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HomeMy WebLinkAboutNC0023884_Transmittal Of Permit_0002_Nouryon Surface Chemistry_20240729Sa/isburyR�wan July 19, 2024 Mr. Michael Montebello NC Division of Water Resources Water Quality Permitting Municipal Unit -Permitting 1617 Mail Service Center Raleigh, NC 27699-1617 Re: Transmittal of Permit: 0002- Nouryon Surface Chemistry Dear Mr. Montebello: RECEIVED JUL 2 9 2024 NCDEQ/DWR/NPDES Please find enclosed the following permit and the reason for reissuing. IUP Reason for Reissuing 0002-Nouryon Surface Chemistry Permit Renewal If you need any additional information, or have any questions, you may contact me at (704) 63 8- 5375. Sincerely, )�;J'ffeAyvl Greer Pretreatment Program Coordinator ENCLOSURES CC: PT files 1915 Grubb Ferry Road Salisbury -Rowan Utilities Telephone (704) 638-5375 Salisbury, NC 28144 Environmental Services Division Fax (704) 638-8476 WOO Sa/isb�ryrMiwas► July 19, 2024 Mr. Chris Fleming Nouryon Surface Chemistry, LLC 485 Cedar Springs Road Salisbury, NC 28147 Subject: Pretreatment Permit Renewal Dear Mr. Fleming, You will find enclosed a new discharge permit #0002 for Nouryon Surface Chemistry, LLC located in Salisbury, Rowan County, NC. The permit renewal includes the following changes: 0 Updated primary and alternate contacts. Revised organic parameter limits. Added pH and Temperature to footnote in Effluent Limits Table I to read "* Record flow, PH, and Temperature Daily". Please read this permit carefully so that you will be fully aware of all changes. It is the permittee's responsibility to do so, and to fully comply with all of the permit's requirements. If any requirements contained in this permit are unacceptable, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of this letter. Unless such demand is made, the provisions of the enclosed permit shall be final and binding. If you have questions regarding this permit or related matters, please do not hesitate to contact me at (704)638-5375. Sincerely, Jeffery Greer Pretreatment Program Coordinator Enclosure cc: NRN file DEQ-DWR- PERCS 1915 Grubb Ferry Road Salisbury -Rowan Utilities Telephone (704) 638-5375 Salisbury, NC 28144 Environmental Services Division Fax (704) 638-8476 sa/isbury-R`wan PERMIT INDUSTRIAL USER PRETREATMENT PERMIT TO DISCHARGE WASTEWATER UNDER THE CITY OF SALISBURY INDUSTRIAL PRETREATMENT PROGRAM In compliance with the provisions of North Carolina General Statute 143-215.1, any applicable Federal categorical pretreatment regulations, all other lawful standards and regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the City of Salisbury Utilities Ordinance, the following industry, hereafter referred to by name or as the permittee: Permittee: Nouryon Surface Chemistry, LLC SIC Code: 2869 40 CFR Category: Part 414, Subpart H: Specialty Organic Chemical Manufacturing Facility Location: 485 Cedar SpringsSpTings Road Mailing Address: 485 Cedar Springs Road Salisbury, N.C. North Carolina 2 147 Contact & Phone: Mr. William Teasdale 704-431-6006 Mr. Chris Fleming 704-642-6279 Alternate Contact & Phone: Mr. Lyyn White 704-633-1731 Ext. 6453 is hereby authorized to discharge wastewater from the facility located at the above listed address into the sanitary sewer collection system and the Grant Creek and Town Creek Wastewater Treatment Trains of the Salisbury -Rowan Utilities listed below: Name of City Facility: City of Salisbury WWTP Name of Treatment Train Grant Creek Treatment Train NPDES Number: NCO023884 Treatment Facility Location 1915 Grubb Ferry Road Salisbury N.C.28144-1248 This permit and the authorization to discharge shall become effective at midnight on: August 31, 2024 This permit and the authorization to discharge shall a ire at midnight on: Date: ` d'' SIU CODE: NRN August 30, 2029 Je ry Greer Interim Environmental Services Manager Permit #0002 Page 1 of 18 PART I Specific Conditions Section 1. IUP Basic Information: General information on the discharger, the receiving POTW, the POTW's NPDES permit number, the effective date and expiration date of this permit, and the SIU's SIC code and Federal category, if applicable, can be found on the cover page of this document. Section P41 Effective Date Renewal or Modification Description of chanties over previous IUP 06/30/91 Prior Issue Date 07/09/92 07/09/93 10/07/99 11/26/99 01/12/01 01/16/04 10/07/04 09/06/05 03/07/08 06/12/08 03/11/09 10/09/09 03/20/12 11/23/13 9/24/14 11/13/14 9/1/2019 Modified Removed monitoring requirement for Manganese Modified New permit format and new mercury requirement Renewal New permit issued Modified A typographical error on sample collection method for cyanide stating "composite" rather than "grab" was corrected Modified New permit format, changed mercury limit and changed 4-day sampling event to 3-day sampling event Modified Ownership and name changed in April 2008 Modified Name changed Renewal Issued new five-year permit, added ammonia nitrogen limit and reduced monitoring frequency for Antimony, Mercury, Silver, and O & G. Modified New permit format. Added state language for Part 11 General Cond. (2) Reporting; decreased due date for permit renewal applications and notification of process changes from 180 to 90 days; added Slug/Spill chart to Part III Special Cond.(1); decreased POTW monitoring frequency from 1/6 to 1/12; updated Part III Special Cond. (4); added Part IH Special Cond. (5) Certified Laboratory Analysis; changed Part I Specific Cond. (10)(A)(3) from 0.5 hours to 1.0 hour; changed Part I Specific Cond. (8)(e&f) Definitions and (9)(a) Monitoring by the Permittee (Self - Monitoring); increased pH range from 6-9 s.u. to 6-10 s.u.; removed Part III Special Conditions (5) Priority Pollutants and (6) Special Flow Notification Requirement; calculated limits for organic parameters, using (1) concentration limits listed in 40 CFR 414.111(a) multiplied by 0.192 MGD (average process flow plus 10% of average process flow - average process flow was obtained from monthly flow monitoring reports submitted by SIU for 2011 calendar year) and (2) 5% MAHL per the Organics Headworks Analysis; removed daily maximum concentration limits for all organics; removed monitoring for Antimony and monitoring and limit for Cadmium; added chlorodibromomethane and dichlorobromomethane monitoring due to the presence of these compounds in the receiving WWTP effluent; changed frequency of all self -monitoring to 3/6 except for Oil & Grease, TTO, and Silver; removed self -monitoring requirements for pH and Temperature. Modified Added self -monitoring requirements for pH and Temperature. Changed all references of "Division of Water Quality" to "Division of Water Resources". Renewal Issued new five-year permit. Removed permit limit and self - monitoring requirements for oil and grease. Updated primary contact per permit application. Modified Revised organics limits per NCDENR-PERCS request. Calculated limits for organic parameters using (1) concentration limits listed in 40 CFR 414.111(s) multiplied by 0.176 MGD (average process flow plus 10% of average process flow - average process flow was obtained from monthly flow monitoring reports submitted by SIU for period 2010-2014) and (2) 5% MAHL per the Organics Headworks Analysis. See organics limits pages for details on Hexachlorobenzene calculations. Renewal Issued new five-year permit. Updated primary & alternate contact information. Updated legal entity name change from AkzoNobel to Nouryon. Changed flow report due date to postmarked by the 7m. Revised organics limits. Calculated limits for organic parameters using (1) concentration limits listed in 40 CFR 414.111(s) multiplied by 0.188535 MGD (average process flow plus 10% of average process flow - average process flow was obtained from monthly flow monitoring reports submitted by SIU for period 2014-2019) and (2) 5% MAHL per the Organics Headworks Analysis. See organics limits pages for details on Hexachlorobenzene calculations. Decreased IU monitoring frequency for Hg and Selenium from 3/6 to 1/6. Added laboratory detection level requirements for parameter POC's. Changed all references to "NCDENR" to "NCDEQ" SIU CODE: NRN Permit #0002 Page 2 of 18 Section Effective Date Renewal or Modification Description of changes over previous IUP 11/9/20 Modified Increased Daily Max. Flow/Monthly Average Flow limits from .325 mgd to .383 mgd; Increased COD Daily Max. limits from 3,000 lbs./day to 3,532 lbs./day; Added the Groundwater Extraction Pretreatment System Unit; Updated Diagram of Pretreatment System , found in Part I Specific Conditions Section 5, to reflect addition of the Groundwater Pretreatment System Unit; Changed language in Part III Specific Conditions Section 2. Total Mercury to reflect test method EPA 1631E will be used for mercury monitoring and changed the minimum quantitation detection level to I ng/L. Removed IU self -monitoring 1/6 frequency for mercury. 4/25/2022 Modification Updated and changed the following Laboratory Detection Levels: COD 10 mg/l to 20 mg/l; TKN 1 mg/l to 1.5 mg/I; Chloride 10 mg/1 to 1.0 mg/l; Total Phosphorus 0.01 mg/l to 0.2 mg/l; Sulfate 200 mg/l to 2 mg/I; Ammonia Nitrogen 0.1 mg/1 to 0.5 mg/l; Nickel 5 pg/1 to 2.0 Ng/l; Nitrate + Nitrite 0.05 mg/l to 0.5 mg/1; Selenium 5.0 pg/l to 1.0 pg/l; Chromium 10 pg/1 to 5 pg/l; Cyanide 10.0 Ng/l to 5.0 pg/l. Removed parameter Mercury from the Effluent Table under Section 6: Effluent Limits and Monitoring Requirements. Removed all language from Part III Special Conditions pertaining to Total Mercury. 8/31/2024 Renewal Issued new 5-year permit. Updated Chris Fleming's facility contact telephone number. Added Lyyn White as alternate contact. Revised organics limits. Added pH and Temperature to footnote in Effluent Limits Table I to read "* Record flow, PH, and Temperature Daily". Calculated limits for organic parameters using (1) concentration limits listed in 40 CFR 414.111(a) multiplied by 0.1771444 MGD (average process flow plus 20% of average process flow - average process flow was obtained from monthly flow monitoring reports submitted by SIU for period 2019-2024) and (2) 5% MAHL per the Organics Headworks Analysis. See organics limits pages for details on Hexachlorobenzene calculations. Section 3. Authorization to Discharge: a) The permittee is hereby authorized to discharge wastewater in accordance with the effluent limitations, monitoring requirements, and all other conditions set forth in this Industrial User Pretreatment Permit (IUP) into the sewer collection system and Grant Creek or Town Creek Wastewater Treatment Train Facility identified on the cover page of this permit. b) The permittee is hereby authorized to continue operation of and discharge wastewater from the following treatment or pretreatment facilities. These facilities must correspond to the units listed on both the application and inspection forms. The following treatment or pretreatment facilities as described in the permittee's application for this discharge permit: II DESCRIPTION OF SIU's PRETREATMENT SYSTEM UNITS II 1. Groundwater extraction and Ground 5. Sedimentation Water Pretreatment System Unit* * 6. Spill protection and containment 2. Flow measurement and equalization 3. Neutralization 4. pH adjustment ** The Ground Water Pretreatment System Unit consists of the following equipment: • Groundwater extraction wells IWB-1, EW-12, EW-13, EW-14, EW-15, and EW-16 transfer station • Air Oxidation Tank • Metals Clarifier • Aeration Basin. Secondary Clarifier • Sludge Storage Tank • Plate and Frame Dewatering Filter Press • On -Line Groundwater Monitoring Station SIU CODE: NRN Permit #0002 Page 3 of 18 c) The permittee is hereby authorized to, if required by the Environmental Services Division of Salisbury -Rowan Utilities, and after receiving Authorization to Construct (A to C), construct and operate additional pretreatment units as needed to meet the effluent limitations described in this permit. Section 4. Description of IUP Discharges: 11 Pipe 01 Discharge Point 11 The sampling point for Pipe 01 shall be the Parshall flume at equalization basin #3, which is located approximately 500 feet southwest of the rear of the main plant. Contains discharge from lagoon #4. Pipe 01 also includes discharge from Henkel processes. Section 5. Schematic of Monitoring Locations: The facility schematic and description of monitoring location(s) given below must show enough detail such that someone unfamiliar with the facility could readily find and identify the monitoring location(s) and connection to the sewer. Include and identify all regulated pipes. The location) of the above discharge point(s) is shown in the diagram below: Diagram of Pretreatment System Areaq3&4 ComLagoon 1 Lagoon 2 Su, Hil Henke fi5,000 gal Storage Tank Area I Sum P - - 15 000 gal - — Smpping Spill Tank - - Sump ._ _ _. Oxitlrtion Area 2 Sump LWOW amw► Pnmary process now seCowl y prouss fbw Aft"AWe prooess Oar Primary groundwater flow Secondary groundwater Sour --- -. Alternative groundwater Row IWO-1 Tank Transfer Station Gn ndwater Emao o Weds (EW-12 m EW-16) Lagoon 3 Lagoon 4 Ream Acbvafed Skxlge Dewaterinq a 6� To Landfill Fi— Salisbury Clarifier = 1..w.►Ra" Defoanw 1 �e PovR l PROCESS^.AND GROUNDWATER TREATMENT I CCnEMATIC i i I f OrA_ � GnwMWaMr Metals Secondary MONSOON Station CWrtfier Basin Clarifier �•.. Ream ArlivWd Skrge ..,.�.,.. WaW amaW sludge Storage - Dewateling Tank To Landfill SIU CODE: NRN Permit #0002 Page 4 of 18 "Otte. WA�TE'AATER , ORWND%'AM ITIA T =C ATTG Section 6: Effluent Limits and Monitoring Requirements: EFFLUENT LINIITS TABLE I - Pipe #01 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury SIU Name: Nouryon Surface Chemistry, LLC POTW NPDES # : NCO023884 Permit #: 0002 Effective Date: Au ust 31, 2024 Pipe # : #01 Expiration Date: jAugust 30, 2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manufacturing THE LIMITS IN THIS TABLE ARE: 1 )Limits for the Entire Permit Period. X )Interim Limits for Period #1: 3)Interim Limits for Period #2: )Final Limits DISCHARGE FLOW LIMITS Daily Maximum Monthly Avg. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediate) upon collection of the grab sample. Limited Parameter and Units Daily Maximum Limit Monthly Average Limit Industry Monitoring Frequency POTW Monitoring Frequency Sample Collection Method Laboratory Detection Level Flow, MGD 0.383 0.383 *Daily 1/12 Discharge Flow Meter pH, s.u. (1,3) *Daily 1/12 Grab Temperature, Celsius (2,3) *Daily 1/12 Grab BOD, lb/day 300 3/6 1/12 Composite 2 mg/L COD, lb/day 3,532 3/6 1/12 Composite 20 mg/L TSS, lb/day 500 3/6 1/12 Composite 2.5 mg/L TKN, lb/day 500 3/6 1/12 Composite 1.5 mg/L Total Phosphorus, lb/day 130 3/6 1/12 Composite 0.2 mg/L Ammonia Nitrogen, mg/l 219 3/6 1/12 Composite 0.5 mg/L Total Nickel, lb/day 0.160 3/6 1/12 Composite 2.0 pg/1 Total Chromium, lb/day 0.150 3/6 1/12 Composite 5 pg/I Total Copper, lb/day 0.080 3/6 1/12 Composite 2.0 pg/l Nitrate + Nitrite, mg/l Monitor 3/6 1/12 Composite 0.5 mg/L Chloride, lb/day Monitor 3/6 1/12 Composite 1.0 mg/L Sulfate, lb/day Monitor 3/6 1/12 Composite 2.0 mg/l Total Silver, mg/1 Monitor 1/6 1/12 Composite 1.0 Ng/l Total Selenium, mg/l Monitor 1/6 1/12 Composite 1.0 Ng/l Total Cyanide, lb/day 0.420 0.420 3/6 1/12 Grab 5.0 Ng/1 Total Lead, lb/day 0.100 0.100 3/6 1/12 Composite 2.0 pg/1 Total Zinc, lb/day 0.425 0.425 3/6 1/12 Composite Flow Ng/1 *Record flow, pH, and Temperature daily. **There shall be no discharge of floating solids or visible foam in other than trace amounts. SIU CODE: NRN Permit #0002 Page 5 of 18 OCPSF EFFLUENT LIMITS TABLE II - Page 1 - Pipe #01 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury SW Name: Nouryon Surface Chemistry, LLC POTW NPDES # : NCO023884 Permit #: 0002 Effective Date: August 31, 2024 Pipe # : #01 Expiration Date :.August 30, 2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manufacturing THE LIMITS IN THIS TABLE ARE: 1)Limits for the Entire Permit Period. X 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: )Final Limits DISCHARGE FLOW LIMITS Daily Maximum Monthly Avg. