NC0085871_Permit Issuance_20040416

NCDENR
1
Y
Mr. Andy Karlbergs
Director, Real Estate
Maki: Products, Inc.
501 Merrit 7
Norwalk, CT 18252
Dear Mr. Karlbergs:
Michael F. Easley
Governor
William G. Ross, Jr., Secretary
North Carolina Department of Environment and Natural Resources
Alan W. Klimek, P.E., Director
Division of Water Quality
April 16, 2004
Subject: Issuance of NPDES Permit NCO085871
Hakt Products Remediation Site
Forsyth County
Division personnel have reviewed and approved your application for renewal of the subject permit.
Accordingly, we are forwarding the attached NPDES discharge permit. This permit is issued pursuant to the
requirements of North Carolina General Statute 143-215.1 and the Memorandum of Agreement between North
Carolina and the U.S. Environmental Protection Agency dated May 9, 1994 (or as subsequently amended).
This final permit includes no major changes from the draft permit sent to you on February 18, 2004.
If any parts, measurement frequencies or sampling requirements contained in this permit are unacceptable to
you, you have the right to an adjudicatory hearing upon written request within thirty (30) days following receipt of
this letter. This request must be in the form of a written petition, conforming to Chapter 150B of the North Carolina
General Statutes, and filed with the Office of Administrative Hearings (6714 Mail Service Center, Raleigh, North
Carolina 27699-6714). Unless such demand is made, tlus decision shall be final and binding.
Please note that this permit is not transferable except after notice to the Division. The Division may require
modification or revocation and reissuance of the permit. This permit does not affect the legal requirements to obtain
other permits which may be required by the Division of Water Quality or permits required by the Division of Land
Resources, the Coastal Area Management Act or any other Federal or Local governmental permit that may be
required. If you have any questions concerning this permit, please contact Sergei Chernikov at telephone number
[phone], extension 594.
Sincerely,
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan W. Klimek, P.E.
cc: NPDES Unit
Winston-Salem Regional Office / Water Quality Section
Ricky A. Ryan, P.E.
MACTEC Engineering and Consulting, Inc.
1431 Centerpoint Blvd., Suite 150
Knoxville, TN 37932-8226
N. C. Division of Water Quality / NPDES Unit Phone: [phone]
1617 Mail Service Center, Raleigh, NC 27699-1617 tax: [phone]
Internet: h2o.enr.state.nc.us DENR Customer Service Center. 1 800 623-7748

Permit No. NCO085871
STATE OF NORTH CAROLINA
DEPARTMENT OF ENVIRONMENT AND NATURAL RESOURCES
DIVISION OF WATER QUALITY
PERMIT
TO DISCHARGE WASTEWATER UNDER THE
NATIONAL POLLUTANT DISCHARGE ELIMINATION SYSTEM
In compliance with the provision of North Carolina General Statute 143-215.1, other lawful standards and
regulations promulgated and adopted by the North Carolina Environmental Management Commission, and the
Federal Water Pollution Control Act, as amended,
Flakt Products, Inc.
is hereby authorized to discharge wastewater from a facility located at
Flakt Products
200 Lowery Street
Winston Salem
Forsyth County
to receiving waters designated as Brushy Fork in the Yadkin Pee Dee River Basin in accordance with effluent
limitations, monitoring requirements, and other conditions set forth in Parts I, II, III, and IV hereof.
The permit shall become effective June 1, 2004.
This permit and the authorization to discharge shall expire at midnight on May 31, 2009.
Signed this day April 20, 2004.
ORIGINAL SIGNED BY
SUSAN A. WILSON
Alan Klimek, P.E., Director
Division of Water Quality
By Authority of the Environmental Management Commission

Permit No. NCO085871
SUPPLEMENT TO PERMIT COVER SHEET
All previous NPDES Permits issued to this facility, whether for operation or discharge are hereby revoked. As of this
permit issuance, any previously issued permit bearing this number is no longer effective. Therefore, the exclusive
authority to operate and discharge from this facility arises under the permit conditions, requirements, terms, and
provisions included herein.
Flakt Products, Inc.
is hereby authorized to:
1. Continue to operate an existing 0.0864 MGD groundwater remediation treatment system consisting
of extraction wells, sequestering agent tank and transfer pump, equalization tank with transfer pump,
air stripper, flow monitoring devise, located off Lowery Street in Winston Salem, Forsyth County.
2. Discharge treated wastewater (via Outfall 001) from said facility into Brushy Fork, currently a Class
C water in the Yadkin -Pee Dee River Basin, at the location specified on the attached map.

