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HomeMy WebLinkAboutWQ0006147_More Information Received_20240703Initial Review Reviewer nathaniel.thorn burg Is this submittal an application? (Excluding additional information.) * Yes No If not an application what is the submittal type?* Annual Report Residual Annual Report Additional Information Other Permit Number (IR) * W00006147 Applicant/Permittee Butterball, LLC Email Notifications Does this need review by the hydrogeologist? * Yes No Regional Office CO Reviewer Admin Reviewer Submittal Form Project Contact Information Please provide information on the person to be contacted by NDB Staff regarding electronic submittal, confirmation of receipt, and other correspondence. ......................................................................................................................................................................................................................................................................................... ... ... ... ... ... .. ... ... ... ... .. Name* Leigh -Ann Dudley Email Address* Idudley@dewberry.com Project Information ......................... Application/Document Type* New (Fee Required) Modification - Major (Fee Required) Renewal with Major Modification (Fee Required) Annual Report Additional Information Other Phone Number* 9194181727 Modification - Minor Renewal GW-59, NDMR, NDMLR, NDAR-1, N DAR-2 Residual Annual Report Change of Ownership We no longer accept these monitoring reports through this portal. Please click on the link below and it will take you to the correct form. https://edoes.deq.nc.gov/Forms/NonDischarge_Monitoring_Report Permit Type:* Wastewater Irrigation High -Rate Infiltration Other Wastewater Reclaimed Water Closed -Loop Recycle Residuals Single -Family Residence Wastewater Other Irrigation Permit Number:* WQ0006147 Has Current Existing permit number Applicant/Permittee Address* 1628 Garner Chapel Road, Mount Olive, NC 28365 Facility Name* Butterball Class B Residuals Program Please provide comments/notes on your current submittal below. The attached document is a response to DEQ's request for additional information on the permit renewal application. At this time, paper copies are no longer required. If you have any questions about what is required, please contact Nathaniel Thornburg at nathaniel.thornburg@ncdenr.gov. Please attach all information required or requested for this submittal to be reviewed here. (Application Form, Engineering Plans, Specifications, Calculations, Etc.) 2024.07.02 Signed WQ0006147 Application Response to 1.19MB Request for Additional Information.pdf Upload only 1 PDF document (less than 250 MB). Multiple documents must be combined into one PDF file unless file is larger than upload limit. * By checking this box, I acknowledge that I understand the application will not be accepted for pre -review until the fee (if required) has been received by the Non -Discharge Branch. Application fees must be submitted by check or money order and made payable to the North Carolina Department of Environmental Quality (NCDEQ). I also confirm that the uploaded document is a single PDF with all parts of the application in correct order (as specified by the application). Mail payment to: NCDEQ — Division of Water Resources Attn: Non -Discharge Branch 1617 Mail Service Center Raleigh, NC 27699-1617 Signature Submission Date 7/3/2024 BUTTERBALL July 2, 2024 North Carolina Department of Environment and Natural Resources Division of Water Resources Water Quality Permitting Section Non -Discharge Permitting Unit 512 N. Salisbury St. Raleigh, North Carolina 27604 To whom it may concern: This Ietter along with the associated material in this package is being submitted for renewal of the Butterball, LLC Residual Land Application Program for the Mt. Olive site located in Duplin County, which is permitted under permit number WQ0006147 and remains effective until March 31, 2024. A renewal package was sent and received by the Division of Water Resources' Central and Regional staff on March 13, 2024. Additional information was requested and is attached in this package to be addressed by the deadline of July 8, 2024. A Response to Document is attached to address each comment and action made. Items submitted in the application package include: • RLAP 06-16 • RSC 06-16 • LASC 06-16 • Operation and Maintenance Plan (which includes Sampling Plan) • Vicinity Map • Process Flow Diagram • Quantitative Justification. Butterball has not land applied during this permit cycle, therefore PAN calculations included in this package are theoretical and sections which require sampling data are not included. If you have any questions or concerns about this application package, please do not hesitate to contact me at 919-255-7900, ext., 7989. Sincerely, Lankford Ruffin Director of Environmental Affairs and Sustainability Butterball, LLC One Butterball Ln. Garner, NC 27529 BUTTERBALL, LLC, One Butterball Lane, Garner, NC 27529 R 866-613-2251, F: 919-255-7971 wmv. butterbal lcorp.com Response to DEQ Comments and Additional Information Request A. Overall: The annual permit fee is currently open, and the invoice is attached to this letter. Please note that the permit cannot be granted if the annual fee has not been paid in accordance with 15A NCAC 02T .0120(c). a. Invoice for the annual permit fee has been processed. 2. Permit Condition L2. and Footnote 3 of the Attachment B of Permit No. WQ0006147 issued February 4, 2019 state that the Permittee shall reevaluate the usable acreage and setbacks for Field 8 due to development of the church on an adjacent property. The habitable residence/place of assembly on parcel 351100836386 has been constructed. The setbacks to this structure shall be provided, and any changes shall be shown in an updated site map and an updated acreage shall be provided in an updated LASC 06- 16 form. a. The updated vicinity map shows the usable acreage in Field 08 is still 8.5 acres after accounting for a 400' setback (15A NCAC 02T.1108(c)) from the habitable residence/place of assemble on the adjacent property. Field 04 acreage has been slightly reduced from 9.5 acres to 9.2 acres to also account for a 400' setback from the place of assembly on the adjacent property. B. Cover Letter: 1. No comments C. Application Fee: 1. See Comments F.1 and N.2. a. Responses for F.1 and N.2 clarify that no permit modification is being requested. No modification fee is included. D. Application (Form: RLAP 06-16): 1. Item IIL4.a notes the maximum amount of residuals to be certified is 998.4 dry tons per year (DT/yr), but the maximum dry tons per year in the previous permit dated February 4, 2019 is 34 DT/yr. Please clarify the discrepancy, and update this form as needed. a. Maximum dry tons per year in the current permit WQ0006147 (February 4, 2019) is 25.5 DT/yr and RLAP 06-16 has been corrected to reflect 25.5 DT/yr. 2. Item III.4.b notes 34 acres of land application sites, but only 25.5 acres were previously permitted. Please clarify the discrepancy, and update this form as needed. a. Permitted acres of land application sites is 25.2 acres and has been updated in form. This is a reduction from the previous 25.5 acres to account for setbacks from an adjacent property with a place of assembly. Field 12-SL was removed from the form and is not intended to be added to the permit. E. Operation & Maintenance (O&M) Plan: 1. In accordance with Item E in the RLAP 06-16 Instructions form, an O&M Plan meeting the requirements of 15A NCAC 02T .1110 shall be provided. a. O&Mplan meeting requirements and in accordance with Item E in RLAP 06- 16 is included. F. Summary for Form: RSC 06-16: 1. The maximum dry tons per year given in this form for the Butterball — Mt. Olive facility (Permit No. WQ0000884, not WQ0006147 as stated) is 34 DT/yr, but the maximum in the previous permit dated February 4, 2019 was 25.5 DT/yr. Please note that to increase the dry tonnage is a major modification of the permit, requiring a $348 modification fee. Please clarify the proposed maximum dry tonnage and provide any necessary modification fees. a. Maximum for dry tons per year in the current permit WQ0006147 is 25.5 DT/yr. No modification is being requested, and no fee is included. G. Application (Form: RSC 06-16): 1. The RSC form for the Butterball — Mt. Olive facility was not filled out. The sections of the application that do not require laboratory reports shall be completed for review, including the facility