with mass limits of this permit, if present herein.
C. Calibration of Flow Measurement Devices
Each permittee required to measure discharge flow must consistently maintain such equipment in operating condition and within design
accuracy specifications. Calibration shall be performed at least once during each semi-annual report period as stated in section 7.A.(8),
preceding.
SIU CODE: NRN Permit #0002
Page 12 of 18
PART II
General Conditions
Section 1. Representative Sampling
Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All
samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is
diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and
approval by the permit issuing authority.
Section 2. Reporting
a) All monitoring results obtained by the permittee at Pipe 01 shall be summarized and reported on Indirect Discharge Monitoring
Report Forms (IDMR), postmarked no later than the last calendar day following the month in which the samples were taken (this
includes permit required samples, additional monitoring, and split samples). If no discharge occurs during a calendar month in
which a sampling event was to have occurred, an IDMR form with the phrase "no discharge" shall be submitted for that month.
Copies of these and all other reports required herein shall be submitted to the following address:
Salisbury -Rowan Utilities
Environmental Services Division
Pretreatment Program Coordinator
1915 Grubb Ferry Road
Salisbury, N.C. 28144-1248
b) If the sampling performed by the permittee indicates a violation, the permittee shall notify Environmental Services within 24
hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the
repeat analysis to Environmental Services within 30 days after becoming aware of the violation.
Section 3. Test Procedures
Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR Part 136
and amendments thereto unless specified otherwise in the monitoring conditions of this permit. In addition, the test procedure shall
be conducted utilizing recognized techniques that will produce the lowest practical detection limit for each analyte and sample
matrix.
Section 4. Additional Monitoring by Permittee
If the permittee monitors any pollutant at the location(s) designated herein (Pipe 01) more frequently than required by this permit,
using approved analytical methods as specified above, the results of such monitoring shall be submitted to the Environmental
Services Division. The Environmental Services Division may require more frequent monitoring, or the monitoring of other
pollutants not required in this permit by written notification.
Section 5. Duty to Comply
The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of
Salisbury Utilities Ordinance and is grounds for possible enforcement action.
Section 6. Duty to Mitigate - Prevention of Adverse Impact
The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit, which has a reasonable
likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment.
Section 7. Facilities Operation, Bypass
The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems
installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities
is prohibited except when approved in advance by the Environmental Services Division of Salisbury -Rowan Utilities. Bypass
approval shall be given only when such bypass is in compliance with 40 CFR 403.17.
SIU CODE: NRN Permit #0002
Page 13 of 18
Section 8. Removed Substances
Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed
of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible
for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous
waste" as defined under the Federal Resource Conservation and Recovery Act.
Section 9. Upset Conditions
An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent
limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include
noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative
maintenance, or careless or improper operations.
An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to
provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance.
Section 10. Right of Entry
The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality, Division of Water
Resources, the Regional Administrator of the Environmental Protection Agency, the Environmental Services Division of Salisbury -
Rowan Utilities and/or their authorized representatives, upon the presentation of credentials:
a) To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept
under the terms and conditions of this permit; and
b) At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to
inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants.
Section 11. Availability of Records and Reports
The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies
of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters
that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities
have concluded and all periods of limitation with respect to any and all appeals have expired.
These, and any other records and data maintained by the permittee which provide information related to the operation of the
permittee's pretreatment system or which may influence the quality of the permittee's discharge, shall be made available by the
permittee during inspections by the Environmental Services Division; the Department of Environmental Quality, and by the
Environmental Protection Agency.
Except for data determined to be confidential under the Utilities Ordinance, all reports prepared in accordance with the terms of this
permit shall be available for public inspection at the Environmental Services Division Office. As required by the Utilities
Ordinance, effluent data shall not be considered confidential.
Section 12. Duty to Provide Information
The permittee shall furnish to the Environmental Services Manager or his or her designees, within a reasonable time, any
information which the Environmental Services Manager, his or her designee, or the Division of Water Resources may request to
determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with
this permit. The permittee shall also furnish, upon request, copies of records that are required to be kept by this permit.
Section 13. Signatory Requirements
All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized
Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate
because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for
environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to
Environmental Services Division Manager prior to or together with any reports to be signed by an authorized representative.
SIU CODE: NRN Permit #0002
Page 14 of 18
Section 14. Toxic Pollutants
If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition)
is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such
standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified
in accordance with the toxic effluent standard or prohibition and the permittee so notified.
Section 15. Civil and Criminal Liability
Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance.
Section 16. Federal and/or State Laws
Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any
responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation.
Section 17. Penalties
The Sewer Use Ordinance of the City of Salisbury provides that any person who violates a permit condition is subject to a civil
penalty not to exceed $25,000 dollars per day of such violation.
Under state law, (NCGS 143-215.613), under certain circumstances it is a crime to violate terms, conditions, or requirements of
pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other
document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or
noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney.
Section 18. Need to Halt or Reduce not a Defense
It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted
activity to maintain compliance with the conditions of the permit.
Section 19. Transferability
This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed
operation without approval of the Environmental Services Division of Salisbury -Rowan Utilities.
Section 20. Property Ritshts
This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize
any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations.
Section 21. Severability
The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to
any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not
be affected thereby.
Section 22. Permit Modification, Revocation, Termination
This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the City of
Salisbury Utilities Ordinance and North Carolina General Statute or implementing regulations.
Section 23. Re -Application for Permit Renewal
The permittee is responsible for filing an application for re -issuance of this permit at least 90 days prior to its expiration date.
Section 24. Dilution Prohibition
The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or
complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit.
SIU CODE: NRN Permit #0002
Page 15 of 18
Section 25. Reports of Changed Conditions
The permittee shall give notice to the Environmental Services Division of any planned significant changes to the permittee's
operations or system, which might alter the nature, quality, or volume of its wastewater at least 90 days before the change. The
permittee shall not begin the changes until receiving written approval from Environmental Services Division. Also see Part III,
Special Conditions below for additional reporting requirements for spill/slug issues.
Significant changes may include but are not limited to:
(a) Increases or decrease to production
(b) Increases in discharge of previously reported pollutants;
(c) Discharge of pollutants not previously reported to the Environmental Services Division;
(d) New or changed product lines
(e) New or changed manufacturing processes and/or chemicals; or
(f) New changed customers.
Section 26. Construction
No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been
submitted to the Environmental Services Division, and written approval, and an Authorization to Construct (A to C) have been
issued.
Section 27. Reopener
This permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation
for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by
the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of
State or Federal pretreatment regulations then applicable.
Section 28. Categorical Reopener
This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation
issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or
limitation so issued or approved:
a) Contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or
b) Controls any pollutant not limited in this permit.
The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable.
Section 29. General Prohibitive Standards
The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and (b) of the Federal pretreatment
regulations.
Section 30. Reports of Potential Problems
The permittee shall notify the Environmental Services Division immediately by telephone of all discharges that could cause
problems to the POTW, including any slug loadings as defined by 40 CFR 403.5 (b). The permittee shall provide protection from
accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify
the POTW which it's facility discharges to and Environmental Services Division immediately of any changes at its facility affecting
the potential for spills and other accidental discharge, discharge of a non -routine, episodic nature, a non -customary batch discharge,
or a slug load as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, the permittee shall inform the
Environmental Services Division immediately upon the first awareness of the commencement of the discharge. Notification shall
include location of the discharge, type of waste, concentration, and volume - if known - and corrective actions taken by the
permittee. A written follow-up report thereof shall be filed by the permittee within five (5) days, unless waived by the
Environmental Services Division.
SIU CODE: NRN Permit #0002
Page 16 of 18
Additionally, the permittee in the event of the release of a slug discharge which may present a hazard to the public, to municipal
employees, or which may do harm to the collection system, treatment facilities or the treatment process, the discharger must notify
by telephone immediately the following persons or agencies until the accidental spill has been reported:
o City of Salisbury Fire Department 704-638-5351
o Environmental Services Division, Pretreatment Department, 704-638-5375, (8:00am-4:30pm)
o Water / Sewer Maintenance & Construction Division
(Emergencies affecting water or sewer service.) 704-638-5339
o Grant Creek Treatment Train* (24 hr.- 7 days/wk) 704-638-5374
o Town Creek Treatment Train * (24 hr.- 7 days/wk) 704-638-5377
*[Notify the municipal treatment train plant Operator in Charge at the facility into which you are permitted to
discharge. That information is available on the cover page of this permit.]
Such notification will not relieve the permittee from any liability, which may be incurred as a result of the discharge, but failure to
notify shall be a violation of this permit and subject to enforcement action, including revocation or termination of this permit.
Section 31. Sienatory Requirements
All reports or information submitted to fulfill the requirements of this permit must be signed and certified by a ranking and duly -
authorized agent of the permittee.
The following certification statement must be included as an integral part of each report listed above under "Signatory
Requirements" and must be signed by the permittee's authorized agent:
"I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in
accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based
on my inquiry of the person or persons directly responsible for gathering the information, the information submitted is, to the best of
my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false
information, including the possibility of fine and imprisonment for knowing violations.
(Signature)
(Title)
(Date)
SIU CODE: NRN Permit #0002
Page 17 of 18
PART III
Special Conditions
Section 1. Required Slue Control Plan:
The permittee shall provide protection from accidental discharges of prohibited materials or other substances regulated by this
permit. The permittee is hereby notified that he shall develop, submit, obtain Environmental Services Division approval of,
and implement a written Slug Control Plan within 90 days of the effective date of this permit.
Description of Measure, Activity, Plan, etc.
Required Completion/ Implementation Date
1. Implementation of current and updated Slug/Spill
Continuous
Control Plan upon POTW approval
2. Review and update Slug/Spill Control Plan to assure
Annual update (based on calendar year)
continuous effectiveness
To be submitted to POTW for approval within 30 days
of revision date.
The plan submitted shall include the following measures as necessary to assure protection of the POTW from slug loads: the
construction of containment dikes around pretreatment units, around process units containing liquids, and chemical storage areas;
the rerouting of floor drains in manufacturing areas to a holding area located upstream of the discharge to the pretreatment unit; and
the plugging of floor drains in chemical storage areas, and in other areas as needed to protect the POTW.
The permittee shall provide updates to the Environmental Services Division as required by Part II Section 30 of this permit.
Modifications to the measures shall be approved by Environmental Services prior to installation/ implementation. If a measure fails,
Environmental Services shall be notified within 24 hours.
Section 2. Conditions Affectine WWTP Performance:
Should pollutants discharged by the permittee contribute to a degradation of the performance of the Salisbury -Rowan Utilities'
treatment facilities, the Environmental Services may require the permittee to conduct a treatability study for the suspect pollutant(s).
In addition, the Environmental Services may reopen and modify this permit as necessary to further regulate any pollutants causing
such degradation of performance.
Section 3. Flow Measurement Requirements
The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific
practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be
continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates
throughout the range of expected discharge volumes. The devices shall be installed, calibrated, and maintained to ensure accuracy.
The meter shall be calibrated every six months. Modifications to the flow metering equipment shall be approved by the Control
Authority prior to installation. If a required flow measurement device fails, the Control Authority shall be notified within 24 hours.
The permittee has 72 hours to return to compliance (and shall report total water consumption in the interim).
Section 4. Certified Laboratory Analysis
Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the
analysis of the pollutant in wastewater.
SIU CODE: NRN Permit #0002
Page 18 of 18
Sa/isbury-�P`7708►
IUP SYNOPSIS
CITY OF SALISBURY - INDUSTRIAL PRETREATMENT PROGRAM
July 19, 2024
A. IUP Basic Information
Name of City Facility:
Salisbury - Rowan WWTP
POTW NPDES #:
NCO023884
Name of Treatment Train:
Grant Creek
IUP Name:
Nouryon Surface Chemistry
[UP Number:
0002
LLC.
IUP Effective Date:
August 31, 2024
Pipe Numbers of
01
all regulated pipes:
IUP Expiration Date:
August 30, 2029
1 UP 40 CFR
Part 414, Subpart H:
Category, If
Specialty Organic
Applicable:
Chemical
Manufacturing
B. IU Survey / Application Form
A copy of the most recent application is attached.
C. IUP-Inspection Form:
A copy of the most recent inspection report is attached.
