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HomeMy WebLinkAboutWQCS00039_Renewal (Application)_20240611Gary Caldwell, Mayor Clarence "Chuck" Dickson, Mayor Pro T Attorney Julia Freeman, Council Member Jon Feichter, Council Member Anthony Sutton, Council Member Robert W. Hites, Jr. Town Manager Martha Bradley, Town TOWN OF WAYNESVILLE System -Wide Collection System Permit Renewal Waynesville, No. WQCS 00039 NCDEQ-DWR Water Quality Permitting Section Attn: PERCS Unit Supervisor 1617 Mail Service Center Raleigh, NC 27699-1636 To Whom It May Concern, June 5, 2024 VED REUD NCDEC),'�vVRI NPDES Please find below, a summary of attachments for your review and approval as it pertains to the Town of Waynesville's System -Wide Collection System Permit No WQCS 00039. • Section IVA...............High Priority Lines List • Section VA ............... Annual Budget for Collections System • Section V.6............... Capital Improvement Plan • Section VI.2...............Response Action Plan • Section VI.6...............Comprehensive Collection System Map • Section VII............... Note Any Potential Compliance Issues • Addition................Town of Waynesville Water & Sewer Asset Management Plan If there are any questions, please do not hesitate to contact the Public Services Operations Center. Sincerely, Jeff Stines, Director of Public Services DWR Division of Water Resources State of North Carolina Department of Environmental Quality Division of Water Resources 15A NCAC 02T .0400 — SYSTEM -WIDE WASTERWATER COLLECTION SYSTEMS INSTRUCTIONS FOR FORM CSA 08-13 & SUPPORTING DOCUMENTATION Documents shall be prepared in accordance with 15A NCAC 02T .0100, 15A NCAC 02T .0400, and all relevant Division Policies. Failure to submit all required items will necessitate additional processing and review time. For more information, visit the Collection System website at: http: //portal. ncdenr. ors?/web/wq/swp/ps/cs General — When submitting an application to the Pretreatment, Emergency Response, & Collection Systems (PERCS) Unit, please use the following instructions as a checklist in order to ensure all required items are submitted. Adherence to these instructions and checking the provided boxes will help produce a quicker review time and reduce the amount of requested additional information. The Applicant shall submit one original and one copy of the application and supporting documentation. A. Cover Letter ® Submit a cover letter listing all items and attachments included in the permit application package B. No Application Fee Required ➢ No application fee is necessary. The permittee will be billed an annual fee upon issuance of the permit ➢ The appropriate annual fee for systemwide wastewater collection system permits may be found at: ➢ Annual Non -Discharge Fees C. System -Wide Wastewater Collection System (FORM: CSA 08-13) Application: ® Submit the completed and appropriately executed System -wide Wastewater Collection System (FORM: CSA 08- 13) application. Any unauthorized content changes to this form shall result in the application package being returned. If necessary for clarity or due to space restrictions, attachments to the application may be made, as long as the attachments are numbered to correspond to the section and item to which they refer. ❑ If the Applicant Type in Section I.3 is a Privatley-Owned Public Utility, provide the Certificate of Public Convenience and Necessity (CPCN) from the North Carolina Utilities Commission demonstrating the Applicant is authorized to hold the utility franchise for the area to be served by the wastewater collection system, or ❑ Provide a letter from the North Carolina Utilities Commission's Water and Sewer Division Public Staff stating an application for a franchise has been received and that the service area is contiguous to an existing franchised area or that franchise approval is expected. ❑ If the Applicant Type in Section I.3 is a corporation or company, provide documentation if it is registered for business with the North Carolina Secretary of State. D. General Information: ➢ The Authorized signing official listed in Section I.4 should match with that of the Applicant certification page in accordance with 15A NCAC 02T .0106(b). Per 15A NCAC 02T .0106(c), an alternate person may be designated as the signing official if a delegation letter is provided from a person who meets the criteria in 15A NCAC 02T .0106(b). ➢ NOTE - Public Works Director's are not authorized to sign this permit application according to the rule unless they are delegated. INSTRUCTIONS FOR APPLICATION CSA 08-13 & SUPPORTING DOCUMENTATION Page 1 of 6 E. Summary of Attachments Required: ® Instruction A: Cover Letter ® Instruction C: Application ❑ Instruction C: Ownership Documentation (i.e. CPCN) (If necessary) ❑ Instruction D: Delegation Letter (If necessary for signing official) ❑ Section IV.3 Pump Station List ® Section IVA High Priority Lines List ® Section VA Annual Budget for Collection System (Updated and Approved) ® Section V.6 Capital Improvement Plan (Updated and Approved) ® Section VI.2 Response Action Plan ❑ Section VIA Contingency Plan ® Section VI.6 Comprehensive Collection System Map ® Section VH Note Any Potential Compliance Issues THE COMPLETED APPLICATION PACKAGE INCLDING ALL SUPPORTING INFORMATION AND MATERIALS, SHOULD BE SENT TO: NCDEQ-DWR Water Quality Permitting Section PERCS UNIT By U.S. Postal Service: Attn: PERCS Unit Supervisor 1617 MAIL SERVICE CENTER RALEIGH, NORTH CAROLINA 27699-1636 TELEPHONE NUMBER: (919) 807-6300 By Courier/Special Delivery: 512 N. SALISBURY ST. Suite 925 RALEIGH, NORTH CAROLINA 27604 INSTRUCTIONS FOR APPLICATION CSA 08-13 & SUPPORTING DOCUMENTATION Page 2 of 5 I. APPLICANT INFORMATION: 1. Applicant's name (Municipality, Public Utility, etc): Town of Waynesville 2. Facility Information: Name: Town of Waynesville Collection System Permit No.: WQCS00039 3. Applicant type: ® Municipal ❑ State ❑ Privately -Owned Public Utility ❑ County ❑ Other: 4. Signature authority's name: Rob Hites per 15A NCAC 02T .0106(b) Title: Town Manager 5. Applicant's mailing address: P.O. Box 100 City: Waynesville State: NC Zip: 28786- 6. Applicant's contact information: Phone number: (828) 452-2491 Fax number: (_) _- Email address: rhitesna,waynesvillenc.g_ov II. CONTACT/CONSULTANT INFORMATION: 1. Contact Name: Jeff Stines 2. Title/Affiliation: Director of Public Services 3. Contact's mailing address: 129 Legion Dr. 4. City: Waynesville State: NC Zip: 28786-, 5. Contact's information: Phone number: 8( 28) 456-3706 Fax number: (_) _- Email address: jstinesAwaynesvillenc.gov M. GENERAL REQUIREMENTS: 1. New Permit or Premit Renewal? ❑ New ® Renewal 2. County System is located in: Haywood County 3. Owner & Name of Wastewater Treatment Facility(ies) receiving wastewater from this collection system: Owner(s) & Name(s): Town of Waynesville, Town of Waynesville WWTP 4. WWTF Permit Number(s): NCO025321 5. What is the wastewater type? 99 % Domestic or 1 % Industrial (See 15A NCAC 02T .0103(20)) L). Is there a Pretreatment Program in effect? ❑ Yes or ® No 6. Wastewater flow: 3_4 MGD (Current average flow of wastewater generated by collection system) 7. Combined permitted flow of all treatment plants: 6_0 MGD 8. Explain how the wastewater flow was determined: ❑ 15A NCAC 02T .0114 or ® Representative Data 9. Population served by the collection system: —10,000 IV. COLLECTION SYSTEM INFORMATION: 1. Line Lengths for Collection System: Sewer Line Description Length Gravity Sewer 104 miles Force Main miles Vacuum Sewer miles Pressure Sewer 6 miles APPLICATION CSA 08-13 Page 3 of 5 2. Pump Stations for Collection System: Pump Station Type Number Simplex Pump Stations(Serving Single Building) 0 Simplex Pump Stations(Serving Multiple Buildings) 0 Duplex Pump Stations 0 3. Submit a list of all major (i.e. not simplex pump station serving a single family home) pump stations. Include the following information: ➢ Pump Station Name ➢ Physical Location ➢ Alarm Type (i.e. audible, visual, telemetry, SCADA) ➢ Pump Reliability ➢ Reliability Source (permanent/portable generator, portable pumps) ➢ Capacity of Station (Pump Station Capacity in GPM) 4. Submit a list of all high priority lines according per 15A NCAC 02T .0402 (2) known to exist in the collection system. Head the list with "Attachment A for Condition V(4)" and include the system name. ➢ Use the same line identification regularly used by the applicant ➢ Indicate type of high priority line (i.e. aerial), material and general location V. COLLECTION SYSTEM ADMINISTRATION: 1. Provide a brief description of the organizational structure that is responsible for management, operation and maintenance of the collection system. Collection system staff report to the Water & Sewer Superintendent Wayne Bolin, who all fall under the organizational structure of the Public Services Director Jeff Stines. 