information in Section I, the mineralization rate in Item II.5.c., pollutants of concern in Item IL6, the pathogen reduction alternative in Item IL7, and the vector attraction reduction alternative in Item IL8. a. Required sections of RSC form that do not require laboratory reports have been filled out. 2. Regional Office staff noted that waste activated sludge from the facility's sanitary plant is pumped to the primary lagoon. As this is a domestic wastewater residual, Item IL1 of this form shall be regulated under 40 CFR Part 503, and not Part 257 as indicated. This shall be included in the updated RSC form. a. Item II.1 has been changed to reflect regulation under 40 CFR Part 503 and has been updated in RSC form. H. Vicinity Maps: 1. In accordance with Item B in the RSC 06-16 Instructions form, a vicinity map of the residuals source generating facility (Permit No. WQ0000884) shall be provided. a. Vicinity map in accordance with Item Bin RSC 06-16Instructions form has been provided. L Process Flow Diagram & Narrative: 1. In accordance with Item Bin the RSC 06-16 Instructions form, a process flow diagram and/or process flow diagram that describes how the residuals are generated, treated, processed, and stored at the residuals source facility (Permit No. WQ0000884) shall be provided. a. Process flow diagram in accordance with Item B in RSC 06-16 Instructions form has been provided. J. Quantitative Justification: 1. In accordance with Item B in the RSC 06-16 Instructions form, a quantitative justification for the permitted residuals production rate shall be provided. a. Quantitative justification in accordance with Item B in RSC 06-16 Instructions form has been provided. K. Sampling Plan: 1. In accordance with Item B in the RSC 06-16 Instructions form, a sampling plan for the residuals source generating facility shall be provided. a. Sampling plan in accordance with Item Bin RSC 06-16 Instructions form has been provided in O&Mplan. L. Laboratory Analvtical Retorts: 1. No comments M. Pathogen Reduction (PR) & Vector Attraction Reduction (VAR) Compliance Documents: 1. No comments N. Application (Form: LASC 06-16): 1. See Comment A.2. Any changes to the field based on this reevaluation shall be included in an updated LASC. a. Field 04 acreage has been reduced from 9.5 acres to 9.2 acres to account for a 400' setback from a place of assembly on the adjacent property. LASC 06- 16 has been updated to reflect 9.2 acres for Field 04. 2. The LASC includes a field 12-SL, which was not included in the previous permit dated February 4, 2019. Please note that to increase the addition of this field to the program is a major modification of the permit, requiring a $348 modification fee. Please clarify whether this field is being added to this program and provide any modification fee and supporting documentation as necessary. a. Field 12-SL should not have been included in the previous permit application and has been removed from the updated LASC 06-16. No modification fee or supporting documentation required. O. County Board Notification: 1. See Comment N.2. If field 12-SL is proposed to be added in this application, a CBN 06-16 form and all supporting documentation shall be provided. a. See response to comment N.2. P. Application (Form: LOA 06-16): 1. No comments Q. Setback Waivers: 1. No comments R. Vicinity/Setback Maps: 1. The site map provided does not meet the requirements of the Map Guidance for Residuals Land Application Fields guidance document or the 15A NCAC 02T .1104(c)(1) rules. This map does not appear to show several property lines within 500 feet of the application sites and does not depict setbacks in accordance with 15A NCAC 02T .1108 that may impact setbacks to the fields (such as in the case of Comment A.2). An updated site map meeting the 02T .1104(c) and the guidance document shall be submitted for review, and any changes in acreages shall be provided in an updated LASC form. a. An updated vicinity map is included that meets the requirements of the Map Guidance for Residuals Land Application Fields including showing the property lines within 500 ft and depicts setbacks that impact the fields. 2. See Comment N.2. An updated site map shall be provided to remove field 12-SL if it is not being proposed in this application. a. Field 12-SL is not depicted on the updated vicinity map because Field 14 (WQ0000884) is in its place. S. Soil & Arronomic Evaluation: 1. See Comment N.2. If field 12-SL is proposed to be added in this application, a soil and agronomic evaluation in accordance with the Soil Scientist Evaluation Policy and 15A NCAC 02T. 1 104(c)(21 shall be submitted for review. a. See response to N.2. T. Updated Cumulative Pollutant Loading Rates (CPLRs): 1. In accordance with Item B in the LASC 06-16 Instructions form, an updated accounting of the land application site's cumulative pollutant loading rates (CPLRs) shall be provided for all renewed fields. a. No residuals have been land applied during the most recent permit term. As such, no analytical data is available to compare to CPLRs. Therefore, no data for CPLRs available. State of North Carolina DWR Department of Environmental Quality Division of Water Resources Wvlslurt of Water Resources 15A NCAC 02T .1100 — RESIDUALS LAND APPLICATION PROGRAM INSTRUCTIONS FOR FORM: RLAP 06-16 & SUPPORTING DOCUMENTATION Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the ApDlicant shall submit one original and two conies of the apmlication and suDDortiniz documentation For more information, visit the Water Quality Permitting Section's Non-Dischanze Permittiinjz Unit General — This application is for treatment, storage, transport, and/or land application of Class B residuals (may include residuals that are generated from a water treatment plant or other type facilities) on the proposed or currently approved land application site(s) under 15A NCAC 02T .1100. Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Residuals Land Application Program (FORM: RLAP 06-16) Application: (All Application Packages): ® Submit the completed and appropriately executed Residuals Land Application Program (FORM: RLAP 06-16) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® The Applicant's Certification on Page 5 of this form shall be signed in accordance with 15A NCAC 02T .0106(b). An alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ❑ If this project is for a modification of an existing permit, submit one copy of the existing permit. ® Please submit this application form at least 180 days prior to the expiration date on the existing permit, or 90 days prior to operation of proposed facility(ies) for application packages involving new or changes to treatment and storage units. B. Application Fee (New and Major Modification Application Packages) ❑ Submit a check, money order or electronic funds transfer made payable to: North Carolina Department of Environmental Quality (NCDEQ). Facility Classification New Permit Major Modification' Major (land are permitted for > 300 acres) F $1,310 F $395 Minor (land are permitted for < 300 acres) F_ $810 $245 ' - A major modification shall be defined as any permit modification that: increases the generating facility's residuals dry tonnage; adds additional land application areas not previously approved for that particular program [including transferring of field(s) from one program to another]; adds additional residuals sources; or includes the addition of new treatment or storage units/processes not previously permitted. There is no fee for minor modifications to a permit. C. Cover Letter (All Application Packages) ® List all items included in the application package, as well as a brief description of the requested permitting action. D. Environmental Assessments (May be Required — See 15A NCAC 1C .0300) ❑ Submit a copy of the Findings of No Significant Impact (FONSI) or Environmental Impact Statement (EIS). Also, include information on any mitigating factor(s) from the Environmental Assessment (EA) that impact the construction of the residuals treatment and storage facilities. An EA may also be required for private systems if any public funds and/or lands are used for the construction of the subject facilities. INSTRUCTIONS FOR FORM: RLAP 06-16 Page 1 of 3 E. Operation and Maintenance Plan (New and Renewal Application Packages) ❑ For Modification Application, if there are any changes to the existing plan, submit an updated O&M plan. ® Submit the O&M Plan in accordance with 15A NCAC 02T . 