HomeMy WebLinkAbout820545_Gen Permit Renewal Application_20240402ROY COOPER
Governor
ELIZABETH S. BISER
Secretary
RICHARD E. ROGERS, JR.
Director
Prestage Farms Inc
P-38
PO Box 438
Clinton, NC 28328-8328
NORTH CAROLINA
Environmental Quality
February 12, 2024
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General
Permits you must submit an application for permit coverage to the Division of Water Resources (DWR) by April 3, 2024.
April 3.2024.
Mailing Address: NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699 1636
Email: animal operations i0eq.nc.gov
phone: (919) 707 9129
Please note that you must include one (1) copy of the Certilied Animal Waste management rlan 11_AVrlr1171 Wuu um
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
application form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1
and could result in assessments of civil penalties of up to $25,000 per day.
Copies of the animal waste operation State Non -Discharge General Permits are available at
www.deg.ne.2ov/animall)ermits2024. General permits can be requested by writing to the address above.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please
feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129.
Sincerely,
Michael Pjetraj, Deputy Director
Division of Water Resources
Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge
General Permit
North Caroline DeperannstofEnrironmentel Quetlh Division of Water Resourrn
��� 512 North Salisbury Street 1616hleil Stn'ite Centlr Aeldl!4North Caroline 296MI636
919 7019129
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2024.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by !be Permittee.
1. Certificate Of Coverage Number: AW S820545
2. Facility Name: P-38
3. Permittee's Name (same as on the Waste Management Plan): Prestaee Farms Inc
4. Perrnittee's Mailing Address: PO Box 438
City: Clinton g10•5,96•5,81t State: NC Zip: 28328-8328
Telephone Number: E-mail: form cote
5. Facility's Physical Address: 2625 Wilber Prid eg n Rd randy bafCfoo+ a pfeS-Jctfe }
City: Harrells
State: NC
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
8. Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"): Prestaee Farms Inc
10. Operator Name (OIC): oftNl POft Phone No.: ojj@jjjR1jj0
111c1nR (pay Spr4C6M 9/0.OR-071
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine - Farrow to Wean 516
Operation Types:
Swine
Cattle
Dry Poultry
Wean to Finish
Dairy Calf
Non Laying Chickens
Wean to Feeder
Dairy Heifer
Laying Chickens
Farrow to Finish
Milk Cow
Pullets
Feeder to Finish
Dry Cow
Turkeys
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultry
Gilts
Other
Non Laying Pullet
Other
Layers
Zip: 28444
OIC #: t
/o1331to
Other Types
Horses - Horses
Horses - Other
Sheep - Sheep
Sheep - Other
13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure
Name
Structure Type
(Lagoon/Digester/
WSP)
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
'Redline"
(Inches)
1
Lagoon
1/l/1985
Full, clay
385,464.00
40,851.00
19.00
#
6egeea
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
1. The most recent Waste Utilization Plan (WUP), sieved by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required MRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. 1 understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners
should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): M /
Name (Print): R4,464a A/. 9AWr -r Title: ARAVVe, %MBA t TPIDNT �g�•
Signature: 'aw Al � Date: 31-7.1Z0Zti
Name (Print):
Signature:
Name (Print):
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.nc.gov
NCDEQ-DW R
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
Waste Utilization Plan
Producer:
Prestage Farms, Inc. County: Sampson
Name of Farm:
P-38
Location:
P.O. Box 438
Clinton NC 28329
Phone:
910-592-5771
Type of Operation:
Farrow -Wean
Number of Animal:
516
Storage Structure:
Anaerobic Lagoon
Method of Application:
Irrigation
Amount of waste produced per year: 3145 ton/year
Amount of plant available N (PAN) produced/year: 2786 lbs./year
The waste from your animal facility must be land applied at a specified rate to prevent
pollution of surface water and/or groundwater. The plant nutrients in the animal waste
should be used to reduce the amount of commercial fertilizer required for the crops in the
fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting nutrient. Waste should be analyzed
before each application cycle. Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be grown.
Several factors are important in the implementing your waste utilization plan in order to
maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally
safe manner.
1. Always apply waste based on the needs of the crop to be grown and the nutrient
content of the waste. Do not apply more nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration rates, leaching potentials,
cation exchange capacities, and available water holding capacities.
3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per
year. Waste may be applied to land eroding at 5 or more tons per acre annually, but
less than 10 tons per acre per year providing that adequate filter strips are
established.