D. Rationale for Limitations
RATIONALE #1- Review of IU Monitoring Data with no Over -Allocation:
The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the
permittee to determine what range of concentrations are currently being discharged. Based on the City's 2017
headworks analysis currently on file with the NCDEQ Pretreatment Office, the following limits do not result in over -
allocation for any pollutant:
SIU CODE: NRN PERMIT #0002
EFFLUENT LIMITS TABLE I - Pipe #01
WWTP Treatment Train:
POTW:
Grant Creek Treatment
Train
City of Salisbury
SIU Name:Nouryon
Surface Chemistry, LLC
POTW NPDES # :
NCO023884
Permit #:
0002
Effective Date:
August 31,2024
Pipe #:
#01
Expiration Date:
August 30,2029
40 CFR #:
Part 414, Subpart H: Organic Chemical
Manufacturing
THE LIMITS IN THIS TABLE ARE:
1)Limits for the Entire Permit Period. X
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
4)Final Limits
DISCHARGE FLOW LIMITS
Daily Maximum
Monthly Avq.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 to 10.00
standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5
degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediate)
upon collection of the grab sample.
Limited Parameter
and
Units
Daily
Maximum
Limit
Monthly
Average
Limit
Industry
Monitoring
Frequency
POTW
Monitoring
Frequency
Sample
Collection
Method
Laboratory
Detection
Level
Flow, MGD
0.383
0.383
*Daily
1/12
Discharge Flow
Meter
pH, s.u. (1,3)
*Daily
1/12
Grab
Temperature, Celsius (2,3)
*Daily
1/12
Grab
BOD, lb/day
300
3/6
1/12
Composite
2 mg/L
COD, lb/day
3,532
3/6
1/12
Composite
20 mg/L
TSS, lb/day
500
3/6
1/12
Composite
2.5 mg/L
TKN, lb/day
500
3/6
1/12
Composite
1.5 mg/L
Total Phosphorus, lb/day
130
3/6
1/12
Composite
0.2 mg/L
Ammonia Nitrogen, mg/1
219
3/6
1/12
Composite
0.5 mg/L
Total Nickel, lb/day
0.160
3/6
1/12
Composite
2.0 Ng/1
Total Chromium, lb/day
0.150
3/6
1/12
Composite
5.0 Ng/1
Total Copper, lb/day
0.080
3/6
1/12
Composite
2.0 Ng/l
Nitrate + Nitrite, mg/L
Monitor
3/6
1/12
Composite
0.05 mg/L
Chloride, lb/day
Monitor
3/6
1/12
Composite
1.0 mg/L
Sulfate, lb/day
Monitor
3/6
1/12
Composite
2.0 mg/L
Total Silver, mg/L
Monitor
1/6
1112
Composite
1.0 Ng/1
Total Selenium. mg/L
Monitor
1/6
1/12
Composite
1.0Pg/l
Total Cyanide, lb/day
0.420
0.420
3/6
1/12
Grab
5.0pg/1
Total Lead, lb/day
0.100
0.100
3/6
1/12
Composite
2.0Ng/1
Total Zinc, lb/day
0.425
0.425
3/6
1/12
Composite
10.0Pg/1
*Record flow, pH, and Temperature daily
**There shall be no discharge of floating solids or visible foam in other than trace amounts.
SIU CODE: NRN PERMIT #0002
Page 2
RATIONALE #2 - Categorical Industrial Limits, with no Over -Allocation:
The following pollutants were assigned numerical mass limits in this IUP based on the Federal Categorical OCPSF concentration limits for
Part 414-H Snecialty Oreanics Manufacturine applicable to this SIU, flow limit of 0.383 MGD.
OCPSF EFFLUENT LIMITS TABLE II -
Page 1 - Pipe #01
WWTP Treatment Train:
POTW:
Grant Creek
Treatment Train
City of Salisbury
SIU Name:Nouryon
Surface Chemistry, LLC
POTW NPDES #:
NCO023884
Permit #:
0002
Effective Date:
August 31,
2024
Pipe #:
#01
Expiration Date:
August 30,
2029
40 CFR #:
Part 414,
Chemical
Subpart H: Organic
Manfacturing
THE LIMITS IN THIS TABLE ARE:
1)Limits for the Entire Permit Period.
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
4)Final Limits
X
DISCHARGE
FLOW
LIMITS
Daily Maximum
Monthly Avg.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range o
6.00 to 10.00 standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less
than 65.5 degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured
immediately upon collection of the grab sample.
Limited
Parameter
Daily
Maximum
Limit
(lb/day)
Monthly
Average
Limit
(lb/day)
Industry
Monitoring
Frequency
(In Jan -
Jun)
POTW
Monitoring
Frequency
(In Jul -
Dec)
Sample
Collection
Method
Acenaphthene
0.0694
0.0281
Annual
Annual
**
Acenaphthylene
Monitor
Monitor
Annual
Annual
**
Acrylonitrile
Monitor
Monitor
Annual
Annual
**
Anthracene
0.0694
0.0281
Annual
Annual
**
Benzene
0.1980
0.0842
Annual
Annual
**
Benzo(a)anthracene
Monitor
Monitor
Annual
Annual
**
3,4-Benzoflouranthene
Monitor
Monitor
Annual
Annual
**
Benzo(k)flouranthene
Monitor
Monitor
Annual
Annual
**
Benzo(a)pyrene
Monitor
Monitor
Annual
Annual
**
Bis (2-ethylhexyl) phthalate
0.0707
0.0707
Annual
Annual
**
Carbon Tetrachloride
0.5614
0.2098
Annual
Annual
**
Chlorobenzene
0.5614
0.2098
Annual
Annual
**
Chloroethane
0.4358
0.1625
Annual
Annual
**
Chloroform
0.4801
0.1640
Annual
Annual
**
2-Chlorophenol
Monitor
Annual
Annual
**
Chrysene
Monitor
Annual
Annual
**
Di-n-butyl phthalate
0.0635
Annual
Annual1,2-Dichlorobenzene
1.1730
Mon
Annual
Annual1,3-Dichlorobenzene
0.5614
Annual
Annual1,4-Dichlorobenzene
0.5614
Annual
Annual1,1-Dichloroethane
0.0872
Annual
Annual1,2-Dichloroethane
0.8480
Annual
Annual
**
** Sample type shall be grab or
fraction as defined in the most
24-hour composite as appropriate for each sample
current, applicable Federal analytical protocols.
SIU CODE: NRN PERMIT #0002
Page 3
OCPSF EFFLUENT LIMITS TABLE II - Page 2 - Pipe #01
WWTP Treatment Train:
POTW:
Grant Creek
Treatment Train
City of Salisbury
SIU Name:
Nouryon Surface Chemistry, LLC
POTW NPDES #:
NCO023884
Permit #:
0002
Effective Date:
August 31,2024
Pipe #:
#01
Expiration Date:
August 30, 2029
40 CFR #:
Part 414, Subpart H: Organic
Chemical Manfacturing
THE LIMITS IN THIS TABLE ARE:
1)Limits for the Entire Permit Period.
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
4)Final Limits
X
DISCHARGE FLOW
LIMITS
Daily Maximum
Monthly Avg.
0.383 MGD
0.383 MGD
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range o
6.00 to 10.00 standard units at all times.
2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less
than 65.5 degrees C. at all times.
3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured
immediately upon collection of the grab sample.
Limited
Parameter
Daily
Maximum
Limit
(lb/day)
Monthly
Average
Limit
(lb/day)
Industry
Monitoring
Frequency
(In Jan -
Jun)
POTW
Monitoring
Frequency
(In Jul -
Dec)
Sample
Collection
Method
1,1- Dichloroethylene
0.0886
0.0325
Annual
Annual
**
1,2 - trans-Dichloroethylene
0.0975
0.0369
Annual
Annual
**
2,4-Dichlorophenol
Monitor
Monitor
Annual
Annual
**
1,2-Dichloropropane
0.1776
0.1776
Annual
Annual
**
1,3-Dichloropropylene
1.1730
0.2896
Annual
Annual
**
Diethyl phthalate
0.1669
0.0680
Annual
Annual
**
2,4-Dimethylphenol
Monitor
Monitor
Annual
Annual
**
Dimethyl phthalate
0.0694
0.0281
Annual
Annual
**
4,6-Dinitro-o-cresol
0.4092
0.1152
Annual
Annual
**
2,4-Dinitrophenol
Monitor
Monitor
Annual
Annual
**
2,4-Dinitrotoluene
Monitor
Monitor
Annual
Annual
**
2,6-Dinitrotoluene
Monitor
Monitor
Annual
Annual
**
Ethylbenzene
0.5614
0.2098
Annual
Annual
**
Fluoranthene
0.0798
0.0325
Annual
Annual
**
Fluorene
0.0694
0.0281
Annual
Annual
**
Hexachlorobenzene
0.1000
0.1000
Annual
Annual
**
Hexachlorobutadiene
0.5614
0.2098
Annual
Annual
**
Hexachloroethane
1.1730
0.2896
Annual
Annual
**
Methyl Chloride
0.4358
0.1625
Annual
Annual
**
Methylene Chloride
0.2512
0.0532
Annual
Annual
**
Naphthalene
0.0694
0.0281
Annual
Annual
**
Nitrobenzene
9.4582
3.3049
Annual
Annual
**
** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as
defined in the most current, applicable Federal analytical protocols.
SIU CODE: NRN PERMIT #0002
Page 4
OCPSF EFFLUENT LIMITS TABLE II - Page 3 - Pipe #01
WWTP Treatment Train:
Grant Creek
SIU Name:
AKZO NOBEL Surface Chemistry,
Treatment Train
LLC
POTW:
Salisbury -
Rowan
POTW NPDES #:
NCO023884
Permit #:
0002
Effective Date:
August 31, 2024
Pipe #:
#01
Expiration Date:
August 30, 2029
40 CFR #:
Part 414, Subpart H: Organic
Chemical Manfacturing
THE LIMITS IN THIS TABLE ARE:
DISCHARGE FLOW
LIMITS
1)Limits for the Entire Permit Period.
X
Daily Maximum
Monthly Avg.
2)Interim Limits for Period #1:
3)Interim Limits for Period #2:
0.383 MGD
0.383 MGD
4)Final Limits
1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range o
6.00 to 10.00 standard units at all times.
2. Temperature Limit - The temperature of the
discharge, identified by the pipe number stated above, shall be less
than 65.5 degrees C. at all times.
3. pH and Temperature shall be measured
at the discharge site on a grab sample, and each shall be measured
immediately upon collection of the grab sample.
Limited
Daily
Monthly
Industry
POTW
Sample
Parameter
Maximum
Average
Monitoring
Monitoring
Collection
Limit
Limit
Frequency
Frequency
Method
(lb/day)
(lb/day)
(In Jan -
(In Jul -
Jun)
Dec)
2-Nitrophenol
0.3413
0.0960
Annual
Annual
**
4-Nitrophenol
0.8510
0.2393
Annual
Annual
**
Phenanthrene
0.0694
0.0281
Annual
Annual
**
Phenol
Monitor
Monitor
Annual
Annual
**
Pyrene
0.0709
0.0295
Annual
Annual
**
Tetrachloroethylene
0.2423
0.0768
Annual
Annual
**
Toluene
0.1093
0.0414
Annual
Annual
**
1,2,4-Trichlorobenzene
1.1730
0.2896
Annual
Annual
**
1,1,1-Trichloroethane
0.0872
0.0325
Annual
Annual
**
1,1,2-Trichloroethane
0.1876
0.0473
Annual
Annual
**
Trichloroethylene
0.1019
0.0384
Annual
Annual
**
Vinyl Chloride
0.2541
0.1433
Annual
Annual
**
Chlorodibromomethane
Monitor
Monitor
Annual
Annual
**
Dichlorobromomethane
Monitor
Monitor
Annual
Annual
**
** Sample type shall be grab or 24-hour composite as appropriate for each sample
fraction as defined in the most current, applicable Federal analytical protocols.
Calculated limits for all organic parameters using (1) concentration limits listed
in 40 CFR 414.111(a) multiplied by 0.1771444 MGD (average process flow plus 20% of
average process flow - average process flow was obtained from monthly flow
onitoring reports submitted by SIU for period (2019-2024) and (2) 5% MAHL per the
Organics Headworks Analysis for Bis(2-ethylhexyl) phthalate and 1,2-
Dichloropropane. Hexachlorobenzene
limits were calculated using '-� MAHL per the
Organics Headworks Analysis.
