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HomeMy WebLinkAboutWQ0000088_More Information Received_20240718FACILITY OPERATIONS , MAINTENANCE , & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP Chatham County, North Carolina Permit ID: WQ0000088 Version 4.1 July 2024 AQUA FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. TABLE OF CONTENTS EMERGENCYCONTACTS...............................................................................................................................2 PURPOSE OF THE FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN...............................2 FACILITY INFORMATION...............................................................................................................................3 OPERATIONAL REQUIREMENTS...................................................................................................................3 OPERATIONS TASK CHECKLIST.....................................................................................................................4 MAINTENANCE REQUIREMENTS..................................................................................................................7 SAMPLING AND MONITORING PLAN...........................................................................................................7 RESIDUALS MANAGEMENT PLAN................................................................................................................8 SAFETYPROVISIONS.....................................................................................................................................8 SPILL RESPONSE PROVISIONS......................................................................................................................9 EMERGENCY RESPONSE CONTRACTORS.....................................................................................................9 PROCESSFLOW PATH.................................................................................................................................10 JULY 2024, VERSION 4.1 1 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. EMERGENCY CONTACTS Primary Emergency Contact Contact Name: Wesley Bishop Office Phone: 919-653-5760 Cell Phone: 336-232-2299 Email: WOBishoiDa-aauaamerica.com Secondary Emergency Contact Contact Name: Lorraine Stagner Office Phone: 919-653-5776 Cell Phone: 919-625-2573 Email: LMStaaner(c�aauaamerica.com Operations Director Name: Robert Krueger Phone: 919-653-6982 Email: RDKrueaer(a-)aauaamerica.com Environmental Compliance Director Name: Brent Milliron Phone: 919-653-6999 Email: BMillirona-aauaamerica.com PURPOSE OF THE FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN This plan was developed to comply with 15A NCAC 02U .0801 and describes the necessary operations and maintenance activities at the referenced wastewater treatment and disposal facilities. The field copy of the Facility Operations, Maintenance, & Spill Response Plan has been created from Aqua North Carolina, Inc.'s Emergency Response Plan prepared in accordance with the Public Health Security and Bioterrorism Preparedness and Response Act of 2002, specifically Public Law (PL) 107-188, Title IV. The comprehensive Emergency Response Plan is filed in each Aqua North Carolina Service Area Office and is reviewed by personnel in accordance with applicable regulations and company policy. The Emergency Response Plan ensures that AQUA North Carolina is capable of a standardized, immediate reaction to a variety of both natural and manmade emergency situations that could arise in their privately -owned water and wastewater systems. JULY 2024, VERSION 4 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. FACILITY INFORMATION The Governor's Club Wastewater Treatment Plant (WWTP) is a reclaimed water facility with a treatment capacity of 300,000 GPD using extended aeration processes and a disposal capacity of 234,128 GPD through dedicated spray irrigation. Treatment units include: • Headworks • Two 30,000 gallon equalization tanks • Three aeration basins, two 75,000 gallon basins and one 150,000 gallon basin • Three clarifiers with a total capacity of 20,830 gallons • Two chlorine contact chambers with tablet chlorination • Two dual tertiary filters (35 ftZ cells) with air scour • Two filter backwash wells • Ultraviolet (UV) disinfection • Two aerobic digesters, one 45,000 gallon and one 27,000 gallon • One 1.5 million gallon (MG) 5-day upset pond • One 15.5 MG irrigation pond (Storage Pond A) • One 15.0 MG irrigation pond (Storage Pond B) • 195.68 acres of dedicated spray irrigation operated by Governor's Club, Inc. Facility Address: 12222 Morehead, Chapel Hill, NC 27517 Permit Number: WQ0000088 OPERATIONAL REQUIREMENTS Aqua North Carolina, Inc. will employ appropriately certified wastewater treatment plant operators to operate, monitor, and maintain the treatment process and equipment. General operational responsibilities include, but are not limited to the following: 1. Comply with all applicable NCDEQ rules and regulations. 