4. Do not apply waste on saturated soils , when it is raining, or when the surface is
frozen. Either of these conditions may in runoff to the surface waters which is not
allowed under DWQ regulations.
5. Wind conditions should also be considered to avoid drift and downwind odor problems.
6. To maximize the value of the nutrients for crops production and to reduce the potential for
pollution, the waste should be applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will
conserve nutrients and reduce odor problems.
This plan is based on the waste application method shown above. If you choose to change methods
in the future, you need to revise this plan. Nutrient levels for different applications methods are
not the same.
The estimated acres needed to apply the animal waste is based on typical nutrient content for
this type of facility. Acreage requirements should be based on the waste analysis report from
your waste management facility. In some cases you may want to have plant analysis made, which
MKI
Page 2
could allow additional waste to be applied. Provisions shall be made for the area receiving
waste to be flexible so as to accommodate changing waste analysis content and the crop type.
Lime must be applied to maintain pH in the optimum range for specific crop production. This
waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC
2H .0217 adopted by the Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract No.
Zone No.
Soil Type
Crop
Code
Yield/Ac
Lbs. N
unit
Acres
Lbs N
Used
Month to
Apply
Lbs. N
Per Ac.
9219
1
Tomahawk
CB -HAY
5.3
50
3.17
840
MAR-SEP
265
9219
1
Tomahawk
OS/Hay
1
50
3.17
159
OCT-MAR
50
9219
2
Tomahawk
CB -HAY
5.3
50
3.17
840
MAR-SEP
265
9219
2
Tomahawk
OS/Hay
1
50
3.17
159
OCT-MAR
50
9219
3
Tomahawk
CB -HAY
5.3
50
3.29
872
MAR-SEP
265
6219
3
Tomahawk
I OS/Hay
1
1 50
1 3.291
1651
OCT-MAR
1 50
Total 9.63 3034lbs.
Available Nitrogen 2786 lbs.
Surplus or deficit -247 lbs.
Applying the above amount of waste is a bigjob. You should plan time and have appropriate equipment to apply
the waste in a timely manner.
P-38 Page 3
The applicator is cautioned that P and K may be over applied while meeting the N requirements. In the future,
regulations may require farmers in some parts of North Carolina to have a nutrient management plan that
addresses all nutrients. This plan only addresses nitrogen.
In interplanted fields (i.e. small grain, etc. interseeded in bermudagrass), forage must be removed through
grazing, hay and /or silage. Where grazing, plants should be grazed when they reach a height of six to nine
inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain
etc. is to be removed for hay or silage, care should be exercised not to let small grain to reach materity,
especially late in the season ( i.e. April or May) Shading may result if small grain gets too high and this will
definitely interfere with the stand of bermudagrass. This loss of stand will result in reduced yields and less
nitrogen being utilized. Rather than cutting small grain for hay or silage just before heading as is the normal
situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage
two to three times during the season, depending on the time small grain is planted in the fall.
The ideal time to interplant small grain, etc. is late September or early October . Drilling is recommended over
broadcasting. Bermudagrass should be grazed or mowed to a height of about two inches before drilling for best
results.
Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning
may occur in livestock. Sampling forage or hay for nitrate levels is recommended.
Acres shown in the tables are considered to be the usable acres excluding required buffers, filters strips along
ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to
equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres
shown in the tables.
See attached map showing the fields to be used for the utilization of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provisions for periodic land application of sludge at agronomic rates.
The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients
or other elements. Your production facility will produce approximately 433 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years you will have approximately 2167 lbs. of PAN to utilize. Assuming
you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs/acre you will need 7
acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre you will need 17
acres of land. Please be aware that these are only estmates of the PAN and the land needed. Actual
requirements could vary by 25%depending on the sludge waste analysis, soil types, realistic yields, and
application methods.
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that
runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water
droplet size, and organic solids. The application amount should not exceed the available water holding capacity
P-38
Page 4
of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of
the crop.
If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and
irrigation designer to ensure that an irrigation system is installed to properly irrrigate the acres shown in tables.
Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan
invalid.
The following table is provided as a guide for establishing application rates and amounts.
Tract No.
Zone No.
Soil Type
Crop
Code
Applic.
Rate(in/hr)
Applic.