SIU CODE: NRN PERMIT #0002
Page 5
RATIONALE #3a - Over Allocation Prevention, with IU Pollutant Reduction:
N/A
RATIONALE #3b - Interim Limits for IU Pollutant Reduction:
N/A
RATIONALE #4 - Other Rationale for IUP Limits:
Calculated limits for organic parameters using average process flow (from January 2019 - May 2024) + 20 % due to
continued expansion of facility (Henkel site) and the 31 quarter 2024 start-up of the new Groundwater Pretreatment System
Unit.
RATIONALE #5 - No IUP Limit Needed or Assigned:
N/A
E. General Comments by POTW:
5 Year Permit renewal. Updated contact and alternate contact information. Revised organic parameter limits. Added pH
and Temperature to footnote in Effluent Limits Table I to read"* Record flow, PH, and Temperature Daily".
SIU CODE: NRN PERMIT #0002
Page 6
Nouryon
H
IECEIVE D
May 8, 2024
Rowan -Salisbury Utilities
Environmental Services Division
1915 Grub Ferry Road
Salisbury, North Carolina 28144 -1248
Attn: Pretreatment Program Coordinator
Mr. Greer:
Re: Nouryon Surface Chemistry
Salisbury, NC
2024 IUP Permit Application Submittal (Permit #0002)
Please find the attached 2024 IUP Permit Application for permit #0002. As per email received on 12/1/23,
the analytical testing of this application has been waived since Nouryon has an active permit. In addition, as
per Nouryon's request and email received by the City of Salisbury on 4/10/2024 stating approval that the
application fee be invoiced. Invoice #AR09422 for $300.00 has been processed for payment.
I certify under the penalty of law that this document and all attachments were prepared under my direction
or supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons directly responsible for
gathering the information, the information submitted is, to the best of my knowledge and belief, true,
accurate and complete. I am aware there are significant penalties for submitting false information, including
the possibility of fine and imprisonment for knowing violations.
If there are any questions concerning this report, please contact me at (704)-314-6704. For technical
questions, please contact Chris Fleming at (704)-642-6279.
William Teasdale
Site Operations Director
Nouryon
485 Cedar Springs Road
Salisbury, NC
28147-9249
United States
T +1 704 633 1731
www.nouryon.com
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
STATUS of APPLICANT / APPLICATION - PLEASE CHECK ONE
[ ] New Permit for Proposed Discharge
Anticipated Date of initial process wastewater discharge
[ ] Existing Unpermitted Discharge
[X] Permit Renewal for Existing SIU Permit, existing non-SIU permit, or other written permission from POTW.
Note If this application requests a greater amount of wastewater discharge [flow], a greater amount of
pollutant discharge or a discharge of different pollutants than specified in the last wastewater permit
application for this facility, or any other significant changes, please indicate this as needed in the applicable
Questions, especially Questions A8 and E7.
Note to Signing Official: In accordance with Title 40 of the Code of Federal Regulations Part 403.14, information and
data provided in this questionnaire which identifies the content, volume, and frequency of discharge shall be available
to the public without restriction. Requests for confidential treatment of other Information shall be governed by
procedures specified in 40 CFR Part 2.
This is to be signed by the Authorized Representative of your firm, as defined in 40 CFR Part 403.12 (1) and Section
25-1 of the Code of the City of Salisbury, after adequate completion of this form and review of the information by the
signing representative.
I, William Teasdale (print name), Site Operations Director (print title),
certify under penalty of law that this document and all attachments were prepared under my direction or
supervision in accordance with a system designed to assure that qualified personnel properly gather and
evaluate the information submitted. Based on my inquiry of the person or persons who manage the system,
or those persons directly responsible for gathering the information submitted is, to the best of my knowledge
and belief, accurate and complete. I am an authorized representative of the user and am authorized to
execute this certification on behalf of the user. I am aware that there are significant penalties for submitting
false information in violation of this certification, including the possibility of fines and/or imprisonment.
I also certify that I have completed the necessary notification as required by the POTW to document my
qualification as an Authorized Representative as set forth in 40 CFR Part 403.12 (1) and Section 25-1 of the
Code of the City of Salisbury.
Date
Signature of Representative
(Seal, if applicable)
IUP Application/Industrial Waste Survey 2012 Page 2 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION A — GENERAL INFORMATION
1. For the production or manufacturing facility for which this application is being completed:
M
3
4.
Facility name Nouryon
Physical address 485 Cedar S rings Road Salisbury, NC 28147
Mailing address if different Same
General Telephone Number 704-633-1731
General Fax Number 704-637-8912
Website www.nouryon.com
If applicable, general information about the corporate office, parent company, etc. L] N/A
Company name
Physical address
Mailing address if different
General Telephone Number
General Fax Number
Website
Primary Authorized Representative authorized to represent this firm in official dealings with the Publicly
Owned Treatment Works (POTW).
Name William Teasdale ill
Title Site Operations Director
Telephone/Cell/Fax 704 43) 1- 6006 / (704) 314-67041(704) 637-8912
Email william.teasdale Nou on.com _ __
Primary work X Facility _Corporate Office Other— List address here:
location:
Alternate Authorized Contact for when the Primary Authorized Representative is not available.
Name
Christopher Fleming Chris
HSES Manager
704 642-6279 / 704 314-6348 / 704 638-0179 __--
Title
Telephone/Cell/Fax
Email
christopher.fleming@nouryon.com
Primary work
location:
X Facility _Corporate Office Other — List address here:
5. On -Site Contact. If neither person identified in items 3 and 4 above are located at the production or
manufacturing facility for which this application is being completed provide an on -site contact person
available to answer questions regarding statements made on this survey as well as conduct a walkthrough
of the facility:
Name
Lyyn White
Title
WWTP Lead Operator
Telephone/Cell/Fax
704-633-1731 Ext. 6453
Email
leonard.white@nouryon.com
IUP Application/Industrial Waste Survey 2012 Page 3 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION A — GENERAL INFORMATION - continued
Identify the general type of manufacturing, production and/or service(s) conducted at the site (i.e.
electroplating, printing, painting, food processing, warehousing, meat packing, machine shop, etc.).
Greater detail to be provided in question A. 7.
Chemical Manufacturing
Provide a detailed narrative description of the manufacturing/production process(es) and/or service activities
identified in question A. 6. and conducted at the facility identified in question A. 1.
Nouryon Surface Chemistry LLC manufactures personal care and specialty chemical intermediate
products. The chemical manufacturing process includes mostly piped raw materials to slow add and
mix tanks to reactors where batch monomer and catalyst reactants are processed. Multiple solvent
recovery systems are used to recover and reuse solvents drawn off during the process. Final
products are packaged as powders and liquids in super sacks, totes, and drums for shipment as
chemical intermediates in personal care products.
8. Are any process changes or expansions planned during the next five years? [ X] Yes [ ] No
If yes, describe the nature of the planned changes or expansions. As needed, clarify if answers to other
application questions are for before or after the change/expansion. If the facility has an existing permit,
indicate if these changes could or will result in the facility requesting changes to their existing permit.
The new Ground Water Pre -Treatment System (GWPTS) is anticipated to be online and
operational by Q3 2024. These changes will not require additional discharges that are not
already authorized prior to this submittal.
List the Standard Industrial Classification Number(s) (SIC #) or North American Industry Classification
System (NAICS) codes for your facility. If listing more than one code, indicate the percentage of production.
SIC/NAICS code: 2869/325199
Percentage of production 100%
10. In what month and year were the facility's operation(s) at this location (as specified in A. 7. above)
established and under what name?
Facility Name Month Year
No Changes
11. Has your facility undergone any changes in licensed ownership since the date noted in question A. 10?
[ ] Yes [X] No If yes, complete table.
Facility Name
Month
Year
No Changes
IUP Application/Industrial Waste Survey 2012 Page 4 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Section B — Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram
[ See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit
Application included with this application.
PRODUCTION/PROCESS SCHEMATIC FLOW DIAGRAM (REQUIRED)
Solvent R covery P cess
-
Cooling I
To-':
Boi
Condenser
Rai:: Materials
1 I crvlic
Reac
Transfer to Process
IUP Application/Industrial Waste Survey 2012 Page 5 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Note: Nouryon Site Map - Areas shaded represents Henkel Corporation
IUP Application/Industrial Waste Survey 2012 Page 6 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Henkel Site Map
lip
141
-fir.
I
— t t+t� '• I
�) 1
I
IUP Application/Industrial Waste Survey 2012 Page 7 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
WASTEWATER PRETREATMENT SYSTEM FLOW DIAGRAM (IF APPLICABLE)
_kama
iStOM]}':rp:f 44 n�'w
noon I , L-]qr r 2 ti�.� -aao n : `_ �` Lagoon 4 U
�c3 yJ;
To L3r Y'i
I ;
1
III• --,`^ .- 'sk�]I! T a•)t ^ _ �� __ _. -..4 .,
r11t:`ai
TJ�4
En.�_x _,ti •,
IUP Application/Industrial Waste Survey 2012 Page 8 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION C — FACILITY OPERATION CHARACTERISTICS
Office/Administrative Staff
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
0
I Sunday
0
# Employees
1
19
19
19
19
19
Start/End Time
8:00/5:00
1 8:00/5:00
1 8:00/5:00
8:00/5:00
8:00/5:00
Production Staff
Monday
Tuesday
Wednesday
Thursday
Friday
Saturday
Sunda
1st Shift
# Em to ees
36
36
36
36
36
18
18
Start Time
7AM
7AM
7AM
7AM
7AM
7AM
7AM
End Time
7PM
7PM
7PM
7PM
7PM
7PM
7PM
2nd Shift
# Employees
17
17
17
17
17
7PM -
---
17
7PM
--------------
I 7AM
17
7PM
------ ----7PM----
7AM
Start Time
7PM
7PM
7PM
7PM —
End End Time
1 7AM
7AM
7AM
7AM
7AM
3rd Shift
# Employees
Start Time
EndTime
Shift Activities
SHIFT
DESCRIPTION OF SHIFT ACTIVITIES
Monday
1st
Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory,
Waste Treatment Plant
Manufacturing, Laboratory, Waste Treatment Plant
2nd
3rd
Tuesday
1st
Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory,
Waste Treatment Plant
Manufacturing, Laboratory, Waste Treatment Plant
2nd
3rd
Wednesday
1st
Day
Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory,
Waste Treatment Plant
2nd
Manufacturing, Laboratory, Waste Treatment Plant
3rd
Thursday
1 st
Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory,
Waste Treatment Plant _
Manufacturing, Laboratory, Waste Treatment Plant
2nd
3rd
Friday
1st
Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory,
Waste Treatment Plant
2nd
Manufacturing, Laboratory, Waste Treatment Plant
3rd
Saturday
1 st
Manufacturing, Maintenance, Laboratory, Waste Treatment Plant
2nd
Manufacturing, Laboratory
3rd
Sunday
1st
Manufacturing, Maintenance, Laboratory, Waste Treatment Plant
2nd
Manufacturing, Laboratory, Housekeeping Activities
3rd
IUP Application/Industrial Waste Survey 2012 Page 9 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION D - PROCESS INFORMATION
NOTE: The following information must be completed for each product line. Please make copies of this page if
necessary.
Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of
the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of
the initial submission of the application. Should such a request be made and accepted in compliance with
Section 25-207 of the Code of the City of Salisbury these page(s) will be removed before review by any non -
regulatory personnel.
1. Principal product(s) produced:
Nouryon: Personal Care and Specialty Chemicals
Henkel: Adhesive Products
2. Raw materials and process additives used:
Sent previously to the City of Salisbury in a separate email.
3. Maximum and average production rate of this particular product line (please specify units being reported):
Average Production Rate
Maximum Production Rate
Units
63M (Nouryon/Henkel
Combined
71 M (Nouryon/Henkel
Combined)
Lbs.
4. The production process is [X] Batch [ ] Continuous
If batch, please enter the average number of batches per 24 hours. [ ]
If both, please enter % or production
[ 100 %] Batch [ %] Continuous
5. Days and hours of operation for this product line: From: 365/24/7 to
6. Days and Hours of discharge for this product line: From: 365/24/7 to
7. Is production subject to seasonal variation? [ ] Yes [X] No
If yes, briefly describe the seasonal production cycles:
IUP Application/Industrial Waste Survey 2012 Page 10 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E — WATER USE AND WASTEWATER DISCHARGE INFORMATION
Please indicate source(s) of water used at your facility:
Source Type
Check One
If es,...