2. Indicate the current designated collection system operators for the collection system per 15A NCAC 08G.0201 Main ORC Name: Wayne Bolin Certification Number: CS-2/1008949 Back -Up ORC Name: Dwayne Yarborou h Certification Number: CS-2/1002358 A current listing of the ORC(s) the Division has on file for WQCS permit holders can be obtained at: http: //portal. ncdenr. org/web/M/swp/ps/c s/apps Click on "WQCS Contacts and Reports" and type in the WQCS Permit Number to obtain the report 3. Approximate annual budget for collection system only: $ 1655015 4. Submit a copy of your current annual budget. 5. Approximate capital improvement budge for the collection system only: $ 140,000 6. Submit a copy of your current capital improvement plan. 7. Is this collection system currently a satellite system ❑ Yes or ® No 8. Do any satellite systems discharge to this collection system ® Yes or ❑ No (If yes complete table below) Satellite System Contact Information(Name, Address, Phone Number Junaluska Sanitary District Josh Nickol, 558 Old Clyde Rd. Clyde NC, 828-452-1178 Lake Junaluska Assembly Junior Woody, 19 Sleepy Hollow Dr., 828-452-5911 Town of Clyde I Joy Garland, 828-627-2566 Complete for Satellite Systems that have a flow or capacity greater than 200,000 GPD (Average daily flow) 9. List any agreements or ordinances currently in place to address flows from satellite systems: Wastewater treatment facility agreement between the Town of Waynesville and JSD on January 6, 1986. APPLICATION CSA 08-13 Page 4 of 5 VI. COLLECTION SYSTEM COMPLIANCE: 1. Is a Response Action Plan currently in place ® Yes or ❑ No 2. If Yes, submit a copy of the Response Action Plan or see table 6 below. 3. Is a pump station contingency plan currently in place? ❑ Yes or ® No 4. If Yes, submit a copy of the pump station contingency plan or see table 6 below. 5. Is a comprehensive collection system map currently in place? ® Yes or ❑ No 6. Submit a submit a copy of the collection system map (CD or hardcopy) or indicate a schedule for completion 7. Thoroughly read and review the System -Wide Collection System Permit Conditions. Typically compliance schedules are only offered to NEW permit applicants and NOT permit renewals. Any compliance dates must be included within the permit prior to issuance or the permit holder will be found in violation upon inspection. Permit Condition Current Compliance? If no, Indicate a Compliance Date Typical Compliance Schedule I(4) - Grease ordinance with legal authority to inspect/enforce ❑ Yes ❑ No 12 - 18 mo. I(5) - Grease inspection and enforcement program ❑ Yes ❑ No 12 - 18 mo. I(6) - Three to five year current Capital Improvement Plan. ❑ Yes ❑ No 12 - 18 mo. I(8) - Pump station contingency plan ❑ Yes ❑ No 3 mo. I(9) - Pump station identification signs. ❑ Yes ❑ No 3 mo. I(11) - Functional and conspicuous audible and visual alarms. ❑ Yes ❑ No 3 - 6 mo. II(5) - Spare pumps for any station where one pump cannot handle peak flows alone (in a duplex station, the 2' pump is the spare if pump reliability is met). ❑ Yes ❑ No 6 - 9 mo. II(7) - Accessible right-of-ways and easements. ❑ Yes ❑ No 6 - 12 mo. II(9) - Response action plan with Items 9 (a - h). ❑ Yes ❑ No 3 mo. III(3) - Comprehensive collection system map ❑ Yes ❑ No 10% per year For conditions not listed, compliance dates are not typically offered. List any permit conditions that may be difficult for the applicant to meet (attach clarification if needed): VII. APPLICANT'S CERTIFICATION per 15A NCAC 02T .0106(b): I, L_ A Z1 LrR attest that this application for Z&"�YX-A5- �� ' (Signature Authority's Name & Title from Item IA) (Facility name from Item I.1) has been reviewed by me and is accurate and complete to the best of my knowledge. I understand that if all required parts of this application are not completed and that if all required supporting information and attachments are not included, this application package will be returned to me as incomplete. Note: In accordance with NC General Statutes 143-215.6A and 143-215.6B, any person who knowingly makes any false statement, representation, or certification in any application shall be guilty of a Class 2 misdemeanor which may include a fine not to exceed $10,000 as well as civil penalties up to $25,000. r vi lation. Date: 4Z- Signature,-49� , APPLICATION CSA 08-13 Page 5 of 5 TOWN OF WAYNESVILLE CAPITAL IMPROVEMENT PLAN Waynesville's vision is preserving its heritage and inviting the future through quality planning for living today and tomorrow. Goal Statement: Waynesville's Public Services will be a leader, partner and provider of safe and efficient public works functions while minimizing adverse environmental and neighborhood impacts. Project Area (Wastewater) The Waynesville WWTP is a regional facility serving the Town of Waynesville and adjacent land use districts, the Junaluska Sanitary District, Lake Junaluska Assembly, Town of Clyde and a very small portion of collection for the Town of Maggie Valley. The population served by the POTW is approximately 17,000 of which 10,000 use the Waynesville Collection system. Adopted in 2003, Waynesville's Land Development Standards Section 154.311, Utilities (D) Sanitary Sewer Systems states: `in no case shall sanitary sewer lines be extended beyond the Urban Services Boundary line established..." Therefore unless an area adjacent to the Town is inside the ETJ and regulated by District regulations, applications to extend the collection system will be rejected. Fill in development is accommodated on existing sewer lines outside the land use jurisdiction of Waynesville and Lake Junaluska Assembly, Junaluska Sanitary District and Town of Clyde are allowed to serve customers in their service areas. Extension to the collection systems of JSD or Clyde will require payment of an impact fee to the Waynesville Sewer Fund. Haywood County's 201 Facility Plan dates back to 1984 and describes a service area throughout much of the Richland Creek Basin but not up on the steeper slopes. In the Waynesville - Hazelwood area plan, very little addition interceptor line can be built because those areas lie outside the land use district boundaries. Likewise in the Ivy Hills-Mauney Cove area, the Dellwood interceptor line is complete but very little additional collection system can be permitted due to urban growth boundaries. In the Junaluska Sanitary District most of the facilities have been constructed and growth is unimpeded by land use regulations. The 201 Facilities Plan did not anticipate including Clyde in the Waynesville WWTP; nevertheless, that occurred in March 2001. Existing Facilities Waynesville's WWTP has a permitted 6.0 MGD capacity and a 2023 ADF was 3.5 MGD. Waynesville does not permit pump stations. The collection system consists of approximately 104 miles of gravity sewer line ranging in size from 6 inch to 30 inch. The original Richland Creek 24 inch trunk line sewer was built in 1939. A primary treatment plant was built on this outfall in 1964 and secondary treatment was added in 1974. Waynesville serves approximately 5000 connections. Industrial flows from Dayco and A. C. Lawrence Tannery's dominated the plant influent in the 1970's and 80's but now the flows are more than 95% domestic. Known Deficiencies The present operating condition of the wastewater system is good; b w -A r, the treatment plant has a lot of equipment nearing the end of its service life, in which the Town anticipates performing a full facility assessment in the next fiscal year. The collection system has a significant amount of dry and wet weather infiltration and inflow. Prior to Dayco's closing in 1997, the wastewater flow was nearly 4.7 MGD. In 2002 this dropped to 3.41. Subsequently, with