Amount
9219
1
Tomahawk
CB -HAY
0.6
1.0
9219
1
Tomahawk
OS/Hay
0.6
1.0
9219
2
Tomahawk
CB -HAY
0.6
1.0
9219
2
Tomahawk
OS/Hay
0.6
1.0
9219
3
Tomahawk
CB -HAY
0.6
1.0
6219
3
Tomahawk
OS/Hay
0.6
1.0
r
Page 5
This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the
crop is not over applied. In many situations the application amount shown cannot be applied because of the
nitrogen limitations. The maximum application amount shown can be applied under optimum soil conditions.
Your facility is designed for 180 days of temporary storage and the temporary storage must be removed on the
average of once every 6 months. In no instances should the volume of the waste be stored in your structure
be within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and the waste applicator to ensure that the spreader equipment is operated
properly to apply the correct rates shown in the tables. Failure to apply the recommended rates and amounts of
nitrogen shown in the tables may make this plan invalid.
Call your technical specialist after you have receive the waste analysis report for assistance in determining the
amount of waste per acre and the proper application rate prior to appling the waste.
NARRATIVE OF OPERATION
Plan updated due to ownership changed
P-38 Page 6
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade
conveyances, direct application, or direct discharge during operation or land application.
Any discharge of waste which reaches surface water is prohibited.
There must be documentation in the design folder that the producer either owns or has an
agreement for use of adequate land on which to properly apply waste. If the producer
does not own adequate land to properly dispose of waste , he/she shall provide a copy of
an agreement with a landowner who is within a reasonable proximity, allowing him/her the
use of the land for waste application. It is the responsibility of the owner of the facility to
secure an update of the Waste Utilization Plan when there is a change in the operation,
increase in the number of animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop
yields based on soil type, available moisture, historical data, climatic conditions, and level
of management, unless there are regulations that restrict the rate of application for other
nutrients.
4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste
may be applied to land that is eroding at 5 or more tons, but less than 10 tons per acre per
year providing grass filter strips are installed where runoff leaves the field. (See FOTG
standard 393 - Filter Strip).
5. Odors can be reduced by injecting the waste or disking after waste application. Waste
should not be applied when there is danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated
on conventionally tilled cropland. When applied to conservation tilled crops or grassland,
the waste may be broadcast provided the application does not occur during a season
prone to flooding. (See "Weather and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate that runoff
does not occur offsite or to the surface waters and in a method which does not cause drift
from the site during application. No pending should occur in order to control odor or flies.
8. Animal waste shall not be applied to saturated soils, during rainfall events, or when the
surface is frozen.
9. Animal waste shall be applied on actively growing crops in such a manner that the crop is
not covered with waste to a depth that would inhibit growth. The potential for salt damage
from animal waste should also be considered.
10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a
high potentual for leaching. Waste nutrient loading rates on these soils should be held to a
minimum and a suitable winter cover crop planted to take up released nutrients. Waste
shall not be applied more than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall comply with the following:
The outer perimeter of the land area onto which waste is applied from a lagoon that is a
component of a swine farm shall be at least 50 feet from any residenrial property boundary
and from any perennial stream or river (other than an irrigation ditch or canal. Animal
waste other than swine waste from facilities sited on or after October 1, 1995), shall not be
applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips).
P-38
Page 7
REQUIRED SPECIFICATIONS
(continued)
12. Animal waste shall not be applied closer than 100 feet to wells.
13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned
by he landowner.
14. Waste shall be applied in a manner not to reach other property and public right-of-ways.
15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by
discharge or by over -spraying. Animal waste may be applied to prior converted wetlands
provided they have been approved as a land application site by a "technical specialist".
Animal waste shall not be applied on grassed waterways that discharge directly into water
courses, and on other grassed waterways, waste shall be applied at agronomic rates in a
manner that causes no runoff or drift from the site.
16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall
not be discharged into the animal waste management system.
17. A protective cover of appropriate vegtation will be established on all disturbed areas
(lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced as necessary to
protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc.,
are limited to areas where considered appropriate. Lagoon areas should be kept mowed
and accessible. Berms and structures should be inspected regularly for evidences of
erosion, leakage or discharge.
18. If animal production at the facility is to be suspended or terminated, the owner is
responsible for obtaining and implementing a "closure plan" which will eliminate the
possibility of an illigal discharge, pollution and erosion.
19. Waste handling structures, piping pumps, reels, etc., should be inspected on a regular
basis to prevent breakdowns, leaks and spills. A regular maintenance checklist should be
kept on site.