Latitude:
360 05' 30"
Longitude:
800 13' 18"
USGS Quad M.
C18SW
River Basin M
03-07-04
Receiving Stream:
Brushy Fork
Stream Class:
C
1-
Flakt Products, Inc.
NCO085871
Forsyth County

Permit No. NCO085871
A. (1) EFFLUENT LIMITATIONS AND MONITORING REQUIREMENTS
Beginning on the effective date of this permit and lasting until expiration, the Permittee is authorized to
discharge treated wastewater from Outfall 001. Such discharges shall be limited and monitored by the
Permittee as specified below:
EFFLUENT
CHARACTERISTICS
EFFL3�I\1T1M[TATIONS
MONITORING REQUIRIANiENTS
w
1 x
_U1nx
►,e e :
Daily
ximum
Max'ype
Measurement
Frequency
Sample
Sample L_ooattor►
-
Flow'
0.0864 MGD
Continuous
Recorder
Influent or Effluent
Total Suspended Solids
30.0 mg/L
Quarterly
Grab
Effluent
Benzene
Quarterly
Grab
Effluent
Carbon tetrachloride
Quarterly
Grab
Effluent
Chloroform
Quarterly
Grab
Effluent
1,1-dichloroethene
Quarterly
Grab
Effluent
1,2-dichloroethane
Quarterly
Grab
Effluent
Methylene chloride
Quarterly
Grab
Effluent
Trichloroethene
Quarterly
Grab
Effluent
Tetrachloroethene
Quarterly
Grab
Effluent
1,1,2,2-tetrachloroethane
Quarterly
Grab
Effluent
1,1,2-trichloroethane
Quarterly
Grab
Effluent
Total Arsenic
Quarterly
Grab
Effluent
Total Copper
Quarterly
Grab
Effluent
Total Iron
Quarterly
Grab
Effluent
Total Lead
Quarterly
Grab
Effluent
Total Manganese
Quarterly
Grab
Effluent
Total Zinc
Quarterly
Grab
Effluent
Chronic Toxicity/
Quarterly
Composite
Effluent
Footnotes:
1. If the discharge is not continuous, flow may be monitored weekly by an instantaneous flow
measurement.
2. Chronic Toxicity (Ceriodaphnia) P/F at 4.5%, March, June, September, December [see A. (2)].