the addition of Clyde and growth in JSD, the system today is experiencing a low rate of growth averaging around 3.5 MGD. In addition to an aging treatment plant, the Town continually experiences overflows of the Richlands system trunk line that feeds to the plant when a rain event exceeds two inches in a one hour time frame. Due to the every rain events that Waynesville experienced this past year, the Town had to report several SSO's. As we continue our effort for rehabilitation of the system, we anticipate on reviewing ways to reduce / eliminate the number of SSO's at this location. Forecasted Needs To guide the Town in making necessary physical improvements, we annually prepare a 5 year recommended Capital Improvements Plan. The first year's capital outlay budget is approved by the Board of Aldermen in the annual budget. The remaining four years are the Plan. General policy direction, funding sources and areas of need, initiate the planning process. Included in the Plan are any physical betterment or improvement costing more than $50,000 including related studies or surveys. Vehicular equipment and items of repair and maintenance are included. Projects may be necessary to protect public health, safety or to correct dangerous or deteriorated conditions. Other projects may be desirable to implement economic priorities, fulfil prior commitment of funds or fulfil state and federal mandate. Each year's capital outlay request is carefully prioritized to ensure sound fiscal management appropriate to fiscal year funding, revenue projections and debt. Section IVA 11i(h Priority Lines List Richland Creek (aerial crossings) 1 . 16" Golf Course R. collector at US 19 bridge 2. 24" S. Lakeshore trunk at US 19 3. 12" Raccoon Creek interceptor at Blue Ridge Paper 4. 24" S. Lakeshore trunk at Blue Ridge Paper 5. 30" trunk at Blue Ridge Paper 6. 18" trunk at Lea Industries 7. 8" Dayco control manhole Raccoon Creek (aerial crossings) 8. 10" Industrial Park collector at Blue Ridge Paper 9. 10" Raccoon Creek interceptor at Howell Mill Road 10. 10" Health Department collector at Junaluska Elementary 11. 10" Raccoon Creek interceptor at Francis Farm Road Factory Branch (aerial crossings) 12. 12" Dellwood interceptor at Lake Junaluska entrance 13. 12" Dellwood interceptor at US 19 Shelton Branch (creek crossings) 14. 18" Shelton Branch interceptor at US 276, Pigeon St. 15. 10" Shelton Branch interceptor at Conley Street near Broad St. 16. 10" Shelton Branch interceptor at Jarvis Street near Broad St. 17.6" collector, end of Ross Street (aerial) 18. 6" collector, end of Prevost Street (aerial) 19. 8" collector, between Prevost and Oakdale 20. 18" Shelton Branch interceptor, Vance Street and Parkview Drive Eagle Nest Creek 21. Corner of Eagle Nest Rd. / Sulphur Springs Rd. at BP Station Browning Branch 22. Allens Creek Rd. at Gas Light Mobile Home Park (ditch crossing) 23. SR 1140, Lickstone Rd. at Hunters Crossing 24. Riverbend Street behind Cline -Bradley's Chestnut Park 25. Chestnut Park Drive, above rest home, 6" collector from Dolan Road TOWN OF WAYNESVILLE RESPONSE ACTION PLAN Emergency Response Procedure • The Town has a 24 hour response procedure. Monday -Friday, 7:00 a.m.- 4:00 p.m. The public works dispatcher will contact sewer maintenance crews. During after hours and on weekends, the public is directed to call the police department to page on call personnel. • Expected response time after hours should not exceed 120 minutes. "As soon as possible" response times should be less than one hour (inmost cases quicker during normal working hours). • Immediately respond to location to assess damages and determine the cause of the backup. • Always be calm and professional; never admit or deny liability. • If in the mainline quickly arrange forrepairs. • Take photos and detailed notes. • Quickly arrange for removal of wastewater inside house or business. • Direct the owner to Town Hall to file a claim. • If it is in the lateral lines, advise the occupants that they need to arrange for cleanup. Refer them to plumbers and service inthe telephone book. • Do not discuss liability. Sewer Spill Cleanup Procedures • Treat overflow as if it were toxic. • Move uncontaminated property away from the overflow area. • Remove all visible debris. • Remove all visibility ponded wastewater by pumping back into the sewer. • Disinfect the area using quick lime. (No chemical addition to surface waters) • Keep pets, children and others out of the overflow. Barriers (i.e. warning tape) should be erected to preclude public access for at least 24 hours. • If soil is disturbed in close proximity to stream banks, re -seed the area immediately to prevent erosion. Complete Your Report of the Incident • Use the state DWQ Form CS-550 • Also include: o date and time of response o response team members o location of overflow (bathroom, manhole in back yard, etc.) o approximate size in gallons o list any items that have been effected o immediate health or safety issues o actions taken by Town o actions taken by occupant o has a cleaning contractor been called o reason for overflow o will overflow affect fish / wildlife • Make the telephone call for any spill reaching surface waters or any spill of 1000 gallons or more ■ normal business hours ■ after hours ■ fax Wayne Bolin 828-456-3706 828-296-4500 828-456-2005 • Copy the report to Jeff Stines as soon as possible. A press release must be issued within 48 hours after a discharge to surface waters of 1000 gallons or more. Further public notice is required for 15,000 gallons or more reaching surface water. TOWN OF WAYNESVILLE RESPONSE ACTION PLAN Emergency Contact Phone Numbers Normal business hours, Public Works Dispatcher 828-456-3706 After Hours, Police Dispatcher Police will contact on -call personnel Or Superintendent Wayne Bolin Emergency Phone Numbers (Home Numbers are not to be released to the public) DeWayne Yarborough (828) 550-8207 Wayne Bolin (ORC) (828) 400-5591 Willie Hickman (828) 400-5270 Brandon Worley (828) 400-7426 Cody James (828) 276-5015 Contractors Mountain Underground 828-712-2355 TOWN OF WAYNESVILLE RESPONSE ACTION PLAN EQUIPMENT LIST 828-456-5363 828-400-5591 Water/Sewer Department Sewer Jet Truck J.D. 35 track hoe Caterpiller 416 4WD backhoe (2) Dump trucks, I ton, 4WD (4) Utility trucks (1) Pickup trucks (2) Joy Air Compressors Submersible Pump, hydraulic (2) Submersible Pumps, 12 volt (2) Mudsucker pumps, gasoline - Misc. Chop saws, pipe poppers, hand tools, Trench box, trench shores, tripod - Misc. Safety equipment and traffic control devices (6) Piercing Tools Electric Department Bobcat trackhoe Pole truck (8500 lb. hoist capacity) Portable generators and lighting StreetDepartment Caterpillar front end loader Ford 555 backhoe 1990 GMC Tandem dump truck 1 ton, 4WD dump truck J.D. 50 trackhoe Contractor List Trackhoes Dozers Track loaders Additional trench boxes TOWN OF WAYNESVILLE RESPONSE ACTION PLAN Sewer Collection System Materials List 12" Clay -12"PVC Fernco Coupling 8" Clay-8"PVC Fernco Coupling IO "Clay -10"PVC Femco Coupling 8" PVC - 8" PVC Fernco Coupling 6" Clay -6" Clay Femco Coupling 4" PVC -4" PVC Fernco Coupling 4" Clay -4" PVC Fernco Coupling 4" Clay- 4" Clay Femco Coupling 6" PVC- 6"PVC Femco Coupling 6" Clay- 6"PVC Femco Coupling 4" SDR 3 5 Adapter 4" Sewer WYE PVC 6" x 4" Saddle TEE PVC 6" x 4" Saddle WYE PVC 6" x 4" Saddle WYE Rubber 6" x 4" Saddle TEE Rubber Bands for Rubber Saddles 4" Cap & Plug (Clean out Plug) 4" 22 degree Elbow PVC 4"45 degree Elbow PVC 4" TEE PVC 8" x 4" Saddle WYE PVC 6" Cap & Plug 6" 45 degree Elbow PVC 10"PVC - 10"PVC Femco Coupling 4" Back Flow Valve 4" x 6"Adapter PVC 4" 90 degree Elbow PVC 6" Saddle WYE Rubber 6"x 4"Sewer WYE PVC 4"x 13' SDR 35 Sewer Pipe 6" x 13' SDR 35 Sewer Pipe 8" x 13' SDR 35 Sewer Pipe 10"x 13' SDR 35 Sewer Pipe 8" Sewer WYE PVC 411, 6", 8" Accessory Kit 6" x 4" TEE PVC 6" 45 degree PVC 6" x 6" WYE PVC 8" x 4" Sewer TEE D.I. 8" x 6" WYE PVC 8" x 8" TEE PVC 8" x 6" TEE PVC 4" Nipple PVC 24" x 13' SDR35 PVC Pipe 24" PVC -24"PVC Femco Coupling 24" Clay -24"PVC Femco Coupling Quick Lime Warning Tape Rakes, Shovels, Hoses, & Hand Tools Sewer Fund - Expenditures ACCOUNT ID Sewer Maintenance Description FY23 .Recommended 62-7121-00-511210 Regular Pay $375,000 $415,200 62-7121-00-511220 