HomeMy WebLinkAbout820505_Gen Permit Renewal Application_20240402ROY COOPER
Governor
ELIZABETH S. BISER
Secretary
RICHARD E. ROGERS, JR.
Director
Prestage Farms Inc
Px-8
PO Box 438
Clinton, NC 28328-8328
NORTH CAROLINA
Environmental Quality
February 12, 2024
Subject: Application for Renewal of Coverage for Expiring State General Permit
Dear Permittee:
Your facility is currently approved for operation under one of the Animal Waste Operation State Non -Discharge General Permits,
which expire on September 30, 2024. In order to ensure your continued coverage under the State Non -Discharge General
Permits you must submit an application for permit coverage to the Division of Water Resources (DWR) by April 3, 2024.
Enclosed you will find a 'Request for Certificate of Coverage for Facility Currently Covered by an Expiring State
Non Discharge General Permit." The application form must be completed signed by the Permittee and returned to the DWR by
April 3, 2024.
Mailing Address: NCDEQ-DWR
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699 1636
Email: animal onerations(a-)deg.nc.gov
phone: (919) 707 9129
Please note that you must include one (1) copv of the Certified Animal Waste Management Plan (CAWMP) with the
completed and signed application form. A list of items included in the CAWMP can be found on page 2 of the renewal
annlication form.
Failure to request renewal of your coverage under a general permit within the time period specified may result in a civil penalty.
Operation of your facility without coverage under a valid general permit would constitute a violation of NC G.S. § 143-215.1
and could result in assessments of civil penalties of up to $25,000 per day.
Copies of the animal waste operation State Non -Discharge General Permits are available at
www.deq.nc.gov/animalt)ermits2O24. General permits can be requested by writing to the address above.
If you have any questions about the State Non -Discharge General Permits, the enclosed application, or any related matter please
feel free to contact the Animal Feeding Operations Branch staff at 919-707-9129.
Sincerely,
Michael Pjetraj, Deputy Director
Division of Water Resources
Enclosures: Request for Certificate of Coverage for Facility Currently Covered by an Expiring State Non -Discharge
General Permit
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$12 North Stlisbun Street 163611ai15enice Ctntp R11ti9b,NonhCuoli¢t1'699-16M
--" � 919.1.07.9129
State of North Carolina
Department of Environmental Quality
Division of Water Resources
Animal Waste Management Systems
Request for Certification of Coverage
Facility Currently covered by an Expiring Sate Non -Discharge General Permit
On September 30, 2024, the North Carolina State Non -Discharge General Permits for Animal Waste Management Systems will
expire. As required by these permits, facilities that have been issued Certificates of Coverage to operate under these State
Non -Discharge General Permits must apply for renewal at least 180 days prior to their expiration date. Therefore, all applications
must be received by the Division of Water Resources by no later than April 3, 2024.
Please do not leave any question unanswered. Please verify all information and make any necessary corrections below.
Application must be signed and dated by the Permittee.
1. Certificate Of Coverage Number: AWS820505
2. Facility Name: Px-8
3. Permittee's Name (same as on the Waste Management Plan): Prestaee Farms Inc
4. Permittee's Mailing Address: PO Box 438
City: Clinton 410-596.5617-
Telephone Number: AiYiYfaiYtlYti�l►
State: NC
Zip: 28328-8328
E-mail:
MAdy hare -fop L e presJafrAr,*r (o ^
5. Facility's Physical Address: 780 Beaman Woods Rd
City: Clinton
State: NC
6. County where Facility is located: Sampson
7. Farm Manager's Name (if different from Landowner):
8, Farm Manager's telephone number (include area code):
9. Integrator's Name (if there is not an Integrator, write "None"): Prestage Farms Inc
10. Operator Name (OIC): William M. Warren Phone No.: 910-592-5771
11. Lessee's Name (if there is not a Lessee, write "None"):
12. Indicate animal operation type and number:
Current Permit: Operations Type Allowable Count
Swine - Farrow to Wean 752
Operation Types:
Swine
Cattle
Dry Poultry
Wean to Finish
Dairy Calf
Non Laying Chickens
Wean to Feeder
Dairy Heifer
Laying Chickens
Farrow to Finish
Milk Cow
Pullets
Feeder to Finish
DryCow
Turkeys
Farrow to Wean
Beef Stocker Calf
Turkey Pullet
Farrow to Feeder
Beef Feeder
Boar/Stud
Beef Broad Cow
Wet Poultry
Gilts
Other
Non Laying Pullet
Other
Layers
Zip: 28328
OIC #: 17927
Other Types
Horses - Horses
Horses - Other
Sheep- Sheep
Sheep - Other
13. Waste Treatment Lagoons, Digesters and Waste Storage Ponds (WSP): (Fill/Verify the following information.
Make all necessary corrections and provide missing data.)
Structure
Name
Structure Type
(Lagoon/Digester/
WSP)
Estimated
Date
Built
Liner Type
(Clay, Synthetic,
Unknown)
Capacity
(Cubic Feet)
Estimated
Surface Area
(Square Feet)
Design Freeboard
'Redline"
(Inches)
a
imam
111 W
P-8
Lagoon
1/l/1990
Full, clay
444,600.00
72,310.00
19.00
Submit one (1) copy of the Certified Animal Waste Management Plan (CAWMP) with this completed and signed
application as required by NC General Statutes 143-215.1OC(d), either by mailing to the address below or sending it via
email to the email address below.