Permit No. NCO085871,
A. (2) CHRONIC TOXICITY PASS/FAIL PERMIT LIMIT (Quarterly)
The effluent discharge shall at no time exhibit chronic toxicity using test procedures outlined in the "North
Carolina Ceriodaphnia Chronic Effluent Bioassay Procedure," Revised November 1995, or subsequent versions.
The effluent concentration at which there may be no observable inhibition of reproduction or significant mortality
is 4.5% (defined as treatment two in the procedure document). The permit holder shall perform quarterly
monitoring using this procedure to establish compliance with the permit condition. The tests will be performed
during the months of March, June, September, and December. Effluent sampling for this testing shall be
performed at the NPDES permitted final effluent discharge below all treatment processes.
If the test procedure performed as the first test of any single quarter results in a failure or ChV below the permit
limit, then multiple -concentration testing shall be performed at a minimum, in each of the two following months as
described in "North Carolina Phase II Chronic Whole Effluent Toxicity Test Procedure" (Revised -February 1998)
or subsequent versions.
All toxicity testing results required as part of this permit condition will be entered on the Effluent Discharge
Monitoring Form (MR-1) for the month in which it was performed, using the parameter code TGP3B.
Additionally, DWQ Form AT-1 (original) is to be sent to the following address:
Attention: Environmental Sciences Branch
North Carolina Division of Water Quality
4401 Reedy Creek Road
Raleigh, North Carolina 27607
Test data shall be complete and accurate and include all supporting chemical/physical measurements performed in
association with the toxicity tests, as well as all dose/response data. Total residual chlorine of the effluent toxicity
sample must be measured and reported if chlorine is employed for disinfection of the waste stream.
Should there be no discharge of flow from the facility during a month in which toxicity monitoring is required, the
permittee will complete the information located at the top of the aquatic toxicity (AT) test form indicating the
facility name, permit number, pipe number, county, and the month/year of the report with the notation of "No
Flow" in the comment area of the form. The report shall be submitted to the Environmental Sciences Branch at the
address cited above.
Should any single quarterly monitoring indicate a failure to meet specified limits, then monthly monitoring will
begin immediately until such time that a single test is passed. Upon passing, this monthly test requirement will
revert to quarterly in the months specified above.
Should the permittee fail to monitor during a month in which toxicity monitoring is required, then monthly
monitoring will begin immediately until such time that a single test is passed. Upon passing, this monthly test
requirement will revert to quarterly in the months specified above.
Should any test data from this monitoring requirement or tests performed by the North Carolina Division of Water
Quality indicate potential impacts to the receiving stream, this permit may be re -opened and modified to include
alternate monitoring requirements or limits.
NOTE: Failure to achieve test conditions as specified in the cited document, such as minimum control organism
survival, minimum control organism reproduction, and appropriate environmental controls, shall constitute an
invalid test and will require immediate follow-up testing to be completed no later than the last day of the month
following the month of the initial monitoring.

c =4 7-L E _ 3
j
"i lip.Plf CY Qf YO.i Yil Y? �C[i(Y i.t5 Y3Ad d.•...f tiYYA S+ ,. - - - -
Winston-Salem Chronicle
P.U. B, l\ 163b
WASTON-SALEM, NC 27102-1636
NCDENR/DWD/NPDES
ATTN: VALERY STEPHENS
1617 MAIL SERVICE CTR
RALEIGH NC 27699
Winston-Salem Chronicle
INVOICE/ P.O. BOX 1636
STATEMENT M11"TI MALEM, NC 27102-1636
NCDENR/DWD/NPDES
ATTN: VALERY STEPHENS
1617 MAIL SERVICE CTR
RALEIGH NC 27699
0001
. STATEMENT DATE
4OOOUN1 NU.
R UUjl nu) o
FES 20, 2004
-001857
001857 T Ol
2i2o/04
DATE
DESCRIPTION
A MY I
RATE
I AMOUNT.- DATE.
INVOIDE
AMOUNT
1/31
04 BALANCE FORWARC
130.00 1/31
04 BALFWD
130.00
2/18
LEGAL
17.50
145.00 2/13
CHG 1042
145.00
FLAHT PRODUCTS
2/19
PAYMENT ON ACCT
k1945319
iDAY$
130.00- 2/19
PAY800001
130.00-
AN ;DAYS ,
WDAY$
I
I
PLEASE PAY PI E RETURN THIS SMI WRH YOUR REMMANCE
145.00 m 145.00
145 00
.00
.00
.00
NET DUE 10 DAYS! ! ! THANK YOU'

WSJ: February 21, 200a
WINSTON•SALEM JOURNAL PROOF
Customer: NCDENR/DWQ/NPDES Contact: FAX / VALERY Phone: [phone]
Address: 1617 MAIL SERVICE CENTER ATTN: VALERY STEPHENS
RALEIGH NC 276991617
Ad Number: 480349
Insert Dates: 02/21 004
Price: 294.78
Section: CL Class: 99; LEGALS Size: 2 x 51.00
Printed By: KSAPP Date: 02/19/2004 For: 9999
Signature of Approval:
Da
MAR 3 2004