1110 and include at a minimum: ® Operational functions; describe the operation of the program to show what operations are necessary for the program to function and by whom the functions are to be conducted. ® Maintenance schedules; may include equipment calibration, maintenance of signs, etc. ® Safety measures; may include safety training program, manuals, signs, etc. ® Spill response plan; including control, containment, remediation, emergency contact information, etc. ® Inspection plan including the following information; ® Names and titles of personnel responsible for conducting the inspections. ® Frequency and location of inspections, including those to be conducted by the ORC, and procedures to assure that the selected location(s) and inspection frequency are representative of the residuals management program. ® Detailed description of inspection procedures including record keeping and actions to be taken by the inspector in the event that noncompliance is observed. ® Sampling and monitoring plan including the following information; ® Names and titles of personnel responsible for conducting the sampling and monitoring. ® Detailed description of monitoring procedures including parameters to be monitored. ® Sampling frequency and procedures to assure that representative samples are being collected. Fluctuation in temperature, flow, and other operating conditions can affect the quality of the residuals gathered during a particular sampling event. The sampling plan shall account for any foreseen fluctuations in residuals quality and indicate the most limiting times for residuals to meet pathogen and vector attraction reduction requirements (e.g. facilities that land apply multiple times per year but have an annual sampling frequency, may need to sample during winter months when pathogen reduction is most likely to be negatively affected by cold temperatures. THE FOLLOWING ADDITIONAL ITEMS (G to M) ARE REQUIRED FOR DEDICATED PROGRAM ONLY. F. Program Determination ❑ Dedicated residuals land application programs are ones in which land application sites meet the criteria in 15A NCAC 02T .110202). Specifically, a residuals land application program is designated as dedicated if any of the following are applicable: ❑ Any land application site certified for the residuals land application program that receives residuals at rates or frequencies greater than agronomic rates. ❑ Any land application site certified for the residuals land application program that is used primarily for residuals disposal, and agricultural crop production is of secondary importance. ❑ Any land application site certified for the residuals land application program that receives residuals through fixed irrigation facilities or irrigation facilities fed through a fixed supply system. ❑ Please contact the Non -Discharge Permitting Unit if you need any assistance in determining whether your residuals program falls under the dedicated program definitions. G. Program Information Provide an explanation of why a dedicated system is required instead of a conventional non -dedicated system. ❑ Provide an explanation of the dedicated system and its operation. H. Detailed Site Maps (All New or Modification Application Packages) ❑ Submit three (3) sets of standard size plans and two (2) sets of I I" by 17" plans (electronic format is acceptable - Adobe PDF only). For Modifications, submit plans specific to the modification(s) only. ❑ Plans must include the following minimum items: ❑ A general location map, a vicinity map and a topographic map with contours not exceeding 10 feet or 25% of the total site relief and showing all facility related structures and fences within the land application area. ❑ The location of all wells (including usage and construction details if available), streams (ephemeral, intermittent, and perennial), springs, lakes, ponds, and other surface drainage features within 500 feet of the land application site(s). ❑ Delineation of the review and compliance boundaries ❑ Setbacks as required by 15A NCAC 02T .1108 ❑ Site property boundaries within 500 feet of all waste treatment, storage, and disposal site(s). ❑ A map showing the entire irrigation area with an overlay of the suitable irrigation area depicted by the soil scientist's evaluation. The irrigation plans shall show each nozzle/emitter and wetted area (when applicable). Clearly label spray irrigation zones as they will be operated. ❑ Plans must depict a completed design and not be labeled with preliminary phrases (e.g., FOR REVIEW ONLY, NOT FOR CONSTRUCTION, etc.) that indicate that they are anything other than final plans. However, the plans may be labeled with the phrase: FINAL DESIGN - NOT RELEASED FOR CONSTRUCTION INSTRUCTIONS FOR FORM: RLAP 06-16 Page 2 of 3 I. Project Evaluation and Receiver Site Management Plan (All New Application Packages or Modifications that include new sites) ❑ Submit a project evaluation and a receiver site management plan (if applicable) with recommendations concerning cover crops and their ability to accept the proposed application rates. J. Hydrogeologic Report (All New Application Packages or Modifications involving increasing the total design capacity) ❑ Submit a detailed hydrogeologic evaluation in accordance with 15A NCAC 02T .1104(d)(4) and current Division Policy available at: httn://www.ncwater.orp,/Rules Policies and ReLmlations/. The document shall be signed, sealed and dated by a qualified professional. K. Engineering Design Documents (All New or Modification Application Packages with fixed irrigation facilities or irrigation facilities fed through fixed supply system) ❑ Submit engineering design documents that have been signed, sealed, and dated by a NC licensed Professional Engineer and/or Professional Land Surveyor in accordance with 15A NCAC 02T .I 104(d)(2). For Modifications, submit an updated site map specific to the modification(s) only. ❑ The design documents must include the following minimum items: ❑ Engineering plans for the facility and equipment except those previously permitted unless they are directly tied into the new units or are critical to the understanding of the complete process; ❑ Specifications describing materials to be used, method of construction, and means for ensuring quality and integrity of the finished product including leaking testing; and ❑ Engineering calculations including hydraulic and pollutant loading, sizing criteria, hydraulic profile, total dynamic head curve analysis for each pump, and irrigation design. ❑ Soil mapping units shown on all disposal sites. L. Water Balance (All New Application Packages or Modifications that include new sites utilizing fixed irrigation facilities or irrigation facilities fed through fixed supply systems) ❑ Submit a completed and accurate water balance in accordance with 15A NCAC 02T .1104(d)(5) and current Division Policy available at: httn://www.ncwater.orWRules Policies and Regulations/. M. Property Ownership Documentation (All New or Modification Application Packages involving new and/or relocated treatment or irrigation components) ❑ Property ownership documentation shall consist of one of the following: ❑ Legal documentation of ownership (i.e., GIS, deed or article of incorporation), or ❑ Written notarized intent to purchase agreement signed by both parties with a plat or survey map, or II An easement running with the land specifically indicating the intended use of the property and meeting the requirements of 15A NCAC 02L .0107(f). or ❑ A written notarized lease agreement signed by both parties, indicating the intended use of the property, as well as a plat or survey map. ONE ORIGINAL AND TWO COPIES OF THE COMPLETED APPLICATION PACKAGE, INCLUDING ALL SUPPORTING INFORMATION AND MATERIALS, SHALL BE SENT TO THE FOLLOWING ADDRESS: NORTH CAROLINA DEPARTMENT OF ENVIRONMENTAL QUALITY DIVISION OF WATER RESOURCES WATER QUALITY PERMITTING SECTION NON -DISCHARGE PERMITTING UNIT By U.S. Postal Service: 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1617 TELEPHONE NUMBER: (919) 807-6464 By Courier/Special Deliverv: 512 N. SALISBURY STREET RALEIGH, NORTH CAROLINA 27604 FAX NUMBER: (919) 807-6496 INSTRUCTIONS FOR FORM: RLAP 06-16 Page 3 of 3 DWR 01 sion of Water Resources I. APPLICANT INFORMATION: 1. Applicant's name: Butterball, LLC State of North Carolina Department of Environmental Quality Division of Water Resources 15A NCAC 02T .1100 — RESIDUALS LAND APPLICATION PROGRAM FORM: RLAP 06-16 Applicant type: ❑ Individual ® Corporation ❑ General Partnership n