The CAWMP must include the following components:
I. The most recent Waste Utilization Plan (WUP), signed by the owner and a certified technical specialist, containing:
a. The method by which waste is applied to the disposal fields (e.g. irrigation, injection, etc.)
b. A map of every field used for land application (for example: irrigation map)
c. The soil series present on every land application field
d. The crops grown on every land application field
e. The Realistic Yield Expectation (RYE) for every crop shown in the WUP
f. The maximum PAN to be applied to every land application field
g. The waste application windows for every crop utilized in the WUP
h. The required NRCS Standard specifications
2. A site map/schematic
3. Emergency Action Plan
4. Insect Control Checklist with chosen best management practices noted
5. Odor Control Checklist with chosen best management practices noted
6. Mortality Control Checklist with selected method noted - Use the enclosed updated Mortality Control Checklist
7. Lagoon/storage pond capacity documentation (design, calculations, etc.) Please be sure the above table is
accurate and complete. Also provide any site evaluations, wetland determinations, or hazard classifications that may be
applicable to your facility.
8. Operation and Maintenance Plan
If your CAWMP includes any components not shown on this list, please include the additional components with your submittal.
(e.g. composting, digesters, solids separators, sludge drying system, waste transfers, etc.)
I attest that this application has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that,
if all required parts of this application are not completed and that if all required supporting information and attachments are not
included, this application package will be returned to me as incomplete.
Note: In accordance with NC General Statutes 143-215.6A and 143-215.613, any person who knowingly makes any false
statement, representation, or certification in any application may be subject to civil penalties up to $25,000 per violation. (18
U.S.C. Section 1001 provides a punishment by a fine of not more than $10,000 or imprisonment of not more than 5 years, or both
for a similar offense.)
Print the Name of the Permittee/Landowner/Signing Official and Sign below. (If multiple Landowners exist, all landowners
should sign. If Landowner is a corporation, signature should be by a principal executive officer of the corporation):
Name (Print): /RA+JOXLL Ak pHEROT Title: Aaarsx� Lw t /1�i17Ri60T /%ki/.
Signature: L& Date: Jt'/Zd2�{
Name (Print):
Signature:
Name (Print):
Signature:
Title:
Date:
Title:
Date:
THE COMPLETED APPLICATION SHOULD BE SENT TO THE FOLLOWING ADDRESS:
E-mail: animal.operations@deq.ne.gov
NCDEQ-DW R
Animal Feeding Operations Program
1636 Mail Service Center
Raleigh, North Carolina 27699-1636
n
WASTE UTILIZATION PLAN
----------------------
Producer ----- :Prest-age Farms, Inc. County:Sampson
Name of Farm-:PX-8
Location ----- :P. C. Box 438
Clinton NC 28329
Phone -------- :910-592-5771
Type Operation-------------:FAR-WEAN
Number of Animal ----------- : 752
Storage Structure ---------- :Anaerobic Lagoon
Method of application ------ :Irrigation
Amount of waste produced per year---------------; 4583 tons/year
Amount of plant available N (PAN) produced/year-: 4061 lbs./year
The waste from your animal facility must be land applied at a
specified rate to prevent pollution of surface water and/or
groundwater. The plant nutrients in the animal waste should be use
to reduce the amount of commercial fertilizer required for the
crops in the fields where the waste is to be applied.
This waste utilization plan uses nitrogen as the limiting
nutrient. Waste should he analyzed before each application cycle.
Annual soil tests are strongly encouraged so that all plant
nutrients can be balanced for realistic yields of the crop to be
grown.
Several factors are important in implementing your waste
utilization plan in order to maximize the fertilizer value of the
waste and to ensure that it is applied in an environmentally safe
manner:
1. Always apply waste based on the needs of the crop to be grown
and the nutrient content of the waste. Do not apply more
nitrogen than the crop can utilize.
2. Soil types are important as they have different infiltration
rates, leaching potentials, cation exchange capacities, and
available water holding capacities.
3. Normally waste shall not be applied to land eroding at more
than 5 tons per acre per year. Waste may be applied to land
eroding at 5 or more tons per acre annually, but less than
10 tons per acre per year providing that adequate filter
strips are established.
4. Do not apply waste on saturated soils, when it is raining, or
when the surface is frozen. Either of these conditions may
in runoff to the surface waters which is not allowed under DWO
regulations.
5. Wind conditions should also be considered to avoild drift and
downwind odor problems.
6. To maximize the value of the nutrients for crop production and
to reduce the potential for pollution, the waste should be
applied to a growing crop or applied not more than 30 days
prior to planting a crop or forages breaking dormancy.
Injecting the waste or disking will conserve nutrients and
reduce odor problems.
This plan is based on the waste application method shown above. If
you choose to change methods in the future, you need to revise
this plan. Nutrient levels for different application methods are
not the same.
The estimated acres needed to apply the animal waste is based on
typical nutrient content for this type of facility. Acreage
requirements should be based on the waste analysis report from
your wastemanagement facility. In some cases you may wantto have
PX-8 Page 2
plant analysis made, which could allow additional waste to be
applied. Provisions shall be made for the area receiving waste to
be flexible so as to accommodate changing waste analysis content
and the crop type. Lime must be applied to maintain pH in the
optimum range for specific crop production.
This waste utilization plan, if carried out, meets the
requirements for compliance with 15A NCAC 2H .0217 adopted by the
Environmental Management Commission.