Overtime Pay $20,000 $25,000 62-7121-00-511230 Temporary And Part Time Pay $5,000 $0 62-7121-00-511810 FICA $30,600 $33,675 62-7121-00-511820 Retirement Expense $48,032 $50,490 62-7121-00-511825 401K Expense -SEWER MAINT. $19,750 $20,760 62-7121-00-511830 Hospital Expense $125,000 $125,000 62-7121-00-511831 Retired Employee Ins. Exp $0 $16,200 62-7121-00-511832 Life Insurance Expense $660 $1,200 62-7121-00-511833 Dental Insurance $2,400 $4,400 62-7121-00-511840 HEALTH REIMBURS EXPENSE - REG $10,990 $13,575 62-7121-00-511841 HEALTH REIMBURS EXP - RET $0 $2,725 62-7121-00-511850 Unemployment Ins. Expense $450 $500 62-7121-00-511860 Workers Comp. Expense $5,800 $11,000 62-7121-00-521990 Prof. Services/Consultant Fees $110,000 $75,000 62-7121-00-532120 Uniform Expense $8,750 $7,000 62-7121-00-532510 Gas $16,500 $19,250 62-7121-00-532520 Tires $4,520 $6,320 62-7121-00-532530 Vehicle Repairs/Maintenance $30,210 $39,920 62-7121-00-532920 Materials And Supplies $100,000 $120,000 62-7121-00-533180 Travel And Training $5,000 $4,200 62-7121-00-533210 Telephone $1,900 $2,500 62-7121-00-533310 Electricity $0 $0 62-7121-00-533520 Equipment Repairs/Maintenance $6,000 $7,000 62-7121-00-534390 Equipment Rentals $5,000 $5,000 62-7121-00-534490 Other Contractual Service $20,000 $20,000 62-7121-00-534510 Property And Gen. Liab. Ins. $4,650 $8,000 62-7121-00-534520 Vehicle Insurance $1,110 $1,000 62-7121-00-534580 Other Insurance Costs $190 $100 62-7121-00-534910 Dues Memberships And Subscript $10,000 $5,000 62-7121-00-545400 Vehicles $0 $475,000 62-7121-00-545500 Equipment $0 $0 62-7121-00-545900 Capital Improvements $280,000 $140,000 62-7121-00-546000 LOAN PAYMENTS $0 $0 62-7121-00-548100 Internal Service Costs $114,817 $0 $1,362,329 $1,655,015 Sewer Treatment 62-7122-00-511210 Regular Pay $475,000 $499,520 62-7122-00-511220 Overtime Pay $10,000 $10,000 62-7122-00-511230 Temporary And Part Time Pay $5,000 $0 62-7122-00-511810 FICA $37,485 $38,975 62-7122-00-511820 Retirement Expense $58,976 $60,750 62-7122-00-511825 401K Expense -SEWER TREATMENT $24,250 $24,975 62-7122-00-5118301 Hospital Expense $121,0001 $130,000 WAYNESVILLE, NC SEWER FACILITIES (-- Town of W Water & Sewer Asset Management Plan I k 40 1. XX t Y• TOWN OF WAYNESVILLE ASSET MANAGEMENT PLAN 1 TABLE OF CONTENTS INTRODUCTION.............................................................................................................. 1 DESCRIPTION OF WATER AND SEWER SYSTEMS .................................................. 2 AssetDetails................................................................................................................... 2 Water Treatment and Distribution Assets....................................................................... Sewer Treatment and Collection Assets......................................................................... 4 ASSET CATEGORIZATION............................................................................................ 7 ASSET VALUATION AND USEFUL LIFE..................................................................... 8 AssetLife Cycle.............................................................................................................. 8 AssetFailure Modes....................................................................................................... 9 Asset Valuation Method............................................................................................... 10 REPLACEMENT & REFURBISHMENT PROGRAM .................................................. 16 Current Asset Maintenance........................................................................................... 16 RiskAssessment........................................................................................................... 18 ................................................................ Adding New Assets ...................................... 19 Conclusions................................................................................................................... 21 Capital Improvements Plan ........................................................................................... 22 FINANCIAL MANAGEMENT STRATEGY................................................................. 23 Revenue Requirement................................................................................................... 23 Debt Service Requirements.......................................................................................... 24 FinancialAnalysis......................................................................................................... 25 WATER AND SEWER REVENUE RECOMMENDATIONS ....................................... 27 CONCLUSIONS............................................................................................................... 28 APPENDICES.................................................................................................................. 29 WATERLINE DATA.................................................................................................. . SEWERLINE DATA................................................................................................... 33 martinmcgill Confidential &, Pruprietan INTRODUCTION The purpose of a water and sewer asset management plan is to present a strategy for operating and maintaining in a sustainable and cost effective manner so that the Town continues to provide the required level of service for current and future users. This water and sewer asset management plan for Waynesville achieves several purposes as listed below: • It provides a description of components of the water and sewer systems. • It estimates the value of the water and sewer systems. • It provides financial forecasts of expenditures, including maintenance and capital costs. • It creates a timeline for improvements that will ensure financial resources are used wisely. • It satisfies the requirements of North Carolina House Bill 1744, which includes asset management planning in a list of common criteria that receive priority for loan and grant funding. The Town's water and sewer asset management plan is based upon audited financial statements, historic records, personal knowledge of the Town of Waynesville's staff, and capital needs collected by McGill Associates. As depicted below, it puts a system in place that will provide documentation, maintain an asset inventory, and assess valuations. Because of constantly changing variables in those areas and limited information, this asset plan should be reviewed annually, updated, and revised so it keeps an accurate description of the water and sewer systems. eve Inventory Charge sse Financial Maintenance & Improvements Management Renewal Plan Plan Plan Asset Management Plan martinmcgill ■Confidential & Proprietary Page 1 DESCRIPTION OF WATER AND SEWER SYSTEMS The Town manages its water and sewer systems as two enterprise funds. The costs to operate the water and sewer treatment plants are separately recorded within each respective fund but some other costs including administration are distributed within both funds, as shown in the Town audits. The water fund operates with a budget of approximately $2.2 million and serves over 6,300 customers. The sewer fund operates with a budget of approximately $1.9 million and serves over 4,700 customers. Asset Details This plan categorizes the Town's water and sewer assets into three major groups. These include: 1. Water Lines 2. Sewer Gravity Lines & Force Mains 3. Other Assets Water Treatment and Distribution Assets The Water Treatment Plant sources raw water from a reservoir located on Allens Creek where Steestachee Branch, Ball Creek, Cherry Grove Branch, Shiney Creek, Deep Gap Creek, and Bear Pen Branch converge. Water from this reservoir flows to the Water Filter Plant for treatment. The water supply system comprises approximately 751,583 feet of supply main and distribution lines. The distribution of pipe sizes and materials are presented in Figures 1 and 2, with ages of pipes detailed in Figure 3. The data used to create the figures is attached in the Appendix. martinmcgill Confidential & Proprietan Page 2 FIGURE 1 Water Lines Linear Feet by Diameter Inches FIGURE Water Lines Linear Feet by Materials ■2 ■3 ■4 ■6 ■8 fu10 ■12 ■14 ;16 ■18 ® 20 24 ■ Asbestos ■ Cast Iron In Ductile Iron ■ Galvanized Iron ■ HDPE Polyvinyl Chloride (blank) t"nartinmcgill Page 3 Confidential & Proprietar-, FIGURE 3 Water Lines Installation Decades ■ Total ■ 1 11 1, 1920's1930's1940's 1960's1970's 1980's1990's 2000's2010's Sewer Treatment and Collection Assets The Town maintains one sewer treatment plant, located along Richland Creek, where it meets Jones Cove Branch. There are no sewer pump stations; all sewage flows by gravity to the plant through a network of various types of pipes. Upon treatment, water is discharged to the Pigeon River below Richland Creek. This sewer collection system comprises approximately 546,878 feet of mains and lines. The distribution of gravity and force main pipe sizes and materials are presented in Figures 4 and 5, with installation decades shown in Figure 6. The data used for the figures is attached in the Appendix. martinmcgill •Confidential & Proprietary Page 4 FIGURE 4 Sewer Lines Linear Feet by Diameter Inches FIGURE 5 Sewer Lines Linear Feet by Material 'martinmcgill Confidential & Proprietar.