20. Animal waste can be used in a rotation that includes vegetation and other crops for direct
human consumption. However, if animal waste is used on crops for direct human
consumption it should only be applied pre -plant with no further applications of animal waste
during the crop season.
21. Highly visible markers shall be installed to mark the top and the bottom elevations of the
temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be
managed to maintain the liquid level between the markers. A marker will be required to
mark the maximum storage volume for waste storage ponds.
22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually
at crop sites where waste products are applied. Nitrogen shall be the rate -determining
element. Zinc and copper levels in the soil shall be monitored and alternative crop sites
shall be used when these metal approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste analysis records shall be kept
for five (5) years. Poultry dry waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North Carolina regulations.
Page 8
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: P-38
Owner/Manager Agreement Prestage Farms, Inc.
I (we) understand and will follow and implement the specifications and the operation and maintenance proce-
dures established in the approved animal waste utilization plan for the farm named above. I (we) know that any
expansion to the existing design capacity of the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the North Carolina Division of Water Quality
before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste
from this system to the surface waters of the state from a storm event less severe than the 25-year, 24 hour
storm.The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water
Conservation District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
Signature:
Name of Manager (If different from owner)
Signature:
Name of Person Preparing Plan:
Affiliation: Prestage Farms, Inc.
Address: P.O. Box 438
Clinton, NC 28329
Signature:
Randall N. Barefoot
Phone: 910-596-5812
Date: s yo2
Date:
Date: 3 H 2O2�
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SAMPSON COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER RESOURCES (DWR)
910-433-3300
EMERGENCY MANAGEMENT SERVICES (EMS)
910-592-8996
SOIL & WATER CONSERVATION DISTRICT (SWCD)
910-592-7963
NATURAL RESOURCES CONSERVATION SERVICE (NRCS)
910-592-7963
COOPERATIVE EXTENSION SERVICE (CES)
910-592-7161
This plan will be implemented in the event that waste from your operation are leaking,
overflowing, or running off the site. You should NOT wait until wastes reach surface
waters or leave your property to consider that you have a problem. You should make
every effort to ensure that this does not happen. This plan should be posted in an
accessible location for all employees at the facility. The following are some action items
you should take.
1. Stop the release of wastes. Depending on the situation, this may or may not be
possible. Suggested response to problems are listed below:
A. Lagoon overflow -possible solutions are:
a. Add soil to berm to increase elevation of dam, any permanent alteration of the
dam should be approved by a qualified technical specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon, hold wastes in the house if possible.
d. Call a pumping contractor.
e. Make sure no surface water is entering lagoon.
B. Runoff from wastes application field -action include:
a. Immediately stop wastes application.
b. Create a temporary diversion or berm to contain the waste.
c. Incorporate waste to reduce further runoff.
d. Evaluate and eliminate the reasou(s) that caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinkler -action includes:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Close values to eliminate further discharge.
d. Repair all leaks prior to restarting pumps.
D. Leakage from flush system, houses, solids separators -action includes:
a. Stop recycle (flushing system) pump.
b. Stop irrigation pump.
c. Make sure no siphon effect has been created.
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or dit6, io'daWAM-iddpage, put in a submersible pump, and
pump back into lagoon
b. If holes are caused by burrowing g. 6apo*r remove afiimilg'aind till1ibles:
and compact with a clay type 664E.-
c,'-Ild've aprofessional eiiltiat6.66 and tfid lijbon
'bottom as soot! as, § possible - r
2. Assess the extent of the spill and note any obvious damages.
a: Did thewastereach any surface waters? �1
b.-:Approxim4tely,howinuchteas released and whatdliatibft?
c..-Any-damage noted; such as employee injury ,fish killgi br:pts
oporty, ama 6 ?;
d. .DJ:dth6spi11al&v6thoprQperfy7 :,-.. - - ;
e. . Does the spill:have.1hei p6ibntl6to 4eabb surface.Witeig?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a.* During normal business hours, call your DWQ (Division of Water Quality);
regional office; at 9,10-433-3300' afterhours,:emsrgeficy tnftnberi'I800-858-
0368. Your-phonacall should includes YOUR'NAW.,-FACILITY.,
NUMBER, TELEPHONE NUMBERjTHE. DETAIIS OF TE INCIDENT
FROM ITEM #2. ABOVE, THEM)(kCT LOCATION OF THE FACIL-ITY,
AND THE LOCATION OR DIRECTION OFWOVENIENT OF THE
SPILL, WEATHER AND WIND CONDITIONS; THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OFTHE SITUATTION.,-
b. If the spill leaves the property orentag surface waters; call 1kal(EMS)
Emergency ManagOment*Servil &9I0m592-.99R6,'�::'
C. Instruct EMS to contact lodaLklealth"Depgrtntent -:
d. Contact local SoiLgild.,.WaterConservationDistmct,.-Natural Rmur6es
Conservation Service 6fflc,6 at 910=5914963 and Cooperative Extension
Service at 910-592-7161 for advice/technical assistance.