i map:fsergei. cherni kov %40dwq.denr. ncm ai l.net @cros.ncmai 1. net:143...
Subject: Draft Permit Reviews (4)
From: John Giorgino <[e-mail]>
Date: Wed, 25 Feb 2004 10:16:04 -0500
To: sergei chernikov <[e-mail]>
Sergei, I reviewed the following draft permits:
NCO055786 Lexington Regional WWTP - No Comments
NCO079898 Needmore Road Landfill - No Comments
NCO086487 Albemarle Facility - Section A(2), Chronic Toxicity does not contain the "new" EPA
language. ........first test of any single quarter results in a failure ........ multiple -concentration testing shall
be performed........ Please see the 3rd paragraph of the above 2 facilities. Those are correct.
NCO085871 Flakt Products - Section A(2), Chronic Toxicity does not contain the "new" EPA
language. ........first test of any single quarter results in a failure ........ multiple -concentration testing shall
be performed........ Please see the first 2 facilities for the correct language, 3rd paragraph. S _ e
-John
J:,.. orgino
E:i)vi.r _mental Biologist.
111.,r1 h Faro Lna Division of 77Jlrtt r r 4r37_; ry
=qu7 t Toxicology Unit
ai,li- :Address:
Aaiei , NC 27699-1G21
of fic 11.9 733-213e
RaA: :3-99.59
:;caul [e-mail]
Web e: http /lwo�,v.e b c ._.state.no.i.is
1 of 1 4/ 14/2004 10:43 AM

U
NCDENR / DWQ
FACT SHEET FOR NPDES PERMIT DEVELOPMENT
Flakt Products, Inc.
NPDES No. NCO085871
Facility Information
(1.) Facility Name:
Flakt Products
(2.) Permitted Flow (NIGD):
0.0864
(6.) County:
Forsyth
(3.) Facility Class:
1
(7.) Regional Office:
Winston Salem
(4.) Facility Status:
Renewal
(8.) USGS Topo Quad:
C 1 SSW
(New or existing)
(Winston-Salem
East)
(5.) Permit Status:
Renewal
(i.e., New, Modification,
or Renewal)
Stream Characteristics
(1.) Receiving Stream:
Brushy Fork
(2.) Subbasin:
030704
(8.) Drainage Area (mi2y
7.3
(3.) Index No.:
12-94-12-6
(9.) Summer 7010 (cfs)
2.9
(4.) Stream Classification:
C
(10.) Winter 7010 (cfs):
NA
(5.) 303(d) Listed:
NO
(11.) 3002 (cfs):
NA
(6.) 305(b) Status:
NA
(12.) Average Flow (cfs):
NA
(7.) Use Support:
1 (13.) IWC (%):
1 4.5%
Summary
• This is a minor renewal for a solvent -contaminated groundwater remediation system with a design
flow of 0.0864 MGD. The site was previously used for metal fabrication activities with solvent use;
trichloroethene and 1,1,1-trichloroethane were released at some time. The treatment system includes
air stripper, but no GAC.
• Facility discharges to Brushy Fork, which confluences with Salem Creek approximately 1,500-ft
downstream. There is a Brushy Fork listed on 303(d) list for sediment in subbasin 030707, but
nothing listed for this subbasin (030704). Brushy Fork has a 7Q10 flow of 2.9 cfs.
DMR Data and Compliance.
• DMRs have been reviewed for the period January 2000 through December 2003. The facility has been
consistently passing its toxicity limit with one exception. Only one NOV was issued during the
previous permit cycle for toxicity violation in 1999. During the review period only the following
metals were occasionally detected: zinc, copper, lead, manganese, and iron. The maximum
concentration of all detected metals never exceeded standards or action levels. The organic
contaminants were never detected in the samples (below detection levels).