\ ■4 ■6 W8 ■10 ■12 15 s16 18 24 30 (blank) ■ Asbestos ■Cast Iron ■ CIPP ■ Ductile Iron ■ Polyvinyl Chloride a Vitrified Clay '� (blank) Page 5 FIGURE 6 Sewer lines Installation Decades 350,000.00 300, 000.00 250,000.00 200,000.00 -------------._... —_ ___--- _..-.-- 150,000.00 100,000.00 50,000.00 1930's 1940's 1960's 1970's 1980's 1990's 200n's Min-,; (hlank) martinmcgill Confidential & ProprictarN ■ Total Page 6 RECEIVED JUIJ 11 2024 ASSET CATEGORIZATION For effective analysis, assets are grouped into classes according toWi QVcQQ /R/NPDES categorization allows inferences to be drawn across asset classes and investment plans to be prioritized. For each asset group, subgroups can be created according to the common traits of the asset (i.e. diameter, material, etc). The number of subgroups formed depends upon the amount of information available and the degree of detail required in the asset management process. In addition, since different asset classes have different useful lives, it is essential to define asset life categories to allow appropriate transparency to be achieved, especially related to the Town's asset depreciation policy. Appropriate categorizations are: Very Short, Short, Medium, Long and Very Long, defined as follows: • Very Short asset lives are up to 5 years. Computers, hot water washers, and flow meters are examples of assets that have very short lives. • Short asset lives range from 6 to 15 years. Scales, backhoes, vehicles, and rollers have short lives. • Medium asset lives are from 16 to 30 years long. Assets with medium lives generally are mechanical assets such as pumps, process plants, filter bed media, screens, and scrubbers. • Long asset lives are between 31 and 50 years long. Assets that have long lives are generally mechanical assets such as filter bed structures, steel storage tanks, some buildings, and some treatment works. • Very Long asset lives are typically in excess of 50 years. Long-lived assets are generally operational structures such as spillways, lines, and some treatment works. The key implementation issue is the availability of data to create and populate the groups and sub -groups created. Within the Town of Waynesville's water and sewer system, some of the key data is not known. An important part of the implementation strategy is, therefore, to make assumptions to infer missing data, or alternatively, by extrapolating from known data. 'martinmcgill •confidential & Proprietar} Page 7 ASSET VALUATION AND USEFUL LIFE Asset Life Cycle Assets have a life cycle through which they progress from the initial concept to the final disposal. Depending on the type of asset, its lifecycle may vary from 5 years to over 50 years. Key stages in the asset life cycle are: • Asset planning The period when the new asset is designed. Decisions made at this time influence the cost of operating the asset and the lifespan of the asset. Alternative, non -asset solutions, must also be considered. • Asset creation or acquisition When the asset is purchased, constructed or vested. Capital cost, design and construction standards, commissioning the asset, and guarantees by suppliers influence the cost of operating the asset and the lifespan of the asset. • Asset operations and maintenance When the asset is operated and maintained. Operation relates to a number of elements, including efficiency, power costs and throughput. This is usually more applicable to mechanical plant rather than static assets, such as pipes. Maintenance relates to preventative maintenance where minor work is carried out to prevent work that is more expensive in the future and reactive maintenance where a failure is fixed. • Asset condition and performance monitoring When the asset is examined and checked to ascertain the remaining life of the asset, what corrective action is required including maintenance, rehabilitation or renewal and within what time. • Asset rehabilitation and renewal When the asset is restored or replaced to ensure that the required level of service can be delivered. • Asset disposal and rationalization Where a failed or redundant asset is sold off, put to another use, or abandoned. martinmcgill Confidential R ProprietarN Page 8 Asset Failure Modes Generally, it is assumed that physical failure is the critical failure mode for many assets. However, asset management recognizes that other manners are relevant and are often critical for effective delivery of services. The range of failures include: • Structural The physical condition of the asset is the measure of deterioration, service potential and remaining life. • Capacity The level of under or over capacity of the asset is measured against the required level of service to establish the remaining life. • Level of service Reliability of the asset or performance targets are not achieved. • Cost or economic impact The cost to maintain or operate an asset is greater than the economic return. • Obsolescence Technical change or lack of replacement parts can render an asset uneconomic to operate or maintain. It is important to know the expected length of an asset's lifecycle and how it will likely fail in order to properly determine future needs. martinmcgill t onfldential & Proprietary Page 9 Asset Valuation Method A valuation of the water and sewer assets was undertaken in FY 2013. Considering the data that was available, the valuation bases used were Depreciated Replacement Cost for water and sewer lines and Depreciated Original Cost for the other assets. Replacement cost is the cost of building the existing infrastructure using present day technology, but maintaining the originally designed level of service. Depreciated Replacement Cost recognizes the wear and tear and deterioration of assets by calculating the depreciable component of Replacement Cost proportioned by the ratio of remaining useful life to economic life on a straight-line basis. Water and sewer line length and diameter figures from the last asset management plan and Town records were used to estimate the costs of replacing the lines today. Total linear feet of lines were subtotaled into their respective diameters and then multiplied by an average replacement cost per foot for each size. The estimated replacement value of the water and sewer lines total $24.6 million and $31.9 million, respectively. After determining the replacement value, the age of each of the lines was used to estimate how much depreciation has occurred and how much residual value remains. Details of the ages of the water and sewer lines by diameter are shown in Figures 7 and 8. 'martinmcgill 'Confidential K Proprictar.N Page 10 FIGURE 7 WATER LINES LINEAL FEET BY INSTALL DECADE AND DIAMETER Sum of LENGTH 120,000 100,000 80,000 60,000 40,000 20,000 .-I 2000's 2010's OECAOE martinmcgill •confidential & Proprietary ■2 ■3 ■4 ■6 ■8 ■10 ■12 ■14 ■16 0 ■18 ■I0 ■ 24 Page 11 FIGURE 8 SEWER LINES LINEAL FEET BY INSTALL DECADE AND DIAMETER ' I, I f'1'.i- .. � l t � i t , 120000 � I i i i I � i i i t I l ea000 j � 40OW -t 20000 1- 193Vs 1910's '�—Ar — 1960's ... 1970's 1900....-"�.----_. 