4. If none of the above works call 911 orthe shef.iffs'Depa . ttind6and explain your
problem to them and ask that person to contact the proper ageffcies ft yoji.
5. Contact the contractor of your choica-to'•begin repair -of the-problidita off -
site damage.
a. Contractors Name:.
b; Contractors Address:
c. Contractors Phone: 910t$794-4`774
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: ..'r Ln M E
b. Phone: 910 - crn � _ 5 77/
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
Insect Control Checklist for Animal Operations
Source Cause BMPs to Control Insects Site Specific Practices
Flush Gutters
13 Flush system is designed and operated
sufficiently to remove accumulated solids from
gutters as designed.
QI Remove bridging of accumulated solids at
Lagoons and Pits Crusted Solids El Maintain lagoons, settling basins and pits where
pest breeding is apparent to minimize the
crusting of solids to a depth of no more than 6 -
8 inches over more than 30% of surface.
Excessive Vegetative • Decaying vegetation d Maintain vegetative control along banks of
Growth lagoons and other impoundments to prevent
accumulation of decaying vegetative matter
along water's edge on impoundment's perimeter.
r
Dry Systems
Feeders • Feed Spillage 0
Design, operate and maintain feed systems (e.g.,
bunkers and troughs) to minimize the
accumulation of decaying wastage.
Clean up spillage on a routine basis (e.g., 7 - 10
day interval during summer; 15-30 day interval
during winter).
Feed Storage • Accumulations of feed residues 0
Reduce moisture accumulation within and
around immediate perimeter of feed storage
areas by insuring drainage away from site
and/or providing adequate containment (e.g.,
covered bin for brewers grain and similar high
moisture grain produc(s).
Inspect for and remove or break up accumulated
solids in filter strips around feed storage as
needed.
AMIC - November 11, 1996, Page I
— —tujauvn8 ut animal wastes ❑
and feed wastage
areas that trap moisture along ome apecftc Practices
Eliminate low t
fences and other locations where waste
accumulates and disturbance by animals is
minimal.
❑
Maintain fence rows and filter strips around
animal holding areas to minimize
accumulations of wastes (i.e., inspect for and
remove or break up accumulated solids as
Dry Manure Handlin .
S stems g Accumulations of animal wastes ❑
y
needed).
Remove spillage on a routine basis 7
e. - 111
day interval during summer; 15-30 day interval
duringwinter) where manure is loaded for land
application or disposal.
O
Provide for adequate drainage around manure
stockpiles.
❑
Inspect for and remove or break up accumulated
wastes in filter strips around stockpiles and
manure handling areas as needed.
For more information contact the Cooperative Extension Service, Department
Raleigh, NC, 27695-7613.