NPDES PERMIT FACT SHEET
Page 2 NPDES No. NCO085871
Proposed Schedule for Permit Issuance
Draft Permit to Public Notice: 2/18/2004 (est.)
Permit Scheduled to Issue: 5/2/2004 (est.)
State Contact
If you have any questions on any of the above information or on the attached permit,
please contact Sergei Chernikov at [phone], extension 594.
Regional Office Comments
Regional Recommendation by:
Signature Date
Reviewed and accepted by:
Regional Supervisor:
Signature
Date
NPDES Unit Supervisor:
Signature
Date
Page 2
Version: February 4, 2004

Whole Effluent Toxicity Testing Self -Monitoring Summary
January 15, 2Q04
FACILITY REQUIREMENT
YEAR JAN
FEB
MAR
APR
MAY
JUN
JUL
AUG
SEP
OCT
NOV
DEC
First Vnlon Commons chr lim: 90%
2000 -
-
-
-
-
-
-
-
-
-
-
-
NCO086886/001 Begin:4/1/2001 Frequency Q Mar Jun Sep Dec
+ NonComp Single
2001 -
-
-
Fail
Pass
Fail
<45
54.1
Pass
- -
-
Pass
County: Mecklenburg Region: MRO Subbasin: CTB34
2002 -
-
Pass
-
-
NR/Pass
-
-
NR/Fail(Sig) NR/92.5
NRO700
NR/Pass
PF: 0.086 Special
2003 -
-
NR/Poss
NR
NR/Pass
NR/Pass
-
-
Pass
-
-
/ 7QIO: 0.85 IWC(%' 100
2004
Flakt Products, Inc. chr lim: 4.5%
2000 -
-
Pass
-
-
Pass
-
-
Pass
-
-
H
NC0085871/001 Bcgin:8/1/1999 Frequency Q P/F + Mar Jun Sep Dec
+ NonComp Single
2001 Late
-
Pass
-
-
NR/Pass
-
-
Pass
-
-
Pass
County: Forsyth Region: WSRO Subbasin: YAD04
2002 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
PF: 0.0864 Special
2003 -
-
Pass
-
-
Pass
-
-
Pass
-
-
7QI O: 2.9 IWC(%' 4.5
2004
Flint Hills Resources. LLP 24hr p/f ac lim: 90%
2000 Pass
-
-
Pass
-
-
Pass
-
-
NR/Pass
-
-
NCO076732/001 Bcgin:1011/1996 Frequency Q + Jan Apr Jul Oct
NonComp Single
2001 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
-
County: New Hanover Region: W1RO Subbasin: CPF17
2002 Pass
-
-
>100
-
Pass
Pass
-
-
Pass
-
-
PF: 0.1 Special
2003 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
7QI0: Tidal IWC(%;NA
2004
Forest City WWTP chr lim: 19%
M 2000 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
-
NCO025984/001 Begin:1211/1998 Frequency Q P/F + Jan Apr Jul Oct
+ NonComp Single
2001 Pass
-
-
Fail
2.35
29.6
Pass
-
-
Pass
-
-
County: Rutherford Region: ARO Subbasin: BRD02
2002 Fail
10.8
27.4,21.2
Pass
-
-
Pass
-
-
Pass
-
-
PF: 4.95 Special
2003 Pass
-
-
Pass>72
-
-
Pass
-
-
Pass
-
7QI0: 34.8 1 WC(%:18.0
2004
Forest City-Rlverstone Ind Park WWTP Acute P/F Lim: 90% Fathead
2000 -
-
-
-
-
-
-
-
-
-
•-
-
NCO087084/001 Begin:[/1/2004 Frequency Q P/F + Mar Jun Sep Dec
+ NonComp Single
2001 -
-
-
-
-
-
-
-
-
-
-
-
County: Rutherford Region: ARO Subbasin: BRD02
2002 -
-
N
-
-
N
-
-
N
-
-
N
PF: 0.1 Special
2003 -
-
N
-
-
N
-
-
H
-
-
7Q10: 193 IWC(%' 0.08
2004
Fort Bragg WWTP/001 chr lim: 26%
2000 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
-
NCO003964/001 Bcgin:8/1/2001 Frequency Q Jan Apr Jul Oct
+ NonComp Single
2001 Pass
-
-
NR
-
Pass
Pass
-
-
Pass
-
-
County: Cumberland Region: FRO Subbasin: CPF14
2002 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
-
PF: 8.0 Special
2003 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
7QI0: 35.8 IWC(%:26
2004