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Limit (lb/day) Monthly Average Limit (lb/day) Industry Monitoring Frequency (In Jan - Jun) POTW Monitoring Frequency (In Jul - Dec) Sample Collection Method Acenaphthene 0.0694 0.0281 Annual Annual ** Acenaphthylene Monitor Monitor Annual Annual ** Acrylonitrile Monitor Monitor Annual Annual ** Anthracene 0.0694 0.0281 Annual Annual ** Benzene 0.1980 0.0842 Annual Annual ** Benzo(a)anthracene Monitor Monitor Annual Annual ** 3,4-Benzofluoranthene Monitor Monitor Annual Annual ** Benzo(k)fluoranthene Monitor Monitor Annual Annual ** Benzo(a)pyrene Monitor Monitor Annual Annual ** Bis (2-ethylhexyl) phthalate 0.0707 0.0707 Annual Annual ** Carbon Tetrachloride 0.5614 0.2098 Annual Annual ** Chlorobenzene 0.5614 0.2098 Annual Annual ** Chloroethane 0.4358 0.1625 Annual Annual ** Chloroform 0.4801 0.1640 Annual Annual ** 2-Chlorophenol Monitor Monitor Annual Annual ** Chrysene Monitor Monitor Annual Annual ** Di-n-butyl phthalate 0.0635 0.0295 Annual Annual ** 1,2-Dichlorobenzene 1.1730 0.2896 Annual Annual ** 1,3-Dichlorobenzene 0.5614 0.2098 Annual Annual ** 1,4-Dichlorobenzene 0.5614 0.2098 Annual Annual ** 1,1-Dichloroethane 0.0872 0.0325 Annual Annual ** 1,2-Dichloroethane 0.8480 0.2659 Annual Annual ** ** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable Federal analytical protocols. Calculated limits for all organic parameters using (1) concentration limits listed in 40 CFR 414.111(a) multiplied by 0.1771444 MGD (average process flow plus 20% of average process flow - average process flow was obtained from monthly flow monitoring reports submitted by SIU for period (2019-2024) and (2) 5% MAHL per the Organics Headworks Analysis for Bis(2-ethylhexyl) phthalate and 1,2-Dichloropropane. Hexachlorobenzene limits were calculated using''/z MAHL per the Organics Headworks Analysis. SIU CODE: NRN Permit #0002 Page 6 of 18 OCPSF EFFLUENT LIMITS TABLE II - Page 2 - Pipe #01 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury STU Name: Nouryon Surface Chemistry, LLC POTW NPDES # : NCO023884 Permit #: 0002 Effective Date: August 31, 2024 Pipe # : #01 Expiration Date: jAugust 30, 2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manufacturing THE LIMITS IN THIS TABLE ARE: 1)Limits for the Entire Permit Period. 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: )Final Limits X DISCHARGE FLOW LIMITS Daily Maximum Monthly Avg. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediate) upon collection of the grab sample. Limited Parameter Daily Maximum Limit (lb/day) Monthly Average Limit (lb/day) Industry Monitoring Frequency (In Jan - Jun) POTW Monitoring Frequency (In Jul - Dec) Sample Collection Method 1,1- Dichloroethylene 0.0886 0.0325 Annual Annual ** 1,2 - trans-Dichloroethylene 0.0975 0.0369 Annual Annual 2,4-Dichlorophenol Monitor Monitor Annual Annual ** 1,2-Dichloropropane 0.1776 0.1776 Annual Annual ** 1,3-Dichloropropylene 1.1730 0.2896 Annual Annual ** Diethyl phthalate 0.1669 0.0680 Annual Annual ** 2,4-Dimethylphenol Monitor Monitor Annual Annual ** Dimethyl phthalate 0.0694 0.0281 Annual Annual ** 4,6-Dinitro-o-cresol 0.4092 0.1152 Annual Annual ** 2,4-Dinitrophenol Monitor Monitor Annual Annual ** 2,4-Dinitrotoluene Monitor Monitor Annual Annual ** 2,6-Dinitrotoluene Monitor Monitor Annual Annual ** Ethylbenzene 0.5614 0.2098 Annual Annual ** Fluoranthene 0.0798 0.0325 Annual Annual ** Fluorene 0.0694 0.0281 Annual Annual ** Hexachlorobenzene 0.1000 0.1000 Annual Annual ** Hexachlorobutadiene 0.5614 0.2098 Annual Annual ** Hexachloroethane 1.1730 0.2896 Annual Annual ** Methyl Chloride 0.4358 0.1625 Annual Annual ** Methylene Chloride 0.2512 0.0532 Annual Annual ** Naphthalene 0.0694 1 0.0281 1 Annual I Annu I** Nitrobenzene 9.4582 1 3.3049 1 Annual I Annual I** ** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable Federal analytical protocols. SIU CODE: NRN Permit #0002 Page 7 of 18 OCPSF EFFLUENT LIMITS TABLE II — Page 3 - Pipe 401 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury SIU Name: Nouryon Surface Chemistry, LLC POTW NPDES # : NCO023884 Permit #: 0002 Effective Date: August 31, 2024 Pipe # : #01 Expiration Date: jAugust 30, 2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manufacturing THE LIMITS IN THIS TABLE ARE: 1)Limits for the Entire Permit Period. 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: )Final Limits X DISCHARGE FLOW LIMITS Daily Maximum Monthly Avg. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 t 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Limit (lb/day) Monthly Average Limit (lb/day) Industry Monitoring Frequency (In Jan - Jun) POTW Monitoring Frequency (In Jul - Dec) Sample Collection Method 2-Nitrophenol 0.3413 0.0960 Annual Annual ** 4-Nitrophenol 0.8510 0.2393 Annual Annual ** Phenanthrene 0.0694 0.0281 Annual Annual ** Phenol Monitor Monitor Annual Annual ** Pyrene 0.0709 0.0295 Annual Annual ** Tetrachloroethylene 0.2423 0.0768 Annual Annual ** Toluene 0.1093 0.0414 Annual Annual ** 1,2,4-Trichlorobenzene 1.1730 0.2896 Annual Annual ** 1, 1, 1 -Trichloroethane 0.0872 0.0325 Annual Annual ** 1,1,2-Trichloroethane 0.1876 0.0473 Annual Annual ** Trichloroethylene 0.1019 0.0384 Annual Annual ** Vinyl Chloride 0.2541 0.1433 Annual Annual ** Chlorodibromomethane Monitor Monitor Annual Annual ** Dichlorobromomethane Monitor Monitor Annual Annual ** ** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable Federal analytical protocols. SIU CODE: NRN Permit #0002 Page 8 of 18 Section 7. Semi -Annual Reports - Requirements for Industrial Dischargers: The permittee, whether subject to Federal categorical standards or not [40 CFR 403.12 (e) & 40 CFR 403.12 (h)], shall submit Semi - Annual Reports covering the months of January through June, and the months of July through December. The report for the period of January through June shall be postmarked no later than July loth. The report for July through December shall be postmarked no later than January l Oth, and must contain the following information listed below. A. Non -Categorical Dischargers shall submit: (1) A description of the nature, concentration, and flow rate for any new or previously unreported discharge containing any substance limited by this permit or prohibited by the Salisbury Utilities Ordinance. (2) The results of any monitoring in excess of that required by this permit, if the results were determined by a North Carolina certified laboratory. (See paragraph 6, "Additional Monitoring by Permittee," below.) Monitoring results obtained from a laboratory not certified by the state of North Carolina must also be reported, but the wording "Non -certified results" must be clearly indicated on each page of data submitted. (3) A written description of Any change or modification to the permittee's pretreatment process equipment that has not previously been submitted in writing. (4) A report of any increase or decrease in average water consumption of more than ten percent of the amount consumed during the previous semi-annual report period. (5) A report of any change in production rate that amounted to more than ten percent of the rate during the previous semi-annual report period. (6) A report containing a description of any unreported modification of manufacturing facilities that has occurred since the last semi- annual report, if that modification had the potential of affecting any wastewater discharged by the permittee. (See also the requirements of Part II., General Conditions, Paragraph #25, "Reports of Changed Conditions.") (7) Copies of Material Safety Data Sheets not previously submitted for any substance present on the permittee's premises during the period covered by the report, if that substance contains pollutants limited by this permit or prohibited by the Salisbury Utilities Ordinance. (8) At least once during the six-month period covered by each semi-annual report, a letter, calibration certificate, or similar documentation signed by a qualified professional who has the ability to calibrate the permittee's discharge flow monitoring equipment to design accuracy specifications. The documentation submitted shall also indicate whether any adjustment was required to bring the flow measurement system within specifications. B. Categorical Dischargers: In addition to the above reporting requirements for non -categorical dischargers, the permittee whose process is subject to Federal categorical production -based limits shall keep records of average daily production rates for that categorical process. The permittee shall include a summary of average production rates in each semi-annual M9 . The average production rate that is reported shall be based on the past two six-month compliance periods. The months on which the permittee bases the average production rates must be clearly noted on the production report. SIU CODE: NRN Permit #0002 Page 9 of 18 Section 8. Definitions In accordance with the City of Salisbury Utilities Ordinance and other authority, the following definitions apply: - General Definitions — In addition to the definitions in the City of Salisbuiy Sewer Use Ordinance the following definitions and requirements apply: a. The "C" when referred to in the text of this permit shall mean the Environmental Services Division of Salisbury -Rowan Utilities. b. "Daily" shall mean any day or any part of a day during which the permittee's process operates or on which a wastewater discharge occurs. c. A "grab sample," for monitoring requirements, shall mean a single "dip and take" sample, not exceeding fifteen minutes total collection time, taken at a representative point in the discharge stream. d. A "composite sample," for monitoring requirements, shall mean the daily collection of a minimum of one grab sample per hour for each hour of discharge during the entire discharge period of 24 hours. e. A "daily average" shall mean the sum of all values obtained for a parameter in any twenty -four-hour period divided by the number of results for that parameter from analysis of samples collected during that twenty -four-hour period. f. A "daily maximum" shall mean the largest numerical result obtained for a parameter in any twenty -four-hour period from analysis of samples collected during that twenty -four-hour period. g. A "four -day average" for a parameter shall mean the average value obtained for a parameter from a minimum of four individual composite samples collected within the same calendar month. h. A "monthly average" shall mean the sum of all values obtained for a parameter in a calendar month, divided by the number of results for that parameter in that calendar month. i. A "samplin event" vent„ shall mean the collection of a grab or composite sample at the discharge point(s) described in Part I. A. of this permit and the proper preservation of those samples during and after collection. j. A "monitoringevent" vent„ shall mean a sampling event, followed by proper analysis of the samples collected within the regulated holding time, completion of required chain -of -custody, IDMR forms, and other documentation, and filing with the Environmental Services Division the required analytical reports by the applicable deadline Reference General Conditions Part 2b. k. "TTO" or "Total Toxic Organics" shall mean the sum of the concentrations of the toxic organic compounds listed in 40 CFR 433.11 (e) that apply to the permittee's process discharge. 1. "Toxicity" shall mean the qualitative characteristic of a discharge which is measured by the bioassay procedure currently approved by the State of North Carolina which uses live Ceriodaphnia to indicate the presence or absence of toxic substances in wastewater discharges. m. "Priority Pollutants" shall mean those organic chemicals, metals, and other substances defined in the Federal Register 40 CFR Part 122, Appendix D. n. The "Semi -Annual Report Periods" shall mean the intervals of January through June, and July through December of each year. o. The terms "Sewer Use Ordinance" or "Utilities Ordinance" shall mean the most recent revision of those parts of the City of Salisbury's Utilities Ordinance which regulate discharges to the City of Salisbury collection system, particularly Chapter 25, Article VII, Sewer Use Regulations. p. A "slug„ or "slug discharge" is any discharge of a non -routine, episodic nature, including but not limited to an accidental spill or a non -customary batch discharge. q. A "three-day average" for a parameter shall mean the average value obtained for a parameter from a minimum of three individual composite samples collected within the same calendar month. SIU CODE: NRN Permit #0002 Page 10 of 18 - Definitions of Monitoring Frequency - A. A monitoring frequency of 1/12 when applied to monitoring of SIU's by the Environmental Services Division shall mean a minimum of one monitoring event during a calendar year. B. Monitoring frequency for industrial dischargers is designated as a fraction of each semi-annual report period. The fractional designations used in this permit shall have the following meanings when applied to self -monitoring by SIU's. 1. 1/6 Shall mean one monitoring event during January or February and one monitoring event during July or August. 2.2/6 Shall mean one monitoring event during each calendar month of January, February, July, and August. 3.3/6 Shall mean one monitoring event during each calendar month of January, February, March, July, August, and September. 4. 4/6 Shall mean one monitoring event during each calendar month of January, February, March, April, July, August, September, and October. 5. 5/6 Shall mean one monitoring event during every calendar month except the months of June and December. 6.6/6 Shall mean one monitoring event during every calendar month. 7. 1/12 Shall mean one monitoring event during each calendar year, with that monitoring event being completed during one of the following months: January, February, March, July, August, or September. Section 9. Monitoring by the Permittee (Self -Monitoring) Each permittee shall monitor its discharge(s) at the frequency stated earlier in this permit's "TABLE OF DISCHARGE LIMITS," except that the permittee may elect to monitor more often than required herein. (a) To determine compliance with the Daily Maximum limits and/or the Monthly Average Limits of this permit, the permittee shall conduct at least one monitoring event for each limited parameter during each calendar month as indicated by the required monitoring frequency. (b) The permittee, if so required by 40 CFR 433.10 et. seq., or if required by any other Federal, State, or City regulation or requirement, shall monitor for Total Toxic Organics. If required to monitor, the permittee shall monitor or shall submit certification for TTO as required in the applicable Federal regulation. Section 10. Flow Measurement and Reaortine Requirements: Dischargers subject to Federal categorical mass -based effluent limits, production -based effluent limits, or Combined Wastestream Formula effluent limits must install and maintain appropriate discharge flow measurement devices utilizing methods consistent with approved scientific practices to insure the accuracy and reliability of measurements of the volume of all discharges which are required to be monitored by this permit. Dischargers not otherwise required to install such discharge flow measurement devices, may be required by the Environmental Services Division to install the devices if, in their judgment, such devices are necessary. A. Measurement Frequency and Reporting 1. The flow measurement frequency for each discharge point regulated by this permit is continuous. 2. The total discharge volume from the beginning to the end of each composite sampling event shall be recorded in gallons per day or million gallons per day and shall be reported to Environmental Services in those units along with the analytical data from the sampling event. A State -approved Indirect Discharge Monitoring Report (IDMR) form shall also be submitted for each sampling event. The flow recorded during the sampling event shall be converted to thousands of gallons per day, and shall be indicated in those units on the IDMR form. 3. During every calendar month, the permittee shall maintain a log of readings from the totalizer of each discharge flowmeter. The permittee shall record a totalizer entry for each day of the month that a discharge occurred. For any day during which a totalizer reading did not increase, a notation shall be made on the log indicating the reason there was no change. Daily totalizer readings shall be recorded at 24-hour intervals, within +/- 1.0 hour of a regular time established by the permittee. SIU CODE: NRN Permit #0002 Page 11 of 18 4. The permittee shall submit to Environmental Services postmarked no later than the 7th of each month, copies of all totalizer logs compiled during the previous month. Each monthly log submitted must clearly show the meter manufacturer's name, the serial number of the device, the original date of installation, the units of flow (gallons, cubic feet, etc.), and the factor by which the difference in consecutive totalizer readings must be multiplied to obtain the actual volume discharged. Logs may be faxed or emailed to the Pretreatment Program Coordinator. 