199Vs �------ 2ows 201ds 2430 _ __ u 16 1s _ 12 10 s 6 4 qvvvt,`.. ■4 ■6 •8 ■10 812 ■ is ■16 ■ is ■ 24 ■ 30 Straight-line depreciation and average lives of 75 and 50 years for water and sewer respectively were used in the calculations. In addition, it was assumed that a line that is older than its useful life or one with an unknown age retains 10% of its replacement value. As a result, the depreciated values of the water and sewer lines are estimated to be $12.6 million and $8.9 million, respectively. martinmcgill Confidential & llroprietar.\ Page 12 The value of the water and sewer assets other than lines were depreciated on a straight- line basis over their nominal working life. Figures 9 and 10 show the depreciated values of the other water and sewer assets by Useful Life category. FIGURE 9 NON -PIPE WATER ASSETS DISTRIBUTION OF ASSET VALUES BY USEFUL LIFE __ C71AIARM $5,010,351 martinmcgill •Confidential K Proprietarx 57 �2,346,687.53 ■ Very Short * Short Medium ■ Long ■ Very Long Page 13 FIGURE 10 NON -PIPE SEWER ASSETS DISTRIBUTION OF ASSET VALUES BY USEFUL LIFE C4C C4A OG $2,605,1 .30 ■ Very Short ■ Short ■ Medium ■ Long ■ Very Long When combined, the depreciated values of these other water and sewer assets total $11.2 million. It should be noted that the value of these non -line assets using this methodology is significantly lower than what is necessary to replace them today. Inflation of costs since the installation dates is not considered in depreciation reports. This discrepancy would be seen in the value of the water and sewer lines if they were analyzed using the same methodology. Additional data that is currently unavailable is necessary in order to value the non -line assets using other methodologies. Below is a summary of the values of the water and sewer systems: martinmcgill Confidential & Proprietan Page 14 TABLE 11 TOWN OF WAYNESVILLE SUMMARY OF ESTIMATED WATER AND SEWER ASSET VALUES WATER LINES OTHER WATER ASSETS $12,600,000 $7,800,000 WATER SU BTOTAL $20,400,000 SEWER LINES $8,900,000 OTHER SEWER ASSETS $3,400,000 SEWER SUBTOTAL $12,300,000 WATER AND SEWER TOTAL $32,700,000 martinmcgill Page 15 Confidential & Proprietary REPLACEMENT & REFURBISHMENT PROGRAM Current Asset Maintenance Maintenance is the regular ongoing day-to-day work necessary to keep assets operating including instances where portions of the asset fail and need immediate repair to make the asset operational again. This includes: • Routine Maintenance — Ongoing work aimed at maintaining individual component asset function and serviceability rather than expanding service. • Renewals — Component replacements at or near the end of its life. The projected costs to maintain or replace current water and sewer lines are expected to be great in the future because 49% of water lines and 63% of sewer lines were installed during or before the 1960s. These lines are over 40 years old, are near the end of their useful lives, and have a significant risk of failure. These two sets of lines were grouped together and sorted by diameter so varying costs can be assigned to each respective size. By multiplying the average cost per linear foot by the respective lengths, the estimated costs to replace the water and sewer lines over 40 years old are approximately $13.6 million and $19.7 million, respectively, as shown in Tables 12 and 13. TABLE 12 PRE-1970 WATER LINES REPLACEMENT COSTS Sum of LENGTH DECADE .r DIAMETER 1920's 1930's 1940's 1960's Grand Total 2 64,470 64,470 3 506 506 4 28,789 31,493 60,282 6 44,334 6,823 106,647 157,805 8 1,359 21,768 23,127 10 8,169 2,334 12,763 23,267 12 447 5,634 6,081 14 8,181 170 8,350 161 6,387 6,387 20 3,500 3.500 24 18,123 18,123 Grand Total 1 90,833 9,604 271,462 1 371,899 martinmcgill Confidential K Proprietarn Replacement Replacement Cost per Foot cost $ 13.50 $ 870,342.49 $ 18.00 $ 9.115.45 $ 22.50 $ 1,356,340.61 $ 31.50 $ 4,970,856.59 $ 39.50 $ 913,531.15 $ 45.00 $ 1,046,998.85 $ 50.00 $ 304,038.80 $ 61.50 $ 513,550.52 $ 73.00 $ 466,276.26 $ 125.83 $ 440,421.20 $ 151.00 $ 2,736,646.39 $13,628,118.30 Page 16 .YA131,L 1 11 PRE-1970s SEWER LINES REPLACEMENT COSTS Sum of LENGTH DECADE T DIAMETER 1930's 1940's 1960's Grand Total 4 9006.426 397.024 9403.45 6 140943.616 12064.268 153007.884 8 82.483 119441.451 6849.044 126372.978 10 3436.166 3436.166 12 20416.888 20416.888 15 5364.854 5364.854 18 1444.441 1444.441 24 5957.876 7053.478 1833.494 14844.848 301 8381.388 8381.388 Grand Total 1 6040.359 315488.708 21143.831 342672.897 Replacement Replacement Cost per Foot Cost $ 34.00 $ 319,717.30 $ 42.50 $ 6, 502, 835.07 $ 50.00 $ 6,318,648.90 $ 56.00 $ 192,425.30 $ 62.00 $ 1, 265, 847.06 $ 61.00 $ 327,256.09 $ 73.00 $ 105,444.19 $ 185.00 $ 2,746,296.88 $ 231.25 $ 1,938,195.98 $ 99,716,666.76 Funding all of the abovementioned replacement costs would require water and sewer revenue increases that would be very burdensome for most users. In an effort to address these refurbishment needs while also minimizing rate increases, the following sets of expenses are proposed to be financed: 1. WATER LINES a. Water Line replacements totaling $3 million between FY 2014 and FY 2023. 2. SEWER LINES a. Sewer Line replacements totaling $4.81 million between FY 2014 and FY 2023. martinmcgill �('unlidcntial & Propri�!tar\ Page 17 Risk Assessment It is probable that the Town of Waynesville will realize several failures of their water and sewer assets during the next 20 years. More than half of all water and sewer lines were installed during or before the 1960s and are at least 40 years old. Since the expected useful life has ended and the assets are fully depreciated, the water and sewer systems are exposed to the risk of service outages. A liability exists that is greater than what is shown in the CIP; the CIP focuses only on the infrastructure at most risk. Therefore, it is imperative that conditional assessments be conducted for all aging lines to help better estimate when each failure will occur. This will help balance the need to minimize replacement costs while also minimizing unexpected system failures. martinmcgill Confidential & Proprielar� Page 18 Adding New Assets As new assets are purchased by the Town of Waynesville, the costs to refurbish and maintain the overall system will increase. It is prudent to know how long an asset can operate before funds must be spent to maintain its level of service. Equally as important is recognizing how long an asset will likely operate before it will need to be replaced. Figures 14-16 illustrate the estimated time after an asset purchase before required financial obligations are anticipated to arise and the asset's estimated useful life: SEWER UNES . VRRIAED CLAY SEWER UNU - EOI.YWIK CHLORIDE SEWER UNES - DUCTILE IRON H W Vl (A WATER ONES-CALVAN¢ED IRON Q W Z J WATER UNES-AS9ESTO5 CEMENT WATER LINES.R WNVE CH"OE WATER UNES DUCTLE IRON WATER ONES -CAST IRON FIGURE ld NEW LINEASSETS TIMETABLE OFMALNTENANCEAND USEFULLIFE 0 10 20 30 40 50 60 70 80 YEARS .MAINTENANCE FREE ■MAINTENANCE NEEDED IUSEFUI LIFE imartinmcgill ■confidential & ProprietarN Page 19 CARPETING RODF CODER NVeRCR CONSTIRUCTM FLOOR COVERING (� EKECTRICAL F NVAC LU (A QPWM®NG PORTABLE STRUCTURES s J mJ EXTERKM WALLS CD FLOG STRUCTURE FRAME FOUNDATM EXCAVATXXR PERMANENTSTRUCTIRES SMALL EQUIPMENT ROAOWAY(ONT) METERS TELEMETRY VENICL:S SCRUBBERS y WFILTER BED MEDIA N ROAOWAY(GRAVEL) Q SCREENS O FENCING W J RK AY (ASPHAULT) , j PUMPINGUNRS W U NYDRANTs (A LARGEEGUIPMENT FURNITURE SIDEWALK (CONCRETE) STORAGE TANKS VALVES TREATMENT WORKS FIGURE 15 NEW BU ILD ING ASSETS TIMETABLE OF MAINTENANCE AND USEFULLIFE 0 10 20 30 40 50 YEARS ■MAINTENANCE FREE ■MAINTENANCE NEEDED /USEFUL LIFE FIGI RE' 16 NEW MISCELLANEOUSASSETS TIMETABLE OF MAINTENANCEAND USEFUL LIFE. 0 10 20 30 40 50 YEARS •MAINTENANCE FREE •MAINTENANCE NEEDED 1 USEFUL LIFE Source: McGill Associates martinmcgill Confidential & Proprietar% Page 20 Conclusions The maintenance needs for the Town of Waynesville are always changing. Over time, some assets will be removed because they have reached the end of their useful lives. As a result, the existing asset inventory will slowly diminish. However, as assets are eliminated, new assets will be added to the system, either to replace old assets or to provide new services. It is imperative that the Town Public Utilities department continue to work closely with the GIS department to ensure that the knowledge of asset characteristics and conditions are recorded and closely monitored. Knowing the key what, when, and where features of assets will help Town staff understand which assets are at greatest risk of failure, what service levels are expected from these assets, and maintain enough information to choose optimal use of limited funds. McGill Associates reviewed the condition of water and sewer assets with Town staff and considered future system needs that warrant the creation of new capital projects. In the following section, the Town of Waynesville's water and sewer asset needs over the next 10 years are briefly examined. martinmcgill imrnnp.