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HomeMy WebLinkAbout820505_Gen Permit Renewal Application_20240402ROY COOPER Governor ELIZABETH S. BISER Secretary RICHARD E. ROGERS, JR. Director Prestage Farms Inc Px-8 PO Box 438 Clinton, NC 28328-8328 NORTH CAROLINA Environmental Quality February 12, 2024 Subject: Application for Renewal of Coverage for Expiring State General Permit Dear Permittee: Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits, which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General Permits you must submit an application for permit coverage to the Division of Water Resources (DWR) by April 3, 2024. Enclosed you will find a 'Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non Discharge General Permit." The application form must be completed signed by the Permittee and returned to the DWR by April 3, 2024. Mailing Address: NCDEQ-DWR Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699 1636 Email: animal onerations(a-)deg.nc.gov phone: (919) 707 9129 Please note that you must include one (1) copv of the Certified Animal Waste Management Plan (CAWMP) with the completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal annlication form. Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty. Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1 and could result in assessments of civil penalties of up to $25,000 per day. Copies of the animal waste operation State Non -Discharge General Permits are available at www.deq.nc.gov/animalt)ermits2O24. General permits can be requested by writing to the address above. If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129. Sincerely, Michael Pjetraj, Deputy Director Division of Water Resources Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge General Permit NorNCualint DtptrtmentatF¢riro¢mtnul Quttltr Dirislonol'Itur Rtsources $12 North Stlisbun Street 163611ai15enice Ctntp R11ti9b,NonhCuoli¢t1'699-16M --" � 919.1.07.9129 State of North Carolina Department of Environmental Quality Division of Water Resources Animal Waste Management Systems Request for Certification of Coverage Facility Currently covered by an Expiring Sate Non -Discharge General Permit On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications must be received by the Division of Water Resources by no later than April 3, 2024. Please do not leave any question unanswered. Please verify all information and make any necessary corrections below. Application must be signed and dated by the Permittee. 1. Certificate Of Coverage Number: AWS820505 2. Facility Name: Px-8 3. Permittee's Name (same as on the Waste Management Plan): Prestaee Farms Inc 4. Permittee's Mailing Address: PO Box 438 City: Clinton 410-596.5617- Telephone Number: AiYiYfaiYtlYti�l► State: NC Zip: 28328-8328 E-mail: MAdy hare -fop L e presJafrAr,*r (o ^ 5. Facility's Physical Address: 780 Beaman Woods Rd City: Clinton State: NC 6. County where Facility is located: Sampson 7. Farm Manager's Name (if different from Landowner): 8, Farm Manager's telephone number (include area code): 9. Integrator's Name (if there is not an Integrator, write "None"): Prestage Farms Inc 10. Operator Name (OIC): William M. Warren Phone No.: 910-592-5771 11. Lessee's Name (if there is not a Lessee, write "None"): 12. Indicate animal operation type and number: Current Permit: Operations Type Allowable Count Swine - Farrow to Wean 752 Operation Types: Swine Cattle Dry Poultry Wean to Finish Dairy Calf Non Laying Chickens Wean to Feeder Dairy Heifer Laying Chickens Farrow to Finish Milk Cow Pullets Feeder to Finish DryCow Turkeys Farrow to Wean Beef Stocker Calf Turkey Pullet Farrow to Feeder Beef Feeder Boar/Stud Beef Broad Cow Wet Poultry Gilts Other Non Laying Pullet Other Layers Zip: 28328 OIC #: 17927 Other Types Horses - Horses Horses - Other Sheep- Sheep Sheep - Other 13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information. Make all necessary corrections and provide missing data.) Structure Name Structure Type (Lagoon/Digester/ WSP) Estimated Date Built Liner Type (Clay, Synthetic, Unknown) Capacity (Cubic Feet) Estimated Surface Area (Square Feet) Design Freeboard 'Redline" (Inches) a imam 111 W P-8 Lagoon 1/l/1990 Full, clay 444,600.00 72,310.00 19.00 Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via email to the email address below. The CAWMP must include the following components: I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing: a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.) b. A map of every field used for land application (for example: irrigation map) c. The soil series present on every land application field d. The crops grown on every land application field e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP f. The maximum PAN to be applied to every land application field g. The waste application windows for every crop utilized in the WUP h. The required NRCS Standard specifications 2. A site map/schematic 3. Emergency Action Plan 4. Insect Control Checklist with chosen best management practices noted 5. Odor Control Checklist with chosen best management practices noted 6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist 7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be applicable to your facility. 