of Entomology, Box 7613, North Carolina State University,
AMIC -.'' ,ember 11, 1996, Page 2
Swine Farm Waste Management Odor Control Checklist
source Cause BMPs to Minimize Odor Site Specific Practices
Farmstead a Swine production GI ® Vegetative or wooded buffers;
Recommended best management practices;
Good judgment and common sense
Animal body surfaces i Dirty manure -covered animals
Floor surfaces a Wet manure -covered floors
Manure collection pits • Urine;
o Partial microbial decomposition
M/ Dry floors
19
/ Slotted floors;
l® Waterers located over slotted floors;
❑ Feeders at high end of solid floors;
WScrape manure buildup from floors;
❑ Underfloor ventilation for drying
❑ Frequent manure removal by flush, pit recharge
or scrape;
❑ ,Underfloorventitation
Ventilation exhaust tans • Volatile gases; at Fan maintenance;
Dust l/ �-fficient air movement
Indoor surfaces
a Washdown between groups of animals;
❑ Feed additives;
eeder covers;
Feed delivery downspout extenders to feeder
covers
I,
.,..,,..o....�
�grwuou or iccyctcu rdguun
Li musn tank covers;
liquid while tanks are filling
Extend fill lines to near bottom of tanks with
anti siphon vents
Flush alleys
a Agitation during wastewater
Underfloor flush with underfloor ventilation
conveyance
Pit recharge points
• Agitation of recycled lagoon
O Extend recharge lines to near bottom of pits
liquid while pits are filling
with anti -siphon vents
Lift stations
Agitation during sump tank
❑ Sump tank covers
filling and drawdown
Outside drain collection
a Agitation during wastewater
❑ Box covers
or junction boxes
conveyance
AMOC - November 11, 1996, Page 3
cau or nramprpes at
lagoon
Agitation during wastewater
Site Specific Practices
Extend discharge point of underneath
Lagoon surfaces
conveyance
pipes
lagoon liquid level
• Volatile gas emissions;
• Biological mixing;
Proper lagoon liquid capacity;
• Agitation
Correct lagoon startup procedures;
�Minimum surface area -to -volume ratio;
Minimum agitation
when -pumping;
1
® Mechanical aeration;
Irrigation sprinkler
High pressure agitation;
❑ Proven biological additives
noules
Wind drill
Irrigate on dry days with little or no wind;
Minimum recommended operating pressure;
Pump intake near lagoon liquid surface;
Storage tank or basin
Partial microbial decomposition;
❑ Pump from second -stage lagoon
O
surface
• Mixing while filling;
Bottom or midlevel loading;
• Agitation when emptying
❑ Tank covers;
❑ Basin surface mats of solids;
Settling basin surface
• Partial microbial decomposition;
❑ Proven biological additives or oxidants
• Mixing while filling;
❑ Extend drainpipe outlets underneath liquid
level;
• Agitation when emptying
❑ Remove settled solids regularly
Manure, slurry or sludge
spreader outlets
a Agitation when spreading;
❑ Soil in e
j coon of slurry/sludges;
. Volatile gas emissions
❑ Wash residual manure from spreader after use;
slurry or sludge on field
surfaces
Dead
drying
Carcass
gas
❑ Proven biological additives or oxidants
❑ Soil injection of slurry/sludges
❑ Soil incorporation within 48 hrs.;
O Spread in thin uniform layers for rapid drying;
❑Y Proven biological additives or oxidants
• ---- �. rruperutsposnton of carcasses
Dead animal disposal • Carcass decomposition ❑ Complete covering of carcasses in burial pits;
pits ,
❑ Proper location/construction of disposal pits
Incinerators Incomplete combustion
❑ Secondary stack burners
AMOC -November 11, 1996, Page 4
source Cause B I s to Minimize Odor Site Specific Practices
Standing water around o Improper drainage; Grade and landscape such that water drains
facilities a Microbial decomposition of away from facilities
organic matter
Manure tracked onto . Poorly maintained access roads EJ Farm access road maintenance
public roads from farm
access
Additional Information :
Available From
Swine Manure Management; 0200 RuleBMP Packet
NCSU, County Extension Center
Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet
NCSU - BAE
Swine Production Facility Manure Management: Pit Recharge - Lagoon Treatment; EBAE 128-88
NCSU - BAE
Swine Production Facility Manure Management: Underfloor Flush - Lagoon Treatment; EBAE 129-88
NCSU - BAE
Lagoon Design and Management for Livestock Manure Treatment and Storage ; EBAE 103.83
NCSU - BAE
Calibration of Manure and Wastewater Application Equipment; EBAE Fact Sheet
NCSU - BAE
Controlling Odors from Swine Buildings; PIH-33
NCSU- Swine Extension
Environmental Assurance Program; NPPC Manual
NC Pork Producers Assoc
Options for Managing Odor ; a report from the Swine Odor Task Force
NCSU Agri Communications
Nuisance Concerns in Animal Manure Management: Odors and Flies; PRO107, 1995 Conference Proceedings
Florida Cooperative Extension
AMO;r November 11, 1996, Page 5
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other then those listed must be approved by the State Veterinarian.
Primary
Secondary
Routine Mortality
a
Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of
water
(G.S.106-403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NC DEQ under GS 15A NCAC
13B .0200.
Rendering at a rendering plant licensed under G.S. 106-168.7.
aComplete incineration according to 02 NCAC 52C .0102,
OA composting system approved and permitted by the NC Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NC DEQ.
OIn the case of dead poultry only, placing in a disposal pit of a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
IDAny method which, in the professional opinion of the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must be attached).
