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HomeMy WebLinkAboutWQ0044093_Toyota_802_Lift_Station_Specifications_20240624Project Name: Location: Designed By: Checked By: Date: Project no.: Project Name: Average Daily Flow (gpm): Pump Operational Point No. 1 (gpm@tdh): Pump Operational Point, No. 2 (gpm@tdh): Pump Manufacturer: Model Number: Impeller Diameter: Horse Power: Voltage: Force Main Diameter (in): Force Main Length (ft): Toyota 801/802 Wastewater Pump Station & Force Main Design Calculations 801/802 Lift Station Randolph County MWW 10/12/2022 10328289 Toyota 801/802 Wastewater Pump Station & Force Main Project Summary Toyota 801/802 600 600@100 600@100 Vaughn S4S3 11" 40 460 8 and 10 7000 "All Pumps On" condition "All Pumps Off" condition Tributary Wastewater Flow Calculations Establishment Residential (To NEWWTF) Residential (all other Treatment Facilities) Barber Shops Beauty Shops Business - General & Office Business - Factories Excluding Industrial Waste Business or Factories w/showers or food preparation Business - Warehouse Business - Warehouse Self Storage (not including Caretaker Residence) Churches without kitchens, day care, or camps Churches with kitchens Churches providing day care or camp Fire or Rescue without on-site staff Fire or Rescue with on-site staff Food & Drink - Banquet Dining Hall Food & Drink - Bars, Cocktail Lounges Food & Drink - Caterers Food & Drink - Restaurants, Full Service Food & Drink - Restaurants, Single Service Articles Food & Drink - Restaurants, Drive-in Food & Drink - Restaurants, Carry out only Food & Drink - Institutions, Dining Halls Food & Drink - Deli Food & Drink - Bakery Food & Drink - Meat Dept., Butcher, Fish Market Food & Drink - Specialty Food Stand or Kiosk Hotels/Motels/B&B without in-room cooking facilities Hotels/Motels/B&B with in-room cooking facilities Hotels/Motels- Resort Hotels Hotels/Motels- Cottages, Cabins Laundries (Self-Service) Medical or Dental offices Medical - Veterinary offices without boarding Medical - Veterinary, Kennels, with boarding Medical - Medical Hospitals Medical - Mental Hospitals Medical - Convalescent, Nursing, Rest Homes without Laundry Medical - Convalescent, Nursing, Rest Homes w/ Laundry Medical - Residential Care Facilities Parks & Rec. - Campgrounds w/comfort station but without water & sewer hookup Parks & Rec. - Campgrounds with water & sewer hookup Parks & Rec. - Campground Dump Station facility Parks & Rec. - Construction, Hunting, or Work camps with flush toilets Parks & Rec. - Construction, Hunting, or Work camps with chemical or portable toilets Parks & Rec. - Parks with Restrooms Parks & Rec. - Summer camps without food prep or laundry facilitates Parks & Rec. - Summer camps with food prep and laundry facilitates Parks & Rec. - Swimming Pools, Bath Houses, Spas Public Access Restrooms Schools - Preschools & Daycares Schools with Cafeteria, Gym, & Showers Schools with Cafeteria Schools without Cafeteria, Gym, & Showers Schools, Boarding Service Stations, Gas Stations Car Wash Facilities (if recycling water, see Rule .0235 of 2T regulations) Sports Centers - Bowling Sports Centers - Fitness, Exercise, Karate, Dance Sports Centers - Tennis, Racquet ball Sports Centers - Gymnasium Sports Centers - Golf Course with only minimal food service Sports Centers - Country Clubs Sports Centers - Mini Golf, Putt-Putt Sports Centers - Go-Kart, Motorcross Sports Centers - Batting Cages, Driving Ranges Sports Centers - Marinas without Bathhouse Sports Centers - Marinas with Bathhouse Sports Centers - Video Game Arcades, Pool Halls Stadiums, Auditoriums, Theatres, Community Centers Stores, Shopping Centers, Malls & Flea Markets: Auto, Boat, RV dealerships/showrooms with restrooms Convenience Stores, with Food Preparation Convenience Stores, without Food Preparation Flea Markets Shopping Centers and Malls with Food