8. Operation and Maintenance Plan If your CAWMP includes any components not shown on this list, please include the additional components with your submittal. (e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.) I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that, if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18 U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both for a similar offense.) Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation): Name (Print): /RA+JOXLL Ak pHEROT Title: Aaarsx� Lw t /1�i17Ri60T /%ki/. Signature: L& Date: Jt'/Zd2�{ Name (Print): Signature: Name (Print): Signature: Title: Date: Title: Date: THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS: E-mail: animal.operations@deq.ne.gov NCDEQ-DW R Animal Feeding Operations Program 1636 Mail Service Center Raleigh, North Carolina 27699-1636 n WASTE UTILIZATION PLAN ---------------------- Producer ----- :Prest-age Farms, Inc. County:Sampson Name of Farm-:PX-8 Location ----- :P. C. Box 438 Clinton NC 28329 Phone -------- :910-592-5771 Type Operation-------------:FAR-WEAN Number of Animal ----------- : 752 Storage Structure ---------- :Anaerobic Lagoon Method of application ------ :Irrigation Amount of waste produced per year---------------; 4583 tons/year Amount of plant available N (PAN) produced/year-: 4061 lbs./year The waste from your animal facility must be land applied at a specified rate to prevent pollution of surface water and/or groundwater. The plant nutrients in the animal waste should be use to reduce the amount of commercial fertilizer required for the crops in the fields where the waste is to be applied. This waste utilization plan uses nitrogen as the limiting nutrient. Waste should he analyzed before each application cycle. Annual soil tests are strongly encouraged so that all plant nutrients can be balanced for realistic yields of the crop to be grown. Several factors are important in implementing your waste utilization plan in order to maximize the fertilizer value of the waste and to ensure that it is applied in an environmentally safe manner: 1. Always apply waste based on the needs of the crop to be grown and the nutrient content of the waste. Do not apply more nitrogen than the crop can utilize. 2. Soil types are important as they have different infiltration rates, leaching potentials, cation exchange capacities, and available water holding capacities. 3. Normally waste shall not be applied to land eroding at more than 5 tons per acre per year. Waste may be applied to land eroding at 5 or more tons per acre annually, but less than 10 tons per acre per year providing that adequate filter strips are established. 4. Do not apply waste on saturated soils, when it is raining, or when the surface is frozen. Either of these conditions may in runoff to the surface waters which is not allowed under DWO regulations. 5. Wind conditions should also be considered to avoild drift and downwind odor problems. 6. To maximize the value of the nutrients for crop production and to reduce the potential for pollution, the waste should be applied to a growing crop or applied not more than 30 days prior to planting a crop or forages breaking dormancy. Injecting the waste or disking will conserve nutrients and reduce odor problems. This plan is based on the waste application method shown above. If you choose to change methods in the future, you need to revise this plan. Nutrient levels for different application methods are not the same. The estimated acres needed to apply the animal waste is based on typical nutrient content for this type of facility. Acreage requirements should be based on the waste analysis report from your wastemanagement facility. In some cases you may wantto have PX-8 Page 2 plant analysis made, which could allow additional waste to be applied. Provisions shall be made for the area receiving waste to be flexible so as to accommodate changing waste analysis content and the crop type. Lime must be applied to maintain pH in the optimum range for specific crop production. This waste utilization plan, if carried out, meets the requirements for compliance with 15A NCAC 2H .0217 adopted by the Environmental Management Commission. YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING: Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to No. No. Type Code /Acre /Unit Used Apply 6851 1 WaB C 6.2 50.00 1.8 570 MAR-OCT 6851 1 wan L N/A 90.00 * 1.8 166 SEP-MAY 6651 2 WaB C 6.2 50.00 2.3 713 MAR-OCT 6851 2 WaB L N/A 90.00 * 2.3 207 SEP-MAY 6851 3 WaB C 6.2 50.00 3.7 1147 MAR-OCT 6851 3 WaB L N/A 90.00 £ 3.7 333 SEP-MAY 6851 4 WaB C 6.2 50.00 3.8 1178 MAR-OCT 6851 4 WaB L N/A 90.00 * 3.8 342 SEP-MAY 6851 5 WaB C 6.2 50.00 2.8 868 MAR-OCT 6851 5 WaB L N/A 90.00 * 2.8 252 SEP-MAY �\ ----- ----- ----- ----- Available Nitrogen Crop codes: Crop -unit Total 14.4 (includes commercial) Surplus Or Deficit A=Barley-bu. B=Bermudagrass(graze)-tons C=Bermudagraza(hay)-tons D=Corn(grain)-bu. E=Corn(silage)-tons F=Cotton-lbs. lint G=Fescue(graze)-tons H=Fescue(hay)-tons 5776 4061 -1715 I=Oats-bu. J=Rye-bu. K=Small grain(graze)-acre L=Small grain(hay)-acre M=Sorghum(grain)-cwt. W=Wheat-bu. Y=Fescue(pasture)-tons Z=SBDC Soybeans DC-bu. Applying the above amount of waste is a big job. You should plan time and have appropriate equipment to apply the waste in a timely manner. Gs�iriP 4PR ?pig ��Qoatyy r Cl