Fortron Industries/001 chr lim: 0.9a/-
2000 -
Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
NC0082295/001 Bcgin:8/1/1997 Frequency Q P/F + Fcb May Aug Nov
+ NonComp Single
2001 -
Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
County: New Hanover Region: WIRO Subbasin: CPF17
2002 -
Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
PF: 0.245 Special
2003 -
Pass
-
-
Pass
-
-
Pass
-
-
Pass
7QIO: 910 1WC(%;1.16
2004
Fmnkiin Co.1VASA chr lim: 49% (1.0 MGD). 74% (3.0 MGD)
2000 Pass
-
-
NR/Pass
-
-
Pass
-
-
Pass
-
-
NC0069311/001 Begin:[/1/2001 Frequency Q Jan Apr Jul Oct
+ NonComp Single
2001 Pass
-
-
Pass
-
-
Pass
-
-
Pass
-
-
County: Franklin Region: RRO Subbasin: TARO
2002 Pass
-
-
Fall
34.6
62.6
Fail
62.6
62.6
62.6
-
-
PF: 1.0 Special
2003 Pess,>100
-
-
Pass
-
-
Pass
-
-
Pass
-
7Q10: 1.6 IWC(%; 49
2004
Franklin W%VTP chr lim: 1.6%
2000 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
NCO021547/001 Begin:8/1/2003 Frequency Q P/F + Mar Jun Sep Dcc
+ NonComp Single
2001 -
-
Pass
-
-
Pass
-
-
NR/Pass
-
-
Pass
County: Macon Region: ARO Subbasin: LTNOI
2002 -
-
late
Pass
-
Pass
-
-
Pass
-
-
Pass
PF: 1.65 Special
2003 -
-
Pass
-
-
Pass
-
-
Pass
-
-
7Q10: 157 IWC(%;1.6
2004
Fuquay- Varian WWTP chr lim: 90%
2000 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
NCO0665161001 Bcgin:l 1/1/2003 Frequency Q Mar Jun Sep Dec
+ NonComp Single
2001 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
County: Wake Region: RRO Subbasin: NEU03
2002 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
PF: 0.3 Special
2003 -
-
Pass
-
-
Pass
-
-
Pass
-
-
7Q10: 0.0 lWC(%;100
2004
Fuquay-Varina/ Kenneth Cr WWTP chr lim: 90%
V 2000 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
NCO028118/001 Begin:7/1/2002 Frequency Q Mar Jun Sep Dec
+ NonComp Single
2001 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
County: Wake Region: RRO Subbasin: CPF07
2002 -
-
Pass
-
-
Pass
-
-
Pass
-
-
Pass
PF: 1.2 Special
2003 -
-
Pass
-
-
Pass
-
-
Pass
-
-
7QIO: 0.0 IWC(%' 100
2004
Y Pre 2000 Data Available
LEGEND:
PERM - Permit Requirement LET = Administrative Letter - Target Frequency = Monitoring frequency: Q- Quarterly; M- Monthly; BM- Bimonthly; SA- Semiannually; A- Annually: OWD- Only when discharging; D- Discontinued monitoring requirement
Begin -First month required 7QIO = Receiving stream low flow criterion (efs += quarterly monitoring increases to monthly upon failure or N Months that testing must occur -ex. Jan, Apr. Jul, Oct NonComp = Current Compliance Requirement
PF = Permitted flow (MGD) IWC/. = Instream waste concentrati P/F = PaWFail test AC - Acute CHR - Chronic
Data Notation: f - Fathead Minnow; • • Ccriodaphnia sp.. my - Mysid shrimp: ChV - Chronic value: P - Mortality of stated percentage at highest concentration: at - Performed by DWQ Aquatic Tox Unit; bt - Bad test
Reporting Notation: »• = Data not required NR - Not reporte Facility Activity Status: I - Inactive. N - Newly Issued(To construct); H - Active but not discharging; t-More data available for month in question; • - ORC signature needed
20