+r,. confidential & Proprietar,N Page 21 Capital Improvements Plan The Capital Improvements Plan (CIP) reflects proposed or planned water and sewer capital improvements for the next 10 years within the current Town limits and the Lake Junaluska Assembly. These needs are based upon the knowledge of Town staff and McGill Associates. As is illustrated in Table 17, there are 34 improvement projects proposed for water and 35 improvement projects proposed for sewer. Each column represents the annual project costs for each of the next 10 years. The costs of the projects total over $21 million. Due to the financial demands that these projects would place upon the funds, the analysis assumes that each improvement is planned to be paid either by a capital outlay in a specific fiscal year or by debt resulting in an annual debt service payment. The annual spending during the next 10 years is projected to exceed $2 million, which may place excessive pressure upon the Town's budget. The most significant projects during the next 10 years include: WATER • $3,000,000 for line replacements. • $2,084,000 for Lake Junaluska Assembly Phase 2 improvements. • $1,104,000 for Lake Junaluska Assembly Phase 1 improvements. SEWER • $4,810,000 for line replacements. • $1,925,000 for nutrient removal at the wastewater treatment plant. • $615,000 for Lake Junaluska improvements on Liberty and Kilgore. martinmcgill ■Confidential R Proprietan Page 22 TABLE 17 TOWN OF WAYNESVILLE WATER AND SEWER CAPITAL IMPROVEMENTS PLAN TABLE 17 TOWN OF WAYNESVILLE WATER AND SEWER CAPITAL IMPROVEMENTS PLAN �moor". mmlffm-9� TABLE 17 TOWN OF WAYNESVILLE WATER AND SEWER CAPITAL IMPROVEMENTS PLAN NEI0 4 f 4 DEBTDEBT DEBT3 DEBT PACKAGES 1. T,I. 2 ]5 000 ANNUAL DEBT f28 0 1615,000 $455.000 $440,000 f1100,000 $232,000 $500,000 f251,000 f400,000 f465000 ANNUAL CAPITAL OUTLAY f80,.200 f1,4,200 $837,300 f]]5000 f862100 f650400 fe]t J00 f859200 f8]7200 i546000 FINANCIAL MANAGEMENT STRATEGY Revenue Requirement The yearly required revenues for the Town of Waynesville's water and sewer funds are comprised of all the expenditures necessary to ensure consistent, quality service to all users. These expenditures ensure proper operation and maintenance of equipment, development and perpetuation of the system, and maintenance of the utilities' financial integrity. These cost components are divided into the following categories: • Administration • Operation and Maintenance costs • Debt service • Capital outlay martinmcgill •Confidential & Proprietary Page 23 The total of all the above items is the required revenue for the Town's water and sewer funds as shown in the following table for FY 2012: TABLE 18 TOWN OF WAYNESVILLE FY 2012 COST ALOCATION OF WATER AND SEWER REVENUES EXPENDFTURES WATER ADMINISTRATION 218,612 WATER MAINTENANCE 752,920 WATER OPERATIONS 667,181 WATER CHARGES 2,389,711 CAPITAL OUTLAY 184,709 WATER TAPS 36,050 DEBT 359,329 MISCELLANEOUS 6,873 TRANSFERS TO GENERAL FUND 103,100 WATER SUBTOTAL 2,432,634 55.93% WATER SUBTOTAL 2,285,851 59.24% SEWER ADMINISTRATION 179,293 SEWER MAINTENANCE 255,847 SEWER OPERATIONS 864,316 SEWER CHARGES 1,874,888 CAPITAL OUTLAY 153,793 SEWER TAPS 36,124 EXISTING DEBT 41,891 MISCELLANEOUS 6,095 TRANSFERS TO GENERAL FUND 77,930 SEWER SUBTOTAL 1,917,107 44.07% SEWER SUBTOTAL 1,573,070 40.76% TOTAL REVENUES 4,349,741 100.00% TOTAL EXPENDITI R ES 3,858,921 100.00% Debt Service Requirements The water and sewer funds had a total of six outstanding debt obligations in FY 2012. They are comprised of two State Revolving Loans and four Installment Purchase Agreements, each with unique maturities. One of the revolving loans has been awarded to the Town but the note has yet to be signed. The analysis assumes that the Town will sign the loan. Over the next ten years, one loan will mature each year from FY 2014-2016 followed by another maturity in FY 2021. Each of the aforementioned debt obligations and their total annual payments over the next ten fiscal years are shown in Table 19. martinmcgill Confidential X Proprietary Page 24 WATER INSTALLMENT WATER LINE AND METER EQUIPMENT SRF EAGLES NEST WATER SYSTEM BACKHOE/SEWER JET TRUCK WATER TREATMENT - RESERVOIR DRIVE TANK RADIO READ METERS - SRF (ESTIMATE) EXISTING DEBT SERVICE WATER DEBT SEWER DEBT Printed 11115/2013 9:49 AM TABLE 19 TOWN OF WAYNESVILLE WATER AND SEWER FUNDS PRESENT DEBT SERVICE YEAR 1 YEAR 2 YEAR 3 YEAR 4 YEAR 5 YEAR 6 YEAR 7 YEARS YEAR 9 YEARID 2013 2014 2015 2016 2017 2018 2019 2020 2021 2022 2023 51,270 51,270 51.270 25,635 98,037 64,318 63,314 62,309 61,305 60,318 59.296 58,292 57,288 56,283 55,27E 26,056 26,056 26,056 26,056 26.056 26,056 26.056 26,056 26.056 52,045 52,045 52,045 118,680 92.187 23,421 23,074 22.728 22,382 22,035 21.689 21.342 20.996 20,65( 346,088 285,876 216,106 137,074 110,089 108,756 107,387 106,037 104,687 77,279 75,92E 302,988 242,776 173,006 137,074 110,089 108,756 107,387 106,037 104,687 77,279 75,92E 43,100 43,100 43,100 0 0 0 0 0 0 0 Financial Analysis The financial analysis table is organized using columns and rows that show different fiscal years and line item revenues and expenditures. The far left column lists the titles for line item revenues and expenditures followed to the right by audited data for FY 2008-2012 and estimated data for FY 2013. Using the historical trends and knowledge of the Town's future plans, the next ten columns depict the projected revenues and expenditures for the next ten fiscal years. Each row represents either a revenue or expenditure, taken from the headings used in the audit. The rows in the upper half of the table contain current revenue sources followed by expenditures in the lower half of the table. The rows near the bottom show the net income and the unrestricted net assets, which are the result of deducting all expenditures from revenues each year. Also shown at the bottom of the table are new debt issuance assumptions in certain fiscal years when debt is proposed to help finance capital projects from the CIP. The water and sewer funds have been prudently operated for over the last five years. Except for water fund losses in FY 2008 and 2009, each fund has generated positive net incomes before accruals. In addition, unrestricted net assets are adequate and exceed the minimum levels mandated by the Local Government Commission. In conducting the financial analysis, we gathered the Town's audited financial statements from FY 2008 through FY 2012 along with the Year-end report and budget for FY 2013. Capital outlays were separated to ensure the figures used for projections were consistent with prior years. Historical trends for each of the line items were analyzed to anticipate how each revenue and expenditure would change over the next ten years. After calculating the growth trends, we projected that water and sewer revenues would grow by an annual average rate of 1 % as seen in the financial analysis in Table 20. Regarding expenditures, we projected that Administration expense would grow by an average rate of 5%, Salaries and Benefits and Water Maintenance Supplies would grow by 4%, and Utilities would grow by 3%, and all other expenses grow by 2%. Transfers out to the general fund are projected by Town staff to be 4% of revenues. The analysis assumes that the Town will annex the Lake Junaluska Assembly on July 1, 2013. The effect of the annexation upon the water and sewer funds is increases to both user revenues and operating expenditures. The water and sewer funds will realize revenue increases of $55,000 and $4600 respectively in FY 2014. Water and sewer expenditures will increase by $170,000 and $159,250 respectively due to the hiring of three employees and