YOUR WASTE UTILIZATION PLAN IS BASED ON THE FOLLOWING:
Tract Field Soil Crop Yield Lbs. N Acres Lbs. N Month to
No. No. Type Code /Acre /Unit Used Apply
6851 1 WaB C 6.2 50.00 1.8 570 MAR-OCT
6851 1 wan L N/A 90.00 * 1.8 166 SEP-MAY
6651 2 WaB C 6.2 50.00 2.3 713 MAR-OCT
6851 2 WaB L N/A 90.00 * 2.3 207 SEP-MAY
6851 3 WaB C 6.2 50.00 3.7 1147 MAR-OCT
6851 3 WaB L N/A 90.00 £ 3.7 333 SEP-MAY
6851 4 WaB C 6.2 50.00 3.8 1178 MAR-OCT
6851 4 WaB L N/A 90.00 * 3.8 342 SEP-MAY
6851 5 WaB C 6.2 50.00 2.8 868 MAR-OCT
6851 5 WaB L N/A 90.00 * 2.8 252 SEP-MAY
�\ ----- ----- ----- -----
Available Nitrogen
Crop codes: Crop -unit
Total 14.4
(includes commercial)
Surplus Or Deficit
A=Barley-bu.
B=Bermudagrass(graze)-tons
C=Bermudagraza(hay)-tons
D=Corn(grain)-bu.
E=Corn(silage)-tons
F=Cotton-lbs. lint
G=Fescue(graze)-tons
H=Fescue(hay)-tons
5776
4061
-1715
I=Oats-bu.
J=Rye-bu.
K=Small grain(graze)-acre
L=Small grain(hay)-acre
M=Sorghum(grain)-cwt.
W=Wheat-bu.
Y=Fescue(pasture)-tons
Z=SBDC Soybeans DC-bu.
Applying the above amount of waste is a big job. You should plan
time and have appropriate equipment to apply the waste in a timely
manner.
Gs�iriP
4PR ?pig
��Qoatyy
r Cl lJ, C J
The applicator is cautioned that P and K may be over applied while
meeting the M requirements. In the future, regulations may require
farmers in some parts of North Carolina to have a nutrient
management. plan that addresses all nutrients. This plan only
addresses nitrogen.
In interplanted fields (i.e. small grain, etc, interseeded in
bermudagrass), forage must be removed through grazing, hay and/or
silage. Where grazing, plants should be grazed when they reach a
height of six to nine inches. Cattle should be removed when plants
are grazed to a height of four inches. In fields where small grain
etc, is to be removed for hay or silage, care should be exercised
not to to let small grain to reach maturity, especially late in
the season (i.e. April or May). Shading may result if small grain
gets too high and this will definitely interfere with stand of
bermudagrass. This loss of stand will result in reduced yields and
less nitrogen being utilized. Rather than cutting small grain for
hay or silage dust before heading as is the normal situation, you
are encouraged to cut the small grain earlier. You may want to
consider harvesting hay or silage two to three times during the
season, depending on time small grain is planted in the fall.
The ideal time to interplant small grain, etc, is late September
or early October. Drilling is recommended over broadcasting.
Bermudegraaa should be grazed or mowed to a height of about two
inches before drilling for best results.
Caution must be exercised in grazing or haying summer annuals
under stressed conditions. Nitrate poisoning may occur in
livestock. Sampling forage or hay for nitrate levels is
recommended.
Acres shown in the tables are considered to be the usable acres
excluding required buffers , filter strips along ditches, odd
areas unable to be irrigated, and perimeter areas not receiving
full application rates due to equipment limitations. Actual total
acres in the field listed may, and most likely will be, more than
the acres shown in the tables.
See attached map showing the fields to be used for the utilization
of animal waste.
SLUDGE APPLICATION:
The waste utilization plan must contain provision for periodic
land application of sludge at agronomic rates. The sludge will be
nutrient rich and will require precautionary measures to prevent
over application of nutrients or other elements. Your production
facility will produce approximately 632 lbs. of plant available
nitrogen per year in the sludge.
If you remove sludge every 5 years, you will have approximately
3158 lbs. of PAN to utilize, assuming you apply this PAN to
hybrid bermudagrass hayland at the rate of 300 lbs. of nitrogen
per acre, you will need 11 acres of land. If you apply the
sludge to corn at the rate of 125 lbs. of nitrogen per acre, you
will need 25 acres of land. Please be aware that these are
only estimates of the PAN and land needed. Actual requirements
could vary by 25% depending on your sludge waste analysis, soil
types, realistic yields, and application methods.
PX-8 Page 4
APPLICATION OF WASTE BY IRRIGATION
The irrigation application rate should not exceed the intake rate
of the soil at the time of irrigation such that runoff or ponding
occurs. This rate is limited by initial soil moisture content,
soil structure, soil texture, water droplet size, and organic
solids. The application amount should not exceed the available
water holding capacity of the soil at the time of irrigation nor
should the plant available nitrogen applied exceed the nitrogen
needs of the crop.
If surface irrigation is the method of land application for this
plan, it is the responsibility of the producer and irrigation
designer to ensure that an irrigation system is installed to
properly irrigate the acres; shown in tables. Failure to apply the
recommended rates and amounts of nitrogen shown in the table may
make this plan invalid.
The following table is provided as a guide for establishing
application rates and amounts.
Tract Field Soil Crop
No. No. Type
6851 -----1 --WaB- ---c==
6851 1 WaB L
6851 2 WaB C
6851 2 WaB L
6851 3 WaB C
6851 3 WaB L
6851 4 WaB C
6851 4 WaB L
6851 5 WaB C
6851 5 WaB L
Applic
Appiic
IRR-2
Rate
Amount
PAN
(inlhr)
(in(a))
LBS/AC
-0.6
0.96
310
0.6
0.96
90
0:6
0.96
310
0.6
0.96
90
0.6
0.96
310
0.6
0.96
90
0.6
0.96
310
0.6
0.96
90
0.6
0.96
310
0.6
0.96
90
This is the maximum application amount allowed for the soil
assuming the amount of nitrogen allowed for the crop is not over
applied. In many situations the application amount shown cannot be
applied because of the nitrogen limitation. The maximum
application amount shown can be applied under optimum soil
conditions.