Privately -Owned Public Utility ❑ Federal 0 State ❑ Municipal E7County Signature authority's name per 15A NCAC 02T .0106: Lankford Ruffin Title: Director, Environmental Affairs and Sustainabilitv Applicant's mailing address: One Butterball Ln City: Garner State: NC Zip: 27529-5971 Telephone number: (919) 255-7900 Email Address: lruffin(a),butterball.com 2. Consultant's name: License Number (for P.E.): Affiliation: ❑ On Staff ❑ Retained (Firm: ) Consultant's mailing address: City: State: _ Zip: MW-' Telephone number: M) W[__ Email Address: _ 3. Agronomist's name: _ License Number: = Affiliation: ❑ N/A a On Staff 0 Retained (Firm: ) Agronomist's mailing address: _ City: --A State: _ Zip: 11L-� Telephone number: (_I) W --] Email Address: 4. Soil Scientist's name: License Number: � Affiliation: ❑ N/A E On Staff 0 Retained (Firm: ) Soil Scientist's mailing address: _ City: 11— State: Zip: �- Telephone number: (_) = Email Address: 5. Fee submitted: I (See Instruction B) IL PERMIT INFORMATION: 1. Application is for (check all that apply): 0 new, F-1 modified, IT renewed permit 2. If this application is being submitted to renew or modify an existing permit, provide the following: Permit number: W00006147 Date of most -recently issued permit: 2-4-19 Date of most -recently certified Attachment A (if different than the permit): Date of most -recently certified Attachment B (if different than the permit): FORM: RLAP 06-16 Page 1 of 5 III. RESIDUALS LAND APPLICATION PROGRAM INFORMATION: 1. Residuals Processing Facility's physical address: 1628 Gamer Chanel Rd City: Mt. Olive State: NC Zip: 2836576167 Coordinates: Latitude: 35' 8' 33.1" Longitude: -77' 54' 47.1" Datum: Level of accuracy: Method of measurement: 2. County where residuals land application program is headquartered: Duplin 3. List the Operator In Responsible Charge (ORC) and all Back -Up ORCs for the residuals land application program, their certification numbers, and their affiliations in the following table: Designation Name Affiliation Certification Number ORC Joshua Batchelor Butterball, LLC 993694 Back -Up ORC Jefferson Foy Butterball, LLC 995886 Additional Back -Up ORCs (if applicable) If an ORC and at least one Back -Up ORC are not currently designated for this residuals land application program, provide the candidates' names, affiliations, and an estimated time schedule for each candidate's completion of the required training school and certification test: 4. Complete the following tables regarding management of the residuals land application program: a. Plant Available Nitrogen Summarv. Determine the maximum plant available nitrogen (PAN) generated by all residuals source -generating facilities as currently certified and proposed for certification with this application and list the results in the following table: Maximum amount of residuals to be certified: 25.5 dry tons per year. PAN First -Year Five -Year Maximum Adjusted Pounds of PAN per Dry Ton Pounds of PAN per Year (Weighted Average) Surface Incorporation Surface Incorporation or Injection or Injection 2295 b. Land Application Site Use Summarv: Summarize information regarding the land application sites as currently certified and proposed for certification with this application: Category Use Acres Crops Forest or Plantation Row Crops Hay 25.2 Pasture Total: 25.2 Methods Surface 25.2 Incorporation or Injection Comments FORM: RLAP 06-16 Page 2 of 5 Total: I 25.2 c. Residuals Land Application Summarv: Determine the minimum acreage required to land apply the residuals as currently certified and proposed for certification assuming the scenarios listed in the following table: Assumed Application Rate (lbs PAN/ac yr) 50 100 150 200 Acres Required Using Acres Required Using First -Year PAN Concentrations Five -Year Maximum Adjusted PAN Concentrations Surface Incorporation or Surface Incorporation or Injection Injection F2.5 6. If applicable, provide a plan and a schedule to resolve any known issues that would prevent land application of the proposed residuals due to the violation of North Carolina Administrative Code (e.g. not enough storage, not enough land, vector reduction practices not in place, etc.): i 7. Specify type of residuals program (See Instruction F): ® Non -dedicated ❑ Dedicated If Dedicated, specify the following (check all that apply): Residuals program contains any land application site(s) that receives residuals at rates or frequencies greater than agronomic rates, explain; I_ Residuals program contains any land application site(s) that is used primarily for residuals disposal, and agricultural crop production is of secondary importance, explain; Residuals program contains any land application site(s) that receives residuals through fixed irrigation facilities or irrigation facilities fed through a fixed supply system, explain; IV. RESIDUALS SOURCE INFORMATION: (Required for all new, renewed, or modified residuals source) Complete and submit the following Residuals Source Certification and all associated documentation. w� Residuals Source Certification V. LAND APPLICATION SITE INFORMATION: (Required for all new, renewed, or modified land application site) Complete and submit the following Land Applications Site Certification and all associated documentation. Land Application Siite Certification. doc FORM: RLAP 06-16 Page 3 of 5 Note: Item VI. Applicable to Dedicated Program with fixed irrigation system only. VI. DESIGN INFORMATION FOR FIXED IRRIGATION SYSTEM 1. The irrigation system is: ❑ Spray F1 Drip 2. Disposal system is: ❑ existing M proposed. 3. Minimum depth to mean seasonal high water table (SHWT) within irrigation sites(s) per Soil Scientist's Evaluation: feet below ground surface. Rules 15A NCAC 02T .0505(n) requires at least one -foot vertical separation between SHWT and ground surface. 4. Are there any artificial drainage or water movement structures within 200 feet of any irrigation area? ❑ Yes or ❑ No If Yes, please explain if the soil scientist report addresses artificial structures and please indicate if structures are to be maintained or modified: 5. Loading rates recommended by the Soil Scientist Evaluation: Recommended Recommended Soil Series Fields within Soil Area Loading Rate Loading Rate (in/hr) (in/yr) 6. Design loading rates are equal or less than the loading rates recommended by Soil Scientist? ❑ Yes or ❑ No If No, explain why 15A NCAC 02T .0505(n) is not met: 7. Non -dedicated System Design (fill in the appropriate information for either a spray or drip irrigation system): Field /Zone Design Area Number of Maximum Application Design Annual Loading (ft2) Nozzles Rate (gallons/hr) Rate (gallons/yr) Total Owl Spray Irrigation Design Element Plan Sheet Specification Number Page Number Wetted diameter of nozzles ft Wetted area of nozzles ft2 Nozzle capacity gpm Nozzle manufacturer / model / Elevation of highest nozzle ft FORM: RLAP 06-16 Page 4 of 5 Applicant's Certification (signing authority must be in compliance with 15A NCAC 02T .0106): The applicant or any affiliate has not been convicted of an environmental crime, has not abandoned a wastewater facility without proper closure, does not have an outstanding civil penalty where all appeals have been exhausted or abandoned, are compliant with any active compliance schedule, and do not have any overdue annual fees under Rule 15A NCAC 02T .0105. Ayes ❑ No, Explain; .. I, L u ✓� �` ��� (' i� � v i�l���'L- J` � ��(� Pc-�, l o � C n i!TQ II M P.'7'�., f ��. r� CI— J U! t� .'� a � - l y (Signature Authority's Name — PLEASE PRINT) (Title) / attest that this application for (facility Name) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that the Division of Water Resources may not conduct a technical review of this program and approval does not constitute a variance to any rules or statutes unless specifically granted in the permit. Further, any discharge of residuals to surface waters or the land will result in an immediate enforcement action, which may include civil penalties, injunctive relief, and/or criminal prosecution. I will make no claim against the Division of Water Resources should a condition of this permit be violated. I also understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with North Carolina General Statutes §143-215.6A and §143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor, which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000 per violation, Signature: Date: FORM: RLAP 06-16 Page 5 of 5 State of North Carolina DWR Department of Environmental Quality Division of Water Resources INvlslun of Witter Resources LAND APPLICATION SITE CERTIFICATION INSTRUCTIONS FOR FORM: LASC 06-16 Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the Applicant shall submit one original and two conies of the application and supporting documentation For more information, visit the Water Quality Permitting Section's Non-Discharze Permittiinz Unit General — This certification provides detailed information of receiving sites for land application of Class B residuals (may include water treatment plant or other type residuals) in accordance with 15A NCAC 02T .1100. Do not submit this certification for review without a corresponding application form (FORM: RLAP 06-16 or FORM: SDR 06-16). Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Land Application Site Certification (FORM: LASC 06-16): ® Submit the completed and appropriately executed Land Application Site Certification (FORM: LASC 06-16) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® For new or renewed permits, submit the requested information for all land application sites. ❑ For modified permits, submit the requested information for only those sites that are new, transferred or affected by the proposed modification. B. Land Application Site Information: ® The status of the land application site with respect to this residuals land application program must be provided in table I. The status categories and their corresponding codes are as follows: ♦ New (N) ♦ Renewed (R) ♦ Modified (M) ♦ Transferred (T) ♦ Deleted (D) ® Attach the following in accordance with each status code: Required Item County Board Notif icatio n. doc I Land Owner Agreement (If applicable) I =J Setback Waiver Agreement An updated vicinity/setback map in accordance with the "Man Guidance for Residuals Land Annlication Permits" A soils and agronomic evaluation in accordance with the "Soil Scientist Evaluation Policv" INSTRUCTIONS FOR FORM: LASC 06-16Page Status Code N R T M ✓ ✓ ✓ ✓ ✓ ✓ ✓ of An updated accounting of the land application site's cumulative pollutant loading rates (CPLRs) Status Code Required Item N R T M For previously permitted sites without a soil series name indicated in the Attachment B, submit County Soil Survey Map (or equivalent) clearly indicate the location of the land application site and in accordance with the soil map requirements in the "Soil Scientist Evaluation Policv" Acknowledgement of field transfer from Land Owner (Fields may not be permitted to multiple Permittees over the same time period) * This item may be required for land application site with a status code "M", please contact the Division if you need assistant in determining attachment requirements. ® Crop Type should include the most likely crop types for the life of the permit (five years). ® Predominant Soils Series Name must be either the name of the soil indicated in Attachment `B" of the existing permit, or name of the soil series as provided by the licensed soil scientist. ® Predominant Soil Mapping Unit or Representative Slope: Either the Soil Mapping Unit or the representative slope of each site must be provided. The predominant soil -mapping unit must be consistent with the predominant soil series name. Please note that the soil mapping units are variable between Counties, so care should be taken in properly identifying the correct mapping unit. If a representative slope is provided, it must be determined accordingly: ❑ For sites previously permitted for use, but do not have an established soil mapping unit (the mapping unit provides information on both the soil series name and the slope of the soil), the Applicant may determine the representative slope by using the average slope provided in the County Soil Survey (or equivalent). A soil type with a slope range of 4 - 8% would have a representative slope of 6%. ❑ New Sites to be permitted must have slopes determined as part of the soils report prepared by a licensed soil scientist. ® Acceptable methods for determining location coordinates (i.e., latitude and longitude) and their corresponding codes are as follows: • Address Matching (ADD) • Digital or Raw Photo Extraction (EXT) • Aerial Photography with Ground Control (AER) • Geodetic Quality GPS Survey (GEO) • Cadastral Survey (SUR) • LORAN-C Navigation Device (LOR) • Conversion from Coordinate Plane (CP) • Navigation Quality GPS (GPS) • Conversion from Township -Section -Range (TSR) • Remote Sensing (RS) • Conversion from Universal Trans Mere (UTM) • Zip Code Centroid (ZIP) • Map Interpretation by Digital or Manual Extraction (MAP) C. Waterbody and Classifications Information: (new sites only) ❑ Use an 8.5 by 11-inch copy of the portion of a 7.5-minute USGS Topographic Map to identify the location where the residuals program activities are planned to occur as well as the closest downslope surface waters as clearly as possible. Each map portion must be labeled with the map name and number, the identified location, and be of clear and reproducible quality. ❑ Surface water body classifications information may be found at: httn://dea.nc.Rov/about/divisions/water- resource s/Dlannina/classification-standards/classifications ❑ Any questions concerning the waterbody and its classification, please contact the Division's regional offices. ❑ A list of the Division's regional offices, their county coverage, and their contact information may be downloaded at: httn://dea.nc. Rov/contact/reRional-offices ❑ General Instructions: There are 17 river basins in North Carolina. Each basin has associated waterbodies with assigned subbasins, location descriptions, stream index numbers and established classifications. 1. Identify the project area on a 7.5 minute USGS topographical map (an 8.5 x 11-inch sheet showing the project area should be submitted with the permit application regardless of whether a Stream classification was completed). 2. Determine the names of all the closest down slope surface waters from the project site. For unnamed tributaries, see Table 1: Unnamed Tributaries Entering Other States or for Specific Basin Areas. Label any unnamed tributaries as "UT to stream name" as the waterbody name. Open the link httD:Hdea.nc.2ov/about/divisions/water-resources/DlanninL/classification-standards/classifications. ❑ Stream Classification Process: One of the options below may be used depending on the known initial project information. ❑ KNOWN BASIN WHERE CLOSEST DOWN SLOPE SURFACE WATER IS LOCATED 1. Select proper basin from the List all Waterbodies in Basin sorted report. Sort hydrologically as this will provide the proper location descriptions if multiple runs. INSTRUCTIONS FOR FORM: LASC 06-16Page 2 of 3 2. Locate the name of the identified waterbody (from General Directions) on the list. 3. For multiple listings of the same waterbody name in the report, select and verify the location description. The term "source" in the description means the beginning of the waterbody segment (most upstream point). 4. Record all Basins, Stream Index Numbers and Classifications applicable to the project. ❑ KNOWN COUNTY WHERE CLOSEST DOWN SLOPE SURFACE WATER IS LOCATED 1. Select the proper county from the List all Waterbodies in county, hydrologically report. 2. Locate the name of the identified waterbody (from General Directions) on the list. 3. For multiple listings of the same waterbody name in the report, select and verify the location description. The term "source" in the description means the beginning of the waterbody segment (most upstream point). 4. Record all Basins, Stream Index Numbers and Classifications applicable to the project. ❑ UNKNOWN BASIN WHERE CLOSEST DOWN SLOPE SURFACE WATER IS LOCATED 1. Use the Clickable basin map to hydrologically sorted list report. 2. Click on the approximate project location to bring up the hydrologically sorted list. 3. Locate the name of the identified waterbody (from General Directions) on the list. 4. For multiple listings of the same waterbody name in the report, select and verify the location description. The term "source" in the description means the beginning of the waterbody segment (most upstream point). 