2. Operate, monitor, and maintain the treatment facilities. 3. Maintain required records of treatment operations, maintenance, effluent flow, and pond freeboard, and sludge hauling. 4. Perform required compliance testing in accordance with the permit. 5. Submit monitoring and other reports as required by NCDEQ and in accordance with the permit. 6. Comply with all applicable safety rules and regulations. 7. Comply with the provisions outlined within the Spill Response Plan section of this document. 8. In the event of an Emergency, enact the protocols outlined within Aqua North Carolina's Emergency Response Plan and notify the Emergency Contacts and appropriate authorities. JULY 2024, VERSION 4.1 3 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. OPERATIONS TASK CHECKLIST Daily: • Check and clean bar screen. • Rags and debris cleaned off of the bar screen are to be bagged and place in the on -site dumpster. Headworks • Visually check Huber screens for proper operation. Weekly: • Powerwash or rinse automatic bar screens, if needed. Annually: • Have serviced according to manufacturer recommendations Daily: • Check tank levels. • Make sure flows are in range of normal operations. Weekly: • Check that floats and alarms are working properly. Equalization Tanks Monthly: • Clean mats out, as needed. • Check amperage on EQ pumps. Annually: • Clean out grit and build up, if needed. Daily: • Check DO and pH. • Perform 30-minute settleometer test. • Visually monitor for foam build up. Aeration Basins • Visually inspect mixers and/or diffusers for proper operation. Monthly: • Clean stationary DO probes. Annually: • Take out diffusers to clean and inspect for wear and tear. Daily: • Check returns and skimmers for proper operation. • Net off any floating debris. Clarifiers • Check air lift returns for proper operation. Monthly: • Check chain drives, motors, and lube, if needed. • Clean scum baffles, if needed. JULY 2024, VERSION 4.1 4 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. Monthly: Chlorination • Inspect and confirm unit is operational for emergency use. Daily: • Make sure you have proper flow to avoid back up. • Tertiary Filters Check frequency of backwash events in past 24 hrs, investigate any anomalies, if found. Monthly: • Manually backwash to ensure proper operations. Daily: • Check indicator light to ensure bulbs are working properly. Weekly: • Ultraviolet Disinfection Clean out trough and wipe down sleeves with phosphoric acid. Annually: • Replace UV bulbs every 15 months. • Replace sleeves, as needed. Daily: • Aerate and decant, as needed. Aerobic Digesters Monthly: • Haul sludge as needed once reaching 2% solids. Daily: • Observe blowers for any inconsistent audible noises. Monthly: Process Blowers • Check belts, filters, and oil. • Grease as required by manufactured recommendations. • Check amperage on blowers. Daily: • Check to make sure pumps are operating properly. Process Pumps • Confirm that the pumps are not clogged with rags and debris. Monthly: • Check amperage on pumps. JULY 2024, VERSION 4.1 5 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. Daily: • Monitor on -site chemical tank levels. • Inspect all chemical feed equipment, repair/replace as required. Chemical Feed Systems . Log and maintain chemical delivery records, as needed. Weekly: • Test and visually inspect eyewash stations. • Order chemicals, as needed. Daily: • Check DO and pH in the plant. Weekly: • Calibrate DO probe and pH probe every time samples are needed for compliance. • Auto -Sampler — ensure sampler set up is correct for flow Monitoring Equipment proportional sampling. • Check refrigerator temperature to ensure proper sample refrigeration. • Test automatic transfer switch and run back-up generator tests. Annually: • Calibrate flow meters to manufacturer specifications. Daily: • Maintain the 2ft of freeboard required by State. 