lJ, C J The applicator is cautioned that P and K may be over applied while meeting the M requirements. In the future, regulations may require farmers in some parts of North Carolina to have a nutrient management. plan that addresses all nutrients. This plan only addresses nitrogen. In interplanted fields (i.e. small grain, etc, interseeded in bermudagrass), forage must be removed through grazing, hay and/or silage. Where grazing, plants should be grazed when they reach a height of six to nine inches. Cattle should be removed when plants are grazed to a height of four inches. In fields where small grain etc, is to be removed for hay or silage, care should be exercised not to to let small grain to reach maturity, especially late in the season (i.e. April or May). Shading may result if small grain gets too high and this will definitely interfere with stand of bermudagrass. This loss of stand will result in reduced yields and less nitrogen being utilized. Rather than cutting small grain for hay or silage dust before heading as is the normal situation, you are encouraged to cut the small grain earlier. You may want to consider harvesting hay or silage two to three times during the season, depending on time small grain is planted in the fall. The ideal time to interplant small grain, etc, is late September or early October. Drilling is recommended over broadcasting. Bermudegraaa should be grazed or mowed to a height of about two inches before drilling for best results. Caution must be exercised in grazing or haying summer annuals under stressed conditions. Nitrate poisoning may occur in livestock. Sampling forage or hay for nitrate levels is recommended. Acres shown in the tables are considered to be the usable acres excluding required buffers , filter strips along ditches, odd areas unable to be irrigated, and perimeter areas not receiving full application rates due to equipment limitations. Actual total acres in the field listed may, and most likely will be, more than the acres shown in the tables. See attached map showing the fields to be used for the utilization of animal waste. SLUDGE APPLICATION: The waste utilization plan must contain provision for periodic land application of sludge at agronomic rates. The sludge will be nutrient rich and will require precautionary measures to prevent over application of nutrients or other elements. Your production facility will produce approximately 632 lbs. of plant available nitrogen per year in the sludge. If you remove sludge every 5 years, you will have approximately 3158 lbs. of PAN to utilize, assuming you apply this PAN to hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen per acre, you will need 11 acres of land. If you apply the sludge to corn at the rate of 125 lbs. of nitrogen per acre, you will need 25 acres of land. Please be aware that these are only estimates of the PAN and land needed. Actual requirements could vary by 25% depending on your sludge waste analysis, soil types, realistic yields, and application methods. PX-8 Page 4 APPLICATION OF WASTE BY IRRIGATION The irrigation application rate should not exceed the intake rate of the soil at the time of irrigation such that runoff or ponding occurs. This rate is limited by initial soil moisture content, soil structure, soil texture, water droplet size, and organic solids. The application amount should not exceed the available water holding capacity of the soil at the time of irrigation nor should the plant available nitrogen applied exceed the nitrogen needs of the crop. If surface irrigation is the method of land application for this plan, it is the responsibility of the producer and irrigation designer to ensure that an irrigation system is installed to properly irrigate the acres; shown in tables. Failure to apply the recommended rates and amounts of nitrogen shown in the table may make this plan invalid. The following table is provided as a guide for establishing application rates and amounts. Tract Field Soil Crop No. No. Type 6851 -----1 --WaB- ---c== 6851 1 WaB L 6851 2 WaB C 6851 2 WaB L 6851 3 WaB C 6851 3 WaB L 6851 4 WaB C 6851 4 WaB L 6851 5 WaB C 6851 5 WaB L Applic Appiic IRR-2 Rate Amount PAN (inlhr) (in(a)) LBS/AC -0.6 0.96 310 0.6 0.96 90 0:6 0.96 310 0.6 0.96 90 0.6 0.96 310 0.6 0.96 90 0.6 0.96 310 0.6 0.96 90 0.6 0.96 310 0.6 0.96 90 This is the maximum application amount allowed for the soil assuming the amount of nitrogen allowed for the crop is not over applied. In many situations the application amount shown cannot be applied because of the nitrogen limitation. The maximum application amount shown can be applied under optimum soil conditions. PX-8 Page 5 Your facility is designed for 180 days of temporary storage and �• the temporary storage must be removed on the average of once every 6 months. In no instances should the volume of the waste be stored in your structure he within the 25 year 24 hour storm storage or one foot of freeboard except in the event of the 25 year 24 hour storm. It is the responsibility of the producer and waste applicator to ensure that the spreader equipment is operated properly to apply the correct rates to the acres shown in the tables. Failure to apply the recommended rates and amounts of nitrogen shown in the tables may make this plan invalid. Call your technical specialist after you receive the waste analysis report for assistance in determining the amount of waste per acre and the proper application rate prior to applying the waste. NARRATIVE OF OPERATION Plan has been revised to reflect a change in animal numbers, and type of operation. This plan was admended in 1997 from the original plan in 1990 to reduce N for coastal and increase N for n, winter rye. Original rate for coastal was 400 lbs. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 1. Animal waste shall not reach surface waters of the state by runoff, drift, manmade conveyances, direct application, or direct discharge during operation or land application. Any discharge of waste which reaches surface water is prohibited. 2. There must be documentation in the design folder that the producer either owns or has an agreement for use of adequate land on which to properly apply the waste. If the producer does not own adequate land to properly dispose of waste, he/she shall provide a copy of an agreement with a landowner who is within a reasonable proximity, allowing him/her the use of the land for waste application. It is the responsibility of the owner of the facility to secure an update of the Waste Utilization Plan when there is a change in the operation, increase in the number of animals, method of utilization, or available land. 3. Animal waste shall be applied to meet, but not exceed, the nitrogen needs for realistic crop yields based on soil type, available moisture, historical data, climatic conditions, and level of management, unless there are regulations that restrict the rate of application for other nutrients. -� 4. Animal waste shall be applied to land eroding less than 5 tons per acre per year. Waste may be applied to land that is eroding at 5 or'more tons, but less than 10 tons per acre per year providing grass filter strips are installed where runoff leaves the field. (See FOTG Standard 393 -Filter Strip) 00 5. Odors can be reduced by injecting the waste or disking after waste application. waste should not be applied when there is danger of drift from the irrigation field. 6. When animal waste is to be applied on acres subject to flooding, it will be soil incorporated on conventionally tilled cropland. When applied to conservation tilled crops or grassland, the waste may be broadcast provided the application does not occur during a season prone to flooding. (See "Weather and Climate in North Carolina" for guidance.) 7. Liquid waste shall be applied at rates not to exceed the soil infiltration rate such that runoff does not occur offsite or to surface waters and in a method which does not cause drift from the site during application. No ponding should occur in order to control odor or flies. S. Animal waste shall not be applied to saturated soils, during rainfall events, or when the surface is frozen. 9. Animal waste shall be applied on actively growing crops in such a manner that the crop is not covered with waste to a depth that would inhibit growth. The potential for salt damage from animal waste should also be considered. WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 10. Waste nutrients shall not be applied in fall or winter for spring planted crops on soils with a high potential for leaching. Waste nutrient loading rates on these soils should be held to a minimum and a suitable winter cover crop planted to take up released nutrients. Waste shall not be applied more than 30 days prior to planting of the crop or forages breaking dormancy. 11. Any new swine facility sited on or after October 1, 1995 shall comply with the following: The outer perimeter of the land area onto which waste is applied from a lagoon that is a component of a swine farm shall be at least 50 feet from any residential property boundary and from any perennial stream or river (other than an irrigation ditch or canal. Animal - waste other than swine waste from facilities sited on or after October 1, 1995), shall not be applied closer than 25 feet to perennial waters. (See Standard 393 - Filter Strips). 12. Animal waste shall not be applied closer than 100 feet to wells. 13. Animal waste shall not be applied closer than 200 feet of dwellings other than those owned by the landowner. 14. Waste shall be applied in a manner not to reach other property and public right-of-ways. 15. Animal waste shall not be discharged into surface waters, drainageways, or wetlands by a discharge or by over -spraying. Animal waste may be applied to prior converted cropland provided they have been approved as a land application site by a "technical specialist". Animal waste shall not be applied on grassed waterways that discharges directly inton water courses, and on other grassed waterways, waste shall be applied at agronomic rates in a manner that causes no runoff or drift from the site. 16. Domestic and industrial waste from washdown facilities, showers, toilets, sinks, etc., shall not be discharged into the animal waste management system. 