5. Record all Basins, Stream Index Numbers and Classifications applicable to the project. ❑ Notes on index number and unnamed streams: Unnamed Streams 15A NCAC 02B .0301(i). ❑ Any stream which is not named in the schedule of stream classifications carries the same classification as that assigned to the stream segment to which it is tributary (at the point of entry) except: (A) unnamed streams specifically described in the schedule of classifications; (B) unnamed freshwaters tributary to tidal saltwaters will be classified "C"; or (C) after November 1, 1986, any newly created areas of tidal saltwater which are connected to Class SA waters by approved dredging projects will be classified "SC" unless case -by -case reclassification proceedings are conducted. ❑ The following river basins have different policies for unnamed streams entering other states or for specific areas of the basin: Unnamed Tributaries Entering Other States or for Specific Basin Areas Hiwassee River Basin Little Tennesse River Basin And Savannah River Drainage Area French Broad River Basin Watauga River Basin Broad River Basin New River Basin Catawba River Basin Yadkin -Pee Dee River Basin Lumber River Basin Roanoke River Basin Chowan River Basin Tar -Pamlico River Basin Pasquotank River Basin Streams entering Georgia or Tennessee shall be classified "C Tr." Streams entering Georgia or Tennessee shall be classified "C Tr." Such streams in the Savannah River drainage area entering South Carolina shall be classified 'B Tr." Streams entering Tennessee will be classified 'B." Streams entering the State of Tennessee are classified "C." Streams entering South Carolina are classified "C." Streams entering the State of Tennessee are classified "C." Streams entering South Carolina are classified "C." Streams entering Virginia are classified "C," and such streams entering South Carolina are classified "C." Streams entering South Carolina are classified "C Sw." Streams entering Virginia are classified "C." Except that all backwaters of John H. Kerr Reservoir and the North Carolina portion of streams tributary thereto not otherwise named or described shall carry the classification 'B," and all backwaters of Lake Gaston and the North Carolina portion of streams tributary thereto not otherwise named or described shall carry the classification "C and B." Streams entering Virginia are classified "C." All drainage canals not noted in the schedule are classified "C Sw." except the main drainage canals to Pamlico Sound and its bays which shall be classified "SC." All drainage canals not noted in the schedule are classified "C." INSTRUCTIONS FOR FORM: LASC 06-16Page 3 of LAND APPLICATION SITE CERTIFICATION Applicant's name: Butterball. LLC Land application sites currently certified: 25.5 net acres and Total to be certified: 25.2 net acres. L LAND APPLICATION SITE INFORMATION (See Instruction B): Predominant Soil Status Site/Field Landowners Lessees or Operator(s) Net Acres County Crop(s) s Codes ID O O �' PO Mapping Unit Series Nameb or Rep. Slope R 01 Butterball, LLC Butterball, LLC of Mt. Olive 2.5 Duplin Hay Foreston 0 to 2% M 04 Butterball, LLC Butterball, LLC of Mt. Olive 9.2 Duplin Hay Blanton 1 to 6% R 05 Butterball, LLC Butterball, LLC of Mt. Olive 5.0 Duplin Hay Autryville 0 to 6% R 08 Butterball, LLC Butterball, LLC of Mt. Olive 8.5 Duplin Hay Foreston 0 to 2% R R R R - a Status Code for land application sites are: ♦ N (New) ♦ R (Renewed) ♦ M (Modified) ♦ T (Transferred) ♦ D (Deleted) b Soil Series Name (i.e. Appling, Cecil, etc.) Mapping Unit must be consistent with those used in the County Soil Survey (i.e. for a 2-8% slope Cecil in Anson County the mapping unit is CeB2) IL WATERBODY AND CLASSIFICATIONS INFORMATION (See Instruction C): Site/Field ID Latitude Longitude Location Location Method Code Location Accuracy Waterbody Subbasin and Current and Proposed p Datum Stream Index No. Class IN' 0 NAD 83 ADD Nearest Second 011 0 1 NAD 83 ADD Nearest Second in, 0 NAD 83 ADD Nearest Second _ ° NAD 83 ADD Nearest Second ° ' rp NO I ' NAD 83 ADD Nearest Second _ ° ' rp No L' _" NAD 83 ADD Nearest Second _ ° ' rp NO E'." NAD 83 ADD Nearest Second - _ ° ' rp NO E'." NAD 83 ADD Nearest Second - Note: Please keep the site information (I.) and waterbody information (II.) of the same field on the same page FORM: LASC 06-16 Page 1 DWR INvlslun of Witter Resources State of North Carolina Department of Environmental Quality Division of Water Resources RESIDUALS SOURCE CERTIFICATION INSTRUCTIONS FOR FORM: RSC 06-16 Please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of additional information requested. Failure to submit all of the required items will lead to additional processing and review time for the permit application. Unless otherwise noted, the Applicant shall submit one original and two conies of the application and supporting documentation For more information, visit the Water Quality Permitting Section's Non-Discharze Permittiinz Unit General — This certification provides detailed information of residuals source generating facility and its residuals quality for land application, distribution, or disposal in accordance with 15A NCAC 02T .1100. Do not submit this certification for review without a corresponding application form (FORM: RLAP 11-15, FORM: DCAR 11-15, or FORM: SDR 11-15). Unless otherwise noted, the Applicant shall submit one original and two copies of the application and supporting documentation listed below. A. Residuals Source Certification (FORM: RSC 11-15): ® Submit the completed and appropriately executed Residuals Source Certification (FORM: RSC 11-15) form. Please do not make any unauthorized content changes to this form. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ® For new or renewed permits, submit a separate certification for each source facility. ❑ For modified permits, submit a separate certification for only those facilities that are affected by the proposed modification. ® Complete the residuals source facility summary page. List all new, renewed, or modified facilities. B. Residuals Source -Generating Facility Information: ® For each source facility, attach the following: ® Vicinity map - A vicinity map that shows the location of the facility and meets all of the criteria in the "Map Guidance for Residuals Land Application Permits". ® Process flow diagram and/or narrative - A detailed narrative and/or process flow diagram that describes how the residuals are to be generated, treated, processed, and stored at the facility. ® Quantitative justification for residuals production rate - A quantitative justification for the value provided in Item I. 8. Ensure that the amount of residuals listed is the maximum amount expected to be generated by the facility for the life of the permit. In addition, ensure that this amount is equivalent to that which is actually to be land applied, distributed, and/or disposed, including any chemicals, amendments, or other additives that are added to the residuals during processing. ® Sampling plan - A detailed sampling plan for the residuals source -generating facility. Ensure that the plan identifies sampling points, sampling frequency, sample type, as well as the Division -certified laboratory to be used. In addition, ensure that the plan details how the facility and/or the residuals are monitored for any applicable pathogen reduction and vector attraction reduction requirements. Note that all sampling and monitoring must be completed on the residuals as they are to be land applied, distributed, and/or disposed. C. Residuals Quality Information: ❑ For each source facility, attach the following: ❑ Laboratory analytical reports and operational data - reports for all laboratory analyses used to complete this certification. ❑ Documentation that the facility complies and/or the residuals comply with any applicable pathogen reduction and vector attraction reduction requirements. ❑ For new facility that may have not yet been constructed and analytical results of residuals cannot be obtained, please attach analytical results of residuals generated from a similar facility along with the description of similarities of the two facilities. INSTRUCTIONS FOR FORM: RSC 06-16 Page 1 of 1 RESIDUALS SOURCE FACILITY SUMMARY Applicant's name: Butterball, LLC Status Codes Facility Permit Holder Facility Name County Permit Number R Butterball, LLC Butterball Mt. Olive Duplin WQ0006147 a Status Code for source facility are: ♦ N (New) ♦ R (Renewed) ♦ M (Modified) ♦ D (Deleted) b The amount of residuals currently permitted for distribution, land application, or disposal (i.e, not applicable to new facility). Maximum Dry Tons Per Year Current b Proposed 25.5 No Change SUMMARY FOR FORM: RSC 06-16 Page 1 State of North Carolina DWR Department of Environmental Quality Division of Water Resources Mvlslurt of Witter Resources RESIDUALS SOURCE CERTIFICATION FORM: RSC 06-16 I. RESIDUALS SOURCE -GENERATING FACILITY INFORMATION (See Instruction B.): 1. Facility Name: Butterball, LLC 2. Facility permit holder is: ❑ Federal, I❑ State, Local Government, or ® Private. Facility permit issued by: ® Div. of Water Resources, rl Div. of Environmental Health, or ❑ Other (explain: ). 