PX-8 Page 5
Your facility is designed for 180 days of temporary storage and
�• the temporary storage must be removed on the average of once every
6 months. In no instances should the volume of the waste be stored
in your structure he within the 25 year 24 hour storm storage or
one foot of freeboard except in the event of the 25 year 24 hour
storm.
It is the responsibility of the producer and waste applicator to
ensure that the spreader equipment is operated properly to apply
the correct rates to the acres shown in the tables. Failure to
apply the recommended rates and amounts of nitrogen shown in the
tables may make this plan invalid.
Call your technical specialist after you receive the waste
analysis report for assistance in determining the amount of waste
per acre and the proper application rate prior to applying the
waste.
NARRATIVE OF OPERATION
Plan has been revised to reflect a change in animal numbers, and
type of operation. This plan was admended in 1997 from the
original plan in 1990 to reduce N for coastal and increase N for
n,
winter rye. Original rate for coastal was 400 lbs.
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
1. Animal waste shall not reach surface waters of the state by
runoff, drift, manmade conveyances, direct application, or
direct discharge during operation or land application. Any
discharge of waste which reaches surface water is prohibited.
2. There must be documentation in the design folder that the
producer either owns or has an agreement for use of adequate
land on which to properly apply the waste. If the producer does
not own adequate land to properly dispose of waste, he/she shall
provide a copy of an agreement with a landowner who is within a
reasonable proximity, allowing him/her the use of the land for
waste application. It is the responsibility of the owner of the
facility to secure an update of the Waste Utilization Plan when
there is a change in the operation, increase in the number of
animals, method of utilization, or available land.
3. Animal waste shall be applied to meet, but not exceed, the
nitrogen needs for realistic crop yields based on soil type,
available moisture, historical data, climatic conditions, and
level of management, unless there are regulations that restrict
the rate of application for other nutrients.
-� 4. Animal waste shall be applied to land eroding less than 5 tons
per acre per year. Waste may be applied to land that is eroding
at 5 or'more tons, but less than 10 tons per acre per year
providing grass filter strips are installed where runoff leaves
the field. (See FOTG Standard 393 -Filter Strip)
00
5. Odors can be reduced by injecting the waste or disking after
waste application. waste should not be applied when there is
danger of drift from the irrigation field.
6. When animal waste is to be applied on acres subject to
flooding, it will be soil incorporated on conventionally tilled
cropland. When applied to conservation tilled crops or
grassland, the waste may be broadcast provided the application
does not occur during a season prone to flooding. (See "Weather
and Climate in North Carolina" for guidance.)
7. Liquid waste shall be applied at rates not to exceed the soil
infiltration rate such that runoff does not occur offsite or to
surface waters and in a method which does not cause drift from
the site during application. No ponding should occur in order
to control odor or flies.
S. Animal waste shall not be applied to saturated soils, during
rainfall events, or when the surface is frozen.
9. Animal waste shall be applied on actively growing crops in such
a manner that the crop is not covered with waste to a depth that
would inhibit growth. The potential for salt damage from animal
waste should also be considered.
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
10. Waste nutrients shall not be applied in fall or winter for
spring planted crops on soils with a high potential for
leaching. Waste nutrient loading rates on these soils should be
held to a minimum and a suitable winter cover crop planted to
take up released nutrients. Waste shall not be applied more
than 30 days prior to planting of the crop or forages breaking
dormancy.
11. Any new swine facility sited on or after October 1, 1995 shall
comply with the following: The outer perimeter of the land area
onto which waste is applied from a lagoon that is a component of
a swine farm shall be at least 50 feet from any residential
property boundary and from any perennial stream or river (other
than an irrigation ditch or canal. Animal - waste other than
swine waste from facilities sited on or after October 1, 1995),
shall not be applied closer than 25 feet to perennial waters.
(See Standard 393 - Filter Strips).
12. Animal waste shall not be applied closer than 100 feet to
wells.
13. Animal waste shall not be applied closer than 200 feet of
dwellings other than those owned by the landowner.
14. Waste shall be applied in a manner not to reach other property
and public right-of-ways.
15. Animal waste shall not be discharged into surface waters,
drainageways, or wetlands by a discharge or by over -spraying.
Animal waste may be applied to prior converted cropland provided
they have been approved as a land application site by a
"technical specialist". Animal waste shall not be applied on
grassed waterways that discharges directly inton water courses,
and on other grassed waterways, waste shall be applied at
agronomic rates in a manner that causes no runoff or drift from
the site.
16. Domestic and industrial waste from washdown facilities,
showers, toilets, sinks, etc., shall not be discharged into the
animal waste management system.
17. A protective cover of appropriate vegetation will be
established on all disturbed areas (lagoon embankments, berms,
pipe runs, etc.). Areas shall be fenced, as necessary, to
protect the vegetation. Vegetation such as trees, shrubs, and
other woody species, etc., are limited to areas where considered
appropriate. Lagoon areas should be kept mowed and accessible.
Berms and structures should be inspected rye ularly for evidence
of erosion, leakage or discharge.IVED(�C
APR 2019
WASTE UTILIZATION PLAN
REQUIRED SPECIFICATIONS
18. If animal production at the facility is to be suspended or
terminated, the owner is responsible for obtaining and
implementing a "closure plan" which will eliminate the
possibility of an illegal discharge, pollution and erosion.