17. A protective cover of appropriate vegetation will be established on all disturbed areas (lagoon embankments, berms, pipe runs, etc.). Areas shall be fenced, as necessary, to protect the vegetation. Vegetation such as trees, shrubs, and other woody species, etc., are limited to areas where considered appropriate. Lagoon areas should be kept mowed and accessible. Berms and structures should be inspected rye ularly for evidence of erosion, leakage or discharge.IVED(�C APR 2019 WASTE UTILIZATION PLAN REQUIRED SPECIFICATIONS 18. If animal production at the facility is to be suspended or terminated, the owner is responsible for obtaining and implementing a "closure plan" which will eliminate the possibility of an illegal discharge, pollution and erosion. 19. Waste handling structures, piping, pumps, reels, etc., should be inspected on a regular basis to prevent breakdowns, leaks, and spills. A regular maintenance checklist should be kept on site. 20. Animal waste can be used in a rotation that includes vegetables and other crops for direct human consumption. However, if animal waste is used on crops for direct human consumption it should only be applied preplant with no further applications of animal waste during the crop season. 21. Highly visible markers shall be installed to mark the top and bottom elevations of the temporary storage (pumping volume) of all waste treatment lagoons. Pumping shall be managed to maintain the liquid level between the markers. A marker will be required to mark the maximum storage volume for waste storage ponds. 22. Waste shall be tested within 60 days of utilization and soil shall be tested at least annually at crop sites where waste products are applied. Nitrogen shall be the rate - determining element. Zinc and copper levels in the soils shall be monitored and alternative crop sites shall be used when thes metals approach excessive levels. pH shall be adjusted for optimum crop production and maintained. Soil and waste analysis records shall be kept for five years. Poultry dry waste application records shall be maintained for three (3) years. Waste application records for all other waste shall be maintained for five (5) years. 23. Dead animals will be disposed of in a manner that meets North Carolina requlations. Page 6 WASTE UTILIZATION PLAN AGREEMENT Name of Farm: PX-8 Owner/Manager Agreement I (we) understand and will follow and implement the specifications and the operation and maintenance procedures established in the approved animal waste utilization plan for the farm named above. I (we) know that any expansion to the existing design capacity of the waste treatment and storage system or construction of new facilities will require a new certification to be submitted to the North Carolina Division of Water Quality (NCDWQ) before the new animals are stocked. I (we) also understand that there must be no discharge of animal waste from this system to the surface waters of the state from a storm event less severe than the 25-year, 24- hour storm. The approved plan will be filed on -site at the farm office and at the office of the local Soil and Water Conservation District and will be available for review by NCDWQ upon request. Name of Facility Owner: Prestage Farms, Inc. (Please print) Signature: PAtA1aVc Jv,c x AA&. tcL[;,w Date: L11210a. Name of Manager(If different from owner): Signature: Date: Name of Person Preparing Plan: G. Glenn Clifton (Please print:) Affiliation: Prestage Farms, Inc. Phone: 910-592-4776 Address: P O Box 438 Ext. 249 J Clinton NC 28329 Signature: �. C G Date: 2f 4- 02- 1 i 22 4� � 1 � Y • - I �S $AMPSON COUNTY EMERGENCY ACTION PLAN DIVISION OF WATER RESOURCES (DWR) 910433-3300 EMERGENCY MANAGEMENT SERVICES. (EMS) 910-592-8996 SOIL,& WATER.CONSERVA.TIONDISTRICT:(SWCD) : 910.592-7963 NATURAL RESOURCES CONSERVATION SERVICE (MRCS) 910-592-7963 COOPERATIVE EXTENSION SERVICE (CES) 910-592-7161 This plan will be implemented in the event that waste from your operation are leaking, overflowing, or running off the site. You should NOT wait until wastes reach surface waters or leave your property to consider that,you have a.problem. You should make every effort to ensure that this does not happen. This plan.should be posted in an accessible location for all employees at the facility. The following are some action items you should take. 1. Stop the release of wastes. Depending on,the situation, this may or may not be possible. Suggested response to problems are listed below: A. Lagoon overflow -possible: solutions are: a. Add soil, to berm to increase elevation of darn, any permanent alteration of the dam+should.be approved by a qualified technical -specialist. b. Pump wastes to field at an acceptable rate. c. Stop all additional flow to the lagoon; hold wastes in the house. if possible. d. Call a pumping contractor. e. Make sure no, surface, water is entering lagoon. B. Runoff from wastes application field -action include: a. Immediately stop wastes application.. b. Create a temporary diversion or -berm to eontain.the waste.. c. Incorporate waste toxeduce further runoff. d. Evaluate and eliminate the reason(s) that: caused the runoff. e. Evaluate the application rates for the fields where runoff occurred. C. Leakage from the waste pipes and sprinkler -action includes: a. Stop recycle (flushing system) pump: . b. Stop irrigation pump: c. Close values to eliminate further discharge. d.; •Repair all leaks prior to restarting pumps. D. Leakage from flush system, houses, solids.sepaYators-action includes: a. Stop recycle (flushing system). pump... b. Stop irrigation pump. c. Make sure no siphon effect has;been created. d. Stop all flows in the house, flush systems, or solid separators. e. Repair all leaks prior to restarting pumps. E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to flowing leaks -possible action: a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and pump back into lagoon. b. If holes are caused by burrowing animals, trap or remove animals and fill holes and compact with a clay type soil. c. Have a professional evaluate the condition of the sidewalls and the lagoon bottom as soon as possible. 