Well
[ ] Yes [X] No
How many are there?
How many are in use at this time?
City
[X] Yes [ ] No
List all Account numbers:
51120870005683
Surface Water
[ ] Yes [X] No
Identify the source:
Other
[ ] Yes [X] No
Explain:
Does this facility provide any treatment to the incoming water to improve the water quality prior to its use in
the facility, (i.e. deionization, reverse osmosis, ultra filtration, pH adjustment, etc.)? [ ] Yes [X] No
If ves_ complete table
Treatment Process
Chemicals Used
Wastewater Generated and Volume d
N/A
3. This facility uses water for the following:
(Please record "n/a" if the application/use does not apply to the operations at your facility.)
Detailed Description of
Maximum
Average
[E]stimated
Type of Application /Use
Applicable Operation(s)
Volume
Volume
or
and/or Equipment
Used
Used
[M]easured
(gallons/day)
(gallons/day)
Process
Manufacturing
128.3
126.3
X E M
Water Into Product
Tote/Drum
5.7
2.6
X E M
Process Related Facility/Equipment
Periodic manual cleaning
12.5
1.6
[X] E [ ] M
Washdown*
Process Contact Cooling or Warming
Piped water to equipment
2.3
1.2
[X] E [ ] M
Water
Process Related Air -Pollution Control
Scrubber
10.7
5.2
[X] E [ ] M
Unit
Process Related Employee Showers
Shower facilities
1
1
X E M
Lab
Standard Laboratory
1.2
1.1
[X] E [ ] M
equipment
Maintenance Shop
Standard maintenance
1
1
[XI E [ ] M
equipment
Boilers (Please specify if live and/or dry
Live steam for process
11.5
9.6
[X] E [ ] M
steam is used.)
heating
Backwash Water
Piped flushing/cleaning
1.8
1.2
X E M
Pump Sealant Water
Pi ed for ump cooling
2.2
1.4
[XJ E M
General Facility/Equipment Washdown*
Periodic manual cleaning
4.1
2.7
X E [ ] M
Other non -contact water uses: boilers;
boilers; non -contact
45.7
41.1
[X] E [ ] M
non -contact cooling/warming water,
cooling/warming water,
general air conditioning, cooling towers,
general air conditioning,
chillers, HVAC, etc.
cooling towers, chillers,
HVAC, condensers etc.
Domestic (e.g. restroom(s), non -process
Site public facilities,
1.7
1.2
[X] E [ ] M
related employee showers, cafeteria,
restrooms, showers,
kitchen, breakroom etc.
breakrooms.
Other, please describe
N/A
E M
Total
1 230K/Da
197K/Da
*Please document clean up schedules in Shift activities in Section C.
IUP Application/Industrial Waste Survey 2012 Page 11 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E — WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued)
4. The facility generates wastewater from the following areas and that water is discharged where
If the source of wastewater discharged does not exist at your facility record "n/a". If there is no discharge from the
applicable source, record "no discharge".
Wastewater is
Source of Wastewater
Discharged
Pretreated?
Volume
Estimated (E) or
To Where
Discharged
Measured (M)
(gallons/day)
a. Process
Site WTP (Wastewater
[X] yes [ ] no
100.6
[X] E [ ] M
Treatment Plant
2.6
[X] E [ ] M
b. Water Into Product
Site WTP (Wastewater
[ X ] yes [ j no
Treatment Plant
2.6
c . Process Related
Site WTP (Wastewater
[X] yes [ ] no
[X] E [ ] M
Facility/Equipment
Treatment Plant)
Washdown*
d. Process Contact Cooling
Site WTP (Wastewater
[X] yes [ ] no
1.3
[X] E [ ] M
or Warming Water
Treatment Plant
_
e. Process Related Air-
Site WTP (Wastewater
[X] yes [ ] no
.5
[X] E [ ] M
Pollution Control Unit
Treatment Plant
f. Process Related
Site WTP (Wastewater
[X] yes [ ] no
0.0
[X] E [ ] M
Employee Showers
Treatment Plant
g.Lab
Site WTP (Wastewater
[X] yes [ ] no
1.0
[X] E [ j M
Treatment Plant
h.Maintenance Shop
Site WTP (Wastewater
[X] yes [ ] no
.3
[X] E [ ) M
Treatment Plant)
i. Backwash Water
Site WTP (Wastewater
[X] yes [ ] no
.3
[X] E [ ] M
Treatment Plant
j. Pump Sealant Water
Site WTP (Wastewater
[X] yes [ ] no
.5
[X] E [ ] M
Treatment Plant
k. General
Site WTP (Wastewater
[X] yes [ ] no
1
[X] E [ ] M
Facility/Equipment
Treatment Plant)
Washdown*
I. Other non -contact water
Site WTP (Wastewater
[X] yes [ ] no
12.0
[X] E [ ] M
uses: boilers; non -contact
Treatment Plant)
cooling/warming water,
general air conditioning,
cooling towers, chillers,
HVAC, etc.
[ ] yes [XI no
0.0
M. Domestic (e.g.
Sanitary Sewer
[X] E [ ] M
restroom(s), non -process
related employee
showers, cafeteria,
kitchen, breakroom etc.
n.Groundwater/Remediated
Site WTP (Wastewater
[X] yes [ ] no
19.1
[X] E [ j M
Groundwater
Treatment Plant
o.Storm Water Runoff
Site WTP (Wastewater
[X] yes [ ] no
6.2
[X] E [ ] M
Treatment Plant
p. Tank Bottoms
N/A
es I no
_
E [ ] M
q.Other, pleasespecify
N/A
es 1 no
E I M
r. Total Discharged to
148.0K/Day
POTW
*Please document clean up schedules in Shift activities in Section C.
5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow
limit and actual flows listed in E. 4.
Requested Daily Maximum Flow Limit d: 0.383 MGD
Requested Monthly Average Flow Limit d: 0.383 MGD
Explanation: NIA
IUP Application/Industrial Waste Survey 2012 Page 12 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F — CHEMICALS, POLLUTANTS, WASTES
Complete Checklist for Priority, Conventional, Non -Conventional, and Other Pollutants.
All chemicals require that TWO columns are checked
Chemical
Abstract
Present in
Absent in
Concentration
Number
Present
Absent
Discharge to
Discharge to
I
in Discharge,
Chemical Name
[CAS#j
at Facility
at Facility
POTW
POTW
m /I
Acid Extractable Orqanic Compounds (EPA Method 625)
2-Chloro henol
95-57-8
X
X
2,4-Dichlorophenol
120-83-2
X
X
X
X
X
X
2,4-Dimethyl phenol
105-67-9
2,4-Dinitrophenol
51-28-5
2-Methyl-4,6-dinitrophenol
534-52-1
X
X
X
X
X
4-Chloro-3-methylphenol
59-50-7
X
2-Nitrophenol
88-75-5
X
4-Nitrophenol
100-02-7
X
Pentachlorophenol
87-86-5
X
X
Phenol
108-95-2
X(H)
X
2,4,6-Trichlorophenol
88-06-2
X
X
Base Neutral Orqanic Compounds (EPA Method 625)
1,2,4-Tiichoorobenzene
120-82-1
X
X
1,2-Dichlorobenzene
95-50-1
X
X
1,2-Diphenylhydrazine
122-66-7
X
X
1,3-Dichlorobenzene
541-73-1
X
X
1,4-Dichlorobenzene
106-46-7
X
X
2,4-Dinitrotoluene
121-14-2
X
X
2,6-Dinitrotoluene
606-20-2
X
X
2-Chloronaphthalene
91-58-7
X
X
3,3-Dichlorobenzidine
91-94-1
X
X
4-Bromophenyl phenyl ether
101-55-3
X
X
4-Chlorophenyl phenyl ether
7005-72-3
X
X
Acenaphthene
83-32-9
X
X
Acenaphthylene
208-96-8
X
X
Anthracene
120-12-7
X
X
Benzidine
92-87-5
X
X
Benzo (a) anthracene
56-55-3
X
X
Benzo (a) pyrene
50-32-8
X
X
Benzo (b) fluoranthene
205-99-2
X
X
Benzo (ghi) perylene
191-24-2
X
X
Benzo (k) fluoranthene
207-08-9
X
X
Bis (2-chloroethoxy) methane
111-91-1
X
X
Bis (2-chloroethyl) ether
111-44-4
X(NPL)
X
Bis (2-chloroisopropyl) ether
102-60-1
X
X
Bis (2-ethylhexyl) phthalate
DEHP
117-81-7
X(H)
X
Butyl benzyl phthalate [BBP]
85-68-7
X
X
Chrysene
218-01-9
X
X
Di-n-butyl phthalate [DBP]
84-74-2
X(H)
X
Di-n-octyl phthalate [DOP]
117-84-0
X
X
UP Application/Industrial Waste Survey 2012 Page 13 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued)
All rhamlrak rpnulra that TVJn rnhimnc am rharkad
Chemical
Abstract
Present in
Absent in
Concentration
Number
Present
Absent
Discharge to
Discharge to
I
In Discharge,
Chemical Name
CAStt
at Facilit
at Facility
POTW
POTW
(mg/0
tsase Neutral uraanic uomnounas ccontlnueni
Dibenzo (a,h) anthracene
53-70-3
X
X
Diethyl phthalate (DEP]
84-66-2
X
X
Dimethyl phthalate [DMP]
131-11-3
X
X
Fluoranthene
206-44-0
X
X
Fluorene
86-73-7
X
X
Hexachlorobenzene
118-74-1
X
X
Hexachlorobutadiene
87-68-3
X
X
Hexachlorocyclopentadiene
77-47-4
X
X
Hexachloroethane
67-72-1
X
X
Indeno (1,2,3-cd) pyrene
193-39-5
X
X
Isophorone
78-59-1
X(H)
X
N-nitroso-di-n-propylamine
621-64-7
X
X
N-nitrosodimethylamine
62-75-9
X
X
N-nitrosodiphenylamine
86-30-6
X
X
Naphthalene
91-20-3
X
X
Nitrobenzene
98-95-3
X
X
Phenanthrene
85-01-8
X
X
Pyrene
129-00-0
X
X
metals
Aluminum
X(H)
X
Antimony
7440-36-0
X
X
Arsenic
7440-38-2
X
X
Beryllium
7440-41-7
X
X
Cadmium
7440-43-9
X
X
Chromium
7440-47-3
X(N)
X
0.024
Copper
7440-50-8
X(H)
X
0.0049
Lead
7439-92-1
X
X
Mercury
7439-97-6
X
X
Molybdenum
7439-98-7
X
X
Nickel
7440-02-0
X(H)
X
0.0212
Selenium
7782-49-2
X(N)
X
<0.005
Silver
7440-22-4
X(H)
X
Thallium
7440-28-0
X
X
Znc
7440-66-6
X(H)
X
0.203
Other Inorganic Pollutants
Barium
7440-39-3
X
X
Chloride
X
X
287
Cyanide
57-12-5
X
X
0.178
Fluoride
X
X
[UP Application/industrial Waste Survey 2012 Page 14 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION E — SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued)
All chemicals reauire that TWO columns are checked
Chemical
Abstract
I
Present in
I
Absent in
Concentration
Number
Present
Absent
Discharge to
Discharge to
in Discharge,
Chemical Name
[CAS#j
at Facilitv
at FacilitV
POTW
POTW
m /I
Puraeable Volatile Orqanic Compounds n/OCs1 (EPA Method 624)
1, 1, 1 -Trichloroethane
71-55-6
X
X
1,1,2,2-Tetrachloroethane
79-34-5
X
X
1,1,2-Trichloroethane
79-00-5
X
X
1,1-Dichloroetha ne
75-34-3
X
X
1,1-Dichloroethylene
75-35-4
X
X
1,2-Dichloroethane
107-06-2
X(N)
X
1,2-Dichloropropane
78-87-5
X
X
2-Chloroethyl vinyl ether
110-75-8
X
X
Acrolein
107-02-8
X
X
Acrylonitrile
107-13-1
X(N)
X
Benzene
71-43-2
X(N)
X
Bromodichloromethane
75-27-4
X
X
Bromoform
75-25-2
X
X
Bromomethane
74-83-9
X
X
Carbon tetrachloride
56-23-5
X
X
Chlorobenzene
108-90-7
X
X
Chloroethane
75-00-3
X
X
Chloroform
67-66-3
X
X
Chloromethane
74-87-3
X
X
Cis 1,3-Dichloropropene
X
X
Dibromochloromethane
594-18-3
X
X
Ethylbenzene
100-41-4
X
X
Methylene chloride
75-09-2
X(H)
X
Tetrachloroethylene
127-18-4
X
X
Toluene
108-88-3
X(H)
X
Trans 1,3-Dichloropropene
X
X
Trans- l,2-Dichloroethylene
156-60-5
X
X
Trichloroethylene
79-01-6
X
X
Trichlorofluoromethane
X
X
Vinyl chloride
75-01-4
X(NPL)
X
Other Pollutants of Concern
Xylene
1330-20-7
X(H)
X
BOD
X(N)/(H)
X
30-70
TSS
X(N)/(H)
X
40-200
Ammonia
X(N)/(H)
X
.18-50.0
Total Phosphorus
X(N)/(H)
X
9.9-40.0
Total Nitrogen
X(N)/(H)
X
120-150
Oil & Grease
X
X
range of Ph
X(N)/(H)
X
7.1-9.2
Note: N= Nouryon, H=Henkel
IUP Application/Industrial Waste Survey 2012 Page 15 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued)
2. If any wastewater analyses have been performed on the wastewater discharge(s) from your facilities, please
attach to this survey a copy of the lab report, chain of custodies and location of where the samples were
taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical
data already delivered to the POTW.