5. Permittee shall also show on each monthly log, a calculation of: (a) The total flow from the first day of each month through the first day of the following month, and (b) The total flow for each 24-hour period. The calculated flow must be converted by the permittee to units of gallons or million gallons as appropriate. B. Alternate Flow Measurement Method The flow discharged by any permittee not required to maintain a discharge flow metering system shall be considered equal to 100% of the permittee's total water consumption if measured by devices maintained by the Salisbury -Rowan Utilities, except that: 1. If permittee demonstrates that a constant ratio exists between total wastewater volume discharged and total water consumed, the Environmental Services Division of Salisbury -Rowan Utilities may, at its discretion, allow the permittee to calculate total discharge flow from total consumption based on the that ratio, which must be periodically re-established to the satisfaction of Environmental Services. 2. If the permittee demonstrates to the satisfaction of the Environmental Services that a significant fraction of water consumption is routinely retained in a product and is not discharged to the sewer system, then the Environmental Services Division of Salisbury -Rowan Utilities may, at its discretion, allow for the fraction of water consumption, which is retained in the product. 3. If an allowance is made for discharge flow as described in paragraph 1 or 2, above, the resulting adjusted discharge flow shall be used only for compliance with mass limits of this permit, if present herein. C. Calibration of Flow Measurement Devices Each permittee required to measure discharge flow must consistently maintain such equipment in operating condition and within design accuracy specifications. Calibration shall be performed at least once during each semi-annual report period as stated in section 7.A.(8), preceding. SIU CODE: NRN Permit #0002 Page 12 of 18 PART II General Conditions Section 1. Representative Sampling Samples and measurements taken as required herein shall be representative of the volume and nature of the monitored discharge. All samples shall be taken at the monitoring points specified in this permit and, unless otherwise specified, before the effluent joins or is diluted by any other wastestream, body of water, or substance. Monitoring points shall not be changed without notification to, and approval by the permit issuing authority. Section 2. Reporting a) All monitoring results obtained by the permittee at Pipe 01 shall be summarized and reported on Indirect Discharge Monitoring Report Forms (IDMR), postmarked no later than the last calendar day following the month in which the samples were taken (this includes permit required samples, additional monitoring, and split samples). If no discharge occurs during a calendar month in which a sampling event was to have occurred, an IDMR form with the phrase "no discharge" shall be submitted for that month. Copies of these and all other reports required herein shall be submitted to the following address: Salisbury -Rowan Utilities Environmental Services Division Pretreatment Program Coordinator 1915 Grubb Ferry Road Salisbury, N.C. 28144-1248 b) If the sampling performed by the permittee indicates a violation, the permittee shall notify Environmental Services within 24 hours of becoming aware of the violation. The permittee shall also repeat the sampling and analysis and submit the results of the repeat analysis to Environmental Services within 30 days after becoming aware of the violation. Section 3. Test Procedures Test procedures for the analysis of pollutants shall be performed in accordance with the techniques prescribed in 40 CFR Part 136 and amendments thereto unless specified otherwise in the monitoring conditions of this permit. In addition, the test procedure shall be conducted utilizing recognized techniques that will produce the lowest practical detection limit for each analyte and sample matrix. Section 4. Additional Monitoring by Permittee If the permittee monitors any pollutant at the location(s) designated herein (Pipe 01) more frequently than required by this permit, using approved analytical methods as specified above, the results of such monitoring shall be submitted to the Environmental Services Division. The Environmental Services Division may require more frequent monitoring, or the monitoring of other pollutants not required in this permit by written notification. Section 5. Duty to Comply The permittee must comply with all conditions of this permit. Any permit noncompliance constitutes a violation of the City of Salisbury Utilities Ordinance and is grounds for possible enforcement action. Section 6. Duty to Mitigate - Prevention of Adverse Impact The permittee shall take all reasonable steps to minimize or prevent any discharge in violation of this permit, which has a reasonable likelihood of adversely affecting human health, the POTW, the waters receiving the POTW's discharge, or the environment. Section 7. Facilities Operation, Bypass The permittee shall at all times maintain in good working order and operate as efficiently as possible, all control facilities or systems installed or used by the permittee to achieve compliance with the terms and conditions of this permit. Bypass of treatment facilities is prohibited except when approved in advance by the Environmental Services Division of Salisbury -Rowan Utilities. Bypass approval shall be given only when such bypass is in compliance with 40 CFR 403.17. SIU CODE: NRN Permit #0002 Page 13 of 18 Section 8. Removed Substances Solids, sludges, filter backwash, or other pollutants removed in the course of treatment or control of wastewaters shall be disposed of in a manner such as to prevent any pollutants from such materials from entering the sewer system. The permittee is responsible for assuring its compliance with any requirements regarding the generation, treatment, storage, and/or disposal of "Hazardous waste" as defined under the Federal Resource Conservation and Recovery Act. Section 9. Upset Conditions An "upset" means an exceptional incident in which there is an unintentional and temporary noncompliance with the effluent limitations of this permit because of factors beyond the reasonable control of the permittee. An upset does not include noncompliance to the extent caused by operational error, improperly designed or inadequate treatment facilities, lack of preventative maintenance, or careless or improper operations. An upset may constitute an affirmative defense for action brought for the noncompliance. The permittee has the burden of proof to provide evidence and demonstrate that none of the factors specifically listed above were responsible for the noncompliance. Section 10. Right of Entry The permittee shall allow the staff of the State of North Carolina Department of Environmental Quality, Division of Water Resources, the Regional Administrator of the Environmental Protection Agency, the Environmental Services Division of Salisbury - Rowan Utilities and/or their authorized representatives, upon the presentation of credentials: a) To enter upon the permittee's premises where a real or potential discharge is located or in which records are required to be kept under the terms and conditions of this permit; and b) At reasonable times to have access to and copy records required to be kept under the terms and conditions of this permit; to inspect any monitoring equipment or monitoring method required in this permit; and to sample any discharge of pollutants. Section 11. Availability of Records and Reports The permittee shall retain records of all monitoring information, including all calibration and maintenance records as well as copies of reports and information used to complete the application for this permit for at least three years. All records that pertain to matters that are subject to any type of enforcement action shall be retained and preserved by the permittee until all enforcement activities have concluded and all periods of limitation with respect to any and all appeals have expired. These, and any other records and data maintained by the permittee which provide information related to the operation of the permittee's pretreatment system or which may influence the quality of the permittee's discharge, shall be made available by the permittee during inspections by the Environmental Services Division; the Department of Environmental Quality, and by the Environmental Protection Agency. Except for data determined to be confidential under the Utilities Ordinance, all reports prepared in accordance with the terms of this permit shall be available for public inspection at the Environmental Services Division Office. As required by the Utilities Ordinance, effluent data shall not be considered confidential. Section 12. Duty to Provide Information The permittee shall furnish to the Environmental Services Manager or his or her designees, within a reasonable time, any information which the Environmental Services Manager, his or her designee, or the Division of Water Resources may request to determine whether cause exists for modifying, revoking and reissuing, or terminating this permit or to determine compliance with this permit. The permittee shall also furnish, upon request, copies of records that are required to be kept by this permit. Section 13. Signatory Requirements All reports or information submitted pursuant to the requirements of this permit must be signed and certified by the Authorized Representative as defined under the Sewer Use Ordinance. If the designation of an Authorized Representative is no longer accurate because a different individual or position has responsibility for the overall operation of the facility, or overall responsibility for environmental matters for the company, a new authorization satisfying the requirements of this section must be submitted to Environmental Services Division Manager prior to or together with any reports to be signed by an authorized representative. SIU CODE: NRN Permit #0002 Page 14 of 18 Section 14. Toxic Pollutants If a toxic effluent standard or prohibition (including any schedule of compliance specified in such effluent standard or prohibition) is established under Section 307(a) of the Federal Clean Water Act for a toxic pollutant which is present in the discharge and such standard or prohibition is more stringent than any limitation for such pollutant in this permit, this permit may be revised or modified in accordance with the toxic effluent standard or prohibition and the permittee so notified. Section 15. Civil and Criminal Liability Nothing in this permit shall be construed to relieve the permittee from civil or criminal penalties for noncompliance. Section 16. Federal and/or State Laws Nothing in this permit shall be construed to preclude the institution of any legal action or relieve the permittee from any responsibilities, liabilities, or penalties established pursuant to any applicable Federal and/or State law or regulation. Section 17. Penalties The Sewer Use Ordinance of the City of Salisbury provides that any person who violates a permit condition is subject to a civil penalty not to exceed $25,000 dollars per day of such violation. Under state law, (NCGS 143-215.613), under certain circumstances it is a crime to violate terms, conditions, or requirements of pretreatment permits. It is a crime to knowingly make any false statement, representation, or certification in any record or other document submitted or required to be maintained under this permit, including monitoring reports or reports of compliance or noncompliance. These crimes are enforced at the prosecutorial discretion of the local District Attorney. Section 18. Need to Halt or Reduce not a Defense It shall not be a defense for a permittee in an enforcement action that it would have been necessary to halt or reduce the permitted activity to maintain compliance with the conditions of the permit. Section 19. Transferability This permit shall not be reassigned or transferred or sold to a new owner, new user, different premises, or a new or changed operation without approval of the Environmental Services Division of Salisbury -Rowan Utilities. Section 20. Property Ritshts This permit does not convey any property rights in either real or personal property, or any exclusive privileges, nor does it authorize any injury to private property or any invasion of personal rights, nor any infringement of Federal, State or local laws or regulations. Section 21. Severability The provisions of this permit are severable and, if any provision of this permit or the application of any provision of this permit to any circumstance is held invalid, the application of such provision to other circumstances and the remainder of this permit shall not be affected thereby. Section 22. Permit Modification, Revocation, Termination This permit may be modified, revoked and reissued or terminated with cause in accordance to the requirements of the City of Salisbury Utilities Ordinance and North Carolina General Statute or implementing regulations. Section 23. Re -Application for Permit Renewal The permittee is responsible for filing an application for re -issuance of this permit at least 90 days prior to its expiration date. Section 24. Dilution Prohibition The permittee shall not increase the use of potable or process water or in any other way attempt to dilute the discharge as a partial or complete substitute for adequate treatment to achieve compliance with the limitations contained in this permit. SIU CODE: NRN Permit #0002 Page 15 of 18 Section 25. Reports of Changed Conditions The permittee shall give notice to the Environmental Services Division of any planned significant changes to the permittee's operations or system, which might alter the nature, quality, or volume of its wastewater at least 90 days before the change. The permittee shall not begin the changes until receiving written approval from Environmental Services Division. Also see Part III, Special Conditions below for additional reporting requirements for spill/slug issues. Significant changes may include but are not limited to: (a) Increases or decrease to production (b) Increases in discharge of previously reported pollutants; (c) Discharge of pollutants not previously reported to the Environmental Services Division; (d) New or changed product lines (e) New or changed manufacturing processes and/or chemicals; or (f) New changed customers. Section 26. Construction No construction of pretreatment facilities or additions thereto shall be begun until Final Plans and Specifications have been submitted to the Environmental Services Division, and written approval, and an Authorization to Construct (A to C) have been issued. Section 27. Reopener This permit shall be modified or, alternatively, revoked and reissued to comply with any applicable effluent standard or limitation for the control of any pollutant shown to contribute to toxicity of the WWTP effluent or any pollutant that is otherwise limited by the POTW discharge permit. The permit as modified or reissued under this paragraph may also contain any other requirements of State or Federal pretreatment regulations then applicable. Section 28. Categorical Reopener This permit shall be modified, or alternatively, revoked and reissued, to comply with any applicable effluent standard or limitation issued or approved under Sections 302(b)(2)(C) and (D), 304(b)(2), and 307(a)(2) of the Clean Water Act, if the effluent standard or limitation so issued or approved: a) Contains different conditions or is otherwise more stringent than any effluent limitation in this permit; or b) Controls any pollutant not limited in this permit. The permit as modified or reissued under this paragraph shall also contain any other requirements of the Act then applicable. Section 29. General Prohibitive Standards The permittee shall comply with the general prohibitive discharge standards in 40 CFR 403.5 (a) and (b) of the Federal pretreatment regulations. Section 30. Reports of Potential Problems The permittee shall notify the Environmental Services Division immediately by telephone of all discharges that could cause problems to the POTW, including any slug loadings as defined by 40 CFR 403.5 (b). The permittee shall provide protection from accidental and slug discharges of prohibited materials and other substances regulated by this permit. The permittee shall also notify the POTW which it's facility discharges to and Environmental Services Division immediately of any changes at its facility affecting the potential for spills and other accidental discharge, discharge of a non -routine, episodic nature, a non -customary batch discharge, or a slug load as defined in the Sewer Use Ordinance. If the permittee experiences such a discharge, the permittee shall inform the Environmental Services Division immediately upon the first awareness of the commencement of the discharge. Notification shall include location of the discharge, type of waste, concentration, and volume - if known - and corrective actions taken by the permittee. A written follow-up report thereof shall be filed by the permittee within five (5) days, unless waived by the Environmental Services Division. SIU CODE: NRN Permit #0002 Page 16 of 18 Additionally, the permittee in the event of the release of a slug discharge which may present a hazard to the public, to municipal employees, or which may do harm to the collection system, treatment facilities or the treatment process, the discharger must notify by telephone immediately the following persons or agencies until the accidental spill has been reported: o City of Salisbury Fire Department 704-638-5351 o Environmental Services Division, Pretreatment Department, 704-638-5375, (8:00am-4:30pm) o Water / Sewer Maintenance & Construction Division (Emergencies affecting water or sewer service.) 