2. Assess the extent of the spill and note any obvious damages. a. Did the waste reach any surface waters? b. Approximately how much was released and what duration? c. Any damage noted, such as employee injury, fish kills, or property damage? d. Did the spill leave the property? e. Does the spill have the potential to reach surface waters? f. Could a future rain event cause the spill to reach surface waters? g. Are potable water wells in danger (either on or off of the property)? h. How much reached surface waters? 3. Contact appropriate agencies. a. During normal business hours, call your DWQ (Division of Water Quality) regional office, at 910-433-3300, after hours, emergency number: 1-800-858- 0368. Your phone call should include: YOUR NAME , FACILITY NUMBER, TELEPHONE NUMBER, THE DETAILS OF TE INCIDENT FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY, AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE SPILL, WEATHER AND WIND CONDITIONS, THE CORRECTIVE MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE SERIOUSNESS OF THE SITUATION. b. If the spill leaves the property or enters surface waters, call local (EMS) Emergency Management Services at 910-592-8996. c. Instruct EMS to contact local Health Department. d. Contact local Soil and Water Conservation District, Natural Resources Conservation Service office at 910-592-7963 and Cooperative Extension Service at 910-592-7161 for advice/technical assistance. 4. If none of the above works call 911 or the sheriffs Department and explain your problem to them and ask that person to contact the proper agencies for you. 5. Contact the contractor of your choice to begin repair of the problem to minimize off - site damage. a. Contractors Name: &3-14c;1F iwxins. b. Contractors Address: c. Contractors Phone: 910 • 5*9a -3 77/ Page 2 6. Contact the technical specialist who certified the lagoon. a. Name: RANPk« AL g4agrD -r b. Phone: 2/0. 592 • 5'771 7. Implement procedures as advised by DWQ and technical assistance agencies to rectify the damage, repair the system, and reassess the waste management plan to keep problems with release of wastes from happening again. 8. If you are a contract swine grower associated with a swine company integrator, contact the company representative at 910-592-5771. Page 3 Insect Control Checklist for Animal Operations tin re C luse fhish palters • Aeaunulation orsolids IINI's to Control Insects S1le Specific 1'rnclice5 Liquid Spsleuts O 1•lush spslclu is designed and openlcd sufGcicully to remove accumulated solids from guticrs as designed. o Remove bridging oracannnfalcd solids at Lagaons and 1'ils Crusled Solids discharge ® Maintain lagoons, Scllling basins atld p1ls tl'IICI'C Pest breeding is apparent to nrinimize the 1]YCusivc ve Vegetati b crusting orsolids to a dcpol orno more than G - S inelles over inorc 1I1111 30%orsul'lace. Uccaying vegetation ■ Maintain vegetative control along hanks of lag001's and other impoondmenls to prevent Occlllttlllalioll of decaying vegetative Iltaller *'long %vatces edge 011 inIP01111dt1IclICS perimeter. 1'ccdcns • Pccd Spillage b1"Y S}'stems ® Ucsign, opclale and mailllail' reed syslans (a.g., bunkers and AOughs) to minimize the accumulation of decaying waslage. ® Clean nil spillago an a "Online basis (e.g., 7 - 10 day inler"I during sonmlcr; 15-30 day interval Peed Stonga Aec...... tials of feed rosiducs during tvinMr). L7 !1a)ucc moisture accauu,laltmn Within and I immediate perimeier orreed storage ` areas by insuring rhainage away front site On, c n and/or providing adequate canainman (c.g., covered bin for brewer's gra'un and similar high moisture grain producls). rc Q luspecl for and reinove or break up accumulated g s:i r solids ill filler strips around fcedslolae as 6 e needed. AMIC- November 11, 1996, p:Igc I and feed wastage - -•- ,.u.-euwmons Whete Waste accumulates and disturbance by animals is minimal. 13 Maimaim fence rows and filter strips around anintalholding areasdominimim accumulations of wastes (Le.. inspect for and Dry Manure Handling . remove or breakup accumulated solids as needed). Accumulations of animal Systems wastes ® Remove spillage on a routine basis (eg, 7 _ 10 day interval during swnmor.' 15-30 day interval during winter) where manure is loaded for land application or disposal. D Provide for adequate drainage around manure stockpiles. 