3. Does your facility complete a Toxic Release Inventory? [X] Yes [ ] No
If yes, most recent copy attached YES OR POTW already has
4. Please list boiler and cooling tower treatment additives or MSD sheets and dosaae rates for each
Type of Boiler or
Cooling Unit
Treatment Additive Name
Purpose of Additive
Dosage, with units
_ Gas Fired Boilers
ChemTreat Products
Microbiocide
Per Manufactures Specs
Cooling Towers
Defoamer
5. Do you have any storaqe tank(s) at your facility? I X 1 Yes I 1 No If ves. complete the chart below
Tank IDgallons)
o
rn ?,
O
3 c
> °
M 1F °
Q m
volume
(in
Contents
Associated with
[P]rocess;
[Mastewater
treatment;
(G]roundwater
remediation;
Spill
Containment
Devices
See Attached
Tank List
(1/0)
All
Above
Ground
All Tanks are in
secondary
containment
Are any liquid wastes or sludges (i.e. acids, alkalies, heavy metal sludges, inks, dyes, oil, grease, organic
compounds, paints, pesticides, plating wastes, pretreatment sludges, solvents, thinners, waste product, etc.)
from this firm disposed of by means other than discharge to the sewer system? [X] Yes [ ] No
If yes , please complete the following:
Nature of
Waste hauler's
Treatment Facility's
Disposal facility's
Est. Gallons or
hauled
name,
Name, EPA ID# and
Name, EPA ID# and
Pounds per
Waste and date
EPA ID# and
address
Address
Year hauled off
Last hauled
address
Waste Sludge
Republic Services
CMS Landfill
302,000 lbs.
18500 N. Allied Way
5105 Morehead Rd.
Phoenix, AZ 85054
Concord, NC 28027
NCD 048420654
Misc. Non-Haz
Haz-Mat Env.
Republic Speedway
430,000 lbs.
Materials
Services, LLC
Landfill
210 Dalton Ave.
5105 Morehead Rd.
Charlotte, NC 28206
SR 1300
NCD048461370
Concord NC 28027
Hazardous
Univar
Univar Charlotte
159,000 lbs.
Waste/Corrosive
3930 Gleenwood
Plant 3930
Materials
Drive
Gleenwood Drive
Charlotte, NC 28208
Charlotte, NC 28208
NGD061263315
NCD061263315
IUP Application/Industrial Waste Survey 2012 Page 16 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
Hazardous
Univar
Giant Resource
51,000 Ibs
Waste/Corrosive
3930 Gleenwood
Recovery- Sumter
Materials
Drive
Inc. 755Industrial
Charlotte, NC 28208
Road Sumter, SC
NCD061263315
29151
SCD036275626
Hazardous
Univar
1300lbs.
Waste/Corrosive
3930 Gleenwood
AES Environmental
Materials
Drive
LLC- Calvert
Charlotte, NC 28208
1689 Shar-Cal Road
NCD061263315
Calvert City KY
42029
KYD985073196
Hazardous
Univar 3930
Geocycle LLC
23,000 lbs.
Waste/Corrosive
Gleenwood Drive
Materials
Charlotte, NC 28208
2175 Gardner BLVD
NCD061263315
Holly Hill SC 29059
SCDO03368891
Is this facility a small quantity, large quantity, or conditionally exempt Hazardous Waste Generator?
[ ] Small Quantity [X] Large Quantity [ ] Conditionally Exempt [ ] Not Applicable
Facility's EPA Hazardous Waste Generator ID#: NCD000623116 N / NCR000145565 H
Waste Codes: Nouryon (N) Henkel (H) (N): D001 D002 D007 D009 D011 D018 D019
D028 D043, F003, F005
(H): D002, D003, D007, D011, D018, D035, F002,
F003, F005, P005, D001, 0008, U012, U028, U031,
U112, U123, U154, U188, U190, U223, U239
IUP Application/Industrial Waste Survey 2012 Page 17 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION G — WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT
Is the wastewater generated by this facility treated prior to discharge to the POTW? [XI Yes [ ] No
If yes, please complete the chart below. If a particular pretreatment unit only treats part of the wastewater,
indicate this below and in the diagram required by Section B.
Pretreatment Unit
es N o
Additional Information
Chemicals Used
Activated Carbon
N
Air Stripping
Y
Only Specialty Chemicals _
Biological Treatment
Y
X Activated Sludge
Rotating Biological Contactor (RBC)
Trickling Filter
X Sequencing Batch Reactor (SBR)
X Other Aerated La -goons
_
Chemical Precipitation
N
Chlorination, for
N
disinfection
Cyanide Destruction
N
_
Defoamin Agents_____
Y
Dissolved Air Floatation
N
list all individual units of DAF here
(DAF)
equalization
pH adjustment
chemical precipitation
Other
Flow equalization, aerated
Y
Size(gallons) (L1) 2M; (11-2) 2M; (1-3) 1.6M;
(L4) 1.6M
Before After Pretreatment
Flow equalization,
N
Size(gallons)
not aerated
Before After Pretreatment
_
Grease and Oil Removal
N
Grease Trap, Size
for employee cafeteria,
Oil Water Separator
kitchen breakroom, etc.
Other
Grease and Oil Removal
N
Grease Trap, Size
for food manufacturing
Oil Water Separator
process wastewater
Other
Grease and Oil Removal
N
Grease Trap, Size
for non-food
Oil Water Separator
manufacturing process
Other
wastewater
Heat
N
Reclamation/Exchange
Ion Exchange (for
N
wastewater treatment
Infrequent
Neutralization, pH
Y
adjustment
Ozonabon
N
Reverse Osmosis (for
N
wastewater treatment
X Belt Press Centrifugation
Septic Tank
N
Silver Recovery
N
Solids Separation,
Y
Clarification, Dewatering,
X _Clarification Cyclone
Removal, etc.
_X_Filter Press - Filtration
X Flocculation Grit Removal
Microfiltration
Nanofiltration _ Screening
Sedimentation Septic Tank
URrafiltration
Other
Solvent Separation
N
Spill protection
Y
Level Indicators/Concrete Lined Lagoons
UP Application/Industrial Waste Survey 2012 Page 18 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION G — WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT (continued)
2. Describe wastewater flow measuring methods and/or equipment. If applicable, list the meter's current
interval, flow volume, pulse frequency and reporting units:
Stevens Flow Meter Model 61R s/n 113421-84 mounted above a 3" Parshall flume with a mounted
staff gage.
3. List procedures employed to ensure the accuracy of flow measurement method/equipment.
Frequency of Cleaning:
Weekly_
Calibration method:
Depth of primary device compared to output _ ____
calibration performed by:
B.W. Allen Co.
Training/credentials of calibration
staff:
Contracted Technician
Date of most recent calibration:
12/1/2023
Copy of Calibration Certificate
I POTW already has X OR Copy attached
4. Describe the sampling method and associated equipment utilized at the facility. Identify staff or contract lab
responsible for sampling. Describe sampling technician training.
Sampling Equipment/Method: ISCO Composite Sampler
Sampling staff: Nouryon Waste Water Treatment Operators _
Training/credentials of sampling staff: Review of Standard Work Steps on sampling/Operators
Training Matric
IUP Application/Industrial Waste Survey 2012 Page 19 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION H — CATEGORICAL STATUS
1. Check any products listed below that are manufactured or activities that are performed at this facility:
[ ]40 CFR 467
Aluminum Forming [
]40 CFR 432
Meat Products
[ 140 CFR 427
Asbestos Manufacturing [
]40 CFR 433
Metal Finishing
[ ]40 CFR 461
Battery Manufacturing [
140 CFR 464
Metal Molding & Casting
[ ]40 CFR 431
Builders Paper & Board Mills [
]40 CFR 436
Mineral Mining & Processing
[ ]40 CFR 407
Canned & Preserved Fruits & Veg. [
]40 CFR 471
Nonferrous Metal, Form & Powders
[ ]40 CFR 408
Canned & Preserved Seafood [
]40 CFR 421
Nonferrous Metals Manufacturing
[ ]40 CFR 458
Carbon Black Manufacturing [ X
140 CFR 414
OCPSF (N) & (H)
[ 140 CFR 411
Cement Manufacturing [
]40 CFR 435
Oil & Gas Extraction
[ ]40 CFR 437
Centralized Waste Treatment [
140 CFR 440
Ore Mining & Dressing
[ 140 CFR 434
Coal Mining [
]40 CFR 446
Paint Formulating
[ 140 CFR 465
Coil Coating [
140 CFR 443
Paving & Roofing Materials Mfg.
[ ]40 CFR 468
Copper Forming [
140 CFR 455
Pesticide Manufacturing
[ ]40 CFR 405
Dairy Products Processing [
]40 CFR 419
Petroleum Refining
[ ]40 CFR 469
Electrical, Electronics Components [
]40 CFR 439
Pharmaceutical Manufacturing
[ ]40 CFR 413
Electroplating [
]40 CFR 422
Phosphate Manufacturing
[ 140 CFR 457
Explosives Manufacturing [
]40 GFR 459
Photographic Supplies
[ 140 CFR 412
Feedlots [
]40 CFR 463
Plastics Molding & Forming
[ ]40 CFR 424
Ferroalloy Manufacturing [
]40 CFR 466
Porcelain Enameling
[ ]40 CFR 418
Fertilizer Manufacturing [
]40 CFR 430
Pulp, Paper, & Paperboard
[ ]40 CFR 464
Foundries, Metal Mold & Casting [
]40 CFR 428
Rubber Manufacturing
[ ]40 CFR 426
Glass Manufacturing [
]40 CFR 417
Soap & Detergent Manufacturing
[ 140 CFR 406
Grain Mills [
140 CFR 423
Steam Electric Power Generation
[ ]40 CFR 454
Gum & Wood Chemical Manufacturing
[ ]40 CFR 460
Hospitals [
]40 CFR 409
Sugar Processing
[ 140 CFR 447
Ink Formulating [
]40 CFR 410
Textile Mills
[ ]40 CFR 415
Inorganic Chemical Manufacturing [
]40 CFR 429
Timber Products Processing
[ 140 CFR 420
Iron & Steel Manufacturing [
]40 CFR 442
Transportation Equipment Cleaning
[ ]40 CFR 425
Leather Tanning & Finishing [
] OTHER
If any are checked, continue with Questions 2 and 3 of this Section
Otherwise, check here and skip to next Section.
UP Application/Industrial Waste Survey 2012 Page 20 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION H — CATEGORICAL STATUS - continued
2. Is there a discharge from any of the above checked categorical operations to the POTW? [X] Yes [ ] No
If Yes, complete table.