increased maintenance costs. Details are shown in the Lake Junaluska Annexation study. In order to maintain a positive net income with large capital improvement projects, the analysis assumes that funds will be acquired by borrowing capital. Debt issuance is packaged and spaced in time to avoid debt service stacking that is unnecessarily burdensome on the funds. The remaining yearly capital requirements over the next ten martinmcgill Confidential K Proprietar.N Page 25 I � | | ||§�|| |�§| years will be paid by annual capital outlays that range from $408,800 in FY 2017 to $764,600 in FY 2015 for water and range from $569,200 in FY 2014 to $778,000 in FY 2017 for sewer. The planned methods to finance the improvements in the CIP are shown in Table 21. TABLE 21 TOWN OF WAYNESVILLE WATER AND SEWER DEBT PACKAGES YEAR FUND PRINCIPAL YEARLY RATE TERM PAYMENT (YEARS) 2016 SEWER $1,335,000 $119,215 4% 15 2016 WATER $2,751,000 $245,664 4% 15 2018 SEWER $2,275,000 $210,207 4.5% 15 2020 SEWER $1,838,000 $175,631 5% 15 2020 WATER $1,360,000 $129,955 5% 15 When including the debt packages and reserve contributions into the financial analysis, we concluded that the water fund's net income would remain positive over seven of the next 10 years at a 10-year annual average of $35,500 if proposed rate increases are implemented. An unrestricted net assets amount of $1,628,000 is achieved by Year 10. The sewer fund's net income would remain positive over five of the next 10 years at a 10-year annual average of $24,500 if its proposed rate increases are implemented. An unrestricted net assets amount of $1,887,000 is achieved by Year 10. As discussed next, the proposed rate increases over the next 10 years are high enough to yield feasible operations for each enterprise fund, yet not so high as to create excessive cumulative balances. martinmcgill ■confidential & Proprietarn Page 26 WATER AND SEWER REVENUE RECOMMENDATIONS As a result of our analysis, we have modeled the following water and sewer revenue increases from all water and sewer users. These increases would only affect fixed and volume charges but not tap, impact, or miscellaneous fees. These revenue increases are arranged in time to minimize the impact to most users as shown below and in the financial analysis table. • 3% annual water revenue increases from FY 2014 — 2019. • 9% increase in FY 2014 and 4% annual sewer revenue increases from FY 2015 — 2023. martinmcgill •confidential & Proprietary Page 27 CONCLUSIONS Over past decades considerable investments have been made by the Town of Waynesville in water and sewer infrastructure. These investments have yielded a vast set of capital infrastructure assets throughout the Town and adjacent areas. However, a service area with the potential for much change is downtown Waynesville. Many of the lines in the center of Waynesville are likely near the end of their useful lives and system failures should be expected unless preventive maintenance or replacements are performed. Detailed conditions of these lines are not completely known nor tracked, so it is not possible to accurately gauge when failure in this area will occur. This plan is a useful tool to better anticipate failures and direct maintenance funds where they are needed most. Reactive, emergency maintenance is typically the most expensive type of maintenance and should make up a minimal amount of total maintenance effort. Instead, time based preventive and/or predictive strategies should comprise the most of the effort. Some assets, especially very dynamic assets, such as pump stations can leave discernable clues as to their capacity to perform. When determining the most cost effective maintenance strategy for a given asset, the likelihood of failure and the consequence of failure should be considered. Operating to failure may be the most cost-effective maintenance strategy for a given asset, but only when coupled with a carefully developed failure response plan. Because the Town's needs change over time, this Asset Management Plan is a living document and should be reviewed annually and updated at least every three years. It will further develop as additional information about the Town's water and sewer assets is collected in terms of condition, performance and service delivery. For example, basic data is not available for the oldest lines in the downtown area. Additional information about this infrastructure such as the years of pipe installation would be beneficial. However, the effectiveness of the water and sewer Asset Management Plan should be monitored in various ways and the results used in the updating and revision of the plan. For example, the cost of gathering appropriate condition data is a fundamental issue, especially for buried infrastructure where intervention can have significant operational consequences in terms of closing down the system to facilitate access. Asset management is a continual planning process that should be integrated with all other planning efforts. This Asset Management Plan will act as a source of information from which other plans can utilize and as a vehicle for the development of advanced asset management practices in the future, which will allow improved decision making techniques. martinmcgill Confidential &: Proprirtar) Page 28 APPENDICES martinmcgill •Confidential & f'roprietar\ Page 29 WATER LINE DATA martinmcgill ■Confidential & ProprietarN Page 30 TOWN OF WAYNESVILLE LINEAR FEET OF WATER LINES BY DIAMETER AND INSTALL DECADE Sum of LENGTH DIAMETER DECADE 2 3 4 6 8 10 12 14 16 18 20 24 Grand Total 1920's 28,789 44,334 1,359 8,169 8,181 90,833 1930's 1940's 6,823 2,334 447 9,604 1960's 64,470 506 31.493 106,647 21,768 12,763 5,634 170 6,387 3,500 18,123 271,462 1970's 19.426 11.994 10,479 646 42,545 1980's 3,386 2,419 39,757 10.417 401 56,381 1990's 27,223 10,523 58,071 16.054 2.163 8,211 122,244 2000's 30.292 8,531 34.171 20,305 16,301 2.788 112.388 2010's 29.365 6.905 3.220 3,775 2,860 46,125 Grand Total 1 174,162 506 88,660 305,018 84.158 28,290 30,593 8,350 6,387 2.788 3,901 18,770 1 751.583 martinmcgill �l'�mlid�nlial <� Prupri;l,in Page 31 TOWN OF WAYNESVILLE LINEAR FEET OF WATER LINES BY MATERIAL AND INSTALL DECADE Sum of LENGTH MATERIAL DECADE Asbestos Cast Iron Ductile Iron Galvanized Iron HDPE Polyvinyl Chloride Unknown Grand Total 1920's 90,833 90,833 1930's 1940's 9,604 9,604 1960's 3,125 187,849 12,585 64,503 3,400 271,462 1970's 3,443 18,279 19,131 1,692 42,545 1980's 9,378 21,978 25,024 56,381 1990's 4,287 54,494 63,462 122.244 2000's 64,223 27,885 20,280 112,388 2010's 1 14,580 1,400 30,145 1 46,125 Grand Total 1 3,125 305,395 186,140 83,635 1,400 121,463 50,425 1 751,583 martinmcgill Confidential & Pruhrietar\ Page 32 SEWER LINE DATA martinmcgill Confidential & Proprictar) Page 33 TOWN OF WAYNESVILLE LINEAR FEET OF SEWER LINES BY DIAMETER AND INSTALL DECADE Sum of LENGTHI DIAMETER DECADE T 4 6 8 10 12 15 16 18 24 30 Grand Total 1930's 82.48 5,957.88 6,040.36 1940's 9,006.43 140,943.62 119,441,45 3.436.17 20,416.89 5.364,85 1,444.44 7,053.48 8,381.39 315,488.71 1960's 397.02 12,064.27 6,849.04 1,833.49 21.143.83 1970's 6.484.71 12,863.61 2,146.66 7841 2.482.02 13.787,44 1,045.88 3.64287 42,531.59 198013 3.943.07 27,966,97 1,985.70 1,194.78 400.71 235.33 1,716.23 37,442.78 1990's 2.625.77 39,962.28 10,940.81 1,073.13 609.15 55,211.13 2000's 500.43 30,931.52 23,367,93 1.100.00 1,828.29 57,728,17 2010s 11.291.00 11, 291.00 Grand Total 9.403.45 166.561.86 249.388.35 18,509.33 46,131.13 9,347.59 235.33 15,841.02 19,435.25 12,024.25 546,877.56 martinmcgill contidential & Prorrietar� Page 34 TOWN OF WAYNESVILLE LINEAR FEET OF SEWER LINES BY MATERIAL AND INSTALL DECADE Sum of LENGTH MATERIAL T DECADE Asbestos Cast Iron CIPP Ductile Iron Polyvinyl Chloride Vitrified Clay Grand Total 1930's 6,040.36 6,040.36 1940's 708.89 1,492.35 3,421.73 7,534.84 302,330.91 315,488.71 1960's 1,192.26 1,051.94 18, 899.63 21,143.83 1970's 78.41 190.00 84.06 2,257.31 39, 921.82 42, 531.59 1980's 898,08 30, 387.44 6,157.26 37, 442. 78 1990's 523.78 4,005.77 48.266.05 2,415.53 55,211.13 2000's 1,828,29 22, 217.92 31, 850. 85 1,831.10 57, 728.17 2010's 11, 291.00 11, 291.00 Grand Total 1 787.30 2,206.12 1,828.29 31, 819.81 132, 639.43 377, 596.60 546, 877.56 martinmcgill ('�mli�l_ntial �� I'mhri�t:u'� Page 35