13 Inspect for and remove or break up accumulated wastes in filter .strips around stockpiles and For more information contact the manure handling.areas as weeded. Raleigh, NC, 27695-7613. Cooperative Extension Service, De Department of EnWmofogy. Boni 7613, North Carolina State. University, AMIC -November 1[, 1996, Page 2 L Swine Farm. Waste Management Odor Control Checklist 4 Recommended best management practices; Goadjudgment and common sense Animal body surfaces • Duty mantue-covered animals ® Dry floors Floor surfaces • Wet manure covered floors N Slotted floors; ® Waterers located over slotted -floors; f9 Feeders at high end ofsolid floors; ® Scrape manure buildup from floors; ' 17 Undertloorventilation fordrying Manure collection pits • Urine; Frequent manure removal by fl ush, pit recharge,. a Partial microbial decomposition or serape; El Underflow.ventilation Ventilation exhaust flans • volatile gases- $ Fan maintenance; Dust ® Efficient air movement Indoor surfaces a Dust M Washdown between groups of animals; III 'Feed additives; O Feeder covers; 91) Feed delivery downspout extenders to feeder Flush tanks ®. Agitation of recyeletl lagoon a covers Flush tank covers; liquid while tanks are tilling O Extend fill lines to near bottom of tanks with anti -siphon vnm9 rmsn alleys a Agitation during wastewater 13 Underfloor flush with underfloor ventilation conveyance - -- -----a- r--- - .&n Uva eueyacu lagoon lfl Extend recharge lines to near bottom of pits liquid while pits are filling, with anti -siphon vents Lift stations • Agitation during sump tank ®Sump tank divers filling and drawdown . vuurue cram couecuon .9 Agitation during wastewater 13Box covers orj auction boxes conveyance AMOC - November 11,1996, Page 3 FAid ualc oPR:lltt: YraCrICeS of dnihipipes at • Agitation during was[ewatcr, ® Extend discharge point of pipes underneath lagoon..:. . _. -, conveyaEtcc-.,..._... lagoon liquid level` Lagoon surfaces • Volatile gas emissions Pauper lagoon liquid capacity; • Biological mixing; ® Correct lagoonsnutuP procedures; Agitation O Minimum surface art:240 volume ratio; nozzles 09 Minimum agitation when,pumping, ® Mechanical aeration; no wind; O Minimum recommended operating pressure; 10 Pump intake near lagoon liquid surface; Cl : Pump from second -stage lagoon Storage tank or basin a Partial mlcrobiai die Wliusition; ® Bottom or midlevel loading; surface • Mixing while filling; O Tank covers; • Agitation when. emptying 0 Basin surface mats of solids; ® Proven biological additives . High pressure agitation; i Irrigate on iga dry days with lit • Wind drift O Proven biological additives or oxidants Settling basin surface ® Partial microbial decomposition; ® Extend drainpipe outlets underneath liquid • Mixing while filling; level; • Agitation when emptying ® Remove settled solids regularly Manure, slurry or sludge • Agitation wrhen spreading; O Soil injection of slurry/sludges,• spreader outlets Volatile gas emissions ® Wash residual manure from spreader after use; . ® Proven biological additives or oxidants Uncovered manure, • Volatile gain emissions while ® Soil injection of slurry/sludges slung or sludge on field surfaces drying 13 Soil incorporation within 48 hrs.; O Spread in thin uniform layers for rapid drying; ® Proven biological additives or oxidants Dead -animals • Carcass decomposition IN Proper disposition of carcasses Dead animal disposal • Carcass decomposition. 13 Complete covering of carcasses in burial pits; pits.17 Proper location/wristmction of disposal pits Incinerators. • Incomplete combustion ® Secondary stack burners A' -November 11, 1996, Page �"`, i Source Standing water around facilities Manure tracked onto - public roads from farm • Improper drainage; • Microbial decomposition of er�t�•maaei' • pmo. mom..,. -[..-a ---___ ...• aua ianuscape such that water drain away from fecihties Farm access toad maintenance —..a. ,.uvananon : Swine Mantuo Management ; 0200 RulcMMP Packet Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet Swine Production Facility Manure Management Pit Recharge - Lagoon Treatment ; EBAE 128 88 Swine Production Facility Manure Managemcnt: Underfloor Flush -Lagoon Treatment; EBAE 1 s 88 Lagoon benign and Management Was for Livestock Manure Treatment and Storage; EBAE 103.S3 Calibrati�.ofManureandV✓astewaterApplication Equipment; EBAE Fact Sheet Controlling Odors from Swine Buildings, PIH-33 Environmental Assurance Program, NPPC Manual Options for Managing Odor; areport from the Swine Odor Task Force Nuisance Concerns in Animal Man, Mahagement, Odors and Flies ; PR01.07, 1995 Conference Proceedings AMOC • November 11, 1996, Page 5 Available From : NCSU, County Extension Center NCSU=BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU-BAE NCSU- Swine Extension HC Pork Producers Assoc NCSU Agri. Communications Florida Cooperative Extension Version —November 26, 2018 Mortality Management Methods Indicate which method(s) will be implemented. When selecting multiple methods indicate a primary versus secondary option. Methods other than those listed must be approved by the State Veterinarian. Primary Secondary Routine Mortality O Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal death. The burial must be at least 300 feet from any flowing stream or public body of water (G.S.108.403). The bottom of the burial pit should be at least one foot above the seasonal high water table. Attach burial location map and plan. Landfill at municipal solid waste facility permitted by NO DEQ under GS 15A NCAC 13B .0260. _ Q — �_._ _. gendedng23. a:randering plant) 0 �sesl_ under:G.S - t U El Complete incineration according to 02 NCAC 52C .0102. ❑ A composting system approved and permitted liy'the NO Department of Agriculture & Con- sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm, additional requirements must be met and a permit is required from NO DEQ, DIn the: case of dead poultry.only, placing in a disposal pit of•a size and design approved by the NC Department of Agriculture & Consumer Services (G.S. 106-549.70). ❑ Any method which, in the professional opinionepf the State Veterinarian, would make possible the salvage of part of a dead animal's value without endangering human or animal health. (Written approval by the State Veterinarian must Fie attached). aMass Mortality Plan Mass mortality plans are required for farms covered by an NPDES permit. These plans are also recommended for all animal operations. This plan outlines farm -specific mortality man- agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup- ports a variety of emergency mortality disposal options; contact the. Division for guidance. • A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated when numbers of dead animals exceed normal mortality rates as specified by the State Veterinarian. • Burial must be.done In accordance with NC General Statutes and NCDA&CS Veterinary Division regulations and guidance. • Mass burial sites are subject to additional permit conditions (refer to facility's animal waste management system permit). • In the event of imminent threat of a disease emergency, the State Veterinarian may enact / ^n additional temporary procedures or measures for disposal according to G.S. 106.399.4. Signature of Farm Owner/Manager Date 3//r/zot9 Signature ofT nical Specialist .Date O :. > Prestage % Farm (624 Sow) LESS: Cl inton, NC: 1 [NTRODUC:TION: 752 rr �+rRPov 40 (4w) Prestage Farms plans to construct facilities to operate a 624 Sow Farrow to Feeder- swine farm. This will be a total corifinernent farm with recycle flush systems. Coastal bermucla will be established to serve as a spray field for land application of waste. SITE CONDITIONS: ------------------ The site is located approximately 6 miles SE of Clinton off US 421. The farm is an the E side of SF 19[33 and is on gently sloping land. The site Is bov'der'.ed on the North by an intermittent stream. There is some wetland on the Farm. This will remain in natural vegetation. The nearest dwelling is greater.than 764 feet away. TYPE AND SIZE 624 Sow farr-row-to-feeder Of- OPERATION C:1_ASS III DESIGNED BY Howard Hobson DATE 9/18/90 APPROVED BY DATE PERMANENT STORAGE 624 Hogs x 52:2 lbs per hog 1 Cu Ft per lb. 325728 Cu Ft TEMPORARY STORAGE 325728 lbs of animal x 1.35 cu. ft. of waste per day 79152 Cu Ft pet, 1000 Its of animal wt. x 180 days RAINFALL LESS EVAPORATioNI 7" X 65160 sq. ft. surface area per 12"per ft 38010 Cu Ft RAINFALL - 25 YR. 1 DAY STORM 7" X 65160 sq. ft. of surface area per 12" per ft. 38010 Cu Ft TOTAL STORAGE NEEDED 442890 Cu Ft 16403 Cu Yds TOTAL STORAGE AVAILABLE 444600 Cu Ft 164c_.7 Cu Yds MANURE AND URINE PRODUCTION 62:4 hogs x 7.9 tons per year 4930 T./yr. NITROGEN IN -WASTE 325728 lbs of animal ., .4•:= lbs x 365 day/yr. per 1000 lbs of animal wt. N'_ 57063 Ibs/yr-. PHOSPHORUS IN WASTE 3257-78 Itis of animal x'.14 lbs x 365 day/yr. per 1000 lbs of animal wt. P = 1664.5 lbs/yr. POTASSIUM IN WASTE 3257;7_18 lbs of animal >: .21 lbs x 36F clay/yr. per 1000 lbs of animal wt. K = :74967 Ibs/yr. OPERATION AND MAINTENANCE This lagoon is designed for waste treatment with minimum odor - control. The time required for the planned fluid level to be reached may vary due to the soiI conditions and flushing oper- ati on. Land appiicatior, of waste water is recognized as an acceptable method of disposal. Irrigation by using solid set-, center Pivot, gun, or traveler- is the preferred and most efficient method to dispose of the effluent from the lagoon. Care should be taken when applying waste to prevent damage to tiie crops and to prevent runoff from the fields. The following items are to be carried out - I. Begin purnP-out of the Ia.goon when fluid Ieve I re.aches invert of the outlet pipes or at a pre --determined elevation. 2- Stop pump -out before the lagoor, depth is less than 6 feet deep or at a pre -determined depth. (This prevents the loss of favorable bacteria.) 3. The recommended amount to apply per irrigation is one inch,, and Maximum recommended application rate is 0.5 inch per hour. F. It is recommended that the treatment Iagoon be precharged to 1/Z of it's capacity to prevent excessive odors during beginning stages of the operatior, . Precharging reduces the concer,•L-ration of the initiel waste entering the lagoon thereby reducing odors. Solids should be covered with water- at all times. 5. Keep vegetatior, on the embankment and areas around the lagoon and buildir19 mowed. C,. Repa1r any eroded areas and establish in vegetation. 7. The Clean Water Act of 1977 prohibits the discharge of Pollutants into waters of the United States. The N. C. Department of Environment, Health, and "Natural Resources (DEHNR), Wastewater Management Section, has the respon- sibility for enforcing this law. i. All surface water 1s to be diverted from the lagoor, to an adequate and stable outlet. NOTE- An analysis of the waste hater- can be obtained at cornraercial laboratories or at: a fee of $4.00 per- sarnpile at. NC Department of Agriculture Plant Analysis Lab Agronomic Division Blue Ridge Road Center Raleigh, NC 2..7611 Phone (919) 733-2:655