704-638-5339 o Grant Creek Treatment Train* (24 hr.- 7 days/wk) 704-638-5374 o Town Creek Treatment Train * (24 hr.- 7 days/wk) 704-638-5377 *[Notify the municipal treatment train plant Operator in Charge at the facility into which you are permitted to discharge. That information is available on the cover page of this permit.] Such notification will not relieve the permittee from any liability, which may be incurred as a result of the discharge, but failure to notify shall be a violation of this permit and subject to enforcement action, including revocation or termination of this permit. Section 31. Sienatory Requirements All reports or information submitted to fulfill the requirements of this permit must be signed and certified by a ranking and duly - authorized agent of the permittee. The following certification statement must be included as an integral part of each report listed above under "Signatory Requirements" and must be signed by the permittee's authorized agent: "I certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate, and complete. I am aware that there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. (Signature) (Title) (Date) SIU CODE: NRN Permit #0002 Page 17 of 18 PART III Special Conditions Section 1. Required Slue Control Plan: The permittee shall provide protection from accidental discharges of prohibited materials or other substances regulated by this permit. The permittee is hereby notified that he shall develop, submit, obtain Environmental Services Division approval of, and implement a written Slug Control Plan within 90 days of the effective date of this permit. Description of Measure, Activity, Plan, etc. Required Completion/ Implementation Date 1. Implementation of current and updated Slug/Spill Continuous Control Plan upon POTW approval 2. Review and update Slug/Spill Control Plan to assure Annual update (based on calendar year) continuous effectiveness To be submitted to POTW for approval within 30 days of revision date. The plan submitted shall include the following measures as necessary to assure protection of the POTW from slug loads: the construction of containment dikes around pretreatment units, around process units containing liquids, and chemical storage areas; the rerouting of floor drains in manufacturing areas to a holding area located upstream of the discharge to the pretreatment unit; and the plugging of floor drains in chemical storage areas, and in other areas as needed to protect the POTW. The permittee shall provide updates to the Environmental Services Division as required by Part II Section 30 of this permit. Modifications to the measures shall be approved by Environmental Services prior to installation/ implementation. If a measure fails, Environmental Services shall be notified within 24 hours. Section 2. Conditions Affectine WWTP Performance: Should pollutants discharged by the permittee contribute to a degradation of the performance of the Salisbury -Rowan Utilities' treatment facilities, the Environmental Services may require the permittee to conduct a treatability study for the suspect pollutant(s). In addition, the Environmental Services may reopen and modify this permit as necessary to further regulate any pollutants causing such degradation of performance. Section 3. Flow Measurement Requirements The permittee shall maintain appropriate discharge flow measurement devices and methods consistent with approved scientific practices to ensure the accuracy and reliability of measurements of the volume of monitored discharges. Devices installed shall be continuous recording flow meter capable of measuring flows with a maximum deviation of less than 10% from true discharge rates throughout the range of expected discharge volumes. The devices shall be installed, calibrated, and maintained to ensure accuracy. The meter shall be calibrated every six months. Modifications to the flow metering equipment shall be approved by the Control Authority prior to installation. If a required flow measurement device fails, the Control Authority shall be notified within 24 hours. The permittee has 72 hours to return to compliance (and shall report total water consumption in the interim). Section 4. Certified Laboratory Analysis Pollutant analysis shall be performed by a North Carolina Division of Water Resources Certified Laboratory that is certified in the analysis of the pollutant in wastewater. SIU CODE: NRN Permit #0002 Page 18 of 18 Sa/isbury-�P`7708► IUP SYNOPSIS CITY OF SALISBURY - INDUSTRIAL PRETREATMENT PROGRAM July 19, 2024 A. IUP Basic Information Name of City Facility: Salisbury - Rowan WWTP POTW NPDES #: NCO023884 Name of Treatment Train: Grant Creek IUP Name: Nouryon Surface Chemistry [UP Number: 0002 LLC. IUP Effective Date: August 31, 2024 Pipe Numbers of 01 all regulated pipes: IUP Expiration Date: August 30, 2029 1 UP 40 CFR Part 414, Subpart H: Category, If Specialty Organic Applicable: Chemical Manufacturing B. IU Survey / Application Form A copy of the most recent application is attached. C. IUP-Inspection Form: A copy of the most recent inspection report is attached. D. Rationale for Limitations RATIONALE #1- Review of IU Monitoring Data with no Over -Allocation: The following pollutants were assigned numerical limits in this IUP based on a review of monitoring data for the permittee to determine what range of concentrations are currently being discharged. Based on the City's 2017 headworks analysis currently on file with the NCDEQ Pretreatment Office, the following limits do not result in over - allocation for any pollutant: SIU CODE: NRN PERMIT #0002 EFFLUENT LIMITS TABLE I - Pipe #01 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury SIU Name:Nouryon Surface Chemistry, LLC POTW NPDES # : NCO023884 Permit #: 0002 Effective Date: August 31,2024 Pipe #: #01 Expiration Date: August 30,2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manufacturing THE LIMITS IN THIS TABLE ARE: 1)Limits for the Entire Permit Period. X 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: 4)Final Limits DISCHARGE FLOW LIMITS Daily Maximum Monthly Avq. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range of 6.00 to 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediate) upon collection of the grab sample. Limited Parameter and Units Daily Maximum Limit Monthly Average Limit Industry Monitoring Frequency POTW Monitoring Frequency Sample Collection Method Laboratory Detection Level Flow, MGD 0.383 0.383 *Daily 1/12 Discharge Flow Meter pH, s.u. (1,3) *Daily 1/12 Grab Temperature, Celsius (2,3) *Daily 1/12 Grab BOD, lb/day 300 3/6 1/12 Composite 2 mg/L COD, lb/day 3,532 3/6 1/12 Composite 20 mg/L TSS, lb/day 500 3/6 1/12 Composite 2.5 mg/L TKN, lb/day 500 3/6 1/12 Composite 1.5 mg/L Total Phosphorus, lb/day 130 3/6 1/12 Composite 0.2 mg/L Ammonia Nitrogen, mg/1 219 3/6 1/12 Composite 0.5 mg/L Total Nickel, lb/day 0.160 3/6 1/12 Composite 2.0 Ng/1 Total Chromium, lb/day 0.150 3/6 1/12 Composite 5.0 Ng/1 Total Copper, lb/day 0.080 3/6 1/12 Composite 2.0 Ng/l Nitrate + Nitrite, mg/L Monitor 3/6 1/12 Composite 0.05 mg/L Chloride, lb/day Monitor 3/6 1/12 Composite 1.0 mg/L Sulfate, lb/day Monitor 3/6 1/12 Composite 2.0 mg/L Total Silver, mg/L Monitor 1/6 1112 Composite 1.0 Ng/1 Total Selenium. mg/L Monitor 1/6 1/12 Composite 1.0Pg/l Total Cyanide, lb/day 0.420 0.420 3/6 1/12 Grab 5.0pg/1 Total Lead, lb/day 0.100 0.100 3/6 1/12 Composite 2.0Ng/1 Total Zinc, lb/day 0.425 0.425 3/6 1/12 Composite 10.0Pg/1 *Record flow, pH, and Temperature daily **There shall be no discharge of floating solids or visible foam in other than trace amounts. SIU CODE: NRN PERMIT #0002 Page 2 RATIONALE #2 - Categorical Industrial Limits, with no Over -Allocation: The following pollutants were assigned numerical mass limits in this IUP based on the Federal Categorical OCPSF concentration limits for Part 414-H Snecialty Oreanics Manufacturine applicable to this SIU, flow limit of 0.383 MGD. OCPSF EFFLUENT LIMITS TABLE II - Page 1 - Pipe #01 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury SIU Name:Nouryon Surface Chemistry, LLC POTW NPDES #: NCO023884 Permit #: 0002 Effective Date: August 31, 2024 Pipe #: #01 Expiration Date: August 30, 2029 40 CFR #: Part 414, Chemical Subpart H: Organic Manfacturing THE LIMITS IN THIS TABLE ARE: 1)Limits for the Entire Permit Period. 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: 4)Final Limits X DISCHARGE FLOW LIMITS Daily Maximum Monthly Avg. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range o 6.00 to 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Limit (lb/day) Monthly Average Limit (lb/day) Industry Monitoring Frequency (In Jan - Jun) POTW Monitoring Frequency (In Jul - Dec) Sample Collection Method Acenaphthene 0.0694 0.0281 Annual Annual ** Acenaphthylene Monitor Monitor Annual Annual ** Acrylonitrile Monitor Monitor Annual Annual ** Anthracene 0.0694 0.0281 Annual Annual ** Benzene 0.1980 0.0842 Annual Annual ** Benzo(a)anthracene Monitor Monitor Annual Annual ** 3,4-Benzoflouranthene Monitor Monitor Annual Annual ** Benzo(k)flouranthene Monitor Monitor Annual Annual ** Benzo(a)pyrene Monitor Monitor Annual Annual ** Bis (2-ethylhexyl) phthalate 0.0707 0.0707 Annual Annual ** Carbon Tetrachloride 0.5614 0.2098 Annual Annual ** Chlorobenzene 0.5614 0.2098 Annual Annual ** Chloroethane 0.4358 0.1625 Annual Annual ** Chloroform 0.4801 0.1640 Annual Annual ** 2-Chlorophenol Monitor Annual Annual ** Chrysene Monitor Annual Annual ** Di-n-butyl phthalate 0.0635 Annual Annual1,2-Dichlorobenzene 1.1730 Mon Annual Annual1,3-Dichlorobenzene 0.5614 Annual Annual1,4-Dichlorobenzene 0.5614 Annual Annual1,1-Dichloroethane 0.0872 Annual Annual1,2-Dichloroethane 0.8480 Annual Annual ** ** Sample type shall be grab or fraction as defined in the most 24-hour composite as appropriate for each sample current, applicable Federal analytical protocols. SIU CODE: NRN PERMIT #0002 Page 3 OCPSF EFFLUENT LIMITS TABLE II - Page 2 - Pipe #01 WWTP Treatment Train: POTW: Grant Creek Treatment Train City of Salisbury SIU Name: Nouryon Surface Chemistry, LLC POTW NPDES #: NCO023884 Permit #: 0002 Effective Date: August 31,2024 Pipe #: #01 Expiration Date: August 30, 2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manfacturing THE LIMITS IN THIS TABLE ARE: 1)Limits for the Entire Permit Period. 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: 4)Final Limits X DISCHARGE FLOW LIMITS Daily Maximum Monthly Avg. 0.383 MGD 0.383 MGD 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range o 6.00 to 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Parameter Daily Maximum Limit (lb/day) Monthly Average Limit (lb/day) Industry Monitoring Frequency (In Jan - Jun) POTW Monitoring Frequency (In Jul - Dec) Sample Collection Method 1,1- Dichloroethylene 0.0886 0.0325 Annual Annual ** 1,2 - trans-Dichloroethylene 0.0975 0.0369 Annual Annual ** 2,4-Dichlorophenol Monitor Monitor Annual Annual ** 1,2-Dichloropropane 0.1776 0.1776 Annual Annual ** 1,3-Dichloropropylene 1.1730 0.2896 Annual Annual ** Diethyl phthalate 0.1669 0.0680 Annual Annual ** 2,4-Dimethylphenol Monitor Monitor Annual Annual ** Dimethyl phthalate 0.0694 0.0281 Annual Annual ** 4,6-Dinitro-o-cresol 0.4092 0.1152 Annual Annual ** 2,4-Dinitrophenol Monitor Monitor Annual Annual ** 2,4-Dinitrotoluene Monitor Monitor Annual Annual ** 2,6-Dinitrotoluene Monitor Monitor Annual Annual ** Ethylbenzene 0.5614 0.2098 Annual Annual ** Fluoranthene 0.0798 0.0325 Annual Annual ** Fluorene 0.0694 0.0281 Annual Annual ** Hexachlorobenzene 0.1000 0.1000 Annual Annual ** Hexachlorobutadiene 0.5614 0.2098 Annual Annual ** Hexachloroethane 1.1730 0.2896 Annual Annual ** Methyl Chloride 0.4358 0.1625 Annual Annual ** Methylene Chloride 0.2512 0.0532 Annual Annual ** Naphthalene 0.0694 0.0281 Annual Annual ** Nitrobenzene 9.4582 3.3049 Annual Annual ** ** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable Federal analytical protocols. SIU CODE: NRN PERMIT #0002 Page 4 OCPSF EFFLUENT LIMITS TABLE II - Page 3 - Pipe #01 WWTP Treatment Train: Grant Creek SIU Name: AKZO NOBEL Surface Chemistry, Treatment Train LLC POTW: Salisbury - Rowan POTW NPDES #: NCO023884 Permit #: 0002 Effective Date: August 31, 2024 Pipe #: #01 Expiration Date: August 30, 2029 40 CFR #: Part 414, Subpart H: Organic Chemical Manfacturing THE LIMITS IN THIS TABLE ARE: DISCHARGE FLOW LIMITS 1)Limits for the Entire Permit Period. X Daily Maximum Monthly Avg. 2)Interim Limits for Period #1: 3)Interim Limits for Period #2: 0.383 MGD 0.383 MGD 4)Final Limits 1. pH Limit - The pH of this discharge, identified by the pipe number indicated above, shall be within the range o 6.00 to 10.00 standard units at all times. 2. Temperature Limit - The temperature of the discharge, identified by the pipe number stated above, shall be less than 65.5 degrees C. at all times. 3. pH and Temperature shall be measured at the discharge site on a grab sample, and each shall be measured immediately upon collection of the grab sample. Limited Daily Monthly Industry POTW Sample Parameter Maximum Average Monitoring Monitoring Collection Limit Limit Frequency Frequency Method (lb/day) (lb/day) (In Jan - (In Jul - Jun) Dec) 2-Nitrophenol 0.3413 0.0960 Annual Annual ** 4-Nitrophenol 0.8510 0.2393 Annual Annual ** Phenanthrene 0.0694 0.0281 Annual Annual ** Phenol Monitor Monitor Annual Annual ** Pyrene 0.0709 0.0295 Annual Annual ** Tetrachloroethylene 0.2423 0.0768 Annual Annual ** Toluene 0.1093 0.0414 Annual Annual ** 1,2,4-Trichlorobenzene 1.1730 0.2896 Annual Annual ** 1,1,1-Trichloroethane 0.0872 0.0325 Annual Annual ** 1,1,2-Trichloroethane 0.1876 0.0473 Annual Annual ** Trichloroethylene 0.1019 0.0384 Annual Annual ** Vinyl Chloride 0.2541 0.1433 Annual Annual ** Chlorodibromomethane Monitor Monitor Annual Annual ** Dichlorobromomethane Monitor Monitor Annual Annual ** ** Sample type shall be grab or 24-hour composite as appropriate for each sample fraction as defined in the most current, applicable Federal analytical protocols. Calculated limits for all organic parameters using (1) concentration limits listed in 40 CFR 414.111(a) multiplied by 0.1771444 MGD (average process flow plus 20% of average process flow - average process flow was obtained from monthly flow onitoring reports submitted by SIU for period (2019-2024) and (2) 5% MAHL per the Organics Headworks Analysis for Bis(2-ethylhexyl) phthalate and 1,2- Dichloropropane. Hexachlorobenzene limits were calculated using '-� MAHL per the Organics Headworks Analysis. SIU CODE: NRN PERMIT #0002 Page 5 RATIONALE #3a - Over Allocation Prevention, with IU Pollutant Reduction: N/A RATIONALE #3b - Interim Limits for IU Pollutant Reduction: N/A RATIONALE #4 - Other Rationale for IUP Limits: Calculated limits for organic parameters using average process flow (from January 2019 - May 2024) + 20 % due to continued expansion of facility (Henkel site) and the 31 quarter 2024 start-up of the new Groundwater Pretreatment System Unit. RATIONALE #5 - No IUP Limit Needed or Assigned: N/A E. General Comments by POTW: 5 Year Permit renewal. Updated contact and alternate contact information. Revised organic parameter limits. Added pH and Temperature to footnote in Effluent Limits Table I to read"* Record flow, PH, and Temperature Daily". SIU CODE: NRN PERMIT #0002 Page 6 Nouryon H IECEIVE D May 8, 2024 Rowan -Salisbury Utilities Environmental Services Division 1915 Grub Ferry Road Salisbury, North Carolina 28144 -1248 Attn: Pretreatment Program Coordinator Mr. Greer: Re: Nouryon Surface Chemistry Salisbury, NC 2024 IUP Permit Application Submittal (Permit #0002) Please find the attached 2024 IUP Permit Application for permit #0002. As per email received on 12/1/23, the analytical testing of this application has been waived since Nouryon has an active permit. In addition, as per Nouryon's request and email received by the City of Salisbury on 4/10/2024 stating approval that the application fee be invoiced. Invoice #AR09422 for $300.00 has been processed for payment. I certify under the penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons directly responsible for gathering the information, the