3. Facility contact person and title: Lankford Ruffin Complete mailing address: One Butterball Ln City: Garner State: NA Zip: 27529-5971 Telephone number: (919) 255-7900 E-mail address: lruffin&butterball.com 4. Facility physical address: 1628 Garner Chapel Rd City: Mt. Olive State: NC Zip: 28365-6167 Coordinates: Latitude: 35' 8' 33.1" Longitude: -77' 54' 47.1" Datum: Level of accuracy: Method of measurement: 5. Purpose of the facility: ❑ treatment of municipal wastewater, treatment of 100% domestic wastewater, ❑ treatment of potable water, treatment of 100% industrial wastewater, ❑ treatment of industrial wastewater mixed with domestic wastewater, (approximate percentages: % industrial and __j % domestic) other (explain: ). 6. Does the facility have an approved pretreatment program: Yes No 7. Facility permitted/design flow: 0. MGD and facility average daily flow: 0_1 MGD 8. Average amount of residuals being generated at this facility M dry tons per year. 9. Specify the following regarding treatment and storage volumes available at the facility: Type and volume of residuals treatment: None Type and volume of residuals storage (i.e., outside of residuals treatment units): None IL RESIDUALS QUALITY INFORMATION (See Instruction C.): 1. Specify if residuals are regulated under 40 CFR Part 503 or L� 40 CFR Part 257. Note: Only residuals that are generated during domestic/municipal wastewater treatment processes are regulated under 40 CFR Part 503, otherwise, the residuals are regulated under 40 CFR Part 257. 2. Specify if residuals are defined under 15A NCAC 02T.1102(6) as: ® Biological 0 Non -Biological FORM: RSC 06-16 Page 1 of 5 Note: Biological residuals are residuals that have been generated during the treatment of domestic wastewater, animal processing wastewater, or the biological treatment of industrial wastewater (biological treatment is a system that utilizes biological processes including lagoons, activated sludge systems, extended aeration systems, and fixed film systems). 3. Hazardous Waste Determination: Complete the following to demonstrate that the residuals are non -hazardous under RCRA: (Note - this item does not have to be completed for facilities that are less than 0.5 MGD in design flow that treat 100% non -municipal, domestic wastewater only) a. Are the residuals listed in 40 CFR §261.31-§261.33: ❑ yes ❑ no. If yes, list the number(s): b. Specify whether or not the residuals exhibit any of the characteristics defined by 40 CFR §261.21- 261.24: ❑ yes ❑ no. Fill in the following tables with the results of the latest toxicity characteristic leaching procedure (TCLP) analysis as well as those for corrosivity, ignitability, and reactivity: Laboratory: and Date of analysis: Passed corrosivity test: ❑ yes ❑ no. pH: s.u. (2 <pH < 12.5) Passed ignitability test: rl yes ❑ no. Flashpoint: OF (> 140°F) Passed reactivity test: ❑ yes Eno. HCN: � mg/kg (<250) & H2S: mg/kg (<500) TCLP Parameter Limit Result TCLP Parameter Limit Result (mgfi) (mgfi) (mgfi) (mgfi) Arsenic 5.0 Hexachlorobenzene 0.13 Barium 100.0 Hexachloro-1,3-Butadiene 0.5 Benzene 0.5 Hexachloroethane 3.0 Cadmium 1.0 Lead 5.0 Carbon Tetrachloride 0.5 Lindane 0.4 Chlordane 0.03 Mercury 0.2 Chlorobenzene 100.0 Methoxychlor 10.0 Chloroform 6.0 Methyl Ethyl Ketone 200.0 Chromium 5.0 Nitrobenzene 2.0 m-Cresol 200.0 Pentachlorophenol 100.0 o-Cresol 200.0 Pyridine 5.0 p-Cresol 200.0 Selenium 1.0 Cresol 200.0 Silver 5.0 2,4-D 10.0 Tetrachloroethylene 0.7 1,4-Dichlorobenzene 7.5 Toxaphene 0.5 1,2-Dichloroethane 0.5 Trichloroethylene 0.5 1,1-Dichloroethylene 0.7 2,4,5-Trichlorophenol 400.0 2,4-Dinitrotoluene 0.13 2,4,6-Trichlorophenol 2.0 Endrin 0.02 2,4,5-TP (Silvex) 1.0 Heptachlor and its Hydroxide 0.008 Vinyl Chloride 0.2 FORM: RSC 06-16 Page 2 of 5 4. Metals Determination: Complete one of the following tables (i.e., as applicable) to demonstrate that the residuals do not violate the ceiling concentrations for metals regulated under 15A NCAC 02T .1105. a. For Distribution/Land Application: Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following metal parameters: Laboratory: and Date of analysis: Parameter Ceiling Monthly Average Concentration Limits Concentration Limits (ClassA & ClassB) (Class A Only) (mglkg) (mglkg) Arsenic 75 41 Cadmium 85 39 Copper 4,300 1,500 Lead 840 300 Mercury 57 17 Molybdenum 75 n/a Nickel 420 420 Selenium 100 100 Zinc 7,500 2,800 Result (mglkg) b. For Surface Disposal Unit (landfill): Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following metal parameters: Laboratory: and Date of analysis: Distance from Disposal Arsenic Chromium Nickel Unit to Boundary to Closest Property Line (meters, check one) (mg/kg) (mg/kg) (mg/kg) ❑ >0but <25 ❑ >25but <50 ❑ > 50 but < 75 ❑ > 75 but < 100 ❑ > 100 but < 125 ❑ > 125 Result (mg/kg) FORM: RSC 06-16 Page 3 of 5 5. Nutrient/Micronutrient Determination: Complete the following: a. Total solids: %. b. Fill in the following table with the results of the latest analyses (i.e., on a dry weight basis) for the following nutrient and micronutrient parameters: Laboratory: and Date of analysis: Parameter Aluminum Ammonia -Nitrogen Calcium Magnesium Nitrate -Nitrite Nitrogen pH (Standard Unit) Phosphorus Potassium Sodium Total Kjeldahl Nitrogen Result (mglkg) c. Using the results listed in Item II. 5b. above, calculate the sodium adsorption ration (SAR): [Note: If residuals contain SAR of 10 or higher, the applicant shall obtain recommendations from the local Cooperative Extension Office, the Department of Agriculture and Consumer Services, the Natural Resource Conservation Service, a North Carolina Licensed Soil Scientist, or an agronomist, prior to land application of residuals. The recommendations shall address the sodium application rate, soil amendments (e.g., gypsum, etc.), or a mechanism for maintaining site integrity and conditions conducive to crop growth]. d. Specify the mineralization rate to be used in calculating the plant available nitrogen (PAN) of the residuals: 30 %. This rate is a (check one): ® default value, or ❑ actually established. If the residuals are not generated from the treatment of municipal or domestic wastewater, explain or provide technical justification as to why the selected default value is appropriate to be applied to these residuals: e. Calculate the PAN for the residuals (i.e., on a dry weight basis) and fill the results in the following table: Application Method Surface Injection/Incorporation First (15) Year PAN (mglkg) 45,000 Five -Year Maximum Adjusted PAN (mglkg) Note: Calculation of PAN for the residuals is based on theoretical data and future calculations for application. 6. Other Pollutants Determination: Specify whether or not there are any other pollutants of concern in the residuals and provide the results of the latest analyses: None FORM: RSC 06-16 Page 4 of 5 7. Pathogen Reduction: Per 15A NCAC 02T.1106, specify how residuals will meet the pathogen reduction requirements: a. For Distribution/Land Application of Class A or Equivalent: ❑ A fecal coliform density that is demonstrated to be less than 1,000 MPN per gram of total dry solids, or ❑ A salmonella sp. density that is demonstration to be less than 3 MPN per 4 grams of total dry solids. AND one of the followings (except for non -biological residuals): ❑ Alternative 1 [15A NCAC 02T.I 106(b)(3)(A)] - Time/Temperature Compliance. ❑ Alternative 2 [15A NCAC 02T.I 106(b)(3)(B)] - Alkaline Treatment. ❑ Alternative 3 [15A NCAC 02T.I 106(b)(3)(C)] - Prior Testing for Enteric Virus/Viable Helminth Ova. ❑ Alternative 4 [15A NCAC 02T.I 106(b)(3)(D)] - No Prior Testing for Enteric Virus/Viable Helminth Ova. ❑ Alternative 5 [15A NCAC 02T.I 106(b)(3)(E)-(K)] - Process to Further Reduce Pathogens (PFRP). Specify one: ❑ composting, ❑ heat drying, ❑ heat treatment, ❑ thermophilic aerobic digestion, ❑ beta ray irradiation, ❑ gamma ray irradiation, or ❑ pasteurization. b. For Land Application of Class B: Alternative 1 [15A NCAC 02T.I 106(c)(1)] - Fecal Coliform Density Demonstration. Alternative 2 [15A NCAC 02T.I 106(c)(2)] - Process to Significantly Reduce Pathogens (PSRP). Specify one: Q aerobic digestion, I air drying, ❑ anaerobic digestion, ❑ composting, or lime stabilization. c. For Surface Disposal: ❑ Select One of the Class A or Equivalent Pathogen Reduction Alternatives in Item II. 7a. above. ❑ Select One of the Class B or Equivalent Pathogen Reduction Alternatives in Item II. 7b. above. ❑ Exempt -If Daily Cover Alternative is chosen in Item II.8. below [15A NCAC 02T.1106(a)(2)]. ❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution. 