19. Waste handling structures, piping, pumps, reels, etc., should
be inspected on a regular basis to prevent breakdowns, leaks,
and spills. A regular maintenance checklist should be kept on
site.
20. Animal waste can be used in a rotation that includes vegetables
and other crops for direct human consumption. However, if
animal waste is used on crops for direct human consumption it
should only be applied preplant with no further applications of
animal waste during the crop season.
21. Highly visible markers shall be installed to mark the top and
bottom elevations of the temporary storage (pumping volume) of
all waste treatment lagoons. Pumping shall be managed to
maintain the liquid level between the markers. A marker will
be required to mark the maximum storage volume for waste
storage ponds.
22. Waste shall be tested within 60 days of utilization and soil
shall be tested at least annually at crop sites where waste
products are applied. Nitrogen shall be the rate - determining
element. Zinc and copper levels in the soils shall be
monitored and alternative crop sites shall be used when thes
metals approach excessive levels. pH shall be adjusted for
optimum crop production and maintained. Soil and waste
analysis records shall be kept for five years. Poultry dry
waste application records shall be maintained for three (3)
years. Waste application records for all other waste shall be
maintained for five (5) years.
23. Dead animals will be disposed of in a manner that meets North
Carolina requlations.
Page 6
WASTE UTILIZATION PLAN AGREEMENT
Name of Farm: PX-8
Owner/Manager Agreement
I (we) understand and will follow and implement the specifications
and the operation and maintenance procedures established in the
approved animal waste utilization plan for the farm named above. I
(we) know that any expansion to the existing design capacity of
the waste treatment and storage system or construction of new
facilities will require a new certification to be submitted to the
North Carolina Division of Water Quality (NCDWQ) before the new
animals are stocked. I (we) also understand that there must be no
discharge of animal waste from this system to the surface waters
of the state from a storm event less severe than the 25-year, 24-
hour storm. The approved plan will be filed on -site at the farm
office and at the office of the local Soil and Water Conservation
District and will be available for review by NCDWQ upon request.
Name of Facility Owner: Prestage Farms, Inc.
(Please print)
Signature: PAtA1aVc Jv,c x AA&. tcL[;,w Date: L11210a.
Name of Manager(If different from owner):
Signature: Date:
Name of Person Preparing Plan: G. Glenn Clifton
(Please print:)
Affiliation: Prestage Farms, Inc. Phone: 910-592-4776
Address: P O Box 438 Ext. 249
J Clinton NC 28329
Signature: �. C G Date: 2f 4- 02-
1
i
22
4�
�
1
� Y • - I
�S
$AMPSON COUNTY
EMERGENCY ACTION PLAN
DIVISION OF WATER RESOURCES (DWR)
910433-3300
EMERGENCY MANAGEMENT SERVICES. (EMS)
910-592-8996
SOIL,& WATER.CONSERVA.TIONDISTRICT:(SWCD) :
910.592-7963
NATURAL RESOURCES CONSERVATION SERVICE (MRCS)
910-592-7963
COOPERATIVE EXTENSION SERVICE (CES)
910-592-7161
This plan will be implemented in the event that waste from your operation are leaking,
overflowing, or running off the site. You should NOT wait until wastes reach surface
waters or leave your property to consider that,you have a.problem. You should make
every effort to ensure that this does not happen. This plan.should be posted in an
accessible location for all employees at the facility. The following are some action items
you should take.
1. Stop the release of wastes. Depending on,the situation, this may or may not be
possible. Suggested response to problems are listed below:
A. Lagoon overflow -possible: solutions are:
a. Add soil, to berm to increase elevation of darn, any permanent alteration of the
dam+should.be approved by a qualified technical -specialist.
b. Pump wastes to field at an acceptable rate.
c. Stop all additional flow to the lagoon; hold wastes in the house. if possible.
d. Call a pumping contractor.
e. Make sure no, surface, water is entering lagoon.
B. Runoff from wastes application field -action include:
a. Immediately stop wastes application..
b. Create a temporary diversion or -berm to eontain.the waste..
c. Incorporate waste toxeduce further runoff.
d. Evaluate and eliminate the reason(s) that: caused the runoff.
e. Evaluate the application rates for the fields where runoff occurred.
C. Leakage from the waste pipes and sprinkler -action includes:
a. Stop recycle (flushing system) pump: .
b. Stop irrigation pump:
c. Close values to eliminate further discharge.
d.; •Repair all leaks prior to restarting pumps.
D. Leakage from flush system, houses, solids.sepaYators-action includes:
a. Stop recycle (flushing system). pump...
b. Stop irrigation pump.
c. Make sure no siphon effect has;been created.
d. Stop all flows in the house, flush systems, or solid separators.
e. Repair all leaks prior to restarting pumps.
E. Leakage from base or sidewall of lagoon. Often this is seepage as opposed to
flowing leaks -possible action:
a. Dig a small sump or ditch to catch all seepage, put in a submersible pump, and
pump back into lagoon.
b. If holes are caused by burrowing animals, trap or remove animals and fill holes
and compact with a clay type soil.
c. Have a professional evaluate the condition of the sidewalls and the lagoon
bottom as soon as possible.
2. Assess the extent of the spill and note any obvious damages.
a. Did the waste reach any surface waters?
b. Approximately how much was released and what duration?
c. Any damage noted, such as employee injury, fish kills, or property damage?
d. Did the spill leave the property?
e. Does the spill have the potential to reach surface waters?
f. Could a future rain event cause the spill to reach surface waters?
g. Are potable water wells in danger (either on or off of the property)?
h. How much reached surface waters?