�c
v �MACTEC
November 7, 2003
NC DENR
Attn: Valery Stephens
Water Quality Section
Point Source Branch
1617 Mail Service Center
Raleigh, NC 27699-1617
Re: NPDES Permit Renewal Application
NPDES Permit No. NCO085871
Flakt Products Remediation Site
Forsyth County
Enclosed please find an application for renewal of NPDES permit #NC0085871 using Short
Form C-GW. There have been no changes at the facility since the issuance of the last permit.
Should there be any questions regarding this submission please direct them to my attention at
[phone] or via email at [e-mail]
Sincerely,
MACTEC Engineering and Consulting
Ri y A. yan, P.E.
Senior P . cipal Project Manager
15311
attachment
MACTEC Engineering and Consulting, Inc.
1431 Centerpoint Boulevard
Suite 150 • Knoxville, TN 37932-1962
865-531-1922 • Fax: [phone]

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�fit ttS1111�J 4M - ..
SOURCE: USGS SURVEY MAPS: 7.5 MINUTE QUADRANGLE
WINSTON—SALEM EAST, N.C., 1997
I PREPARED BY: B. UPTON IDATE: 09/16/03I CHECKED BY: IDATE:
F���6
�2IMACTEC 2
1000 0 1000
SCALE
(APPROXIMATE)
FIGURE 1
VICINITY MAP
FLAKT PRODUCTS
WINSTON—SALEM, N.C.
PROJECT NO: 50879.8

Summary of Recent Effluent Reporting Results
Flakt Products, Inc.
NPDES Permit NCO085871
Winston-Salem, NC
Parameter
Code
units
Results
Jun-03 I A r-03 I Dec-02 I Se -02 I Jun-02
TSS
00530
m /I
BQL
1.1
1.3
Benzene
34235
u /I
BQL
BQL
BQL
BQL
BQL
Chloroform
34316
u I
BQL
BQL
BQL
BQL
BQL
Carbon Tetrachloride
31202
u /I
BQL
BQL
BQL
BQL
BQL
1,1-DCE
34501
u /I
BQL
BQL
9.
BQL
2
1,2-DCA
32103
u /I
BQL
BQL
BQL
BQL
BQL
Methylene Chloride
34423
u /I
BQL
BQL
BQL
BQL
BQL
TCE
78391
u /i
BQL
BQL
'fi
BQL
1
PCE
78389
u /I
BQL
BQL
BQL
BQL
BQL
1,1,2,2-TCA
81549
u /I
BQL
BQL
BQL
BQL
BQL
1,1,2-TCA
34511
u /I
BQL
BQL
BQL
BQL
BQL
As
01002
m /I
BQL
BQL
BQL
BQL
BQL
Cu
01042
m /I
0.0385
0.0185
0802
BQL
0.0115
Fe
01045
m /I
BQL
O.12
BQL
BQL
BQL
Pb
01051
m /l
BQL
BQL
BQL
BQL
Mn
01055
m /I
:::_. a�29
0.165
0.132
0.198
0.235
Zn
01092
m /I
0.031
0.0232
0018 :
BQL
BQL
Note:
* The above table represents a summary of analytical results as submitted in the last 5 DMR reports.
* Shaded Cells indicate the maximum concentration detected from the reporting period.
BQL = Below Quantitation Limit

NPDES PERMIT APPLICATION - SHORT FORM C-GW
To be filed by persons engaged in groundwater remediation projects
N. C. Department of Environment and Natural Resources
Division of Water Quality / NPDES Unit
1617 Mail Service Center, Raleigh, NC 27699-1617
NOV 1 0 2G03
NPDES Permit NCOO 85871
Please print or type
1. Applicant and facility producing discharge
A. Name Flakt Products, Inc.
B. Mailing address of applicant:
1. Street address 501 Merrit 7
2. City Norwalk 3. County Fairfield
4. State CT S. Zip Code 06851
Telephone Number ( 203) 750-2211
Fax Number ( 203) 750-2268
e-mail address: andy karlbergs(fts abb com
C. Location of facility:
1. Street 200 Lowery Street
2. City Winston-Salem 3. County Forsyth
4. State NC 5. Zip Code 27101
Telephone Number ( ) None
Fax Number ( ) None
2. Standard Industrial Classification (SIC) code(s) (if known):
3. This application is for a: ❑ New Permit XI Permit Renewal ❑ Permit Modification
4. Product(s) recovered (circle all that apply): Gasoline Diesel fuel Solvents
Other (describe)
5. (a) Check here if discharge occurs all year FRI , or
(b) Circle the month(s) in which discharge occurs: January February March April
May June July August September October November December
(c) Days per week discharge occurs: Continuous
6. Volume of wastewater discharged to receiving stream(s): 86,400 GPD*
*Gallons per operating day
7. Check here if wastewater is discharged directly to the receiving stream(s) XQ
If not, state the specific discharge location:
Mark the path taken by the wastewater to the receiving stream(s) on the site map. If a storm sewer is the only viable
means of discharge, trace the route of the storm sewer to its discharge point(s).
Short Form GGW Version 9-99