Process operation name
40 CFR, subpart,
operations, etc
40 CFR New
Source Date
Date initial
process start-up
Date(s) major
change*
Specialty Chemical
Manufacturing
414
Existing
Existing
_
No Current
Changes
* Date(s) of commencement of construction of any major upgrades, updates, refits, or reinstallations of the
operation since the start-up date.
From the above, is this facility a [ ] New Source [X] Existing Source [ ] Unknown
3. Are there any "dilution" waste streams that flow through the current/proposed monitoring point?
Yes [ ] No [X]
If Yes, ensure these waste streams are clearly identified as such in question E,4.
IUP Application/Industrial Waste Survey 2012 Page 21 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION I — SLUG/SPILL PREVENTION and WASTE MINIMIZATION
1. Enter employees responsible for notifying the POTW in the event of a spill, bypass, pretreatment facility
upset, or other unusual discharge or problem and employees authorized to close down production if needed,
along with information about training and procedures.
If information is formalized in a Plan of some kind, list Plan Number and page #.
Notification of POTW
Plan Name,
Authority to close
Plan Name,
page #
down production
page #
Designated
Chris Fleming
Effluent Slug
Site Operations
Effluent Slug
Employee(s)
Control Plan
Director/
Control Plan
HSE Manager
Training of those
Annual
em to ees
Procedures
How other staff know
On Site Training
when and how to
contact designated
individuals?
2. Does the facility have measures, equipment, and/or plans to protect the POTW and/or sanitary sewer in the
event of accidental spills, slugs, or other inappropriate discharges)? [X] Yes [ ] No
If yes, complete table.
For measures that are formalized in a Plan of some kind (eg., Spill Prevention Control and Countermeasure
Plan, Spill/Slug Control Plan, Toxic Organic Management Plan), list Plan Number and page #.
Note: the POTW may request copies of the identified plans.
Measures to protect POTW and/or sanitary sewer Plan Name and page #s, if applicable
Effluent Slug Control Plan HSES-605 -
SPCC HSES-601
Waste Management Plan HSES-600
Storm Water Pollution Prevention Plan HSES-604
3. Does your company have a pollution prevention/waste minimization/recycling/reuse program established, or
have had a pollution prevention or other waste minimization audit conducted? [X] Yes [ ] No
If yes, complete Table.
Name of Plan/Audit
Most recent copy
attached
POTW already has copy
Waste Minimization Plan HSES-608
X
UP Application/Industrial Waste Survey 2012 Page 22 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
4. Please check "current", "projected" or "N/A" for all codes below relating to your facility's wastewater
discharge.
N/A Current Proiected Code Description
[ ] [X] [ ] W13 Improved maintenance scheduling, record keeping, or procedures
[ ] [X] [ ] W14 Changed production schedule to minimize equipment and feedstock changeovers
[X] [ ] [ ] W19 Other changes in operating practices (please explain)
[ ] [X] [
] W21
Instituted procedures to insure that materials do not stay in inventory beyond shelf life
[ ] [X] [
] W22
Began to test outdated material — continue to use if still effective
[X] [ ] [
] W23
Eliminated shelf -life requirements for stable materials
[ ] [X] [
] W24
Instituted better labeling procedures
[X] [ ] [
] W25
Instituted clearinghouse to exchange materials that would otherwise be discarded
[X] [ ] [
] W29
Other changes in inventory control (please explain)
[ ] [X] [
] W31
Improved storage or stacking procedures
[ ] [X] [
] W32
Improved procedures for loading, unloading and transfer operations
[ ] IN [
] W33
Installed overflow alarms, and/or automatic shutoff valves
[ ] [X] [
] W34
Installed secondary containment
[ ] [X] [
] W35
Installed vapor recovery systems
[ ] [X] [
] W36
Implemented inspections or monitoring program of potential spill or leak sources
[ ] [X] [
] W39
Other spill and leak prevention (please explain) High level indicators and
alarms/Spill kits
[ ] [X] (
] W41
Increased purity of raw materials
[ ] [X] [
] W42
Substituted raw materials
[X] [ ] [
] W49
Other raw materials modifications (please explain)
[ ] [X] [
] W51
Instituted recirculation within a process
[ ] [X] [
] W52
Modified equipment, layout, and/or piping
[X] [ ] [
] W53
Use of different process catalyst
[ ] [X] [
] W54
Instituted better controls on operating bulk containers to minimize discarding of empty
containers
[ ] [X] [
] W55
Change from small volume containers to bulk containers to minimize discarding of
empty containers
IUP Application/Industrial Waste Survey 2012 Page 23 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
N/A Current Projected Code Description
[X] [ ] [ ] W58 Other process modifications (please explain)
[ ] [X] [
] W59
Modified stripping/cleaning equipment
[X] [ ] [
] W60
Changed to mechanical stripping/cleaning devices (from solvents or other materials)
[X] [ ] [
] W61
Changed to aqueous cleaners (from solvents or other materials)
[X] [ ] [
] W62
Reduced the number of solvents used to make waste more amendable to recycling
[ ] [X] [
] W63
Modified containment procedures for cleaning units
[ ] [X] [
] W64
Improved draining procedures
[X] [ ] [
] W66
Modified or installed rinse systems
[X] [ ] [
] W67
Improved rinse equipment design
[X] [ ] [
] W68
Improved rinse equipment operation
[X] [ ] [
] W71
Other cleaning and degreasing operation (please explain)
[X] [ ] [
] W72
Modified spray systems or equipment
[X] [ ] [
] W73
Substituted coating materials used
[X] [ ] [
] W74
Improved application techniques
[X] [ ] [
] W75
Changed from spray to other system
[X] [ ] [
] W78
Other surface preparation and finishing (please explain)
[X] [ ] [
] W81
Changed product specifications
[X] [ ] [
] W82
Modified design or composition of product
[X] [ ] [
] W83
Modified packaging
[X] [ ] [
] W89
Other product modifications (please explain)
[X] [ ] [ ] W99 Other (please explain)
IUP Application/Industrial Waste Survey 2012 Page 24 of 25
INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION
SECTION J — OTHER PERMITS
List all environmental control permits currently managed for or by this facility. Examples: air, National
Pollutant Discharge Elimination System (NPDES), Industrial User Permits (IUP), Resources Conservation
and Recovery Act (RCRA), groundwater, storm water, general, non -discharge, and septic tank. Be prepared
to provide the POTW with copies of identified permits and related records.
Permit Type
Permit Number
Issuing Agency
Air Quality Permit
0990T17 (N)
05279R59 (�
NCDEQ/DAQ
NCDEQ/DWQ
USEPA Region II
NPDES Storm Water Permit
NCS000259
SPCC
RCRA
(N) NCD000623116
H NCR000145565
2. With regard to the parent company and all subsidiaries, list all wastewater discharge permits issued to cover
similar operations to those at this facility. Examples: National Pollutant Discharge Elimination System
(NPDES), Industrial User Permits (IUP), groundwater, general, non -discharge, and septic tank. Be prepared
to provide the POTW with copies of identified permits and related records.
Facility and
Location
Permit Type
Permit Number
Issuing Agency
N/A
3. With regard to the parent company and all subsidiaries, list all environmental permits applied for in the
United States where issuance was denied OR the permit was terminated prior to the expiration date.
Examples: air, NPDES, IUP, RCRA, groundwater storm water, general, non -discharge, and septic tank. Be
prepared to provide the POTW with copies of identified permits and related records.
Permit Type
Issuing Agency
Date
Facility Name
and Location
Reason for
Denial/Termination
NIA
IUP Application/Industrial Waste Survey 2012 Page 25 of 25
Sa/isburyR�wan
INDUSTRIAL PRETREATMENT INSPECTION FORM
Name of Industry: Nouryon Surface Chemistry
Address of Industry: 485 Cedar Springs Road
Salisbury, N.C. 28147
Industry Representatives:
Chris Fleming
POTW Representatives:
Jeff Greer
Sonja Basinger
Christina Molnar
Date of Inspection: October 24, 2023
Purpose of Inspection: Annual
POTW to which IU discharges Grant Creek Treatment Train
Is SIU currently in SNC? No
IUP # 0002
IUP Expiration Date: August 31, 2024
Title:
HSES Manager
Title
Pretreatment Program Coordinator
Environmental Services Manager
Regulatory Compliance Technician
Time of Inspection 10 am
Other (Describe)
NPDES # NCO023884
If yes, for what?
PART I - INITIAL INTERVIEW
Has anything changed since the last inspection or IUP applietion in the following:
COMMENTS
Product NO
Raw Materials Used NO
Manufacturing processes NO
Categorical, if applicable NO
Production Rate Yes Decrease in production rate during 3'd quarter 2023.
#Employees: Nouryon-104; Henkel- 230
Shifts: Nouryon: (Production) 24hour/7day, 12-hour shifts; (Wastewater) 2-eight-hour shifts covering 10 total hours each with operations covering
the rest of the time. In addition, wastewater treatment personnel come in every Saturday and Sunday.
Shifts: Henkel: (Production operates two types of shifts) One type operates 24hour/7day, 12- hour shifts with 4 crews, 7. 00am-7: 00pm; 7:06pm-
7: 00am. The second type operates 24 hours/5 day, 8-hour shifts with 3 crews from 6: 30 am-3: 00 pm (Is' shift), 2: 30 pm- 11: 00 pm (21 shift), and
10: 30 pm- 7: 00 am (3'd shift). 'Hushpuppy process: 241712-hour shifts.
There are two companies at this location: Nouryon and HenkeL Nuoryon is the permittee for the pretreatment system for both facilities. Nouryon is
responsible for pretreatment compliance.
PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW.
Plant Tour Section A - PRODUCTION AND STORAGE AREAS
1. Are there floors drains in the production arak? YES
Where do they go?
Floor drains in the production areas for Nouryon are as follows: All drains in the production area go to a sump, with 5 sumps total. These
consist of Area 1, Area 2 (Tank 97), Areas 3 & 4 which combine, and a sump behind shipping which is for stormwater. All sumps are
automatic except Area 2 sump, which is manual. Area 2 sump is an above ground tank also called "Tank 97 ".
Floor drains in the process area for Henkel are as follows: Floor drains go to a Henkel holding pit, then gets pumped to another Henkel
holding pit located between HI 24 and H117, then pumped to Nouryon 's lift pump which discharges to Nouryon 's wastewater treatment system.
Henkel 's discharge sumps (Saturn and H101) combine at Area 4 sump and 65K tank
2. Are production areas diked, contained, or otherwise constructed in such a way as to prevat harm to the WWTP, especially from spills or
slugs? YES
Where do they go?
Nouryon: Outside production areas are diked and inside production areas drain to sumps, which can be shut off if a spill were to occur.
Henkel: Production areas are either diked or the drains in production areas drain to sumps, which can be shut off if a spill were to occur.
3. Are there floor drains in the storage area? YES
Where do they go?
All drains in the storage areas at Nouryon discharge to a sump. There are no floor drains in the storage areas at Henkel.
Page 1
4. Are storage tanks and areas diked, contained, or otherwise constructed in such a way as to prevent harm tothe WWTP, especially from
spills or slugs? YES
Where do they go?
All storage tanks are diked or are located in areas that are protected by sumps at both Nouryon and Henkel. Any spills in the diked areas
would be reclaimed or pumped to storage tanks at Nouryon. Any storm water in the diked areas are manually pumped to a sump. Spilled
materials would be shipped offsite as hazardous or nonhazardous materials by Univar Solutions. Henkel also uses Univar Solutions.
5. Are process and storage tanks and pipes labeled? YES
6. How are off -spec raw materials, and products disposed or.
Nouryon: Republic picks up normal non -hazardous dumpster and one compactor; Univar Solutions, Charlotte, NC hauls drummed hazardous
and non -hazardous waste; Republic also hauls sludge from wastewater press, hazardous chemicals, floor sweeps and solids removed from
sumps. Henkel also subcontracts Univar Solutions for their hazardous waste removal. Manifests are maintained on file at the Nouryon facility.
7. When is the production area cleaned? Production area is cleaned daily and on each shift at both facilities.
8. Is the wastewater from cleaning the production area discharged to the POTW? YES
Wastewater from cleaning production areas, discharge to the sump and then to lagoon #1 for pretreatment.
9. What non -process wastewaters are discharged to POTW? Domestic waste is the only wastewater that is discharged directly to the POTW
without first being treated in the wastewater treatment system. Boiler blowdown, cooling tower, most stormwater from plant areas, and treated
water from superfund wells are discharged to the wastewater treatment system before being discharged to the POTW.