Mass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS. Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be done in accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminenithreat of a disease emergency, the State Veterinarian may enact
additional temporary procedures or measures for disposal according to G.S. 106-399.4.
•
i nature�oof Farm owner/Manager bat/ e
JSignature of Technical Specialist Date
Raleigh, N. C.
Rev, 2/82
ANIMAL WASTE MANAGEMENT SYSTEM
Engineering Design Work Sheet
Field Office Clinton Design by xoward robson _ Date 7-30-85
Owner's Name Cram Collins Phone 47a-3163 _-
Location Aogroxa 1 mile NW of Kerr on SR 1121__
attack watershed location sketch)
Population (est) within 1/4 mi. 0 No. of inhabited houses within
1/4.mi, 0 Distance to nearest -inhabited house other than
operat®r's annrox., 1 mile <
Type of livestock swine Type of operation (check one)
Farrow to finish Farrow to feeder pig x Finish --
Othere
I
Type of confinement facility (flush, pit, number of houses,_ dimension. of
houses, etc.) 4
Type of waste. treatment: Anaerobic lagoon A holding pond Anaerobic
lagoon with holding volume. _ x holding pond , pit oN tank a
other
Method of handling waste when design capacity is reached (i.e., pump & irrigation,
honeywagon, etc.) irrigation w
Lagoon & Storage Design Data
Type, number, and sizes of livestock
64 sows x 385 lbs = IAQ 140 lbs
24 boars tt lbs = 9, lbs
490 pigs X go _lbs = 441Q0 Tbs
7j2_ pigs n albs e zk o lbs
504 igs X 8 4 032
Total No. for design or: Total labs for design _y,,2h
Design Capacity for Anaerobic Lagoon ireatfnent and Odor Control
Use ^ cu. ft./lb. or cu. ft./animal
1. 2239762 s(lbs) or (animals) 1 ku.ft./lb) or (cu.ft./animal) =
2231762 cu. ft.
2. Estimate size of lagoon. x x w/ ss =
enngtT— wi�-Mcf - depth
cu. ft.
Design far Holding pond
Design period i8o
days. (Longest
anticipated period
before pumpout)
25-year storm
_ inches. Normal
precipitation less
evaporation
for design period '4 inches.
Waste production lbs/day/lb. live wt.
3. Volume of waste =zza,7 ylbs.' live vat, x ,no___ -35 lbs./day/lb.ly. wt.
62.4- bs/cu.ft.-
x —to_ days m _a&,a74cu. ft.
4. Volume Of waste water = al/day animal .animals
.5 gal cu.ft.
x days = ee cu. ft.
5. Normal precipitation less evaporation on lagoon surface for design period =
409851
4 in, x e ft. x ft: = 13,617 Cu. ft.
12 in/ft — length h
6. Normal precipitation less evaporation on holding pond surface for design period =
inches x ft. x ft. = -0- cu. ft.
12 in/ft en9t w t
0
7. Storage required for 25=year storm on lagoon surface =
40,851
7 in. x ft. x ft. = 23,830 cu. ft.
12 in ft le� —ngtn w t
8. Storage required for 8-year storm on holding pond surface =
in. x ft. x ft. = cu. ft.
--
_. .-._ length.. width
n
This storage is below planned fuluid level.
9. Total capacity needed for holding pond'(add Ps 3, n, 5, 6, 7, & 8) =
11--✓ — o _. — __ cu. ft.
10. Total capacity needed for treatment lagoon (add R's 1 & 9 when treatment
lagoon A holding pond are one component) = 315,583 cu. ft.
Planned Capacity for Treatment La oon
avg, length x avg. wi-nth ft va g. eepth ft, w/ 3 ss =
—385 464 cu. ft.
Planned Capacity for Nolding Pand
ft. x• ft. x ft. w/__ ss -
avg. length avg, w t av` g. a --avg. -
L
cu. ft.
Desion for Disposal Area
Annual nitrogen production in fresh waste
sows N/sow
364
u 92 lbs iKQWR. a 365 days = 33,488 lbs. N
Assume 75 % N loss during anaerobic lagoon treatment, storage & land application
Estimated N available for crop-,,.,33.488 lbs x_25 %•= 8372 lbs.