3. Contact appropriate agencies.
a. During normal business hours, call your DWQ (Division of Water Quality)
regional office, at 910-433-3300, after hours, emergency number: 1-800-858-
0368. Your phone call should include: YOUR NAME , FACILITY
NUMBER, TELEPHONE NUMBER, THE DETAILS OF TE INCIDENT
FROM ITEM #2 ABOVE, THE EXACT LOCATION OF THE FACILITY,
AND THE LOCATION OR DIRECTION OF MOVEMENT OF THE
SPILL, WEATHER AND WIND CONDITIONS, THE CORRECTIVE
MEASURES THAT HAVE BEEN UNDER TAKEN, AND THE
SERIOUSNESS OF THE SITUATION.
b. If the spill leaves the property or enters surface waters, call local (EMS)
Emergency Management Services at 910-592-8996.
c. Instruct EMS to contact local Health Department.
d. Contact local Soil and Water Conservation District, Natural Resources
Conservation Service office at 910-592-7963 and Cooperative Extension
Service at 910-592-7161 for advice/technical assistance.
4. If none of the above works call 911 or the sheriffs Department and explain your
problem to them and ask that person to contact the proper agencies for you.
5. Contact the contractor of your choice to begin repair of the problem to minimize off -
site damage.
a. Contractors Name: &3-14c;1F iwxins.
b. Contractors Address:
c. Contractors Phone: 910 • 5*9a -3 77/
Page 2
6. Contact the technical specialist who certified the lagoon.
a. Name: RANPk« AL g4agrD -r
b. Phone: 2/0. 592 • 5'771
7. Implement procedures as advised by DWQ and technical assistance agencies to
rectify the damage, repair the system, and reassess the waste management plan to
keep problems with release of wastes from happening again.
8. If you are a contract swine grower associated with a swine company integrator,
contact the company representative at 910-592-5771.
Page 3
Insect Control
Checklist for Animal Operations
tin re
C luse
fhish palters
• Aeaunulation orsolids
IINI's to Control Insects S1le Specific 1'rnclice5
Liquid Spsleuts
O 1•lush spslclu is designed and openlcd
sufGcicully to remove accumulated solids from
guticrs as designed.
o Remove bridging oracannnfalcd solids at
Lagaons and 1'ils
Crusled Solids
discharge
® Maintain lagoons, Scllling basins atld p1ls tl'IICI'C
Pest breeding is apparent to nrinimize the
1]YCusivc ve Vegetati
b
crusting orsolids to a dcpol orno more than G -
S inelles over inorc 1I1111 30%orsul'lace.
Uccaying vegetation
■ Maintain vegetative control along hanks of
lag001's and other impoondmenls to prevent
Occlllttlllalioll of decaying vegetative Iltaller
*'long %vatces edge 011 inIP01111dt1IclICS
perimeter.
1'ccdcns
• Pccd Spillage
b1"Y S}'stems
® Ucsign, opclale and mailllail' reed syslans (a.g.,
bunkers and AOughs) to
minimize the
accumulation of decaying waslage.
® Clean nil spillago an a "Online basis (e.g., 7 - 10
day inler"I during sonmlcr; 15-30 day interval
Peed Stonga
Aec...... tials of feed rosiducs
during tvinMr).
L7 !1a)ucc moisture accauu,laltmn Within and
I immediate perimeier orreed storage
`
areas by insuring rhainage away front site
On,
c n
and/or providing adequate canainman (c.g.,
covered bin for brewer's gra'un and similar high
moisture grain producls).
rc
Q luspecl for and reinove or break up accumulated
g s:i
r
solids ill filler strips around fcedslolae as
6
e
needed.
AMIC- November 11, 1996, p:Igc I
and feed wastage
- -•- ,.u.-euwmons Whete Waste
accumulates and disturbance by animals is
minimal.
13 Maimaim fence rows and filter strips around
anintalholding areasdominimim
accumulations of wastes (Le.. inspect for and
Dry Manure Handling .
remove or breakup accumulated solids as
needed).
Accumulations of animal
Systems
wastes ® Remove spillage on a routine basis (eg, 7 _ 10
day interval during swnmor.' 15-30 day interval
during winter) where manure is loaded for land
application or disposal.
D Provide for adequate drainage around manure
stockpiles.
13 Inspect for and remove or break up accumulated
wastes in filter .strips around stockpiles and
For more information contact the
manure handling.areas as weeded.
Raleigh, NC, 27695-7613.
Cooperative Extension Service, De
Department of EnWmofogy. Boni 7613, North
Carolina State. University,
AMIC -November 1[, 1996, Page 2
L
Swine Farm. Waste Management Odor Control Checklist
4
Recommended best management practices;
Goadjudgment and common sense
Animal body surfaces
• Duty mantue-covered animals
®
Dry floors
Floor surfaces
• Wet manure covered floors
N
Slotted floors;
®
Waterers located over slotted -floors;
f9
Feeders at high end ofsolid floors;
®
Scrape manure buildup from floors;
'
17
Undertloorventilation fordrying
Manure collection pits
• Urine;
Frequent manure removal by fl ush, pit recharge,.