5-Day Upset Pond Weekly: • Check that the pond and berms are properly maintained. Daily: • Maintain the 2ft of freeboard required by State. • Check that the pond and berms are properly maintained. Irrigation Pond Operated and maintained by Governor's Club, Inc per the Amended and Restated Wastewater Irrigation Agreement effective December 18, 2003. Operated and maintained by Governor's Club, Inc per the Amended Spray Fields and Restated Wastewater Irrigation Agreement effective December 18, 2003. JULY 2024, VERSION 4.1 6 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. MAINTENANCE REQUIREMENTS Maintenance of the wastewater treatment and disposal system generally includes, but is not limited to the following: 1. Provide preventative maintenance of equipment as required per manufacturer's instructions including valves, pumps and motors, chemical feed systems, headworks screen system, blowers, instrumentation and controls, samplers, and flowmeters. 2. Document all maintenance activities in the on -site Maintenance Log. 3. Maintain necessary tools and supplies on -site for proper repair, maintenance, and calibration of equipment and controls to operate process equipment and systems. 4. Perform field sampling and testing in accordance with the permit and company policy. 5. Repair any broken equipment or leaks, as needed. 6. Keep spare parts on hand for emergency use and repairs. 7. Ensure that screenings are removed from the facility and disposed of at a sanitary landfill. 8. Coordinate pickup and removal of sludge by a North Carolina licensed sludge hauler and handler for ultimate residuals disposal. 9. Provide general housekeeping and grounds maintenance. 10. Prepare a preventative maintenance schedule that identifies any upcoming capital needs. SAMPLING AND MONITORING PLAN All Division -required monitoring, necessary to evaluate the treatment facility's impact on the groundwater and surface water, will be conducted and reported by Aqua North Carolina. Required analysis of effluent, groundwater and surface water parameters will be completed by a division -certified laboratory. All parameters listed on the current effective permit, applicable to the facility, will be sampled, analyzed, and reported at the corresponding frequencies. Records will be retained to comply with 15A NCAC 02T .0108(c). These will include, but not limited to, reclaimed water irrigated, freeboard measurements, and NDMRs. Any modification or reissuance of the permit, the sampling requirements will be reviewed by operations and compliance staff members. The sampling plan will be adapted to reflect any changes upon new effective date. JULY 2024, VERSION 4 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. RESIDUALS MANAGEMENT PLAN The Governor's Club Wastewater Treatment Plant generates screenings and residuals as part of the treatment processes. Screenings removed by the headworks fine screen are to be collected in a dumpster and removed from the facility for disposal at a sanitary landfill. The residuals generated by the extended aeration and clarifier processes are aerobically digested and stored in one of the on -site aerated sludge holding tanks. The holding tanks are regularly emptied by a licensed sludge hauler and handler for off -site residuals disposal. Records of sludge hauling activities including the name of the residuals hauler, the residuals hauling date, and the volume of residuals removed are kept in the on -site facility log book. Sanitary Landfill Contractor: GFL Environmental, Inc. 148 Stone Park Ct Durham, NC 27703 919-596-1363 Sludge Hauling Contractor: Granville Farms, Inc. P.O. Box 1396 Oxford, NC 919-690-8000 SAFETY PROVISIONS Public Access to the wastewater treatment facility, five-day upset pond, and irrigation ponds is restricted by either perimeter fencing or locking gates. Personnel is required to wear appropriate Personal Protection Equipment (PPE) when on facility property. PPE in designated areas may include, but is not limited to, safety boots, high visibility vest, safety glasses, work gloves, ear protection, hard hats, and face shields. Operable eyewash stations, emergency showers, and lock-out/tag-out devices are present at the facility. JULY 2024, VERSION 4 FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. SPILL RESPONSE PROVISIONF To effectively respond to and remediate sewer spills the following procedure will be implemented by Aqua North Carolina Inc. personal. 