Service Stores and Shopping Centers without Food Service Transportation Terminals - Air, Bus, Train, Ferry, Port & Dock Other - Approximate flow from other sources (Blow down etc.) Other - Other - Other - From 15A NCAC 02T .0114 Unit Value (Gal/Day/Unit) 360 210 50 125 25 25 35 100 1 3 5 25 25 50 30 20 50 40 20 50 50 5 40 10 75 50 120 175 200 200 500 250 250 20 300 150 60 120 60 75 100 50 60 40 250 30 60 10 325 25 15 12 10 60 250 1200 50 50 50 50 250 60 250 250 250 10 30 250 5 125 60 250 30 130 100 5 324720 Unit Type Residence Residence Chair Booth or Bowl Employee per shift Employee per shift Employee per shift Loading bay Unit Seat Seat Person (child+employee) Person Person per shift Seat Seat 100 sf floor space Seat Seat car space 100 sf floor space meal 100 sf floor space 100 sf floor space 100 sf floor space 100 sf floor space Room Room Room Unit Machine Practitioner per shift Practitioner per shift Pen, Cage, Kennel, Stall Bed Bed Bed Bed Person Campsite Campsite Space Person Person Plumbing Fixture Person Person Person Plumbing Fixture Person (child+employee) Student Student Student Person (student+employee) Plumbing Fixture Bay Lane 100 sf floor space court 100 sf floor space Plumbing Fixture Member or Patron Plumbing Fixture Plumbing Fixture Plumbing Fixture Slip Slip Plumbing Fixture Seat Plumbing Fixture 100 sf floor space Plumbing Fixture Stall 1000 sf 1000 sf Passenger Flow # of Units 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 1 Average Daily Flow (gallons per day) Discharge, GPD 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 324720 0 0 0 324720 Determine Minimum Pump Rate Peaking Factor Calculation Design Pumping Flow Rate Service Area Population = Peak Factor = Calculated Peak Factor = Design Peak Factor = Average Daily Flow = Peak Flow = Minimum Pumping Rate Required = Design Pumping Rate = 300000 18 + √P 4 + √P 1.65664476429452 2.5 324720 811800 563.75 600 GPD GPD GPM GPM Service Area Population to be determined by the number of persons living within the service area. Service Area population may be determined by multiplying the number of residental units by 2.5 persons per unit. Design Peak Flow determined by greater of result from formula listed based on service area population, or 2.5. Target Cycles Per Hour ADF Pumping Rate Time Determine Wet well Diameter Determine Wet Well Invert & Float Elevations Top Elev= Gnd Elev= SS Invert In= Bottom Invert Elev* = Cycle Time & Wet Well Geometry = = = Cycles Per Hour = Check Cycles Per Hour: Check Cycles Per Hour: Required Volume = Pick Wet Well Diameter = Pick Wet Well Cycle = Volume in Cycle = Vertical Datum Used: Wet well Dia. = 701.5 701 686 674 *As required for complete submergence OK 225.5 600 15 4 OK OK 2111.24375 12 3 2537.9020656 NAVD 88 12 gpm gpm min. Gallons Ft Vert. Ft Gallons Ft Alarm = Lag On = Lead On = Pumps Off = 684 683 681 678 Calculated from target Cycles per Hour Based on desired Cycles per Hour Based on wet well diameter & proposed wet well cycle 6" above proposed ground elevation around wet well 1' Above Lag Pump On, Min 2' Below SS Invert In 2' Above Lead Pump On Pump Off + Required Vertical Cycle 8' Below SS Invert In As required for complete pump submergance but not less than 4' below "Pump Off" elevation. Off-Site Force Main Data Connection Point: Pump Station Piping Data Item 45 bend 90 bend 22.5 bend Branch Tee Flow Check valve Plug Valve Total Equivalent Force Main Length (ft) = Force Main & Piping Design Design Pump Rate (gpm) = Select Force Main Size (in) = Velocity (fps) = Meets Minimum Velocity Requirement? Meets Maximum Velocity Requirement? Required Pump? Line Length (ft) = Account for Minor Losses = Equiv Length (ft) = Toyota Manhole Number of Fittings 8 1 0 1 1 1 600 10 2.451 OK OK Use Non-Clog Pump 7000 0.05 7350 Design Pump Rate (gpm) = Pick Wet Well & Valve Vault Piping Size (in) = Velocity (fps) = Meets Minimum Velocity Requirement? Meets Maximum Velocity Requirement? L/D Ratio 16 30 9 60 135 17 Equivalent Fitting Length (ft) = Wet Well & Valve Vault Piping Length (ft) = Total Equivalent Pump Station Pipe Length (ft) = Equivalent Off-Site Diameter Length (ft) = 600 6 6.80833333333333 OK > 2 FPS OK < 8 FPS Equivalent Length 64 15 0 30 67.5 8.5 0 0 0 185 40 225 2701.39199984596 10051.391999846 Calculates the length of Off-Site FM diameter pipe which provides the same friction loss as the Wet Well & Valve Vault Piping GPM 100 300 600 900 1200 Pump Manufacturer: Model Number: Impeller Diameter: Horsepower: Voltage: Pressure Head at Connection "All On" (feet) 14 16.6 20.8 25.5 30.5 Vaughn S4S3 11 inch 40 460v 3phase Pressure Head at Connection "Only Proposed Pump Station On" (feet) 0 0.4 1.4 2.9 5 Static Head (feet) 25 25 25 25 25 "All On" TDH (feet) 40.1990857497333 50.7521802101073 78.7936265930275 120.35522312888 174.4420849207 Pump Selection Force Main Diameter (in) = Equivalent Force Main Length (ft) = Hazen-Williams C Factor = Minimum Required Pump Rate (GPM) = Design Pumping Rate (GPM) = "Only Proposed Pump Station On" TDH (feet) 26.1990857497333 34.5521802101073 59.3936265930275 97.7552231288802 148.9420849207 10 10051.391999846 110 563.75 600 Velocity (fps) 0.4085 1.2255 2.451 3.6765 4.902 Pump Head (feet) 145 135 120 110 90 Proposed Operational Point No.1 600 Check Wet well Cycle Times Wet well Diameter (feet) 12 Fill = Run = Proposed Operational Point No. 2 640 Check Wet well Cycle Times Wet well Diameter (feet) 12 Fill = Run = GPM @ Wet well Area (gal / VF) 845.5392 Wet well Volume ADF Wet well Volume Pump Rate - ADF GPM @ Wet well Area (gal / VF) 845.5392 Wet well Volume ADF Wet well Volume Pump Rate - ADF Station Operation Check 120 Wet well Cycle (ft) 3 = = Total = Cycle Time = Meets Minimum Cycle Time? Meets Maximum Cycle Time? 125 Wet well Cycle (ft) 3 = = Total = Cycle Time = Meets Minimum Cycle Time? Meets Maximum Cycle Time? TDH Wet well Volume (gal) 2536.6176 11.2488585365854 6.77334472630174 18.0222032628871 3.3292266835963 OK OK TDH Wet well Volume (gal) 2536.6176 11.2488585365854 6.11970470446321 17.3685632410486 3.45451717377503 OK OK minutes minutes minutes Cycles / Hour minutes minutes minutes Cycles / Hour Wet well Outside Dimensions Wet well Inside Dimensions Wet well Top Slab Elevation Wet well Invert Elevation Extended Base Slab Diameter Extended Base Slab Thickness Top Slab Thickness Calculate Total Volume of Wet well Structure Calculate Total Volume of Water Displaced H20 Displaced = (Volume of Wet well Structure) * (62.4 lbs/cf) Calculate Weight of Wet well Components Section Top Slab Thickness (ft.) Riser - Total Vertical Ft. Base Slab Thickness (ft.) Calculate Submerged Weight of Soil Above Extended Base/Footing Total Area of Extended Base Total Area of Wet well Riser Area of Extended Base less Wet well Height of Soil Above Extended Base Volume of Soil Above Extended Base Weight of Soil Above Extended Base (estimated) Total Weight of Soil Above Extended Base Flotation Protection Required? Weight of Concrete and Weight of Soil Above Extended Base: Weight of Water Displaced By Wet Well: Flotation Protection Required? H20 Displaced= Buoyancy Calculations Volume of Wet well Riser Sections= Volume of Wet well Extended Base= Total Volume of Wet well Structure= 238674.54 13 12 701.5 674 15 1 1 3648.2875 176.625 3824.9125 lbs Totals= Total Weight of Concrete in Wet well= Feet Feet Feet Feet Feet Feet Feet cf cf cf Total Ht 1 27.5 1 29.5 127411.1094375 176.7144375 132.7321775 43.98226 27 1187.52102 120 142502.5224 Weight 19909.826625 80994.1171875 26507.165625 127411.1094375 lbs. sf sf sf ft cf lbs/cf lbs/cf 269913.6318375 238674.54 NO lbs lbs From Invert to bottom of top slab Invert to bottom of concrete structure Dry Unit wt. concrete = 150 pcf Submerged Unit wt. of soil