a Partial microbial decomposition
or serape;
El
Underflow.ventilation
Ventilation exhaust flans
• volatile gases-
$
Fan maintenance;
Dust
®
Efficient air movement
Indoor surfaces
a Dust
M
Washdown between groups of animals;
III
'Feed additives;
O
Feeder covers;
91)
Feed delivery downspout extenders to feeder
Flush tanks
®. Agitation of recyeletl lagoon
a
covers
Flush tank covers;
liquid while tanks are tilling
O
Extend fill lines to near bottom of tanks with
anti -siphon vnm9
rmsn alleys a Agitation during wastewater 13 Underfloor flush with underfloor ventilation
conveyance
- -- -----a- r--- - .&n Uva eueyacu lagoon lfl Extend recharge lines to near bottom of pits
liquid while pits are filling, with anti -siphon vents
Lift stations • Agitation during sump tank ®Sump tank divers
filling and drawdown .
vuurue cram couecuon .9 Agitation during wastewater 13Box covers
orj auction boxes conveyance
AMOC - November 11,1996, Page 3
FAid ualc oPR:lltt: YraCrICeS
of dnihipipes at • Agitation during was[ewatcr, ® Extend discharge point of pipes underneath
lagoon..:. . _. -, conveyaEtcc-.,..._... lagoon liquid level`
Lagoon surfaces • Volatile gas emissions Pauper lagoon liquid capacity;
• Biological mixing; ® Correct lagoonsnutuP procedures;
Agitation
O Minimum surface art:240 volume ratio;
nozzles
09 Minimum agitation when,pumping,
® Mechanical aeration;
no wind;
O Minimum recommended operating pressure;
10 Pump intake near lagoon liquid surface;
Cl : Pump from second -stage lagoon
Storage tank or basin a Partial mlcrobiai die Wliusition; ® Bottom or midlevel loading;
surface • Mixing while filling; O Tank covers;
• Agitation when. emptying 0 Basin surface mats of solids;
® Proven biological additives
. High pressure agitation; i Irrigate on iga dry days with lit
• Wind drift
O Proven biological additives or oxidants
Settling basin surface ® Partial microbial decomposition; ® Extend drainpipe outlets underneath liquid
• Mixing while filling; level;
• Agitation when emptying ® Remove settled solids regularly
Manure, slurry or sludge • Agitation wrhen spreading; O Soil injection of slurry/sludges,•
spreader outlets Volatile gas emissions ® Wash residual manure from spreader after use; .
®
Proven biological additives or oxidants
Uncovered manure,
• Volatile gain emissions while
®
Soil injection of slurry/sludges
slung or sludge on field
surfaces
drying
13
Soil incorporation within 48 hrs.;
O
Spread in thin uniform layers for rapid drying;
®
Proven biological additives or oxidants
Dead -animals
• Carcass decomposition
IN
Proper disposition of carcasses
Dead animal disposal
• Carcass decomposition.
13
Complete covering of carcasses in burial pits;
pits.17
Proper location/wristmction of disposal pits
Incinerators.
• Incomplete combustion
®
Secondary stack burners
A' -November 11, 1996, Page �"`,
i
Source
Standing water around
facilities
Manure tracked onto -
public roads from farm
• Improper drainage;
• Microbial decomposition of
er�t�•maaei'
• pmo. mom..,. -[..-a ---___
...• aua ianuscape such that water drain
away from fecihties
Farm access toad maintenance
—..a. ,.uvananon :
Swine Mantuo Management ; 0200 RulcMMP Packet
Swine Production Farm Potential Odor Sources and Remedies; EBAE Fact Sheet
Swine Production Facility Manure Management Pit Recharge - Lagoon Treatment ; EBAE 128 88
Swine Production Facility Manure Managemcnt: Underfloor Flush -Lagoon Treatment; EBAE 1 s 88
Lagoon benign and Management Was for Livestock Manure Treatment and Storage; EBAE 103.S3
Calibrati�.ofManureandV✓astewaterApplication Equipment; EBAE Fact Sheet
Controlling Odors from Swine Buildings, PIH-33
Environmental Assurance Program, NPPC Manual
Options for Managing Odor; areport from the Swine Odor Task Force
Nuisance Concerns in Animal Man, Mahagement, Odors and Flies ; PR01.07, 1995 Conference Proceedings
AMOC • November 11, 1996, Page 5
Available From :
NCSU, County Extension Center
NCSU=BAE
NCSU-BAE
NCSU-BAE
NCSU-BAE
NCSU-BAE
NCSU- Swine Extension
HC Pork Producers Assoc
NCSU Agri. Communications
Florida Cooperative Extension
Version —November 26, 2018
Mortality Management Methods
Indicate which method(s) will be implemented.
When selecting multiple methods indicate a primary versus secondary option.
Methods other than those listed must be approved by the State Veterinarian.
Primary Secondary Routine Mortality
O Burial three feet beneath the surface of the ground within 24 hours of knowledge of animal
death. The burial must be at least 300 feet from any flowing stream or public body of water
(G.S.108.403). The bottom of the burial pit should be at least one foot above the seasonal
high water table. Attach burial location map and plan.
Landfill at municipal solid waste facility permitted by NO DEQ under GS 15A NCAC
13B .0260.
_ Q — �_._ _. gendedng23. a:randering plant) 0 �sesl_ under:G.S - t
U El Complete incineration according to 02 NCAC 52C .0102.
❑ A composting system approved and permitted liy'the NO Department of Agriculture & Con-
sumer Services Veterinary Division (attach copy of permit). If compost is distributed off -farm,
additional requirements must be met and a permit is required from NO DEQ,
DIn the: case of dead poultry.only, placing in a disposal pit of•a size and design approved by the
NC Department of Agriculture & Consumer Services (G.S. 106-549.70).
❑ Any method which, in the professional opinionepf the State Veterinarian, would make possible
the salvage of part of a dead animal's value without endangering human or animal health.