information submitted is, to the best of my knowledge and belief, true, accurate and complete. I am aware there are significant penalties for submitting false information, including the possibility of fine and imprisonment for knowing violations. If there are any questions concerning this report, please contact me at (704)-314-6704. For technical questions, please contact Chris Fleming at (704)-642-6279. William Teasdale Site Operations Director Nouryon 485 Cedar Springs Road Salisbury, NC 28147-9249 United States T +1 704 633 1731 www.nouryon.com INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION STATUS of APPLICANT / APPLICATION - PLEASE CHECK ONE [ ] New Permit for Proposed Discharge Anticipated Date of initial process wastewater discharge [ ] Existing Unpermitted Discharge [X] Permit Renewal for Existing SIU Permit, existing non-SIU permit, or other written permission from POTW. Note If this application requests a greater amount of wastewater discharge [flow], a greater amount of pollutant discharge or a discharge of different pollutants than specified in the last wastewater permit application for this facility, or any other significant changes, please indicate this as needed in the applicable Questions, especially Questions A8 and E7. Note to Signing Official: In accordance with Title 40 of the Code of Federal Regulations Part 403.14, information and data provided in this questionnaire which identifies the content, volume, and frequency of discharge shall be available to the public without restriction. Requests for confidential treatment of other Information shall be governed by procedures specified in 40 CFR Part 2. This is to be signed by the Authorized Representative of your firm, as defined in 40 CFR Part 403.12 (1) and Section 25-1 of the Code of the City of Salisbury, after adequate completion of this form and review of the information by the signing representative. I, William Teasdale (print name), Site Operations Director (print title), certify under penalty of law that this document and all attachments were prepared under my direction or supervision in accordance with a system designed to assure that qualified personnel properly gather and evaluate the information submitted. Based on my inquiry of the person or persons who manage the system, or those persons directly responsible for gathering the information submitted is, to the best of my knowledge and belief, accurate and complete. I am an authorized representative of the user and am authorized to execute this certification on behalf of the user. I am aware that there are significant penalties for submitting false information in violation of this certification, including the possibility of fines and/or imprisonment. I also certify that I have completed the necessary notification as required by the POTW to document my qualification as an Authorized Representative as set forth in 40 CFR Part 403.12 (1) and Section 25-1 of the Code of the City of Salisbury. Date Signature of Representative (Seal, if applicable) IUP Application/Industrial Waste Survey 2012 Page 2 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A — GENERAL INFORMATION 1. For the production or manufacturing facility for which this application is being completed: M 3 4. Facility name Nouryon Physical address 485 Cedar S rings Road Salisbury, NC 28147 Mailing address if different Same General Telephone Number 704-633-1731 General Fax Number 704-637-8912 Website www.nouryon.com If applicable, general information about the corporate office, parent company, etc. L] N/A Company name Physical address Mailing address if different General Telephone Number General Fax Number Website Primary Authorized Representative authorized to represent this firm in official dealings with the Publicly Owned Treatment Works (POTW). Name William Teasdale ill Title Site Operations Director Telephone/Cell/Fax 704 43) 1- 6006 / (704) 314-67041(704) 637-8912 Email william.teasdale Nou on.com _ __ Primary work X Facility _Corporate Office Other— List address here: location: Alternate Authorized Contact for when the Primary Authorized Representative is not available. Name Christopher Fleming Chris HSES Manager 704 642-6279 / 704 314-6348 / 704 638-0179 __-- Title Telephone/Cell/Fax Email christopher.fleming@nouryon.com Primary work location: X Facility _Corporate Office Other — List address here: 5. On -Site Contact. If neither person identified in items 3 and 4 above are located at the production or manufacturing facility for which this application is being completed provide an on -site contact person available to answer questions regarding statements made on this survey as well as conduct a walkthrough of the facility: Name Lyyn White Title WWTP Lead Operator Telephone/Cell/Fax 704-633-1731 Ext. 6453 Email leonard.white@nouryon.com IUP Application/Industrial Waste Survey 2012 Page 3 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION A — GENERAL INFORMATION - continued Identify the general type of manufacturing, production and/or service(s) conducted at the site (i.e. electroplating, printing, painting, food processing, warehousing, meat packing, machine shop, etc.). Greater detail to be provided in question A. 7. Chemical Manufacturing Provide a detailed narrative description of the manufacturing/production process(es) and/or service activities identified in question A. 6. and conducted at the facility identified in question A. 1. Nouryon Surface Chemistry LLC manufactures personal care and specialty chemical intermediate products. The chemical manufacturing process includes mostly piped raw materials to slow add and mix tanks to reactors where batch monomer and catalyst reactants are processed. Multiple solvent recovery systems are used to recover and reuse solvents drawn off during the process. Final products are packaged as powders and liquids in super sacks, totes, and drums for shipment as chemical intermediates in personal care products. 8. Are any process changes or expansions planned during the next five years? [ X] Yes [ ] No If yes, describe the nature of the planned changes or expansions. As needed, clarify if answers to other application questions are for before or after the change/expansion. If the facility has an existing permit, indicate if these changes could or will result in the facility requesting changes to their existing permit. The new Ground Water Pre -Treatment System (GWPTS) is anticipated to be online and operational by Q3 2024. These changes will not require additional discharges that are not already authorized prior to this submittal. List the Standard Industrial Classification Number(s) (SIC #) or North American Industry Classification System (NAICS) codes for your facility. If listing more than one code, indicate the percentage of production. SIC/NAICS code: 2869/325199 Percentage of production 100% 10. In what month and year were the facility's operation(s) at this location (as specified in A. 7. above) established and under what name? Facility Name Month Year No Changes 11. Has your facility undergone any changes in licensed ownership since the date noted in question A. 10? [ ] Yes [X] No If yes, complete table. Facility Name Month Year No Changes IUP Application/Industrial Waste Survey 2012 Page 4 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Section B — Flow Diagram/Schematics, Site Layout, and Pretreatment System Flow Diagram [ See the Guidance Document for Completing the Industrial User Wastewater Survey and Discharge Permit Application included with this application. PRODUCTION/PROCESS SCHEMATIC FLOW DIAGRAM (REQUIRED) Solvent R covery P cess - Cooling I To-': Boi Condenser Rai:: Materials 1 I crvlic Reac Transfer to Process IUP Application/Industrial Waste Survey 2012 Page 5 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Note: Nouryon Site Map - Areas shaded represents Henkel Corporation IUP Application/Industrial Waste Survey 2012 Page 6 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Henkel Site Map lip 141 -fir. I — t t+t� '• I �) 1 I IUP Application/Industrial Waste Survey 2012 Page 7 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION WASTEWATER PRETREATMENT SYSTEM FLOW DIAGRAM (IF APPLICABLE) _kama iStOM]}':rp:f 44 n�'w noon I , L-]qr r 2 ti�.� -aao n : `_ �` Lagoon 4 U �c3 yJ; To L3r Y'i I ; 1 III• --,`^ .- 'sk�]I! T a•)t ^ _ �� __ _. -..4 ., r11t:`ai TJ�4 En.�_x _,ti •, IUP Application/Industrial Waste Survey 2012 Page 8 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION C — FACILITY OPERATION CHARACTERISTICS Office/Administrative Staff Monday Tuesday Wednesday Thursday Friday Saturday 0 I Sunday 0 # Employees 1 19 19 19 19 19 Start/End Time 8:00/5:00 1 8:00/5:00 1 8:00/5:00 8:00/5:00 8:00/5:00 Production Staff Monday Tuesday Wednesday Thursday Friday Saturday Sunda 1st Shift # Em to ees 36 36 36 36 36 18 18 Start Time 7AM 7AM 7AM 7AM 7AM 7AM 7AM End Time 7PM 7PM 7PM 7PM 7PM 7PM 7PM 2nd Shift # Employees 17 17 17 17 17 7PM - --- 17 7PM -------------- I 7AM 17 7PM ------ ----7PM---- 7AM Start Time 7PM 7PM 7PM 7PM — End End Time 1 7AM 7AM 7AM 7AM 7AM 3rd Shift # Employees Start Time EndTime Shift Activities SHIFT DESCRIPTION OF SHIFT ACTIVITIES Monday 1st Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory, Waste Treatment Plant Manufacturing, Laboratory, Waste Treatment Plant 2nd 3rd Tuesday 1st Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory, Waste Treatment Plant Manufacturing, Laboratory, Waste Treatment Plant 2nd 3rd Wednesday 1st Day Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory, Waste Treatment Plant 2nd Manufacturing, Laboratory, Waste Treatment Plant 3rd Thursday 1 st Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory, Waste Treatment Plant _ Manufacturing, Laboratory, Waste Treatment Plant 2nd 3rd Friday 1st Admin/Office, Manufacturing, Maintenance, Warehousing, Laboratory, Waste Treatment Plant 2nd Manufacturing, Laboratory, Waste Treatment Plant 3rd Saturday 1 st Manufacturing, Maintenance, Laboratory, Waste Treatment Plant 2nd Manufacturing, Laboratory 3rd Sunday 1st Manufacturing, Maintenance, Laboratory, Waste Treatment Plant 2nd Manufacturing, Laboratory, Housekeeping Activities 3rd IUP Application/Industrial Waste Survey 2012 Page 9 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION D - PROCESS INFORMATION NOTE: The following information must be completed for each product line. Please make copies of this page if necessary. Information revealed in this section may be held confidential and proprietary under 40 CFR 403.14 at the request of the Industrial User and the approval of the POTW. The request for confidentiality must be made at the time of the initial submission of the application. Should such a request be made and accepted in compliance with Section 25-207 of the Code of the City of Salisbury these page(s) will be removed before review by any non - regulatory personnel. 1. Principal product(s) produced: Nouryon: Personal Care and Specialty Chemicals Henkel: Adhesive Products 2. Raw materials and process additives used: Sent previously to the City of Salisbury in a separate email. 3. Maximum and average production rate of this particular product line (please specify units being reported): Average Production Rate Maximum Production Rate Units 63M (Nouryon/Henkel Combined 71 M (Nouryon/Henkel Combined) Lbs. 4. The production process is [X] Batch [ ] Continuous If batch, please enter the average number of batches per 24 hours. [ ] If both, please enter % or production [ 100 %] Batch [ %] Continuous 5. Days and hours of operation for this product line: From: 365/24/7 to 6. Days and Hours of discharge for this product line: From: 365/24/7 to 7. Is production subject to seasonal variation? [ ] Yes [X] No If yes, briefly describe the seasonal production cycles: IUP Application/Industrial Waste Survey 2012 Page 10 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E — WATER USE AND WASTEWATER DISCHARGE INFORMATION Please indicate source(s) of water used at your facility: Source Type Check One If es,... Well [ ] Yes [X] No How many are there? How many are in use at this time? City [X] Yes [ ] No List all Account numbers: 51120870005683 Surface Water [ ] Yes [X] No Identify the source: Other [ ] Yes [X] No Explain: Does this facility provide any treatment to the incoming water to improve the water quality prior to its use in the facility, (i.e. deionization, reverse osmosis, ultra filtration, pH adjustment, etc.)? [ ] Yes [X] No If ves_ complete table Treatment Process Chemicals Used Wastewater Generated and Volume d N/A 3. This facility uses water for the following: (Please record "n/a" if the application/use does not apply to the operations at your facility.) Detailed Description of Maximum Average [E]stimated Type of Application /Use Applicable Operation(s) Volume Volume or and/or Equipment Used Used [M]easured (gallons/day) (gallons/day) Process Manufacturing 128.3 126.3 X E M Water Into Product Tote/Drum 5.7 2.6 X E M Process Related Facility/Equipment Periodic manual cleaning 12.5 1.6 [X] E [ ] M Washdown* Process Contact Cooling or Warming Piped water to equipment 2.3 1.2 [X] E [ ] M Water Process Related Air -Pollution Control Scrubber 10.7 5.2 [X] E [ ] M Unit Process Related Employee Showers Shower facilities 1 1 X E M Lab Standard Laboratory 1.2 1.1 [X] E [ ] M equipment Maintenance Shop Standard maintenance 1 1 [XI E [ ] M equipment Boilers (Please specify if live and/or dry Live steam for process 11.5 9.6 [X] E [ ] M steam is used.) heating Backwash Water Piped flushing/cleaning 1.8 1.2 X E M Pump Sealant Water Pi ed for ump cooling 2.2 1.4 [XJ E M General Facility/Equipment Washdown* Periodic manual cleaning 4.1 2.7 X E [ ] M Other non -contact water uses: boilers; boilers; non -contact 45.7 41.1 [X] E [ ] M non -contact cooling/warming water, cooling/warming water, general air conditioning, cooling towers, general air conditioning, chillers, HVAC, etc. cooling towers, chillers, HVAC, condensers etc. Domestic (e.g. restroom(s), non -process Site public facilities, 1.7 1.2 [X] E [ ] M related employee showers, cafeteria, restrooms, showers, kitchen, breakroom etc. breakrooms. Other, please describe N/A E M Total 1 230K/Da 197K/Da *Please document clean up schedules in Shift activities in Section C. IUP Application/Industrial Waste Survey 2012 Page 11 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E — WATER USE AND WASTEWATER DISCHARGE INFORMATION (continued) 4. The facility generates wastewater from the following areas and that water is discharged where If the source of wastewater discharged does not exist at your facility record "n/a". If there is no discharge from the applicable source, record "no discharge". Wastewater is Source of Wastewater Discharged Pretreated? Volume Estimated (E) or To Where Discharged Measured (M) (gallons/day) a. Process Site WTP (Wastewater [X] yes [ ] no 100.6 [X] E [ ] M Treatment Plant 2.6 [X] E [ ] M b. Water Into Product Site WTP (Wastewater [ X ] yes [ j no Treatment Plant 2.6 c . Process Related Site WTP (Wastewater [X] yes [ ] no [X] E [ ] M Facility/Equipment Treatment Plant) Washdown* d. Process Contact Cooling Site WTP (Wastewater [X] yes [ ] no 1.3 [X] E [ ] M or Warming Water Treatment Plant _ e. Process Related Air- Site WTP (Wastewater [X] yes [ ] no .5 [X] E [ ] M Pollution Control Unit Treatment Plant f. Process Related Site WTP (Wastewater [X] yes [ ] no 0.0 [X] E [ ] M Employee Showers Treatment Plant g.Lab Site WTP (Wastewater [X] yes [ ] no 1.0 [X] E [ j M Treatment Plant h.Maintenance Shop Site WTP (Wastewater [X] yes [ ] no .3 [X] E [ ) M Treatment Plant) i. Backwash Water Site WTP (Wastewater [X] yes [ ] no .3 [X] E [ ] M Treatment Plant j. Pump Sealant Water Site WTP (Wastewater [X] yes [ ] no .5 [X] E [ ] M Treatment Plant k. General Site WTP (Wastewater [X] yes [ ] no 1 [X] E [ ] M Facility/Equipment Treatment Plant) Washdown* I. Other non -contact water Site WTP (Wastewater [X] yes [ ] no 12.0 [X] E [ ] M uses: boilers; non -contact Treatment Plant) cooling/warming water, general air conditioning, cooling towers, chillers, HVAC, etc. [ ] yes [XI no 0.0 M. Domestic (e.g. Sanitary Sewer [X] E [ ] M restroom(s), non -process related employee showers, cafeteria, kitchen, breakroom etc. n.Groundwater/Remediated Site WTP (Wastewater [X] yes [ ] no 19.1 [X] E [ j M Groundwater Treatment Plant o.Storm Water Runoff Site WTP (Wastewater [X] yes [ ] no 6.2 [X] E [ ] M Treatment Plant p. Tank Bottoms N/A es I no _ E [ ] M q.Other, pleasespecify N/A es 1 no E I M r. Total Discharged to 148.0K/Day POTW *Please document clean up schedules in Shift activities in Section C. 5. Identify the daily maximum flow limit requested. Please explain any differences between the requested flow limit and actual flows listed in E. 4. Requested Daily Maximum Flow Limit d: 0.383 MGD Requested Monthly Average Flow Limit d: 0.383 MGD Explanation: NIA IUP Application/Industrial Waste Survey 2012 Page 12 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F — CHEMICALS, POLLUTANTS, WASTES Complete Checklist for Priority, Conventional, Non -Conventional, and Other Pollutants. All chemicals require that TWO columns are checked Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to I in Discharge, Chemical Name [CAS#j at Facility at Facility POTW POTW m /I Acid Extractable Orqanic Compounds (EPA Method 625) 2-Chloro henol 95-57-8 X X 2,4-Dichlorophenol 120-83-2 X X X X X X 2,4-Dimethyl phenol 105-67-9 2,4-Dinitrophenol 51-28-5 2-Methyl-4,6-dinitrophenol 534-52-1 X X X X X 4-Chloro-3-methylphenol 59-50-7 X 2-Nitrophenol 88-75-5 X 4-Nitrophenol 100-02-7 X Pentachlorophenol 87-86-5 X X Phenol 108-95-2 X(H) X 2,4,6-Trichlorophenol 88-06-2 X X Base Neutral Orqanic Compounds (EPA Method 625) 1,2,4-Tiichoorobenzene 120-82-1 X X 1,2-Dichlorobenzene 95-50-1 X X 1,2-Diphenylhydrazine 122-66-7 X X 1,3-Dichlorobenzene 541-73-1 X X 1,4-Dichlorobenzene 106-46-7 X X 2,4-Dinitrotoluene 121-14-2 X X 2,6-Dinitrotoluene 606-20-2 X X 2-Chloronaphthalene 91-58-7 X X 3,3-Dichlorobenzidine 91-94-1 X X 4-Bromophenyl phenyl ether 101-55-3 X X 4-Chlorophenyl phenyl ether 7005-72-3 X X Acenaphthene 83-32-9 X X Acenaphthylene 208-96-8 X X Anthracene 120-12-7 X X Benzidine 92-87-5 X X Benzo (a) anthracene 56-55-3 X X Benzo (a) pyrene 50-32-8 X X Benzo (b) fluoranthene 205-99-2 X X Benzo (ghi) perylene 191-24-2 X X Benzo (k) fluoranthene 207-08-9 X X Bis (2-chloroethoxy) methane 111-91-1 X X Bis (2-chloroethyl) ether 111-44-4 X(NPL) X Bis (2-chloroisopropyl) ether 102-60-1 X X Bis (2-ethylhexyl) phthalate DEHP 117-81-7 X(H) X Butyl benzyl phthalate [BBP] 85-68-7 X X Chrysene 218-01-9 X X Di-n-butyl phthalate [DBP] 84-74-2 X(H) X Di-n-octyl phthalate [DOP] 117-84-0 X X UP Application/Industrial Waste Survey 2012 Page 13 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued) All rhamlrak rpnulra that TVJn rnhimnc am rharkad Chemical Abstract Present in Absent in Concentration Number Present Absent Discharge to Discharge to I In Discharge, Chemical Name CAStt at Facilit at Facility POTW POTW (mg/0 tsase Neutral uraanic uomnounas ccontlnueni Dibenzo (a,h) anthracene 53-70-3 X X Diethyl phthalate (DEP] 84-66-2 X X Dimethyl phthalate [DMP] 131-11-3 X X Fluoranthene 206-44-0 X X Fluorene 86-73-7 X X Hexachlorobenzene 118-74-1 X X Hexachlorobutadiene 87-68-3 X X Hexachlorocyclopentadiene 77-47-4 X X Hexachloroethane 67-72-1 X X Indeno (1,2,3-cd) pyrene 193-39-5 X X Isophorone 78-59-1 X(H) X N-nitroso-di-n-propylamine 621-64-7 X X N-nitrosodimethylamine 62-75-9 X X N-nitrosodiphenylamine 86-30-6 X X Naphthalene 91-20-3 X X Nitrobenzene 98-95-3 X X Phenanthrene 85-01-8 X X Pyrene 129-00-0 X X metals Aluminum X(H) X Antimony 7440-36-0 X X Arsenic 7440-38-2 X X Beryllium 7440-41-7 X X Cadmium 7440-43-9 X X Chromium 7440-47-3 X(N) X 0.024 Copper 7440-50-8 X(H) X 0.0049 Lead 7439-92-1 X X Mercury 7439-97-6 X X Molybdenum 7439-98-7 X X Nickel 7440-02-0 X(H) X 0.0212 Selenium 7782-49-2 X(N) X <0.005 Silver 7440-22-4 X(H) X Thallium 7440-28-0 X X Znc 7440-66-6 X(H) X 0.203 Other Inorganic Pollutants Barium 7440-39-3 X X Chloride X X 287 Cyanide 57-12-5 X X 0.178 Fluoride X X [UP Application/industrial Waste Survey 2012 Page 14 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION E — SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued) All chemicals reauire that TWO columns are checked Chemical Abstract I Present in I Absent in Concentration Number Present Absent Discharge to Discharge to in Discharge, Chemical Name [CAS#j at Facilitv at FacilitV POTW POTW m /I Puraeable Volatile Orqanic Compounds n/OCs1 (EPA Method 624) 1, 1, 1 -Trichloroethane 71-55-6 X X 1,1,2,2-Tetrachloroethane 79-34-5 X X 1,1,2-Trichloroethane 79-00-5 X X 1,1-Dichloroetha ne 75-34-3 X X 1,1-Dichloroethylene 75-35-4 X X 1,2-Dichloroethane 107-06-2 X(N) X 1,2-Dichloropropane 78-87-5 X X 2-Chloroethyl vinyl ether 110-75-8 X X Acrolein 107-02-8 X X Acrylonitrile 107-13-1 X(N) X Benzene 71-43-2 X(N) X Bromodichloromethane 75-27-4 X X Bromoform 75-25-2 X X Bromomethane 74-83-9 X X Carbon tetrachloride 56-23-5 X X Chlorobenzene 108-90-7 X X Chloroethane 75-00-3 X X Chloroform 67-66-3 X X Chloromethane 74-87-3 X X Cis 1,3-Dichloropropene X X Dibromochloromethane 594-18-3 X X Ethylbenzene 100-41-4 X X Methylene chloride 75-09-2 X(H) X Tetrachloroethylene 127-18-4 X X Toluene 108-88-3 X(H) X Trans 1,3-Dichloropropene X X Trans- l,2-Dichloroethylene 156-60-5 X X Trichloroethylene 79-01-6 X X Trichlorofluoromethane X X Vinyl chloride 75-01-4 X(NPL) X Other Pollutants of Concern Xylene 1330-20-7 X(H) X BOD X(N)/(H) X 30-70 TSS X(N)/(H) X 40-200 Ammonia X(N)/(H) X .18-50.0 Total Phosphorus X(N)/(H) X 9.9-40.0 Total Nitrogen X(N)/(H) X 120-150 Oil & Grease X X range of Ph X(N)/(H) X 7.1-9.2 Note: N= Nouryon, H=Henkel IUP Application/Industrial Waste Survey 2012 Page 15 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION F — CHEMICALS, POLLUTANTS, WASTES (continued) 2. If any wastewater analyses have been performed on the wastewater discharge(s) from your facilities, please attach to this survey a copy of the lab report, chain of custodies and location of where the samples were taken for the most recent sampling date. Do not attach analyses performed by the POTW or analytical data already delivered to the POTW. 3. Does your facility complete a Toxic Release Inventory? [X] Yes [ ] No If yes, most recent copy attached YES OR POTW already has 4. Please list boiler and cooling tower treatment additives or MSD sheets and dosaae rates for each Type of Boiler or Cooling Unit Treatment Additive Name Purpose of Additive Dosage, with units _ Gas Fired Boilers ChemTreat Products Microbiocide Per Manufactures Specs Cooling Towers Defoamer 5. Do you have any storaqe tank(s) at your facility? I X 1 Yes I 1 No If ves. complete the chart below Tank IDgallons) o rn ?, O 3 c > ° M 1F ° Q m volume (in Contents Associated with [P]rocess; [Mastewater treatment; (G]roundwater remediation; Spill Containment Devices See Attached Tank List (1/0) All Above Ground All Tanks are in secondary containment Are any liquid wastes or sludges (i.e. acids, alkalies, heavy metal sludges, inks, dyes, oil, grease, organic compounds, paints, pesticides, plating wastes, pretreatment sludges, solvents, thinners, waste product, etc.) from this firm disposed of by means other than discharge to the sewer system? [X] Yes [ ] No If yes , please complete the following: Nature of Waste hauler's Treatment Facility's Disposal facility's Est. Gallons or hauled name, Name, EPA ID# and Name, EPA ID# and Pounds per Waste and date EPA ID# and address Address Year hauled off Last hauled address Waste Sludge Republic Services CMS Landfill 302,000 lbs. 18500 N. Allied Way 5105 Morehead Rd. Phoenix, AZ 85054 Concord, NC 28027 NCD 048420654 Misc. Non-Haz Haz-Mat Env. Republic Speedway 430,000 lbs. Materials Services, LLC Landfill 210 Dalton Ave. 5105 Morehead Rd. Charlotte, NC 28206 SR 1300 NCD048461370 Concord NC 28027 Hazardous Univar Univar Charlotte 159,000 lbs. Waste/Corrosive 3930 Gleenwood Plant 3930 Materials Drive Gleenwood Drive Charlotte, NC 28208 Charlotte, NC 28208 NGD061263315 NCD061263315 IUP Application/Industrial Waste Survey 2012 Page 16 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION Hazardous Univar Giant Resource 51,000 Ibs Waste/Corrosive 3930 Gleenwood Recovery- Sumter Materials Drive Inc. 755Industrial Charlotte, NC 28208 Road Sumter, SC NCD061263315 29151 SCD036275626 Hazardous Univar 1300lbs. Waste/Corrosive 3930 Gleenwood AES Environmental Materials Drive LLC- Calvert Charlotte, NC 28208 1689 Shar-Cal Road NCD061263315 Calvert City KY 42029 KYD985073196 Hazardous Univar 3930 Geocycle LLC 23,000 lbs. Waste/Corrosive Gleenwood Drive Materials Charlotte, NC 28208 2175 Gardner BLVD NCD061263315 Holly Hill SC 29059 SCDO03368891 Is this facility a small quantity, large quantity, or conditionally exempt Hazardous Waste Generator? [ ] Small Quantity [X] Large Quantity [ ] Conditionally Exempt [ ] Not Applicable Facility's EPA Hazardous Waste Generator ID#: NCD000623116 N / NCR000145565 H Waste Codes: Nouryon (N) Henkel (H) (N): D001 D002 D007 D009 D011 D018 D019 D028 D043, F003, F005 (H): D002, D003, D007, D011, D018, D035, F002, F003, F005, P005, D001, 0008, U012, U028, U031, U112, U123, U154, U188, U190, U223, U239 IUP Application/Industrial Waste Survey 2012 Page 17 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION G — WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT Is the wastewater generated by this facility treated prior to discharge to the POTW? [XI Yes [ ] No If yes, please complete the chart below. If a particular pretreatment unit only treats part of the wastewater, indicate this below and in the diagram required by Section B. Pretreatment Unit es N o Additional Information Chemicals Used Activated Carbon N Air Stripping Y Only Specialty Chemicals _ Biological Treatment Y X Activated Sludge Rotating Biological Contactor (RBC) Trickling Filter X Sequencing Batch Reactor (SBR) X Other Aerated La -goons _ Chemical Precipitation N Chlorination, for N disinfection Cyanide Destruction N _ Defoamin Agents_____ Y Dissolved Air Floatation N list all individual units of DAF here (DAF) equalization pH adjustment chemical precipitation Other Flow equalization, aerated Y Size(gallons) (L1) 2M; (11-2) 2M; (1-3) 1.6M; (L4) 1.6M Before After Pretreatment Flow equalization, N Size(gallons) not aerated Before After Pretreatment _ Grease and Oil Removal N Grease Trap, Size for employee cafeteria, Oil Water Separator kitchen breakroom, etc. Other Grease and Oil Removal N Grease Trap, Size for food manufacturing Oil Water Separator process wastewater Other Grease and Oil Removal N Grease Trap, Size for non-food Oil Water Separator manufacturing process Other wastewater Heat N Reclamation/Exchange Ion Exchange (for N wastewater treatment Infrequent Neutralization, pH Y adjustment Ozonabon N Reverse Osmosis (for N wastewater treatment X Belt Press Centrifugation Septic Tank N Silver Recovery N Solids Separation, Y Clarification, Dewatering, X _Clarification Cyclone Removal, etc. _X_Filter Press - Filtration X Flocculation Grit Removal Microfiltration Nanofiltration _ Screening Sedimentation Septic Tank URrafiltration Other Solvent Separation N Spill protection Y Level Indicators/Concrete Lined Lagoons UP Application/Industrial Waste Survey 2012 Page 18 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION G — WASTEWATER TREATMENT, FLOW, AND SAMPLING EQUIPMENT (continued) 2. Describe wastewater flow measuring methods and/or equipment. If applicable, list the meter's current interval, flow volume, pulse frequency and reporting units: Stevens Flow Meter Model 61R s/n 113421-84 mounted above a 3" Parshall flume with a mounted staff gage. 3. List procedures employed to ensure the accuracy of flow measurement method/equipment. Frequency of Cleaning: Weekly_ Calibration method: Depth of primary device compared to output _ ____ calibration performed by: B.W. Allen Co. Training/credentials of calibration staff: Contracted Technician Date of most recent calibration: 12/1/2023 Copy of Calibration Certificate I POTW already has X OR Copy attached 4. Describe the sampling method and associated equipment utilized at the facility. Identify staff or contract lab responsible for sampling. Describe sampling technician training. Sampling Equipment/Method: ISCO Composite Sampler Sampling staff: Nouryon Waste Water Treatment Operators _ Training/credentials of sampling staff: Review of Standard Work Steps on sampling/Operators Training Matric IUP Application/Industrial Waste Survey 2012 Page 19 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION H — CATEGORICAL STATUS 1. Check any products listed below that are manufactured or activities that are performed at this facility: [ ]40 CFR 467 Aluminum Forming [ ]40 CFR 432 Meat Products [ 140 CFR 427 Asbestos Manufacturing [ ]40 CFR 433 Metal Finishing [ ]40 CFR 461 Battery Manufacturing [ 140 CFR 464 Metal Molding & Casting [ ]40 CFR 431 Builders Paper & Board Mills [ ]40 CFR 436 Mineral Mining & Processing [ ]40 CFR 407 Canned & Preserved Fruits & Veg. [ ]40 CFR 471 Nonferrous Metal, Form & Powders [ ]40 CFR 408 Canned & Preserved Seafood [ ]40 CFR 421 Nonferrous Metals Manufacturing [ ]40 CFR 458 Carbon Black Manufacturing [ X 140 CFR 414 OCPSF (N) & (H) [ 140 CFR 411 Cement Manufacturing [ ]40 CFR 435 Oil & Gas Extraction [ ]40 CFR 437 Centralized Waste Treatment [ 140 CFR 440 Ore Mining & Dressing [ 140 CFR 434 Coal Mining [ ]40 CFR 446 Paint Formulating [ 140 CFR 465 Coil Coating [ 140 CFR 443 Paving & Roofing Materials Mfg. [ ]40 CFR 468 Copper Forming [ 140 CFR 455 Pesticide Manufacturing [ ]40 CFR 405 Dairy Products Processing [ ]40 CFR 419 Petroleum Refining [ ]40 CFR 469 Electrical, Electronics Components [ ]40 CFR 439 Pharmaceutical Manufacturing [ ]40 CFR 413 Electroplating [ ]40 CFR 422 Phosphate Manufacturing [ 140 CFR 457 Explosives Manufacturing [ ]40 GFR 459 Photographic Supplies [ 140 CFR 412 Feedlots [ ]40 CFR 463 Plastics Molding & Forming [ ]40 CFR 424 Ferroalloy Manufacturing [ ]40 CFR 466 Porcelain Enameling [ ]40 CFR 418 Fertilizer Manufacturing [ ]40 CFR 430 Pulp, Paper, & Paperboard [ ]40 CFR 464 Foundries, Metal Mold & Casting [ ]40 CFR 428 Rubber Manufacturing [ ]40 CFR 426 Glass Manufacturing [ ]40 CFR 417 Soap & Detergent Manufacturing [ 140 CFR 406 Grain Mills [ 140 CFR 423 Steam Electric Power Generation [ ]40 CFR 454 Gum & Wood Chemical Manufacturing [ ]40 CFR 460 Hospitals [ ]40 CFR 409 Sugar Processing [ 140 CFR 447 Ink Formulating [ ]40 CFR 410 Textile Mills [ ]40 CFR 415 Inorganic Chemical Manufacturing [ ]40 CFR 429 Timber Products Processing [ 140 CFR 420 Iron & Steel Manufacturing [ ]40 CFR 442 Transportation Equipment Cleaning [ ]40 CFR 425 Leather Tanning & Finishing [ ] OTHER If any are checked, continue with Questions 2 and 3 of this Section Otherwise, check here and skip to next Section. UP Application/Industrial Waste Survey 2012 Page 20 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION H — CATEGORICAL STATUS - continued 2. Is there a discharge from any of the above checked categorical operations to the POTW? [X] Yes [ ] No If Yes, complete table. Process operation name 40 CFR, subpart, operations, etc 40 CFR New Source Date Date initial process start-up Date(s) major change* Specialty Chemical Manufacturing 414 Existing Existing _ No Current Changes * Date(s) of commencement of construction of any major upgrades, updates, refits, or reinstallations of the operation since the start-up date. From the above, is this facility a [ ] New Source [X] Existing Source [ ] Unknown 3. Are there any "dilution" waste streams that flow through the current/proposed monitoring point? Yes [ ] No [X] If Yes, ensure these waste streams are clearly identified as such in question E,4. IUP Application/Industrial Waste Survey 2012 Page 21 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION I — SLUG/SPILL PREVENTION and WASTE MINIMIZATION 1. Enter employees responsible for notifying the POTW in the event of a spill, bypass, pretreatment facility upset, or other unusual discharge or problem and employees authorized to close down production if needed, along with information about training and procedures. If information is formalized in a Plan of some kind, list Plan Number and page #. Notification of POTW Plan Name, Authority to close Plan Name, page # down production page # Designated Chris Fleming Effluent Slug Site Operations Effluent Slug Employee(s) Control Plan Director/ Control Plan HSE Manager Training of those Annual em to ees Procedures How other staff know On Site Training when and how to contact designated individuals? 