Section Comments:
• Area 2 sump (Tank 97) has diffused aeration and is checked for 1,2 dichloroethane prior to discharging to lagoon V. If the concentration
is > 210 ppb, the H2O is treated with diffused aeration prior to discharging to lagoon #1. The wastewater can also be treated with diffused
aeration in the "65K gallon tank" which holds approximately 70Kgallons.
• Production areas 1-4 can be sent to the 65K tank or to the adjacent spill tank especially during periods of heavy rainfall. There is also a
15-18K gallon "spill " tank adjacent to the 65K tank IU stated that the 65K tank has better blowers for air injection than compared to the
15-18 Kgallon spill tank
• The area 4 warehouse has a loading dock for shipping and contains mostly dry goods (Nouryon products). The Henkel products shipped
from this area are adhesives that have a very low viscosity. There are no dikes or floor drains in this area.
• All Henkel production areas (Hushpuppy; Saturn; HI01: high bay, low bay, storage area, tank farm, and Project Trout area) discharge to
one of two sumps: Saturn and HI01. H101 sump pumps to the Saturn sump and the Saturn sump is pumped to Area 4 sump at Nouryon.
• Stormwater drains at Henkel and Nouryon that do not drain to wastewater treatment system are directed to the onsite retention pond. The
pond outlet can be closed if a spill were to reach the stormwater system. The stormwater pond is checked on a regular basis by Nouryon
personnel. Nouryon is responsible for site stormwater via a NPDES Stormwater Permit.
PART I1- Plant Tour Section B - PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1. Does operator seem knowledgeable about the system? YES
2. Are all units operational? YES
All lagoons are now online. IU stated that approximately every 5 years the clarifier is scheduled for service. A new sludge tank has been
installed and the above ground clarifier has been re -coated.
3. How often does operator / maintenance person check system?
Daily -every shift, weekly, and monthly checks are performed. (Production staff covers 2"d and Yd shifts and vacations).
4. Is there an operator for each shift?
5. How and when is sludge disposed of?
Hauled offsite as needed by Republic.
YES
6. Is there a schedule for preventative maintenance? YES
Daily, weekly, and monthly. Repairs performed as needed.
Section Comments:
The superfund area pretreatment system discharges to lagoon #1. Defoamer (Foam-A-Tac 605) is being used. A daily check for the presence of
foam is being completed at a manhole located downstream of Pipe 01 (along outfall). An inspection log sheet is completed daily and maintained
for record keeping on -site.
An Authorization to Construct approval has been granted by the City of Salisbury on October 28, 2020 for the construction of a Ground Water
Pretreateatment System for additional groundwater remediation. IU stated that the planned projected timeframe for bringing the unit on-line
will be March 2024.
Page 2
PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT
1. Does an outside lab complete sampling? NO If yes, name of lab.
SIU performs all sampling. Pace Analytical and Waypoint Analytical Labs are contracted for all certified analyses and both labs provide pre -
preserved bottles to the SIU. The SIU analyzes COD & TSS for internal process control only.
2. If industry completes sampling, ask the industry representative to describe sampling procedures.
Comments: Samples are packed on ice in cooler and shipped the same day as collection. A temperature log is kept on the refrigerator, and used
for sample storage. The automatic sampler is iced during each sampling event and sample tubing is inspected and replaced as needed.
3. Is flow measurement equipment operational? YES
Comments: BW Allen maintains and calibrates the flow meter.
METER READING: 3488100
4. Is there a calibration log for the flow meter?
Section Comments:
Calibration log for the flow meter is submitted with semiannual reports.
YES
PART III - EXIT INTERVIEW
Review monitoring records and other SIU records required by IUP.
1. Are files well organized? YES
2. Are sample collection / chain -of -custody forms filled out properly? YES
3. Do results in files agree with reports sent to POTW? YES
4. Who has authority to shut down production should a spill or slug discharge occur?
Any operator, supervisor, or manager on duty, and Chris Fleming.
S. How does SIU inform employees of whom to call at POTW in case of spill / slug?
There is annual training in September for all employees during Safety Days when the plant is shut down for several days to focus on training.
Note: Last in-house training conducted September 27, 2023.
Company also conducts training with Salisbury Fire Dept. HAZMAT Teams --with RCRA training also being conducted. In addition, company
has an emergency operator call back procedure and has recently installed surveillance cameras for operations to monitor lagoons.
6. Slug / Spill Control Plan Required? YES
Last update submitted: August 9, 2023
7. Is SIU implementing slug / spill plan? YES
Review procedures. Spill kits are located throughout the plant and are checked regularly and documented on weekly inspection sheets. They
have facility -wide notification procedures in place for larger spills and an on -site spill response team.
Section Comments:
Spills or slug discharges can be diverted to the 65K gallon tank if needed.
NOURYON INSPECTION RESULTS:
Comments, Required or Recommended Actions:
• The on -going ground water remediation upgrade/expansion project was discussed. Construction progress was observed during walk-
through inspection. IU stated that the unit has a planned projected start-up date for March 2024.
• Slug / Spill Plan update due August 2024.
• Observed good housekeeping during pretreatment inspection tour and Hazardous Material storage area was very organized.
• An inspection tour of the Henkel facility was conducted by Henkel representative.- Mr. Tim Riddick, Environmental Manager.
• During the inspection, Mr. Fleming was very courteous and knowledgeable about Nouryon's wastewater processes and permit
requirements.
Signature of Inspector(s):
Date:
Date:
Date:
Page 3
COPY
�Uf74T/ES
INDUSTRIAL PRETREATMENT INSPECTION FORM
Name of Industry: Nouryon Surface Chemistry
Address of Industry: 485 Cedar Springs Road
Salisbury, N.C. 28147
Industry Representatives:
Chris Fleming
POTW Representatives:
Jeff Greer
Sonja Basinger
Christina Molnar
Date of Inspection: October 24, 2023
Purpose of Inspection: Annual
POTW to which IU discharges Grant Creek Treatment Train
Is SIU currently in SNC? No
IUP # 0002
IUP Expiration Date: August 31, 2024
Title:
HSES Manager
Title
Pretreatment Program Coordinator
Environmental Services Manager
Regulatory Compliance Technician
Time of Inspection 10 am
Other (Describe)
NPDES # NCO023884
If yes, for what?
PART I - INITIAL INTERVIEW
Has anything changed since the last inspection or IUP appliation in the following:
COMMENTS
Product NO
Raw Materials Used NO
Manufacturing processes NO
Categorical, if applicable NO
Production Rate Yes Decrease in production rate during 31 quarter 2023.
#Employees: Nouryon-104; Henkel- 230
Shifts: Nouryon: (Production) 24hour/7day, 12-hour shifts; (Wastewater) 2-eight-hour shifts covering 10 total hours each with operations covering
the rest of the time. In addition, wastewater treatment personnel come in every Saturday and Sunday.
Shifts: Henkel: (Production operates two types of shifts) One type operates 24hour/7day, 12- hour shifts with 4 crews, 7: 00am-7: 00pm; 7: 06pm-
7: 00am. The second type operates 24 hours/5 day, 8-hour shifts with 3 crews from 6: 30 am-3: 00 pm (I" shift), 2: 30 pm- 11: 00 pm (2"d shift), and
10: 30 pm- 7: 00 am (3'd shift). *Hushpuppy process: 241712-hour shifts.
There are two companies at this location: Nouryon and Henkel. Nuoryon is the permittee for the pretreatment system for both facilities. Nouryon is
responsible for pretreatment compliance.
PART 11 - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW.
Plant Tour Section A - PRODUCTION AND STORAGE AREAS
1. Are there floors drains in the production arm? YES
Where do they go?
Floor drains in the production areas for Nouryon are as follows: All drains in the production area go to a sump, with 5 sumps total. These
consist of Area 1, Area 2 (Tank 97), Areas 3 & 4 which combine, and a sump behind shipping which is for stormwater. All sumps are
automatic except Area 2 sump, which is manual. Area 2 sump is an above ground tank also called "Tank 97 ".
Floor drains in the process area for Henkel are as follows: Floor drains go to a Henkel holding pit, then gets pumped to another Henkel
holding pit located between H124 and H117, then pumped to Nouryon's lift pump which discharges to Nouryon's wastewater treatment system.
Henkel 's discharge sumps (Saturn and H101) combine at Area 4 sump and 65K tank
2. Are production areas diked, contained, or otherwise constructed in such a way as to prevat harm to the WWTP, especially from spills or
slugs? YES
Where do they go?
Nouryon: Outside production areas are diked and inside production areas drain to sumps, which can be shut of j`�if a spill were to occur.
Henkel: Production areas are either diked or the drains in production areas drain to sumps, which can be shut off if a spill were to occur.
3. Are there floor drains in the storage area? YES
Where do they go?
All drains in the storage areas at Nouryon discharge to a sump. There are no floor drains in the storage areas at Henkel.
Page 1
z0
4. Are storage tanks and areas diked, contained, or otherwise construcbd in such a way as to prevent harm tothe WWTP, especially from
spills or slugs? YES
Where do they go?
All storage tanks are diked or are located in areas that are protected by sumps at both Nouryon and Henkel. Any spills in the diked areas
would be reclaimed or pumped to storage tanks at Nouryon. Any storm water in the diked areas are manually pumped to a sump. Spilled
materials would be shipped offsite as hazardous or nonhazardous materials by Univar Solutions. Henkel also uses Univar Solutions.
5. Are process and storage tanks and pipes labeled?
YES
6. How are off -spec raw materials, and products disposed or
Nouryon: Republic picks up normal non -hazardous dumpster and one compactor; Univar Solutions, Charlotte, NC hauls drummed hazardous
and non -hazardous waste; Republic also hauls sludge from wastewater press, hazardous chemicals, floor sweeps and solids removed from
sumps. Henkel also subcontracts Univar Solutions for their hazardous waste removal. Manifests are maintained on file at the Nouryon facility.
7. When is the production area cleaned? Production area is cleaned daily and on each shift at both facilities.
Is the wastewater from cleaning the production area discharged to the POTW? YES
Wastewater from cleaning production areas, discharge to the sump and then to lagoon #1 for pretreatment.
9. What non -process wastewaters are discharged to POTW? Domestic waste is the only wastewater that is discharged directly to the POTW
without f rst being treated in the wastewater treatment system. Boiler blowdown, cooling tower, most stormwater from plant areas, and treated
water from superfund wells are discharged to the wastewater treatment system before being discharged to the POTW.
Section Comments:
• Area 2 sump (Tank 97) has diffused aeration and is checked for 1,2 dichloroethane prior to discharging to lagoon #1. If the concentration
is > 210 ppb, the H2O is treated with diffused aeration prior to discharging to lagoon #1. The wastewater can also be treated with diffused
aeration in the "65K gallon tank" which holds approximately 70Kgallons.
• Production areas 1-4 can be sent to the 65K tank or to the adjacent spill tank especially during periods of heavy rainfall. There is also a
15-18K gallon "spill" tank adjacent to the 65K tank IU stated that the 65K tank has better blowers for air injection than compared to the
15-18 K gallon spill tank
• The area 4 warehouse has a loading dock for shipping and contains mostly dry goods (Nouryon products). The Henkel products shipped
from this area are adhesives that have a very low viscosity. There are no dikes or floor drains in this area.
• All Henkel production areas (Hushpuppy; Saturn; H101: high bay, low bay, storage area, tank farm, and Project Trout area) discharge to
one of two sumps: Saturn and H101. H101 sump pumps to the Saturn sump and the Saturn sump is pumped to Area 4 sump at Nouryon.
• Stormwater drains at Henkel and Nouryon that do not drain to wastewater treatment system are directed to the onsite retention pond. The
pond outlet can be closed if a spill were to reach the stormwater system. The stormwater pond is checked on a regular basis by Nouryon
personnel. Nouryon is responsible for site stormwater via a NPDES Stormwater Permit.
PART II - Plant Tour Section B - PRETREATMENT SYSTEM
Ask the operator to describe pretreatment system.
1. Does operator seem knowledgeable about the system? YES
2. Are all units operational? YES
All lagoons are now online. IU stated that approximately every 5 years the clarifier is scheduled for service. A new sludge tank has been
installed and the above ground clarifier has been re -coated.