(Written approval by the State Veterinarian must Fie attached).
aMass Mortality Plan
Mass mortality plans are required for farms covered by an NPDES permit. These plans are
also recommended for all animal operations. This plan outlines farm -specific mortality man-
agement methods to be used for mass mortality. The NCDA&CS Veterinary Division sup-
ports a variety of emergency mortality disposal options; contact the. Division for guidance.
• A catastrophic mortality disposal plan is part of the facility's CAWMP and is activated
when numbers of dead animals exceed normal mortality rates as specified by the State
Veterinarian.
• Burial must be.done In accordance with NC General Statutes and NCDA&CS Veterinary
Division regulations and guidance.
• Mass burial sites are subject to additional permit conditions (refer to facility's animal
waste management system permit).
• In the event of imminent threat of a disease emergency, the State Veterinarian may enact
/ ^n additional temporary procedures or measures for disposal according to G.S. 106.399.4.
Signature of Farm Owner/Manager Date
3//r/zot9
Signature ofT nical Specialist .Date
O :.
> Prestage % Farm (624 Sow)
LESS: Cl inton, NC: 1
[NTRODUC:TION: 752 rr
�+rRPov 40 (4w)
Prestage Farms plans to construct facilities to operate a 624 Sow
Farrow to Feeder- swine farm. This will be a total corifinernent
farm with recycle flush systems. Coastal bermucla will be established
to serve as a spray field for land application of waste.
SITE CONDITIONS:
------------------
The site is located approximately 6 miles SE of Clinton off US 421.
The farm is an the E side of SF 19[33 and is on gently sloping land.
The site Is bov'der'.ed on the North by an intermittent stream. There
is some wetland on the Farm. This will remain in natural vegetation.
The nearest dwelling is greater.than 764 feet away.
TYPE AND SIZE 624 Sow farr-row-to-feeder
Of- OPERATION
C:1_ASS III
DESIGNED BY Howard Hobson
DATE 9/18/90
APPROVED BY
DATE
PERMANENT STORAGE
624 Hogs x 52:2 lbs per hog 1 Cu Ft per lb. 325728 Cu Ft
TEMPORARY STORAGE
325728 lbs of animal x 1.35 cu. ft. of waste per day 79152 Cu Ft
pet, 1000 Its of animal wt. x 180 days
RAINFALL LESS EVAPORATioNI
7" X 65160 sq. ft. surface area per 12"per ft 38010 Cu Ft
RAINFALL - 25 YR. 1 DAY STORM
7" X 65160 sq. ft. of surface area per 12" per ft. 38010 Cu Ft
TOTAL STORAGE NEEDED 442890 Cu Ft
16403 Cu Yds
TOTAL STORAGE AVAILABLE 444600 Cu Ft
164c_.7 Cu Yds
MANURE AND URINE PRODUCTION
62:4
hogs x
7.9
tons
per
year
4930
T./yr.
NITROGEN
IN -WASTE
325728
lbs of animal
.,
.4•:= lbs
x
365 day/yr.
per 1000 lbs
of
animal
wt.
N'_ 57063
Ibs/yr-.
PHOSPHORUS IN WASTE
3257-78
Itis of animal
x'.14
lbs
x
365 day/yr.
per 1000 lbs
of
animal
wt.
P = 1664.5
lbs/yr.
POTASSIUM
IN WASTE
3257;7_18
lbs of animal
>:
.21 lbs
x
36F clay/yr.
per 1000 lbs
of
animal
wt.
K = :74967
Ibs/yr.
OPERATION AND MAINTENANCE
This lagoon is designed for waste treatment with minimum odor -
control. The time required for the planned fluid level to be
reached may vary due to the soiI conditions and flushing oper-
ati on.
Land appiicatior, of waste water is recognized as an acceptable
method of disposal. Irrigation by using solid set-, center
Pivot, gun, or traveler- is the preferred and most efficient
method to dispose of the effluent from the lagoon. Care
should be taken when applying waste to prevent damage to tiie
crops and to prevent runoff from the fields.
The following items are to be carried out -
I. Begin purnP-out of the Ia.goon when fluid Ieve I re.aches
invert of the outlet pipes or at a pre --determined
elevation.
2- Stop pump -out before the lagoor, depth is less than 6 feet
deep or at a pre -determined depth. (This prevents the
loss of favorable bacteria.)
3. The recommended amount to apply per irrigation is one
inch,, and Maximum recommended application rate is 0.5
inch per hour.
F. It is recommended that the treatment Iagoon be precharged
to 1/Z of it's capacity to prevent excessive odors during
beginning stages of the operatior, . Precharging reduces
the concer,•L-ration of the initiel waste entering the lagoon
thereby reducing odors. Solids should be covered with
water- at all times.
5. Keep vegetatior, on the embankment and areas around the
lagoon and buildir19 mowed.
C,. Repa1r any eroded areas and establish in vegetation.
7. The Clean Water Act of 1977 prohibits the discharge of
Pollutants into waters of the United States. The N. C.
Department of Environment, Health, and "Natural Resources
(DEHNR), Wastewater Management Section, has the respon-
sibility for enforcing this law.
i. All surface water 1s to be diverted from the lagoor, to an
adequate and stable outlet.
NOTE- An analysis of the waste hater- can be obtained at
cornraercial laboratories or at: a fee of $4.00 per- sarnpile at.
NC Department of Agriculture Plant Analysis Lab
Agronomic Division
Blue Ridge Road Center
Raleigh, NC 2..7611
Phone (919) 733-2:655