1. Immediately upon discovery or notification of a spill, the Operations Supervisor will be informed. 2. The operator/utility worker shall take the following steps: • Stop the spill. • Contain the spill. • Clean-up the spill 3. Additional resources, including staff and contractors, can be utilized if the spill cannot be contained by local team. 4. The Operations Field Supervisor will notify the Area Manager of the incident, who will in turn alert the Operations Director and Environmental Compliance Director. 5. Notification to NCDEQ, if required, will be done within designated timeframe by Director of Operations, or their designee. • Spills over 1,000 gallons to the ground; or any volume reaching surface water o Verbal notification within 24 hours to NCDEQ Raleigh Regional office at 919-791- 4200. After hours, the Emergency Management should be contacted at 1-800-585- 0368. • 5-Day Report will be completed and reviewed by the Operations Director and Environmental Compliance Director. Then submitted to NCDEQ within five days of spill. FMFR(;FNCY RESPONSE CONTRACTORS Jacobs Construction 6104 Westgate Rd. Raleigh, NC 27617 252-469-0838 Vaughan Grading & Utilities 7608 Ligon Mill Rd. Wake Forest, NC 27587 919-266-3158 All American Septic, LLC 5508 Watkins Rd. Wendell, NC 27591 919-398-1045 JULY 2024, VERSION 4.1 9 PROCESS FLOW PATH NFLUENT SEVER UNE W� ....................... 2aB—= jMl VARIES 284-- 282— 250 7 NEW 30.000 CPO EO TANK #2 278 — Z: 276—= 274—,-- ECIHA CAL BAR SCREEN t279-W TOP GF�.MGRMAL > ......... MECHANICAL SCREEN NORMAL rLIM LIMA — IL 2M.99 — Ill. 214,gr NORMAL WEIR __�L VAL 2Sl2OP=.:FL70— FILTER VA. VARIES ---&NORMAL WL 284,911`:::� a". _MMIA__BA0(WASN___.UV 2WM--. CHAMBER NEW _AERAMON BASIN 12---- z EQ TAW 01 __RAS UM 274M -HEw-- PUTTER NORMAL PUTTER K 28c9r I L-M93YM-1 x vAJbES . I : DISCHARGE PUMP —AERATION BASIN IT LINE - -TOP OF CONCRETE SLAB ELEVATVON IS TO nLTER BACKWAS -274.52' FOR ALL STRUCTURES IN Pum HYDRAUUC PROFILE acesm— RAS UNE CLARM#2- I -----WAS LPC--- TOP ELEVATION FOR ALL STRUCTURES IN IN YDRAUUC PROFILE IS -288.52' NORMAL NOW .......... . . ................... NORMAL VAL 2SLIr 114. 2"! AL _FL7ER_ TROUGH- ---9ACKWA91 286— 284—� L-284,9r INEIR: FILTER 282-- MEDIA AERATION BASIN #3 _EUEV. z — — — =!_)� . .................. 280-- 278- 276­ 274----- RAS UNE�_-_-- 11- !;2�. = =. TO UV TO UV CARRIER 03 CHAMBER CHAMBER . . . . .................... . .. ... .......... ............. HYDRAULIC PROFILE PUMPLTER BACKWASH FACILITY OPERATIONS, MAINTENANCE, & SPILL RESPONSE PLAN GOVERNOR'S CLUB WWTP AQUA NORTH CAROLINA, INC. Initial Review Reviewer nathaniel.thornburg Is this submittal an application? (Excluding additional information.) * Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Permit Number (IR) * WQ0000088 Applicant/Permittee Aqua North Carolina, Inc. Email Notifications Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ....................................................................................................................................................................................................................................................................................... ... ... ... ... ... .. ... ... ... ... .. Name* Lauren Raup-Plummer Email Address* laraupplummer@aquaamerica.com Project Information ......................... Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 919-653-6977 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edoes.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number:* WQ0000088 Has Current Existing permit number Applicant/Permittee Address* 202 MacKenan Court, Cary, NC 27511 Facility Name* Governors Club WWTP Please provide comments/notes on your current submittal below. Mr. Anthony, Please find the attached Operation and Maintenance Plan for the Governor's Club WWTP, as requested. Please contact myself or Brent Milliron if you have any questions. Sincerely, Lauren Raup-Plummer, PE Engineering Manager At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) Governors Club - WQ0000088 - Operations and 1.47MB Maintenance Plan 2024.07.18.pdf Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non -Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Laat�it RaK�-��ir.Uut Submission Date 7/18/2024