2. Does the facility have measures, equipment, and/or plans to protect the POTW and/or sanitary sewer in the event of accidental spills, slugs, or other inappropriate discharges)? [X] Yes [ ] No If yes, complete table. For measures that are formalized in a Plan of some kind (eg., Spill Prevention Control and Countermeasure Plan, Spill/Slug Control Plan, Toxic Organic Management Plan), list Plan Number and page #. Note: the POTW may request copies of the identified plans. Measures to protect POTW and/or sanitary sewer Plan Name and page #s, if applicable Effluent Slug Control Plan HSES-605 - SPCC HSES-601 Waste Management Plan HSES-600 Storm Water Pollution Prevention Plan HSES-604 3. Does your company have a pollution prevention/waste minimization/recycling/reuse program established, or have had a pollution prevention or other waste minimization audit conducted? [X] Yes [ ] No If yes, complete Table. Name of Plan/Audit Most recent copy attached POTW already has copy Waste Minimization Plan HSES-608 X UP Application/Industrial Waste Survey 2012 Page 22 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION 4. Please check "current", "projected" or "N/A" for all codes below relating to your facility's wastewater discharge. N/A Current Proiected Code Description [ ] [X] [ ] W13 Improved maintenance scheduling, record keeping, or procedures [ ] [X] [ ] W14 Changed production schedule to minimize equipment and feedstock changeovers [X] [ ] [ ] W19 Other changes in operating practices (please explain) [ ] [X] [ ] W21 Instituted procedures to insure that materials do not stay in inventory beyond shelf life [ ] [X] [ ] W22 Began to test outdated material — continue to use if still effective [X] [ ] [ ] W23 Eliminated shelf -life requirements for stable materials [ ] [X] [ ] W24 Instituted better labeling procedures [X] [ ] [ ] W25 Instituted clearinghouse to exchange materials that would otherwise be discarded [X] [ ] [ ] W29 Other changes in inventory control (please explain) [ ] [X] [ ] W31 Improved storage or stacking procedures [ ] [X] [ ] W32 Improved procedures for loading, unloading and transfer operations [ ] IN [ ] W33 Installed overflow alarms, and/or automatic shutoff valves [ ] [X] [ ] W34 Installed secondary containment [ ] [X] [ ] W35 Installed vapor recovery systems [ ] [X] [ ] W36 Implemented inspections or monitoring program of potential spill or leak sources [ ] [X] [ ] W39 Other spill and leak prevention (please explain) High level indicators and alarms/Spill kits [ ] [X] ( ] W41 Increased purity of raw materials [ ] [X] [ ] W42 Substituted raw materials [X] [ ] [ ] W49 Other raw materials modifications (please explain) [ ] [X] [ ] W51 Instituted recirculation within a process [ ] [X] [ ] W52 Modified equipment, layout, and/or piping [X] [ ] [ ] W53 Use of different process catalyst [ ] [X] [ ] W54 Instituted better controls on operating bulk containers to minimize discarding of empty containers [ ] [X] [ ] W55 Change from small volume containers to bulk containers to minimize discarding of empty containers IUP Application/Industrial Waste Survey 2012 Page 23 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION N/A Current Projected Code Description [X] [ ] [ ] W58 Other process modifications (please explain) [ ] [X] [ ] W59 Modified stripping/cleaning equipment [X] [ ] [ ] W60 Changed to mechanical stripping/cleaning devices (from solvents or other materials) [X] [ ] [ ] W61 Changed to aqueous cleaners (from solvents or other materials) [X] [ ] [ ] W62 Reduced the number of solvents used to make waste more amendable to recycling [ ] [X] [ ] W63 Modified containment procedures for cleaning units [ ] [X] [ ] W64 Improved draining procedures [X] [ ] [ ] W66 Modified or installed rinse systems [X] [ ] [ ] W67 Improved rinse equipment design [X] [ ] [ ] W68 Improved rinse equipment operation [X] [ ] [ ] W71 Other cleaning and degreasing operation (please explain) [X] [ ] [ ] W72 Modified spray systems or equipment [X] [ ] [ ] W73 Substituted coating materials used [X] [ ] [ ] W74 Improved application techniques [X] [ ] [ ] W75 Changed from spray to other system [X] [ ] [ ] W78 Other surface preparation and finishing (please explain) [X] [ ] [ ] W81 Changed product specifications [X] [ ] [ ] W82 Modified design or composition of product [X] [ ] [ ] W83 Modified packaging [X] [ ] [ ] W89 Other product modifications (please explain) [X] [ ] [ ] W99 Other (please explain) IUP Application/Industrial Waste Survey 2012 Page 24 of 25 INDUSTRIAL USER WASTEWATER SURVEY AND DISCHARGE PERMIT APPLICATION SECTION J — OTHER PERMITS List all environmental control permits currently managed for or by this facility. Examples: air, National Pollutant Discharge Elimination System (NPDES), Industrial User Permits (IUP), Resources Conservation and Recovery Act (RCRA), groundwater, storm water, general, non -discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Permit Type Permit Number Issuing Agency Air Quality Permit 0990T17 (N) 05279R59 (� NCDEQ/DAQ NCDEQ/DWQ USEPA Region II NPDES Storm Water Permit NCS000259 SPCC RCRA (N) NCD000623116 H NCR000145565 2. With regard to the parent company and all subsidiaries, list all wastewater discharge permits issued to cover similar operations to those at this facility. Examples: National Pollutant Discharge Elimination System (NPDES), Industrial User Permits (IUP), groundwater, general, non -discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Facility and Location Permit Type Permit Number Issuing Agency N/A 3. With regard to the parent company and all subsidiaries, list all environmental permits applied for in the United States where issuance was denied OR the permit was terminated prior to the expiration date. Examples: air, NPDES, IUP, RCRA, groundwater storm water, general, non -discharge, and septic tank. Be prepared to provide the POTW with copies of identified permits and related records. Permit Type Issuing Agency Date Facility Name and Location Reason for Denial/Termination NIA IUP Application/Industrial Waste Survey 2012 Page 25 of 25 Sa/isburyR�wan INDUSTRIAL PRETREATMENT INSPECTION FORM Name of Industry: Nouryon Surface Chemistry Address of Industry: 485 Cedar Springs Road Salisbury, N.C. 28147 Industry Representatives: Chris Fleming POTW Representatives: Jeff Greer Sonja Basinger Christina Molnar Date of Inspection: October 24, 2023 Purpose of Inspection: Annual POTW to which IU discharges Grant Creek Treatment Train Is SIU currently in SNC? No IUP # 0002 IUP Expiration Date: August 31, 2024 Title: HSES Manager Title Pretreatment Program Coordinator Environmental Services Manager Regulatory Compliance Technician Time of Inspection 10 am Other (Describe) NPDES # NCO023884 If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP applietion in the following: COMMENTS Product NO Raw Materials Used NO Manufacturing processes NO Categorical, if applicable NO Production Rate Yes Decrease in production rate during 3'd quarter 2023. #Employees: Nouryon-104; Henkel- 230 Shifts: Nouryon: (Production) 24hour/7day, 12-hour shifts; (Wastewater) 2-eight-hour shifts covering 10 total hours each with operations covering the rest of the time. In addition, wastewater treatment personnel come in every Saturday and Sunday. Shifts: Henkel: (Production operates two types of shifts) One type operates 24hour/7day, 12- hour shifts with 4 crews, 7. 00am-7: 00pm; 7:06pm- 7: 00am. The second type operates 24 hours/5 day, 8-hour shifts with 3 crews from 6: 30 am-3: 00 pm (Is' shift), 2: 30 pm- 11: 00 pm (21 shift), and 10: 30 pm- 7: 00 am (3'd shift). 'Hushpuppy process: 241712-hour shifts. There are two companies at this location: Nouryon and HenkeL Nuoryon is the permittee for the pretreatment system for both facilities. Nouryon is responsible for pretreatment compliance. PART II - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floors drains in the production arak? YES Where do they go? Floor drains in the production areas for Nouryon are as follows: All drains in the production area go to a sump, with 5 sumps total. These consist of Area 1, Area 2 (Tank 97), Areas 3 & 4 which combine, and a sump behind shipping which is for stormwater. All sumps are automatic except Area 2 sump, which is manual. Area 2 sump is an above ground tank also called "Tank 97 ". Floor drains in the process area for Henkel are as follows: Floor drains go to a Henkel holding pit, then gets pumped to another Henkel holding pit located between HI 24 and H117, then pumped to Nouryon 's lift pump which discharges to Nouryon 's wastewater treatment system. Henkel 's discharge sumps (Saturn and H101) combine at Area 4 sump and 65K tank 2. Are production areas diked, contained, or otherwise constructed in such a way as to prevat harm to the WWTP, especially from spills or slugs? YES Where do they go? Nouryon: Outside production areas are diked and inside production areas drain to sumps, which can be shut off if a spill were to occur. Henkel: Production areas are either diked or the drains in production areas drain to sumps, which can be shut off if a spill were to occur. 3. Are there floor drains in the storage area? YES Where do they go? All drains in the storage areas at Nouryon discharge to a sump. There are no floor drains in the storage areas at Henkel. Page 1 4. Are storage tanks and areas diked, contained, or otherwise constructed in such a way as to prevent harm tothe WWTP, especially from spills or slugs? YES Where do they go? All storage tanks are diked or are located in areas that are protected by sumps at both Nouryon and Henkel. Any spills in the diked areas would be reclaimed or pumped to storage tanks at Nouryon. Any storm water in the diked areas are manually pumped to a sump. Spilled materials would be shipped offsite as hazardous or nonhazardous materials by Univar Solutions. Henkel also uses Univar Solutions. 5. Are process and storage tanks and pipes labeled? YES 6. How are off -spec raw materials, and products disposed or. Nouryon: Republic picks up normal non -hazardous dumpster and one compactor; Univar Solutions, Charlotte, NC hauls drummed hazardous and non -hazardous waste; Republic also hauls sludge from wastewater press, hazardous chemicals, floor sweeps and solids removed from sumps. Henkel also subcontracts Univar Solutions for their hazardous waste removal. Manifests are maintained on file at the Nouryon facility. 7. When is the production area cleaned? Production area is cleaned daily and on each shift at both facilities. 8. Is the wastewater from cleaning the production area discharged to the POTW? YES Wastewater from cleaning production areas, discharge to the sump and then to lagoon #1 for pretreatment. 9. What non -process wastewaters are discharged to POTW? Domestic waste is the only wastewater that is discharged directly to the POTW without first being treated in the wastewater treatment system. Boiler blowdown, cooling tower, most stormwater from plant areas, and treated water from superfund wells are discharged to the wastewater treatment system before being discharged to the POTW. Section Comments: • Area 2 sump (Tank 97) has diffused aeration and is checked for 1,2 dichloroethane prior to discharging to lagoon V. If the concentration is > 210 ppb, the H2O is treated with diffused aeration prior to discharging to lagoon #1. The wastewater can also be treated with diffused aeration in the "65K gallon tank" which holds approximately 70Kgallons. • Production areas 1-4 can be sent to the 65K tank or to the adjacent spill tank especially during periods of heavy rainfall. There is also a 15-18K gallon "spill " tank adjacent to the 65K tank IU stated that the 65K tank has better blowers for air injection than compared to the 15-18 Kgallon spill tank • The area 4 warehouse has a loading dock for shipping and contains mostly dry goods (Nouryon products). The Henkel products shipped from this area are adhesives that have a very low viscosity. There are no dikes or floor drains in this area. • All Henkel production areas (Hushpuppy; Saturn; HI01: high bay, low bay, storage area, tank farm, and Project Trout area) discharge to one of two sumps: Saturn and HI01. H101 sump pumps to the Saturn sump and the Saturn sump is pumped to Area 4 sump at Nouryon. • Stormwater drains at Henkel and Nouryon that do not drain to wastewater treatment system are directed to the onsite retention pond. The pond outlet can be closed if a spill were to reach the stormwater system. The stormwater pond is checked on a regular basis by Nouryon personnel. Nouryon is responsible for site stormwater via a NPDES Stormwater Permit. PART I1- Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgeable about the system? YES 2. Are all units operational? YES All lagoons are now online. IU stated that approximately every 5 years the clarifier is scheduled for service. A new sludge tank has been installed and the above ground clarifier has been re -coated. 3. How often does operator / maintenance person check system? Daily -every shift, weekly, and monthly checks are performed. (Production staff covers 2"d and Yd shifts and vacations). 4. Is there an operator for each shift? 5. How and when is sludge disposed of? Hauled offsite as needed by Republic. YES 6. Is there a schedule for preventative maintenance? YES Daily, weekly, and monthly. Repairs performed as needed. Section Comments: The superfund area pretreatment system discharges to lagoon #1. Defoamer (Foam-A-Tac 605) is being used. A daily check for the presence of foam is being completed at a manhole located downstream of Pipe 01 (along outfall). An inspection log sheet is completed daily and maintained for record keeping on -site. An Authorization to Construct approval has been granted by the City of Salisbury on October 28, 2020 for the construction of a Ground Water Pretreateatment System for additional groundwater remediation. IU stated that the planned projected timeframe for bringing the unit on-line will be March 2024. Page 2 PART II - Plant Tour Section C - SAMPLING POINTS) AND FLOW MEASUREMENT 1. Does an outside lab complete sampling? NO If yes, name of lab. SIU performs all sampling. Pace Analytical and Waypoint Analytical Labs are contracted for all certified analyses and both labs provide pre - preserved bottles to the SIU. The SIU analyzes COD & TSS for internal process control only. 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: Samples are packed on ice in cooler and shipped the same day as collection. A temperature log is kept on the refrigerator, and used for sample storage. The automatic sampler is iced during each sampling event and sample tubing is inspected and replaced as needed. 3. Is flow measurement equipment operational? YES Comments: BW Allen maintains and calibrates the flow meter. METER READING: 3488100 4. Is there a calibration log for the flow meter? Section Comments: Calibration log for the flow meter is submitted with semiannual reports. YES PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. 1. Are files well organized? YES 2. Are sample collection / chain -of -custody forms filled out properly? YES 3. Do results in files agree with reports sent to POTW? YES 4. Who has authority to shut down production should a spill or slug discharge occur? Any operator, supervisor, or manager on duty, and Chris Fleming. S. How does SIU inform employees of whom to call at POTW in case of spill / slug? There is annual training in September for all employees during Safety Days when the plant is shut down for several days to focus on training. Note: Last in-house training conducted September 27, 2023. Company also conducts training with Salisbury Fire Dept. HAZMAT Teams --with RCRA training also being conducted. In addition, company has an emergency operator call back procedure and has recently installed surveillance cameras for operations to monitor lagoons. 6. Slug / Spill Control Plan Required? YES Last update submitted: August 9, 2023 7. Is SIU implementing slug / spill plan? YES Review procedures. Spill kits are located throughout the plant and are checked regularly and documented on weekly inspection sheets. They have facility -wide notification procedures in place for larger spills and an on -site spill response team. Section Comments: Spills or slug discharges can be diverted to the 65K gallon tank if needed. NOURYON INSPECTION RESULTS: Comments, Required or Recommended Actions: • The on -going ground water remediation upgrade/expansion project was discussed. Construction progress was observed during walk- through inspection. IU stated that the unit has a planned projected start-up date for March 2024. • Slug / Spill Plan update due August 2024. • Observed good housekeeping during pretreatment inspection tour and Hazardous Material storage area was very organized. • An inspection tour of the Henkel facility was conducted by Henkel representative.