3. How often does operator / maintenance person check system?
Daily -every shift, weekly, and monthly checks are performed. (Production staff covers 2id and 3'd shifts and vacations).
4. Is there an operator for each shift?
5. How and when is sludge disposed or
Hauled offsite as needed by Republic.
YES
Is there a schedule for preventative maintenance? YES
Daily, weekly, and monthly. Repairs performed as needed.
Section Comments:
The superfund area pretreatment system discharges to lagoon #1. Defoamer (Foam-A-Tac 605) is being used. A daily check for the presence of
foam is being completed at a manhole located downstream of Pipe 01 (along outfall). An inspection log sheet is completed daily and maintained
for record keeping on -site.
An Authorization to Construct approval has been granted by the City of Salisbury on October 28, 2020 for the construction of a Ground Water
Pretreateatment System for additional groundwater remediation. IU stated that the planned projected timeframe for bringing the unit on-line
will be March 2024.
Page 2
PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT
Does an outside lab complete sampling? NO If yes, name of lab.
SIU performs all sampling. Pace Analytical and Waypoint Analytical Labs are contracted for all certified analyses and both labs provide pre -
preserved bottles to the SIU The SIU analyzes COD & TSSfor internal process control only.
2. If industry completes sampling, ask the industry representative to describe sampling procedures.
Comments: Samples are packed on ice in cooler and shipped the same day as collection. A temperature log is kept on the refrigerator, and used
for sample storage. The automatic sampler is iced during each sampling event and sample tubing is inspected and replaced as needed.
3. Is flow measurement equipment operational? YES
Comments: BW Allen maintains and calibrates the flow meter.
METER READING: 3488100
4. Is there a calibration log for the flow meter? YES
Section Comments:
Calibration log for the flow meter is submitted with semiannual reports.
PART III - EXIT INTERVIEW
Review monitoring records and other SIU records required by IUP.
Are files well organized?
2. Are sample collection / chain -of -custody forms filled out properly?
3. Do results in riles agree with reports sent to POTW?
YES
YES
YES
4. Who has authority to shut down production should a spill or slug discharge occur?
Any operator, supervisor, or manager on duty, and Chris Fleming.
5. How does SIU inform employees of whom to call at POTW in case of spill / slug?
There is annual training in September for all employees during Safety Days when the plant is shut down for several days to focus on training.
Note: Last in-house training conducted September 27, 2023.
Company also conducts training with Salisbury Fire Dept. HAZMAT Teams --with RCRA training also being conducted. In addition, company
has an emergency operator call back procedure and has recently installed surveillance cameras for operations to monitor lagoons.
6. Slug / Spill Control Plan Required? YES
Last update submitted: August 9, 2023
7. Is SIU implementing slug / spill plan? YES
Review procedures. Spill kits are located throughout the plant and are checked regularly and documented on weekly inspection sheets. They
have facility -wide notification procedures in place for larger spills and an on -site spill response team.
Section Comments:
Spills or slug discharges can be diverted to the 65K gallon tank if needed.
NOURYON INSPECTION RESULTS:
Comments, Required or Recommended Actions:
• The on -going ground water remediation upgrade/expansion project was discussed. Construction progress was observed during walk-
through inspection. IU stated that the unit has a planned projected start-up date for March 2024.
• Slug / Spill Plan update due August 2024.
• Observed good housekeeping during pretreatment inspection tour and Hazardous Material storage area was very organized
• An inspection tour of the Henkel facility was conducted by Henkel representative-- Mr. Tim Riddick, Environmental Manager.
• During the inspection, Mr. Fleming was very courteous and knowledgeable about Nouryon's wastewater processes and permit
requirements. „ ,
Signature of Inspector(s):
Date:
Date: eTS/2s723
Date: /U
Page 3
..
POTW
NPDESi=:
1UP
Count
2
3
4
5
6
7
8
9
10
Workbook Name : Grant Creek—HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheefR�Fhif 7fir 8:49AM
Page 1 of 4
Allocation Table
Headworks last approved: 02/22/18
Allocation Table updated: 07/17/24
Permits last modified: 10/22/22
Grant Creek WWTT
NCO023884
Spreadsheet Instructions:
1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2".
2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C.
3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in
this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT
through BK.
Type Renewal Modification Date
Pipe of Effective Effective Permit
number Industry Date Date Expires
Industry
INDUSTRY NAMES Permit
(please list alphabetiely) number
FLOW
Permit Limits
BOD
Permit Limits
TSS
Permit Limits
MGDgal/day
Cone. Load
m I Ibs/da
Cone. Load
m /l lbs/da
Nouryon
0002
01
2869-414
08/31/24
08/30/29
0.3830
383,000
300.00
500.00
Tie'in Automotive Technologies
0036
01
3089-463
09/30/19
10/22/22
09/29/24
0.0638
63,800
213.00
213.00
Freirich Foods
0007
01
2013
03/30/21
04/25/22
03/29/26
0.1500
150,000
1520.00
500.00
Innos ec Active Chemicals
0038
01
2843
10/01/22
09/30/27
0.0800
80,000
943.00
86.00
Column Totals =>
0.67681
676.800
2976
11299
Basis=>
MARL from HWA (lbs/day) => NPDES Permitted Flow—
Uncontrollable Loading (lbs/day) =>
Total Allowable for Industry (MAIL) (lbs/day) =>
Total Permitted to Industry (lbs/day) =>
MAIL left (lbs/day) _>
Percent Allow. Ind. (MAIL) still available (%) =>
Percent MAHL still available (%) =>
5 Percent MAHL (lbs/day) =>
NPDES
Design
Design
7.5000
20829
20204
5.2390
10923
10923
2.2610
9905.8
9280
0.6768
2976
1299
1.5842
6930
7981
70.1 %
70.0 %
86.0 %
21.1 %
0.3750
1041
1010
H WA.AT
Revised: November 2005
POTW=
NPDES#=-
IUP
Count
2
3
4
5
6
7
8
9
10
P 4Workbook Name : Grant Creek_HWA AT 2018_Approved. Updated 7.15.2024 draft, Worksheeflfi�Li 7W 8:48 A
Page 2 of 4
Allocation Table I
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/22/18
Pipe
number
07/15/24
10/22/22
Grant Creek WWTT
NCO023884
Industry
INDUSTRY NAMES Permit
(plcasc list alphabeticl.l number
Ammonia
rm
Peit Limits
Arsenic
Permit Limits
Cadmium
Permit Limits
Chromium
Permit Limits
Copper
Permit Limits
Cyanide
Permit Limits
Cone. Load
mg/1 Ibs/da
Cone. Load
m I Ibs/da
Cone. Load
m I Ibs/da
Cone. Load
m lbs/da
Cone. Load
mg/1 lbs/da
Cone. Load
m /I lbs/da
Nouryon
0002
01
219.00
699.53
0.1500
0.0800
0.4200
Tie'in Automotive Technologies
0036
01
15.70
0.0950
Freirich Foods
0007
01
Innos ec Active Chemicals
0038
01
0.0050
0.0080
0.0250
0.0100
0.0067
Column Totals =>
715
0.0000
0.0050
0.1580
0.2000
0.4267
AS/Nit/TF
Stream
AS/Nit/TF
AS/Nit/TF
AS/Nit/TF
Basis=>
NPDES
inhibition
Std
inhibition
inhibition
inhibition
MAHL from HWA (lbs/day) =>
6946.28
4.6193
2.1293
18.1999
22.1725
4.6193
Uncontrollable Loading (lbs/day) =>
1243.07
0.1879
0.1311
2.1847
3.0192
1.7914
Total Allowable for Industry (MAIL) (Ibs/day) =>
5703.21
4.4314
1.9982
16.0153
19.1533
2.8279
Total Permitted to Industry (lbs/day) =>
715.23
0.0000
0.0050
0.1580
0.2000
0.4267
MAIL left (lbs/day) =>
4987.97
4.4314
1.9932
15.8573
18.9533
2.4012
Percent Allow. Ind. (MAIL) still available (%) =>
87.5 %
100.0 %
99.7 %
99.0 %
99.0 %
84.9 %
Percent MAHL still available (%) =>
71.8 %
95.9 %
93.6 %
87.1 %
85.5 %
52.0 %
5 Percent MAHL (Ibs/davl =>
347.31
0.2310
0.1065
0.9100
1.1086
0.2310
HWA.AT
Revised: November 2005
POTW=
NPDES#=
IUP
Count
2
3
4
5
6
7
8
9
10
Workbook Name : Grant Creek_HWA AT 2018_Approved. Updated 7.15.2024 draft, WorksheefrOMW7ijW4, 8:48AM
Page 3 of 4
Allocation Table
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/22/18
Pipe
number
07/15/24
10/22/22
Grant Creek WWTT
NCO023884
Industry
INDUSTRY NAMES Permit
(please list alphabetich) number
Lead
Permit Limits
Mercury
Permit Limits
Molybdenum
Permit Limits
Nickel
Permit Limits
Selenium
Permit Limits
Silver
Permit Limits
Conc. Load
mg/1 lbs/da
Conc. Load
m /1 lbs/da
Conc. Load
mg/1 Ibs/da
Conc. Load
m I lbs/da
Conc. Load
m I lbs/dav
Conc. Load
mgA lbs/da
Nouryon
0002
01
0.1000
0.1600
Tie'in Automotive Technologies
0036
01
Freirich Foods
0007
01
Innos ec Active Chemicals
0038
01
0.0050
0.0150
Column Totals =>
0.1050
1 0.000000
0.0000
0.17501
0.0000
0.0000
Stream
Sludge
AS/Nit/TF
Sludge
Stream
Basis=>
Std
Stream Std
Ceiling
inhibition
Ceiling
Std
MAHL from HWA (lbs/day) =>
9.3087
0.035133
35.1949
11.5482
8.4280
0.2811
Uncontrollable Loading (Ibs/day) =>
2.1410
0.013108
4.6053
0.9176
0.1879
0.2185
Total Allowable for Industry (MAIL) (lbs/day) =>
7.1677
0.022025
30.5896
10.6306
8.2401
0.0626
Total Permitted to Industry (lbs/day) =>
0.1050
0.000000
0.0000
0.1750
0.0000
0.0000
MAIL left (Ibs/day) _>
7.0627
0.022025
30.5896
10.4556
8.2401
0.0626
Percent Allow. Ind. (MAIL) still available (%) =>
8.5 %
100.0 %
100.0 %
98.4 %
100.0 %
100.0 %
Percent MAHL still available (%) =>
5.9 %
k!O.
62.7 %
86.9 %
90.5 %
97.8 %
22.3 %
5 Percent MAHL (Ibs/day) =>
4654
0.001757
1.7597
0.5774
0.4214
0.0141
HWA.AT
Revised: November 2005
POTW=
NPDES#=
IUP
Count
2
3
4
5
6
7
8
9
10
Workbook Name : Grant Creek_HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheefR,1%4�7fiV4, 8:48 AM
Page 4 of 4
Allnnntinn Tahla
Headworks last approved:
Allocation Table updated:
Permits last modified:
02/22/18
Pipe
number
07/15/24
10/22/22
Grant Creek WWTT
NCO023884
Industry
INDUSTRY NAMES Permit
(please list alphabebch) number
Zinc
Permit Limits
Total Nitrogen
Permit Limits
Total Phos.
Permit Limits
Cone. Load
mg/1 lbs/dav
Cone. Load
mgjI lbs/da
Cone. Load
m I Ibs/da
Nouryon
0002
01
0.4250
130.00
Tie'in Automotive Technologies
0036
01
0.1900
Freirich Foods
0007
01
Innos ec Active Chemicals
0038
01
0.5000
Column Totals =>
1.1150
0.001
130.00
AS/Nit/TF
Basis=>
inhibition
MAHL from HWA (lbs/day) =>
46.1928
Uncontrollable Loading (Ibs/day) =>
9.0969
#######
334.25
Total Allowable for Industry (MAIL) (lbs/day) =>
37.0958
Total Permitted to Industry (Ibs/day) =>
1.1150
0.00
130.00
MAIL left (Ibs/day) =>
35.9808
Percent Allow. Ind. (MAIL) still available (%) _>
97.0 %
#######
#######
Percent MAHL still available (%) =>
77.9 %
#######
#######
5 Percent MAHL Obs/davl =>
2.3096
HWA.AT
Revised: November 2005