8. Vector Attraction Reduction (VAR): Per 15A NCAC 02T.1107, specify how residuals will meet the VAR requirements: ❑ Alternative 1 [15A NCAC 02T.1107(a)(1)] - 38% Volatile Solids Reduction (Aerobic/Anaerobic Digestion). ❑ Alternative 2 [15A NCAC 02T.I 107(a)(2)] - 40-Day Bench Scale Test (Anaerobic Digestion). ❑ Alternative 3 [15A NCAC 02T.I 107(a)(3)] - 30-Day Bench Scale Test (Aerobic Digestion). ❑ Alternative 4 [15A NCAC 02T.I 107(a)(4)] - Specific Oxygen Uptake Rate Test (Aerobic Digestion). ❑ Alternative 5 [15A NCAC 02T.I 107(a)(5)] - 14-Day Aerobic Processes. ® Alternative 6 [15A NCAC 02T. 1107(a)(6)] - Alkaline Stabilization. ❑ Alternative 7 [15A NCAC 02T. 1107(a)(7)] - Drying of Stabilized Residuals. ❑ Alternative 8 [15A NCAC 02T. 1107(a)(8)] - Drying of Unstabilized Residuals. ❑ Alternative 9 [15A NCAC 02T.I 107(a)(9)] - Injection. ❑ Alternative 10 [15A NCAC 02T.I 107(a)(10)] - Incorporation. ❑ Alternative for Surface Disposal Units Only - Soil/Other Material Cover [15A NCAC 02T.I 107(b)(2)]. ❑ Not Applicable - Non -Biological Residuals with NO Domestic Wastewater Contribution. Note: For animal processing residuals, only alternatives 9 or 10 may be chosen due to the nuisance conditions that typically occur when these residuals are applied and left on the land surface. FORM: RSC 06-16 Page 5 of 5 October 29, 2018 OPERATIONS AND MAINTENANCE PLAN Butterball, LLC RESIDUALS LAND APPLICATION FOR WQ0006147 (Butterball, LLC — Mt. Olive) Inspection Plan Inspections for the land application of residuals will be conducted on a weekly basis at the land application site during the land application activities of this project. The inspection frequency is based on the time frame that it is going to take to complete the project and the amount of dry tons to be land applied from this facility. The inspections will consist of inspecting a current field that is being applied as well as inspecting random fields that have been completed. These inspections will consist of: 1. Verifying that the Pre -Operations Check List has been completed and signed by both Operations and Technical staff. 2. Checking the calculated loads to ensure the correct amount of residuals are being land applied. 3. Ensure that all manned equipment has a copy of the spill control plan, the permit, and the operations and maintenance plan. 4. Ensure that the field has been flagged properly and that all buffers are being adhered to. 5. Ensure that the Crop and Landowner Verification form has been filled out. 6. Verifying that the correct number samples of the residuals have been taken and that it meets the criteria for land application. 7. The records will be kept in the project files in the respective office for the project. 8. The Permittee or Inspector shall report by telephone to the Wilmington Regional Office by telephone at 910-796-7215 as soon as possible but no later than 24 hours after or the next working day following the occurrence or the first knowledge of the occurrence of the following. • Any occurrence with the distribution program resulting in the land application of significant amounts of material that is abnormal in quantity or characteristics. • Any failure of the distribution system that results in the release to surfacewaters. • Any time that self -monitoring indicates that the facility has gone out of compliance withthe permit. • Any process failure that results in the system not adequately treating the residuals. • Any spill or discharge from a vehicle or piping system during residuals transportation. • Any release that requires immediate reporting outside of normal business hours shall becalled in to the NCDEQ at 800-858-0368. This numbers is to be called in the event of a release to surface waters, imminent failure of a storage system when the event occurs outside of normal business hours. • Within 5 days of the first notice of on occurrence a written response in the form of a letter shall be sent to DENR outlining the actions taken or purposed actions taken to ensure that the problem does not recur. Persons responsible for inspections on this project are asfollows: Josh Batchelor, Wastewater and Sprayfield Farm Manager, or his designee. Josh Batchelor is the designated land application ORC for this project and his designees are the backup ORC's for this project. OPERATIONS AND MAINTENANCE PLAN Butterball, LLC RESIDUALS LAND APPLICATION FOR WQ0006147 Sampling Plan Sampling for this project consists of sampling the residuals during the time that land application is occurring. This will result in one round of sampling to occur before land application commences in order to ensure that the residuals are suitable for land application. Based on the dry tonnage of this plant this will be one sample for all parameters per year. The residuals shall be sampled annually for the following: (Regulatory level in milligrams per liter in parentheses.) Arsenic (5.0), 1, 4-Dichlorobenzene (7.5 ), Nitrobenzene (2.0) Barium (100.0), 1, 2-Dichloroethane (0.5), Pentachlorophenol (100.0) Benzene (0.5), 1, 1-Dichloroethylene (0.7 ), Pyridine (5.0) Cadmium (1.0), 2, 4-Dinitrotoluene (0.13), Selenium (1.0) Carbon tetrachloride (0.5), Endrin (0.02), Silver (5.0) Chlordane (0.03), Hexachlorobenzene (0.13), Tetrachloroethylene (0.7) Chlorobenzene (100.0), Heptachlor (and its hydroxide) (0.008), Toxaphene (0.5) Chloroform (6.0), Hexachloro-1,3-butadiene (0.5), Trichloroethylene (0.5) Chromium (5.0), Hexachlorethane (3.0), 2,4,5-Trichlorophenol (400.0) M-Cresol (200.0), Lead (5.0), 2,4,6-Trichlorophenol (2.0) o-Cresol (200.0), Lindane (0.4), 2,4,5 TP ( Silvex) (1.0) p-Cresol (200.0), Mercury (0.2), Vinyl Chloride (0.2) Cresol (200.0), Methoxychlor (10.0) 2,4-D (10.0), Methyl ethyl ketone (200.0) The residuals will also be sampled based on the chart below for the following constituents Dry Tons Generated (short tons per year) Monitoring Frequency (Established in 40 CFR 503 and 15A NCAC 02T.1111) <319 1 time per year =>319-<1,650 1 per Quarter (4 times per year) =>1,650-<16,500 1 every 60 days (6 times per year) =>16,500 1 every month (12 times per year) vewnerry, Pa,.GerM1'E 9�ee�a Vic. � GRAPHIC SCAii 1 iu� -- fOvltt ,;*N l NOTES 1 `R.:x i nwa omrx+caxs. aF • L.EGEtlO J J Q _ VNOW6+i79LLIP7E FIELD V LU _ Y+000D4Bfl� SPRAY FIELD m '� S PARCELI E wwz QZ _ WASTEWATER TREAT NEW R.AIf� LLI V "' m RESaDEl+CE F� OFFSETROl1R Y CO d I I I I i ,tea VICINITY MAP �akR� sa+ez+s+ FIG. I 1 1 2 1 3 1 4 1 5 ® Dewberry* DE,,b.,,y En9ineei s Inc. E J J Q J LLI B QOW D uz o W C7 - r � o RFEGw - - _ 03 w m a HIL FORCE Row EGu MP a� a EMERCENCrovERao PERMIT DRAWING I _ a ► T 1F11E Ma" renN LF _ EGEHGENGv GH._PH�GE NE, PAIN 1/2'E C —1 ROK E �LLEF,�oN Eo E11LUENTsTn,�ON a-► MEctiawcu SEWER wREEN - e'LP scull — EFFwENI PUMP T FORCE MMNf �N P cRnvnY FEow FI e EGG���TIFN PGNP 11 �� EMER�NC. G�RFEG � 1 EFFEHEM IHMI � G SG�� ��No�GA.Eo FI (1W 5,0l0 lGALL N BASIN 6 EMERGENCY OVERFLOW AERATION BASIN 1 n - CLARIFIER T T LpcooN o sLuocE 25,000 GALLONS ]5,000 GALLONS 22.062 GALLONS Row FaoM s oRM wn Ek PONo B TITLI Leceno PROCESS TREATMENT FOR F.,FRFcnoNARRov PERMIT RENEWAL A —0o— PALNE REEDC FLL, FILM �� �HLiE rvoan�Hui cLosEo IRF,EGT OR 5-2131 OPROCESS FLOW DIAGRAM N ,NETI FLF1'NETEa FIG. 2 Quantitative Justification Form RSC 06-16, Item B Value from Item I.8: Average amount of residuals being generated at this facility 25.5 dry tons per year Quantities for residual Generation: 100,000 GPD of sanitary wastewater (equivalent to 0.1 MGD) 280 mg/L biochemical oxygen demand (BOD) 0.6 yield, lb of mixed liquor suspended solids per lb of BOD Calculation using quantities for residual Generation: Mg lbs * L lbs BOD L 0.1 MGD * 280 * 8.34 al * m — 233.5 da 9 9 Y lbs BOD lbs sludge 233.5 da * 0.6 yield = 140.11 day Y 140.11 lbs sludge * 365 days 1 ton 25.E DT sludge * = day 1 year 2000 lbs yr Based on these calculations, the 100,000 gallons per day of sanitary wastewater at a BOD of 280 mg/L and a 0.6 ratio of mixed liquor suspended solids of BOD results in a residuals production rate of 25.6 DT sludge/year. The amount of residuals being generated as this facility is therefore quantitatively justified.