Type of vegetation or crop t.Q be grown at the disposal site
Timing and rate of application it&h�hour
Estimated acres needed for effluent disposal
Coastals 364 sows x ,04ac/sow = 15 aco
Lorne 364 sows or o17�ac/sow = 40 ac,
Fescue.* 364 sows°x ,06ac/sow = 22 ac,
LAND APPLICATION DATA
Cubic feet of waste/180 days
'Cubic feet of normal precipation/180 days
Total Cubic Feet
X-_-. _ 7,48 -- Gal/cubic foot
sng. 7 Total gallons to be ap
plied pp_ied in 180 days
X •- 2 _� Two periods of 180 days
W- 145. Total gallons to be — _- _- _ applied/year
NUMBER OF TRIPS FOR A 1000 GALLON HONEY WAGON:
Iota-t a '1lons — 1017
100Q gallon/trip�Trips
_ _Trips X ,5hrs/trip = 512Total Hours
NUMBER OF HOURS RETIRED FOR SPRINKLER IRRIGATING:
l 9i7 145 Total Gallons _ —
Gallon .X 60min/hr, 5L.__:Total Hours
500
The above is only a guide to be used for estimating the work involved
in land application of water,
Confinement Building
TYPICAL VIEW OF A ONE -STAGE LAGOON SYSTEM
CRPIG COCG/q/s
Top Width /Z
Settled Top Elevation 5 Z.o
Fluid Elevation 5 0.0
Pit
SS _ I SS 3 : r
�v Pipe (Needs to be adequately
supported)
Bottom Elevation 44.0
TREATMENT
LAGOON
Depth = ro
SS 3 : I
U.'S: DEPARTMENT OF AGRICULTURE NC-ENC-40
Soil Conservation Service 5/83
I
LOCATION CODE -2 A 7c
PLAN OF EXCAVATED WASTE STORAGE POND
NAME �'hai� oL[i�5 ACP it DATE 8 -Zz -$S DISTRICT mrm,p5 sv
SIDE SLOPE 3 TO L
W I
o v o.o AVE. 50P ELEV.
/ �/44.a, AV, SOTT01! ELEV.
I_ LENGTH
Volume depth (a;ea of top) + (area of bottom) + (4 aD area midsection5.'Le Cu.Ft.
6 Li
Use of facility
Capacity 2, S$ 3 , 27 / Gallons
Volume Cost -sharing Cu. Ft.
Soil type _4e0,7
B. M. description
3 "Ba/l / �c� /c I •n d, P o/ wow
A55 )M--d Elev. S'o. a o
SUMMARY
Bottom
Elev.
Z/4.0
Normal liquid level
Elev.
Storage for normal precip.(Ft) +
Maximum liquid level
Elev.
Storage for:
25 yr. freq. ptecip.
(Ft.) +
1. o
Crest ESW
Elev.
Stage (Ft.)
+
Freeboard (Ft.)
+
/- o
Top of Dam
Elev.
SZ- __
OPERATION AND MAINTENANCE PLAN
This lagoon is designed for waste treatment with minimum odor control. The
time required for the planned fluid level to be reached may vary due to soil
conditions, flushing operations, and the amount of fresh water added to the
sy at em.
Land application of waste water is recognized as an acceptable method of dis-
posal. Methods of application include honey wagons (sprayer or injection) and
irrigation (center pivot, guns, or travelers). Care needs to be taken when
applying waste to prevent damage to crops or runoff from the field.
The following items are to be carried out:
1. Begin pump -out of the lagoon when fluid level is 1 foot below the
outlet pipes.
2. Stop pump -out before fluid depth is less than 3 feet deep (this
prevents the loss of favorable bacteria).
3. It is strongly recommended that the treatment lagoon be precharged
to ' its capacity to prevent excessive odors during startup. Pre -
charging reduces the concentration of the initial waste entering
the lagoon thereby reducing odors.
4. Keep vegetation on the embankment and areas adjacent to the lagoon
mowed.
5. Repair any eroded areas and establish in vegetation.
6. Recommend that a suitable fence be constructed around the lagoon
for safety purposes.
7. The Clean Water Act of 1977 prohibits the discharge of pollutants
into waters of the United States. The Department of Natural
Resources and Community Development (DNRCD) - Wastewater Management
Section has the responsibility for enforcing this law:
NOTE: An analysis of the waste water can be obtained at commercial
laboratories or at a fee of $3 per sample at:
N.C. Department of Agriculture Plant Analysis Lab
Agronomic Division
Blue Ridge Road Center
Raleigh, N.C. 27611
Ph. (919) 733-2655