NPDES PERMIT APPLICATION - SHORT FORM C-GW
To be filed by persons engaged in groundwater remediation projects
8. Number of separate discharge points: I
NOTE: If the facility has separate discharge points (outfalls), include a schematic diagram of
wastewater flow at the facility.
9. Name of receiving water(s): Brushy Fork
This application package must include the items listed below. This application will be returned if the
re uired items are not included.
a A USGS topographical map (or copy of the relevant portion) which shows all outfalls
❑ A report of alternatives to surface water discharge as outlined by the Division's "Guidance for Evaluation of Wastewater Disposal
Alternatives" (required by 15A NCAC 2H.0105 (c)) I Submittal with Initial Permit Application dated 6/6196.
a A summary of the most recent analytical results containing the maximum values for each chemical etecte
ARRlications for new (un-permitted) discharges must also include the items listed below. This
application will be returned if the required items are not included.
❑ An engineering proposal describing the remediation project in detail (required by 15A NCAC 2H.0105 (c))
❑ If the treatment system will discharge to a storm sewer, attach written approval from the municipality responsible for the sewer.
❑ A list of any chemicals found in detectable amounts at the site, with the maximum observed concentration reported for each chemical
(the most recent sample must be collected less than one year prior to the date of this application)
❑ A summary of analytical results containing the maximum values for each chemical detected
❑ The removal efficiency of each compound detected (if known)
For fuel remediation protects, analyses for volatile organic compounds (VOCs) should be performed. Analyses for any fuel additives likely
to be present at the site should also be performed. At minimum, analyses should be performed for the following compounds:
benzene* toluene* ethylbenzene* xylene* lead methyl tert-butylether (MTBE) dibromoethane (EDB)
1,2-dichloroethane isopropyl ether napthalene phenol
(*an EPA -approved method capable of detection levels to 1 ppb should be used to detect these compounds).
For solvents or unidentified proiects, an EPA Method 624/625 analysis should be performed. The data submitted with this application
should include the ten largest peaks not identified as targeted compounds and not present in the procedural blank. These peaks should be
identified and approximately quantitated (as per the same restrictions found on the NC DENR/DWQ Annual Pollutant Analysis
Monitoring (APAM) Requirement - Reporting Form A).
If metals or pesticides are suspected to be present, these compounds should be analyzed to the same detection level as presented in the
NC APAM.
I certify that I am familiar with the information contained in the application and that to the best of
my knowledge and belief such information is true, complete, and accurate.
Andy Karlbergs Director, Real Estate
Printed name of Person Signing Title
Signature of Applicant
Date
North Carolina General Statute 143-215.6 (b)(2) provides that: Any person who knowingly makes any false statement representation, or certification in
any application, record, report, plan, or other document files or required to be maintained under Article 21 or regulations of the Environmental Management
Commission implementing that Article, or who falsifies, tampers with, or knowingly renders inaccurate any recording or monitoring device or method
required to be operated or maintained under Article 21 or regulations of the Environmental Management Commission implementing that Article, shall be
guilty of a misdemeanor punishable by a fine not to exceed $10,000, or by imprisonment not to exceed six months, or by both.
(18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment for not more than 5 years, or both, for a similar
offense.)
Short Form C-GW Version 9-99