- Mr. Tim Riddick, Environmental Manager. • During the inspection, Mr. Fleming was very courteous and knowledgeable about Nouryon's wastewater processes and permit requirements. Signature of Inspector(s): Date: Date: Date: Page 3 COPY �Uf74T/ES INDUSTRIAL PRETREATMENT INSPECTION FORM Name of Industry: Nouryon Surface Chemistry Address of Industry: 485 Cedar Springs Road Salisbury, N.C. 28147 Industry Representatives: Chris Fleming POTW Representatives: Jeff Greer Sonja Basinger Christina Molnar Date of Inspection: October 24, 2023 Purpose of Inspection: Annual POTW to which IU discharges Grant Creek Treatment Train Is SIU currently in SNC? No IUP # 0002 IUP Expiration Date: August 31, 2024 Title: HSES Manager Title Pretreatment Program Coordinator Environmental Services Manager Regulatory Compliance Technician Time of Inspection 10 am Other (Describe) NPDES # NCO023884 If yes, for what? PART I - INITIAL INTERVIEW Has anything changed since the last inspection or IUP appliation in the following: COMMENTS Product NO Raw Materials Used NO Manufacturing processes NO Categorical, if applicable NO Production Rate Yes Decrease in production rate during 31 quarter 2023. #Employees: Nouryon-104; Henkel- 230 Shifts: Nouryon: (Production) 24hour/7day, 12-hour shifts; (Wastewater) 2-eight-hour shifts covering 10 total hours each with operations covering the rest of the time. In addition, wastewater treatment personnel come in every Saturday and Sunday. Shifts: Henkel: (Production operates two types of shifts) One type operates 24hour/7day, 12- hour shifts with 4 crews, 7: 00am-7: 00pm; 7: 06pm- 7: 00am. The second type operates 24 hours/5 day, 8-hour shifts with 3 crews from 6: 30 am-3: 00 pm (I" shift), 2: 30 pm- 11: 00 pm (2"d shift), and 10: 30 pm- 7: 00 am (3'd shift). *Hushpuppy process: 241712-hour shifts. There are two companies at this location: Nouryon and Henkel. Nuoryon is the permittee for the pretreatment system for both facilities. Nouryon is responsible for pretreatment compliance. PART 11 - PLANT TOUR - Visit all areas where wastewater is generated or where there are drains to the POTW. Plant Tour Section A - PRODUCTION AND STORAGE AREAS 1. Are there floors drains in the production arm? YES Where do they go? Floor drains in the production areas for Nouryon are as follows: All drains in the production area go to a sump, with 5 sumps total. These consist of Area 1, Area 2 (Tank 97), Areas 3 & 4 which combine, and a sump behind shipping which is for stormwater. All sumps are automatic except Area 2 sump, which is manual. Area 2 sump is an above ground tank also called "Tank 97 ". Floor drains in the process area for Henkel are as follows: Floor drains go to a Henkel holding pit, then gets pumped to another Henkel holding pit located between H124 and H117, then pumped to Nouryon's lift pump which discharges to Nouryon's wastewater treatment system. Henkel 's discharge sumps (Saturn and H101) combine at Area 4 sump and 65K tank 2. Are production areas diked, contained, or otherwise constructed in such a way as to prevat harm to the WWTP, especially from spills or slugs? YES Where do they go? Nouryon: Outside production areas are diked and inside production areas drain to sumps, which can be shut of j`�if a spill were to occur. Henkel: Production areas are either diked or the drains in production areas drain to sumps, which can be shut off if a spill were to occur. 3. Are there floor drains in the storage area? YES Where do they go? All drains in the storage areas at Nouryon discharge to a sump. There are no floor drains in the storage areas at Henkel. Page 1 z0 4. Are storage tanks and areas diked, contained, or otherwise construcbd in such a way as to prevent harm tothe WWTP, especially from spills or slugs? YES Where do they go? All storage tanks are diked or are located in areas that are protected by sumps at both Nouryon and Henkel. Any spills in the diked areas would be reclaimed or pumped to storage tanks at Nouryon. Any storm water in the diked areas are manually pumped to a sump. Spilled materials would be shipped offsite as hazardous or nonhazardous materials by Univar Solutions. Henkel also uses Univar Solutions. 5. Are process and storage tanks and pipes labeled? YES 6. How are off -spec raw materials, and products disposed or Nouryon: Republic picks up normal non -hazardous dumpster and one compactor; Univar Solutions, Charlotte, NC hauls drummed hazardous and non -hazardous waste; Republic also hauls sludge from wastewater press, hazardous chemicals, floor sweeps and solids removed from sumps. Henkel also subcontracts Univar Solutions for their hazardous waste removal. Manifests are maintained on file at the Nouryon facility. 7. When is the production area cleaned? Production area is cleaned daily and on each shift at both facilities. Is the wastewater from cleaning the production area discharged to the POTW? YES Wastewater from cleaning production areas, discharge to the sump and then to lagoon #1 for pretreatment. 9. What non -process wastewaters are discharged to POTW? Domestic waste is the only wastewater that is discharged directly to the POTW without f rst being treated in the wastewater treatment system. Boiler blowdown, cooling tower, most stormwater from plant areas, and treated water from superfund wells are discharged to the wastewater treatment system before being discharged to the POTW. Section Comments: • Area 2 sump (Tank 97) has diffused aeration and is checked for 1,2 dichloroethane prior to discharging to lagoon #1. If the concentration is > 210 ppb, the H2O is treated with diffused aeration prior to discharging to lagoon #1. The wastewater can also be treated with diffused aeration in the "65K gallon tank" which holds approximately 70Kgallons. • Production areas 1-4 can be sent to the 65K tank or to the adjacent spill tank especially during periods of heavy rainfall. There is also a 15-18K gallon "spill" tank adjacent to the 65K tank IU stated that the 65K tank has better blowers for air injection than compared to the 15-18 K gallon spill tank • The area 4 warehouse has a loading dock for shipping and contains mostly dry goods (Nouryon products). The Henkel products shipped from this area are adhesives that have a very low viscosity. There are no dikes or floor drains in this area. • All Henkel production areas (Hushpuppy; Saturn; H101: high bay, low bay, storage area, tank farm, and Project Trout area) discharge to one of two sumps: Saturn and H101. H101 sump pumps to the Saturn sump and the Saturn sump is pumped to Area 4 sump at Nouryon. • Stormwater drains at Henkel and Nouryon that do not drain to wastewater treatment system are directed to the onsite retention pond. The pond outlet can be closed if a spill were to reach the stormwater system. The stormwater pond is checked on a regular basis by Nouryon personnel. Nouryon is responsible for site stormwater via a NPDES Stormwater Permit. PART II - Plant Tour Section B - PRETREATMENT SYSTEM Ask the operator to describe pretreatment system. 1. Does operator seem knowledgeable about the system? YES 2. Are all units operational? YES All lagoons are now online. IU stated that approximately every 5 years the clarifier is scheduled for service. A new sludge tank has been installed and the above ground clarifier has been re -coated. 3. How often does operator / maintenance person check system? Daily -every shift, weekly, and monthly checks are performed. (Production staff covers 2id and 3'd shifts and vacations). 4. Is there an operator for each shift? 5. How and when is sludge disposed or Hauled offsite as needed by Republic. YES Is there a schedule for preventative maintenance? YES Daily, weekly, and monthly. Repairs performed as needed. Section Comments: The superfund area pretreatment system discharges to lagoon #1. Defoamer (Foam-A-Tac 605) is being used. A daily check for the presence of foam is being completed at a manhole located downstream of Pipe 01 (along outfall). An inspection log sheet is completed daily and maintained for record keeping on -site. An Authorization to Construct approval has been granted by the City of Salisbury on October 28, 2020 for the construction of a Ground Water Pretreateatment System for additional groundwater remediation. IU stated that the planned projected timeframe for bringing the unit on-line will be March 2024. Page 2 PART II - Plant Tour Section C - SAMPLING POINT(S) AND FLOW MEASUREMENT Does an outside lab complete sampling? NO If yes, name of lab. SIU performs all sampling. Pace Analytical and Waypoint Analytical Labs are contracted for all certified analyses and both labs provide pre - preserved bottles to the SIU The SIU analyzes COD & TSSfor internal process control only. 2. If industry completes sampling, ask the industry representative to describe sampling procedures. Comments: Samples are packed on ice in cooler and shipped the same day as collection. A temperature log is kept on the refrigerator, and used for sample storage. The automatic sampler is iced during each sampling event and sample tubing is inspected and replaced as needed. 3. Is flow measurement equipment operational? YES Comments: BW Allen maintains and calibrates the flow meter. METER READING: 3488100 4. Is there a calibration log for the flow meter? YES Section Comments: Calibration log for the flow meter is submitted with semiannual reports. PART III - EXIT INTERVIEW Review monitoring records and other SIU records required by IUP. Are files well organized? 2. Are sample collection / chain -of -custody forms filled out properly? 3. Do results in riles agree with reports sent to POTW? YES YES YES 4. Who has authority to shut down production should a spill or slug discharge occur? Any operator, supervisor, or manager on duty, and Chris Fleming. 5. How does SIU inform employees of whom to call at POTW in case of spill / slug? There is annual training in September for all employees during Safety Days when the plant is shut down for several days to focus on training. Note: Last in-house training conducted September 27, 2023. Company also conducts training with Salisbury Fire Dept. HAZMAT Teams --with RCRA training also being conducted. In addition, company has an emergency operator call back procedure and has recently installed surveillance cameras for operations to monitor lagoons. 6. Slug / Spill Control Plan Required? YES Last update submitted: August 9, 2023 7. Is SIU implementing slug / spill plan? YES Review procedures. Spill kits are located throughout the plant and are checked regularly and documented on weekly inspection sheets. They have facility -wide notification procedures in place for larger spills and an on -site spill response team. Section Comments: Spills or slug discharges can be diverted to the 65K gallon tank if needed. NOURYON INSPECTION RESULTS: Comments, Required or Recommended Actions: • The on -going ground water remediation upgrade/expansion project was discussed. Construction progress was observed during walk- through inspection. IU stated that the unit has a planned projected start-up date for March 2024. • Slug / Spill Plan update due August 2024. • Observed good housekeeping during pretreatment inspection tour and Hazardous Material storage area was very organized • An inspection tour of the Henkel facility was conducted by Henkel representative-- Mr. Tim Riddick, Environmental Manager. • During the inspection, Mr. Fleming was very courteous and knowledgeable about Nouryon's wastewater processes and permit requirements. „ , Signature of Inspector(s): Date: Date: eTS/2s723 Date: /U Page 3 .. POTW NPDESi=: 1UP Count 2 3 4 5 6 7 8 9 10 Workbook Name : Grant Creek—HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheefR�Fhif 7fir 8:49AM Page 1 of 4 Allocation Table Headworks last approved: 02/22/18 Allocation Table updated: 07/17/24 Permits last modified: 10/22/22 Grant Creek WWTT NCO023884 Spreadsheet Instructions: 1) Applicable Values should be entered in the Heavy Bordered cells. Rest of worksheet is protected, password is "2". 2) Formulas are discussed in the Comprehensive Guidance, Chapter 6, Section C. 3) HWA and AT worksheets in this workbook are linked. Pollutant Names, MAHLs, Basis, and Uncontrollable load in this AT worksheet are automatically entered from the HWA spreadsheet. This includes pollutant names in columns AT through BK. Type Renewal Modification Date Pipe of Effective Effective Permit number Industry Date Date Expires Industry INDUSTRY NAMES Permit (please list alphabetiely) number FLOW Permit Limits BOD Permit Limits TSS Permit Limits MGDgal/day Cone. Load m I Ibs/da Cone. Load m /l lbs/da Nouryon 0002 01 2869-414 08/31/24 08/30/29 0.3830 383,000 300.00 500.00 Tie'in Automotive Technologies 0036 01 3089-463 09/30/19 10/22/22 09/29/24 0.0638 63,800 213.00 213.00 Freirich Foods 0007 01 2013 03/30/21 04/25/22 03/29/26 0.1500 150,000 1520.00 500.00 Innos ec Active Chemicals 0038 01 2843 10/01/22 09/30/27 0.0800 80,000 943.00 86.00 Column Totals => 0.67681 676.800 2976 11299 Basis=> MARL from HWA (lbs/day) => NPDES Permitted Flow— Uncontrollable Loading (lbs/day) => Total Allowable for Industry (MAIL) (lbs/day) => Total Permitted to Industry (lbs/day) => MAIL left (lbs/day) _> Percent Allow. Ind. (MAIL) still available (%) => Percent MAHL still available (%) => 5 Percent MAHL (lbs/day) => NPDES Design Design 7.5000 20829 20204 5.2390 10923 10923 2.2610 9905.8 9280 0.6768 2976 1299 1.5842 6930 7981 70.1 % 70.0 % 86.0 % 21.1 % 0.3750 1041 1010 H WA.AT Revised: November 2005 POTW= NPDES#=- IUP Count 2 3 4 5 6 7 8 9 10 P 4Workbook Name : Grant Creek_HWA AT 2018_Approved. Updated 7.15.2024 draft, Worksheeflfi�Li 7W 8:48 A Page 2 of 4 Allocation Table I Headworks last approved: Allocation Table updated: Permits last modified: 02/22/18 Pipe number 07/15/24 10/22/22 Grant Creek WWTT NCO023884 Industry INDUSTRY NAMES Permit (plcasc list alphabeticl.l number Ammonia rm Peit Limits Arsenic Permit Limits Cadmium Permit Limits Chromium Permit Limits Copper Permit Limits Cyanide Permit Limits Cone. Load mg/1 Ibs/da Cone. Load m I Ibs/da Cone. Load m I Ibs/da Cone. Load m lbs/da Cone. Load mg/1 lbs/da Cone. Load m /I lbs/da Nouryon 0002 01 219.00 699.53 0.1500 0.0800 0.4200 Tie'in Automotive Technologies 0036 01 15.70 0.0950 Freirich Foods 0007 01 Innos ec Active Chemicals 0038 01 0.0050 0.0080 0.0250 0.0100 0.0067 Column Totals => 715 0.0000 0.0050 0.1580 0.2000 0.4267 AS/Nit/TF Stream AS/Nit/TF AS/Nit/TF AS/Nit/TF Basis=> NPDES inhibition Std inhibition inhibition inhibition MAHL from HWA (lbs/day) => 6946.28 4.6193 2.1293 18.1999 22.1725 4.6193 Uncontrollable Loading (lbs/day) => 1243.07 0.1879 0.1311 2.1847 3.0192 1.7914 Total Allowable for Industry (MAIL) (Ibs/day) => 5703.21 4.4314 1.9982 16.0153 19.1533 2.8279 Total Permitted to Industry (lbs/day) => 715.23 0.0000 0.0050 0.1580 0.2000 0.4267 MAIL left (lbs/day) => 4987.97 4.4314 1.9932 15.8573 18.9533 2.4012 Percent Allow. Ind. (MAIL) still available (%) => 87.5 % 100.0 % 99.7 % 99.0 % 99.0 % 84.9 % Percent MAHL still available (%) => 71.8 % 95.9 % 93.6 % 87.1 % 85.5 % 52.0 % 5 Percent MAHL (Ibs/davl => 347.31 0.2310 0.1065 0.9100 1.1086 0.2310 HWA.AT Revised: November 2005 POTW= NPDES#= IUP Count 2 3 4 5 6 7 8 9 10 Workbook Name : Grant Creek_HWA AT 2018_Approved. Updated 7.15.2024 draft, WorksheefrOMW7ijW4, 8:48AM Page 3 of 4 Allocation Table Headworks last approved: Allocation Table updated: Permits last modified: 02/22/18 Pipe number 07/15/24 10/22/22 Grant Creek WWTT NCO023884 Industry INDUSTRY NAMES Permit (please list alphabetich) number Lead Permit Limits Mercury Permit Limits Molybdenum Permit Limits Nickel Permit Limits Selenium Permit Limits Silver Permit Limits Conc. Load mg/1 lbs/da Conc. Load m /1 lbs/da Conc. Load mg/1 Ibs/da Conc. Load m I lbs/da Conc. Load m I lbs/dav Conc. Load mgA lbs/da Nouryon 0002 01 0.1000 0.1600 Tie'in Automotive Technologies 0036 01 Freirich Foods 0007 01 Innos ec Active Chemicals 0038 01 0.0050 0.0150 Column Totals => 0.1050 1 0.000000 0.0000 0.17501 0.0000 0.0000 Stream Sludge AS/Nit/TF Sludge Stream Basis=> Std Stream Std Ceiling inhibition Ceiling Std MAHL from HWA (lbs/day) => 9.3087 0.035133 35.1949 11.5482 8.4280 0.2811 Uncontrollable Loading (Ibs/day) => 2.1410 0.013108 4.6053 0.9176 0.1879 0.2185 Total Allowable for Industry (MAIL) (lbs/day) => 7.1677 0.022025 30.5896 10.6306 8.2401 0.0626 Total Permitted to Industry (lbs/day) => 0.1050 0.000000 0.0000 0.1750 0.0000 0.0000 MAIL left (Ibs/day) _> 7.0627 0.022025 30.5896 10.4556 8.2401 0.0626 Percent Allow. Ind. (MAIL) still available (%) => 8.5 % 100.0 % 100.0 % 98.4 % 100.0 % 100.0 % Percent MAHL still available (%) => 5.9 % k!O. 62.7 % 86.9 % 90.5 % 97.8 % 22.3 % 5 Percent MAHL (Ibs/day) => 4654 0.001757 1.7597 0.5774 0.4214 0.0141 HWA.AT Revised: November 2005 POTW= NPDES#= IUP Count 2 3 4 5 6 7 8 9 10 Workbook Name : Grant Creek_HWA AT 2018_Approved.Updated 7.15.2024 draft, WorksheefR,1%4�7fiV4, 8:48 AM Page 4 of 4 Allnnntinn Tahla Headworks last approved: Allocation Table updated: Permits last modified: 02/22/18 Pipe number 07/15/24 10/22/22 Grant Creek WWTT NCO023884 Industry INDUSTRY NAMES Permit (please list alphabebch) number Zinc Permit Limits Total Nitrogen Permit Limits Total Phos. Permit Limits Cone. Load mg/1 lbs/dav Cone. Load mgjI lbs/da Cone. Load m I Ibs/da Nouryon 0002 01 0.4250 130.00 Tie'in Automotive Technologies 0036 01 0.1900 Freirich Foods 0007 01 Innos ec Active Chemicals 0038 01 0.5000 Column Totals => 1.1150 0.001 130.00 AS/Nit/TF Basis=> inhibition MAHL from HWA (lbs/day) => 46.1928 Uncontrollable Loading (Ibs/day) => 9.0969 ####### 334.25 Total Allowable for Industry (MAIL) (lbs/day) => 37.0958 Total Permitted to Industry (Ibs/day) => 1.1150 0.00 130.00 MAIL left (Ibs/day) => 35.9808 Percent Allow. Ind. (MAIL) still available (%) _> 97.0 % ####### ####### Percent MAHL still available (%) => 77.9 % ####### ####### 5 Percent MAHL Obs/davl => 2.3096 HWA.AT Revised: November 2005